Operation Manual Blow Moulding Full Updated

EMEC BLOW MOULDING MACHINE
TO BE THE BEST, ONE STOP PACKAGING AND

FILLING SUPPLIER
Operation Manual
© Emec Packaging Solutions Sdn Bhd

No 4, Jalan Gangsa , Kawasan Perusahaan Telok Panglima Garang
42500 Kuala Langat
Phone +603 5033 5804 • Fax 603 3168 090
PACKAGING, FILLING, WEIGHING

Table of Contents
1. Acknowledgement ........................................................ 1
2. General Information ...................................................... 2
i) Check the Shipment ............................................................. 2
ii) Instruction Manual ................................................................ 2
iii) Safety procedures, Precaution and Safety Symbols ............ 2
3. Product Warranty .......................................................... 3
4. Health & Safety Procedures ......................................... 4
i) Safety Precaution Sign & Symbols ....................................... 4
4. Technical Specification ................................................ 5
Safety Production ..................................................................... 8
5. Installation ................................................................... 16
6. Machine Operation and Adjustment .......................... 22
7. Inspection Before Startup .......................................... 27
8. Maintenance ................................................................ 54
9. Troubleshooting .......................................................... 66
10. EMEC 1.5L Blow Moulding Machine Diagram ........... 69
i) Control Panel Layout .......................................................... 69
ii) Schematic Diagram ............................................................ 69

1. Acknowledgement
T
hank you for choosing EMEC 1.5 Litre Blow Moulding Machine . Our machines and
equipments are manufactured with latest technology and tested prior delivery. Full testing will
be done at site during commissioning.
We use high quality and reliable components such as PLC, Indicators and Load Cells. We also use standard
pneumatic cylinders, solenoid valves and fittings that are easy available. In addition, our machine and
equipments comes with 1 (One) year warranty on electronic parts and manufacturing defects.
Like any other machine, proper use of the machine with regular preventive maintenance and service will
increase the machine and equipment lifespan and potentially avoid unnecessary breakdown and costly
downtime.
If in doubt, please do not hesitate to contact our Sales or our engineers for more information. All information
and specification in this manual are correct at the time of printing.
Inline with our corporate mission to provide "Quality Products With Affordable Price", we reserve the right
to make changes in engineering design, materials specification, and component brand and automation system
at any time without giving prior notice.
Manufactured and supplied by :

EMEC PACKAGING SOLUTIONS
No 4, Jalan Gangsa, Kawasan Perusahaan
Teluk Panglima Garang,42500,
Kuala Langat,Selangor Darul Ehsan,
Malaysia.
Tel: +603 5033 5804
Fax: 603 3168 0900
Website: www.emec-corp.com
Email :info@emec-corp.com
1
2. General Information
i) Check the Shipment
The first thing to do when received your machine/s and equipments is to check it and ensure that
the contents conform to the shipment list/advise/documents. EMEC inspects all equipment prior shipment,
but it cannot guarantee that the merchandise reaches the user intact. Therefore, the machine, equipments and
any other items when received should be checked and in the event the item / s question did not conform to
the specification and / or is missing, contact the transportation company, shipping agent and the
manufacturer immediately.
ii) Instruction Manual
Generally, Instruction Manual should include in the shipment unless notified. We reserved the right to modify
the design and / or manufacturing specification of our products as required, devoid of any obligation on our
part to adapt any product supplied prior to such alteration and without giving any prior notice. Read the
Instruction Manual thoroughly before installation, operation, repair or service and it should be made available
easily for the technical, machine maintenance and operators to access when needed.
iii) Safety procedures, Precaution and Safety Symbols
Read and remember to observe all the SAFETY PROCEDURES, PRECAUTIONS and descriptions
mentioned for general safety of the operators, service technician and foreman.
CAUTION WARNING
DANGER PROHIBITION
REMARKS IMPORTANT
2
3. Product Warranty
Warranty right varies from country to country, but it is the general intention of our corporation, EMEC
PACKAGING SOLUTIONS SDN BHD, to offer customers a (1) one-year warranty on this product from
the day of installation and commissioning.
In some countries, consumer protection legislation state that your dealer or agent is responsible for offering a
warranty and as such, please refer to your local dealer.
The product (if defective) should be notified immediately in formal for verification and to be checked by
EMEC Packaging Solutions Sdn. Bhd. technical team.
This warranty only applies to product failures due to defective materials and or workmanship. It will be
rendered invalid if, upon inspection is found that the product was:
• Wrong application against specification and machine design
• Mishandled or damaged due to carelessness / accident by operator
• Unauthorized modification or repair
• Poor or No maintenance
If the machine or equipment is still under warranty, then EMEC will take the responsibility to repair or
replace at the discretion of EMEC and then returned to the customer at no extra cost.
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4. Health & Safety Procedures
Read this Instruction Manual thoroughly to understand the operation procedures, safety and preventive
maintenance. Allow qualified and trained technician to do inspection, maintenance or repair work. Fail to
do so with result shock circuit, damaged electronic instruments, serious or fatal injury.
i) Safety Precaution Sign & Symbols
CAUTION
Always remember to SWITCH OFF the MAIN POWER and AIR
SUPPLY before doing any maintenance or repair work.
CAUTION
Earth wire must be properly connected to prevent electrical shock.
Earth wire - Green or Yellow Green color wire.
CAUTION
DO NOT use any sharp object or metal to press push buttons switch
or setting Indicators, Touch screen or any electrical instruments.
WARNING
Some products are HOT and under HIGH working PRESSURE.
DO NOT open any hose, pipelines or valve when in RUNNING MODE.
DANGER
DO NOT open any SAFETY GUARD, DOOR OR MOTOR
CHAIN COVER while machine is in RUNNING MODE.
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WARNING
Wear SAFETY apparatus like protective eyewear, safety helmet
and safety shoes to prevent injury.
WARNING
Use HAIR CAP for SAFETY and Hygiene purpose.
Long and WITHOUT hair CAP is Hazardous in production areas.
CAUTION
Use ORIGINAL PARTS.
DO NOT modified or use NON-ORIGINAL PARTS without consents.
WARNING
DO NOT tamper, cutoff or bridged "Safety Device or Circuit" connection.
Breached or fail to do so may cause short circuit, injury or loss of live.
CAUTION
"Do Not Assume" all instruments using same power supply.
It can be 380V AC 3 Phase or 230V AC Single Phase and 24V DC
currents.
CAUTION
NO WELDING should be perform on the machine.
Welding can damage the Electronic Instruments or components.
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4. Technical Specification
ITEM UNIT MODEL
BLMS-8000-2L
Clamping Force kg 6500
Clamping Stroke mm 125
Molding Spec. Stretching Stroke mm 320
Bottom Stroke mm 30
Cavity Pitch mm 114
Number Of Cavities cavities 6
Max Volume, Ctr L 2
Neck Diameter mm 18-38
Container Spec. Max.Diameter.Ctr mm 108
Max.Height, Ctr mm 320
 Output bph 8000~6000
Power Spec. Rated Power KW 98
Power Consumption KW 60~70
Air Compressor Spec. Blowing Pressure. Mpa 2.6~3.2
High Pressure Air 𝑚3 /min 8

Consumption.
Operating Pressure Kg/𝑐𝑚2 >4
Water Chilling Spec. Temperature Range C 5~20
Refridgerating Capacity Kcal/hr 15000
6
Flux Of Cool Medium ltr/min 93
Operating Pressure kg >4
Water Cooling Spec. Temperature Range C <30
Flux Of Cold Medium ltr/min 8000
Size (L*W*H) mm 4930x2110x2600
Main Machine Spec. Weight kg 8000
Whole Set spec. Size (L*W*H) mm 6150x4130x3000
Weight kg 9000
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Safety Production
Equipment safety system
1、Emergency stop switch
The machine is equipped with four emergency stop switches, the startup must confirm
the emergency stop switch function is correct. Press any of the four switches in case of
emergency and the machine will stop all action.
2、 Alarm
When the machine is abnormal, the alarm will send out an alarm and remind the
machine operator to remove the fault before lifting the alarm.
3、Safety door and cover
The whole machine is surrounded by a safety door and a protective cover to ensure
that the operator is separated from the machine. It is strictly prohibited to open the
safety door and remove the protective cover under the operation state of the machine.
When the safety door and shield are opened for repair, maintenance and cleaning, the
power supply of the main engine must be cut off and the gas of the pneumatic circuit
must be discharged to the barometer 0 Kgf/cm2.
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4、Leakage protection switch
If the electrical circuit control line occurs overload, short circuit, leakage and
other abnormal circumstances, will automatically trip, cut off all electrical
circuits.
Equipment safety rules

1、 Must read the equipment operating instructions, first understand the
equipment structure, the role of each mechanism and operation methods.
The operator must be trained and qualified, or have received the equivalent
training and be approved by the company, before performing the operation
and maintenance of the machine.
2、。Clear the sundries around the equipment, check and clear the remaining
materials or tools on the machine before starting up, so as to avoid getting
involved in the machine and causing accidents.
3、 Check whether the moving parts are in the correct position before starting.
4、 Check whether the screws and pins of each part of the equipment are
fastened. All bolts, nuts and shafts used in the assembly of the equipment
are metric units. Check that the shield is in place.
5、。Check whether your work clothes and work cap are well worn, whether
the cuffs are fastened firmly, and whether the hair of the person with long
hair is covered in the cap.
6、 Use only lubricants that meet food hygiene standards (FDA).
7、 Before starting the machine, oil must be added to the oil injection holes,
guide posts, guide rails and lubricating places, and keep the clamps clean.
The hydraulic oil in the hydraulic station should be kept at the prescribed
level. The oil should be cleaned and changed once every three months.
8、 When the power box, junction box, heating box and other maintenance, the
main power supply must first power off.
9、。The grounding wire and ground plate of the equipment are provided
with a special grounding wire; Use ground wire of specified thickness, or
as required by your company.
10、。Make sure the emergency switch can operate normally before starting.
11、When changing the mold, make sure that the power is cut off and the
mechanical action is stopped before operation, at least two people should
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work together.
12、Check all pneumatic equipment and pipes, including high and low pressure
tanks, action valves, blow valves, safety valves, pipe joints, etc. Make sure
it doesn't leak. Regularly check and maintain pneumatic equipment and
pneumatic system.
13、。Check the electrical circuit regularly for leakage. If leakage is found,

stop the operation as soon as possible, cut off all power supply and repair
the leakage.
14、 When the equipment stops, make sure that the air pressure of the action
and blowing bottle is discharged clean, the barometer is 0 Kgf/cm2. And
cut off the power supply of main engine and related equipment to avoid
fire and other accidents. Fire extinguishers should be placed within 5
meters of the equipment as required.
15 ： 3.43Mpa=35kgf/cm2(MAX) 。 To ensure the normal operation of the

equipment, the operating air pressure should be ensured: 0.69mpa
=7Kgf/cm2, and the blowing bottle air pressure: 3.43mpa
=35kgf/cm2(MAX).
Safety operation rules for equipment

