320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine...

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Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine

Operation and Maintenance Manual

320D Excavator
Media Number -SEBU8053-19 Publication Date -01/06/2014 Date Updated -12/12/2016

i06890852

Maintenance Interval Schedule

SMCS - 7000

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
included. Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to
determine the maintenance intervals. Products that operate in severe operating conditions may require
more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may
change the maintenance intervals.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must
be performed.

Note: If Cat HYDO Advanced hydraulic oil is used, the hydraulic oil change interval is 6000 service
hours. S·O·S services after 3000 service hours is strongly recommended.If Cat HYDO Advanced
hydraulic oil is not used, the normal interval of 6000 hours is decreased to 2000 service hours or 1
year.Consult your Cat dealer for details.

When Required

Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace

Battery - Recycle
Battery or Battery Cable - Inspect/Replace

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Bucket Linkage - Inspect/Adjust

Bucket Tips - Inspect/Replace
Bucket Tips - Inspect/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Camera - Clean/Adjust
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Radiator Core - Clean
Receiver Dryer (Refrigerant) - Replace
Track Adjustment - Adjust
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily for First 100 Hours

Boom and Stick Linkage - Lubricate
Bucket Linkage - Lubricate

Every 10 Service Hours or Daily

Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Seat Belt - Inspect
Track Adjustment - Inspect
Travel Alarm - Test
Undercarriage - Check

Every 10 Service Hours or Daily for Machines Used in Severe Applications

Bucket Linkage - Lubricate

Every 50 Service Hours or Weekly

Boom and Stick Linkage - Lubricate
Bucket Linkage - Inspect/Adjust
Quick Coupler - Lubricate

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Every 100 Service Hours or 2 Weeks

Bucket Linkage - Lubricate

Every 100 Service Hours of Continuous Hammer Use

Oil Filter (Hydraulic Hammer) - Replace

Initial 250 Service Hours

Engine Valve Lash - Check

Final Drive Oil - Change
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace
Swing Drive Oil - Change

Every 250 Service Hours

Engine Oil Sample - Obtain
Final Drive Oil Sample - Obtain

Every 250 Service Hours for Machines Used in Severe Applications

Fuel System Primary Filter (Water Separator) Element - Replace

Fuel System Secondary Filter - Replace

Every 250 Service Hours or Monthly

Belt - Inspect/Adjust/Replace
Condenser (Refrigerant) - Clean
Final Drive Oil Level - Check
Swing Bearing - Lubricate
Swing Drive Oil Level - Check

Every 250 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil Filter (Case Drain) - Replace

Hydraulic System Oil Filter (Pilot) - Replace
Oil Filter (Hydraulic Hammer) - Replace

Every 250 Service Hours of Continuous Hammer Use

Hydraulic System Oil Filter (Case Drain) - Replace

Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace

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Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Hydraulic System Oil Sample - Obtain
Swing Drive Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Boom and Stick Linkage - Lubricate

Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel System Third Filter - Replace
Fuel System Fourth Filter - Replace
Fuel Tank Cap and Strainer - Clean

Every 500 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace

Every 600 Service Hours of Continuous Hammer Use

Hydraulic System Oil - Change

Hydraulic System Oil Filter (Return) - Replace

Every 1000 Service Hours or 6 Months

Battery - Clean
Battery Electrolyte Level - Check
Battery Hold-Down - Tighten
Engine Valve Lash - Check
Final Drive Oil Level - Check
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Rollover Protective Structure (ROPS) - Inspect
Swing Drive Oil - Change

Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil - Change

Hydraulic System Oil Filter (Return) - Replace

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Every 2000 Service Hours or 1 Year

Final Drive Oil - Change
Hydraulic System Oil Filter (Return) - Replace
Hydraulic Tank Screen - Clean
Receiver Dryer (Refrigerant) - Replace
Swing Gear - Lubricate

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 3 Years After Date of Installation or Every 5 Years After Date of

Manufacture

Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Hydraulic System Oil - Change

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

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