Professional Documents
Culture Documents
M Compressed
M Compressed
M Compressed
M1~M198
Turning
B
Inserts
Milling Series M2~M8
External
Milling Inserts M10
D
Lead Angle 45˚/ 24˚/ 20˚ M26~M42
MFPN45 M26
Small Parts
Machining
MFPN66 M30
E
MFK M34
MOF45 M40
MSO45-S M42
Boring
Lead Angle 15˚ M43~M45 F
MSRS15 M43
Grooving
M46~M123
G
MEW M46
MEC / MECX M56
MEWH M70
Cut-off
MECH M74 H
MFWN M82
MFSN88 M88
Threading
MSRS90 M92
MSR / MSR-BT50 M97 J
MTP90 M103
DMC / DMC-SX / DMC-H M104
MFAH High Efficiency Milling Cutter for Aluminum Alloys M108
Drilling
MEAS End Mill for Aluminum Alloys Machining, High Efficiency End Mill M116 K
MEAL End Mill for Aluminum Alloys Machining M123
Solid Tools
MFH MFH Harrier M124 L
MFH MFH Mini M133
MFH MFH Micro M138
Milling
Multi-Function Machining End Mill M144~M149 M
MEY M144
MEZ-G M148
Turning Mill Spare Parts Information
Tools for
Slot Mill M150~M175 N
MSTA Width 1.6, 2.2(2.25), 3.05, 4.05 mm fixed M152
MSTB Width 6 ~ 13mm Semi-Adjustable M156
MSTC Width 14 ~ 23.3 mm Full-Adjustable M161
P
Ball-nose End Mill / Radius Series (Face Mill + End Mill) M176~M189
MRF / MRFW Magic Ball M176
Technical
MRW M178 R
MRX M184
M1
Product Lineup
■ Lead Angle 45˚ /24˚ /20˚ /15˚
Applications Facing Chamfering Applications Facing Chamfering
Lead Angle
Lead Angle
Shape Shape
Lead Angle
Shape Shape
M31 M32
MFK ●High efficiency multi-edge cutter for cast iron MSRS15 ●For heavy milling
●10-edge pentagonal inserts ●Max. ap 12mm
Economical double-sided 10-edge insert ●Chip evacuation per unit time
●Low cutting force with helical cutting- is increased
15°
edge design
M Improved surface finish, minimizing
chattering and prevented burr formation
M36 ●Dual cutting edge design (High toughness) M44
20°
MFK-SF ●Cutter for cast iron with
Milling
M37
M2
■ Lead Angle 0˚/2˚ (Double-sided Insert)
Lead Angle
Turning
Shape Shape B
Inserts
MEW End Mill ● Economical double-sided MFWN Face Mill ● Economical double-sided
External
M48 low cutting force and M84 reduces shock when cutting D
reduced chattering 0° edge enters the workpiece
MEW Face Mill MFWN End Mill
● Low cutting force and
Small Parts
reduce chattering
Machining
0° ●E nd mills have ø32 E
cylindrical shank
M49 M85
Boring
MEW Head ● Economical double-sided
MFSN88 Face Mill F
(Modular type) 8-edge insert
● Reduces chattering with low
Grooving
cutting force design
● Contribute to cost-cutting for G
M50 M89 Shoulder Roughing
2° ● End mills have ø32,ø40
MFSN88 End Mill
Cut-off
cylindrical shank H
Threading
M90 J
Drilling
K
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Solid Tools
Shape Shape L
MEWH ●Low cutting force and sharp cutting performance MECH ● Notched insert improves higher
Milling
●Excellent surface finish quality productivity M
●Economical double-sided
4-edge insert
● High quality and stable machining Turning Mill Spare Parts Information
Tools for
M71 with heavy milling M74 N
MEWH Shell Mill ●MEWH Shell Mill MECH Shell Mill ● MECH Shell Mill
P
0°(Long Cutting Edge)
Technical
M72 M75
● L ow cutting force and restrain ● Highly rigid BT50 Arbor
R
MSR MECH-BT50
chattering with notched insert MECH-BT50SA integrated for MECH
●C hipbreaker design with specialized ● Head exchangeable type is
Index
M99 M75
M3
Product Lineup
■ Lead Angle 0˚
Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Shape Shape
MEC ● Good squareness DMC ● For small milling machine and M/C
● Low cutting force
● The silver coating prevents chip
wear on the tool body
● With coolant hole (Over ø16)
M56 M104
MEC Head DMC-H ● High Rake
(Modular type) ● For small milling machine and M/C
0°
M59 M106
MECX ● Good squareness DMC-SX ● For small milling machine and M/C
● Small size insert with multi-edge specification
● Low cutting force 0°
● The silver coating prevents chip
wear on the tool body
M66 ● With coolant hole M105
MTP90 ●M edium to roughing of steel / MEAS ● High efficiency end mill for
cast iron aluminum alloys
● For small machines and M/C ● E xcellent scatter prevention to
M103 ensure stable
● A pplicable to a wide range of
application
M118
MEAL ● For Aluminum Alloys
● With coolant hole
M123
■ Lead Angle 0˚
M Applications Facing Shouldering Slotting Applications Facing Shouldering Slotting
Lead Angle
Lead Angle
Shape Shape
Milling
MEC ● The twisted cutting edge improves cutting performance MFAH ● High efficiency milling cutter
● Smooth surface of shoulder wall for finishing aluminum alloys
● Good squareness ● Light-weight hybrid body with
● The silver coating prevents chip wear on the tool body internal coolant available /
M58 ● With coolant hole Steel body
MECX ● Efficient machining with small diameter cutter that holds multiple inserts ● Adjustable cutting edge height
● Recommended for small machines : low cutting force and high strength design ● 3 Different cutting edge design
● T he silver coating prevents
chip wear on the tool body
M67 ● With coolant hole M108
0° 0°
MSRS90 ●High efficiency, low cutting MEAS ● High efficiency milling cutter
force and stable machining for finishing aluminum alloys
without chatter ● Excellent scatter prevention to
● Various expansive ensure stable
possibilities with combining
neutral insert and custom-
ordered cutter
M94 M119
M4
■ High Feed Cutter
Cutting Dia. DC
Shape
Turning
ø8 ø25 ø40 ø50 ø160 B
Inserts
ø16 ø32 ø80
ø50 ø160
External
(SOMT14 type) D
M126 GM type LD type FL type
MFH Harrier End Mill (General purpose) (Large D.O.C.) (With Wiper Edge)
Small Parts
Machining
MAX. Applicable for both
(SOMT10 type)
ap=5mm roughing and finishing
ø25 ø40 E
● 3 D convex cutting edge reduces shock of biting
workpiece (SOMT14 type)
Boring
● Multi-functional cutter for ramping, helical milling ø50 ø80
F
M128 vertical milling (plunging) etc. (GM type)
MFH Harrier Head
Grooving
(Modular type)
G
(SOMT10 type)
ø25 ø40
Cut-off
H
M130
MFH Mini Face Mill ● Economical double-sided 4-edge insert
Threading
J
GM type
ø40 ø50
Drilling
K
M135 ● High efficiency and high feed machining at small dia.
MFH Mini End Mill machining and small machining center
Solid Tools
L
ø16 ø32
Milling
M
M134
MFH Mini Head Turning Mill Spare Parts Information
(Modular type) Tools for
N
ø16 ø32
P
M135
MFH Micro End Mill ● Micro Dia. cutter for high feed machining
Technical
T
M140
MFH Micro Head
(Modular type)
ø8 ø16
M141
M5
Product Lineup
■ Multi-Function Machining End Mill
Applications Facing Shouldering Slotting Deep Slotting Pocketing Drilling
Lead Angle
Cutting Dia. DC
Shape and Max. ap
ø16 ø25 ø50
● Self-clamping type ● Easy screw on tangential clamped ● A djustable slotting width due to
● Remove insert with appropriate wrench insert unique cam adjustment structure
M
Milling
M6
■ Radius
Turning
B
Inserts
ø12 ø16 ø32 ø40 ø50 ø63 ø80 ø100 ø125
External
6~8
machining with flat lock structure D
RE6~RE8
● Wide application range from DC
steel to heat-resistant alloys
Small Parts
Machining
M180
MRX Face Mill ●Low cutting force and high
E
performance radius cutter
●Low cutting force with helical
ø40 ø125
Boring
cutting-edge design 5~8
F
(A.R. Max. +10˚) RE5~RE8
DC
M185 ●Prevent insert rotation during
MRX End Mill machining with flat lock structure
Grooving
●Wide application from facing, G
grooving, pocketing to plunging
ø16 ø63
●Wide application range from steel
Cut-off
to heat-resistant alloys
M186 H
MRX Head 4~8
(Modular type) RE4~RE8
Threading
DC
ø16 ø40 J
M187
Drilling
K
■ Ball-nose End Mill
Solid Tools
Applications Contouring / Profiling Pocketing L
Lead Angle and
Cutting Dia. DC
Shape Max. ap
Milling
ø8 ø25 ø50 ø80 M
MRF ● For high quality mold finishing
● High R-accuracy
Turning Mill Spare Parts Information
Tools for
(Insert's R-accuracy: ±0.01mm or under)
● The bushing ensures insert installation N
accuracy
ø8 ø25
M176 P
MRFW ● Carbide shank
RE
● For high quality mold finishing DC
● High R-accuracy
Technical
M7
Product Lineup
■ Chamfering
Applications Chamfering Back Chamfering V Shape Slotting Countersinking
Lead Angle and
Shape Max. ap
4.7~10.7
● Economical 4-edge insert
●A vailable back chamfering
30°
~
60°
DC
M190
MEF ●C
ountersink for hexagon METS ● T-Slotting
socket bolt (M6 ~ M30) ●R ecommended for
9~22
● Economical 4-edge insert high feed machining
0゜
with 2 flute design
●E
conomical DC
M192 DC
M194 4-edge insert
■ Grooving
Applications Internal Grooving Ring Grooving
Lead Angle and
Shape
Max. ap
4.0 ~ 4.9mm
●O
-Ring Grooving 0゜
DC
M198 (G Series)
M
Milling
M8
Milling Inserts Identification System
Turning
H Hexagon
O Octagon
B
T
Inserts
P Pentagon Symbol Tolerance (mm) Single-sided chipbreaker, with hole Symbol Shape
S Square (Class)
External
F 50˚ Rhombic B N
E
M 86˚ Rhombic C 7° G
±0.025
±0.13
±0.025
No chipbreaker, without hole E
D
V 35˚ Rhombic J ±0.005
D 15° R-honed
W Trigon K* ±0.013 ±0.025 R
Small Parts
Machining
L Rectangle E 20° L* ±0.025 ±0.05~±0.15
Single-sided chipbreaker, without hole
A 85˚ Parallelogram
25° M* ±0.13 E
F ±0.08~±0.18 T
B 82˚ Parallelogram N* ±0.025
K 55˚ Parallelogram G 30° U* ±0.13~±0.38 ±0.13 ±0.08~±0.25
M Chamfered
R Round Single-sided chipbreaker, with hole
0°
Boring
N Insert's periphery is as fired.
Shown angle stands for * Tolerance difference is depending on insert size. F
acute angle for rhombic P 11° S
A
and parallelogram inserts. Chamfered
O Other angles No chipbreaker, with hole + R-honed
Grooving
(1) Shape (2) Relief Angle (3) Tolerance (4) Chipbreaker / Hole (9) Edge Preparation
G
Cut-off
H
S E K N 12 03 A F T N
Threading
J
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Drilling
K
(5) Edge Length (6) Thickness (7) Cutting Edge Angle (8) Relief Angle (10) Hand of Tool (11) Manufacturer’s Option
Solid Tools
Symbol Thickness (mm) Symbol Cutting Edge Angle Symbol Relief Angle Symbol Hand of Tool Chipbreaker, etc.
L
S 02 2.38 A 45° A 3° R Right-hand
03 3.18 D 60° B 5° L Left-hand
L
T3 3.97 E 75° C 7° N Neutral
Milling
04 4.76 F 85° D 15° M
T 05 5.56 H 87° E 20°
L 06 6.35 P 90° F 25°
Turning Mill Spare Parts Information
Tools for
X 65° G 30°
N 0° N
R S
P 11°
L R 10°
KAPR
S 14°
P
A, N T 22°
U 23°
L
Technical
R
O
AS
L
Index
T
P
L In case of indicating corner-R(RE) at (7) and (8)
(7) (8) Corner-R(RE)(mm)
04 0.4
W
L 08 0.8
12 1.2
16 1.6
R(
RE
20 2.0
)
M9
Milling Inserts
■ Milling Inserts Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel
■
■
★
★
M Stainless Steel ★
Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
TN100M
CA420M
CA6535
PR1535
PR1225
Insert
PR1210
Description BCH
KW10
TN60
IC S BS INSL AN AS
Handed Insert shows Right-hand RE
S
45˚ SDKN 1203AUTN ● ● ●
BS
H
BC
12.70 3.18
1203AUFN ● -
IC
AS
SDKN 1504AUTN 15.875 4.76 ● ●
S
BS
45˚
BCH
AN
AS
S
-
45˚
BS
RE
AN
AS
S
SEEN 1203AFTN ●
BS
45˚
H
12.70
1203AFFN ● -
IC
INSL S 1203AFFR-W ●
00
BS S
H
BC
15˚
AN
AS
M S
BS
45˚
BCH
SEKR 1203AFEN-S ● ●
IC
AS
-
Milling
S
45˚
BS
RE
- 20° 25°
AN
Insert AS
S
BS
Lead Angle
○ ○ ○
45˚
H
SOKN 13T3AXTN
BC
45°~20°
13.494 3.97 0.5 1.1 - 27° 32°
IC
Lead Angle AN
15°
13T3AXFN ○
Lead Angle AS
0°/2° M42
S
BS
45˚
H
High Feed
BC
Cutter
SOKR 13T3AXEN-J 13.494 3.97 0.5 1.1 - 27° 32° ○ ○ ○
IC
Multi- AN
Function
AS
Slot Mill
* MN indicates MEGACOAT NANO.
Ball-nose
Radius
Others
● : Std. Item
Inserts are SEEN-W (TN100M/KW10) Inserts
○ : Check Availability
M10 sold in 10 piece boxes are sold in 5 piece boxes
■ Milling Inserts Carbon Steel / Alloy Steel ■ ★
Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★ ☆
Turning
S Titanium Alloys ★ ☆ B
(In case hardness is 45HRC or under)
Inserts
H Hard Materials □
Dimension (mm) Angle Cermet CVDCarbide
Coated
MN MEGACOAT Carbide
CA420M
CA6535
PR1535
PR1225
PR1210
Insert Description
KW10
TN60
IC S BCH BS RE AN AS C
Handed Insert shows Right-hand
SPCN 1203EDTR ●
- 1.0
● ●
External
BS SPKN 1203EDTR 2.0 D
S
1.0 - ●
H
/BC
1203EDTL - 1.0 ●
11° 15° -
●
IC
1203EDER
Small Parts
Machining
AN
1.6
1203EDFR ●
AS 1.0 - E
SPKN 1504EDTR ● ● ●
15.875 4.76 2.2
1504EDFR ●
BS S
H
Boring
SPEN 1203EEER
BC
15˚
F
12.70 3.18 1.0 1.4 - 11° 20° -
IC
AN
1203EESR ●
Grooving
AS
SPCN 1203XPTR ● G
BS S
- 1.0
H
/BC
25˚
RE
Cut-off
AN 1203XPFR ● H
AS
1.0 -
SPKN 1504XETR 15.875 4.76 20° ●
Threading
BS S
H
BC
15˚
J
SPCN 1904EETR1 19.05 4.76 0.7 1.2 - 11° 20° ● -
IC
AN
AS
Drilling
RE
BS S K
15˚
Solid Tools
AN
AS
L
-
BS S
RE
15˚
Milling
- 2.0 1.0 11° 15°
M
IC
AN
AS
SPMN 120308 0.8 ● ● Turning Mill Spare Parts Information
3.18 Tools for
120312 1.2 ● ● N
S
12.70
SPMN 120408 0.8 ● ●
4.76
120412 1.2 ●
IC
- - 11° - -
AN SPGN 090304 0.4 ●
9.525
RE 090308 0.8 ● P
3.18
SPGN 120304 0.4 ●
12.70
120308 0.8 ●
Technical
BS 25 S
˚ SNCN 1204XNTN ● R
H
BC
SNKN 1204XNTN ●
Index
BS 25
˚
S T
H
●
BC
IC S 120424 2.4 ●
* MN indicates MEGACOAT NANO.
● : Std. Item
Inserts are
sold in 10 piece boxes M11
Milling Inserts
■ Milling Inserts Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel
■
■
★
★
M Stainless Steel ★
Applicable Toolholders
★:Roughing / 1st Choice Gray Cast Iron ★ ☆
☆:Roughing / 2nd Choice K Nodular Cast Iron ★
TN100M
CA420M
CA6535
PR1535
PR1225
Insert
PR1210
Description
KW10
TN60
IC S BCH BS RE AN AS
Handed Insert shows Right-hand
- 1.0 0.8 ● ●
TEKN 1603PTTR
30˚ 9.525 3.18 ●
0.7 -
AN 1603PTFR ●
IC
●
BS
●
E
AS
0.7 -
2204PTFR ●
30˚
AN
IC
S
AS
30˚
TEMR 1603PTER-H 9.525 3.18 - 1.2 0.8 ●
AN
IC
20° 22° -
BS
S
TEMR 2204PTER-H 12.70 4.76 - 1.4 1.0 ●
E
R
AS
- 11° 15°
BS
TPKN 2204PDTR ● ● ●
S 12.70 4.76 0.7 1.6
BC
AS
2204PDFR ●
H
30˚
AN
M103
IC
S
RE
AS
30˚
AN
TPMR 1603PDER-H 9.525 3.18 - 1.2 0.8 ● -
IC
11° 15°
BS
S
TPMR 2204PDER-H 12.70 4.76 ● M103
E
- 1.4 1.0
R
AS
090208 0.8 ●
RE
●
AN
110302 0.2
Insert 110304 6.35 0.4 ● ●
110308 3.18 0.8 ● ●
Lead Angle
45°~20° 160304 0.4 ● ●
9.525
Lead Angle
160308 0.8 ● ●
15° * MN indicates MEGACOAT NANO.
Lead Angle
0°/2° Cutting Range Chipbreaker Features
High Feed
Cutter
Finishing - S chipbreaker is for general-purpose cutter. Low cutting force is possible with 13˚
Multi- S chipbreaker rake angle. Recommended for various ap with 3-step chipbreaker design.
Function Roughing
Slot Mill
H chipbreaker is for general-purpose cutter. The chipbreaker's smooth rake face enables
Ball-nose Medium -
Radius H smooth chip evacuation. 25˚ rake angle chipbreaker provides 20% less cutting force than
Roughing non-chipbreaker type.
Others
● : Std. Item
Inserts are
M12 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ☆ ★
Turning
□:Finishing / 2nd Choice
N Non-ferrous Metals ★ ☆ B
Inserts
Heat-resistant Alloys ★ ☆
S Titanium Alloys ★
GW25 Carbide
TN100M Cermet
DLC Coated
CVD Coated MEGACOAT
Carbide
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description
CA420M
PDL025
PR015S
CA6535
PR1535
PR1525
PR1225
PR1510
PR1210
L
W1 S D1 BS RE
External
Handed Insert shows Right-hand INSL D
KCGT 130504FR-AL 14.1 0.4 ●
130508FR-AL 13.9 0.8 ●
Small Parts
Machining
130512FR-AL 13.8 1.2 ●
R
E
130516FR-AL 1.6 ● E
D1
Boring
130532FR-AL 3.2 ● F
Non-ferrous Metals 130540FR-AL 12.8 4.0 ●
(Single-sided / 2-edge) 130550FR-AL 5.0 ●
Grooving
RE
G
INSL
D1
M134
LOGU 030310ER-GM 6.2 3.96 3.45 11.9 - 1.0 ● ● ● ●
M135
Cut-off
W1 S
H
General purpose
Threading
100412ER-GM 6.6 4.0 3.4 10.9 1.3 1.2 ● ● ● ● J
100416ER-GM 1.0 1.6 ● ● ● ●
100420ER-GM 1.0 2.0 ● ● ● ●
LOMU 150504ER-GM 2.2 0.4 ● ● ● ●
Drilling
150508ER-GM 1.8 0.8 ● ● ● ● K
●
RE
Solid Tools
150516ER-GM 1.0 1.6 ● ● ● ●
L
BS
W1 S
LOMU 100408ER-SM 6.6 4.0 3.4 10.9 1.7 0.8 ● ● ● ● M48
M49
Milling
Low cutting force
LOMU 150508ER-SM 9.2 5.6 4.8 15.7 1.8 0.8 ● ● ● ● M50 M
D1
BS S
Technical
W1
LOGT 150508FR-AM 8.9 5.6 4.9 15.9 2.9 0.8 ● ●
Non-ferrous Metals
(Single-sided / 2-edge)
R
RE
INSL
Index
D1
● : Std. Item
Inserts are
sold in 10 piece boxes M13
Milling Inserts
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel
Mold Steel
TN100M Cermet
Silicon Nitride
Silicon Nitride
CVD Coated
CVD Coated MEGACOAT
CBN
Ceramic
Ceramic
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description
CA420M
KBN475
CA6535
KS6050
CS7050
PR1535
PR1525
PR1225
PR1510
PR1210
INSL S D1 BCH BS
Handed Insert shows Right-hand
● ●
INSL
BCH S
S
High speed machining
(With Chipbreaker)
SL
IN
M36
INSL
BCH S
Surface-Finish Oriented
INSL
PNMG 1106XNEN-GM ● ● ●
BS
BCH S
General purpose
M 17.23 6.35 - 2.0
INSL
BCH S
Tough Edge
SL
IN
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
Inserts are PNEG1106XNER-W Inserts are PNEG1106XNTR-T01015W Inserts
M14 sold in 10 piece boxes sold in 5 piece boxes are sold in 1 piece boxes
■ Milling Inserts (With Hole) Classification of usage
Carbon Steel / Alloy Steel ■ ☆ ★ ☆
Turning
N Non-ferrous Metals B
Inserts
Heat-resistant Alloys ★ ☆ ☆
S Titanium Alloys ★ ☆
H Hard Materials ★
CA420M
TN620M
TN100M
PR015S
CA6535
PR1535
PR1525
PR1225
PR1510
PR1210
INSL S D1 BCH BS
External
D
INSL
Small Parts
D1
● ● ● ●
Machining
PNMU 0905XNER-GM
E
BS
S
BCH
General purpose
Boring
F
INSL
M31
D1
S
BCH
Low cutting force
Grooving
G
INSL
D1
PNMU 0905XNER-GH ● ● ● ●
Cut-off
BS
Threading
INSL
2.7 2.7 ● ● ● ● ● ● ●
D1
Drilling
K
INSL
D1
BS
PNMU 1205ANER-GM 5.56 ● ● ● ● ● ● ●
BC S
H
Solid Tools
General purpose
17.88 L
M26
INSL
D1
Milling
BC
H S
M
Low cutting force
● ● ● ● ● ● ● N
D1
BS
PNMU 1205ANER-GH 17.98 6.17 6.2
BC S
H
Tough Edge (For Heavy Milling)
00
BS
R6
P
2.3 8.1 ● ● ● ● ● ●
INSL
Technical
BS
BC
S
R
H
Wiper Insert (2-edge)
INSL
D1
BS
S T
H
BC
Surface-Finish Oriented (Precision Class)
M26
INSL
D1
● : Std. Item
Inserts are PNEU1205ANER-W Inserts are
sold in 10 piece boxes sold in 5 piece boxes M15
Milling Inserts
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel ■
Mold Steel ■
☆ ★
☆ ★
Angle
Cermet
CVD Coated MEGACOAT
Dimension (mm) Carbide (PVD Coated Carbide)
Insert Description
CA420M
TN620M
TN100M
PR015S
CA6535
PR1535
PR1525
PR1225
PR1510
PR1210
IC S D1 INSL BS RE AN
Handed Insert shows Right-hand
M186
S RDGT 0803M0ER-GM 8 3.18 3.0 4 15° ● ●●● M187
RE
● ●●●
IC
● ●●●
IC
● ●●
IC
● ●●●
IC
- -
M M181
● ●●
D1
Insert
IC
Lead Angle
45°~20° RE
BS S
Lead Angle General purpose
15°
Lead Angle
D1
0°/2° M89
IC
Slot Mill
IC
● : Std. Item
Inserts are
M16 sold in 10 piece boxes
■ Milling Inserts (With Hole) Classification of usage P
Carbon Steel / Alloy Steel ■ ☆ ★
Turning
N Non-ferrous Metals ★ ☆ B
Inserts
Heat-resistant Alloys ★ ☆
S Titanium Alloys ★
H Hard Materials ★
Coated
CVD Coated MEGACOAT C
Carbide
Dimension (mm) Angle Carbide (PVD Coated Carbide)
PDL025 DLC
Insert Description
CA420M
TN620M
TN100M
PR015S
CA6535
PR1535
PR1525
PR1225
PR1510
PR1210
IC S D1 BS RE AN
External
Handed Insert shows Right-hand
D
IC S M126
SOMT 100420ER-GM 10.30 4.58 4.6 ● ●●● M128
AN
Small Parts
M130
Machining
- 2.0 16°
D1
M126 E
RE 140520ER-GM 14.14 5.56 5.8 ● ●●●
M129
General purpose
IC
M126
Boring
AN
M126
140520ER-LD 14.76 5.56 5.8 1.6 ● ●●●
Grooving
BS RE
M129
Large D.O.C.
S
G
IC
M126
AN
Cut-off
16° H
D1
M126
140514ER-FL 14.57 5.56 5.8 3.1 1.4 ● ●●●
M129
RE
BS
S
With Wiper Edge
Threading
J
WNEU 080608EN-GL 1.5 0.8 ● ● ●●●
Drilling
Surface-Finish Oriented (Precision Class)
K
WNMU 080604EN-GM 1.7 0.4 ● ● ●●●
Solid Tools
080608EN-GM ● ● ●●●
L
General purpose
BS
D1
IC
RE
Milling
S
M
WNMU 080608EN-SM ● ●●● M84
14.02 6.65 6.2 -
1.3 M85
Low cutting force Turning Mill Spare Parts Information
Tools for
N
0.8
WNMU 080608EN-GH ● ●●● ●
D1
IC
RE
S
Non-ferrous Metals
(Single-sided / 3-edge)
Index
● : Std. Item
Inserts are
sold in 10 piece boxes M17
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ☆ ★ ★
PDL025
TN100M
CA6535
PR1535
PR1225
PR1230
Insert
PR1210
Description
PR830
GW25
W1 S D1 L RE AS AN
Handed Insert shows Right-hand
R
APMT 250608ER-NB3 ● ●
E
0.8
M98
250616ER-NB3 1.6 ● ●
D1
L
M98
250616ER-NB4 1.6 ● ●
D1
L
D1
L
L
D1
L
L
(5°) AS (5°) AS APMT 250616ER-NB4P 15.875 6.35 6.5 25 1.6 15° 11° ● ●
W1 S W1 S
4-Notched
AN
/ Low Cutting Force AN
D1
L
AN
070308ER-JS 0.8 ● ● ● M66
M67
BDMT 070302ER-JT 0.2 ● ● ● ●
R
E
D1
L
070308ER-JT 0.8 ● ● ● ●
M AN
D1
L
(10°)
W1
AS
BDGT 170404FR-JA 0.4 ● ●
S
0°/2° (10°) AS
M57
High Feed
W1 S
11T304ER-JS 6.7 3.8 2.8 11.0 0.4 18° 13° ● ● ●
Cutter
M58
AN
11T308ER-JS 0.8 ● ● ● M59
Multi-
Function BDMT 170404ER-JS 0.4 ● ● ● M57
9.6 4.9 4.4 17.0 18° 13° M58
Slot Mill Stainless Steel / Low cutting force 170408ER-JS 0.8 ● ● ● M59
* MN indicates MEGACOAT NANO.
Ball-nose
Radius
Others
● : Std. Item
Inserts are
M18 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ☆ ★ ★
M
Austenitic related ★ ☆ ☆ A
Martensitic related ★ ☆
★:Roughing / 1st Choice Stainless Steel
Precipitation Hardening ★
☆:Roughing / 2nd Choice Gray Cast Iron ★
K ★
■:Finishing / 1st Choice Nodular Cast Iron
Turning
□:Finishing / 2nd Choice N Non-ferrous Metals B
Inserts
(In case hardness is 45HRC or under)
Heat-resistant Alloys ★ ☆ ★ ★
S Titanium Alloys ★ ★
H Hard Materials □
TN100M
CA6535
PR1535
Insert
PR1225
PR1230
PR1210
Description
PR830
GW25
W1 S D1 L RE AS AN
Handed Insert shows Right-hand
External
BDMT 110302ER-JT 0.2 ● ● ● ●
M56 D
110304ER-JT 6.3 3.0 2.8 11.0 0.4 18° 15° ● ● ● ●
M57
110308ER-JT 0.8 ● ● ● ●
Small Parts
Machining
BDMT 11T302ER-JT 0.2 □ ● ● ● E
11T304ER-JT 0.4 ● ● ● ● ●
11T308ER-JT 0.8 ● ● ● ● ● M56
Boring
11T312ER-JT 1.2 ● ● ● ● M57 F
6.7 3.8 2.8 11.0 18° 13°
RE
Grooving
L
(10°) AS
11T324ER-JT 2.4 ● ● ● ● G
W1 S
11T331ER-JT 3.1 ● ● ● ●
BDMT 170404ER-JT 0.4 ● ● ● ●
Cut-off
AN
170408ER-JT 0.8 ● ● ● ● ● H
170412ER-JT 1.2 ● ● ● ●
M57
170416ER-JT 1.6 ● ● ● ●
Threading
9.6 4.9 4.4 17.0 18° 13° M58
170420ER-JT 2.0 ● ● ● ● J
M59
170424ER-JT 2.4 ● ● ● ●
170431ER-JT 3.1 ● ● ● ●
Drilling
170440ER-JT 4.0 □ ● ● ● K
RE
Solid Tools
D1
● ● ● ●
L
(10°)
S
AS BDMT 11T308ER-N2 6.7 3.8 2.8 11.0 0.8 18° 13° L
W1
2-Notched AN
RE
Milling
M
D1
L
(10°) AS BDMT 11T308ER-N3 6.7 3.8 2.8 11.0 0.8 18° 13° ● ● ● ●
W1 S
M74
Turning Mill Spare Parts Information
3-Notched M75 Tools for
AN
M76
N
RE
M77
D1
L
(10°)
W1 S
AS BDMT 170408ER-N3 9.6 4.9 4.4 17.0 0.8 18° 13° ● ● ● ●
P
3-Notched AN
RE
Technical
D1
R
L
(10°)
W1 S
AS BDMT 170408ER-N4 9.6 4.9 4.4 17.0 0.8 18° 13° ● ● ● ●
4-Notched AN
AS
T
100308ER-D 6.56 3.30 2.8 10.7 ● ●
RE S
0.8 13° 17°
13T308ER-D 8.36 3.85 3.4 13.2 ● ●
D1
W1
AN
L
160408ER-D 10.03 4.76 4.4 16.7 ● ●
M144
AN
JOMT 08T208ER-D 5.14 2.78 2.3 8.5 ● ●
RE
● ●
S
100308ER-D 6.41 3.18 2.8 10.2
0.8 17° 13°
13T308ER-D 8.07 3.70 3.4 13.2 ● ●
D1
L
AS
160408ER-D ● ●
10°
W1 9.72 4.50 4.4 16.7
* MN indicates MEGACOAT NANO.
● : Std. Item
Inserts are
□ : Deleted from the next catalog
sold in 10 piece boxes M19
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ☆
TN100M
CA6535
PR1535
Insert
PR1225
PR1230
PR1210
Description
PR830
KW10
IC S D1 L RE AN
Handed Insert shows Right-hand
NDCT 090204TR ●
6.35 2.38 2.8 9.5 0.4 15°
RE S
090204FR ●
M104
NDCT 120208TR ●
7.94 2.38 3.4 12.7 0.8 15°
120208FR ●
D1
IC
L
NDCT 150308TR ●
4° AN
M105
D1
●
IC
4°
S
AN
M106
30°
150320TR 2.0
IC
L
●
4° AN
150330TR 3.0
150340TR 4.0 ●
RE
NDCW 150308TRX ●
M105
D1
IC
4°
S
AN
M106
30°
150308FRX ●
M105
IC
L
RE S
4° AN
M
RE S
4° AN
2-Notched
RE S
Insert
NDMM 12T308ER-N3 7.79 3.97 3.4 12.7 0.8 15° □
D1
IC
L
Lead Angle 4° AN
45°~20°
3-Notched
Lead Angle
15° RE S NDMT 080208ER-D 5.086 2.38 2.2 8.5 ● ● ● ●
0.8 15°
Lead Angle 10T208ER-D 6.276 2.78 2.8 10.2 ● ● ● ●
0°/2°
D1
IC
● ● ● ●
L
● ● ● ●
L
● : Std. Item
Inserts are
□ : Deleted from the next catalog
M20 sold in 10 piece boxes
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ★
Turning
S Titanium Alloys ★ ☆ B
(In case hardness is 45HRC or under)
Inserts
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbiCoated
de MN MEGACOAT PVD Coated Carbide Carbide
PR1210
Description
PR830
PR915
IC BS
KW10
L
S D1
W1
RE AN AS C
Handed Insert shows Right-hand
45˚ S
External
D
BS BS
AN
AS
Small Parts
Machining
26° 26° - E
S
45˚
BS
Boring
IC
F
BS
AN
AS
Grooving
45˚ S
OFMT 050405EN-GT 13.35 4.83 4.6 1.4 0.5 ● ● G
D1
BS
IC
26° 26°
RE AN
Cut-off
AS
H
M40
S
45˚
OFMT 050405ER-SH 13.47 4.76 4.4 1.7 22° ● ●
Threading
D1
J
BS
IC
AN
0.5 26°
E
R
Drilling
RDFG 08FR 6.6 2.1 3.1 8.0 4.0 ● K
S
10FR 8.0 2.7 3.6 10.0 5.0 15° - ●
D1
Solid Tools
M176
16FR 11.3 4.2 5.1 16.0 8.0 ●
L
L
W1ー0.04
0
RE±0.01
AN 20FR 14.1 5.2 6.1 20.0 10.0 10° - ●
25FR 15.5 6.2 6.1 25.0 12.5 ●
Milling
S
M
D1
AN
Technical
Tough Edge
R
S
RPMT 10T3M0 10.0 3.97 3.4 ● ● ●
- - 11° -
D1
IC
Index
AN
Tough Edge
2006M0-H 20.0 6.35 6.5 ● ● ●
● : Std. Item
RDFG Inserts are Inserts are
○ : Check Availability
□ : Deleted from the next catalog sold in 2 piece boxes sold in 10 piece boxes M21
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ■ ★ ★ ☆
TN100M
CA6535
PR1535
PR1225
PR1230
Insert
PR1210
Description
PR830
KW10
RE BS AN AS
IC S D1 BCH
Handed Insert shows Right-hand
SDKW 09T204TN ● ●
9.525 2.78 3.4 15°
●
S
09T204FN
0.4
SEKW 120304TN ● ●
- - M190
D1
●
IC
120304FN
RE
12.70 3.18 5.5 20°
120308TN ● ●
AN
0.8
120308FN ●
S
SDKW 1204AESN ●
CH
BS
45˚
RE=
RE/B
AN
BCH=
AS
SEKW 1204AFTN 1.7 20° 25° ● ● -
0.5
S
45˚
BS
RE
AN
AS
● ● ●
S
SDMT 09T204C 9.525 2.78 3.4 0.4 - 15° -
M190
D1
IC
AN
Low cutting force
0.8
RE AN
120408E-K 12.70 4.76 4.4 ● ● ●
S
BS
45˚
H
BC
D1
IC
AS
S
SEMM 09T308PESR 9.525 3.97 3.4 □ □
M 0.8 - 20° - -
D1
IC
RE
AN 150408PESR 15.875 4.76 5.5 □ □ □ □ □
S
BS
45˚
H
Milling
BC
AN
AS
S
-
BS
45˚
Insert
SOMW 0903AXTN ○
H
BC
D1
45°~20°
0903AXFN ○
AN
Lead Angle
AS
15°
* MN indicates MEGACOAT NANO.
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
Inserts are
○ : Check Availability
M22 sold in 10 piece boxes
□ : Deleted from the next catalog
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ★ ★
Turning
S Titanium Alloys ★ B
(In case hardness is 45HRC or under)
Inserts
H Hard Materials □ □
Dimension (mm) Angle Cermet CVDCarbiCoated PVD Coated
de MN MEGACOAT Carbide Carbide
PR1535
PR1225
PR1230
PR1210
Description
PR830
KW10
Handed Insert shows Right-hand
IC S D1 RE BS AN AS C
BS AS
RE
External
SPMT 1806EDER-NB2 18 6.35 6.8 1.2 3.1 11° 15° ● ● ● D
D1
15˚ AN
Small Parts
M44
Machining
BS AS
RE E
SPMT 1806EDER-NB3 18 6.35 6.8 1.2 3.1 11° 15° ● ● ●
D1
15˚ AN
Boring
F
IC S
3-Notched / General purpose
BS AS
RE
● ●
Grooving
SPMT 1806EDSR-NB2T 18 6.35 6.8 1.2 3.1 11° 15° M44
D1
15˚ AN G
S
2-Notched / Tough Edge IC
BS AS
Cut-off
H
RE
15˚ AN
Threading
S
3-Notched / Tough Edge IC
AS
J
BS
RE
SPMT 1806EDER-NB2P 18 6.35 6.8 1.2 3.1 11° 15° ● ● ●
D1
Drilling
15˚
IC S
AN K
4-Notched / Low cutting force
BS AS
Solid Tools
RE
SPMT 1806EDER-NB3P 18 6.35 6.8 1.2 3.1 11° 15° ● ● ● M44 L
D1
15˚ AN
IC S
5-Notched / Low cutting force
Milling
BS AS
M
RE
N
S
IC
Without notch
P
Technical
R
Index
● : Std. Item
Inserts are
sold in 10 piece boxes M23
Milling Inserts
■ Milling Inserts (With Hole) Carbon Steel / Alloy Steel ★ ★
TN100M
CA6535
Insert
PR1535
PR1225
PR1230
PR1210
Description
PR830
KW10
IC S D1 L RE AN
Handed Insert shows Right-hand
AN
● ●
D1
AN
● ●
D1
IC S
E
4-Notched
AN
● ●
D1
IC S
E
AN
D1
IC S
E
AN
● ●
D1
AN
L
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
Inserts are
M24 sold in 10 piece boxes
■ Milling Inserts (PCD) Carbon Steel / Alloy Steel
Turning
□:Finishing / 2nd Choice S Titanium Alloys □ ■ B
Inserts
H Hard Materials
Dimension (mm) Angle PCD
External
45˚
BC
AN
12.70 3.18 0.5 1.2 - 15° 23° - D
H
LE
1203AUFN 3.6 ● ●
IC S
Small Parts
Machining
AS BCH
SEEN 1203AFFN-NE 3.0 ● E
BS
AN
45˚
BCH
Boring
LE
IC S
F
AS
45˚
BS
AN
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 14.56 20° 25° ● -
Grooving
LE
IC
INSL S
G
00
R1
Wiper Insert
BS
AS BCH
BS
Cut-off
AN
45˚
H
BCH
SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 - 27° 32° ○ M42
LE
IC S
Threading
AS B
BCH S TEEN 1603PTFR-NE 4.1 ● ● J
9.525 3.18 0.6 1.4 - 20° 22° -
1603PTFR 4.7 ● ●
LE
AN
30˚
TEKN 2204PTFR-NE 4.2 ● ●
12.70 4.76 0.7 1.8 - 20° 22° -
Drilling
IC S 2204PTFR 4.8 ● ● K
Applicable Toolholders
Solid Tools
See Page for
KPD230
KPD001
KPD010
Insert Description L
IC S RE LE AN
Milling
LE
AN
110304 6.35 3.18 0.4 3.7 11° ● ● -
M
Insert Description
W1 S D1 L RE LE AS AN
Handed Insert shows Right-hand
P
BDGT 11T302FR 0.2 ● ●
11T304FR 0.4 3.8 ● ●
D1
L
● ●
LE
11T308FR 0.8
Technical
AS
2.3 RE 6.7 3.8 2.8 11.5 18° 13°
● ●
6.5°
W1 S
BDGT 11T302FR-LE 0.2 R
11T304FR-LE 0.4 5.2 ● ● M56
AN 11T308FR-LE 0.8 ● ● M57
BDMT 11T302FR 0.2 ● ● M58
Index
11T304FR 0.4 ● ●
LE
10° AS
W1 S
RE
0°
RE
W1 S
150302FRX 5.7 ● ●
AS
10°
● : Std. Item
CBN & PCD Inserts are sold in
○ : Check Availability
1 piece boxes M25
MFPN45
Facing Chamfering
KDP
DCB
KDP
KDP
KWW
CBDP
KDP
CBDP
CBDP
CBDP
LF
LF
LF
LF
APMX
APMX
APMX
DCCB4 ø26 ø32
APMX
DCCB2
45° 45° 45° 45°
DCCB1 DCCB1 DCCB1 DCCB1
DC DC DC DC
DCX Fig. 1 DCX Fig. 2 DCX Fig. 3 DCX Fig. 4
● Toolholder Dimensions
No. of Inserts
- Fig. 2
45125R-7T-M ● 7 125 138 87 58 2.6
40 32 9 16.4 Yes
45160R-8T-M ● 8 160 173 102 68 66.7 14 20 3.8
63
45200R-10T-M ● 10 200 213 Fig. 3 6.4
142 101.6 18 26
45250R-12T-M ● 12 250 263 60 110 40 14 25.7 9.1
45315R-14T-M MTO 14 315 328 220 - 80 - - Fig. 4 21.3
MFPN 45063R-5T-M ● 5 63 76 47 22 19 11 40 21 6.3 10.4 0.5
Fig. 1
45080R-6T-M ● 6 80 93 60 27 22 13 24 7 12.4 1.0
50 - -
45100R-8T-M ● 8 100 113 70 32 48 30 8 14.4 1.4
Fine pitch
Metric
- Fig. 2
45125R-10T-M ● 10 125 138 87 58 2.5
40 32 9 16.4 No
45160R-12T-M ● 12 160 173 102 68 66.7 14 20 3.8
63
45200R-14T-M ● 14 200 213 Fig. 3 6.5
142 101.6 18 26
45250R-16T-M ● 16 250 263 60 110 40 14 25.7 9.1
45315R-18T-M MTO 18 315 328 220 - 80 - - Fig. 4 21.7
MFPN 45063R-6T-M ● 6 63 76 47 22 19 11 40 21 6.3 10.4 0.5
Fig. 1
45080R-8T-M ● 8 80 93 60 27 22 13 24 7 12.4 1.1
Extra fine pitch
50 - -
45100R-10T-M ● 10 100 113 70 32 48 30 8 14.4 1.3
- Fig. 2
45125R-13T-M ● 13 125 138 87 58 2.6 No
40 32 9 16.4
45160R-16T-M □ 16 160 173 102 68 66.7 14 20 3.9
63
M 45200R-18T-M □ 18 200 213 Fig. 3 6.6
142 60 110 101.6 40 14 25.7 18 26
45250R-20T-M □ 20 250 263 9.3
MFPN 45080&-5T ● ● 5 80 93 60 25.4 22 13 27 6 9.5 Fig. 1 1.1
50
45100&-6T ● ● 6 100 113 70 31.75 48 32 8 12.7 1.4
- -
Coarse pitch
Milling
Lead Angle
45°~20° 50
45100R-8T ● 8 100 113 70 31.75 48 32 8 12.7 1.4
Lead Angle - -
45125R-10T
Fine pitch
Turning
B
Inserts
CBN & PCD Tools
MFPN 45063R-4T-M HH10X30
Coarse pitch
4.2N·m 6.0N·m
External
45315R-14T(-M)
MFPN 45063R-5T-M HH10X30
D
Fine pitch
Small Parts
for Insert Clamp
Machining
Tightening torque -
E
~
4.2N·m
45315R-18T(-M)
MFPN 45063R-6T-M HH10X30
Extra fine pitch
Boring
MFPN 45100R-10T(-M) for Insert Clamp - - - P-37 F
Tightening torque -
~
3.5N·m
45250R-20T(-M)
Grooving
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
G
Cut-off
H
Threading
J
DCONh6
DCX
DC
45°
Drilling
K
APMX
LH
Solid Tools
LF L
● Toolholder Dimensions
Milling
Spare Parts M
No. of Inserts
Description
A.R. Turning Mill Spare Parts Information
DC DCX DCON LF LH APMX R.R. Tools for
(MAX.) N
MFPN 45050R-S32-3T ● 3 50 63 - 12°
6 SB-50140TR TTW-15
45063R-S32-4T ● 4 63 76 32 110 30 + 10° - 10° P-37
(5) Tightening torque 4.2N·m
45080R-S32-5T ● 5 80 93 - 8° P
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Technical
* APMX : 6mm (GM, SM, GH Chipbreakers), 5mm (GL Chipbreaker), 3mm (W Chipbreaker)
R
● Applicable Inserts (Common to face mill and end mill) ● Applicable Chipbreaker Range
Applicable Inserts M15 SM
Index
T
4
5
Description 3
ap (mm)
ap (mm)
3 GM GH 2
W
1 GL 1
W(TN620M/TN100M)
PNMU PNMU PNMU PNEU PNEU 0.06 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.06 0.12 0.2 0.25
MFPN 45...R-... - -
1205ANER-GM 1205ANER-SM 1205ANER-GH 1205ANER-GL 1205ANER-W fz (mm/t) fz (mm/t)
PNMU PNEU
MFPN 45...L-... - - - - -
1205ANEL-GM 1205ANEL-GL
● : Std. Item
M27
MFPN45
Facing Chamfering
● Cutter type and chipbreaker selection
Cutter Type Chipbreaker
Milling Purpose
Coarse pitch Fine pitch Extra fine pitch GM SM GH GL W
General milling for steel and alloy steel ● ●
Steel and alloy steel (at chattering due to low rigidity machine or poor clamping power) ● ●
Productivity oriented (Running cost decrease) (ap=4mm or Over, fz=0.35mm/t or Over) ● ●
Surface finish oriented ● ● ●
General milling of stainless steel ● ●
Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power) ● ●
Cast iron (for processing efficiency improvement) ● ●
Cast iron (ap=4mm or Over, fz=0.35mm/t or Over) ● ●
Improved Surface Finish in High Efficiency Milling ● ● ●
● How to use wiper insert ● How to attach wiper inserts on MFPN cutter
1) Please use one wiper insert on one cutter.
(If you use 2 inserts or more on one cutter, the workpiece surface may be muddy white.)
2) Combination of Wiper Insert with Other Chipbreakers
Chipbreaker
GM SM W
Combination
Recommended Combination ● ●
The down arrow symbol (↓)
Recommended Combination ● ● indicates wiper cutting edge.
The combinations of GH+W and GL+W are not recommended. When attaching inserts, make sure that the arrow symbol points downward.
3) For checking the protrusion amount of the wiper insert, use tool presetter. (Appropriate protrusion : 0.1mm)
M28
● Applicable chipbreaker
Turning
Fine pitch (without shim)
(Feed rate is recommended fz=0.4mm/t or under)
B
Inserts
Extra fine pitch (without shim) Not recommended
External
2. A
fter applying anti-seize compound on portion of taper and thread, while pressing the insert against the constraint D
surfaces, put the screw into the hole of the insert and tighten the screw with appropriate torque. (Ref. to Fig. 1 and Fig. 2)
Small Parts
Recommended tightening torque : The torque for coarse pitch (using M5 screw) is 4.2 N·m
Machining
The torque for extra fine pitch (using M4 screw) is 3.5 N·m. E
3. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing
surface of the toolholder and between the insert side surfaces and the constraint surface of the toolholder.
Boring
F
4. To change the cutting edge of the insert, turn the insert counterclockwise. (Fig. 3)
Insert corner identification number is stamped on the top surface of insert. (Fig. 4) To protect the wiper edge,
Grooving
use the corners of insert in the sequence of corner numbers.
G
Side surface of insert
Top surface
Cut-off
of insert H
Insert corner
identification number
Threading
Constraint surface
J
Fig. 1 Fig. 2 Fig. 3 Fig. 4 (Right-hand insert)
Drilling
K
■ How to replace a shim (for coarse pitch)
Solid Tools
1. Be sure to remove dust and chips from the insert mounting pocket.
2. The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to L
the corresponding constraint surface (ref. to Fig. 5) and lightly pressing the shim toward the constraint surface,
insert the screw into the hole of the shim and tighten it (ref. to Fig. 6). When tightening the screw, make sure that
Milling
M
the screw is vertical to the bearing surface. Recommended tightening torque is 6.0 N·m.
3. After tightening the screw, make sure that there is no clearance between the shim seat surface and the bearing
Turning Mill Spare Parts Information
surface. If there is any clearance, remove the insert and mount it again according to the above steps. Tools for
N
R
Fig. 5 Fig. 6
Index
M29
MFPN45型
MFPN66
Cutting Edge Angle 66˚, High Efficiency Cutter
MFPN66
Economical Double-sided 10-edge Insert Reduces Chattering with Low Cutting Force Design
Reduces Cutting Costs when Machining Auto Parts and Other General Purpose Machining Applications
Cost reduction in various applications from general parts to automotive parts machining
Suppresses Vibration for Excellent Surface Finish with 66˚ Cutting Edge Angle
Cutting Force Comparison (Internal evaluation) Surface Finish (Machining with Workpiece Overhang Length of 80mm)
400
376
33%
Cutting Force (N)
300
251
200 DOWN
100
M
0
MFPN66 Competitor A
(Cutting Edge Angle 45˚)
Cutting Conditions:Vc = 200 m/min, ap = 3 mm, fz = 0.15 mm/t Cutting Conditions:Vc = 200 m/min, ap = 0.5 mm, fz = 0.2 mm/t
Cutter Dia. ø63 Workpiece Material : S50C Cutter Dia. ø63 Workpiece Material : S50C
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
Extended Tool Life by MEGACOAT NANO Technology
0°/2°
High Feed
Cutter
3 Insert Lineup Also Contains Cermet Grade for Better Surface Finish
Multi-
Function
Slot Mill
Ball-nose
Radius
Others 1st Recommendation (General purpose) Tough Edge For Stainless Steel
GM Chipbreaker GH Chipbreaker SM Chipbreaker
M30
■ MFPN66 Face Mill
Turning
B
DCSFMS
DCCB2
DCB
Inserts
DCSFMS DCSFMS KWW 14
DCB DCB
KDP
KDP
KWW KWW
KDP
CBDP
C
LF
LF
LF
66°
66° 66°
APMX
DCCB2
APMX
DCCB1 20
DCCB1
APMX
DCCB1
DC DC
DC
External
DCX
DCX Fig. 1 Fig. 2 DCX Fig. 3
D
● Toolholder Dimensions
Small Parts
Machining
Dimension (mm)
E
No. of Weight
Description Stock Drawing Shim
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW
Boring
MFPN 66050R-4T-M-G ● 4 50 58
48 22 18 11 40 21 6.3 10.4
0.3 F
66063R-5T-M-G ● 5 63 71 Fig. 1 0.5
Fine pitch
Grooving
66100R-7T-M-G ● 7 100 107 78 32 45 30 8 14.4 1.6
Fig. 2 G
66125R-9T-M-G ● 9 125 132 - 2.8
89 40 55 63 33 9 16.4
66160R-11T-M-G ●
Metric
Cut-off
48 22 18 11 40 21 6.3 10.4 H
Extra fine pitch
Threading
Fig. 2
66125R-13T-M-G ● 13 125 132 - 3 J
89 40 55 63 33 9 16.4
66160R-15T-M-G ● 15 160 167 Fig. 3 4
MFPN 66080R-6T-G ● 6 80 88 70 25.4 20 13 27 6 9.5 Fig. 1 1.2
Fine pitch
50
●
Drilling
66100R-7T-G 7 100 107 78 31.75 45 34 8 12.7 1.7
Bore Dia. Inch spec
No K
66125R-9T-G ● 9 125 132 89 38.1 55 - 10 15.9 Fig. 2 2.9
63 38
66160R-11T-G ● 11 160 167 110 50.8 72 11 19.1 4.5
Solid Tools
MFPN 66080R-9T-G ● 9 80 88 70 25.4 20 13 27 6 9.5 Fig. 1 1.2
50
Extra fine
No
66125R-13T-G ● 13 125 132 89 38.1 55 - 10 15.9 Fig. 2 3
63 38
66160R-15T-G ● 15 160 167 110 50.8 72 11 19.1 4.8
Milling
Applicable Inserts M32 M
● Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
Clamp Screw Wrench Anti-seize Compound Mounting bolt
N
Description
P
MFPN 66050R-4T-M-G HH10X30
66063R-5T-M-G HH10X30
Fine pitch
Technical
SB-4090TRP DTPM-15
66080R-6T(-M)-G HH12X35 R
Recommended tightening torque P-37
66100R-7T(-M)-G
for Insert Clamp 3.5N∙m
66125R-9T(-M)-G -
66160R-11T(-M)-G
Index
66063R-7T-M-G HH10X30
SB-4090TRP DTPM-15
66080R-9T(-M)-G HH12X35
Recommended tightening torque P-37
66100R-11T(-M)-G for Insert Clamp 3.5N∙m
66125R-13T(-M)-G -
66160R-15T(-M)-G
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● : Std. Item
M31
MFPN66
■ MFPN66 End Mill
DCON
DCX
図1
DC
66°
APMX
LH
LF
● Toolholder Dimensions
Spare Parts
No. of Inserts
Description
A.R.
DC DCX DCON LF LH APMX R.R.
(MAX.)
MEGACOAT
Dimension (mm) (PVD Coated Carbide)
Insert Description
PR015S
PR1535
PR1525
PR1510
INSL S D1 BCH BS
M
INSL
D1
PNMU 0905XNER-GM ● ● ● ●
BS
S
Milling
D1
S
Insert Low cutting force BCH
Lead Angle
45°~20°
INSL
D1
PNMU 0905XNER-GH ● ● ● ●
Lead Angle
15°
BS
Tough Edge S
BCH
(For Heavy Milling)
Lead Angle
0°/2° Recommended Cutting Conditions M33
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M32
◆ Recommended Cutting Conditions
Turning
PR1535 PR1525 PR1510 PR015S B
Inserts
Carbon Steel 0.1~0.2~0.3 ☆ ★ - -
120~180~250 120~180~250
Alloy Steel ☆ ★
External
Stainless Steel (Precipitation Hardening) 0.1~0.18~0.25 ★ - - -
90~120~150
★
D
Gray Cast Iron 0.1~0.2~0.3 - - 120~180~250 -
Small Parts
Machining
Ni-base heat-resistant alloys 0.1~0.12~0.2 ☆ - - -
20~30~50
Carbon Steel 0.06~0.12~0.2 - ☆ - -
E
120~180~250
Alloy Steel 0.06~0.12~0.2 - ☆ - -
100~160~220
Mold Steel 0.06~0.1~0.15 - ☆ - -
80~140~180
Boring
Stainless Steel (Austenitic related) 0.06~0.12~0.2 ★
100~150~200
☆
100~150~200 - - F
Stainless Steel (Martensitic related) 0.06~0.12~0.2 ★ - - -
100~150~200
SM ☆
Stainless Steel (Precipitation Hardening) 0.06~0.12~0.2 - - -
Grooving
90~120~150
☆
Gray Cast Iron 0.06~0.12~0.2 - - 120~180~250 - G
Nodular Cast Iron 0.06~0.1~0.15 - - ☆ -
100~150~200
Ni-base heat-resistant alloys 0.06~0.08~0.15 ★ - - -
20~30~50
Cut-off
Titanium Alloys ★
0.06~0.08~0.15 40~60~80 - - -
H
Carbon Steel 0.15~0.25~0.35 - ☆ - -
120~180~250
Alloy Steel 0.15~0.25~0.35 - ☆ - -
100~160~220
Threading
Mold Steel 0.1~0.2~0.3 - ☆ - -
GH
80~140~180
☆
J
Gray Cast Iron 0.15~0.25~0.35 - - 120~180~250 -
Drilling
80~100~120
★ : 1st Recommendation ☆ : 2nd Recommendation
K
Solid Tools
Coated Carbide Cermet
Recommended Insert Grades L
Workpiece Feed (Cutting Speed Vc: m/min)
Chipbreaker 5 5
Material (fz:mm/t) Cermet GH
ap(mm)
ap(mm)
TN620M 3 3
Milling
Carbon Steel 0.06~0.12~0.15 ★
200~250~300
SM GM 2
GM M
Alloy Steel ★ 0.5 0.5
GM 0.06~0.12~0.15 180~220~250
Mold Steel ★ 0.06 0.1 0.2 0.25 0.3 0.35 0.06 0.1 0.15 0.2 0.3
Turning Mill Spare Parts Information
0.06~0.1~0.13 150~180~220
fz(mm/t) fz(mm/t) Tools for
★1st Recommendation N
● Applicable chipbreaker
Chipbreaker
Cutter Type P
GM SM GH
Fine pitch
Technical
M33
MFK Cutter for Cast Iron
■ MFK
MFK
Burr
Chattering occurred
Competitor B
Two
points
Two special insert structures reduce cutting force and improve edge strength
M POINT. 1 Low cutting force with helical cutting-edge design POINT. 2 Dual Cutting Edge Design (High Toughness)
Insert
Lead Angle
● Cutting Force Comparison (Internal evaluation) ● Fracture Resistance Comparison (Internal evaluation)
45°~20°
Resultant force in radial direction Resultant force in axial direction <Cutting Conditions>
(CVD)(CVD)PR1510 CA420M
0°/2° 2,000
600 fZ=0.5mm/t
High Feed 1,500 Competitor E Wet
Cutter 400
1,000
Ball-nose
<Cutting Conditions>
Workpiece Material : FCD600, Dry, ø125 Reducing impact load when biting into the workpiece
Radius VC=180m/min, ap ae=3.0 62mm, fZ=0.3mm/t
Others
M34
■ Toolholder lineup to meet various applications
Turning
B
Inserts
CBN & PCD Tools
Fine pitch (Example : ø125 12 flutes) Extra fine pitch (Example : ø125 18 flutes) C
・Recommended for low rigid workpiece ・Recommended for high rigid workpiece
External
・For wide application range ・For high efficiency machining
D
Small Parts
Machining
E
■ Applicable to various applications with wide range lineup of chipbreakers
Boring
F
Grooving
General purpose: Tough Edge: Finishing: With Wiper Edge: High speed machining : G
GM Chipbreaker GH Chipbreaker GL Ground Chipbreaker W Ground Chipbreaker Ceramic with chipbreaker
Cut-off
H
Threading
J
Drilling
K
Long tool life Stable machining Fracture Resistance High speed machining High speed and
(1st recommendation) Oriented high precision machining
Solid Tools
CA420M PR1510 PR1525 KS6050/CS7050 KBN475
(CVD) (PVD) (Ceramic) (CBN Wiper Insert) L
(PVD)
[ ]
Use CBN wiper inserts together with
ceramic (KS6050/CS7050) inserts.
Milling
■ Wear Resistance Comparison (Internal evaluation) M
0.7
Turning Mill Spare Parts Information
Tools for
0.6 CA420M
0.5
Competitor G N
Fracture
Wear (mm)
0.4
0.3
0.2
P
0.1
0 10 20 30 40 50
Technical
<Cutting Conditions> R
Workpiece Material : FCD450, Dry
VC=200m/min, apxae=2.0x80mm, fZ=0.3mm/t
Index
M35
MFK Face Mill
KDP
KDP
KWW
MFK080R- ○○ -7
MFK100R- ○○ -6
CBDP
CBDP
(MAX.)
MFK125R- ○○
LF
+15
APMX
LF
…
70° -5
70°
MFK315R- ○○
APMX
DCCB2 DC
DCCB1 DC
DCCB1 DCX
DCX
Fig. 1 Fig. 2
DCSFMS DCSFMS
DCB DCB
KWW DCCB3 KWW DCCB3 DCCB5
KDP
KDP
CBDP2
CBDP2
CBDP
CBDP
LF
LF
APMX
APMX
70° 70°
DCCB4
DCCB4 DCCB6
DCCB1 DC
PCD1
PCD1 DCX PCD2 DC
DCCB1 DCX
Fig. 3 Fig. 4
●Toolholder Dimensions
No. of Dimension (mm)
Description Stock Drawing Weight (kg)
Inserts DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2
MFK 080R-11-8T-M ● 8 80 89 76 27 20 13 24 7 12.4 1.87
Fig. 1
100R-11-10T-M ● 10 100 109 96 32 26 17 28 8 14.4 - - - - 2.99
Fine pitch
100R-11-14T ●
M
14 100 109 96 2.85
- - - -
125R-11-18T ● 18 125 134 38.1 55 10 15.9 3.44
100 38 - - - Fig. 2
160R-11-22T ● 22 160 169 50.8 70 63 11 19.1 6.0 4.44
200R-11-28T ● 28 200 209 - 7.40
142 Fig. 3
250R-11-36T ● 36 250 259 47.625 110 40 14 25.4 18 26 101.6 32 10.36
315R-11-44T MTO 44 315 324 220 22 32 177.8 Fig. 4 19.21
Milling
● : Std. Item
MTO : Made to order
M36
■ MFK-SF Face Mill
KDP
KWW MFK080R-○○ -7
MFK100R-○○ -6
KDP
(MAX.)
Turning
B
CBDP
CBDP
MFK125R-○○ +15
Inserts
-5
…
LF
MFK315R-○○
LF
70
°
°
C
APMX
APMX
DC DC
DCCB2
DCCB1
Fig. 1 DCX
DCCB1 DCX Fig. 2
DCSFMS DCSFMS
External
D
DCB DCB
DCCB3 DCCB3 DCCB5
KWW KWW
KDP
KDP
CBDP2
CBDP2
CBDP
CBDP
Small Parts
Machining
LF
LF
E
70
70
°
APMX°
APMX
DC DC
DCCB4 DCCB4 DCCB6
PCD1 PCD1 DCX
Boring
DCX
Fig. 3 DCCB1 Fig. 4 PCD2
DCCB1
F
Grooving
● Toolholder Dimensions G
*No. of Dimension (mm) Weight
Description Stock Drawing
Inserts DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 PCD1 PCD2 CBDP2 (kg)
Cut-off
●
MFK 080R-11-9T-M-SF 9(3) 80 89 76 27 20 13 24 7 12.4
Fig. 1
2.21
H
100R-11-12T-M-SF ● 12(4) 100 109 96 32 26 17 28 8 14.4 - - - - 3.49
125R-11-15T-M-SF ● 15(5) 125 134 Fig. 2 4.47
Metric
100 40 55 33 9 16.4 - - -
Threading
160R-11-18T-M-SF ● 18(6) 160 169 75 6.0 14 20 66.7 28 6.99
200R-11-24T-M-SF ● 24(8) 200 209 - Fig. 3 9.89 J
142
250R-11-30T-M-SF MTO 30(10) 250 259 60 110 35 14 25.7 18 26 101.6 32 16.35
315R-11-39T-M-SF MTO 39(13) 315 324 220 22 32 177.8 Fig. 4 28.14
Drilling
MFK 080R-11-9T-SF ● 9(3) 80 89 76 2.08
31.75 26 17 32 8 12.7 Fig. 1 K
Bore Dia. Inch spec
Solid Tools
160R-11-18T-SF 18(6) 160 169 50.8 70 75 11 19.1 6.0 6.82
200R-11-24T-SF ● 24(8) 200 209
142
-
Fig. 3
10.39 L
250R-11-30T-SF MTO 30(10) 250 259 47.625 110 40 14 25.4 18 26 101.6 32 16.85
315R-11-39T-SF MTO 39(13) 315 324 220 22 32 177.8 Fig. 4 28.65
* Numbers in parenthese ( ) are the number of adjustable cutting edge pockets
Milling
Please install wiper inserts in the adjustable cutting edge pockets M
● Spare Parts
Turning Mill Spare Parts Information
Tools for
Spare Parts
N
Cartridge
Wedge Wedge Screw Wrench Cartridge Clamp Screw Wrench Adjustment Screw Mounting bolt Applicable Inserts
Description
M14
P
MFK 080R-11-9T-M-SF HH12X35
PNMG1106XNEN-GH
125R-11-15T-M-SF
PNEG1106XNEN-GL R
160R-11-18T-M-SF C09N W6X18N TT-15 CR-MFK70R HH8X25 LW-6 AJ-519TR PNEG1106XNER-W
PNEA1106XNTN-T01020
200R-11-24T-M-SF - PNEG1106XNTR-T00515
250R-11-30T-M-SF PNEG1106XNTR-T01015W
Index
315R-11-39T-M-SF T
MFK 080R-11-9T-SF
HH16X40
100R-11-12T-SF PNMG1106XNEN-GM
PNMG1106XNEN-GH
125R-11-15T-SF
PNEG1106XNEN-GL
160R-11-18T-SF C09N W6X18N TT-15 CR-MFK70R HH8X25 LW-6 AJ-519TR PNEG1106XNER-W
PNEA1106XNTN-T01020
200R-11-24T-SF - PNEG1106XNTR-T00515
250R-11-30T-SF PNEG1106XNTR-T01015W
315R-11-39T-SF
● : Std. Item
MTO : Made to order
M37
MFK Face Mill
●Applicable Inserts
Description
Wiper Insert
General purpose Tough Edge Surface-Finish Oriented (2-edge)
Description
KS6050 ★
Gray Cast Iron 600~900~1,200
CS7050 ☆
0.10x20° ● 0.1
KS6050 ☆
Nodular Cast Iron 400~600~900
CS7050 ★
With Chipbreaker
KS6050 ★
Gray Cast Iron 600~900~1,200
CS7050 ☆
0.05x15° ● 0.1
KS6050 ☆
Nodular Cast Iron 400~600~900
CS7050 ★
Lead Angle
45°~20°
Lead Angle ■ Recommended application range (Ceramic / CBN)
15°
Lead Angle Workpiece Material : Cast Iron Workpiece Material : Cast Iron
0°/2°
( C e r a mic ) (CB N)
High Feed
Cutter
ap [mm]
4.0 4.0
Slot Mill Feed rate should be fz=0.1mm/t or under.
2. The main cutting edge of CBN wiper insert is slightly
Ball-nose 2.0 With Chipbreaker 2.0 higher than that of ceramic inserts.
Radius
KBN475 Therefore, the feed rate for the inserts next to CBN
wiper inserts is double that of other inserts.
Others
0.05 0.1 0.15 0.2 0.05 0.1
fz [mm/t] fz [mm/t]
M38
◆ Recommended Cutting Conditions (Coated Carbide)
GM ★
Turning
CA420M 170~230~300 ● 0.25
B
Inserts
Gray Cast Iron PR1510 GH ☆ ● 0.3
120~180~250
PR1525 GL ● 0.12
External
★:1st Recommendation ☆:2nd Recommendation D
■ Recommended application range
Small Parts
Machining
Workpiece Material : Gray Cast Iron Workpiece Material : Nodular Cast Iron E
6.0
GL 6.0
GL
Notes):
GH GH
Boring
1. When using W, please use together with GM or GH.
2. If machining fz=0.2 or over, insert corner will be F
ap [mm]
ap [mm]
4.0 4.0
GM GM damaged. The main cutting edge of W insert is
receding from that of GM and GH.
2.0 W 2.0 W Therefore, the feed rate for the insert next to W type
Grooving
is double of the other inserts.
G
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
fz [mm/t] fz [mm/t]
Cut-off
H
■ How to Adjust Cutting Edge Height
1. Assemble all related parts into the cutter.
Threading
Make the back end J
of Cartridge contact
2. Make sure the back end of cartridge makes with Adjustment
Wedge Screw
contact with adjustment screw (Fig. 1), and pull screw
them lightly inwards (Fig. 2). Wedge
Drilling
Tighten the cartridge clamp screw temporary. Adjustment Screw
K
Insert
Cartridge
3. Install the insert (Fig. 3), and tighten the wedge
Solid Tools
Clamp Screw
screw temporary. Fig. 1 L
Temporarily tighten the screw with a 40 to 45
degree rotation after the wedge contacts the
insert.
Milling
M
4. Loosen the cartridge clamp screw. (Fig. 4)
T
Fig. 4 Fig. 5
【Notes :】
1. Follow steps 1 ~ 7 above for adjustment.
2. To adjust the edge height adjust the wedge screw and loosen
the cartridge clamp screw. Tightening the adjustment screw with
the clamp screw fixed firmly may damage the adjustment screw.
M39
MOF45
Facing Chamfering
KDP
LF KDP
KDP
KDP
CBDP
CBDP
CBDP
CBDP
A.R. R.R.
LF
LF
LF
DCCB2 DCCB2
DCCB1 DCCB1
45° 45°
DCCB1
45° DCCB1
45° +15˚ +5˚
DC DC DC DC
DCX DCX DCX DCX
Fig. 1 Fig. 2
●Toolholder Dimensions
No. of Dimension (mm)
Description Stock Drawing Weight(kg) Applicable Inserts
Inserts DC DCX DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX M21
MOF 45040R-05-3T-M N 3 40 49 16 13.5 8.5 19 5.6 8.4 0.3
45050R-05-4T-M N 4 50 59 40 0.4
22 17 11 21 6.3 10.4 Fig. 1 OFMT05
45063R-05-5T-M N 5 63 72 - 0.6 type
45080R-05-6T-M N 6 80 89 27 20 13 24 7 12.4 1.1
50
Metric 45100R-05-7T-M U 7 100 109 32 45 - 32 8 14.4 Fig. 2 1.8
MOF 45063R-07-4T-M N 4 63 75 22 17 11 40 21 6.3 10.4 0.6
Fig. 1
45080R-07-5T-M N 5 80 92 27 20 13 24 7 12.4 1.2 OFMT07
50 - type
45100R-07-6T-M N 6 100 112 32 45 32 8 14.4 1.9
- Fig. 2
45125R-07-8T-M U 8 125 137 40 55 63 33 9 16.4 3.7
MOF 45080R-05-6T N 6 80 89 25.4 20 13 26 6 9.5 Fig. 1 1.1 OFMT05
50 - type
Bore Dia. 45100R-05-7T N 7 100 109 31.75 45 - 32 8 12.7 Fig. 2 1.8
Inch spec MOF 45080R-07-5T U 5 80 92 25.4 20 13 26 6 9.5 Fig. 1 1.2 OFMT07
50 - type
45100R-07-6T U 6 100 112 31.75 45 - 32 8 12.7 Fig. 2 1.8
(2)
(1)
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
□ : Deleted from the next catalog
M40
Turning
B
Inserts
(2) Low Cutting Force GT
Great effect on high feed ratio range Chipbreaker
External
(General purpose)
D
(4) With corner identification mark Note 1) OFMT07 type insets cannot be used for MOFX cutters
Small Parts
Machining
Applicable Chipbreaker Range E
Boring
F
4 4 4 4
GT Chipbreaker
GT Chipbreaker
Grooving
GT Chipbreaker
GT Chipbreaker
3 3 3 3 G
ap (mm)
ap (mm)
ap (mm)
ap (mm)
2 2 2 2
SH Chipbreaker
SH Chipbreaker
SH Chipbreaker
SH Chipbreaker
Cut-off
1 1 1 1 H
0 0.1
0 0.2
0.1 0.3
0.2 0.4
0.3 0.4 0 0.1
0 0.2
0.1 0.3
0.2 0.4
0.3 0.4
Threading
fz (mm/t) fz (mm/t) fz (mm/t) fz (mm/t)
J
◆Recommended Cutting Conditions (MOF)
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Drilling
Workpiece Material GT Chipbreaker SH Chipbreaker MEGACOAT K
(Tough Edge) (General purpose) PR1225 PR1210
★
Solid Tools
Carbon Steel 0.10~0.25~0.40 0.10~0.15~0.30 -
120~180~250
L
★
Alloy Steel 0.10~0.25~0.35 0.10~0.15~0.30 -
100~160~220
★
Milling
Mold Steel 0.10~0.20~0.35 0.08~0.12~0.25 -
80~140~180 M
★
Stainless Steel - 0.08~0.12~0.25 -
120~160~220
Turning Mill Spare Parts Information
★ Tools for
Gray Cast Iron 0.10~0.25~0.40 0.10~0.15~0.30 -
120~180~250 N
★
Nodular Cast Iron 0.10~0.20~0.35 0.08~0.12~0.25 -
100~150~200
★ : 1st Recommendation ☆ : 2nd Recommendation
P
Technical
R
Index
M41
MSO45
Facing Chamfering
45°
DCON h7
DCX
DC
45°
APMX
LH
LF
●Toolholder Dimensions
Rake Spare Parts
No. of Inserts
Dimension (mm) Angle Shim Shim Screw Clamp Clamp screw Wrench
Stock
Description
DC DCX DCON LF LH APMX A.R. R.R.
MSO 4550-S U 4 50 66
4563-S U 5 63 79 32 120 40 7.1 +27° -8° MSO-4T245 SP3X6 CH-20R TH8X15 TH-4
4580-S U 5 80 96
●Applicable Inserts
Applicable Inserts M10 Applicable Inserts M25
Description
KPD230
PR1225
PR1210
TC60M
KW10
PW30
TN60
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
Large depth of cut and high feed rate achieve high efficiency machining
Turning
B
Inserts
18mm
15mm
(Max. ap)
External
Corner-R = 1.2mm
D
Large wiper edges achieve high feed rate. Inserts are strengthened with 6.35mm thickness.
●Selection of chipbreaker
Small Parts
Machining
Low Cutting Force General purpose Edge Strength Oriented E
+ + +
Boring
F
Insert Type
Grooving
NB2P(4-Notched) NB3P(5-Notched) NB2(2-Notched) NB3(3-Notched) NB2T(2-Notched) NB3T(3-Notched) G
When using long arbor or for machining of General purpose type with good balance of For interrupted machining and high load machining
Applications
thin-plate workpieces strength and cutting force When feed rate is increased or workpiece material is Cast Iron
As many as four (or five) notches help to alleviate Strength, edge and chip control are Strength is increased by the edge shape and
Cut-off
the shock when biting into the workpiece all well balance moderate rake angle of the chamfer edge H
1st Land Wide Land
2nd Land Smooth Rake
Edge preparation Large Rake
Threading
Angle With Corner
Angle Chamfering
J
C0.12x15°
+R0.05
Drilling
A supplemental chipbreaker is used when it is necessary to increase strength ●About insert no. of NB2P (4-Notched) and NB3P (5-Notched) K
and bite while focusing on resistance, as when machining welded areas. In order to adjust applicable inserts on marked numbers on toolholders,
“2+” is marked for NB2P (4-Notched) and “3+” is marked on NB3P (5-Notched).
Solid Tools
or L
NB2 NB3 V
Milling
Features of Toolholder M
Coarse pitch Design of large chip pocket Fine pitch Higher productivity with fine pitch design
Turning Mill Spare Parts Information
Tools for
Good Chip Evacuation
N
P
Technical
Adoption of cartridge (coarse pitch type) Display the applicable insert number (Notch number)
R
Damage prevention of base body
Insert Replacement Identification
Index
M43
MSRS15
Facing
■ MSRS15
DCSFMS DCSFMS
DCB DCB Rake Angle
KWW KWW
Description A.R. R.R.
KDP
KDP
CBDP
CBDP
MSRS15080R-.. +9° -9°
LF
LF
MSRS15100R-..
+9° -5°
~
APMX
DCCB1
MSRS15315R-..
APMX
DCCB2 15° 15°
DCCB1
DC Fig. 1 DC Fig. 2
DCX DCX
DCSFMS
DCB
DCSFMS
DCB
KWW DCCB3 KWW DCCB3 DCCB5
KDP
KDP
CBDP2
CBDP2
CBDP
CBDP2
CBDP
LF
LF
DCCB4 DCCB6
APMX
PCD1 15°
DCCB4
APMX
15° PCD2
PCD1
(The photo shows DC Fig. 3 DC
Fig. 4
DCX
the coarse pitch type)
DCX
85 Fig. 2
15125R-6T-M N 6 125 132 55 3.6
40 33 9 16.4 - - -
15160R-8T-M N 8 160 167 110 68 12 14 20 66.7 28 5.0
-
15200R-10T-M N 10 200 207 60 Fig. 3 7.7
140
15250R-12T-M N 12 250 257 60 - 38 15 25.7 18 26 101.6 32 12.0
15315R-14T-M N 14 315 322 230 22 32 177.8 Fig. 4 17.0
MSRS 15080R-6T-M N 6 80 87 70 27 20 13 24 7 12.4 Fig. 1 1.3
50
15100R-6T-M N 6 100 107 32 45 29 8 14.4 - - - - 1.9
85 Fig. 2
N
Fine pitch
- - - -
Coarse pitch
Ball-nose
Radius
Others
● : Std. Item
MTO : Made to order
M44
Facing
● Spare Parts
Turning
B
Inserts
CBN & PCD Tools
MSRS 15080R-OO(M) HH12X35 C
SB-60120TR TT-25L MAP-1806 SB-40140TR DT-15
Coarse pitch
MSRS 15100R-OO(M)
Recommended P-37
tightening torque Recommended tightening torque
External
-
~
Small Parts
Machining
SB-60120TR TT-25L
E
Fine pitch
MSRS 15100R-OO(M)
Recommended - - - P-37
tightening torque
-
~
Boring
15315R-OO(M)
F
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● Applicable Inserts
Grooving
G
Applicable Inserts M23 (Handed Insert shows Right-hand)
Cut-off
Description H
Threading
2-Notched 3-Notched 2-Notched / Tough Edge 3-Notched / Tough Edge
J
MSRS…M
MSRS… SPMT 1806EDER-NB2 SPMT 1806EDER-NB3 SPMT 1806EDSR-NB2T SPMT 1806EDSR-NB3T
Drilling
Applicable Inserts M23 K
Description
Solid Tools
L
4-Notched / Low cutting force 5-Notched / Low cutting force Without notch
Selection of chipbreaker
Milling
MSRS…M
MSRS… SPMT 1806EDER-NB2P SPMT 1806EDER-NB3P SPMT 1806EDER-V M43 M
☆ ★
Alloy Steel 0.15 0.2 0.3 120~180~250 120~180~220
- R
☆ ★
Mold Steel 0.1 0.15 0.2 100~160~220 100~160~200
-
★
Index
M45
MEW
■ MEW
Double-sided 4-edge insert,
Newly Developed End Mill
Kyocera's unique mold technology
reduces cutting force equivalent to
A.R.Max.+10°
(LOMU15 type) positive inserts
Cutting edge
Obtuse edge
Unique mold technology
1,800
Equivalent to positive inserts
1,600
1,400 Competitor D Fracture fz (mm/t)
(Negative)
1,200 0.30
127% 109% 100% 98% Competitor E Fracture
1,000 (Negative) 0.35
800
Competitor A Competitor B MEW Competitor C 0 10 20 30 40 50
M Cutting Time (min)
(Negative) (Negative) GM Chipbreaker (Positive)
<Cutting Conditions>
<Cutting Conditions> Vc=120m/min apxae=3x10mm fz=0.3~0.35mm/t
Vc=150m/min apxae=3x15mm fz=0.15mm/t S50C Cutting Dia. ø20 SCM440H (37~39HS) Cutting Dia. ø20
Milling
Slot Mill
Ball-nose
Radius
Others Smooth surface of MEW without chattering Sharp cutting enables less burrs than positive cutters
<Cutting Conditions> <Cutting Conditions>
Vc=240m/min apxae=4 (3 passes) x5mm fz=0.12mm/t Dry SS400 Cutting Dia. ø20 Vc=250m/min apxae=4x5mm fz=0.1mm/t Dry S50C Cutting Dia. ø20
M46
Shouldering Slotting Facing Vertical
Turning
B
PR1525 for steel and stainless steel (austenitic related), PR1510 for cast iron are available.
Inserts
PR1535 for heat-resistant alloys, titanium and stainless steel (precipitation hardening) are available, too.
External
40 D
MEGACOAT HARD
35
Hardness (GPa)
Small Parts
Machining
30
MEGACOAT
25 TiAIN E
20 TiN
15
Boring
10
400 600 800 1,000 1,200 1,400
F
Oxidation temperature (˚C)
Grooving
Low Oxidation resistance High
G
Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature : 1,150˚C)
Cut-off
H
Various chipbreaker lineup
Threading
Newly developed 4 chipbreakers for various applications
J
Applicable to a wide range of application
LOMU10 type LOMU15 type
Chipbreaker Applications Insert
Drilling
SM GM Max.
SM GM Max. Chips (slotting)
K
10 ap 15 ap
GM General purpose 10mm 15mm
Solid Tools
10 L
ap (mm)
ap (mm)
6 GH GH
SM Low cutting force
6
3
Milling
3 M
GH For Heavy Milling
0.05 0.1 0.15 0.2 0.25 0.3 0.05 0.1 0.15 0.2 0.25 0.3 Turning Mill Spare Parts Information
fz (mm/t) fz (mm/t) Chips (shouldering) Tools for
<Cutting Conditions> Vc=150m/min ae=DC/2mm Workpiece Material : S50C
N
AM For Non-ferrous Metals
P
Lineup of Corner-R(RE)
Technical
Corner-R(RE) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup R
08 Has
Index
M47
MEW
■ MEW End Mill
+0
DC -0.2
DCON h6
APMX
LH Fig. 1
LF
+0
DC -0.2
DCON h6
APMX
LH Fig. 2 Fig. 3
LF
+0
DC -0.2
DCON h6
APMX
LH Fig. 4 Fig. 5 Fig. 6
(Cylindrical) LF
● Toolholder Dimensions
110 26
22-S20-10-3T ● 22 39,600
20
25-S20-10-3T ● 3 25 37,500
120 29 10 +7° -20°
28-S25-10-3T ● 28 Yes Fig. 2 35,800
30-S25-10-4T ● 30 25 34,800
4 130 32
32-S25-10-4T ● 32 33,900
40-S32-10-5T ● 40 150 50 30,000
5 32 -19°
50-S32-10-5T ● 50 120 40 22,500
MEW 16-S16-10-2T ● 16 16 100 26 -22° 43,750
2
20-S20-10-2T ● 41,000
Same Shank
20 20 110 30
Cylindrical
20-S20-10-3T ● 3 41,000
25-S25-10-2T ● 2 10 +7° Yes Fig. 4 37,500
25 25 120 32 -20°
25-S25-10-3T ● 37,500
3
32-S32-10-3T ● 33,900
32 32 130 40
32-S32-10-4T ● 4 33,900
M MEW 20-S20-10-150-2T ● 20 20 150 40 41,000
Shank
Long
Same Shank
Others
● : Std. Item
MTO : Made to order
M48
■ MEW Face Mill
KDP
Turning
B
CBDP
Inserts
LF
External
DC
D
● Toolholder Dimensions
Small Parts
Machining
No. of Dimension (mm) Rake Angle Coolant Weight Max.
Description Stock Revolution E
Inserts DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. Hole (kg)
(MAX.) R.R. (min-1)
MEW 032R-10-4T-M ● 4 32 30 35 -20° 0.1 33,900
16 14 9 19 5.6 8.4
Boring
040R-10-5T-M ●
5
40 34
10 +7° Yes
0.2 30,000 F
050R-10-5T-M ● 50 45 40 -19° 0.4 22,500
22 18 11 21 6.3 10.4
063R-10-6T-M ● 6 63 47 0.5 20,500
Grooving
MEW 040R-15-4T-M ● 40 34 16 14 9 19 5.6 8.4 0.2 25,000
050R-15-4T-M ●
4
50 45 40 -21° 0.3 17,000 G
22 18 11 21 6.3 10.4
063R-15-5T-M ● 5 63 47 15 +10° Yes 0.5 14,500
080R-15-6T-M ● 27 25 7 12.4 1.0 12,000
6 80 60 20 13 50 -20°
Cut-off
080R-15-6T ● 25.4 27 6 9.5 1.0 12,000
H
Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Threading
J
● Spare Parts and Applicable Inserts (end mill / face mill)
Spare Parts Applicable Inserts M13
Drilling
Anti-seize K
Clamp Screw Wrench Mounting bolt
Compound
Description
Solid Tools
General purpose Low cutting force Tough Edge Non-ferrous Metals L
(For Heavy Milling)
MEW …-10-_T -
MEW 032R-10_-M SB-3065TRP DTPM-8
HH8X25
Milling
040R-10_-M Recommended tightening torque P-37 LOMU10…-GM LOMU10…-SM LOMU10…-GH LOGT10…-AM M
050R-10_-M for Insert Clamp 1.2N·m
HH10X30
063R-10_-M
Turning Mill Spare Parts Information
MEW …-15-_T - Tools for
N
MEW 040R-15_-M SB-4090TRP DTPM-15 HH8X25
050R-15_-M Recommended tightening torque P-37 LOMU15…-GM LOMU15…-SM LOMU15…-GH LOGT15…-AM
for Insert Clamp 3.5N·m HH10X30
063R-15_-M
P
080R-15_(-M) HH12X35
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M54
Technical
R
● About wrench specifications
Wrenches and clamp screws are “Torx Plus”. Purple grip
(1) Ref. to Fig. 1 for “Torx Plus” Wrench. (Purple grip)
Index
8IP
The symbol means “Torx Plus”.
T
(2) Ref. to Fig. 2 for “Torx” Wrench. (Black grip)
A “Torx Plus” Wrench and a “Torx” Wrench have different top shapes. Fig. 1 “Torx Plus” Wrench (For MEW)
Please use a “Torx Plus” Wrench.
Black grip
* If a “Torx” Wrench is used to tighten, the screw head might become damaged
and then the screw cannot be removed. T8
The symbol means “Torx”.
● : Std. Item
M49
MEW Modular type
■ MEW Head
+0
DC -0.2 LF
CRKS H
A
DCSFMS
DCON
A
A-A Section
APMX
OAL
● Dimensions
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M54
Insert ● Modular End Mill Head Identification System
Lead Angle
45°~20°
Lead Angle
MEW 16 - M08 - 10 - 2T
15°
Lead Angle
0°/2°
Cutting Thread Size for No. of
High Feed
Series Insert Size
Cutter Dia. Clamping Inserts
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M50
■ Feature of Modular type
Turning
・Width of Cut : ae=10mm (Shouldering) B
Inserts
8
・Workpiece Material : S55C,Dry
・Modular type
Head : MEW20-M10-10-3T
External
4 Arbor : BT30K-M10-45 D
Insert : LOMU100408ER-GM (PR1525)
・Shank type
Small Parts
Machining
2
シャンクタイプ
Shank type Toolholder : MEW20-S20-10-3T E
Arbor : BT30 Milling Chuck (Double-face clamping)
Insert : LOMU100408ER-GM (PR1525)
Boring
0 F
0.05 0.1 0.15 0.2 0.25
fz (mm/t)
Grooving
G
A wide range of applications even in BT30 M/C with the superior anti-chattering performance
Cut-off
● How to select Multi-edge or Less edge toolholder H
Threading
Shouldering (ae=10mm) Slotting J
Drilling
K
Solid Tools
L
Milling
M
Choose Multi- Choose Less edge Turning Mill Spare Parts Information
edge toolholder toolholder Tools for
N
8 8
Available Cutting R
6 Condition for 2 flutes 6
4 4
Available Cutting
Index
M51
BT Arbor for Modular End Mill
DCONWS
BD
Coolant Hole
CCMS (Center Through System)
Attachment image
CRKS
● Dimensions
Arbor Applicable End Mill (Head)
Dimension (mm) (Double-face M50(MEW), M59(MEC)
Coolant clamping) M130(MFH Harrier)
Description Stock
Hole M135(MFH Mini)
LF BD DCONWS CRKS CCMS M141(MFH Micro)
M187(MRX)
BT30K- M08-45 ● 14.7 8.5 M8×P1.25 (MEW/MEC/MFH/MRX)..-M08-..
M10-45 ● 45 18.7 10.5 M10×P1.5 Yes BT30 (MEW/MEC/MFH/MRX)..-M10-..
M12-45 ● 23 12.5 M12×P1.75 (MEW/MEC/MFH/MRX)..-M12-..
BT40K- M08-55 ● 55 14.7 8.5 M8×P1.25 (MEW/MEC/MFH/MRX)..-M08-..
M10-60 ● 60 18.7 10.5 M10×P1.5 (MEW/MEC/MFH/MRX)..-M10-..
Yes BT40
M12-55 ● 55 23 12.5 M12×P1.75 (MEW/MEC/MFH/MRX)..-M12-..
M16-65 ● 65 30 17 M16×P2.0 (MEW/MEC/MFH/MRX)..-M16-..
● Actual End Mill depth (See page M141 for MFH Micro)
M12-45 35
...28-M12-... ø28 45.5
...16-M08-... ø16 31.7
Insert
LF
BT40K- M08-55 ...17-M08-... ø17 25 33.2
Lead Angle LUX
45°~20° ...18-M08-... ø18 34.3
Lead Angle
15°
...20-M10-... ø20 38.7
M10-60 30
Lead Angle ...22-M10-... ø22 44.5
0°/2°
...25-M12-... ø25 44.6
High Feed M12-55 35
Cutter ...28-M12-... ø28 47.6
Multi-
Function
...32-M16-... ø32 51.2
M16-65 ...35-M16-... ø35 40 60.2
Slot Mill
...40-M16-... ø40 64
Ball-nose
Radius
Others
● : Std. Item
M52
● Arbor Identification System
Turning
B
Inserts
Double-face Thread Size Length from
Arbor Size
External
D
(1) When clamping the head on the arbor, make sure there is
Small Parts
no dust or chips inside (Fig. 1).
Machining
E
Do NOT put lubricant on the clamping portion.
Ensure there are NO
chips between the
Boring
arbor and head F
Fig. 1
Grooving
(2) Attach the head on the arbor and fix it using the wrench (Fig. 2). G
Ref. to the Table 1 for Recommended tightening torque.
Note) The wrench is NOT included in the products.
Cut-off
H
Table 1 Recommended Head Tightening Torque
Ref. to the Table 1
Threading
Thread Size for Clamping Wrench Double width [mm] Recommended tightening torque [N∙m]
for the wrench size J
M8 12 23 and recommended
M10 15 46 tightening torque
M12 19 80 Fig. 2
Drilling
M16 24 90 K
Solid Tools
(3) Confirm that the head is fixed firmly on the arbor. (Fig. 3) L
No clearance in
Milling
between M
No clearance Clearance
It can be used as a general BT arbor,
though the advantage of the double-face
clamping will not be shown.
M53
MEW
■ How to mount an insert
Wrench
1. Be sure to remove dust and chips from the insert mounting pocket.
2. Clamp Screw Clamp Screw
(1) Apply anti-seize compound on portion of taper and thread of clamp screw.
Fig. 1
(2) Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert
against the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2) θ
θ
3. When tightening the screw, make sure that the wrench is parallel to the screw.
Recommended tightening torque, see page M49,M50.
4. After tightening the screw, make sure that there is no clearance between the insert seat
surface and the bearing surface of the toolholder or between the insert side surfaces and the
constraint surface of the toolholder.
Fig. 2
If there is any clearance, remove the insert and mount it again according to the above steps.
◆ Recommended Cutting Conditions
Applicable Chipbreaker Range
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Chipbreaker
(Shouldering)
Workpiece Toolholder Description MEGACOAT (PVD Coated Carbide) CVD Coated Carbide ● LOMU10 type
Material MEW20~MEW40
MEW16~MEW18
MEW040R~MEW080R
PR1535 PR1525 PR1510 PR015S CA6535 SM GM
10
☆ ★
Carbon Steel 0.06~0.1~0.2 0.08~0.15~0.25 - - -
120~180~250 120~180~250
ap (mm)
☆ ★ 6
GH
Alloy Steel 0.06~0.1~0.14 0.08~0.15~0.2 - - -
100~160~220 100~160~220
☆ ★
Mold Steel 0.06~0.08~0.12 0.08~0.12~0.2 - - - 3
80~140~180 80~140~180
Stainless Steel ☆ ☆
0.06~0.08~0.12 0.08~0.12~0.15 100~160~200
- - -
(Austenitic related) 100~160~200 0.05 0.1 0.15 0.2 0.25 0.3
Stainless Steel ☆ ★ fz (mm/t)
0.06~0.08~0.12 0.08~0.12~0.2 - - -
(Martensitic related) 150~200~250 180~240~300
GM ● LOMU15 type
Stainless Steel ★
(Precipitation Hardening) 0.06~0.08~0.12 0.08~0.12~0.2 90~120~150
- - - - SM GM
15
★
Gray Cast Iron 0.06~0.1~0.17 0.08~0.18~0.25 - - - -
120~180~250 GH
ap (mm)
★ 10
Nodular Cast Iron 0.06~0.08~0.12 0.08~0.15~0.2 - - - -
100~150~200
☆ ★ 6
Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 20~30~50
- - -
20~30~50
3
☆ ☆
Titanium Alloys 0.06~0.08~0.12 0.08~0.15~0.2 40~60~80
- - -
30~50~70
0.05 0.1 0.15 0.2 0.25 0.3
☆ ★
Carbon Steel 0.06~0.1~0.17 0.08~0.15~0.2 - - - fz (mm/t)
120~180~250 120~180~250 <Cutting Conditions>
Slot Mill
Workpiece Toolholder Description DLC Coated Carbide Carbide
Material MEW20~MEW40
Ball-nose MEW16~MEW18
MEW040R~MEW080R
PDL025 GW25
Radius
★ ☆ ★ :1st Recommendation
AM Aluminum Alloys 0.06~0.1~0.2 0.08~0.15~0.25 200~600~900 200~500~800 ☆ :2nd Recommendation
Others
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the
feed rate within the above conditions according to the actual machining situation.
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
M54
■ Ramping, Helical milling and Vertical milling (Plunging) Vertical Milling (Plunging)
Turning
LOMU15 type 7mm B
Inserts
CBN & PCD Tools
C
■ Cutting Performance
Shouldering Shouldering
Description Slotting Description Slotting
External
(Cutting width ae = DC/2) (Cutting width ae = DC/2)
D
1010 1010 16
16 16
16
Small Parts
88 88
Machining
14
14 14
14
ap (mm) ap (mm) ap (mm)ap (mm)
6 6
ap (mm) ap (mm)
ap (mm) ap (mm)
610 610
MEW16...-10
E
12
16
12 12
16
12
44
10 8 10
484 16
10 16
10
MEW18...-10 MEW25...-15 14
10 14
10
(mm)ap (mm)
ap (mm) ap (mm)
ap (mm) ap (mm)
82 86
26 22 14 8 14
12
8 88
12
610 610
~
004 040 16
12 6 16
12
0.1 0.15 0.2
0.2 0.25 0.1 0.15 0.2
0.2 0.25 10
6 66
10
482
0.1 0.15
(
fz t)
mm/
0.25 428 0.1 0.15
fz
( mm/t)
0.25
MEW50...-15 14 14
( t) fz
( mm/
t) 10 8 108
6 fz mm/ 6 44 44
20 20 12 12
Boring
10 10 8 86
ap (mm) ap (mm) ap
2
6 22
F
0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25 16
2 16
04 04 10 10
8 (mm/t) 8 fz
(mm/t) 6 0 64
2 0.1 fz
0.15 0.2 0.25 2 0.1 0.15 0.2 0.25 0
144 00
14
1010
6 (mm/t)
fz 1010
6 fz
(mm/t) 8 0.1
0.1 0.15 0.2
0.15 0.2 0.25
0.25 8 0.1
0.1 0.15 0.2
0.15 0.2 0.25
0.25
4 fz
( mm/ 42
tt
)) fz
( mm/
tt
))
122 12
880 880
6 fz
( mm/ 6 fz
( mm/
4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25 2 20
ap (mm) ap (mm) ap (mm)ap (mm)
ap (mm) ap (mm) ap (mm)ap (mm)
6 6 100 10
ap (mm) ap (mm)
ap (mm) ap (mm)
610 (mm/t)
fz 610 fz
(mm/t) 0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25
2 2 04 04
4 8 8
10
48 44
10 8 0.1 fz
(mm/0.2
0.15 t) 0.25 0.1 fz
(mm/0.2
0.15 t) 0.25
Grooving
0 0 16
16 2 16
162
6 fz
(mm/t) 6 fz
(mm/t)
MEW20...-10 86
22 0.1 0.15 0.2 0.25 82
26 0.1 0.15 0.2 0.25
610
040 (mm/t)
fz 610
040 fz
(mm/t)
14
14 0
12
4 0.1 0.15 0.2 0.25
14
140
4
12
0.1 0.15 0.2 0.25 G
~
(mm)
20 20 0 0
ap (mm) ap (mm)
ap (mm)ap(mm)
10 10 14 8 14
04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25 12
8 0.1 0.15 0.2 0.25 88
12 0.1 0.15 0.2 0.25
16 fz
(mm/t) 16 fz
(mm/t)
8
1010 0.1 (mm/
fz
0.15 t)
0.2 0.25 8
1010 0.1 (mm/0.2
fz
0.15 t) 0.25 MEW040R... 12
106 12
66
10
ap
2 2 6
Cut-off
6 (mm/t)
fz 6 (mm/t)
fz 14
10 8 14
10
-15 44 4
H
808 808 48
6 6 8 2 86
22
ap (mm) ap (mm)
6
ap (mm) ap (mm)
610 610 16
2 16
~
(mm/t)
fz (mm/t)
fz 10 10
2 2
ap
10 4 10 4 6 0
4 64
0
48 48 MEW080R... 14
0 0.1 0.15 0.2 0.25 14
0 0.1 0.15 0.2 0.25
8 8
802 802 4 0.1 0.15
fz
0.2
(mm/t)
0.25 42 0.1 0.15
fz
0.2
(mm/t)
0.25
26 0.1 0.15 0.2 0.25 26 0.1 0.15 0.2 0.25 122
fz
(mm/t)
12
fz
(mm/t)
10
60 (mm/t)
fz 10
60 (mm/t)
fz
-15 2
6
0
6
20
Threading
04 04 10 10
MEW20-S20 42
8 0.1
0.1
0.15
0.15
0.2
0.2
0.25
0.25 42
8 0.1
0.1
0.15
0.15
0.2
0.2
0.25
0.25 04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25
(mm/t)
fz fz
(mm/t) 8 fz
(mm/0.2
t) 8 fz
(mm/0.2
t)
-10-150-2T 20
6
10
(mm/t)
fz
20
6
10
fz
(mm/t) 2
6
0.1 0.15
fz
(mm/t)
0.25 2
6
0.1 0.15
fz
(mm/t)
0.25
J
MEW25-S25 048
0.1 0.15 0.2 0.25
084 0.1 0.15 0.2 0.25 0
4 0.1 0.15 0.2 0.25
0
4 0.1 0.15 0.2 0.25
10 0.1 (mm/
fz
0.15 t)
0.2 0.25 10 0.1 fz
(mm/
0.15 t)
0.2 0.25
-10-170-2T 10 2
6 (mm/t)
fz
10 2
6 fz
(mm/t) 2
fz
(mm/t)
2
fz
(mm/t)
8 8
(Long Shank) 80 80
4 0.1 0.15 0.2 0.25 4 0.1 0.15 0.2 0.25 0 0
ap (mm) ap (mm) ap (mm)ap (mm)
ap (mm) ap (mm) ap (mm)ap (mm)
6 6
ap (mm) ap (mm)
ap (mm) ap (mm)
610 (mm/t)
fz 610 fz
(mm/t) 0.1 0.15 0.2 0.25 0.1 0.15 0.2 0.25
Drilling
2
4 2
4 fz
(mm/t) fz
(mm/t)
10
48
82
26
0
0.1 0.15 0.2 0.25
10
48
82
26
0
0.1 0.15 0.2 0.25
K
610
0 (mm/t)
fz 610
0 fz
(mm/t)
04 0.1 0.15 0.2 0.25 04 0.1 0.15 0.2 0.25
8 0.1 0.15 0.2 0.25 8 0.1 0.15 0.2 0.25
42 (mm/t)
fz 42 fz
(mm/t)
6 (mm/t)
fz 6 fz
(mm/t)
Solid Tools
210
0 210
0
MEW032R... 08
4 0.1 0.15 0.2 0.25
08
4 0.1 0.15 0.2 0.25
<Cutting Conditions>
-10 2
6
0
0.1 (mm/
fz
0.15
(mm/t)
fz
t)
0.2 0.25 2
6
0
0.1
fz
fz
(mm/
0.15
(mm/t)
t)
0.2 0.25
・Vc=180m/min L
・GM Chipbreaker
~
Milling
(mm/t)
fz fz
(mm/t)
2. Face mill : LF of the dimension + minimum overhang length of the arbor M
T
PR1525 Chip Evacuation Rate =108cc/min PR1525 Chip Evacuation Rate = 35.8cc/min (Further Machining Possible)
Competitor A Competitor B
(Positive Cutter)
Chip Evacuation Rate =72cc/min Chip Evacuation Rate = 26.8cc/min (Unable to continue machining)
(Positive Cutter)
MEW showed stable milling without chattering at higher feed, improving the No chattering and more stable milling is possible with MEW.
machining efficiency by 150%. Despite the milling difficulty because of the properties of the material (42HRC),
Burrs are prevented and excellent surface finish is achieved. (User Evaluation)
PR1525 kept good cutting edge form, minimizing wear and adhesion. (User Evaluation)
M55
MEC
Shouldering Slotting Facing
DCONh7h7
DCON
APMX
APMX Fig.
Fig. 1
1 Fig.
Fig. 2
2
LH
LH LF
LF
DC +0
DC -0.2
+0
-0.2
DCONh7h7
DCON
(Weldon) APMX
APMX Fig.
Fig. 3
3 Fig.
Fig. 4
4
LH
LH
DC
DC
+0
+0
-0.2
-0.2
LF
LF
DCONh7h7
DCON
APMX Fig.
Fig. 5 Fig.
APMX 5 Fig. 6
6 Fig.
Fig. 7
7
LH
LH LF
LF
DC +0
DC -0.2
+0
-0.2
DCONh7h7
DCON
APMX
APMX Fig.
Fig. 8 Fig.
LH
LH
8 Fig. 9
9 Fig.
Fig. 10
10
LF
LF
●Toolholder Dimensions
Spare Parts
No. of Inserts
Coolant Hole
Dimension (mm) Rake Angle Max.
Clamp Screw Wrench
Stock
+18°
17-S16-11T N 2 17 100 23
-13°
43,500
18-S16-11T N 18
16
+19° 43,000
19-S16-11T N 19
-10°
42,000
20-S16-11T N 20
110 26
+20° 41,000
21-S20-11T N 3
21 -9° 40,300
22-S20-11T N 22 39,600
24-S20-11T N 24 20
10 +21° -10° SB-2555TRG DTM-8
38,200
M 25-S20-11T N 25 120 29
Yes Fig. 5
37,500
25-S20-11T-4 N 4
28-S25-11T N 3 28 +22° 35,800
30-S25-11T N 30 34,800
Cylindrical
4 25 -9°
32-S25-11T N 32
130 32
33,900
32-S25-11T-5 N +23°
Milling
40-S32-11T N 5 40
32 150 50
-8° 30,000
50-S32-11T N 50 -7° 22,500
MEC 16-S16-11T N 2 16 16 100 +18° -14° 43,750
Same Shank
30
20-S20-11T N 3
20 20 110 +20° 41,000
25-S25-11T N 25 25 120 32 10 +21°
-10°
Yes Fig. 8 SB-2555TRG DTM-8 37,500
Insert 25-S25-11T-4 N 4
32-S32-11T N 32 32 130 40 +23° -9° 33,900
Lead Angle 32-S32-11T-5 N 5
45°~20° MEC 20-S18-170-11T N 18 170 30 Fig. 5
Lead Angle 20-S20-140-11T N 20 140
60
+20°
Fig. 8
41,000
15° 20-S20-170-11T N 20
170
Lead Angle 22-S20-170-11T N 22 30 -10°
Fig. 5
39,600
Long Shank
● : Std. Item
M56
Shouldering Slotting Facing
●Toolholder Dimensions
No. of Inserts
Coolant Hole
Dimension (mm) Rake Angle Max.
Clamp Screw Wrench
Stock
Description Drawing Revolution
DC DCON LF LH APMX A.R. R.R. (min-1)
Turning
(MAX.) B
Inserts
MEC 20-S20-150-11T-3 N 3
20 20 150 +20° 41,000
Same Shank Standard Long Shank
External
MEC 25-S20-17 N 2 25 20 120 36 +16° -11° 35,000
32-S25-17 N 3 32 25 130 40 +17° 30,000 D
15.7 Yes Fig. 5 SB-4070TRN DTM-15
40-S32-17 N 4
40
32 150 50 +19°
-7° 25,000
Cylindrical
50-S32-17 N 50 17,000
Small Parts
N
Machining
MEC 25-S25-17 2 25 25 120 36 +16° -11° 35,000
15.7 Yes Fig. 8 SB-4070TRN DTM-15
32-S32-17 N 3 32 32 130 40 +17° -7° 30,000 E
MEC 25-S25-160-17 N 25
160
60 Fig. 8 35,000
25-S25-210-17 N 25
210
+16° -11°
28-S25-210-17 N 28 36 Fig. 5 32,500
Long Shank
Boring
32-S32-250-17 N
32
32 250
65
+17°
-7°
Fig. 8 30,000
F
35-S32-250-17 N 35 40
Fig. 5
27,700
40-S32-240-17 N 40 240 65 +19° 25,000
MEC 32-S32-250-17-3 N 32 +17° Fig. 8 30,000
Grooving
3
40-S32-250-17-3 N 32 65 -7°
40-S32-250-17-4 N
40 250 15.7
+19°
Yes
Fig. 5
SB-4070TRN DTM-15 25,000 G
4
50-S42-250-17-4 N 50 42 64 -6° 17,000
MEC 10-W10-1103 MTO 10 60 No Fig. 2
10 17 +10° -24° 54,800
10-W16-1103-H MTO 16 68 Yes Fig. 4
Cut-off
12-W10-1103 MTO
1 12
10 60
10 +12° -21°
No Fig. 2
SB-2545TR DTM-8 50,800 H
12-W16-1103-H MTO 16 Yes Fig. 4
20
Standard Shank
Threading
MEC 16-W12-11T3 MTO 16 12 +18° -14° No Fig. 2 43,750
18-W16-11T3-H MTO
2
18 68
23
+19° -13° 43,000 J
16
20-W16-11T3-H MTO 20 25 +20° 41,000
Fig. 6
22-W20-11T3-H MTO 22 26 -10° 39,600
3 20 81 +21°
25-W20-11T3-H MTO 25 10 SB-2555TRG DTM-8 37,500
Weldon
Drilling
29 Yes
28-W25-11T3-H MTO 28 +22° 35,800 K
30-W25-11T3-H MTO 30 25 88 -9° 34,800
4 32 Fig. 7
32-W25-11T3-H MTO 32 +23° 33,900
40-W32-11T3-H MTO 5 40 32 110 50 -8° 30,000
Solid Tools
MEC 16-W16-11T3-H MTO 2 16 16 68 25 +18° -14° 43,750
Same Shank Standard Same Shank
Fig. 9
20-W20-11T3-H MTO
3
20 20 81 30
10
+20°
-10° Yes SB-2555TRG DTM-8
41,000 L
25-W25-11T3-H MTO 25 25 88 32 +21° 37,500
Fig. 10
32-W32-11T3-H MTO 4 32 32 100 40 +23° -9° 33,900
MEC 25-W20-1704-H MTO 2 25 20 86 +16° -11° Fig. 6 35,000
36
Milling
32-W25-1704-H MTO 3 32 25 92 15.7 +17° Yes SB-4070TRN DTM-15 30,000
40-W32-1704-H MTO 4 40 32 110 50 +19°
-7° Fig. 7
25,000
M
MEC 25-W25-1704-H MTO 2 25 25 92 36 +16° -11° 35,000
15.7 Yes Fig. 10 SB-4070TRN DTM-15
32-W32-1704-H MTO 3 32 32 100 40 +17° -7° 30,000
Turning Mill Spare Parts Information
Tools for
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed.
N
●Applicable Inserts
Applicable Inserts M18, M19 Applicable Inserts M25
P
Description
Technical
R
MEC....-11 BDMT BDMT
- - -
MEC....-1103 1103○○ER-JT 1103○○ER-JS
Index
● : Std. Item
MTO : Made to order
M57
MEC
Shouldering Slotting Facing
EKDP
17 type
CBDP
KDP
a
CBDP
A.R.(MAX): +19°
R.R. : -7°
LF
APMX LF
H
APMX
0°
S
DCCB
φd22
DCCB
φd1 1 0°0° DCCB1 0°
DC
φD Fig.1 DC Fig.2
Toolholder Dimensions
No. of Inserts Spare Parts
Coolant Hole
Dimension (mm)
Drawing
Max.
Weight Clamp Screw Wrench
Stock
Description Revolution
(kg)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX (min-1)
Fine pitch
MEC 063R-11-8T N 8 63 40
25.4 20 14 50 26 6 9.5 10 Yes
0.8 SB-
DTM-8
20,500
080R-11-10T N 10 80 52.5 1.0 2555TRG 18,500
MEC 063R-17-5T N 5 63 40
25.4 20 14 50 26 6 9.5 Fig.1
0.8 14,500
Coarse
080R-17-6T N 6 80 52.5 1.0 12,000
SB-
100R-17-7TN N 7 100 65 31.75 26 17.6 32 8 12.7 15.7 Yes 1.8
4070TRN
DTM-15 10,500
pitch
125R-17-9T N 9 125 80 38.1 45 32 63 38 10 15.9 3.4 8,900
160R-17-12T N 12 160 100 50.8 70 - 47 10 19.1 Fig.2 4.5 7,400
M MEC 063R-17-6T N 6 63 40
25.4 20 14 50 26 6 9.5
0.8 14,500
SB-
Fine pitch 080R-17-8T N 8 80 52.5 15.7 Yes Fig.1 1.0
4070TRN
DTM-15 12,000
100R-17-9TN N 9 100 65 31.75 26 17.6 63 32 8 12.7 1.8 10,500
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M60, M61
Milling
Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, "Warning" on page see M61.
Table 1
When using Center-through Air / Coolant / Mist Description Mounting bolt (Attachment) Wrench
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp MEC032R····-M SP8X35 LW-5
(Double width 5mm)
Insert with mounting bolt. (Table1) LW-5
MEC040R····-M HH8X25H (Double width 5mm)
MEC050R····-M LW-6
Lead Angle For good shoulder finishes by MEC multistage ap. MEC063R····-M
HH10X30H (Double width 6mm)
45°~20° In order to obtain smooth machining wall surface by multiple passes of MEC Milling Cutter, MEC063R···· LW-8
HH12X35H (Double width 8mm)
MEC080R····(-M)
Lead Angle please keep ap 5.5mm or less for 11T3 type and also keep ap 9mm or less for 1704 type. LW-12
MEC100R····N/M HH16X52H
15° (Double width 12mm)
MEC125R···· HF20X53H LW-14
Lead Angle (Double width 14mm)
0°/2° MEC160R···· HF24X60H LW-17
(Double width 17mm)
High Feed Applicable Inserts Wrench is not attached. Please purchase it separately.
Cutter
Applicable Inserts M18, M19 Applicable Inserts M25
Multi-
Function
Others MEC..R-11 BDMT 11T3 ER-JT BDMT 11T3 ER-JS BDGT 11T3 FR-JA BDGT 11T3 FR(-LE) BDMT 11T3 FR
MEC..R-17 BDMT 1704 ER-JT BDMT 1704 ER-JS BDGT 1704 FR-JA - BDMT 1704 FR
: Std. Item
M58
MEC Modular type
■ MEC Head
Turning
B
DCSFMS
Inserts
CBN & PCD Tools
A
C
DCON
APMX A-A Section
OAL
External
D
●Dimensions
Small Parts
Machining
No. of Inserts
Description Revolution
Hole M18, M19 (min-1)
A.R.
DC DCSFMS DCON OAL LF CRKS H APMX (MAX.) R.R. M25
Boring
F
MEC 16-M08-11T-2T N 2 16 14.7 8.5 43 25 M8×P1.25 12 +18° -14° 43,750
N
Grooving
20-M10-11T-2T 2 20 18.7 10.5 49 30 M10×P1.5 15 +20° -10° 41,000
BDMT11T3 G
20-M10-11T-3T N 3 20 18.7 10.5 49 30 M10×P1.5 15 10 +20° -10° Yes BDGT11T3
41,000
25-M12-11T-3T N 3 25 23 12.5 57 35 M12×P1.75 19 +21° -10° 37,500
32-M16-11T-4T N 4 32 30 17 63 40 M16×P2.0 24 +23° -9° 33,900
Cut-off
H
MEC 25-M12-17-2T N 2 25 23 12.5 57 35 M12×P1.75 19 +16° -11° BDMT1704 35,000
15.7 Yes BDGT1704
32-M16-17-3T N 3 32 30 17 63 40 M16×P2.0 24 +17° -7° 30,000
Threading
■ Max. Revolution Recommended Cutting Conditions M60, M61
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
J
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)
Drilling
●Spare Parts K
Spare Parts
Solid Tools
Clamp Screw Wrench Anti-seize Compound
Description L
Milling
MEC 16-M08-11T-2T M
20-M10-11T-2T
SB-2555TRG DTM-8
20-M10-11T-3T P-37 Turning Mill Spare Parts Information
Tools for
25-M12-11T-3T Recommended tightening torque for Insert Clamp 1.2N∙m N
32-M16-11T-4T
MEC 25-M12-17-2T SB-4070TRN DTM-15
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Technical
R
Index
● : Std. Item
M59
MEC
■ When using inserts with corner-R(RE) 1.6 or larger, additional modifications of the cutter body will be necessary.
Ref. to the chart below for the recommended modifications. (Additional grind off is not necessary when corner-R(RE) is 1.2mm or less.)
Additional Processing Dimension * Round- shaped additional processing is recommended.
Insert Corner-R(RE) (mm)
to Body Corner (mm) When applying chamfer shaped additional processing, do not cut away too much.
1.6
R1.0
2.0 Additionally
Insert with large
Body corner processed
corner-R(RE)
Pre-processing Post-processing
2.4 R1.2
3.1 R1.6
4.0 R2.5
☆ ☆ ★
Carbon Steel 0.06 ~ 0.1 ~ 0.15 0.08 ~ 0.15 ~ 0.25 - -
120 ~ 160 ~ 200 120 ~ 180 ~ 250 120 ~ 180 ~ 250
☆ ☆ ★
Alloy Steel 0.06 ~ 0.1 ~ 0.12 0.08 ~ 0.15 ~ 0.2 - -
100 ~ 140 ~ 180 100 ~ 160 ~ 220 100 ~ 160 ~ 220
☆ ☆ ★
Mold Steel 0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - -
80 ~ 120 ~ 150 80 ~ 140 ~ 180 80 ~ 140 ~ 180
Stainless Steel ☆ ☆
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.15 - - -
(Austenitic related) 100 ~ 160 ~ 200 100 ~ 160 ~ 200
Stainless Steel ☆ ★
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - - -
(Martensitic related) 150 ~ 200 ~ 250 180 ~ 240 ~ 300
M Stainless Steel ★
0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.12 ~ 0.2 - - - -
(Precipitation Hardening) 90 ~ 120 ~ 150
★
Milling
★
Nodular Cast Iron 0.06 ~ 0.08 ~ 0.1 0.08 ~ 0.15 ~ 0.2 - - - -
100 ~ 150 ~ 200
Insert
Slot Mill
Ball-nose
Radius
Others
M60
∙ JS Chipbreaker
Turning
MEC10~ MEC20~MEC40
PR1535 PR1225 PR1210 CA6535 B
Inserts
MEC19 MEC040R~MEC160R
☆ ★
External
D
☆ ★
Mold Steel 0.06~0.08~0.1 0.08~0.1~0.12 - -
80~140~180 80~140~180
Small Parts
Machining
Stainless Steel ★ ☆
E
0.06~0.08~0.1 0.08~0.1~0.12 - -
(Austenitic related) 100~160~200 100~160~200
Boring
Stainless Steel ☆ ★ F
0.06~0.08~0.1 0.08~0.1~0.12 - -
(Martensitic related) 150~200~250 180~240~300
Grooving
Stainless Steel
0.06~0.08~0.1 0.08~0.1~0.12 - - -
(Precipitation Hardening) 90~120~150 G
Ni-base heat- ☆ ★
0.06~0.08~0.1 0.08~0.1~0.12 - -
resistant alloys 20~30~50 20~30~50
Cut-off
H
★
Titanium Alloys 0.06~0.08~0.1 0.08~0.1~0.12 - - -
40~60~80
Threading
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed ★: 1st Recommendation ☆: 2nd Recommendation
J
and the feed rate within the above conditions according to the actual machining situation.
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
Drilling
∙ JA Chipbreaker K
Recommended Insert Grades
(Cutting Speed Vc: m/min)
Workpiece Material fz (mm/t)
Solid Tools
DLC Coated Carbide Carbide
PDL025 GW25 L
Aluminum Alloys
(Si 13% or less) 0.05~0.3 200~1,000 200~800
Milling
M
Aluminum Alloys
(Si 13% and over) 0.05~0.2 200~300 200~300 Turning Mill Spare Parts Information
Tools for
N
∙ PCD
Recommended Insert Grades
(Cutting Speed Vc: m/min) P
Workpiece Material fz (mm/t) PCD
KPD230 (KPD001)
Technical
Aluminum Alloys
R
(Si 13% or less) 0.05~0.2 500~1,500
Index
Aluminum Alloys T
(Si 13% and over) 0.05~0.15 300~1,000
Please observe below precautions fully. Failure to observe the precautions may cause serious
Warning damage to human body. Revolution Balance quality grade G
ISO 1940-1/8821
(min )
-1
Warning about Max. Revolution indicated on main body (JIS B0905)
1. When running the end mill and the face mill at revolutions exceeding the maximum revolution limit, the inserts or toolholder may be damaged due ~20,
000 G16
to the centrifugal force. ~30,
000 G6.3
2. For actual practical revolution, please set within recommended cutting condition.
3. When using at a higher revolution (over 10,000min-1), refer to the table to adjust the balance of MEC and suitable arbor. 30,
000~ G2.5
M61
MEC
● Features of MEC ■ Cutting Performance of MEC End Mill
● Good squareness (1) Cutting edge length 10mm type
<Cutting Surface Comparison> (Standard / Same Shank with JT Chipbreaker)
Overhang Shape
Cutting Length LPR
Description (mm)
Dia.
ø10 MEC10-S10-11 17 -
ø12 MEC12-S16-11 20 30
° ø16 MEC16-S16-11T 30 45
90
ø20 MEC20-S20-11T 30 45
LPR
ø25 MEC25-S25-11T 32 48
13μm 18μm 29μm
ø32 MEC32-S32-11T 40 60
MEC End Mill Competitor A Competitor B
ap (mm)
ap (mm)
6 6
MEC10-S10-11
Cutting force (N)
4,000 4 4
2 2
3,000 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
2,000
10 10
1,000 8 8
ap (mm)
ap (mm)
6 6
0
MEC12-S16-11 4 4
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Tool Dia. ø20 S50C
Vc=100m/min Shouldering apxae=9x10mm
fz=0.2mm/t Dry (Internal evaluation) 10 10
8 8
ap (mm)
ap (mm)
6 6
MEC16-S16-11T 4 4
2 2
■ Chipbreaker 0
0.05 0.1 0.15
fz(mm/t)
0.2
0
0.05 0.1 0.15
fz(mm/t)
0.2
● JT Chipbreaker ● JA Chipbreaker
M (General purpose) (For Aluminum)
10 10
8 8
ap (mm)
ap (mm)
6 6
MEC20-S20-11T 4 4
2 2
Milling
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
10 10
8 8
● JS Chipbreaker
Insert
ap (mm)
ap (mm)
6 6
MEC25-S25-11T 4 4
Lead Angle (Low cutting force) 2 2
45°~20°
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Lead Angle fz(mm/t) fz(mm/t)
15° Cutting force
20% lower
Lead Angle 10 10
0°/2°
8 8
High Feed
ap (mm)
ap (mm)
6 6
Cutter MEC32-S32-11T 4 4
Multi- 2 2
Function 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Slot Mill
Ball-nose
Radius
Others
M62
Insert Grades Indexable
A
(2) Cutting edge length 10mm type (3) C
utting edge length 15.7mm type
(Long Shank with JT Chipbreaker) (JT Chipbreaker)
Overhang Shape Overhang Shape
Cutting Cutting
Turning
Description
Length LPR
Description
Length LPR B
Dia. (mm) Dia. (mm)
Inserts
MEC25-S25-17
External
ø32 MEC32-S32-200-11T 100 130 MEC25-S25-160-17 60 100
Long Shank Long Shank
D
LPR
ø32
LPR
ø40 MEC40-S32-240-11T 100 130 MEC32-S32-200-17 100 130
Long Shank Long Shank
Small Parts
Machining
ø40
Long Shank
MEC40-S32-240-17 100 130 E
Boring
F
Description ■ Shouldering
(Cutting width ae = DC/2)
■ Slotting
■ Ramping and Helical Milling
Description ■ Shouldering
(Cutting width ae = DC/2)
■ Slotting
■ Ramping and Helical Milling
Grooving
10 10 20 20 G
8 8 16 16
MEC20
ap (mm)
ap (mm)
ap (mm)
6 6
ap (mm)
12 12
-S20-140-11T 4 4 MEC25-S25-17 8 8
Cut-off
Long Shank 2
0
2
0
4
0
4
0
H
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)
Threading
10
J
10 20 20
8 8 16 16
MEC25
ap (mm)
6
ap (mm)
6
ap (mm)
ap (mm)
12 12
-S25-160-11T 4 4 MEC32-S32-17 8 8
Long Shank 2
Drilling
2 4 4
0
0.05 0.1 0.15 0.2 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2 K
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)
Solid Tools
10 10 20 20
8 8 16 16 L
MEC32
ap (mm)
ap (mm)
6 6
ap (mm)
ap (mm)
12 12
-S32-200-11T 4 4 MEC40-S32-17 8 8
Long Shank 2 2 4 4
Milling
M
0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)
ap (mm)
6
ap (mm)
ap (mm)
6 12 12
-S32-240-11T 4 4 -S25-160-17 8 8
Long Shank 2 2 Long Shank 4 4
0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t) fz(mm/t) fz(mm/t)
P
20 20
Technical
16 16
MEC32
R
ap (mm)
ap (mm)
12 12
-S32-200-17 8 8
Long Shank 4 4
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Index
T
20 20
16 16
MEC40
ap (mm)
ap (mm)
12 12
-S32-240-17 8 8
Long Shank 4 4
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
M63
MEC
■ Cutting Performance of MEC Face Mill
Cutting edge length 10 mm type (JT Chipbreaker) 〔Vc=120m/min Workpiece Material:S50C〕
Overhang
Cutting Length LPR ■ Shouldering
Description (mm) Description ■ Slotting
Dia. (Cutting width ae = DC/2)
8 8
ø50 MEC050R-11-OT-M 100
ap (mm)
ap (mm)
6 6
MEC040R
MEC063R-11-OT -11-5T-M 4 4
ø63 95 2 2
MEC063R-11-OT-M
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
ø80 MEC080R-11-OT 95 fz(mm/t) fz(mm/t)
ø100 MEC100R-11-9TN 10 10
MEC050R 8 8
ø125 MEC125R-11-11T 108 -11-OT-M
ap (mm)
ap (mm)
6 6
ø160 MEC160R-11-14T(-M)
~
4 4
MEC100R 2 2
Shape -11-9TN
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
10 10
LPR
8 8
MEC125R
ap (mm)
ap (mm)
6 6
-11-11T
MEC160R 4 4
-11-14T(-M) 2 2
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Cutting edge length 15.7mm type (JT Chipbreaker) 〔Vc=120m/min Workpiece Material:S50C〕
Overhang
Cutting Length LPR ■ Shouldering
Description (mm) Description ■ Slotting
Dia. (Cutting width ae = DC/2)
16 16
ø50 MEC050R-17-OT-M 100
ap (mm)
ap (mm)
12 12
MEC040R
MEC063R-17-OT -17-4T-M 8 8
ø63 95 4 4
MEC063R-17-OT-M
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
ø80 MEC080R-17-OT 95 fz(mm/t) fz(mm/t)
ø100 MEC100R-17-OTN 20 20
ap (mm)
12 12
MEC050R
ø160 MEC160R-17-12T(-M) -17-OT-M 8 8
4 4
Shape
0 0
Milling
20 20
LPR
MEC063R 16 16
-17-OT(-M) 12 12
ap (mm)
ap (mm)
Insert
~
8 8
MEC100R 4 4
Lead Angle -17-OTN
45°~20° 0
0.05 0.1 0.15 0.2
0
0.05 0.1 0.15 0.2
12 12
High Feed -17-9T
Cutter MEC160R 8 8
Multi-
-17-12T(-M) 4 4
Function 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Slot Mill
Ball-nose
Radius
Others
M64
■ Ramping, Helical milling and Vertical milling (Plunging)
Turning
~
Use compressed air when during machining. ø22~ø25 BDMT11T3 type 2.5° ø19
BDGT11T3 type
B
Inserts
ø28~ø32 BDGT11T3 type 1.5°
ø40 ø20
0.7° BDMT11T3 type
5mm
~
BDGT1704 type
ø160
ø50 and over Not recommended
RMPX
External
BDMT1103 type is not recommended for ramping and helical milling. BDMT1103 type is not recommended for vertical milling (plunging).
D
■ Guidance of minimum cutting dia. by helical milling
Cutting Dia.
Small Parts
MEC ø16 ø18 ø20 ø22 ø25 ø28 ø30 ø32 ø40 ø50
Machining
Guidance of minimum cutting dia. ø21 ø25 ø29 ø33 ø39 ø45 ø49 ø53 ø69
E
BD_T11T3 by helical milling
Helical milling is
type Guidance of minimum cutting dia. not recommended.
in case of flatting bottom ø28 ø32 ø36 ø40 ø46 ø52 ø56 ø60 ø76
Boring
after helical milling. F
MEC Cutting Dia. ø25 ø32 ø40 ø50
Grooving
Guidance of minimum cutting dia.
ø34 ø48 ø64
BD_T1704 by helical milling
Helical milling is
G
type Guidance of minimum cutting dia. not recommended.
in case of flatting bottom ø46 ø60 ø76
after helical milling.
Cut-off
H
■ Case Studies
RC55 (Pre-hardened Tool Steel) SS400
Threading
・Test piece(54~56HRC) ・Plate
・Vc=50m/min(n=800min )
-1
・Vc=88m/min(n=1,400min-1) J
・ap x ae=2 x 14mm ・ap=5mm x 2 passes
・fz=0.125mm/t(Vf=300mm/min) ・fz=0.12mm/t(Vf=500mm/min)
・Dry ・Dry
・MEC20-S20-11T ・MEC20-S20-11T
Drilling
00
・3 flutes ・3 flutes 1, 8
・BDMT11T308ER-JT ・BDMT11T308ER-JT
K
(PR830) (PR830) 10
MEC Chip Removal Amount =71.3cm3 (Further Machining Possible) MEC 23pcs/edge
Solid Tools
Competitor's End Mill A Chip Removal Amount=2.9cm (Chipping occurred) 3
Competitor's End Mill B 10~11pcs/edge L
Competitor's End Mill A [ø25 (2 Flutes) Vc=40m/min fz=0.075mm/t apxae= 2x3mm] had chipping occurred in 10 minutes and had loud machining MEC extended the tool life for more than twice.
sound. MEC could increase the feed rate, and the cutting edge remained in extremely good condition and is still sustainable for further machining.
(User Evaluation) (User Evaluation)
Milling
SUS304 DAC10 (Hot Work Tool Steel) M
・Plate ・Mold
220
90 40 90
・Vc=125m/min(n =1,600min-1) ・Vc=130m/min(n =1,040min-1)
・ap =9.0mm ・ap × ae = (〜3) (〜5)
78
Tools for
φ50
・fz =0.1mm/t(Vf=320mm/min) (Varies depending on machining point)
100
N
40
68
4
・MEC25‐ S25‐17 ・Dry (Air blow)
30
・BDMT170408ER‐JT ・BDMT11T308ER‐JT
(PR830) (PR830) 68 58
9
but MEC had no insert breakage and was still usable for further machining after machining wear and was usable for further machining after used for machining of the same duration as Competitor's End Mill D.
4 pieces (16 points). (User Evaluation) Competitor's End Mill D (6 flutes type) was used with Vf=936mm/min (fz=0.15mm/t). (User Evaluation) R
SCM420 Ni-base heat-resistant alloys
・Knuckle Steering ・Turbine parts
・Vc=150m/min(n=1,200min-1) ・Vc=15m/min(n=120min-1)
Index
・ap=0.5~5mm(Shouldering) ・ap=0.5mm
160
T
・fz=0.1mm/t(Vf=478mm/min) Machined portion
・fz=0.08mm/t(Vf=38mm/min)
・Dry ・Wet
・MEC40-S32-17 ・MEC040R-17-4T-M
・4 flutes ・4 flutes
14
(PR830) (PR1025)
M65
MECX
Shouldering Slotting Facing
DCONh7
DCONh7
+0
DC -0.2
APMX APMX
LH LH
LF LF
Fig. 1 Fig. 3
DCONh7
+0
DC -0.2 +0
DC -0.2
DCONh7
APMX
LH
LF APMX
LH
Fig. 2 LF
Fig. 4
● Toolholder Dimensions
Spare Parts
No. of Inserts
3 100
Standard
20
20-S20-07-5T N 5 20 20 110 -10.4° 40,200
6 16.3° Yes Fig. 4 SB-2042TRG DTM-6
25-S25-07-7T N 7 25 25 120 25 -9.7° 37,000
32-S32-07-8T N 8 32 32 130 30 -8.9° 33,600
MECX 17-S16-130-07-3T N 3 17 16 130 -11.0° 42,400
Shank
20
Long
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
KDP
KDP
CBDP
CBDP
Turning
B
Inserts
LF
LF
APMX
APMX
●Toolholder Dimensions
External
Spare Parts D
No. of Inserts
Small Parts
Machining
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX R.R.
(MAX.)
E
MECX 032R-07-8T-M N 8 32 30 16 14 8.5 20 5.5 8.5 -8.9° 0.15 33,600
Fig. 1
040R-07-10T-M N 10 40 38 -8.4° 0.25 30,500
40 6 +7° Yes SB-2042TRG DTM-6
050R-07-12T-M U 12 50 22 18 12 22 6.3 10.4 -8.3° 0.35 27,700
Boring
063R-07-14T-M U 14 63
40
-7.9°
Fig. 2
0.50 24,900
F
Coat Anti-seize Compound(P-37) thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M68
Grooving
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. For more details, see "Warning" below. G
■ For good shoulder finishes by MECX multistage ap.
In order to obtain smooth machining wall surface by MECX multistage ap set ap within 5mm for each cut.
■ MECX032R comes with mounting bolt (HH8X25H) and MECX040R/050R/063R comes with mounting bolt (HH10X30H).
Cut-off
H
●Applicable Inserts Chipbreaker selection Cutting Force Comparison (Internal evaluation)
Applicable Inserts M18
Threading
S45C
Large Vc=150 m/min J
apxae=5x5 mm
Description 1,500
fz =0.07 mm/t
Cutting force (N)
ap=3
(mm)
Drilling
1,000
K
ap
500
BDMT BDMT
MECX...-07..
Solid Tools
0703○○ER-JT 0703○○ER-JS Small fz=0.1(mm/t)
Small fz Large 0 L
MECX-JT MECX-JS Competitor A Competitor B
Milling
Warning Please observe below precautions fully. Failure to observe the precautions may cause serious damage to human body. Revolution
Balance quality grade G
ISO 1940- M
(min ) 1/8821
-1
P
Technical
R
Index
Lead Angle
type Guidance of minimum cutting dia.
ø39 ø47 ø49 ø61 ø63
45°~20° in case of flatting bottom after helical milling
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M68
■ Cutting Performance of MECX End Mill
Turning
Dia. B
Inserts
6 6
5 5
ap (mm)
ap (mm)
4 4
C
2 2
1 1
ø10 MECX10-S10-07-1T 17 - 0
0.05 0.1 0.15
0
0.05 0.1 0.15
fz(mm/t) fz(mm/t)
ø12 MECX12-S12-07-2T 18 30
External
6 6
ø16 MECX16-S16-07-3T 20 40 5 5
D
ap (mm)
ap (mm)
4 4
MECX10-S10-07-1T 3 3
ø20 MECX20-S20-07-4T 20 40 2 2
1 1
Small Parts
Machining
ø25 MECX25-S25-07-5T
0 0
25 50 0.05 0.1
fz(mm/t)
0.15 0.05 0.1
fz(mm/t)
0.15
E
ø32 MECX32-S32-07-6T 30 50 6 6
Shape
5 5
ap (mm)
ap (mm)
4 4
MECX12-S12-07-2T 3 3
Boring
2
1
2
1 F
0 0
0.05 0.1 0.15 0.05 0.1 0.15
fz(mm/t) fz(mm/t)
Grooving
6 6
ap (mm) 5 5
G
ap (mm)
4 4
MECX16-S16-07-3T 3 3
2 2
1 1
LPR
0 0
0.05 0.1 0.15 0.05 0.1 0.15
Cut-off
fz(mm/t) fz(mm/t)
H
6 6
5 5
* Machining with extended overhang length is not
ap (mm)
ap (mm)
4 4
Threading
recommended for ø8 and ø10. MECX20-S20-07-4T 3 3
Drilling
6 6
ap (mm)
4 4
(1) F
or MECX08~MECX12 MECX25-S25-07-5T 3 3
Solid Tools
0 0
0.05 0.1 0.15 0.05 0.1 0.15
(2) F
or MECX16 and over
Decrease the feed rate and ap by 30%
fz(mm/t) fz(mm/t)
L
according to cutting capability list. 6 6
5 5
ap (mm)
ap (mm)
4 4
MECX32-S32-07-6T
Milling
3 3
2
1
2
1
M
0 0
0.05 0.1 0.15 0.05 0.1 0.15
fz(mm/t) fz(mm/t)
5
ap (mm)
100 MECX032R-07-8T-M 4
6 T
5
ap (mm)
MECX050R-07-12T-M 4
3
MECX063R-07-14T-M 2
1
LPR
0
0.05 0.1 0.15
fz(mm/t)
M69
MEWH
Shouldering *Slotting Facing
* Only for 2 flute type
o u ble-
n o m ical D ser t!!
Chip Evacuation Eco - e d g e In
4
Chipbreaker Workpiece Material fz=0.15mm/t fz=0.2mm/t
sided
Vc=120m/min
GM SCM435
apxae=20x15mm
Dry
GM
SS400
SM
Chips are evacuated constantly to the opposite direction of cutter feed without causing clogging
Insert
Lead Angle
45°~20° Better surface quality than competitor A
Lead Angle
15°
Lead Angle
0°/2°
● Corner-R(RE) 0.4 ,1.0 ,1.2 ,1.6 and 2.0 added to GM chipbreaker lineup
High Feed 08 Has
Cutter
Marking of 04 No Dimension Marking Marking of 10 Marking of 12 Marking of 16 Marking of 20
Multi-
Function
Slot Mill
M70
■ MEWH End Mill (with coolant hole for bottom insert)
Turning
B
DCONh7
Inserts
DC
Fig. 1
External
D
DCONh7
DC
Small Parts
Machining
APMX Fig. 4
E
LH
LF
Boring
Fig. 2 F
DCONh7
Grooving
DC
(X-Treme Shank)
G
APMX
LH
LF
Cut-off
Fig. 5 H
Threading
●Toolholder Dimensions J
Spare Parts
Dimension (mm)
No. of Stages
No. of Inserts
Anti-seize
Coolant Hole
No. of Flutes
Drilling
Stock
Description Inserts K
DC DCON LF LH APMX M13
Solid Tools
MEWH 025-S25-10-3-2T ● 3 6 25 25 120 37 28 L
Fig. 1
032-S32-10-4-2T ● 2 4 8 32 130 46 37 SB-3065TRP DTPM-8
yes P-37 LOMU1004..
040-S32-10-5-2T ● 10 32 Recommended tightening torque for Insert Clamp 1.2N・m
Milling
040-S32-10-5-3T ● 3
5
15
40 140 57 46 Fig. 2 M
MEWH 040-S32-15-4-2T ● 40 32
2 8 SB-4090TRP DTPM-15 Turning Mill Spare Parts Information
050-S42-15-4-2T ● 4 160 63 53 yes Fig. 2 P-37 LOMU1505.. Tools for
50 42 Recommended tightening torque for Insert Clamp 3.5N・m N
050-S42-15-4-3T ● 3 12
MEWH 025-W25-10-3-2T ● 3 6 25 25 95 37 28
Fig. 3
032-W32-10-4-2T ● 2 4 8 32 108 46 37
yes
SB-3065TRP DTPM-8
P-37 LOMU1004.. P
040-W32-10-5-2T ● 10 32 Recommended tightening torque for Insert Clamp 1.2N・m
5 40 119 57 46 Fig. 4
040-W32-10-5-3T ● 3 15
Technical
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M73
MEWH...XT Shank (X-Treme Shank) is for NIKKEN X-Treme chuck. Applicable chuck for MEWH...XT M74
● : Std. Item
M71
MEWH
■ MEWH Shell Mill (without coolant hole)
A.R. (MAX.) R.R.
Rake Angle
+13° -20°
DCB
KWW DCB
KWW
CBDP
KDP
CBDP
KDP
LF
APMX
LF
APMX
DCCB2
DCCB1 DCCB1
Fig. 1 Fig. 2
DC DC
● Toolholder Dimensions
Spare Parts
Dimension (mm)
No. of Stages
No. of Inserts
Clamp Anti-seize
No. of Flutes
Drawing
Screw
Stock
Description Inserts
DC DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX M13
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M73
● Applicable Inserts
Applicable Inserts M13
Description
Toolholder Description
Insert Location Indication MEWH...10... MEWH...15...
Corner-R(RE) (mm) Corner-R(RE) (mm)
Insert
Lead Angle Bottom inserts 0.4 0.8 1.2 1.6 2.0 0.4 0.8 1.0 1.2 1.6 2.0
45°~20°
Lead Angle
15° *Middle inserts 0.4/0.8 0.4/0.8 0.4/0.8 0.4 0.4 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6 0.4~1.6
Lead Angle
0°/2°
* For Middle inserts, it is not recommended to use the insert with larger corner-R(RE) than shown in the table,
High Feed because it will make finished surface uneven.
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M72
◆ Recommended Cutting Conditions
Toolholder Description MEGACOAT NANO CVD Coated Carbide DLC Coated Carbide Carbide
Workpiece Material
MEWH025~MEWH050
(Helical End Mill) PR1535 PR1525 PR1510 CA6535 PDL025 GW25
Turning
Carbon Steel 0.06~0.1~0.2
☆
120~180~250
★
120~180~250
- - - - B
Inserts
☆ ★
Alloy Steel 0.06~0.1~0.14 100~160~220 100~160~220
- - - -
☆ ★
External
★
Gray Cast Iron 0.06~0.1~0.17 - -
120~180~250
★
- - -
D
Nodular Cast Iron 0.06~0.08~0.12 - -
100~150~200
- - -
☆ ★
Ni-base heat-resistant alloys 0.06~0.08~0.1 20~30~50
- -
20~30~50
- -
Small Parts
Machining
☆ ☆
Titanium Alloys 0.06~0.08~0.12 40~60~80
-
30~50~70
- - -
☆ ★ E
Carbon Steel 0.06~0.1~0.17 120~180~250 120~180~250
- - - -
☆ ★
Alloy Steel 0.06~0.08~0.12 100~160~220 100~160~220
- - - -
☆ ★
Mold Steel 0.06~0.08~0.12 - - - -
Boring
80~140~180 80~140~180
Stainless Steel
0.06~0.08~0.12
★ ☆
- - - -
F
(Austenitic related) 100~160~200 100~160~200
SM
Stainless Steel ☆ ★
(Martensitic related) 0.06~0.08~0.1 150~200~250
- -
180~240~300
- -
Stainless Steel ☆
0.06~0.08~0.1 - - - - -
Grooving
(Precipitation Hardening) 90~120~150
Ni-base heat-resistant alloys 0.06~0.08~0.1
☆
20~30~50
- -
★
20~30~50
- - G
★ ☆
Titanium Alloys 0.06~0.08~0.12 40~60~80
-
30~50~70
- - -
☆ ★
Carbon Steel 0.06~0.1~0.2 120~180~250 120~180~250
- - - -
Cut-off
☆ ★
Alloy Steel 0.06~0.1~0.14 100~160~220 100~160~220
- - - - H
☆ ★
Mold Steel 0.06~0.08~0.12 80~140~180 80~140~180
- - - -
Stainless Steel ☆ ☆
(Austenitic related) 0.06~0.08~0.12 100~160~200 100~160~200
- - - -
Threading
Stainless Steel ☆ ☆
0.06~0.08~0.1 - - - -
GH
(Martensitic related)
Stainless Steel
150~200~250
☆
180~240~300 J
(Precipitation Hardening) 0.06~0.08~0.1 90~120~150 - - - - -
☆
Gray Cast Iron 0.06~0.1~0.2 - - 120~180~250 - - -
☆
0.06~0.08~0.15
Drilling
Nodular Cast Iron - - 100~150~200 - - -
Solid Tools
AM Aluminum Alloys 0.06~0.1~0.2 - - - - 200~600~900 200~500~800
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ★:1st Recommendation L
* Machining with coolant is recommended for Stainless Steel, Ni-base heat-resistant alloys and titanium alloys with MEWH. ☆:2nd Recommendation
■ Cutting Performance
Milling
● LOMU1004 ● LOMU1505
M
type type
2 Flute 3 Flute 2 Flute 3 Flute
Cutting Cutting
Description Description Description Description Turning Mill Spare Parts Information
Dia. ap x ae ap x ae Dia. ap x ae ap x ae Tools for
N
50 50
40 40
MEWH025 MEWH040
ap (mm)
ap (mm)
ø25 ø40
30 30
- - - -
-S25-10-3-2T 20
10
-S32-15-4-2T 20
10
P
0 10 20 30 40 50 0 10 20 30 40 50
ae (mm) ae (mm)
Technical
R
50 50 50
40 40 40
ap (mm)
ap (mm)
ø50
30 30 30
ø32 - -
-S42-15-4-2T -S42-15-4-3T
-S32-10-4-2T 20 20 20
10 10 10
Index
0 10 20 30 40
ae (mm)
50 0 10 20 30 40
ae (mm)
50 0 10 20 30 40
ae (mm)
50
T
50 50
<Cutting Conditions>
40 40
∙ Vc=120m/min
MEWH040 MEWH040
ap (mm)
ap (mm)
30 ∙ fz=0.08~0.12mm/t
ø40
30
M73
MECH
Shouldering *Slotting Facing
■ MECH End Mill (with coolant hole for bottom insert) * Only for 2 flute type
DCONh7
DCONh7
DC
DC
APMX APMX
LH LH
LF LF
Fig. 1 Fig. 2
DCONh7
(X-Treme Shank)
DC
APMX
LH
LF
Fig. 3
● Toolholder Dimensions
Spare Parts
No. of Stages
No. of Inserts
Rake
No. of Flutes
050-S42-11-7-4T N 28 42
7 50 172 75 64 -7° Fig. 2
050-S42-11-7-6T N 6 42
MECH 040-S32-17-4-2T N 32 160 Fig. 2
2 4 8 40 73 59 -7° BDMT170408ER-N3
040-S42-17-4-2T N 170 +19° Fig. 1 SB-4070TRN DTM-15 P-37 +
42 BDMT170408ER-N4
050-S42-17-5-4T N 4 5 20 50 185 88 74 -6° Fig. 2
MECH 025S25-11-4-2TXT N 2 4 8 25 25 127 46 37 +21° -10°
BDMT11T308ER-N2
032S32-11-5-2TXT N 2 5 10 32 32 142 55 46 Fig. 3 SB-2555TRG DTM-8 P-37 +
+23° -9° BDMT11T308ER-N3
032S32-11-5-4TXT N 4 5 20 32 32 142 55 46
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
MECH...XT Shank (X-Treme Shank) is for NIKKEN X-Treme chuck.
M
■ X-Treme Chuck [NIKKEN]
X-Treme Chuck
Shank Dia.
HSK
Milling
Ball-nose
Radius
Others
● : Std. Item
M74
■ MECH Shell Mill (without coolant hole)
KDP
KDP
CBDP
CBDP
MECH...-11- +23° -8°
Turning
B
Inserts
MECH...-17- +19° -7°
LF
LF
APMX
APMX
External
●Toolholder Dimensions D
Spare Parts
No. of Flutes
No. of Stages
No. of Inserts
Drawing
Small Parts
Machining
Stock
Boring
SB-2555TRG DTM-8 P-37 +
050R-11-5-6T-M N 6 5 30 50 22 18 11 63 21 6.3 10.4 46 HH10X30 BDMT11T308ER-N3 F
MECH 050R-17-2-4T-M N 2 8 52 30 Fig. 1 HH10X30
4 50 22 18 11 21 6.3 10.4
050R-17-4-4T-M N 4 16 78 59 HH10X40
Grooving
063R-17-3-4T-M N 4 3 12 63 27 20 14 70 24 7 12.4 45 SB-4070TRN DTM-15 P-37 HH12X35
BDMT170408ER-N3 G
080R-17-4-6T-M N 6 4 24 80 32 26 18 85 28 8 14.4 59 HH16X45
+
100R-17-4-6T-M N 6 4 24 100 40 56 - 85 30 9 16.4 59 Fig. 2 - BDMT170408ER-N4
MECH 063R-17-3-4T N 4 3 12 63 25.4 20 14 70 26 6 9.5 45
Fig. 1
HH12X35
Cut-off
080R-17-4-6T N 6 4 24 80 31.75 26 18 85 32 8 12.7 59 SB-4070TRN DTM-15 P-37 HH16X45 H
100R-17-4-6T N 6 4 24 100 38.1 56 - 85 38 10 15.9 59 Fig. 2 -
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Threading
■ MECH-BT50 (Integral Arbor type, without coolant hole) J
Rake Angle
Description
Drilling
A.R. (MAX.) R.R.
K
ø100
Solid Tools
0°
BT50 Arbor L
APMX 38
LF 101.8
Milling
M
● Toolholder Dimensions
Spare Parts
No. of Stages
No. of Inserts
No. of Flutes
BDMT11T308ER-N2
SB-
MECH 050R11-8-4T-BT50 N 4 8 32 50 143 73 4.8 2555TRG
DTM-8 P-37 +
P
BDMT11T308ER-N3
MECH 050R17-7-4T-BT50 N 50 4.9
063R17-7-4T-BT50 N 4 28 63 5.9 BDMT170408ER-N3
SB-
Technical
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● Applicable Inserts
Index
T
Applicable Inserts M19
Description
+ +
M75
Head exchangeable type MECH Helical End Mill
■ MECH-BT50SA (without coolant hole) Arbor Integral Type (Base Unit + 1 Front Piece + Clamp Bolt)
ø100
DC
APMX1 BT50
APMX
LH 38
LF 101.8
∙ Toolholder structure
ø100
DC
APMX1
BT50
APMX 38
LH
LF 101.8
●Toolholder Dimensions
Dimension (mm) Rake Angle
Stages
Inserts
Flutes
No. of
No. of
No. of
Stock
Weight
M Description
(kg)
DC LF LH APMX APMX1 A.R. R.R.
Arbor Integral
7 28
Type 080R17-4T-BT50SA MTO 80 173 130 104 75 +19° -7° 7.6
100R17-6T-BT50SA MTO 6 7 42 100 9.8
MECH 050R11-4T-BT50-A MTO 6 24 50 125 81 55 10 +23° -7° 4.6
Insert
063R17-4T-BT50-A MTO 4 63 5.4
Lead Angle Base Unit 5 20
45°~20° 080R17-4T-BT50-A MTO 80 143 100 75 16 +19° -7° 6.8
Lead Angle 100R17-6T-BT50-A MTO 6 5 30 100 8.5
15°
Recommended Cutting Conditions M79
Lead Angle
0°/2° ●Toolholder structure
High Feed
Cutter End Mill Base Unit M76 Front Piece (1pc) M77 Clamp Bolt
Multi-
Function
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F HH12X35
Slot Mill
063R17-4T-BT50SA = MECH063R17-4T-BT50-A + MECH063R17-4T-F + HH12X40
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F HH16X40
Ball-nose
Radius 100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F HH20X40
Others
M76
■ MECH-F (without coolant hole) Front Piece
DCONh7
Turning
B
Inserts
DC
External
D
Small Parts
Machining
●Toolholder Dimensions
No. of Stages E
No. of Inserts
No. of Flutes
Weight
Description
(kg)
DC DCON LF LH1 APMX1 A.R. R.R.
Boring
F
MECH 050R11-4T-F N 50 22 32 18 10 +23° -7° 0.2
063R17-4T-F N 4 2 8 63 22 0.4
Grooving
080R17-4T-F N 80 32 44 30 16 +19° -7° 0.8 G
100R17-6T-F N 6 2 12 100 45 1.3
Cut-off
●Applicable Inserts H
End Mill Base Unit M76 Front Piece M77 Applicable Inserts M19
Threading
BDMT11T308ER-N2
MECH 050R11-4T-BT50SA MECH050R11-4T-BT50-A MECH050R11-4T-F + J
BDMT11T308ER-N3
063R17-4T-BT50SA MECH063R17-4T-BT50-A MECH063R17-4T-F BDMT170408ER-N3
Drilling
080R17-4T-BT50SA MECH080R17-4T-BT50-A MECH080R17-4T-F + K
100R17-6T-BT50SA MECH100R17-6T-BT50-A MECH100R17-6T-F BDMT170408ER-N4
Solid Tools
L
●Spare Parts
Spare Parts
Wrench Wrench Anti-seize
Milling
Clamp Screw
(for Clamp Screw)
Clamp Bolt
(for Clamp Bolt) Compound M
Description
Turning Mill Spare Parts Information
Tools for
N
MECH 050R11-4T-BT50SA SB-2555TRG DTM-8 HH12X35 LW-10
Arbor 063R17-4T-BT50SA HH12X40 LW-10
Integral P
Type (Set) 080R17-4T-BT50SA SB-4070TRN DTM-15 HH16X40 LW-14
100R17-6T-BT50SA HH20X40 LW-17
Technical
● : Std. Item
M77
MECH
Smooth Chip Evacuation
● Smooth Chip Evacuation A flat-cut flute provides
smooth chip evacuation
Notched insert breaks chips into small pieces
MECH Competitor A
5,000 4,660
Workpiece Material : S50C Workpiece Material : S50C
Vc = 120m/min Vc = 120m/min
Recommended Cutting Range apxae = 40 mmx5~13mm 3,950 apxae = 40mmx10mm
15 Cutting Range 4,000
Cutting width ae (mm)
MECH 3,000
10
2,000
5
Competitor A Competitor B 1,000
No. of Inserts
No. of Flutes
No. of Flutes
M N2 N3 N3 N4 N2 N3 N3 N4
- -
040-S32-11-6-4T - - 080R17-7-4T-BT50
4 24 12 12
040-S42-11-6-4T 100R17-7-6T-BT50 6 42 21 21
050-S42-11-7-4T 28 14 14 MECH 050R11-4T-BT50SA 4 32 16 16 - -
Insert 050-S42-11-7-6T 6 42 21 21 063R17-4T-BT50SA
4 28 - - 14 14
Lead Angle MECH 040-S32-17-4-2T 080R17-4T-BT50SA
45°~20° 2 8 4 4
040-S42-17-4-2T - - 100R17-6T-BT50SA 6 42 - - 21 21
Lead Angle
15° 050-S42-17-5-4T 4 20 10 10 MECH 050R11-4T-BT50-A 4 24 12 12 - -
Lead Angle MECH 040R-11-4-4T-M 4 16 8 8 063R17-4T-BT50-A
0°/2° - - 4 20 - - 10 10
High Feed
050R-11-5-6T-M 6 30 15 15 080R17-4T-BT50-A
Cutter
MECH 050R-17-2-4T-M 8 4 4 100R17-6T-BT50-A 6 30 - - 15 15
Multi-
Function 050R-17-4-4T-M 4 16 8 8 MECH 050R11-4T-F 4 8 4 4 - -
063R-17-3-4T-M 12 6 6 063R17-4T-F
Slot Mill
4 8 - - 4 4
080R-17-4-6T-M 080R17-4T-F
Ball-nose 6 24 - - 12 12
Radius 100R-17-4-6T-M 100R17-6T-F 6 12 - - 6 6
M78
■ Caution when installing Notched Insert
Turning
B
Insert Size 11 type 17 type
Inserts
Same Flute
Insert No. 2 3 3 4
External
Fig. 2 Insert No.
D
* Using the cutter with the inserts installed incorrectly will damage the toolholder.
Small Parts
Machining
E
Boring
F
Fig. 1 Same flute line Fig. 3 Marks
Grooving
G
Recommended Insert Grades (Cutting Speed Vc: m/min)
Cut-off
NANO
H
PR1535 PR1225 PR1230 PR1210
Threading
★
Carbon Steel 0.08~0.1~0.15 - J
120~180~250 120~180~250 120~180~220
★
Alloy Steel 0.08~0.1~0.15 -
100~160~220 100~160~220 100~160~200
Drilling
★ K
Mold Steel 0.08~0.1~0.15 -
80~140~180 80~140~180 80~140~160
★
Solid Tools
Gray Cast Iron 0.08~0.15~0.18 - - -
120~180~250 L
★
Nodular Cast Iron 0.08~0.15~0.18 - - -
100~150~220
★ ☆
Milling
*Titanium Alloys 0.08~0.1~0.15 - - M
40~60~80 30~50~70
★:1st Recommendation ☆:2nd Recommendation
* Machining with coolant is recommended for titanium alloys.
Turning Mill Spare Parts Information
Tools for
1. The recommended cutting conditions above are for notched inserts. N
2. If using an insert without notch, the cutting depth (ap) and width (ae) should be 60% or less of those of a notched insert.
∙ JA Chipbreaker
P
Recommended Insert Grades
(Cutting Speed Vc: m/min)
Workpiece Material fz (mm/t) Carbide
Technical
GW25 R
Aluminum Alloys (Si 13% or less) 0.05~0.3 200~800
T
■ When using inserts with corner-R(RE) 1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the chart below for the recommended modifications. (Additional grind off is not necessary when corner-R(RE) is 1.2mm or less.)
4.0 R2.5
M79
MECH
■ Cutting Performance (Used Machine: Machining center equivalent to AC15 / 18.5kW)
●MECH End Mill 2 Flute Type (Workpiece Material : S50C)
ap
ap
ø25 MECH025-S25-11-4-2T 48 Description
MECH032-S32-11-5-2T
ø32 57 Cutting Speed : Cutting Speed :
MECH032-S32-11-5-4T Vc=100~180m/min Vc=100~120m/min
MECH040-S32-11-6-4T Feed f: z=0.08~0.15mm/t Feed f: z=0.08~0.12mm/t
ø40 65
MECH040-S42-11-6-4T 40 40
MECH050-S42-11-7-4T 30 30
ø50 76
ap (mm)
ap (mm)
20
MECH025-S25-11-4-2T
20
MECH050-S42-11-7-6T
10 10
MECH040-S32-17-4-2T
ø40 74 0
10 20 30
0
0.08 0.1 0.12
MECH040-S42-17-4-2T (mm)
Cutting Width ae (mm/t)
Feed fz
ø50 MECH050-S42-17-5-4T 89 50 50
40 40
Shape
ap (mm)
ap (mm)
30
30
MECH032-S32-11-5-2T 20
20
10
10
0 0
10 20 30 0.08 0.1 0.12
Cutting Width ae(mm) (mm/t)
Feed fz
60 60
50 50
40 40
ap (mm)
ap (mm)
MECH040-S32-17-4-2T 30 30
MECH040-S42-17-4-2T 20 20
10
10
0 0
10 20 30 40 0.08 0.1 0.12
Cutting Width ae(mm) (mm/t)
Feed fz
40
LPR
ap (mm)
30
MECH032-S32-11-5-4T 20
10
0
10 20 30
(mm)
Cutting Width ae
60
50
40
ap (mm)
MECH040-S32-11-6-4T 30
MECH040-S42-11-6-4T 20
10
0
10 20 30
(mm)
Cutting Width ae
M
60
ap (mm)
40
MECH050-S42-11-7-4T
20
Milling
0
10 20 30
(mm)
Cutting Width ae
60
Insert
ap (mm)
40
MECH050-S42-11-7-6T
20
Lead Angle
45°~20° 0
10 20 30
(mm)
Cutting Width ae
Lead Angle
15°
80
Lead Angle
0°/2° 60
ap (mm)
40
High Feed MECH050-S42-17-5-4T
Cutter 20
0
Multi- 10 20 30
(mm)
Cutting Width ae
Function
Ball-nose
Radius
Others
M80
●MECH Shell Mill (Workpiece Material : S50C)
ap
Turning
ø40 MECH040R-11-4-4T-M 125 B
Inserts
Cutting Speed :Vc=100~180m/min
MECH050R-11-5-6T-M 123 Feed f: z=0.08~0.15mm/t
MECH050R-17-4-4T-M 138 30 40 C
MECH040R MECH063R
ap (mm)
ap (mm)
30
20
ø63 MECH063R-17-3-4T-U 115 -11-4-4T-M 10
-17-3-4T-U 20
10
External
ø80 MECH080R-17-4-6T-U 130 0 0
D
10 20 30 10 20 30
(mm)
Cutting Width ae Cutting Width ae(mm)
Small Parts
Shape
Machining
40
60
ap (mm)
MECH050R MECH080R
30
ap (mm)
40
-11-5-6T-M -17-4-6T-U
20
10 20
0 0
10 20 30 10 20 30
(mm)
Cutting Width ae (mm)
Cutting Width ae
Boring
40 80
F
30 60
MECH050R ap (mm)
MECH100R
ap (mm)
20 40
Grooving
-17-2-4T-M -17-4-6T-U
G
10 20
0 0
LPR
10 20 30 10 20 30
(mm)
Cutting Width ae (mm)
Cutting Width ae
Cut-off
80
60 H
MECH050R
ap (mm)
40
-17-4-4T-M
20
Threading
0
J
10 20 30
(mm)
Cutting Width ae
Drilling
K
■ Shouldering
Cutting Overhang
Description Length LPR ae
Dia. (mm)
Solid Tools
ap
MECH050R11-8-4T-BT50
L
143
MECH050R11-4T-BT50SA Cutting Speed :Vc=100~180m/min
ø50
Feed f: z=0.08~0.15mm/t
MECH050R17-7-4T-BT50
Milling
MECH063R17-7-4T-BT50
M
ø63 MECH063R17-4T-BT50SA 80
MECH080R17-7-4T-BT50 80
ø80 Turning Mill Spare Parts Information
ap (mm)
ap (mm)
0 0
10 20 30 10 20 30
Cutting Width ae(mm) Cutting Width ae(mm)
Shape
P
100 100
Technical
80 MECH100R17 80
R
ap (mm)
ap (mm)
MECH050R17 60 -7-6T-BT50 60
-7-4T-BT50 40
MECH100R17 40
20
-6T-BT50SA 20
0 0
10 20 30 10 20 30
Index
100
MECH063R17 80
ap (mm)
-7-4T-BT50 60
MECH063R17 40
-4T-BT50SA 20
0
10 20 30
Cutting Width ae(mm)
M81
MFWN
■ MFWN
tages
6 Advan
Double-Sided, 6-edge insert, 90˚Cutters
Low cutting force and reduced chattering
Economical
Double-sided
90° 6-edge Insert
Tough Cutting
Cutting Edge Angle 90˚ Edge with
Thick Edge Design
e1
Advantag Sharp cutting with low cutting force
● Sharp cutting by large rake angle ● Cutting Force Comparison
<Cutting Conditions>
Vc = 180m/min
(Internal evaluation) ap×ae = 7×110mm
fz = 0.2mm/t
Workpiece Material : S50C
A.R. Max.+13° ø125mm Cutter
3,500
Cutting force (N)
2,500
2,000
“Large slant edge” Design MFWN Competitor A Competitor B
GM Chipbreaker (Positive) (Negative)
M
e2 Appli
Advantag
Milling
Reduced c
long able to
overh
<Cutting Conditions>
15° 60
350mm (Overhang Length)
Multi-
Function 20
Competitor C 100% 154% 202%
Slot Mill
0
Ball-nose
Radius Chattering MFWN Competitor D Competitor E
occurred GM Chipbreaker (Negative) (Negative)
Others
M82
Shouldering Slotting Facing Vertical
Turning
B
Inserts
Cutting Edge Thickness 8.5 ~ 5mm
Stable Clamping with the
External
<Cutting Conditions>
D
Workpiece Material : SCM440H(38~42HS) Interruption with a slot on the workpiece
● Fracture Resistance Comparison (Internal evaluation) Vc = 100m/min ap×ae = 2×100mm fz = 0.2~0.45 mm/t Dry
Small Parts
Machining
Available for further machining E
GM Chipbreaker Fracture
fz(mm/t)
GH Chipbreaker 0.20
Boring
0.25 F
Competitor F (Positive) 0.30
0.35
0.40
Grooving
Competitor G (Negative)
0.45 G
0 20 40 60 80 Cutting Time (min)
Cut-off
H
e4 Neutral
Advantag
Threading
Applicable to J
Side Edge
a wide range of
application
Drilling
K
Base Edge
e5
Advantag
Solid Tools
Properties of Coating
40
MEGACOAT NANO L
Extended Tool Life by New MEGACOAT NANO Technology 35
Hardness (GPa)
30
TiCN
PR1525 for steel and stainless steel (austenitic), PR1535 for MEGACOAT
Milling
titanium alloys and stainless steel (precipitation hardening) 25 TiAIN
M
TiN
and PR1510 for cast iron are available. 20
Advantag
e6 5 chipbreakers for various applications
Technical
T
6
SM Low cutting force
ap (mm)
4
GH For Heavy Milling
2
GM GH
GL Surface-Finish Oriented
AM
GL
AM
0.06 0.1 0.2 0.3 0.4 Properly curled chips
Non-ferrous Metals fz (mm/t) (The photo was taken by a high speed camera.)
M83
MFWN
■ MFWN Face Mill
DCSFMS A.R. R.R.
DCB
KWW Rake DC=63 -10°
(MAX.) DC=125 -7.5°
Angle DC=80 -9°
KDP
+13° DC=160-250 -7°
CBDP
DC=100 -8°
LF
APMX
DCCB2
DCCB1 0°
DC DCSFMS
DCB DCCB3
Fig. 1 KWW
KDP
DCSFMS DCSFMS
DCB DCB
CBDP
KWW KWW
LF
KDP
KDP
CBDP
CBDP
LF
LF
APMX
DCCB4
DCCB2
APMX
APMX
DCCB1 0°
DCCB1 DCCB1
0° 0° DC
DC DC
● Toolholder Dimensions
Dimension (mm) Max.
Coolant
No. of Weight
Hole
Description Stock Drawing Shim Revolution
Inserts DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW DCCB3 DCCB4 (kg)
(min-1)
MFWN 90063R-3T-M ● 3 63 47 22 19 11 40 21 6.3 10.4 0.5 14,000
Fig. 1
90080R-4T-M ● 4 80 60 27 20 13 24 7 12.4 1.0 12,000
Coarse pitch
50 - - Yes
90100R-5T-M ● 5 100 70 32 46 30 8 14.4 1.3 10,500
- Fig. 2
90125R-6T-M ● 6 125 87 55 33 2.5 Yes 9,500
40 9 16.4
90160R-8T-M ● 8 160 102 68 66.7 32 14 20 3.8 8,000
63
90200R-10T-M ● 10 200 Fig. 4 6.0 7,500 No
142 60 110 101.6 40 14 25.7 18 26
90250R-12T-M ● 12 250 8.4 6,500
MFWN 90063R-4T-M ● 4 63 47 22 19 11 40 21 6.3 10.4 0.5 16,000
Fig. 1
90080R-5T-M ● 5 80 60 27 20 13 24 7 12.4 1.0 13,500
50 - - Yes
Fine pitch
- Fig. 2
90125R-8T-M ● 8 125 87 55 33 2.6 No 10,500
40 9 16.4
90160R-10T-M ● 10 160 102 68 66.7 32 14 20 3.9 9,000
63
90200R-12T-M ● 12 200 Fig. 4 6.3 8,000 No
142 60 110 101.6 40 14 25.7 18 26
90250R-14T-M ● 14 250 8.7 7,000
MFWN 90063R-5T-M ● 5 63 47 22 19 11 40 21 6.3 10.4 0.5 16,000
Fig. 1
Extra fine pitch
50
Coarse pitch
- - Fig. 2
Lead Angle 90125R-8T ● 8 125 87 38.1 55 - 10 15.9 2.7 10,500
15° 38 No
90160R-10T ● 10 160 102 50.8 72 11 19.1 Fig. 3 4.0 9,000
63
Lead Angle 90200R-12T ● 12 200 6.6 8,000 No
0°/2° 142 47.625 110 101.6 40 14 25.4 18 26 Fig. 4
90250R-14T ● 14 250 8.9 7,000
High Feed
MFWN 90080R-7T ● 7 80 60 25.4 20 13 27 6 9.5 Fig. 1 1.1 10,500
Extra fine pitch
Cutter
50
90100R-9T ● 9 100 70 31.75 46 34 8 12.7 1.3 9,500 Yes
Multi- - - Fig. 2
Function 90125R-12T ● 12 125 87 38.1 55 - 10 15.9 2.7 8,000
38 No
90160R-14T ● 14 160 102 50.8 72 11 19.1 Fig. 3 4.1 7,000
Slot Mill 63
90200R-16T ● 16 200 6.7 6,500 No
142 47.625 110 101.6 40 14 25.4 18 26 Fig. 4
Ball-nose 90250R-18T ● 18 250 9.1 5,500
Radius
*APMX : 8mm Applicable Inserts M17
Others ■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
● : Std. Item
□ : Deleted from the next catalog
M84
● Spare Parts
Turning
B
Inserts
MFWN 90063R-3T-M
4.2N・m 6.0N・m
External
90250R-12T(-M)
MFWN 90063R-4T-M HH10X30
D
SB-50140TR TTW-15
Fine pitch
Small Parts
- - - - P-37
Machining
Recommended tightening torque for Insert Clamp
- E
~
4.2N・m
90250R-14T(-M)
MFWN 90063R-5T-M SB-50140TR TTW-15 - HH10X30
Extra fine
Boring
F
pitch
3.5N・m
90250R-18T(-M)
Grooving
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M86 G
Cut-off
H
Threading
J
h6
DCON
DC
Drilling
K
0°
APMX
LH
LF
Solid Tools
L
● Toolholder Dimensions
Dimension (mm) Rake Angle Spare Parts
No. of Inserts
Coolant Hole
Milling
Max.
Clamp Screw Wrench Anti-seize Compound
M
Description Stock Revolution
A.R. R.R. (min-1)
DC DCON LF LH APMX (MAX.)
Turning Mill Spare Parts Information
Tools for
N
MFWN 90050R-S32-3T ● 3 50 -12° 18,500 SB-50140TR TTW-15
90063R-S32-4T ● 4 63 32 110 30 8 +13° -10° 16,000 Yes
Tightening Torque 4.2N・m
P-37
90080R-S32-5T ● 5 80 -9° 13,500
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Applicable Inserts M17 P
■ Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Technical
● Applicable Inserts R
Applicable Inserts M17
Index
T
Description
Surface-Finish Oriented (Precision Class) General purpose Low cutting force Tough Edge (For Heavy Milling) Non-ferrous Metals
MFWN90… WNEU 080608EN-GL WNMU 0806..EN-GM WNMU 080608EN-SM WNMU 080608EN-GH WNGT 080608FN-AM
● : Std. Item
M85
MFWN
■ How to mount an insert
1. Be sure to remove dust and chips from the insert mounting pocket.
2. After applying anti-seize compound on portion of taper and thread, attach the screw to the front end of the wrench. While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
3. When tightening the screw, make sure that the wrench is parallel to the screw.
Remember that the screw hole of the toolholder for Extra fine pitch is inclined to the bearing surface. (Ref. to Fig. 2 and Fig. 3)
4. Be careful not to tighten the screw with excessive torque.
Recommended tightening torque is 4.2N·m for M5 screw (SB-50140TR) and 3.5N·m for M4 screw (SB-40140TRN).
5. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps.
6. To change the cutting edge of the insert, turn the insert counterclockwise (Ref. to Fig. 4). The insert corner identification number is stamped on the top surface of the insert.
θ
Fig. 1 Fig. 2 Fig. 3 Fig. 4
fz (mm/t)
Workpiece Material Cermet MEGACOAT (PVD Coated Carbide) CVD Coated Carbide DLC Coated Carbide Carbide
( ):TN620M
TN620M PR1535 PR1525 PR1510 PR015S CA6535 PDL025 GW25
0.1~0.2~0.3 ★ ☆ ★
Carbon Steel
(0.06~0.10~0.15) 200 ~250~300 120 ~180 ~250 120~180~250 - - - - -
0.1~0.2~0.3 ★ ☆ ★
Alloy Steel
(0.06~0.10~0.15) 180 ~220~250 100 ~160 ~220 100~160~220 - - - - -
0.1~0.15~0.25 ★ ☆ ★
Mold Steel
(0.06~0.10~0.13) 150 ~180~220 80 ~140 ~180 80~140~180 - - - - -
Stainless Steel ☆ ☆
(Austenitic related) 0.1~0.15~0.25 - 100 ~160 ~200 100~160~200 - - - - -
GM Stainless Steel
0.1~0.15~0.25
☆ ☆
(Martensitic related) - 150 ~200 ~250 - - - 180~240~300 - -
Stainless Steel ★
(Precipitation Hardening) 0.1~0.15~0.25 - 90 ~120 ~150 - - - - - -
★
Gray Cast Iron 0.1~0.2~0.3 - - - 120~180~250 - - - -
★
Nodular Cast Iron 0.1~0.15~0.25 - - - 100~150~200 - - - -
☆ ★
Ni-base heat-resistant alloys 0.1~0.12~0.2 - 20~30~50 - - - 20~30~50 - -
0.06~0.12~0.2 ★ ☆ ☆
Carbon Steel
(0.06~0.08~0.12) 200 ~250~300 120~180~250 120~180~250 - - - - -
M 0.06~0.12~0.2 ★ ☆ ☆
Alloy Steel
(0.06~0.08~0.12) 180 ~220~250 100~160~220 100~160~220 - - - - -
0.06~0.08~0.15 ★ ☆ ☆
Mold Steel
(0.06~0.08~0.10) 150 ~180~220 80~140~180 80~140~180 - - - - -
Stainless Steel ★ ☆
(Austenitic related) 0.06~0.12~0.2 - 100~160~200 100~160~200 - - - - -
SM
Milling
Stainless Steel ☆ ★
(Martensitic related) 0.06~0.12~0.2 - 150~200~250 - - - 180~240~300 - -
*1GL Stainless Steel ☆
(Precipitation Hardening) 0.06~0.12~0.2 - 90~120~150 - - - - - -
☆
Gray Cast Iron 0.06~0.12~0.2 - - - 120~180~250 - - - -
☆
Nodular Cast Iron 0.06~0.08~0.15 - - - 100~150~200 - - - -
☆ ☆
Insert Ni-base heat-resistant alloys 0.06~0.1~0.15 - 20~30~50 - - - 20~30~50 - -
★
Titanium Alloys 0.06~0.08~0.15 - 40~60~80 - - - - - -
Lead Angle
☆ ☆
45°~20° Carbon Steel 0.2~0.3~0.4 - 120~180~250 120~180~250 - - - - -
☆ ☆
Lead Angle Alloy Steel 0.2~0.3~0.4 - 100~160~220 100~160~220 - - - - -
15° Mold Steel 0.15~0.2~0.3 -
☆ ☆
- - - - -
80~140~180 80~140~180
Lead Angle Stainless Steel
0.2~0.25~0.3
☆ ☆
(Austenitic related) - 100~160~200 100~160~200 - - - - -
0°/2°
Stainless Steel ☆ ☆
(Martensitic related) 0.2~0.25~0.3 - 150~200~250 - - - 180~240~300 - -
High Feed *2GH Stainless Steel ☆
Cutter (Precipitation Hardening) 0.2~0.25~0.3 - 90~120~150
- - - - - -
☆
Multi- Gray Cast Iron 0.2~0.3~0.4 - - - 120~180~250 - - - -
Function ☆
Nodular Cast Iron 0.15~0.2~0.3 - - - 100~150~200 - - - -
☆ ☆
Slot Mill Ni-base heat-resistant alloys 0.15~0.2~0.25 - 20~30~50 - - - 20~30~50 - -
★
Hard Materials (60HRC or less) 0.1~0.2~0.3 - - - - 80~100~120 - - -
Ball-nose
★ ☆
Radius AM Non-ferrous metals 0.1~0.2~0.3 - - - - - - 200~600~900 200~500~800
bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ★ : 1st Recommendation
・ The
Others
・ Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ☆ : 2nd Recommendation
*1. GL Chipbreaker is recommended for Surface finish oriented milling.
*2. GH Chipbreaker : Fine pitch ⇒ fz≤0.3(mm/t)
Extra fine pitch ⇒ Not recommended
M86
● Applicable chipbreaker
Turning
△ B
Fine pitch (without shim) ● ●
Inserts
(Feed rate is recommended fz=0.3mm/t or under)
Extra fine pitch (without shim) ● ● Not recommended
External
D
Cutting Max. Width of Cut (ae)
Dia.
Small Parts
Machining
All items 8mm E
Boring
F
● Cutter type and chipbreaker selection
Grooving
Cutter Type Chipbreaker G
Milling Purpose
Coarse pitch Fine pitch Extra fine pitch GM SM GH GL
General milling for steel and alloy steel ● ●
Cut-off
Steel and alloy steel H
● ●
(at chattering due to low rigidity machine or poor clamping power)
Productivity oriented (Running cost decrease)
● ●
Threading
(ap=4mm and over, fz=0.25mm/t and over)
Surface finish oriented ● ● ●
J
General milling of stainless steel ● ●
Stainless Steel
● ●
Drilling
(at chattering due to low rigidity machine or poor clamping power) K
Cast Iron
● ●
(for processing efficiency improvement)
Solid Tools
Cast Iron
● ●
(ap=4mm and over, fz=0.25mm/t and over) L
■ Case Studies
Milling
M
FC300 500
Manganese Steel
・Machine Part ・Construction machine part Turning Mill Spare Parts Information
Tools for
300
・Vc=170m/min ・Vc=150m/min N
・apxae=2.5x130mm ・apxae=1x100mm
・fz=0.183mm/t
(Vf=500mm/min)
300
・fz=0.2mm/t(Vf=668mm/min)
・Wet ・Dry
・MFWN90160R-8T (8 Flutes) ・MFWN90100R-7T (7 Flutes) P
・WNMU080608EN-GM (PR1510) ・WNMU080608EN-GM (PR1525)
Technical
T
Competitor A proceeded machining under low cutting conditions, as the workpiece Despite instability with the long overhang of the workpiece, MFWN doubled tool life,
was slipping because of the unstable chucking. improving the efficiency by 150%.
With MFWN, stable machining was possible at higher cutting conditions.
(User Evaluation) (User Evaluation)
M87
MFSN88
Cutting Edge Angle 88˚, High Efficiency Cutter
MFSN88
Economical Double-sided 8-edge Insert
Reduces Chattering with a Low Cutting Force Design
Suitable for Shoulder Roughing
Applicable to Various Types of Machining with Product Lineup from ø32
Shoulder Roughing Cost reduction by switching from Facing Without Interfering with Fixtures
90˚ cutter with positive inserts
MFSN88 Conventional 45˚ Cutter
Jig
300
Insert
21% 261
Cutting Force (N)
Lead Angle
200
45°~20° 206
DOWN 1st Recommendation Tough Edge For Stainless Steel
Lead Angle
15° (General purpose)
100 GM Chipbreaker GH Chipbreaker SM Chipbreaker
Lead Angle
0°/2°
High Feed
Cutter 0
Multi- MFSN88 Competitor A
Function
Ball-nose
Radius
Cutting Conditions:Vc = 200 m/min, ap = 3 mm, fz = 0.15 mm/t
Cutter Dia. ø63 Workpiece Material : S50C
Others
M88
■ MFSN88 Face Mill
Turning
B
Inserts
DCSFMS
DCB
DCSFMS KWW DCCB3
KDP
KWW
KDP
CBDP
KDP
CBDP
CBDP
LF
LF
LF
External
88
°
88
°
88
D
DCCB2 °
APMX
DCCB1 DCCB1 DCCB4
APMX
DC DCCB2
DC
APMX
DCX
Small Parts
DCCB1
Machining
DCX
DC
Fig. 1 Fig. 2 Fig. 3 DCX
E
● Toolholder Dimensions
Boring
No. of Dimension (mm) Weight
F
Description Stock Drawing Shim
Inserts (kg)
DC DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW DCCB3 DCCB4
Grooving
MFSN 88050R-4T-M-G ● 4 50 52 17.5 0.3
48 22 11 40 21 6.3 10.4 G
88063R-5T-M-G ● 5 63 65 18 Fig. 1 0.4
Fine pitch
Cut-off
88125R-9T-M-G ● 9 125 127 89
40 55
-
63 33 9 16.4
2.4 H
Metric
48 22 11 40 21 6.3 10.4
Threading
88063R-7T-M-G ● 7 63 65 18 Fig. 1 0.4
88080R-9T-M-G ● 9 80 82 70 27 20 13 24 7 12.4 - - 1.1 J
50 No
88100R-11T-M-G ● 11 100 102 78 32 45 30 8 14.4 1.4
Fig. 2
88125R-13T-M-G ● 13 125 127 89 - 2.5
40 55 63 33 9 16.4
Drilling
88160R-15T-M-G ● 15 160 162 110 14 20 Fig. 3 4.3
K
MFSN 88080R-6T-G ● 6 80 82 70 25.4 20 13 27 6 9.5 Fig. 1 1.1
Bore Dia. Inch spec
50
88100R-7T-G ● 7 100 102 78 31.75 45 34 8 12.7 1.5
- - No
Solid Tools
88125R-9T-G ● 9 125 127 89 38.1 55 - 10 15.9 Fig. 2 2.5
63 38
88160R-11T-G ● 11 160 162 110 50.8 70 11 19.1 4.1 L
MFSN 88080R-9T-G ● 9 80 82 70 25.4 20 13 27 6 9.5 Fig. 1 1.1
50
88100R-11T-G ● 11 100 102 78 31.75 45 34 8 12.7 1.5
pitch
- - No
88125R-13T-G ● 13 125 127 89 38.1 55 - 10 15.9 Fig. 2 2.6
Milling
88160R-15T-G ● 15 160 162 110 50.8 70
63 38
11 19.1 4.3
M
Applicable Inserts M90
● Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
Clamp Screw Wrench Anti-seize Compound Mounting bolt N
Description
P
MFSN 88050R-4T-M-G HH10X30
88063R-5T-M-G HH10X30
Fine pitch
SB-4090TRP DTPM-15
88080R-6T(-M)-G
Technical
HH12X35
Recommended tightening torque for Insert Clamp P-37 R
88100R-7T(-M)-G 3.5N・m
88125R-9T(-M)-G -
88160R-11T(-M)-G
Index
88063R-7T-M-G HH10X30
SB-4090TRP DTPM-15
88080R-9T(-M)-G HH12X35
Recommended tightening torque for Insert Clamp P-37
88100R-11T(-M)-G
3.5N・m
88125R-13T(-M)-G -
88160R-15T(-M)-G
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● : Std. Item
M89
MFSN88
■ MFSN88 End Mill
DCON
DCX
Fig. 1
DC
88°
APMX
LH
LF
DCON
Fig. 2
DCX
DC
88°
APMX
LH
LF
● Toolholder Dimensions
Dimension (mm) Rake Angle Spare Parts
No. of Inserts
Drawing
Clamp Screw Wrench Anti-seize
Description Stock Compound
A.R. R.R.
DC DCX DCON LF LH APMX (MAX.)
● Applicable Inserts
Carbon Steel / Alloy Steel ■ ☆ ★
Classification of usage P Mold Steel ■ ☆ ★
Stainless Steel (Austenitic related) ★ ☆
M Stainless Steel (Martensitic related) ★
★:Roughing / 1st Choice Stainless Steel (Precipitation Hardening) ★
☆:Roughing / 2nd Choice
Gray Cast Iron ★
K Nodular Cast Iron ★
■:Finishing / 1st Choice
N Non-ferrous Metals
□:Finishing / 2nd Choice Ni-base heat-resistant alloys ★
S Titanium Alloys ★
H Hard Materials ★
Dimension (mm) Cermet MEGACOAT (PVD Coated Carbide)
Insert Description
IC S D1 BS RE TN620M PR1535 PR1525 PR1510 PR015S
M
SNMU 130508EN-GM ● ● ● ●
D1
IC
RE
Milling
BS S
General purpose
Insert RE
BS S
Lead Angle Low cutting force
45°~20°
Lead Angle
15°
● ● ● ●
D1
SNMU 130508EN-GH
IC
Lead Angle
RE
0°/2° BS
Tough Edge S
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M90
◆ Recommended Cutting Conditions
Feed
Workpiece Material MEGACOAT (PVD Coated Carbide)
(fz : mm/t)
PR1535 PR1525 PR1510 PR015S
Turning
Carbon Steel 0.1~0.2~0.3
☆
120~180~250
★
120~180~250
- - B
Inserts
☆ ★
Alloy Steel 0.1~0.2~0.3
100~160~220 100~160~220
- -
External
Stainless Steel (Precipitation Hardening) 0.1~0.15~0.25
90~120~150
- - -
★ D
Gray Cast Iron 0.1~0.2~0.3 - -
120~180~250
-
★
Nodular Cast Iron 0.1~0.15~0.25 - -
100~150~200
-
Small Parts
Machining
☆
Ni-base heat-resistant alloys 0.1~0.12~0.2
20~30~50
- - -
☆
E
Carbon Steel 0.06~0.12~0.2 -
120~180~250
- -
☆
Alloy Steel 0.06~0.12~0.2 -
100~160~220
- -
Boring
Mold Steel 0.06~0.08~0.15 - - -
★
80~140~180
☆
F
Stainless Steel (Austenitic related) 0.06~0.12~0.2
100~150~200 100~150~200
- -
★
Stainless Steel (Martensitic related) 0.06~0.12~0.2
100~150~200
- - -
SM
Grooving
☆
Stainless Steel (Precipitation Hardening) 0.06~0.12~0.2
90~120~150
- - -
G
☆
Gray Cast Iron 0.06~0.12~0.2 - -
120~180~250
-
☆
Nodular Cast Iron 0.06~0.1~0.15 - -
100~150~200
-
Cut-off
★
Ni-base heat-resistant alloys 0.06~0.08~0.15
20~30~50
- - -
H
★
Titanium Alloys 0.06~0.08~0.15
40~60~80
- - -
☆
Carbon Steel 0.15~0.25~0.35 -
120~180~250
- -
Threading
☆
Alloy Steel 0.15~0.25~0.35 -
100~160~220
- - J
☆
Mold Steel 0.1~0.2~0.3 -
80~140~180
- -
GH ☆
Gray Cast Iron 0.15~0.25~0.35 - -
120~180~250
-
Drilling
Nodular Cast Iron 0.1~0.2~0.3 - -
100~150~200
☆
- K
★
Hard Materials (60HRC or less) 0.1~0.2~0.3 - - -
80~100~120
★ : 1st Recommendation
Solid Tools
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate
☆ : 2nd Recommendation
within the above conditions according to the actual machining situation. L
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
Milling
Recommended Insert Grades Coated Carbide Cermet
(Cutting Speed Vc : m/min) M
Feed
Chipbreaker Workpiece Material
(fz : mm/t) Cermet 5 5
TN620M GH
Turning Mill Spare Parts Information
Tools for
ap (mm)
ap (mm)
★ 3 3
Carbon Steel 0.06~0.12~0.15
200~250~300
SM GM 2 N
★ GM
GM Alloy Steel 0.06~0.12~0.15
180~220~250 0.5 0.5
★
Mold Steel 0.06~0.1~0.13 0.06 0.1 0.2 0.25 0.3 0.35 0.06 0.1 0.15 0.2 0.3
150~180~220
fz (mm/t) fz (mm/t)
★ :1st Recommendation P
● Applicable chipbreaker
Technical
Chipbreaker
Cutter Type
GM SM GH R
Fine pitch
Unmachined portion
ap 1 mm 2 mm 3 mm 4 mm 5 mm
Unmachined
portion 0.82 mm 0.93 mm 0.97 mm 1.00 mm 1.04 mm
M91
Face Mill for Heavy Milling MSRS90
Max.
60mm
NB4
Max.
● High efficiency, low cutting force and stable machining without chattering 16.5mm
● Neutral and corner-R insert
Applicable to shouldering (cutting edge angle : 90˚),
high feed milling (cutting edge angle : 30˚), plunging, and side cutter.
Custom-ordered milling cutter with high performance notched neutral inserts provides various applications
20
TiCN
TiAlN oxidation resistance long
TiN
10
tool life : MEGACOAT
Notched insert SPMT180616EN The notched insert breaks chips into small pieces and reduces cutting force.
The second land near the cutting edge improves edge strength.
Multi-
Function
Slot Mill
M92
Applicable Inserts : Available for various applications
Turning
B
Inserts
General purpose Standard
NB3 NB4
External
( or )+
D
Edge Strength Without notch
Oriented (Usable with notched inserts)
Small Parts
Machining
NB3 NB4 E
Boring
F
Grooving
G
Side cutter
Cut-off
H
Vertical Milling (Plunging)
cutter
Threading
High Feed Cutter J
Drilling
K
Tapered cutter
Solid Tools
L
Milling
M
P
● Shaft length determination
Technical
R
Index
M93
MSRS90
■ MSRS90
DCSFMS
Rake Angle
DCSFMS DCSFMS
DCB DCB DCB DCSFMS
KWW KWW DCB
KDP
KDP
KDP
KWW
KWW
KDP
A.R. R.R.
CBDP
CBDP
CBDP
CBDP
LF
LF
LF
LF
APMX
+7° -10°
APMX
APMX
APMX
DCCB2 DCCB2 0° 0°
0° DCCB1 DCCB1
DCCB1
DC DC
DC
DCCB2 0°
DCCB1
Fig. 1 Fig. 2 Fig. 3 DC Fig. 4
DCSFMS DCSFMS
DCB DCSFMS DCSFMS
DCB
KDP
CBDP2
CBDP2
CBDP
CBDP2
CBDP2
CBDP
CBDP
CBDP
KDP
KDP
KDP
LF
APMX
LF
LF
LF
APMX
APMX
DCCB4 DCCB6
APMX
0° DCCB4 DCCB4 ø101.6
DCCB1 0° 0° 0°
DCCB2 DCCB2 ø177.8
DC
DC DC DC
● Toolholder Dimensions
Dimension (mm)
No. of No. of No. of Weight
Description Stock
Inserts Flutes Stages
Drawing
(kg)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX DCCB3 DCCB4 DCCB5 DCCB6 CBDP2
MSRS 90080R-1-4T-M N 4 1 16.5 Fig. 1 1.3
60
90080R-2-4T-M N 8 4 2 80 70 27 20 13 24 7 12.4 31 Fig. 2 1.1
60
90080R-2-4T N 8 4 2 80 70 31.75 27 18 32 8 12.7 31 Fig. 2 1.2
45°~20°
Lead Angle 90125R-1-8T N 8 1 16.5 Fig. 4 2.6
15° 8 125 55
90125R-2-8T MTO 16 2 31 Fig. 5 2.4
Lead Angle -
0°/2° 90160R-1-8T N 8 1 16.5 Fig. 4 4.3
8 160 100 50.8 70 11 19.1
High Feed
Cutter
90160R-2-8T MTO 16 2 38 31 Fig. 5 4.1
● : Std. Item
MTO : Made to order
M94
● Applicable Inserts
Description
Turning
B
Inserts
3-Notched 4-Notched 3-Notched / Low cutting force 4-Notched / Low cutting force Without notch
External
It is important to install the appropriate notched insert into the correct position. If it is installed in When installing the inserts, match the number on the top surface of insert to the number of the cutter body.
incorrect position, the tool cannot cut the workpiece and it may damage the toolholder body. For
D
MSRS90, Notched Insert location indicator is marked at insert installed pocket of the cutter body.
Same number
Small Parts
No. of Inserts
Machining
Same number
No. of No. of No. of
Description
Inserts Flutes Stages
Notched E
NB3(P) NB4(P)
MSRS 90100R-1-6T 6 1 3 3
90100R-2-6T 12 6 2 6 6
Boring
90100R-4-6T 24 4 12 12 F
● Spare Parts
Spare Parts
Grooving
Clamp Screw Wrench Cartridge Clamp Screw Wrench Anti-seize Compound Mounting bolt
G
MAP-1806M MAP-1806S
Description
Cut-off
H
(Bottom edge only)
MSRS 90080R-○-4T-M
With cartridge Without cartridge With cartridge Without cartridge
HH12X35
Threading
90100R-○-6T-M - - - -
J
90125R-○-8T-M
MSRS 90160R-○-8T-M MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15 -
Drilling
~
Solid Tools
90100R-○-6T - - - - HH20X55
L
90125R-○-8T
MSRS 90160R-○-8T MAP-1806M*1 MAP-1806S*2 SB-40140TR DT-15
-
Milling
M
~
M95
MSRS90
■ Cutting Conditions (Shouldering)
● In case of MSRS90100R-1-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate Overhang Length LPR(mm)
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 120mm 180 0.2 15 × 80 826
Cast Iron 120~200mm 180 0.2 15 × 40 413
201mm and over 230 0.1 15 × 40 263
Less than 120mm 150 0.2 15 × 80 689
Carbon Steel 120~200mm 150 0.2 15 × 40 344
LPR
201mm and over 200 0.1 15 × 40 229
● In case of MSRS90100R-2-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 120mm 180 0.2 30 × 50 1,032
Cast Iron 120~200mm 180 0.2 30 × 30 619
201mm and over 230 0.1 30 × 25 329
Less than 120mm 150 0.2 30 × 50 861
Carbon Steel 120~200mm 150 0.2 30 × 30 517
201mm and over 200 0.1 30 × 25 287
● In case of MSRS90100R-4-6T
Workpiece Overhang Length Cutting Conditions Chip Evacuation Rate
(ap × ae)
Material LPR(mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (cc/min)
Less than 140mm 180 0.2 60 × 20 826
Cast Iron 140~200mm 180 0.2 60 × 10 413
201mm and over 230 0.1 60 × 10 263
Less than 140mm 150 0.2 60 × 20 689
Carbon Steel 140~200mm 150 0.2 60 × 10 344
201mm and over 200 0.1 60 × 10 229
■ Case Studies
FCD450 SCM420
Industrial parts Construction machine part
・Vc=150m/min ・Vc=200m/min
・ap x ae=6 x 65mm ・ap x ae=10 x 50mm
・fz=0.15mm/t ・fz=0.1mm/t
500 mm
(Vf=430mm/min) (Vf=400mm/min)
・MSRS90 more than doubled the machining efficiency compared with competitor B. ・MSRS90 improved the machining efficiency to 1.3 times that of competitor C.
・Competitor B machined with 2 passes (ap x ae=3 x 65mm). ・Competitor C machined with ap x ae=5 x 50mm
MSRS90 machined with only 1 pass. ・Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner insert.
・Cutting time was reduced. (User Evaluation) MSRS90 reduced machining cost as well as improved machining efficiency. (User Evaluation)
SPMT180616EN-NB3/NB4 SPMT180616EN-NB3/NB4
High Feed
(PR1230) (PR1230) φ800
Cutter
Multi-
Function MSRS90(PR1230) Chip Evacuation Rate = 120cc/min MSRS90(PR1230) 12 surfaces/edge
Slot Mill
Competitor D 60cc/min Competitor E 8 surfaces/edge
Ball-nose
Radius ・MSRS90 more than doubled the machining efficiency compared with competitor D. ・MSRS90 showed 1.5 times longer tool life than that of competitor E.
・Competitor D machined with ap x ae=5 x 10~50mm ・Competitor E machined with 2 passes on a side (ap x ae=12 x 0 to 10mm).
⇒ Low cutting force of MSRS90 enabled twice as large ap as that of competitor. Competitor E was poor in feed rate (Vf=400mm/min). ⇒Machining efficiency was
Others ・It can double the ap as well as increase the cutting speed (Vc=100⇒150). improved by MSRS90 (by achieving reduction in cutting time).
⇒ Machining efficiency was improved by MSRS90 (by achieving reduction in cutting time). (User Evaluation) ・Although competitor E is load due to high cutting force. MSRS90 operates fairly quietly. (User Evaluation)
M96
Heavy Milling Cutter MSR
Turning
B
Inserts
PR1230
External
D
PR1210
Small Parts
Machining
(For Cast Iron)
E
Boring
F
Grooving
Notched insert reduces cutting force, and enables high feed rates by reducing chattering.
G
Improved chip evacuation and low cutting force with the special chipbreaker.
Enables heavy milling and deep cutting, and also drastically improves machining efficiency. (Reduction of cutting time)
Cut-off
H
Notched Insert Cutting Force Comparison
Threading
Size Comparison (Full-Scale)
MSR Competitor A J
5,000
124% 5,028N
Drilling
4,000
K
Cutting force (N)
4,066N
3,000
Notch Notch
Solid Tools
L
Combined Force
1,000
Milling
0 M
* The exclusive notched chipbreaker provides low cutting force and good chip evacuation.
Turning Mill Spare Parts Information
Tools for
11 type 17 type APMT25 type (Internal evaluation)
N
P
Technical
R
Index
M97
MSR
※
Shouldering Slotting Facing
KDP
KDP
CBDP
CBDP
Description
KDP
KDP
CBDP
CBDP
LF
LF
LF
LF
APMX
APMX
APMX
APMX
DCCB2 DCCB1
0° 0°
DCCB1 DC DCCB2 DCCB1
DC 0° 0°
DCSFMS DCSFMS
Fig. 1 Fig. 2
DCCB1
DC
DC
MSR 063R-○□ - - -
DCB DCB
KWW KWW
Fig. 3 Fig. 4 MSR 080R-○□ SB- MAP- SB-
TT-25L DT-15
KDP
KDP
CBDP
CBDP
~
DCSFMS
DCB
DCSFMS KWW DCCB3 DCSFMS
DCB DCB
DCCB3 DCCB3 DCCB5
315R-○□ for Insert Clamp for Shim Clamp
KDP
KWW KWW
LF
LF
32
APMX
APMX
CBDP
KDP
KDP
25
25
32
CBDP
LF
CBDP
LF
LF
APMX
APMX
APMX
DCCB4 DCCB6
Coat Anti-seize Compound thinly on portion of taper and thread
DCCB2 DCCB1 DCCB4 DCCB4 101.6
0°
DCCB1 DC
0° 101.6
DC
0° 101.6
DC
0° 177.8
DC
0°
when insert is fixed.
DC
● : Std. Item
MTO : Made to order
M98
■ MSR-BT50
4
4
ø100
ø100
DC
DC
4
4
4
4
3
3
3
Turning
BT50 Arbor BT50 Arbor B
0°
0°
Inserts
APMX 38 APMX 38
LF 101.8 LF 101.8
Fig. 1 Fig. 2
No. of Flutes
External
Weight Clamp Screw Wrench Shim Clamp Screw Wrench Anti-seize Compound
Stock
Description
DC LF APMX A.R. R.R.
Drawing
(kg) D
Small Parts
Machining
MSR 063R-BT50-4 N 16 4 160 90 Fig. 1 5.7
4 63 - - - E
063R-BT50-5 N 20 5 180 111 Fig. 2 6.2
+9° -8° SB-
080R-BT50-4 N 16 4 160 90 Fig. 1 6.9 60120TR TT-25L
4 80 SB- P-37
080R-BT50-5 N 20 5 180 111 Fig. 2 7.4 MAP-2506 DT-15
40140TR
Boring
for Insert Clamp
100R-BT50-4 N 24 4 160 90 Fig. 1 9.6 F
6 100 +9° -5° for Shim Clamp
100R-BT50-5 N 30 5 180 111 Fig. 2 10.5
· Shim is not available for MSR063R (DC=63).
· It is not recommended using only top edge part (under ap=30mm) for 4 stages / 5 stages type. If ap is small, use previous page's 1 stage type or 2 stages type.
Grooving
· Deep slotting is not recommended for this cutter.
G
● Applicable Inserts
Applicable Inserts M18 (Handed Insert shows Right-hand)
Cut-off
H
Description
Threading
3-Notched 4-Notched 3-Notched / Low cutting force 4-Notched / Low cutting force J
MSR…
APMT 2506○○ER-NB3 + APMT 2506○○ER-NB4 APMT 250616ER-NB3P + APMT 250616ER-NB4P
MSR…M
Drilling
K
For custom-ordered cutter APMT 250616EL-NB3 + APMT 250616EL-NB4 -
Solid Tools
Recommended Cutting Conditions M100
L
● Caution when installing Notched Insert
It is important to install the appropriate notched insert into the correct position. If it is installed in incorrect (No. of Inserts - Example)
position, the tool cannot cut the workpiece and it may damage the toolholder body. No. of Inserts
No. of No. of
Milling
For MSR, Notched Insert location indicator is marked at insert installed area. Description
Inserts Flutes
Notched M
Please bear the following in mind when installing inserts to toolholders. NB3 NB4
(Indication is marked near the insert pocket for MSR.) MSR 100R-1 6 3 3
1. (3) is for APMT2506○○ER-NB3 100R-2 12 6 6 6 Turning Mill Spare Parts Information
100R-4 Tools for
2. (4) is for APMT2506○○ER-NB4 24 12 12
N
● : Std. Item
M99
MSR
◆ Recommended Cutting Conditions
fz (mm/t) Recommended Insert Grades (Cutting Speed Vc : m/min)
Workpiece
Low Cutting Force General purpose MEGACOAT
Material NB3P+NB4P NB3+NB4 PR1230 PR1210
★
Carbon Steel 0.15 0.2 -
100~150~200
★
Cast Iron 0.15 0.2 -
100~150~200
Stainless Steel Not recommended
Aluminum / Copper Not recommended
* For MSR, cutting speed should be carefully adjusted depending on the length of toolholder protruding from the end of machine spindle. ★ : 1st Recommendation ☆ : 2nd Recommendation
● When the overhang length of toolholder is small, ➡ set the cutting speed to slightly higher than the recommended cutting conditions.
● When the overhang length of toolholder is long, ➡ set the cutting speed to slightly lower than the recommended cutting conditions.
■ Cutting Conditions
1) Shouldering
● In case of MSR100R-1
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Overhang Length LPR (mm)
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)
LPR
Cast Iron 100~200mm 180 0.2 20 x 40 550
4
● In case of MSR100R-2 4
3
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)
● In case of MSR100R-4
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)
Insert
Others
M100
2) Slotting
Turning
Less than 100mm 150 0.2 7 x 100 403 B
Inserts
Carbon Steel 100~200mm 120 0.2 4 x 100 184
External
D
Cast Iron 100~200mm 150 0.2 7 x 100 403
Small Parts
201mm and over 4 x 100 184
Machining
120 0.2
E
● In case of MSR100R-2
Cutting Conditions Chip Evacuation
Workpiece Overhang Length ap x ae
Rate
Boring
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min) F
Less than 130mm 150 0.2 7 x 100 403
Grooving
Carbon Steel 130~230mm 120 0.2 4 x 100 184 G
231mm and over 100 0.2 3 x 100 114
Cut-off
Less than 130mm 180 0.2 14 x 100 966 H
Threading
J
231mm and over 120 0.2 4 x 100 184
● In case of MSR160R-1
Drilling
Cutting Conditions Chip Evacuation K
Workpiece Overhang Length ap x ae
Rate
Material LPR (mm) Cutting Speed Vc (m/min) Feed fz (mm/t) (mm)
(cc/min)
Solid Tools
Less than 100mm 150 0.2 5 x 160 384 L
Carbon Steel 100~200mm 120 0.2 3 x 160 182
Milling
201mm and over 100 0.2 2 x 160 102 M
231mm and over 120 0.2 4 x 160 243 Notes) MSR...-4 (No. of stage)
Slotting is not recommended.
M101
MSR
Q&A
Q-1 What cutting conditions are recommended in most cases for MSR? In case of MSR100R-2
e.g.) Load meter 120% e.g.) Load meter 90%
Vc=150m/min、 fz=0.2mm/t、
A-1 larger cutting depth and smaller cutting width
1st Pass ap x ae:
15x75mm
3rd Pass 2nd Pass 1st Pass
2nd Pass
ap x ae:
Q-2 Required equipment for MSR? 3rd Pass 45x25mm
Q-3 What are the points to remember in case of less power machine?
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M102
MTP90
Shouldering Slotting Facing
DCONh7
Turning
B
DC
Inserts
CBN & PCD Tools
APMX
LH LF
C
● Toolholder Dimensions
External
Spare Parts
No. of Inserts
Description
Small Parts
DC DCON LF LH APMX A.R. R.R.
Machining
E
MTP 9050 ○ 3 50
32 130 43 18 +8° 0° CP-8W W8X18 LW-4 KPT-42 SP3X8
9063 ○ 3 63
Boring
● Applicable Inserts F
Applicable Inserts M12
Grooving
Description G
Cut-off
TPKN 2204PDTR
MTP 90... TPMR 2204PDER-H TPKR 2204PDER-S H
2204PDFR
Threading
Recommended Insert Grades (Cutting Speed Vc: m/min) J
Feed Cermet MEGACOAT Carbide
Workpiece Material
TN100M
PR1225
PR1210
fz(mm/t)
KW10
Drilling
K
★ ★
Carbon Steel ~0.25 120~200 120~250
- -
★ ★
Solid Tools
Alloy Steel ~0.25 100~180 100~220
- -
★ ☆
Cast Iron ~0.25
Milling
- -
100~220 80~150
M
★
Non-ferrous Metals ~0.20 - - -
100~300
★ : 1st Recommendation ☆ : 2nd Recommendation
Turning Mill Spare Parts Information
Tools for
N
P
Technical
R
Index
○ : Check Availability
M103
DMC
Shouldering Slotting Facing
DCONh7
Fig. 1
+0
DC −0.2
4° APMX
LU
LH
LF
DCONh7
Fig. 2
4° APMX
LH
LF
● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of
Description Stock Drawing
Inserts
DC DCON LF LH LU APMX A.R. R.R.
● Applicable Inserts
Applicable Inserts M20
Description
M NDCT 090204TR
DMC8○○(-S○○) NDMM 090204ER-SP
090204FR
NDCT 120208TR NDMM 120204ER-SP
DMC020
120208FR 120208ER-SP
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M104
Shouldering Slotting Facing
DCONh7
Turning
Fig. 1
B
Inserts
APMX
LH
DCON h7
External
Fig. 2
D
APMX
LH
Small Parts
LF
Machining
E
● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
Boring
Clamp Set Clamp Screw Wrench
No. of F
Description Stock Drawing
Inserts
DC DCON LF LH APMX A.R. R.R.
Grooving
DMC 316SXT ●
1
16 16 90
30 -3°
Fig. 1 - SB-4060TR G
320SX ● 20 20 110
325SX ● 25 25 120 14.0 +3° -2° FT-15
Fig. 2 CPS-2TR SB-4065TR
332SX ● 2 32 32 130 40
0°
Cut-off
340SX ● 40 32 150 H
DMC 320SX-200 ● 1 20 20 200 50 -3°
325SX-220 ● 25 25 220 60 14.0 +3° -2° Fig. 1 - SB-4065TR FT-15
2
332SX-250 ● 32 32 250 80 0°
Threading
● Applicable Inserts J
■ When using inserts with corner-R(RE) 2.0 or larger, additional modifications of the cutter body will be necessary.
Applicable Inserts M20 Additional modifications for the body will be necessary. Ref. to the chart below for the recommended modifications.
(Additional grind off is not necessary when corner-R(RE) is 0.8mm or less.)
Drilling
Description Insert Corner-R(RE) (mm) Additional Processing Dimension to Body Corner (mm) K
2.0 R1.0
3.0 R1.6
Solid Tools
4.0 R2.0
DMC 316SXT NDCW 150302TR * Round- shaped additional processing is recommended.
L
320SX 150304TR When applying chamfer shaped additional processing, do not cut away too much.
325SX 150308TR
NDCT 150308TR
332SX 150320TR NDMM 150304ER-SP
Milling
150308FR M
340SX 150330TR 150308ER-SP
(NDCT150308TRX)
DMC 320SX-200 150340TR Insert with large
Body corner Additionally processed
325SX-220 (NDCW 150308TRX) corner-R(RE)
Turning Mill Spare Parts Information
Tools for
Pre-processing Post-processing
332SX-250 (NDCW 150308FRX)
N
( ) insert is also attachable, however toolholder will be out from insert bottom. (Ref. to lower section of M107)
TN100M KW10
(DC) (ap) (apxae) R
Carbon Steel ~0.2 ★ ~ø12 2 6x2
120~200 ø14~ 3 9x3
~0.2 ★ ~ø12 2 6x2
Index
● : Std. Item
M105
DMC
Shouldering Slotting Facing
DCONh7
APMX
4° LH
LF
● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of
Description Stock Drawing
Inserts
DC DCON LF LH APMX A.R. R.R.
● Applicable Inserts
Applicable Inserts M20 Applicable Inserts M25
Description
DMC 316H
320H
NDCW 150302FRX-NE
NDMM 150304ER-SP NDCW 150308TRX
325H NDCT 150308TRX 150302FRX
150308ER-SP 150308FRX
(PCD)
332H
340H
M
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M106
◆ DMC-H Recommended Cutting Conditions
(KPD001)
TN100M
KPD010
KPD230
KW10
Cutting Dia. Slotting Shouldering
Turning
(DC) (ap) (apxae) B
Inserts
~ø20 4 8x4
★
External
~ø20 3 5x2 D
Mold Steel ~0.15 ★
100~180
ø25~ 6 10x3
~ø20 3 6x2
Small Parts
☆
Machining
Stainless Steel ~0.15 120~200
ø25~ 6 13x3 E
~ø20 4 8x4
Cast Iron ~0.2 ★
80~150
ø25~ 6 14x6
Boring
★ ★ ☆
~ø20 4 8x4 F
Non-ferrous Metals ~0.2 100~300 300~500 300~500
ø25~ 6 14x6
★ : 1st Recommendation ☆ : 2nd Recommendation
Grooving
G
· Above inserts are also applicable to DMC○○○SX, but the conventional NDCW1503○○TR insert is not applicable for this end mill.
Cut-off
NDCT...TRX NDCW...TR NDCT...TRX NDCW...TR H
NDCW...(T/F)RX 15˚ NDCT...(T/F)R NDCW...(T/F)RX 15˚ NDCT...(T/F)R
15˚ 15˚
Toolholder Description 30˚ Toolholder Description 30˚
Threading
No interference of relief surface Less relief No interference of relief surface No interference of relief surface
DMC-H DMC-SX
ap must be under 5mm.
J
Toolholder Toolholder
lief
e
Relief surface side
e
renc
renc
nce
s re
terfe
terfe
rfere
Les
No in
No in
inte
No
Drilling
K
Cu
ttin
A.R gD
Solid Tools
. ia.
A.R.
Insert Insert
L
A A direction A direction B direction B direction
B
Milling
M
P
Technical
R
Index
M107
High Efficiency Milling Cutter for Finishing Aluminum MFAH
High Efficiency Milling Cutter for Finishing Aluminum Alloys
MFAH
Low Cutting Force Minimizes Burrs and Chipping for High Quality Machining
Easily Adjust Blade Runout
2 Body Types and 3 Inserts for a Variety of Milling Applications
Large True Rake Angle and Dual Cutting Edge Insert Designs
MFAH
Edge Preparation G
(Dual Cutting Edge)
ap = 0.5 mm ap = 1.5 mm
250
■■ Principal force 900 ■■ Principal force
背分力
Principal force ■■ Thrust force ■■ Thrust force
800
16.2% 背分力
Principal force
Insert 200
700
42.1%
Lead Angle DOWN
DOWN
Cutting Force (N)
600
45°~20°
150 DOWN
DOWN
Lead Angle 500
15°
Lead Angle
100
背分力
Thrust force 400
背分力force
Thrust
0°/2°
High Feed
11% 300
39.7%
Cutter
50 DOWN
DOWN 200
DOWN
DOWN
Multi-
Function 100
Slot Mill 0 0
MFAH Competitor A Competitor B MFAH Competitor A Competitor B
Ball-nose Edge Preparation G Edge Preparation G
Radius
Others
Cutting Conditions:Vc = 2,500 m/min, ae = 55 mm, fz = 0.1 mm/t, Wet, Cutter Dia. ø80
MFAH080RS-10T-SF ENET0905PAER-G KPD001 Workpiece Material:ADC12
M108
3 Adjustable Blade Runout
Turning
B
Easy Insert Installment Easily Adjust Blade Runout Blade Runout Setting Time Comparison (Internal evaluation)
Inserts
Guide Pin Allows for Easier Positioning Adjustable from Both the Front and Outer Periphery * Operation Time of 5 Workers Comparison
Cutter Dia.:ø80, No. of Inserts:10
External
Mount the insert 25 D
onto the guide pin 20
15
Small Parts
10
Machining
Worker 1
Worker 2
Worker 3
Worker 4
Worker 5
Worker 1
Worker 2
Worker 3
Worker 4
Worker 5
Worker 1
Worker 2
Worker 3
Worker 4
Worker 5
5
E
0
Unique Design for Easily Adjusting from the Front MFAH Competitor A Competitor B
The MFAH can drastically shorten the setting time
Boring
F
Grooving
Large Tooling Lineup G
Steel Body and Light-weight Hybrid Body with Internal Coolant Available
Cut-off
H
3 Different Edge Designs Offer a Variety of Machining Applications
Threading
· Cutter Body · Insert (Edge Design)
PCD(KPD001) J
Steel Alloy
3 Different Edge Designs Offer
a Variety of Machining Applications
Drilling
Coolant Hole
K
Solid Tools
Aluminum Alloy L
Steel Body Light-weight Hybrid Body
Dual Cutting Edge C
ø50~ø125 ø80~ø315 R
Milling
ENET0905PAER-G ENET0905PAER-C ENET0905PAER-R M
Minimizes Burrs and Chipping Low cutting force Tough Edge
* 1st Recommendation * Low Rigidity Workpiece etc. * High Interruption Workpiece etc.
Turning Mill Spare Parts Information
Tools for
N
Clamp Surface
Centrifugal Force
Holding Surface
Prevention of Scattering by Wedge-shape Design Prevention of Scattering with Guide Pin
M109
High Efficiency Milling Cutter for Finishing Aluminum MFAH
DCSFMS DCSFMS
DCB DCB
ø18
KWW KWW
KDP
KDP
CBDP
CBDP
32
LF
LF
APMX
APMX
DCCB2
ø26
Fig. 1 DCCB1 DC
Fig. 3 ø101.6
DC
DCSFMS
DCSFMS DCB ø18 ø22
DCB KWW
KWW
KDP
KDP
CBDP
32
32
CBDP
LF
LF
APMX
APMX
ø26 ø33
DCCB1 DC ø101.6
Fig. 2 Fig. 4 ø177.8 DC
● Toolholder Dimensions
No. of Inserts
Coolant Hole
Weight(kg)
Max.
Drawing
Dimension (mm) Arbor Bolt Coolant Cover Coolant Cover
Stock
Description Revolution
(Attachment) (Attachment) (sold separately)
(min-1)
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX
MFAH 080RA-6T-M-SF ● 6 0.82
80 62 27 20 13 27 14,600 HH12X35HC - -
080RA-10T-M-SF ● 10 0.78
7.0 12.4 Fig. 1
100RA-8T-M27-SF ● 8 1.20
62 27 20 13 24 HH12X35HC - -
100RA-12T-M27-SF ● 12 50 1.15
100 13,000
100RA-8T-M-SF ● 8 1.32
85 32 42 - 30 8.0 14.4 Fig. 2 HF16X48HC - -
100RA-12T-M-SF ● 12 1.27
125RA-10T-M27-SF ● 10 1.80
60 27 20 13 24 7.0 12.4 Fig. 1 HH12X35H
125RA-16T-M27-SF ● 16 1.73
125 11,400 CC-125-MFAH -
125RA-10T-M-SF ●
Metric
10 2.1
Yes
94 40 55 4.6
125RA-16T-M-SF ● 16 2.1
33 9.0 16.4 Fig. 2 HF20X53HA
160RA-12T-M-SF ● 12 3.5
160 125 40 57 8,000 CC-160-MFAH -
160RA-20T-M-SF ● 20 3.4
55
200RA-16T-M-SF MTO 16 4.7
200 175 126 - 5,600 - - CC-200-MFAH
200RA-24T-M-SF MTO 24 4.6
M 250RA-20T-M-SF MTO 20
35 Fig. 3
6.9
250 140 60 165 14.0 25.7 4,500 - - CC-250-MFAH
250RA-32T-M-SF MTO 32 6.8
315RA-24T-M-SF MTO 24 11.7
315 220 220 60 38 Fig. 4 3,500 - - CC-315-MFAH
315RA-40T-M-SF MTO 40 11.5
Milling
45°~20° 10 1.80
60 25.4 20 13 24 6.0 9.5 Fig. 1 HH12X35H
Lead Angle 125RA-16T-254-SF ● 16 1.74
15° 125 11,400 CC-125-MFAH -
125RA-10T-SF ● 10 2.00
Yes
● : Std. Item
MTO : Made to order
M110
■ MFAH (Steel Body)
Turning
B
KDP
Inserts
KDP
CBDP
CBDP
LF
APMX
APMX
External
DCCB2
D
Fig. 1 DCCB1 DC Fig. 2 DCCB1 DC
Small Parts
Machining
● Toolholder Dimensions E
Coolant Hole
Dimension (mm) Max.
No. of Weight Mounting bolt
Description Stock Drawing Revolution
Inserts (kg) (Attachment)
Boring
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX (min )
-1
F
MFAH 050RS-4T-M-SF ● 4 0.44
50 48 16 13.6 9 19 5.6 8.4 19,200 HH8X25
050RS-5T-M-SF ● 5 0.43
40
Grooving
063RS-5T-M-SF ● 5 0.69
063RS-6T-M-SF ● 6
63 61 22 23 11 21 6.3 10.4 Fig. 1 16,800
0.68
HH10X30 G
●
Metric
080RS-6T-M-SF 6 1.16
80 60 27 20 13 24 7.0 12.4 4.6 14,600 HH12X35
080RS-10T-M-SF ● 10 1.11
50
Cut-off
100RS-8T-M-SF ● 8 1.56
H
100 70 32 45 30 8.0 14.4 13,000 -
100RS-12T-M-SF ● 12 1.51
- No Fig. 2
125RS-10T-M-SF ● 10 2.6
125 89 40 55 55 33 9.0 16.4 11,400 -
125RS-16T-M-SF ● 16 2.5
Threading
MFAH 080RS-6T-SF ● 6 1.02 J
Bore Dia. Inch spec
Drilling
- Fig. 2
125RS-10T-SF ● 10 2.63 K
125 89 38.1 55 55 38 10.0 15.9 11,400 -
125RS-16T-SF ● 16 2.56
● Spare Parts
Solid Tools
L
Wedge Wedge Screw Wrench Adjust Screw Wrench Adjust Screw Anti-seize Compound
Applicable
Description Inserts
Milling
M112 M
MFAH125RS- …
Recommended Cutting Conditions M112
Technical
R
Index
● : Std. Item
M111
High Efficiency Milling Cutter for Finishing Aluminum MFAH
● Applicable Inserts
LE
L
General purpose (Dual Cutting Edge)
BS
3˚
W1 ENET 0905PAER-C 9.61 7.9 6.02 3.0 5.6 ●
1.0 0.5
Low cutting force 5° RE0.4
S
20°
ENET 0905PAER-R 9.61 7.9 6.02 3.1 5.6 ●
5°
0.5 RE0.4
Tough Edge
● Cutting Performance ● Max. Revolution and Max. Cutting Speed for Each Cutting Diameter
Cutting Dia. DC Max. Revolution Cutting Speed
BT50 M/C (Machine Power 30kw) (mm) n (min -1 ) Vc max (m/min)
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M112
● Cautions
Turning
Please use within recommended cutting conditions (ISO 1940-1) G2.5 * See page M112 for Recommended Cutting Conditions at Max. Revolution B
Inserts
Do not run the cutter at revolutions exceeding the printed maximum revolution limit of the cutter body Do not operate the balance adjustment screw at the outer periphery of cutter
⇒ This could lead to improper dynamic balance
Please do not use under the following conditions : Do not completely remove clamp and clamp screw from cutter C
When cutter is not fully loaded with inserts ⇒ This requires additional balance adjustment
If the body and/or clamp is damaged
External
If a clamp or clamp screw is removed D
If inserts that have different regrind amounts are mounted
Small Parts
Machining
changing inserts or adjusting edge fluctuation Balance Adjustment
Screw is Mounted at
E
Injury can occur when touching the cutting edge
the Necessary Point
* Do Not Operate
Boring
F
● How to Mount Insert
Grooving
1 Adjust the clearance between adjustment screw for cutting edge and the surface of insert to be 0.5mm
G
2 Mount insert on guide pin
(Be sure to install from the head. Mounting from outer periphery is not recommended)
Guide Pin
Cut-off
3 Tighten the clamp screw while lightly pressing the insert against the holding surface
(Recommended Torque 4.2N・m)
H
4 Make sure that there is no clearance between the insert side surfaces and the holding surface
Threading
J
0.5mm
* Per One Revolution
Drilling
K
Solid Tools
Loosening (Counter-clockwise)
L
Tightening (Clockwise)
Milling
*Caution
M
Mounting from outer periphery is not recommended
P
Technical
R
Index
M113
High Efficiency Milling Cutter for Finishing Aluminum MFAH
● How to Adjust Blade Runout
3 Turn the screw with the wrench to adjust and make sure that all screw heights are within 20µm of each other (Recommended)
4 Fully tighten the clamp screw with tightening torque 4.2 N・m
* Caution
5 Slightly adjust position of cutting edge (Recommended Position Difference: 5µm or Below)
M * All inserts should be fine-tuned
Do not adjust cutting
edge to lower position
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M114
Precaution for Changing Clamp
Turning
B
Inserts
CBN & PCD Tools
C
External
D
Small Parts
Machining
E
Attaching Clamp screw into clamp Mount it to the holder Fasten with recommended torque
Boring
(about 1 revolution) (Completed) F
Grooving
G
Right position Wrong position
(Screw head does not come out) (Screw head comes out)
Cut-off
H
Threading
J
Drilling
K
Solid Tools
Confirm if clamp screw is not coming out after fastening clamp screw with recommended torque L
Re-mount if the clamp screw is coming out
Adjust the balance is needed after mounting in case removing a clamp screw completely such as clamp change
Milling
M
P
Technical
R
Index
M115
For Aluminum Alloys High Efficiency End Mill MEAS
For Aluminum Alloys High Efficiency End Mill
MEAS
Excellent Scatter Prevention to Ensure Stable, High Speed Aluminum Machining
Large Ramping Angle Delivers a Wide Range of Machining Applications
M
Grooved Insert Pocket
Centrifugal force is applied across the grooved surface to reduce pressure on the insert screw
Milling
Prevents insert screw breakage and safely secures the insert during high-speed revolutions
Lead Angle
Radial Direction
45°~20°
Lead Angle Centrifugal
15° Force Direction
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M116
2
Turning
Low Cutting Force and Excellent Chattering Resistance B
Inserts
CBN & PCD Tools
Cutting Force Comparison (Internal evaluation)
C
2,000
True Rake Angle MEAS
External
1,500 Competitor B
D
20%
20%
1,000
Small Parts
Machining
DOWN
500
E
Boring
0.05 0.10 0.15 0.20 0.25
F
fz(mm/t)
Grooving
Cutting Conditions:Vc = 390 m/min, ap × ae = 8 × 5 mm, Dry
Cutter Dia. ø25 mm (2 Flutes) Workpiece Material : A7075 G
Cut-off
H
Threading
Applicable to a wide range of application J
Drilling
The MEAS can be used for shouldering, slotting, ramping, and helical milling applications
K
Solid Tools
L
Milling
M
P
Technical
R
Contouring Pocketing
Index
M117
For Aluminum Alloys High Efficiency End Mill MEAS
DCONh6
APMX
LH
LF
Fig. 1
0
DC -0.2
DCONh6
APMX
LH
LF
Fig. 2
● Toolholder Dimensions
Spare Parts
Dimension (mm) Rake Angle
No. of Inserts
Coolant Hole
Anti-seize
Clamp Screw Wrench Max.
Weight Compound
Stock
M
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M118
■ MEAS Face Mill
KDP
KWW
Turning
B
CBDP
Inserts
CBN & PCD Tools
LF
C
APMX
External
DCCB2
D
DCCB1
DC
Small Parts
Machining
● Toolholder Dimensions E
Spare Parts
Dimension (mm) Rake Angle
No. of Inserts
Coolant Hole
Anti-seize
Clamp Screw Mounting bolt Wrench Max.
Compound
Boring
Weight
Stock
Description
(kg)
Revolution F
A.R. (min -1 )
DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX R.R.
(MAX.)
Grooving
DTPM-15 P-37 G
MEAS 050R-13-4T-M ● 4 50 45 22 18 11 50 21 6.3 10.4 12 +10° -11° Yes 0.4 SB-4090TRP HH10X30H Recommended tightening torque 36,000
for Insert Clamp 3.5N·m
When using inserts with a corner-R(RE) of 3.2 or larger, additional modifications (R3.5 mm or larger) on the corner of cutter body is necessary.
Cut-off
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
H
■ Insert Description
Threading
J
DLC
Dimension (mm)
Insert Description Coated Carbide
Drilling
W1 S D1 L RE PDL025
K
KCGT 130504FR-AL 14.1 0.4 ●
R
E
Solid Tools
130512FR-AL 13.8 1.2 ●
● L
D1
130516FR-AL 1.6
L
130520FR-AL 2.0 ●
9.9 5.1 4.4 13.3
130524FR-AL 2.4 ●
Milling
130530FR-AL 3.0 ● M
W1 S
130532FR-AL 3.2 ●
130540FR-AL 12.8 4.0 ●
Turning Mill Spare Parts Information
130550FR-AL 5.0 ● Tools for
N
Recommended Cutting Conditions M120
P
Technical
R
Index
● : Std. Item
M119
For Aluminum Alloys High Efficiency End Mill MEAS
Vc=1,500m/min
Si Ratio
200~1,000~3,000 0.05~0.15~0.25 10 Vc=3,000m/min
Aluminum 12.5% or less
Alloys Si Ratio
200~300~400 0.05~0.1~0.2
12.5% and over 8
ap(mm)
· Recommended cutting conditions are reference values. Please adjust cutting speed and feed rate
according to actual machining conditions taking into account machine and workpiece rigidity 6
· Do not use the cutter at speeds exceeding the maximum cutting speed limit (See page M122)
· Regularly changing the insert clamp screw is recommended 4
fz(mm/t)
ISO balance quality grade
Revolution
-1 ISO 1940-1/8821 · Reduce the feed rate when machining at high speeds
(min )
(JIS B0905)
~20,000 G16
~30,000 G6.3
30,000~ G2.5
59,000
ø25
(Long Shank:49,000)
ø28 54,000
ø32 49,000
46,000
ø35
(Long Shank:39,000)
ø40 42,000
ø50 36,000
Case Studies
Milling
M120
■ Reference data for Ramping
Turning
tan RMPX 0.363 0.287 0.221 0.194 0.149 0.105 B
Inserts
CBN & PCD Tools
■ Guide for Ramping (Slant Milling) C
Ramping angle should be RMPX (Maximum ramping angle) or under L
in the above cutting conditions.
External
Reduce recommended feed rate by 50% D
Formula of the cutting length ap
L=
“L” at Max. ramping angle tan RMPX
Small Parts
Machining
RMPX
E
ap
Boring
F
Grooving
G
* For vertical milling (plunging), reduce feed rate to fz=0.1mm/t Max. Width of Cut
Insert Description
or less. (ae)
KCGT13 type 8mm
Cut-off
H
■ Helical Milling
Threading
For helical milling, use between Min. cutting dia. and Max. cutting dia. J
Drilling
Center core part remains after machining Center core part øDh (Machining Dia.) K
interferes with toolholder
Solid Tools
Cutting direction
L
Milling
DC
M
(Cutting Dia.)
Maximum ramping Turning Mill Spare Parts Information
Description Min. Cutting Dia. Max. Cutting Dia.
depth per cycle Tools for
N
MEAS⋮13⋮ 2 × DC-16 2 × DC-3 3.5
Unit : mm
R
Index
M121
For Aluminum Alloys High Efficiency End Mill MEAS
■ Cautions
While in Use Dynamic Balance
Balance adjustment on the cutter is completed before shipping
! Caution
Balance adjustment to be ISO balance quality grade (ISO 1940-1)
Please use within recommended cutting conditions G6.3
When using at a higher revolution (10,000min-1 or over), refer to the
Do not run the cutter at revolutions exceeding the printed maximum
table below to adjust the balance of MEAS and arbor
revolution limit of the cutter body
Inserts may be damaged due to the centrifugal force and cutting load Do not operate the balance adjustment screw on the outer periphery
M of the cutter. This could lead to improper dynamic balance
Please do not use under the following conditions :
When cutter is not fully loaded with inserts
If the body is damaged
Milling
Please wear protective equipment such as protective glove when changing inserts
Injury can occur when touching the cutting edge
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M122
End Mill for Aluminum Alloys Machining MEAL
Shouldering Slotting Facing
DCON h7
Turning
Fig. 2
B
Inserts
CBN & PCD Tools
15
APMX C
LH
LF
● Toolholder Dimensions
External
D
Spare Parts
Dimension (mm) Rake Angle
Clamp Screw Wrench
No. of
Small Parts
Machining
Description Stock
Inserts
DC DCON LF LH APMX A.R. R.R. E
Boring
● Applicable Inserts F
Applicable Inserts M24
Grooving
Description G
Cut-off
MEAL 25-S25 H
TEMT 250624-AQ
50-S32
◆ Recommended Cutting Conditions
Threading
Recommended Insert Grades (Cutting Speed Vc: m/min)
J
Carbide
fz
Workpiece Material
(mm/t)
Drilling
KW10 K
Solid Tools
300~500
· ap is recommended to be under 15mm. ★ : 1st Recommendation L
Milling
M
P
Technical
R
Index
M123
MFH High Feed Cutter
Max. ap Application range
MFH Harrier
5.0mm
3.5mm
MFH Harrier
1.0mm
MFH Mini
ø16 ø25 ø50 ø160
Cutting Dia.
Anti chattering
Applicable to various applications with 3 types of inserts
Increased chip evacuation and shortened cutting time
POINT. 1 Various applications with
3 types of inserts
GM type (General purpose) LD type (Large D.O.C.) FL type (With Wiper Edge)
Shape
M
POINT. 2 3D convex cutting edge POINT. 3 Multi-functional cutter for
reduces shock of biting workpiece ramping, helical milling,
Milling
Insert
Cutting with the ae that
Lead Angle receives the maximum impact
45°~20° Convex cutting edge
Lead Angle
7,000
15° 136%
6,000 133% Facing, Shouldering Slotting Ramping
Cutting force (N)
Lead Angle
0°/2° 5,000
High Feed
Cutter 4,000
Multi- 3,000
Function
2,000
Slot Mill
1,000
Ball-nose
Radius
0 Helical Milling Vertical Milling (Plunging)
Others
MFH Competitor A Competitor B
Vc=150m/min, ap ae=1.5 31.5mm, fz=1.5mm/t * GM type is applicable for all the above applications
Chart shows resultant cutting force S50C, Dry, Cutter Dia. ø63 * LD type and FL type are not applicable for Helical Milling,
Plunging and Contouring of rising wall (Please refer to M132)
M124
MFH Harrier
Turning
B
New grade for difficult-to-cut material which controls
Inserts
Smooth TiN layer
sudden fracture and realizes stable machining
External
High heat resistance and wear resistance with CVD coating Special Interlayer D
Prevents peeling of coating layer
Improved stability due to thin layer coating technology
Ultra Fine TiCN layer
Small Parts
Machining
CA6535 High aspect ratio and micro columnar TiCN coating
layer improves abrasive wear resistance E
MEGACOAT base
For Ni-base heat-resistant alloys, titanium alloys and precipitation hardened multi-layer structure
Boring
stainless steel F
Stable and longer tool life by special nano coating layer
Grooving
PR1535 MEGACOAT NANO
G
● Wear Resistance Comparison (Internal evaluation)
SKD11 Ni-base heat-resistant alloys
Cut-off
0.30 0.30
H
Competitor E
Competitor D Competitor F CA6535(GM)
Threading
Competitor C
0.20 0.20 J
Wear (mm)
Wear (mm)
PR1525(GM)
0.10 0.10
Drilling
K
0.00 0.00
Solid Tools
0 10 20 30 40 50 60 70 80 0 5 10 15 20
Cutting Time (min) Cutting Time (min) L
<Cutting Conditions> Vc=150m/min, ap×ae=1.0×16mm, fz=1.5mm/t, Dry <Cutting Conditions> Vc=30m/min, ap×ae=1.0×40mm, fz=0.8mm/t, Wet
Milling
■ Case Studies M
SFVAF22B (Forged alloy steel) SUS304F Turning Mill Spare Parts Information
Tools for
N
P
Technical
・fz=1.17mm/t ・Dry ・fz=1.2mm/t ・Dry T
・MFH160R-14-8T (8 Flutes) ・SOMT140520ER-GM (PR1525) ・MFH32-S32-10-2T (2 Flutes) ・SOMT100420ER-GM (PR1535)
PR1525 Chip Evacuation Rate = 720cc/min PR1535 Chip Evacuation Rate = 58cc/min
Competitor G Chip Evacuation Rate = 240cc/min Competitor H Chip Evacuation Rate = 36cc/min
・Small machining noise even at 3 times higher feed rate ・Competitor H caused chattering but MFH realized stable machining
・Good edge condition without chipping and stable machining ・Good edge condition and long tool life
(User Evaluation) (User Evaluation)
M125
MFH High Feed Cutter
KDP
KDP
KDP
CBDP
CBDP
CBDP
LF
LF
LF
APMX
APMX
APMX
DCCB2
DCCB1 DCCB1 DCCB1
DC ø26
DCX DC 66.7
DCX DC
DCX
63 40 46 45 60 19 11 0.6 7,400
063R-14-5T ● 5
080R-14-5T ● 5 Fig. 1
80 57 63 62 76 2 Yes 1.3 6,400
Inch spec 080R-14-6T ● 6 *2 2 +10°
31.75 26 17 32 8 12.7 (5)
100R-14-6T ● 6
100 77 83 82 96 63 2.4 5,600
100R-14-7T ● 7
Insert
125R-14-7T ● 7 125 102 108 107 38.1 55 10 15.9 2.9 4,800
100 - 38 Fig. 2
Lead Angle 160R-14-8T ● 8 160 137 143 142 50.8 72 11 19.1 No 3.9 4,200
45°~20°
*1 For APMX2, refer to the figure in the next page
Lead Angle *2 Dimension in ( ) is when attaching LD type
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M126
MFH Harrier
75
°
Description DTPM TTP Applicable Inserts
45°
Turning
B
APMX
Inserts
APMX2
14°
°
DC
)
(16
External
063R-10-...-27M the insert or toolholder may be
080R-10-... HH16X40 damaged by centrifugal force. D
080R-10-...-M HH12X35
Coat Anti-seize Compound
MFH 050R-14-...-M ●
Small Parts
Machining
W10X31 thinly on portion of taper and
050R-14-... thread when insert is fixed. E
063R-14-...-22M
HH10X30
063R-14-...
063R-14-...-27M HH12X35 SOMT140520ER-GM
Boring
SB-50120TRP TTP-20 P-37
080R-14-...-M HH12X35 SOMT140520ER-LD F
Recommended tightening torque for Insert Clamp 4.5N·m
080R-14-... HH16X40 SOMT140514ER-FL
100R-14-...-M -
Grooving
100R-14-... HH16X40
125R-14-... -
G
160R-14-... -
Cut-off
● Applicable Inserts M17 H
CVD Coated
Dimension (mm) Angle Carbide
MEGACOAT NANO
Threading
Insert Description
J
CA6535
PR1535
PR1525
PR1510
IC S D1 BS RE AN
Handed Insert shows Right-hand
IC
Drilling
K
AN
- 2.0 16°
D1
RE
S
140520ER-GM 14.14 5.56 5.8 ● ● ● ●
General purpose
Solid Tools
IC
AN
SOMT 100420ER-LD 10.45 4.58 4.6 0.9 ● ● ● ● L
2.0 16°
D1
BS RE
140520ER-LD 14.76 5.56 5.8 1.6 ● ● ● ●
Large D.O.C.
Milling
S
IC M
AN
SOMT 100420ER-FL 10.44 4.58 4.6 1.4 2.0 ● ● ● ●
16°
D1
P
Technical
R
Index
● : Std. Item
M127
MFH High Feed Cutter
DCON h6
DC
APMX
LH
LF
Fig. 1
DCON h6
Fig. 2
DCX
DC
DCON h6
(Cylindrical)
APMX
LH
LF
Cutting edge shape when attaching LD type Fig. 3
75
DCON h6
°
45°
APMX
APMX2
14°
DC Fig. 4
DCX
● Toolholder Dimensions
Dimension (mm) Rake Angle
No. of Coolant Drawing Weight Max. Revolution
Description Stock DC Hole
Inserts DCX DCON LF LH APMX APMX2 A.R. (kg) (min-1)
GM LD FL
MFH 25-S25-10-2T ● 2 25 8 12.5 11.5 60 Fig. 3 0.4 17,000
25 140
28-S25-10-2T ● 2 28 11 15.5 14.5 40 Fig. 1 0.5 15,500
32-S32-10-2T ● 2
32 15 19.5 18.5 70 Fig. 3 14,000
32-S32-10-3T ● 3 1.5
M Cylindrical
35-S32-10-2T ● 2 *(3.5)
1.2 +10° Yes 0.8
35 18 22.5 21.5 32 150 13,000
35-S32-10-3T ● 3
50 Fig. 1
40-S32-10-3T ● 3
40 23 27.5 26.5 0.9 11,500
40-S32-10-4T ● 4
●
Milling
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M128
MFH Harrier
Turning
B
DCONh6
Inserts
Fig. 1
DC
External
DCX
D
Cutting edge shape when attaching LD type
DCONh6
Small Parts
Machining
Fig. 2
DC
E
75
°
45°
APMX
APMX
APMX2
Boring
LH
16°
F
DC
DCX LF
Grooving
● Toolholder Dimensions
G
Dimension (mm) Rake Angle
Coolant Hole
No. of Inserts
Max.
Stock
Weight
Description DC Drawing Revolution
DCX DCON LF LH APMX APMX2 A.R. (kg)
(min-1)
Cut-off
GM LD FL
H
MFH 50-S42-14-3T ● 3 50 27 33 32 Fig. 1 1.4 8,800
Threading
2
63-S42-14-4T ● 4 63 40 46 45 42 150 50 2 +10° Yes 1.7 7,400
*(5) J
Fig. 2
80-S42-14-5T ● 5 80 57 63 62 2.3 6,400
Drilling
* Dimension in ( ) is when attaching LD type
● Spare Parts and Applicable Inserts K
Spare Parts
● Max. Revolution
When running the end mill and cutter at the maximum
Solid Tools
Clamp Screw Wrench Anti-seize Compound revolution, the insert or toolholder may be damaged by
Description
Applicable Inserts centrifugal force. L
DTPM M17 , M127
● Coat Anti-seize Compound thinly on portion of
taper and thread when insert is fixed.
TTP
Milling
M
SB-4075TRP DTPM-15 P-37 SOMT100420ER-GM
MFH ...-10-... SOMT100420ER-LD
Recommended tightening torque for Insert Clamp 3.5N·m
SOMT100420ER-FL
Turning Mill Spare Parts Information
Tools for
SB-50120TRP TTP-20 P-37 SOMT140520ER-GM N
MFH ...-14-... SOMT140520ER-LD
Recommended tightening torque for Insert Clamp 4.5N·m
SOMT140514ER-FL Recommended Cutting Conditions M131
P
Technical
R
Index
● : Std. Item
M129
MFH Modular type
DCX LF CRKS
H
A
DCSFMS
DC
Cutting edge shape when attaching LD type
DCON
APMX A
A-A Section
75
°
45°
OAL
APMX
APMX2
14°
DC
DCX
● Toolholder Dimensions
Dimension (mm) Rake Angle
No. of Coolant Max. Revolution
Description Stock DC Hole
Inserts DCX DCSFMS DCON OAL LF CRKS H APMX APMX2 A.R. (min-1)
GM LD FL
32-M16-10-2T ● 2
32 15 19.5 18.5 14,000
32-M16-10-3T ● 3
1.5
1.2 +10° Yes
*(3.5)
35-M16-10-2T ● 2
35 18 22.5 21.5 30 17 63 40 M16xP2.0 24 13,000
35-M16-10-3T ● 3
40-M16-10-3T ● 3
40 23 27.5 26.5 11,500
40-M16-10-4T ● 4
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle) * Dimension in ( ) is when attaching LD type
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M130
MFH Harrier
Turning
MFH25-... MFH32-... MFH40-... MFH...R-10-... MFH...R-14-...
B
Inserts
PR1535 PR1525 PR1510 CA6535
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★
Carbon Steel 0.5~1.5~2.0 - -
Alloy Steel
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm)
0.5~1.5~2.0
☆ ★
- - C
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 100~160~220 100~160~220
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
0.5~1.2~1.8 - -
(~ 40HRC) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 80~140~180 80~140~180
External
Mold Steel 0.15~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) ☆ ★
(40 ~ 50HRC) 0.15~0.2~0.25(ap≤1.5mm) 0.2~0.3~0.45(ap≤1.5mm) 0.2~0.5~0.7(ap≤1.5mm)
0.2~0.7~1.0
60~100~130 60~100~130
- - D
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ☆
0.5~1.2~1.8 - -
(Austenitic related) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~160~200 100~160~200
Small Parts
Machining
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
GM (Martensitic related) 0.5~1.2~1.8 - -
0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 150~200~250 180~240~300 E
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★
0.5~1.2~1.8 - - -
(Precipitation Hardening) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 90~120~150
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ★
Gray Cast Iron 0.5~1.5~2.0 - - -
Boring
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250
0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★
F
Nodular Cast Iron 0.5~1.2~1.8 - - -
0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~150~200
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) ☆ ★
Ni-base heat-resistant alloys 0.2~0.8~1.2 - -
Grooving
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 20~30~50 20~30~50
Titanium Alloys
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm)
0.2~0.8~1.2
★
-
☆
-
G
0.15~0.2~0.3(ap≤1.5mm) 0.2~0.4~0.6(ap≤1.5mm) 0.2~0.5~0.8(ap≤1.5mm) 40~60~80 30~50~70
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.5~2.0(ap≤1.0mm) 0.5~1.5~2.0(ap≤2.0mm) ☆ ★
Carbon Steel - -
0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.4(ap≤5.0mm) 120~180~250 120~180~250
Cut-off
☆ ★
Alloy Steel
0.5~0.8~1.0(ap≤1.0mm)
0.06~0.1~0.2(ap≤3.5mm)
0.5~1.0~1.5(ap≤1.0mm)
0.06~0.15~0.3(ap≤3.5mm)
0.5~1.2~1.8(ap≤1.0mm)
0.06~0.2~0.3(ap≤3.5mm)
0.5~1.5~2.0(ap≤1.0mm)
0.06~0.2~0.3(ap≤3.5mm)
0.5~1.5~2.0(ap≤2.0mm)
0.06~0.2~0.4(ap≤5.0mm) 100~160~220 100~160~220
- - H
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ☆ ★
- -
(~ 40HRC) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 80~140~180 80~140~180
Threading
Mold Steel 0.2~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) 0.2~0.7~1.0(ap≤1.0mm) 0.2~0.7~1.0(ap≤2.0mm) ☆ ★
(40 ~ 50HRC) 0.03~0.05~0.1(ap≤3.5mm) 0.03~0.08~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.2(ap≤5.0mm) 60~100~130 60~100~130
- -
J
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★ ☆
- -
(Austenitic related) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 100~160~200 100~160~200
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ☆ ★
LD (Martensitic related)
Drilling
- -
0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 150~200~250 180~240~300
K
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★
- - -
(Precipitation Hardening) 0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 90~120~150
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.5~2.0(ap≤1.0mm) 0.5~1.5~2.0(ap≤2.0mm) ★
Solid Tools
Gray Cast Iron - - -
0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.3(ap≤3.5mm) 0.06~0.2~0.4(ap≤5.0mm) 120~180~250
0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) 0.5~1.2~1.8(ap≤2.0mm) ★ L
Nodular Cast Iron - - -
0.06~0.08~0.15(ap≤3.5mm) 0.06~0.1~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.2(ap≤3.5mm) 0.06~0.15~0.3(ap≤5.0mm) 100~150~200
0.2~0.4~0.6(ap≤1.0mm) 0.2~0.5~0.9(ap≤1.0mm) 0.2~0.6~1.0(ap≤1.0mm) 0.2~0.8~1.2(ap≤1.0mm) 0.2~0.8~1.2(ap≤2.0mm) ☆ ★
Ni-base heat-resistant alloys - -
0.03~0.05~0.1(ap≤3.5mm) 0.03~0.08~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.15(ap≤3.5mm) 0.03~0.1~0.2(ap≤5.0mm) 20~30~50 20~30~50
Milling
Titanium Alloys
0.2~0.4~0.6(ap≤1.0mm)
0.03~0.05~0.1(ap≤3.5mm)
0.2~0.5~0.9(ap≤1.0mm)
0.03~0.08~0.15(ap≤3.5mm)
0.2~0.6~1.0(ap≤1.0mm)
0.03~0.1~0.15(ap≤3.5mm)
0.2~0.8~1.2(ap≤1.0mm)
0.03~0.1~0.15(ap≤3.5mm)
0.2~0.8~1.2(ap≤2.0mm)
0.03~0.1~0.2(ap≤5.0mm)
★
40~60~80
-
☆
30~50~70
- M
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★
Carbon Steel 0.5~1.5~2.0 - -
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm) 120~180~250 120~180~250
Turning Mill Spare Parts Information
0.5~0.8~1.0(ap≤1.0mm) 0.5~1.0~1.5(ap≤1.0mm) 0.5~1.2~1.8(ap≤1.0mm) ☆ ★ Tools for
Alloy Steel
0.2~0.4~0.5(ap≤1.5mm) 0.3~0.7~1.0(ap≤1.5mm) 0.4~1.0~1.5(ap≤1.5mm)
0.5~1.5~2.0
100~160~220 100~160~220
- - N
Mold Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
0.5~1.2~1.8 - -
(~ 40HRC) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 80~140~180 80~140~180
Mold Steel 0.15~0.3~0.5(ap≤1.0mm) 0.2~0.5~0.8(ap≤1.0mm) 0.2~0.6~0.9(ap≤1.0mm) ☆ ★
0.2~0.7~1.0 - -
(40 ~ 50HRC) 0.15~0.2~0.25(ap≤1.5mm) 0.2~0.3~0.45(ap≤1.5mm) 0.2~0.5~0.7(ap≤1.5mm) 60~100~130 60~100~130
P
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ★ ☆
0.5~1.2~1.8 - -
(Austenitic related) 0.2~0.3~0.4(ap≤1.5mm) 0.3~0.6~0.8(ap≤1.5mm) 0.4~0.8~1.2(ap≤1.5mm) 100~160~200 100~160~200
Stainless Steel 0.5~0.7~0.8(ap≤1.0mm) 0.5~0.8~1.2(ap≤1.0mm) 0.5~1.0~1.6(ap≤1.0mm) ☆ ★
Technical
M131
MFH Harrier
MFH High Feed Cutter
tan RMPX 0.087 0.078 0.070 0.061 0.052 0.043 0.035 0.017 tan RMPX 0.035 0.031 0.017 0.009 0.007 0.003
Contouring Helical
Insert Type Ramping Vertical Pocketing
X (rising wall angle) Milling
GM (90°)
Insert
LD △(65°) × × ×
Lead Angle
45°~20° FL △(80°) × × ×
Pd
Lead Angle ・Some applications are not available depending on insert type.
15°
・For FL and LD type, there is a limit of rising wall angle at contouring.
Lead Angle Center Core DCX
0°/2°
High Feed GM type LD type FL type
Cutter
Description Max. cutting depth Min. cutting length X Max. cutting depth Min. cutting length X Max. cutting depth Min. cutting length X
Multi-
Function
Pd for flat bottom surface Pd for flat bottom surface Pd for flat bottom surface
MFH...-10-... 1.5 DCX-18 1.5 DCX-14 1.5 DCX-15
Slot Mill
MFH...-14-... 2 DCX-24 2 DCX-18 2 DCX-19
Ball-nose
Radius [Drilling depth] Please refer to Pd (Max. drilling depth) in the chart. Unit:mm
[When Traversing after Drilling]
Others
(1) Reduce feed rate 25% or less of the recommended conditions until the center core part (unmachined part) is removed.
(2) When drilling, reduce feed rate per revolution to f=0.2mm/rev or under.
M132
MFH Mini
MFH High Feed Cutter
MFH Mini
3.5mm
MFH Harrier
Cutter Dia.:ø16~ø50
Turning
1.0mm
B
Inserts
MFH Mini
Cutting Dia.
ø16 ø25 ø50 ø160
● Economical Double-sided 4-edge Insert
External
D
POINT. 1 Excellent chip evacuation
Small Parts
(Internal evaluation)
Machining
E
Boring
surface finish F
Good chip evacuation
Grooving
G
Cut-off
Chips are easily cut off H
Threading
J
Conventional high feed cutter Chip biting in
the workpiece
Drilling
Poor chip evacuation K
Solid Tools
L
Milling
Chips clings to the insert M
!
Turning Mill Spare Parts Information
Tools for
N
MFH Mini controls chip biting with 3D convex cutting edge
Cutting Conditions:Workpiece Material SS400 Cutter Dia. ø16 Vc=150m/min apxae=10mm(0.5mmx20 passes)x16mm fz=0.6mm/t Dry P
2 Multi edge design enables high efficiency machining 3 High efficiency and high feed machining
Technical
POINT. POINT.
R
・Cutter Dia. ø25 at small machining center
MFH Mini MFH Harrier (BT30/BT40)
Index
for
Suitable old
g of m
roughin
5 flutes 2 flutes
MFH25-S25-03-5T MFH25-S25-10-2T
M133
MFH High Feed Cutter
DCON h6
DC
APMX
LH
LF
Fig. 1
DCX
DCON h6
DC
APMX
LH
LF
Fig. 2
DCON h6
Fig. 3
(Cylindrical)
● Toolholder Dimensions
Coolant Hole
Dimension (mm) Rake Angle
No. of Weight Max. Revolution
Description Stock Drawing
Inserts (kg) (min-1)
DCX DC DCON LF LH APMX A.R.
MFH 16-S16-03-2T ● 2 16 8 16 100 30 0.1 18,800
20-S20-03-3T ● 3
20 12 20 130 50 0.3 15,700
20-S20-03-4T ●
Standard 4
25-S25-03-4T ● Fig. 1
Shank 25 17 25 140 60 0.5 13,400
25-S25-03-5T ●
5
32-S32-03-5T ●
32 24 32 150 70 0.8 11,400
32-S32-03-6T ● 6
MFH 17-S16-03-2T ● 17 9 17,900
2 16 100 20 0.1
18-S16-03-2T ● 18 10 17,000
Over Size 22-S20-03-3T ● 3
22 14 20 130 30 Fig. 2 0.3 14,700
(Straight) 22-S20-03-4T ●
4
28-S25-03-4T ●
28 20 25 140 40 1 -10° Yes 0.5 12,400
28-S25-03-5T ● 5
MFH 16-W16-03-2T ● 2 16 8 16 79 30 0.1 18,800
M 20-W20-03-3T ● 3
20 12 20 101 50 0.2 15,700
20-W20-03-4T ●
4
Weldon 25-W25-03-4T ● Fig. 3
25 17 25 117 60 0.4 13,400
25-W25-03-5T ●
5
32-W32-03-5T ●
Milling
Lead Angle Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M136
45°~20°
Lead Angle ▪Max. Revolution
15° When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Lead Angle
0°/2° ● Spare Parts
High Feed Spare Parts
Cutter
Clamp Screw Wrench Anti-seize Compound
Multi-
Function Description
Slot Mill
Ball-nose
Radius
SB-3065TRP DTPM-8 P-37
Others
MFH ...-03-...
Recommended tightening torque for Insert Clamp 1.2N·m
● : Std. Item
M134
MFH Mini
KDP
CBDP
Turning
B
Inserts
LF
External
D
● Toolholder Dimensions
Dimension (mm) Rake Angle Max.
Small Parts
Machining
No. of Coolant Weight
Bore Dia. Description Stock Revolution
Inserts
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R.
Hole (kg)
(min-1) E
MFH 040R-03-5T-M ● 5
40 32 38 16 15 9 40 19 5.6 8.4 0.2 9,900
Metric 040R-03-6T-M ● 6 1 -10° Yes
Boring
050R-03-8T-M ● 8 50 42 47 22 19 11 50 21 6.3 10.4 0.5 8,600 F
Grooving
LF CRKS G
A H
DCX
DCSFMS
Cut-off
H
DC
DCON
A
APMX
A-A Section
Threading
OAL
J
● Toolholder Dimensions
Drilling
K
Coolant Hole
Dimension (mm) Rake Angle
No. of Max. Revolution
Description Stock
Inserts (min-1)
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R.
Solid Tools
MFH 16-M08-03-2T ● 16 8 18,880
17-M08-03-2T ● 2 17 9 14.7 8.5 43 25 M8xP1.25 12 17,900 L
18-M08-03-2T ● 18 10 17,000
MFH 20-M10-03-3T ● 3
20 12 15,700
20-M10-03-4T ● 4
18.7 10.5 49 30 M10xP1.5 15
●
Milling
22-M10-03-3T 3
22-M10-03-4T ●
22 14
1 -10° Yes
14,700 M
4
MFH 25-M12-03-4T ●
25 17 23 13,400
25-M12-03-5T ● 5
●
12.5 57 35 M12xP1.75 19 Turning Mill Spare Parts Information
Tools for
28-M12-03-4T 4
28 20 23 12,400 N
28-M12-03-5T ●
5
MFH 32-M16-03-5T ●
32 24 30 17 63 40 M16xP2.0 24 11,400
32-M16-03-6T ● 6
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Recommended Cutting Conditions M136
P
▪Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Technical
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle) R
D1
General purpose
● : Std. Item
M135
MFH High Feed Cutter
■ Cutting Performance
Standard (Cutter Dia. ø16 ~ ø22) Fine pitch Face Mill (Cutter Dia. ø40 ~ ø50)
Standard (Cutter Dia. ø25 ~ ø32)
1.0 1.0 1.0
ap (mm)
ap (mm)
ap (mm)
0.5 0.5 0.5
Mold Steel ☆ ★
0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4~0.6 - -
(~ 40HRC) 80~140~180 80~140~180
Mold Steel ☆ ★
0.2~0.3~0.5 0.2~0.25~0.3 0.2~0.3~0.6 0.2~0.25~0.3 0.2~0.3~0.6 0.2~0.25~0.3 0.2~0.25~0.3 - -
(40 ~ 50HRC) 60~100~130 60~100~130
Stainless Steel ★ ☆
- -
(Austenitic related) 100~160~200 100~160~200
☆ ★
GM Stainless Steel 0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4 ~0.6
150~200~250
- -
180~240~300
(Martensitic related)
Stainless Steel ★
- - -
(Precipitation Hardening) 90~120~150
★
Gray Cast Iron 0.2~0.7~1.2 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.8~1.5 0.2~0.5~0.8 0.2~0.5~0.8 - - -
120~180~250
★
Nodular Cast Iron 0.2~0.5~0.9 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.6~1.2 0.2~0.4~0.6 0.2~0.4~0.6 - - -
100~150~200
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys.
Milling
The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions
according to the actual machining situation.
For machining center equivalent to BT30, reduce feed rate to 25% or less of the recommended condition.
For slotting, internal coolant or center through coolant is recommended.
Slotting and pocketing are not recommended for face mill type.
Insert
Lead Angle
■ Note for Machining Program (Approx. R)
45°~20° Max. over machining of Max. unmachined portion
Lead Angle Shape Approx. R (mm)
radius (mm) (mm)
15°
Lead Angle
0°/2° R1.0 0 0.51
High Feed
Cutter
Max
0 0.41
Max. u
R1.5
Ap
Multi-
chin
ox
nmach
Function ing
.R
Unmachined part of ra
dius
ined po
Ball-nose
Radius
R2.0 0.09 0.31
Others
Cutting Edge Angle:12°
M136
MFH Mini
Max. ramping angle RMPX 2.8 ° 2.5 ° 2.1 ° 1.7 ° 1.4 ° 1.2 ° 1° 0.8 ° 0.5 ° 0.4 °
MFH ...-03-...
Turning
tan RMPX 0.049 0.042 0.037 0.03 0.024 0.021 0.017 0.014 0.009 0.007 B
Inserts
■ Guide for Ramping (Slant Milling)
External
Formula of the cutting length L = ap D
RMPX
“L” at Max. ramping angle tan RMPX
ap
Small Parts
Machining
E
■ Guide for Helical milling
・For helical milling, use between Min. cutting dia. and Max. cutting dia. øDh (Machining Dia.)
Boring
Over Max. Cutting Dia. Under Min. Cutting Dia. F
Cutting direction
Center core part remains Center core part interferes
Grooving
after machining with toolholder
G
Cut-off
DCX H
(Cutting Dia.)
Threading
Description Min. Cutting Dia. Max. Cutting Dia.
・Down-cut milling is recommended. (refer to the figure above) J
・Feed rate should be under 50% of the recommended cutting conditions.
MFH...-03-... 2×DCX-8 2×DCX-2
・Be careful to machine in a safe environment to avoid accident caused by long chips.
Unit : mm
Drilling
K
■ Guide for Drilling
Solid Tools
GM type
X L
Description Max. cutting Min. cutting length X
depth Pd for flat bottom surface
Milling
MFH...-03-... 1.0 DCX-9 M
Unit : mm
Turning Mill Spare Parts Information
Tools for
Pd * When traversing directly after drilling, set the table feed at up to 25% of the recommended cutting
conditions. N
* When drilling, reduce feed rate per revolution to f=0.2mm/rev or under.
Center Core DCX
P
■ Vertical milling (Plunging)
Vertical milling (Plunging)
Technical
R
・Available for vertical milling (plunging).
to fz=0.2mm/t or less. T
LOGU03 type 3.5mm
M137
MFH Micro Dia. Cutter for High Feed Machining
● Low Resistance and Durable Against Chatter for Highly Efficient Machining
● Max. ap 0.5 mm. Stable High Feed Machining on a Wide Range of Applications
3D convex cutting edge
Cutting Force Comparison (Internal evaluation) Increase in Cutting Force when Entering Workpiece (Internal evaluation)
800 800
MFH Micro Mild Increase in
Competitor B Cutting Force
600 27% 600
627N
582N
Cutting Force (N)
0.25 msec
400
DOWN
400
200 200
0.78 msec
0
MFH Micro Competitor A 0 0.2 0.4 0.6 0.8 1.0
Cutting Time (msec) [msec = 1/1,000 sec]
Cutting Conditions:Vc = 120 m/min, ap = 0.4 mm, fz = 0.6 mm/t Cutting Conditions:Vc = 120 m/min, ap × ae = 0.4 × 5 mm, fz = 0.6 mm/t
Cutter Dia. ø10 mm, Slotting, Dry Workpiece Material : S50C Cutter Dia. ø10 mm, Dry Workpiece Material : S50C
Lead Angle
15° 0.4
Lead Angle
0°/2°
ap (mm)
High Feed
Cutter
0.3
Competitor C
Multi-
Function
0.2
Slot Mill
Ball-nose
Radius
0 0.2 0.4 0.6 0.8
Others
fz (mm/t)
(Internal evaluation)
Applicable for BT30/ BT40
M138
MFH Micro
Turning
B
Inserts
MFH Micro Competitor F
External
D
Small Parts
Machining
E
Boring
F
Good chip evacuation Poor Chip Evacuation
Grooving
G
Cut-off
H
Threading
Chips properly ejected outwards Chips clings to the insert J
Cutting Conditions:Cutter Dia. DCX = ø10 mm, Vc = 120 m/min, ap = 0.4 mm (25pass), fz = 0.6 mm/t Total 10 mm, Dry Workpiece Material : SS400 (Internal evaluation)
Drilling
K
Solid Tools
L
Milling
M
MFH Micro Q = 15.3 cc/min Solid End Mill Q = 12.2 cc/min Machine Part Slotting Workpiece Material : S50C
Vc = 150 m/min, fz = 0.4 mm/t Vc = 80 m/min, fz = 0.04 mm/t
P
ap × ae = 0.4 × 10 mm, Dry ap × ae = 3 × 10 mm, Dry
MFH10-S10-01-2T (2 Flutes) 1.25times ø10 (4 Flutes)
LPGT010210ER-GM (PR1525)
Technical
Machining efficiency
R
10
Index
10
M139
MFH Micro Dia. Cutter for High Feed Machining
DCX
DCONh6
DC
Fig. 1
APMX LH
LF
DCONh6
Fig. 2
DCX
h6
DCON
DC
Fig. 3
APMX LH
LF
DCONh6
Fig. 4
● Toolholder Dimensions
Dimension (mm) Max.
No. of Max. ramping Coolant Weight
Description Stock A.R. Drawing Revolution
Inserts angle Hole (kg)
DCX DC DCON LF LH APMX (min-1)
Over Size (Straight) MFH 14-S12-01-3T ● 3 14 10.2 12 80 20 0.5 1.5° +5° Yes Fig. 3 0.07 12,500
Over Size (Weldon) MFH 14-W12-01-3T ● 3 14 10.2 12 65 20 0.5 1.5° +5° Yes Fig. 4 0.05 12,500
Milling
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
▪Max. Revolution
Insert When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Multi-
Function SB-1840TRP FTP-6 P-37
MFH...-01-...
Slot Mill Recommended tightening torque for Insert Clamp 0.5N·m
Ball-nose
Radius
Others
● : Std. