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SERVICE BULLETIN ATR72

TRANSMITTAL SHEET

Revision No. 12

This page transmits Revision No. 12 of Service Bulletin No. ATR72-32-1054.

General information concerning this document is available in Service Letter No. ATR72-00-6005.

TITLE: Landing gear - MLG - Replace MESSIER-BUGATTI wheels and brakes by


DUNLOP ones

 ATR. All rights reserved. Confidential and proprietary document.

This document shall not be reproduced or disclosed to a third party


without the written consent of ATR. This document and its content
shall not be used for any purpose other than that for which it is supplied.

ATR, its logo, the distinctive ATR aircraft profiles and patented information
relating to the ATR aircraft are the exclusive property of ATR and are subject
to copyright. This document and all information contained herein are the sole
property of ATR. No intellectual property right is granted through, or induced by,
the delivery of this document or the disclosure of its content.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page TS-1 of TS-3


SERVICE BULLETIN ATR72

1 – ADDITIONAL WORK

A- IMPACT ON PROCEDURE

The changes introduced by this Revision do not affect aircraft on which the present Service
Bulletin has already been applied.

B- IMPACT ON COMPONENTS

The associated equipment and spare parts already delivered remain valid.

2 – TECHNICAL IMPACT ON REVISED PAGES

Layout changes due to computerization of this revision are not identified.

Page PI-1 - Para. 1.A.(2), MSN 767 added.

Page PI-3 - Para. 1.D., sentence updated.

3 – TABLE OF CONTENTS

TRANSMITTAL SHEET ................................................................................. Page TS-1 to TS-3

ACCOMPLISHMENT REPORT ..................................................................... Page AR-1 to AR-1

PLANNING INFORMATION ............................................................................. Page PI-1 to PI-5

MATERIAL INFORMATION ............................................................................ Page MI-1 to MI-3

ACCOMPLISHMENT INSTRUCTIONS ............................................................ Page AI-1 to AI-6

ILLUSTRATIONS .............................................................................................. Page IL-1 to IL-2

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page TS-2 of TS-3


 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

4 – REVISION SEQUENCES

Issue or Revision Date Additional work

Original issue Apr 03/08 -


Revision No. 01 May 27/08 Yes
Revision No. 02 Jul 22/08 No
Revision No. 03 Mar 30/11 No
Revision No. 04 Sep 04/12 No
Revision No. 05 Nov 13/13 No
Revision No. 06 Dec 03/13 No
Revision No. 07 Jun 27/14 No
Revision No. 08 Aug 06/14 No
Revision No. 09 Jul 05/17 No
Revision No. 10 Sep 13/17 No
Revision No. 11 Nov 26/18 No
Revision No. 12 Mar 14/19 No

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page TS-3 of TS-3


 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

ACCOMPLISHMENT REPORT
SERVICE BULLETIN No. ATR72-32-1054
Revision No. 12

TITLE: Landing gear - MLG - Replace MESSIER-BUGATTI wheels and brakes by


DUNLOP ones

Send this report to: ATR RETROFIT ENGINEERING


1 ALLEE PIERRE NADOT
31712 BLAGNAC CEDEX
FRANCE
phone : +33 (0)5 62 21 62 21
fax : +33 (0)5 62 21 69 41
e-mail : techdesk@atr-aircraft.com

Aircraft identification

Aircraft MSN (on which this Service Bulletin has been accomplished):

Aircraft registration number:

Flight cycles:

Flight hours:

Accomplishment date of this Service Bulletin:

Maintenance organisation identification

Maintenance organisation name:

Name & Signature:

Date:

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page AR-1
 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72
COMPLIANCE: OPTIONAL MODIFICATION: 08471 L0732

TITLE: Landing gear - MLG - Replace MESSIER-BUGATTI wheels and brakes by


DUNLOP ones

1. PLANNING INFORMATION

A. EFFECTIVITY

(1) Aircraft models

The approved change used to generate this document has been certified on the
following ATR72 models:

ATR72-101 ATR72-102 ATR72-201 ATR72-202 ATR72-211 ATR72-212 ATR72-212A

YES YES YES YES YES YES YES

(2) Aircraft

MSN Kit(s)

265, 396, 463, 563, 590, 696, 699, 743, 754,


None
762, 767, 772, 782
For each aircraft MSN, operator should order the mentioned kit(s).
Other parts or equipment could be required for embodiment of this Service Bulletin.
Please refer to chapter "MATERIAL INFORMATION" for details.

