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VT4E DN05 P3QU 830001 Commissioning P
VT4E DN05 P3QU 830001 Commissioning P
VIETNAM ELECTRICITY
Owner’s Engineer
Contractor
Sub-Supplier
CONTENTS
1. INTRODUCTION .......................................................................................................... 3
1.1. Purpose........................................................................................................................................ 3
1.2. Safety Knowledge in Operation ................................................................................................ 3
1.3. System Boundary ....................................................................................................................... 3
1.4. System Description..................................................................................................................... 3
1.5. Major Components .................................................................................................................... 4
1.6. Reference Document .................................................................................................................. 5
1.7. Risks Assessment And Safety Prescription .............................................................................. 5
1.8. Commissioning Sequence & Revelant Schedule...................................................................... 6
3. COMMISSIONING........................................................................................................ 8
3.1. Loop Test ..................................................................................................................................... 8
3.2. Interlock & Trip Test ............................................................................................................... 10
3.3. Sampling system Commissioning.............................................................................................11
4. ATTACHMENT ............................................................................................................ 13
Attachment 1. Inspection and Test Plan ......................................................................................... 13
Attachment 2. Commissioning Record Sheet For Loop Test ........................................................ 13
Attachment 3. Commissioning Record Sheet For Interlock & Trip Test .................................... 13
Attachment 4. Outstanding Works ................................................................................................. 13
Attachment 5. P&ID......................................................................................................................... 13
1. INTRODUCTION
1.1. Purpose
The purpose of this document is to define, describe, take records, certify, and validate all the
commissioning tests that have to be carried out on the Sampling System provide by DMPP on which for
for 1 x 600 MW Vinh Tan 4 Extension Thermal Power Plant Project.
optimum sample conditions for continuous analysis, chemical feed control and grab sample
purposes.
Refrigerant R-407C
SWGR for
Electrical
Power Supply
DCS System
Week 1 Week 2
1 2 3 4 5 6 7 1 2 3 4 5 6 7
DCS System
2. COMMISSIONING REQUIREMENTS
Before start commissioning, ensure the follow activities are performed adequately.
1) Chiller Unit
SL.
Description
No.
Check all pipe and valves from the sampling point to the sample conditioning racks have been
1
connected as per the attached P&I diagram.
2 Check the chilled water inlet and outlet valves of chiller unit are opened.
4 Verify the refrigerant(R-407C GAS) has been charged in the chiller unit.
SL.
Description
No.
Check all pipe and valves from the sampling point to the sample conditioning racks have been
1
connected as per the attached P&I diagram.
2 Check the cooling water flow at outlet of sampling coolers(primary & secondary) is normal.
Adjust the control knob of each pressure regulating valve to the direction of decrease(close
3
position) until sampling steam or water flow is available.
Set all the alarm points after putting each analyzer in service and those are to be displayed
4
from the monitor.
3. COMMISSIONING
3.1. Loop Test
Loop Test purpose is to prove that the installed instrument functions correctly and is operational. Loop
test will be performed in accordance with ITP For Instrument Loop Test”.
SL.
Test Items Tag No.
No.
Analyzer
Valve
Switch
SL.
Test Items Tag No.
No.
1 Control Panel Unit P3QUY01GH001
3 Start the circulation water pump by manual switch and stop momentary.
5 Restart the circulation water pump and check the cooling water flow.
SL.
Description
No.
1 Verify the main and control power switches are “ON” position.
Verify all sample isolation valves at the sampling point has been closed.
2 Caution :
Never open the sample isolation valves without first checking to see that the coolant flow has
been established.
3 Check the cooling water flow at the sight glass of each cooler outlet is normal.
SL.
Description
No.
- Condenser hotwell P3QUC11AA358/601/602/603/604,
P3QUC12AA358/601/602/603/604
2) Verify the sample isolation valves for sample inlet are closed.
3) Open the bulkhead type union one by one, and connect temporary hoses.
4) Open the sample isolation valves for blow down with checking the flushing medium flow to
waste one by one.
5) After appropriate time(5-10 minutes), close the sample isolation valves for blow down.
6) Close the bulkhead type union for each sampling lines.
7) This blow down works should be done only one line at a time.
Normalize the sampling system after flushing each sampling line.
1) Open the sample isolation valves for sample inlet.
2) Open the sample isolation valves for blow down.
3) Adjust the pressure reducing valve to set the sample line flow as per the specified flow rate.
4) Watch the pressure and temperature and indicators on the panel carefully.
If the pressure reaches their maximum allowable pressure(60 psig = 4.1barg) close the sample
isolation valves for sample inlet immediately. (normal 1.0~2.5 barg)
5
5) Adjust the sample flow to give the correct flow to each analyzer and grab sample.
• PH 150~200 cc/Min.
• Conductivity(CC & SC) 150~200 cc/Min.
• Dissolved oxygen 150~200 cc/Min.
• Sodium 150~200 cc/Min.
• Silica 150~200 cc/Min
4. ATTACHMENT
Attachment 1. Inspection and Test Plan
Attachment 2. Commissioning Record Sheet For Loop Test
Attachment 3. Commissioning Record Sheet For Interlock & Trip Test
Attachment 4. Outstanding Works
Attachment 5. P&ID
VIETNAM
ELECTRICITY Inspection and Test Plan DMPP
VT4E-DH01-
1 Loop Test W W
P3ZEN-160218
Abbreviation :
S: Surveillance R: Report Review W: Witness Inspection H: Holding Inspection
EVN/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium
OWNER IR NO.
BINARY LOOP TEST REPORT
CONTRACTOR DMPP (LS, PS, TS, ….etc) DATE
SUBCONTRACTOR PAGE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Name
Date
VT4E-PH01-P3ZEN-160218 Rev. A 5 of 5
Attachment 2. Commissioning Record Sheet for Loop Test
OWNER IR NO.
BINARY LOOP TEST REPORT
CONTRACTOR DMPP (LS, PS, TS, ….etc) DATE
SUBCONTRACTOR PAGE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Verified/Approved By:
Checked By: Owner's Representative Owner's Engineer Contractor
(PMB) (PMC) (DMPP) SUB-CONTRACTOR
Signature
Name
Date
Attachment 2. Commissioning Record Sheet for Loop Test
OWNER IR NO.
SUBCONTRACTOR PAGE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Verified/Approved By:
Checked By:
Owner's Representative Owner's Engineer Contractor
SUB-CONTRATOR
(PMB) (PMC) (DMPP)
Signature
Name
Date
OWNER IR NO.
SUBCONTRACTOR PAGE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Verified/Approved By:
Checked By:
Owner's Representative Owner's Engineer Contractor
SUB-CONTRATOR
(PMB) (PMC) (DMPP)
Signature
Name
Date
OWNER IR No.
ANALOG LOOP TEST REPORT
CONTRACTOR DMPP (PIT, DPIT, LIT,TT …etc ) DATE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Signal/ DCS/PLC
NO KKS TAG Description Type 0% 25% 50% 75% 100% 75% 50% 25% 0% Unit/Range Remark
Range INDICATION
SILICA - SUPERHEATED
3 P3QUB01CQ003XQ01
STEAM
Verified/Approved By:
Checked By: Owner's Representative Owner's Engineer Contractor
SUB-CONTRACTOR
(PMB) (PMC) (DMPP)
Signature
Name
Date
Attachment 2. Commissioning Record Sheet for Loop Test
OWNER IR No.
ANALOG LOOP TEST REPORT
CONTRACTOR DMPP (PIT, DPIT, LIT,TT …etc ) DATE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Signal/ DCS/PLC
NO KKS TAG Description Type 0% 25% 50% 75% 100% 75% 50% 25% 0% Unit/Range Remark
Range INDICATION
Verified/Approved By:
Checked By: Owner's Representative Owner's Engineer Contractor
SUB-CONTRACTOR
(PMB) (PMC) (DMPP)
Signature
Name
Date
Attachment 2. Commissioning Record Sheet for Loop Test
OWNER IR No.
ANALOG LOOP TEST REPORT
CONTRACTOR DMPP (PIT, DPIT, LIT,TT …etc ) DATE
PROJECT NAME VINH TAN4 EXTENSION THERMAL POWER PLANT UNIT NO.
INFORMATION DATA
Signal/ DCS/PLC
NO KKS TAG Description Type 0% 25% 50% 75% 100% 75% 50% 25% 0% Unit/Range Remark
Range INDICATION
CC - CONDENSER
28 P3QUC13CQ001XQ01
HOTWELLA
CC - CONDENSER
29 P3QUC14CQ001XQ01
HOTWELLB
30
31
32
33
34
35
36
Verified/Approved By:
Checked By: Owner's Representative Owner's Engineer Contractor
SUB-CONTRACTOR
(PMB) (PMC) (DMPP)
Signature
Name
Date
Attachment3. Commissioning Record Sheet For Interlock & Trip Test
PROTECTION NA
6 -
CONDITION TO TRIP
COMMENT
DMPP
PMC
PMB
Attachment3. Commissioning Record Sheet For Interlock & Trip Test
PROTECTION NA
6 -
CONDITION TO TRIP
COMMENT
DMPP
PMC
PMB
Attachment3. Commissioning Record Sheet For Interlock & Trip Test
COMMENT
DMPP
PMC
PMB
Attachment 4. Outstanding Works
VIETNAM
ELECTRICITY Outstanding Works DMPP
No Description
DMPP
PMB
PMC
Final Clearance
DMPP
PMB
PMC
Attachment 5. P&ID System Boundary
VIETNAM ELECTRICITY