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Series CEP7 Solid State Overload Relays: Advanced Solid State Motor Protection at Electromechanical Prices
Series CEP7 Solid State Overload Relays: Advanced Solid State Motor Protection at Electromechanical Prices
CET4
CEF1
B2
Choice of tripping Dramatically reduced energy requirements saves money
classes… and reduces panel space
Because of today’s lighter T-frame Because traditional overload relays generated by each of the individual
motors, Class 10 overload relays work on the principle of “modeling” components. Higher density results
(relays that trip within 10 seconds of the heat generated in the motor in smaller control panels. In addition,
a locked rotor condition) have (recreating the heat in the bimetal special ventilation or air conditioning
become the industry standard. If your elements or heaters), a significant that might have been required to
application requires a longer motor amount of energy is wasted. In protect sensitive electronic equip-
run-up time, however, a Class 20 traditional overload relays, as many ment such as PLC’s can now be
version of the CEP7 is available in as six watts of heat are dissipated to reduced or eliminated.
all amp ranges. perform the protective function.
Because the CEP7 uses sampling
techniques to actually measure the
B
current flowing in the circuit, very
Protection
Motor
little heat is dissipated in the
device…as little as 150 milliwatts.
This not only reduces the total
amount of electrical energy con-
sumed in an application, but it can CEP7
also have a dramatic impact on the
design and layout of control panels. Conventional overload relays dissipate as much
The density of motor starters can be as six watts of energy compared with as little as
much greater because less heat is 150 milliwatts for the CEP7
B3
Solid State Overload Relays
Type CEP7 – Directly Mounted
Directly Mounted CEP7 Solid State Overload Relays, Manual Reset ➊➋➎
Directly Mounts Adustment Trip Class 10 Trip Class 20
Overload Relay to Contactor… ➋ Range (A) Catalog Number Price Catalog Number Price
Manual Reset for 3∅ Applications ➊
0.1…0.32 CEP7-M32-0.32-10 51 CEP7-M32-0.32-20 51
0.32…1.0 CEP7-M32-1.0-10 51 CEP7-M32-1.0-20 51
CA4-9…CA7-23 1.0…2.9 CEP7-M32-2.9-10 51 CEP7-M32-2.9-20 51
➌ 1.6… 5.0 CEP7-M32-5-10 51 CEP7-M32-5-20 51
B 3.7…12
12…32
3.7…12
CEP7-M32-12-10
CEP7-M32-32-10
CEP7-M37-12-10
51
55
51
CEP7-M32-12-20
CEP7-M32-32-20
CEP7-M37-12-20
51
55
51
CA7-30…37
Protection
Directly Mounted CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➍➎
Overload Relay
Directly Mounts
to Contactor… ➋
Adustment
Range (A)
Trip Class 10
Catalog Number Price
Trip Class 20
Catalog Number Price
TIP!
Most industrial appli-
Automatic or Manual Reset for 3∅ Applications ➊➍ cations usually call for
0.1…0.32 CEP7-A32-0.32-10 54 CEP7-A32-0.32-20 54 an overload relay that
0.32…1.0 CEP7-A32-1.0-10 54 CEP7-A32-1.0-20 54 must be manually re-
CA4-9…CA7-23 1.0…2.9 CEP7-A32-2.9-10 54 CEP7-A32-2.9-20 54 set in the event of a trip.
➌ This allows the cause
1.6…5.0 CEP7-A32-5-10 54 CEP7-A32-5-20 54
of the overload to be
3.7…12 CEP7-A32-12-10 54 CEP7-A32-12-20 54 identified before the
12…32 CEP7-A32-32-10 58 CEP7-A32-32-20 58 motor is restarted. An
3.7…12 CEP7-A37-12-10 54 CEP7-A37-12-20 54 overload relay that re-
CA7-30…37
12…37 CEP7-A37-37-10 81 CEP7-A37-37-20 81 sets automatically is
CA7-43 14…45 CEP7-A45-45-10 85 CEP7-A45-45-20 85 generally for special-
CEP7-A45 CA7-60...85 26…85 CEP7-A85-85-10 94 CEP7-A85-85-20 94 ized, or remote appli-
cations, such as roof-
Automatic or Manual Reset for 1∅ Applications ➊➍ top AC units where re-
2.0…7.0 CEP7S-A32-7-10 54 CEP7S-A32-7-20 54 starting the motor will
CA4-9…CA7-23 5.0…15 CEP7S-A32-15-10 54 CEP7S-A32-15-20 54 not harm people or
➌ 12…32 CEP7S-A32-32-10 54 CEP7S-A32-32-20 54 equipment.
3.7…12 CEP7S-A37-12-10 54 CEP7S-A37-12-20 54
CA7-30…37
12…37 CEP7S-A37-37-10 81 CEP7S-A37-37-20 81
CA7-43 14…45 CEP7S-A45-45-10 85 CEP7S-A45-45-20 85
CEP7S-A45 CA7-60...85 26…85 CEP7S-A85-85-10 94 CEP7S-A85-85-20 94
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7 ➌ CEP7 overload relays are shipped with a CA4 wiring adaptor (labeled “A”) in the
units are only designed for 1∅ applications. box which replaces the CA7 wiring adaptor (labeled “B”) that is installed on the
➋ Contactors noted will physically attach to the overload relays listed. This reference overload as standard.
is not intended to be a guide for selecting contactors. Size overload relays using ➍ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
the full load current of the motor. ➎ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
Softstarter with braking options.
Separate Mount CEP7 Solid State Overload Relays, Manual Reset ➊➋➎
Used with Adustment Trip Class 10 Trip Class 20
Overload Relay Contactor… Range (A) Catalog Number Price Catalog Number Price
Manual Reset for 3∅ Applications ➊
0.1…0.32 CEP7-M32-0.32-10-P-A 61 CEP7-M32-0.32-20-P-A 61
0.32…1.0 CEP7-M32-1.0-10-P-A 61 CEP7-M32-1.0-20-P-A 61
CA4-9…CA7-23 1.0…2.9 CEP7-M32-2.9-10-P-A 61 CEP7-M32-2.9-20-P-A 61
➌ 1.6… 5.0 CEP7-M32-5-10-P-A 61 CEP7-M32-5-20-P-A 61
3.7…12
12…32
3.7…12
CEP7-M32-12-10-P-A
CEP7-M32-32-10-P-A
CEP7-M37-12-10-P-A
61
65
61
CEP7-M32-12-20-P-A
CEP7-M32-32-20-P-A
CEP7-M37-12-20-P-A
61
65
61
B
CA7-30…37
Protection
12…37 CEP7-M37-37-10-P-A 86 CEP7-M37-37-20-P-A 86
Motor
CA7-43 14…45 CEP7-M45-45-10-P-A 100 CEP7-M45-45-20-P-A 100
CEP7-M37 CA7-60...85 26…85 CEP7-M85-85-10-P-A 111 CEP7-M85-85-20-P-A 111
Manual Reset for 1∅ Applications ➊
2.0…7.0 CEP7S-M32-7-10-P-A 61 CEP7S-M32-7-20-P-A 61
CA4-9…CA7-23 5.0…15 CEP7S-M32-15-10-P-A 61 CEP7S-M32-15-20-P-A 61 CEP7
➌ 12…32 CEP7S-M32-32-10-P-A 65 CEP7S-M32-32-20-P-A 65
3.7…12 CEP7S-M37-12-10-P-A 61 CEP7S-M37-12-20-P-A 61
CA7-30…37
12…37 CEP7S-M37-37-10-P-A 85 CEP7S-M37-37-20-P-A 85
CA7-43 14…45 CEP7S-M45-45-10-P-A 100 CEP7S-M45-45-20-P-A 100
CEP7S-M85 CA7-60...85 26…85 CEP7S-M85-85-10-P-A 111 CEP7S-M85-85-20-P-A 111
Separate Mount CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➍➎
Used with Adustment Trip Class 10 Trip Class 20
Overload Relay Contactor… Range (A) Catalog Number Price Catalog Number Price
Automatic or Manual Reset for 3∅ Applications ➊➍
0.1…0.32 CEP7-A32-0.32-10-P-A 64 CEP7-A32-0.32-20-P-A 64
0.32…1.0 CEP7-A32-1.0-10-P-A 64 CEP7-A32-1.0-20-P-A 64
CA4-9…CA7-23 1.0…2.9 CEP7-A32-2.9-10-P-A 64 CEP7-A32-2.9-20-P-A 64
➌ 1.6…5.0 CEP7-A32-5-10-P-A 64 CEP7-A32-5-20-P-A 64
3.7…12 CEP7-A32-12-10-P-A 64 CEP7-A32-12-20-P-A 64
12…32 CEP7-A32-32-10-P-A 68 CEP7-A32-32-20-P-A 68
3.7…12 CEP7-A37-12-10-P-A 64 CEP7-A37-12-20-P-A 64
CA7-30…37
12…37 CEP7-A37-37-10-P-A 91 CEP7-A37-37-20-P-A 91
CA7-43 14…45 CEP7-A45-45-10-P-A 105 CEP7-A45-45-20-P-A 105
CEP7-A45 CA7-60...85 26…85 CEP7-A85-85-10-P-A 116 CEP7-A85-85-20-P-A 116
Automatic or Manual Reset for 1∅ Applications ➊➍
2.0…7.0 CEP7S-A32-7-10-P-A 64 CEP7S-A32-7-20-P-A 64
CA4-9…CA7-23 5.0…15 CEP7S-A32-15-10-P-A 64 CEP7S-A32-15-20-P-A 64
➌ 12…32 CEP7S-A32-32-10-P-A 64 CEP7S-A32-32-20-P-A 64
3.7…12 CEP7S-A37-12-10-P-A 64 CEP7S-A37-12-20-P-A 64
CA7-30…37
12…37 CEP7S-A37-37-10-P-A 91 CEP7S-A37-37-20-P-A 91
CA7-43 14…45 CEP7S-A45-45-10-P-A 105 CEP7S-A45-45-20-P-A 105
CEP7S-A32 CA7-60...85 26…85 CEP7S-A85-85-10-P-A 116 CEP7S-A85-85-20-P-A 116
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7 ➌ CEP7 overload relays are shipped with a CA4 wiring adaptor (labeled “A”) in the
units are only designed for 1∅ applications. box which replaces the CA7 wiring adaptor (labeled “B”) that is installed on the
➋ This reference is not intended to be a guide for selecting contactors. Size overload overload as standard.
relays using the full load current of the motor. ➍ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
➎ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
Softstarter with braking options.
Accessories
CEP7(S)-M/A32…and
DIN-rail / Panel Mount Adaptor - ➊ CEP7(S)-M/A37… CEP7-37-P-A 9
For separately mounting CEP7 solid state
overload relays CEP7(S)-M/A45… CEP7-45-P-A 18
CEP7(S)-M/A85… CEP7-85-P-A 21
B Anti-Tamper Shield -
Provides protection against inadvertent
adjustment of mode selector and full load
Protection
CEP7
Remote Reset -
For remote resetting of the solid state CEP7 all CMR7-✱ 47
overload relay Replace ✱ with
coil code below
Marking Systems ➋
Pkg. Price
Component Description Qty. Catalog Number Each
Label Sheet –
1 sheet with 105 self-adhesive paper labels 1 CA7-FMS 1
each, 6 x 17mm
CMR7 Remote Reset Coil Codes
A.C. Voltage Range
Coil Code 50 Hz 60 Hz 50 / 60Hz
Marking Tag Sheet -
1 sheet with 160 perforated paper labels 24Z ~ ~ 24V
1 CA7-FMP 1
each, 6 x 17mm. To be used with 120 110V 120V
transparent cover. 240 220V 240V
240Z ~ ~ 240V
Transparent Cover - 100 CA7-FMC .10
To be used with Marking Tag Sheets. ➌ D.C.