NOTE 1: This Service Bulletin is applicable only on aircraft on which one or more of
the following modifications have been embodied:

- No. 05561 or Service Bulletin No. ATR72-32-1048


or
- No. 05649 or Service Bulletin No. ATR72-32-1052.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

NOTE 2: This Service Bulletin can be embodied on other ATR72 aircraft with
variations in some cases. If other ATR72 operators wish to embody this
Service Bulletin, please contact ATR.

(3) Spares

The following stock items are modifiable (or not) according to the table below.

None.

Interchangeability:

Interchangeability
Description Old Part Number New Part Number
Code

Wheel C20586100 03 AHA1752


or or
Wheel C20586110 03 AHA1890
Brake C20585700 03 AHA1653

Interchangeability code according to ATA SPEC 2000.

Mixability:

The DUNLOP and MESSIER-BUGATTI main wheels and brakes are not mixable.
However, it is possible to have the main landing gear equipped with parts from
MESSIER-BUGATTI package (wheels + brakes) and the nose landing gear equipped
with parts from DUNLOP package and vice-versa.

B. REASON

The present Service Bulletin proposes the replacement of MESSIER-BUGATTI main


wheels and brakes by DUNLOP ones.

COMPLIANCE: Accomplishment of this Service Bulletin is optional.

C. DESCRIPTION

Accomplishment of this Service Bulletin consists in carrying out the following jobs:

(1) Removal of the left and right main landing gear wheels/tyres assembly

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

(2) Removal of the left and right main landing gear brakes

(3) Installation of the new left and right main landing gear DUNLOP brakes

(4) Installation of the new main landing gear DUNLOP wheels/tyres assembly

D. APPROVAL

The technical content of this document (Rev. No. 12) is approved under the authority of
DOA ref. EASA.21J.044.

E. MANPOWER

Manhours
Mechanic 8
Electrician None
Total manhours 8
Elapsed time (hours) 4

The above estimates are only provided for general guidance in operator's modification
planning.

NOTE: This Service Bulletin assumes that the aircraft has been placed in the appropriate
maintenance configuration. The manhours/elapsed time estimates do not include
preparation for the modification, non-productive elapsed time or administrative
functions.

F. WEIGHT AND BALANCE

Effect on weight : - 7.720 kg (- 17.020 lb)

Effect on balance: - 115.468 kg.m (- 835.163 lb.ft)

G. REFERENCES

The following publications have to be used during accomplishment of this Service Bulletin:

AMM (JIC) : 07-12-00 JUP 10000


29-00-00 PAD 10010

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page PI-3
 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

AMM (JIC) : 32-41-00 CHK 10010


(continued) 32-41-00 GVI 10000
32-42-00 BLD 10010
32-42-00 OPT 10000
32-42-53 RAI 10000

CMM : 32-42-92
32-49-42

SRM : 51-35-00

The following modifications and/or retrofit documents are mentioned on this Service
Bulletin:

Modification Retrofit document Title

LANDING GEAR - MAIN LANDING GEAR


03144 ATR72-32-1018
WHEELS - DELETE COVER PLUGS
Landing gear - MLG - Replace DUNLOP
05561 ATR72-32-1048 wheels and brakes by MESSIER-BUGATTI
ones
Landing gear - MLG - Replace DUNLOP
05649 ATR72-32-1052 wheels and brakes by MESSIER-BUGATTI
ones

H. AFFECTED PUBLICATIONS

(1) Maintenance documentation

The following maintenance manuals will be updated after receipt of the


Accomplishment Report by ATR:

AMM (DO): 32-42

AMM (JIC): 12-37-32 RAI 10000


32-42-55 RAI 10000

CMM : 32-42-92
32-42-93

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

IPC : 32-41-50
32-41-51
32-42-50
32-42-55

(2) Operational documentation

None.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page PI-5
 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

2. MATERIAL INFORMATION

A. MATERIAL - COST AND AVAILABILITY

(1) Material and Equipment

Parts and Equipment cost and availability, or any further commercial information
about Service Bulletin, may be consulted through ATRactive or operator should
contact ATR at the following addresses:

www.atractive.com

ATR CUSTOMER SERVICES


SPARES SUPPORT
1 ALLEE PIERRE NADOT
31712 BLAGNAC CEDEX
FRANCE
e-mail : spares.toulouse@atr-aircraft.com

Or operator should contact the ATR center it is related to, according to its operational
area, at the following addresses:

ATR Americas, Inc.


4355 NW 36th St.
Miami Springs, FL 33166
USA
phone : +1 (305) 704 9809
fax : +1 (305) 704 9806
e-mail : commercial.services.miami@atr-aircraft.com

ATR EASTERN SUPPORT Pte Ltd.


51 CHANGI BUSINESS PARK CENTRAL 2
#08-02 THE SIGNATURE
SINGAPORE 486066
phone : +65 6542 0122
fax : +65 6542 1047
e-mail : commercial.services.singapore@atr-aircraft.com

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

Or operator should contact the vendor(s) of equipment at the following address(es):

DUNLOP AEROSPACE BRAKING SYSTEMS


HOLBROOK LANE
COVNTRY CV6 4AA
UNITED KINGDOM
phone : +24 76 66 86 39
fax : +24 76 66 22 94

Operator should place a purchase order specifying equipment reference directly to the
vendor, or, when and if applicable, through ATRactive or to the ATR center it is
related to, according to its operational area.

B. LIST OF COMPONENTS

Item Part Number Qty Description

Equipment

- AHA1752 4 DUNLOP wheels


or
- AHA1890 4 DUNLOP wheels
- AHA1653 4 DUNLOP brakes

Material

40 MS20995C20 1m Lockwire
10 MS20995C32 3m Lockwire

C. LIST OF MATERIALS - OPERATOR SUPPLIED

Reference Qty per


Item Description
SRM 51-35-00 aircraft

- Synthetic grease high pressure 04-004B As required


- Dry cleaning solvent (white spirit) 11-024 As required

NOTE: The above materials can be procured by means of a spares purchase order.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page MI-2
 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

D. SPECIAL TOOLS

Accomplishment of this Service Bulletin requires use of the following special tools:

None.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page MI-3
 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

3. ACCOMPLISHMENT INSTRUCTIONS

A. GENERAL

The following instructions assume that work will be accomplished when the aircraft is in
the appropriate maintenance configuration.

B. JOB SET-UP

(1) Put the aircraft on jacks as per AMM (JIC) 07-12-00 JUP 10000.

WARNING: - BEFORE STARTING THE JOB PLACE A SAFETY BARRIER TO


LIMIT THE LANDING GEAR AREA.

- DO NOT ATTEMPT TO DISASSEMBLE WHEEL UNTIL TIRE HAS


BEEN COMPLETELY DEFLATED, OTHERWISE, SERIOUS INJURY
TO PERSONNEL OR DAMAGE TO EQUIPMENT CAN RESULT.

(2) Check that the safety pins are in position and their red marker flags visible.

(3) In zone 210, on panel 404VU:

Display a warning notice prohibiting the operation of either hydraulic system or


landing gear and/or associated controls.

(4) In zone 214, on panel 121VU:

Open safety clip and tag the following circuit breakers:

(FIN1GA) LDG GEAR/LDG GEAR CTL & PRIM DET SYS/SPLY & IND.

(5) In zone 214, on panel 126VU:

Open safety clips and tag the following circuit breakers:

- (FIN 1GX) BLUE HYD PUMP PWR SPLY


- (FIN 4GX) GREEN HYD PUMP PWR SPLY

(6) Open access door 195LL.


