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TA I H O N G

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Company Brief Introduction

Welcome to Taihong, the leading manufacturer of steel grinding media, just


like high chrome grinding balls, forged grinding balls, grinding rods, cylpebs
and ball mill wear parts. Established in 1981, to serve the cement, mineral
processing, power plant, chemical and other industries more than 40 years.

Grinding media is a valuable commodity widely used in cement production,


mining industry-especially in gold, silver, copper and zinc mines, power
stations for coal grinding, limestone grinding for flue gas desulphurisation,
aerated building block manufacturing and so on.

We offer value for our customers through our qualified grinding products,
professional service and dependable delivery.

Why choose Taihong grinding media?


. Quality Management System certified ISO 9001:2008.
. We Use the high quality raw materials and bars to produce the casting
and forged grinding balls.
. Rigidly managed production process ensuring spherical ball shape and
surface.
. High end heat treatment technology, based on Taihong’s 40 years of
metallurgical experience guaranteeing long wear life.
. Reliable logistics&Rapid delivery.

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TA I H O N G

CASTING GRINDING BALLS


Diameter 10mm-160mm, Hardness 46-65HRC, Breakage rate:<0.5%
The life of high chrome balls are 2-3 times of forged balls.
We produce the strong microscopic structure, for good performance.

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CASTING GRINDING BALLS

High Chrome Grinding Balls for Cement Industry.


Diameter Cr % Equipment
13-60mm(½” - 2¼”) 10-13 Ball mills – 2nd compartment
50-100mm(2” - 4”) 15-18 Ball mills – 1st compartment
13-100mm(½” - 4”) 15-22 Ball mills – 1st and 2nd compartments

High Chrome Grinding Balls for Mining Industry.


Diameter Cr % Equipment
13- 100mm (½” - 4”) 10-35 Ball mills
100-160mm (4”- 6½”) 10-35 Ball mills and SAG mills

Casting Grinding Balls for Coal Grinding, Limestone Grinding and Other Applications.
Type Cr % Equipment
Low-Cr 1-3 Ball mills or SAG mills
Medium-Cr 4-9 Ball mills or SAG mills
High-Cr 10-18 Ball mills or SAG mills
Superhigh-Cr 19-35 Ball mills or SAG mills

Detailed Description
Chemical Components
Chemical components (%)
Type
C Si Mn Cr Mo Cu Ni P S
Superhigh Chrome (Cr 23-30) 2.0-3.3 ≤1.2 0.3-1.5 23.0-30.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
Superhigh Chrome (Cr 18-23) 2.0-3.3 ≤1.2 0.3-1.5 18.0-23.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
High Chrome   (Cr 14-18) 2.0-3.3 ≤1.0 0.3-1.5 14.0-18.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
High Chrome  (Cr 10-14) 2.0-3.3 ≤1.2 0.3-1.5 10.0-14.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
Medium Chrome  (Cr 6-10) 2.1-3.3 ≤1.2 0.3-1.5 6.0-10.0 0-1.0 0-0.8 — ≤0.10 ≤0.06
Medium Chrome   (Cr 3-6) 2.1-3.3 ≤2.2 0.3-1.5 3.0-6.0 0-1.0 0-0.8 — ≤0.10 ≤0.10
Low Chrome   (Cr 0-3) 2.1-3.5 ≤1.5 0.3-1.5 1.0-3.0 0-1.0 0-0.8 — ≤0.10 ≤0.10

Mechanical Properties and Microstructure


Type Hardness Microstructure Falling Times Impact Toughness
Superhigh Chrome (Cr 23-30) ≥58 M+C ≥22000 ≥6
Superhigh Chrome (Cr 18-23) ≥58 M+C ≥22000 ≥6
High Chrome   (Cr 14-18) ≥58 M+C ≥22000 ≥6
High Chrome  (Cr 10-14) ≥58 M+C ≥20000 ≥6
Medium Chrome  (Cr 6-10) ≥50 M+C ≥15000 ≥6
Medium Chrome   (Cr 3-6) ≥48 M+C ≥12000 ≥6
Low Chrome   (Cr 0-3) ≥46 M+C ≥10000 ≥6
P-Pearlite C-Carbide M-Martensite

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TA I H O N G

FORGED GRINDING BALLS


Diameter 20mm-165mm (4/5”to 6½” aprox).
Material-We use the high quality bar as raw material.
High end heat treatment technology, based on Taihong 30 years
of metallurgical experience guarantee the long wear life.
For SAG mills and Ball mills.
From “tough surface” to “tough core”.

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FORGED GRINDING BALLS

Forged Grinding Balls for Mining and Other Applications.