1、 The operator is adapted to take care of the surrounding conditions, must
maintain a good mental state of operation, the operation should be focused,
the body parts are not reliable on the equipment. When the equipment is in
operation, it shall not be close to the movement part to prevent the clothes
from being involved by the equipment, and it shall not extend its hand into
each movement part.
2、 When starting up, check whether the motor is running normally and
whether the air pressure and voltage are normal. Product processing can be
carried out after the equipment runs normally.
3、 Equipment in the process of operation is not allowed to clean the machine,

in order to avoid personnel and equipment damage.
4、During the operation of the equipment, it is prohibited to remove and open

the safety door, protective cover and protective device.
5、 The machine must be shut down under the following circumstances:

abnormal situation occurs, the operator leaves the machine, current is
interrupted, equipment and mold adjustment, maintenance equipment. The
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machine is equipped with emergency stop switch. Press any switch and the
mechanical action will stop immediately. The machine cannot be restarted
until the emergency stop is removed.
6、 Always pay attention to the operation of the equipment, not to adjust the
pressure switch. During maintenance, the parts used must be approved by
the manufacturer for use, so as not to affect the service effect and machine
life.
7、 When the operator has to enter into the machine for maintenance,
inspection, cleaning and fault inspection, the operation can only be carried
out in the stopped state of the machine
8、 During maintenance, hammer shall not be used to knock all parts of the
equipment, and marks, tools and workpiece shall not be marked on the
guide rail.
9 、 At least two or more people must operate the equipment to ensure

production safety.
10、Pay attention to fire safety, oil should be added in the shutdown state of
operation. Clean up the sundries around the machine regularly, clean up
the garbage and dust of heating system, embryo system.
Annunciator
Please read and understand the warning board signs. If you do not
understand, please contact us.
Example warning board

Mechanical repair warning
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Safety rules for air pressure systems
。Compressed air is the air compressed by the air compressor, air
tightness, if improper operation can lead to the rupture of the gas tank
casualties accident.
1、 This machine is equipped with four pressure gas tanks. It is not allowed to
impact, knock or squeeze the gas tank body, which is easy to cause gas
leakage and explosion accidents.
2、During the supply period of the air pressure system, the blowing pressure
(high pressure air source) shall not exceed 35kgf/cm2, and the operating
pressure (low pressure air source) shall not exceed 10kgf/cm2.
3、The pressure set for the relief valve of the pressure tank shall not be
changed at will.
4、It is necessary to check the pressure tank regularly and drain the water in
the tank regularly. If it is not used for a long time, gas pressure must be
discharged to 0 Kgf/cm2, and it should be treated as rust prevention.
5、。After the air pressure loop is reassembled, the air tank must be checked at
low pressure. Make sure the system is normal before setting the pressure to
the maximum.
6、Gas must be discharged when air pressure system is repaired and mold is
replaced. Pressure vessels are high risk products and shall not be replaced
or modified at will.
Safety rules for those responsible for maintenance

Note: please be sure to comply with this clause, otherwise it may cause serious
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damage to personnel, machinery and attached machinery
1、。Before machinery maintenance, repair operations, must cut off the power
supply, and hang up the "do not" sign, use the electricity meter to confirm
whether there is residual power. During mechanical maintenance, be sure
to hang the sign of "mechanical maintenance".
2、Air pressure internal relief valve, set pressure by the factory to adjust. If the
operating pressure on the manometer exceeds the high pressure specified
by the company, the machine will be damaged.
3、In order to protect the safety of operators, safety doors and heating box
LIDS are added to the movable parts of the machine, so these protection
measures should not be arbitrarily removed. Safety and door electrical box
door, in the mechanical operation, can not enter and exit, and daily to
check the safety device.
4、When working near the movable parts of the air pressure loop and the
moving plate of the mold, there will be the possibility of clamping, so
there should be a safety partition, in case of collision, can be operated.
5、The machine USES high pressure air pressure parts, such as: air storage
cylinder, air pressure control valve, safety valve, air pressure cylinder line,
joint, high pressure distribution pipe, etc., the replacement of high pressure
air pressure must be reduced to 0 KGF /cm2, and to confirm that the mold
moving plate to open state. At the end of operation and regular
maintenance, the joint must be daubed with soapy water to check whether
it is deflated. When using air pressure, check the safety valve regularly
every six months.
6、。Mechanical or electrical system in the maintenance, the operation switch

must be in the OFF position, if there is a key device, to lock it to ensure
safety.
7、Always check for leaks, especially electrical parts, and do not contact water.
Mold, heating box, etc., are used to water. Usually, during maintenance,
some pipe joints should be confirmed to be leaking, and water should be
discharged when another mold is exchanged.
8、For mechanical lubrication, the machine must be used when the grease
{butter} is injected
9、Maintenance inspection using normal tools, bolts, nuts to lock with

appropriate torque.
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10、Machinery and spare parts, consumables, fuel gauge, must be regularly
checked. And read the operation manual in detail.
11、When the machine stops, the main power switch should really cut off the
power. Do not touch electrical equipment when hands touch water. In
case the electrical work needs to be repaired under power supply, use
protective equipment (clothing, shoes, gloves, safety helmet) for voltage
insulation and insulating tools (screwdrivers, clamps, etc.). Rings,
bracelets, necklaces and other metal objects must be removed from the
body before operation. Had better two people above work at the same
time, can do safety to confirm mutually.
12、。The water distribution pipes and air pressure distribution pipes in your
equipment must be in accordance with our mechanical specifications,
and the pressure standards must be in accordance with the equipment.
High pressure piping, joint control valves, etc., must have the same high
pressure specifications, pressure-resistant materials and construction.
13、。When the machine is powered on again after maintenance, in order to

confirm whether there is any problem or error after maintenance, it
should be at the maintenance office, after confirming that it is feasible,
the power will be switched on again.
Safety rules for operating responsible persons

1、All operators on site should be thoroughly educated on these safety contents.
2、Mechanical maintenance managers, please choose a certain level of

knowledge to give training.
3、In order to ensure safety, in the forming operation and maintenance

management operation, at least two people must work, relatively safe.
4、For the sake of safety, except for the company's permission, please do not
modify the matching, mechanical mold and subsidiary machinery, etc., the
company is not responsible for any mechanical damage or safety problems
caused by self-modification and addition.
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5. Installation
7 Tonn Forklift
1. The machine weight is about 6,500kg, the crane should be more than 7 metric tons, pay
attention to the center of gravity.
2. Pay attention to the position of center of gravity during handling to avoid damage to
the machine.
3. When installing this machine, in order to always keep the machine in the best
condition, its foundation should be firm.
4. Please consider the space around the machine before installing the machine, so as to
avoid personnel injury or the operation is not easy due to the narrow space.
5. The environment around the installation site should be kept clean, and do not install in
the direct sunlight or the current is not stable, otherwise the machine will produce
instability and cause electrical parts change.
6. Remember to pay attention to safety when installing.
7. Check whether the screw is loose.
8. After fixing the machine, remove the anti-rust oil and stains from the machine.
9. After the machine is located, the level shall be corrected with a level gauge.
10. The machine should be grounded.
11. During the installation of the mold, the operation of the switch and the surrounding
conditions should be fully paid attention to.
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2、Chilled water installation
Chilled water outlet （1”） Chilled water inlet （1”）
1. The chilled water is used to cool the mold, and the temperature should be set to 10-12
℃.
2. Frozen water should be added less antifreeze, corrosion resistant softener and other
water treatment items to prevent pipeline damage.
3. Inlet and outlet piping shall use pipes with an inner diameter of 16mm or more to
reduce pipeline losses.
4. In order to keep the water temperature, make the product quality stable, all the pipeline
need to do break heat treatment, and can prevent condensation.
17
3. Blow bottle pressure installation
High pressure discharge valve（1/2”） High entrance（1”）
1. Bottle blowing pressure Max.35kgf/c ㎡, so the piping system needs to pass safety
inspection to avoid accidents.
2. Piping should choose 18mm or more inner diameter, pressure resistance 40kgf/c ㎡
above the pipeline, reduce the pressure drop, make the product quality stable.
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4、The power supply installation
Power cord inlet
Connection of three - phase power lines
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（2）Line diameter: above 35m ㎡.
（3）The machine should be grounded, using 14 m ㎡ wire steel nails, the

depth of the buried under the ground 1 m (need) under 100 Ω
grounding impedance.
（ 4 ） The allowable variation range of voltage is ±5%, and a voltage
regulator is needed to make the machine run smoothly and the
product quality stable.
（5）During mechanical operation, pay attention to whether the wire has
abnormal temperature rise.
（6）When the power supply is installed, test whether the rotation direction
of the motor is consistent with the arrow.
（1）AC380V/200A，50HZ，The power supply is AC380V/200A, 50HZ, three phase

four wire, neutral wire.
（2）Line diameter: above 35m ㎡.
（3）The machine should be grounded, using 14 m ㎡ wire steel nails, the depth of the
buried under the ground 1 m (need) under 100 Ω grounding impedance.
（4）The allowable variation range of voltage is ±5%, and a voltage regulator is needed to
make the machine run smoothly and the product quality stable.
（5）During mechanical operation, pay attention to whether the wire has abnormal
temperature rise.
（6）When the power supply is installed, test whether the rotation direction of the motor is
consistent with the arrow.
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7. Lubricating grease
1. The lubricating grease used for machinery shall be FDA-approved food machinery oil.
2. Lubricating oil shall be added to the sliding surface of grease nozzles on the machine.
21
6. Machine Operation and Adjustment
Section 1.Precautions before machinery operation
First, the connection of three-phase power lines:
Second, confirm the direction of motor rotation

Timing: (1) When the test machine is running
(2) After doing electronic control maintenance
(3) After mechanical movement
※ After the above work, it is absolutely necessary to confirm the rotation

direction of the motor and observe whether the rotation direction of the motor is
correct. If the direction of rotation is incorrect, any two-phase wires in the three
phases of the power line need to be exchanged, and then restarted and checked.
Third. Inspection of safety devices
(1) Before starting operation, it is necessary to check the safety device to avoid
accidents.
(2) Check the emergency stop switch.
Fourth, the inspection of lubricants
(1) Check the amount of oil in the working pressure oil filter.
(2) Make sure that the lubricating oil on each sliding surface is sufficient.
V. Inspection of mold
(1) The operating environment of the mold should be kept clean.
Sixth.Inspection of air pressure
(1) The maximum working pressure for mechanical operation is 8kgf / c ㎡

.
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(2) The maximum pressure for bottle blowing is 35kgf / c ㎡.
7. When the machine stops

(1) When the operation is finished, the work is suspended or the power is cut off, the
main power must be cut off and cut off to ensure safety and component life.
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Section 2, matters needing attention before and during operation
1. Before operating the blow molding machine, please read the operation manual
carefully.
2. The safety standard test and warning sign of the blow molding machine, please
read it carefully before operating.
3. All kinds of screws, nuts and shafts made of bottle blowing machines are metric
units.
4. When the safety guard and door are open, it should be confirmed that the motor is
stopped.
5. Confirm that the emergency stop switch can work normally.
6. the electrical control box, operation box, terminal junction box, heating lamp, etc.
must be cut off during maintenance.
7. During the installation and maintenance of mechanical molds, the moving parts
need to be put into fixed blocks.
8. When entering the machinery to work, it should be confirmed that all movements
are stopped, and more than two people are required to work together.
9, when working inside or above the blow molding machine, be sure to stop the
motor, cut off the main power, and work with more than two people at the same
time.
10. Check whether the fixing screws and other screws of the switch mold cylinder
are loose.
11. When working on the installation of mechanical molds, it is necessary to protect

the movable platen from abnormal sliding table protection. The pneumatic
cylinder must be lowered and the supply of air pressure should be stopped.
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First, electrical control
1. Is the ground wire connected?
2. Is the rotation direction of the motor correct?
3． Is there a leakage?
4． Is the emergency stop switch effective?
5. Are the terminals loose?
6. Are the electrical control switches loose?
7. Is the infrared heating lamp broken or loose?
8. Is the solenoid coil loose?
9. Is the fuse broken?
10． Is the main power switch turned off during maintenance?
11. Is the voltage unstable? Significant pressure drop?
Second, air pressure

1. Is the cushioning of various pneumatic cylinders adjusted?
2. Are the air pressure circuit, dehumidification, and degreasing of the blowing
bottle correct?
3． Is the lubricator oil in the operating pressure circuit sufficient?
4． Is the pipe piping damaged or loose?
5. Is the coil of the solenoid control valve loose? Are the fixing bolts loose?
6. Does the air pressure drop to 0 kgf / c ㎡ during maintenance? Need to put
safety blocks between the templates to work?
7. Is the air pressure leaking?
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Third, the mechanical body
1. Are the bolts and nuts loose at all parts?
2. Is the supply of lubricants and butter sufficient?
3． Is the rotation stop and start position correct?
4． Is the height of the preform head consistent with the mold, and is the fixed nut loose?
5.Is the lever loose?

6. Is the switching mode speed consistent?
7. Is the preform machine installed correctly?
8. Is the cooling smooth and is the cooling water plate in the heating box smooth or
deformed?
9. Are molds and machinery attached to water droplets?
10． Is there any oil stain on the exit position?

11. Are there any oil stains on the stretching rod and high-pressure air?
12. Are the heating box fixing bolts loose?
13. Does the machine have abnormal sounds?
14.Is the heating box temperature setting normal?
Fourth, the mold
1. Are the bolts of all parts loose?
2． Is there any dust or oil stain on the blow mold?
3． Is there excess lubricant in the guide?
4. Are there any abnormal water droplets on the mold surface?
5. Is the temperature setting of each part normal?
6. Is there a leak?
7. Is the tube preform detection device normal?
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7. Inspection Before Startup
First, into the preformnic path photoelectric switch
There is a photoelectric switch on the upper end of the two slanting tracks into
the preform. When the photoelectric switch senses the tube preform, the feeding will be
stopped after a delay. When the photoelectric switch senses no tube preforms for 8
seconds, the alarm will act, but the tube preforms on the swivel base will continue to
run.
The photoelectric switch needs to confirm that it can sense the tube preform on the
preformnic tract. Use the tube preform to fill the preformnic tract. Observe whether the
light on the photoelectric switch is on. Induction of tube preform. Release the fixed bolt
on the switch to move its position and angle so that it can sense the tube preform,
otherwise an error will occur in the operation.
Second,Forming group photoelectric switch
Before the heating of the tube blank into the mold, a group of photoelectric
switches is formed to detect whether the tube blank enters the mold. When there is no
tube preform, the draw rod and high-pressure gas will not move.
When adjusting, you need to place a tube preform on the rotary seat at the photoelectric
switch, loosen the locking bolt on the photoelectric switch, adjust its position and angle
until the light on the switch lights up, it means that the tube preform that enters the mold
will Complete all forming actions.
Third, the bottle out limit switch
Its position is between the bottle ejection and the preform injection robot.
Whether the formed bottle is actually taken out by the robot, otherwise it will cause a
collision with the preform injection robot. The adjustment method is to place a
completed bottle at the limit switch. On the swivel base, loosen the locking bolt on the
limit switch, and adjust its position and angle until the sensor bar on the switch can
contact the bottle body, indicating that it is normal.
27
Fourth, the electrical part
◇ Is the ground wire connected? Is the voltage cycle correct?
◇ Is the rotation direction of the motor correct?
◇ Is the terminal loose?
◇ Is there any leakage?
◇ Is the emergency stop switch normal?

◇ Is the end seat of the heating lamp broken? Or loose?
◇ Is the installation of the distribution box correct?
◇ Is the coil connector loose?
◇ Is the fuse broken?
◇ Are the main power switch and supply switch OFF during maintenance?
V. Air Compressed Part

◇ Is the dehumidifying oil in the air circuit of the air blowing correct? Is there
enough pressure?
◇ Is the oil quantity of the lubricator of the cylinder operating circuit sufficient?
◇ Is the pipe piping damaged or loose?
◇ Is the coil of the power control valve loose and the fixing bolts loose?
◇ Is the air pressure at 0 Kg / c ㎡ during maintenance?
◇ Is the air pressure leaking?
6. Mechanical body part
◇ Is the supply of lubricant sufficient?
◇ Is the rotation stop and start position correct?
◇ Is the extension positioning lever loose?
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◇ Is the mold switch speed adjusted correctly?
◇ Is the water in the cooling plate inside the heating box free when the heating is
rising?
◇ Are molds and machinery attached to water droplets?
◇ Are oil stains on the extension rod and high-pressure nozzle?
◇ Is the outer material of the heating protective cover firm?
◇ Is there a strange sound from the machine?
◇ Is the chilled water ball valve open?
◇ Is the cooling water ball valve open?
Seven, mold part
◇ Is there any dust, oil, etc. on the blowhole?
◇ Is the guide rod excessive?
◇ Does the mold have abnormal water droplets?
◇ Is there a leak?
◇ Is the mold switch smooth?
Eight, other
◇ Inspection of safety device: To prevent accidents, please check the
emergency stop button switch before operation.
◇ Lubricating oil: supplement the lubrication of each sliding part.
29
Section 5:Adjustment before startup
First, preform feeder group:
(1) Preform Feeder Tube: The orbit of the preform is also determined by the size of
the bottle body. There are a set of bolts for adjustment at the front and back of
the inclined part.
（2) Sliding Table: The groove on the sliding table is determined by the size of the
tube preform bottle body. It is not adjustable. If the tube preform bottle size
is different or the size of the teeth is changed, the feeding slide table needs to
be replaced. Replacement method: Take out 4 bolts on the slide table, and
then lock the new slide table.
(3) Mechanical Claw: The clamping jaw of the robot hand is determined
according to the size of the tooth of the tube preform. If the size is changed,
the bolt and nut on the clamping jaw can be removed and replaced. After
replacement, test whether the height of the jaws is correct.
(4) Preform Positioning: The height of preform placement changes according to

the length of the tube preform. The robot will clamp the tube preform and
place it above the swivel seat. Then loosen the locking bolt and adjust the
tightening block to the bottom of the tube preform. Just 5mm high, pay
attention! When the manipulator moves the tube preform, the pressing block
needs to be moved to a higher position first, so that no collision will occur
during the movement.
Second, the transfer group:
(1) Preform Head: The size of the preform head depends on the internal
dimensions of the tube preform. However, if the internal dimensions of the
tube preform change or the height of the teeth changes, the preform head
needs to be replaced. The preform head can be replaced by removing the
snap ring in the rotation mandrel.
Note: Before adjusting the positioning of the preform, the preform head should be
replaced first.
30
Third, the heating group:
(1) Cooling water channel: Put one tube preform on the revolving seat in the
heating box and adjust the cooling water channel from the tube preform
by
about 2mm (as shown below)
(2) Infrared Lamp Tube: If the tube preform is not heated uniformly during
heating, the distance from the tube preform needs to be adjusted. Loosen
the locking bolts on the adjustment rods of the lamp tube at both ends to
move the lamp tube forward and backward to the required position, and
lock it by yourself.
Fourth, bottle outlet group:

(1) Mechanical Claw: adjust the method such as inserting the mechanical
claw
into the preform, then put the tube preform on the revolving seat and use
the mechanical claw to test whether it can be clamped.
31
Five：Air compressor part
(1) Working Pressure: Adjust the pressure of the three-point combination \
regulator to 7kgf / c ㎡. The adjustment valve of the manipulator is
adjusted to
6kgf / c ㎡.
(2) Blowing Pressure: round bottom → up to 28kgf / c ㎡ free standing

foundation → up to 35kgf / c ㎡.
(3) Pre-Blowing Pressure: about 0-16kgf / c ㎡.
Section VI Control Box Operation
First, enter the operation of the touch screen

The welcome screen is displayed after the touch screen is powered on, as
shown below.
32
Touch the mechanical icon with your finger to enter the operation screen to
operate the machine.
33
Ⅱ. Change of operation screen of touch screen
The bottom row of buttons on the touch screen is the "return to zero button", which
is the home button. There are four touch keys: “heating”, “bottle blowing”, “entry
preform” and “load preform”. Touch different keys to enter the corresponding
operation screen.
"Run cycle" is used to display the molding cycle when the machine is running
automatically.
"Output" is used to display the production quantity of products; touch the "clear"
button to reset the production quantity of products.
34
Third, the use of touch screen digital input keyboard
When the digital input touch key is touched, the touch screen will automatically pop
up the digital input keyboard, touch the numbers on the keyboard, enter the set value,
and then touch "ENT" to confirm and exit the keyboard.
Ⅳ. Start manually It can only be used when the "Manual" button is pressed and the
green light is on, then clicked on the touch screen ; it is used to perform
step-by-step actions on various parts of the machine or to test a certain part.
The text displayed on each button is the current state of the part. Unless otherwise
specified, these buttons are ON / OFF alternate output.
Ⅴ. Touch screen operation screen and functions

1、Temperature adjustment
This screen can adjust the voltage of each group of lamps in the heating box to make the
temperature of the lamp box suitable for the requirements of different production processes.
When adjusting the lamp voltage, the position of each group of lamps relative to the
preform is shown on the touch screen.
35
2. Adjustment of molding parameters
◇ This screen is to adjust the pre-blow delay and blow delay of each cavity, and can
also set the blow time, exhaust time, and blow-out time of the bottle clamp.
3. Preform manipulator, bottle removal manipulator, auxiliary motor manual
◇ "Preforms separation ", "Clamp preform before & after", "Clamp preform up &
down ","Clamp preform flip ", "clamp preforms opening&closing", "preform
positioning", and "Preform channel separation" are manual buttons ,these are
single step action on preform manipulator
36
◇ “Rotary preform motor”, “feed preform motor” and “preform arrangement”
touch keys are for single start / stop of the preform arrangement machine.
Bottle Removal manipulator
◇ "Bottle Removal Before&After ", "" Bottle Removal up&down "," Bottle Removal
Reversal "and" Bottle Removal opening&closing "are manual buttons, these are
single-step actions on bottle removal manipulator
◇ “connection opening & closing”, “connection blowing” and “connection pushing”
are manual buttons, which are single-step action on the bottle out blowing
device.
37
5. Mold base, bottle blowing servo manual
◇“ "Positive Jog", "Negative Jog" and "Blow Bottle Chain Zero" buttons can
make the chain rotate forward and reverse, as well as return to the origin
of the chain.
◇"Step Run" button allows the chain to perform a single step.
◇"Pre-blow", "second-blow" and "exhaust" three buttons control each group
of blow valves.
◇"sealing" button controls the action of the sealing cylinder.
38
◇ "stretch up", "stretch down", and "stretch back to zero" touch keys control
stretching, sealing up \ down, and stretching return to the origin .
◇ "Opening mold", "clamping mold" and "mold base return to zero " are jog
buttons that control the mold base opening and closing movements of left
and right sides and return to the origin
◇ "Pressurized intake" and "Pressurized exhaust" control the mode-locking
action.
Note: When performing “pressurized air intake” operation, make sure that
the mold is installed and the mold base is in the clamping position.
7. Alarm
When the machine fails, the alarm screen indicates where the problem has occurred.
39
Trouble Shooting
1． Abnormal Preform Manipulator:
Machine will automatically stop entering the preform
(1) Reason: The robot's motion collided, causing the positioning to be sluggish or stuck.
Countermeasures: Bleed the gas in the working pressure system, eliminate the collision
objects, and then re-enter the gas into the system. Use manual operation to check
whether each action of the robot is correct. If there is an error, recalibrate.
(2) Reason: The position of the sensor switch base or sensor board has moved.
Countermeasure: Loosen the bolt on the induction switch base, adjust its position or
angle, and make the switch light up again.
2. The Bottle Out Robot Abnormal:

Machine will stop automatically
(1) Reason: The robot's motion collided, causing the positioning to be sluggish or
stuck.
Countermeasures: Bleed the gas in the working pressure system, eliminate the
collision objects, and then re-enter the gas into the system. Use manual operation to
check whether each action of the robot is correct. If there is an error, recalibrate.
(2) Reason: The position of the sensor switch base or sensor board has moved.
Countermeasure: Loosen the bolt on the induction switch base, adjust its position or
angle, and make the switch light up again.
3. Mold Abnormality:
Reason: A collision or foreign object is caught in the range of the internal and external
template movement, which makes the switch mold act incorrectly and does not reach
the positioning.
Countermeasure: Take out the collision object, use the manual switch to reopen the
mold, repeat the mold opening and closing action, and make sure that its action is
normal.
40
4． Slide Table Abnormal:
The machine will automatically stop feed the preform
(1) Reason: Collision occurred within the range of the sliding table movement,
which made the movement uncertain.
Countermeasure: Take out the collision object, use the manual switch to reopen
the mold, repeat the mold opening and closing action, and make sure that its
action is normal.
(2) Reason: The position of the positioning switch of the sliding table is moved.
Countermeasure: Check whether the fixing bolts of the switch base are loose,
move the switch base left or right to light up the switch, and then lock the switch
base
5． Trolley Abnormal
(1) Reason: A collision occurred within the travel range of the tie rod, which
caused the movement of the tie rod to be uncertain.
Countermeasure: Check the collision object and remove it. Use the manual
switch to move the lever and observe whether its movement and positioning are
correct.
(2) Reason: The position of the lever positioning sensor switch moves.
Countermeasures: Check whether the fixing bolts of the switch base are loose,
move the lever to the up and down position, adjust the switch base so that the
indicator light on the switch lights up and lock, and use manual operation to
move the lever up and down, and observe whether the switch moves smoothly.
41
6． Preform Feed Abnormal
When the machine is running automatically, if the preform is not detected in the embryonic
tract for 8 seconds, the machine will alarm.
(1) Cause: Occlusion of the embryonic tract.

Countermeasure: Check the cause of obstruction of the embryonic tract, and eliminate or
readjust the width of the embryonic tract.
(2) Reason: There is no tube embryo in the storage cylinder.

Countermeasure: Pour the tube blank into the storage cylinder
When an abnormality occurs in the embryonic tract and an alarm occurs, you can use your
hand to block any of the two detection switches on the embryonic tract to eliminate the alarm.
42
7． Frequency Conversion Failure
Machine will alarm automatically .
1. Please check the heating box exhaust fan

2. Please check the heating box exhaust fan inverter
8． Bottle Retrieval Failed:

Reason: Preform specifications are different.
Countermeasures: Check whether the conveyor is mixed with other types of

preforms, and whether there is foreign matter on the revolution track
9．Parts Motor Overload Abnormality

This will cause mechanical movement errors.
Reason: The motor current is too high and the thermal overload relay has tripped.
Countermeasure: Check whether each motor is damaged, or there are other foreign
objects that make the motor stuck
10． Cannot Start Automatically:

Check whether each mechanism unit is at the origin position.
11． Emergency Stop
When the machine is running, an accident occurs. There are 4 emergency stop
switches on the machine. Pressing one of them will cause the machine to power off
instantly.
43
Replacement of Infrared Heating Tube
1. Life: The specifications of the tube are 220V-235V, power 2000W, 1500W, the full
output power life at 235V rating is 10,000 hours, about 1.5 to 2 years.
2. When the lamp is replaced, the temperature of the lamp and the
heating box is very high at this time, and the replacement person
needs to wear resistant gloves before performing the
replacement operation.
(1) Turn off the power.

(2) Open the safety door and loosen the protective cover bolts of the wiring duct.
(3) Take out the power cord at both ends of the tube.
(4) Take out the movable tips on both sides of the heating box foot stand, and slowly lower
.
(5) the heating box.
(6) Carefully remove the damaged tube and put in a new tube.
(7) Rotate the heating box up to position, insert the movable tip to fix the heating box.
(8) Connect the lamp power cable to the terminal block and lock the protective cover bolts.
(9) Close the safety door and turn on the power again.
(10) Turn on the temperature controller and observe whether the lamp is normal.
(11) Restart operation.
※ Note: Please keep the surface of the lamp clean when changing the lamp. If there is
any stain, wipe it with cotton and alcohol.
44
Boot Steps :
1. Open the inlet valves of the working pressure system and the high-pressure
blowing system.
2. Check if the working pressure is correct (7kgf / c ㎡)
3. Adjust the pre-blowing pressure according to the bottle produced.
4.Open the chilled water inlet and outlet ball valves. And check the cooling water
channel of the heating box, whether the mold is leaking.
Open the bottle blowing machine, the process is as follows:
45
6.1 Turn on the emergency stop switch, turn on the power, and enter the touch screen
operating system
6.2.
Make sure each movement mechanism is in position,Set the console hand/automatic switch
knob to automatic, press the console reset button.
6.3 Enter the touch screen automatic operation interface and press the button ,enable
the servo to run →press the button ,mold base, blowing chain, stretching mechanism
turn to seek the origin, find the origin
6.4 Press the "automatic start" button → the bottle blowing machine starts to operate
automatically
46
Press touch screen automatic operation interface “blowing” button , start the
function of blowing bottles → press the button on the touch screen.
Press the “heating” button to enter the heating setting interface → press heating
to start → open each layer of lamp tube → After the machine runs about 5 minutes,
confirm whether the high pressure air is turned on or not. When the heating box reaches
the set temperature, press the feeding preform start button to start feed preform,machine
enter to normal production.
Third, observe the bottle produced, adjust the reference parameters of the blowing process
such as: heating temperature, pre-blowing delay, blowing delay time, pre-blowing
pressure
47
Shutdown Steps
1. Press the switch to stop the embryo to stop feeding.

2. Keep the machine running until there are no tube embryos in the heating box and the
last
bottle is taken out by the bottle-out robot.
3. Press the heating start button to turn off the power of the heating box.
4 Press the auto stop button.
5. Press "Reset"
6. Turn off the chiller
7. Turn off the cooling tower water pump
8. Turn off the air compressor
9. Bleed the gas in the working low pressure system and high pressure blowing system
10. Bleed gas from working pressure system and high pressure blowing system.
11.To ensure safety, all electrical parts must be disconnected from the main power supply
at the end of work.
48
7. Shutdown Steps
1. Press the switch of "Injection Stop Switch" to interrupt the feeding
2. Keep the machine running until there are no tube embryos in the heating box and the
last bottle is taken out by the bottle-out robot. Press the "warming start / stop" button to
turn off the power of the heating box
3. Press "Auto Stop" to stop the machine
4. Turn off cooling tower water pump
5.Turn off the air compressor
6. Bleed the gas in the working low pressure system and high pressure blowing system
8. Turn off the main power
9) Safety and Matters
1. It is strictly forbidden to put hands and feet into the moving parts of the machine during
the operation of the machine
2. When cleaning the trash in the mold on the bottle blowing machine, when
disassembling the mold, the machine must be stopped.
3. Two or more people are required to replace the mold.
4. Drain water in the gas storage tank regularly
5. Regularly lubricate the moving parts of the blow molding machine
Daily Maintenance
Clean the machine and keep it clean and tidy
Check the air pressure system, whether the connection is safe and reliable
※ Remember: Do not open any safety door when the machine is running to avoid danger.
49
Chapter 4 Mold Installation and Adjustment
Section I precautions when installing the mold：
1． When changing molds, two or more people must be confirmed before folding
bolts,
screws and nuts
2． When changing molds, you must confirm the safety of each other before you can
operate
3. When changing the mold, the working pressure source must be turned off, the air
pressure in the pipeline needs to be released, and the pressure gauge indicates 0 kgf /
c㎡
4. Each sliding surface needs to be supplied with butter and lubricant
5. If the mold is not used for a long time, it must be coated with rust inhibitor
6. Standard screws should be used for screws and nuts on the mold
Section II Precautions for Disassembly and Replacement：
1. Revolution
Situation:
(1) Change in the size of the tubule tooth

(2) Change in tube inner diameter
(3) Mold or bottle size change
Order：
(1) As shown below (Figure A), using a tool to remove the C-shaped retaining ring
on the revolving mandrel, the embryo head can be replaced
(2) Press the "chain forward" and "chain back" buttons in the manual operation to
move the revolution
(5) Repeat the operations (1) to (2) to replace all the embryo heads.
50
A
2. Molding mold:
situation:
(1) When installing a new machine
（2）Change of mold or bottle
（3）Tube embryo size change
order：
(1) Close the inlet of the chilled water first, remove the piping on the outlet ball valve,
drain the water from the pipe and the mold, and then remove the chilled water from
the mold.
51
(2) Loosen the locking bolts above the mold (remember not to loosen them all, only
about 4 to 5 turns can be opened). Then remove the fixing block on the side of the
mold. The mold can be slowly taken out from the side, the internal and external
molds are the same, pay attention to the surrounding pipelines and wires to avoid
danger
(3) Put the prepared mold into the guide groove from the side, move it inward to the
position, lock the side fixing block, and then tighten the upper fixing bolt
(4) Place the bottom mold into the guide groove from the side, move it inward to the
position, and lock the side fixing block
(5) Slowly close the mold, observe whether the mold is joined properly, and the bottom
mold is positioned correctly. After the mold is completely closed, lock the side and
upper stops of the mold
(6) Connect the cooling water pipe and open the water inlet ball valve to observe
whether the water circulation is normal
(7) Finally, use manual to test whether there is any interference or poor takeover of the
switch mold
Note: When changing the mold, use manual switch to switch the mold, pay special
attention to the safety of personnel and machinery
3. Pull blow group:

situation:
(1) When installing a new machine
(2) Change of mold or bottle
(3) Tube embryo size change
52
order：
(1) After adjusting the stretching stroke parameters, manually on the mold base
1. use the stretching to return to zero, and find the stretching origin.
2. Press and hold the "Stretch Up" button to make the stretching go to the set
stroke. Check that there is a 2 mm distance between the pull-down lever and the
bottom mold.If not, repeat the above operation.
53
8.Maintenance
NOTE:
A) During maintenance, be sure to turn power OFF
B) Take special care not to mis-insert the Air Tube
GENERAL PRECAUTION
Always keep the machine clean to prevent entry of dust or dirt. Carefully note dis- connector or poor
contact, to be sure all Air Tubes are securely tightened.
Ensure the electric power and air supply are OFF, when the machine is not operating.
PERIODICAL CHECK
i) Loose wiring, terminals and connectors
ii) Loose air tubes and connectors
iii) Dust or dirt in ventilation holes
iv) Panel compartment cleaning
v) Panel surface cleaning
vi) Air pressure reading
vii) Electric supply voltage
54
Section I maintenance：
1. Daily maintenance:
Routine maintenance is the basis for keeping the machine running
smoothly, and it can be known by the operator by observing the condition of
the machine while the machine is running.
The most important work of the operator in daily maintenance is to

understand the problems of the output and quality of the produced bottles.
Some problems will inevitably occur on the machine. They can stop the
operation immediately and quickly solve or to solve some unnecessary
efficiency or Loss of quality. According to the operator's information, the
daily stop time can not exceed 1 hour, and the overall efficiency of the
machine is maintained. In order to minimize material loss, a solution is
proposed as soon as the failure occurs, which can avoid the loss of raw
materials, reduce the efficiency of the machine, and abnormal damage to
parts.
Routine maintenance work is almost all during machine operation, including
checking all adjustable data pre-blowing pressure, blowing pressure ... etc.
The operator must observe the operation of the machine and the bottle
preforms and some conversion actions of the bottle, such as the embryo in
and bottle out robots, etc., and the daily maintenance is not static, it is
adjusted according to the machine operator or production line. Therefore, the
machine will run smoothly. However, under proper application, when the
machine's stop time or the stock of the bottle is sufficient, a thorough
inspection will be more beneficial to the operation of the machine
The operator should pay attention to whether the lubricating oil level of the
lubricator in the air pressure system is sufficient
※ Note: The operator must record all the things observed in the daily
maintenance in the production plan, and put forward a review before
the weekly maintenance, and take preventive measures to facilitate the
weekly maintenance work plan
2. Clean:
Keeping the machine clean during routine maintenance will help the
machine run smoothly. Use a clean cloth to wipe off excess oil from the
machine, such as the crank structure and revolution track of the forming
group
Check whether the mold is clean. If cleaning is needed, wipe it with a dry
cloth and alcohol
55
3. Examination：
Check that the distance between all proximity switches and the sensing position is
3 ㎜. Whether the operation of each group of photoelectric switches is normal
4. Installation Device:
Check if the emergency stop switch and safety switch are normal
5. Adjustment：
If any abnormality is found during the maintenance, it should be adjusted to the
normal value according to the data in the production plan, or appropriate
adjustments should be made according to the adjustment methods in Chapter 4.
56
Section II Daily Maintenance Items：
1. Machine Running Speed;
Observe the cycle timing on the man-machine panel, and actually use the stopwatch
to measure whether the production is normal
2. Examination：
Check the quality of the bottle
Horizontal plane
Whether the tube embryos in the whole machine are sufficient
Whether the circulating water is blocked
3. Pressure System (air pressure pipe, piping, joint, control valve

First determine the pressure gauge to ensure that the air pressure cylinder is within
the limits of
use. Visually or listening for air leaks
Check that the bolts and nuts of air solenoid valves, pressure check valves, etc. are
properly locked
Inspect the pipeline for deflections and loose air system parts.
Drain the gas reservoir (high and low pressure systems) and related equipment and
confirm that the equipment is operating normally
4. Pneumatic Cylinder:
Check if the working pressure is normal, the air pressure is 7kgf/c ㎡.
5. After Shutdown:
Check the working pressure of the water filter drain and the level of the lubricator.
Bleed the air and water from the air cylinder.
Check the position of each adjustment block of the stretch blow group.
57
Section III weekly maintenance
Check and adjust all machine movements and safety devices, and have systematic maintenance
work.
1. Mold：
• Check the cleanliness of the mold and wipe it with a clean cloth moistened with alcohol.
• Check the position of the bottom mold
2. Machine Safety Device：

• Check the position of all proximity switches
• Check the operation of the photoelectric switch
• Check the position of the magnetic switch on each pneumatic cylinder
• The operator needs to arrange weekly maintenance work according to the problems recorded
in the production plan.
• The operator's information will shorten the weekly maintenance time.
3. Bearing Inspection:
• Rotary idler bearings
• Linear bearings in stretch blower sliders
• Forming group self-lubricating bearings
• Bearings in embryo and bottle robot
4. Clean：
• Embryonic track and embryonic slide track
• Manipulator guide
• Shaping rods and guides
• Pull blow slider guides and levers.
5. Examination：
• Position of pull-blow adjustment seat
• Location of cooling water channel in heating box
• Actions and positions of the manipulators for entering and exiting the embryo
• Location of the infrared lamp
• Forming group auxiliary positioning seat
• Embryonic positioning structure
• Forming group switch die position
58
6. Revolution：
• Embryo head O-ring
• Lock nut O-ring
• Whether the self-lubricating bearings are abnormally worn
Section IV Monthly Maintenance
1. Drive System：
• Check whether each drive cylinder is leaking, and whether the fixing bolts and nuts are
loose.
2.Revolution System:
• Whether the swivel seat is worn
3. Rotation System：
• Check if the rotation sprocket and chain are too loose
4. Closing size：
• When checking the mold closing, the crank structure is at the dead center position
5. Cooling Water, Frozen Water：

• Check cooling water and frozen water circulation
6.Robot：
• Check the jaws of the in and out robot
7. Pull Blow Group：

• Check the cushion on the blower slider
• Pull and blow slider guide and guide seat
• Whether the lever is deformed
8. Pneumatic System：
• Working pressure muffler for each group
• Checking the high-pressure muffler
9. Infrared tube：
• With a clean cloth moistened with alcohol, carefully wipe the tube to remove dust and
stains on the surface.
• Test the output of the lamp with the controller
59
10. Reflector：
• Wipe the mirror with a clean cloth moistened with alcohol. If it is still not bright enough
after wiping, it needs to be replaced
11. Clean electric control box and operation box：

• Use filtered dry air to blow off the dust from the electric control box and operation box,
and wipe them with a dry cloth. Remember, do not open the door of the electric control
box or operation box during blowing.
Section V Seasonal Maintenance—1500HOURS
1. Working pressure：
• Check the working system's piping and compressors
• Check if the pressure gauge has failed
2. Blowing pressure：
• Check high-pressure system lines and compressors
• Check the filters in the system
3. Chiller：
• Test chilled water temperature
• Check the cooling water tubes
• Replace the internal circulation of the freezer and add appropriate water softening agents,
rust inhibitors, antifreeze and other related water quality treatment items to ensure that the
pipeline is smooth and the product quality is stable
4. Cooling Tower：
• Test the cooling water temperature. Replace the circulating water in the cooler and add
appropriate water softening agents, rust inhibitors, antifreeze and other related water
quality treatment items to ensure that the pipeline is smooth and the product quality is
stable.
5. Clean:
• Use filtered dry air to remove dust from the trainer and conveyor and wipe with a dry
cloth
6. Check the machine anchor bolts and measure the flatness of the machine
7. Robot：
• Check the bolts in the embryo and bottle exit robots to make sure that they are fully
locked
60
Section VI Annual Maintenance—6000HOURS
1. Electric Control Box：

• Check all fuses
• Make sure each contact screw is locked
2. Infrared Tube：
• Infrared tube life, output 10000 hours at 235VOLT
• When the power output is low for a long time, the life of the infrared tube is relatively
• improved
3. High-Pressure Muffler：
• Take out the high-pressure muffler and blow dry dust with filtered dry air and wipe it
with a dry cloth
4 Orbit：
• Check all bolts and make sure they are tight
5. Air Compressed System：

• Test the air tightness of air cylinders, control valves, pressure gauges, piping, joints,
and test for leaks with soapy water.
• Check that the safety valve is fully actuated, and adjust the pressure above the
specified upper pressure to determine whether it has acted.
61
Section VII Lubrication：
1. Weekly lubrication：
（1）Pull-blowing slider guide
（2）Action guides for the embryo in and bottle out robots
（3）Embossed auxiliary positioning block, just a little oil
（4）Guide post under the bottom mold
62
（5）Formwork connecting rod shaft
（6）Into the embryo slide table cylinder guide
63
（7）Split embryo cylinder guide
※ Note: The above items must be cleaned with a dry cloth before lubricating, and
grease should be used for lubricating oil.
64
2. Monthly lubrication：
Form the assembly structure, use the oil gun to drive the grease through the side oil filling
hole until the discharged oil is clean, and wipe the extruded grease with a dry cloth.
Note: All the above lubricants are greased.
3. Working pressure lubricator：

（1）Check the oil level regularly every week
（2) When the oil level is lower than the standard range, first reduce the pressure in the
working pressure system and add the oil to the upper limit of the standard
（3）Lubricant is equivalent to ISO VG32
65
9.Troubleshooting
NO Product defects The defects reasons Processing method

Increase bottle air
blowing pressure not enough
pressure
Increase bottle
blow air not enough
blowing air flow
Adjust the pressure
regulating tube to
01 bottle doesn't form blowing air pressure rise too slow
increase the pressure
rising speed
Delay blowing
overstretch
selection is
appropriate
Check the screw
Bottle neck screw too hot
cooling system
Bottle preform Screw
02
deformation Adjust the heating
heating box temperature is too
box extraction fan
high
Increase preblowing
The preblowing pressure is too
pressure
low
Early prediction
preblow too late
03 bottleneck folds blow
Increase or decrease
bottle preform temperature is not
the temperature of
uniform
the heating box
The preform wall thickness is Check the preform
wall thickness is uneven quality
04
uneven Increase the
Stretching ratio too lower
Stretching ratio
There are distinct streaks on Check the preform
Bottle stripe preform quality
05
wiredrawing preform heating temperature is not Adjust the heating
uniform system
Adjust the
Preblowing time is too late
preblowing time
06 Bottle surface wrinkle The temperature at the
Adjust the heating
corresponding heating position of
temperature at the
preform is too low
corresponding
66
position
preform heating temperature is not
Check the preform
uniform
quality
increase the
The bottle surface is Not heating enough temperature
07
blue and white
The preform has water dry the preform
heating temperature is too high adjust heating pipe
Increase the
08 bottle crystallization
The stretching line is too slow stretching linear
velocity
check the preform
Poor quality of prefrom
quality
The delay time of blowing is too Adjust the blowing
09 bottle blowing broken
short delay time
The preform temperature is too increase the preform
low heating temperature
increase blow air
blow air pressure not enough
Insufficient bottle pressure
10
capacity blow time too short extend blow time
mould Deformation check moluld
Improper blowing time Adjust blowing
delay
The blowing temperature is not Raise the
The bottle bottom high temperature at the
11
thin &the top thick bottom of the
preform
Stretching too fast Increase the
Stretching speed
bottle blowing time is too short Extend bottle
blowing time
bottle stick the bottom check mould cooling
12 mould temperature too high
mould system
The closing time is not in Adjust movement
harmony with the bottom time timing
Preliminary blowing too early Adjust the
preblowing time
The stretching rod is out of Adjust the tension
13 Bottle eccentric. position lever position
Uneven temperature Adjust the
temperature
preform eccentric Check the preform
The bottle bottom is blowing pressure Not enough Adjust blowing
14
not formed pressure
67
Bottle blowing too late Blow the bottle
ahead of time
blowing pressure Not enough Adjust blowing
pressure
Thermal deformation Bottle blowing too late Blow the bottle
15
of bottle ahead of time
Check the mold
Mold temperature is too high
cooling system
68
10. EMEC 1.5L Blow Moulding Machine
Diagram
i) Control Panel Layout
ii) Schematic Diagram
69
0 1 2 3 4 5 6 7 8 9
EMEC Packaging Solutions Sdn Bhd

PT 13532, Jalan Banting Pandamaran
42000 Pelabuhan Klang
Selangor Darul Ehsan, Malaysia
Tel No : +603 3168 6300 / +603 3165 1344
E-MAIL : INFO@EMEC-CORP.COM
B
WEBSITE : WWW.EMEC-CORP.COM (REG: 1213057-T)
Company / customer
C Project description BLOW MOULDING
Job number
Project name BLOW MOULDING

Type
Place of installation
D
Created on 18/7/2020
Edit date 21/7/2020 Number of pages 18
2
Date 18/7/2020 Project Name : Project Description : Job Number : = CA1
BLOW MOULDING BLOW MOULDING
Edited By WIN7 + EAA
Approved By Company Name : Page Description : Remarks : Page 1
Revision Date of Revision Reason of Modification Approved Date Page 1 / 18
0 1 2 3 4 5 6 7 8 9
A
200A
QF100
6 5
2.8:A / L1 L1 / 2.2:A
4 3
2.8:B / L2 L2 / 2.2:B
2 1
2.2:D / L3 L3 /
2.2:D / N N / 6.0:B
B 2.2:D / E E / 9.1:B
1 3 5 1
FU1-3 QF102
16A 16A 2
2 4 6
13
COOLING
1 2 5 FAN
TC1
6KVA 1 M 2
380V/200V 1~
L3 N E
2.2:B 2.2:B 2.2:B
3 4 6
E
A B C
3.1:A 3.1:A 3.1:B
1 3
TRANSFORMER POWER SUPPLY
0 1 2 3 4 5 6 7 8 9
2.4:E / A
2.4:E / B
2.5:E / C
1 3
QF103
6A 2 4
PC1 PC2 PC3 PC4 PC5 PC6 PC7

/15.3:B /14.3:B
/16.3:B
/17.3:B
L N
C
FX5U-80MT 16EYT 16EYT 4DA 4DA 4DA 4DA
L1 N
TU1
200V
GS2110
V+ V-
GP1
D + -
5 4
4.2:B 9.0:E
E
2 4
POWER DISTRIBUTION
0 1 2 3 4 5 6 7 8 9
4.8:A / A A / 4.0:A
4.8:A / B B / 4.0:A
4.8:B / C C / 4.0:B
3.2:E 9.1:E 9.3:E 4.8:B 5.2:B 9.1:E 9.4:E 4.3:B

5 Y0 Y4 0V 4.8:B 5 Y1 Y5 0V 4.3:B
1 3 5 1 3 5
QF3 QF4
/5.1:B /5.5:B
16A 2 4 6 16A 2 4 6
DICOM OPC PP NP DOCOM CR DICOM OPC PP NP DOCOM CR

20 12 10 35 46 41 20 12 10 35 46 41
A1 B1 C1 A2 B2 C2
C CN1 CN1
VF1 MR-J3-E SERVO VF1 MR-J3-E SERVO

AMPLIFIER AMPLIFIER
CN2 CN2
U1 V1 W1 CN1 U2 V2 W2 CN1
42 15 19 43 44 47 48 42 15 19 43 44 47 48
EMG SON RES LSP LSN DOCOM ALM EMG SON RES LSP LSN DOCOM ALM
x1 x1
D CODER CODER
EMERGENCY STOP
ON
RESET
LEFT LIMIT POSITION
RIGHT LIMIT POSITION
EMERGENCY STOP
ON
RESET
LEFT LIMIT POSITION

x2 x2
X040 X041
U1 V1 W1 U2 V2 W2
FAULT
FAULT
M M
MOTOR 1.5KW MOTOR 1.5KW
STATION PROPULSION 3 CLAMPING SERVO 3
3 5
SERVO CIRCUIT 1
0 1 2 3 4 5 6 7 8 9
5.8:A / A A / 5.0:A
5.8:A / B B / 5.0:A
5.8:B / C C / 5.0:B
4.7:B 9.2:E 9.4:E 5.8:B 9.0:E 9.2:E 9.4:E 5.3:B

5 Y2 Y6 0V 5.8:B 5 Y3 Y7 0V 5.3:B
1 3 5 1 3 5
QF3 QF4
/4.1:B /4.5:B
25A 2 4 6 10A 2 4 6
DICOM OPC PP NP DOCOM CR DICOM OPC PP NP DOCOM CR

20 12 10 35 46 41 20 12 10 35 46 41
A3 B3 C3 A3 B3 C3
C CN1 CN1
VF1 MR-J3-E SERVO VF1 MR-J3-E SERVO

AMPLIFIER AMPLIFIER
CN2 CN2
U3 V3 W3 CN1 U4 V4 W4 CN1
42 15 19 43 44 47 48 42 15 19 43 44 47 48
EMG SON RES LSP LSN DOCOM ALM EMG SON RES LSP LSN DOCOM ALM
x1 x1
D CODER CODER
EMERGENCY STOP
ON
RESET
LEFT LIMIT POSITION
EMERGENCY STOP
ON
RESET
LEFT LIMIT POSITION

x2 x2
X042 X031
U3 V3 W3 U4 V4 W4
FAULT
FAULT
M M
MOTOR 1.5KW MOTOR 1.5KW
STRETCH SERVO 3 FEED SERVO 3
4 6
SERVO CIRCUIT 2
0 1 2 3 4 5 6 7 8 9
7.9:A / L11 L11 / 7.0:A
7.9:A / L21 L21 / 7.0:A
7.9:B / L31 L31 / 7.0:B
B
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
QF6 QF7 QF8 QF9 QF10 QF11 QF12 QF13 QF14

63A 63A 63A 63A 63A 63A 63A 63A 63A
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
501 502 503 504 505 506 507 508 509
APR1 APR2 APR3 APR4 APR5 APR6 APR7 APR8 APR9

L1 L1 L1 L1 L1 L1 L1 L1 L1
14.6:C / A01+ A1(+) 14.6:C / A02+ A1(+) 14.6:D / A03+ A1(+) 14.6:D / A04+ A1(+) 15.6:C / A05+ A1(+) 15.6:C / A06+ A1(+) 15.6:D / A07+ A1(+) 15.6:D / A08+ A1(+) 16.6:C / A09+ A1(+)
14.6:C / A01- A19(-) 14.6:C / A02- A19(-) 14.6:D / A03- A19(-) 14.6:D / A04- A19(-) 15.6:C / A05- A19(-) 15.6:C / A06- A19(-) 15.6:D / A07- A19(-) 15.6:D / A08- A19(-) 16.6:C / A09- A19(-)
T1 T1 T1 T1 T1 T1 T1 T1 T1
301 N1 302 N1 303 N1 304 N1 305 N1 306 N1 307 N1 308 N1 309 N1
D
R11 R21 R31 R41 R51 R61 R71 R81 R91
R12 R22 R32 R42 R52 R62 R72 R82 R92
R13 R23 R33 R43 R53 R63 R73 R83 R93
R14 R24 R34 R44 R54 R64 R74 R84 R94
R15 R25 R35 R45 R55 R65 R75 R85 R95
6 8
HEATING CIRCUIT 1
0 1 2 3 4 5 6 7 8 9
8.9:A / L11 L11 / 8.0:A
8.9:A / L21 L21 / 8.0:A
8.9:B / L31 L31 / 8.0:B
B
1 3 1 3 1 3 1 3 1 3
QF15 QF16 QF17 QF18 QF19

63A 63A 63A 63A 63A
2 4 2 4 2 4 2 4 2 4
510 511 512 513 514
APR10 APR11 APR12 APR13 APR14

L1 L1 L1 L1 L1
/ A10+ A1(+) / A11+ A1(+) / A12+ A1(+) / A13+ A1(+) / A14+ A1(+)
/ A10- A19(-) / A11- A19(-) / A12- A19(-) / A13- A19(-) / A14- A19(-)
T1 T1 T1 T1 T1
310 N1 311 N1 312 N1 313 N1 314 N1
D
R101 R111 R121 1R11 1R21
R102 R112 R122 1R12 1R22
R103 R113 R123 1R13 1R23
R104 R114 R124 1R14 1R24
R105 R115 R125 1R15 1R25
7 9
HEATING CIRCUIT 2
0 1 2 3 4 5 6 7 8 9
9.9:A / 5 5 / 9.1:A
A 9.9:A / 4 4 / 9.1:A
13 13 13 1 1 1 1 1 1 1 1 1 1 1 1 1
10.8:D + - + - + - + - + - + - + - + - + - + - + - + - + -
10.8:E 2.8:B
3 2 E 14 14 14 3 3 3 3 3 3 3 3 3 3 3 3 3
SE1 SB1 SB2 SQ0 SS1 SS2 SS3 SQ1 SQ2 SQ3 SQ4 SQ5 SQ6 SQ7 SQ8 SQ9
EMERGENCY START CLICK STATION BLOW 1-LACK 2-LACK ORIGIN SLIDE SLIDE EMBRYO EMBRYO ON AFTER INSIDE EXTERNAL
STOP BOTTLE OF EMBRYO OFEMBRYO EMBRYO EMBRYO ON THE ON THE THE EMBRYO THE EMBRYO THE EMBRYO THE EMBRYO
WITH LEFT RIGHT UPPER LOWER
B EMBRYO
L N E S/S 0V 24V X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17
C
PC1 FX5U-80MT
COM 1 Y0 Y1 Y2 Y3 COM 2 Y4 Y5 Y6 Y7 COM 3 Y10 Y11 Y12 Y13 COM 4 Y14 Y15 Y16 Y17
D
LOCATION TENSILE CLAMPING INTO THE LOCATION TENSILE CLAMPING INTO THE
PULSE PULSE PULSE EMBRYO DIRECTION DIRECTION DIRECTION EMBRYO
PULSE DIRECTION
YV1 YV2 YV3 YV4 YV5 YV6 YV7 YV7

DISTRIBUTION MOVIE PRESSING EMBRYO EMBRYO EMBRYO /9.9:D /9.9:D
OF BOTTLE BOTTLE BOTTLE UP-DOWN FRONT-BACK OVERTURN EMBRYO BOTTLE
EMBRYO EMBRYO EMBRYO CLIP UP-DOWN
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
4.3:B 4.7:B 5.3:B 5.7:B 4.3:B 4.7:B 5.3:B 5.7:B
E
3.2:E / 4 4 / 10.0:E
5.7:B / 5 5 / 10.0:E
8 10
IN-OUT 1
0 1 2 3 4 5 6 7 8 9
10.7:A / 5 5 / 10.0:A
A 10.7:A / 4 4 / 10.0:A
1 1 1 1 1 1 1 1 1 1 17 1 13 1 1 17
+ - + - + - + - + - + - + - + - + - + - + - + - + -
SB3
3 3 3 3 3 3 3 3 3 3 18 3 RESET 14 3 3 18
SQ10 SQ11 SQ12 SQ13 SQ14 SQ15 SQ16 SQ17 SQ18 SQ19 X32 SQ22 SQ20 SQ21 X37
BOTTLE ON BOTTLE ON ON THE AFTER INSIDE EXTERNAL STRETCHING CLAMPING OPEN MOULD STANDBY OVEN INTO THE INTO THE INTO THE NO BOTTLE
THE UPPER THE LOWER BOTTLE THE BOTTLE THE BOTTLE THE BOTTLE ORIGIN ORIGIN IN PLACE TEMPERATURE EMBRYO EMBRYO EMBRYO ALLOWED
ORIGIN LOWER UPPER
B
X20 X21 X22 X23 X24 X25 X26 X27 X30 X31 X32 X33 X34 X35 X36 X37
C
PC1 FX5U-80MT
COM 5 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 COM 6 Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37
D 9.0:B / 3 3/
13 13 13 13 13
SD1 3 3 3 3 3
A1 A1 A1 A1 A1 A1
14 14 14 14 14
KA1 KA2 KA3 KA4 KA5 KA6
A2 /10.8:D
A2 /10.8:D
A2 /10.8:D
A2 /10.9:D
A2 /10.9:D
A2
KA2 KA3 KA4 KA5 KA6
STF1 20 21 /18.3:C 22 23 24 /10.5:D /10.6:D /10.6:D /10.7:D /10.7:D
YV9 YV10 YV11 YV12 YV13 YV14 YV15 YV16 YV17
BOTTLE BOTTTLE BOTTLE CLIP SEAL DISTRIBUTION OUT OF OUT OF BLOW OUT MOLD A1 A1 A1 A1 A1
FORNT-BACK OVERTURN OF BOTTLE THE BOTTLE THE BOTTLE THE BOTTLE BLOW
EMBRYO UP & DOWN FRONT-BACK KM1 KM2 KM3 KM4 KM5
/6.2:B
A2 /6.3:B
A2 /6.5:B
A2 /6.6:B
A2 A2
9.1:B / 2 2/
E
9.9:E / 4 4 / 11.2:E
9.9:E / 5 5 / 11.2:E
9 11
IN-OUT 2
0 1 2 3 4 5 6 7 8 9
11.6:A / 5 5 / 11.3:A
A 11.6:A / 4 4 / 11.3:A
13
FR4
/6.5:C 14
13 13 13 13 13 13 13 13
14 14 14 14 14 14 14 14
B S2 S3 S4 S5 FR1 FR2 FR3 FR5

STATION CLAMPING TENSILE EXHAUST /6.2:C HEATING /6.3:C /6.6:C
SERVO SERVO SERVO FAN ROTATING HEAD HAIR SUPERIOR
CHAIN DRYER EMBRYO
X40 X41 X42 X43 X44 X45 X46 X47
C
PC1 FX5U-80MT
COM 7 Y40 Y41 Y42 Y43 Y44 Y45 Y46 Y47
1#YV1 1#YV2 1#YV3 2#YV1 2#YV2 2#YV3 3#YV1 3#YV2

PRE-BLOW HIGH EXHAUST PRE-BLOW HIGH EXHAUST PRE-BLOW HIGH
PRESSURE PRESSURE PRESSURE
BLOWIING BLOWING BLOWING
E
10.7:E / 4 4 / 12.1:E
10.7:E / 5 5 / 12.1:E
10 12
IN-OUT 3
0 1 2 3 4 5 6 7 8 9
PC1 FX5-16EYT
COM 7 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 COM 8 Y60 Y61 Y62 Y63 Y64 Y65 Y66 Y67
x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1
x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2
3#YV3 4#YV1 4#YV2 4#YV3 5#YV1 5#YV2 5#YV3 6#YV1 6#YV2 6#YV3 YV19 YV20 HL3 HL4 HL5 HA1
EXHAUST PRE-BLOW HIGH EXHAUST PRE-BLOW HIGH EXHAUST PRE-BLOW HIGH EXHAUST PRESSUR- EXHAUST YELLOW GREEN RED ALARM
D PRESSURE PRESSURE PRESSURE IZATION
BLOWING BLOWING BLOWING
11.6:E / 4 4 / 13.1:E
11.6:E / 5 5 / 13.1:E
11 13
OUT 1
0 1 2 3 4 5 6 7 8 9
B
PC5
/3.6:C
24+ 5 / 13.8:E
/16.3:B
/17.3:B 24- 4 / 13.8:E
V1+
I1+ A01+ / 7.0:C LEVEL 1

HEATING
V1- A01- / 7.0:D
FX5-4DA
V2+
C
I2+ A02+ / 7.1:C LEVEL 2
HEATING
VI2- A02- / 7.1:D
V3+
13+ A03+ / 7.2:C LEVEL 3

HEATING
VI3- A03- / 7.2:D
V4+
OUTPUT
D I4+ A04+ / 7.3:C LEVEL 4

HEATING
VI4- A04- / 7.3:D
13 15
DA1
0 1 2 3 4 5 6 7 8 9
B
PC4
/3.5:C
24+ 5 / 16.6:B
24- 4 / 16.6:B
V1+
I1+ A05+ / 7.4:C LEVEL 5

HEATING
V1- A05- / 7.4:D
FX5-4DA
V2+
C
I2+ A06+ / 7.5:C LEVEL 6
HEATING
VI2- A06- / 7.5:D
V3+
13+ A07+ / 7.6:C LEVEL 7

HEATING
VI3- A07- / 7.6:D
V4+
OUTPUT
D I4+ A08+ / 7.7:C LEVEL 8

HEATING
VI4- A08- / 7.7:D
14 16
DA2
0 1 2 3 4 5 6 7 8 9
B
PC5
/3.6:C
24+ 5 / 15.6:B
/14.3:B
/17.3:B 24- 4 / 15.6:B
V1+
I1+ A09+ / 7.8:C LEVEL 9

HEATING
V1- A09- / 7.8:D
FX5-4DA
V2+
C
I2+ A010+ / 18.3:D LEVEL 10
HEATING
VI2- A010- / 18.3:D
V3+
13+ A011+ / LEVEL 11

HEATING
VI3- A011- /
V4+
OUTPUT
D I4+ A012+ / LEVEL 12

HEATING
VI4- A012- /
15 17
DA3
0 1 2 3 4 5 6 7 8 9
B
PC5
/3.6:C
24+ 5/
/14.3:B
/16.3:B 24- 4 / 18.4:D
V1+
I1+ A013+ / FREQUENCY OF

EXHAUST FAN
V1- A013- /
FX5-4DA
V2+
C
I2+ / 17.6:C
VI2- / 17.6:C
V3+
13+ / 17.6:D
VI3- / 17.6:D
V4+
OUTPUT
I4+ / 17.6:D
D
VI4- / 17.6:D
16 18
DA4
0 1 2 3 4 5 6 7 8 9
18.9:A / A A / 18.0:A
18.9:A / B B / 18.0:A
18.9:B / C C / 18.0:B
B
1 3 5
QF5
/6.1:A
25A 2 4 6
13
KA3
/10.6:D 14
STF1 SD1
C
R S T STF SD
U V W 2 5 A C
U5 V5 W5
A010+ A010- 4 X43
16.6:C 16.6:C 17.6:B
D
U5-1 V5-1 W5-1 U5-5 V5-5 W5-5
M M
FM1 FM3
0.55KW/1.1A 3~ 0.55KW/1.1A 3~
EXHAUST EXHAUST
FAN PE FAN PE
17
EXHAUST FAN
TO BE THE BEST, ONE STOP PACKAGING AND
FILLING SUPPLIER
Spare Part List
© Emec Packaging Solutions Sdn Bhd

No 4, Jalan Gangsa , Kawasan Perusahaan Telok Panglima Garang
42500 Kuala Langat
Phone +603 5033 5804 • Fax 603 3168 090

Table of Contents
1. Manipulator Assembly ..................................................... 1
2. Stretching Machine ......................................................... 2
3. Moulding Machine ........................................................... 3
4. Formwork ........................................................................ 4
5. Tube Positioning Device.................................................. 5
6. Rotation Chain ................................................................ 6

1. Manipulator Assembly
Picture Name Model Qty Price
Festo
Cylinder 1 RM:
DSBC – 32 – 80 – PPVA – N3
Festo
Cylinder 1 RM:
DSBC – 32 – 50 – PPVA – N3
Festo
Cylinder 2 RM:
ADN – 40 – 25 – A – P – A
Festo
Rotating Cylinder 1 RM:
DSRL – 32 – 80 – P – FW
Airtac
Pressure Buffer 1 RM:
ACJ2020
1
2. Stretching Machine
TECHMECH
Servo Motor 1 RM:
TP140 – 7 – P1
2
3. Moulding Machine
Oriental Motor
1 RM:
Mini Gear Reducer Motor
51K90GU – CF/5GU-15KB
Oriental Motor
Mini Gear Reducer Motor 8 RM:
3
4. Formwork
Cylinder 1 RM:
DSBC – 32 – 50 – PPVA – N3
Mitsubishi Electric
Motor 1 RM:
HG – SN152S – S100
4
5. Tube Positioning Device
Festo
Cylinder 1 RM:
DSBC – 32 – 80 – PPVA – N3
5
6. Rotation Chain
Oriental Motor
1 RM:
Servo Gear Motor
6
7. Motion Drive
Oriental Motor
Servo Gear Motor 1 RM:

Operation Manual Blow Moulding Full Updated

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Operation Manual Blow Moulding Full Updated

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EMEC BLOW MOULDING MACHINE

TO BE THE BEST, ONE STOP PACKAGING AND

© Emec Packaging Solutions Sdn Bhd

PACKAGING, FILLING, WEIGHING

PACKAGING, FILLING, WEIGHING

Manufactured and supplied by :

ii) Instruction Manual

iii) Safety procedures, Precaution and Safety Symbols

• Wrong application against specification and machine design

• Mishandled or damaged due to carelessness / accident by operator

• Unauthorized modification or repair

i) Safety Precaution Sign & Symbols

ITEM UNIT MODEL

Clamping Force kg 6500

Clamping Stroke mm 125

Molding Spec. Stretching Stroke mm 320

Cavity Pitch mm 114

Number Of Cavities cavities 6

Max Volume, Ctr L 2

Neck Diameter mm 18-38

Container Spec. Max.Diameter.Ctr mm 108

Max.Height, Ctr mm 320

 Output bph 8000~6000

Power Spec. Rated Power KW 98

Power Consumption KW 60~70

Air Compressor Spec. Blowing Pressure. Mpa 2.6~3.2

High Pressure Air 𝑚3 /min 8

Operating Pressure Kg/𝑐𝑚2 >4

Water Chilling Spec. Temperature Range C 5~20

Refridgerating Capacity Kcal/hr 15000

Operating Pressure kg >4

Water Cooling Spec. Temperature Range C <30

Flux Of Cold Medium ltr/min 8000

Size (L*W*H) mm 4930x2110x2600

Main Machine Spec. Weight kg 8000

Whole Set spec. Size (L*W*H) mm 6150x4130x3000

3、Safety door and cover

Equipment safety rules

6、 Use only lubricants that meet food hygiene standards (FDA).

13、。Check the electrical circuit regularly for leakage. If leakage is found,

15 ： 3.43Mpa=35kgf/cm2(MAX) 。 To ensure the normal operation of the

Safety operation rules for equipment

3、 Equipment in the process of operation is not allowed to clean the machine,

4、During the operation of the equipment, it is prohibited to remove and open

5、 The machine must be shut down under the following circumstances:

9 、 At least two or more people must operate the equipment to ensure

Example warning board

Safety rules for those responsible for maintenance

6、。Mechanical or electrical system in the maintenance, the operation switch

9、Maintenance inspection using normal tools, bolts, nuts to lock with

13、。When the machine is powered on again after maintenance, in order to

Safety rules for operating responsible persons

2、Mechanical maintenance managers, please choose a certain level of

3、In order to ensure safety, in the forming operation and maintenance

Chilled water outlet （1”） Chilled water inlet （1”）

High pressure discharge valve（1/2”） High entrance（1”）

Power cord inlet

Connection of three - phase power lines

（3）The machine should be grounded, using 14 m ㎡ wire steel nails, the

（1）AC380V/200A，50HZ，The power supply is AC380V/200A, 50HZ, three phase

Section 1.Precautions before machinery operation

First, the connection of three-phase power lines:

Second, confirm the direction of motor rotation

※ After the above work, it is absolutely necessary to confirm the rotation

Size (LWH) mm 4930x2110x2600

Whole Set spec. Size (LWH) mm 6150x4130x3000