Remove the safety stop from EMER/PARK brake accumulator discharge valve and
discharge the hydraulic pressure. Make certain that the brake accumulator gauge
show the nitrogen precharge only.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

(7) On ground service panel display warning notice prohibiting the pressurization of the
hydraulic systems.

(8) In zone 210, on panel 9VU:

- Make certain that the parking brake is applied (EMER/PARK handle pulled).
- Display a warning notice prohibiting the handle movement.

(9) Install brake shoe locking tie rod avoid brake assembly movement (if available).

(10) Before performing any type of maneuvers warn surrounding personnel of your
intentions.

(11) Never make adjustment without first isolating hydraulic power and positioning MLG
safety pins.

C. MODIFICATION

(1) Removal of the left and right main landing gear wheels/tyres assembly

As per Figure 1

(a) Remove:

NOTE 1: The removal of the screws item 2 and the cover plates item 1 are
applicable for outboard wheels only.
Do not disengage the traducer assembly item 7 and the bushing
item 12 from the main landing gear wheel axle.

NOTE 2: The removal of the plugs item 14 is valid for aircraft not equipped with
modification No. 03144 or Service Bulletin No. ATR72-32-1018.

2 cover plate (see NOTE 1) Item 1 (re-used)


8 screw (see NOTE 1) Item 2 (re-used)
12 bolt Item 4 (re-used)
12 washer Item 5 (re-used)
4 hubcap Item 3 (re-used)
4 spacer Item 11 (re-used)
- lockwire Item 10 (not re-used)
8 bolt Item 6 (re-used)
8 washer Item 13 (re-used)
4 axle nut Item 8 (re-used)
2 plug (see NOTE 2) Item 14 (re-used)

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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 ATR. All rights reserved. Confidential and proprietary document.
SERVICE BULLETIN ATR72

(b) Remove the wheel/tyre assembly, item 9.

(c) At the bench:

Disassemble the tyres (re-used) from the MESSIER-BUGATTI wheels


C20586100 (not re-used) or C20586110 (not re-used) as per CMM 32-49-42.

(2) Removal of the left and right main landing gear brakes

As per Figure 2

(a) On panel 9VU, release parking brake.

(b) Remove:

lockwire Item 40
4 screw Item 15 (re-used)
4 support Item 16 (re-used)

Withdraw the temperature transducer item 17 (re-used) from each brake.

(c) Disconnect the hydraulic pipe from inlet port. Install protective cap to pipe and
plug the brake inlet port.

(d) Remove the main landing gear MESSIER-BUGATTI brakes C20585700 item 18
(not re-used).

(3) Installation of the new left and right main landing gear DUNLOP brakes

As per Figure 2

(a) Install:

QTY PART No.

DUNLOP brakes Item 19 4 AHA1653

In such a way that the proper hole fits the trailing arm torque spigot.

(b) Connect the hydraulic pipe to inlet port.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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SERVICE BULLETIN ATR72

(c) After determination of the temperature transducer position,


insert temperature transducers item 17* on the new DUNLOP brakes.

* Items retained at removal Para. 3.C.(2)(b).

(d) Install:

4 support Item 16 *
4 screw Item 15 *

NOTE: Secure the 4 temperature transducers item 17 at screw item 50 with


lockwire MS20995C20 item 40.

* Items retained at removal Para. 3.C.(2)(b).

(e) Perform brake hydraulic line bleeding as per AMM (JIC) 32-42-00 BLD 10010.

(4) Installation of the new main landing gear DUNLOP wheels/tyres assembly

As per Figure 1

(a) At the bench:

Install the tyres (retained at removal) on the new DUNLOP wheels as per
CMM 32-42-92:

QTY PART No.

DUNLOP wheels 4 AHA1752


or
AHA1890

(b) Inflate the tyres as per AMM (JIC) 32-41-00 CHK 10010.

(c) Visually inspect hubcap item 3 and wheel axle for general condition as per
AMM (JIC) 32-41-00 GVI 10000.
Degrease and clean wheel axle with white spirit, Material No. 11-024 (Refer to
SRM 51-35-00).

