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Milling

Insert Grades Indexable


A

M1~M198

Turning
B

Inserts
Milling Series M2~M8

CBN & PCD Tools


Product Lineup M2
C
Milling Inserts M9~M25
Milling Inserts Identification System M9

External
Milling Inserts M10
D
Lead Angle 45˚/ 24˚/ 20˚ M26~M42
MFPN45 M26

Small Parts
Machining
MFPN66 M30
E
MFK M34
MOF45 M40
MSO45-S M42

Boring
Lead Angle 15˚ M43~M45 F
MSRS15 M43

Lead Angle 0˚/ 2˚

Grooving
M46~M123
G
MEW M46
MEC / MECX M56
MEWH M70

Cut-off
MECH M74 H
MFWN M82
MFSN88 M88

Threading
MSRS90 M92
MSR / MSR-BT50 M97 J
MTP90 M103
DMC / DMC-SX / DMC-H M104
MFAH High Efficiency Milling Cutter for Aluminum Alloys M108

Drilling
MEAS End Mill for Aluminum Alloys Machining, High Efficiency End Mill M116 K
MEAL End Mill for Aluminum Alloys Machining M123

High Feed Cutter M124~M143

Solid Tools
MFH MFH Harrier M124 L
MFH MFH Mini M133
MFH MFH Micro M138

Milling
Multi-Function Machining End Mill M144~M149 M
MEY M144
MEZ-G M148
Turning Mill Spare Parts Information
Tools for
Slot Mill M150~M175 N
MSTA Width 1.6, 2.2(2.25), 3.05, 4.05 mm fixed M152
MSTB Width 6 ~ 13mm Semi-Adjustable M156
MSTC Width 14 ~ 23.3 mm Full-Adjustable M161
P
Ball-nose End Mill / Radius Series (Face Mill + End Mill) M176~M189
MRF / MRFW Magic Ball M176
Technical

MRW M178 R
MRX M184

Other Applications M190~M198


Index

MCSE Chamfering End Mill M190 T


MEF Bolt Countersink End Mill M192
METS T-Slot Mill M194
MGI Grooving End Mill for M/C M196
MVG Ring Grooving End Mill for M/C M198

M1
Product Lineup
■ Lead Angle 45˚ /24˚ /20˚ /15˚
Applications Facing Chamfering Applications Facing Chamfering
Lead Angle

Lead Angle
Shape Shape

MFPN45 ●10-edge pentagonal inserts MFPN45 ●10-edge pentagonal inserts


Double-sided pentagonal insert Double-sided pentagonal insert
Economical with 10-edge insert Economical with 10-edge insert
●Low cutting force with helical ●L ow cutting force due to
cutting-edge design helical cutting-edge design
●Dual cutting edge design ●Dual cutting edge design
45° (High toughness) 45° (High toughness)
M26 M27 ●With ø32 cylindrical shank
MOF45 ●Octagonal insert with 8-edge insert MSO45-S ●High efficiency machining of
●Insert sizes are available in 05 stainless steel
and 07 types ●Stronger edge with Insert
●
M40 Silver coated M42 Thickness 3.97 mm

Applications Facing Applications Facing


Lead Angle

Lead Angle

Shape Shape

MFPN66 ●Double-sided 10-edge insert MFPN66 ●Double-sided 10-edge insert


●Cutting edge angle 66˚ ●Cutting edge angle 66˚
●Reduces chattering with low ●Reduces chattering with a low
24° cutting force design 24° cutting force design
●With ø32,ø40 cylindrical shank

M31 M32
MFK ●High efficiency multi-edge cutter for cast iron MSRS15 ●For heavy milling
●10-edge pentagonal inserts ●Max. ap 12mm
Economical double-sided 10-edge insert ●Chip evacuation per unit time
●Low cutting force with helical cutting- is increased
15°
edge design
M Improved surface finish, minimizing
chattering and prevented burr formation
M36 ●Dual cutting edge design (High toughness) M44
20°
MFK-SF ●Cutter for cast iron with
Milling

adjustable cutting edge height


●High speed and high precision
machining of cast iron by
combining ceramic insert and
CBN wiper insert

M37

M2
■ Lead Angle 0˚/2˚ (Double-sided Insert)

Insert Grades Indexable


Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting A
Lead Angle

Lead Angle

Turning
Shape Shape B

Inserts
MEW End Mill ● Economical double-sided MFWN Face Mill ● Economical double-sided

CBN & PCD Tools


4-edge insert 6-edge insert
● Obtuse edge increases ●S uperior fracture resistance C
cutting edge toughness with thick edge design
●S mooth surface wall with ●“ Large slant edge” design

External
M48 low cutting force and M84 reduces shock when cutting D
reduced chattering 0° edge enters the workpiece
MEW Face Mill MFWN End Mill
● Low cutting force and

Small Parts
reduce chattering

Machining
0° ●E nd mills have ø32 E
cylindrical shank
M49 M85

Boring
MEW Head ● Economical double-sided
MFSN88 Face Mill F
(Modular type) 8-edge insert
● Reduces chattering with low

Grooving
cutting force design
● Contribute to cost-cutting for G
M50 M89 Shoulder Roughing
2° ● End mills have ø32,ø40
MFSN88 End Mill

Cut-off
cylindrical shank H

Threading
M90 J

■ Lead Angle 0˚ (Heavy Milling)

Drilling
K
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle

Solid Tools
Shape Shape L

MEWH ●Low cutting force and sharp cutting performance MECH ● Notched insert improves higher

Milling
●Excellent surface finish quality productivity M
●Economical double-sided
4-edge insert
● High quality and stable machining Turning Mill Spare Parts Information
Tools for
M71 with heavy milling M74 N
MEWH Shell Mill ●MEWH Shell Mill MECH Shell Mill ● MECH Shell Mill

P
0°(Long Cutting Edge)

0°(Long Cutting Edge)

Technical

M72 M75
● L ow cutting force and restrain ● Highly rigid BT50 Arbor
R
MSR MECH-BT50
chattering with notched insert MECH-BT50SA integrated for MECH
●C  hipbreaker design with specialized ● Head exchangeable type is
Index

notches improves chip evacuation available (MECH-BT50SA) T


●C  hipbreaker achieves stabilized
M98 machining for heavy milling
MSR-BT50 ● Highly rigid BT50 Arbor
integrated for MSR

M99 M75

M3
Product Lineup
■ Lead Angle 0˚
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle
Shape Shape

MEC ● Good squareness DMC ● For small milling machine and M/C
● Low cutting force
● The silver coating prevents chip
wear on the tool body
● With coolant hole (Over ø16)
M56 M104
MEC Head DMC-H ● High Rake
(Modular type) ● For small milling machine and M/C


M59 M106
MECX ● Good squareness DMC-SX ● For small milling machine and M/C
● Small size insert with multi-edge specification
● Low cutting force 0°
● The silver coating prevents chip
wear on the tool body
M66 ● With coolant hole M105
MTP90 ●M  edium to roughing of steel / MEAS ● High efficiency end mill for
cast iron aluminum alloys
● For small machines and M/C ● E xcellent scatter prevention to
M103 ensure stable
● A pplicable to a wide range of
application
M118
MEAL ● For Aluminum Alloys
● With coolant hole

M123

■ Lead Angle 0˚
M Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle

Lead Angle

Shape Shape
Milling

MEC ● The twisted cutting edge improves cutting performance MFAH ● High efficiency milling cutter
● Smooth surface of shoulder wall for finishing aluminum alloys
● Good squareness ● Light-weight hybrid body with
● The silver coating prevents chip wear on the tool body internal coolant available /
M58 ● With coolant hole Steel body
MECX ● Efficient machining with small diameter cutter that holds multiple inserts ● Adjustable cutting edge height
● Recommended for small machines : low cutting force and high strength design ● 3 Different cutting edge design
● T he silver coating prevents
chip wear on the tool body
M67 ● With coolant hole M108
0° 0°
MSRS90 ●High efficiency, low cutting MEAS ● High efficiency milling cutter
force and stable machining for finishing aluminum alloys
without chatter ● Excellent scatter prevention to
● Various expansive ensure stable
possibilities with combining
neutral insert and custom-
ordered cutter

M94 M119

M4
■ High Feed Cutter

Insert Grades Indexable


Applications Facing Shouldering Slotting Pocketing A

Cutting Dia. DC
Shape

Turning
ø8 ø25 ø40 ø50 ø160 B

Inserts
ø16 ø32 ø80

MFH Harrier Face Mill ●Various applications with 3 types of inserts

CBN & PCD Tools


(SOMT10 type)
ø50 ø80 C

ø50 ø160

External
(SOMT14 type) D
M126 GM type LD type FL type
MFH Harrier End Mill (General purpose) (Large D.O.C.) (With Wiper Edge)

Small Parts
Machining
MAX. Applicable for both
(SOMT10 type)
ap=5mm roughing and finishing
ø25 ø40 E
● 3 D convex cutting edge reduces shock of biting
workpiece (SOMT14 type)

Boring
● Multi-functional cutter for ramping, helical milling ø50 ø80
F
M128 vertical milling (plunging) etc. (GM type)
MFH Harrier Head

Grooving
(Modular type)
G
(SOMT10 type)
ø25 ø40

Cut-off
H
M130
MFH Mini Face Mill ● Economical double-sided 4-edge insert

Threading
J
GM type
ø40 ø50

Drilling
K
M135 ● High efficiency and high feed machining at small dia.
MFH Mini End Mill machining and small machining center

Solid Tools
L

ø16 ø32

Milling
M
M134
MFH Mini Head Turning Mill Spare Parts Information
(Modular type) Tools for
N

ø16 ø32

P
M135
MFH Micro End Mill ● Micro Dia. cutter for high feed machining
Technical

● High efficiency machining with low cutting force and R


reduced chattering
ø8 ø16
Index

T
M140
MFH Micro Head
(Modular type)

ø8 ø16

M141

M5
Product Lineup
■ Multi-Function Machining End Mill
Applications Facing Shouldering Slotting Deep Slotting Pocketing Drilling
Lead Angle
Cutting Dia. DC
Shape and Max. ap
ø16 ø25 ø50

MEY ●M  ulti-function machining ● Full 2-insert ● C utting diameters that


(Drilling / Ramping / structure and high are larger than the shank
Shouldering / Grooving) stability diameters enables wall
● High efficiency mold machining ● Good chip control shouldering 19~54
ø50
ø16
● L ow cutting force, when Ramping ● The silver coating prevents
DC 0゜
M144 Good chip evacuation chip wear on the tool body
MEZ-G ●M  ulti-function machining ● The silver coating
(Dr illing / Ramping / prevents chip wear
Shouldering / Grooving) on the tool body
● High efficiency mold machining ● The clearance 16~51
ø16 ø49
● L ow cutting force, groove prevents
DC 0゜
M148 Good chip evacuation chip welding

■ Slot Mill MST


MSTA M152 MSTB M156 MSTC M161

● Self-clamping type ● Easy screw on tangential clamped ● A djustable slotting width due to
● Remove insert with appropriate wrench insert unique cam adjustment structure

M
Milling

M6
■ Radius

Insert Grades Indexable


Applications Facing Shouldering Pocketing A
Lead Angle and
Cutting Dia. DC
Shape Max. ap

Turning
B

Inserts
ø12 ø16 ø32 ø40 ø50 ø63 ø80 ø100 ø125

MRW Face Mill ● High efficiency radius cutter

CBN & PCD Tools


 
   End Mill with double-sided insert
●C  ombine sharpness and cutting C
edge strength (A.R. Max. +12˚)
● P revent insert rotation during ø125
ø32

External
6~8
machining with flat lock structure D
RE6~RE8
● Wide application range from DC
steel to heat-resistant alloys

Small Parts
Machining
M180
MRX Face Mill ●Low cutting force and high
E
performance radius cutter
●Low cutting force with helical
ø40 ø125

Boring
cutting-edge design 5~8
F
(A.R. Max. +10˚) RE5~RE8
DC
M185 ●Prevent insert rotation during
MRX End Mill machining with flat lock structure

Grooving
●Wide application from facing, G
grooving, pocketing to plunging
ø16 ø63
●Wide application range from steel

Cut-off
to heat-resistant alloys
M186 H
MRX Head 4~8
(Modular type) RE4~RE8

Threading
DC

ø16 ø40 J

M187

Drilling
K
■ Ball-nose End Mill

Solid Tools
Applications Contouring / Profiling Pocketing L
Lead Angle and
Cutting Dia. DC
Shape Max. ap

Milling
ø8 ø25 ø50 ø80 M
MRF ● For high quality mold finishing
● High R-accuracy
Turning Mill Spare Parts Information
Tools for
(Insert's R-accuracy: ±0.01mm or under)
● The bushing ensures insert installation N
accuracy
ø8 ø25

M176 P
MRFW ● Carbide shank
RE
● For high quality mold finishing DC

● High R-accuracy
Technical

(Insert's R-accuracy: ±0.01mm or under)


● The bushing ensures insert installation
R
accuracy ø8 ø12
●S  uperior to anti vibration, and stable machining is
M176 possible with long overhang length without chattering
Index

M7
Product Lineup
■ Chamfering
Applications Chamfering Back Chamfering V Shape Slotting Countersinking
Lead Angle and
Shape Max. ap

MCSE ●F or 30˚, 45˚, 60˚ Chamfering

4.7~10.7
● Economical 4-edge insert
●A vailable back chamfering
30°

~
60°
DC
M190

■ Bolt Countersinking ■ T-Slotting


Applications Bolt Countersinking Facing Shouldering Applications T-Slotting Back side milling
Lead Angle and Lead Angle and
Shape
Max. ap Shape
Max. ap

MEF ●C
 ountersink for hexagon METS ● T-Slotting
socket bolt (M6 ~ M30) ●R ecommended for

9~22
● Economical 4-edge insert high feed machining
0゜
with 2 flute design
●E
 conomical DC

M192 DC
M194 4-edge insert

■ Grooving
Applications Internal Grooving Ring Grooving
Lead Angle and
Shape
Max. ap

MGI ● E dge Width


1.0 ~ 4.0mm
● Grooving for
M/C 2.2~
5.5
DC
M196
MVG ●C
 utting Dia.
ø30 ~ ø75
● E dge Width
5.2

4.0 ~ 4.9mm
●O
 -Ring Grooving 0゜
DC
M198 (G Series)
M
Milling

M8
Milling Inserts Identification System

Insert Grades Indexable


Symbol Shape
A
W
Symbol Shape No chipbreaker, with hole

Turning
H Hexagon
O Octagon
B
T

Inserts
P Pentagon Symbol Tolerance (mm) Single-sided chipbreaker, with hole Symbol Shape
S Square (Class)

CBN & PCD Tools


Corner Height Thickness I.C. Size
T Triangle A ±0.025
C 80˚ Rhombic Symbol Relief Angle
F
±0.005
±0.013
F
F C
Double-sided chipbreakers, without hole
D 55˚ Rhombic 3° C ±0.025 ±0.025
A ±0.013 Sharp Edge
E 75˚ Rhombic H ±0.013

External
F 50˚ Rhombic B N
E
M 86˚ Rhombic C 7° G
±0.025
±0.13
±0.025
No chipbreaker, without hole E
D
V 35˚ Rhombic J ±0.005
D 15° R-honed
W Trigon K* ±0.013 ±0.025 R

Small Parts
Machining
L Rectangle E 20° L* ±0.025 ±0.05~±0.15
Single-sided chipbreaker, without hole
A 85˚ Parallelogram
25° M* ±0.13 E
F ±0.08~±0.18 T
B 82˚ Parallelogram N* ±0.025
K 55˚ Parallelogram G 30° U* ±0.13~±0.38 ±0.13 ±0.08~±0.25
M Chamfered
R Round Single-sided chipbreaker, with hole

Boring
N Insert's periphery is as fired.
Shown angle stands for * Tolerance difference is depending on insert size. F
acute angle for rhombic P 11° S
A
and parallelogram inserts. Chamfered
O Other angles No chipbreaker, with hole + R-honed

Grooving
(1) Shape (2) Relief Angle (3) Tolerance (4) Chipbreaker / Hole (9) Edge Preparation
G

Cut-off
H

S E K N 12 03 A F T N

Threading
J
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

Drilling
K

(5) Edge Length (6) Thickness (7) Cutting Edge Angle (8) Relief Angle (10) Hand of Tool (11) Manufacturer’s Option

Solid Tools
Symbol Thickness (mm) Symbol Cutting Edge Angle Symbol Relief Angle Symbol Hand of Tool Chipbreaker, etc.
L
S 02 2.38 A 45° A 3° R Right-hand
03 3.18 D 60° B 5° L Left-hand
L
T3 3.97 E 75° C 7° N Neutral

Milling
04 4.76 F 85° D 15° M
T 05 5.56 H 87° E 20°
L 06 6.35 P 90° F 25°
Turning Mill Spare Parts Information
Tools for
X 65° G 30°
N 0° N
R S
P 11°
L R 10°
KAPR
S 14°
P
A, N T 22°
U 23°
L
Technical

R
O
AS
L
Index

T
P
L In case of indicating corner-R(RE) at (7) and (8)
(7) (8) Corner-R(RE)(mm)
04 0.4
W
L 08 0.8
12 1.2
16 1.6
R(
RE

20 2.0
)

M9
Milling Inserts
■ Milling Inserts Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel




M Stainless Steel ★

Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★

See Page for


■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★
S Titanium Alloys ★ ☆
(In case hardness is 45HRC or under)
H Hard Materials □
Dimension (mm) Angle Cermet CVDCarbide
Coated
MN MEGACOAT Carbide

TN100M

CA420M
CA6535

PR1535
PR1225
Insert

PR1210
Description BCH

KW10
TN60
IC S BS INSL AN AS
Handed Insert shows Right-hand RE
S
45˚ SDKN 1203AUTN ● ● ●
BS
H
BC

12.70 3.18
1203AUFN ● -
IC

0.5 1.2 - 15° 23°


AN

AS
SDKN 1504AUTN 15.875 4.76 ● ●
S
BS

45˚
BCH

SDKR 1203AUEN-S 12.70 3.18 0.5 1.7 - 15° 23° ● ●


IC

AN

AS
S
-
45˚
BS

RE

SDMR 1203AUER-H 12.70 3.18 R1.0 0.8 - 15° 23° ●


IC

AN

AS

S
SEEN 1203AFTN ●
BS

45˚
H

SEKN 1203AFTN 3.18 ● ● ●


BC

12.70
1203AFFN ● -
IC

0.5 1.4 - 20° 25°


AN
SEKN 1204AFTN ●
AS 4.76
SEKN 1504AFTN 15.875 ●
AS
45˚
SEEN 1203AFTR-W ●
BS

12.70 3.18 - 3.5 14.56 20° 25° -


AN
IC

INSL S 1203AFFR-W ●
00

Wiper Insert (1-edge)


R1
BS

BS S
H
BC

15˚

SEKN 1203EFTR 12.70 3.18 1.2 1.4 - 20° 25° ● -


IC

AN

AS

M S
BS

45˚
BCH

SEKR 1203AFEN-S ● ●
IC

12.70 3.18 0.5 1.7 - 20° 25°


AN

AS
-
Milling

S
45˚
BS

RE

SEMR 1203AFER-H 12.70 3.18 R1.0 1.0 ●


IC

- 20° 25°
AN

Insert AS

S
BS

Lead Angle
○ ○ ○
45˚
H

SOKN 13T3AXTN
BC

45°~20°
13.494 3.97 0.5 1.1 - 27° 32°
IC

Lead Angle AN
15°
13T3AXFN ○
Lead Angle AS
0°/2° M42
S
BS

45˚
H

High Feed
BC

Cutter
SOKR 13T3AXEN-J 13.494 3.97 0.5 1.1 - 27° 32° ○ ○ ○
IC

Multi- AN
Function
AS
Slot Mill
* MN indicates MEGACOAT NANO.
Ball-nose
Radius

Others

● : Std. Item
Inserts are SEEN-W (TN100M/KW10) Inserts
○ : Check Availability
M10 sold in 10 piece boxes are sold in 5 piece boxes
■ Milling Inserts Carbon Steel / Alloy Steel ■ ★

Insert Grades Indexable


Classification of usage P Mold Steel ■ ★
M Stainless Steel ★ A

Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★ ☆

See Page for


■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★

Turning
S Titanium Alloys ★ ☆ B
(In case hardness is 45HRC or under)

Inserts
H Hard Materials □
Dimension (mm) Angle Cermet CVDCarbide
Coated
MN MEGACOAT Carbide

CBN & PCD Tools


TN100M

CA420M
CA6535

PR1535
PR1225
PR1210
Insert Description

KW10
TN60
IC S BCH BS RE AN AS C
Handed Insert shows Right-hand
SPCN 1203EDTR ●
- 1.0
● ●

External
BS SPKN 1203EDTR 2.0 D
S
1.0 - ●
H
/BC

15˚ 12.70 3.18


RE

1203EDTL - 1.0 ●
11° 15° -

IC

1203EDER

Small Parts
Machining
AN
1.6
1203EDFR ●
AS 1.0 - E
SPKN 1504EDTR ● ● ●
15.875 4.76 2.2
1504EDFR ●
BS S
H

Boring
SPEN 1203EEER
BC

15˚
F
12.70 3.18 1.0 1.4 - 11° 20° -
IC

AN
1203EESR ●

Grooving
AS

SPCN 1203XPTR ● G
BS S
- 1.0
H
/BC

25˚
RE

SPKN 1203XPTR 12.70 3.18 11° ●


2.0 11° -
IC

Cut-off
AN 1203XPFR ● H
AS
1.0 -
SPKN 1504XETR 15.875 4.76 20° ●

Threading
BS S
H
BC

15˚
J
SPCN 1904EETR1 19.05 4.76 0.7 1.2 - 11° 20° ● -
IC

AN

AS

Drilling
RE
BS S K
15˚

SPKR 1203EDER-S 12.70 3.18 - 2.0 1.0 11° 15° ● ●


IC

Solid Tools
AN

AS
L
-
BS S
RE
15˚

SPMR 1203EDER-H 12.70 3.18 ●

Milling
- 2.0 1.0 11° 15°
M
IC

AN

AS
SPMN 120308 0.8 ● ● Turning Mill Spare Parts Information
3.18 Tools for
120312 1.2 ● ● N
S
12.70
SPMN 120408 0.8 ● ●
4.76
120412 1.2 ●
IC

- - 11° - -
AN SPGN 090304 0.4 ●
9.525
RE 090308 0.8 ● P
3.18
SPGN 120304 0.4 ●
12.70
120308 0.8 ●
Technical

BS 25 S
˚ SNCN 1204XNTN ● R
H
BC

12.70 4.76 2.0 2.0 - - - -


IC

SNKN 1204XNTN ●
Index

BS 25
˚
S T
H


BC

SNMF 1204XNTN 12.70 4.76 2.0 2.0 - - - -


IC

RE SNMN 120408 0.8 ●

120412 12.70 4.76 - - 1.2 - - ● ● -

IC S 120424 2.4 ●
* MN indicates MEGACOAT NANO.

● : Std. Item
Inserts are
sold in 10 piece boxes M11
Milling Inserts
■ Milling Inserts Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel




M Stainless Steel ★

Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★

See Page for


■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★
S Titanium Alloys ★ ☆
(In case hardness is 45HRC or under)
H Hard Materials □
Dimension (mm) Angle Cermet CVDCarbide
Coated
MN MEGACOAT Carbide

TN100M

CA420M
CA6535

PR1535
PR1225
Insert

PR1210
Description

KW10
TN60
IC S BCH BS RE AN AS
Handed Insert shows Right-hand

- 1.0 0.8 ● ●
TEKN 1603PTTR
30˚ 9.525 3.18 ●
0.7 -
AN 1603PTFR ●
IC


BS

TEEN 2204PTTR 20° 22° -


- 1.4 1.0
S
● ●
BC

TEKN 2204PTTR 12.70 4.76


H/R


E

AS
0.7 -
2204PTFR ●
30˚

AN
IC

TEKR 2204PTER-S 12.70 4.76 - 1.4 1.0 20° 22° ● ● -


RE BS

S
AS

30˚
TEMR 1603PTER-H 9.525 3.18 - 1.2 0.8 ●
AN
IC

20° 22° -
BS

S
TEMR 2204PTER-H 12.70 4.76 - 1.4 1.0 ●
E
R

AS

30˚ TPKN 1603PDTR ● ● ●


9.525 3.18 0.7 1.2 -
AN 1603PDFR ●
IC

- 11° 15°
BS

TPKN 2204PDTR ● ● ●
S 12.70 4.76 0.7 1.6
BC

AS
2204PDFR ●
H

30˚

AN
M103
IC

TPKR 2204PDER-S 12.70 4.76 - 1.4 1.0 11° 15° ● ●


BS

S
RE

AS

30˚

AN
TPMR 1603PDER-H 9.525 3.18 - 1.2 0.8 ● -
IC

11° 15°
BS

S
TPMR 2204PDER-H 12.70 4.76 ● M103
E

- 1.4 1.0
R

AS

TPMN 110304 0.4 ●


6.35
M 110308 0.8 ●
160304 3.18 0.4 ● ●
160308 9.525 0.8 ● ●
160312 1.2 ●
S 220408 12.70 4.76 0.8 ●
Milling

TPGN 090202 0.2 ●


- - 11° - -
090204 5.56 2.38 0.4 ● ●
IC

090208 0.8 ●
RE

AN
110302 0.2
Insert 110304 6.35 0.4 ● ●
110308 3.18 0.8 ● ●
Lead Angle
45°~20° 160304 0.4 ● ●
9.525
Lead Angle
160308 0.8 ● ●
15° * MN indicates MEGACOAT NANO.

Lead Angle
0°/2° Cutting Range Chipbreaker Features
High Feed
Cutter
Finishing - S chipbreaker is for general-purpose cutter. Low cutting force is possible with 13˚
Multi- S chipbreaker rake angle. Recommended for various ap with 3-step chipbreaker design.
Function Roughing
Slot Mill

H chipbreaker is for general-purpose cutter. The chipbreaker's smooth rake face enables
Ball-nose Medium -
Radius H smooth chip evacuation. 25˚ rake angle chipbreaker provides 20% less cutting force than
Roughing non-chipbreaker type.
Others

● : Std. Item
Inserts are
M12 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ☆ ★

Insert Grades Indexable


Classification of usage P Mold Steel ☆ ★

See Page for Applicable Toolholders


Austenitic related ★ ☆ A
★:Roughing / 1st Choice M Martensitic related ★ ☆
Stainless Steel
☆:Roughing / 2nd Choice Precipitation Hardening ★
Gray Cast Iron ★
■:Finishing / 1st Choice K Nodular Cast Iron ★

Turning
□:Finishing / 2nd Choice
N Non-ferrous Metals ★ ☆ B

Inserts
Heat-resistant Alloys ★ ☆
S Titanium Alloys ★

CBN & PCD Tools


H Hard Materials ★
C

GW25 Carbide
TN100M Cermet

DLC Coated
CVD Coated MEGACOAT

Carbide
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description

CA420M

PDL025
PR015S
CA6535

PR1535
PR1525

PR1225
PR1510

PR1210
L
W1 S D1 BS RE

External
Handed Insert shows Right-hand INSL D
KCGT 130504FR-AL 14.1 0.4 ●
130508FR-AL 13.9 0.8 ●

Small Parts
Machining
130512FR-AL 13.8 1.2 ●
R
E

130516FR-AL 1.6 ● E
D1

130520FR-AL 2.0 ● M118


L

9.9 5.1 4.4 13.3 -


130524FR-AL 2.4 ● M119
W1 S
130530FR-AL 3.0 ●

Boring
130532FR-AL 3.2 ● F
Non-ferrous Metals 130540FR-AL 12.8 4.0 ●
(Single-sided / 2-edge) 130550FR-AL 5.0 ●

Grooving
RE

G
INSL

D1

M134
LOGU 030310ER-GM 6.2 3.96 3.45 11.9 - 1.0 ● ● ● ●
M135

Cut-off
W1 S

H
General purpose

LOMU 100404ER-GM 2.1 0.4 ● ● ● ●


100408ER-GM 1.7 0.8 ● ● ● ●

Threading
100412ER-GM 6.6 4.0 3.4 10.9 1.3 1.2 ● ● ● ● J
100416ER-GM 1.0 1.6 ● ● ● ●
100420ER-GM 1.0 2.0 ● ● ● ●
LOMU 150504ER-GM 2.2 0.4 ● ● ● ●

Drilling
150508ER-GM 1.8 0.8 ● ● ● ● K

RE

150510ER-GM 1.6 1.0


9.2 5.6 4.8 15.7
150512ER-GM 1.4 1.2 ● ● ● ●

Solid Tools
150516ER-GM 1.0 1.6 ● ● ● ●
L

General purpose 150520ER-GM 0.6 2.0 ● ● ● ● L


D1

BS
W1 S
LOMU 100408ER-SM 6.6 4.0 3.4 10.9 1.7 0.8 ● ● ● ● M48
M49

Milling
Low cutting force
LOMU 150508ER-SM 9.2 5.6 4.8 15.7 1.8 0.8 ● ● ● ● M50 M

LOMU 100408ER-GH 6.6 4.0 3.4 10.9 1.7 0.8 ● ● ● ● ●


Turning Mill Spare Parts Information
Tools for
LOMU 150508ER-GH 9.2 5.6 4.8 15.7 1.8 0.8 ● ● ● ● ●
N
Tough Edge (For Heavy Milling)
RE

LOGT 100408FR-AM 6.8 4.0 3.6 11.2 2.8 0.8 ● ●


P
L

D1

BS S
Technical

W1
LOGT 150508FR-AM 8.9 5.6 4.9 15.9 2.9 0.8 ● ●
Non-ferrous Metals
(Single-sided / 2-edge)
R
RE
INSL

Index
D1

LPGT 010210ER-GM 4.19 2.19 2.1 6.26 - 1.0 ● ● ●


M140 T
W1 S
M141
General purpose

● : Std. Item
Inserts are
sold in 10 piece boxes M13
Milling Inserts
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel

See Page for Applicable Toolholders


Austenitic related
★:Roughing / 1st Choice M Martensitic related
Stainless Steel
☆:Roughing / 2nd Choice Precipitation Hardening
Gray Cast Iron ★ ☆ ★ ☆
■:Finishing / 1st Choice K Nodular Cast Iron ★ ☆ ☆ ★
□:Finishing / 2nd Choice
N Non-ferrous Metals
(In case hardness is 45HRC Heat-resistant Alloys
or under) S Titanium Alloys
H Hard Materials

TN100M Cermet

Silicon Nitride

Silicon Nitride
CVD Coated
CVD Coated MEGACOAT

CBN
Ceramic

Ceramic
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description

CA420M

KBN475
CA6535

KS6050
CS7050
PR1535
PR1525

PR1225
PR1510

PR1210
INSL S D1 BCH BS
Handed Insert shows Right-hand

● ●
INSL

PNEA 1106XNTN-T01020 16.94 6.5 - 1.5 1.5


BS

BCH S

High speed machining


INSL

PNEG 1106XNTR-T00515 17.07 6.35 - - - ● ●

S
High speed machining
(With Chipbreaker)
SL
IN

PNEG 1106XNTR-T01015W 18.06 6.5 - 1.7 4.8 ●


H
BC S
BS
Wiper Insert
(2-edge)

M36
INSL

PNEG 1106XNEN-GL 17.18 2.6 2.6 ● ● ●


M37
BS

BCH S

Surface-Finish Oriented
INSL

PNMG 1106XNEN-GM ● ● ●
BS

BCH S
General purpose
M 17.23 6.35 - 2.0
INSL

PNMG 1106XNEN-GH 2.0 ● ● ●


BS
Milling

BCH S

Tough Edge
SL
IN

Insert PNEG 1106XNER-W 18.02 10.0 ● ● ●


H
BC

Lead Angle Wiper Insert BS S


45°~20° (2-edge)
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
Inserts are PNEG1106XNER-W Inserts are PNEG1106XNTR-T01015W Inserts
M14 sold in 10 piece boxes sold in 5 piece boxes are sold in 1 piece boxes
■ Milling Inserts (With Hole) Classification of usage
Carbon Steel / Alloy Steel ■ ☆ ★ ☆

Insert Grades Indexable


P Mold Steel ■ ☆ ★ ☆

See Page for Applicable Toolholders


M
Austenitic related ★ ☆ ☆ A
★:Roughing / 1st Choice Stainless Steel
Martensitic related ★ ☆
☆:Roughing / 2nd Choice Precipitation Hardening ★
Gray Cast Iron ★ ☆
■:Finishing / 1st Choice K Nodular Cast Iron ★ ☆
□:Finishing / 2nd Choice

Turning
N Non-ferrous Metals B

Inserts
Heat-resistant Alloys ★ ☆ ☆
S Titanium Alloys ★ ☆
H Hard Materials ★

CBN & PCD Tools


Dimension (mm) Cermet
CVD Coated MEGACOAT C
Carbide (PVD Coated Carbide)
Insert Description

CA420M
TN620M
TN100M

PR015S
CA6535

PR1535
PR1525

PR1225
PR1510

PR1210
INSL S D1 BCH BS

External
D
INSL

Small Parts
D1

● ● ● ●

Machining
PNMU 0905XNER-GM
E
BS

S
BCH
General purpose

Boring
F
INSL

M31
D1

PNMU 0905XNER-SM 14.6 5.56 4.7 2.0 2.0 ● ● ●


M32
BS

S
BCH
Low cutting force

Grooving
G
INSL

D1

PNMU 0905XNER-GH ● ● ● ●

Cut-off
BS

Tough Edge (For Heavy Milling)


BCH
H

Threading
INSL

2.7 2.7 ● ● ● ● ● ● ●
D1

PNEU 1205ANER-GL 17.51


B
S J
BC S
H
Surface-Finish Oriented (Precision Class)

Drilling
K
INSL

D1

BS
PNMU 1205ANER-GM 5.56 ● ● ● ● ● ● ●
BC S
H

Solid Tools
General purpose
17.88 L
M26
INSL

D1

PNMU 1205ANER-SM 2.0 2.0 ● ● ● ● ● ●


BS
M27

Milling
BC
H S
M
Low cutting force

Turning Mill Spare Parts Information


Tools for
INSL

● ● ● ● ● ● ● N
D1

BS
PNMU 1205ANER-GH 17.98 6.17 6.2
BC S
H
Tough Edge (For Heavy Milling)

00
BS
R6
P
2.3 8.1 ● ● ● ● ● ●
INSL

PNEU 1205ANER-W 17.85


D1

Technical
BS

BC
S
R
H
Wiper Insert (2-edge)
INSL

D1

PNEU 1205ANEL-GL 17.51 5.56 2.7 2.7 ● ● ● ● ●


Index

BS
S T
H
BC
Surface-Finish Oriented (Precision Class)
M26
INSL

D1

PNMU 1205ANEL-GM 17.88 2.0 2.0 ● ● ● ● ●


BS
S
B CH
General purpose

● : Std. Item
Inserts are PNEU1205ANER-W Inserts are
sold in 10 piece boxes sold in 5 piece boxes M15
Milling Inserts
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel ■
Mold Steel ■
☆ ★
☆ ★

See Page for Applicable Toolholders


Austenitic related ★ ☆
★:Roughing / 1st Choice M Martensitic related ★ ☆
Stainless Steel
☆:Roughing / 2nd Choice Precipitation Hardening ★
Gray Cast Iron ★
■:Finishing / 1st Choice K Nodular Cast Iron ★
□:Finishing / 2nd Choice
N Non-ferrous Metals
Heat-resistant Alloys ★ ☆
S Titanium Alloys ★
H Hard Materials ★

Angle

Cermet
CVD Coated MEGACOAT
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description

CA420M
TN620M
TN100M

PR015S
CA6535

PR1535
PR1525

PR1225
PR1510

PR1210
IC S D1 INSL BS RE AN
Handed Insert shows Right-hand
M186
S RDGT 0803M0ER-GM 8 3.18 3.0 4 15° ● ●●● M187
RE

RPGT 10T3M0ER-GM 10 3.97 3.5 5 ● ●●● M185


D1

● ●●●
IC

1204M0ER-GM 12 4.76 4.6 6 11° M186


General purpose (G Class)
AN
1605M0ER-GM 16 5.56 5.8 8 ● ●●● M187
M186
S RDMT 0803M0ER-GM 8 3.18 3.0 4 15° ● ●●● M187
RE

RPMT 10T3M0ER-GM 10 3.97 3.5 5 ● ●●● M185


D1

● ●●●
IC

1204M0ER-GM 12 4.76 4.6 6 11° M186


General purpose (M Class)
AN
1605M0ER-GM 16 5.56 5.8 8 ● ●●● M187
- - M186
S RDGT 0803M0ER-SM 8 3.18 3.0 4 15° ● ●● M187
RE

RPGT 10T3M0ER-SM 10 3.97 3.5 5 ● ●● M185


D1

● ●●
IC

1204M0ER-SM 12 4.76 4.6 6 11° M186


Stainless Steel / Low cutting force
AN
1605M0ER-SM 16 5.56 5.8 8 ● ●● M187
M186
S RDMT 0803M0EN-GH 8 3.18 3.0 4 15° ● ●●● M187
RE

RPMT 10T3M0EN-GH 10 3.97 3.5 5 ● ●●● M185


D1

● ●●●
IC

1204M0EN-GH 12 4.76 4.6 6 11° M186


Tough Edge (For Heavy Milling)
AN
1605M0EN-GH 16 5.56 5.8 8 ● ●●● M187

ROMU 1204M0ER-GM 12 4.75 4.6 11.8 6 ● ●●●

1605M0ER-GM 16 5.48 6.2 15.8 8 ● ●●●


General purpose
IC
RE

ROMU 1204M0ER-SM 12 4.75 4.6 11.8 6 ● ●●


M180
INSL

- -
M M181
● ●●
D1

1605M0ER-SM 16 5.48 6.2 15.8 8


Low cutting force S

ROMU 1204M0ER-GH 12 4.75 4.6 11.8 6 ● ●●●


Milling

1605M0ER-GH 16 5.48 6.2 15.8 8 ● ●●●


Tough Edge (For Heavy Milling)

Insert
IC

SNMU 130508EN-GM ● ●●●


D1

Lead Angle
45°~20° RE
BS S
Lead Angle General purpose
15°
Lead Angle
D1

0°/2° M89
IC

SNMU 130508EN-SM 13 5.51 4.7 - 1.0 0.8 - ●●● M90


High Feed
RE S
Cutter
Low cutting force
BS
Multi-
Function
D1

Slot Mill
IC

SNMU 130508EN-GH ●●● ●


Ball-nose RE S
Radius BS
Tough Edge (For Heavy Milling)
Others

● : Std. Item
Inserts are
M16 sold in 10 piece boxes
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel ■ ☆ ★

Insert Grades Indexable


Mold Steel ■ ☆ ★

See Page for Applicable Toolholders


M
Austenitic related ★ ☆ A
★:Roughing / 1st Choice Stainless Steel
Martensitic related ★ ☆
☆:Roughing / 2nd Choice Precipitation Hardening ★
Gray Cast Iron ★
■:Finishing / 1st Choice K Nodular Cast Iron ★
□:Finishing / 2nd Choice

Turning
N Non-ferrous Metals ★ ☆ B

Inserts
Heat-resistant Alloys ★ ☆
S Titanium Alloys ★
H Hard Materials ★

CBN & PCD Tools


GW25 Carbide
Cermet

Coated
CVD Coated MEGACOAT C

Carbide
Dimension (mm) Angle Carbide (PVD Coated Carbide)

PDL025 DLC
Insert Description

CA420M
TN620M
TN100M

PR015S
CA6535

PR1535
PR1525

PR1225
PR1510

PR1210
IC S D1 BS RE AN

External
Handed Insert shows Right-hand
D
IC S M126
SOMT 100420ER-GM 10.30 4.58 4.6 ● ●●● M128
AN

Small Parts
M130

Machining
- 2.0 16°
D1

M126 E
RE 140520ER-GM 14.14 5.56 5.8 ● ●●●
M129
General purpose
IC
M126

Boring
AN

SOMT 100420ER-LD 10.45 4.58 4.6 0.9 ● ●●● M128 F


M130
2.0 16°
D1

M126
140520ER-LD 14.76 5.56 5.8 1.6 ● ●●●

Grooving
BS RE

M129
Large D.O.C.
S
G
IC
M126
AN

SOMT 100420ER-FL 10.44 4.58 4.6 1.4 2.0 ● ●●● M128


M130

Cut-off
16° H
D1

M126
140514ER-FL 14.57 5.56 5.8 3.1 1.4 ● ●●●
M129
RE

BS
S
With Wiper Edge

Threading
J
WNEU 080608EN-GL 1.5 0.8 ● ● ●●●

Drilling
Surface-Finish Oriented (Precision Class)
K
WNMU 080604EN-GM 1.7 0.4 ● ● ●●●

Solid Tools
080608EN-GM ● ● ●●●
L
General purpose
BS

D1
IC
RE

Milling
S

M
WNMU 080608EN-SM ● ●●● M84
14.02 6.65 6.2 -
1.3 M85
Low cutting force Turning Mill Spare Parts Information
Tools for
N
0.8
WNMU 080608EN-GH ● ●●● ●

Tough Edge (For Heavy Milling) P


Technical

WNGT 080608FN-AM 1.5 ●● R


BS

D1
IC
RE

S
Non-ferrous Metals
(Single-sided / 3-edge)
Index

● : Std. Item
Inserts are
sold in 10 piece boxes M17
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ☆ ★ ★

See Page for Applicable Toolholders


Classification of usage P Mold Steel ☆ ★ ★
Austenitic related ★ ☆ ☆
M Martensitic related ★ ☆
★:Roughing / 1st Choice Stainless Steel
Precipitation Hardening ★
☆:Roughing / 2nd Choice Gray Cast Iron ★
■:Finishing / 1st Choice
K Nodular Cast Iron ★
□:Finishing / 2nd Choice N Non-ferrous Metals ★ ☆
(In case hardness is 45HRC or under) Heat-resistant Alloys ★ ☆ ★ ★
S Titanium Alloys ★ ★ ☆
H Hard Materials □
Dimension (mm) Angle Cermet CVDCarbiCoated PVD Coated DLC Coated
de MN MEGACOAT Carbide Carbide Carbide

PDL025
TN100M
CA6535
PR1535
PR1225
PR1230
Insert

PR1210
Description

PR830

GW25
W1 S D1 L RE AS AN
Handed Insert shows Right-hand
R
APMT 250608ER-NB3 ● ●
E
0.8
M98
250616ER-NB3 1.6 ● ●
D1
L

15.875 6.35 6.5 25 15° 11° M99


250640ER-NB3 4.0 ●
(5°) AS
W1 S

3-Notched AN APMT 250616EL-NB3 1.6 ● -


APMT 250608ER-NB4 0.8 ● ●
RE

M98
250616ER-NB4 1.6 ● ●
D1
L

15.875 6.35 6.5 25 15° 11° M99


250640ER-NB4 4.0 ●
(5°) AS
W1 S

4-Notched AN APMT 250616EL-NB4 1.6 ● -


RE R
E
D1

D1
L
L

(5°) AS APMT 250616ER-NB3P 15.875 6.35 6.5 25 1.6 15° 11°


(5°) AS ● ●
W1 S W1 S

3-Notched / Low cutting force AN AN M98


RE
M99
R
E
D1

D1
L
L

(5°) AS (5°) AS APMT 250616ER-NB4P 15.875 6.35 6.5 25 1.6 15° 11° ● ●
W1 S W1 S

4-Notched
AN
/ Low Cutting Force AN

BDMT 070302ER-JS 0.2 ● ● ●


R
E

D1
L

AS 070304ER-JS 4.6 2.6 2.3 6.7 0.4 16° 15° ● ● ●


W1
S

AN
070308ER-JS 0.8 ● ● ● M66
M67
BDMT 070302ER-JT 0.2 ● ● ● ●
R
E

D1
L

AS 070304ER-JT 4.6 2.6 2.3 6.7 0.4 16° 15° ● ● ● ●


W1
S

070308ER-JT 0.8 ● ● ● ●
M AN

BDGT 11T302FR-JA 0.2 ● ● M56


M57
11T304FR-JA 6.7 3.8 2.8 11.0 0.4 18° 13° ● ●
M58
RE

11T308FR-JA 0.8 ● ● M59


Milling

D1
L

(10°)
W1
AS
BDGT 170404FR-JA 0.4 ● ●
S

170408FR-JA 0.8 ● ● M57


9.6 4.9 4.4 17.0 18° 13° M58
170420FR-JA ● ● M59
AN
2.0
Insert Non-ferrous Metals 170431FR-JA 3.1 ● ●
Lead Angle BDMT 110302ER-JS 0.2 ● ● ●
45°~20° M56
110304ER-JS 6.3 3.0 2.8 11.0 0.4 18° 15° ● ● ●
Lead Angle M57
● ● ●
RE

15° 110308ER-JS 0.8


Lead Angle
BDMT 11T302ER-JS 0.2 ● ● ● M56
D1
L

0°/2° (10°) AS
M57
High Feed
W1 S
11T304ER-JS 6.7 3.8 2.8 11.0 0.4 18° 13° ● ● ●
Cutter
M58
AN
11T308ER-JS 0.8 ● ● ● M59
Multi-
Function BDMT 170404ER-JS 0.4 ● ● ● M57
9.6 4.9 4.4 17.0 18° 13° M58
Slot Mill Stainless Steel / Low cutting force 170408ER-JS 0.8 ● ● ● M59
* MN indicates MEGACOAT NANO.
Ball-nose
Radius

Others

● : Std. Item
Inserts are
M18 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ☆ ★ ★

See Page for Applicable Toolholders


Classification of usage

Insert Grades Indexable


P Mold Steel ■ ☆ ★ ★

M
Austenitic related ★ ☆ ☆ A
Martensitic related ★ ☆
★:Roughing / 1st Choice Stainless Steel
Precipitation Hardening ★
☆:Roughing / 2nd Choice Gray Cast Iron ★
K ★
■:Finishing / 1st Choice Nodular Cast Iron

Turning
□:Finishing / 2nd Choice N Non-ferrous Metals B

Inserts
(In case hardness is 45HRC or under)
Heat-resistant Alloys ★ ☆ ★ ★
S Titanium Alloys ★ ★
H Hard Materials □

CBN & PCD Tools


Dimension (mm) Angle Cermet CVDCarbiCoated PVD Coated
de MN MEGACOAT Carbide Carbide
C

TN100M
CA6535
PR1535
Insert

PR1225
PR1230
PR1210
Description

PR830
GW25
W1 S D1 L RE AS AN
Handed Insert shows Right-hand

External
BDMT 110302ER-JT 0.2 ● ● ● ●
M56 D
110304ER-JT 6.3 3.0 2.8 11.0 0.4 18° 15° ● ● ● ●
M57
110308ER-JT 0.8 ● ● ● ●

Small Parts
Machining
BDMT 11T302ER-JT 0.2 □ ● ● ● E
11T304ER-JT 0.4 ● ● ● ● ●
11T308ER-JT 0.8 ● ● ● ● ● M56

Boring
11T312ER-JT 1.2 ● ● ● ● M57 F
6.7 3.8 2.8 11.0 18° 13°
RE

11T316ER-JT 1.6 ● ● ● ● M58


11T320ER-JT 2.0 ● ● ● ● M59
D1

Grooving
L

(10°) AS
11T324ER-JT 2.4 ● ● ● ● G
W1 S
11T331ER-JT 3.1 ● ● ● ●
BDMT 170404ER-JT 0.4 ● ● ● ●

Cut-off
AN

170408ER-JT 0.8 ● ● ● ● ● H
170412ER-JT 1.2 ● ● ● ●
M57
170416ER-JT 1.6 ● ● ● ●

Threading
9.6 4.9 4.4 17.0 18° 13° M58
170420ER-JT 2.0 ● ● ● ● J
M59
170424ER-JT 2.4 ● ● ● ●
170431ER-JT 3.1 ● ● ● ●

Drilling
170440ER-JT 4.0 □ ● ● ● K
RE

Solid Tools
D1

● ● ● ●
L

(10°)
S
AS BDMT 11T308ER-N2 6.7 3.8 2.8 11.0 0.8 18° 13° L
W1

2-Notched AN
RE

Milling
M
D1
L

(10°) AS BDMT 11T308ER-N3 6.7 3.8 2.8 11.0 0.8 18° 13° ● ● ● ●
W1 S
M74
Turning Mill Spare Parts Information
3-Notched M75 Tools for
AN

M76
N
RE

M77
D1
L

(10°)
W1 S
AS BDMT 170408ER-N3 9.6 4.9 4.4 17.0 0.8 18° 13° ● ● ● ●
P
3-Notched AN
RE

Technical
D1

R
L

(10°)
W1 S
AS BDMT 170408ER-N4 9.6 4.9 4.4 17.0 0.8 18° 13° ● ● ● ●

4-Notched AN

GOMT 08T208ER-D 5.21 2.78 2.3 8.7 ● ●


Index

AS
T
100308ER-D 6.56 3.30 2.8 10.7 ● ●
RE S
0.8 13° 17°
13T308ER-D 8.36 3.85 3.4 13.2 ● ●
D1
W1

AN
L
160408ER-D 10.03 4.76 4.4 16.7 ● ●
M144
AN
JOMT 08T208ER-D 5.14 2.78 2.3 8.5 ● ●
RE
● ●
S
100308ER-D 6.41 3.18 2.8 10.2
0.8 17° 13°
13T308ER-D 8.07 3.70 3.4 13.2 ● ●
D1
L

AS
160408ER-D ● ●
10°
W1 9.72 4.50 4.4 16.7
* MN indicates MEGACOAT NANO.
● : Std. Item
Inserts are
□ : Deleted from the next catalog
sold in 10 piece boxes M19
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ☆

See Page for Applicable Toolholders


Classification of usage P Mold Steel ■ ★ ☆
M Stainless Steel ★
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★
S Titanium Alloys ★ ☆
(In case hardness is 45HRC or under)
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbide
Coated PVD Coated
MN MEGACOAT Carbide Carbide

TN100M
CA6535
PR1535
Insert

PR1225
PR1230
PR1210
Description

PR830
KW10
IC S D1 L RE AN
Handed Insert shows Right-hand
NDCT 090204TR ●
6.35 2.38 2.8 9.5 0.4 15°
RE S
090204FR ●
M104
NDCT 120208TR ●
7.94 2.38 3.4 12.7 0.8 15°
120208FR ●
D1
IC
L

NDCT 150308TR ●
4° AN

9.525 3.18 4.5 15.0 0.8 15° M105


150308FR ●
RE

M105
D1


IC

NDCT 150308TRX 9.525 3.18 4.4 15.0 0.8 15°


L


S
AN
M106
30°

NDCW 150302TR 0.2 ●


RE S
150304TR 0.4 ●
150308TR 0.8 ●
9.525 3.18 4.5 15.0 15° M105

D1

150320TR 2.0
IC
L


4° AN
150330TR 3.0
150340TR 4.0 ●
RE
NDCW 150308TRX ●
M105
D1
IC

9.525 3.18 4.4 15.0 0.8 15°


L


S
AN
M106
30°
150308FRX ●

RE S NDMM 090204ER-SP 6.35 2.38 2.8 9.5 0.4 □ M104

NDMM 150304ER-SP 0.4 15° □


D1

M105
IC
L

4° AN 9.525 3.18 4.4 15.0


M106
150308ER-SP 0.8 □

RE S

NDMM 12T308ER-T 7.58 3.97 3.4 12.7 0.8 15° □


D1
IC
L

4° AN
M
RE S

NDMM 12T308ER-N2 7.79 3.97 3.4 12.7 0.8 15° □ -


D1
IC
Milling

4° AN

2-Notched

RE S

Insert
NDMM 12T308ER-N3 7.79 3.97 3.4 12.7 0.8 15° □
D1
IC
L

Lead Angle 4° AN
45°~20°
3-Notched
Lead Angle
15° RE S NDMT 080208ER-D 5.086 2.38 2.2 8.5 ● ● ● ●
0.8 15°
Lead Angle 10T208ER-D 6.276 2.78 2.8 10.2 ● ● ● ●
0°/2°
D1
IC

● ● ● ●
L

High Feed NEMT 120308ER-D 7.669 3.18 3.4 12.7


Cutter
2° AN 0.8 20°
16T308ER-D 9.254 3.97 4.4 16.2 ● ● ● ●
Multi- M148
Function
RE S NDMT 080208ER-DH 5.086 2.38 2.2 8.5 ● ● ● ●
0.8 15°
Slot Mill 10T208ER-DH 6.276 2.78 2.8 10.2 ● ● ● ●
D1
IC

● ● ● ●
L

Ball-nose NEMT 120308ER-DH 7.669 3.18 3.4 12.7


Radius 2° AN 0.8 20°
Tough Edge 16T308ER-DH 9.254 3.97 4.4 16.2 ● ● ● ●
Others
* MN indicates MEGACOAT NANO.

● : Std. Item
Inserts are
□ : Deleted from the next catalog
M20 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ★

See Page for Applicable Toolholders


Classification of usage

Insert Grades Indexable


P Mold Steel ■ ★ ★

★:Roughing / 1st Choice


M Stainless Steel ★ ★ A
Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★ ★

Turning
S Titanium Alloys ★ ☆ B
(In case hardness is 45HRC or under)

Inserts
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbiCoated
de MN MEGACOAT PVD Coated Carbide Carbide

CBN & PCD Tools


TN100M
CA6535
PR1535
PR1225
PR1230
Insert

PR1210
Description

PR830
PR915
IC BS

KW10
L
S D1
W1
RE AN AS C
Handed Insert shows Right-hand

45˚ S

External
D
BS BS

OFMR 070405EN-SH 17.98 4.94 - 1.2 - ○ □


IC

AN
AS

Small Parts
Machining
26° 26° - E
S
45˚
BS

OFMR 070408EN-GT 17.85 5.14 - 1.1 - ○ ○

Boring
IC

F
BS

AN
AS

Grooving
45˚ S
OFMT 050405EN-GT 13.35 4.83 4.6 1.4 0.5 ● ● G
D1
BS

IC

26° 26°
RE AN

070408EN-GT 17.85 5.12 5.9 1.2 0.8 ● ●

Cut-off
AS
H
M40
S
45˚
OFMT 050405ER-SH 13.47 4.76 4.4 1.7 22° ● ●

Threading
D1

J
BS

IC

AN
0.5 26°
E
R

070405EN-SH 17.98 4.87 5.8 - 26° ● ●


AS

Drilling
RDFG 08FR 6.6 2.1 3.1 8.0 4.0 ● K
S
10FR 8.0 2.7 3.6 10.0 5.0 15° - ●
D1

12FR 9.4 3.2 4.1 12.0 6.0 ●

Solid Tools
M176
16FR 11.3 4.2 5.1 16.0 8.0 ●
L

L
W1ー0.04
0
RE±0.01
AN 20FR 14.1 5.2 6.1 20.0 10.0 10° - ●
25FR 15.5 6.2 6.1 25.0 12.5 ●

RDHX 0702M0T 7.0 2.39 2.8 ●

Milling
S
M
D1

1003M0T 10.0 3.18 - - 15° - ● -


IC

3.8 Turning Mill Spare Parts Information


AN
● Tools for
12T3M0T 12.0 3.97 N

RDMT 08T2M0-H 8.0 2.78 3.4 - - 15° - ● ● ● - P


D1
IC

AN
Technical

Tough Edge
R
S
RPMT 10T3M0 10.0 3.97 3.4 ● ● ●

- - 11° -
D1
IC

Index

1204M0 12.0 4.76 4.4 ● ● ●


T
AN
Low cutting force
-
S
RPMT 1204M0-H 12.0 4.76 4.4 ● ● ● ●

1606M0-H 16.0 6.35 5.5 - - 11° - ● ● ● ●


D1
IC

AN
Tough Edge
2006M0-H 20.0 6.35 6.5 ● ● ●

* MN indicates MEGACOAT NANO.

● : Std. Item
RDFG Inserts are Inserts are
○ : Check Availability
□ : Deleted from the next catalog sold in 2 piece boxes sold in 10 piece boxes M21
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ★ ☆

See Page for Applicable Toolholders


Classification of usage P Mold Steel ■ ★ ★ ☆
M Stainless Steel ★ ★
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 1st Choice K Nodular Cast Iron ★
■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★ ★
S Titanium Alloys ★ ☆
(In case hardness is 45HRC or under)
H Hard Materials □ □ □
Dimension (mm) Angle Cermet CVDCarbiCoated PVD Coated
de MN MEGACOAT Carbide Carbide

TN100M
CA6535
PR1535
PR1225
PR1230
Insert

PR1210
Description

PR830
KW10
RE BS AN AS
IC S D1 BCH
Handed Insert shows Right-hand

SDKW 09T204TN ● ●
9.525 2.78 3.4 15°

S
09T204FN
0.4
SEKW 120304TN ● ●
- - M190
D1


IC

120304FN
RE
12.70 3.18 5.5 20°
120308TN ● ●
AN

0.8
120308FN ●
S
SDKW 1204AESN ●
CH
BS

45˚
RE=
RE/B

1.5 15° 20° -


1.0

D1

1204AETN 12.70 4.76 5.5


IC

AN
BCH=
AS
SEKW 1204AFTN 1.7 20° 25° ● ● -
0.5
S
45˚
BS

RE

SDMT 1204AESR-H 12.70 4.76 5.5 1.0 0.8 15° 20° ● -


D1
IC

AN

AS

● ● ●
S
SDMT 09T204C 9.525 2.78 3.4 0.4 - 15° -
M190
D1
IC

SEMT 120304C 12.70 3.18 5.5 0.4 - 20° - ● ●


RE

AN
Low cutting force

S SDMT 060304E-K 6.35 2.8 0.4 ● ● ●


3.18
080308E-K 8.00 3.4 - 15° - ● ● ● M194
D1
IC

0.8
RE AN
120408E-K 12.70 4.76 4.4 ● ● ●
S
BS

45˚
H
BC

D1
IC

AN SEKT 1204AFEN-S 12.70 4.76 5.5 0.5 1.7 20° 25° ● -

AS

S
SEMM 09T308PESR 9.525 3.97 3.4 □ □
M 0.8 - 20° - -
D1
IC

RE
AN 150408PESR 15.875 4.76 5.5 □ □ □ □ □

S
BS

45˚
H
Milling

BC

SOMT 0903AXEN-J 9.525 3.18 3.4 0.5 1.1 27° 32° ○ ○


D1
IC

AN

AS

S
-
BS

45˚
Insert
SOMW 0903AXTN ○
H
BC

D1

Lead Angle 9.525 3.18 3.4 0.5 1.1 27° 32°


IC

45°~20°
0903AXFN ○
AN

Lead Angle
AS
15°
* MN indicates MEGACOAT NANO.
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
Inserts are
○ : Check Availability
M22 sold in 10 piece boxes
□ : Deleted from the next catalog
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ★ ★

See Page for Applicable Toolholders


Classification of usage

Insert Grades Indexable


P Mold Steel ★ ★
★:Roughing / 1st Choice
M Stainless Steel ★ ★ A
Gray Cast Iron ★
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
■:Finishing / 1st Choice N Non-ferrous Metals
□:Finishing / 2nd Choice Heat-resistant Alloys ★ ★

Turning
S Titanium Alloys ★ B
(In case hardness is 45HRC or under)

Inserts
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbiCoated PVD Coated
de MN MEGACOAT Carbide Carbide

CBN & PCD Tools


TN100M
CA6535
Insert

PR1535
PR1225
PR1230
PR1210
Description

PR830
KW10
Handed Insert shows Right-hand
IC S D1 RE BS AN AS C
BS AS

RE

External
SPMT 1806EDER-NB2 18 6.35 6.8 1.2 3.1 11° 15° ● ● ● D
D1

15˚ AN

2-Notched / General purpose IC S

Small Parts
M44

Machining
BS AS

RE E
SPMT 1806EDER-NB3 18 6.35 6.8 1.2 3.1 11° 15° ● ● ●
D1

15˚ AN

Boring
F
IC S
3-Notched / General purpose
BS AS

RE

● ●

Grooving
SPMT 1806EDSR-NB2T 18 6.35 6.8 1.2 3.1 11° 15° M44
D1

15˚ AN G
S
2-Notched / Tough Edge IC

BS AS

Cut-off
H
RE

SPMT 1806EDSR-NB3T 18 6.35 6.8 1.2 3.1 11° 15° ● ● M44


D1

15˚ AN

Threading
S
3-Notched / Tough Edge IC

AS
J
BS
RE
SPMT 1806EDER-NB2P 18 6.35 6.8 1.2 3.1 11° 15° ● ● ●
D1

Drilling
15˚
IC S
AN K
4-Notched / Low cutting force

BS AS

Solid Tools
RE
SPMT 1806EDER-NB3P 18 6.35 6.8 1.2 3.1 11° 15° ● ● ● M44 L
D1

15˚ AN
IC S
5-Notched / Low cutting force

Milling
BS AS
M
RE

SPMT 1806EDER-V 18 6.35 6.8 1.2 3.1 11° 15° ● ● ●


D1

Turning Mill Spare Parts Information


Tools for
15˚ AN

N
S
IC
Without notch

* MN indicates MEGACOAT NANO.

P
Technical

R
Index

● : Std. Item
Inserts are
sold in 10 piece boxes M23
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ★ ★

See Page for Applicable Toolholders


Classification of usage P Mold Steel ★ ★
M Stainless Steel ★ ★
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
■:Finishing / 1st Choice N Non-ferrous Metals ★
□:Finishing / 2nd Choice Heat-resistant Alloys ★ ★
S Titanium Alloys ★ ☆
(In case hardness is 45HRC or under)
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbiCoatedde MN PVD Coated
MEGACOAT Carbide Carbide

TN100M
CA6535
Insert

PR1535
PR1225
PR1230
PR1210
Description

PR830
KW10
IC S D1 L RE AN
Handed Insert shows Right-hand

AN

● ●
D1

SPMT 180616EN-NB3 18 6.35 6.8 - 1.6 11°


R
E
IC S
3-Notched

AN

● ●
D1

SPMT 180616EN-NB4 18 6.35 6.8 - 1.6 11°


R

IC S
E

4-Notched

AN

● ●
D1

SPMT 180616EN-NB3P 18 6.35 6.8 - 1.6 11° M94


R

IC S
E

3-Notched / Low cutting force

AN
D1

SPMT 180616EN-NB4P 18 6.35 6.8 - 1.6 11° ● ●


R

IC S
E

4-Notched / Low cutting force

AN

● ●
D1

SPMT 180616EN-V 18 6.35 6.8 - 1.6 11°


R
E
IC S
Without notch

SPMT 060204E-Z 0.4 ● ● ●


S 6.35 2.38 2.5 - 11°
060208E-Z 0.8 ● ● ●
M192
D1
IC

SPMT 090304E-Z 0.4 ● ● ●


RE AN 9.525 3.18 3.4 - 11°
090308E-Z 0.8 ● ● ●
M
S
RE

TEMT 250624-AQ 15.875 6.35 5.5 23.0 2.4 20° ● M123


D1
IC

AN

L
Milling

* MN indicates MEGACOAT NANO.

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
Inserts are
M24 sold in 10 piece boxes
■ Milling Inserts (PCD) Carbon Steel / Alloy Steel

See Page for Applicable Toolholders


Classification of usage

Insert Grades Indexable


P Mold Steel
M Stainless Steel A
★:Roughing / 1st Choice K
Gray Cast Iron
Nodular Cast Iron
☆:Roughing / 2nd Choice
N Non-ferrous Metals □ ■
■:Finishing / 1st Choice Heat-resistant Alloys

Turning
□:Finishing / 2nd Choice S Titanium Alloys □ ■ B

Inserts
H Hard Materials
Dimension (mm) Angle PCD

CBN & PCD Tools


KPD230
KPD001
KPD010
Insert Description
IC S BCH BS LE INSL AN AS C
Handed Insert shows Right-hand
BC
AS H
BS

SDKN 1203AUFN-NE 3.1 ●

External
45˚
BC

AN
12.70 3.18 0.5 1.2 - 15° 23° - D
H
LE

1203AUFN 3.6 ● ●
IC S

Small Parts
Machining
AS BCH
SEEN 1203AFFN-NE 3.0 ● E
BS

AN
45˚
BCH

12.70 3.18 0.5 1.4 - 20° 25° -


1203AFFN 3.5 ● ●

Boring
LE

IC S
F
AS
45˚
BS

AN
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 14.56 20° 25° ● -

Grooving
LE
IC

INSL S
G
00
R1

Wiper Insert
BS

AS BCH
BS

Cut-off
AN
45˚
H
BCH

SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 - 27° 32° ○ M42
LE

IC S

Threading
AS B
BCH S TEEN 1603PTFR-NE 4.1 ● ● J
9.525 3.18 0.6 1.4 - 20° 22° -
1603PTFR 4.7 ● ●
LE

AN
30˚
TEKN 2204PTFR-NE 4.2 ● ●
12.70 4.76 0.7 1.8 - 20° 22° -

Drilling
IC S 2204PTFR 4.8 ● ● K

Dimension (mm) Angle PCD

Applicable Toolholders

Solid Tools
See Page for
KPD230
KPD001
KPD010

Insert Description L
IC S RE LE AN

TPGN 110302 0.2 3.9 ● ●


RE

Milling
LE

AN
110304 6.35 3.18 0.4 3.7 11° ● ● -
M

IC S 110308 0.8 3.4 ●


Turning Mill Spare Parts Information
Tools for
N
Dimension (mm) Angle PCD
Applicable Toolholders
See Page for
KPD230
KPD001
KPD010

Insert Description
W1 S D1 L RE LE AS AN
Handed Insert shows Right-hand
P
BDGT 11T302FR 0.2 ● ●
11T304FR 0.4 3.8 ● ●
D1
L

● ●
LE

11T308FR 0.8
Technical

AS
2.3 RE 6.7 3.8 2.8 11.5 18° 13°
● ●
6.5°
W1 S
BDGT 11T302FR-LE 0.2 R
11T304FR-LE 0.4 5.2 ● ● M56
AN 11T308FR-LE 0.8 ● ● M57
BDMT 11T302FR 0.2 ● ● M58
Index

6.7 3.8 2.8 11.0 3.6 18° 13° M59 T


D1
L

11T304FR 0.4 ● ●
LE

10° AS
W1 S
RE

BDMT 170402FR 0.2 ● ●


9.6 4.9 4.4 17.0 4.4 18° 13°
AN 170404FR 0.4 ● ●

NDCW 150302FRX-NE 5.1 ● ●


D1
L

9.525 3.18 4.4 15.0 0.2 15° - M106


LE


RE

W1 S
150302FRX 5.7 ● ●
AS

10°

● : Std. Item
CBN & PCD Inserts are sold in
○ : Check Availability
1 piece boxes M25
MFPN45
Facing Chamfering

■ MFPN45 Face Mill


A.R. R.R.
Rake Angle DC=63 : -10° DC=100-315 : -6°
(max.)+10°
DC=80 : -8°
DCSFMS
ø177.8
DCSFMS ø101.6
DCSFMS DCCB2 DCB
DCB DCB KWW ø18 ø22
DCSFMS
KWW KWW DCCB3

KDP
DCB

KDP
KDP
KWW

CBDP
KDP
CBDP

CBDP
CBDP

LF
LF

LF
LF

APMX
APMX
APMX
DCCB4 ø26 ø32

APMX
DCCB2
45° 45° 45° 45°
DCCB1 DCCB1 DCCB1 DCCB1
DC DC DC DC
DCX Fig. 1 DCX Fig. 2 DCX Fig. 3 DCX Fig. 4

● Toolholder Dimensions
No. of Inserts

Stock Dimension (mm)


Weight
Description Drawing Shim
(kg)
R L DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW DCCB3 DCCB4
MFPN 45063R-4T-M ● 4 63 76 47 22 19 11 40 21 6.3 10.4 0.5
Fig. 1
45080R-5T-M ● 5 80 93 60 27 22 13 24 7 12.4 1.1
50 - -
45100R-6T-M ● 6 100 113 70 32 48 30 8 14.4 1.4
Coarse pitch

- Fig. 2
45125R-7T-M ● 7 125 138 87 58 2.6
40 32 9 16.4 Yes
45160R-8T-M ● 8 160 173 102 68 66.7 14 20 3.8
63
45200R-10T-M ● 10 200 213 Fig. 3 6.4
142 101.6 18 26
45250R-12T-M ● 12 250 263 60 110 40 14 25.7 9.1
45315R-14T-M MTO 14 315 328 220 - 80 - - Fig. 4 21.3
MFPN 45063R-5T-M ● 5 63 76 47 22 19 11 40 21 6.3 10.4 0.5
Fig. 1
45080R-6T-M ● 6 80 93 60 27 22 13 24 7 12.4 1.0
50 - -
45100R-8T-M ● 8 100 113 70 32 48 30 8 14.4 1.4
Fine pitch
Metric

- Fig. 2
45125R-10T-M ● 10 125 138 87 58 2.5
40 32 9 16.4 No
45160R-12T-M ● 12 160 173 102 68 66.7 14 20 3.8
63
45200R-14T-M ● 14 200 213 Fig. 3 6.5
142 101.6 18 26
45250R-16T-M ● 16 250 263 60 110 40 14 25.7 9.1
45315R-18T-M MTO 18 315 328 220 - 80 - - Fig. 4 21.7
MFPN 45063R-6T-M ● 6 63 76 47 22 19 11 40 21 6.3 10.4 0.5
Fig. 1
45080R-8T-M ● 8 80 93 60 27 22 13 24 7 12.4 1.1
Extra fine pitch

50 - -
45100R-10T-M ● 10 100 113 70 32 48 30 8 14.4 1.3
- Fig. 2
45125R-13T-M ● 13 125 138 87 58 2.6 No
40 32 9 16.4
45160R-16T-M □ 16 160 173 102 68 66.7 14 20 3.9
63
M 45200R-18T-M □ 18 200 213 Fig. 3 6.6
142 60 110 101.6 40 14 25.7 18 26
45250R-20T-M □ 20 250 263 9.3
MFPN 45080&-5T ● ● 5 80 93 60 25.4 22 13 27 6 9.5 Fig. 1 1.1
50
45100&-6T ● ● 6 100 113 70 31.75 48 32 8 12.7 1.4
- -
Coarse pitch
Milling

45125&-7T ● ● 7 125 138 87 38.1 58 - 36 10 15.9 Fig. 2 2.6


45160&-8T ● ● 8 160 173 102 50.8 72 38 11 19.1 4.0 Yes
63
45200R-10T ● 10 200 213 6.7
142 101.6 18 26 Fig. 3
45250R-12T ● 12 250 263 47.625 110 40 14 25.4 9.4
Insert
45315R-14T MTO 14 315 328 220 - 80 - - Fig. 4 21.2
MFPN 45080R-6T ● 6 80 93 60 25.4 22 13 27 6 9.5 Fig. 1 1.1
Bore Dia. Inch spec

Lead Angle
45°~20° 50
45100R-8T ● 8 100 113 70 31.75 48 32 8 12.7 1.4
Lead Angle - -
45125R-10T
Fine pitch

15° ● 10 125 138 87 38.1 58 - 36 10 15.9 Fig. 2 2.7


Lead Angle 45160R-12T ● 12 160 173 102 50.8 72 38 11 19.1 4.0 No
0°/2°
63
45200R-14T ● 14 200 213 6.9
142 101.6 18 26 Fig. 3
High Feed 45250R-16T ● 16 250 263 47.625 110 40 14 25.4 9.6
Cutter
45315R-18T MTO 18 315 328 220 - 80 - - Fig. 4 21.5
Multi-
Function MFPN 45080R-8T ● 8 80 93 60 25.4 22 13 27 6 9.5 Fig. 1 1.1
50
Extra fine pitch

45100R-10T ● 10 100 113 70 31.75 48 32 8 12.7 1.3


Slot Mill - -
45125R-13T ● 13 125 138 87 38.1 58 - 36 10 15.9 Fig. 2 2.7
Ball-nose No
Radius
45160R-16T ● 16 160 173 102 50.8 72 38 11 19.1 4.0
63
45200R-18T ● 18 200 213 6.9
Others 142 47.625 110 101.6 40 14 25.4 18 26 Fig. 3
45250R-20T ● 20 250 263 9.6
* APMX : 6mm (GM, SM, GH Chipbreakers), 5mm (GL Chipbreaker), 3mm (W Chipbreaker) Recommended Cutting Conditions M28
● : Std. Item
□ : Deleted from the next catalog
M26 MTO : Made to order
● Spare Parts (common to Metric / Inch spec)

Insert Grades Indexable


Spare Parts A
Clamp Wrench Anti-seize
Shim Shim Screw Wrench Mounting bolt
Description Screw Compound
TTW DTM

Turning
B

Inserts
CBN & PCD Tools
MFPN 45063R-4T-M HH10X30
Coarse pitch

MFPN 45080&-5T(-M) SB-50140TR TTW-15 MFPN-45 SPW-7050 LW-5 HH12X35 C


MFPN 45100&-6T(-M) for Insert Clamp - for Shim Clamp P-37
Tightening torque Tightening torque -
~

4.2N·m 6.0N·m

External
45315R-14T(-M)
MFPN 45063R-5T-M HH10X30
D
Fine pitch

MFPN 45080R-6T(-M) SB-50140TR TTW-15 HH12X35


MFPN 45100R-8T(-M) - - - - P-37

Small Parts
for Insert Clamp

Machining
Tightening torque -
E
~

4.2N·m
45315R-18T(-M)
MFPN 45063R-6T-M HH10X30
Extra fine pitch

MFPN 45080R-8T(-M) SB-40140TRN - DTM-15 HH12X35

Boring
MFPN 45100R-10T(-M) for Insert Clamp - - - P-37 F
Tightening torque -
~

3.5N·m
45250R-20T(-M)

Grooving
  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
G

■ MFPN45 with cylindrical shank

Cut-off
H

Threading
J

DCONh6
DCX

DC
45°

Drilling
K
APMX
LH

Solid Tools
LF L

● Toolholder Dimensions

Milling
Spare Parts M
No. of Inserts

Dimension (mm) Rake Angle


Clamp Screw Wrench Anti-seize Compound
Stock

Description
A.R. Turning Mill Spare Parts Information
DC DCX DCON LF LH APMX R.R. Tools for
(MAX.) N
MFPN 45050R-S32-3T ● 3 50 63 - 12°
6 SB-50140TR TTW-15
45063R-S32-4T ● 4 63 76 32 110 30 + 10° - 10° P-37
(5) Tightening torque 4.2N·m
45080R-S32-5T ● 5 80 93 - 8° P
  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Technical

* APMX : 6mm (GM, SM, GH Chipbreakers), 5mm (GL Chipbreaker), 3mm (W Chipbreaker)
R
● Applicable Inserts (Common to face mill and end mill) ● Applicable Chipbreaker Range
Applicable Inserts M15 SM
Index

T
4
5

Description 3
ap (mm)

ap (mm)

3 GM GH 2
W
1 GL 1
W(TN620M/TN100M)
PNMU PNMU PNMU PNEU PNEU 0.06 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.06 0.12 0.2 0.25
MFPN 45...R-... - -
1205ANER-GM 1205ANER-SM 1205ANER-GH 1205ANER-GL 1205ANER-W fz (mm/t) fz (mm/t)

PNMU PNEU
MFPN 45...L-... - - - - -
1205ANEL-GM 1205ANEL-GL

Recommended Cutting Conditions M28

● : Std. Item

M27
MFPN45
Facing Chamfering
● Cutter type and chipbreaker selection
Cutter Type Chipbreaker
Milling Purpose
Coarse pitch Fine pitch Extra fine pitch GM SM GH GL W
General milling for steel and alloy steel ● ●
Steel and alloy steel (at chattering due to low rigidity machine or poor clamping power) ● ●
Productivity oriented (Running cost decrease) (ap=4mm or Over, fz=0.35mm/t or Over) ● ●
Surface finish oriented ● ● ●
General milling of stainless steel ● ●
Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power) ● ●
Cast iron (for processing efficiency improvement) ● ●
Cast iron (ap=4mm or Over, fz=0.35mm/t or Over) ● ●
Improved Surface Finish in High Efficiency Milling ● ● ●

● How to use wiper insert ● How to attach wiper inserts on MFPN cutter
1) Please use one wiper insert on one cutter.
(If you use 2 inserts or more on one cutter, the workpiece surface may be muddy white.)
2) Combination of Wiper Insert with Other Chipbreakers
Chipbreaker
GM SM W
Combination
Recommended Combination ● ●
The down arrow symbol (↓)
Recommended Combination ● ● indicates wiper cutting edge.
The combinations of GH+W and GL+W are not recommended. When attaching inserts, make sure that the arrow symbol points downward.