Coil Code Voltage
Tag Carrier -
For marking with Clip-on Tags. See 100 CA7-FMA1 .10 24D 24VDC
Terminals Section for complete listing of ➌ 48D 48VDC
Clip-on Tags. 115D 115VDC
Electrical Data
CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S
-32 -37 -45 -85
Main Circuits
Rated Insulation Voltage Ui
UL [V] 600
CSA [V] 690
Rated Impulse Strength Uimp [kV] 6
Rated Operating Voltage Ue [V] 690
Terminal Cross-Sections
Terminal Type
B
Protection
Motor
Terminal Screws M4 M5 M8
Flexible with Wire [mm2] 1 x (1…4) 1 x (2.5…16) 1 x (4…35)
End Ferrule 2 x (1…4) 2 x (2.5…10) 2 x (4…25)
Solid Conductor [mm2] 1 x (1.5…6) 1 x (2.5…25) 1 x (4…50)
Stranded [mm2] 2 x (1.5…6) 2 x (2.5…10) 2 x (4…35)
CEP7
Max. Wire Size per UL/CSA [AWG] 14…8 14…6 2
Recommended Torque [Nm] 1.8 1.4 1.6 4
[lb-in] 16 12 14 35
Pozidrive Screwdriver Size 2 2
Slotted Screwdriver mm 1x6 –
Hexagon Socket Size SW [mm] – 4
Control Circuits
CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S
-32 -37 -45 -85
Rated Insulation Voltage Ui [V] 600
Rated Impulse Strength Uimp [kV] 6
Rated Operating Voltage Ue [V] 600
Rated Operating Current Ue Normally open / Normally Closed
AC-15 12…120V [A] 3 / 2
220…240V [A] 1.5 / 1.5
380…480V [A] 0.75 / 0.75
500…600V [A] 0.6 / 0.6
DC-13, At L/R ≤ 15ms 24V [A] 1.1 / 1.1
110V [A] 0.4 / 0.4
220V [A] 0.2 / 0.2
440V [A] 0.08 / 0.08
Conventional Thermal Current [A] 5
Terminal Cross-Sections
Terminal Type
General Data
CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S CEP7-A / M / S
-32 -37 -45 -85
Weight [kg (lb)] 0.14 (0.31) 0.17 (0.37) 0.21 (0.46) 0.36 (0.84)
Standards IEC 947, EN 60 947, DIN VDE 0660
Approvals CE, UL, CSA, PTB
Corrosion Resistance 95% relative humidity without condensation, 30…60°C
Ambient Temperature
Open –20…+60°C (–4…122°F)
B Enclosed
Temperature Compensation
–20…+40°C (–4…104°F)
Continuous
Shock Resistance
Protection
Type of Protection
in connected state IP2LX
100 100
80 80 Approximate trip time for
60 60
3-phase balanced condition
40 40
from hot start.
20
10
8
6
20
10
8
6
B
Protection
4 4
Motor
2 2
1 1
.8 .8
.6 .6
.4 .4
.2 .2
CEP7
.1 .1
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Multiple of Full Load Current Multiple of Full Load Current
200 200
Approximate Trip Time (seconds)
100 100
80 80 Approximate trip time for
60 60
3-phase balanced condition
40 40
from hot start.
20 20
10 10
8
6
8
6
The CEP7-A / M trip time under single-phase conditions
4 4 (loss of 1-phase on a 3-phase system) varies according to
2 2 the percentage of motor load. Estimate 2–3 seconds if
1
phase loss occurs during running condition. If single
1
.8
.6
.8
.6
phase condition is present when the motor is started,
.4 .4 estimate 3–8 seconds for motor loads 80%. Trip times
.2 .2 may be extended for motor loads 65–80% due to cold
start CT saturation. Single-phase protection will not
.1 .1
1 2 4 6 8
10 1 2 4 6 8
10 function for motor loads <65%.
Multiple of Full Load Current Multiple of Full Load Current
The reset time of a CEP7 set in the automatic mode is
approximately 180 seconds.
Single Phase Wiring Schematics
B d1
Protection
b
Motor
e2 b1
CEP7 e1 c
Dimension when
fitted to contactor… a Width b Height b1 c Depth e1 e2 d1 d2 h j ∅d
CA4 45 107 79.4 66.6 16.5 50 50 ~ 48.2 2 Two ∅ 4.2
(1-25/32) (4-13/64) (3-1/8) (2-5/8) (21/32) (1-61/64) (1-61/64) (1-29/32) (5/64) Two 11/64 ∅
CA7-60, 72, 85 72 188.5 120 120 18 84.5 100 55 125.5 2 Four ∅ 5.5
(2-53/64) (7-27/64) (4-23/32) (4-23/32) (23/32) (3-21/64) (3-15/16) (2-11/64) (4-15/16) (5/64) Four 7/32 ∅
b
e
CEP7-45-P-A 55 90 96.5 40 75
(2-11/64) (3-35/64) (4-29/32) (1-37/64) (2-61/64)