(d) Lightly smear grease Material No. 04-004B (Refer to SRM 51-35-00) on the
wheel axle.

(e) Align rotors drive keyslots.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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SERVICE BULLETIN ATR72

(f) Carefully fit wheel/tyre assembly, item 9 on wheel axle, engaging the 8 disks
drive keys of the wheel in the respective keyslots in the outside diameter of the
rotating disk. The wheel should stop against brake assembly.

(g) Make certain that axle nut threads are clean and free from burrs.

(h) Apply grease Material No. 04-004B (Refer to SRM 51-35-00) to axle threads and
axle nut threads, and to all load-bearing surface of axle nut.

(j) Screw axle nut item 8 onto the axle until it is snug and pre torque at 17.6 daN.m
(1560 lbf.in) while manually rotating the wheel. Back off the nut to zero torque but
with all parts still seated. Retighten nut at final torque 5.8 daN.m (516 lbf.in) while
manually rotating the wheel.
If the nut is not at a locking position advance it to the next locking position.

(k) Position bushings item 12 and transducer item 7 in the main landing gear wheel
axle.

CAUTION: BEFORE LOCKING TRANSDUCER ASSEMBLY ITEM 7,


BUSHINGS ITEM 12 AND AXLE NUTS ITEM 8 BY MEANS OF
LOCKING SCREWS ITEM 6 AND WASHERS ITEM 13, AS PER
AMM (JIC) 32-42-53 RAI 10000 FOR ALL DETAILS ABOUT THEIR
INSTALLATION.

NOTE: Safety the screws item 6 with lockwire MS20995C32 item 10.

(l) Fit:

4 spacer Item 11 *

Install:

2 cover plate (see NOTE 1) Item 1 *


8 screw (see NOTE 1) Item 2 *
4 hubcap Item 3 *
12 bolt Item 4 *
12 washer Item 5 *
2 plug (see NOTE 2) Item 14 *

NOTE 1: The screws item 2 and the cover plates item 1 are applicable for
outboards wheels only.

NOTE 2: The installation of the plugs item 14 is valid for aircraft not equipped
with modification No. 03144 or Service Bulletin No. ATR72-32-1018.

* Items retained at removal Para. 3.C.(1)(a).

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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SERVICE BULLETIN ATR72

D. TESTS

(1) In zone 214, on panel 121VU:

Remove safety clip and tag, and close the following circuit breaker:

- (FIN1GA) LDG GEAR/LDG GEAR CTL & PRIM DET SYS/SPLY & IND

(2) In zone 214, on panel 126VU:

Remove safety clips and tags, and close the following circuit breakers:

- (FIN1GX) BLUE HYD PUMP PWR SPLY


- (FIN4GX) GREEN HYD PUMP PWR SPLY

(3) Install the safety stop to the EMER/PARK brake accumulator discharge valve.

(4) Pressurize the blue hydraulic system as per AMM (JIC) 29-00-00 PAD 10010, and
make sure that the brake accumulator gauge shows 3000 PSI.

(5) Perform the operational test of normal braking system as per


AMM (JIC) 32-42-00 OPT 10000.

E. CLOSE-UP

(1) Remove the safety barrier, and MLG safety pins.

(2) Position wheel shocks under the main landing gear wheels.

(3) In zone 210, on panel 404VU:

Remove the warning notice.

(4) In zone 210, on panel 9VU:

Remove the warning notice.

(5) Close the access door 195LL.

(6) Remove the warning notice from ground service panel.

(7) Lower the aircraft on its wheels as per AMM (JIC) 07-12-00 JUP 10000.

(8) Check the tyres pressure as per AMM (JIC) 32-41-00 CHK 10010.

Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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SERVICE BULLETIN ATR72

ILLUSTRATIO
NS MLG wheel tire/Assembly removal and installation
Figure 1
Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

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SERVICE BULLETIN ATR72

Brake assembly removal and installation


Figure 2
Revision No. 12 - Mar 14/19 Service Bulletin No. ATR72-32-1054

Page IL-2
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