3) For checking the protrusion amount of the wiper insert, use tool presetter. (Appropriate protrusion : 0.1mm)

◆ Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: m/min)
Chipbreaker

fz (mm/t) Cermet MEGACOAT(PVD Coated Carbide) CVD Coated Carbide


Workpiece Material
( ):TN620M PR1525 PR1510
TN620M PR1535 PR015S CA6535
(PR1225) (PR1210)
Carbon Steel 0.1~0.2~0.4 (0.06~0.12~0.20) ★ ☆ ★ - - -
200~250~300 120~180~250 120~180~250
Alloy Steel 0.1~0.2~0.4 (0.06~0.12~0.20) ★ ☆ ★ - - -
180~220~250 100~160~220 100~160~220
Mold Steel 0.1~0.2~0.35 (0.06~0.08~0.15) ★ ☆ ★ - - -
150~180~220 80~140~180 80~140~180
Stainless Steel (Austenitic related) 0.1~0.2~0.4 - ☆ ☆ - - -
100~160~200 100~160~200
☆ ☆
GM Stainless Steel (Martensitic related) 0.1~0.2~0.4 - 150~200~250 - - - 180~240~300
Stainless Steel (Precipitation Hardening) 0.1~0.2~0.3 - ★ - - - -
90~120~150
Gray Cast Iron 0.1~0.2~0.4 - - - ★ - -
120~180~250
Nodular Cast Iron 0.1~0.2~0.35 - - - ★ - -
100~150~200
Ni-base heat-resistant alloys 0.1~0.12~0.2 - ☆ - - - ★
20~30~50 20~30~50
Carbon Steel 0.06~0.12~0.25 (0.06~0.10~0.15) ★ ☆ ☆ - - -
200~250~300 120~180~250 120~180~250
M Alloy Steel 0.06~0.12~0.25 (0.06~0.10~0.15) ★ ☆ ☆
180~220~250 100~160~220 100~160~220 - - -

Mold Steel 0.06~0.1~0.2 (0.06~0.08~0.12) ★ ☆ ☆ - - -


150~180~220 80~140~180 80~140~180
Stainless Steel (Austenitic related) 0.06~0.12~0.25 - ★ ☆ - - -
100~160~200 100~160~200
☆ ★
SM Stainless Steel (Martensitic related) 0.06~0.12~0.25 - 150~200~250 - - - 180~240~300
Milling

*1GL Stainless Steel (Precipitation Hardening) 0.06~0.12~0.25 - ☆ - - - -


90~120~150
Gray Cast Iron 0.06~0.12~0.25 - - - ☆ - -
120~180~250
Nodular Cast Iron 0.06~0.1~0.2 - - - ☆ - -
100~150~200
Ni-base heat-resistant alloys 0.06~0.1~0.15 - ☆ - - - ☆
Insert 20~30~50 20~30~50
Titanium Alloys 0.06~0.08~0.15 - ★ - - - -
40~60~80
Lead Angle ☆ ☆
Carbon Steel 0.2~0.4~0.7 - 120~180~250 120~180~250 - - -
45°~20°
Alloy Steel 0.2~0.4~0.6 - ☆ ☆ - - -
Lead Angle 100~160~220 100~160~220
15° Mold Steel 0.2~0.35~0.5 - ☆ ☆ - - -
80~140~180 80~140~180
Lead Angle Stainless Steel (Austenitic related) 0.2~0.3~0.4 - ☆ ☆ - - -
0°/2° 100~160~200 100~160~200
Stainless Steel (Martensitic related) 0.2~0.3~0.4 - ☆ - - - ☆
150~200~250 180~240~300
High Feed
*2 GH ☆
Cutter Stainless Steel (Precipitation Hardening) 0.2~0.3~0.4 - 90~120~150 - - - -
Multi- Gray Cast Iron 0.2~0.4~0.7 - - - ☆ - -
120~180~250
Function
Nodular Cast Iron 0.2~0.35~0.5 - - - ☆ - -
100~150~200
Slot Mill
Ni-base heat-resistant alloys 0.2~0.3~0.4 - ☆ - - - ☆
20~30~50 20~30~50
Ball-nose Hard Materials (60HRC or less) 0.1~0.25~0.35 - - - - ★ -
80~100~120
Radius
· The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ★:1st Recommendation ☆:2nd Recommendation
Others
· Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
* 1. GL Chipbreaker is recommended for Surface finish oriented milling.
*2. GH Chipbreaker : Fine pitch    ⇒fz≤0.4 (mm/t)
Extra fine pitch ⇒Not recommended

M28
● Applicable chipbreaker

Insert Grades Indexable


Chipbreaker
Cutter Type A
GM SM (GL) GH
Coarse pitch (with shim)

Turning
Fine pitch (without shim)
(Feed rate is recommended fz=0.4mm/t or under)
B

Inserts
Extra fine pitch (without shim) Not recommended

CBN & PCD Tools


C
■ Precautions for use (How to mount an insert)
1. Be sure to remove dust and chips from the insert mounting pocket.

External
2. A
 fter applying anti-seize compound on portion of taper and thread, while pressing the insert against the constraint D
surfaces, put the screw into the hole of the insert and tighten the screw with appropriate torque. (Ref. to Fig. 1 and Fig. 2)

Small Parts
Recommended tightening torque : The torque for coarse pitch (using M5 screw) is 4.2 N·m

Machining
The torque for extra fine pitch (using M4 screw) is 3.5 N·m. E
3. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing
surface of the toolholder and between the insert side surfaces and the constraint surface of the toolholder.

Boring
F
4. To change the cutting edge of the insert, turn the insert counterclockwise. (Fig. 3)
Insert corner identification number is stamped on the top surface of insert. (Fig. 4) To protect the wiper edge,

Grooving
use the corners of insert in the sequence of corner numbers.
G
Side surface of insert

Top surface

Cut-off
of insert H
Insert corner
identification number

Threading
Constraint surface
J
Fig. 1 Fig. 2 Fig. 3 Fig. 4 (Right-hand insert)

Drilling
K
■ How to replace a shim (for coarse pitch)

Solid Tools
1. Be sure to remove dust and chips from the insert mounting pocket.
2. The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to L
the corresponding constraint surface (ref. to Fig. 5) and lightly pressing the shim toward the constraint surface,
insert the screw into the hole of the shim and tighten it (ref. to Fig. 6). When tightening the screw, make sure that

Milling
M
the screw is vertical to the bearing surface. Recommended tightening torque is 6.0 N·m.
3. After tightening the screw, make sure that there is no clearance between the shim seat surface and the bearing
Turning Mill Spare Parts Information
surface. If there is any clearance, remove the insert and mount it again according to the above steps. Tools for
N

Shim Cutter Shim


body Screw
P
Constraint Wrench
Identifying mark surface
Technical

R
Fig. 5 Fig. 6
Index

M29
MFPN45型
MFPN66
Cutting Edge Angle 66˚, High Efficiency Cutter

MFPN66
Economical Double-sided 10-edge Insert Reduces Chattering with Low Cutting Force Design
Reduces Cutting Costs when Machining Auto Parts and Other General Purpose Machining Applications

Economical Double-sided 10-edge Insert


1 Applicable to various machining applications with wide size range from ø32

Cost reduction in various applications from general parts to automotive parts machining

Reduces Chattering with Low Cutting Force Design


2 Available for Application from Small ap to Medium ap

Suppresses Vibration for Excellent Surface Finish with 66˚ Cutting Edge Angle

Cutting Force Comparison (Internal evaluation) Surface Finish (Machining with Workpiece Overhang Length of 80mm)

400

376
33%
Cutting Force (N)

300

251
200 DOWN

100

M
0
MFPN66 Competitor A
(Cutting Edge Angle 45˚)

Excellent Surface Finish with Low Workpiece Clamping Rigidity


Milling

Cutting force is thrust force

Cutting Conditions:Vc = 200 m/min, ap = 3 mm, fz = 0.15 mm/t Cutting Conditions:Vc = 200 m/min, ap = 0.5 mm, fz = 0.2 mm/t
Cutter Dia. ø63 Workpiece Material : S50C Cutter Dia. ø63 Workpiece Material : S50C

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
Extended Tool Life by MEGACOAT NANO Technology
0°/2°
High Feed
Cutter
3 Insert Lineup Also Contains Cermet Grade for Better Surface Finish
Multi-
Function

Slot Mill

Ball-nose
Radius

Others 1st Recommendation (General purpose) Tough Edge For Stainless Steel
GM Chipbreaker GH Chipbreaker SM Chipbreaker

M30
■ MFPN66 Face Mill

Insert Grades Indexable


A.R. R.R. A
Rake Angle DC=50 : -9° DC=80 : -7°
max.+12°
DC=63 : -8° DC=100-160 : -6°

Turning
B
DCSFMS
DCCB2
DCB

Inserts
DCSFMS DCSFMS KWW 14
DCB DCB

KDP
KDP
KWW KWW

KDP

CBN & PCD Tools


CBDP
CBDP

CBDP
C

LF

LF
LF
66°
66° 66°

APMX
DCCB2

APMX
DCCB1 20
DCCB1

APMX
DCCB1
DC DC
DC

External
DCX
DCX Fig. 1 Fig. 2 DCX Fig. 3
D

● Toolholder Dimensions

Small Parts
Machining
Dimension (mm)
E
No. of Weight
Description Stock Drawing Shim
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW

Boring
MFPN 66050R-4T-M-G ● 4 50 58
48 22 18 11 40 21 6.3 10.4
0.3 F
66063R-5T-M-G ● 5 63 71 Fig. 1 0.5
Fine pitch

66080R-6T-M-G ● 6 80 88 70 27 20 13 24 7 12.4 1.2


50 No

Grooving
66100R-7T-M-G ● 7 100 107 78 32 45 30 8 14.4 1.6
Fig. 2 G
66125R-9T-M-G ● 9 125 132 - 2.8
89 40 55 63 33 9 16.4
66160R-11T-M-G ●
Metric

11 160 167 Fig. 3 3.8


MFPN 66050R-5T-M-G ● 5 50 58 0.4

Cut-off
48 22 18 11 40 21 6.3 10.4 H
Extra fine pitch

66063R-7T-M-G ● 7 63 71 Fig. 1 0.5


66080R-9T-M-G ● 9 80 88 70 27 20 13 24 7 12.4 1.2
50 No
66100R-11T-M-G ● 11 100 107 78 32 45 30 8 14.4 1.6

Threading
Fig. 2
66125R-13T-M-G ● 13 125 132 - 3 J
89 40 55 63 33 9 16.4
66160R-15T-M-G ● 15 160 167 Fig. 3 4
MFPN 66080R-6T-G ● 6 80 88 70 25.4 20 13 27 6 9.5 Fig. 1 1.2
Fine pitch

50

Drilling
66100R-7T-G 7 100 107 78 31.75 45 34 8 12.7 1.7
Bore Dia. Inch spec

No K
66125R-9T-G ● 9 125 132 89 38.1 55 - 10 15.9 Fig. 2 2.9
63 38
66160R-11T-G ● 11 160 167 110 50.8 72 11 19.1 4.5

Solid Tools
MFPN 66080R-9T-G ● 9 80 88 70 25.4 20 13 27 6 9.5 Fig. 1 1.2
50
Extra fine

66100R-11T-G ● 11 100 107 78 31.75 45 34 8 12.7 1.7 L


pitch

No
66125R-13T-G ● 13 125 132 89 38.1 55 - 10 15.9 Fig. 2 3
63 38
66160R-15T-G ● 15 160 167 110 50.8 72 11 19.1 4.8

Milling
Applicable Inserts M32 M

● Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
Clamp Screw Wrench Anti-seize Compound Mounting bolt
N
Description

P
MFPN 66050R-4T-M-G HH10X30
66063R-5T-M-G HH10X30
Fine pitch

Technical

SB-4090TRP DTPM-15
66080R-6T(-M)-G HH12X35 R
Recommended tightening torque P-37
66100R-7T(-M)-G
for Insert Clamp 3.5N∙m
66125R-9T(-M)-G -
66160R-11T(-M)-G
Index

MFPN 66050R-5T-M-G HH10X30


T
Extra fine pitch

66063R-7T-M-G HH10X30
SB-4090TRP DTPM-15
66080R-9T(-M)-G HH12X35
Recommended tightening torque P-37
66100R-11T(-M)-G for Insert Clamp 3.5N∙m
66125R-13T(-M)-G -
66160R-15T(-M)-G

  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

● : Std. Item

M31
MFPN66
■ MFPN66 End Mill

DCON
DCX
図1

DC
66°
APMX
LH
LF

● Toolholder Dimensions
Spare Parts
No. of Inserts

Dimension (mm) Rake Angle


Clamp Screw Wrench Anti-seize Compound
Stock

Description
A.R.
DC DCX DCON LF LH APMX R.R.
(MAX.)

MFPN 66032R-S32-2T-G ● 2 32 39.5 -14° SB-4090TRP DTPM-15


32 110 30 5 +12° P-37
66040R-S32-3T-G ● 3 40 47.5 -12° Tightening Torque 3.5N∙m

● Applicable Inserts Carbon Steel / Alloy Steel ■ ☆ ★


Classification of usage P
Mold Steel ■ ☆ ★
Stainless Steel (Austenitic related) ★ ☆

M Stainless Steel (Martensitic related) ★

★:Roughing / 1st Choice Stainless Steel (Precipitation Hardening) ★

☆:Roughing / 2nd Choice Gray Cast Iron ★


K
■:Finishing / 1st Choice Nodular Cast Iron ★
□:Finishing / 2nd Choice N Non-ferrous Metals
Ni-base heat-resistant alloys ★
S
Titanium Alloys ★
H Hard Materials TN620M Cermet ★

MEGACOAT
Dimension (mm) (PVD Coated Carbide)
Insert Description

PR015S
PR1535

PR1525

PR1510
INSL S D1 BCH BS
M
INSL

D1

PNMU 0905XNER-GM ● ● ● ●
BS

S
Milling

General purpose BCH


INSL

D1

PNMU 0905XNER-SM 14.6 5.56 4.7 2.0 2.0 ● ● ●


BS

S
Insert Low cutting force BCH

Lead Angle
45°~20°
INSL

D1

PNMU 0905XNER-GH ● ● ● ●
Lead Angle
15°
BS

Tough Edge S
BCH
(For Heavy Milling)
Lead Angle
0°/2° Recommended Cutting Conditions M33
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M32
◆ Recommended Cutting Conditions

Insert Grades Indexable


● Coated Carbide
A
Recommended Insert Grades (Cutting Speed Vc: m/min)
Feed
Chipbreaker Workpiece Material MEGACOAT (PVD Coated Carbide)
(fz:mm/t)

Turning
PR1535 PR1525 PR1510 PR015S B

Inserts
Carbon Steel 0.1~0.2~0.3 ☆ ★ - -
120~180~250 120~180~250
Alloy Steel ☆ ★

CBN & PCD Tools


0.1~0.2~0.3 100~160~220 100~160~220 - -
★ ★
Mold Steel 0.1~0.18~0.25 80~140~180 80~140~180 - - C
Stainless Steel (Austenitic related) 0.1~0.18~0.25 ☆ ☆ - -
100~150~200 100~150~200
Stainless Steel (Martensitic related) ☆
GM 0.1~0.18~0.25 100~150~200 - - -

External
Stainless Steel (Precipitation Hardening) 0.1~0.18~0.25 ★ - - -
90~120~150

D
Gray Cast Iron 0.1~0.2~0.3 - - 120~180~250 -

Nodular Cast Iron 0.1~0.18~0.25 - - ★ -


100~150~200

Small Parts
Machining
Ni-base heat-resistant alloys 0.1~0.12~0.2 ☆ - - -
20~30~50
Carbon Steel 0.06~0.12~0.2 - ☆ - -
E
120~180~250
Alloy Steel 0.06~0.12~0.2 - ☆ - -
100~160~220
Mold Steel 0.06~0.1~0.15 - ☆ - -
80~140~180

Boring
Stainless Steel (Austenitic related) 0.06~0.12~0.2 ★
100~150~200

100~150~200 - - F
Stainless Steel (Martensitic related) 0.06~0.12~0.2 ★ - - -
100~150~200
SM ☆
Stainless Steel (Precipitation Hardening) 0.06~0.12~0.2 - - -

Grooving
90~120~150

Gray Cast Iron 0.06~0.12~0.2 - - 120~180~250 - G
Nodular Cast Iron 0.06~0.1~0.15 - - ☆ -
100~150~200
Ni-base heat-resistant alloys 0.06~0.08~0.15 ★ - - -
20~30~50

Cut-off
Titanium Alloys ★
0.06~0.08~0.15 40~60~80 - - -
H
Carbon Steel 0.15~0.25~0.35 - ☆ - -
120~180~250
Alloy Steel 0.15~0.25~0.35 - ☆ - -
100~160~220

Threading
Mold Steel 0.1~0.2~0.3 - ☆ - -
GH
80~140~180

J
Gray Cast Iron 0.15~0.25~0.35 - - 120~180~250 -

Nodular Cast Iron 0.1~0.2~0.3 - - ☆ -


100~150~200
Hard Materials (60HRC or less) 0.1~0.2~0.3 - - - ★

Drilling
80~100~120
★ : 1st Recommendation ☆ : 2nd Recommendation
K

● Cermet ● Applicable Chipbreaker Range

Solid Tools
Coated Carbide Cermet
Recommended Insert Grades L
Workpiece Feed (Cutting Speed Vc: m/min)
Chipbreaker 5 5
Material (fz:mm/t) Cermet GH
ap(mm)

ap(mm)

TN620M 3 3

Milling
Carbon Steel 0.06~0.12~0.15 ★
200~250~300
SM GM 2
GM M
Alloy Steel ★ 0.5 0.5
GM 0.06~0.12~0.15 180~220~250
Mold Steel ★ 0.06 0.1 0.2 0.25 0.3 0.35 0.06 0.1 0.15 0.2 0.3
Turning Mill Spare Parts Information
0.06~0.1~0.13 150~180~220
 fz(mm/t) fz(mm/t) Tools for
★1st Recommendation N
● Applicable chipbreaker
Chipbreaker
Cutter Type P
GM SM GH
Fine pitch
Technical

Extra fine pitch △


(Feed rate is recommended fz=0.2mm/t or under) R
Index

M33
MFK Cutter for Cast Iron
■ MFK

● Multi edge cutter realizes the high efficiency


cast iron machining

● 10-edge pentagonal inserts for stable and


economical machining

MFK reduces cutting force by good balanced design


Excellent surface finish by controlling chattering

■ Surface finish comparison (Internal evaluation) ■ Burr comparison (Internal evaluation)

MFK

Burr
Chattering occurred
Competitor B

MFK Competitor A Cutting direction

<Cutting Conditions> Sharp cutting prevents burr formation


Workpiece Material : FCD600, Dry, VC=180m/min, ap ae=3 78mm, fZ=0.3mm/t

Two
points
Two special insert structures reduce cutting force and improve edge strength

M POINT. 1 Low cutting force with helical cutting-edge design POINT. 2 Dual Cutting Edge Design (High Toughness)

Second main cutting edge


Milling

A.R. Max. +15˚

First main cutting edge

Insert

Lead Angle
● Cutting Force Comparison (Internal evaluation) ● Fracture Resistance Comparison (Internal evaluation)
45°~20°
Resultant force in radial direction Resultant force in axial direction <Cutting Conditions>
(CVD)(CVD)PR1510 CA420M

Lead Angle Workpiece Material :


15° 3,000
7% DOWN
1,000 MFK FCD450 with 4 bores
16% DOWN
2,500 VC=300m/min
Lead Angle 800
ap=2.0mm
Cutting Force [N]

Cutting Force [N]

0°/2° 2,000
600 fZ=0.5mm/t
High Feed 1,500 Competitor E Wet
Cutter 400
1,000

Multi- 500 200 Competitor F


Function
0 0 0 5 10 15 20 25
MFK Competitor C MFK Competitor D
Cutting Time (min)
Slot Mill

Ball-nose
<Cutting Conditions>
Workpiece Material : FCD600, Dry, ø125 Reducing impact load when biting into the workpiece
Radius VC=180m/min, ap ae=3.0 62mm, fZ=0.3mm/t

Others

M34
■ Toolholder lineup to meet various applications

Insert Grades Indexable


A
Fine pitch type and extra fine pitch type are available
Choose most suitable cutter for your application

Turning
B

Inserts
CBN & PCD Tools
Fine pitch (Example : ø125 12 flutes) Extra fine pitch (Example : ø125 18 flutes) C

・Recommended for low rigid workpiece ・Recommended for high rigid workpiece

External
・For wide application range ・For high efficiency machining
D

Small Parts
Machining
E
■ Applicable to various applications with wide range lineup of chipbreakers

Boring
F

Grooving
General purpose: Tough Edge: Finishing: With Wiper Edge: High speed machining : G
GM Chipbreaker GH Chipbreaker GL Ground Chipbreaker W Ground Chipbreaker Ceramic with chipbreaker

■ Insert grade lineup

Cut-off
H

Threading
J

Drilling
K
Long tool life Stable machining Fracture Resistance High speed machining High speed and
(1st recommendation) Oriented high precision machining

Solid Tools
CA420M PR1510 PR1525 KS6050/CS7050 KBN475
(CVD) (PVD) (Ceramic) (CBN Wiper Insert) L
(PVD)

[    ]
Use CBN wiper inserts together with
ceramic (KS6050/CS7050) inserts.

Milling
■ Wear Resistance Comparison (Internal evaluation) M
0.7
Turning Mill Spare Parts Information
Tools for
0.6 CA420M
0.5
Competitor G N
Fracture
Wear (mm)

0.4

0.3

0.2
P
0.1

0 10 20 30 40 50
Technical

Cutting Time (min)

<Cutting Conditions> R
Workpiece Material : FCD450, Dry
VC=200m/min, apxae=2.0x80mm, fZ=0.3mm/t
Index

M35
MFK Face Mill

■ MFK Face Mill


DCSFMS DCSFMS Rake Angle
DCB DCB
KWW Description A.R. R.R.

KDP
KDP
KWW
MFK080R- ○○ -7
MFK100R- ○○ -6

CBDP

CBDP
(MAX.)
MFK125R- ○○

LF
+15

APMX
LF


70° -5
70°
MFK315R- ○○

APMX
DCCB2 DC
DCCB1 DC
DCCB1 DCX
DCX
Fig. 1 Fig. 2

DCSFMS DCSFMS
DCB DCB
KWW DCCB3 KWW DCCB3 DCCB5

KDP

KDP
CBDP2

CBDP2
CBDP

CBDP
LF

LF
APMX

APMX
70° 70°
DCCB4
DCCB4 DCCB6
DCCB1 DC
PCD1
PCD1 DCX PCD2 DC
DCCB1 DCX
Fig. 3 Fig. 4

●Toolholder Dimensions
No. of Dimension (mm)
Description Stock Drawing Weight (kg)
Inserts DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2
MFK 080R-11-8T-M ● 8 80 89 76 27 20 13 24 7 12.4 1.87
Fig. 1
100R-11-10T-M ● 10 100 109 96 32 26 17 28 8 14.4 - - - - 2.99
Fine pitch

125R-11-12T-M ● 12 125 134 55 Fig. 2 3.56


100 40 33 9 16.4 - - -
160R-11-16T-M ● 16 160 169 70 63 6.0 14 20 66.7 28 4.51
200R-11-20T-M ● 20 200 209 - Fig. 3 7.35
142
250R-11-24T-M ● 24 250 259 60 110 40 14 25.7 18 26 101.6 32 10.43
Metric

315R-11-28T-M MTO 28 315 324 220 22 32 177.8 Fig. 4 19.41


MFK 080R-11-10T-M ● 10 80 89 76 27 20 13 24 7 12.4 1.81
Fig. 1
Extra fine pitch

100R-11-14T-M ● 14 100 109 96 32 26 17 28 8 14.4 - - - - 2.86


125R-11-18T-M ● 18 125 134 55 Fig. 2 3.38
100 40 33 9 16.4 - - -
160R-11-22T-M ● 22 160 169 70 63 6.0 14 20 66.7 28 4.32
200R-11-28T-M ● 28 200 209 - Fig. 3 7.10
142
250R-11-36T-M ● 36 250 259 60 110 40 14 25.7 18 26 101.6 32 10.07
315R-11-44T-M MTO 44 315 324 220 22 32 177.8 Fig. 4 18.92
MFK 080R-11-8T ● 8 80 89 76 1.76
31.75 26 17 32 8 12.7 Fig. 1
100R-11-10T ● 10 100 109 96 2.98
- - - -
Fine pitch

125R-11-12T ● 12 125 134 38.1 55 10 15.9 3.65


100 38 - - - Fig. 2
160R-11-16T ● 16 160 169 50.8 70 63 11 19.1 6.0 4.62
Bore Dia. Inch spec

200R-11-20T ● 20 200 209 - 7.65


142 Fig. 3
250R-11-24T ● 24 250 259 47.625 110 40 14 25.4 18 26 101.6 32 10.73
315R-11-28T MTO 28 315 324 220 22 32 177.8 Fig. 4 19.71
MFK 080R-11-10T ● 10 80 89 76 1.70
31.75 26 17 32 8 12.7 Fig. 1
Extra fine pitch

100R-11-14T ●
M
14 100 109 96 2.85
- - - -
125R-11-18T ● 18 125 134 38.1 55 10 15.9 3.44
100 38 - - - Fig. 2
160R-11-22T ● 22 160 169 50.8 70 63 11 19.1 6.0 4.44
200R-11-28T ● 28 200 209 - 7.40
142 Fig. 3
250R-11-36T ● 36 250 259 47.625 110 40 14 25.4 18 26 101.6 32 10.36
315R-11-44T MTO 44 315 324 220 22 32 177.8 Fig. 4 19.21
Milling

● Spare Parts and Applicable Inserts


Spare Parts Spare Parts
Wedge Wedge screw Wrench Mounting bolt Wedge Wedge screw Wrench Mounting bolt
Applicable Inserts Applicable Inserts
Insert Description Description
M14 M14
Lead Angle
45°~20°
Lead Angle MFK 080R-11-8T-M HH12X35 MFK 080R-11-8T
PNMG1106XNEN-GM HH16X40 PNMG1106XNEN-GM
15° 100R-11-10T-M HH16X40 PNMG1106XNEN-GH 100R-11-10T PNMG1106XNEN-GH
125R-11-12T-M PNEG1106XNEN-GL 125R-11-12T PNEG1106XNEN-GL
Lead Angle
160R-11-16T-M C09N W6X18N TT-15 PNEG1106XNER-W 160R-11-16T C09N W6X18N TT-15 PNEG1106XNER-W
0°/2°
200R-11-20T-M - PNEA1106XNTN-T01020 200R-11-20T - PNEA1106XNTN-T01020
High Feed 250R-11-24T-M PNEG1106XNTR-T00515 250R-11-24T PNEG1106XNTR-T00515
Cutter PNEG1106XNTR-T01015W PNEG1106XNTR-T01015W
315R-11-28T-M 315R-11-28T
Multi- MFK 080R-11-10T-M HH12X35 MFK 080R-11-10T
PNMG1106XNEN-GM HH16X40 PNMG1106XNEN-GM
Function 100R-11-14T-M HH16X40 PNMG1106XNEN-GH 100R-11-14T PNMG1106XNEN-GH
125R-11-18T-M PNEG1106XNEN-GL 125R-11-18T PNEG1106XNEN-GL
Slot Mill 160R-11-22T-M C09N W6X18N TT-15 PNEG1106XNER-W 160R-11-22T C09N W6X18N TT-15 PNEG1106XNER-W
200R-11-28T-M - PNEA1106XNTN-T01020 200R-11-28T - PNEA1106XNTN-T01020
Ball-nose 250R-11-36T-M PNEG1106XNTR-T00515 250R-11-36T PNEG1106XNTR-T00515
Radius PNEG1106XNTR-T01015W PNEG1106XNTR-T01015W
315R-11-44T-M 315R-11-44T

Others Recommended Cutting Conditions M38,M39

● : Std. Item
MTO : Made to order
M36
■ MFK-SF Face Mill

Insert Grades Indexable


Rake Angle A
DCSFMS DCSFMS
DCB DCB Description A.R. R.R.
KWW

KDP
KWW MFK080R-○○ -7
MFK100R-○○ -6

KDP
(MAX.)

Turning
B

CBDP

CBDP
MFK125R-○○ +15

Inserts
-5


LF
MFK315R-○○

LF

CBN & PCD Tools


70

70
°

°
C

APMX

APMX
DC DC
DCCB2
DCCB1
Fig. 1 DCX
DCCB1 DCX Fig. 2

DCSFMS DCSFMS

External
D
DCB DCB
DCCB3 DCCB3 DCCB5
KWW KWW

KDP

KDP
CBDP2

CBDP2
CBDP

CBDP

Small Parts
Machining
LF
LF
E

70

70
°

APMX°
APMX
DC DC
DCCB4 DCCB4 DCCB6
PCD1 PCD1 DCX

Boring
DCX
Fig. 3 DCCB1 Fig. 4 PCD2
DCCB1
F

Grooving
● Toolholder Dimensions G
*No. of Dimension (mm) Weight
Description Stock Drawing
Inserts DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2 (kg)

Cut-off

MFK 080R-11-9T-M-SF 9(3) 80 89 76 27 20 13 24 7 12.4
Fig. 1
2.21
H
100R-11-12T-M-SF ● 12(4) 100 109 96 32 26 17 28 8 14.4 - - - - 3.49
125R-11-15T-M-SF ● 15(5) 125 134 Fig. 2 4.47
Metric

100 40 55 33 9 16.4 - - -

Threading
160R-11-18T-M-SF ● 18(6) 160 169 75 6.0 14 20 66.7 28 6.99
200R-11-24T-M-SF ● 24(8) 200 209 - Fig. 3 9.89 J
142
250R-11-30T-M-SF MTO 30(10) 250 259 60 110 35 14 25.7 18 26 101.6 32 16.35
315R-11-39T-M-SF MTO 39(13) 315 324 220 22 32 177.8 Fig. 4 28.14

Drilling
MFK 080R-11-9T-SF ● 9(3) 80 89 76 2.08
31.75 26 17 32 8 12.7 Fig. 1 K
Bore Dia. Inch spec

100R-11-12T-SF ● 12(4) 100 109 96 3.49


- - - -
125R-11-15T-SF ● 15(5) 125 134 38.1 55 10 15.9 4.54
100 38 - - - Fig. 2

Solid Tools
160R-11-18T-SF 18(6) 160 169 50.8 70 75 11 19.1 6.0 6.82
200R-11-24T-SF ● 24(8) 200 209
142
-
Fig. 3
10.39 L
250R-11-30T-SF MTO 30(10) 250 259 47.625 110 40 14 25.4 18 26 101.6 32 16.85
315R-11-39T-SF MTO 39(13) 315 324 220 22 32 177.8 Fig. 4 28.65
* Numbers in parenthese ( ) are the number of adjustable cutting edge pockets

Milling
Please install wiper inserts in the adjustable cutting edge pockets M

● Spare Parts
Turning Mill Spare Parts Information
Tools for
Spare Parts
N
Cartridge
Wedge Wedge Screw Wrench Cartridge Clamp Screw Wrench Adjustment Screw Mounting bolt Applicable Inserts
Description
M14
P
MFK 080R-11-9T-M-SF HH12X35

100R-11-12T-M-SF HH16X40 PNMG1106XNEN-GM


Technical

PNMG1106XNEN-GH
125R-11-15T-M-SF
PNEG1106XNEN-GL R
160R-11-18T-M-SF C09N W6X18N TT-15 CR-MFK70R HH8X25 LW-6 AJ-519TR PNEG1106XNER-W
PNEA1106XNTN-T01020
200R-11-24T-M-SF - PNEG1106XNTR-T00515
250R-11-30T-M-SF PNEG1106XNTR-T01015W
Index

315R-11-39T-M-SF T
MFK 080R-11-9T-SF
HH16X40
100R-11-12T-SF PNMG1106XNEN-GM
PNMG1106XNEN-GH
125R-11-15T-SF
PNEG1106XNEN-GL
160R-11-18T-SF C09N W6X18N TT-15 CR-MFK70R HH8X25 LW-6 AJ-519TR PNEG1106XNER-W
PNEA1106XNTN-T01020
200R-11-24T-SF - PNEG1106XNTR-T00515
250R-11-30T-SF PNEG1106XNTR-T01015W

315R-11-39T-SF

Recommended Cutting Conditions M38,M39

● : Std. Item
MTO : Made to order
M37
MFK Face Mill
●Applicable Inserts

Applicable Inserts M14

Description

Wiper Insert
General purpose Tough Edge Surface-Finish Oriented (2-edge)

MFK...-11-... PNMG1106XNEN-GM PNMG1106XNEN-GH PNEG1106XNEN-GL PNEG1106XNER-W

Applicable Inserts M14

Description

High speed machining Wiper Insert


High speed machining (With Chipbreaker) (2-edge)

MFK...-11-... PNEA1106XNTN-T01020 PNEG1106XNTR-T00515 PNEG1106XNTR-T01015W

◆ Recommended Cutting Conditions (Ceramic / CBN)


Without Chipbreaker

Cutting Speed Edge fz(mm/t)


Workpiece Material Insert Grades
Vc (m/min) Preparation
0.05 0.1 0.2 0.3 0.4

KS6050 ★
Gray Cast Iron 600~900~1,200
CS7050 ☆
0.10x20° ● 0.1
KS6050 ☆
Nodular Cast Iron 400~600~900
CS7050 ★

With Chipbreaker

Cutting Speed Edge fz(mm/t)


Workpiece Material Insert Grades
Vc (m/min) Preparation
0.05 0.1 0.2 0.3 0.4

KS6050 ★
Gray Cast Iron 600~900~1,200
CS7050 ☆
0.05x15° ● 0.1
KS6050 ☆
Nodular Cast Iron 400~600~900
CS7050 ★

M CBN Wiper Insert

Cutting Speed Edge fz(mm/t)


Workpiece Material Insert Grades
Vc (m/min) Preparation
0.05 0.1 0.2 0.3 0.4
Milling

Gray Cast Iron 600~900~1,200


KBN475 0.10x15° ● 0.1
Nodular Cast Iron 400~600~900
Insert ★ : 1st Recommendation ☆ : 2nd Recommendation

Lead Angle
45°~20°
Lead Angle ■ Recommended application range (Ceramic / CBN)
15°
Lead Angle Workpiece Material : Cast Iron Workpiece Material : Cast Iron
0°/2°
( C e r a mic ) (CB N)
High Feed
Cutter

Multi- 6.0 6.0 When Using CBN Wiper Inserts


Function Without Chipbreaker 1. Please use CBN wiper inserts together with ceramic
inserts.
ap [mm]

ap [mm]

4.0 4.0
Slot Mill Feed rate should be fz=0.1mm/t or under.
2. The main cutting edge of CBN wiper insert is slightly
Ball-nose 2.0 With Chipbreaker 2.0 higher than that of ceramic inserts.
Radius
KBN475 Therefore, the feed rate for the inserts next to CBN
wiper inserts is double that of other inserts.
Others
0.05 0.1 0.15 0.2 0.05 0.1
fz [mm/t] fz [mm/t]

M38
◆ Recommended Cutting Conditions (Coated Carbide)

Insert Grades Indexable


A
Cutting Speed
Workpiece Material Insert Grades Chipbreaker fz(mm/t)
Vc (m/min)
0.06 0.1 0.2 0.3 0.4

GM ★

Turning
CA420M 170~230~300  ● 0.25
B

Inserts
Gray Cast Iron PR1510 GH ☆ ● 0.3
120~180~250
PR1525 GL ● 0.12

CBN & PCD Tools


CA420M 150~200~250 GM ★ ● 0.2 C
Nodular Cast Iron PR1510 GH ☆ ● 0.25
100~150~200
PR1525 GL ● 0.1

External
★:1st Recommendation ☆:2nd Recommendation D
■ Recommended application range

Small Parts
Machining
Workpiece Material : Gray Cast Iron Workpiece Material : Nodular Cast Iron E

6.0
GL 6.0
GL
Notes):
GH GH

Boring
1. When using W, please use together with GM or GH.
2. If machining fz=0.2 or over, insert corner will be F
ap [mm]
ap [mm]

4.0 4.0
GM GM damaged. The main cutting edge of W insert is
receding from that of GM and GH.
2.0 W 2.0 W Therefore, the feed rate for the insert next to W type

Grooving
is double of the other inserts.
G
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
fz [mm/t] fz [mm/t]

Cut-off
H
■ How to Adjust Cutting Edge Height
1. Assemble all related parts into the cutter.

Threading
Make the back end J
of Cartridge contact
2. Make sure the back end of cartridge makes with Adjustment
Wedge Screw
contact with adjustment screw (Fig. 1), and pull screw
them lightly inwards (Fig. 2). Wedge

Drilling
 Tighten the cartridge clamp screw temporary. Adjustment Screw
K
Insert
Cartridge
3. Install the insert (Fig. 3), and tighten the wedge

Solid Tools
Clamp Screw
screw temporary. Fig. 1 L
Temporarily tighten the screw with a 40 to 45
degree rotation after the wedge contacts the
insert.

Milling
M
4. Loosen the cartridge clamp screw. (Fig. 4)

Turning Mill Spare Parts Information


5. Adjust the extruding amount with adjustment Tools for
screw. (Fig. 5) N
Fig. 2 Fig. 3
6. Tighten the wedge screw and firmly fix the insert.
 (Recommended tightening torque : 6N·m) P
Cartridge
7. Tighten the cartridge clamp screw firmly. Clamp Screw
Technical

 (Recommended tightening torque : 10N·m)


Wrench R
Index

T
Fig. 4 Fig. 5
【Notes :】
1. Follow steps 1 ~ 7 above for adjustment.

2. To adjust the edge height adjust the wedge screw and loosen
the cartridge clamp screw. Tightening the adjustment screw with
the clamp screw fixed firmly may damage the adjustment screw.

3. The adjusted edge height difference must be within 5µm.

M39
MOF45
Facing Chamfering

■ MOF45 Face Mill (05 type / 07 type)


DCB DCB
KWW KWW
DCB
KWW
DCB
KWW
Rake Angle

KDP

LF KDP
KDP

KDP
CBDP

CBDP

CBDP

CBDP
A.R. R.R.

LF

LF

LF
DCCB2 DCCB2
DCCB1 DCCB1
45° 45°
DCCB1
45° DCCB1
45° +15˚ +5˚
DC DC DC DC
DCX DCX DCX DCX

Fig. 1 Fig. 2

●Toolholder Dimensions
No. of Dimension (mm)
Description Stock Drawing Weight(kg) Applicable Inserts
Inserts DC DCX DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX M21
MOF 45040R-05-3T-M N 3 40 49 16 13.5 8.5 19 5.6 8.4 0.3
45050R-05-4T-M N 4 50 59 40 0.4
22 17 11 21 6.3 10.4 Fig. 1 OFMT05
45063R-05-5T-M N 5 63 72 - 0.6 type
45080R-05-6T-M N 6 80 89 27 20 13 24 7 12.4 1.1
50
Metric 45100R-05-7T-M U 7 100 109 32 45 - 32 8 14.4 Fig. 2 1.8
MOF 45063R-07-4T-M N 4 63 75 22 17 11 40 21 6.3 10.4 0.6
Fig. 1
45080R-07-5T-M N 5 80 92 27 20 13 24 7 12.4 1.2 OFMT07
50 - type
45100R-07-6T-M N 6 100 112 32 45 32 8 14.4 1.9
- Fig. 2
45125R-07-8T-M U 8 125 137 40 55 63 33 9 16.4 3.7
MOF 45080R-05-6T N 6 80 89 25.4 20 13 26 6 9.5 Fig. 1 1.1 OFMT05
50 - type
Bore Dia. 45100R-05-7T N 7 100 109 31.75 45 - 32 8 12.7 Fig. 2 1.8
Inch spec MOF 45080R-07-5T U 5 80 92 25.4 20 13 26 6 9.5 Fig. 1 1.2 OFMT07
50 - type
45100R-07-6T U 6 100 112 31.75 45 - 32 8 12.7 Fig. 2 1.8

●Spare Parts ● Max. ap and usable edges


Usable Max. ap
Description (1) Clamp Screw (2) Wrench Mounting bolt
edges OFMT05 type OFMT07 type
MOF 45040R-05-3T-M HH8X25
4 edges 7mm 10mm
45050R-05-4T-M
HH10X30
45063R-05-5T-M SB-4082TPR DTP-15
45080R-05-6T-M HH12X35 8 edges 2.5mm 4mm
45100R-05-7T-M -
MOF 45063R-07-4T-M HH10X30S
45080R-07-5T-M HH12X35
SB-50120TRS DTP-15
45100R-07-6T-M
-
45125R-07-8T-M
MOF 45080R-05-6T HH12X35
SB-4082TPR DTP-15
45100R-05-7T -
M
MOF 45080R-07-5T HH12X35
SB-50120TRS DTP-15
45100R-07-6T -

(2)
(1)
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
□ : Deleted from the next catalog
M40
 

Insert Grades Indexable


General purpose “SH Chipbreaker”, Tough Edge type “GT Chipbreaker”
A

(1) High Fracture Resistance


OFMT05 type OFMT07 type
Large land is applied

Turning
B

Inserts
(2) Low Cutting Force GT
Great effect on high feed ratio range Chipbreaker

CBN & PCD Tools


(Tough Edge)
C
(3) With Wiper Edge
SH
Having best angle of full profile edge,
Chipbreaker
surface finish is greatly improved

External
(General purpose)
D
(4) With corner identification mark Note 1) OFMT07 type insets cannot be used for MOFX cutters

Small Parts
Machining
Applicable Chipbreaker Range E

● 05 type <S50C><S50C> ● 07 type <S50C><S50C>

Boring
F
4 4 4 4
GT Chipbreaker
GT Chipbreaker

Grooving
GT Chipbreaker
GT Chipbreaker
3 3 3 3 G
ap (mm)

ap (mm)

ap (mm)

ap (mm)

2 2 2 2
SH Chipbreaker
SH Chipbreaker
SH Chipbreaker
SH Chipbreaker

Cut-off
1 1 1 1 H
0 0.1
0 0.2
0.1 0.3
0.2 0.4
0.3 0.4 0 0.1
0 0.2
0.1 0.3
0.2 0.4
0.3 0.4

Threading
fz (mm/t) fz (mm/t) fz (mm/t) fz (mm/t)
J
◆Recommended Cutting Conditions (MOF)
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)

Drilling
Workpiece Material GT Chipbreaker SH Chipbreaker MEGACOAT K
(Tough Edge) (General purpose) PR1225 PR1210

Solid Tools
Carbon Steel 0.10~0.25~0.40 0.10~0.15~0.30 -
120~180~250
L

Alloy Steel 0.10~0.25~0.35 0.10~0.15~0.30 -
100~160~220

Milling
Mold Steel 0.10~0.20~0.35 0.08~0.12~0.25 -
80~140~180 M

Stainless Steel - 0.08~0.12~0.25 -
120~160~220
Turning Mill Spare Parts Information
★ Tools for
Gray Cast Iron 0.10~0.25~0.40 0.10~0.15~0.30 -
120~180~250 N

Nodular Cast Iron 0.10~0.20~0.35 0.08~0.12~0.25 -
100~150~200
★ : 1st Recommendation ☆ : 2nd Recommendation
P
Technical

R
Index

M41
MSO45
Facing Chamfering

■ MSO45-S with cylindrical shank (High Rake)

45°

DCON h7
DCX
DC
45°

APMX
LH
LF

●Toolholder Dimensions
Rake Spare Parts
No. of Inserts

Dimension (mm) Angle Shim Shim Screw Clamp Clamp screw Wrench
Stock

Description
DC DCX DCON LF LH APMX A.R. R.R.

MSO 4550-S U 4 50 66
4563-S U 5 63 79 32 120 40 7.1 +27° -8° MSO-4T245 SP3X6 CH-20R TH8X15 TH-4
4580-S U 5 80 96

●Applicable Inserts
Applicable Inserts M10 Applicable Inserts M25

Description

SOKN 13T3AXTN SOKN 13T3AXFN-NE


MSO 45... SOKR 13T3AXEN-J
13T3AXFN (PCD)

◆ Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc: m/min)
Cermet MEGACOAT Carbide PCD
Workpiece Material fz (mm/t)
TN100M

KPD230
PR1225

PR1210
TC60M

KW10
PW30
TN60

Carbon Steel ~0.3 ★ ★ - - -


120~200 120~250
M Alloy Steel ~0.3 ★ ★ - - -
100~180 100~220

Mold Steel ~0.25 ★ ★ - - -


100~180 80~180

Stainless Steel ~0.25 ☆ ★ - - -


120~200 120~220
Milling

Cast Iron ~0.3 - - ★ ☆ -


100~220 80~150

Non-ferrous Metals ~0.2 - - - ★ ★


100~300 300~800
★:1st Recommendation ☆:2nd Recommendation
Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

□ : Deleted from the next catalog


M42
Face Mill for Heavy Milling MSRS15
Facing

Large depth of cut and high feed rate achieve high efficiency machining

Insert Grades Indexable


●Recommended ap : 5 ~ 10mm A
A.R. +9°
R.R. -9°
(ø80)
Wide lands strengthen edges
   -5° (more than ø100)

Turning
B

Inserts
18mm
15mm
(Max. ap)

CBN & PCD Tools


12mm
C
Cutting Edge Angle
75°
6.35mm

External
Corner-R = 1.2mm
D
Large wiper edges achieve high feed rate. Inserts are strengthened with 6.35mm thickness.

●Selection of chipbreaker

Small Parts
Machining
Low Cutting Force General purpose Edge Strength Oriented E

+ + +

Boring
F
Insert Type

Grooving
NB2P(4-Notched) NB3P(5-Notched) NB2(2-Notched) NB3(3-Notched) NB2T(2-Notched) NB3T(3-Notched) G
When using long arbor or for machining of General purpose type with good balance of For interrupted machining and high load machining
Applications
thin-plate workpieces strength and cutting force When feed rate is increased or workpiece material is Cast Iron
As many as four (or five) notches help to alleviate Strength, edge and chip control are Strength is increased by the edge shape and

Cut-off
the shock when biting into the workpiece all well balance moderate rake angle of the chamfer edge H
1st Land Wide Land
2nd Land Smooth Rake
Edge preparation Large Rake

Threading
Angle With Corner
Angle Chamfering
J
C0.12x15°
+R0.05

Drilling
A supplemental chipbreaker is used when it is necessary to increase strength ●About insert no. of NB2P (4-Notched) and NB3P (5-Notched) K
and bite while focusing on resistance, as when machining welded areas. In order to adjust applicable inserts on marked numbers on toolholders,
“2+” is marked for NB2P (4-Notched) and “3+” is marked on NB3P (5-Notched).

Solid Tools
or                    L
NB2 NB3 V

Milling
Features of Toolholder M

Coarse pitch Design of large chip pocket Fine pitch Higher productivity with fine pitch design
Turning Mill Spare Parts Information
Tools for
Good Chip Evacuation
N

P
Technical

Adoption of cartridge (coarse pitch type) Display the applicable insert number (Notch number)
R
Damage prevention of base body
Insert Replacement Identification
Index

Insert number is transcribed as a result of the cutting tool load.

* Depending on the cutting conditions, marks are not transcribed.

M43
MSRS15
Facing

■ MSRS15
DCSFMS DCSFMS
DCB DCB Rake Angle
KWW KWW
Description A.R. R.R.

KDP
KDP
CBDP

CBDP
MSRS15080R-.. +9° -9°

LF
LF
MSRS15100R-..
+9° -5°

~
APMX
DCCB1
MSRS15315R-..

APMX
DCCB2 15° 15°
DCCB1
DC Fig. 1 DC Fig. 2
DCX DCX
DCSFMS
DCB
  DCSFMS
DCB
KWW DCCB3 KWW DCCB3 DCCB5

KDP
KDP

CBDP2

CBDP2
CBDP
CBDP2
CBDP

LF
LF
DCCB4 DCCB6

APMX
PCD1 15°
DCCB4

APMX
15° PCD2
PCD1
(The photo shows DC Fig. 3 DC
Fig. 4
DCX
the coarse pitch type)  
DCX
  

● Toolholder Dimensions (Metric)

No. of Dimension (mm) Weight


Description Stock Drawing
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2
MSRS 15080R-4T-M N 4 80 87 70 27 20 13 24 7 12.4 Fig. 1 1.3
50
15100R-4T-M N 4 100 107 32 45 29 8 14.4 - - - - 2.0
Coarse pitch

85 Fig. 2
15125R-6T-M N 6 125 132 55 3.6
40 33 9 16.4 - - -
15160R-8T-M N 8 160 167 110 68 12 14 20 66.7 28 5.0
-
15200R-10T-M N 10 200 207 60 Fig. 3 7.7
140
15250R-12T-M N 12 250 257 60 - 38 15 25.7 18 26 101.6 32 12.0
15315R-14T-M N 14 315 322 230 22 32 177.8 Fig. 4 17.0
MSRS 15080R-6T-M N 6 80 87 70 27 20 13 24 7 12.4 Fig. 1 1.3
50
15100R-6T-M N 6 100 107 32 45 29 8 14.4 - - - - 1.9
85 Fig. 2
N
Fine pitch

15125R-8T-M 8 125 132 55 3.5


40 33 9 16.4 - - -
15160R-10T-M N 10 160 167 110 68 12 14 20 66.7 28 4.9
-
15200R-12T-M N 12 200 207 60 Fig. 3 7.6
140
15250R-14T-M N 14 250 257 60 - 38 15 25.7 18 26 101.6 32 11.9
15315R-16T-M MTO 16 315 322 230 22 32 177.8 Fig. 4 17.0
· Mounting bolt (HH12X35) is included for MSRS15080R-○T-M.
· Cartridge is included in the coarse pitch type, but no cartridge in the fine pitch type.

● Toolholder Dimensions (Bore Dia. : Inch spec)

M No. of Dimension (mm) Weight


Description Stock Drawing
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2
MSRS 15080R-4T N 4 80 87 55 25.4 20 13 26 6 9.5 Fig. 1 1.3
50
15100R-4T N 4 100 107 70 31.75 42 32 8 12.7 2.0
Milling

- - - -
Coarse pitch

15125R-6T N 6 125 132 85 38.1 54 10 15.9 Fig. 2 3.6


- - -
15160R-8T N 8 160 167 100 50.8 68 11 19.0 12 5.0
-
15200R-10T N 10 200 207 60 38 7.7
130 32 Fig. 3
Insert
15250R-12T N 12 250 257 47.625 - 14 25.4 18 26 101.6 12.0
15315R-14T N 14 315 322 220 22 32 177.8 25 Fig. 4 17.0
Lead Angle
45°~20°
MSRS 15080R-6T N 6 80 87 55 25.4 20 13 26 6 9.5 Fig. 1 1.3
50
15100R-6T N 6 100 107 70 31.75 42 32 8 12.7 1.9
Lead Angle - - - -
N
Fine pitch

15° 15125R-8T 8 125 132 85 38.1 54 10 15.9 Fig. 2 3.5


- - -
Lead Angle 15160R-10T N 10 160 167 100 50.8 68 11 19.0 12 4.9
0°/2° -
15200R-12T N 12 200 207 60 38 7.6
130 32 Fig. 3
High Feed
Cutter
15250R-14T N 14 250 257 47.625 - 14 25.4 18 26 101.6 11.9
15315R-16T MTO 16 315 322 220 22 32 177.8 25 Fig. 4 17.0
Multi-
Function · Mounting bolt (HH12X35) is included for MSRS15080R-○T.
· Cartridge is included in the coarse pitch type, but no cartridge in the fine pitch type.
Slot Mill

Ball-nose
Radius

Others

● : Std. Item
MTO : Made to order
M44
Facing
● Spare Parts

Insert Grades Indexable


Spare Parts A
Anti-seize
Clamp Screw Wrench Cartridge Clamp Screw Wrench Mounting bolt
Compound
Description

Turning
B

Inserts
CBN & PCD Tools
MSRS 15080R-OO(M) HH12X35 C
SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15
Coarse pitch

MSRS 15100R-OO(M)
Recommended P-37
tightening torque Recommended tightening torque

External
 
 

-
~

for Insert Clamp


7.5N·m
for Cartridge Clamp 3.5N·m D
15315R-OO(M)

MSRS 15080R-OO(M) HH12X35

Small Parts
Machining
SB-60120TR TT-25L
E
Fine pitch

MSRS 15100R-OO(M)
Recommended - - - P-37
tightening torque
 
 

-
~

for Insert Clamp


7.5N·m

Boring
15315R-OO(M)
F
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

● Applicable Inserts

Grooving
G
Applicable Inserts M23 (Handed Insert shows Right-hand)

Cut-off
Description H

Threading
2-Notched 3-Notched 2-Notched / Tough Edge 3-Notched / Tough Edge
J
MSRS…M
MSRS… SPMT 1806EDER-NB2 SPMT 1806EDER-NB3 SPMT 1806EDSR-NB2T SPMT 1806EDSR-NB3T

Drilling
Applicable Inserts M23 K

Description

Solid Tools
L
4-Notched / Low cutting force 5-Notched / Low cutting force Without notch

Selection of chipbreaker

Milling
MSRS…M
MSRS… SPMT 1806EDER-NB2P SPMT 1806EDER-NB3P SPMT 1806EDER-V M43 M

Turning Mill Spare Parts Information


◆ Recommended Cutting Conditions Tools for
N
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)

Workpiece Material NB2P NB2 NB2T MEGACOAT


+ + +
NB3P NB3 NB3T PR1225 PR1230 PR1210 P
☆ ★
Carbon Steel 0.15 0.2 0.3 120~180~250 120~180~220
-
Technical

☆ ★
Alloy Steel 0.15 0.2 0.3 120~180~250 120~180~220
- R
☆ ★
Mold Steel 0.1 0.15 0.2 100~160~220 100~160~200
-


Index

Gray Cast Iron 0.2 0.25 0.35 - -


120~180~250 T

Nodular Cast Iron 0.15 0.2 0.3 - -
100~160~220

Stainless Steel Not recommended

Aluminum / Copper Not recommended


★:1st Recommendation ☆:2nd Recommendation

M45
MEW

■ MEW
Double-sided 4-edge insert,
Newly Developed End Mill
Kyocera's unique mold technology
reduces cutting force equivalent to
A.R.Max.+10°
(LOMU15 type) positive inserts

Obtuse edge increases


Cutting Edge
Angle 90˚ cutting edge toughness
90°

Cutting edge

Obtuse edge
Unique mold technology

Low cutting force equivalent to positive inserts


● Cutting Force Comparison (Internal evaluation) ● Fracture Resistance Comparison (Internal evaluation)
* Cutting force is the resultant force of the principal force and the feed force. High stability at high feed rates
2,000 MEW Available for
GM Chipbreaker further machining
Cutting force (N)

1,800
Equivalent to positive inserts
1,600
1,400 Competitor D Fracture fz (mm/t)
(Negative)
1,200 0.30
127% 109% 100% 98% Competitor E Fracture
1,000 (Negative) 0.35
800
Competitor A Competitor B MEW Competitor C 0 10 20 30 40 50
M Cutting Time (min)
(Negative) (Negative) GM Chipbreaker (Positive)
<Cutting Conditions>
<Cutting Conditions> Vc=120m/min apxae=3x10mm fz=0.3~0.35mm/t
Vc=150m/min apxae=3x15mm fz=0.15mm/t S50C Cutting Dia. ø20 SCM440H (37~39HS) Cutting Dia. ø20
Milling

Improved surface finish, minimizing chattering MEW Competitor F Competitor G


GM Chipbreaker (Negative) (Positive)
Sharp cutting and superior resistance to chattering and burrs
Insert with helical cutting edge and optimum axial rake design +20° +17° +17°
Large actual rake angle lowers cutting force
Lead Angle
45°~20°
Surface of shoulder wall (Internal evaluation) Burr comparison with positive cutters (Internal evaluation)
Lead Angle
15° Competitor H Competitor I
Lead Angle MEW (Positive cutter) MEW (Positive cutter)
0°/2°
High Feed
Cutter Burrs
Multi-
Function

Slot Mill

Ball-nose
Radius

Others Smooth surface of MEW without chattering Sharp cutting enables less burrs than positive cutters
<Cutting Conditions> <Cutting Conditions>
Vc=240m/min apxae=4 (3 passes) x5mm fz=0.12mm/t Dry SS400 Cutting Dia. ø20 Vc=250m/min apxae=4x5mm fz=0.1mm/t Dry S50C Cutting Dia. ø20

M46
Shouldering Slotting Facing Vertical

Insert Grades Indexable


A
Extended Tool Life by New MEGACOAT NANO Technology
Stable and longer tool life by special nano coating layer "MEGACOAT NANO"

Turning
B
PR1525 for steel and stainless steel (austenitic related), PR1510 for cast iron are available.

Inserts
PR1535 for heat-resistant alloys, titanium and stainless steel (precipitation hardening) are available, too.

CBN & PCD Tools


CA6535 (CVD coated carbide) for heat-resistant alloys and stainless steel (martensitic) is available.
PDL025 (DLC coated carbide) and GW25 (Carbide) for non-ferrous metals, C
PR015S (MEGACOAT HARD) for hard materials are available.
Properties of Coating

External
40 D
MEGACOAT HARD
35
Hardness (GPa)

TiCN MEGACOAT NANO

Small Parts
Machining
30
MEGACOAT
25 TiAIN E
20 TiN

15

Boring
10
400 600 800 1,000 1,200 1,400
F
Oxidation temperature (˚C)

Grooving
Low Oxidation resistance High
G
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature : 1,150˚C)

Cut-off
H
Various chipbreaker lineup

Threading
Newly developed 4 chipbreakers for various applications
J
Applicable to a wide range of application
LOMU10 type LOMU15 type
Chipbreaker Applications Insert

Drilling
SM GM Max.
SM GM Max. Chips (slotting)
K
10 ap 15 ap
GM General purpose 10mm 15mm

Solid Tools
10 L
ap (mm)

ap (mm)

6 GH GH
SM Low cutting force
6
3

Milling
3 M
GH For Heavy Milling
0.05 0.1 0.15 0.2 0.25 0.3 0.05 0.1 0.15 0.2 0.25 0.3 Turning Mill Spare Parts Information
fz (mm/t) fz (mm/t) Chips (shouldering) Tools for
<Cutting Conditions> Vc=150m/min ae=DC/2mm Workpiece Material : S50C
N
AM For Non-ferrous Metals

P
Lineup of Corner-R(RE)
Technical

Corner-R(RE) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup R

08 Has
Index

Marking of 04 No Dimension Marking Marking of 10 Marking of 12 Marking of 16 Marking of 20


T

LOMU100404ER-GM LOMU100408ER-GM LOMU100412ER-GM LOMU100416ER-GM LOMU100420ER-GM


LOMU150504ER-GM LOMU150508ER-GM LOMU150510ER-GM LOMU150512ER-GM LOMU150516ER-GM LOMU150520ER-GM

M47
MEW
■ MEW End Mill
+0
DC -0.2

DCON h6
APMX
LH Fig. 1
LF
+0
DC -0.2

DCON h6
APMX
LH Fig. 2 Fig. 3
LF
+0
DC -0.2

DCON h6
APMX
LH Fig. 4 Fig. 5 Fig. 6
(Cylindrical) LF

● Toolholder Dimensions

No. of Dimension (mm) Rake Angle Coolant Max.


Description Stock Drawing Revolution
Inserts DC DCON LF A.R. Hole
LH APMX (MAX. ) R.R. (min-1)
MEW 16-S12-10-2T ● 16 12 23 -22° No Fig. 1 43,750
100
18-S16-10-2T ● 2 18 25 -21° 43,000
16
20-S16-10-2T ● 20 41,000
Standard Shank

110 26
22-S20-10-3T ● 22 39,600
20
25-S20-10-3T ● 3 25 37,500
120 29 10 +7° -20°
28-S25-10-3T ● 28 Yes Fig. 2 35,800
30-S25-10-4T ● 30 25 34,800
4 130 32
32-S25-10-4T ● 32 33,900
40-S32-10-5T ● 40 150 50 30,000
5 32 -19°
50-S32-10-5T ● 50 120 40 22,500
MEW 16-S16-10-2T ● 16 16 100 26 -22° 43,750
2
20-S20-10-2T ● 41,000
Same Shank

20 20 110 30
Cylindrical

20-S20-10-3T ● 3 41,000
25-S25-10-2T ● 2 10 +7° Yes Fig. 4 37,500
25 25 120 32 -20°
25-S25-10-3T ● 37,500
3
32-S32-10-3T ● 33,900
32 32 130 40
32-S32-10-4T ● 4 33,900
M MEW 20-S20-10-150-2T ● 20 20 150 40 41,000
Shank
Long

2 10 +7° -20° Yes Fig. 4


25-S25-10-170-2T ● 25 25 170 50 37,500
MEW 25-S20-15-2T ● 25 20 120 29 35,000
2 -22°
Standard

32-S25-15-2T ● 32 25 130 32 30,000


Shank
Milling

40-S32-15-3T ● 3 15 +10° Yes Fig. 2 25,000


40 150 50
40-S32-15-4T ● 32 -21° 25,000
4
50-S32-15-4T ● 50 120 40 17,000
MEW 25-S25-15-2T ● 25 25 120 32 35,000
2
Shank
Same

Insert 32-S32-15-2T ● 15 +10° -22° Yes Fig. 4 30,000


32 32 130 40
32-S32-15-3T ● 3 30,000
Lead Angle
MEW 40-W32-10-5T MTO 5 10 +7° -19° 30,000
Standard
Shank

45°~20° 40 32 111 50 Yes Fig. 3


Lead Angle
MEW 40-W32-15-4T MTO 4 15 +10° -21° 25,000
15° MEW 16-W16-10-2T MTO 16 16 75 -22° 43,750
2
Lead Angle 20-W20-10-2T MTO 25 Fig. 5 41,000
20 20 77
Weldon

Same Shank

0°/2° 20-W20-10-3T MTO 3 41,000


10 +7° Yes
High Feed 25-W25-10-2T MTO 2 -20° 37,500
Cutter 25 25 90 32
25-W25-10-3T MTO 3 Fig. 6 37,500
Multi-
Function 32-W32-10-4T MTO 4 32 32 102 40 33,900
MEW 25-W25-15-2T MTO 2 25 25 90 32 35,000
15 +10° -22° Yes Fig. 6
Slot Mill
32-W32-15-3T MTO 3 32 32 102 40 30,000
Ball-nose Max. Revolution
Radius When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

Others

● : Std. Item
MTO : Made to order
M48
■ MEW Face Mill

Insert Grades Indexable


DCSFMS A
DCB
KWW

KDP

Turning
B

CBDP

Inserts
LF

CBN & PCD Tools


APMX
C
DCCB2
DCCB1 0˚

External
DC
D
● Toolholder Dimensions

Small Parts
Machining
No. of Dimension (mm) Rake Angle Coolant Weight Max.
Description Stock Revolution E
Inserts DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. Hole (kg)
(MAX.) R.R. (min-1)
MEW 032R-10-4T-M ● 4 32 30 35 -20° 0.1 33,900
16 14 9 19 5.6 8.4

Boring
040R-10-5T-M ●
5
40 34
10 +7° Yes
0.2 30,000 F
050R-10-5T-M ● 50 45 40 -19° 0.4 22,500
22 18 11 21 6.3 10.4
063R-10-6T-M ● 6 63 47 0.5 20,500

Grooving
MEW 040R-15-4T-M ● 40 34 16 14 9 19 5.6 8.4 0.2 25,000
050R-15-4T-M ●
4
50 45 40 -21° 0.3 17,000 G
22 18 11 21 6.3 10.4
063R-15-5T-M ● 5 63 47 15 +10° Yes 0.5 14,500
080R-15-6T-M ● 27 25 7 12.4 1.0 12,000
6 80 60 20 13 50 -20°

Cut-off
080R-15-6T ● 25.4 27 6 9.5 1.0 12,000
H
Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

Threading
J
● Spare Parts and Applicable Inserts (end mill / face mill)
Spare Parts Applicable Inserts M13

Drilling
Anti-seize K
Clamp Screw Wrench Mounting bolt
Compound
Description

Solid Tools
General purpose Low cutting force Tough Edge Non-ferrous Metals L
(For Heavy Milling)

MEW …-10-_T -
MEW 032R-10_-M SB-3065TRP DTPM-8
HH8X25

Milling
040R-10_-M Recommended tightening torque P-37 LOMU10…-GM LOMU10…-SM LOMU10…-GH LOGT10…-AM M
050R-10_-M for Insert Clamp 1.2N·m
HH10X30
063R-10_-M
Turning Mill Spare Parts Information
MEW …-15-_T - Tools for
N
MEW 040R-15_-M SB-4090TRP DTPM-15 HH8X25
050R-15_-M Recommended tightening torque P-37 LOMU15…-GM LOMU15…-SM LOMU15…-GH LOGT15…-AM
for Insert Clamp 3.5N·m HH10X30
063R-15_-M
P
080R-15_(-M) HH12X35
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M54
Technical

R
● About wrench specifications
Wrenches and clamp screws are “Torx Plus”. Purple grip
(1) Ref. to Fig. 1 for “Torx Plus” Wrench. (Purple grip)
Index

8IP
The symbol means “Torx Plus”.
T
(2) Ref. to Fig. 2 for “Torx” Wrench. (Black grip)
A “Torx Plus” Wrench and a “Torx” Wrench have different top shapes. Fig. 1 “Torx Plus” Wrench (For MEW)
Please use a “Torx Plus” Wrench.
Black grip
* If a “Torx” Wrench is used to tighten, the screw head might become damaged
and then the screw cannot be removed. T8
The symbol means “Torx”.

Fig. 2 “Torx” Wrench (Do NOT use it for MEW)

● : Std. Item

M49
MEW Modular type

■ MEW Head
+0
DC -0.2 LF
CRKS H
A

DCSFMS
DCON
A
A-A Section
APMX

OAL

● Dimensions

Dimension (mm) Rake Angle Applicable Max.


No. of Coolant
Description Stock Inserts Revolution
Inserts Hole
DC DCSFMS DCON OAL LF A.R. R.R. M13 (min-1)
CRKS H APMX (MAX. )
MEW 16-M08-10-2T ● 16 14.7 8.5 43 25 M8×P1.25 12 -22° 43,750
2
20-M10-10-2T ● 41,000
20 18.7 10.5 49 30 M10×P1.5 15
20-M10-10-3T ● 10 +7° Yes LOMU1004 41,000
3 -20°
25-M12-10-3T ● 25 23 12.5 57 35 M12×P1.75 19 37,500
32-M16-10-4T ● 4 32 30 17 63 40 M16×P2.0 24 33,900
MEW 25-M12-15-2T ● 2 25 23 12.5 57 35 M12×P1.75 19 35,000
15 +10° -22° Yes LOMU1505
32-M16-15-3T ● 3 32 30 17 63 40 M16×P2.0 24 30,000
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)

● Spare Parts and Applicable Inserts


Spare Parts Applicable Inserts M13
Anti-seize
Clamp Screw Wrench
Compound
Description

General purpose Low cutting force Tough Edge Non-ferrous Metals


(For Heavy Milling)
MEW 16-M08-10-2T
20-M10-10-2T DTPM-8
20-M10-10-3T Recommended tightening torque P-37 LOMU10…-GM LOMU10…-SM LOMU10…-GH LOGT10…-AM
25-M12-10-3T for Insert Clamp 1.2N·m
M
32-M16-10-4T

MEW 25-M12-15-2T SB-4090TRP DTPM-15


Recommended tightening torque for P-37 LOMU15…-GM LOMU15…-SM LOMU15…-GH LOGT15…-AM
Milling

Insert Clamp 3.5N·m


32-M16-15-3T

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M54
Insert ● Modular End Mill Head Identification System
Lead Angle
45°~20°
Lead Angle
MEW  16 - M08 - 10 - 2T
15°
Lead Angle
0°/2°
Cutting Thread Size for No. of
High Feed
Series Insert Size
Cutter Dia. Clamping Inserts
Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M50
■ Feature of Modular type

Insert Grades Indexable


● Applicable to a wide range of applications A
10
 
<Cutting Conditions>

Modular type ・Cutting Speed : Vc=150m/min (n=2,390min )


-1

Turning
・Width of Cut : ae=10mm (Shouldering) B

Inserts
8
・Workpiece Material : S55C,Dry

CBN & PCD Tools


・‌Machine : BT30 M/C‌
<Cutting Tool> C
6
ap (mm)

・Modular type
Head : MEW20-M10-10-3T

External
4 Arbor : BT30K-M10-45 D
Insert : LOMU100408ER-GM (PR1525)
・Shank type

Small Parts
Machining
2
シャンクタイプ
Shank type Toolholder : MEW20-S20-10-3T E
Arbor : BT30 Milling Chuck (Double-face clamping)
Insert : LOMU100408ER-GM (PR1525)

Boring
0 F
0.05 0.1 0.15 0.2 0.25
fz (mm/t)

Grooving
G
A wide range of applications even in BT30 M/C with the superior anti-chattering performance

Cut-off
● How to select Multi-edge or Less edge toolholder H

Threading
Shouldering (ae=10mm) Slotting J

Drilling
K

Solid Tools
L

Milling
M
Choose Multi- Choose Less edge Turning Mill Spare Parts Information
edge toolholder toolholder Tools for
N

・Available Cutting Condition of Modular type P


Shouldering Slotting
(mm) (mm)
Technical

8 8
Available Cutting R
6 Condition for 2 flutes 6

4 4
Available Cutting
Index

2 Condition for 3 flutes 2 T


ap ap 0.2
fz 0.05 0.1 0.15 0.2 0.25 (mm/t) fz 0.05 0.1 0.15 0.25 (mm/t)

Choose Multi-edge toolholder for shouldering; higher efficiency


in machining by higher feed rate.
For grooving, choose less edge toolholder to lower cutting force.

M51
BT Arbor for Modular End Mill

■ BT Arbor (for exchangeable head / double-face clamping spindle)


LF
Gage Line
(Gage face) Applicable Arbor
Applicable End Mill

DCONWS
BD
Coolant Hole
CCMS (Center Through System)
Attachment image
CRKS

● Dimensions
Arbor Applicable End Mill (Head)
Dimension (mm) (Double-face M50(MEW), M59(MEC)
Coolant clamping) M130(MFH Harrier)
Description Stock
Hole M135(MFH Mini)
LF BD DCONWS CRKS CCMS M141(MFH Micro)
M187(MRX)
BT30K- M08-45 ● 14.7 8.5 M8×P1.25 (MEW/MEC/MFH/MRX)..-M08-..
M10-45 ● 45 18.7 10.5 M10×P1.5 Yes BT30 (MEW/MEC/MFH/MRX)..-M10-..
M12-45 ● 23 12.5 M12×P1.75 (MEW/MEC/MFH/MRX)..-M12-..
BT40K- M08-55 ● 55 14.7 8.5 M8×P1.25 (MEW/MEC/MFH/MRX)..-M08-..
M10-60 ● 60 18.7 10.5 M10×P1.5 (MEW/MEC/MFH/MRX)..-M10-..
Yes BT40
M12-55 ● 55 23 12.5 M12×P1.75 (MEW/MEC/MFH/MRX)..-M12-..
M16-65 ● 65 30 17 M16×P2.0 (MEW/MEC/MFH/MRX)..-M16-..

● Actual End Mill depth (See page M141 for MFH Micro)

Applicable End Mill (Head) Actual End Mill depth (mm)


Arbor Description
Cutting Dia. (mm) Dimension (mm)
Description LUX
DC LF
...16-M08-... ø16 31.8
M BT30K- M08-45 ...17-M08-... ø17 25 33.2
...18-M08-... ø18 34.2
...20-M10-... ø20 36.8
M10-45 30
Milling

...22-M10-... ø22 39.2


...25-M12-... ø25 42.8
DC

M12-45 35
...28-M12-... ø28 45.5
...16-M08-... ø16 31.7
Insert
LF
BT40K- M08-55 ...17-M08-... ø17 25 33.2
Lead Angle LUX
45°~20° ...18-M08-... ø18 34.3
Lead Angle
15°
...20-M10-... ø20 38.7
M10-60 30
Lead Angle ...22-M10-... ø22 44.5
0°/2°
...25-M12-... ø25 44.6
High Feed M12-55 35
Cutter ...28-M12-... ø28 47.6
Multi-
Function
...32-M16-... ø32 51.2
M16-65 ...35-M16-... ø35 40 60.2
Slot Mill
...40-M16-... ø40 64
Ball-nose
Radius

Others

● : Std. Item

M52
● Arbor Identification System

Insert Grades Indexable


BT30  K - M08 -  45
A

Turning
B

Inserts
Double-face Thread Size Length from
Arbor Size

CBN & PCD Tools


clamping spindle for Clamping Gauge Line
C

■ How to Attach Head

External
D
(1) When clamping the head on the arbor, make sure there is

Small Parts
no dust or chips inside (Fig. 1).

Machining
E
Do NOT put lubricant on the clamping portion.
Ensure there are NO
chips between the

Boring
arbor and head F
Fig. 1

Grooving
(2) Attach the head on the arbor and fix it using the wrench (Fig. 2). G
Ref. to the Table 1 for Recommended tightening torque.
Note) The wrench is NOT included in the products.

Cut-off
H
Table 1 Recommended Head Tightening Torque
Ref. to the Table 1

Threading
Thread Size for Clamping Wrench Double width [mm] Recommended tightening torque [N∙m]
for the wrench size J
M8 12 23 and recommended
M10 15 46 tightening torque
M12 19 80 Fig. 2

Drilling
M16 24 90 K

Solid Tools
(3) Confirm that the head is fixed firmly on the arbor. (Fig. 3) L

No clearance in

Milling
between M

Turning Mill Spare Parts Information


Tools for
N
Fig. 3

■ Frequently Asked Question P

Q : Can the double-face clamping arbor be mounted on a general BT spindle?


Technical

A : Yes. It can be used as a general BT arbor with a general BT spindle. R


Index

No clearance Clearance
It can be used as a general BT arbor,
though the advantage of the double-face
clamping will not be shown.

Double-face clamping arbor mounted Double-face clamping arbor


on double-face clamping spindle mounted on general spindle

M53
MEW
■ How to mount an insert
Wrench
1. Be sure to remove dust and chips from the insert mounting pocket.
2. Clamp Screw Clamp Screw

(1) Apply anti-seize compound on portion of taper and thread of clamp screw.
Fig. 1
(2) Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert
against the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2) θ
θ
3. When tightening the screw, make sure that the wrench is parallel to the screw.
Recommended tightening torque, see page M49,M50.
4. After tightening the screw, make sure that there is no clearance between the insert seat
surface and the bearing surface of the toolholder or between the insert side surfaces and the
constraint surface of the toolholder.
Fig. 2
If there is any clearance, remove the insert and mount it again according to the above steps.
◆ Recommended Cutting Conditions
Applicable Chipbreaker Range
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Chipbreaker

(Shouldering)
Workpiece Toolholder Description MEGACOAT (PVD Coated Carbide) CVD Coated Carbide ● LOMU10 type
Material MEW20~MEW40
MEW16~MEW18
MEW040R~MEW080R
PR1535 PR1525 PR1510 PR015S CA6535 SM GM
10
☆ ★
Carbon Steel 0.06~0.1~0.2 0.08~0.15~0.25 - - -
120~180~250 120~180~250

ap (mm)
☆ ★ 6
GH
Alloy Steel 0.06~0.1~0.14 0.08~0.15~0.2 - - -
100~160~220 100~160~220
☆ ★
Mold Steel 0.06~0.08~0.12 0.08~0.12~0.2 - - - 3
80~140~180 80~140~180
Stainless Steel ☆ ☆
0.06~0.08~0.12 0.08~0.12~0.15 100~160~200
- - -
(Austenitic related) 100~160~200 0.05 0.1 0.15 0.2 0.25 0.3
Stainless Steel ☆ ★ fz (mm/t)
0.06~0.08~0.12 0.08~0.12~0.2 - - -
(Martensitic related) 150~200~250 180~240~300
GM ● LOMU15 type
Stainless Steel ★
(Precipitation Hardening) 0.06~0.08~0.12 0.08~0.12~0.2 90~120~150
- - - - SM GM
15

Gray Cast Iron 0.06~0.1~0.17 0.08~0.18~0.25 - - - -
120~180~250 GH

ap (mm)
★ 10
Nodular Cast Iron 0.06~0.08~0.12 0.08~0.15~0.2 - - - -
100~150~200
☆ ★ 6
Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 20~30~50
- - -
20~30~50
3
☆ ☆
Titanium Alloys 0.06~0.08~0.12 0.08~0.15~0.2 40~60~80
- - -
30~50~70
0.05 0.1 0.15 0.2 0.25 0.3
☆ ★
Carbon Steel 0.06~0.1~0.17 0.08~0.15~0.2 - - - fz (mm/t)
120~180~250 120~180~250 <Cutting Conditions>

☆ ★ Vc=150m/min ae=DC/2mm Workpiece Material :S50C


Alloy Steel 0.06~0.08~0.12 0.08~0.12~0.18 - - -
100~160~220 100~160~220
☆ ★
Mold Steel 0.06~0.08~0.12 0.08~0.1~0.15 80~140~180 80~140~180
- - -
Stainless Steel ★ ☆
0.06~0.08~0.12 0.08~0.1~0.15 - - -
(Austenitic related) 100~160~200 100~160~200
SM
Stainless Steel ☆ ★
0.06~0.08~0.12 0.08~0.1~0.15 - - -
(Martensitic related) 150~200~250 180~240~300
Stainless Steel ☆
0.06~0.08~0.12 0.08~0.1~0.15
90~120~150
- - - -
(Precipitation Hardening)
M Ni-base heat-resistant alloys 0.06~0.08~0.1 0.08~0.1~0.12

20~30~50
- - -

20~30~50
★ ☆
Titanium Alloys 0.06~0.08~0.12 0.08~0.12~0.15 - - -
40~60~80 30~50~70
☆ ★
Carbon Steel 0.06~0.1~0.2 0.08~0.2~0.3 - - -
120~180~250 120~180~250
☆ ★
Milling

Alloy Steel 0.06~0.1~0.14 0.08~0.2~0.25 - - -


100~160~220 100~160~220
☆ ★
Mold Steel 0.06~0.08~0.12 0.08~0.15~0.22 80~140~180 80~140~180 - - -
Stainless Steel ☆ ☆
0.06~0.08~0.12 0.08~0.12~0.15 - - -
(Austenitic related) 100~160~200 100~160~200
Stainless Steel ☆ ☆
Insert 0.06~0.08~0.12 0.08~0.12~0.2 - - -
(Martensitic related) 150~200~250 180~240~300
Stainless Steel ☆
Lead Angle GH 0.06~0.08~0.12 0.08~0.12~0.2 90~120~150 - - - -
(Precipitation Hardening)
45°~20°

Gray Cast Iron 0.06~0.1~0.2 0.08~0.22~0.3 - - 120~180~250 - -
Lead Angle
15° ☆
Nodular Cast Iron 0.06~0.08~0.15 0.08~0.18~0.25 - - - -
100~150~200
Lead Angle ☆ ☆
0°/2° Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 - - -
20~30~50 20~30~50
☆ ☆
High Feed Titanium Alloys 0.06~0.08~0.12 0.08~0.15~0.2 40~60~80
-
30~50~70
- -
Cutter
Hard Materials ★
Multi- (60HRC or less) 0.06~0.08~0.12 0.08~0.15~0.22 - - - 80~120~160 -
Function
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Chipbreaker

Slot Mill
Workpiece Toolholder Description DLC Coated Carbide Carbide
Material MEW20~MEW40
Ball-nose MEW16~MEW18
MEW040R~MEW080R
PDL025 GW25
Radius
★ ☆ ★ :1st Recommendation
AM Aluminum Alloys 0.06~0.1~0.2 0.08~0.15~0.25 200~600~900 200~500~800 ☆ :2nd Recommendation
Others
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the
feed rate within the above conditions according to the actual machining situation.
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.

M54
■ Ramping, Helical milling and Vertical milling (Plunging) Vertical Milling (Plunging)

Insert Grades Indexable


A
1. Available for vertical milling (plunging). Insert Max. Width of
ae
2. NOT available for ramping and helical milling, because interference Description Cut
LOMU10 type 5mm
between workpiece and insert may occur.

Turning
LOMU15 type 7mm B

Inserts
CBN & PCD Tools
C
■ Cutting Performance
Shouldering Shouldering
Description Slotting Description Slotting

External
(Cutting width ae = DC/2) (Cutting width ae = DC/2)
D
1010 1010 16
16 16
16

Small Parts
88 88

Machining
14
14 14
14
ap (mm) ap (mm) ap (mm)ap (mm)

ap (mm) ap (mm) ap (mm)ap (mm)

6 6
ap (mm) ap (mm)

ap (mm) ap (mm)

610 610
MEW16...-10
E
12
16
12 12
16
12
44
10 8 10
484 16
10 16
10
MEW18...-10 MEW25...-15 14
10 14
10

ap (mm) ap (mm) ap (mm)ap (mm)

(mm)ap (mm)
ap (mm) ap (mm)

ap (mm) ap (mm)
82 86
26 22 14 8 14
12
8 88
12
610 610

~
004 040 16
12 6 16
12
0.1 0.15 0.2
0.2 0.25 0.1 0.15 0.2
0.2 0.25 10
6 66
10
482
0.1 0.15

fz t)
mm/
0.25 428 0.1 0.15
fz
( mm/t)
0.25
MEW50...-15 14 14
( t) fz
( mm/
t) 10 8 108
6 fz mm/ 6 44 44
20 20 12 12

Boring
10 10 8 86

ap (mm) ap (mm) ap
2
6 22
F
0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25 16
2 16
04 04 10 10
8 (mm/t) 8 fz
(mm/t) 6 0 64
2 0.1 fz
0.15 0.2 0.25 2 0.1 0.15 0.2 0.25 0
144 00
14
1010
6 (mm/t)
fz 1010
6 fz
(mm/t) 8 0.1
0.1 0.15 0.2
0.15 0.2 0.25
0.25 8 0.1
0.1 0.15 0.2
0.15 0.2 0.25
0.25
4 fz
( mm/ 42
tt
)) fz
( mm/
tt
))
122 12
880 880
6 fz
( mm/ 6 fz
( mm/
4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25 2 20
ap (mm) ap (mm) ap (mm)ap (mm)
ap (mm) ap (mm) ap (mm)ap (mm)

6 6 100 10
ap (mm) ap (mm)
ap (mm) ap (mm)

610 (mm/t)
fz 610 fz
(mm/t) 0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25
2 2 04 04
4 8 8
10
48 44
10 8 0.1 fz
(mm/0.2
0.15 t) 0.25 0.1 fz
(mm/0.2
0.15 t) 0.25

Grooving
0 0 16
16 2 16
162
6 fz
(mm/t) 6 fz
(mm/t)
MEW20...-10 86
22 0.1 0.15 0.2 0.25 82
26 0.1 0.15 0.2 0.25
610
040 (mm/t)
fz 610
040 fz
(mm/t)
14
14 0
12
4 0.1 0.15 0.2 0.25
14
140
4
12
0.1 0.15 0.2 0.25 G
~

8 0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25 16


12 fz
(mm/t) 16
12 fz
(mm/t)
42 0.1 0.15

fz mm/
0.2
t)
0.25 482
0.1 0.15

fz mm/
0.2
t)
0.25 2 2
MEW50...-10 6 (
fz mm/ t) 6 (
fz mm/t) 10
16
14
10 10
16
14
10

ap (mm) ap (mm) ap (mm)ap (mm)

(mm)
20 20 0 0

ap (mm) ap (mm)

ap (mm)ap(mm)
10 10 14 8 14
04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25 12
8 0.1 0.15 0.2 0.25 88
12 0.1 0.15 0.2 0.25
16 fz
(mm/t) 16 fz
(mm/t)
8
1010 0.1 (mm/
fz
0.15 t)
0.2 0.25 8
1010 0.1 (mm/0.2
fz
0.15 t) 0.25 MEW040R... 12
106 12
66
10

ap
2 2 6

Cut-off
6 (mm/t)
fz 6 (mm/t)
fz 14
10 8 14
10
-15 44 4
H
808 808 48

ap (mm) ap (mm) (mm)


4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25 12 12
ap (mm) ap (mm) ap (mm)ap (mm)
ap (mm) ap (mm) ap (mm)ap (mm)

6 6 8 2 86
22
ap (mm) ap (mm)

6
ap (mm) ap (mm)

610 610 16
2 16
~

(mm/t)
fz (mm/t)
fz 10 10
2 2

ap
10 4 10 4 6 0
4 64
0
48 48 MEW080R... 14
0 0.1 0.15 0.2 0.25 14
0 0.1 0.15 0.2 0.25
8 8
802 802 4 0.1 0.15
fz
0.2
(mm/t)
0.25 42 0.1 0.15
fz
0.2
(mm/t)
0.25
26 0.1 0.15 0.2 0.25 26 0.1 0.15 0.2 0.25 122
fz
(mm/t)
12
fz
(mm/t)
10
60 (mm/t)
fz 10
60 (mm/t)
fz
-15 2
6
0
6
20

Threading
04 04 10 10
MEW20-S20 42
8 0.1
0.1
0.15
0.15
0.2
0.2
0.25
0.25 42
8 0.1
0.1
0.15
0.15
0.2
0.2
0.25
0.25 04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25
(mm/t)
fz fz
(mm/t) 8 fz
(mm/0.2
t) 8 fz
(mm/0.2
t)
-10-150-2T 20
6
10
(mm/t)
fz
20
6
10
fz
(mm/t) 2
6
0.1 0.15
fz
(mm/t)
0.25 2
6
0.1 0.15
fz
(mm/t)
0.25
J
MEW25-S25 048
0.1 0.15 0.2 0.25
084 0.1 0.15 0.2 0.25 0
4 0.1 0.15 0.2 0.25
0
4 0.1 0.15 0.2 0.25
10 0.1 (mm/
fz
0.15 t)
0.2 0.25 10 0.1 fz
(mm/
0.15 t)
0.2 0.25
-10-170-2T 10 2
6 (mm/t)
fz
10 2
6 fz
(mm/t) 2
fz
(mm/t)
2
fz
(mm/t)
8 8
(Long Shank) 80 80
4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25 0 0
ap (mm) ap (mm) ap (mm)ap (mm)
ap (mm) ap (mm) ap (mm)ap (mm)

6 6
ap (mm) ap (mm)
ap (mm) ap (mm)

610 (mm/t)
fz 610 fz
(mm/t) 0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25

Drilling
2
4 2
4 fz
(mm/t) fz
(mm/t)
10
48
82
26
0
0.1 0.15 0.2 0.25
10
48
82
26
0
0.1 0.15 0.2 0.25
K
610
0 (mm/t)
fz 610
0 fz
(mm/t)
04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25
8 0.1 0.15 0.2 0.25 8 0.1 0.15 0.2 0.25
42 (mm/t)
fz 42 fz
(mm/t)
6 (mm/t)
fz 6 fz
(mm/t)

Solid Tools
210
0 210
0
MEW032R... 08
4 0.1 0.15 0.2 0.25
08
4 0.1 0.15 0.2 0.25
<Cutting Conditions>
-10 2
6
0
0.1 (mm/
fz
0.15
(mm/t)
fz
t)
0.2 0.25 2
6
0
0.1
fz
fz
(mm/
0.15
(mm/t)
t)
0.2 0.25
・Vc=180m/min L
・GM Chipbreaker
~

4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25


MEW063R... 2
(mm/t)
fz
2
fz
(mm/t) ・Workpiece Material : S50C
-10 0 0 ・Overhang Length
0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25
 1. End mill : Same length as LH of the dimension

Milling
(mm/t)
fz fz
(mm/t)
 2. Face mill : LF of the dimension + minimum overhang length of the arbor M

Turning Mill Spare Parts Information


Tools for
■ Case Studies N

SS400 15-5PH (42HRC)


∙ Construction machine part ∙ Aircraft Part
P
130
∙ Vc=250m/min ∙ Vc=180m/min
25
∙ apxae=4x20mm ∙ apxae=2x25mm
Technical

∙ fz=0.14mm/t (Vf=1,350mm/min) ∙ fz=0.1mm/t (Vf=716mm/min)


R
∙ Wet ∙ Wet
∙ MEW32-S32-10-4T(4 Flutes) ∙ MEW32-S32-10-4T(4 Flutes)
∙ LOMU100408ER-GM (PR1525) ∙ LOMU100408ER-GM (PR1525)
Index

T
PR1525 Chip Evacuation Rate =108cc/min PR1525 Chip Evacuation Rate = 35.8cc/min (Further Machining Possible)
Competitor A Competitor B
(Positive Cutter)
Chip Evacuation Rate =72cc/min Chip Evacuation Rate = 26.8cc/min (Unable to continue machining)
(Positive Cutter)
MEW showed stable milling without chattering at higher feed, improving the No chattering and more stable milling is possible with MEW.
machining efficiency by 150%. Despite the milling difficulty because of the properties of the material (42HRC),
Burrs are prevented and excellent surface finish is achieved. (User Evaluation)
PR1525 kept good cutting edge form, minimizing wear and adhesion. (User Evaluation)

M55
MEC
Shouldering Slotting Facing

■ MEC End Mill


DC +0
DC -0.2
+0
(Cylindrical) -0.2

DCONh7h7
DCON
APMX
APMX Fig.
Fig. 1
1 Fig.
Fig. 2
2
LH
LH LF
LF
DC +0
DC -0.2
+0
-0.2

DCONh7h7
DCON
(Weldon) APMX
APMX Fig.
Fig. 3
3 Fig.
Fig. 4
4
LH
LH
DC
DC
+0
+0
-0.2
-0.2
LF
LF

DCONh7h7
DCON
APMX Fig.
Fig. 5 Fig.
APMX 5 Fig. 6
6 Fig.
Fig. 7
7
LH
LH LF
LF
DC +0
DC -0.2
+0
-0.2

DCONh7h7
DCON
APMX
APMX Fig.
Fig. 8 Fig.
LH
LH
8 Fig. 9
9 Fig.
Fig. 10
10
LF
LF

●Toolholder Dimensions
Spare Parts
No. of Inserts

Coolant Hole
Dimension (mm) Rake Angle Max.
Clamp Screw Wrench
Stock

Description Drawing Revolution


DC DCON LF LH APMX A.R. R.R. (min-1)
(MAX.)
MEC 10-S10-11 N 10
10
17 +10° -24°
No Fig. 1
54,800
10-S16-11 N 16 Yes Fig. 3
12-S10-11 N 10
No Fig. 1
12-S12-11 N 1
12 12
80 10
-21°
SB-2545TR DTM-8
50,800
12-S16-11 N 16
20 +12°
Yes Fig. 3
13-S12-11 N 13
12 No Fig. 1
49,200
14-S12-11 N 14
-19°
47,700
14-S16-11 N 16 Yes Fig. 3
MEC 16-S12-11T N 16 12 -14° No Fig. 1 43,750
Standard Shank

+18°
17-S16-11T N 2 17 100 23
-13°
43,500
18-S16-11T N 18
16
+19° 43,000
19-S16-11T N 19
-10°
42,000
20-S16-11T N 20
110 26
+20° 41,000
21-S20-11T N 3
21 -9° 40,300
22-S20-11T N 22 39,600
24-S20-11T N 24 20
10 +21° -10° SB-2555TRG DTM-8
38,200
M 25-S20-11T N 25 120 29
Yes Fig. 5
37,500
25-S20-11T-4 N 4
28-S25-11T N 3 28 +22° 35,800
30-S25-11T N 30 34,800
Cylindrical

4 25 -9°
32-S25-11T N 32
130 32
33,900
32-S25-11T-5 N +23°
Milling

40-S32-11T N 5 40
32 150 50
-8° 30,000
50-S32-11T N 50 -7° 22,500
MEC 16-S16-11T N 2 16 16 100 +18° -14° 43,750
Same Shank

30
20-S20-11T N 3
20 20 110 +20° 41,000
25-S25-11T N 25 25 120 32 10 +21°
-10°
Yes Fig. 8 SB-2555TRG DTM-8 37,500
Insert 25-S25-11T-4 N 4
32-S32-11T N 32 32 130 40 +23° -9° 33,900
Lead Angle 32-S32-11T-5 N 5
45°~20° MEC 20-S18-170-11T N 18 170 30 Fig. 5
Lead Angle 20-S20-140-11T N 20 140
60
+20°
Fig. 8
41,000
15° 20-S20-170-11T N 20
170
Lead Angle 22-S20-170-11T N 22 30 -10°
Fig. 5
39,600
Long Shank

0°/2° 25-S23-210-11T N 23 210 32


+21°
High Feed
25-S25-160-11T N 25 160
60 Fig. 8
37,500
Cutter 25-S25-210-11T N 2 25
210
10 Yes SB-2555TRG DTM-8
28-S25-210-11T N 28 32 +22°
Fig. 5
35,800
Multi-
Function
32-S30-250-11T N 30 250 40
32-S32-200-11T N 32 200
65
-9°
Fig. 8
33,900
Slot Mill
32-S32-250-11T N 32 250
+23°
35-S32-250-11T N 35 40
Fig. 5
32,600
Ball-nose 40-S32-240-11T N 40 240 65 -8° 30,000
Radius
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed.
Others
■Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, see "Warning" on page M61.

● : Std. Item

M56
Shouldering Slotting Facing
●Toolholder Dimensions

Insert Grades Indexable


Spare Parts A

No. of Inserts

Coolant Hole
Dimension (mm) Rake Angle Max.
Clamp Screw Wrench

Stock
Description Drawing Revolution
DC DCON LF LH APMX A.R. R.R. (min-1)

Turning
(MAX.) B

Inserts
MEC 20-S20-150-11T-3 N 3
20 20 150 +20° 41,000
Same Shank Standard Long Shank

25-S25-170-11T-3 N 60 -10° Fig. 8

CBN & PCD Tools


25 170 +21° 37,500
25-S25-170-11T-4 N 4 25
30-S25-180-11T-3 N 3
30 180 32 10 Yes Fig. 5 SB-2555TRG DTM-8 34,800 C
32-S32-200-11T-3 N +23° -9°
32-S32-200-11T-4 N 4 32 32 200 65 Fig. 8 33,900
32-S32-200-11T-5 N 5

External
MEC 25-S20-17 N 2 25 20 120 36 +16° -11° 35,000
32-S25-17 N 3 32 25 130 40 +17° 30,000 D
15.7 Yes Fig. 5 SB-4070TRN DTM-15
40-S32-17 N 4
40
32 150 50 +19°
-7° 25,000
Cylindrical

50-S32-17 N 50 17,000

Small Parts
N

Machining
MEC 25-S25-17 2 25 25 120 36 +16° -11° 35,000
15.7 Yes Fig. 8 SB-4070TRN DTM-15
32-S32-17 N 3 32 32 130 40 +17° -7° 30,000 E
MEC 25-S25-160-17 N 25
160
60 Fig. 8 35,000
25-S25-210-17 N 25
210
+16° -11°
28-S25-210-17 N 28 36 Fig. 5 32,500
Long Shank

32-S32-200-17 N 2 200 15.7 Yes SB-4070TRN DTM-15

Boring
32-S32-250-17 N
32
32 250
65
+17°
-7°
Fig. 8 30,000
F
35-S32-250-17 N 35 40
Fig. 5
27,700
40-S32-240-17 N 40 240 65 +19° 25,000
MEC 32-S32-250-17-3 N 32 +17° Fig. 8 30,000

Grooving
3
40-S32-250-17-3 N 32 65 -7°
40-S32-250-17-4 N
40 250 15.7
+19°
Yes
Fig. 5
SB-4070TRN DTM-15 25,000 G
4
50-S42-250-17-4 N 50 42 64 -6° 17,000
MEC 10-W10-1103 MTO 10 60 No Fig. 2
10 17 +10° -24° 54,800
10-W16-1103-H MTO 16 68 Yes Fig. 4

Cut-off
12-W10-1103 MTO
1 12
10 60
10 +12° -21°
No Fig. 2
SB-2545TR DTM-8 50,800 H
12-W16-1103-H MTO 16 Yes Fig. 4
20
Standard Shank

14-W12-1103 MTO 12 68 No Fig. 2


14 +12° -19° 47,700
14-W16-1103-H MTO 16 Yes Fig. 4

Threading
MEC 16-W12-11T3 MTO 16 12 +18° -14° No Fig. 2 43,750
18-W16-11T3-H MTO
2
18 68
23
+19° -13° 43,000 J
16
20-W16-11T3-H MTO 20 25 +20° 41,000
Fig. 6
22-W20-11T3-H MTO 22 26 -10° 39,600
3 20 81 +21°
25-W20-11T3-H MTO 25 10 SB-2555TRG DTM-8 37,500
Weldon

Drilling
29 Yes
28-W25-11T3-H MTO 28 +22° 35,800 K
30-W25-11T3-H MTO 30 25 88 -9° 34,800
4 32 Fig. 7
32-W25-11T3-H MTO 32 +23° 33,900
40-W32-11T3-H MTO 5 40 32 110 50 -8° 30,000

Solid Tools
MEC 16-W16-11T3-H MTO 2 16 16 68 25 +18° -14° 43,750
Same Shank Standard Same Shank

Fig. 9
20-W20-11T3-H MTO
3
20 20 81 30
10
+20°
-10° Yes SB-2555TRG DTM-8
41,000 L
25-W25-11T3-H MTO 25 25 88 32 +21° 37,500
Fig. 10
32-W32-11T3-H MTO 4 32 32 100 40 +23° -9° 33,900
MEC 25-W20-1704-H MTO 2 25 20 86 +16° -11° Fig. 6 35,000
36

Milling
32-W25-1704-H MTO 3 32 25 92 15.7 +17° Yes SB-4070TRN DTM-15 30,000
40-W32-1704-H MTO 4 40 32 110 50 +19°
-7° Fig. 7
25,000
M
MEC 25-W25-1704-H MTO 2 25 25 92 36 +16° -11° 35,000
15.7 Yes Fig. 10 SB-4070TRN DTM-15
32-W32-1704-H MTO 3 32 32 100 40 +17° -7° 30,000
Turning Mill Spare Parts Information
Tools for
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed.
N
●Applicable Inserts
Applicable Inserts M18, M19 Applicable Inserts M25
P
Description
Technical

R
MEC....-11 BDMT BDMT
- - -
MEC....-1103 1103○○ER-JT 1103○○ER-JS
Index

MEC....-11T BDMT BDMT BDGT BDGT BDMT T


MEC....-11T03 11T3○○ER-JT 11T3○○ER-JS 11T3○○FR-JA 11T3○○FR(-LE) 11T3○○FR
MEC....-17 BDMT BDMT BDGT BDMT
-
MEC....-1704 1704○○ER-JT 1704○○ER-JS 1704○○FR-JA 1704○○FR

Recommended Cutting Conditions M60, M61

● : Std. Item
MTO : Made to order
M57
MEC
Shouldering Slotting Facing

MEC Face Mill


DCSFMS Rake Angle
φD1 DCSFMS
DCB
φd DCB 11 type
KWW A.R.(MAX): +23°
b KWW
R.R. : -7°

EKDP
17 type

CBDP

KDP
a

CBDP
A.R.(MAX): +19°
R.R. : -7°

LF

APMX LF
H
APMX

S
DCCB
φd22

DCCB
φd1 1 0°0° DCCB1 0°
DC
φD Fig.1 DC Fig.2

Toolholder Dimensions
No. of Inserts Spare Parts

Coolant Hole
Dimension (mm)

Drawing
Max.
Weight Clamp Screw Wrench
Stock

Description Revolution
(kg)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX (min-1)

MEC 040R-11-5T-M N 5 40 34 16 14 8.5 20 5.5 8.5 0.2 30,000


050R-11-5T-M N 5 50
40 22 18 12
40
22 6.3 10.4
0.3 22,500
Coarse
063R-11-6T-M N 6 63
Yes Fig.1
0.7 20,500
SB-
080R-11-7T-M N 7 80 52.5 27 20 14 50
26
7 12.4 10 1.0
2555TRG
DTM-8 18,500
pitch
100R-11-9T-MN N 9 100 65 32 26 17.6 55 8 14.4 1.6 17,000
125R-11-11T-M N 11 125 85
40
45 32
63 33 9.5 16.4
3.1 15,000
160R-11-14T-M N 14 160 110 68 - No Fig.2 4.5 13,900
MEC 032R-11-5T-M N 5 32 30
16
11.5
8.5
35
20 5.6 8.4
0.1 33,900
N
Metric

040R-11-6T-M 6 40 34 14 40 0.2 SB- 30,000


Fine pitch 10 Yes Fig.1 DTM-8
080R-11-10T-M N 10 80 52.5 27 20 14 50 26.5 7 12.4 0.9 2555TRG 18,500
100R-11-11T-M N 11 100 65 32 26 17.6 55 34 8 14.4 1.7 17,000
MEC 040R-17-4T-M N 4 40 34 16 14 8.5 20 5.5 8.5 0.3 25,000
050R-17-4T-M N 4 50
40 22 18 12
40
22 6.3 10.4
0.4 17,000
Coarse
063R-17-5T-M N 5 63
Yes Fig.1
0.6 14,500
SB-
080R-17-6T-M N 6 80 52.5 27 20 14 50
26
7 12.4 15.7 1.0
4070TRN
DTM-15 12,000
pitch
100R-17-7T-MN N 7 100 65 32 26 17.6 55 8 14.4 1.8 10,500
125R-17-9T-M N 9 125 85
40
45 32
63 33 9.5 16.4
3.1 8,900
160R-17-12T-M N 12 160 110 68 - No Fig.2 4.5 7,400
MEC 063R-11-6T N 6 63 40
25.4 20 14 50 26 6 9.5
0.8 20,500
Coarse
080R-11-7T N 7 80 52.5
Fig.1
1.0 18,500
SB-
100R-11-9TN N 9 100 65 31.75 26 17.6 32 8 12.7 10 Yes 1.8
2555TRG
DTM-8 17,000
pitch
125R-11-11T N 11 125 80 38.1 45 32 63 38 10 15.9 3.4 15,000
160R-11-14T N 14 160 100 50.8 70 - 47 10 19.1 Fig.2 4.4 13,900
Bore Dia. Inch spec

Fine pitch
MEC 063R-11-8T N 8 63 40
25.4 20 14 50 26 6 9.5 10 Yes
0.8 SB-
DTM-8
20,500
080R-11-10T N 10 80 52.5 1.0 2555TRG 18,500
MEC 063R-17-5T N 5 63 40
25.4 20 14 50 26 6 9.5 Fig.1
0.8 14,500
Coarse
080R-17-6T N 6 80 52.5 1.0 12,000
SB-
100R-17-7TN N 7 100 65 31.75 26 17.6 32 8 12.7 15.7 Yes 1.8
4070TRN
DTM-15 10,500
pitch
125R-17-9T N 9 125 80 38.1 45 32 63 38 10 15.9 3.4 8,900
160R-17-12T N 12 160 100 50.8 70 - 47 10 19.1 Fig.2 4.5 7,400
M MEC 063R-17-6T N 6 63 40
25.4 20 14 50 26 6 9.5
0.8 14,500
SB-
Fine pitch 080R-17-8T N 8 80 52.5 15.7 Yes Fig.1 1.0
4070TRN
DTM-15 12,000
100R-17-9TN N 9 100 65 31.75 26 17.6 63 32 8 12.7 1.8 10,500

Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M60, M61
Milling

Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, "Warning" on page see M61.
Table 1
When using Center-through Air / Coolant / Mist Description Mounting bolt (Attachment) Wrench
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp MEC032R····-M SP8X35 LW-5
(Double width 5mm)
Insert with mounting bolt. (Table1) LW-5
MEC040R····-M HH8X25H (Double width 5mm)
MEC050R····-M LW-6
Lead Angle For good shoulder finishes by MEC multistage ap. MEC063R····-M
HH10X30H (Double width 6mm)
45°~20° In order to obtain smooth machining wall surface by multiple passes of MEC Milling Cutter, MEC063R···· LW-8
HH12X35H (Double width 8mm)
MEC080R····(-M)
Lead Angle please keep ap 5.5mm or less for 11T3 type and also keep ap 9mm or less for 1704 type. LW-12
MEC100R····N/M HH16X52H
15° (Double width 12mm)
MEC125R···· HF20X53H LW-14
Lead Angle (Double width 14mm)
0°/2° MEC160R···· HF24X60H LW-17
(Double width 17mm)
High Feed Applicable Inserts Wrench is not attached. Please purchase it separately.
Cutter
Applicable Inserts M18, M19 Applicable Inserts M25
Multi-
Function

Slot Mill Description


Ball-nose
Radius

Others MEC..R-11 BDMT 11T3 ER-JT BDMT 11T3 ER-JS BDGT 11T3 FR-JA BDGT 11T3 FR(-LE) BDMT 11T3 FR
MEC..R-17 BDMT 1704 ER-JT BDMT 1704 ER-JS BDGT 1704 FR-JA - BDMT 1704 FR

: Std. Item

M58
MEC Modular type

■ MEC Head

Insert Grades Indexable


+0 LF
A
DC -0.2
CRKS H
A

Turning
B

DCSFMS

Inserts
CBN & PCD Tools
A
C

DCON
APMX A-A Section

OAL

External
D
●Dimensions

Small Parts
Machining
No. of Inserts

Dimension (mm) Rake Angle Applicable E


Max.
Coolant Inserts
Stock

Description Revolution
Hole M18, M19 (min-1)
A.R.
DC DCSFMS DCON OAL LF CRKS H APMX (MAX.) R.R. M25

Boring
F
MEC 16-M08-11T-2T N 2 16 14.7 8.5 43 25 M8×P1.25 12 +18° -14° 43,750
N

Grooving
20-M10-11T-2T 2 20 18.7 10.5 49 30 M10×P1.5 15 +20° -10° 41,000
BDMT11T3 G
20-M10-11T-3T N 3 20 18.7 10.5 49 30 M10×P1.5 15 10 +20° -10° Yes BDGT11T3
41,000
25-M12-11T-3T N 3 25 23 12.5 57 35 M12×P1.75 19 +21° -10° 37,500
32-M16-11T-4T N 4 32 30 17 63 40 M16×P2.0 24 +23° -9° 33,900

Cut-off
H
MEC 25-M12-17-2T N 2 25 23 12.5 57 35 M12×P1.75 19 +16° -11° BDMT1704 35,000
15.7 Yes BDGT1704
32-M16-17-3T N 3 32 30 17 63 40 M16×P2.0 24 +17° -7° 30,000

Threading
■ Max. Revolution Recommended Cutting Conditions M60, M61
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
J

See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)

Drilling
●Spare Parts K
Spare Parts

Solid Tools
Clamp Screw Wrench Anti-seize Compound
Description L

Milling
MEC 16-M08-11T-2T M
20-M10-11T-2T
SB-2555TRG DTM-8
20-M10-11T-3T P-37 Turning Mill Spare Parts Information
Tools for
25-M12-11T-3T Recommended tightening torque for Insert Clamp 1.2N∙m N
32-M16-11T-4T
MEC 25-M12-17-2T SB-4070TRN DTM-15

32-M16-17-3T Recommended tightening torque for Insert Clamp 3.5N∙m


P-37 P

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Technical

R
Index

● : Std. Item

M59
MEC
■ When using inserts with corner-R(RE) 1.6 or larger, additional modifications of the cutter body will be necessary.
Ref. to the chart below for the recommended modifications. (Additional grind off is not necessary when corner-R(RE) is 1.2mm or less.)
Additional Processing Dimension * Round- shaped additional processing is recommended.
Insert Corner-R(RE) (mm)
to Body Corner (mm) When applying chamfer shaped additional processing, do not cut away too much.

1.6
R1.0
2.0 Additionally
Insert with large
Body corner processed
corner-R(RE)
Pre-processing Post-processing
2.4 R1.2

3.1 R1.6

4.0 R2.5

◆ Recommended Cutting Conditions


∙ JT Chipbreaker

fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)


Workpiece MEGACOAT CVD
Toolholder Description Cermet MEGACOAT
Material NANO Coated Carbide
MEC10~ MEC20~MEC40
TN100M PR1535 PR1225 PR1210 CA6535
MEC19 MEC040R~MEC160R

☆ ☆ ★
Carbon Steel 0.06 ~ 0.1 ~ 0.15 0.08 ~ 0.15 ~ 0.25 - -
120 ~ 160 ~ 200 120 ~ 180 ~ 250 120 ~ 180 ~ 250

☆ ☆ ★
Alloy Steel 0.06 ~ 0.1 ~ 0.12 0.08 ~ 0.15 ~ 0.2 - -
100 ~ 140 ~ 180 100 ~ 160 ~ 220 100 ~ 160 ~ 220

☆ ☆ ★
Mold Steel 0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - -
80 ~ 120 ~ 150 80 ~ 140 ~ 180 80 ~ 140 ~ 180

Stainless Steel ☆ ☆
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.15 - - -
(Austenitic related) 100 ~ 160 ~ 200 100 ~ 160 ~ 200

Stainless Steel ☆ ★
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - - -
(Martensitic related) 150 ~ 200 ~ 250 180 ~ 240 ~ 300

M Stainless Steel ★
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - - - -
(Precipitation Hardening) 90 ~ 120 ~ 150


Milling

Gray Cast Iron 0.06 ~ 0.1 ~ 0.15 0.08 ~ 0.18 ~ 0.25 - - - -


120 ~ 180 ~ 250


Nodular Cast Iron 0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.15 ~ 0.2 - - - -
100 ~ 150 ~ 200
Insert

Lead Angle Ni-base heat- ☆ ★


0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.15 - - -
45°~20° resistant alloys 20 ~ 30 ~ 50 20 ~ 30 ~ 50
Lead Angle
15° ☆ ☆
Titanium Alloys 0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.15 ~ 0.2 - - -
Lead Angle 40 ~ 60 ~ 80 30 ~ 50 ~ 70
0°/2°
High Feed * The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed ★: 1st Recommendation ☆: 2nd Recommendation
Cutter and the feed rate within the above conditions according to the actual machining situation.
Multi-
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
Function

Slot Mill

Ball-nose
Radius

Others

M60
∙ JS Chipbreaker

Insert Grades Indexable


fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min) A
Workpiece MEGACOAT CVD
Toolholder Description MEGACOAT
Material NANO Coated Carbide

Turning
MEC10~ MEC20~MEC40
PR1535 PR1225 PR1210 CA6535 B

Inserts
MEC19 MEC040R~MEC160R

☆ ★

CBN & PCD Tools


Carbon Steel 0.06~0.1~0.12 0.08~0.15~0.18 - -
120~180~250 120~180~250
C
☆ ★
Alloy Steel 0.06~0.08~0.1 0.08~0.12~0.15 - -
100~160~220 100~160~220

External
D
☆ ★
Mold Steel 0.06~0.08~0.1 0.08~0.1~0.12 - -
80~140~180 80~140~180

Small Parts
Machining
Stainless Steel ★ ☆
E
0.06~0.08~0.1 0.08~0.1~0.12 - -
(Austenitic related) 100~160~200 100~160~200

Boring
Stainless Steel ☆ ★ F
0.06~0.08~0.1 0.08~0.1~0.12 - -
(Martensitic related) 150~200~250 180~240~300

Grooving
Stainless Steel
0.06~0.08~0.1 0.08~0.1~0.12 - - -
(Precipitation Hardening) 90~120~150 G

Ni-base heat- ☆ ★
0.06~0.08~0.1 0.08~0.1~0.12 - -
resistant alloys 20~30~50 20~30~50

Cut-off
H

Titanium Alloys 0.06~0.08~0.1 0.08~0.1~0.12 - - -
40~60~80

Threading
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed ★: 1st Recommendation ☆: 2nd Recommendation
J
and the feed rate within the above conditions according to the actual machining situation.
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.

Drilling
∙ JA Chipbreaker K
Recommended Insert Grades
(Cutting Speed Vc: m/min)
Workpiece Material fz (mm/t)

Solid Tools
DLC Coated Carbide Carbide
PDL025 GW25 L

Aluminum Alloys
(Si 13% or less) 0.05~0.3 200~1,000 200~800

Milling
M
Aluminum Alloys
(Si 13% and over) 0.05~0.2 200~300 200~300 Turning Mill Spare Parts Information
Tools for
N
∙ PCD
Recommended Insert Grades
(Cutting Speed Vc: m/min) P
Workpiece Material fz (mm/t) PCD
KPD230 (KPD001)
Technical

Aluminum Alloys
R
(Si 13% or less) 0.05~0.2 500~1,500
Index

Aluminum Alloys T
(Si 13% and over) 0.05~0.15 300~1,000

Please observe below precautions fully. Failure to observe the precautions may cause serious
Warning damage to human body. Revolution Balance quality grade G
ISO 1940-1/8821
(min )
-1
Warning about Max. Revolution indicated on main body (JIS B0905)
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be damaged due ~20,
000 G16
to the centrifugal force. ~30,
000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MEC and suitable arbor. 30,
000~ G2.5

M61
MEC
● Features of MEC ■ Cutting Performance of MEC End Mill
● Good squareness (1) Cutting edge length 10mm type
<Cutting Surface Comparison> (Standard / Same Shank with JT Chipbreaker)
Overhang Shape
Cutting Length LPR
Description (mm)
Dia.

ø10 MEC10-S10-11 17 -
ø12 MEC12-S16-11 20 30
° ø16 MEC16-S16-11T 30 45
90
ø20 MEC20-S20-11T 30 45

LPR
ø25 MEC25-S25-11T 32 48
13μm 18μm 29μm

ø32 MEC32-S32-11T 40 60
MEC End Mill Competitor A Competitor B

〔Vc=120m/min Workpiece Material:S50C〕


 (Internal evaluation)

Description ■ Shouldering ■ Slotting


 (Cutting width ae = DC/2) ■ Ramping and Helical Milling
● Low cutting force
<Cutting Force Comparison>
10 10
5,000 8 8

ap (mm)

ap (mm)
6 6

MEC10-S10-11
Cutting force (N)

4,000 4 4

2 2

3,000 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

2,000
10 10

1,000 8 8
ap (mm)

ap (mm)
6 6

0
MEC12-S16-11 4 4

MEC End Mill Competitor A Competitor B Competitor C 2 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Tool Dia. ø20 S50C
Vc=100m/min Shouldering apxae=9x10mm
fz=0.2mm/t Dry (Internal evaluation) 10 10

8 8
ap (mm)

ap (mm)
6 6

MEC16-S16-11T 4 4

2 2

■ Chipbreaker 0
0.05 0.1 0.15
fz(mm/t)
0.2
0
0.05 0.1 0.15
fz(mm/t)
0.2

● JT Chipbreaker ● JA Chipbreaker
M (General purpose) (For Aluminum)
10 10

8 8
ap (mm)

ap (mm)

6 6

MEC20-S20-11T 4 4

2 2
Milling

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

10 10

8 8

● JS Chipbreaker
Insert
ap (mm)

ap (mm)

6 6

MEC25-S25-11T 4 4
Lead Angle (Low cutting force) 2 2
45°~20°
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Lead Angle fz(mm/t) fz(mm/t)
15° Cutting force
20% lower
Lead Angle 10 10
0°/2°
8 8

High Feed
ap (mm)
ap (mm)

6 6
Cutter MEC32-S32-11T 4 4

Multi- 2 2
Function 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Slot Mill

Ball-nose
Radius

Others

M62
Insert Grades Indexable
A
(2) Cutting edge length 10mm type (3) C
 utting edge length 15.7mm type
(Long Shank with JT Chipbreaker) (JT Chipbreaker)
Overhang Shape Overhang Shape
Cutting Cutting

Turning
Description
Length LPR
Description
Length LPR B
Dia. (mm) Dia. (mm)

Inserts
MEC25-S25-17

CBN & PCD Tools


ø20 MEC20-S20-140-11T 60 90 ø25 36 54
Long Shank
ø32 MEC32-S32-17 40 60 C
ø25 MEC25-S25-160-11T 60 100
Long Shank ø40 MEC40-S32-17 50 75
ø25

External
ø32 MEC32-S32-200-11T 100 130 MEC25-S25-160-17 60 100
Long Shank Long Shank
D

LPR
ø32

LPR
ø40 MEC40-S32-240-11T 100 130 MEC32-S32-200-17 100 130
Long Shank Long Shank

Small Parts
Machining
ø40
Long Shank
MEC40-S32-240-17 100 130 E

〔Vc=120m/min Workpiece Material:S50C〕 〔Vc=120m/min Workpiece Material:S50C〕

Boring
F
Description ■ Shouldering
 (Cutting width ae = DC/2)
■ Slotting
■ Ramping and Helical Milling
Description ■ Shouldering
 (Cutting width ae = DC/2)
■ Slotting
■ Ramping and Helical Milling

Grooving
10 10 20 20 G
8 8 16 16
MEC20
ap (mm)

ap (mm)

ap (mm)
6 6

ap (mm)
12 12
-S20-140-11T 4 4 MEC25-S25-17 8 8

Cut-off
Long Shank 2

0
2

0
4

0
4

0
H
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)

Threading
10
J
10 20 20
8 8 16 16
MEC25
ap (mm)

6
ap (mm)

6
ap (mm)

ap (mm)
12 12
-S25-160-11T 4 4 MEC32-S32-17 8 8
Long Shank 2

Drilling
2 4 4

0
0.05 0.1 0.15 0.2 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2 K
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)

Solid Tools
10 10 20 20
8 8 16 16 L
MEC32
ap (mm)

ap (mm)

6 6
ap (mm)

ap (mm)

12 12
-S32-200-11T 4 4 MEC40-S32-17 8 8
Long Shank 2 2 4 4

Milling
M
0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)

Turning Mill Spare Parts Information


10 10 20 20
8 8 16 16
Tools for
MEC40 MEC25 N
ap (mm)

ap (mm)

6
ap (mm)

ap (mm)

6 12 12
-S32-240-11T 4 4 -S25-160-17 8 8
Long Shank 2 2 Long Shank 4 4

0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)
P
20 20
Technical

16 16
MEC32
R
ap (mm)
ap (mm)

12 12
-S32-200-17 8 8
Long Shank 4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Index

T
20 20

16 16
MEC40
ap (mm)
ap (mm)

12 12
-S32-240-17 8 8
Long Shank 4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

M63
MEC
■ Cutting Performance of MEC Face Mill
Cutting edge length 10 mm type (JT Chipbreaker) 〔Vc=120m/min Workpiece Material:S50C〕
Overhang
Cutting Length LPR ■ Shouldering
Description (mm) Description ■ Slotting
Dia. (Cutting width ae = DC/2)

ø40 MEC040R-11-5T-M 115 10 10

8 8
ø50 MEC050R-11-OT-M 100

ap (mm)

ap (mm)
6 6
MEC040R
MEC063R-11-OT -11-5T-M 4 4
ø63 95 2 2
MEC063R-11-OT-M
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
ø80 MEC080R-11-OT 95 fz(mm/t) fz(mm/t)

ø100 MEC100R-11-9TN 10 10
MEC050R 8 8
ø125 MEC125R-11-11T 108 -11-OT-M

ap (mm)
ap (mm)
6 6

ø160 MEC160R-11-14T(-M)
~
4 4
MEC100R 2 2
 Shape -11-9TN
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

10 10
LPR

8 8
MEC125R

ap (mm)
ap (mm)

6 6
-11-11T
MEC160R 4 4

-11-14T(-M) 2 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

Cutting edge length 15.7mm type (JT Chipbreaker) 〔Vc=120m/min Workpiece Material:S50C〕
Overhang
Cutting Length LPR ■ Shouldering
Description (mm) Description ■ Slotting
Dia. (Cutting width ae = DC/2)

ø40 MEC040R-17-4T-M 115 20 20

16 16
ø50 MEC050R-17-OT-M 100
ap (mm)

ap (mm)

12 12
MEC040R
MEC063R-17-OT -17-4T-M 8 8
ø63 95 4 4
MEC063R-17-OT-M
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
ø80 MEC080R-17-OT 95 fz(mm/t) fz(mm/t)

ø100 MEC100R-17-OTN 20 20

M ø125 MEC125R-17-9T 108


16 16
ap (mm)

ap (mm)

12 12
MEC050R
ø160 MEC160R-17-12T(-M) -17-OT-M 8 8

4 4
 Shape
0 0
Milling

0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2


fz(mm/t) fz(mm/t)

20 20
LPR

MEC063R 16 16
-17-OT(-M) 12 12
ap (mm)

ap (mm)

Insert
~

8 8
MEC100R 4 4
Lead Angle -17-OTN
45°~20° 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2

Lead Angle fz(mm/t) fz(mm/t)


15°
20 20
Lead Angle
16 16
0°/2° MEC125R
ap (mm)
ap (mm)

12 12
High Feed -17-9T
Cutter MEC160R 8 8

Multi-
-17-12T(-M) 4 4

Function 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Slot Mill

Ball-nose
Radius

Others

M64
■ Ramping, Helical milling and Vertical milling (Plunging)

Insert Grades Indexable


Ramping / Helical Milling Vertical Milling (Plunging) A
●R
 amping angle is recommended under RMPX. Cutting Dia. Applicable Inserts Max. ramping angle (RMPX) Cutting Dia. Applicable Inserts Max. Width of Cut (ae)
● Refer to each tool’s cutting performance list for ø16~ø18 3° ø16
sinking depth per revolution when helical milling. ø19~ø21 5° BDMT11T3 type
1.5mm

Turning
~
Use compressed air when during machining. ø22~ø25 BDMT11T3 type 2.5° ø19
BDGT11T3 type
B

Inserts
ø28~ø32 BDGT11T3 type 1.5°
ø40 ø20
0.7° BDMT11T3 type
5mm

CBN & PCD Tools


~
ø50 and over Not recommended BDGT11T3 type
ø160
ø25 8°
C
ø32 BDMT1704 type 5° ø25
BDMT1704 type
ø40 BDGT1704 type 2.5° 8mm

~
BDGT1704 type
ø160
ø50 and over Not recommended
RMPX

External
BDMT1103 type is not recommended for ramping and helical milling. BDMT1103 type is not recommended for vertical milling (plunging).
D
■ Guidance of minimum cutting dia. by helical milling
Cutting Dia.

Small Parts
MEC ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø40 ø50

Machining
Guidance of minimum cutting dia. ø21 ø25 ø29 ø33 ø39 ø45 ø49 ø53 ø69
E
BD_T11T3 by helical milling
Helical milling is
type Guidance of minimum cutting dia. not recommended.
in case of flatting bottom ø28 ø32 ø36 ø40 ø46 ø52 ø56 ø60 ø76

Boring
after helical milling. F
MEC Cutting Dia. ø25 ø32 ø40 ø50

Grooving
Guidance of minimum cutting dia.
ø34 ø48 ø64
BD_T1704 by helical milling
Helical milling is
G
type Guidance of minimum cutting dia. not recommended.
in case of flatting bottom ø46 ø60 ø76
after helical milling.

Cut-off
H
■ Case Studies
RC55 (Pre-hardened Tool Steel) SS400

Threading
・Test piece(54~56HRC) ・Plate
・Vc=50m/min(n=800min )
-1
・Vc=88m/min(n=1,400min-1) J
・ap x ae=2 x 14mm ・ap=5mm x 2 passes
・fz=0.125mm/t(Vf=300mm/min) ・fz=0.12mm/t(Vf=500mm/min)
・Dry ・Dry 
・MEC20-S20-11T ・MEC20-S20-11T

Drilling
00
・3 flutes ・3 flutes 1, 8

・BDMT11T308ER-JT ・BDMT11T308ER-JT
K
(PR830) (PR830) 10

MEC Chip Removal Amount =71.3cm3 (Further Machining Possible) MEC 23pcs/edge

Solid Tools
Competitor's End Mill A Chip Removal Amount=2.9cm (Chipping occurred) 3
Competitor's End Mill B 10~11pcs/edge L
Competitor's End Mill A [ø25 (2 Flutes) Vc=40m/min fz=0.075mm/t apxae= 2x3mm] had chipping occurred in 10 minutes and had loud machining MEC extended the tool life for more than twice.
sound. MEC could increase the feed rate, and the cutting edge remained in extremely good condition and is still sustainable for further machining.
(User Evaluation) (User Evaluation)

Milling
SUS304 DAC10 (Hot Work Tool Steel) M
・Plate ・Mold
220
90 40 90
・Vc=125m/min(n =1,600min-1) ・Vc=130m/min(n =1,040min-1)
・ap =9.0mm ・ap × ae = (〜3) (〜5)
78

× Turning Mill Spare Parts Information


30

Tools for
φ50
・fz =0.1mm/t(Vf=320mm/min) (Varies depending on machining point)
100

N
40

・Dry ・fz =0.18mm/t(Vf=936mm/min)


58

68
4
・MEC25‐ S25‐17 ・Dry (Air blow)
30

・2 flutes Removed portion (4 locations)


・MEC40‐ S32‐11T・5 flutes
40

・BDMT170408ER‐JT ・BDMT11T308ER‐JT
(PR830) (PR830) 68 58
9

MEC 4pcs/edge or more MEC 2 hours (Small Wear : Extendible) P


Competitor's End Mill C 1pc/edge or less Competitor's End Mill D 2 hours (halted due to insert breakage)
Competitor's End Mill C (indexable end mill) had high cutting force and had insert breakage, MEC had better cutting performance / insert life comparing to Competitor's End Mill D, and the insert had only small
Technical

but MEC had no insert breakage and was still usable for further machining after machining wear and was usable for further machining after used for machining of the same duration as Competitor's End Mill D.
4 pieces (16 points). (User Evaluation) Competitor's End Mill D (6 flutes type) was used with Vf=936mm/min (fz=0.15mm/t). (User Evaluation) R
SCM420 Ni-base heat-resistant alloys
・Knuckle Steering ・Turbine parts
・Vc=150m/min(n=1,200min-1) ・Vc=15m/min(n=120min-1)
Index

・ap=0.5~5mm(Shouldering) ・ap=0.5mm
160
T
・fz=0.1mm/t(Vf=478mm/min) Machined portion
・fz=0.08mm/t(Vf=38mm/min)
・Dry ・Wet
・MEC40-S32-17 ・MEC040R-17-4T-M
・4 flutes ・4 flutes
14

・BDMT170408ER-JT ・BDMT170408ER-JS Machined portion

(PR830) (PR1025)

MEC 150 pcs/edge MEC 9pcs/edge


Competitor's End Mill E 40pcs/edge Competitor's End Mill F 1pc/edge or less
MEC had a better finished surface comparing to Competitor's End Mill E and also improved the tool Competitor's End Mill F (Coated Carbide Insert) could not finish machining of 1 workpiece,
life by more than 3 times. but MEC could cut 9pcs/edge and the finished surface was good.
(User Evaluation) (User Evaluation)

M65
MECX
Shouldering Slotting Facing

■ MECX End Mill


+0
DC -0.2

DCONh7

DCONh7
+0
DC -0.2

APMX APMX
LH LH
LF LF

Fig. 1 Fig. 3

DCONh7
+0
DC -0.2 +0
DC -0.2

DCONh7
APMX
LH
LF APMX
LH
Fig. 2 LF

Fig. 4

● Toolholder Dimensions
Spare Parts
No. of Inserts

Dimension (mm) Rake Angle Max.


Stock

Coolant Clamp Screw Wrench


Hole Drawing Revolution
Description
DC DCON LF LH APMX (
A.R.
R.R.
(min-1)
MAX.)
MECX 08-S10-07-1T N 1 8 10 16 11.7° -24.0° Fig. 1 48,100
80 SB-2035TRG
14-S12-07-2T N 2 14 12 18 -12.1° 44,800
17-S16-07-3T N 17 -11.0° 42,400
Standard Shank

3 100
Standard

18-S16-07-3T N 18 16 -10.9° 41,600


20
20-S16-07-4T N 20 6 -10.4° Yes DTM-6 40,200
4 110 16.3° Fig. 3 SB-2042TRG
21-S20-07-4T N 21 -10.1° 39,500
20
25-S20-07-5T N 25 -9.7° 37,000
5 120 25
26-S25-07-5T N 26 25 -9.5° 36,500
33-S32-07-6T N 6 33 32 130 30 -8.8° 33,100
MECX 20-S16-07-5T N 5 20 16 110 20 -10.4° 40,200
Fine pitch

6 16.3° Yes Fig. 3 SB-2042TRG DTM-6


25-S20-07-7T N 7 25 20 120 25 -9.7° 37,000
MECX 10-S10-07-1T N 1 10 10 17 12.8° -18.7° Fig. 2 47,100
80 SB-2035TRG
12-S12-07-2T N 2 12 12 18 14.3° -13.7° 46,200
Standard

16-S16-07-3T N 3 16 16 100 -11.3° 43,200


20 6 Yes DTM-6
Same Shank

20-S20-07-4T N 4 20 20 110 -10.4° Fig. 4 SB-2042TRG 40,200


16.3°
25-S25-07-5T N 5 25 25 120 25 -9.7° 37,000
32-S32-07-6T U 6 32 32 130 30 -8.9° 33,600
MECX 16-S16-07-4T N 4 16 16 100 -11.3° 43,200
Standard Fine pitch

20
20-S20-07-5T N 5 20 20 110 -10.4° 40,200
6 16.3° Yes Fig. 4 SB-2042TRG DTM-6
25-S25-07-7T N 7 25 25 120 25 -9.7° 37,000
32-S32-07-8T N 8 32 32 130 30 -8.9° 33,600
MECX 17-S16-130-07-3T N 3 17 16 130 -11.0° 42,400
Shank

20
Long

21-S20-140-07-4T N 4 21 20 140 6 16.3° -10.1° Yes Fig. 3 SB-2042TRG DTM-6 39,500


M 26-S25-160-07-5T N 5 26 25 160 25 -9.5° 36,500
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M68
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, "Warning" in the next page.
Milling

■ For good shoulder finishes by MECX multistage ap.


In order to obtain smooth machining wall surface by MECX multistage ap set ap within 5mm for each cut.

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

●:Std. Item        


□:Deleted from the next catalog
M66
■ MECX Face Mill

Insert Grades Indexable


DCSFMS DCSFMS A
DCB DCB
KWW KWW

KDP

KDP
CBDP
CBDP

Turning
B

Inserts
LF
LF
APMX

APMX

CBN & PCD Tools


DCCB2 DCCB2 0°
DCCB1 0 DCCB1 0 C
DC Fig. 1 DC Fig. 2

●Toolholder Dimensions

External
Spare Parts D
No. of Inserts

Dimension (mm) Rake Angle Max.


Stock

Coolant Weight Clamp Screw Wrench


Description Hole Drawing (kg) Revolution
A.R. (min-1)

Small Parts
Machining
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX R.R.
(MAX.)
E
MECX 032R-07-8T-M N 8 32 30 16 14 8.5 20 5.5 8.5 -8.9° 0.15 33,600
Fig. 1
040R-07-10T-M N 10 40 38 -8.4° 0.25 30,500
40 6 +7° Yes SB-2042TRG DTM-6
050R-07-12T-M U 12 50 22 18 12 22 6.3 10.4 -8.3° 0.35 27,700

Boring
063R-07-14T-M U 14 63
40
-7.9°
Fig. 2
0.50 24,900
F
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M68

Grooving
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, see "Warning" below. G
■ For good shoulder finishes by MECX multistage ap.
In order to obtain smooth machining wall surface by MECX multistage ap set ap within 5mm for each cut.
■ MECX032R comes with mounting bolt (HH8X25H) and MECX040R/050R/063R comes with mounting bolt (HH10X30H).

Cut-off
H
●Applicable Inserts Chipbreaker selection Cutting Force Comparison (Internal evaluation)
Applicable Inserts M18

Threading
S45C
Large Vc=150 m/min J
apxae=5x5 mm
Description 1,500
fz =0.07 mm/t
Cutting force (N)

ap=3
(mm)

Drilling
1,000
K
ap

500
BDMT BDMT
MECX...-07..

Solid Tools
0703○○ER-JT 0703○○ER-JS Small fz=0.1(mm/t)

Small fz Large 0 L
MECX-JT MECX-JS Competitor A Competitor B

Milling
Warning Please observe below precautions fully. Failure to observe the precautions may cause serious damage to human body. Revolution
Balance quality grade G
ISO 1940- M
(min ) 1/8821
-1

Warning about Max. Revolution indicated on main body (JIS B0905)


1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be ~20,
000 G16
damaged due to the centrifugal force. Turning Mill Spare Parts Information
2. For actual practical revolution, please set within recommended cutting condition. ~30,
000 G6.3 Tools for
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MECX and suitable arbor. N
30,
000~ G2.5

P
Technical

R
Index

●:Std. Item        


□:Deleted from the next catalog
M67
MECX
◆Recommended Cutting Conditions
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
MEGACOAT CVD
Workpiece Material MEGACOAT Coated Carbide
NANO
JS Chipbreaker JT Chipbreaker
PR1535 PR1225 PR1210 CA6535
☆ ★
Carbon Steel 0.04~0.08~0.1 0.06~0.1~0.12
120~180~250 120~180~250
- -
☆ ★
Alloy Steel 0.04~0.06~0.08 0.06~0.08~0.1
100~160~220 100~160~220
- -
☆ ★
Mold Steel 0.04~0.06~0.08 0.06~0.08~0.1
80~140~180 80~140~180
- -
Stainless Steel ★ ☆
(Austenitic related)
0.03~0.04~0.05 0.05~0.06~0.07
100~160~200 100~160~200
- -
Stainless Steel ☆ ★
(Martensitic related)
0.03~0.04~0.05 0.05~0.06~0.1
150~200~250
- - 180~240~300
Stainless Steel ★
(Precipitation Hardening)
0.03~0.04~0.05 0.05~0.06~0.1
90~120~150
- - -

Gray Cast Iron 0.04~0.08~0.1 0.08~0.1~0.15 - - 120~180~250
-

Nodular Cast Iron 0.04~0.06~0.08 0.08~0.1~0.12 - - 100~150~200
-
☆ ★
Ni-base heat-resistant alloys 0.03~0.04~0.05 0.05~0.06~0.07
20~30~50
- - 20~30~50
★ ☆
Titanium Alloys 0.04~0.06~0.08 0.08~0.1~0.12
40~60~80
- 30~50~70
-
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ★: 1st Recommendation ☆: 2nd Recommendation

Ramping / Helical Milling


● Ramping angle is recommended under RMPX. Cutting Dia. Applicable Inserts Max. ramping angle (RMPX)
● Refer to each tool's cutting performance list for
ø8 Not recommended
sinking depth per revolution when helical milling. ø10 1.5°
Use compressed air during machining. ø12,ø14 2°
ø16 3°
ø17,ø18 1.5°
ø20 BDMT0703 type 2°
ø21 1.8°
ø25 1.3°
ø26 1.2°
RMPX ø32 0.8°
ø33 0.5°

■ Guidance of minimum cutting dia. by helical milling


MECX Cutting Dia. ø8 ø10 ø12 ø14 ø16 ø17 ø18 ø20
M Guidance of minimum cutting dia. ø14 ø18 ø22 ø26 ø28 ø30 ø34
BDMT0703 by helical milling
Helical milling is
type not recommended
Guidance of minimum cutting dia. ø17 ø21 ø25 ø29 ø31 ø33 ø37
in case of flatting bottom after helical milling
Milling

MECX Cutting Dia. ø21 ø25 ø26 ø32 ø33

Guidance of minimum cutting dia.


ø36 ø44 ø46 ø58 ø60
BDMT0703 by helical milling
Insert

Lead Angle
type Guidance of minimum cutting dia.
ø39 ø47 ø49 ø61 ø63
45°~20° in case of flatting bottom after helical milling
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M68
■ Cutting Performance of MECX End Mill

Insert Grades Indexable


〔Vc=150m/min Workpiece Material:S50C〕 A
Overhang ■ Shouldering ■Slotting
Description (Cutting width ae = DC/2) ■Ramping and Helical Milling
Cutting Length LPR
Description (mm)

Turning
Dia. B

Inserts
6 6
5 5

ap (mm)

ap (mm)
4 4

CBN & PCD Tools


ø8 MECX08-S10-07-1T 16 - MECX08-S10-07-1T 3 3

C
2 2
1 1
ø10 MECX10-S10-07-1T 17 - 0
0.05 0.1 0.15
0
0.05 0.1 0.15
fz(mm/t) fz(mm/t)
ø12 MECX12-S12-07-2T 18 30

External
6 6

ø16 MECX16-S16-07-3T 20 40 5 5
D

ap (mm)

ap (mm)
4 4
MECX10-S10-07-1T 3 3
ø20 MECX20-S20-07-4T 20 40 2 2
1 1

Small Parts
Machining
ø25 MECX25-S25-07-5T
0 0
25 50 0.05 0.1
fz(mm/t)
0.15 0.05 0.1
fz(mm/t)
0.15

E
ø32 MECX32-S32-07-6T 30 50 6 6

 Shape
5 5

ap (mm)

ap (mm)
4 4
MECX12-S12-07-2T 3 3

Boring
2
1
2
1 F
0 0
0.05 0.1 0.15 0.05 0.1 0.15
fz(mm/t) fz(mm/t)

Grooving
6 6
ap (mm) 5 5
G

ap (mm)
4 4
MECX16-S16-07-3T 3 3
2 2
1 1
LPR

0 0
0.05 0.1 0.15 0.05 0.1 0.15

Cut-off
fz(mm/t) fz(mm/t)
H
6 6
5 5
* Machining with extended overhang length is not
ap (mm)

ap (mm)
4 4

Threading
recommended for ø8 and ø10. MECX20-S20-07-4T 3 3

* The cutting performance list shows applicable


2
1
2
1
J
range of JT Chipbreaker with Standard flute- 0
0.05 0.1 0.15
0
0.05 0.1 0.15
fz(mm/t) fz(mm/t)
number type.
For Multi-Edge type, use with 70% or less of ap.

Drilling
6 6

* Cutting conditions of JS Chipbreaker 5 5 K


ap (mm)

ap (mm)
4 4
(1) F
 or MECX08~MECX12 MECX25-S25-07-5T 3 3

Decrease the feed rate by 25% according to 2 2


1 1
cutting capability list.

Solid Tools
0 0
0.05 0.1 0.15 0.05 0.1 0.15
(2) F
 or MECX16 and over
Decrease the feed rate and ap by 30%
fz(mm/t) fz(mm/t)
L
according to cutting capability list. 6 6
5 5
ap (mm)

ap (mm)

4 4
MECX32-S32-07-6T

Milling
3 3
2
1
2
1
M
0 0
0.05 0.1 0.15 0.05 0.1 0.15
fz(mm/t) fz(mm/t)

Turning Mill Spare Parts Information


Tools for
■ Cutting Performance of MECX Face Mill N
〔Vc=150m/min Workpiece Material:S50C〕
Overhang Length
Cutting LPR (mm) ■Shouldering
Description Description (Cutting width ae = DC/2)
Dia. P
* Use JT Chipbreaker.
ø32 MECX032R-07-8T-M 6 * Slotting is not recommended.
ø40 MECX040R-07-10T-M
Technical

5
ap (mm)

100 MECX032R-07-8T-M 4

ø50 MECX050R-07-12T-M MECX040R-07-10T-M


3
2
R
ø63 MECX063R-07-14T-M 1
0
0.05 0.1 0.15
Shape fz(mm/t)
Index

6 T
5
ap (mm)

MECX050R-07-12T-M 4
3
MECX063R-07-14T-M 2
1
LPR

0
0.05 0.1 0.15
fz(mm/t)

M69
MEWH
Shouldering *Slotting Facing
* Only for 2 flute type

High quality and stable machining with heavy milling

Helical End Mill MEWH


Excellent surface finish and stable
machining with toolholder design
utilizing advantages of MEW

o u ble-
n o m ical D ser t!!
Chip Evacuation Eco - e d g e In
4
Chipbreaker Workpiece Material fz=0.15mm/t fz=0.2mm/t
sided
Vc=120m/min
GM SCM435
apxae=20x15mm
Dry
GM
SS400
SM

Chips are evacuated constantly to the opposite direction of cutter feed without causing clogging

Surface Finish Comparison (Internal evaluation)


MEWH Competitor A SCM435
M Vc=120m/min
apxae=45x5mm
fz=0.1mm/t
Dry
Milling

Insert

Lead Angle
45°~20° Better surface quality than competitor A
Lead Angle
15°
Lead Angle
0°/2°
● Corner-R(RE) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup
High Feed 08 Has
Cutter
Marking of 04 No Dimension Marking Marking of 10 Marking of 12 Marking of 16 Marking of 20
Multi-
Function

Slot Mill

Ball-nose LOMU100404ER-GM LOMU100408ER-GM LOMU100412ER-GM LOMU100416ER-GM LOMU100420ER-GM


Radius LOMU150504ER-GM LOMU150508ER-GM LOMU150510ER-GM LOMU150512ER-GM LOMU150516ER-GM LOMU150520ER-GM
Others

M70
■ MEWH End Mill (with coolant hole for bottom insert)

Insert Grades Indexable


A
A.R. (MAX.) R.R.
Rake Angle
+13° -20°

Turning
B

DCONh7

Inserts
DC

CBN & PCD Tools


APMX
LH
Fig. 3
C
LF

Fig. 1

External
D

DCONh7
DC

Small Parts
Machining
APMX Fig. 4
E
LH
LF

Boring
Fig. 2 F

DCONh7

Grooving
DC

(X-Treme Shank)
G
APMX
LH
LF

Cut-off
Fig. 5 H

Threading
●Toolholder Dimensions J
Spare Parts
Dimension (mm)
No. of Stages

No. of Inserts

Anti-seize
Coolant Hole
No. of Flutes

Clamp Screw Wrench Applicable


Compound
Drawing

Drilling
Stock

Description Inserts K
DC DCON LF LH APMX M13

Solid Tools
MEWH 025-S25-10-3-2T ● 3 6 25 25 120 37 28 L
Fig. 1
032-S32-10-4-2T ● 2 4 8 32 130 46 37 SB-3065TRP DTPM-8
yes P-37 LOMU1004..
040-S32-10-5-2T ● 10 32 Recommended tightening torque for Insert Clamp 1.2N・m

Milling
040-S32-10-5-3T ● 3
5
15
40 140 57 46 Fig. 2 M
MEWH 040-S32-15-4-2T ● 40 32
2 8 SB-4090TRP DTPM-15 Turning Mill Spare Parts Information
050-S42-15-4-2T ● 4 160 63 53 yes Fig. 2 P-37 LOMU1505.. Tools for
50 42 Recommended tightening torque for Insert Clamp 3.5N・m N
050-S42-15-4-3T ● 3 12
MEWH 025-W25-10-3-2T ● 3 6 25 25 95 37 28
Fig. 3
032-W32-10-4-2T ● 2 4 8 32 108 46 37
yes
SB-3065TRP DTPM-8
P-37 LOMU1004.. P
040-W32-10-5-2T ● 10 32 Recommended tightening torque for Insert Clamp 1.2N・m
5 40 119 57 46 Fig. 4
040-W32-10-5-3T ● 3 15
Technical

MEWH 040-W32-15-4-2T ● 40 32 125 R


2 8 SB-4090TRP DTPM-15
050-W40-15-4-2T ● 4 63 53 yes Fig. 4 P-37 LOMU1505..
50 40 135 Recommended tightening torque for Insert Clamp 3.5N・m
050-W40-15-4-3T ● 3 12
Index

MEWH 025S25-10-3-2TXT ● 3 6 25 25 118 37 28 SB-3065TRP DTPM-8 T


2 yes Fig. 5 P-37 LOMU1004..
032S32-10-4-2TXT ● 4 8 32 32 133 46 37 Recommended tightening torque for Insert Clamp 1.2N・m

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.  Recommended Cutting Conditions M73
MEWH...XT Shank (X-Treme Shank) is for NIKKEN X-Treme chuck.  Applicable chuck for MEWH...XT M74

● : Std. Item

M71
MEWH
■ MEWH Shell Mill (without coolant hole)
A.R. (MAX.) R.R.
Rake Angle
+13° -20°
DCB
KWW DCB
KWW

CBDP
KDP

CBDP
KDP
LF
APMX

LF
APMX
DCCB2
DCCB1 DCCB1
Fig. 1 Fig. 2
DC DC

● Toolholder Dimensions
Spare Parts
Dimension (mm)
No. of Stages
No. of Inserts

Clamp Anti-seize
No. of Flutes

Wrench Compound Mounting bolt Applicable

Drawing
Screw
Stock

Description Inserts
DC DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX M13

MEWH 040R-10-4-3T-M ● 4 12 40 16 15 9 53 19 5.6 8.4 37 SB-3065TRP DTPM-8 HH8X25


3 Fig. 1 P-37 LOMU1004..
050R-10-5-3T-M ● 5 15 50 22 18 11 64 21 6.3 10.4 46 Recommended tightening torque for Insert Clamp 1.2N・m HH10X30
MEWH 050R-15-4-3T-M ● 4 12 50 22 18 11 70 21 6.3 10.4 53 HH10X30
3
063R-15-3-3T-M ● 3 9 63 27 20 13 58 24 7 12.4 41 Fig. 1 SB-4090TRP DTPM-15 HH12X35
P-37 LOMU1505..
080R-15-4-4T-M ● 4 16 80 32 26 18 70 28 8 14.4 Recommended tightening torque for Insert Clamp 3.5N・m HH16X45
4 53
100R-15-4-5T-M ● 5 20 100 40 55 - 74 33 9 16.4 Fig. 2 -

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.  Recommended Cutting Conditions M73

● Applicable Inserts
Applicable Inserts M13

Description

General purpose Low cutting force Tough Edge Non-ferrous Metals


(For Heavy Milling)

M MEWH...-10-... LOMU1004..ER-GM LOMU100408ER-SM LOMU100408ER-GH LOGT100408FR-AM


MEWH...-15-... LOMU1505..ER-GM LOMU150508ER-SM LOMU150508ER-GH LOGT150508FR-AM
Recommended Cutting Conditions M73

● Guidance of applicable inserts for MEWH


Milling

Toolholder Description
Insert Location Indication MEWH...10... MEWH...15...
Corner-R(RE) (mm) Corner-R(RE) (mm)
Insert

Lead Angle Bottom inserts 0.4 0.8 1.2 1.6 2.0 0.4 0.8 1.0 1.2 1.6 2.0
45°~20°
Lead Angle
15° *Middle inserts 0.4/0.8 0.4/0.8 0.4/0.8 0.4 0.4 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6
Lead Angle
0°/2°
* For Middle inserts, it is not recommended to use the insert with larger corner-R(RE) than shown in the table,
High Feed because it will make finished surface uneven.
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M72
◆ Recommended Cutting Conditions

Insert Grades Indexable


fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
A
Chipbreaker

Toolholder Description MEGACOAT NANO CVD Coated Carbide DLC Coated Carbide Carbide
Workpiece Material
MEWH025~MEWH050
(Helical End Mill) PR1535 PR1525 PR1510 CA6535 PDL025 GW25

Turning
Carbon Steel 0.06~0.1~0.2

120~180~250

120~180~250
- - - - B

Inserts
☆ ★
Alloy Steel 0.06~0.1~0.14 100~160~220 100~160~220
- - - -
☆ ★

CBN & PCD Tools


Mold Steel 0.06~0.08~0.12 80~140~180 80~140~180
- - - -
☆ ☆
Stainless Steel
(Austenitic related) 0.06~0.08~0.12 100~160~200 100~160~200
- - - - C
Stainless Steel ☆ ★
(Martensitic related) 0.06~0.08~0.1 150~200~250
- -
180~240~300
- -
GM
Stainless Steel ★
(Precipitation Hardening) 0.06~0.08~0.1 90~120~150
- - - - -

External

Gray Cast Iron 0.06~0.1~0.17 - -
120~180~250

- - -
D
Nodular Cast Iron 0.06~0.08~0.12 - -
100~150~200
- - -
☆ ★
Ni-base heat-resistant alloys 0.06~0.08~0.1 20~30~50
- -
20~30~50
- -

Small Parts
Machining
☆ ☆
Titanium Alloys 0.06~0.08~0.12 40~60~80
-
30~50~70
- - -
☆ ★ E
Carbon Steel 0.06~0.1~0.17 120~180~250 120~180~250
- - - -
☆ ★
Alloy Steel 0.06~0.08~0.12 100~160~220 100~160~220
- - - -
☆ ★
Mold Steel 0.06~0.08~0.12 - - - -

Boring
80~140~180 80~140~180
Stainless Steel
0.06~0.08~0.12
★ ☆
- - - -
F
(Austenitic related) 100~160~200 100~160~200
SM
Stainless Steel ☆ ★
(Martensitic related) 0.06~0.08~0.1 150~200~250
- -
180~240~300
- -
Stainless Steel ☆
0.06~0.08~0.1 - - - - -

Grooving
(Precipitation Hardening) 90~120~150
Ni-base heat-resistant alloys 0.06~0.08~0.1

20~30~50
- -

20~30~50
- - G
★ ☆
Titanium Alloys 0.06~0.08~0.12 40~60~80
-
30~50~70
- - -
☆ ★
Carbon Steel 0.06~0.1~0.2 120~180~250 120~180~250
- - - -

Cut-off
☆ ★
Alloy Steel 0.06~0.1~0.14 100~160~220 100~160~220
- - - - H
☆ ★
Mold Steel 0.06~0.08~0.12 80~140~180 80~140~180
- - - -
Stainless Steel ☆ ☆
(Austenitic related) 0.06~0.08~0.12 100~160~200 100~160~200
- - - -

Threading
Stainless Steel ☆ ☆
0.06~0.08~0.1 - - - -
GH
(Martensitic related)
Stainless Steel
150~200~250

180~240~300 J
(Precipitation Hardening) 0.06~0.08~0.1 90~120~150 - - - - -

Gray Cast Iron 0.06~0.1~0.2 - - 120~180~250 - - -

0.06~0.08~0.15

Drilling
Nodular Cast Iron - - 100~150~200 - - -

Ni-base heat-resistant alloys 0.06~0.08~0.1



- -

- -
K
20~30~50 20~30~50
☆ ☆
Titanium Alloys 0.06~0.08~0.12 40~60~80
-
30~50~70
- - -
★ ☆

Solid Tools
AM Aluminum Alloys 0.06~0.1~0.2 - - - - 200~600~900 200~500~800

* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ★:1st Recommendation L
* Machining with coolant is recommended for Stainless Steel, Ni-base heat-resistant alloys and titanium alloys with MEWH. ☆:2nd Recommendation

■ Cutting Performance

Milling
● LOMU1004 ● LOMU1505
M
type type
2 Flute 3 Flute 2 Flute 3 Flute
Cutting Cutting
Description Description Description Description Turning Mill Spare Parts Information
Dia. ap x ae ap x ae Dia. ap x ae ap x ae Tools for
N
50 50

40 40

MEWH025 MEWH040
ap (mm)

ap (mm)

ø25 ø40
30 30
- - - -
-S25-10-3-2T 20

10
-S32-15-4-2T 20

10
P
0 10 20 30 40 50 0 10 20 30 40 50
ae (mm) ae (mm)
Technical

R
50 50 50

40 40 40

MEWH032 MEWH050 MEWH050


ap (mm)

ap (mm)

ap (mm)

ø50
30 30 30
ø32 - -
-S42-15-4-2T -S42-15-4-3T
-S32-10-4-2T 20 20 20

10 10 10
Index

0 10 20 30 40
ae (mm)
50 0 10 20 30 40
ae (mm)
50 0 10 20 30 40
ae (mm)
50
T
50 50
<Cutting Conditions>
40 40
∙ Vc=120m/min
MEWH040 MEWH040
ap (mm)

ap (mm)

30 ∙ fz=0.08~0.12mm/t
ø40
30

-S32-10-5-2T 20 -S32-10-5-3T 20 ∙ GM Chipbreaker


10 10 ∙ Workpiece Material : SCM435
∙ Overhang Length
0 10 20 30 40
ae (mm)
50 0 10 20 30 40
ae (mm)
50
End mill : Overhang length is "LH" of the dimension list

M73
MECH
Shouldering *Slotting Facing

■ MECH End Mill (with coolant hole for bottom insert) * Only for 2 flute type

DCONh7

DCONh7
DC
DC
APMX APMX
LH LH
LF LF
Fig. 1 Fig. 2

DCONh7
(X-Treme Shank)
DC

APMX
LH
LF

Fig. 3

● Toolholder Dimensions
Spare Parts
No. of Stages

No. of Inserts

Rake
No. of Flutes

Dimension (mm) Applicable


Angle
Stock

Description Drawing Clamp Screw Wrench Anti-seize Compound Inserts


M19
DC DCON LF LH APMX A.R.
(MAX.) R.R.
MECH 025-S25-11-4-2T N 4 8 25 25 120 46 37 +21° -10°
2
032-S32-11-5-2T N 10 Fig. 1
5 32 140 55 46 -9°
032-S32-11-5-4T N 20 32
BDMT11T308ER-N2
040-S32-11-6-4T N 150 Fig. 2 SB-2555TRG DTM-8 P-37 +
4 6 24 40 64 55 +23° -8° BDMT11T308ER-N3
040-S42-11-6-4T N 160 Fig. 1

050-S42-11-7-4T N 28 42
7 50 172 75 64 -7° Fig. 2
050-S42-11-7-6T N 6 42
MECH 040-S32-17-4-2T N 32 160 Fig. 2
2 4 8 40 73 59 -7° BDMT170408ER-N3
040-S42-17-4-2T N 170 +19° Fig. 1 SB-4070TRN DTM-15 P-37 +
42 BDMT170408ER-N4
050-S42-17-5-4T N 4 5 20 50 185 88 74 -6° Fig. 2
MECH 025S25-11-4-2TXT N 2 4 8 25 25 127 46 37 +21° -10°
BDMT11T308ER-N2
032S32-11-5-2TXT N 2 5 10 32 32 142 55 46 Fig. 3 SB-2555TRG DTM-8 P-37 +
+23° -9° BDMT11T308ER-N3
032S32-11-5-4TXT N 4 5 20 32 32 142 55 46
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
    MECH...XT Shank (X-Treme Shank) is for NIKKEN X-Treme chuck.
M
■ X-Treme Chuck [NIKKEN]
X-Treme Chuck
Shank Dia.
HSK
Milling

Description See Page BT


(DCON)
BT40 BT50 HSK63A HSK100A
4TFR 120-260-R○○-XT 12.0 NBT40-C12EX-86 NBT50-C12EX-96 HSK63A-C12EX-96 HSK100A-C12EX-96
Insert 160-350-R○○-XT L19 16.0 NBT40-C16EX-96 NBT50-C16EX-106 HSK63A-C16EX-101 HSK100A-C16EX-106

Lead Angle 200-450-R○○-XT 20.0 NBT40-C20EX-96 NBT50-C20EX-116 HSK63A-C20EX-106 HSK100A-C20EX-116


45°~20°
4JER 120-260-R○○-XT 12.0 NBT40-C12EX-86 NBT50-C12EX-96 HSK63A-C12EX-96 HSK100A-C12EX-96
Lead Angle
15° 160-350-R○○-XT L27 16.0 NBT40-C16EX-96 NBT50-C16EX-106 HSK63A-C16EX-101 HSK100A-C16EX-106
Lead Angle 200-450-R○○-XT 20.0 NBT40-C20EX-96 NBT50-C20EX-116 HSK63A-C20EX-106 HSK100A-C20EX-116
0°/2°
MEWH 025S25-10-3-2TXT 25.0 - NBT50-C25EX-116 - HSK100A-C25EX-116
High Feed M71
Cutter 032S32-10-4-2TXT 32.0 - NBT50-C32EX-121 - HSK100A-C32EX-121
Multi-
MECH 025S25-11-4-2TXT 25.0 - NBT50-C25EX-116 - HSK100A-C25EX-116
Function
M74
032S32-11-5-○TXT 32.0 - NBT50-C32EX-121 - HSK100A-C32EX-121
Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M74
■ MECH Shell Mill (without coolant hole)

Insert Grades Indexable


DCB DCB Rake Angle A
KWW KWW
Description A.R. (MAX.) R.R.

KDP

KDP
CBDP

CBDP
MECH...-11- +23° -8°

Turning
B

Inserts
MECH...-17- +19° -7°

LF

LF
APMX

APMX

CBN & PCD Tools


C
DCCB2
DCCB1 DCCB1
Fig. 1 DC Fig. 2 DC

External
●Toolholder Dimensions D
Spare Parts
No. of Flutes

No. of Stages

No. of Inserts

Dimension (mm) Applicable

Drawing

Small Parts
Machining
Stock

Clamp Screw Wrench Anti-seize Compound Mounting bolt


Description Inserts E
DC DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX M19

MECH 040R-11-4-4T-M N 4 4 16 40 16 15 9 50 19 5.6 8.4 37 HH8X25 BDMT11T308ER-N2

Boring
SB-2555TRG DTM-8 P-37 +
050R-11-5-6T-M N 6 5 30 50 22 18 11 63 21 6.3 10.4 46 HH10X30 BDMT11T308ER-N3 F
MECH 050R-17-2-4T-M N 2 8 52 30 Fig. 1 HH10X30
4 50 22 18 11 21 6.3 10.4
050R-17-4-4T-M N 4 16 78 59 HH10X40

Grooving
063R-17-3-4T-M N 4 3 12 63 27 20 14 70 24 7 12.4 45 SB-4070TRN DTM-15 P-37 HH12X35
BDMT170408ER-N3 G
080R-17-4-6T-M N 6 4 24 80 32 26 18 85 28 8 14.4 59 HH16X45
+
100R-17-4-6T-M N 6 4 24 100 40 56 - 85 30 9 16.4 59 Fig. 2 - BDMT170408ER-N4
MECH 063R-17-3-4T N 4 3 12 63 25.4 20 14 70 26 6 9.5 45
Fig. 1
HH12X35

Cut-off
080R-17-4-6T N 6 4 24 80 31.75 26 18 85 32 8 12.7 59 SB-4070TRN DTM-15 P-37 HH16X45 H
100R-17-4-6T N 6 4 24 100 38.1 56 - 85 38 10 15.9 59 Fig. 2 -

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

Threading
■ MECH-BT50 (Integral Arbor type, without coolant hole) J
Rake Angle
Description

Drilling
A.R. (MAX.) R.R.
K
ø100

MECH...-11- +23° -7°


DC

MECH...-17- +19° -7°

Solid Tools

BT50 Arbor L
APMX 38
LF 101.8

Milling
M
● Toolholder Dimensions
Spare Parts
No. of Stages

No. of Inserts
No. of Flutes

Dimension (mm) Applicable Turning Mill Spare Parts Information


Weight Tools for
Stock

Clamp Screw Wrench Anti-seize Compound


Description Inserts N
(kg)
DC LF APMX M19

BDMT11T308ER-N2
SB-
MECH 050R11-8-4T-BT50 N 4 8 32 50 143 73 4.8 2555TRG
DTM-8 P-37 +
P
BDMT11T308ER-N3
MECH 050R17-7-4T-BT50 N 50 4.9
063R17-7-4T-BT50 N 4 28 63 5.9 BDMT170408ER-N3
SB-
Technical

7 173 104 DTM-15 P-37 +


080R17-7-4T-BT50 N 4070TRN
80 7.8 BDMT170408ER-N4 R
100R17-7-6T-BT50 N 6 42 100 10.2

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● Applicable Inserts
Index

T
Applicable Inserts M19

Description
+ +

2-Notched 3-Notched 3-Notched 4-Notched

MECH...-11- BDMT 11T308ER-N2 + BDMT 11T308ER-N3 -


MECH...-17- - BDMT 170408ER-N3 + BDMT 170408ER-N4

● : Std. Item Recommended Cutting Conditions M79

M75
Head exchangeable type MECH Helical End Mill
■ MECH-BT50SA (without coolant hole) Arbor Integral Type (Base Unit + 1 Front Piece + Clamp Bolt)

ø100
DC
APMX1 BT50
APMX
LH 38
LF 101.8

∙ Toolholder structure

Clamp Bolt Front Piece Base Unit

■ MECH-BT50-A (without coolant hole) Base Unit

ø100
DC

APMX1
BT50
APMX 38
LH
LF 101.8

●Toolholder Dimensions
Dimension (mm) Rake Angle
Stages

Inserts
Flutes
No. of

No. of

No. of
Stock

Weight
M Description
(kg)
DC LF LH APMX APMX1 A.R. R.R.

MECH 050R11-4T-BT50SA MTO 8 32 50 143 99 73 55 +23° -7° 4.8


063R17-4T-BT50SA MTO 4 63 5.8
Milling

Arbor Integral
7 28
Type 080R17-4T-BT50SA MTO 80 173 130 104 75 +19° -7° 7.6
100R17-6T-BT50SA MTO 6 7 42 100 9.8
MECH 050R11-4T-BT50-A MTO 6 24 50 125 81 55 10 +23° -7° 4.6
Insert
063R17-4T-BT50-A MTO 4 63 5.4
Lead Angle Base Unit 5 20
45°~20° 080R17-4T-BT50-A MTO 80 143 100 75 16 +19° -7° 6.8
Lead Angle 100R17-6T-BT50-A MTO 6 5 30 100 8.5
15°
Recommended Cutting Conditions M79
Lead Angle
0°/2° ●Toolholder structure
High Feed
Cutter End Mill Base Unit M76 Front Piece (1pc) M77 Clamp Bolt
Multi-
Function
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F HH12X35

Slot Mill
063R17-4T-BT50SA = MECH063R17-4T-BT50-A + MECH063R17-4T-F + HH12X40
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F HH16X40
Ball-nose
Radius 100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F HH20X40

Others

MTO : Made to order

M76
■ MECH-F (without coolant hole) Front Piece

Insert Grades Indexable


A

DCONh7

Turning
B

Inserts
DC

CBN & PCD Tools


APMX1 C
LH1
LF

External
D

Small Parts
Machining
●Toolholder Dimensions
No. of Stages E

No. of Inserts
No. of Flutes

Dimension (mm) Rake Angle


Stock

Weight
Description
(kg)
DC DCON LF LH1 APMX1 A.R. R.R.

Boring
F
MECH 050R11-4T-F N 50 22 32 18 10 +23° -7° 0.2
063R17-4T-F N 4 2 8 63 22 0.4

Grooving
080R17-4T-F N 80 32 44 30 16 +19° -7° 0.8 G
100R17-6T-F N 6 2 12 100 45 1.3

Cut-off
●Applicable Inserts H
End Mill Base Unit M76 Front Piece M77 Applicable Inserts M19

Threading
BDMT11T308ER-N2
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F + J
BDMT11T308ER-N3
063R17-4T-BT50SA MECH063R17-4T-BT50-A MECH063R17-4T-F BDMT170408ER-N3

Drilling
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F + K
100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F BDMT170408ER-N4

· For installation of notched insert, see page M79.

Solid Tools
L
●Spare Parts
Spare Parts
Wrench Wrench Anti-seize

Milling
Clamp Screw
(for Clamp Screw)
Clamp Bolt
(for Clamp Bolt) Compound M
Description
Turning Mill Spare Parts Information
Tools for
N
MECH 050R11-4T-BT50SA SB-2555TRG DTM-8 HH12X35 LW-10
Arbor 063R17-4T-BT50SA HH12X40 LW-10
Integral P
Type (Set) 080R17-4T-BT50SA SB-4070TRN DTM-15 HH16X40 LW-14
100R17-6T-BT50SA HH20X40 LW-17
Technical

MECH 050R11-4T-BT50-A SB-2555TRG DTM-8 HH12X35 LW-10 R


063R17-4T-BT50-A HH12X40 LW-10
Base Unit P-37
080R17-4T-BT50-A SB-4070TRN DTM-15 HH16X40 LW-14
Index

100R17-6T-BT50-A HH20X40 LW-17 T


MECH 050R11-4T-F SB-2555TRG
Front 063R17-4T-F
- - -
Piece 080R17-4T-F SB-4070TRN
100R17-6T-F
· If you purchased the front piece only, wrench (for clamp screw) / clamp bolt and wrench (for clamp bolt) is not included.
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

● : Std. Item

M77
MECH
Smooth Chip Evacuation
● Smooth Chip Evacuation A flat-cut flute provides
smooth chip evacuation
Notched insert breaks chips into small pieces

MECH Competitor A

Workpiece Material : SS400 Notched insert reduces cutting force,


Vc = 120m/min and enables high efficiency machining
apxae = 40mmx10mm
fz = 0.12mm/t by reducing chattering.
MECH032-S32-11-5-4T
With coolant hole for bottom insert
(End mill type only)

Low Cutting Force


● Low Cutting Force due to Notched Inserts Cutting Force Comparison (principal force)

5,000 4,660
Workpiece Material : S50C Workpiece Material : S50C
Vc = 120m/min Vc = 120m/min
Recommended Cutting Range apxae = 40 mmx5~13mm 3,950 apxae = 40mmx10mm
15 Cutting Range 4,000
Cutting width ae (mm)

fz = 0.06 ~ 0.2mm/t 3,580 fz = 0.1mm/t


MECH032-S32-11-5-4T MECH032-S32-11-5-4T
Cutting force (N)

MECH 3,000
10
2,000
5
Competitor A Competitor B 1,000

0.06 0.08 0.1 0.15 0.2 0


(mm/t)
fz MECH Competitor A Competitor B
(Internal evaluation)

■ Number of Inserts Installed


No. of Inserts No. of Inserts
No. of Inserts

No. of Inserts
No. of Flutes

No. of Flutes

BDMT11T308ER- BDMT170408ER- BDMT11T308ER- BDMT170408ER-


Description Description

M N2 N3 N3 N4 N2 N3 N3 N4

MECH 025-S25-11-4-2T 8 4 4 MECH 050R11-8-4T-BT50 32 16 16 - -


2
032-S32-11-5-2T 10 5 5 050R17-7-4T-BT50
4
032-S32-11-5-4T 20 10 10 063R17-7-4T-BT50 28 14 14
Milling

- -
040-S32-11-6-4T - - 080R17-7-4T-BT50
4 24 12 12
040-S42-11-6-4T 100R17-7-6T-BT50 6 42 21 21
050-S42-11-7-4T 28 14 14 MECH 050R11-4T-BT50SA 4 32 16 16 - -
Insert 050-S42-11-7-6T 6 42 21 21 063R17-4T-BT50SA
4 28 - - 14 14
Lead Angle MECH 040-S32-17-4-2T 080R17-4T-BT50SA
45°~20° 2 8 4 4
040-S42-17-4-2T - - 100R17-6T-BT50SA 6 42 - - 21 21
Lead Angle
15° 050-S42-17-5-4T 4 20 10 10 MECH 050R11-4T-BT50-A 4 24 12 12 - -
Lead Angle MECH 040R-11-4-4T-M 4 16 8 8 063R17-4T-BT50-A
0°/2° - - 4 20 - - 10 10
High Feed
050R-11-5-6T-M 6 30 15 15 080R17-4T-BT50-A
Cutter
MECH 050R-17-2-4T-M 8 4 4 100R17-6T-BT50-A 6 30 - - 15 15
Multi-
Function 050R-17-4-4T-M 4 16 8 8 MECH 050R11-4T-F 4 8 4 4 - -
063R-17-3-4T-M 12 6 6 063R17-4T-F
Slot Mill
4 8 - - 4 4
080R-17-4-6T-M 080R17-4T-F
Ball-nose 6 24 - - 12 12
Radius 100R-17-4-6T-M 100R17-6T-F 6 12 - - 6 6

Others MECH 063R-17-3-4T 4 12 6 6


080R-17-4-6T
6 24 12 12
100R-17-4-6T

M78
■ Caution when installing Notched Insert

Insert Grades Indexable


1. Install notched inserts by cutting the insert with 2. When installing notched inserts in flute line, ensure that the A
the number of marks on the toolholder body. number on the insert is the same as the insert in first stage.
<Insert Number and Toolholder Marks> (Ref. to Fig. 1, 2 and 3)

Turning
B
Insert Size 11 type 17 type

Inserts
Same Flute
Insert No. 2 3 3 4

CBN & PCD Tools


Line
C
Marks

External
Fig. 2 Insert No.
D
* Using the cutter with the inserts installed incorrectly will damage the toolholder.

Small Parts
Machining
E

Boring
F
Fig. 1 Same flute line Fig. 3 Marks

◆ Recommended Cutting Conditions (When using a notched insert)

Grooving
G
Recommended Insert Grades (Cutting Speed Vc: m/min)

Workpiece Material MEGACOAT


fz (mm/t) MEGACOAT

Cut-off
NANO
H
PR1535 PR1225 PR1230 PR1210

Threading

Carbon Steel 0.08~0.1~0.15 - J
120~180~250 120~180~250 120~180~220

Alloy Steel 0.08~0.1~0.15 -
100~160~220 100~160~220 100~160~200

Drilling
★ K
Mold Steel 0.08~0.1~0.15 -
80~140~180 80~140~180 80~140~160

Solid Tools
Gray Cast Iron 0.08~0.15~0.18 - - -
120~180~250 L

Nodular Cast Iron 0.08~0.15~0.18 - - -
100~150~220
★ ☆

Milling
*Titanium Alloys 0.08~0.1~0.15 - - M
40~60~80 30~50~70
 ★:1st Recommendation ☆:2nd Recommendation
* Machining with coolant is recommended for titanium alloys.
Turning Mill Spare Parts Information
Tools for
1. The recommended cutting conditions above are for notched inserts. N
2. If using an insert without notch, the cutting depth (ap) and width (ae) should be 60% or less of those of a notched insert.

∙ JA Chipbreaker
P
Recommended Insert Grades
(Cutting Speed Vc: m/min)
Workpiece Material fz (mm/t) Carbide
Technical

GW25 R
Aluminum Alloys (Si 13% or less) 0.05~0.3 200~800

Aluminum Alloys (Si 13% and over) 0.05~0.2 200~300


Index

T
■ When using inserts with corner-R(RE) 1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the chart below for the recommended modifications. (Additional grind off is not necessary when corner-R(RE) is 1.2mm or less.)

Insert Corner-R(RE) Additional Processing Dimension *R


 ound- shaped additional processing is recommended.
(mm) to Body Corner (mm) When applying chamfer shaped additional processing,
do not cut away too much.
1.6
R1.0
2.0 Additionally
Insert with large
Body corner processed
2.4 R1.2 corner-R(RE)

3.1 R1.6 Pre-processing Post-processing

4.0 R2.5

M79
MECH
■ Cutting Performance (Used Machine: Machining center equivalent to AC15 / 18.5kW)
●MECH End Mill 2 Flute Type (Workpiece Material : S50C)

Overhang ■ Shouldering ■ Slotting


Cutting
Description Length LPR ae
Dia. (mm)
DC

ap
ap
ø25 MECH025-S25-11-4-2T 48 Description
MECH032-S32-11-5-2T
ø32 57 Cutting Speed : Cutting Speed :
MECH032-S32-11-5-4T Vc=100~180m/min Vc=100~120m/min
MECH040-S32-11-6-4T Feed f: z=0.08~0.15mm/t Feed f: z=0.08~0.12mm/t
ø40 65
MECH040-S42-11-6-4T 40 40

MECH050-S42-11-7-4T 30 30

ø50 76

ap (mm)
ap (mm)
20
MECH025-S25-11-4-2T
20
MECH050-S42-11-7-6T
10 10

MECH040-S32-17-4-2T
ø40 74 0
10 20 30
0
0.08 0.1 0.12

MECH040-S42-17-4-2T (mm)
Cutting Width ae (mm/t)
Feed fz

ø50 MECH050-S42-17-5-4T 89 50 50

40 40
Shape

ap (mm)
ap (mm)
30
30

MECH032-S32-11-5-2T 20
20
10
10
0 0
10 20 30 0.08 0.1 0.12
Cutting Width ae(mm) (mm/t)
Feed fz

60 60
50 50
40 40

ap (mm)
ap (mm)
MECH040-S32-17-4-2T 30 30

MECH040-S42-17-4-2T 20 20
10
10
0 0
10 20 30 40 0.08 0.1 0.12
Cutting Width ae(mm) (mm/t)
Feed fz

4 Flute / 6 Flute Type


50

40
LPR

ap (mm)

30

MECH032-S32-11-5-4T 20

10

0
10 20 30
(mm)
Cutting Width ae

60
50
40
ap (mm)

MECH040-S32-11-6-4T 30

MECH040-S42-11-6-4T 20
10
0
10 20 30
(mm)
Cutting Width ae

M
60
ap (mm)

40
MECH050-S42-11-7-4T
20
Milling

0
10 20 30
(mm)
Cutting Width ae

60

Insert
ap (mm)

40

MECH050-S42-11-7-6T
20
Lead Angle
45°~20° 0
10 20 30
(mm)
Cutting Width ae
Lead Angle
15°
80
Lead Angle
0°/2° 60
ap (mm)

40
High Feed MECH050-S42-17-5-4T
Cutter 20

0
Multi- 10 20 30
(mm)
Cutting Width ae
Function

4 Flute / 6 Flute Type are not recommended for Slotting.


Slot Mill

Ball-nose
Radius

Others

M80
●MECH Shell Mill (Workpiece Material : S50C)

Insert Grades Indexable


Overhang ■ Shouldering A
Cutting
Description Length LPR ae
Dia. (mm)

ap

Turning
ø40 MECH040R-11-4-4T-M 125 B

Inserts
Cutting Speed :Vc=100~180m/min
MECH050R-11-5-6T-M 123 Feed f: z=0.08~0.15mm/t

CBN & PCD Tools


ø50 MECH050R-17-2-4T-M 112 40 50

MECH050R-17-4-4T-M 138 30 40 C
MECH040R MECH063R

ap (mm)

ap (mm)
30
20
ø63 MECH063R-17-3-4T-U 115 -11-4-4T-M 10
-17-3-4T-U 20

10

External
ø80 MECH080R-17-4-6T-U 130 0 0

D
10 20 30 10 20 30
(mm)
Cutting Width ae Cutting Width ae(mm)

ø100 MECH100R-17-4-6T-U 130


50 80

Small Parts
Shape

Machining
40
60

ap (mm)
MECH050R MECH080R
30

ap (mm)
40
-11-5-6T-M -17-4-6T-U
20

10 20

0 0
10 20 30 10 20 30
(mm)
Cutting Width ae (mm)
Cutting Width ae

Boring
40 80
F
30 60

MECH050R ap (mm)
MECH100R

ap (mm)
20 40

Grooving
-17-2-4T-M -17-4-6T-U
G
10 20

0 0
LPR

10 20 30 10 20 30
(mm)
Cutting Width ae (mm)
Cutting Width ae

Slotting is not recommended.

Cut-off
80

60 H
MECH050R
ap (mm)

40
-17-4-4T-M
20

Threading
0

J
10 20 30
(mm)
Cutting Width ae

● MECH-BT50 (Integral Arbor Type)


MECH-BT50SA (Head exchangeable type / Integral Arbor type) (Workpiece Material : S50C)

Drilling
K
■ Shouldering
Cutting Overhang
Description Length LPR ae
Dia. (mm)

Solid Tools
ap

MECH050R11-8-4T-BT50
L
143
MECH050R11-4T-BT50SA Cutting Speed :Vc=100~180m/min
ø50
Feed f: z=0.08~0.15mm/t
MECH050R17-7-4T-BT50

Milling
MECH063R17-7-4T-BT50
M
ø63 MECH063R17-4T-BT50SA 80

173 MECH050R11 60 MECH080R17


100

MECH080R17-7-4T-BT50 80
ø80 Turning Mill Spare Parts Information
ap (mm)
ap (mm)

MECH080R17-4T-BT50SA -8-4T-BT50 -7-4T-BT50


Tools for
40 60

MECH100R17-7-6T-BT50 MECH050R11 MECH080R17 40 N


ø100 MECH100R17-6T-BT50SA -4T-BT50SA
20
-4T-BT50SA 20

0 0
10 20 30 10 20 30
Cutting Width ae(mm) Cutting Width ae(mm)
Shape
P

100 100
Technical

80 MECH100R17 80
R
ap (mm)

ap (mm)

MECH050R17 60 -7-6T-BT50 60

-7-4T-BT50 40
MECH100R17 40
20
-6T-BT50SA 20
0 0
10 20 30 10 20 30
Index

Cutting Width ae(mm) Cutting Width ae(mm)


T
Slotting is not recommended.
LPR

100
MECH063R17 80
ap (mm)

-7-4T-BT50 60

MECH063R17 40

-4T-BT50SA 20
0
10 20 30
Cutting Width ae(mm)

M81
MFWN

■ MFWN
tages
6 Advan
Double-Sided, 6-edge insert, 90˚Cutters
Low cutting force and reduced chattering

“Large slant edge” Design

Economical
Double-sided
90° 6-edge Insert
Tough Cutting
Cutting Edge Angle 90˚ Edge with
Thick Edge Design

e1
Advantag Sharp cutting with low cutting force
● Sharp cutting by large rake angle ● Cutting Force Comparison
<Cutting Conditions>
Vc = 180m/min
(Internal evaluation) ap×ae = 7×110mm
fz = 0.2mm/t
Workpiece Material : S50C
A.R. Max.+13° ø125mm Cutter

* Cutting force is the resultant force


of the principal force and the feed force.
4,000

3,500
Cutting force (N)

● “Large slant edge” Design reduces shock


when cutting edge enters the workpiece 3,000
100% 115% 121%

2,500

2,000
“Large slant edge” Design MFWN Competitor A Competitor B
GM Chipbreaker (Positive) (Negative)
M

e2 Appli
Advantag
Milling

Reduced c
long able to
overh
<Cutting Conditions>

chattering ang Vc = 200m/min


ap×ae = 3×15mm
● ● fz = 0.1mm/t
Workpiece Material : S50C
Insert ø 80mm Cutter (7 Flutes)

Lead Angle MFWN 80


45°~20°
Lead Angle
Sound Pressure Level (spl)

15° 60
350mm (Overhang Length)

Lead Angle No Chattering


0°/2°
High Feed
40
Cutter

Multi-
Function 20
Competitor C 100% 154% 202%
Slot Mill

0
Ball-nose
Radius Chattering MFWN Competitor D Competitor E
occurred GM Chipbreaker (Negative) (Negative)
Others

M82
Shouldering Slotting Facing Vertical

Insert Grades Indexable


e3 Superior Fracture Resistance with Thick Edge Design A
Advantag

Turning
B

Inserts
Cutting Edge Thickness 8.5 ~ 5mm
Stable Clamping with the

CBN & PCD Tools


Optimum Insert Face Design
C
5mm 8.5mm

External
<Cutting Conditions>
D
Workpiece Material : SCM440H(38~42HS) Interruption with a slot on the workpiece
● Fracture Resistance Comparison (Internal evaluation) Vc = 100m/min ap×ae = 2×100mm fz = 0.2~0.45 mm/t  Dry

Small Parts
Machining
Available for further machining E
GM Chipbreaker Fracture
fz(mm/t)
GH Chipbreaker 0.20

Boring
0.25 F
Competitor F (Positive) 0.30
0.35
0.40

Grooving
Competitor G (Negative)
0.45 G
0 20 40 60 80 Cutting Time (min)

Cut-off
H
e4 Neutral
Advantag

Threading
Applicable to J
Side Edge
a wide range of
application

Drilling
K
Base Edge
e5
Advantag

Solid Tools
Properties of Coating
40
MEGACOAT NANO L
Extended Tool Life by New MEGACOAT NANO Technology 35
Hardness (GPa)

30
TiCN
PR1525 for steel and stainless steel (austenitic), PR1535 for MEGACOAT

Milling
titanium alloys and stainless steel (precipitation hardening) 25 TiAIN
M
TiN
and PR1510 for cast iron are available. 20

Prevents wear and fracture with high hardness (35GPa) and 15


Turning Mill Spare Parts Information
superior oxidation resistance (oxidation temperature : 1,150˚C) Tools for
10
400 600 800 1,000 1,200 1,400
N
CA6535 (CVD coated carbide) for heat-resistant alloys and
Oxidation temperature (˚C)
stainless steel (martensitic) is available, too.
Low Oxidation resistance High
P

Advantag
e6 5 chipbreakers for various applications
Technical

Smooth chip evacuation R


Chipbreaker Applications Insert Max
ap
8 8mm
GM General purpose SM
Index

T
6
SM Low cutting force
ap (mm)

4
GH For Heavy Milling
2
GM GH
GL Surface-Finish Oriented
AM
GL
AM
0.06 0.1 0.2 0.3 0.4 Properly curled chips
Non-ferrous Metals fz (mm/t) (The photo was taken by a high speed camera.)

M83
MFWN
■ MFWN Face Mill
DCSFMS A.R. R.R.
DCB
KWW Rake DC=63 -10°
(MAX.) DC=125 -7.5°
Angle DC=80 -9°

KDP
+13° DC=160-250 -7°

CBDP
DC=100 -8°

LF
APMX
DCCB2
DCCB1 0°
DC DCSFMS
DCB DCCB3
Fig. 1 KWW

KDP
DCSFMS DCSFMS
DCB DCB

CBDP
KWW KWW

LF
KDP
KDP
CBDP

CBDP
LF

LF

APMX
DCCB4
DCCB2

APMX

APMX
DCCB1 0°
DCCB1 DCCB1
0° 0° DC
DC DC

Fig. 2 Fig. 3 Fig. 4

● Toolholder Dimensions
Dimension (mm) Max.

Coolant
No. of Weight

Hole
Description Stock Drawing Shim Revolution
Inserts DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW DCCB3 DCCB4 (kg)
(min-1)
MFWN 90063R-3T-M ● 3 63 47 22 19 11 40 21 6.3 10.4 0.5 14,000
Fig. 1
90080R-4T-M ● 4 80 60 27 20 13 24 7 12.4 1.0 12,000
Coarse pitch

50 - - Yes
90100R-5T-M ● 5 100 70 32 46 30 8 14.4 1.3 10,500
- Fig. 2
90125R-6T-M ● 6 125 87 55 33 2.5 Yes 9,500
40 9 16.4
90160R-8T-M ● 8 160 102 68 66.7 32 14 20 3.8 8,000
63
90200R-10T-M ● 10 200 Fig. 4 6.0 7,500 No
142 60 110 101.6 40 14 25.7 18 26
90250R-12T-M ● 12 250 8.4 6,500
MFWN 90063R-4T-M ● 4 63 47 22 19 11 40 21 6.3 10.4 0.5 16,000
Fig. 1
90080R-5T-M ● 5 80 60 27 20 13 24 7 12.4 1.0 13,500
50 - - Yes
Fine pitch

90100R-7T-M ● 7 100 70 32 46 30 8 14.4 1.3 12,000


Metric

- Fig. 2
90125R-8T-M ● 8 125 87 55 33 2.6 No 10,500
40 9 16.4
90160R-10T-M ● 10 160 102 68 66.7 32 14 20 3.9 9,000
63
90200R-12T-M ● 12 200 Fig. 4 6.3 8,000 No
142 60 110 101.6 40 14 25.7 18 26
90250R-14T-M ● 14 250 8.7 7,000
MFWN 90063R-5T-M ● 5 63 47 22 19 11 40 21 6.3 10.4 0.5 16,000
Fig. 1
Extra fine pitch

90080R-7T-M ● 7 80 60 27 20 13 24 7 12.4 1.1 10,500


50 - - Yes
90100R-9T-M ● 9 100 70 32 46 30 8 14.4 1.3 9,500
- Fig. 2
90125R-12T-M ● 12 125 87 55 33 2.6 No 8,000
M 90160R-14T-M ● 14 160 102
40
68 66.7 32
9 16.4
14 20 3.9 7,000
63
90200R-16T-M U 16 200 Fig. 4 6.4 6,500 No
142 60 110 101.6 40 14 25.7 18 26
90250R-18T-M U 18 250 8.8 5,500
MFWN 90080R-4T ● 4 80 60 25.4 20 13 27 6 9.5 Fig. 1 1.0 12,000
Milling

50
Coarse pitch

90100R-5T ● 5 100 70 31.75 46 34 8 12.7 1.3 10,500 Yes


- - Fig. 2
90125R-6T ● 6 125 87 38.1 55 - 10 15.9 2.6 9,500
38 Yes
90160R-8T ● 8 160 102 50.8 72 11 19.1 Fig. 3 3.9 8,000
63
90200R-10T ● 10 200 6.3 7,500 No
142 47.625 110 101.6 40 14 25.4 18 26 Fig. 4
Insert 90250R-12T ● 12 250 8.7 6,500
Bore Dia. Inch spec

Lead Angle MFWN 90080R-5T ● 5 80 60 25.4 20 13 27 6 9.5 Fig. 1 1.0 13,500


50
45°~20° 90100R-7T ● 7 100 70 31.75 46 34 8 12.7 1.4 12,000 Yes
Fine pitch

- - Fig. 2
Lead Angle 90125R-8T ● 8 125 87 38.1 55 - 10 15.9 2.7 10,500
15° 38 No
90160R-10T ● 10 160 102 50.8 72 11 19.1 Fig. 3 4.0 9,000
63
Lead Angle 90200R-12T ● 12 200 6.6 8,000 No
0°/2° 142 47.625 110 101.6 40 14 25.4 18 26 Fig. 4
90250R-14T ● 14 250 8.9 7,000
High Feed
MFWN 90080R-7T ● 7 80 60 25.4 20 13 27 6 9.5 Fig. 1 1.1 10,500
Extra fine pitch

Cutter
50
90100R-9T ● 9 100 70 31.75 46 34 8 12.7 1.3 9,500 Yes
Multi- - - Fig. 2
Function 90125R-12T ● 12 125 87 38.1 55 - 10 15.9 2.7 8,000
38 No
90160R-14T ● 14 160 102 50.8 72 11 19.1 Fig. 3 4.1 7,000
Slot Mill 63
90200R-16T ● 16 200 6.7 6,500 No
142 47.625 110 101.6 40 14 25.4 18 26 Fig. 4
Ball-nose 90250R-18T ● 18 250 9.1 5,500
Radius
*APMX : 8mm Applicable Inserts M17
Others ■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

● : Std. Item
□ : Deleted from the next catalog
M84
● Spare Parts

Insert Grades Indexable


Spare Parts A
Clamp Wrench Shim Anti-seize Mounting
Shim Wrench
Description Screw TTW DTM Screw Compound bolt

Turning
B

Inserts
MFWN 90063R-3T-M

CBN & PCD Tools


HH10X30
Coarse pitch

SB-50140TR TTW-15 MFWN-90 SPW-7050 LW-5


MFWN 90080R-4T(-M) HH12X35 C
MFWN 90100R-5T(-M) Recommended tightening torque for Insert Clamp - Recommended tightening torque for Shim Clamp P-37
-
~

4.2N・m 6.0N・m

External
90250R-12T(-M)
MFWN 90063R-4T-M HH10X30
D
SB-50140TR TTW-15
Fine pitch

MFWN 90080R-5T(-M) HH12X35


MFWN 90100R-7T(-M)

Small Parts
- - - - P-37

Machining
Recommended tightening torque for Insert Clamp
- E
~

4.2N・m
90250R-14T(-M)
MFWN 90063R-5T-M SB-50140TR TTW-15 - HH10X30
Extra fine

MFWN 90080R-7T(-M) SB-40140TRN - DTM-15 HH12X35

Boring
F
pitch

MFWN 90100R-9T(-M) Recommended tightening torque for Insert Clamp - - - P-37


-
~

3.5N・m
90250R-18T(-M)

Grooving
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M86 G

■ MFWN with cylindrical shank (with Coolant Hole)

Cut-off
H

Threading
J

h6
DCON
DC

Drilling
K

APMX

LH

LF

Solid Tools
L
● Toolholder Dimensions
Dimension (mm) Rake Angle Spare Parts
No. of Inserts

Coolant Hole

Milling
Max.
Clamp Screw Wrench Anti-seize Compound
M
Description Stock Revolution
A.R. R.R. (min-1)
DC DCON LF LH APMX (MAX.)
Turning Mill Spare Parts Information
Tools for
N
MFWN 90050R-S32-3T ● 3 50 -12° 18,500 SB-50140TR TTW-15
90063R-S32-4T ● 4 63 32 110 30 8 +13° -10° 16,000 Yes
Tightening Torque 4.2N・m
P-37
90080R-S32-5T ● 5 80 -9° 13,500
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Applicable Inserts M17 P
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Technical

● Applicable Inserts R
Applicable Inserts M17
Index

T
Description

Surface-Finish Oriented (Precision Class) General purpose Low cutting force Tough Edge (For Heavy Milling) Non-ferrous Metals

MFWN90… WNEU 080608EN-GL WNMU 0806..EN-GM WNMU 080608EN-SM WNMU 080608EN-GH WNGT 080608FN-AM

● : Std. Item

M85
MFWN
■ How to mount an insert
1. Be sure to remove dust and chips from the insert mounting pocket.
2. After applying anti-seize compound on portion of taper and thread, attach the screw to the front end of the wrench. While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
3. When tightening the screw, make sure that the wrench is parallel to the screw.
Remember that the screw hole of the toolholder for Extra fine pitch is inclined to the bearing surface. (Ref. to Fig. 2 and Fig. 3)
4. Be careful not to tighten the screw with excessive torque.
Recommended tightening torque is 4.2N·m for M5 screw (SB-50140TR) and 3.5N·m for M4 screw (SB-40140TRN).
5. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps.
6. To change the cutting edge of the insert, turn the insert counterclockwise (Ref. to Fig. 4). The insert corner identification number is stamped on the top surface of the insert.

θ
Fig. 1 Fig. 2 Fig. 3 Fig. 4

■ How to replace a shim (for coarse pitch)


1. Be sure to remove dust and chips from the insert mounting pocket.
2. The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to the corresponding constraint surface (Ref. to Fig. 1) and lightly pressing the shim toward the constraint surface
(Ref. to Fig. 2), insert the screw into the hole of the shim and tighten (Ref. to Fig. 3). When tightening the screw, make sure that the screw is vertical to the bearing surface (Recommended tightening torque is 6.0N·m).
3. After tightening the screw, make sure that there is no clearance between the shim seat surface and the bearing surface. If there is any clearance, remove the insert and mount it again according to the above steps.

Shim Cutter body Shim Screw

Identifying mark Constraint surface Wrench

Fig. 1 Fig. 2 Fig. 3

◆ Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc : m/min)
Chipbreaker

fz (mm/t)
Workpiece Material Cermet MEGACOAT (PVD Coated Carbide) CVD Coated Carbide DLC Coated Carbide Carbide
( ):TN620M
TN620M PR1535 PR1525 PR1510 PR015S CA6535 PDL025 GW25
0.1~0.2~0.3 ★ ☆ ★
Carbon Steel
(0.06~0.10~0.15) 200 ~250~300 120 ~180 ~250 120~180~250 - - - - -
0.1~0.2~0.3 ★ ☆ ★
Alloy Steel
(0.06~0.10~0.15) 180 ~220~250 100 ~160 ~220 100~160~220 - - - - -
0.1~0.15~0.25 ★ ☆ ★
Mold Steel
(0.06~0.10~0.13) 150 ~180~220 80 ~140 ~180 80~140~180 - - - - -
Stainless Steel ☆ ☆
(Austenitic related) 0.1~0.15~0.25 - 100 ~160 ~200 100~160~200 - - - - -
GM Stainless Steel
0.1~0.15~0.25
☆ ☆
(Martensitic related) - 150 ~200 ~250 - - - 180~240~300 - -
Stainless Steel ★
(Precipitation Hardening) 0.1~0.15~0.25 - 90 ~120 ~150 - - - - - -

Gray Cast Iron 0.1~0.2~0.3 - - - 120~180~250 - - - -

Nodular Cast Iron 0.1~0.15~0.25 - - - 100~150~200 - - - -
☆ ★
Ni-base heat-resistant alloys 0.1~0.12~0.2 - 20~30~50 - - - 20~30~50 - -
0.06~0.12~0.2 ★ ☆ ☆
Carbon Steel
(0.06~0.08~0.12) 200 ~250~300 120~180~250 120~180~250 - - - - -
M 0.06~0.12~0.2 ★ ☆ ☆
Alloy Steel
(0.06~0.08~0.12) 180 ~220~250 100~160~220 100~160~220 - - - - -
0.06~0.08~0.15 ★ ☆ ☆
Mold Steel
(0.06~0.08~0.10) 150 ~180~220 80~140~180 80~140~180 - - - - -
Stainless Steel ★ ☆
(Austenitic related) 0.06~0.12~0.2 - 100~160~200 100~160~200 - - - - -
SM
Milling

Stainless Steel ☆ ★
(Martensitic related) 0.06~0.12~0.2 - 150~200~250 - - - 180~240~300 - -
*1GL Stainless Steel ☆
(Precipitation Hardening) 0.06~0.12~0.2 - 90~120~150 - - - - - -

Gray Cast Iron 0.06~0.12~0.2 - - - 120~180~250 - - - -

Nodular Cast Iron 0.06~0.08~0.15 - - - 100~150~200 - - - -
☆ ☆
Insert Ni-base heat-resistant alloys 0.06~0.1~0.15 - 20~30~50 - - - 20~30~50 - -

Titanium Alloys 0.06~0.08~0.15 - 40~60~80 - - - - - -
Lead Angle
☆ ☆
45°~20° Carbon Steel 0.2~0.3~0.4 - 120~180~250 120~180~250 - - - - -
☆ ☆
Lead Angle Alloy Steel 0.2~0.3~0.4 - 100~160~220 100~160~220 - - - - -
15° Mold Steel 0.15~0.2~0.3 -
☆ ☆
- - - - -
80~140~180 80~140~180
Lead Angle Stainless Steel
0.2~0.25~0.3
☆ ☆
(Austenitic related) - 100~160~200 100~160~200 - - - - -
0°/2°
Stainless Steel ☆ ☆
(Martensitic related) 0.2~0.25~0.3 - 150~200~250 - - - 180~240~300 - -
High Feed *2GH Stainless Steel ☆
Cutter (Precipitation Hardening) 0.2~0.25~0.3 - 90~120~150
- - - - - -

Multi- Gray Cast Iron 0.2~0.3~0.4 - - - 120~180~250 - - - -
Function ☆
Nodular Cast Iron 0.15~0.2~0.3 - - - 100~150~200 - - - -
☆ ☆
Slot Mill Ni-base heat-resistant alloys 0.15~0.2~0.25 - 20~30~50 - - - 20~30~50 - -

Hard Materials (60HRC or less) 0.1~0.2~0.3 - - - - 80~100~120 - - -
Ball-nose
★ ☆
Radius AM Non-ferrous metals 0.1~0.2~0.3 - - - - - - 200~600~900 200~500~800

‌ bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ★ : 1st Recommendation
・ The
Others
・ Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ☆ : 2nd Recommendation
*1. GL Chipbreaker is recommended for Surface finish oriented milling.
*2. GH Chipbreaker : Fine pitch ⇒ fz≤0.3(mm/t)
Extra fine pitch ⇒ Not recommended

M86
● Applicable chipbreaker

Insert Grades Indexable


Cutter Type
Chipbreaker A
GM SM (GL) GH
Coarse pitch (with shim) ● ● ●

Turning
△ B
Fine pitch (without shim) ● ●

Inserts
(Feed rate is recommended fz=0.3mm/t or under)
Extra fine pitch (without shim) ● ● Not recommended

CBN & PCD Tools


C
■ Vertical milling (Plunging)

External
D
Cutting Max. Width of Cut (ae)
Dia.

Small Parts
Machining
All items 8mm E

Boring
F
● Cutter type and chipbreaker selection

Grooving
Cutter Type Chipbreaker G
Milling Purpose
Coarse pitch Fine pitch Extra fine pitch GM SM GH GL
General milling for steel and alloy steel ● ●

Cut-off
Steel and alloy steel H
● ●
(at chattering due to low rigidity machine or poor clamping power)
Productivity oriented (Running cost decrease)
● ●

Threading
(ap=4mm and over, fz=0.25mm/t and over)
Surface finish oriented ● ● ●
J
General milling of stainless steel ● ●
Stainless Steel
● ●

Drilling
(at chattering due to low rigidity machine or poor clamping power) K
Cast Iron
● ●
(for processing efficiency improvement)

Solid Tools
Cast Iron
● ●
(ap=4mm and over, fz=0.25mm/t and over) L

■ Case Studies

Milling
M
FC300 500
Manganese Steel
・Machine Part ・Construction machine part Turning Mill Spare Parts Information
Tools for
300

・Vc=170m/min ・Vc=150m/min N
・apxae=2.5x130mm ・apxae=1x100mm
・fz=0.183mm/t
(Vf=500mm/min)
300

・fz=0.2mm/t(Vf=668mm/min)
・Wet ・Dry
・MFWN90160R-8T (8 Flutes) ・MFWN90100R-7T (7 Flutes) P
・WNMU080608EN-GM (PR1510) ・WNMU080608EN-GM (PR1525)
Technical

PR1510 Chip Evacuation Rate = 163cc/min


PR1525 Machining efficiency : 2 pcs/edge R
Competitor A Competitor B
Chip Evacuation Rate = 68cc/min (Negative Cutter) 1 pc/edge
(Positive Cutter)
(Vertical inserts)
Index

T
Competitor A proceeded machining under low cutting conditions, as the workpiece Despite instability with the long overhang of the workpiece, MFWN doubled tool life,
was slipping because of the unstable chucking. improving the efficiency by 150%.
With MFWN, stable machining was possible at higher cutting conditions.
(User Evaluation) (User Evaluation)

M87
MFSN88
Cutting Edge Angle 88˚, High Efficiency Cutter

MFSN88
Economical Double-sided 8-edge Insert
Reduces Chattering with a Low Cutting Force Design
Suitable for Shoulder Roughing
Applicable to Various Types of Machining with Product Lineup from ø32

Economical Double-sided 8-edge Insert


1 Suitable for Shoulder Roughing

Cost reduction in approximately 90˚corner cutting

Shoulder Roughing Cost reduction by switching from Facing Without Interfering with Fixtures
90˚ cutter with positive inserts
MFSN88 Conventional 45˚ Cutter

Jig

See page M91 for unmachined corner portion

Reduces Chattering Extended Tool Life by MEGACOAT NANO Technology


2 with a Low Cutting Force Design 3 Insert Lineup Also Contains Cermet Grade
M
Chatter Resistant Medium to Roughing Insert grade and chipbreaker lineup
Machining Range for various machining application
Milling

Cutting Force Comparison (Internal evaluation)

300

Insert
21% 261
Cutting Force (N)

Lead Angle
200
45°~20° 206
DOWN 1st Recommendation Tough Edge For Stainless Steel
Lead Angle
15° (General purpose)
100 GM Chipbreaker GH Chipbreaker SM Chipbreaker
Lead Angle
0°/2°
High Feed
Cutter 0
Multi- MFSN88 Competitor A
Function

Slot Mill Thrust force is cutting resistance

Ball-nose
Radius
Cutting Conditions:Vc = 200 m/min, ap = 3 mm, fz = 0.15 mm/t
Cutter Dia. ø63 Workpiece Material : S50C
Others

M88
■ MFSN88 Face Mill

Insert Grades Indexable


A.R. R.R. A
Rake DC=50:-12° DC=100:-8°
(MAX.)
Angle DC=63:-10° DC=125:-7.5°
+10°
DC=80:-9° DC=160:-7°

Turning
B

Inserts
DCSFMS
DCB
DCSFMS KWW DCCB3

CBN & PCD Tools


DCSFMS DCB
DCB KWW
C

KDP
KWW

KDP

CBDP
KDP
CBDP

CBDP

LF
LF

LF

External
88
°
88
°
88
D
DCCB2 °

APMX
DCCB1 DCCB1 DCCB4

APMX
DC DCCB2
DC

APMX
DCX

Small Parts
DCCB1

Machining
DCX
DC
Fig. 1 Fig. 2 Fig. 3 DCX
E

● Toolholder Dimensions

Boring
No. of Dimension (mm) Weight
F
Description Stock Drawing Shim
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW DCCB3 DCCB4

Grooving
MFSN 88050R-4T-M-G ● 4 50 52 17.5 0.3
48 22 11 40 21 6.3 10.4 G
88063R-5T-M-G ● 5 63 65 18 Fig. 1 0.4
Fine pitch

88080R-6T-M-G ● 6 80 82 70 27 20 13 24 7 12.4 - - 1.1


50 No
88100R-7T-M-G ● 7 100 102 78 32 45 30 8 14.4 1.4
Fig. 2

Cut-off
88125R-9T-M-G ● 9 125 127 89
40 55
-
63 33 9 16.4
2.4 H
Metric

88160R-11T-M-G ● 11 160 162 110 14 20 Fig. 3 4.2


MFSN 88050R-5T-M-G ● 5 50 52 17.5 0.3
Extra fine Fine pitch Extra fine pitch

48 22 11 40 21 6.3 10.4

Threading
88063R-7T-M-G ● 7 63 65 18 Fig. 1 0.4
88080R-9T-M-G ● 9 80 82 70 27 20 13 24 7 12.4 - - 1.1 J
50 No
88100R-11T-M-G ● 11 100 102 78 32 45 30 8 14.4 1.4
Fig. 2
88125R-13T-M-G ● 13 125 127 89 - 2.5
40 55 63 33 9 16.4

Drilling
88160R-15T-M-G ● 15 160 162 110 14 20 Fig. 3 4.3
K
MFSN 88080R-6T-G ● 6 80 82 70 25.4 20 13 27 6 9.5 Fig. 1 1.1
Bore Dia. Inch spec

50
88100R-7T-G ● 7 100 102 78 31.75 45 34 8 12.7 1.5
- - No

Solid Tools
88125R-9T-G ● 9 125 127 89 38.1 55 - 10 15.9 Fig. 2 2.5
63 38
88160R-11T-G ● 11 160 162 110 50.8 70 11 19.1 4.1 L
MFSN 88080R-9T-G ● 9 80 82 70 25.4 20 13 27 6 9.5 Fig. 1 1.1
50
88100R-11T-G ● 11 100 102 78 31.75 45 34 8 12.7 1.5
pitch

- - No
88125R-13T-G ● 13 125 127 89 38.1 55 - 10 15.9 Fig. 2 2.6

Milling
88160R-15T-G ● 15 160 162 110 50.8 70
63 38
11 19.1 4.3
M
Applicable Inserts M90
● Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
Clamp Screw Wrench Anti-seize Compound Mounting bolt N
Description

P
MFSN 88050R-4T-M-G HH10X30
88063R-5T-M-G HH10X30
Fine pitch

SB-4090TRP DTPM-15
88080R-6T(-M)-G
Technical

HH12X35
Recommended tightening torque for Insert Clamp P-37 R
88100R-7T(-M)-G 3.5N・m
88125R-9T(-M)-G -
88160R-11T(-M)-G
Index

MFSN 88050R-5T-M-G HH10X30 T


Extra fine pitch

88063R-7T-M-G HH10X30
SB-4090TRP DTPM-15
88080R-9T(-M)-G HH12X35
Recommended tightening torque for Insert Clamp P-37
88100R-11T(-M)-G
3.5N・m
88125R-13T(-M)-G -
88160R-15T(-M)-G
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

● : Std. Item

M89
MFSN88
■ MFSN88 End Mill

DCON
DCX
Fig. 1

DC
88°
APMX
LH
LF

DCON
Fig. 2

DCX

DC
88°
APMX
LH
LF

● Toolholder Dimensions
Dimension (mm) Rake Angle Spare Parts
No. of Inserts

Drawing
Clamp Screw Wrench Anti-seize
Description Stock Compound
A.R. R.R.
DC DCX DCON LF LH APMX (MAX.)

MFSN 88032R-S32-2T-G ● 2 32 34 -15.5° Fig. 1 SB-4090TRP DTPM-15


32 110 30 5 10° Tightening Torque 3.5N・m
P-37
88040R-S32-3T-G ● 3 40 42 -13° Fig. 2

● Applicable Inserts
Carbon Steel / Alloy Steel ■ ☆ ★
Classification of usage P Mold Steel ■ ☆ ★
Stainless Steel (Austenitic related) ★ ☆
M Stainless Steel (Martensitic related) ★
★:Roughing / 1st Choice Stainless Steel (Precipitation Hardening) ★
☆:Roughing / 2nd Choice
Gray Cast Iron ★
K Nodular Cast Iron ★
■:Finishing / 1st Choice
N Non-ferrous Metals
□:Finishing / 2nd Choice Ni-base heat-resistant alloys ★
S Titanium Alloys ★
H Hard Materials ★
Dimension (mm) Cermet MEGACOAT (PVD Coated Carbide)
Insert Description
IC S D1 BS RE TN620M PR1535 PR1525 PR1510 PR015S
M

SNMU 130508EN-GM ● ● ● ●
D1
IC

RE
Milling

BS S

General purpose

SNMU 130508EN-SM 13 5.51 4.7 1.0 0.8 ● ● ●


D1
IC

Insert RE
BS S
Lead Angle Low cutting force
45°~20°
Lead Angle
15°
● ● ● ●
D1

SNMU 130508EN-GH
IC

Lead Angle
RE
0°/2° BS
Tough Edge S

High Feed (For Heavy Milling)


Cutter
Recommended Cutting Conditions M91
Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M90
◆ Recommended Cutting Conditions

Insert Grades Indexable


● Coated Carbide A
Recommended Insert Grades (Cutting Speed Vc : m/min)
Chipbreaker

Feed
Workpiece Material MEGACOAT (PVD Coated Carbide)
(fz : mm/t)
PR1535 PR1525 PR1510 PR015S

Turning
Carbon Steel 0.1~0.2~0.3

120~180~250

120~180~250
- - B

Inserts
☆ ★
Alloy Steel 0.1~0.2~0.3
100~160~220 100~160~220
- -

CBN & PCD Tools


★ ★
Mold Steel 0.1~0.15~0.25
80~140~180 80~140~180
- -

Stainless Steel (Austenitic related) 0.1~0.15~0.25


☆ ☆
- -
C
100~150~200 100~150~200

GM Stainless Steel (Martensitic related) 0.1~0.15~0.25
100~150~200
- - -

External
Stainless Steel (Precipitation Hardening) 0.1~0.15~0.25
90~120~150
- - -

★ D
Gray Cast Iron 0.1~0.2~0.3 - -
120~180~250
-


Nodular Cast Iron 0.1~0.15~0.25 - -
100~150~200
-

Small Parts
Machining

Ni-base heat-resistant alloys 0.1~0.12~0.2
20~30~50
- - -


E
Carbon Steel 0.06~0.12~0.2 -
120~180~250
- -


Alloy Steel 0.06~0.12~0.2 -
100~160~220
- -

Boring
Mold Steel 0.06~0.08~0.15 - - -


80~140~180

F
Stainless Steel (Austenitic related) 0.06~0.12~0.2
100~150~200 100~150~200
- -


Stainless Steel (Martensitic related) 0.06~0.12~0.2
100~150~200
- - -
SM

Grooving

Stainless Steel (Precipitation Hardening) 0.06~0.12~0.2
90~120~150
- - -
G

Gray Cast Iron 0.06~0.12~0.2 - -
120~180~250
-


Nodular Cast Iron 0.06~0.1~0.15 - -
100~150~200
-

Cut-off

Ni-base heat-resistant alloys 0.06~0.08~0.15
20~30~50
- - -
H

Titanium Alloys 0.06~0.08~0.15
40~60~80
- - -


Carbon Steel 0.15~0.25~0.35 -
120~180~250
- -

Threading

Alloy Steel 0.15~0.25~0.35 -
100~160~220
- - J

Mold Steel 0.1~0.2~0.3 -
80~140~180
- -
GH ☆
Gray Cast Iron 0.15~0.25~0.35 - -
120~180~250
-

Drilling
Nodular Cast Iron 0.1~0.2~0.3 - -
100~150~200

- K

Hard Materials (60HRC or less) 0.1~0.2~0.3 - - -
80~100~120

★ : 1st Recommendation

Solid Tools
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate
☆ : 2nd Recommendation
within the above conditions according to the actual machining situation. L
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.

● Cermet ● Applicable Chipbreaker Range

Milling
Recommended Insert Grades Coated Carbide Cermet
(Cutting Speed Vc : m/min) M
Feed
Chipbreaker Workpiece Material
(fz : mm/t) Cermet 5 5
TN620M GH
Turning Mill Spare Parts Information
Tools for
ap (mm)

ap (mm)

★ 3 3
Carbon Steel 0.06~0.12~0.15
200~250~300
SM GM 2 N
★ GM
GM Alloy Steel 0.06~0.12~0.15
180~220~250 0.5 0.5

Mold Steel 0.06~0.1~0.13 0.06 0.1 0.2 0.25 0.3 0.35 0.06 0.1 0.15 0.2 0.3
150~180~220
fz (mm/t) fz (mm/t)
★ :1st Recommendation P
● Applicable chipbreaker
Technical

Chipbreaker
Cutter Type
GM SM GH R
Fine pitch

△ (Feed rate is recommended


Index

Extra fine pitch


fz=0.2mm/t or under) T
Not Available for vertical milling (plunging).

Unmachined portion

● Reference data of unmachined corner portion

ap 1 mm 2 mm 3 mm 4 mm 5 mm

Unmachined
portion 0.82 mm 0.93 mm 0.97 mm 1.00 mm 1.04 mm

M91
Face Mill for Heavy Milling MSRS90

● Wide selection of cutting edge length according to cutting conditions


4-stage type (ø80, ø100) is added to the standard lineup as well as
1-stage and 2-stage types.
NB3

Max.
60mm
NB4
Max.
● High efficiency, low cutting force and stable machining without chattering 16.5mm
● Neutral and corner-R insert
Applicable to shouldering (cutting edge angle : 90˚),
high feed milling (cutting edge angle : 30˚), plunging, and side cutter.

Custom-ordered milling cutter with high performance notched neutral inserts provides various applications

Neutral insert with corner-R is available to various applications

Long tool life : MEGACOAT


40
MEGACOAT
TiC MEGACOAT
30 High hardness and high
Hardness (GPa)

20
TiCN
TiAlN oxidation resistance long
TiN

10
tool life : MEGACOAT

0 200 400 600 800 1,000 1,200


Oxidation temperature (˚C)

Notched insert SPMT180616EN The notched insert breaks chips into small pieces and reduces cutting force.
The second land near the cutting edge improves edge strength.

3.8mm 2nd Land 1st Land


1st Land
Rake Face
Rake Face
For neutral (Right / Left) hand ss
ughne 51% up from conventional
M ved to
Applicable for various cutting Impro design
edge angle.
Conventional design New design
Cutting edge length : 18mm
Edge preparation
● Low cutting force (Notched insert benefit)
Milling

Cutting Force Comparison (Internal evaluation)


(N) (N)
High cutting force of biting
workpiece

Insert Notched insert realizes


Lead Angle
lower cutting force
45°~20° and smaller vibration
Lead Angle Low cutting force
Unstable cutting and small vibration
15° Heavy vibration force
Lead Angle
0°/2° Competitor A MSRS90
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose Vertical Milling (Plunging) 45˚ Face Mill


Radius cutter High Feed Cutter
Others

Tapered cutter Shoulder cutter

M92
Applicable Inserts : Available for various applications

Insert Grades Indexable


A
Chipbreaker
Applications selection 3-Notched 4-Notched Without notch

Turning
B

Inserts
General purpose Standard
NB3 NB4

CBN & PCD Tools


+
C
Low Cutting Force Low Cutting Force
NB3P NB4P

External
( or )+
D
Edge Strength Without notch
Oriented (Usable with notched inserts)

Small Parts
Machining
NB3 NB4 E

Various expansive possibilities (Custom-ordered and standard milling cutter)

Boring
F

Grooving
G
Side cutter

Cut-off
H
Vertical Milling (Plunging)
cutter

Threading
High Feed Cutter J

Drilling
K
Tapered cutter

Solid Tools
L

Milling
M

Shoulder cutter Turning Mill Spare Parts Information


Tools for
N
Back milling cutter

P
● Shaft length determination
Technical

R
Index

Face Mill Face Mill


Left hand cutter Right hand cutter

The custom-ordered milling cutter can be customized for your requirements


such as diameter, cutting edge angle, number of insert stages.

M93
MSRS90

■ MSRS90
DCSFMS
Rake Angle
DCSFMS DCSFMS
DCB DCB DCB DCSFMS
KWW KWW DCB

KDP

KDP
KDP
KWW
KWW

KDP
A.R. R.R.

CBDP
CBDP
CBDP

CBDP
LF
LF

LF
LF
APMX
+7° -10°

APMX

APMX
APMX
DCCB2 DCCB2 0° 0°
0° DCCB1 DCCB1
DCCB1
DC DC
DC
DCCB2 0°
DCCB1
Fig. 1 Fig. 2 Fig. 3 DC Fig. 4

DCSFMS DCSFMS
DCB DCSFMS DCSFMS
DCB
KDP

KWW DCCB3 DCB DCCB3 DCB DCCB3 DCCB5


KWW KWW KWW

CBDP2

CBDP2
CBDP

CBDP2

CBDP2

CBDP
CBDP
CBDP

KDP
KDP

KDP
LF

APMX
LF
LF

LF
APMX

APMX
DCCB4 DCCB6

APMX
0° DCCB4 DCCB4 ø101.6
DCCB1 0° 0° 0°
DCCB2 DCCB2 ø177.8
DC
DC DC DC

Fig. 5 Fig. 6 Fig. 7 Fig. 8

● Toolholder Dimensions
Dimension (mm)
No. of No. of No. of Weight
Description Stock
Inserts Flutes Stages
Drawing
(kg)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 CBDP2
MSRS 90080R-1-4T-M N 4 1 16.5 Fig. 1 1.3
60
90080R-2-4T-M N 8 4 2 80 70 27 20 13 24 7 12.4 31 Fig. 2 1.1

90080R-4-4T-M N 16 4 85 60 Fig. 3 1.4

90100R-1-6T-M N 6 1 16.5 Fig. 1 2.2


70 - - - - -
90100R-2-6T-M N 12 6 2 100 32 45 30 8 14.4 31 Fig. 2 2.0

90100R-4-6T-M MTO 24 4 85 - 90 60 Fig. 3 3.1

90125R-1-8T-M N 8 1 16.5 Fig. 4 2.6


8 125
Metric

90125R-2-8T-M MTO 16 2 31 Fig. 5 2.4


40 55 33 9 16.4
90160R-1-8T-M N 8 1 16.5 Fig. 6 4.2
8 160 110 66.7 14 20 - - 28
90160R-2-8T-M MTO 16 2 31 Fig. 7 4.0

90200R-1-10T-M N 10 1 16.5 Fig. 6 6.7


10 200 60
90200R-2-10T-M MTO 20 2 31 Fig. 7 6.6
140 101.6 18 26 - - 32
90250R-1-12T-M N 12 1 16.5 Fig. 6 12.6
12 250 60 - 40 14 25.7
M 90250R-2-12T-M MTO 24 2 31 Fig. 7 12.5

90315R-1-14T-M N 14 1 16.5 Fig. 8 16.1


14 315 220 - 17 27 22 32 25
90315R-2-14T-M MTO 28 2 31 - 16.0

MSRS 90080R-1-4T N 4 1 16.5 Fig. 1 1.4


Milling

60
90080R-2-4T N 8 4 2 80 70 31.75 27 18 32 8 12.7 31 Fig. 2 1.2

90080R-4-4T N 16 4 85 60 Fig. 3 1.5

90100R-1-6T N 6 1 16.5 Fig. 1 2.3


Insert 70
90100R-2-6T N 12 6 2 100 39 21 31 Fig. 2 2.1
Lead Angle
- - - - -
90100R-4-6T MTO 24 4 85 38.1 90 10 15.9 60 Fig. 3 3.2
Bore Dia. Inch spec

45°~20°
Lead Angle 90125R-1-8T N 8 1 16.5 Fig. 4 2.6
15° 8 125 55
90125R-2-8T MTO 16 2 31 Fig. 5 2.4
Lead Angle -
0°/2° 90160R-1-8T N 8 1 16.5 Fig. 4 4.3
8 160 100 50.8 70 11 19.1
High Feed
Cutter
90160R-2-8T MTO 16 2 38 31 Fig. 5 4.1

Multi- 90200R-1-10T N 10 1 16.5 Fig. 6 6.7


Function 10 200 60
90200R-2-10T MTO 20 2 31 Fig. 7 6.6
Slot Mill
130 101.6 18 26 - - 32
90250R-1-12T N 12 1 16.5 Fig. 6 12.6
12 250 47.625 - 14 25.4
Ball-nose
90250R-2-12T MTO 24 2 31 Fig. 7 12.5
Radius

90315R-1-14T N 14 1 16.5 Fig. 8 16.1


Others 14 315 220 - 17 27 22 32 25
90315R-2-14T MTO 28 2 31 - 16.0

● : Std. Item    
MTO : Made to order
M94
● Applicable Inserts

Insert Grades Indexable


Applicable Inserts M24 A

Description

Turning
B

Inserts
3-Notched 4-Notched 3-Notched / Low cutting force 4-Notched / Low cutting force Without notch

CBN & PCD Tools


MSRS90… SPMT 180616EN-NB3 SPMT 180616EN-NB4 SPMT 180616EN-NB3P SPMT 180616EN-NB4P SPMT 180616EN-V C

● Caution when installing Notched Insert

External
It is important to install the appropriate notched insert into the correct position. If it is installed in When installing the inserts, match the number on the top surface of insert to the number of the cutter body.
incorrect position, the tool cannot cut the workpiece and it may damage the toolholder body. For
D
MSRS90, Notched Insert location indicator is marked at insert installed pocket of the cutter body.
Same number

Small Parts
No. of Inserts

Machining
Same number
No. of No. of No. of
Description
Inserts Flutes Stages
Notched E
NB3(P) NB4(P)
MSRS 90100R-1-6T 6 1 3 3
90100R-2-6T 12 6 2 6 6

Boring
90100R-4-6T 24 4 12 12 F
● Spare Parts
Spare Parts

Grooving
Clamp Screw Wrench Cartridge Clamp Screw Wrench Anti-seize Compound Mounting bolt
G
MAP-1806M MAP-1806S
Description

Cut-off
H
(Bottom edge only)
MSRS 90080R-○-4T-M
With cartridge Without cartridge With cartridge Without cartridge

HH12X35

Threading
90100R-○-6T-M - - - -
J
90125R-○-8T-M
MSRS 90160R-○-8T-M MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15 -

Drilling
~

Recommended tightening torque for Cartridge Clamp 3.5N·m K


90315R-○-14T-M SB-60120TR TT-25L
P-37
MSRS 90080R-○-4T Recommended tightening torque HH16X45
for Insert Clamp 7.5N·m

Solid Tools
90100R-○-6T - - - - HH20X55
L
90125R-○-8T
MSRS 90160R-○-8T MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15
-

Milling
M
~

Recommended tightening torque for Cartridge Clamp 3.5N·m


90315R-○-14T
Notes) *1 : MAP-1806M is only for the bottom edge (1st stage) of MSRS90..R-1.
*2 : MAP-1806S is only for the bottom edge (1st stage) of MSRS90..R-2... Use it only for the bottom edge (1st stage). Turning Mill Spare Parts Information
Tools for
How to attach the cartridge : You need to tighten 2 clamp screws to fix the cartridge. Tighten the slant screw first and then tighten the other screw. N
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

◆ Recommended Cutting Conditions


P
fz (mm/t) Cutting Speed Vc (m/min)
Workpiece Material Standard Low Cutting Force MEGACOAT
Technical

NB3+NB4 NB3P+NB4P PR1230 PR1210


★ ☆ R
Soft Steel 0.1~0.2~0.25 0.1~0.2~0.25
120~150~220 120~150~220
★ ☆
Carbon Steel 0.1~0.2~0.25 0.1~0.2~0.25
100~150~200 100~150~200
Index

Alloy Steel 0.1~0.15~0.2 0.1~0.15~0.2


★ ☆ T
100~150~200 100~150~200
★ ☆
Mold Steel 0.1~0.15~0.2 0.1~0.12~0.15
100~150~180 100~150~180
☆ ★
Gray Cast Iron 0.1~0.2~0.3 0.1~0.2~0.25
100~180~250 100~180~250
☆ ★
Nodular Cast Iron 0.1~0.2~0.25 0.1~0.18~0.2
100~180~220 100~180~220
Stainless Steel Not recommended

Aluminum / Copper Not recommended


 ★:1st Recommendation ☆:2nd Recommendation

M95
MSRS90
■ Cutting Conditions (Shouldering)
● In case of MSRS90100R-1-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate Overhang Length LPR(mm)
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 120mm 180 0.2 15 × 80 826
Cast Iron 120~200mm 180 0.2 15 × 40 413
201mm and over 230 0.1 15 × 40 263
Less than 120mm 150 0.2 15 × 80 689
Carbon Steel 120~200mm 150 0.2 15 × 40 344

LPR
201mm and over 200 0.1 15 × 40 229

● In case of MSRS90100R-2-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 120mm 180 0.2 30 × 50 1,032
Cast Iron 120~200mm 180 0.2 30 × 30 619
201mm and over 230 0.1 30 × 25 329
Less than 120mm 150 0.2 30 × 50 861
Carbon Steel 120~200mm 150 0.2 30 × 30 517
201mm and over 200 0.1 30 × 25 287

● In case of MSRS90100R-4-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 140mm 180 0.2 60 × 20 826
Cast Iron 140~200mm 180 0.2 60 × 10 413
201mm and over 230 0.1 60 × 10 263
Less than 140mm 150 0.2 60 × 20 689
Carbon Steel 140~200mm 150 0.2 60 × 10 344
201mm and over 200 0.1 60 × 10 229

■ Case Studies
FCD450 SCM420
Industrial parts Construction machine part
・Vc=150m/min ・Vc=200m/min
・ap x ae=6 x 65mm ・ap x ae=10 x 50mm
・fz=0.15mm/t ・fz=0.1mm/t
500 mm

(Vf=430mm/min) (Vf=400mm/min)

MSRS90100R-1-6T(ø100 ·6 flutes) MSRS90125R-1-8T(ø125 ·8 flutes)


Machined portion
SPMT180616EN-NB3/NB4 SPMT180616EN-NB3/NB4
(PR1210) (PR1230)
M
MSRS90(PR1210) Chip Evacuation Rate = 258cc/min MSRS90(PR1230) Chip Evacuation Rate = 200cc/min

Competitor B 107cc/min   Competitor C 153cc/min


Milling

・MSRS90 more than doubled the machining efficiency compared with competitor B. ・MSRS90 improved the machining efficiency to 1.3 times that of competitor C.
・Competitor B machined with 2 passes (ap x ae=3 x 65mm). ・Competitor C machined with ap x ae=5 x 50mm
MSRS90 machined with only 1 pass. ・Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner insert.
・Cutting time was reduced. (User Evaluation) MSRS90 reduced machining cost as well as improved machining efficiency. (User Evaluation)

Insert Mold Steel Alloy Steel


Lead Angle Shipbuilding parts Power generation parts
45°~20° ・Vc=150m/min 2,00
0mm ・Vc=160m/min
・ap x ae=10 x 10~50mm ・ap x ae=10 x 0~20mm
Lead Angle Machined portion
・fz=0.1mm/t 50 ・fz=0.15mm/t
15° (Vf=240mm/min) (Vf=500mm/min)
Lead Angle 740

0°/2° MSRS90160R-1-8T(ø160 ·8 flutes) MSRS90125R-1-8T(ø125 ·8 flutes)


150
200

SPMT180616EN-NB3/NB4 SPMT180616EN-NB3/NB4
High Feed
 (PR1230) (PR1230) φ800
Cutter

Multi-
Function MSRS90(PR1230) Chip Evacuation Rate = 120cc/min MSRS90(PR1230) 12 surfaces/edge

Slot Mill
Competitor D 60cc/min      Competitor E 8 surfaces/edge
Ball-nose
Radius ・MSRS90 more than doubled the machining efficiency compared with competitor D. ・MSRS90 showed 1.5 times longer tool life than that of competitor E.
・Competitor D machined with ap x ae=5 x 10~50mm ・Competitor E machined with 2 passes on a side (ap x ae=12 x 0 to 10mm).
⇒ Low cutting force of MSRS90 enabled twice as large ap as that of competitor. Competitor E was poor in feed rate (Vf=400mm/min). ⇒Machining efficiency was
Others ・It can double the ap as well as increase the cutting speed (Vc=100⇒150). improved by MSRS90 (by achieving reduction in cutting time).
⇒ Machining efficiency was improved by MSRS90 (by achieving reduction in cutting time). (User Evaluation) ・Although competitor E is load due to high cutting force. MSRS90 operates fairly quietly. (User Evaluation)

M96
Heavy Milling Cutter MSR

Insert Grades Indexable


High Efficiency Heavy Milling A
BT50 Integral Arbor type

Turning
B

Inserts
PR1230

CBN & PCD Tools


(For Steel)
C
Low cutting force type

External
D

PR1210

Small Parts
Machining
(For Cast Iron)
E

Boring
F

Grooving
Notched insert reduces cutting force, and enables high feed rates by reducing chattering.
G
Improved chip evacuation and low cutting force with the special chipbreaker.
Enables heavy milling and deep cutting, and also drastically improves machining efficiency. (Reduction of cutting time)

Cut-off
H
Notched Insert Cutting Force Comparison

Threading
Size Comparison (Full-Scale)
MSR Competitor A J
5,000
124% 5,028N

Drilling
4,000
K
Cutting force (N)

4,066N

3,000

Notch Notch

Solid Tools
L
Combined Force

2,000 Combined Force

1,000

Milling
0 M
* The exclusive notched chipbreaker provides low cutting force and good chip evacuation.
Turning Mill Spare Parts Information

Tools for
11 type 17 type APMT25 type (Internal evaluation)
N

P
Technical

R
Index

M97
MSR

Shouldering Slotting Facing

■ MSR Rake Angle


ø63~ø80 ø100~
* Not recommended
for 4 stages type
A.R. : +9°
R.R. : -8°
A.R. : +9°
R.R. : -5° ● Spare Parts (Bore Dia. : common to Metric type / Inch type)
Spare Parts
DCSFMS DCSFMS
DCSFMS DCSFMS DCB DCB
DCB DCB KWW KWW
KWW KWW

Clamp Screw Wrench Shim Clamp Screw Wrench Anti-seize Compound

KDP

KDP
CBDP

CBDP
Description

KDP
KDP

CBDP
CBDP

LF
LF

LF

LF
APMX

APMX
APMX

APMX
DCCB2 DCCB1
0° 0°
DCCB1 DC DCCB2 DCCB1
DC 0° 0°

DCSFMS DCSFMS
Fig. 1 Fig. 2
DCCB1
DC
DC
MSR 063R-○□ - - -
DCB DCB
KWW KWW
Fig. 3 Fig. 4 MSR 080R-○□ SB- MAP- SB-
TT-25L DT-15
KDP

KDP
CBDP

CBDP

60120TR 2506 40140TR P-37

~
DCSFMS
DCB
DCSFMS KWW DCCB3 DCSFMS
DCB DCB
DCCB3 DCCB3 DCCB5
315R-○□ for Insert Clamp for Shim Clamp

KDP
KWW KWW
LF

LF

32
APMX

APMX

CBDP

KDP
KDP

25

25
32

CBDP
LF
CBDP

LF
LF

APMX
APMX

APMX
DCCB4 DCCB6
Coat Anti-seize Compound thinly on portion of taper and thread
DCCB2 DCCB1 DCCB4 DCCB4 101.6

DCCB1 DC
0° 101.6
DC
0° 101.6
DC
0° 177.8
DC

when insert is fixed.
DC

Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9

● Toolholder Dimensions (Metric)


No. of No. of No. of Dimension (mm) Weight
Description Stock Drawing
Inserts Flutes Stages DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 (kg)
MSR 063R-1M N 4 1 65 23.5 Fig. 1 0.7
4 63 50 27 20 14 22 7.2 12.4 - - - -
063R-2M N 8 2 85 45 Fig. 3 0.9
080R-1M N 4 1 50 23.5 Fig. 1 1.0
080R-2M N 8 4 2 80 55 27 20 14 70 22 7.2 12.4 45 - - - - Fig. 3 1.5
080R-4M N 16 4 115 90 Fig. 5 2.5
100R-1M N 6 1 50 23.5 Fig. 2 1.5
100R-2M N 12 6 2 100 70 32 42 - 70 28 8 14.4 45 - - - - Fig. 4 2.0
100R-4M N 24 4 115 90 Fig. 6 3.2
125R-1M N 6 1 60 23.5 Fig. 2 3.4
125R-2M N 12 6 2 125 85 40 58 - 70 30 9 16.4 45 - - - - Fig. 4 3.7
125R-4M N 24 4 115 90 Fig. 6 6.0
160R-1M N 8 1 60 23.5 Fig. 2 6.1
8 160 100 40 68 - 30 10 16.4 - - - -
160R-2M N 16 2 70 45 Fig. 4 6.8
200R-1M N 10 1 60 23.5 Fig. 7 7.0
10 200 130 60 - - 38 15 25.4 18 26 - -
200R-2M N 20 2 80 45 Fig. 8 9.9
250R-1M N 12 1 60 23.5 Fig. 7 10.3
12 250 130 60 - - 38 15 25.4 18 26 - -
250R-2M N 24 2 80 45 Fig. 8 14.2
315R-1M MTO 14 14 1 315 230 60 - - 60 35 15 25.4 23.5 17 27 22 32 Fig. 9 15.5
· Shim is not available for MSR063R (DC=63).
· Mounting bolt (HH12X35) is included for MSR063R / MSR080R.
· It is not recommended using only top edge part (under ap=30mm) for 4 stages type. If ap is small, use 1 stage or 2 stages type.
· Deep slotting is not recommended for this cutter.

● Toolholder Dimensions (Bore Dia. : Inch spec)


No. of No. of No. of Dimension (mm) Weight
Description Stock Drawing
M Inserts Flutes Stages DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 (kg)
MSR 063R-1 N 4 1 65 23.5 Fig. 1 0.8
4 63 50 25.4 20 14 26 6 9.5 - - - -
063R-2 N 8 2 85 45 Fig. 3 1.0
080R-1 N 4 1 50 23.5 Fig. 1 1.1
55 25.4 20 14 26 6 9.5
Milling

080R-2 N Fig. 3 1.6


8 2 70 45
080R-2-31.75 N 4 80 70 31.75 27 18 32 8 12.7 - - - - Fig. 3 1.7
080R-4 N 55 25.4 20 14 26 6 9.5 Fig. 5 2.6
16 4 115 90
080R-4-31.75 N 70 31.75 27 18 32 8 12.7 Fig. 5 2.7
100R-1 N 6 1 50 23.5 Fig. 2 1.6
Insert
100R-2 N 12 6 2 100 70 31.75 42 - 70 32 8 12.7 45 - - - - Fig. 4 2.2
Lead Angle 100R-4 N 24 4 115 90 Fig. 6 3.6
45°~20° 125R-1 N 6 1 60 23.5 Fig. 2 3.5
Lead Angle 125R-2 N 12 6 2 125 85 38.1 54 - 70 38 10 15.9 45 - - - - Fig. 4 3.8
15°
125R-4 N 24 4 115 90 Fig. 6 6.1
Lead Angle
0°/2°
160R-1 N 8 1 60 23.5 Fig. 2 5.8
160R-2 N 16 8 2 160 100 50.8 68 - 70 38 11 19.0 45 - - - - Fig. 4 6.4
High Feed
Cutter 160R-4 N 32 4 115 90 Fig. 6 10.7
200R-1 N 10 1 60 23.5 Fig. 7 7.5
Multi- 10 200 130 47.625 - - 38 14 25.4 18 26 - -
Function 200R-2 N 20 2 80 45 Fig. 8 10.4
250R-1 N 12 1 60 23.5 Fig. 7 10.9
Slot Mill 12 250 130 47.625 - - 38 14 25.4 18 26 - -
250R-2 N 24 2 80 45 Fig. 8 14.7
Ball-nose 315R-1 MTO 14 14 1 315 220 47.625 - - 60 35 14 25.4 23.5 17 27 22 32 Fig. 9 16.0
Radius · Shim is not available for MSR063R (DC=63).
· Mounting bolt (HH12X40) is included for MSR063R and MSR080R. Mounting bolt (HH16X45) is included for MSR080R-○-31.75.
Others · It is not recommended using only top edge part (under ap=30mm) for 4 stages type. If ap is small, use 1 stage or 2 stages type.
· Deep slotting is not recommended for this cutter.

● : Std. Item    
MTO : Made to order
M98
■ MSR-BT50

Insert Grades Indexable


A

4
4

ø100

ø100
DC

DC

4
4

4
4
3

3
3

Turning
BT50 Arbor BT50 Arbor B


Inserts
APMX 38 APMX 38
LF 101.8 LF 101.8

Fig. 1 Fig. 2

CBN & PCD Tools


● Toolholder Dimensions (BT50 Integral Arbor type) C
No. of Stages Dimension (mm) Rake Angle Spare Parts
No. of Inserts

No. of Flutes

External
Weight Clamp Screw Wrench Shim Clamp Screw Wrench Anti-seize Compound
Stock

Description
DC LF APMX A.R. R.R.
Drawing
(kg) D

Small Parts
Machining
MSR 063R-BT50-4 N 16 4 160 90 Fig. 1 5.7
4 63 - - - E
063R-BT50-5 N 20 5 180 111 Fig. 2 6.2
+9° -8° SB-
080R-BT50-4 N 16 4 160 90 Fig. 1 6.9 60120TR TT-25L
4 80 SB- P-37
080R-BT50-5 N 20 5 180 111 Fig. 2 7.4 MAP-2506 DT-15
40140TR

Boring
for Insert Clamp
100R-BT50-4 N 24 4 160 90 Fig. 1 9.6 F
6 100 +9° -5° for Shim Clamp
100R-BT50-5 N 30 5 180 111 Fig. 2 10.5
· Shim is not available for MSR063R (DC=63).
· It is not recommended using only top edge part (under ap=30mm) for 4 stages / 5 stages type. If ap is small, use previous page's 1 stage type or 2 stages type.

Grooving
· Deep slotting is not recommended for this cutter.
G
● Applicable Inserts
Applicable Inserts M18 (Handed Insert shows Right-hand)

Cut-off
H
Description

Threading
3-Notched 4-Notched 3-Notched / Low cutting force 4-Notched / Low cutting force J
MSR…
APMT 2506○○ER-NB3 + APMT 2506○○ER-NB4 APMT 250616ER-NB3P + APMT 250616ER-NB4P
MSR…M

Drilling
K
For custom-ordered cutter APMT 250616EL-NB3 + APMT 250616EL-NB4 -

Solid Tools
 Recommended Cutting Conditions M100
L
● Caution when installing Notched Insert
It is important to install the appropriate notched insert into the correct position. If it is installed in incorrect (No. of Inserts - Example)
position, the tool cannot cut the workpiece and it may damage the toolholder body. No. of Inserts
No. of No. of

Milling
For MSR, Notched Insert location indicator is marked at insert installed area. Description
Inserts Flutes
Notched M
Please bear the following in mind when installing inserts to toolholders. NB3 NB4
(Indication is marked near the insert pocket for MSR.) MSR 100R-1 6 3 3
1. (3) is for APMT2506○○ER-NB3 100R-2 12 6 6 6 Turning Mill Spare Parts Information
100R-4 Tools for
2. (4) is for APMT2506○○ER-NB4 24 12 12
N

■ Caution when installing the Insert with Corner-R(RE) 4.0


● When using inserts with corner-R(RE) 4.0mm, additional modifications of the cutter body will be necessary. P
Ref. to the table below for the recommended modifications.
* Round- shaped additional processing is recommended.
Insert Corner-R(RE) Additional Processing Dimension to Body Corner When applying chamfer shaped additional processing,
(mm) (mm)
Technical

do not cut away too much.


4.0 R2.0 Body corner Additionally processed Insert with large
corner-R(RE)
R
Pre-processing Post-processing
Index

● : Std. Item

M99
MSR
◆ Recommended Cutting Conditions
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc : m/min)
Workpiece
Low Cutting Force General purpose MEGACOAT
Material NB3P+NB4P NB3+NB4 PR1230 PR1210

Carbon Steel 0.15 0.2 -
100~150~200

Cast Iron 0.15 0.2 -
100~150~200
Stainless Steel Not recommended
Aluminum / Copper Not recommended
* For MSR, cutting speed should be carefully adjusted depending on the length of toolholder protruding from the end of machine spindle. ★ : 1st Recommendation ☆ : 2nd Recommendation
● When the overhang length of toolholder is small, ➡ set the cutting speed to slightly higher than the recommended cutting conditions.

● When the overhang length of toolholder is long, ➡ set the cutting speed to slightly lower than the recommended cutting conditions.

■ Cutting Conditions
1) Shouldering
● In case of MSR100R-1
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Overhang Length LPR (mm)
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)

Less than 100mm 150 0.2 20 x 80 920

Carbon Steel 100~200mm 150 0.2 20 x 40 460

201mm and over 100 0.2 20 x 30 228

Less than 100mm 180 0.2 20 x 80 1,100


4

LPR
Cast Iron 100~200mm 180 0.2 20 x 40 550
4

201mm and over 120 0.2 20 x 30 276


4 3

● In case of MSR100R-2 4
3
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)

Less than 130mm 150 0.2 40 x 40 920

Carbon Steel 130~230mm 150 0.2 40 x 20 460

231mm and over 100 0.2 40 x 20 304

Less than 130mm 180 0.2 40 x 40 1,100


M
Cast Iron 130~230mm 180 0.2 40 x 20 550

231mm and over 120 0.2 40 x 20 368


Milling

● In case of MSR100R-4
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)
Insert

Lead Angle Less than 180mm 150 0.2 75 x 20 863


45°~20°
Lead Angle Carbon Steel 180~280mm 150 0.2 75 x 10 431
15°
Lead Angle
0°/2° 281mm and over 100 0.2 75 x 10 285
High Feed
Cutter Less than 180mm 180 0.2 75 x 20 1,035
Multi-
Function Cast Iron 180~280mm 180 0.2 75 x 10 518
Slot Mill
281mm and over 120 0.2 75 x 10 345
Ball-nose
Radius

Others

M100
2) Slotting

Insert Grades Indexable


● In case of MSR100R-1
Chip Evacuation
A
Workpiece Overhang Length Cutting Conditions ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)

Turning
Less than 100mm 150 0.2 7 x 100 403 B

Inserts
Carbon Steel 100~200mm 120 0.2 4 x 100 184

CBN & PCD Tools


201mm and over 100 0.2 3 x 100 114 C

Less than 100mm 180 0.2 14 x 100 966

External
D
Cast Iron 100~200mm 150 0.2 7 x 100 403

Small Parts
201mm and over 4 x 100 184

Machining
120 0.2
E
● In case of MSR100R-2
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate

Boring
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min) F
Less than 130mm 150 0.2 7 x 100 403

Grooving
Carbon Steel 130~230mm 120 0.2 4 x 100 184 G
231mm and over 100 0.2 3 x 100 114

Cut-off
Less than 130mm 180 0.2 14 x 100 966 H

Cast Iron 130~230mm 150 0.2 7 x 100 403

Threading
J
231mm and over 120 0.2 4 x 100 184

● In case of MSR160R-1

Drilling
Cutting Conditions Chip Evacuation K
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)

Solid Tools
Less than 100mm 150 0.2 5 x 160 384 L
Carbon Steel 100~200mm 120 0.2 3 x 160 182

Milling
201mm and over 100 0.2 2 x 160 102 M

Less than 100mm 180 0.2 10 x 160 928


Turning Mill Spare Parts Information
Tools for
Cast Iron 100~200mm 150 0.2 5 x 160 384
N

201mm and over 120 0.2 4 x 160 243


P
● In case of MSR160R-2
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Technical

Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)


(cc/min) R
Less than 130mm 150 0.2 5 x 160 384

130~230mm 3 x 160 182


Index

Carbon Steel 120 0.2


T
231mm and over 100 0.2 2 x 160 102

Less than 130mm 180 0.2 10 x 160 928

Cast Iron 130~230mm 150 0.2 5 x 160 384

231mm and over 120 0.2 4 x 160 243 Notes) MSR...-4 (No. of stage)
Slotting is not recommended.

M101
MSR
Q&A

Q-1 What cutting conditions are recommended in most cases for MSR? In case of MSR100R-2
e.g.) Load meter 120% e.g.) Load meter 90%
Vc=150m/min、 fz=0.2mm/t、
A-1 larger cutting depth and smaller cutting width
1st Pass ap x ae:
15x75mm
3rd Pass 2nd Pass 1st Pass

2nd Pass
ap x ae:
Q-2 Required equipment for MSR? 3rd Pass 45x25mm

A-2 Max. spindle revolution is 4,000min-1 or under. BT50 or larger.


* MSR is not only for Double column machining center. The reason why not recommended for high RPM spindle machine is its less torque.
* Although MSR works with BT40 shank, maximum available fz is about 0.1mm/tooth.

Q-3 What are the points to remember in case of less power machine?

Do not use large size cutters. ⇒ ø63 or ø80 is recommended.


A-3 Please increase cutting speed and decrease feed rate.
Set up conditions to get the largest available torque by checking torque curve of the machine.
Tried under condition of Vc=150m/min, enough torque was not gained because of high gear.
In this case, it has to be prioritized using Vc which can exert enough torque as Vc=120m/min.
* Machine torque curve will be prioritized.

Q-4 In case of unstable workpiece.

Decrease feed ratio at the start


A-4 machining the workpiece.
* Almost all cases of moving workpiece ◎ Effective for increasing cutting speed and decrease feed rate.
Vc=150m/min、 fz=0.2mm/t
happens when start machining. ↓
Vc=200m/min、 fz=0.15mm/t

Q-5 What is the tool life?

Chip weight : 700kg/Corner (Result by PR660)


A-5 Cutting time : 90min (calculated value)
Cutting distance : 65m (calculated value)
How great 1,000cc/min? ⇒ About 7.8kg chips removed per minute
Tool life time=700kg (Chip weight)÷7.8kg (Chip evacuation amount per 1min)=90min
Cutting distance=90min (Time by the end of tool life)x717mm/min (Table feed ratio per 1min)=65m
* In case of cutting Vc=150m/min, apxae : 20x70mm, Vf=717mm/min.
* Tool : MSR100R-2 (6 flutes)

Q-6 How to reduce chattering.

A-6 In chattering occurs, then the following conditions are recommended.


⇒Reduce cutting speed and increase feed rate.
M In case of Steel In case of Cast Iron
・Vc=80m/min ・Vc=80m/min
・fz=0.25mm/t ・
fz=0.35mm/t
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M102
MTP90
Shouldering Slotting Facing

■ MTP90 with cylindrical shank

Insert Grades Indexable


A

DCONh7

Turning
B

DC

Inserts
CBN & PCD Tools
APMX
LH LF
C

● Toolholder Dimensions

External
Spare Parts
No. of Inserts

Dimension (mm) Rake Angle


Clamp Clamp screw Wrench Shim Shim Screw
D
Stock

Description

Small Parts
DC DCON LF LH APMX A.R. R.R.

Machining
E
MTP 9050 ○ 3 50
32 130 43 18 +8° 0° CP-8W W8X18 LW-4 KPT-42 SP3X8
9063 ○ 3 63

Boring
● Applicable Inserts F
Applicable Inserts M12

Grooving
Description G

Cut-off
TPKN   2204PDTR
MTP 90... TPMR 2204PDER-H TPKR 2204PDER-S H
2204PDFR

◆ Recommended Cutting Conditions

Threading
Recommended Insert Grades (Cutting Speed Vc: m/min) J
Feed Cermet MEGACOAT Carbide
Workpiece Material
TN100M

PR1225

PR1210

fz(mm/t)
KW10

Drilling
K
★ ★
Carbon Steel ~0.25 120~200 120~250
- -

★ ★

Solid Tools
Alloy Steel ~0.25 100~180 100~220
- -

Mold Steel ~0.20 ★ ★ - - L


100~180 80~180
☆ ★
Stainless Steel ~0.20 120~200 120~220
- -

★ ☆
Cast Iron ~0.25

Milling
- -
100~220 80~150
M

Non-ferrous Metals ~0.20 - - -
100~300
★ : 1st Recommendation ☆ : 2nd Recommendation
Turning Mill Spare Parts Information
Tools for
N

P
Technical

R
Index

○ : Check Availability

M103
DMC
Shouldering Slotting Facing

■ DMC End Mill

DCONh7
Fig. 1
+0
DC −0.2
4° APMX
LU
LH
LF

DCONh7
Fig. 2

4° APMX
LH
LF

● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of
Description Stock Drawing
Inserts
DC DCON LF LH LU APMX A.R. R.R.

DMC 810-S16 ● 10 -11°


27 16 +3°
811-S16 ● 11 90
-10°
812-S16 ● 1 12 31 20 +5°
16
814-S16 ● 14 8.5 Fig. 1 SB-2545TR FT-8
33.5 -8°
815-S16 ● 15 100 25 +6°
816-S16 ● 2 16 31 -4°
820-S20 ● 3 20 20 120 36 30 +8° -6°
DMC 810 ● 10 10 70 20 -6°
1 - 8.5 +3° SB-2545TR FT-8
812 ● 12 12 80 25 -5° Fig. 2
DMC 020 ● 2 20 20 110 30 - 11.0 +5° 0° Fig. 2 SB-3060TR FT-10

● Applicable Inserts
Applicable Inserts M20

Description

M NDCT 090204TR
DMC8○○(-S○○) NDMM 090204ER-SP
090204FR
NDCT 120208TR NDMM 120204ER-SP
DMC020
120208FR 120208ER-SP
Milling

Recommended Cutting Conditions M105

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
M104
Shouldering Slotting Facing

■ DMC-SX End Mill

Insert Grades Indexable


+0
A
DC −0.2 4°

DCONh7

Turning
Fig. 1
B

Inserts
APMX
LH

CBN & PCD Tools


LF
+0
C
DC −0.2 4°

DCON h7

External
Fig. 2
D
APMX
LH

Small Parts
LF

Machining
E
● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle

Boring
Clamp Set Clamp Screw Wrench
No. of F
Description Stock Drawing
Inserts
DC DCON LF LH APMX A.R. R.R.

Grooving
DMC 316SXT ●
1
16 16 90
30 -3°
Fig. 1 - SB-4060TR G
320SX ● 20 20 110
325SX ● 25 25 120 14.0 +3° -2° FT-15
Fig. 2 CPS-2TR SB-4065TR
332SX ● 2 32 32 130 40

Cut-off
340SX ● 40 32 150 H
DMC 320SX-200 ● 1 20 20 200 50 -3°
325SX-220 ● 25 25 220 60 14.0 +3° -2° Fig. 1 - SB-4065TR FT-15
2
332SX-250 ● 32 32 250 80 0°

Threading
● Applicable Inserts J
■ When using inserts with corner-R(RE) 2.0 or larger, additional modifications of the cutter body will be necessary.
Applicable Inserts M20 Additional modifications for the body will be necessary. Ref. to the chart below for the recommended modifications.
(Additional grind off is not necessary when corner-R(RE) is 0.8mm or less.)

Drilling
Description Insert Corner-R(RE) (mm) Additional Processing Dimension to Body Corner (mm) K
2.0 R1.0
3.0 R1.6

Solid Tools
4.0 R2.0
DMC 316SXT NDCW 150302TR * Round- shaped additional processing is recommended.
L
320SX 150304TR When applying chamfer shaped additional processing, do not cut away too much.
325SX 150308TR
NDCT 150308TR
332SX 150320TR NDMM 150304ER-SP

Milling
150308FR M
340SX 150330TR 150308ER-SP
(NDCT150308TRX)
DMC 320SX-200 150340TR Insert with large
Body corner Additionally processed
325SX-220 (NDCW 150308TRX) corner-R(RE)
Turning Mill Spare Parts Information
Tools for
Pre-processing Post-processing
332SX-250 (NDCW 150308FRX)
N
( ) insert is also attachable, however toolholder will be out from insert bottom. (Ref. to lower section of M107)

◆ DMC / DMC-SX Recommended Cutting Conditions


Recommended Insert Grades(Cutting Speed Vc: m/min) P
Max. ap (mm)
Cermet Carbide
fz
Workpiece Material
(mm/t) Cutting Dia. Slotting Shouldering
Technical

TN100M KW10
(DC) (ap) (apxae) R
Carbon Steel ~0.2 ★ ~ø12 2 6x2
120~200 ø14~ 3 9x3
~0.2 ★ ~ø12 2 6x2
Index

Alloy Steel 100~180 ø14~ 3 9x3 T


Mold Steel ~0.15 ★ ~ø12 2 6x2
100~180 ø14~ 3 9x3
Stainless Steel ~0.15 ☆ ~ø12 1.5 4x2
120~200 ø14~ 2 6x2
Cast Iron ~0.2 ★ ~ø12 2 6x2
80~150 ø14~ 3 9x3
Non-ferrous Metals ~0.2 ★ ~ø12 2 6x2
100~300 ø14~ 3 9x3
· Use DMC8 ○○ with ap=6mm MAX. for shouldering. ★ : 1st Recommendation ☆ : 2nd Recommendation

● : Std. Item

M105
DMC
Shouldering Slotting Facing

■ DMC-H End Mill (High Rake)


+0
DC −0.2

DCONh7
APMX
4° LH
LF

● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of
Description Stock Drawing
Inserts
DC DCON LF LH APMX A.R. R.R.

DMC 316H ● 16 16 90 +5° -3.5°


1 30 SB-4060TR
320H ● 20 20 110 +6°
-2°
325H ● 25 25 120 14.0 - FT-15

332H ● 2 32 130 40 +8° SB-4065TR


32 0°
340H ● 40 150

● Applicable Inserts
Applicable Inserts M20 Applicable Inserts M25

Description

DMC 316H
320H
NDCW 150302FRX-NE
NDMM 150304ER-SP NDCW 150308TRX
325H NDCT 150308TRX 150302FRX
150308ER-SP 150308FRX
(PCD)
332H
340H

M
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M106
◆ DMC-H Recommended Cutting Conditions

Insert Grades Indexable


Recommended Insert Grades (Cutting Speed Vc: m/min) A
Max. ap (mm)
Cermet Carbide PCD
Workpiece Material fz (mm/t)

(KPD001)
TN100M

KPD010
KPD230
KW10
Cutting Dia. Slotting Shouldering

Turning
(DC) (ap) (apxae) B

Inserts
~ø20 4 8x4

CBN & PCD Tools


Carbon Steel ~0.2 120~200
ø25~ 8 14x6
C
~ø20 4 8x4
Alloy Steel ~0.2 ★
100~180
ø25~ 8 13x6

External
~ø20 3 5x2 D
Mold Steel ~0.15 ★
100~180
ø25~ 6 10x3
~ø20 3 6x2

Small Parts

Machining
Stainless Steel ~0.15 120~200
ø25~ 6 13x3 E
~ø20 4 8x4
Cast Iron ~0.2 ★
80~150
ø25~ 6 14x6

Boring
★ ★ ☆
~ø20 4 8x4 F
Non-ferrous Metals ~0.2 100~300 300~500 300~500
ø25~ 6 14x6
★ : 1st Recommendation ☆ : 2nd Recommendation

Grooving
G
· Above inserts are also applicable to DMC○○○SX, but the conventional NDCW1503○○TR insert is not applicable for this end mill.

Insert Description Insert Description

Cut-off
NDCT...TRX NDCW...TR NDCT...TRX NDCW...TR H
NDCW...(T/F)RX 15˚ NDCT...(T/F)R NDCW...(T/F)RX 15˚ NDCT...(T/F)R
15˚ 15˚
Toolholder Description 30˚ Toolholder Description 30˚

Threading
No interference of relief surface Less relief No interference of relief surface No interference of relief surface
DMC-H DMC-SX
ap must be under 5mm.
J
Toolholder Toolholder
lief

e
Relief surface side

e
renc

renc
nce

s re

terfe

terfe
rfere

Les

No in

No in
inte
No

Drilling
K
Cu
ttin
A.R gD

Solid Tools
. ia.
A.R.
Insert Insert
L
A A direction A direction B direction B direction
B

Milling
M

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M107
High Efficiency Milling Cutter for Finishing Aluminum MFAH
High Efficiency Milling Cutter for Finishing Aluminum Alloys

MFAH
Low Cutting Force Minimizes Burrs and Chipping for High Quality Machining
Easily Adjust Blade Runout
2 Body Types and 3 Inserts for a Variety of Milling Applications

1 Low Cutting Force Minimizes Burrs for High Quality Machining

Large True Rake Angle and Dual Cutting Edge Insert Designs

Burr and Chipping Comparison (Internal evaluation)

Finishing (Burrs More Likely) Roughing (Chipping More Likely)


ap = 0.5 mm, ae = 55 mm, fz = 0.05 mm/t ap = 1.5 mm, ae = 55 mm, fz = 0.15 mm/t

MFAH
Edge Preparation G
(Dual Cutting Edge)

Burrs Occurred Chipping


Competitor A
(R0.8)

Cutting Conditions:Vc = 2,500 m/min, Wet, Cutter Dia. ø80


MFAH080RS-10T-SF, ENET0905PAER-G KPD001
Workpiece Material:ADC12

2 Low Cutting Force Design


M
Low Cutting Force, Reduced Chattering and High Efficiency Machining

Cutting Force Comparison (Internal evaluation)


Milling

ap = 0.5 mm ap = 1.5 mm
250
■■ Principal force 900 ■■ Principal force
背分力
Principal force ■■ Thrust force ■■ Thrust force
800
16.2% 背分力
Principal force
Insert 200
700
42.1%
Lead Angle DOWN
DOWN
Cutting Force (N)

Cutting Force (N)

600
45°~20°
150 DOWN
DOWN
Lead Angle 500
15°
Lead Angle
100
背分力
Thrust force 400
背分力force
Thrust
0°/2°
High Feed
11% 300
39.7%
Cutter
50 DOWN
DOWN 200
DOWN
DOWN
Multi-
Function 100

Slot Mill 0 0
MFAH Competitor A Competitor B MFAH Competitor A Competitor B
Ball-nose Edge Preparation G Edge Preparation G
Radius

Others
Cutting Conditions:Vc = 2,500 m/min, ae = 55 mm, fz = 0.1 mm/t, Wet, Cutter Dia. ø80
MFAH080RS-10T-SF ENET0905PAER-G KPD001 Workpiece Material:ADC12

M108
3 Adjustable Blade Runout

Insert Grades Indexable


A

■ Easily Install Inserts and Adjust Blade Runout

Turning
B
Easy Insert Installment Easily Adjust Blade Runout Blade Runout Setting Time Comparison (Internal evaluation)

Inserts
Guide Pin Allows for Easier Positioning Adjustable from Both the Front and Outer Periphery * Operation Time of 5 Workers Comparison
Cutter Dia.:ø80, No. of Inserts:10

CBN & PCD Tools


50
45 C
40

Setting Time (min)


35
30

External
Mount the insert 25 D
onto the guide pin 20
15

Small Parts
10

Machining
Worker 1
Worker 2
Worker 3
Worker 4
Worker 5

Worker 1
Worker 2
Worker 3
Worker 4
Worker 5

Worker 1
Worker 2
Worker 3
Worker 4
Worker 5
5
E
0
Unique Design for Easily Adjusting from the Front MFAH Competitor A Competitor B
The MFAH can drastically shorten the setting time

Boring
F

Grooving
Large Tooling Lineup G

Steel Body and Light-weight Hybrid Body with Internal Coolant Available

Cut-off
H
3 Different Edge Designs Offer a Variety of Machining Applications

Threading
· Cutter Body · Insert (Edge Design)
PCD(KPD001) J
Steel Alloy
3 Different Edge Designs Offer
a Variety of Machining Applications

Drilling
Coolant Hole
K

Solid Tools
Aluminum Alloy L
Steel Body Light-weight Hybrid Body
Dual Cutting Edge C
ø50~ø125 ø80~ø315 R

Milling
ENET0905PAER-G ENET0905PAER-C ENET0905PAER-R M
Minimizes Burrs and Chipping Low cutting force Tough Edge
* 1st Recommendation * Low Rigidity Workpiece etc. * High Interruption Workpiece etc.
Turning Mill Spare Parts Information
Tools for
N

5 Safety Enhancements during High-speed Revolution


P

■ Scattering Prevention Mechanism


Technical

1 Prevention of Scattering by Wedge-shape Design 2 Prevention of Scattering with Guide Pin


R
New wedge-shape feature holds insert Guide pins improve safety
firmly in place and reduces chattering during high-speed rotation
Index

Clamp Surface

Centrifugal Force

Holding Surface
Prevention of Scattering by Wedge-shape Design Prevention of Scattering with Guide Pin

M109
High Efficiency Milling Cutter for Finishing Aluminum MFAH

■ MFAH (Light-weight Hybrid Body)

DCSFMS DCSFMS
DCB DCB
ø18
KWW KWW

KDP
KDP

CBDP
CBDP

32

LF
LF

APMX
APMX
DCCB2
ø26
Fig. 1 DCCB1 DC
Fig. 3 ø101.6
DC

DCSFMS
DCSFMS DCB ø18 ø22
DCB KWW
KWW

KDP
KDP

CBDP

32

32
CBDP

LF
LF

APMX
APMX
ø26 ø33
DCCB1 DC ø101.6
Fig. 2 Fig. 4 ø177.8 DC

● Toolholder Dimensions
No. of Inserts

Coolant Hole

Weight(kg)
Max.

Drawing
Dimension (mm) Arbor Bolt Coolant Cover Coolant Cover
Stock

Description Revolution
(Attachment) (Attachment) (sold separately)
(min-1)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX
MFAH 080RA-6T-M-SF ● 6 0.82
80 62 27 20 13 27 14,600 HH12X35HC - -
080RA-10T-M-SF ● 10 0.78
7.0 12.4 Fig. 1
100RA-8T-M27-SF ● 8 1.20
62 27 20 13 24 HH12X35HC - -
100RA-12T-M27-SF ● 12 50 1.15
100 13,000
100RA-8T-M-SF ● 8 1.32
85 32 42 - 30 8.0 14.4 Fig. 2 HF16X48HC - -
100RA-12T-M-SF ● 12 1.27
125RA-10T-M27-SF ● 10 1.80
60 27 20 13 24 7.0 12.4 Fig. 1 HH12X35H
125RA-16T-M27-SF ● 16 1.73
125 11,400 CC-125-MFAH -
125RA-10T-M-SF ●
Metric

10 2.1
Yes

94 40 55 4.6
125RA-16T-M-SF ● 16 2.1
33 9.0 16.4 Fig. 2 HF20X53HA
160RA-12T-M-SF ● 12 3.5
160 125 40 57 8,000 CC-160-MFAH -
160RA-20T-M-SF ● 20 3.4
55
200RA-16T-M-SF MTO 16 4.7
200 175 126 - 5,600 - - CC-200-MFAH
200RA-24T-M-SF MTO 24 4.6
M 250RA-20T-M-SF MTO 20
35 Fig. 3
6.9
250 140 60 165 14.0 25.7 4,500 - - CC-250-MFAH
250RA-32T-M-SF MTO 32 6.8
315RA-24T-M-SF MTO 24 11.7
315 220 220 60 38 Fig. 4 3,500 - - CC-315-MFAH
315RA-40T-M-SF MTO 40 11.5
Milling

MFAH 080RA-6T-SF ● 6 0.83


80 62 25.4 20 13 27 14,600 HH12X35HC - -
080RA-10T-SF ● 10 0.78
6.0 9.5 Fig. 1
100RA-8T-254-SF ● 8 1.21
62 25.4 20 13 24 HH12X35HC -
100RA-12T-254-SF ● 12 1.16
100 50 13,000 -
Insert 100RA-8T-SF ● 8 1.33
85 31.75 42 - 34 8.0 12.7 Fig. 2 HF16X44HC -
Lead Angle
100RA-12T-SF ● 12 1.29
125RA-10T-254-SF ●
Bore Dia. Inch spec

45°~20° 10 1.80
60 25.4 20 13 24 6.0 9.5 Fig. 1 HH12X35H
Lead Angle 125RA-16T-254-SF ● 16 1.74
15° 125 11,400 CC-125-MFAH -
125RA-10T-SF ● 10 2.00
Yes

89 38.1 55 10.0 15.9 4.6 HF20X53HA


Lead Angle
0°/2°
125RA-16T-SF ● 16 1.95
38 Fig. 2
160RA-12T-SF ● 12 3.4
High Feed 160 130 50.8 70 11.0 19.1 8,000 HF24X60HA CC-160-MFAH -
Cutter 160RA-20T-SF ● 20 3.3
55
Multi- 200RA-16T-SF MTO 16 4.9
200 175 126 - 5,600 - - CC-200-MFAH
Function
200RA-24T-SF MTO 24 4.8
35 Fig. 3
Slot Mill 250RA-20T-SF MTO 20 7.0
250 140 47.625 165 14.0 25.4 4,500 - - CC-250-MFAH
250RA-32T-SF MTO 32 6.9
Ball-nose
Radius 315RA-24T-SF MTO 24 11.7
315 220 220 60 38 Fig. 4 3,500 - - CC-315-MFAH
315RA-40T-SF MTO 40 11.5
Others
Confirm the total weight of the cutter and the arbor is within the machine's acceptable range Applicable Inserts M112

● : Std. Item    
MTO : Made to order
M110
■ MFAH (Steel Body)

Insert Grades Indexable


A
DCSFMS DCSFMS
DCB DCB
KWW KWW

Turning
B

KDP

Inserts
KDP
CBDP

CBDP

CBN & PCD Tools


LF
C

LF
APMX

APMX

External
DCCB2
D
Fig. 1 DCCB1 DC Fig. 2 DCCB1 DC

Small Parts
Machining
● Toolholder Dimensions E

Coolant Hole
Dimension (mm) Max.
No. of Weight Mounting bolt
Description Stock Drawing Revolution
Inserts (kg) (Attachment)

Boring
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX (min )
-1
F
MFAH 050RS-4T-M-SF ● 4 0.44
50 48 16 13.6 9 19 5.6 8.4 19,200 HH8X25
050RS-5T-M-SF ● 5 0.43
40

Grooving
063RS-5T-M-SF ● 5 0.69
063RS-6T-M-SF ● 6
63 61 22 23 11 21 6.3 10.4 Fig. 1 16,800
0.68
HH10X30 G

Metric

080RS-6T-M-SF 6 1.16
80 60 27 20 13 24 7.0 12.4 4.6 14,600 HH12X35
080RS-10T-M-SF ● 10 1.11
50

Cut-off
100RS-8T-M-SF ● 8 1.56
H
100 70 32 45 30 8.0 14.4 13,000 -
100RS-12T-M-SF ● 12 1.51
- No Fig. 2
125RS-10T-M-SF ● 10 2.6
125 89 40 55 55 33 9.0 16.4 11,400 -
125RS-16T-M-SF ● 16 2.5

Threading
MFAH 080RS-6T-SF ● 6 1.02 J
Bore Dia. Inch spec

80 50 25.4 20 13 27 6.0 9.5 Fig. 1 14,600 HH12X35


080RS-10T-SF ● 10 0.98
50
100RS-8T-SF ● 8 1.59
100 70 31.75 45 34 8.0 12.7 4.6 13,000 -
100RS-12T-SF ● 12 1.55

Drilling
- Fig. 2
125RS-10T-SF ● 10 2.63 K
125 89 38.1 55 55 38 10.0 15.9 11,400 -
125RS-16T-SF ● 16 2.56

● Spare Parts

Solid Tools
L
Wedge Wedge Screw Wrench Adjust Screw Wrench Adjust Screw Anti-seize Compound
Applicable
Description Inserts

Milling
M112 M

Turning Mill Spare Parts Information


MFAH080RA- … Tools for
Light-weight N
~

Hybrid Body MFAH315RA- …


C08R W5X13L TTW-15 AJ-4170 DTPM-8 HS6X4 P-37 ENET0905…
MFAH050RS- …
Steel Body P
~

MFAH125RS- …
Recommended Cutting Conditions M112
Technical

R
Index

● : Std. Item

M111
High Efficiency Milling Cutter for Finishing Aluminum MFAH
● Applicable Inserts

Dimension (mm) PCD


Insert Description
W1 S L BS LE KPD001

ENET 0905PAER-G 9.61 7.9 6.02 2.6 5.6 ●


1.0 0.5 RE0.4

LE
L
General purpose (Dual Cutting Edge)

BS


W1 ENET 0905PAER-C 9.61 7.9 6.02 3.0 5.6 ●
1.0 0.5
Low cutting force 5° RE0.4

S
20°
ENET 0905PAER-R 9.61 7.9 6.02 3.1 5.6 ●

0.5 RE0.4
Tough Edge

◆ Recommended Cutting Conditions


Workpiece Cutting Speed Feed Recommended Recommended cutting conditions are reference
Property values. Please adjust cutting speed and feed rate
Material Vc (m/min) fz (mm/t) Insert Grades
according to actual machining conditions taking
Si Ratio into account machine and workpiece rigidity.
1,000 - 2,500 - 3,000 0.05 - 0.10 - 0.20
12.5% or less
Aluminum Do not use the cutter at speeds exceeding the
KPD001
Alloys Si Ratio maximum cutting speed limit.
400 - 600 - 800 0.05 - 0.10 - 0.20
12.5% and over

● Cutting Performance ● Max. Revolution and Max. Cutting Speed for Each Cutting Diameter
Cutting Dia. DC Max. Revolution Cutting Speed
BT50 M/C (Machine Power 30kw) (mm) n (min -1 ) Vc max (m/min)

5.0 ø50 19,200 3,016


ø63 16,800 3,325
4.0
ø80 14,600 3,669
3.0
ap (mm)

ø100 13,000 4,084


ø125 11,400 4,477
M 2.0

ø160 8,000 4,021


1.0
ø200 5,600 3,519
ø250 4,500 3,534
Milling

0 0.05 0.10 0.15 0.20 0.25


fz (mm/t)
ø315 3,500 3,464

Cutting Conditions:Vc = 2,500 m/min, ae = 55 mm, Wet, Cutter Dia. ø80


MFAH080RS-10T-SF ENET0905PAER-G KPD001 Workpiece Material:ADC12
Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M112
● Cautions

Insert Grades Indexable


While in Use Dynamic Balance A
! Caution Balance adjustment on the cutter is completed before shipping
Balance adjustment has been made with special high precision inserts to be ISO balance quality grade

Turning
Please use within recommended cutting conditions (ISO 1940-1) G2.5 * See page M112 for Recommended Cutting Conditions at Max. Revolution B

Inserts
Do not run the cutter at revolutions exceeding the printed maximum revolution limit of the cutter body Do not operate the balance adjustment screw at the outer periphery of cutter
⇒ This could lead to improper dynamic balance

CBN & PCD Tools


Inserts or cutter body may be damaged due to the centrifugal force and cutting load

Please do not use under the following conditions : Do not completely remove clamp and clamp screw from cutter C
When cutter is not fully loaded with inserts ⇒ This requires additional balance adjustment
If the body and/or clamp is damaged

External
If a clamp or clamp screw is removed D
If inserts that have different regrind amounts are mounted

Please wear protective equipment such as protective glove when

Small Parts
Machining
changing inserts or adjusting edge fluctuation Balance Adjustment
Screw is Mounted at
E
Injury can occur when touching the cutting edge
the Necessary Point

* Do Not Operate

Boring
F
● How to Mount Insert

Grooving
1 Adjust the clearance between adjustment screw for cutting edge and the surface of insert to be 0.5mm
G
2 Mount insert on guide pin
(Be sure to install from the head. Mounting from outer periphery is not recommended)
Guide Pin

Cut-off
3 Tighten the clamp screw while lightly pressing the insert against the holding surface
(Recommended Torque 4.2N・m)
H

4 Make sure that there is no clearance between the insert side surfaces and the holding surface

Threading
J
0.5mm
* Per One Revolution

Drilling
K

Solid Tools
Loosening (Counter-clockwise)
L
Tightening (Clockwise)

Milling
*Caution
M
Mounting from outer periphery is not recommended

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M113
High Efficiency Milling Cutter for Finishing Aluminum MFAH
● How to Adjust Blade Runout

1 Install an Insert 2 Partially Tighten 3 Adjustable Blade Runout

Tightening Torque 2.0 N∙m Edge Fluctuation 20µm or Below

4 Fully Tighten 5 Adjustable Blade Runout

Adjustment edge fluctuation from


Tightening Torque4.2 N∙m Edge Fluctuation 5µm or Below outer periphery is workable

1 Install inserts into all pockets

2 Partially tighten the clamp screw (Recommended Torque 2.0N・m)

3 Turn the screw with the wrench to adjust and make sure that all screw heights are within 20µm of each other (Recommended)

4 Fully tighten the clamp screw with tightening torque 4.2 N・m
* Caution
5 Slightly adjust position of cutting edge (Recommended Position Difference: 5µm or Below)
M * All inserts should be fine-tuned
Do not adjust cutting
edge to lower position
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M114
Precaution for Changing Clamp

Insert Grades Indexable


● How to mount a clamp on a holder
A

1 Attach clamp screw into clamp first 2 Mounting 3 Fastening

Turning
B

Inserts
CBN & PCD Tools
C

External
D

Small Parts
Machining
E

Attaching Clamp screw into clamp Mount it to the holder Fasten with recommended torque

Boring
(about 1 revolution) (Completed) F

● Mount position of clamp screw

Grooving
G
Right position Wrong position
(Screw head does not come out) (Screw head comes out)

Cut-off
H

Threading
J

Drilling
K

Solid Tools
Confirm if clamp screw is not coming out after fastening clamp screw with recommended torque L
Re-mount if the clamp screw is coming out
Adjust the balance is needed after mounting in case removing a clamp screw completely such as clamp change

Milling
M

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M115
For Aluminum Alloys High Efficiency End Mill MEAS
For Aluminum Alloys High Efficiency End Mill

MEAS
Excellent Scatter Prevention to Ensure Stable, High Speed Aluminum Machining
Large Ramping Angle Delivers a Wide Range of Machining Applications

1 High Reliability and High Efficiency Machining

Grooved Connection Between the Insert and Holder


Provides High Speed Aluminum Machining (ø32: Recommended Max. Cutting Speed Vc = 3,000m/min)

ISO balance quality grade G6.3


Prevents Vibration during High Speed Machining
(ISO1940/1)

M4 Clamp Screw Back of the Insert


Unique Grooved Contact Surface
Prevents Insert Screw
Breakage and Ensures
Greater Safety

M
Grooved Insert Pocket
Centrifugal force is applied across the grooved surface to reduce pressure on the insert screw
Milling

Prevents insert screw breakage and safely secures the insert during high-speed revolutions

Grooved Contact Surface


Insert

Lead Angle
Radial Direction
45°~20°
Lead Angle Centrifugal
15° Force Direction
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M116
2

Insert Grades Indexable


Low Cutting Force with Sharp Cutting Edge A

True Rake Angle Max. 20°

Turning
Low Cutting Force and Excellent Chattering Resistance B

Inserts
CBN & PCD Tools
Cutting Force Comparison (Internal evaluation)
C
2,000
True Rake Angle MEAS

Resultant Force in Radial Direction(N)


Max. 20˚ Competitor A
Cutting Force

External
1,500 Competitor B
D
20%
20%
1,000

Small Parts
Machining
DOWN
500
E

Boring
0.05 0.10 0.15 0.20 0.25
F
fz(mm/t)

Grooving
Cutting Conditions:Vc = 390 m/min, ap × ae = 8 × 5 mm, Dry
Cutter Dia. ø25 mm (2 Flutes) Workpiece Material : A7075 G

Cut-off
H

Threading
Applicable to a wide range of application J

Max. Ramping Angle 20° (ø25)

Drilling
The MEAS can be used for shouldering, slotting, ramping, and helical milling applications
K

Solid Tools
L

Milling
M

Turning Mill Spare Parts Information


Facing, Shouldering Slotting Tools for
N

P
Technical

R
Contouring Pocketing
Index

Large Ramping Angle

Ramping Helical Milling Vertical Milling (Plunging)

M117
For Aluminum Alloys High Efficiency End Mill MEAS

■ MEAS End Mill


0
DC -0.2

DCONh6
APMX
LH
LF
Fig. 1
0
DC -0.2

DCONh6
APMX
LH
LF
Fig. 2

● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
No. of Inserts

Coolant Hole
Anti-seize
Clamp Screw Wrench Max.
Weight Compound
Stock

Description Drawing Revolution


(kg)
A.R. (min -1 )
DC DCON LF LH APMX R.R.
(MAX.)
Long Shank Same Shank Standard Shank

MEAS 28-S25-13-2T ● 28 25 125 40 0.4 54,000


2 -13°
35-S32-13-2T ● 35 12 +10° Yes Fig. 1 SB-4090TRP 46,000
32 150 50 0.9
40-S32-13-3T ● 3 40 -12° 42,000
Cylindrical

MEAS 25-S25-13-2T ● 25 25 125 49 -14° 0.4 SB-4075TRP DTPM-15 P-37 59,000


2 12 +10° Yes Fig. 2 Recommended tightening torque
32-S32-13-2T ● 32 32 150 69 -13° 0.8 SB-4090TRP for Insert Clamp 3.5N·m 49,000

MEAS 25-S25-13-2T-170 ● 25 25 170 89 -14° 0.5 SB-4075TRP 49,000


2 12 +10° Yes Fig. 2
32-S32-13-2T-200 ● 32 32 200 119 -13° 1.1 SB-4090TRP 39,000
When using inserts with a corner-R(RE) of 3.2 or larger, additional modifications (R3.5 mm or larger) on the corner of cutter body is necessary.
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

M
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M118
■ MEAS Face Mill

Insert Grades Indexable


A
DCSFMS
DCB

KDP
KWW

Turning
B

CBDP

Inserts
CBN & PCD Tools
LF
C

APMX

External
DCCB2
D
DCCB1
DC

Small Parts
Machining
● Toolholder Dimensions E
Spare Parts
Dimension (mm) Rake Angle
No. of Inserts

Coolant Hole
Anti-seize
Clamp Screw Mounting bolt Wrench Max.
Compound

Boring
Weight
Stock

Description
(kg)
Revolution F
A.R. (min -1 )
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX R.R.
(MAX.)

Grooving
DTPM-15 P-37 G
MEAS 050R-13-4T-M ● 4 50 45 22 18 11 50 21 6.3 10.4 12 +10° -11° Yes 0.4 SB-4090TRP HH10X30H Recommended tightening torque 36,000
for Insert Clamp 3.5N·m
When using inserts with a corner-R(RE) of 3.2 or larger, additional modifications (R3.5 mm or larger) on the corner of cutter body is necessary.

Cut-off
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
H

■ Insert Description

Threading
J
DLC
Dimension (mm)
Insert Description Coated Carbide

Drilling
W1 S D1 L RE PDL025
K
KCGT 130504FR-AL 14.1 0.4 ●
R
E

130508FR-AL 13.9 0.8 ●

Solid Tools
130512FR-AL 13.8 1.2 ●
● L
D1

130516FR-AL 1.6
L

130520FR-AL 2.0 ●
9.9 5.1 4.4 13.3
130524FR-AL 2.4 ●

Milling
130530FR-AL 3.0 ● M
W1 S
130532FR-AL 3.2 ●
130540FR-AL 12.8 4.0 ●
Turning Mill Spare Parts Information
130550FR-AL 5.0 ● Tools for
N
Recommended Cutting Conditions M120

P
Technical

R
Index

● : Std. Item

M119
For Aluminum Alloys High Efficiency End Mill MEAS

◆ Recommended Cutting Conditions MEAS Cutting Performance


ø50 (4 Flutes) Shouldering ae = 25mm Workpiece Material : A7075
Workpiece Cutting Speed Feed
Property
Material Vc(m/min) fz(mm/t) 12

Vc=1,500m/min
Si Ratio
200~1,000~3,000 0.05~0.15~0.25 10 Vc=3,000m/min
Aluminum 12.5% or less
Alloys Si Ratio
200~300~400 0.05~0.1~0.2
12.5% and over 8

ap(mm)
· Recommended cutting conditions are reference values. Please adjust cutting speed and feed rate
according to actual machining conditions taking into account machine and workpiece rigidity 6

· Do not use the cutter at speeds exceeding the maximum cutting speed limit (See page M122)
· Regularly changing the insert clamp screw is recommended 4

Use appropriate safety covers to protect from tool breakage and


chip scattering 2
· When using at a higher revolution (10,000min-1 or over), refer to
the table below to adjust the balance of the MEAS and arbor
0 0.05 0.10 0.15 0.20 0.25

fz(mm/t)
ISO balance quality grade
Revolution
-1 ISO 1940-1/8821 · Reduce the feed rate when machining at high speeds
(min )
(JIS B0905)
~20,000 G16
~30,000 G6.3
30,000~ G2.5

Max. Revolution for Each Cutting Diameter

Cutting Dia. Max. Revolution


øD(mm) n(min-1)

59,000
ø25
(Long Shank:49,000)
ø28 54,000
ø32 49,000
46,000
ø35
(Long Shank:39,000)
ø40 42,000
ø50 36,000

Case Studies
Milling

Industrial Machine Parts A5052 (1) Facing

Vc = 1,500 m/min(n = 9,550 min-1)


(3) Slotting
① ap x ae = 3 x 40 mm
Insert fz = 0.2 mm/t(Vf = 7,640 mm/min)
② ap x ae = 8 x 5 mm
Lead Angle fz = 0.2 mm/t(Vf = 7,640 mm/min)
45°~20° ③ ap x ae = 2 x ~ 50 mm
fz = 0.15 mm/t(Vf = 5,730 mm/min)
Lead Angle
15° Wet
MEAS050R-13-4T-M
Lead Angle KCGT130504FR-AL PDL025 (2) Shouldering
0°/2°
High Feed Cutting Time Cutting Time
Cutter 2 倍以上倍
190 sec 50%
1.5
Multi-
MEAS ø50-4T
Function

Slot Mill Competitor C ø50-3T 430 sec


Ball-nose
Radius
MEAS showed 50% faster cycle time or more compared to competitor C
(User Evaluation)
Others

M120
■ Reference data for Ramping

Insert Grades Indexable


Cutter Dia. DC(mm) 25 28 32 35 40 50
A
Max. ramping angle
20° 16° 12.5° 11° 8.5° 6°
RMPX

Turning
tan RMPX 0.363 0.287 0.221 0.194 0.149 0.105 B

Inserts
CBN & PCD Tools
■ Guide for Ramping (Slant Milling) C
Ramping angle should be RMPX (Maximum ramping angle) or under L
in the above cutting conditions.

External
Reduce recommended feed rate by 50% D
Formula of the cutting length ap
L=
“L” at Max. ramping angle tan RMPX

Small Parts
Machining
RMPX
E
ap

Boring
F

■ Vertical Milling (Plunging)

Grooving
G
* For vertical milling (plunging), reduce feed rate to fz=0.1mm/t Max. Width of Cut
Insert Description
or less. (ae)
KCGT13 type 8mm

Cut-off
H

■ Helical Milling

Threading
For helical milling, use between Min. cutting dia. and Max. cutting dia. J

  Over Max. Cutting Dia.   Under Min. Cutting Dia.

Drilling
Center core part remains after machining Center core part øDh (Machining Dia.) K
interferes with toolholder

Solid Tools
Cutting direction
L

Milling
DC
M
(Cutting Dia.)
Maximum ramping Turning Mill Spare Parts Information
Description Min. Cutting Dia. Max. Cutting Dia.
depth per cycle Tools for
N
MEAS⋮13⋮ 2 × DC-16 2 × DC-3 3.5
Unit : mm

· Down-cut milling is recommended (refer to the figure above) P


· Feed rate should be under 50% of the recommended cutting conditions
· Use caution to eliminate incidences caused by producing long chips
Technical

R
Index

M121
For Aluminum Alloys High Efficiency End Mill MEAS

■ Guide for Drilling


[Drilling depth]
Please refer to Pd (Max. drilling depth) in the chart.
X
[When Traversing after Drilling]
(1) It is recommended to reduce feed by fz = 0.15 (mm/t) or
less until the center core is removed.
(2) When drilling, reduce feed rate per revolution to
f=0.1mm/rev or under.

Pd Max. Cutting Depth Min. cutting length X


Description
Pd for flat bottom surface
MEAS⋮-13-⋮ 3.5 DC-16
Center Core DC Unit : mm

■ How to Mount Inserts


1. Be sure to remove dust and chips from the insert mounting pocket.
2. Insert Screw
· Coat Anti-seize Compound thinly on portion of taper and thread.
·A ttach screw to the magnetized wrench tip and tighten while gently pressing the outside
edge of the insert toward the insert pocket surface (grooved surface) (see the picture on the
right)
(Recommended Torque 3.5N·m)

■ Cautions
While in Use Dynamic Balance
Balance adjustment on the cutter is completed before shipping
! Caution
Balance adjustment to be ISO balance quality grade (ISO 1940-1)
Please use within recommended cutting conditions G6.3
When using at a higher revolution (10,000min-1 or over), refer to the
Do not run the cutter at revolutions exceeding the printed maximum
table below to adjust the balance of MEAS and arbor
revolution limit of the cutter body
Inserts may be damaged due to the centrifugal force and cutting load Do not operate the balance adjustment screw on the outer periphery
M of the cutter. This could lead to improper dynamic balance
Please do not use under the following conditions :
When cutter is not fully loaded with inserts
If the body is damaged
Milling

Please wear protective equipment such as protective glove when changing inserts
Injury can occur when touching the cutting edge

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M122
End Mill for Aluminum Alloys Machining MEAL
Shouldering Slotting Facing

■ MEAL (Aluminum Alloys Machining, with coolant hole)

Insert Grades Indexable


+0
DC -0.2 A

DCON h7

Turning
Fig. 2
B

Inserts
CBN & PCD Tools
15
APMX C
LH
LF

● Toolholder Dimensions

External
D
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of

Small Parts
Machining
Description Stock
Inserts
DC DCON LF LH APMX A.R. R.R. E

MEAL 50-S32 □ 2 50 32 150 45 20 +12° -3.5° SB-5085TR DT-20

Boring
● Applicable Inserts F
Applicable Inserts M24

Grooving
Description G

Cut-off
MEAL 25-S25 H
TEMT 250624-AQ
50-S32
◆ Recommended Cutting Conditions

Threading
Recommended Insert Grades (Cutting Speed Vc: m/min)
J
Carbide
fz
Workpiece Material
(mm/t)

Drilling
KW10 K

Non-ferrous Metals 0.1~0.3 ★

Solid Tools
300~500
· ap is recommended to be under 15mm. ★ : 1st Recommendation L

Milling
M

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

□ : Deleted from the next catalog

M123
MFH High Feed Cutter
Max. ap Application range

MFH Harrier
5.0mm

3.5mm
MFH Harrier
1.0mm
MFH Mini
ø16 ø25 ø50 ø160
Cutting Dia.

Anti chattering
Applicable to various applications with 3 types of inserts
Increased chip evacuation and shortened cutting time
POINT. 1 Various applications with
3 types of inserts
GM type (General purpose) LD type (Large D.O.C.) FL type (With Wiper Edge)

Shape

1st recommendation Max. ap=5mm Wide wiper edge


for general purpose →A
 pplicable for scale removal → Applicable for both roughing
Applications
→ Facing, Pocketing, at high efficiency and finishing, for small
Helical milling machining center

3 types of inserts according to your application


Applicable to a wide range of application
· For inclination angle at contouring, refer to the table above M132

M
POINT. 2 3D convex cutting edge POINT. 3 Multi-functional cutter for
reduces shock of biting workpiece ramping, helical milling,
Milling

· Cutting Force (Shock) Comparison when Biting Workpiece etc.


(Internal evaluation)

Insert
Cutting with the ae that
Lead Angle receives the maximum impact
45°~20° Convex cutting edge
Lead Angle
7,000
15° 136%
6,000 133% Facing, Shouldering Slotting Ramping
Cutting force (N)

Lead Angle
0°/2° 5,000
High Feed
Cutter 4,000
Multi- 3,000
Function

2,000
Slot Mill

1,000
Ball-nose
Radius
0 Helical Milling Vertical Milling (Plunging)
Others
MFH Competitor A Competitor B
Vc=150m/min, ap ae=1.5 31.5mm, fz=1.5mm/t * GM type is applicable for all the above applications
Chart shows resultant cutting force S50C, Dry, Cutter Dia. ø63 * LD type and FL type are not applicable for Helical Milling,
Plunging and Contouring of rising wall (Please refer to M132)

M124
MFH Harrier

Insert Grades Indexable


POINT. 4 Applicable for Variety of Workpieces
New Development
A

from Steel to Heat-resistant Alloys High Toughness Substrate

Turning
B
New grade for difficult-to-cut material which controls

Inserts
Smooth TiN layer
sudden fracture and realizes stable machining

CBN & PCD Tools


Smooth & less adhesion Improved
stability
C
Tough α-Al 2 O 3 layer
Prevents oxidation and wear of coating layer due
For Martensitic stainless steel and Ni-base heat-resistant alloys to high heat-resistance of aluminum oxide

External
High heat resistance and wear resistance with CVD coating Special Interlayer D
Prevents peeling of coating layer
Improved stability due to thin layer coating technology
Ultra Fine TiCN layer

Small Parts
Machining
CA6535 High aspect ratio and micro columnar TiCN coating
layer improves abrasive wear resistance E
MEGACOAT base
For Ni-base heat-resistant alloys, titanium alloys and precipitation hardened multi-layer structure

Boring
stainless steel F
Stable and longer tool life by special nano coating layer

Grooving
PR1535 MEGACOAT NANO
G
● Wear Resistance Comparison (Internal evaluation)
SKD11 Ni-base heat-resistant alloys

Cut-off
0.30 0.30
H
Competitor E
Competitor D Competitor F CA6535(GM)

Threading
Competitor C
0.20 0.20 J
Wear (mm)

Wear (mm)

PR1525(GM)

0.10 0.10

Drilling
K

0.00 0.00

Solid Tools
0 10 20 30 40 50 60 70 80 0 5 10 15 20
Cutting Time (min) Cutting Time (min) L
<Cutting Conditions> Vc=150m/min, ap×ae=1.0×16mm, fz=1.5mm/t, Dry <Cutting Conditions> Vc=30m/min, ap×ae=1.0×40mm, fz=0.8mm/t, Wet

Milling
■ Case Studies M

SFVAF22B (Forged alloy steel) SUS304F Turning Mill Spare Parts Information
Tools for
N

P
Technical

Machining efficiency Chattering reduced


R
3 times increase Machining efficiency 1.6 times
Machined portion

・Turbine parts ・Vc=160m/min ・ap×ae=1.5×max.160mm ・Clutch ・Vc=120m/min ・ap×ae=1.0×20mm


Index

・fz=1.17mm/t ・Dry ・fz=1.2mm/t ・Dry T
・MFH160R-14-8T (8 Flutes) ・SOMT140520ER-GM (PR1525) ・MFH32-S32-10-2T (2 Flutes) ・SOMT100420ER-GM (PR1535)

PR1525 Chip Evacuation Rate = 720cc/min PR1535 Chip Evacuation Rate = 58cc/min

Competitor G Chip Evacuation Rate = 240cc/min Competitor H Chip Evacuation Rate = 36cc/min

・Small machining noise even at 3 times higher feed rate ・Competitor H caused chattering but MFH realized stable machining
・Good edge condition without chipping and stable machining ・Good edge condition and long tool life
(User Evaluation) (User Evaluation)

M125
MFH High Feed Cutter

■ MFH Harrier Face Mill


DCSFMS DCSFMS
DCSFMS DCB ø18 DCB
DCB KWW KWW
KWW

KDP
KDP
KDP

CBDP
CBDP

CBDP

LF
LF

LF
APMX

APMX

APMX
DCCB2
DCCB1 DCCB1 DCCB1
DC ø26
DCX DC 66.7
DCX DC
DCX

Fig. 1 Fig. 2 Fig. 3

● Toolholder Dimensions (SOMT10 type)


Dimension (mm) Rake Angle Max.
No. of Coolant Drawing Weight Revolution
Bore Dia. Description Stock DC Hole
Inserts DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX APMX2*1
A.R. (kg)
GM LD FL (min-1)
MFH 050R-10-4T-M ● 4
50 33 37.5 36.5 47 0.4 10,000
050R-10-5T-M ● 5
22 19 11 21 6.3 10.4
063R-10-5T-22M ● 5
50
Metric 063R-10-6T-22M ● 6 +10° Yes Fig. 1
63 46 50.5 49.5 60 0.7 8,800
063R-10-5T-27M ● 5
063R-10-6T-27M ● 6 27 20 13 24 7 12.4 21.5
* 1.2
080R-10-7T-M ● 7 80 63 67.5 66.5 76 63 (3.5) 1.6 7,600
MFH 050R-10-4T ● 4
50 33 37.5 36.5 47 0.4 10,000
050R-10-5T ● 5
22.225 19 11 50 19 5 8.4
Inch spec 063R-10-5T ● 5 +10° Yes Fig. 1
63 46 50.5 49.5 60 0.7 8,800
063R-10-6T ● 6
080R-10-7T ● 7 80 63 67.5 66.5 76 31.75 26 17 63 32 8 12.7 1.3 7,600
*1 For APMX2, refer to the figure in the next page
*2 Dimension in ( ) is when attaching LD type
● Toolholder Dimensions (SOMT14 type)
Dimension (mm) Rake Angle Max.
No. of Coolant Drawing Weight Revolution
Bore Dia. Description Stock DC Hole
Inserts DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX APMX2*1 A.R. (kg)
GM LD FL (min-1)
MFH 050R-14-4T-M ● 4 50 27 33 32 47 12 - 0.4 8,800
063R-14-4T-22M ● 4 22 21 6.3 10.4
19 11
063R-14-5T-22M ● 5 50
63 40 46 45 60 0.6 7,400
063R-14-4T-27M ● 4 Fig. 1
063R-14-5T-27M ● 5
27 20 13 24 7 12.4 2 Yes
Metric 080R-14-5T-M ● 5 *2 2 +10°
80 57 63 62 76 (5) 1.4 6,400
080R-14-6T-M ● 6
100R-14-6T-M ● 6
100 77 83 82 96 32 26 17 63 28 8 14.4 2.4 5,600
M 100R-14-7T-M ● 7 Fig. 2
125R-14-7T-M ● 7 125 102 108 107 55 - 33 2.8 4,800
100 40 9 16.4
160R-14-8T-M ● 8 160 137 143 142 68 - 32 No Fig. 3 3.7 4,200
MFH 050R-14-4T ● 4 50 27 33 32 47 12 - 0.4 8,800
063R-14-4T ● 4 22.225 50 19 5 8.4
Milling

63 40 46 45 60 19 11 0.6 7,400
063R-14-5T ● 5
080R-14-5T ● 5 Fig. 1
80 57 63 62 76 2 Yes 1.3 6,400
Inch spec 080R-14-6T ● 6 *2 2 +10°
31.75 26 17 32 8 12.7 (5)
100R-14-6T ● 6
100 77 83 82 96 63 2.4 5,600
100R-14-7T ● 7
Insert
125R-14-7T ● 7 125 102 108 107 38.1 55 10 15.9 2.9 4,800
100 - 38 Fig. 2
Lead Angle 160R-14-8T ● 8 160 137 143 142 50.8 72 11 19.1 No 3.9 4,200
45°~20°
*1 For APMX2, refer to the figure in the next page
Lead Angle *2 Dimension in ( ) is when attaching LD type
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M126
MFH Harrier

● Spare Parts (Face Mill)

Insert Grades Indexable


Spare Parts Cutting edge shape when attaching LD type A
Anti-seize
Clamp Screw Wrench Mounting bolt
Compound

75
°
Description DTPM TTP Applicable Inserts

45°

Turning
B

APMX

Inserts
APMX2
14°
°
DC

)
(16

CBN & PCD Tools


DCX
MFH 050R-10-...-M
050R-10-...
HH10X30
Angle in ( ) is for SOMT14 type
C
063R-10-...-22M SOMT100420ER-GM
● Max. Revolution
SB-4090TRPN DTPM-15 P-37 When running the end mill and
063R-10-... SOMT100420ER-LD
Recommended tightening torque for Insert Clamp 3.5N·m cutter at the maximum revolution,
HH12X35 SOMT100420ER-FL

External
063R-10-...-27M the insert or toolholder may be
080R-10-... HH16X40 damaged by centrifugal force. D
080R-10-...-M HH12X35
Coat Anti-seize Compound
MFH 050R-14-...-M ●

Small Parts
Machining
W10X31 thinly on portion of taper and
050R-14-... thread when insert is fixed. E
063R-14-...-22M
HH10X30
063R-14-...
063R-14-...-27M HH12X35 SOMT140520ER-GM

Boring
SB-50120TRP TTP-20 P-37
080R-14-...-M HH12X35 SOMT140520ER-LD F
Recommended tightening torque for Insert Clamp 4.5N·m
080R-14-... HH16X40 SOMT140514ER-FL
100R-14-...-M -

Grooving
100R-14-... HH16X40
125R-14-... -
G
160R-14-... -

Cut-off
● Applicable Inserts M17 H
CVD Coated
Dimension (mm) Angle Carbide
MEGACOAT NANO

Threading
Insert Description
J

CA6535

PR1535

PR1525

PR1510
IC S D1 BS RE AN
Handed Insert shows Right-hand
IC

SOMT 100420ER-GM 10.30 4.58 4.6 ● ● ● ●

Drilling
K
AN

- 2.0 16°
D1

RE
S
140520ER-GM 14.14 5.56 5.8 ● ● ● ●
General purpose

Solid Tools
IC

AN
SOMT 100420ER-LD 10.45 4.58 4.6 0.9 ● ● ● ● L
2.0 16°
D1

BS RE
140520ER-LD 14.76 5.56 5.8 1.6 ● ● ● ●
Large D.O.C.

Milling
S

IC M
AN
SOMT 100420ER-FL 10.44 4.58 4.6 1.4 2.0 ● ● ● ●
16°
D1

Turning Mill Spare Parts Information


140514ER-FL 14.57 5.56 5.8 3.1 1.4 ● ● ● ● Tools for
BS
N
RE

With Wiper Edge S

Recommended Cutting Conditions M131

P
Technical

R
Index

● : Std. Item

M127
MFH High Feed Cutter

■ MFH Harrier End Mill (SOMT10 type)


DCX

DCON h6
DC
APMX
LH
LF

Fig. 1

DCON h6
Fig. 2
DCX

DC

DCON h6
(Cylindrical)
APMX
LH
LF
Cutting edge shape when attaching LD type Fig. 3
75

DCON h6
°
45°
APMX
APMX2
14°

DC Fig. 4
DCX

● Toolholder Dimensions
Dimension (mm) Rake Angle
No. of Coolant Drawing Weight Max. Revolution
Description Stock DC Hole
Inserts DCX DCON LF LH APMX APMX2 A.R. (kg) (min-1)
GM LD FL
MFH 25-S25-10-2T ● 2 25 8 12.5 11.5 60 Fig. 3 0.4 17,000
25 140
28-S25-10-2T ● 2 28 11 15.5 14.5 40 Fig. 1 0.5 15,500
32-S32-10-2T ● 2
32 15 19.5 18.5 70 Fig. 3 14,000
32-S32-10-3T ● 3 1.5
M Cylindrical
35-S32-10-2T ● 2 *(3.5)
1.2 +10° Yes 0.8
35 18 22.5 21.5 32 150 13,000
35-S32-10-3T ● 3
50 Fig. 1
40-S32-10-3T ● 3
40 23 27.5 26.5 0.9 11,500
40-S32-10-4T ● 4

Milling

MFH 25-W25-10-2T 2 25 8 12.5 11.5 25 117 60 0.4 17,000


Fig. 4
32-W32-10-3T ● 3 32 15 19.5 18.5 131 70 1.5 14,000
Weldon 1.2 +10° Yes
40-W32-10-3T ● 3 32 *(3.5) 0.7
40 23 27.5 26.5 112 50 Fig. 2 11,500
40-W32-10-4T ● 4
MFH 25-S25-10-2T-200 ● 2 25 8 12.5 11.5 120 Fig. 3 0.6 17,000
25
Insert 28-S25-10-2T-200 ● 2 28 11 15.5 14.5 40 Fig. 1 0.7 15,500
200 1.5
Long Shank 32-S32-10-2T-200 ● 2 32 15 19.5 18.5 120 1.2 +10° Yes Fig. 3 1.0 14,000
Lead Angle *(3.5)
45°~20° 35-S32-10-2T-200 ● 2 35 18 22.5 21.5 32 1.4 13,000
50 Fig. 1
Lead Angle 40-S32-10-4T-250 ● 4 40 23 27.5 26.5 250 1.5 11,500
15° MFH 25-S25-10-2T-300 ● 2 25 8 12.5 11.5 180 Fig. 3 1.0 17,000
25
Lead Angle 28-S25-10-2T-300 ● 2 28 11 15.5 14.5 40 Fig. 1 1.1 15,500
Extra Long 1.5
0°/2°
Shank 32-S32-10-2T-300 ● 2 32 15 19.5 18.5 300 180 1.2 +10° Yes Fig. 3 1.6 14,000
*(3.5)
High Feed 35-S32-10-2T-300 ● 2 35 18 22.5 21.5 32 1.7 13,000
50 Fig. 1
Cutter
40-S32-10-4T-300 ● 4 40 23 27.5 26.5 1.8 11,500
Multi- * Dimension in ( ) is when attaching LD type
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M128
MFH Harrier

■ MFH End Mill (SOMT14 type)

Insert Grades Indexable


Harrier
A
DCX

Turning
B

DCONh6

Inserts
Fig. 1

DC

CBN & PCD Tools


APMX C
LH
LF

External
DCX
D
Cutting edge shape when attaching LD type

DCONh6

Small Parts
Machining
Fig. 2

DC
E
75
°
45°
APMX

APMX
APMX2

Boring
LH
16°

F
DC
DCX LF

Grooving
● Toolholder Dimensions
G
Dimension (mm) Rake Angle

Coolant Hole
No. of Inserts

Max.
Stock

Weight
Description DC Drawing Revolution
DCX DCON LF LH APMX APMX2 A.R. (kg)
(min-1)

Cut-off
GM LD FL
H
MFH 50-S42-14-3T ● 3 50 27 33 32 Fig. 1 1.4 8,800

Threading
2
63-S42-14-4T ● 4 63 40 46 45 42 150 50 2 +10° Yes 1.7 7,400
*(5) J
Fig. 2
80-S42-14-5T ● 5 80 57 63 62 2.3 6,400

Drilling
* Dimension in ( ) is when attaching LD type
● Spare Parts and Applicable Inserts K
Spare Parts
● Max. Revolution
When running the end mill and cutter at the maximum

Solid Tools
Clamp Screw Wrench Anti-seize Compound revolution, the insert or toolholder may be damaged by

Description
Applicable Inserts centrifugal force. L
DTPM M17 , M127
● Coat Anti-seize Compound thinly on portion of
taper and thread when insert is fixed.
TTP

Milling
M
SB-4075TRP DTPM-15 P-37 SOMT100420ER-GM
MFH ...-10-... SOMT100420ER-LD
Recommended tightening torque for Insert Clamp 3.5N·m
SOMT100420ER-FL
Turning Mill Spare Parts Information
Tools for
SB-50120TRP TTP-20 P-37 SOMT140520ER-GM N
MFH ...-14-... SOMT140520ER-LD
Recommended tightening torque for Insert Clamp 4.5N·m
SOMT140514ER-FL Recommended Cutting Conditions M131

P
Technical

R
Index

● : Std. Item

M129
MFH Modular type

■ MFH Harrier Head

DCX LF CRKS
H
A

DCSFMS
DC
Cutting edge shape when attaching LD type

DCON
APMX A
A-A Section
75
°
45°

OAL
APMX
APMX2
14°

DC
DCX

● Toolholder Dimensions
Dimension (mm) Rake Angle
No. of Coolant Max. Revolution
Description Stock DC Hole
Inserts DCX DCSFMS DCON OAL LF CRKS H APMX APMX2 A.R. (min-1)
GM LD FL

MFH 25-M12-10-2T ● 2 25 8 12.5 11.5 17,000


23 12.5 57 35 M12xP1.75 19
28-M12-10-2T ● 2 28 11 15.5 14.5 15,500

32-M16-10-2T ● 2
32 15 19.5 18.5 14,000
32-M16-10-3T ● 3
1.5
1.2 +10° Yes
*(3.5)
35-M16-10-2T ● 2
35 18 22.5 21.5 30 17 63 40 M16xP2.0 24 13,000
35-M16-10-3T ● 3

40-M16-10-3T ● 3
40 23 27.5 26.5 11,500
40-M16-10-4T ● 4

See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle) * Dimension in ( ) is when attaching LD type

● Spare Parts and Applicable Inserts


M Spare Parts
● Max. Revolution
When running the end mill and cutter at the maximum
Clamp Screw Wrench Anti-seize Compound revolution, the insert or toolholder may be damaged by
Applicable Inserts centrifugal force.
Description
M17 , M127
Milling

● Coat Anti-seize Compound thinly on portion of


taper and thread when insert is fixed.

SB-4075TRP DTPM-15 P-37 SOMT100420ER-GM


MFH ...-10-... SOMT100420ER-LD
Insert Recommended tightening torque for Insert Clamp 3.5N·m
SOMT100420ER-FL Recommended Cutting Conditions M131

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M130
MFH Harrier

◆ Recommended Cutting Conditions

Insert Grades Indexable


A
Toolholder Description and Feed Rate (fz : mm/t) Recommended Insert Grades (Cutting Speed Vc : m/min)
Insert Type

Workpiece Material CVD


MEGACOAT NANO
Coated Carbide

Turning
MFH25-... MFH32-... MFH40-... MFH...R-10-... MFH...R-14-...
B

Inserts
PR1535 PR1525 PR1510 CA6535
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★
Carbon Steel 0.5~1.5~2.0 - -

CBN & PCD Tools


0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250 120~180~250

Alloy Steel
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm)
0.5~1.5~2.0
☆ ★
- - C
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 100~160~220 100~160~220
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
0.5~1.2~1.8 - -
(~ 40HRC) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 80~140~180 80~140~180

External
Mold Steel 0.15~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) ☆ ★
(40 ~ 50HRC) 0.15~0.2~0.25(ap≤1.5mm) 0.2~0.3~0.45(ap≤1.5mm) 0.2~0.5~0.7(ap≤1.5mm)
0.2~0.7~1.0
60~100~130 60~100~130
- - D
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ☆
0.5~1.2~1.8 - -
(Austenitic related) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~160~200 100~160~200

Small Parts
Machining
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
GM (Martensitic related) 0.5~1.2~1.8 - -
0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 150~200~250 180~240~300 E
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★
0.5~1.2~1.8 - - -
(Precipitation Hardening) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 90~120~150
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ★
Gray Cast Iron 0.5~1.5~2.0 - - -

Boring
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250
0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★
F
Nodular Cast Iron 0.5~1.2~1.8 - - -
0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~150~200
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) ☆ ★
Ni-base heat-resistant alloys 0.2~0.8~1.2 - -

Grooving
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 20~30~50 20~30~50

Titanium Alloys
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm)
0.2~0.8~1.2

-

-
G
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 40~60~80 30~50~70
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.5~2.0(ap≤1.0mm) 0.5~1.5~2.0(ap≤2.0mm) ☆ ★
Carbon Steel - -
0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.4(ap≤5.0mm) 120~180~250 120~180~250

Cut-off
☆ ★
Alloy Steel
0.5~0.8~1.0(ap≤1.0mm)
0.06~0.1~0.2(ap≤3.5mm)
0.5~1.0~1.5(ap≤1.0mm)
0.06~0.15~0.3(ap≤3.5mm)
0.5~1.2~1.8(ap≤1.0mm)
0.06~0.2~0.3(ap≤3.5mm)
0.5~1.5~2.0(ap≤1.0mm)
0.06~0.2~0.3(ap≤3.5mm)
0.5~1.5~2.0(ap≤2.0mm)
0.06~0.2~0.4(ap≤5.0mm) 100~160~220 100~160~220
- - H
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ☆ ★
- -
(~ 40HRC) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 80~140~180 80~140~180

Threading
Mold Steel 0.2~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) 0.2~0.7~1.0(ap≤1.0mm) 0.2~0.7~1.0(ap≤2.0mm) ☆ ★
(40 ~ 50HRC) 0.03~0.05~0.1(ap≤3.5mm) 0.03~0.08~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.2(ap≤5.0mm) 60~100~130 60~100~130
- -
J
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★ ☆
- -
(Austenitic related) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 100~160~200 100~160~200
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ☆ ★
LD (Martensitic related)

Drilling
- -
0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 150~200~250 180~240~300
K
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★
- - -
(Precipitation Hardening) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 90~120~150
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.5~2.0(ap≤1.0mm) 0.5~1.5~2.0(ap≤2.0mm) ★

Solid Tools
Gray Cast Iron - - -
0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.4(ap≤5.0mm) 120~180~250
0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★ L
Nodular Cast Iron - - -
0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 100~150~200
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) 0.2~0.8~1.2(ap≤1.0mm) 0.2~0.8~1.2(ap≤2.0mm) ☆ ★
Ni-base heat-resistant alloys - -
0.03~0.05~0.1(ap≤3.5mm) 0.03~0.08~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.2(ap≤5.0mm) 20~30~50 20~30~50

Milling
Titanium Alloys
0.2~0.4~0.6(ap≤1.0mm)
0.03~0.05~0.1(ap≤3.5mm)
0.2~0.5~0.9(ap≤1.0mm)
0.03~0.08~0.15(ap≤3.5mm)
0.2~0.6~1.0(ap≤1.0mm)
0.03~0.1~0.15(ap≤3.5mm)
0.2~0.8~1.2(ap≤1.0mm)
0.03~0.1~0.15(ap≤3.5mm)
0.2~0.8~1.2(ap≤2.0mm)
0.03~0.1~0.2(ap≤5.0mm)

40~60~80
-

30~50~70
- M
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★
Carbon Steel 0.5~1.5~2.0 - -
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250 120~180~250
Turning Mill Spare Parts Information
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★ Tools for
Alloy Steel
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm)
0.5~1.5~2.0
100~160~220 100~160~220
- - N
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
0.5~1.2~1.8 - -
(~ 40HRC) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 80~140~180 80~140~180
Mold Steel 0.15~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) ☆ ★
0.2~0.7~1.0 - -
(40 ~ 50HRC) 0.15~0.2~0.25(ap≤1.5mm) 0.2~0.3~0.45(ap≤1.5mm) 0.2~0.5~0.7(ap≤1.5mm) 60~100~130 60~100~130
P
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★ ☆
0.5~1.2~1.8 - -
(Austenitic related) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~160~200 100~160~200
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
Technical

FL (Martensitic related) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm)


0.5~1.2~1.8
150~200~250
- -
180~240~300
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★
R
0.5~1.2~1.8 - - -
(Precipitation Hardening) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 90~120~150
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ★
Gray Cast Iron 0.5~1.5~2.0 - - -
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250
Index

Nodular Cast Iron


0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm)
0.5~1.2~1.8 - -

-
T
0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~150~200
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) ☆ ★
Ni-base heat-resistant alloys 0.2~0.8~1.2 - -
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 20~30~50 20~30~50
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) ★ ☆
Titanium Alloys 0.2~0.8~1.2 - -
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 40~60~80 30~50~70
 ★:1st Recommendation ☆:2nd Recommendation
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
* When finishing with LD type and FL type inserts, recommended feed rate for SOMT14 LD type : f=1.5(mm/rev) or less / for SOMT10 LD type : f=0.9(mm/rev) or less
for SOMT14 FL type : f=3.0(mm/rev) or less / for SOMT10 FL type : f=1.4(mm/rev) or less
* For machining center equivalent to BT30, reduce feed rate to 25% or less of the recommended condition.
* For slotting, internal coolant is recommended.

M131
MFH Harrier
MFH High Feed Cutter

■ Note for Machining Program (Approx. R)


Cutting Edge Angle Approx. R Unmachined portion Max. inclination angle of
Shape Description Insert Type
γ (mm) K (mm) workpiece at contouring
Max. inclination angle of GM 10° 3.0 0.85 90°
workpiece at contouring
(°) MFH...-10 -... FL 14° 3.0 0.89 80°
LD 14° 3.5 0.69 65°
GM 10° 3.5 1.37 90°
MFH...-14 -... FL 13° 3.0 1.36 80°
Cutting Edge Angle γ Approx. R Unmachined portion K
LD 16° 5.0 1.06 65°

■ Reference data for Ramping


MFH...-10-... MFH...-14-...
Cutter Dia. DCX (mm) 25 28 32 35 40 50 63 80 Cutter Dia. DCX (mm) 50 63 80 100 125 160

Max. ramping angle Max. ramping angle


5° 4.5° 4° 3.5° 3° 2.5° 2° 1° 2° 1.8° 1° 0.5° 0.4° 0.2°
RMPX RMPX

tan RMPX 0.087 0.078 0.070 0.061 0.052 0.043 0.035 0.017 tan RMPX 0.035 0.031 0.017 0.009 0.007 0.003

■ Guide for Ramping (Slant Milling) ■ Vertical Milling (Plunging)


Insert Max. Width of Cut
· Ramping angle should be RMPX (Maximum ramping angle) or under in the above cutting conditions. L
ae Description (ae)
· Feed rate should be 70% or under of the above cutting conditions. SOMT10 8mm
SOMT14 11.5mm
Formula of the cutting length ap *Vertical Milling (Plunging) is available only with GM type insert.
L= RMPX
“L” at Max. ramping angle tan RMPX (LD type and FL type are not applicable)
ap
・For vertical milling (plunging), reduce
feed rate to fz=0.2mm/t or less.
■ Guide for Helical milling
For helical milling, use between Min. cutting dia. and Max. cutting dia. øDh (Machining Dia.)
Description Min. Cutting Dia. Max. Cutting Dia.
Over Max. Cutting Dia. Under Min. Cutting Dia.
MFH...-10-... 2×DCX-18 2×DCX-2 Cutting direction
MFH...-14-... 2×DCX-25 2×DCX-2
Unit:mm
・Sinking depth (h) at helical milling should be under Max.
depth of cut (APMX) in the cutter dimension chart.
・Down-cut milling is recommended. (Ref. to the right
M figure)
DCX
・Feed rate should be under 50% of the recommended cutting conditions.
Center core part remains after machining Center core part interferes (Cutting Dia.)
・Use caution to eliminate incidences caused by producing long chips.
with toolholder

■ Guide for Drilling ■ 3D machining


Milling

Contouring Helical
Insert Type Ramping Vertical Pocketing
X (rising wall angle) Milling

GM (90°)
Insert
LD △(65°) × × ×
Lead Angle
45°~20° FL △(80°) × × ×
Pd
Lead Angle ・Some applications are not available depending on insert type.
15°
・For FL and LD type, there is a limit of rising wall angle at contouring.
Lead Angle Center Core DCX
0°/2°
High Feed GM type LD type FL type
Cutter
Description Max. cutting depth Min. cutting length X Max. cutting depth Min. cutting length X Max. cutting depth Min. cutting length X
Multi-
Function
Pd for flat bottom surface Pd for flat bottom surface Pd for flat bottom surface
MFH...-10-... 1.5 DCX-18 1.5 DCX-14 1.5 DCX-15
Slot Mill
MFH...-14-... 2 DCX-24 2 DCX-18 2 DCX-19
Ball-nose
Radius [Drilling depth] Please refer to Pd (Max. drilling depth) in the chart. Unit:mm
[When Traversing after Drilling]
Others
(1) Reduce feed rate 25% or less of the recommended conditions until the center core part (unmachined part) is removed.
(2) When drilling, reduce feed rate per revolution to f=0.2mm/rev or under.

M132
MFH Mini
MFH High Feed Cutter

MFH Mini

Insert Grades Indexable


Max. ap Application range
A
5.0mm

3.5mm
MFH Harrier
Cutter Dia.:ø16~ø50

Turning
1.0mm
B

Inserts
MFH Mini
Cutting Dia.
ø16 ø25 ø50 ø160
● Economical Double-sided 4-edge Insert

CBN & PCD Tools


C
● High efficiency and high feed machining at small dia. machining and small machining center

External
D
POINT. 1 Excellent chip evacuation

Small Parts
(Internal evaluation)

Machining
E

MFH Mini High quality

Boring
surface finish F
Good chip evacuation

Grooving
G

Cut-off
Chips are easily cut off H

Threading
J
Conventional high feed cutter Chip biting in
the workpiece

Drilling
Poor chip evacuation K

Solid Tools
L

Milling
Chips clings to the insert M

!
Turning Mill Spare Parts Information
Tools for
N
MFH Mini controls chip biting with 3D convex cutting edge
Cutting Conditions:Workpiece Material SS400 Cutter Dia. ø16 Vc=150m/min apxae=10mm(0.5mmx20 passes)x16mm fz=0.6mm/t Dry P

2 Multi edge design enables high efficiency machining 3 High efficiency and high feed machining
Technical

POINT. POINT.
R
・Cutter Dia. ø25 at small machining center
MFH Mini MFH Harrier (BT30/BT40)
Index

for
Suitable old
g of m
roughin

5 flutes 2 flutes
MFH25-S25-03-5T MFH25-S25-10-2T

M133
MFH High Feed Cutter

■ MFH Mini End Mill


DCX

DCON h6
DC
APMX
LH
LF

Fig. 1

DCX

DCON h6
DC
APMX
LH

LF

Fig. 2

DCON h6
Fig. 3
(Cylindrical)

● Toolholder Dimensions

Coolant Hole
Dimension (mm) Rake Angle
No. of Weight Max. Revolution
Description Stock Drawing
Inserts (kg) (min-1)
DCX DC DCON LF LH APMX A.R.
MFH 16-S16-03-2T ● 2 16 8 16 100 30 0.1 18,800
20-S20-03-3T ● 3
20 12 20 130 50 0.3 15,700
20-S20-03-4T ●
Standard 4
25-S25-03-4T ● Fig. 1
Shank 25 17 25 140 60 0.5 13,400
25-S25-03-5T ●
5
32-S32-03-5T ●
32 24 32 150 70 0.8 11,400
32-S32-03-6T ● 6
MFH 17-S16-03-2T ● 17 9 17,900
2 16 100 20 0.1
18-S16-03-2T ● 18 10 17,000
Over Size 22-S20-03-3T ● 3
22 14 20 130 30 Fig. 2 0.3 14,700
(Straight) 22-S20-03-4T ●
4
28-S25-03-4T ●
28 20 25 140 40 1 -10° Yes 0.5 12,400
28-S25-03-5T ● 5
MFH 16-W16-03-2T ● 2 16 8 16 79 30 0.1 18,800
M 20-W20-03-3T ● 3
20 12 20 101 50 0.2 15,700
20-W20-03-4T ●
4
Weldon 25-W25-03-4T ● Fig. 3
25 17 25 117 60 0.4 13,400
25-W25-03-5T ●
5
32-W32-03-5T ●
Milling

32 24 32 131 70 0.7 11,400


32-W32-03-6T ● 6
MFH 16-S16-03-2T-150 ● 2 16 8 16 150 50 0.2 18,800
20-S20-03-3T-160 ● 3 20 12 20 160 80 0.3 15,700
Long Shank Fig. 1
25-S25-03-4T-180 ● 4 25 17 25 180 100 0.6 13,400
Insert 32-S32-03-5T-200 ● 5 32 24 32 200 120 1.1 11,400

Lead Angle Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M136
45°~20°
Lead Angle ▪Max. Revolution
15° When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Lead Angle
0°/2° ● Spare Parts
High Feed Spare Parts
Cutter
Clamp Screw Wrench Anti-seize Compound
Multi-
Function Description

Slot Mill

Ball-nose
Radius
SB-3065TRP DTPM-8 P-37
Others
MFH ...-03-...
Recommended tightening torque for Insert Clamp 1.2N·m

● : Std. Item

M134
MFH Mini

■ MFH Mini Face Mill

Insert Grades Indexable


DCSFMS A
DCB
KWW

KDP
CBDP

Turning
B

Inserts
LF

CBN & PCD Tools


APMX
DCCB2
C
DCCB1
DC
DCX

External
D
● Toolholder Dimensions
Dimension (mm) Rake Angle Max.

Small Parts
Machining
No. of Coolant Weight
Bore Dia. Description Stock Revolution
Inserts
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R.
Hole (kg)
(min-1) E
MFH 040R-03-5T-M ● 5
40 32 38 16 15 9 40 19 5.6 8.4 0.2 9,900
Metric 040R-03-6T-M ● 6 1 -10° Yes

Boring
050R-03-8T-M ● 8 50 42 47 22 19 11 50 21 6.3 10.4 0.5 8,600 F

■ MFH Mini Head

Grooving
LF CRKS G
A H
DCX

DCSFMS

Cut-off
H
DC

DCON
A
APMX

A-A Section

Threading
OAL
J

● Toolholder Dimensions

Drilling
K

Coolant Hole
Dimension (mm) Rake Angle
No. of Max. Revolution
Description Stock
Inserts (min-1)
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R.

Solid Tools
MFH 16-M08-03-2T ● 16 8 18,880
17-M08-03-2T ● 2 17 9 14.7 8.5 43 25 M8xP1.25 12 17,900 L
18-M08-03-2T ● 18 10 17,000
MFH 20-M10-03-3T ● 3
20 12 15,700
20-M10-03-4T ● 4
18.7 10.5 49 30 M10xP1.5 15

Milling
22-M10-03-3T 3
22-M10-03-4T ●
22 14
1 -10° Yes
14,700 M
4
MFH 25-M12-03-4T ●
25 17 23 13,400
25-M12-03-5T ● 5

12.5 57 35 M12xP1.75 19 Turning Mill Spare Parts Information
Tools for
28-M12-03-4T 4
28 20 23 12,400 N
28-M12-03-5T ●
5
MFH 32-M16-03-5T ●
32 24 30 17 63 40 M16xP2.0 24 11,400
32-M16-03-6T ● 6
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M136
P
▪Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Technical

See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle) R

● Applicable Inserts M13


Index

Dimension (mm) MEGACOAT NANO


CVD T
Insert Description Coated Carbide

W1 S D1 INSL RE PR1535 PR1525 PR1510 CA6535


RE
INSL

D1

LOGU 030310ER-GM 6.2 3.96 3.45 11.9 1.0 ● ● ● ●


W1 S

General purpose

● : Std. Item

M135
MFH High Feed Cutter

■ Cutting Performance
Standard (Cutter Dia. ø16 ~ ø22) Fine pitch Face Mill (Cutter Dia. ø40 ~ ø50)
Standard (Cutter Dia. ø25 ~ ø32)
1.0 1.0 1.0
ap (mm)

ap (mm)

ap (mm)
0.5 0.5 0.5

0.5 1.0 1.5 0.5 1.0 1.5 0.5 1.0 1.5


fz (mm/t) fz (mm/t) fz (mm/t)

MFH16-...-2T, MFH17-...-2T, MFH18-...-2T MFH20-...-4T, MFH22-...-4T, MFH25-...-5T MFH25-...-4T, MFH28-...-4T, MFH32-...-5T


MFH20-...-3T, MFH22-...-3T MFH28-...-5T, MFH32-...-6T MFH040R-..., MFH050R-...
When using fine pitch type, reduce the cutting conditions compared with standard type.

◆ Recommended Cutting Conditions


Toolholder Description and Feed Rate (fz : mm/t) * Recommended feed rate (Reference value) : ap=0.5mm Recommended Insert Grades (Cutting Speed Vc: m/min)
Insert Type

Workpiece Material CVD


MFH16 MFH20 MFH20 MFH25 MFH25 MFH32 MFH32 MFH MEGACOAT NANO
Coated Carbide
-...-2T -...-3T -...-4T -...-4T -...-5T -...-5T -...-6T -...-R-03
PR1535 PR1525 PR1510 CA6535
☆ ★
Carbon Steel - -
120~180~250 120~180~250
0.2~0.7~1.2 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.5~0.8
☆ ★
Alloy Steel - -
100~160~220 100~160~220

Mold Steel ☆ ★
0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4~0.6 - -
(~ 40HRC) 80~140~180 80~140~180

Mold Steel ☆ ★
0.2~0.3~0.5 0.2~0.25~0.3 0.2~0.3~0.6 0.2~0.25~0.3 0.2~0.3~0.6 0.2~0.25~0.3 0.2~0.25~0.3 - -
(40 ~ 50HRC) 60~100~130 60~100~130

Stainless Steel ★ ☆
- -
(Austenitic related) 100~160~200 100~160~200

☆ ★
GM Stainless Steel 0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4 ~0.6
150~200~250
- -
180~240~300
(Martensitic related)

Stainless Steel ★
- - -
(Precipitation Hardening) 90~120~150


Gray Cast Iron 0.2~0.7~1.2 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.5~0.8 - - -
120~180~250


Nodular Cast Iron 0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4~0.6 - - -
100~150~200

Ni-base heat-resistant alloys ☆ ★


- -
20~30~50 20~30~50
M 0.2~0.3~0.6 0.2~0.25~0.4 0.2~0.4~0.8 0.2~0.25~0.4 0.2~0.4~0.8 0.2~0.25~0.4 0.2~0.25~0.4
Titanium Alloys ★ ☆
- -
40~60~80 30~50~70

■Standard ■Fine pitch ★:1st Recommendation ☆:2nd Recommendation

* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
Milling

The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions
according to the actual machining situation.
For machining center equivalent to BT30, reduce feed rate to 25% or less of the recommended condition.
For slotting, internal coolant or center through coolant is recommended.
Slotting and pocketing are not recommended for face mill type.
Insert

Lead Angle
■ Note for Machining Program (Approx. R)
45°~20° Max. over machining of Max. unmachined portion
Lead Angle Shape Approx. R (mm)
radius (mm) (mm)
15°
Lead Angle
0°/2° R1.0 0 0.51
High Feed
Cutter
Max
0 0.41
Max. u

R1.5
Ap

Machining portion . ove


r ma
pr

Multi-
chin
ox
nmach

Function ing
.R

Unmachined part of ra
dius
ined po

Slot Mill R1.6 (Recommended) 0 0.39


Over machined radius portion
rtion

Ball-nose
Radius
R2.0 0.09 0.31
Others
Cutting Edge Angle:12°

M136
MFH Mini

■ Reference data for Ramping

Insert Grades Indexable


A
Description Cutter Dia. DCX (mm) 16 17 18 20 22 25 28 32 40 50

Max. ramping angle RMPX 2.8 ° 2.5 ° 2.1 ° 1.7 ° 1.4 ° 1.2 ° 1° 0.8 ° 0.5 ° 0.4 °
MFH ...-03-...

Turning
tan RMPX 0.049 0.042 0.037 0.03 0.024 0.021 0.017 0.014 0.009 0.007 B

Inserts
■ Guide for Ramping (Slant Milling)

CBN & PCD Tools


L
・Ramping angle should be RMPX (Maximum ramping angle) or under in the above cutting conditions.
C
・Feed rate should be 70% or under of the above cutting conditions.

External
Formula of the cutting length L = ap D
RMPX
“L” at Max. ramping angle tan RMPX
ap

Small Parts
Machining
E
■ Guide for Helical milling
・For helical milling, use between Min. cutting dia. and Max. cutting dia. øDh (Machining Dia.)

Boring
Over Max. Cutting Dia. Under Min. Cutting Dia. F
Cutting direction
Center core part remains Center core part interferes

Grooving
after machining with toolholder
G

Cut-off
DCX H
(Cutting Dia.)

・Sinking depth at helical milling should be Max. ap (1mm) or under.

Threading
Description Min. Cutting Dia. Max. Cutting Dia.
・Down-cut milling is recommended. (refer to the figure above) J
・Feed rate should be under 50% of the recommended cutting conditions.
MFH...-03-... 2×DCX-8 2×DCX-2
・Be careful to machine in a safe environment to avoid accident caused by long chips.
Unit : mm

Drilling
K
■ Guide for Drilling

Solid Tools
GM type
X L
Description Max. cutting Min. cutting length X
depth Pd for flat bottom surface

Milling
MFH...-03-... 1.0 DCX-9 M
Unit : mm
Turning Mill Spare Parts Information
Tools for
Pd * When traversing directly after drilling, set the table feed at up to 25% of the recommended cutting
conditions. N
* When drilling, reduce feed rate per revolution to f=0.2mm/rev or under.
Center Core DCX

P
■ Vertical milling (Plunging)
Vertical milling (Plunging)
Technical

R
・Available for vertical milling (plunging).

ae ・For vertical milling (plunging), reduce feed rate


Insert Description Max. Width of Cut
Index

to fz=0.2mm/t or less. T
LOGU03 type 3.5mm

M137
MFH Micro Dia. Cutter for High Feed Machining

MFH Micro Cutter Dia.:ø8~ø16

● Low Resistance and Durable Against Chatter for Highly Efficient Machining
● Max. ap 0.5 mm. Stable High Feed Machining on a Wide Range of Applications
3D convex cutting edge

POINT. 1 Stable Machining with Chattering Resistance


High Precision G Class Insert
3D Convex Cutting Edge Controls Initial Impact when Entering the Workpiece

Cutting Force Comparison (Internal evaluation) Increase in Cutting Force when Entering Workpiece (Internal evaluation)

800 800
MFH Micro Mild Increase in
Competitor B Cutting Force
600 27% 600
627N
582N
Cutting Force (N)

Cutting Force (N)

0.25 msec

400
DOWN
400

200 200
0.78 msec

0
MFH Micro Competitor A 0 0.2 0.4 0.6 0.8 1.0
Cutting Time (msec) [msec = 1/1,000 sec]

Cutting Conditions:Vc = 120 m/min, ap = 0.4 mm, fz = 0.6 mm/t Cutting Conditions:Vc = 120 m/min, ap × ae = 0.4 × 5 mm, fz = 0.6 mm/t
Cutter Dia. ø10 mm, Slotting, Dry Workpiece Material : S50C Cutter Dia. ø10 mm, Dry Workpiece Material : S50C

M POINT. 2 Wide Range of Machining Applications


Wide Range of Machining Applications at a Maximum Depth of Cut of 0.5 mm
Milling

Stable Machining Even with Small Machining Centers

Cutting Performance Map(Cutter Dia. ø10 mm)


Insert
0.5
Lead Angle
45°~20° MFH Micro

Lead Angle
15° 0.4
Lead Angle
0°/2°
ap (mm)

High Feed
Cutter
0.3
Competitor C
Multi-
Function

0.2
Slot Mill

Ball-nose
Radius
0 0.2 0.4 0.6 0.8
Others
fz (mm/t)
(Internal evaluation)
Applicable for BT30/ BT40

M138
MFH Micro

Insert Grades Indexable


POINT. Excellent chip evacuation A

Controls Chip Biting with Convex Cutting Edge

Turning
B

Inserts
MFH Micro Competitor F

CBN & PCD Tools


High quality Chip biting in
C
surface finish the workpiece

External
D

Small Parts
Machining
E

Boring
F
Good chip evacuation Poor Chip Evacuation

Grooving
G

Cut-off
H

Threading
Chips properly ejected outwards Chips clings to the insert J

Cutting Conditions:Cutter Dia. DCX = ø10 mm, Vc = 120 m/min, ap = 0.4 mm (25pass), fz = 0.6 mm/t Total 10 mm, Dry Workpiece Material : SS400 (Internal evaluation)

Drilling
K

Solid Tools
L

POINT. 4 Replaces Solid End Mills to Reduce Machining Costs

Milling
M

Suppresses Chattering and Increases Milling Efficiency


Turning Mill Spare Parts Information
Tools for
N
MFH Micro Compared to Solid End Mills

MFH Micro Q = 15.3 cc/min Solid End Mill Q = 12.2 cc/min Machine Part Slotting Workpiece Material : S50C
Vc = 150 m/min, fz = 0.4 mm/t Vc = 80 m/min, fz = 0.04 mm/t
P
ap × ae = 0.4 × 10 mm, Dry ap × ae = 3 × 10 mm, Dry
MFH10-S10-01-2T (2 Flutes) 1.25times ø10 (4 Flutes)
LPGT010210ER-GM (PR1525)
Technical

Machining efficiency
R

10
Index

10

Resists Chattering Subject to Chattering and Feed per


at High Feed Rates (fz = 0.4 mm/t) Tooth Cannot Be Increased
(User Evaluation)

M139
MFH Micro Dia. Cutter for High Feed Machining

■ MFH Micro End Mill

DCX

DCONh6
DC
Fig. 1

APMX LH
LF

DCONh6
Fig. 2

DCX

h6
DCON
DC
Fig. 3

APMX LH
LF

DCONh6
Fig. 4

● Toolholder Dimensions
Dimension (mm) Max.
No. of Max. ramping Coolant Weight
Description Stock A.R. Drawing Revolution
Inserts angle Hole (kg)
DCX DC DCON LF LH APMX (min-1)

MFH 08-S10-01-1T ● 1 8 4.2 10 75 16 4° 0.04 20,000


10-S10-01-2T ● 2 10 6.2 10 80 20 3° 0.04 16,200
Standard Shank 0.5 +5° Yes Fig. 1
12-S12-01-3T ● 3 12 8.2 12 80 20 2° 0.06 14,000
16-S16-01-4T ● 4 16 12.2 16 90 25 1.2° 0.12 11,400

Over Size (Straight) MFH 14-S12-01-3T ● 3 14 10.2 12 80 20 0.5 1.5° +5° Yes Fig. 3 0.07 12,500

MFH 08-W10-01-1T ● 1 8 4.2 10 58 16 4° 0.03 20,000


10-W10-01-2T ● 2 10 6.2 10 60 20 3° 0.03 16,200
Weldon 0.5 +5° Yes Fig. 2
M 12-W12-01-3T ● 3 12 8.2 12 65 20 2° 0.05 14,000
16-W16-01-4T ● 4 16 12.2 16 73 25 1.2° 0.1 11,400

Over Size (Weldon) MFH 14-W12-01-3T ● 3 14 10.2 12 65 20 0.5 1.5° +5° Yes Fig. 4 0.05 12,500
Milling

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

▪Max. Revolution
Insert When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.

Lead Angle ● Spare Parts


45°~20°
Lead Angle
Spare Parts
15° Clamp Screw Wrench Anti-seize Compound
Lead Angle Description
0°/2°
High Feed
Cutter

Multi-
Function SB-1840TRP FTP-6 P-37
MFH...-01-...
Slot Mill Recommended tightening torque for Insert Clamp 0.5N·m

Ball-nose
Radius

Others

● : Std. Item

M140
MFH Micro

■ MFH Micro Head

Insert Grades Indexable


A
LF H
CRKS
DCX
A

Turning
B

DCSFMS

Inserts
DC

CBN & PCD Tools


DCON
A
APMX
A-A Section C
OAL

External
D
● Toolholder Dimensions
Dimension (mm) Rake Angle Max.

Small Parts
No. of Max. ramping Coolant

Machining
Description Stock Revolution
Inserts angle Hole
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R. (min-1) E
MFH 08-M06-01-1T ● 1 8 4.2 4° 20,000
9.2
10-M06-01-2T ● 2 10 6.2 3° 16,200
6.5 31.5 17 M6xP1.0 7

Boring
12-M06-01-3T ● 3 12 8.2 0.5 2° +5° Yes 14,000 F
11.2
14-M06-01-3T ● 3 14 10.2 1.5° 12,500
MFH 16-M08-01-4T ● 4 16 12.2 14.7 8.5 40 22 M8xP1.25 12 1.2° 11,400

Grooving
Please use commercial shanks for cutting diameter from ø8 to ø14 (Screw size : M6 x P1.0)
Check screw specifications for the shank in use G

● Spare Parts

Cut-off
Spare Parts H
Clamp Screw Wrench Anti-seize Compound
Description

Threading
J

SB-1840TRP FTP-6 P-37

Drilling
MFH...-01-...
Recommended tightening torque for Insert Clamp 0.5N·m
K

Solid Tools
■ Actual End Mill depth(MFH16-M08-01-4T) L
Applicable End Mill (Head) Actual End Mill depth (mm)

Arbor Description Cutting Dia. Dimension

Milling
Description LUX M
DC

DC LF

BT30K-M08-45 MFH16-M08-01-4T ø16 22 28.8


LF Turning Mill Spare Parts Information
LUX Tools for
BT40K-M08-55 MFH16-M08-01-4T ø16 22 28.7 N
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)
● Applicable Inserts M13
CVD P
Dimension (mm) MEGACOAT NANO
Insert Description Coated Carbide
W1 S D1 INSL RE PR1535 PR1525 CA6535
Technical

RE
R
INSL

D1

LPGT 010210ER-GM 4.19 2.19 2.1 6.26 1.0 ● ● ●


Index

W1 S T
General purpose

Recommended Cutting Conditions M142

● : Std. Item

M141
MFH Micro Dia. Cutter for High Feed Machining
■ Cutting Performance

Cutter Dia.:ø8~ø12 Cutter Dia.:ø14~ø16

0.5 0.5 0.5 0.5

0.4 0.4 0.4 0.4


ap(mm)

ap(mm)

ap(mm)

ap(mm)
0.3 0.3 0.3 0.3

0.2 0.2 0.2 0.2

0.1 0.1 0.1 0.1

0 0 0.2 0.2 0.4 0.4 0.6 0.6 0.8 0.8 0 0 0.2 0.2 0.4 0.4 0.6 0.6 0.8 0.8
fz(mm/t)
fz(mm/t) (mm/t)
fz (mm/t)
fz

◆ Recommended Cutting Conditions


Insert Type

Toolholder Description and Feed Rate (fz : mm/t) Recommended feed rate (fz : mm/t) : ap=0.3mm (Reference value) Recommended Insert Grades (Cutting Speed Vc: m/min)
Workpiece Material MFH08- MFH10- MFH12- MFH14- MFH16- MEGACOAT NANO CVD Coated Carbide
...-1T ...-2T ...-3T ...-3T ...-4T PR1525 PR1535 CA6535
★ ☆
Carbon Steel -
120~180~250 120~180~250
0.2~0.4~0.6 0.2~0.5~0.8
★ ☆
Alloy Steel -
100~160~220 100~160~220
Mold Steel ★ ☆
0.2~0.3~0.5 0.2~0.4~0.6 -
(~ 40HRC) 80~140~180 80~140~180
Mold Steel ★ ☆
0.2~0.25~0.3 0.2~0.25~0.4 -
(40 ~ 50HRC) 60~100~130 60~100~130
Stainless Steel ☆ ★
-
(Austenitic related) 100~160~200 100~160~200
Stainless Steel ☆ ★
GM 0.2~0.3~0.5 0.2~0.4~0.6 -
(Martensitic related) 150~200~250 180~240~300
Stainless Steel ★
- -
(Precipitation Hardening) 90~120~150

Gray Cast Iron 0.2~0.4~0.6 0.2~0.5~0.8 - -
120~180~250

Nodular Cast Iron 0.2~0.3~0.5 0.2~0.4~0.6 - -
100~150~200
☆ ★
Ni-base heat-resistant alloys -
20~30~50 20~30~50
0.2~0.25~0.3 0.2~0.25~0.4

Titanium Alloys - -
40~60~80
M Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ★:1st Recommendation ☆:2nd Recommendation
The bold-faced number indicates a center value of recommended cutting condition.
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Internal coolant is recommended for slotting.
Milling

■ Note for Machining Program (Approx. R)


Shape Approx. R (mm) Max. over machining of radius (mm) Max. unmachined portion (mm)
Insert

Lead Angle
45°~20° R1.0 0 0.21
Lead Angle
15°
Max R1.2 (Recommended) 0 0.17
Max. u

Ap

Lead Angle Machining portion . ove


r ma
pr

chin
ox

0°/2°
nmach

ing
.R

Unmachined part of ra
High Feed
dius
ined po

Cutter R1.5 0.08 0.1


Over machined radius portion
rtion

Multi-
Function
R2.0 0.28 0.01
Slot Mill
Cutting Edge Angle:12°
Ball-nose
Radius

Others

M142
MFH Micro

■ Reference data for Ramping

Insert Grades Indexable


Description Cutter Dia. DCX (mm) 8 10 12 14 16 A
Max. ramping angle RMPX 4.0° 3.0° 2.0° 1.5° 1.2°
MFH...-01-...

Turning
tan RMPX 0.070 0.052 0.035 0.026 0.021 B

Inserts
Decrease ramping angle if chips become excessively long.

CBN & PCD Tools


C
■ Guide for Ramping (Slant Milling)
Ramping angle should be RMPX (Maximum ramping angle) or under in the above cutting conditions. L

External
Feed rate should be 70% or under of the above cutting conditions. D

Small Parts
Machining
Formula of the cutting length ap
“L” at Max. ramping angle L = E
tan RMPX

RMPX

Boring
ap F

■ Guide for Helical milling

Grooving
For helical milling, use between Min. cutting dia. and Max. cutting dia. G
øDh (Machining Dia.)

Exceeding Max. Cutting Dia. Under Min. Cutting Dia.

Cut-off
Cutting direction
H
Center core part remains Center core part interferes
after machining with toolholder

Threading
J

DCX

Drilling
(Cutting Dia.) K
Description Min. Cutting Dia. Max. Cutting Dia. ・Sinking depth at helical milling should be Max. ap (0.5mm) or under.
・Down-cut milling is recommended (refer to the figure above).

Solid Tools
・Feed rate should be under 50% of the recommended cutting conditions.
MFH...-01-... 2×DCX-3.5 2×DCX-2 L
・Be careful to machine in a safe environment to avoid accident caused by long chips.
Unit:mm

Milling
■ Guide for Drilling M

GM type
X Turning Mill Spare Parts Information
Tools for
Description Max. Cutting Min. cutting length X N
Depth for flat bottom surface

MFH...-01-... 0.5 DCX-3.5


P
Pd Unit:mm

* When traversing directly after drilling, set the table feed at up to 25% of the recommended
Technical

cutting conditions.
Center Core DCX
* When drilling, reduce feed rate per revolution to under f=0.2mm/rev. R

■ Vertical milling (Plunging)


Index

Vertical milling (Plunging) T

・Available for vertical milling (plunging).

ae Insert ・For vertical milling (plunging),


Max. Width of Cut
Description reduce feed rate to fz=0.2mm/t or less.
LOGT01 type 1.7mm

M143
Multi-Function Machining End Mill MEY
Pocketing Drilling Shouldering Deep Slotting Facing

■ MEY

+0
DC -0.2 APMX

DCONh7
Standard Fig. 1

APMX1
LH
LF

+0
DC -0.2
APMX

DCONh7
Long Head Fig. 2

APMX1
LH
LF

Long Shank

● Toolholder Dimensions
Spare Parts
No. of Inserts
No. of Flutes

Dimension (mm) Rake Angle


Clamp Screw Wrench Anti-seize Compound
Stock

Description Drawing
DC DCON LF LH APMX APMX1 A.R. R.R.

MEY 16-S16 ● 16
16 120 31 19 4.5 +11゚ -11゚ SB-2040TRG DTM-6
17-S16 ● 17
20-S20 ● 20
20 130 35 22 6 - 9゚ SB-2555TRG DT-8
21-S20 ● 21
Standard

4 Fig. 1
25-S25 ● 25
2 25 140 40 28 7.5 -11゚ SB-3070TRG DT-10 P-37
26-S25 ● 26
+13゚
32-S32 ● 32
150 50 36 9.5 - 9゚ SB-4070TRG DT-15
33-S32 ● 33 32
40-S32 ● 40 160 55 42 7.5 -11゚ SB-3070TRG DT-10
7 Fig. 2
50-S42 ● 50 42 170 70 54 9.5 - 9゚ SB-4070TRG DT-15
MEY 16-S16-140H ● 16 16 140 51 19 4.5 +11゚ -11゚ SB-2040TRG DTM-6
Long Head

M 20-S20-150H ● 20 20 150 53 22 6 - 9゚ SB-2555TRG DT-8


4 2 Fig. 1 P-37
25-S25-170H ● 25 25 170 70 28 7.5 +13゚ -11゚ SB-3070TRG DT-10
32-S32-180H ● 32 32 180 80 36 9.5 - 9゚ SB-4070TRG DT-15
MEY 16-S16-190 ● 16 61
16 190 19 4.5 +11゚ -11゚ SB-2040TRG DTM-6
Milling

17-S16-190 ● 17 31
20-S20-200 ● 20 63
20 200 22 6 - 9゚ SB-2555TRG DT-8
Long Shank

21-S20-200 ● 21 35
4 Fig. 1
25-S25-220 ● 25 80
2 25 220 28 7.5 -11゚ SB-3070TRG DT-10 P-37
Insert 26-S25-220 ● 26 40
+13゚
32-S32-230 ● 32 90
Lead Angle 230 36 9.5 - 9゚ SB-4070TRG DT-15
45°~20° 33-S32-230 ● 33 32 50
Lead Angle 40-S32-240 ● 40 240 55 42 7.5 -11゚ SB-3070TRG DT-10
15° 7 Fig. 2
50-S42-250 ● 50 42 250 70 54 9.5 - 9゚ SB-4070TRG DT-15
Lead Angle ・APMX1 shows the edge length of the complete 2-insert part.
0°/2°
High Feed Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M144
● Applicable Inserts

Insert Grades Indexable


Applicable Inserts M19 A

Description

Turning
B

Inserts
CBN & PCD Tools
Side Edge No. of Inserts Center Edge No. of Inserts
MEY 16-S16(-...) C
JOMT08T208ER-D GOMT08T208ER-D
17-S16(-...)
20-S20(-...)
JOMT100308ER-D GOMT100308ER-D

External
21-S20(-...)
3 D
25-S25(-...)
JOMT13T308ER-D GOMT13T308ER-D 1
26-S25(-...)
32-S32(-...)

Small Parts
Machining
JOMT160408ER-D GOMT160408ER-D
33-S32(-...) E
40-S32(-...) JOMT13T308ER-D GOMT13T308ER-D
6
50-S42(-...) JOMT160408ER-D GOMT160408ER-D

◆ Recommended Cutting Conditions

Boring
F
Recommended Insert Grades(Cutting Speed Vc: m/min)
fz (mm/t)
Workpiece Material MEGACOAT

Grooving
Drilling Shouldering , Slotting PR1225 PR1210 G
Carbon Steel 0.08~0.15 0.05~0.25 ★ -
120~250

Alloy Steel 0.08~0.15 0.05~0.25 ★ -

Cut-off
100~220

H
Mold Steel 0.08~0.12 0.05~0.15 80~180
-

Stainless Steel 0.08~0.12 0.05~0.15 ★ -

Threading
120~220

Cast Iron 0.05~0.20 0.05~0.25 - ★ J


100~220
★:1st Recommendation ☆:2nd Recommendation

Drilling
● Caution of drilling ● Shape of the bottom of the drilled hole K
(1) Drilling conditions should be calculated as one Cutting Dia. Max. hole depth Cutting Dia. a (mm) Shape of the bottom
flute line. (DC) (mm)

Solid Tools
(2) Use compressed air during drilling. ø16 13 ø16,ø17 0.5 Cutting Dia. DC

(3) Carbon steel other than low carbon steel can be ø17 13 L
drilled to a depth of 0.5D without step feeding. ø20 17 ø20,ø21 0.64
For soft steel or sticky material such as stainless ø21 17
a

steel, step feed drilling (0.5 ~ 1.0mm) is ø25 22 ø25,ø26 0.85

Milling
recommended. ø26 22 M
ø32 29
(4) For stainless steel drilling, coolant is ø32,ø33 1.12 ø16 ~ ø33
ø33 29
recommended.
ø40 36
(5) Please refer to right list for maximum hole depth. Turning Mill Spare Parts Information
Tools for
Cutting Dia. DC Cutting Dia. DC
ø50 40
ø40 1.54 N

■ Examples of MEY Multi-function Machining


a

Drilling Slotting ø50 1.65 P


Ramping
+ ø16 ~ ø33 ø40, ø50
Helical Milling Pocketing
Technical

Helical Milling
Ramping
R
Vertical Milling
(Plunging)
Index

Shouldering

M145
Multi-Function Machining End Mill MEY
■ Cutting Performance of MEY Workpiece Material : S50C
Overhang Length LPR (mm) Overhang Length LPR (mm)
Cutting Dia. Description Cutting Dia. Description Shape

MEY16-S16 31 [~61] (Not Recommended) MEY25-S25 40 [~70] (Not Recommended)


ø16 MEY16-S16-140H - ~61 [~91] ø25 MEY25-S25-170H - 70 [~100]
MEY16-S16-190 - 61 ~91 MEY25-S25-220 - ~80 ~100
MEY17-S16 31 [~61] (Not Recommended) MEY26-S25 40 [~70] (Not Recommended)
ø17 ø26
MEY17-S16-190 31 ~61 ~91 MEY26-S25-220 40 ~70 ~100
MEY20-S20 35 [~65] (Not Recommended) MEY32-S32 50 [~80] (Not Recommended)
ø20 MEY20-S20-150H - ~65 [~95] ø32 MEY32-S32-180H - ~80 [~110]
MEY20-S20-200 - 65 ~95 MEY32-S32-230 - 90 ~110
MEY21-S20 35 [~65] (Not Recommended) MEY33-S32 50 [~80] (Not Recommended)
ø21 ø33
MEY21-S20-200 35 ~65 ~95 MEY33-S32-230 50 ~80 ~110

LPR
When using in [ ] dimension, be careful that the chucking length to the shank MEY40-S32 55 [~85] [~115]
may get too short. ø40
MEY40-S32-240 55 ~85 ~115
MEY50-S42 70 [~100] [~130]
ø50
MEY50-S42-250 70 ~100 ~130

■ Shouldering (Cutting width ae = DC/2) ■ Slotting


Description
Note) Part ae = DC/4 ■ Ramping and Helical Milling
25
20 10

ap (mm)
ap (mm)

15
MEY16-S16 10 5
MEY17-S16
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

25
20 10
ap (mm)
ap (mm)

15
MEY20-S20 10 5
MEY21-S20
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

25
20 10
ap (mm)
ap (mm)

15
MEY25-S25 10 5
MEY26-S25
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
M fz(mm/t) fz(mm/t)

50 25
40 20
ap (mm)

ap (mm)

30 15
MEY32-S32
Milling

20 10
MEY33-S32
10 5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)

Insert 50 25
40 20
Lead Angle
ap (mm)

ap (mm)

45°~20° 30 15

Lead Angle MEY40-S32 20 10


15° 10 5
Lead Angle 0 0
0°/2° 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
High Feed
Cutter 50 25

Multi- 40 20
ap (mm)

ap (mm)

Function 30 15

Slot Mill MEY50-S42 20 10


10 5
Ball-nose
0 0
Radius 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Others

M146
■ Drilling (Standard / Long Head / Long Shank : S50C)

Insert Grades Indexable


MEY16-S16 MEY20-S20 MEY25-S25
MEY17-S16 MEY21-S20 MEY26-S25 A
25 25 25

20 20 20

Drilling Depth

Drilling Depth
Drilling Depth

15

H(mm)

H(mm)
15 15
H(mm)

Turning
10 10 10 B

Inserts
5 5 5
0 0 0
0.05 0.1 0.15 0.2

CBN & PCD Tools


0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t)
C
MEY32-S32 MEY40-S32 MEY50-S42
MEY33-S32
50 50 50

External
40 40 40
D

Drilling Depth

Drilling Depth
Drilling Depth

30 30

H(mm)

H(mm)
H(mm)

30

20 20 20

10 10

Small Parts
10

Machining
0 0 0
0.05 0.1
fz(mm/t)
0.15 0.2 0.05 0.1
fz(mm/t)
0.15 0.2 0.05 0.1
fz(mm/t)
0.15 0.2
E

■ How to Use MEY Effectively

Boring
Ramping / Helical Milling F
■ Helical Milling Factors
・Ramping angle is recommended to be 8˚ or under.

Grooving
・Sinking depth per revolution when helical milling should be
1/2DC or under. G
Use compressed air during machining. DC (Cutting Dia.)

Cut-off
H

Threading
øDS (Diameter of trajectory of tool's center line)
J
øDh (Machining Dia.)
h (Cutting Depth)

8˚ or under π x øDS

Drilling
α
K

Solid Tools
øDS (How to find diameter of trajectory of tool's center line)
øDS = øDh - DC      L
h How to find “h”
    h = π X øDS X tan α

Milling
  (α should be 8˚ or under)
M

Shouldering Turning Mill Spare Parts Information


Tools for
N
・Tools with 1mm larger cutting diameter than shank
diameter are available.
High wall shouldering is possible.
・Lineup
(mm) DCON P
Description DC DCON (Shank Dia.)
No interference
MEY17-S16 17 16
MEY21-S20 21 20
Technical

MEY26-S25 26 25
MEY33-S32 33 32
R
MEY17-S16-190 17 16
MEY21-S20-200 21 20
MEY26-S25-220 26 25
Index

MEY33-S32-230 33 32 T

DC
(DCON+1mm : Cutting Dia.)

M147
Multi-Function Machining End Mill MEZ-G
Pocketing Drilling Shouldering Deep Slotting Facing

■ MEZ-G (Will be switched to MEY M144)


+0
DC -0.2 APMX

DCONh7
Fig. 1

LH
LF
+0
Standard DC -0.2
APMX

h7
DCON
Fig. 2

LH
LF
Long Shank / Long Head

● Toolholder Dimensions
Spare Parts
No. of Inserts
No. of Flutes

Dimension (mm) Rake Angle


Clamp Screw Wrench See Page for

Drawing
Stock

Description Applicable Inserts


DC DCON LF LH APMX A.R. R.R. M20

MEZ 16-S16G ○ 16 16 120 31 16 -5° SB-2040TRG DTM-6 NDMT080208ER-D□


20-S20G ○ 20 20 130 33 21 -4° SB-2555TRG DT-8 NDMT10T208ER-D□
Standard

4 Fig. 1
25-S25G ○ 25 25 140 40 25 -5° SB-3070TRG DT-10 NEMT120308ER-D□
+9°
32-S32G ○ 32 32 150 50 33 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
40-S32G ○ 39 32 160 55 39 -3° SB-3070TRG DT-10 NEMT120308ER-D□
7 Fig. 2
50-S42G ○ 49 42 170 70 51 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
MEZ 16-S16-140HG ○ 16 16 140 51 16 -5° SB-2040TRG DTM-6 NDMT080208ER-D□
Long Head

20-S20-150HG ○ 20 20 150 53 21 -4° SB-2555TRG DT-8 NDMT10T208ER-D□


4 2 +9° Fig. 1
25-S25-170HG ○ 25 25 170 70 25 -5° SB-3070TRG DT-10 NEMT120308ER-D□
32-S32-180HG ○ 32 32 180 80 33 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
MEZ 16-S16-190G ○ 16 16 190 61 16 -5° SB-2040TRG DTM-6 NDMT080208ER-D□
Long Shank

20-S20-200G ○ 20 20 200 63 21 -4° SB-2555TRG DT-8 NDMT10T208ER-D□


4 Fig. 1
25-S25-220G ○ 25 25 220 80 25 -5° SB-3070TRG DT-10 NEMT120308ER-D□
+9°
32-S32-230G ○ 32 32 230 90 33 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
40-S32-240G ○ 39 32 240 55 39 -3° SB-3070TRG DT-10 NEMT120308ER-D□
7 Fig. 2
50-S42-250G ○ 49 42 250 70 51 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
◆ Recommended Cutting Conditions
・Drilling conditions should be calculated as one flute line.
M Recommended Insert Grades(Cutting Speed Vc: m/min) Step feed (0.5 ~ 0.1mm) is recommended.
fz (mm/t) ・Coolant is recommended when drilling stainless steel /
Workpiece Material Cermet MEGACOAT Carbide cast iron.

Drilling Shouldering , Slotting TN100M PR1225 PR1210 KW10 ・Down-cut milling is recommended for the
Milling

improvement of tool life and surface finish.


Carbon Steel 0.05~0.2 0.05~0.2 ★ ★ - - ・Compressed air is recommended.
120~200 120~250

Alloy Steel 0.05~0.2 0.05~0.2 ★ ★ - -


100~180 100~220

Mold Steel 0.05~0.12 0.05~0.15 ★ ★ - -


100~180 80~180
Insert
☆ ★ (Shown from upside) (Shown from upside)
Stainless Steel 0.05~0.12 0.05~0.15 120~200 120~220
- - Up-cut Down-cut
Lead Angle
45°~20° Cast Iron 0.05~0.2 0.05~0.2 - - ★ ☆
100~220 80~150
Lead Angle
15° Non-ferrous Metals 0.05~0.2 0.05~0.2 - - - ★ Poor whitish
surface, wear
Excellent surface
finish, stable and long
100~300 and chattering tool life, anti chattering

Lead Angle ★:1st Recommendation ☆:2nd Recommendation


0°/2°
High Feed ■ How to Use MEZ-G Effectively
Cutter
Drilling Ramping / Helical Milling End Milling
Multi-
Function
・Step feeding is recommended for good ・Ramping angle is recommended ・Tough edge insert is
chip control. (Depth approx. 1mm) to be 6˚ or under. recommended for high load
・Drill depth should be 0.5DC or under. ・Sinking depth per revolution Under DC/2
end milling. (High feed rate,
Slot Mill
(DC : Drilling Dia.) when helical milling should be Under 6˚
large D.O.C.)
Use compressed air during 1/2DC or under. Use a low cutting force
Ball-nose N(D/E)MT...ER-DH N(D/E)MT...ER-D
machining. Use compressed air during insert to prevent chattering. (Tough Edge) (Low Cutting Force)
Radius
machining.

Others

○ : Check Availability

M148
■ Cutting Performance of MEZ-G Workpiece Material : S50C

Insert Grades Indexable


Cutting Overhang Length LPR (mm) Cutting Overhang Length LPR (mm) A
Description Description Shape
Dia. Dia.
MEZ16-S16G 31 [~61] (Not Recommended) MEZ32-S32G 50 [~80] (Not Recommended)
ø16 MEZ16-S16-140HG - ~61 [~91] ø32 MEZ32-S32-180HG - 80 [~110]

Turning
MEZ16-S16-190G - 61 ~91 MEZ32-S32-230G - 90 ~110 B

Inserts
MEZ20-S20G 33 [~63] (Not Recommended) MEZ40-S32G 55 [~85] [~115]
ø20 MEZ20-S20-150HG - ~63 [~93] ø39 - - - -

CBN & PCD Tools


MEZ20-S20-200G - 63 ~93 MEZ40-S32-240G 55 ~85 ~115
C
MEZ25-S25G 40 [~70] (Not Recommended) MEZ50-S42G  70 [~100] [~130]

LPR
ø25 MEZ25-S25-170HG - 70 [~100] ø49 - - - -
MEZ25-S25-220G - 80 ~100 MEZ50-S42-250G 70 ~100 ~130

External
When using in [ ] dimension, be careful that the chucking length to the shank may get too short. D
■ Shouldering / Slotting ■ Drilling
■ Shouldering ■ Slotting

Small Parts
■ Drilling

Machining
Description (Cutting width ae = DC/2) ■ Ramping and Helical E
Note) Part ae = DC/4 Milling (Standard / Long Head / Long Shank)

Boring
20 10 MEZ16,20,25-S○○G

15
25 F
ap (mm)

ap (mm)

MEZ16-S16G 10 5
20

Drilling Depth
15

H(mm)
5

Grooving
G
10
0 0
0.05 0.1 0.15 0.05 0.1
5
fz(mm/t) fz(mm/t)
0
0.05 0.1 0.15 0.2
fz(mm/t)

Cut-off
20 10
15
H
ap (mm)

ap (mm)

MEZ20-S20G 10 5

Threading
5 MEZ32,40,50-S○○G
0
0.05 0.1 0.15
0
0.05 0.1
25
J
fz(mm/t) fz(mm/t) 20
Drilling Depth

15
H(mm)

10

Drilling
10
20
5 K
15
ap (mm)

ap (mm)

0
MEZ25-S25G 10 5 0.05 0.1 0.15 0.2
fz(mm/t)

Solid Tools
5
0
0.05 0.1 0.15
0
0.05 0.1 L
fz(mm/t) fz(mm/t)
Shape of the bottom of the drilled hole
(ø16 ~ ø49)

Milling
20 10
DC (Cutting Dia.) M
15
ap (mm)

ap (mm)

MEZ32-S32G 10 5
Insert I.C.
Turning Mill Spare Parts Information
Tools for
5
0.2

N
a

0 0
0.05 0.1 0.15 0.05 0.1
fz(mm/t) fz(mm/t)
ø16 ~ ø32

20 10
Cutting Dia. ø16 ø20 ø25 ø32 P
15
ap (mm)

ap (mm)

a (mm) 0.30 0.33 0.38 0.45


MEZ40-S32G 10 5
Technical

5
0
0.05 0.1 0.15
0
0.05 0.1
DC (Cutting Dia.)
R
fz(mm/t) fz(mm/t)
a

Index

20 10 T
15
ap (mm)

ap (mm)

ø39, ø49
MEZ50-S42G 10 5
5
Cutting Dia. ø39 ø49
0 0
0.05 0.1 0.15 0.05 0.1 a (mm) 0.68 0.74
fz(mm/t) fz(mm/t)

M149
Slot Mill MST

For narrow groove For middle groove For wide groove


Self Clamping type Slot width semi-adjustable type Slot width full-adjustable type

MSTA MSTB MSTC


Slot width : 1.6 ~ 4.05mm Slot width : 6.0 ~ 13.0mm Slot width : 14.0 ~ 23.3mm

Full range from 1.6mm to 23.3mm in 3 types

Full lineup of MST Series Slot Mills

Applicable Slot width (mm)


Type Features 2.2 3.05 4.05
Inserts 1.6 (2.25) 6 8 10 13 14 16 18 20 22 24

MSTA SLT.. 1.6 ~ 4.05mm fixed ● ● ● ●

MSTB LNEU12.. 6 ~ 13mm Semi-Adjustable


* Adjustable in 0.5mm increments between 6mm and 13mm with the
combination of inserts

SP..10T3.. 14 ~ 18mm Full-Adjustable


* Adjustable between 14mm and 18mm
MSTC
SD..1204... 18 ~ 23.3mm Full-Adjustable
* Adjustable between 18mm and 23.3mm

Slot Mill MSTA (Slot width 1.6, 2.2(2.25), 3.05, 4.05mm)

● Self-clamping type Slot Mill


MSTA Slot Mills have simple self-clamping system to allow for easy attachment by just installing the insert.

● High Rigidity Clamping System


Owing to the high rigidity clamping system - with an end - stopper, the toolholder
enable high operability and stable slotting by maintaining an accurate edge position.
M
● Double-Prism Clamping System
High replacement precision with the double-prism clamping system

● Easy replacement
Milling

The replacement of inserts is easy and quick by using special wrench.

Wrench is not attached. Please purchase it separately.

Insert

Lead Angle Slot Mill MSTB (Slot width 6.0 ~ 13.0mm)


45°~20°
Lead Angle ● Up-right type / semi-adjustable slot width
15°
Lead Angle ● Easy and secure screw holding
0°/2° Inserts can be attached to the MSTB Slot Mills very easily by using clamp screws.
High Feed
Cutter ● Economical Inserts with 4 Cutting Edges
Multi-
Function ● Applicable to a variety of slotting by choosing different inserts
Slot Mill
By changing the thickness of inserts, it's a applicable to various slotting widths up
to max 13mm in 0.5mm increments.
Ball-nose
Radius

Others

M150
Slot Mill MSTC (Slot width 14.0 ~ 23.3mm)

Insert Grades Indexable


A
● Lay-down type / full-adjustable slot width
For slotting
● Applicable to various slotting needs. Slotting widths : 14.0mm to 23.3mm.

Turning
Cutter Dia. : from 100mm to 160mm B

Inserts
● Smooth slotting width adjustment is possible owing to unique cam style adjustment mechanism.

CBN & PCD Tools


● Economical 4-edge Insert
C
● A wide range of corner-R is suitable for various work.

● Owing to the wiper edge insert, an excellent surface finish can be expected.

External
D
●O
 wing to numerous insert geometries and grades, they are applicable for various types of
workpiece machining.

Small Parts
Machining
Features of Insert Grades E
CA0835
Insert Shape ・TiN+TiCN+Al2O3 based CVD Coated Carbide

Boring
・For Carbon Steel, Alloy Steel, Stainless Steel and Nodular Cast Iron. F
Symbol SB SD SE ・For middle to high speed machining.

PR0725

Grooving
20°
Rake Angle
5° 15°
・TiN+TiCN+TiN based Multi-layer PVD Coated Carbide G
・For Carbon Steel, Alloy Steel, Stainless Steel, Heat-resistant Alloys and Cast Iron.
・For middle speed machining.

Cut-off
PR0110
H
・TiB2 based PVD Coated Carbide
Shape
・For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys.
・For high speed machining.

Threading
J
With Boss

Drilling
Right-hand Left-hand K
For shouldering

Solid Tools
L

Milling
M

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M151
Slot Mill MSTA (Self-clamping type)
Slotting Slotting Cut-off

■ Identification System
● MSTA Slot Mill
MSTA ○○○ N ○○○-○○ T

Self-clamping type Slot Mill Cutting Dia. Neutral Edge Width No. of Inserts

■ MSTA (Metric)
CW CW

C
WB

D
WB

DCB
CDX
Drive Ring (sold separately)
Assembly Example

● Toolholder Dimensions

Cutting Conditions
Spare Parts

Recommended
Edge Slot

Applicable
Dimension (mm)
Weight Applicable Inserts Max. Revolution Wrench

Arbor
Width Depth No. of
Description Stock
Inserts (kg) M154 (min-1)
CW CDX DCB
(mm) (mm) DC (H7) WB
MSTA 63N16-5T N 15 5 63 0.03 5,100
16
80N16-7T N 21 7 80 0.04 4,000
1.6 1.3 SLT16…
100N16-9T N 27 9 100 22 0.07 3,200
125N16-11T N 35 11 125 32 0.1 2,600
MSTA 63N22-5T N 15 5 63 0.03 5,100
16 MS-FRW1
80N22-7T N 21 7 80 0.05 4,000
2.2 (Wrench is not
100N22-9T N (2.25) 27 9 100 22 1.8 0.08 SLT22… 3,200
125N22-11T N 35 11 125 32 0.12 2,600 attached. Please
160N22-14T N 40 14 160 40 0.3 2,000 purchase it
MSTA 63N30-4T N 15 4 63 0.05 5,100 separately) M155 M175
16
80N30-6T N 21 6 80 0.08 4,000
100N30-9T N 3.05 27 9 100 22 2.4 0.13 SLT30… 3,200 ・How to use
125N30-11T N 35 11 125 32 0.2 2,600 Wrench
160N30-14T N 40 14 160 40 0.35 2,000 →M155
MSTA 63N40-4T N 15 4 63 0.06 5,100
16
80N40-6T N 21 6 80 0.1 4,000
100N40-9T N 4.05 27 9 100 22 3.4 0.15 SLT40… 3,200
M 125N40-11T N 35 11 125 32 0.25 2,600
160N40-14T N 40 14 160 40 0.4 2,000
Note) 1. Attach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold singularly.
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution.
Milling

3. Do not operate cutting on reverse revolution.


4. Wrench (MS-FRW1) is not attached. Please purchase it separately.

●Drive Ring (For Metric)


Dimension (mm)
Insert
Shape Description Stock Drawing Applicable Toolholders
Lead Angle
DCB DIOUT WB KWW DCON
45°~20°
MSTA 63N16-5T
Lead Angle DR16-32A N 3 Fig. 2
15° 63N22-5T
32
Lead Angle 36˚ 36˚
45˚
16 8 4.1 MSTA 63N30-4T
DR16-32B N Fig. 1
0°/2° KWW
4 63N40-4T
KW
W
72˚

72˚

DIOUT
DIOUT

DR16-38 N
DIOUT

High Feed
38 MSTA 80NOO-OT
KWW

Cutter DCB
B
DC DC
B
DR22-46 N 22 46 6.1 5 MSTA 100NOO-OT
DCON

Multi-
DCON

72
DCON

˚
WB WB ˚ 72 WB
Function 10 Fig. 3
DR32-55 N 32 55 8.1 6 MSTA 125NOO-OOT
Slot Mill

Fig. 1 Fig. 2 Fig. 3 DR40-80 N 40 80 12 10.1 12 MSTA 160NOO-OOT


Ball-nose
Radius

Others

● : Std. Item
Wrenches and drive rings are
M152 sold in 1 piece boxes
■ MSTA (inch spec)

Insert Grades Indexable


CW CW
A

C
WB

Turning
B

Inserts
WB

DCB

CBN & PCD Tools


C

CDX
Drive Ring (sold separately)
Assembly Example

External
D
● Toolholder Dimensions
Spare Parts

Cutting Conditions
Edge Slot

Recommended

Applicable

Small Parts
Machining
Dimension (inch) Applicable Max.
Weight Inserts Wrench

Arbor
Width Depth No. of E
Description Stock Revolution
Inserts (kg)
CW CDX DCB M154 (min-1)
(inch) (inch) DC (H7)
WB

MSTA 02N063-5T O .625 5 2.500 0.03 5,100

Boring
(15.875mm) (63.5mm)
.625
(15.875mm)
F
03N063-7T O .875 7 3.000 0.04 4,000
(22.225mm) (76.2mm)
.063 .051 SLT16…
(1.6mm) (1.3mm)
04N063-9T O 1.063 9 4.000 1.000 0.07 3,200
(27.000mm) (101.6mm) (25.4mm)

Grooving
05N063-11T O 1.375 11 5.000 1.250 0.1 2,600
(34.925mm) (127mm) (31.75mm)
G
MSTA 03N089-7T O .875 7 3.000 .625 0.05 4,000
.089 (22.225mm) (76.2mm) (15.875mm)
MS-FRW1
04N089-9T O (2.2mm) 1.063 9 4.000 1.000 .071 0.08 SLT22… 3,200
(2.25mm) (27.000mm) (101.6mm) (25.4mm) (1.8mm) (Wrench is not

Cut-off
06N089-14T O 1.438 14 6.000 1.250 0.3 2,000 attached. Please
(36.525mm) (152.4mm) (31.75mm)
purchase it
H
MSTA 02N126-4T O .625 4 2.500 0.05 5,100 M155 M175
(15.875mm) (63.5mm)
.625 separately)
(15.875mm)
03N126-6T O .875 6 3.000 0.08 4,000

Threading
(22.225mm) (76.2mm)

04N126-9T O .120
(3.05mm)
1.063
(27.000mm)
9 4.000
(101.6mm)
1.000
(25.4mm)
.095
(2.4mm)
0.13 SLT30… 3,200 ・How to use Wrench J
1.375 5.000 →M155
05N126-11T O (34.925mm)
11 (127mm)
0.2 2,600
1.250
(31.75mm)
06N126-14T O 1.438 14 6.000 0.35 2,000
(36.525mm) (152.4mm)

Drilling
MSTA 03N164-6T O .875
(22.225mm)
6 3.000
(76.2mm)
.625
(15.875mm)
0.1 4,000 K
04N164-9T O .160 1.063 9 4.000 1.000 .134 0.15 SLT40… 3,200
(4.05mm) (27.000mm) (101.6mm) (25.4mm) (3.4mm)

05N164-11T O 1.375 11 5.000 1.250 0.25 2,600

Solid Tools
(34.925mm) (127mm) (31.75mm)

Note) 1. Attach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold singularly. L
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution.
3. Do not operate cutting on reverse revolution.
4. Wrench (MS-FRW1) is not attached. Please purchase it separately.

Milling
●Drive Ring (for Inch spec)
M
Dimension (inch)
Turning Mill Spare Parts Information
Shape Description Stock Drawing Applicable Toolholders Tools for
DCB DIOUT WB KWW DCON N
DR0625-1250A O .158 Fig. 1 MSTA 02N126-4T
(4mm)
45˚
36˚ 36˚ DR0625-1250B O .625 1.250 .315 .130 Fig. 2 MSTA 02N063-5T
KWW
(15.875mm) (31.75mm) (8mm) (3.3mm)
.120
(3mm)
P
KW

DR0625-1250C O MSTA 03NOOO-OT


W
72˚

72 ˚

DIOUT
DIOUT
DIOUT
KWW

DCB 1.000 1.875 .256 .200


B DR1000-1875 O (25.4mm) MSTA 04NOOO-OT
Technical

DC DC
B (47.625mm) (6.5mm) (5mm)
.394 Fig. 3
DCON

DCON

72
DCON

R
˚
WB WB ˚ 72 WB (10mm)
DR1250-2250 O 1.250 2.250
(31.75mm) (57.15mm)
.319
(8.1mm)
.240
(6mm) MSTA 05NOOO-OT

Fig. 1 Fig. 2 Fig. 3 DR1250-3125 O 1.250 3.125 .472 .319 .472


(31.75mm) (79.375mm) (12mm) (8.1mm) (12mm) MSTA 06NOOO-OT
Index

○:Check Availability
Wrenches and drive rings are
sold in 1 piece boxes M153
Slot Mill SLT type Insert
■ Inserts Identification System

SLT 16 - 15 S KB
(1) (2) (3) (4) (5)

(1) Insert Symbol (2) Edge Width (3) Corner-R(RE) (4) Edge Preparation (5) Chipbreaker Symbol

Symbol Edge Width Symbol Corner-R(RE) Symbol Cutting Edge Spec. Symbol Rake Angle

16 1.6mm 5˚
15 0.15mm KB
22 2.2(2.25)mm
S Chamfered + R-honed
30 3.05mm 15˚
20 0.2mm KD
40 4.05mm

■ SLT P Carbon Steel / Alloy Steel N O

See Page for Applicable Toolholders


M Stainless Steel O N
Classification of
usage K Cast Iron O
●:1st Choice N Non-ferrous Metals
○:2nd Choice
Heat-resistant Alloys N
S
Titanium Alloys

Rake CVD Coated PVD Coated


Dimension (mm)
Angle Carbide Carbide
Insert Description
CW RE GAN CA0835 PR0735
+0
SLT 16-15SKB 1.6 - 0.1 0.15 N N
+0.08
22-20SKB 2.2 - 0.05 N N

+0.15
30-20SKB 3.05 0.2 N N
R

-0
E
CW

+0.15
40-20SKB 4.05 -0 N N M152
E

M153
R

+0
SLT 16-15SKD 1.6 - 0.1 0.15 N N
GAN

+0.15
22-20SKD 2.25 -0 N N
15°
+0.15
30-20SKD 3.05 -0 0.2 N N

M Low Cutting Force 40-20SKD 4.05


+0.15
-0 N N

● Selection of chipbreaker
KB Chipbreaker ··· General purpose chipbreaker for Steel and Cast Iron
Milling

KD Chipbreaker ··· Low cutting force chipbreaker for Stainless Steel

■ Features of Insert Grades


Insert ● CA0835
・TiN+TiCN+Al2O3 based CVD Coated Carbide
Lead Angle
45°~20°
・For Carbon Steel, Alloy Steel, Stainless Steel and Cast Iron
・For middle to high speed machining
Lead Angle
15° ● PR0735
Lead Angle ・TiN base PVD Coated Carbide
0°/2°
・For Stainless Steel, Heat-resistant Alloys, etc.
High Feed
Cutter
・For low to middle speed machining

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

●:Std. Item
Inserts are
M154 sold in 10 piece boxes
■ Set up

Insert Grades Indexable


How to attach inserts A
Wrench support hole
IN indicated side

Turning
1. Put insert inside the slot mill. B

Inserts
2. Insert one of the pins on the wrench (on IN indicated
side) into the wrench support hole.

IN

CBN & PCD Tools


3. Using the other pin, push the front relief surface of the
insert. C
4. Rotate the wrench until insert's back end makes
contact with slot mill.

External
D
How to detach inserts

Small Parts
Machining
OUT indicated side

1. Insert one of the pins on the wrench (on OUT E


indicated side) into the wrench support hole, and
insert other pin into the insert releasing hole.

OUT
2. Insert can be uninstalled by rotating the wrench

Boring
counterclockwise. (A magnet is installed on OUT F
indicated side.)
Insert removal hole for wrench

Grooving
Note) Use appropriate wrench for set up.
G
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)

Cut-off
Workpiece Material
Hardness CVD Coated Carbide PVD Coated Carbide Edge Width (mm) Remarks H
(HB)
CA0835 PR0735 1.6 2.2(2.25) 3.05 4.05

Threading
SS400 J
Low Carbon Steel 125 250~310 200~250 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
S10C ~ S25C
S30C ~ S58C
190 160~190 130~160 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
(Annealed)

Drilling
Carbon Steel
S30C ~ S58C
250
K
(Heat treated) 140~180 110~150 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20

Annealed 180

Solid Tools
140~180 110~150 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Alloy Steel Coolant L
Heat treated 275 120~160 100~130 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18

High Carbon Alloy SKD11, SKD61, etc. 280 100~140 80~120 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18

Milling
M
Austenitic related 220 150~190 80~120 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18
Stainless Steel
Turning Mill Spare Parts Information
Martensitic related 300 140~180 60~80 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18 Tools for
N
Gray Cast Iron FC250 ~ FC350 260 160~200 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Dry
FCD400 ~ FCD500 160 130~160 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Nodular Cast Iron
FCD600 ~ FCD800 250
P
110~140 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Technical

Note) 1. Use down-cut machining.


R
C
D

2. If ap is 1/10 or under of Cutter Dia.(DC), it is


possible to increase feed per tooth (fz) by 40%.
Index

T
ap

M155
Slot Mill MSTB
Slotting Slotting Cut-off

■ Identification System
● MSTB Slot Mill
Metric Inch spec

M S T B ○○○ A N ○○○○ - ○ T M S T B ○○○○ A N ○ ○ ○ - ○ T

Slot Mill with Up-right Insert Cutting Dia. (mm) Edge Width (mm) No. of Flutes Slot Mill with Up-right Insert Cutting Dia. (inch) Min. Edge Width (inch) No. of Flutes

A : Without Boss
N : Neutral A : Without Boss N : Neutral
S : With Boss

■ Without Boss
KWW CW

THUB

DCSFMS
 

KDP
DC
B
DC
In order to be used in
CDX combination with two or more
mills, this slot mill has 2 key
slots.

● Toolholder Dimensions (Metric)

Edge Width (mm) Slot Depth Dimension (mm)


No. of No. of Weight Max. Revolution
Description Stock
CW CW CDX Inserts Edge Lines DCB DCSFMS THUB (kg) (min-1)
(min.) (max.) (mm)
DC (H7)
KDP KWW

MSTB 80AN0607-4T N 15 8 4 80 27 44 29.8 7 0.3 9,240


100AN0607-5T N 21 10 5 100 32 52 34.8 8 0.4 8,270
6 7
125AN0607-6T N 28 12 6 125 0.7 7,390
40 63 43.5 10
160AN0607-8T N 45.5 16 8 160 1.1 6,540
MSTB 80AN0809-4T N 16 8 4 80 27 44 29.8 7 0.4 9,240
12
100AN0809-5T N 8 9 22 10 5 100 32 52 34.8 8 0.5 8,270
160AN0809-8T N 45.5 16 8 160 1.3 6,540
MSTB 125AN1011-4T N 30 12 4 125 0.9 7,390
10 11 40 63 43.5 10
M 160AN1011-5T N 47.5 15 5 160 1.6 6,540
MSTB 160AN1213-5T N 12 13 48.5 15 5 160 1.6 6,540

● Toolholder Dimensions (inch spec)


Milling

Edge Width (inch) Slot Depth Dimension (inch)


No. of No. of Weight Max. Revolution
Description Stock
CW CW CDX Inserts Edge Lines DCB (kg) (min-1)
(min.) (max.) (inch)
DC (H7)
DCSFMS THUB KDP KWW
.625 3.000 1.000 1.500 1.106 .250
MSTB 3000AN250-4T O (15.875mm)
8 4 (76.2mm) (25.4mm) (38.1mm) (28.1mm) (6.35mm)
0.3 9,470
Insert
.935 4.000
4000AN250-5T O .250 .289 (23.8mm)
10 5 (101.6mm) 1.250 1.880 1.386 .312
0.3 8,200
Lead Angle (6.35mm) (7.34mm) 1.435 5.000 (31.75mm) (47.8mm) (35.2mm) (7.92mm)
45°~20° 5000AN250-6T O (36.4mm)
12 6 (127mm)
0.7 7,300
1.750 6.000 1.500 2.250 1.665 .375
Lead Angle 6000AN250-8T O (44.45mm)
16 8 (152.4mm) (38.1mm) (57.2mm) (42.3mm) (9.52mm)
1.0 6,700
15° .966 4.000
MSTB 4000AN312-5T O (24.5mm)
10 5 (101.6mm) 1.250 1.880 1.386 .312
0.5 7,400
Lead Angle
.312 .351 1.466 5.000 (31.75mm) (47.8mm) (35.2mm) (7.92mm)
0°/2° 5000AN312-6T O (7.92mm) (8.91mm) (37.2mm)
12 6 (127mm)
0.8 6,600
1.781 6.000 1.500 2.250 .500 1.665 .375
High Feed
Cutter
6000AN312-8T O (45.2mm)
16 8 (152.4mm) (38.1mm) (57.2mm) (12.7mm) (42.3mm) (9.52mm)
1.1 6,000
1.000 4.000
Multi-
MSTB 4000AN375-3T O (25.4mm)
9 3 (101.6mm) 1.250 1.880 1.386 .312
0.5 7,400
Function .375 .414 1.500 5.000 (31.75mm) (47.8mm) (35.2mm) (7.92mm)
5000AN375-4T O (9.525mm) (10.52mm) (38.1mm)
12 4 (127mm)
0.8 6,600
1.812 6.000 1.500 2.250 1.665 .375
Slot Mill 6000AN375-5T O (46.0mm)
15 5 (152.4mm) (38.1mm) (57.2mm) (42.3mm) (9.52mm)
1.3 6,000
1.060 4.000
Ball-nose MSTB 4000AN500-3T O (26.9mm)
9 3 (101.6mm) 1.250 1.880 1.386 .312
0.6 4,900
Radius (31.75mm) (47.8mm) (35.2mm) (7.92mm)
.500 .539 1.560 5.000
5000AN500-4T O (12.7mm) (13.69mm) (39.6mm)
12 4 (127mm)
1.1 4,400
Others 1.875 6.000 1.500 2.250 1.665 .375
6000AN500-5T O (47.6mm)
15 5 (152.4mm) (38.1mm) (57.2mm) (42.3mm) (9.52mm)
1.7 4,000

● : Std. Item
○ : Check Availability
M156
■ With Boss

Insert Grades Indexable


LF A
CW

CBDP
KDP

Turning
B

Inserts
 

DCCB1

DHUB

CBN & PCD Tools


DCCB2

DCB
KWW

DC
C

CDX

External
D
● Toolholder Dimensions (Metric)

Small Parts
Machining
Edge Width (mm) Slot Depth Dimension (mm)
No. of No. of Weight Max. Revolution E
Description Stock
CW CW CDX Inserts Edge Lines
DC DCB LF CBDP KDP KWW DCCB1 DCCB2 (kg)
DHUB (min.)
(min-1)
(min.) (max.) (mm) (H7)
MSTB 80SN0607-4T N 16 8 4 80 22 40 23 6.3 10.4 18 12 0.7 9,240

Boring
100SN0607-5T N 6 7 21 10 5 100 27 50 24 7 12.4 20 14 1.0 8,270 F
160SN0607-8T N 41 16 8 160 40 70 28 9 16.4 33 22 1.9 6,540

Grooving
MSTB 80SN0809-4T N 16 8 4 80 22 40 23 6.3 10.4 18 12 0.8 9,240
100SN0809-5T N 8 9 21 10 5 100 27 50
50
24 7 12.4 20 14 1.2 8,270
G
160SN0809-8T N 41 16 8 160 2.2 6,540
MSTB 125SN1011-4T N 26 12 4 125 40 70 28 9 16.4 33 22 2.0 7,390

Cut-off
10 11 H
160SN1011-5T N 43 15 5 160 2.5 6,540
Note) LF (min.) dimension shows in case of minimum of edge width (CW).

Threading
■ Spare Parts and Applicable Inserts J
● Spare Parts

Drilling
Spare Parts
K
Clamp Screw Wrench Anti-seize Compound Mounting bolt Recommended
Description Applicable Inserts Applicable Arbor
Cutting Conditions

Solid Tools
MP

L
-1

MSTB OOOAN0607-OT SE-40050TRN


OOOAN0809-OT

Milling
Without Boss SE-40068TR TT-15 P-37 - M
OOOAN1011-OT
160AN1213-5T SE-40090TR
Turning Mill Spare Parts Information
MSTB 80SN0607-4T HH10X35 Tools for
N
Metric

100SN0607-5T SE-40050TRN HH12X35


160SN0607-8T HH20X40
LN12...
With Boss MSTB 80SN0809-4T TT-15 P-37 HH10X35 M160 M175
M158,M159 P
100SN0809-5T SE-40068TR HH12X35
160SN0809-8T HH20X40
Technical

MSTB OOOSN1011-OT SE-40068TR HH20X40 R


MSTB OOOOAN250-OT SE-40055TR
Inch spec

OOOOAN312-OT
Without Boss SE-40068TR TT-15 P-37 -
Index

OOOOAN375-OT T
OOOOAN500-OT SE-40090TR

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

● : Std. Item

M157
Slot Mill LN Insert
■ Inserts Identification System
LNEU 12 35 - 03 S
(1) (2) (3) (4) (5)

(1) Insert Symbol (2) Insert Length (3) Edge Width (4) Corner-R(RE) (5) Edge Preparation
Symbol Insert Length Symbol Edge Width Symbol Corner-R(RE) Symbol Cutting Edge Spec.
35 3.5mm 03 0.3mm
12 12.7mm S Chamfered + R-honed
40 4.0mm 04 0.4mm

■ LN P Carbon Steel / Alloy Steel ●

See Page for Recommended


Applicable Clamp Screw

See Page for Applicable


M Stainless Steel

Cutting Conditions
Classification of usage K Cast Iron ○
●:1st Choice

Toolholders
(mm) ○:2nd Choice
N Non-ferrous Metals

Description L W1 Heat-resistant Alloys ●


S
LNEU12 12.7 9.52 Titanium Alloys ○
PVD
Dimension (mm)
Insert Description Usable edges Coated Carbide
S D1 RE PR0725

LNEU 1235-03-4 4 3.5 4.4 0.3 N SE-40050TRN

1240-08-4 4 4.0 4.4 0.8 N SE-40055TR

12˚ 1245-04 0.4 N


RE 4 4.5 4.2 SE-40068TR
1245-08 0.8 N
1250-04 0.4 N
D1

SE-40080TR
L

4 5.0 4.2
W1 S
1250-08 0.8 N
Detail of edge 1255-04 0.4 N
4 5.5 4.2 SE-40090TR
1255-08 0.8 N M156
M160
M157
Honed 1260-04 4 6.0 4.2 0.4 N SE-40100TR

15˚ LNEU 1235-03S-4 4 3.5 4.4 0.3 N SE-40050TRN

N
RE
12˚ 1240-03S-4 4 4.0 4.4 0.3 SE-40055TR
D1

1245-04S 0.4 N
L

4 4.5 4.2 SE-40068TR


W1 S 1245-08S 0.8 N
M 1250-04S 0.4 N
Tough Edge Detail of edge 4 5.0 4.2 SE-40080TR
1250-08S 0.8 N
Notes) 1. Please select the applicable clamp screw depending on each insert description.
2. See page M159 for insert description and applicable clamp screw depending on edge width.
Milling

■ Features of Insert Grades


● P R 0725
・TiN+TiCN+TiN based Multi-layer PVD Coated Carbide
Insert
・For Carbon Steel, Alloy Steel, Stainless Steel, Heat-resistant Alloys and Cast Iron
Lead Angle ・For middle speed machining
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
Inserts are
M158 sold in 10 piece boxes
■ Combination of Applicable Inserts

Insert Grades Indexable


Edge Width A Line B Line C Line A
Wrench Tightening
Clamp Screw
Description inch for Clamp Torque
(Standard attachment parts) mm Applicable Inserts Clamp Screw Applicable Inserts Clamp Screw Applicable Inserts Clamp Screw Screw
(mm) (N∙m)

Turning
B

Inserts
MSTB OOOAN0607-OT 6 LNEU1235.. SE-40050TRN
LNEU1235.. SE-40050TRN
SE-40050TRN 6.5 - - -

CBN & PCD Tools


LNEU1240.. SE-40055TR
OOOSN0607-OT 7 LNEU1240.. SE-40055TR
8 LNEU1245.. SE-40068TR C
MSTB OOOAN0809-OT LNEU1245.. SE-40068TR
SE-40068TR 8.5 - - -
LNEU1250.. SE-40080TR
OOOSN0809-OT
Metric

9 LNEU1250.. SE-40080TR

External
10
MSTB OOOAN1011-OT LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
LNEU1245.. SE-40068TR
D
SE-40068TR 10.5 -
LNEU1250.. SE-40080TR
OOOSN1011-OT 11 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR

Small Parts
Machining
12 LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB OOOAN1213-OT SE-40090TR 12.5 -
LNEU1260... SE-40100TR
E
13 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
.250 LNEU1240.. SE-40055TR
(6.35mm)
LNEU1240.. SE-40055TR

Boring
.270 TT-15 3
MSTB OOOOAN250-OT SE-40055TR - (6.86mm)
- -
F
LNEU1245.. SE-40068TR
.289 LNEU1245.. SE-40068TR
(7.34mm)

.312 LNEU1245.. SE-40068TR


(7.92mm)

Grooving
LNEU1245.. SE-40068TR
MSTB OOOOAN312-OT SE-40068TR - .332
(8.43mm)
- - G
Inch spec

LNEU1250.. SE-40080TR
.351 LNEU1250.. SE-40080TR
(8.91mm)

.375 LNEU1245.. SE-40068TR


(9.525mm)

Cut-off
LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
MSTB OOOOAN375-OT SE-40068TR - .395
(10.33mm) H
LNEU1250.. SE-40080TR
.414 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR
(10.52mm)

.500

Threading
(12.7mm)
LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB OOOOAN500-OT SE-40090TR - .520
(13.21mm)
J
LNEU1260... SE-40100TR
.539 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
(13.69mm)

* For clamp screw, above listed “Standard attachment parts” are attached. In case of necessity of another size of clamp screw by changing slotting width, please purchase separately.

Drilling
K
■ Slot width (edge width) adjustment
1 2 3 4

Solid Tools
10 B Line
6 6.5 7
L
A Line C Line A Line C Line A Line C Line A Line C Line

Milling
M

Turning Mill Spare Parts Information


Tools for
N
●The slot width (edge width) of MSTB slot mills is adjustable by a maximum of 1mm (.039'') with the combination of inserts.

1. In the case of MSTB○○○AN0607-○T the width (W) is 6mm by installing LNEU1235 on both A line and C line.
2. By replacing C line only with LNEU1240 the width (W) is 6.5mm.
P
3. By replacing A line and C line with LNEU1240 the width (W) is 7mm.
Technical

4. If the slotting width (edge width) is 10mm (.375’’), the B line (middle edge) is necessary.
R
* Caution
1) There is no description such as “A line”, “B line”, and “C line” on the actual slot mill. These are only for explanation of the combination of insert.
Index

2) Use proper clamp screws for applicable inserts on the basis of the above chart. T
3) Please do not use any slot mills, that have a difference of width of more than 1mm (.039").

■ Bottom cutting shape of MSTB Slot Mill 176°

 Slot bottom shape will be (Fig. 1) convex shape.

Fig. 1 Convex bottom shape

M159
Slot Mill MSTB
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)
Hardness PVD Coated Carbide Insert Thickness (mm)
Workpiece Material Remarks
(HB)
PR0725 3.5~4.0 4.5~6.0
SS400
Low Carbon Steel S10C ~ S25C 125 170~210 0.07~0.20 0.10~0.22
S30C ~ S58C
(Annealed) 190 100~140 0.07~0.20 0.10~0.22
Carbon Steel
S30C ~ S58C
(Heat treated) 250 90~120 0.07~0.20 0.10~0.22
Dry
Annealed 180 90~120 0.07~0.20 0.10~0.22
Alloy Steel
Heat treated 275 80~110 0.05~0.18 0.08~0.20

High Carbon Alloy SKD11, SKD61, etc. 280 70~ 90 0.05~0.18 0.08~0.20

Austenitic related 220 110~140 0.05~0.18 0.08~0.20


Stainless Steel
Martensitic related 300 100~120 0.05~0.18 0.08~0.20
Coolant
Heat-resistant Alloys Ni-base heat-resistant alloys 350 15~ 30 0.05~0.18 0.08~0.20

Titanium Alloys Ti-6Al-4V, etc. 270 20~50 0.05~0.18 0.08~0.20

Gray Cast Iron FC250 ~ FC350 260 110~130 0.07~0.22 0.10~0.25

FCD400 ~ FCD500 160 80~100 0.07~0.22 0.10~0.25 Dry


Nodular Cast Iron
FCD600 ~ FCD800 250 70~ 90 0.07~0.22 0.10~0.25

Note) 1. Use down-cut machining.


2. If ap is 1/10 or under of Cutter Dia.(DC), it is
possible to increase feed per tooth (fz) by 40%.
DC
ap

M
Milling

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M160
Slot Mill MSTC
■ Identification System

Insert Grades Indexable


● MSTC Slot Mill A
Metric

M S T C  ○○○ A N ○○○○ - ○○- ○○ T

Turning
B

Inserts
Slot Mill with Lay-down type Cutting Dia. (mm) Edge Width (mm) No. of Inserts

CBN & PCD Tools


C
A : Without Boss N : Neutral
Applicable Inserts 10 : SP..10T3..
R : Right-hand
S : With Boss 適合チップ 12 : SD..1204..

External
L : Left-hand
D
Inch spec

Small Parts
Machining
M S T C  ○○○ A N ○○○ - ○○○ - ○○ E

Slot Mill with Lay-down type Cutting Dia. (inch) Edge Width (inch)

Boring
F
N : Neutral
Applicable Inserts 10 : SP..10T3..
A : Without Boss R : Right-hand
適合チップ

Grooving
12 : SD..1204..
L : Left-hand G

■ Cutting Direction of MSTC Slot Mill

Cut-off
H

AN Type (Slotting) AR Type (Lower surface machining) AL Type (Upper surface machining)

Threading
J

Drilling
K

Solid Tools
L

Milling
M
SN Type (Slotting) SR Type (Lower surface machining) SL Type (Upper surface machining)

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M161
Slot Mill
Slotting Slotting Shouldering

■ Without Boss
CW KWW

B
DC

DCSFMS
    

KDP
DC
THUB

CDX
In order to be used in
combination with two or more
mills, this slot mill has 2 key slots.

● Toolholder Dimensions (Metric)

Edge Width (mm) Slot Depth Dimension (mm)


No. of No. of Weight Max. Revolution
Description Stock
CW CW CDX Inserts Edge Lines DCB
(kg) (min-1)
(min.) (max.) (mm)
DC (H7)
DCSFMS THUB KDP KWW

MSTC 100AN1416-10-3T N 25.9 6 3 100 32 46.8 34.8 8 0.5 17,250


125AN1416-10-4T N 14 16 34.4 8 4 125 13.9 0.8 15,450
160AN1416-10-5T N 51.9 10 5 160 1.5 13,650
MSTC 125AN1618-10-4T N 34.4 8 4 125 1.0 15,450
16 18 15.9
160AN1618-10-5T N 51.9 10 5 160 1.8 13,650
40 54.8 43.5 10
MSTC 125AN1820-12-4T N 34 8 4 125 1.0 10,350
18 20.6 18.2
160AN1820-12-5T N 51.5 10 5 160 1.8 9,150
MSTC 125AN2123-12-4T N 34 8 4 125 1.2 10,350
20.6 23.3 20.8
160AN2123-12-5T N 51.5 10 5 160 2.1 9,150

● Toolholder Dimensions (inch spec)

Edge Width (inch) Slot Depth Dimension (inch)


No. of No. of Weight Max. Revolution
Description Stock
CW CW CDX Inserts Edge Lines DCB
(kg) (min-1)
(min.) (max.) (inch)
DC (H7)
DCSFMS THUB KDP KWW

MSTC 400AN551-630-10 O 1.030 6 3 4.000 1.250 1.880 1.386 .312 0.6 17,100
(26.1mm) (101.6mm) (31.75mm) (47.75mm) (35.2mm) (7.92mm)

.551 .630 1.345 5.000 .545


500AN551-630-10 O (14.0mm) (16.0mm) (34.1mm)
8 4 (127.0mm) (13.84mm)
0.9 15,300

600AN551-630-10 O 1.845 10 5 6.000 1.4 14,000


(46.8mm) (152.4mm)

MSTC 500AN630-709-10 O 1.345 8 4 5.000 1.1 15,300


(34.1mm) (127.0mm)
.630 .709 .624
M 600AN630-709-10 O
(16.0mm) (18.0mm)
1.845
(46.8mm)
10 5 6.000
(152.4mm)
(15.85mm)
1.6 14,000
1.500 2.250 1.665 .375
(38.1mm) (57.15mm) (42.3mm) (9.52mm)
MSTC 500AN709-813-12 O 1.331 8 4 5.000 1.1 10,300
(33.8mm) (127.0mm)
.709 .813 .716
(18.0mm) (20.6mm) (18.2mm)
600AN709-813-12 O 1.831 10 5 6.000 1.7 9,400
(46.5mm) (152.4mm)
Milling

MSTC 500AN813-917-12 O 1.331 8 4 5.000 1.3 10,300


(33.8mm) (127.0mm)
.813 .917 .820
(20.6mm) (23.3mm) (20.8mm)
600AN813-917-12 O 1.831 10 5 6.000 2.0 9,400
(46.5mm) (152.4mm)

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
○ : Check Availability
M162
■ With Boss

Insert Grades Indexable


A
LF LF
CW CW

CBDP CBDP

Turning
KDP KDP B

Inserts
DCCB1
DHUB
DCCB1
KWW
DHUB

KWW
DC
DCB

DCB
DCCB2

CBN & PCD Tools


DC
C

CDX

CDX
Fig. 1 Fig. 2

External
D
● Toolholder Dimensions (Metric)

Small Parts
Machining
Edge Width (mm) Slot Depth Dimension (mm)
No. of No. of Weight Max. Revolution E
Description Stock Drawing
Inserts Edge Lines (kg) (min-1)
DC DCB LF CBDP KDP KWW DCCB1 DCCB2
CW CW CDX
(min.) (max.) (mm) (H7)
DHUB (min.)

MSTC 100SN1416-10-3T N 24.4 6 3 100 27 48 24 7 12.4 20 14 1.0 17,250

Boring
125SN1416-10-4T N 14 16 31.9 8 4 125 32 58 50.8 26 8 14.4 27 18
Fig. 1
1.6 15,450
F
160SN1416-10-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.0 13,650

Grooving
MSTC 125SN1618-10-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.7 15,450
16 18 50.8 G
160SN1618-10-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.3 13,650
MSTC 125SN1820-12-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.6 10,350
18 20.6 51.0
160SN1820-12-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - 2.3 9,150

Cut-off
Fig. 2
H
MSTC 125SN2123-12-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.7 10,350
20.6 23.3 51.0
160SN2123-12-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.6 9,150

Threading
Note) LF (min.) dimension shows in case of minimum of edge width (CW). Recommended Cutting Conditions M172 J

■ Applicable Insert Installation Method (common to Metric / Inch spec)

Drilling
When installing handed inserts, it is necessary to equip same number of right-hand and left-hand inserts as shown in "No. of Edge Lines" respectively. K
Please Install as show in the figure below.
● MS TC. . . A N . . . (Without Boss)

Solid Tools
Applicable Inserts M170-M171
Insert Location Indication Toolholder Description Insert Location Indication L
Handed Neutral

Milling
SP..10T3...L...
MSTC...AN...10..
M
SP..10T3...N...
MSTC...SN...10..
SP..10T3...R...
Turning Mill Spare Parts Information
● MS TC. . . S N . . . (With Boss) Tools for
N
SD..1204...L...
Insert Location Indication MSTC...AN...12..
SD..1204...N...
MSTC...SN...12..
SD..1204...R... P
Technical

■ Spare Parts (common to Metric / Inch spec) R


 ・See page M168

■ Slot width (edge width) adjustment


Index

T
 ・See page M172~M174

■ Applicable Arbor
 ・See page M175

● : Std. Item

M163
Half Side Slot Mill
Shouldering

■ Without Boss Right-hand


LF
APMX KWW

B
DC

DCSFMS

KDP
DC
THUB

CDX
In order to be used in
combination with two or more
● Right-hand shown mills, this slot mill has 2 key slots.

● Toolholder Dimensions (Metric)

Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX
(kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
MSTC 100AR1416-10-6T O 6 100 32 46.8 25.9 34.8 8 0.5 17,250

125AR1416-10-8T O 8 125 13.9 13.9 14.9 34.4 0.8 15,450

160AR1416-10-10T O 10 160 51.9 9.1 1.5 13,650

MSTC 125AR1618-10-8T O 8 125 34.4 1.0 15,450


15.9 15.9 16.9
160AR1618-10-10T O 10 160 51.9 1.8 13,650
40 54.8 43.5 10
MSTC 125AR1820-12-8T O 8 125 34.0 1.0 10,350
18.2 18.1 19.4
160AR1820-12-10T O 10 160 51.5 1.8 9,150
11.7
MSTC 125AR2123-12-8T O 8 125 34.0 1.2 10,350
20.8 20.7 22.0
160AR2123-12-10T O 10 160 51.5 2.1 9,150

● Toolholder Dimensions (inch spec)

Dimension (inch)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
4.000 1.250 1.880 1.030 1.386 .312
MSTC 400AR551-630-10 O 6 (101.6mm) (31.75mm) (47.75mm) (26.1mm) (35.2mm) (7.92mm)
0.6 17,100

5.000 .545 .548 .588 1.345


500AR551-630-10 O 8 (127.0mm) (13.84mm) (13.9mm) (14.9mm) (34.1mm)
0.9 15,300

6.000 1.845 .359


600AR551-630-10 O 10 (152.4mm) (46.8mm) (9.1mm)
1.4 14,000

5.000 1.345
MSTC 500AR630-709-10 O 8 (127.0mm) (34.1mm)
1.1 15,300
.624 .627 .667
M 600AR630-709-10 O 10 6.000
(152.4mm)
(15.85mm) (15.9mm) (16.9mm)
1.845
(46.8mm)
1.6 14,000
1.500 2.250 1.665 .375
(38.1mm) (57.15mm) (42.3mm) (9.52mm)
5.000 1.331
MSTC 500AR709-813-12 O 8 (127.0mm) (33.8mm)
1.1 10,300
.716 .712 .764
(18.2mm) (18.1mm) (19.4mm)
6.000 1.831
600AR709-813-12 O 10 (152.4mm) (46.5mm)
1.7 9,400
.461
Milling

(11.7mm)
5.000 1.331
MSTC 500AR813-917-12 O 8 (127.0mm) (33.8mm)
1.3 10,300
.820 .816 .868
(20.8mm) (20.7mm) (22.0mm)
6.000 1.831
600AR813-917-12 O 10 (152.4mm) (46.5mm)
2.0 9,400

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

○ : Check Availability

M164
■ With Boss Right-hand

Insert Grades Indexable


  A
LF
LF
APMX
APMX
CBDP CBDP
KDP KDP

Turning
B

Inserts
DCCB1
DHUB

KWW
DHUB

DCB
KWW

DCCB1
DCB

DC
DC
DCCB2

CBN & PCD Tools


C

CDX
CDX
LN LN

External
● Right-hand shown Fig. 1 Fig. 2
D
● Toolholder Dimensions (Metric)

Small Parts
Machining
Dimension (mm)
No. of Weight Max. Revolution E
Description Stock Drawing
Inserts LF (kg) (min-1)
DC DCB
(H7)
DHUB LN CDX APMX
(max.)
CBDP KDP KWW DCCB1 DCCB2
(min.) (max.)
MSTC 100SR1416-10-6T O 6 100 27 48 24.4 24 7 12.4 20 14 1.0 17,250

Boring
Fig. 1 F
125SR1416-10-8T O 8 125 32 58 37.7 31.9 26 8 14.4 27 18 1.6 15,450

160SR1416-10-10T O 10 160 40 70 50.8 51.8 43.4 9.1 30 9 16.4 56 - Fig. 2 2.0 13,650

Grooving
MSTC 125SR1618-10-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 15,450
35.7 G
160SR1618-10-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 13,650

MSTC 125SR1820-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.6 10,350


34.0
O

Cut-off
160SR1820-12-10T 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 9,150
51.0 52.3 11.7 H
MSTC 125SR2123-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 10,350
31.4
160SR2123-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.6 9,150

Threading
J
■ Applicable Inserts (common to Metric / Inch spec)
Applicable Inserts M170-M171

Drilling
Toolholder Description K
Handed Neutral

Solid Tools
MSTC...AR...10..
SP..10T3...R... SP..10T3...N...
MSTC...SR...10.. L
MSTC...AR...12.. SD..1204...R... SD..1204...N...
MSTC...SR...12..

Milling
Recommended Cutting Conditions M172
M

■ Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
・See page M169 N

■ Slot width (edge width) adjustment


・See page M172~M174 P

■ Applicable Arbor
Technical

・See page M175 R


Index

○ : Check Availability

M165
Half Side Slot Mill
Shouldering Back side milling

■ Without Boss Left-hand


LF
KWW
APMX

B
DC

DCSFMS

KDP
DC
THUB

CDX
In order to be used in
combination with two or more
● Left-hand shown mills, this slot mill has 2 key slots.

● Toolholder Dimensions (Metric)

Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
MSTC 100AL1416-10-6T O 6 100 32 46.8 25.9 34.8 8 0.5 17,250

125AL1416-10-8T O 8 125 13.9 13.9 14.9 34.4 0.8 15,450

160AL1416-10-10T O 10 160 51.9 9.1 1.5 13,650

MSTC 125AL1618-10-8T O 8 125 34.4 1.0 15,450


15.9 15.9 16.9
160AL1618-10-10T O 10 160 51.9 1.8 13,650
40 54.8 43.5 10
MSTC 125AL1820-12-8T O 8 125 34.0 1.0 10,350
18.2 18.1 19.4
160AL1820-12-10T O 10 160 51.5 1.8 9,150
11.7
MSTC 125AL2123-12-8T O 8 125 34.0 1.2 10,350
20.8 20.7 22.0
160AL2123-12-10T O 10 160 51.5 2.1 9,150

● Toolholder Dimensions (inch spec)

Dimension (inch)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
4.000 1.250 1.880 1.030 1.386 .312
MSTC 400AL551-630-10 O 6 (101.6mm) (31.75mm) (47.75mm) (26.1mm) (35.2mm) (7.92mm)
0.6 17,100

5.000 .545 .548 .588 1.345


500AL551-630-10 O 8 (127.0mm) (13.84mm) (13.9mm) (14.9mm) (34.1mm)
0.9 15,300

6.000 1.845 .359


600AL551-630-10 O 10 (152.4mm) (46.8mm) (9.1mm)
1.4 14,000

5.000 1.345
MSTC 500AL630-709-10 O 8 (127.0mm) (34.1mm)
1.1 15,300
.624 .627 .667
M 600AL630-709-10 O 10 6.000
(152.4mm)
(15.85mm) (15.9mm) (16.9mm)
1.845
(46.8mm)
1.6 14,000
1.500 2.250 1.665 .375
(38.1mm) (57.15mm) (42.3mm) (9.52mm)
5.000 1.331
MSTC 500AL709-813-12 O 8 (127.0mm) (33.8mm)
1.1 10,300
.716 .712 .764
(18.2mm) (18.1mm) (19.4mm)
6.000 1.831
600AL709-813-12 O 10 (152.4mm) (46.5mm)
1.7 9,400
.461
Milling

(11.7mm)
5.000 1.331
MSTC 500AL813-917-12 O 8 (127.0mm) (33.8mm)
1.3 10,300
.820 .816 .868
(20.8mm) (20.7mm) (22.0mm)
6.000 1.831
600AL813-917-12 O 10 (152.4mm) (46.5mm)
2.0 9,400

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

○ : Check Availability

M166
■ With Boss Left-hand

Insert Grades Indexable


LN APMX LN APMX
A
CBDP CBDP
KDP KDP

Turning
B

Inserts
DCCB1
DHUB

KWW

DCCB1
DHUB
DCB

KWW
DCCB2

DCB
DC

DC

CBN & PCD Tools


C

CDX

CDX
LF
LF

External
● Left-hand shown Fig. 1 Fig. 2
D
● Toolholder Dimensions (Metric)

Small Parts
Machining
Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts
Drawing
(kg) (min-1)
E
LN
DC DCB
(H7)
DHUB LF CDX APMX
(max.)
CBDP KDP KWW DCCB1 DCCB2
(min.) (max.)
MSTC 100SL1416-10-6T O 6 100 27 48 24.4 24 7 12.4 20 14 1.0 17,250

Boring
Fig. 1
125SL1416-10-8T O 8 125 32 58 35.8 36.8 31.9 26 8 14.4 27 18 1.6 15,450 F
160SL1416-10-10T O 10 160 40 70 43.4 9.1 30 9 16.4 56 - Fig. 2 2.0 13,650

MSTC 125SL1618-10-8T O

Grooving
8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 15,450

160SL1618-10-10T O 10 160 40 70 50
33.8 34.8
43.4 30 9 16.4 56 - Fig. 2 2.3 13,650
G
MSTC 125SL1820-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.6 10,350
31.7 33.0
160SL1820-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 9,150

Cut-off
11.7 H
MSTC 125SL2123-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 10,350
29.1 30.4
160SL2123-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.6 9,150

Threading
■ Applicable Inserts (common to Metric / Inch spec) J

Applicable Inserts M170-M171


Toolholder Description

Drilling
Handed Neutral K

MSTC...AL...10..

Solid Tools
SP..10T3...L... SP..10T3...N...
MSTC...SL...10..
L
MSTC...AL...12.. SD..1204...L... SD..1204...N...
MSTC...SL...12..

Milling
Recommended Cutting Conditions M172 M
■ Spare Parts (common to Metric / Inch spec)
・See page M169 Turning Mill Spare Parts Information
Tools for
N
■ Slot width (edge width) adjustment
・See page M172~M174

P
■ Applicable Arbor
・See page M175
Technical

R
Index

○ : Check Availability

M167
Slot Mill
■ Spare Parts (common to Metric / Inch spec)
Spare Parts
Cartridge Wrench Anti-seize
Wedge Clamp
Wedge Cam Pin Mounting bolt
Screw Screw
Description Right-hand Left-hand for Wedge Screw for Cam Pin for Clamp Screw Compound

MP
-1

MSTC 100AN1416-10-3T W6X18


125AN1416-10-4T C90SP1416-10R C90SP1416-10L WC-14
W6X20 SE-
160AN1416-10-5T AP-1416 3070TRP LW-2.5 DTP-9
MSTC 125AN1618-10-4T
Metric

C90SP1618-10R C90SP1618-10L WC-16 W6X20


160AN1618-10-5T TH-3L
MSTC 125AN1820-12-4T
C90SD1820-12R C90SD1820-12L WC-18
160AN1820-12-5T SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
Without Boss

MSTC 125AN2123-12-4T
C90SD2023-12R C90SD2023-12L WC-20
160AN2123-12-5T
P-37 -
MSTC 400AN551-630-10 W6X18
500AN551-630-10 C90SP1416-10R C90SP1416-10L WC-14
W6X20 SE-
600AN551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
Inch spec

MSTC 500AN630-709-10
C90SP1618-10R C90SP1618-10L WC-16 W6X20
600AN630-709-10 TH-3L
MSTC 500AN709-813-12
C90SD1820-12R C90SD1820-12L WC-18
600AN709-813-12 SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 500AN813-917-12
C90SD2023-12R C90SD2023-12L WC-20
600AN813-917-12
MSTC 100SN1416-10-3T HH12X35
125SN1416-10-4T C90SP1416-10R C90SP1416-10L WC-14 HH16X35
SE-
160SN1416-10-5T W6X20 AP-1416 3070TRP LW-2.5 DTP-9 P-37 -
With Boss

MSTC 125SN1618-10-4T HH16X35


Metric

C90SP1618-10R C90SP1618-10L WC-16


160SN1618-10-5T TH-3L -
MSTC 125SN1820-12-4T HH16X35
C90SD1820-12R C90SD1820-12L WC-18
160SN1820-12-5T SB- -
W6X20 AP-1820 3590TRP LW-3 DTP-15 P-37
MSTC 125SN2123-12-4T HH16X35
C90SD2023-12R C90SD2023-12L WC-20
160SN2123-12-5T -

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

■ Tightening Torque
TH-3L DTP-9 DTP-15
M
Wrench
Milling

Tightening Torque (N・m) 5~6 1.5 4

Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M168
Half Side Slot Mill
■ Spare Parts (common to Metric / Inch spec)

Insert Grades Indexable


A
Spare Parts
Cartridge Wrench Anti-seize
Wedge Clamp
Wedge Cam Pin Mounting bolt
Screw Screw
for Wedge Screw for Cam Pin for Clamp Screw Compound

Turning
Description Right-hand Left-hand B

Inserts
MP
-1

CBN & PCD Tools


MSTC 100AR1416-10-6T W6X18 C
125AR1416-10-8T C90SP1416-10R WC-14
W6X20 SE-
160AR1416-10-10T AP-1416 3070TRP LW-2.5 DTP-9
MSTC 125AR1618-10-8T

External
C90SP1618-10R WC-16 W6X20
MSTC
160AR1618-10-10T
125AR1820-12-8T
- D
C90SD1820-12R WC-18
160AR1820-12-10T SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 125AR2123-12-8T

Small Parts
C90SD2023-12R WC-20

Machining
Metric

160AR2123-12-10T
TH-3L
MSTC 100AL1416-10-6T W6X18 E
125AL1416-10-8T C90SP1416-10L WC-14
W6X20 SE-
160AL1416-10-10T AP-1416 3070TRP LW-2.5 DTP-9
MSTC 125AL1618-10-8T
C90SP1618-10L WC-16 W6X20

Boring
160AL1618-10-10T -
MSTC 125AL1820-12-8T F
C90SD1820-12L WC-18
160AL1820-12-10T SB-
Without Boss

W6X20 AP-1820 3590TRP LW-3 DTP-15


MSTC 125AL2123-12-8T
C90SD2023-12L WC-20
160AL2123-12-10T

Grooving
P-37 -
MSTC 400AR551-630-10
500AR551-630-10 C90SP1416-10R WC-14
W6X18
G
W6X20 SE-
600AR551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
MSTC 500AR630-709-10
C90SP1618-10R WC-16 W6X20
600AR630-709-10 -

Cut-off
MSTC 500AR709-813-12
C90SD1820-12R WC-18 H
600AR709-813-12 SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 500AR813-917-12
Inch spec

C90SD2023-12R WC-20
600AR813-917-12

Threading
TH-3L
MSTC 400AL551-630-10 W6X18
500AL551-630-10 C90SP1416-10L WC-14 J
W6X20 SE-
600AL551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
MSTC 500AL630-709-10
C90SP1618-10L WC-16 W6X20
600AL630-709-10 -

Drilling
MSTC 500AL709-813-12
600AL709-813-12
C90SD1820-12L WC-18 K
W6X20 SB-
AP-1820 3590TRP LW-3 DTP-15
MSTC 500AL813-917-12
C90SD2023-12L WC-20
600AL813-917-12

Solid Tools
MSTC 100SR1416-10-6T HH12X35
125SR1416-10-8T C90SP1416-10R WC-14
SE-
HH16X35 L
160SR1416-10-10T W6X20 AP-1416 3070TRP LW-2.5 DTP-9 -
MSTC 125SR1618-10-8T HH16X35
C90SP1618-10R WC-16
160SR1618-10-10T - -
MSTC 125SR1820-12-8T HH16X35

Milling
160SR1820-12-10T
C90SD1820-12R WC-18
SB- - M
W6X20 AP-1820 3590TRP LW-3 DTP-15
With Boss

MSTC 125SR2123-12-8T HH16X35


C90SD2023-12R WC-20
Metric

160SR2123-12-10T -
TH-3L P-37
MSTC 100SL1416-10-6T HH12X35 Turning Mill Spare Parts Information
125SL1416-10-8T C90SP1416-10L WC-14 HH16X35 Tools for
160SL1416-10-10T W6X20 SE-
AP-1416 3070TRP LW-2.5 DTP-9 -
N
MSTC 125SL1618-10-8T HH16X35
C90SP1618-10L WC-16
160SL1618-10-10T - -
MSTC 125SL1820-12-8T HH16X35
C90SD1820-12L WC-18
160SL1820-12-10T
W6X20 SB-
AP-1820 3590TRP LW-3 DTP-15
- P
MSTC 125SL2123-12-8T HH16X35
C90SD2023-12L WC-20
160SL2123-12-10T -
Technical

Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
R
■ Tightening Torque
TH-3L DTP-9 DTP-15
Index

T
Wrench

Tightening Torque (N・m) 5~6 1.5 4

M169
Slot Mill MSTC
■ Inserts Identification System
Tolerance
Symbol Shape Symbol Symbol Corner-R (RE) Symbol Hand of Tool
Corner Height Thickness I.C. Size

S 16 1.6mm N Neutral
C ±0.013mm
S Square ±0.025mm ±0.025mm 12 1.2mm L Left-hand
L
E ±0.025mm 08 0.8mm R Right-hand
(1) Shape (3) Tolerance (5) Edge Length (7) Corner-R(RE) (9) Hand of Tool

S P C T 10 T3 08 E R - SD (10) Chipbreaker Symbol

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) Symbol Rake Angle

(2) Relief Angle (4) Hole / Chipbreaker (6) Thickness (8) Edge Preparation

SB
Symbol Relief Angle Symbol Shape Symbol Thickness Symbol Cutting Edge Spec.

15°
15° E Honed SD
D T3 3.97mm
T F Sharp Edge
20°
P 11° Single-sided chipbreaker, with hole 04 4.76mm SE
S Chamfered + R-honed

■ SP..10T3 P Carbon Steel / Alloy Steel N N


M Stainless Steel O N
Classification of usage K Cast Iron O N
●:1st Choice
●Applicable Inserts (mm) ○:2nd Choice
N Non-ferrous Metals N
Description IC S D1 Heat-resistant Alloys N
S
SP..10T3 10.0 3.97 3.4 Titanium Alloys N O

Dimension CVD PVD


(mm) Coated Carbide Coated Carbide
Usable
Insert Description
edges
BS
RE CA0835 PR0725 PR0110
Handed Insert shows Right-hand
(Wiper Edge)
D1
IC

SPCT 10T316EN-SD 1.6 - N


11˚
RE 15° S

N
BS

SPCT 10T308E&-SD 0.8 2.5


D1
IC

M
11˚
RE 15° S
10T312E&-SD 1.2 1.8 N
With Wiper Edge
Milling

D1
IC

SPCT 10T316FN-SE 1.6 - N


11˚
RE 20° S
Sharp Edge
4
Insert
SPCT 10T308F&-SE 0.8 2.7 N
BS

D1
IC

Lead Angle
45°~20° 11˚
Lead Angle RE 20° S
10T312F&-SE 1.2 2.2 N
15° Sharp Edge / With Wiper Edge

Lead Angle
BS

0°/2°
D1
IC

High Feed SPET 10T308E&-SB 0.8 2.7 N N


Cutter 11˚
RE 5° S
Multi-
With Wiper Edge
Function
BS

Slot Mill
D1
IC

Ball-nose
SPET 10T308S&-SB 0.8 2.7 N N
Radius 11˚
RE 5° S
Tough Edge / With Wiper Edge
Others

● : Std. Item
Inserts are
M170 sold in 10 piece boxes
■ SD..1204 P Carbon Steel / Alloy Steel N N

Insert Grades Indexable


M Stainless Steel O N A
Classification of usage K Cast Iron O N
●:1st Choice
●Applicable Inserts (mm) ○:2nd Choice
N Non-ferrous Metals N

Turning
Description IC S D1 Heat-resistant Alloys N B
S

Inserts
SD..1204 12.7 4.76 4.4 Titanium Alloys N O

CBN & PCD Tools


Dimension CVD PVD
(mm) Coated Carbide Coated Carbide C
Insert Description Usable edges
BS
RE CA0835 PR0725 PR0110
(Wiper Edge)

External
Handed Insert shows Right-hand
D
D1

Small Parts
IC

Machining
SDCT 120416EN-SD 1.6 -

RE
15˚ E
15° S

N
BS

SDCT 120408E&-SD 0.8 2.5

Boring
F
D1
IC

15°
RE 15° S
120412E&-SD 1.2 1.8 N
With Wiper Edge

Grooving
G
D1
IC

SDCT 120416FN-SE 1.6 - N


15°

Cut-off
RE
Sharp Edge
20° S
H
SDCT 120408F&-SE 0.8 2.7 N
BS

Threading
D1
IC

4
15°
J
RE 20° S
120412F&-SE 1.2 1.9 N
Sharp Edge / With Wiper Edge

Drilling
N N
BS

SDET 120408E&-SB 0.8 2.5


K
D1
IC

15°
RE
120412E&-SB 1.2 1.8 N N

Solid Tools
5° S
With Wiper Edge
L
D1
IC

SDET 120416SN-SB 1.6 - N N

Milling
15°
RE 5° S
M
BS

Turning Mill Spare Parts Information


Tools for
N
D1
IC

SDET 120408S&-SB 0.8 2.5 N N


15°
RE 5° S
Tough Edge / With Wiper Edge

P
■ Features of Insert Grades
● CA0835
Technical

・TiN+TiCN+Al2O3 based CVD Coated Carbide


・For Carbon Steel, Alloy Steel, Stainless Steel and Cast Iron R
・For middle to high speed machining

● PR0725
Index

・TiN+TiCN+TiN based Multi-layer PVD Coated Carbide T


・For Carbon Steel, Alloy Steel, Stainless Steel, Heat-resistant Alloys and Cast Iron
・For middle speed machining

● PR0110
・TiB2 based PVD Coated Carbide
・For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and titanium Alloys
・For high speed machining

● : Std. Item
Inserts are
sold in 10 piece boxes
M171
Slot Mill MSTC
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)

Remarks
Hardness CVD Coated Carbide PVD Coated Carbide Chipbreaker
Workpiece Material
(HB) EN-SD SN-SB FN-SE
ER-SB
CA0835 PR0725 PR0110 ER-SD EL-SB SR-SB FR-SE
EL-SD SL-SB FL-SE
SS400
Low Carbon Steel S10C ~ S25C 125 250~310 170~210 - 0.07~0.20 0.10~0.22 0.15~0.3 -

S30C ~ S58C
(Annealed) 190 160~190 100~140 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Carbon Steel
S30C ~ S58C
(Heat treated) 250 140~180 90~120 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Dry
Annealed 180 140~180 90~120 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Alloy Steel
Heat treated 275 120~160 80~110 - 0.05~0.18 0.08~0.20 0.12~0.25 -

High Carbon Alloy SKD11, SKD61, etc. 280 110~130 70~ 90 - 0.05~0.18 0.08~0.20 0.12~0.25 -

Austenitic related 220 160~200 110~140 - 0.05~0.18 0.08~0.20 0.12~0.25 -


Stainless Steel
Martensitic related 300 150~180 100~120 - 0.05~0.18 0.08~0.20 0.12~0.25 -
Coolant
Ni-base heat-
Heat-resistant Alloys resistant alloys 350 - 15~ 30 - 0.05~0.18 0.08~0.20 0.12~0.25 -

Titanium Alloys Ti-6Al-4V, etc. 270 - 20~ 50 - 0.05~0.18 0.08~0.20 0.12~0.25 -

Gray Cast Iron FC250 ~ FC350 260 160~200 110~130 - 0.07~0.22 0.10~0.25 0.15~0.35 -

FCD400 ~ FCD500 160 130~160 80~100 - 0.07~0.22 0.10~0.25 0.15~0.35 - Dry


Nodular Cast Iron
FCD600 ~ FCD800 250 110~140 70~ 90 - 0.07~0.22 0.10~0.25 0.15~0.35 -

Non-ferrous Metals AC4A, A7050, etc. - - - 750~950 - - - 0.07~0.20 Coolant

Note) 1. Use down-cut machining.


2. If ap is 1/10 or under of Cutter Dia.(DC), it is DC

possible to increase feed per tooth (fz) by 40%.


ap

Slot width (edge width) adjustment of MSTC Slot Mill


Milling

Slot width (edge width) measurement and adjustment


(1) Set up the slot mill on length measuring equipment such as tool presetters.
No.6 No.5
(2) Choose any one of the edges as a reference position. (No.1)
Insert
No.7 No.4 (3) Measure the blade width of the slot mill body at position No.1.
Lead Angle A (between point A and B in the figure)
45°~20°
No.8 (4) Move the length measuring equipment to the insert corner part
Lead Angle
15° and measure the step (Y1) between the point A and the insert No.1.
Lead Angle (5) Using the same procedure, measure (Y2) dimension based on point B.
0°/2° No.3

High Feed No.1 No.2      Edge Width = Blade Width + Y1 + Y2


Cutter
B (6) Place the point A of the slot mill body near the position No.1 to "0
Multi-
Function "No.1-No.8" in the figure is for explanation. There are no indications on the slot mill body. (zero)" of the length measuring equipment.

Slot Mill (7) Adjust the edge position of the inserts in odd numbered positions
Y1 (No. 3, 5, 7) to "0 (zero)" with the length measuring equipment.
Ball-nose
Radius
Body Blade width Edge Width (8) Adjust the edge position of the inserts in even numbered
Others
positions (No. 2, 4, 6, 8) to the required edge width.
Y2

For steps (7) and (8), see "In the case of changing the slot width (edge width)" on next page.

M172
In the case of changing the slot width (edge width)

Insert Grades Indexable


(1) Set up the slot mill on length measuring equipment such as tool presetters. A
Wedge Screw Wedge

(2) Insert a Hexagon wrench with 3mm width (TH-3L) into the Wedge Screw.

(3) Turn TH-3L counterclockwise to loosen the Wedge.

Turning
B

Inserts
 urn TH-3L clockwise by the torque of 1 N·m to tighten the Wedge lightly
(4) T
and make the Wedge contact the Cartridge and the Slot Mill Body.

CBN & PCD Tools


In doing so, some resistance occurs against the Cartridge.
C

External
Loosening
Tightening
D
TH-3L
(Hexagon wrench with 3mm width)

Small Parts
Machining
E
(5) Insert a Hexagon wrench (LW-2.5 or LW-3) into the Cam Pin on the back of the Cartridge.
Hexagon wrench Cartridge

Boring
(6) Turn the wrench and adjust the position of the Cartridge.
F
(7) T o secure the adjustment, back-turn the Cam Pin and make sure that it does not touch
the groove surface of the back of the Cartridge.

Grooving
(8) Remove the Hexagon wrench from the Cam Pin. G

Cut-off
H

Threading
Cam Pin
J

Drilling
(9) Insert TH-3L into the Wedge Screw.
Wedge Screw
K
(10) Tighten the Wedge Screw by the torque of 5-6N·m.
(Use a torque wrench to get the correct torque.)

Solid Tools
(11) Make sure there is no clearance between the Cartridge and the L
Slot Mill body.

Milling
Make sure there is no clearance. M

Turning Mill Spare Parts Information


Recommended tightening torque (5-6N·m) Tools for
N
TH-3L

P
Technical

R
Index

M173
Replacement of the Cartridge
Follow the instruction below to replace the Cartridge.

TH-3L (1) Insert Hexagon wrench with 3mm width (TH-3L) into the Wedge
(Hexagon wrench with 3mm width) Screw.

(2) Loosen the Wedge Screw.

(3) Remove the Wedge Screw and Wedge.

Wedge Screw
TH-3L Wedge Cartridge
(Hexagon wrench with 3mm width) Loosen

(4) Remove the Cartridge.


Cartridge

(5) Before replacing the Cartridge, make sure that the Cam Pin is
A state that the cam pin is positioned outwards positioned radially-outwards.

(6) If the Cam Pin is in the position shown in the left diagram,
A state that the cam pin is positioned inwards assembling the Cartridge is not possible.

M
Milling

Wedge (7) Place the wedge so that its larger slant surface faces toward the Cartridge.
Left-hand Thread
(8) Turn the Wedge Screw two rotations to install the Wedge to the body.

(9) When installing the Wedge Screw to the body, keep the Wedge from
Insert rotating and screw it in.
Wedge Screw
Lead Angle Right-hand Thread TH-3L (10) Tighten the Wedge Screw by the torque of 5-6N·m.
45°~20° (Hexagon wrench with 3mm width) Turn two rotations to install on the body Keep the Screw head and the Wedge even
Lead Angle (prevent either of those from sticking out).
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M174
Slot Mill Applicable Arbor
■ BT Arbor

Insert Grades Indexable


BT Arbor A
Type See Page Toolholder Bore Dia.
Description (DCB) BIG MST NIKKEN SHOWA NT TOOL

MSTA 63N.. 16 BT○○-SCA16.. BT○○-SCA16..

Turning
80N.. 16 BT○○-SCA16.. BT○○-SCA16..
B

Inserts
M152 100N.. 22 BT○○-SCA22.. BT○○-SCA22..
125N.. 32

CBN & PCD Tools


BT○○-SCA32.. BT○○-SCA32..
160N.. 40 BT○○-SCA40.. BT○○-SCA40..
C
MSTA 02N.. .625 (15.875) BT○○-SCA15.875.. BT○○-SCA15.875.. BT○○-SCA15.875..
03N.. .625 (15.875) BT○○-SCA15.875.. BT○○-SCA15.875.. BT○○-SCA15.875..
M153 04N.. 1.000 (25.4) BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4..

External
05N.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. D
06N.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..
MSTB 80AN.. 27 BT○○-SCA27.. BT○○-SCA27..

Small Parts
Machining
Without 100AN.. 32 BT○○-SCA32.. BT○○-SCA32..
Boss 125AN.. 40 BT○○-SCA40.. BT○○-SCA40.. E
160AN.. 40 BT○○-SCA40.. BT○○-SCA40..
M156
MSTB 3000AN.. 1.000 (25.4) BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4..
4000AN.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..

Boring
5000AN.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. F
6000AN.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..
MSTC 100A○.. 32 BT○○-SCA32.. BT○○-SCA32..

Grooving
125A○.. 40 BT○○-SCA40.. BT○○-SCA40..
M162 160A○.. 40 BT○○-SCA40.. BT○○-SCA40..
G
M164
M166 MSTC 400A○.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..
500A○.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..

Cut-off
600A○.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..
H
MSTB 80SN.. 22 BBT○○-FMC22.. BT○○-FMC22.. BT○○-FMC22.. BT○○-FMC22..
100SN.. 27 BBT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27..
M157
125SN.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..

Threading
With
Boss
160SN.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..
J
MSTC 100S○.. 27 BBT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27..
M163
M165 125S○.. 32 BBT○○-FMC32.. BT○○-FMC32.. BT○○-FMC32.. BT○○-FMC32..
M167
160S○.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..

Drilling
K
■ Straight Shank

Solid Tools
Straight Shank
Toolholder Bore Dia.
Type See Page Description (DCB) L
BIG MST NIKKEN SHOWA NT TOOL

MSTA 63N.. 16
80N.. 16

Milling
M152 100N.. 22 M
125N.. 32
160N.. 40
Turning Mill Spare Parts Information
MSTA 02N.. .625 (15.875) ST○○-SCA15.875.. Tools for
03N.. .625 (15.875) ST○○-SCA15.875..
N
M153 04N.. 1.000 (25.4) S○○-SCA25.4.. K○○-SCA25.4.. ST○○-SCA25.4..
05N.. 1.250 (31.75) ST○○-SCA31.75..
06N.. 1.250 (31.75) ST○○-SCA31.75..
P
MSTB 80AN.. 27
Without 100AN.. 32
Boss 125AN.. 40
Technical

M156
160AN.. 40 R
MSTB 3000AN.. 1.000 (25.4) S○○-SCA25.4.. K○○-SCA25.4.. ST○○-SCA25.4..
4000AN.. 1.250 (31.75) ST○○-SCA31.75..
5000AN.. 1.250 (31.75) ST○○-SCA31.75..
Index

6000AN.. 1.500 (38.1) ST○○-SCA38.1.. T


MSTC 100A○.. 32
125A○.. 40
M162 160A○.. 40
M164
M166 MSTC 400A○.. 1.250 (31.75) ST○○-SCA31.75..
500A○.. 1.500 (38.1) ST○○-SCA38.1..
600A○.. 1.500 (38.1) ST○○-SCA38.1..

This table is created, based on companies' catalogues and publications, and not officially approved by those companies.

M175
Ball-nose End Mill
Finishing Finishing
Contouring / Profiling Pocketing

■ MRF / MRFW (Carbide Shank)


Top Face Mark

+0.01
DCX -0.05

DCON
DN
Fig. 1
TA
LN

RE LH LS
MRF Standard Neck LF

Top Face Mark

+0.01
DCX -0.05

DCON
DN
Fig. 2

RE LH LS
LF
MRF Long Neck

+0.01 Top Face Mark


DCX -0.05

DCON
Fig. 3

DN
TA

RE LN
LH LS
MRFW Carbide Standard Neck LF

Top Face Mark


+0.01
DCX -0.05

DCON
DN

Fig. 4
(Carbide
Shank)
RE LH LS

MRFW Carbide Long Neck ● Top Face Shown LF

● Toolholder Dimensions
Spare Parts
No. of Inserts

Dimension (mm)
Clamp Screw Wrench Anti-seize Compound
Drawing

Applicable Inserts
Stock

Description DT

RE DCX DCON DN LF LN LH LS TA M21


TT
MRF 08-S12 ● 4 8 7.5 10 22 78 6˚20' SC-30067 DT-8 RDFG08FR
100 Fig. 1
10-S12 ● 5 10 12 9.5 13 25 75 3˚ SC-35085 DT-10 RDFG10FR
Standard 12-S12 ● 6 12 11.5 110 - 30 - Fig. 2 SC-40100 DT-15 RDFG12FR
1 P-37
M Neck 16-S20 ● 8 16 20 14 130 20 50
80
2˚50' Fig. 1 SC-50130 DT-20 RDFG16FR
20-S25 ● 10 20 25 17 140 25 60 3˚ SC-60160 TT-25 RDFG20FR
Fig. 3
25-S32 ● 12.5 25 32 22 150 31 70 3˚30' SC-60210 TT-30 RDFG25FR
MRF 08-S12-130 ● 4 8 12 7.5 130 10 80 2˚30' SC-30067 DT-8 RDFG08FR
50
10-S16-150 ● 5 10 9.5 150 15 3˚50' SC-35085 DT-10 RDFG10FR
Milling

16 100 Fig. 1
Long 12-S16-160 ● 6 12 11.5 160 16 60 2˚10' SC-40100 DT-15 RDFG12FR
1 P-37
Neck 16-S20-160 ● 8 16 20 14 160 20 65 95 2˚ SC-50130 DT-20 RDFG16FR
20-S25-180 ● 10 20 25 17 180 25 80 100 2˚10' SC-60160 TT-25 RDFG20FR
Fig. 3
25-S32-200 ● 12.5 25 32 22 200 31 90 110 2˚40' SC-60210 TT-30 RDFG25FR
Insert
MRFW 08-S08 ● 4 8 8 7.4 100 - 30 70 - SC-30067 DT-8 RDFG08FR
Carbide
Lead Angle 10-S10 ● 1 5 10 10 9.5 100 - 35 - Fig. 4 SC-35085 DT-10 P-37 RDFG10FR
45°~20° Standard Neck 65
12-S12 ● 6 12 12 11.5 110 - 45 - SC-40100 DT-15 RDFG12FR
Lead Angle
15° MRFW 08-S08-130 ● 4 8 8 7.4 130 - 65 - SC-30067 DT-8 RDFG08FR
Carbide
10-S10-140 ● 1 5 10 10 9.5 140 - 75 65 - Fig. 4 SC-35085 DT-10 P-37 RDFG10FR
Lead Angle Long Neck
0°/2° 12-S12-150 ● 6 12 12 11.5 150 - 85 - SC-40100 DT-15 RDFG12FR
High Feed ・TA (Toolholder's interference angle) is the angle formed by the tangential line from insert dia. to toolholder's shank dia.
Cutter

Multi-
Function Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M176
Magic Ball

● Applicable Inserts ● Recommended Depth of Cut

Insert Grades Indexable


Insert Description Depth of Cut (mm)
Description Applications A
ap Pf
Top
RDFG 08FR
Face Mark MRF08-S12 0.2(Max0.3) 0.8
10FR MRF10-S12 0.2 1
12FR Standard MRF12-S12 0.5 1.2

Turning
16FR
B
Neck MRF16-S20 0.5 1.6

Inserts
20FR MRF20-S25 1 2
25FR MRF25-S32 1 2.5

CBN & PCD Tools


● Top Face Shown
MRF08-S12-130 0.2(Max0.3) 0.8
・Check the Top Face Mark of both insert and toolholder.
MRF10-S12-150 0.2 1 C
Long MRF12-S12-160 0.5 1.2
Neck MRF16-S20-160 0.5 1.6

External
MRF20-S25-180 1 2 Pf
D

ap
MRF25-S32-200 1 2.5
MRFW08-S08 0.2(Max0.3) 0.8
Carbide MRFW10-S10 0.2 1
Standard Neck

Small Parts
Machining
MRFW12-S12 0.5 1.2
MRFW08-S08-130 0.2(Max0.3) 0.8 E
Carbide MRFW10-S10-140 0.2 1
Long Neck
MRFW12-S12-150 0.5 1.2
For ø8, Holder may be broken because of over load if ap exceeds 0.3mm.

Boring
F
◆ Recommended Cutting Conditions (At Cutting Dia. øD)
Insert Vc fz ø8 ø10 ø12
Workpiece Material Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t)

Grooving
Grades (m/min) (mm/t) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) G
150 0.2 150 0.2 150 0.2
Carbon Steel PR915 100~200 0.1~0.3 (5,970) (2,390) (4,770) (1,910) (3,980) (1,590)
130 0.2 130 0.2 130 0.2
Alloy Steel PR915 80~180 0.1~0.3 (5,170) (2,070) (4,140) (1,660) (3,450) (1,380)

Cut-off
100 0.15 100 0.15 100 0.15 H
Mold Steel PR915 50~150 0.1~0.2 (3,980) (1,190) (3,180) (950) (2,650) (800)
100 0.15 100 0.15 100 0.15
Stainless Steel PR915 50~150 0.1~0.2 (3,980) (1,190) (3,180) (950) (2,650) (800)

Threading
Cast Iron PR915 100~200 0.2~0.4
150 0.3 150 0.3 150 0.3 J
(5,970) (3,580) (4,770) (2,860) (3,980) (2,390)
Vc fz ø16 ø20 ø25
Workpiece Material Insert Grades Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t)

Drilling
(m/min) (mm/t) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) K
150 0.2 150 0.2 150 0.2
Carbon Steel PR915 100~200 0.1~0.3 (2,980) (1,190) (2,390) (950) (1,910) (760)
130 0.2 130 0.2 130 0.2

Solid Tools
Alloy Steel PR915 80~180 0.1~0.3 (2,590) (1,030) (2,070) (830) (1,660) (660)
100 0.15 100 0.15 100 0.15
L
Mold Steel PR915 50~150 0.1~0.2 (1,990) (600) (1,590) (480) (1,270) (380)
100 0.15 100 0.15 100 0.15
Stainless Steel PR915 50~150 0.1~0.2 (1,990) (600) (1,590) (480) (1,270) (380)

Milling
150 0.3 150 0.3 150 0.3 M
Cast Iron PR915 100~200 0.2~0.4 (2,980) (1,790) (2,390) (1,430) (1,910) (1,150)

Turning Mill Spare Parts Information


◆ Actual Cutting Speed (Vd) Conversion Coefficient Table Tools for
  Vd varies depending on ap and slant face angle.
N
  Vd can be obtained by dividing the conversion coefficient into the recommended cutting speed.
Model Tool Dia. (DCX) ø8 ø10 ø12
Depth of cut (t:mm) 0.1 0.2 0.1 0.2 0.2 0.5 P
15° 1.00 1.00 1.00 1.00 1.00 1.00
DCX (Tool Dia.)
30° 1.05 1.02 1.05 1.03 1.04 1.01
Technical

Slant Face 45° 1.18 1.12 1.20 1.14 1.16 1.07


An
gle
)
Angle (α) 60° 1.47 1.34 1.51 1.38 1.42 1.24 R
e
ac 75° 2.15 1.82 2.24 1.92 2.02 1.60
n tF
Sla (Horizontal Plane)
90° 4.48 3.22 5.06 3.57 3.92 2.50
α(
Tool Dia. (DCX) ø16 ø20 ø25
Index

T
t)
f cu

Depth of cut (t:mm) 0.2 0.5 0.5 1 0.5 1


ho
ept

15° 1.00 1.00 1.00 1.02 1.00 1.01


t (D

30° 1.05 1.01 1.02 1.00 1.03 1.00


Slant Face 45° 1.18 1.10 1.12 1.06 1.14 1.08
DC (Actual Cutting Dia.)
Angle (α) 60° 1.47 1.30 1.34 1.21 1.38 1.25
75° 2.14 1.73 1.83 1.53 1.93 1.62
90°
(Horizontal Plane) 4.48 2.87 3.20 2.29 3.57 2.55
e.g.) Suppose tool dia. 8mm, ap=0.1mm, slant face angle 90˚: The actual cutting speed Vd for carbon steel machining,
when Vc is 150m/min at the biggest diameter, Vd can be obtained as Vd=150÷4.48=33.5m/min

M177
MRW
Facing Shouldering

MRW
Economical and high efficiency
New radius cutter with double-sided
insert for various types of workpieces

POINT.1 Economical Double-sided 8-edge Insert


POINT.2 Combine sharpness and cutting edge strength
Obtuse edge
Obtuse edge increases cutting edge toughness Low cutting force chipbreaker

POINT. 3 Helical cutting edge design with maximum axial rake 12˚ reduced low cutting force equivalent to positive inserts

800
Positive cutter
140%
M 700 Anti
Cutting force (N)

Negative cutter
chattering
118%
600
108%
100%
500
Milling

400
Axial Rake
Max.+12 ˚ 300
MRW (SM chipbreaker) Competitor A Competitor B Competitor C
Insert
<Cutting Conditions>
Lead Angle Vc=120m/min, ap×ae=1×40mm, fz=0.2mm/t
45°~20° SUS304, Cutter ø50

Lead Angle
15°
Lead Angle
0°/2°
High Feed
4
POINT. Flat Lock Structure to hold insert firmly. Flat Lock Structure
Wide flat constraint surface
Prevent insert rotation
Cutter
・Receives even cutting forces
・Controls insert rotation
Multi-
Function

Slot Mill
during machining and
Ball-nose
realizes stable machining
Cu

Radius
ttin
gF
orc

Others
e

Wide and flat constraint surface

M178
Long tool life by wide lineup with 4 grades and 3 chipbreakers,

Insert Grades Indexable


A

available for steel, stainless steel and heat-resistant alloys

Turning
B

Inserts
CBN & PCD Tools
Workpiece Material Applicable Insert Grades Applicable Chipbreaker
C
P Carbon Steel / Alloy Steel / Mold Steel PR1525 GM/SM/GH Chipbreaker

K Cast Iron PR1510 GH/GM Chipbreaker

External
S Ni-base heat-resistant alloys M Stainless Steel (Martensitic related) CA6535 SM/GM Chipbreaker D
S Ni-base heat-resistant alloys M Stainless Steel (Austenitic related)
PR1535 SM/GM Chipbreaker

Small Parts
Machining
S Titanium Alloys M Stainless Steel (Precipitation Hardening)
E
For Chipbreaker Selection and Recommended Cutting Conditions M182

5 New insert grade for difficult-to-cut material

Boring
POINT. New F
Development
High Toughness
Controls sudden fracture and realizes stable machining Substrate

Grooving
G
Suitable for high efficiency machining
Smooth TiN layer

Cut-off
Smooth & less adhesion Improved
stability H
Tough α-Al 2 O 3 layer
Prevents oxidation and wear of coating layer
For Martensitic stainless steel and Ni-base heat-resistant alloys due to high heat-resistance of aluminum oxide

Threading
Special Interlayer
High heat resistance and wear resistance with CVD coating Prevents peeling of coating layer
J
Improved stability with thin layer coating technology
Ultra Fine TiCN layer
CA6535 High aspect ratio and micro columnar

Drilling
TiCN coating layer improves abrasive
wear resistance
K

Solid Tools
MEGACOAT base L
For Ni-base heat-resistant alloys, titanium alloys and multi-layer structure

precipitation hardened stainless steel

Milling
Stable and longer tool life by special nano coating layer M
PR1535 MEGACOAT NANO
Turning Mill Spare Parts Information
Tools for
N
Tool Life Comparison (Internal evaluation)
● Ni-base heat-resistant alloys ● Stainless Steel (Martensitic related)
0.40
Competitor B(CVD)
0.40 P
0.35 0.35
Competitor A(CVD)
0.30 0.30
Fracture Competitor B(CVD)
Technical
Wear (mm)
Wear (mm)

0.25 0.25
R
0.20 0.20
Competitor A(CVD) KYOCERA
CA6535 GM 0.15
0.15 KYOCERA
CA6535 SM
0.10 0.10
Index

0.05
T
0.05

0 0 5 10 15 20 25
5 10 15 20 25
Cutting Time (min) Cutting Time (min)
<Cutting Conditions> Vc=50m/min, ap=1.0mm, fz=0.15mm/t, Wet <Cutting Conditions> Vc=300m/min, ap=2.0mm, fz=0.2mm/t, Wet

1st Choice GM Chipbreaker 1st Choice SM Chipbreaker

M179
MRW
■ MRW Face Mill
DCSFMS DCSFMS
DCB DCB
KWW KWW

KDP
KDP
CBDP

CBDP

LF
LF
APMX

APMX
RE

RE
DCCB2
DCCB1
DCCB1
DC
DC

Fig. 1 Fig. 2

● Toolholder Dimensions

Coolant Hole
Dimension (mm) Rake Angle Max.
No. of Weight
Description Stock Drawing Revolution
Inserts (kg)
(min-1)
RE DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MRW 050R-12-5T-M ● 5 0.3
50 48 18 16,000
050R-12-6T-M ● 6 0.3
22 11 40 21 6.3 10.4
063R-12-6T-M ● 6 0.6
63 60 19 Fig. 1 14,000
063R-12-7T-M ● 7 0.6
6 6.0 +12°-15.5°
080R-12-6T-M ● 6 1.1
80 70 27 20 13 24 7 12.4 12,000
080R-12-8T-M ● 8 1.1
50
100R-12-7T-M ● 7 1.5
100 78 32 46 - 30 8 14.4 Fig. 2 10,600

Metric

100R-12-9T-M 9 1.4
MRW 063R-16-5T-M ● 5 0.5
63 60 22 19 11 40 21 6.3 10.4 12,800
063R-16-6T-M ● 6 0.5
Fig. 1
080R-16-6T-M ● 6 1.1
80 70 27 20 13 24 7 12.4 11,000
080R-16-7T-M ● 7 1.0
8 50 8.0 +11°-16.5°
100R-16-6T-M ● 6 1.4
100 78 32 46 30 8 14.4 Yes 9,600
100R-16-8T-M ● 8 1.3
- Fig. 2
125R-16-8T-M ● 8 2.6
125 89 40 55 63 33 9 16.4 8,560
125R-16-10T-M ● 10 2.5
MRW 080R-12-6T ● 6 1.2
80 70 25.4 20 13 27 6 9.5 Fig. 1 12,000
080R-12-8T ● 8 1.1
6 50 6.0 +12°-15.5°
Bore Dia. Inch spec

100R-12-7T ● 7 1.5
100 78 31.75 46 - 34 8 12.7 Fig. 2 10,600
100R-12-9T ● 9 1.4
MRW 080R-16-6T ● 6 1.1
80 70 25.4 20 13 27 6 9.5 Fig. 1 11,000
080R-16-7T ● 7 1.1
50
100R-16-6T ● 6 1.4
8 100 78 31.75 46 34 8 12.7 8.0 +11°-16.5° 9,600
100R-16-8T ● 8 1.4
- Fig. 2
M 125R-16-8T ● 8 2.6
125 89 38.1 55 63 38 10 15.9 8,560
125R-16-10T ● 10 2.6
●  Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Milling

●  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
●  APMX is Maximum ap. For more details, see page M182 below.

● Spare Parts and Applicable Inserts


Insert
Spare Parts Applicable Inserts M16
Lead Angle
45°~20° Clamp Screw Wrench Anti-seize Compound Mounting bolt
Lead Angle Description
15° DTPM-15 TTP-20
Lead Angle
General purpose Low cutting force Tough Edge (For Heavy Milling)
0°/2°
High Feed
MRW 050R-12...
Cutter
SB-4085TRP DTPM-15 HH10X30
063R-12...
Multi- Recommended tightening torque P-37 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
Function 080R-12... for Insert Clamp 3.5N・m
HH12X35
100R-12... -
Slot Mill
MRW 063R-16... HH10X30
SB-50140TRP TTP-20
Ball-nose 080R-16... HH12X35
Radius Recommended tightening torque P-37 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
100R-16... for Insert Clamp 4.5N・m -
Others 125R-16...
 Recommended Cutting Conditions M182
●:Std. Item

M180
■ MRW End Mill

Insert Grades Indexable


A

h6

h6
DCON
DCON
DC

DC

Turning
RE APMX
LH
RE APMX
LH
B

Inserts
LF LF
Fig. 1 Fig. 3

CBN & PCD Tools


C

h6

h6
DCON
DCON
DC

DC
APMX APMX

External
R

R
LH LH
LF LF D
Fig. 2 Fig. 4

Small Parts
Machining
● Toolholder Dimensions E

Coolant Hole
Dimension (mm) Rake Angle
Max.
No. of
Description Stock A.R. Drawing Revolution
Inserts RE DC DCON LF LH APMX R.R.

Boring
(min-1)
(MAX.) F
MRW 32-S32-12-3T ● 3 32 140 -20° Fig. 1 22,000
32
40-S32-12-4T ● 4 6 40 160 40 6.0 +12° -16.5° Yes 18,800

Grooving
Fig. 2
Cylindrical

50-S42-12-5T ● 5 50 42 170 -15.5° 16,000 G


MRW 40-S32-16-3T ● 3 40 32 160 -18° 17,200
40
50-S42-16-4T ● 4 8 50 8.0 +11° Yes Fig. 2 14,800

Cut-off
42 170 -16.5°
63-S42-16-5T ● 5 63 50 12,800 H
MRW 32-S32-12-2T-200 ● 2 32 -20° Fig. 1 22,000
32 200

Threading
40-S32-12-3T-200 3 6 40 40 6.0 +12° -16.5° Yes 18,800
Long Shank

Fig. 2 J
50-S42-12-4T-300 ● 4 50 42 300 -15.5° 16,000
MRW 40-S32-16-2T-200 ● 2 40 32 200 -18° 17,200
40
50-S42-16-3T-300 ● 3 8 50 8.0 +11° Yes Fig. 2 14,800

Drilling
63-S42-16-4T-300 ● 4 63
42 300
50
-16.5°
12,800
K
MRW 32-W32-12-3T ● 3 32 102 -20° Fig. 3 22,000
32

Solid Tools
40-W32-12-4T ● 4 6 40 100 40 6.0 +12° -16.5° Yes 18,800
Fig. 4 L

Weldon

50-W40-12-5T 5 50 40 110 -15.5° 16,000


MRW 40-W32-16-3T ● 3 40 32 100 -18° 17,200
40
50-W40-16-4T ● 4 8 50 110 8.0 +11° Yes Fig. 4 14,800

Milling
40 -16.5° M
63-W40-16-5T ● 5 63 120 50 12,800

Max. Revolution
Turning Mill Spare Parts Information
● 

When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Tools for
N
●  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● APMX is Maximum ap. For more details, see page M182 below.

P
● Spare Parts and Applicable Inserts
Spare Parts Applicable Inserts M16
Technical

Clamp Screw Wrench Anti-seize Compound R


Description DTPM-15 TTP-20
Index

General purpose Low cutting force Tough Edge (For Heavy Milling)
T
SB-4085TRP DTPM-15
MRW ...-12... Recommended tightening torque P-37 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
for Insert Clamp 3.5N・m

SB-50140TRP TTP-20
MRW ...-16... Recommended tightening torque P-37 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
for Insert Clamp 4.5N・m

Recommended Cutting Conditions M182


●:Std. Item

M181
MRW
◆ Recommended Cutting Conditions
Recommended Chipbreaker (fz : mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Recommended feed rate (Reference value)
Workpiece Material for ROMU12 type: ap=3mm / for ROMU16 type : ap=4mm MEGACOAT NANO CVD Coated Carbide

GM SM GH PR1535 PR1525 PR1510 CA6535


★ ☆ ☆ ☆ ★
Carbon Steel - -
0.1~0.2~0.3 0.06~0.15~0.2 0.15~0.3~0.35 120~180~250 120~180~250
★ ☆ ☆ ☆ ★
Alloy Steel - -
0.1~0.2~0.3 0.06~0.15~0.2 0.15~0.3~0.35 100~160~220 100~160~220
★ ☆ ☆ ☆ ★
Mold Steel - -
0.1~0.15~0.25 0.06~0.12~0.2 0.15~0.2~0.3 80~140~180 80~140~180
☆ ★ ☆ ★ ☆
Stainless Steel (Austenitic related) - -
0.1~0.15~0.2 0.06~0.12~0.2 0.15~0.2~0.25 100~160~200 100~160~200
☆ ★ ☆ ☆ ★
Stainless Steel (Martensitic related) - -
0.1~0.15~0.2 0.06~0.12~0.2 0.15~0.2~0.25 150~200~250 180~240~300
★ ☆ ☆ ★
Stainless Steel (Precipitation Hardening) - - -
0.1~0.15~0.2 0.06~0.12~0.2 0.15~0.2~0.25 90~120~150
★ ☆ ★
Gray Cast Iron - - - -
0.1~0.2~0.3 0.15~0.3~0.35 120~180~250
★ ☆ ★
Nodular Cast Iron - - - -
0.1~0.15~0.25 0.15~0.2~0.3 100~150~200
★ ☆ ☆ ☆ ★
Ni-base heat-resistant alloys - -
0.1~0.12~0.15 0.06~0.1~0.15 0.12~0.15~0.2 20~30~50 20~30~50
☆ ★ ★ ☆
Titanium Alloys - - -
0.1~0.12~0.15 0.06~0.1~0.15 40~60~80 30~50~70
★:1st Recommendation ☆:2nd Recommendation
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according
to the actual machining situation.
* Recommended feed rate is the reference value when ap is RE/2 (3mm for ROMU12, 4mm for ROMU16).
For lower ap than the above conditions, the conversion factor in the following table is recommended.

ap Conversion factor for feed per tooth fz


Insert Max. ap
(recommended) ap=0.5mm ap=1mm ap=2mm ap=3mm ap=4mm
1.0
ROMU12 type 3mm or less 6mm 2.1 1.5 1.1 -
(Standard)
1.0
ROMU16 type 4mm or less 8mm 2.4 1.7 1.3 1.1
(Standard)

* Example (ROMU12 type, Carbon Steel, GM chipbreaker, ap=1mm)


M fz=0.2mm/t
(Reference value for carbon steel and GM chipbreaker) × 1.5
(Conversion factor for ROMU12 type, ap=1mm) = fz=0.3mm/t
(Recommended feed rate)

* Recommended ap : 3mm or less for ROMU12, 4mm or less for ROMU16


Except the case that ap temporally surpass the recommended ap, machining under the recommended ap is recommended.
Milling

Corner-R shape during processing Y(Gap between insert corner-R)


Corner-R shape during processing with MRW (Ref. to the right figure)

Insert APMX X Y
Insert Insert corner

Lead Angle ROMU12 type 6mm 3mm 0.1mm


45°~20°
Lead Angle ROMU16 type 8mm 4mm 0.1mm X(Recommended ap) APMX
15°
Lead Angle * When machining with larger ap than recommended ap (X), there is a gap (Y) between the workpiece corner and insert corner-R(RE).
0°/2° * The above figure is estimation. There would be ±0.2mm variation depending on the cutting conditions.
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

M182
■ How to mount an insert

Insert Grades Indexable


Fig. 1 Wrench

Clamp Screw
A
1. Be sure to remove dust and chips from the insert mounting pocket.
2. Clamp screw
(1) Apply anti-seize compound on portion of taper and thread of clamp screw.

Turning
(2) Attach the screw to the front end of the wrench. While lightly pressing the insert against the B

Inserts
Fig. 2 Purple grip
constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
3. Wrenches and clamp screws are "Torx Plus".

CBN & PCD Tools


(1) Fig. 2 wrench is for MRW-12. (Straight grip) Detail of shape
The symbol means "Torx Plus".
C
(2) Fig. 3 wrench is for MRW-16. (T-shaped grip) Straight grip wrench for MRW-12
Please use a "Torx Plus" Wrench for tightening cramp screw.

External
* If a "Torx" Wrench (Fig. 4) is used to tighten, the screw head might become damaged and
then the screw cannot be removed.
Fig. 3 Purple grip
D
4. When tightening the screw, make sure that the wrench is parallel to the screw.
Recommended tightening torque, see page M180,

Small Parts
Detail of shape
M181

Machining
The symbol means "Torx Plus".
5. After tightening the screw, make sure that there is no clearance between the insert seat T-shaped grip wrench for MRW-16 E
surface and the bearing surface of the toolholder or between the insert side surfaces and the
Fig. 4 Black grip
constraint surface of the toolholder. If there is any clearance, remove the insert and mount it

Boring
again according to the above steps. T15
F
Detail of shape
The symbol means "Torx".

■ Case Studies
Torx Wrench (Do NOT use it for MRW)

Grooving
G
12Cr Steel 12Cr Steel

Cut-off
H

Threading
J

Drilling
Machining efficiency 1.2 times Same or longer tool life K
Economical Double-sided Insert Economical Double-sided Insert

Solid Tools
・Turbine Blade ・Vc=270m/min ・fz=0.278mm/t ・Turbine Blade ・Vc=250m/min ・fz=0.16mm/t L
・ap=0.5~1.0mm ae=max.35mm ・Dry ・ap=2.0mm ae=5~30mm ・Wet
・MRW050R-12-6T-M (6 Flutes) ・ROMU1204M0ER-SM (CA6535) ・MRW050R-12-5T-M (5 Flutes) ・ROMU1204M0ER-SM (CA6535)

Milling
M
CA6535 Stable machining CA6535 Stable, available for further machining

Competitor A Competitor B
Unstable machining with large noise Unstable machining with large noise Turning Mill Spare Parts Information
(Positive Cutter) (Positive Cutter) Tools for
N
MRW improved machining efficiency by 1.2 times with same tool life MRW showed less damage on the cutting edge and reduced machining noise.
compared with Competitor A. MRW has equal or longer tool life and cost advantage due to double sided
MRW has cost advantage due to double-sided inserts. inserts.
(User Evaluation) (User Evaluation)
P

■ Applications
Technical

R
Index

Facing Shouldering Contouring Plunging / Profiling

* MRW type is not available for 3D machining such as Plunging and Profiling.

M183
MRX
Radius Milling / Profiling Pocketing Facing

MRX
Excellent cutting performance
with low cutting force design
High efficiency radius cutter

Cutting Force Comparison (Internal evaluation)


1

POINT. Low cutting force with helical cutting-edge design 1,400 Resultant force
116%
1,200
Cutting force (N)

102% Thrust force


1,000
800
151%
600 114%
400
Axial Rake 200
Max.+10 ˚ 0
MRX SM Chipbreaker Competitor A Competitor B

<Cutting Conditions>
Vc=120m/min, ap×ae=2×25mm, fz=0.2mm/t, SUS304, Cutterø50

POINT.2 Flat Lock Structure to hold insert firmly


Prevent insert rotation during machining and realizes stable machining
Flat Lock Structure Constraint surface
M Wide flat constraint surface
・Receives even cutting forces Constraint surface
・Controls insert rotation Support face Support face
Cut
ting
For

Constraint surface Constraint surface


ce
Milling

POINT. 3 Various applications


Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed Facing Slotting Shouldering Pocketing Plunging / Profiling
Cutter

Multi-
Function POINT. 4 Insert grades CA6535 / PR1535 for difficult-to-cut material are available
Slot Mill
Long tool life by wide lineup with 4 grades and 3 chipbreakers,
Ball-nose
available for steel, stainless steel and heat-resistant alloys
Radius

Others
Cost-effective M class inserts are available

M184
■ MRX Face Mill

Insert Grades Indexable


A
DCSFMS
DCSFMS DCB
DCB KWW
KWW

Turning
B

KDP
KDP
CBDP

Inserts
CBDP

LF
LF
APMX

APMX

CBN & PCD Tools


DCCB2 C
DCCB1 DCCB1

RE

RE
DC DC

Fig. 1 Fig. 2

External
D
● Toolholder Dimensions

Small Parts
Machining
Max.

Coolant
Dimension (mm) Rake Angle
Stock

No. of Weight E

Hole
Description Drawing Revolution
Inserts (kg)
(min-1)
RE DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MRX 040R-10-5T-M ● 5 40 38 16 15 9 19 5.6 8.4 0.2 20,000

Boring
050R-10-6T-M ● 6 5 50 48 40 5 +10° -5.5° Fig. 1 0.3 17,500 F
22 18 11 21 6.3 10.4
063R-10-7T-M ● 7 63 60 0.6 15,000
MRX 040R-12-4T-M ● 4 40 38 16 13.5 9 19 5.6 8.4 0.2 21,000
050R-12-4T-M ● 4 0.3 18,000

Grooving
50 48
050R-12-5T-M ● 5 40 0.3 18,000
22 18 11 21 6.3 10.4 G
063R-12-5T-M ● 5 Fig. 1 0.6 15,500
63 60
063R-12-6T-M ● 6 6 6 +10° -5.5° 0.6 15,500
080R-12-6T-M ● 6 1.2 13,500
80 70 27 20 13 24 7 12.4

Metric

Cut-off
080R-12-8T-M 8 1.1 13,500
100R-12-7T-M ● 7
50
1.4 12,000
H
100 78 32 46 - 30 8 14.4 Fig. 2
100R-12-9T-M ● 9 1.4 12,000
MRX 063R-16-4T-M ● 4 0.5 13,500

Threading
63 60 22 18 11 40 21 6.3 10.4
063R-16-5T-M ● 5 0.5 13,500
080R-16-5T-M ● 5
Fig. 1
1.1 11,500 J
80 70 27 20 13 24 7 12.4 Yes
080R-16-6T-M ● 6 1.1 11,500
8 50 8 +10° -5.5°
100R-16-6T-M ● 6 1.4 10,000
100 78 32 46 30 8 14.4
100R-16-7T-M ● 7 1.4 10,000

Drilling
- Fig. 2 K
125R-16-6T-M ● 6 2.6 9,000
125 89 40 55 63 33 9 16.4
125R-16-8T-M ● 8 2.6 9,000
MRX 080R-12-6T ● 6 1.2 13,500
80 70 25.4 20 13 27 6 9.5 Fig. 1

Solid Tools
080R-12-8T ● 8 1.1 13,500
6 50 6 +10° -5.5°
Bore Dia. Inch spec

100R-12-7T ● 7 1.5 12,000 L


100 78 31.75 46 - 34 8 12.7 Fig. 2
100R-12-9T ● 9 1.5 12,000
MRX 080R-16-5T ● 5 1.1 11,500
80 70 25.4 20 13 27 6 9.5 Fig. 1
080R-16-6T ● 6 1.1 11,500

Milling
50
100R-16-6T ● 6
8 100 78 31.75 46 34 8 12.7 8 +10° -5.5°
1.4 10,000 M
100R-16-7T ● 7 1.4 10,000
- Fig. 2
125R-16-6T ● 6 2.7 9,000
125 89 38.1 55 63 38 10 15.9
125R-16-8T ● 8 2.7 9,000 Turning Mill Spare Parts Information
Tools for
N
● Spare Parts and Applicable Inserts
Spare Parts ● Max. Revolution
Clamp Anti-seize When running the end mill and cutter at the
Screw
Wrench
Compound
Mounting bolt
Applicable Inserts maximum revolution, the insert or toolholder P
Description may be damaged by centrifugal force.
DTPM TTP M16
Coat Anti-seize Compound thinly on
Technical

● 

portion of taper and thread when insert is R


RPMT10T3M0ER-GM fixed.
MRX 040R-10... SB-3070TRP DTPM-10 P-37 HH8X25
RPGT10T3M0ER-GM
050R-10... Recommended tightening torque RPGT10T3M0ER-SM *1··· N ot compatible with the conventional
HH10X30 RPMT10T3M0EN-GH RPMT10T3M0.
for Insert Clamp 2.0N・m
Index

063R-10... *1 T
*2··· Not compatible with the conventional
MRX 040R-12... HH8X25 RPMT1204M0 and RPMT1204M0-H.
RPMT1204M0ER-GM *3··· N ot compatible with the conventional
050R-12... SB-4090TRPN DTPM-15 P-37
HH10X30 RPGT1204M0ER-GM RPMT1606M0-H.
063R-12... RPGT1204M0ER-SM
Recommended tightening torque
080R-12... HH12X35 RPMT1204M0EN-GH
for Insert Clamp 3.5N・m *2
100R-12... -
MRX 063R-16... HH10X30 RPMT1605M0ER-GM
SB-50120TRP TTP-20 P-37
080R-16... HH12X35 RPGT1605M0ER-GM
RPGT1605M0ER-SM
100R-16... Recommended tightening torque
RPMT1605M0EN-GH
for Insert Clamp 4.5N・m -
125R-16... *3 Recommended Cutting Conditions M188
● : Std. Item

M185
MRX
■ MRX End Mill

DCONh6

DCONh6
DC
E APMX
R Fig. 5
LH
LF
Fig. 1

DCONh6
DCON h6
DC
Fig. 6
APMX

E
R LH
LF
Fig. 2

DCONh6
DCONh6
Fig. 7
DC

APMX
E
R

LH

DCONh6
LF
Fig. 3

Fig. 8

DCONh6
DC

DCONh6
APMX
E
R

LH
LF
Fig. 9
Fig. 4

● Toolholder Dimensions

No. of
Dimension (mm) Rake Angle Coolant Hole Max. Revolution
Description Stock A.R. Drawing
Inserts RE DC DCON LF LH APMX R.R. (min-1)
(MAX.)
MRX 16-S16-08-2T ● 2 16 16 110 +3° No Fig. 1 38,000
20-S20-08-2T ● 2 4 20 20 40 4.0 -5.5° Yes Fig. 2 32,000
120 +10°
25-S25-08-4T ● 4 25 25 28,000
MRX 20-S20-10-2T ● 2 20 20 +5° -8° No Fig. 1 30,000
120

Cylindrical

25-S25-10-3T 3 5 25 25 40 5.0 Yes Fig. 2 28,000


+10° -5.5°
32-S32-10-4T ● 4 32 32 140 22,500
MRX 32-S32-12-3T ● 3 32 Fig. 2 24,500
M 40-S32-12-4T ● 4 6 40
32 140
40 6.0 +10° -5.5° Yes
Fig. 3 21,000
50-S42-12-5T ● 5 50 42 170 18,000
MRX 40-S32-16-2T ● 2 40 32 140 Fig. 3 18,000
50-S42-16-4T ● 4 8 50 40 8.0 +10° -5.5° Yes 15,500
42 170
63-S42-16-5T ● 5 63 Fig. 4 13,500
MRX 16-W16-08-2T ● 2 16 16 89 +3° No Fig. 5 38,000
Milling

20-W20-08-2T ● 2 4 20 20 91 40 4.0 -5.5° Yes


Fig. 6 32,000
+10°
25-W25-08-4T ● 4 25 25 97 Fig. 7 28,000
MRX 20-W20-10-2T ● 2 20 20 91 +5° -8° No Fig. 5 30,000
25-W25-10-3T ● 3 5 25 25 97 40 5.0 28,000
Weldon

+10° -5.5° Yes Fig. 7


32-W32-10-4T ● 4 32 32 1 01 22,500
Insert MRX 32-W32-12-3T ● 3 32 Fig. 7 24,500
32 101
40-W32-12-4T ● 4 6 40 40 6.0 +10° -5.5° Yes
Fig. 8 21,000
Lead Angle 50-W40-12-5T ● 5 50 40 111 18,000
45°~20° MRX 40-W32-16-2T ● 2 40 32 101 Fig. 8 18,000
50-W40-16-4T ● 4 8 50 111 40 8.0 +10° -5.5° Yes 15,500
Lead Angle 40
15° 63-W40-16-5T ● 5 63 112 Fig. 9 13,500
MRX 16-S16-08-2T-160 ● 2 16 16 160 70 +3° No Fig. 1 38,000
Lead Angle 20-S20-08-2T-180 ● 2 4 20 20 4.0 -5.5° Yes Fig. 2 32,000
180 80 +10°
0°/2° 25-S25-08-4T-180 ● 4 25 25 28,000
High Feed MRX 20-S20-10-2T-180 ● 2 20 20 +5° -8° No Fig. 1 30,000
180
Long Shank

Cutter 25-S25-10-2T-180 ● 2 5 25 25 80 5.0 Yes Fig. 2 28,000


+10° -5.5°
32-S32-10-4T-200 ● 4 32 32 200 22,500

Multi-
MRX 32-S32-12-2T-200 2 32 80 Fig. 2 24,500
Function 32 200
40-S32-12-4T-200 ● 4 6 40 6.0 +10° -5.5° Yes
Fig. 3 21,000
40
Slot Mill 50-S42-12-4T-300 ● 4 50 42 300 18,000
MRX 40-S32-16-2T-200 ● 2 40 32 200 Fig. 3 18,000
50-S42-16-4T-300 ● 4 8 50 40 8.0 +10° -5.5° Yes 15,500
Ball-nose 42 300
Radius 63-S42-16-4T-300 ● 4 63 Fig. 4 13,500
●  Max. Revolution
Others
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
●  Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● : Std. Item

M186
MRX Modular type

■ MRX Head

Insert Grades Indexable


A
LF
CRKS H
DC
A

Turning
B

DCSFMS

Inserts
CBN & PCD Tools
DCON
E
A
C

R
A-A Section
APMX

OAL

External
D
● Toolholder Dimensions

Small Parts
Coolant Hole
No. of Inserts

Machining
Dimension (mm) Rake Angle
Stock

Applicable Max. Revolution


Description
A.R. Inserts (min-1)
E
RE DC DCSFMS DCON OAL LF CRKS H APMX R.R.
(MAX.)

MRX 16-M08-08-2T ● 2 16 14.7 8.5 43 25 M8xP1.25 12 +3° No 38,000

Boring
F
RDMT08
20-M10-08-2T ● 2 4 20 18.7 10.5 49 30 M10xP1.5 15 4 -5.5° 32,000
RDGT08
+10° Yes

Grooving
25-M12-08-4T ● 4 25 23 12.5 57 35 M12xP1.75 19 28,000
G
MRX 20-M10-10-2T ● 2 20 18.7 10.5 49 30 M10xP1.5 15 +5° -8° No 30,000

RPMT10

Cut-off
25-M12-10-3T ● 3 5 25 23 12.5 57 35 M12xP1.75 19 5 28,000 H
RPGT10
+10° -5.5° Yes
32-M16-10-4T ● 4 32 30 17 63 40 M16xP2.0 24 22,500

Threading
MRX 32-M16-12-3T ● 3 32 24,500 J
RPMT12
6 30 17 63 40 M16xP2.0 24 6 +10° -5.5° Yes
RPGT12
40-M16-12-4T ● 4 40 21,000

Drilling
RPMT16 K
MRX 40-M16-16-2T ● 2 8 40 30 17 63 40 M16xP2.0 24 8 +10° -5.5° Yes 18,000
RPGT16
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)

Solid Tools
● Spare Parts and Applicable Inserts
L
Anti-seize ● Max. Revolution
Clamp Screw Wrench
Compound When running the end mill and cutter at the
Applicable Inserts

Milling
DTPM maximum revolution, the insert or toolholder
Description TTP
M16 may be damaged by centrifugal force. M
●  Coat Anti-seize Compound thinly on
Turning Mill Spare Parts Information
Tools for
RDMT0803M0ER-GM portion of taper and thread when insert is
SB-2555TRP DTPM-8 P-37 RDGT0803M0ER-GM fixed. N
MRX ...-08... Recommended tightening torque for Insert Clamp RDGT0803M0ER-SM
1.2N・m RDMT0803M0EN-GH *1··· Not compatible with the conventional
*1
RDMT08T2M0-H.
RPMT10T3M0ER-GM *2··· N ot compatible with the conventional
SB-3070TRP DTPM-10 P-37 RPGT10T3M0ER-GM
RPMT10T3M0. P
MRX ...-10... Recommended tightening torque for Insert Clamp RPGT10T3M0ER-SM
2.0N・m RPMT10T3M0EN-GH *3··· Not compatible with the conventional
*2 RPMT1204M0 and RPMT1204M0-H.
RPMT1204M0ER-GM
Technical

*4··· N ot compatible with the conventional


SB-4090TRPN DTPM-15 P-37
MRX ...-12... Recommended tightening torque for Insert Clamp
RPGT1204M0ER-GM
RPGT1204M0ER-SM
RPMT1606M0-H. R
3.5N・m RPMT1204M0EN-GH
*3
RPMT1605M0ER-GM
SB-50120TRP TTP-20 P-37
Index

RPGT1605M0ER-GM
MRX ...-16... Recommended tightening torque for Insert Clamp RPGT1605M0ER-SM T
4.5N・m RPMT1605M0EN-GH
*4 Recommended Cutting Conditions M188

● : Std. Item

M187
MRX
◆ Recommended Cutting Conditions
Recommended Chipbreaker (fz : mm/t) Recommended Insert Grades (Cutting Speed Vc : m/min)
* RD**08 type: ap=2mm, RP**10 type : ap=2.5mm
Workpiece Material RP**12 type: ap=3mm, RP**16 type : ap=4mm MEGACOAT NANO CVD Coated Carbide
RDMT-GM RDGT-GM RDGT-SM RDMT-GH
RPMT-GM RPGT-GM RPGT-SM RPMT-GH PR1535 PR1525 PR1510 CA6535
Carbon Steel ★ 0.1~0.2~0.3 ☆ 0.1~0.2~0.3 ☆ 0.06~0.15~0.2 ☆ 0.15~0.3~0.35 ☆ 120~180~250 ★ 120~180~250 - -

Alloy Steel ★ 0.1~0.2~0.3 ☆ 0.1~0.2~0.3 ☆ 0.06~0.15~0.2 ☆ 0.15~0.3~0.35 ☆ 100~160~220 ★ 100~160~220 - -

Mold Steel ★ 0.1~0.15~0.25 ☆ 0.1~0.15~0.25 ☆ 0.06~0.12~0.2 ☆ 0.15~0.2~0.3 ☆ 80~ 140~180 ★ 80~ 140~180 - -

Stainless Steel (Austenitic related) ☆ 0.1~0.15~0.2 ☆ 0.1~0.15~0.2 ★ 0.06~0.12~0.2 ☆ 0.15~0.2~0.25 ★ 100~160~200 ☆ 100~160~200 - -

Stainless Steel (Martensitic related) ☆ 0.1~0.15~0.2 ☆ 0.1~0.15~0.2 ★ 0.06~0.12~0.2 ☆ 0.15~0.2~0.25 ☆ 150~200~250 - - ★ 180~240~300

Stainless Steel (Precipitation Hardening) ☆ 0.1~0.15~0.2 ★ 0.1~0.15~0.2 ☆ 0.06~0.12~0.2 ☆ 0.15~0.2~0.25 ★ 90~120~150 - - -

Gray Cast Iron ★ 0.1~0.2~0.3 ☆ 0.1~0.2~0.3 - ☆ 0.15~0.3~0.35 - - ★ 120~180~250 -

Nodular Cast Iron ★ 0.1~0.15~0.25 ☆ 0.1~0.15~0.25 - ☆ 0.15~0.2~0.3 - - ★ 100~150~200 -

Ni-base heat-resistant alloys ☆ 0.1~0.12~0.15 ★ 0.1~0.12~0.15 ☆ 0.06~0.1~0.15 ☆ 0.12~0.15~0.2 ☆ 20~30~50 - - ★ 20~30~50

Titanium Alloys ☆ 0.1~0.12~0.15 ☆ 0.1~0.12~0.15 ★ 0.06~0.1~0.15 - ★ 40~60~80 - ☆ 30~50~70 -

* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ★:1st Recommendation ☆:2nd Recommendation
* RDGT/RPGT are recommended for stainless steel, Ni-base heat-resistant alloys and titanium alloy.
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according
to the actual machining situation.
* Recommended feed rate in the table is the reference value when ap is RE/2. (2mm for RD**08 / 2.5mm for RP**10 / 3mm for RP**12 / 4mm for RP**16)
For other ap, calculate the recommended feed rate based on the conversion factor below.
*F  or MRX16-S16-08-2T(-160), MRX16-W-08-2T, MRX20-S20-10-2T(-180) and MRX20-W20-10-2T, set the feed rate not higher than 50% of the recommended cutting conditions.

■ Conversion factor for feed per tooth by depth of cut (ap)


Conversion factor for feed per tooth fz
Insert Max. ap
ap=0.5mm ap=1mm ap=1.5mm ap=2mm ap=2.5mm ap=3mm ap=4mm ap=5mm ap=6mm ap=8mm

RD**08 type (GM/SM/GH chipbreaker) 4mm 1.7 1.3 1.1 1


(Standard)
0.9 0.8 0.8 - - -

RP**10 type (GM/SM/GH chipbreaker) 5mm 1.9 1.4 1.2 1 1 0.9 0.8 0.8 - -
(Standard)

RP**12 type (GM/SM/GH chipbreaker) 6mm 2.1 1.5 1.3 1.1 1 1 0.9 0.8 0.8 -
(Standard)

RP**16 type (GM/SM/GH chipbreaker) 8mm 2.4 1.7 1.4 1.3 1.1 1.1 1 0.9 0.8 0.8
(Standard)

* Example (RPMT12 type, Carbon Steel, GM chipbreaker, ap=1mm)

fz=0.2mm/t 1.5 fz=0.3mm/t


(Reference value for carbon steel and GM chipbreaker) × (Conversion factor for RP**12 type, ap=1mm) = (Recommended feed rate)

■ Recommended cutting conditions for Drilling / Ramping / Helical milling


Tool spec. Max. ap Drilling Ramping (Slant Milling) Helical Milling
M Max. Cutting Depth Min. cutting length X Max. ramping Cutting Length L Min. Cutting Dia. Min. Cutting Dia. Max. Cutting Dia.
Insert Tool Dia. ap for flat bottom surface angle RMPX tan RMPX at Max. Ramping Angle for flat bottom facing øDh2
Pd øDh1 øDh3
16 0.7 9 8゚ 0.141 28 20 24 30
RD**08 type 20 4 13 9゚ 0.158 25 26 32 38
1.4
5゚
Milling

25 18 0.087 45 36 42 48
20 0.6 11 5゚ 0.087 57 26 30 38
25 16 10゚ 0.176 28 33 40 48
32 23 6゚ 0.105 47 47 54 62
RP**10 type 5
40 1.9 31 4゚ 0.070 71 63 70 78
Insert
50 41 3゚ 0.052 95 83 90 98
Lead Angle 63 54 2゚ 0.035 143 109 116 124
45°~20°
32 21 9゚ 0.158 37 43 52 62
Lead Angle
15° 40 29 5゚ 0.087 68 59 68 78
50 39 4゚ 0.070 85 79 88 98
Lead Angle RP**12 type 6 2.4
0°/2° 63 52 105 114 124
2゚ 0.035 171
High Feed 80 69 139 148 158
Cutter
100 89 1゚ 0.017 343 179 188 198
Multi- 40 25 11゚ 0.194 41 51 64 78
Function
50 35 7゚ 0.123 65 71 84 98
Slot Mill 63 48 4゚ 0.070 114 97 110 124
RP**16 type 8 3.4
Ball-nose
80 65 3゚ 0.052 152 131 144 158
Radius 100 85 2゚ 0.035 229 171 184 198
125 110 1゚ 0.017 458 221 234 248
Others
* Above is the value considering the clearance 1mm between the tool body and the workpiece. Unit:mm

M188
■ Guide for Drilling

Insert Grades Indexable


[Depth of Drilling] X A
Refer to Max. Cutting Depth (Pd) shown in the lower table of M188.
(Pd Shows the maximum plunge depth.)
[When Traversing after Drilling]

Turning
(1) Reduce the table feed by 50% until the center core part (do not forget to grind) is completely cut off.
B

Inserts
(The internal cutting edge's radial rake angle is large in the negative direction)
(2) The min. cutting length “X” for flat bottom surface is as follows M188. DC

CBN & PCD Tools


Center Core
C
■ Guide for Ramping (Slant Milling) L

External
・Ramping angle should be RMPX (Maximum ramping angle) or under in the above cutting conditions.
・Feed rate should be 70% or under of the D
above cutting conditions. Formula of the cutting length “L” at Max. ramping angle RMPX
ap

Small Parts
Machining
L= ap
tan RMPX
E

■ Guide for Helical milling

Boring
・Sinking depth (h) per revolution when helical milling should be Max. ap or under in the above cutting conditions.
Ramping angle (with trajectory of the center line of tool) should be RMPX (Maximum [When cutting dia. øDh1≤øDh<øDh2] F
ramping angle) or under in the above cutting conditions. øDh Center core part
・Feed rate should be 70% or under of the above cutting conditions. remains after machining.

Grooving
・Down-cut machining is recommended. (Not removable with
the same cutter) G
Helical Milling Factors
DC

Cut-off
DC (Cutting Dia.) H
[When cutting dia. øDh2≤øDh≤øDh3]

øDh Center core part

Threading
remains after machining.
(Removable by traversing J
h (Sinking depth)

øDs (Diameter of trajectory of tool's center line) øDs (How to find diameter of trajectory of tool's center line) with the same cutter)
øDs=øDh-DC
øDh (Machining Dia.)

Drilling
πxøDs Formula for sinking depth (h)
h=π x øDs x tan α
DC
K
α
Ramping Angle (h should be ap or under) Please refer to M188 the list for øDh1 ~ Dh3.
(α should be RMPX or under)

Solid Tools
■ Max. ap and usable edges (mm) L
Insert Corner-R
Usable edges
R4 R5 R6 R8

Milling
3 edges ap=2.0~4.0 ap=2.5~5.0 ap=3.0~6.0 ap=4.0~8.0 M
6 edges ap=2.0 Less than ap=2.5 Less than ap=3.0 Less than ap=4.0 Less than
Turning Mill Spare Parts Information
■ Case Studies Tools for
N
SUS304 SKD61(47~49HRC)
・Nozzle parts ・Mold Part Slant face P
・Vc = 113m/min ・Vc = 125m/min
35

・ap x ae = 1.0 x 65mm ・ap x ae = 1.0~2.0


80

・fz = 0.14mm/t
Technical

x 10mm
0
・Dry 11 ・fz = 0.25mm/t 0 R
・MRX100R-12-9T-M ・Dry 380 23
(9 Flutes) 65 ・MRX20-S20-08-2T
・RPGT1204M0ER-SM (2 Flutes)
Index

(PR1535) 4.5 times ・RDGT0803M0ER-GM More than T


longer tool life (PR1525) double tool life

PR1535 450 pcs/edge PR1525 2 pcs and more Stable tool life

Conventional 100 pcs/edge Conventional 1 pc Unstable tool life

・High cost efficiency with 4.5 times longer tool life and 1.5 times more insert edges. ・‌Conventional tool machined only 1 pc of workpiece due to unstable
・MRX prevented burr formation and improved surface finish. tool life, but MRX doubled the tool life with stable machining.
(User Evaluation) (User Evaluation)

M189
Chamfering End Mill MCSE
Chamfering Back Chamfering V Shape Slotting Countersinking

■ MCSE

DN

DCONh7
DN
DCONh7
DC2
DCX
Fig. 4

DC1
Fig. 1

DC2
DCX
DC1
APMX KAPR
KAPR
LH APMX
LF LH
LF

DN

DN
DCONh7
DC2

DCONh7
DCX
DC1

DC2
Fig. 2

DCX
DC1
Fig. 5
KAPR
APMX
DCX

KAPR
DC1
DC2

LH APMX
LF LH
Std. Corner-R(RE) LF

DN
KAPR

DCONh7
DN

DCONh7
APMX
LH Fig. 3

DC2
DC2

DCX
DC1
DCX

Fig. 6
DC1

LF
KAPR
KAPR APMX
APMX
LH LH
LF LF

● Toolholder Dimensions
Spare Parts

Std. Corner-R(RE)
No. of Inserts

Dimension (mm) Angle Rake Angle


Clamp screw Wrench

Drawing
Stock

Description DT
DCX DC1 DC2 DCON DN LF LH APMX KAPR A.R. R.R.
LTW
MCSE 104 ● 16 15 4 16 15 85 31 6.5 0.4 -4.5˚ Fig. 1 SB-3060TR DT-10
106 ● 1 22 21 6 16 -1˚
20 Fig. 2
115 ● 31 30 15 18 45˚ 0˚ +5˚
121 41 8.6 0.8 SB-5090TR LTW-20
227 ● 2 43 42 27 30 +8˚ Fig. 3
32
336 ● 3 52 51 36 38 +10˚ Fig. 4
MCSE 104-30D ● 19 18 4 16 15 85 31 4.7 0.4 -4˚ SB-3060TR DT-10
108-30D ● 28 27 8 19 110 41 30˚ 0˚ -2.5˚ Fig. 5
20 6.3 0.8 SB-5090TR LTW-20
110-30D ● 1 30 28 10 18 120 40 0˚
MCSE 108-60D ● 19.5 19 8 19 110 41 -3.5˚ SB-5070TR
20 10 0.8 60˚ 0˚ Fig. 6 LTW-20
120-60D ● 31 30 20 18 120 40 0˚ SB-5090TR

● Applicable Inserts
Applicable Inserts M22
M
Description
Milling

MCSE 104
SDKW 09T204TN SDKW 09T204FN SDMT 09T204C
104-30D
MCSE 106
Insert 115
227
Lead Angle
45°~20° 336 SEKW 120304TN SEKW 120304FN
SEMT 120304C
Lead Angle MCSE 108-30D SEKW 120308TN SEKW 120308FN
15° 110-30D
Lead Angle MCSE 108-60D
0°/2° 120-60D
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M190
◆ Recommended Cutting Conditions

Insert Grades Indexable


Recommended Insert Grades (Cutting Speed Vc : m/min) A
fz (mm/t)
Cermet MEGACOAT Carbide
Workpiece Material
DC2 DC2
TN100M PR1225 KW10
(ø4~ø20) (ø27~ø36)

Turning
B
★ ★

Inserts
Carbon Steel 0.05~0.25 0.2~0.4 100~180 120~250
-
★ ★

CBN & PCD Tools


Alloy Steel 0.05~0.25 0.2~0.4 100~180 100~220
-

Mold Steel 0.05~0.25 0.2~0.4 ★ ★ - C


100~150 80~180

Stainless Steel 0.05~0.2 0.1~0.3 ☆ ★ -


100~180 120~220

External
0.1~0.3 0.3~0.5 - - ☆
Cast Iron 80~150 D
Non-ferrous Metals 0.1~0.3 0.3~0.5 - - ★
100~300

Small Parts
★:1st Recommendation ☆:2nd Recommendation

Machining
E

■Cutting Performance of low cutting force C-Chipbreaker

Boring
(N)
1,400
F
Cutting force 27% lower Cutting Conditions
1,200 S55C
n=1,900min-1

Grooving
f=0.2mm/rev
1,000
(Vf=380mm/min) G
C3 Chamfering
800
Dry
MCSE106
Cutting force is reduced 600

Cut-off
H
by 27% with low cutting 400

force C-Chipbreaker 200

Threading
30˚ 45˚ 60˚ 0 J
Low cutting force C-Chipbreaker Without Chipbreaker
(SEMT120304C)

Drilling
K

Solid Tools
L

Milling
M

Turning Mill Spare Parts Information


Tools for
N

P
Technical

R
Index

M191
Bolt Countersink End Mill MEF
Bolt Countersinking Shouldering Facing

■ MEF

DCONh7
DCX -0.2
0

DC
LH

LF

● Toolholder Dimensions
Spare Parts

Std. Corner-R(RE)
Dimension (mm) Rake Angle Applicable Inserts M24
No. of Inserts

Clamp Screw Wrench


Stock

Objective
Description
Bolt Size
DCX DC DCON LF LH A.R. R.R.

MEF 11-S10 ● 11 3.0 10 103 23 M6 SB-2250TR


1
14-S12 ● 14 4.5 12 108 28 M8
-13°
17-S16 ● 17.5 7.3 115 35 M10
2
18-S16 ● 18 7.7 16 117 38 -
SPMT060204E-Z
20-S16 ● 20 9.5 120 40 0.4 M12 DT-7
SB-2260TR 060208E-Z
22-S20 ● 22 11.4 124 44 -
23-S20 ● 23 12.4 126 46 -12° M14
20
24-S20 ● 24 13.4 128 48 -
25-S20 ● 25 14.4 130 50 -
26-S25 ● 26 9.8 132 52 +5° M16
3
27-S25 ● 27 10.6 134 54 -
28-S25 ● 28 11.5 136 56 -
25
29-S25 ● 29 12.6 138 58 M18
-13°
30-S25 ● 30 13.5 140 60 - SPMT090304E-Z
0.8 SB-3080TR DT-10
32-S25 ● 32 15.5 144 64 M20 090308E-Z
35-S32 ● 35 18.4 150 70 M22
39-S32 ● 39 22.5 158 78 M24
32
43-S32 ● 4 43 26.2 166 86 M27
-12°
48-S32 ● 48 31.3 176 96 M30
・Although Corner-R(RE) pertains to MEF11-S10, DC=3.0mm.

■ Bolt Countersink (Hexagon Socket Head Cap Screw)

M øD
Nominal Screw Size M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

øD (mm) 11 14 17.5 20 23 26 29 32 35 39 43 48
H

H (mm) 6.5 8.6 10.8 13 15.2 17.5 19.5 21.5 23.5 25.5 29 32
Milling

ød
ød (mm) 6.6 9 11 14 16 18 20 22 24 26 30 33

Applicable End Mill MEF11 MEF14 MEF17 MEF20 MEF23 MEF26 MEF29 MEF32 MEF35 MEF39 MEF43 MEF48
Insert

Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M192
◆ Recommended Cutting Conditions

Insert Grades Indexable


Recommended Insert Grades(Cutting Speed Vc : m/min) A
Workpiece Material fz (mm/t) MEGACOAT Carbide
PR1225 PR1210 KW10

Turning
Carbon Steel 0.1~0.15 120~220
- - B

Inserts
Alloy Steel 0.1~0.15 ★ - -
120~220

CBN & PCD Tools


Mold Steel 0.05~0.1 ★ - -
100~180
C
Stainless Steel 0.05~0.1 ★ - -
80~180

Cast Iron 0.1~0.2 - ★ ☆


100~220 80~120

External
Non-ferrous Metals 0.1~0.2 - - ★ D
100~300
★:1st Recommendation ☆:2nd Recommendation
■ Points at Bolt Countersinking

Small Parts
Machining
(1) Carbon Steel E
 Increase the feed rate to fz=0.1 ~ 0.15 (mm/t) for preventing long chips at low feed rates.
 Chip control is good when setting (Vc=80m/min) for MEF11~MEF25, and (Vc=120m/min) for MEF26~MEF48.

Boring
Toolholder Description Cutting Speed Vc(m/min) fz(mm/t) F
MEF11~MEF25 80 0.1~0.15
MEF26~MEF48 120 0.1~0.15

Grooving
(2) Sticky Materials G
 Step feed is recommended for good chip control
 Increase the feed rate to fz=0.1 ~ 0.15 (mm/t) for preventing long chips at low feed rate (fz=0.05mm/t).
 Use cover to prevent accidents or injury by thick chips at higher feed rates.

Cut-off
H
Toolholder Description Cutting Speed Vc(m/min) fz(mm/t) Step Feed (mm)
MEF11~MEF48 80~150 0.1~0.15 0.5~1.5

Threading
(3) Stainless Steel J
 Use a lower Cutting Speed. High Cutting Speeds cause chattering.

■ Cutting Performance when Shouldering Description Cutting Range

Drilling
   MEF Bolt Countersink End Mill is also K
recommended of shouldering.
MEF11-S12 ~
ap (mm)

ae
MEF14-S12

Solid Tools
Vc=80~120m/min
S55C MEF17-S16 L
Dry
MEF18-S16
ap

Overhang Length : Same as LH in the dimension table DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)

Milling
M
MEF20-S16
MEF22-S20
ap (mm)

・When shouldering, both side edge and bottom edges function. Turning Mill Spare Parts Information
 Both edges wear at the same time depending on ap. The insert uses Tools for
~

2 edges instead of 4.(Fig. 1) MEF25-S20


N

・MEF type's side edge is designed to have a slight clearance for the DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)
countersinking.
Therefore, worked side wall is approx. 1˚ inclined against the vertical P
face. MEF26-S25
                           (Fig. 2)
ap (mm)
~

MEF32-S25
Technical

約1˚ 1˚1˚
approx.
approx. MEF35-S32 R
(89˚)
(89˚) DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)
Index

T
MEF39-S32
ap (mm)

2 edges function MEF43-S32


MEF48-S32
Fig. 1 Fig. 2
DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)

M193
T-Slot Mill METS
T-Slotting Back side milling

■ METS

DCONh7
Fig. 1

DN
L2

DC
L3

-00.3
CW -0.1

-
L1

.1
-0.3
0
LU -0.2
LF

Fig. 2

● Toolholder Dimensions
Spare Parts
No. of Inserts

Dimension (mm) Rake Angle


No. of Flutes

Clamp Screw Wrench

Drawing
Applicable Inserts
Stock

Description
M22
DC DCON DN CW LF LU L1 L2 L3 A.R. R.R.

METS 21-S25 ● 2 1 21 10.5 9 109 29


25 32 12 17 SB-2560TR DT-8 SDMT060304E-K
25-S25 ● 4 2 25 12.5 11 112 32 -10°
32-S32 ● 32 15.5 14 120 38 +9° Fig. 1 SB-3060TR DT-10 SDMT080308E-K
40-S32 ● 4 2 40 32 20.5 18 130 50 36 14 19
-12° SB-4085TR DT-15 SDMT120408E-K
50-S32 ● 50 26.5 22 140 60
METS 21-S25-H ● 2 1 21 10.5 9 109 29
25 32 12 17 SB-2560TR DT-8 SDMT060304E-K
25-S25-H ● 4 2 25 12.5 11 112 32 -10°
32-S32-H ● 32 15.5 14 120 38 +9° Fig. 2 SB-3060TR DT-10 SDMT080308E-K
40-S32-H ● 4 2 40 32 20.5 18 130 50 36 14 19
-12° SB-4085TR DT-15 SDMT120408E-K
50-S32-H ● 50 26.5 22 140 60
・METS...-H has air holes

● Applicable Inserts ■ JIS Standard of T-Slot (Extracted from B0952) (Unit : mm)
Applicable Inserts M22 H
A
(Nominal Size)
B C
Max. Min.
Description
12 19 +20 8 +10 25 20

14 23 +20 9 +20 28 23
METS 21-S25
18 30 +20 12 +20 36 30
21-S25-H
M 25-S25
SDMT 060304E-K
22 37 +30 16 +20 45 38
25-S25-H
METS 32-S32 28 46 +40 20 +20 56 48
SDMT 080308E-K
32-S32-H
Milling

METS 40-S32
40-S32-H A
SDMT 120408E-K
50-S32
50-S32-H
H

Insert B
C

Lead Angle
45°~20°
Lead Angle
15° Previous milling groove does not affect.
Lead Angle
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item

M194
◆ Recommended Cutting Conditions

Insert Grades Indexable


Recommended Insert Grades (Cutting Speed Vc : m/min) A
Workpiece Material fz (mm/t) MEGACOAT Carbide

PR1230 PR1210 KW10


Turning
Carbon Steel 0.1~0.15 100~200
- - B

Inserts
Alloy Steel 0.08~0.12 ★ - -
100~200

CBN & PCD Tools


Mold Steel 0.05~0.1 ★ - -
80~150
C
Cast Iron 0.1~0.15 - ★ ☆
100~200 80~120

Non-ferrous Metals 0.1~0.15 - - ★


100~300

External
★:1st Recommendation ☆:2nd Recommendation D
Steel Cast Iron
Description
Groove Shape Conditions to Groove Shape Conditions to

Small Parts
Machining
(T-Slot Nominal Size) at Pre-process
T-Slotting Conditions
prevent chattering at Pre-process
T-Slotting Conditions
prevent chattering
C=1~3mm C=1mm
C=1mm andand over
over
E
Vc= 120 Vc= 60 Vc= 120 Vc= 80

CC
METS21-S25(-H)
C

fz= 0.1 fz= 0.15 fz= 0.12 fz= 0.15

Boring
(Nominal Size 12) (n= 1,820) (n= 920) (n= 1,820) (n= 1,210) F
(Vf= 182) (Vf= 137) (Vf= 218) (Vf= 182)
C=1~3mm C=1mm
C=1mm and
and over
over
Vc= 120 Vc= 60 Vc= 120 Vc= 80

CC

Grooving
METS25-S25(-H)
C

fz= 0.1 fz= 0.15 fz= 0.12 fz= 0.15


G
(Nominal Size 14) (n= 1,530) (n= 760) (n= 1,530) (n= 1,020)
(Vf= 306) (Vf= 228) (Vf= 367) (Vf= 306)
C=1mm
C=1mm and
and over

Cut-off
C=1~3mm over
Vc= 100 Vc= 60 Vc= 120 Vc= 80 H

CC
METS32-S32(-H)
C

fz= 0.1 fz= 0.15 fz= 0.12 fz= 0.15

(Nominal Size 18) (n= 1,000) (n= 600) (n= 1,190) (n= 800)

Threading
(Vf= 200) (Vf= 180) (Vf= 286) (Vf= 240) J
C=9mm Vc= 80 C=9mm
C=9mm and
and over
over
Vz= 60 Vc= 120 Vc= 80
CC

METS40-S32(-H)
C

fz= 0.15 fz= 0.15 fz= 0.15 fz= 0.15

Drilling
Chattering is likely
(Nominal Size 22) when set to shallower (n= 480) (n= 960) (n= 640) K
than C=9mm. (Vf= 144) (Vf= 228) (Vf= 192)

Solid Tools
Vc= 120 Vc= 80
METS50-S32(-H) fz= 0.15 fz= 0.15 L
Not recommended for steel because of chattering
(Nominal Size 28) (n= 760) (n= 510)
(Vf= 228) (Vf= 153)

Milling
[Cutting Speed:Vc(m/min),Revolution : n(min-1),Feed Rate fz(mm/t), Table Feed Vf(mm/min)] M
・Chattering is likely when fz is less than fz=0.1mm/t. Keep feed rate between fz=0.1 ~ 0.15mm/t.
For cast iron machining, the bigger the C-dimension becomes, the less chattering occurs.
Turning Mill Spare Parts Information
Tools for
■ How to prevent damaging chips when steel machining N

Before Improvement (Deep Groove at Pre-Process) After Improvement (Shallow Groove at Pre-Process)

P
Technical

Deep Shallow

Improvement
R
of chip biting
Index

Chips stay in the pre-process groove.


Chips are evacuated backward and
chances of damaging chips are less.
T
Make pre-process groove shallower to prevent the tool damage from chips.
Use compressed air to aid in chip evacuation.

M195
Grooving End Mill MGI
■ MGI

IN
DM

DCONh7
Fig. 1

WF

CDX
CW
LU
LF

IN
DM

DCONh7
Fig. 2

WF

CDX
CW
LU
LF

● Toolholder Dimensions
Min. Spare Parts
Dimension (mm) Edge Width
Bore Dia. Clamp Set Clamp Screw Wrench
Drawing
Applicable Inserts
Stock

Description FT
M197
DMIN DCON LF LU WF CDX CW
5F 6F LW
MGI 1420-1SS ● 14 100 20 6.8 1.0~3.0 - SB-4065TR FT-15 GVR...-020SS
2.2 Fig. 1
1620-1S ● 16 25 7.8 - SB-4085TR FT-15 GVR...-020S
1.0~3.4 GVR...-020A
2020-1A ● 20 20 9.8 2.2
110 GVR...-...AR
30 CPS-5F - FT-15
GVR...-020B
2220-1B ● 22 11 2.8 1.45~4.0
GVR...-...BR
Fig. 2
3225-1C ● 32 35 16
5.5
25 120 2.8~4.0 CPS-6F - LW-3 GVR...-020C
(4.5)
4025-1C U 40 40 20

・CDX shows available grooving depth.


・GVR280-020C, GVR300-020C is available to the groove depth up to 4.5mm.
・GVR430 ~ 500-020C can be installed to MGI3225-1C and 4025-1C, but not recommended for steel machining because of toolholder's rigidity.

◆ Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc : m/min)
MEGA PVD
M Cermet
COAT Coated Carbide
Carbide
Workpiece Material fz (mm/t)
PR1225
TC60M
TC40N

PR930

KW10
TN90
Milling

Carbon Steel 0.05~0.15 ★ ☆ ☆ ★ ☆ -


120~200 120~200 100~180 80~150 80~150

Alloy Steel 0.05~0.15 ★ ☆ ☆ ★ ☆ -


120~200 120~200 100~180 80~150 80~150

Mold Steel 0.03~0.12 ★ ☆ ☆ ★ ☆ -


Insert 100~180 100~180 80~150 60~130 60~130

Stainless Steel 0.03~0.12 ☆ ☆ ★ ★ ☆ -


Lead Angle 100~180 100~180 80~150 60~130 60~130
45°~20°
Cast Iron 0.05~0.2 ★ ☆ - - - ★
100~150 100~150 80~150
Lead Angle
15° Non-ferrous Metals 0.05~0.2 - - - - - ★
100~300
Lead Angle
・Use down-cut machining. ★:1st Recommendation ☆:2nd Recommendation
0°/2°
High Feed
Cutter

Multi-
Function

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
□ : Deleted from the next catalog
M196
● Applicable Inserts

Insert Grades Indexable


Insert Grades
A
Dimension (mm) MEGA PVD Carbide
Cermet COAT Coated Carbide
Insert Description

PR1225
TC60M
TC40N

PR930

KW10

Turning
B

TN90
CW CDX RE W1 INSL S

Inserts
Handed Insert shows Right-hand

GVR 100-020SS 1.00 ○ ● ● ● ●

CBN & PCD Tools


125-020SS 1.25 U ● ● ● ● C
145-020SS 1.45 ○ ● ● ● ●
2.3 0.2 3.6 9 3.0
200-020SS 2.00 ○ ● ● ● ●
250-020SS 2.50 ● ● ● ●

External
CDX
2゜
RE 300-020SS 3.00 U ● ● ● ● D
W1

CW±0.0
3 GVR 100-020S 1.00 ○ ● ● ● ● ●
INSL RE
125-020S 1.25 ○ ● ● ● ● ●

Small Parts
Machining
145-020S 1.45 ● ● ● ● ●
S

185-020S 1.85 2.3 0.2 4.0 11 4.0 ● ● ● ● ●


E
200-020S 2.00 ○ ● ● ● ● ●
250-020S 2.50 ● ● ● ● ●

Boring
1-edge 340-020S 3.40 ● ● ● ● ● F
GVR 100-020A 1.00 ○ ● ● ● ● ●
125-020A 1.25 ○ ● ● ● ● ●
○ ● ● ● ● ●

Grooving
145-020A 1.45
185-020A 1.85 U ● ● ● ● ● G
2.3 0.2 4.0 12 5.0
200-020A 2.00 ○ ● ● ● ● ●
250-020A 2.50 ○ ● ● ● ● ●
○ ● ● ● ● ●

Cut-off
300-020A 3.00
H
340-020A 3.40 ● ● ● ● ●
GVR 145-020B 1.45 ○ ● ● ● ● ●
2.8
185-020B 1.85 ○ ● ● ● ● ●

Threading
CDX
2゜RE
200-020B 2.00 ○ ● ● ● ● ● J
230-020B 2.30 ○ ● ● ● ● ●
W1

CW±0.03 3.2
INSL
RE 250-020B 2.50 0.2 4.5 15 5.5 ○ ● ● ● ● ●
280-020B 2.80 ● ● ● ● ●

Drilling
K
S

300-020B 3.00 ○ ● ● ● ● ●
340-020B 3.40 4.2 ● ● ● ● ●
400-020B 4.00 ○ ● ● ● ● ●

Solid Tools
GVR 280-020C 2.80 ○ ● ● ● ● ● L
4.5
300-020C 3.00 ○ ● ● ● ● ●
340-020C 3.40 ○ ● ● ● ● ●
5.5
400-020C 4.00 0.2 5.8 21 6.5 ○ ● ● ● ● ●

Milling
(430-020C) 4.30 U ● ● ● ● ● M
(460-020C) 4.60 6.3 ● ● ● ●
2-edge (500-020C) 5.00 ● ● ● ● ●
Turning Mill Spare Parts Information
GVR 200-100AR 2.00 1.00 ● ● ● ● Tools for
CDX N
2゜ 250-125AR 2.50 2.3 1.25 4.0 12 5.0 ● ● ● ●
RE
W1

INSL CW±0.03 300-150AR 3.00 1.50 ● ● ● ●


GVR 200-100BR 2.00 3.2 1.00 ○ ● ● ● ● P
4.5 15 5.5
S

2-edge
Full-R 300-150BR 3.00 4.2 1.50 ○ ● ● ● ●
・Only Right-hand insert is applicable.
Technical

R
Index

● : Std. Item
○ : Check Availability
□ : Deleted from the next catalog M197
Ring Grooving End Mill MVG
Ring Grooving

■ MVG

DC±0.1
CDX

DCON h7
CW
1 LH
LF

● Toolholder Dimensions
Edge Spare Parts
Dimension (mm)
Width Clamp Set Wrench
Stock

Description
DC DCON LF LH CDX CW

MVG 3032 ● 30
3532 ● 35
4032 ● 40 4.00
4532 ● 45 32 120 40 5.2 CPS-6V LW-3
~
5032 ● 50 4.90
5532 ● 55
6032 ● 60
・CDX shows available grooving depth.

● Applicable Inserts
Insert Grades
Dimension (mm) MEGA PVD Carbide
Cermet COAT Coated Carbide
Insert Description

PR1225
TC60M
TC40N

PR930

KW10
TN90
CW CDX RE W1 INSL S
Handed Insert shows Right-hand

RE GVFR 400-020B 4.00 ○ ● ● ● ● ●

● ● ● ● ●
W1

2゜RE
430-020B 4.30
CDX CW±0.03 5.3 0.2 5.8 20 5.0
INSL 460-020B 4.60 ● ● ● ●
S

490-020B 4.90 ● ● ● ● ●
・GVFR430B-020B is applicable for sealing groove of G-series
 For other ring grooving, GVFR400B ~ 490B-020B are applicable.
M ・Only Right-hand insert is applicable.

◆ Recommended Cutting Conditions


Recommended Insert Grades (Cutting Speed Vc : m/min)
MEGA PVD
Milling

Cermet COAT Coated Carbide


Carbide
Workpiece Material fz (mm/t)
PR1225
TC60M
TC40N

PR930

KW10
TN90

Insert
Carbon Steel 0.05~0.15 ★ ☆ ★ ☆ -
120~200 100~180 80~170 80~150
Lead Angle
45°~20° Alloy Steel 0.05~0.15 ★ ☆ ★ ☆ -
120~200 100~180 80~170 80~150
Lead Angle
Mold Steel 0.03~0.12 ★ ☆ ★ ☆ -
15° 100~180 80~150 60~150 60~130
Lead Angle Stainless Steel 0.03~0.12 ☆ ☆ ★ ☆ -
0°/2° 100~180 80~150 60~150 60~130

High Feed Cast Iron 0.05~0.2 - - - - ★


80~150
Cutter
Non-ferrous Metals 0.05~0.2 - - - - ★
Multi- 100~300
Function
★:1st Recommendation ☆:2nd Recommendation

Slot Mill

Ball-nose
Radius

Others

● : Std. Item
○ : Check Availability
M198

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