Diameter Equipment
100-160mm(4”- 6½”) SAG mills
20-100mm(4/5”-4”) Ball mills

Detailed Description
Chemical Components
Chemical components (%)
Materials
C Si Mn P S Cr
45# 0.42-0.48 0.17-0.37 0.50-0.80 ≤0.035 ≤0.035 ≤0.25
50Mn 0.48-0.56 0.17-0.37 0.70-1.00 ≤0.035 ≤0.035 ≤0.25
60Mn 0.57-0.65 0.17-0.37 0.70-1.00 ≤0.035 ≤0.035 ≤0.25
65Mn 0.62-0.70 0.17-0.37 0.90-1.20 ≤0.035 ≤0.035 ≤0.25
B2 0.75-0.85 0.17-0.37 0.70-0.90 ≤0.030 ≤0.030 0.40-0.60
B3 0.55-0.65 0.20-0.37 0.75-0.90 ≤0.030 ≤0.030 0.85-1.20
B4 0.58-0.66 1.60-1.90 0.65-0.80 ≤0.030 ≤0.030 0.70-0.90
B6 0.97-1.03 0.20-0.30 1.00-1.10 ≤0.025 ≤0.025 0.50-0.60

Mechanical Properties
Hardness (HRC)
Impact Falling
Material Ф25mm-Ф50mm Ф60mm-Ф90mm Ф100mm-Ф150mm Toughness Times
surface core surface core surface core

45# ≥54 ≥36 ≥54 ≥34 ≥52 ≥30 ≥16 ≥22000


50MN ≥58 ≥38 ≥58 ≥36 ≥55 ≥32 ≥15 ≥22000
60MN ≥60 ≥42 ≥60 ≥40 ≥58 ≥36 ≥15 ≥22000
65MN ≥60 ≥42 ≥60 ≥40 ≥58 ≥36 ≥15 ≥22000
B2 ≥60 ≥60 ≥60 ≥50 ≥60 ≥46 ≥15 ≥22000
B3 ≥60 ≥60 ≥60 ≥50 ≥60 ≥48 ≥15 ≥22000
B4 ≥60 ≥60 ≥60 ≥55 ≥60 ≥52 ≥15 ≥22000
B6 ≥60 ≥60 ≥60 ≥59 ≥60 ≥55 ≥15 ≥22000

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GRINDING CYLPEBS

Dia: 8-60mm
High hardness: 45-65HRC
Low breakage: less than 0.5%
Impact toughness: more than 12J/cm²
Density: 7.8-7.85g/cm³
Impact to broken(times): more than 18000

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GRINDING CYLPEBS

Chemical Components
Chemical components (%)
Type
C Si Mn Cr Mo Cu Ni P S
Superhigh Chrome (Cr 23-30) 2.0-3.3 ≤1.2 0.3-1.5 23.0-30.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
Superhigh Chrome (Cr 18-23) 2.0-3.3 ≤1.2 0.3-1.5 18.0-23.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
High Chrome   (Cr 14-18) 2.0-3.3 ≤1.0 0.3-1.5 14.0-18.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
High Chrome  (Cr 10-14) 2.0-3.3 ≤1.2 0.3-1.5 10.0-14.0 0-3.0 0-1.2 0-1.5 ≤0.10 ≤0.06
Medium Chrome  (Cr 6-10) 2.1-3.3 ≤1.2 0.3-1.5 6.0-10.0 0-1.0 0-0.8 — ≤0.10 ≤0.06
Medium Chrome   (Cr 3-6) 2.1-3.3 ≤2.2 0.3-1.5 3.0-6.0 0-1.0 0-0.8 — ≤0.10 ≤0.10
Low Chrome   (Cr 0-3) 2.1-3.5 ≤1.5 0.3-1.5 1.0-3.0 0-1.0 0-0.8 — ≤0.10 ≤0.10

Mechanical Properties and Microstructure


Type Hardness Microstructure Falling Times Impact Toughness
Superhigh Chrome (Cr 23-30) ≥58 M+C ≥22000 ≥6
Superhigh Chrome (Cr 18-23) ≥58 M+C ≥22000 ≥6
High Chrome   (Cr 14-18) ≥58 M+C ≥22000 ≥6
High Chrome  (Cr 10-14) ≥58 M+C ≥20000 ≥6
Medium Chrome  (Cr 6-10) ≥50 M+C ≥15000 ≥6
Medium Chrome   (Cr 3-6) ≥48 M+C ≥12000 ≥6
Low Chrome   (Cr 0-3) ≥46 M+C ≥10000 ≥6

P-Pearlite C-Carbide M-Martensite

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STEEL GRINDING RODS

Length: 2m to 6m

Low wear, unique chemical composition, high hardness of 45HRC to 55HRC, and strong toughness.

The wear resistant effect of the new-type alloy wear resistant steel grinding rod is 1.5 to 2 times stronger than that of
the rolled steel bar.

Marked by excellent wear resistant property, the product can save a lot of cost for the customer.
It is manufactured by using the latest production method.

The dimension and the specification can be adjusted in accordance with the requirements of the customers.

The largely improved flexibility can down the unnecessary waste.

Serve for longer time, economize the production cost and mitigate the labor intensity of the workers.

Moreover, it eliminates the need for stopping the rod mill to add the new steel grinding rod every day,
which is conducive to largely enhancing the productivity.

Ф 40 Ф 50 Ф 70

Mechanical Properties
Diameter Surface hardness Impact test Tensile strength
(mm) (HRC) (Ak) (Mpa/mm²)
Ф 40-140 45-55 ≥12 ≥1000

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BALL MILL WEAR AND HEAT RESISTANT PARTS

Description Chemical composition(%) Characteristic


Type
C Si Mn Ni Cr Mo Other Using situation
High Cr Steel 18CrNMSC 0.9-1.2 ≤0.08 ≤1.0 1.5-2.5 17-19 0.5-1 Wedge bar
16CrVFC 3.2-3.5 ≤0.08 ≤1.0 - 15-17 0.45-0.5 V Quenching
19CrFC-GM 2.3-2.6 ≤0.08 0.8-1.4 - 18-20 0.4-0.6 Liner, shoot
High Cr Cast
20CrFC 2.5-2.7 ≤0.08 ≤1.0 - 18-21 1-1.5 Mill part,Hammer
25CrNiFC 2.7-2.9 ≤0.08 ≤1.0 0.7-1.2 25-30 0.3-0.5 Cyclic parts
Ni-Hard 5NiCrFC 3-3.6 ≤0.08 ≤1.0 4-6 5.5-8 - Ni-hard mill liner
Wear SCMnH-11 0.9-1.3 ≤0.08 11-14 - 1.5-2.5 - Hammer liner
Hi-Mn Steel
resistant SCMnH-21 1-1.35 ≤0.08 11-14 - 2-3 - V Hammer liner
SCNCrM2B 0.25-0.35 ≤0.08 ≤1.0 1.6-2 0.3-0.9 0.15-0.35 High wear resisitant
Low Alloy
SCMnCrVB 0.2-0.4 ≤0.08 ≥2.0 1 0.5-1.5 0.2-0.3 Hammer Liner
Steel
SCMnCr-MT 0.3-0.4 ≤0.08 1-1.3 0.5-0.7 1.4-1.6 0.3-0.4 V,Re High wear resisitant
ZGSi2MnCr2MoV 0.3-0.4 0.8-1.4 1.-1.6 - 1.5-2.5 0.5-1 V,Re Tooth, Shoe for Construction parts
Low Alloy ZG38SiMn2BRe 0.35-0.42 0.6-0.9 1.5-2.5 - - - B,Re Liner for Dia.1.5M wet mining Mill
Steel ZG42Cr2MnSi2MoRe 0.38-0.48 1.5-1.8 0.8-1 - 1.8-2.2 0.1-0.3 Re Liner for Dia.4.5M cement Mill
ZG50SiMnCrCuRe 0.45-0.5 0.6-1.2 1.3-1.8 - 1.5-2.5 - Re Dia.800x600 crasher drill
≤0.4 ≤2.0 ≤1.0 4.0-6 24-28 - Grate
0.2-0.5 ≤2.0 ≤2.0 11-14 24-28 - Heat treatment bucket
Heat 0.2-0.4 ≤1.0 ≤2.0 2-6 18-23 bit Basket liner
resistant 0.35-0.45 ≤1.75 ≤1.5 19-22 23-27 - Grate
0.3-0.4 ≤2.0 ≤2.0 18-20 30-32 ≤0.5 Grate Plate

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0.35-0.75 ≤2.0 ≤2.0 33-37 24-28 - Kiln metal frame
APPLICATIONS
Where you will find our grinding media in Mineral Processing.

Crushing Grinding Concentrating

200mm 50-25mm 12mm Primary Secondary Tertiary Regrind Fine Magnetism Gravimetry Flotation
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Every mine is different, here we just show the main processing for your reference.

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Where you will find our grinding media in Cement Production Processing.

Coal Grinding

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Pre-grinding Raw PYRO Clinker Fine


(Crushing) Grinding -Processing Crusher Grinding
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Every plant is different, here we just show the main processing for your reference.

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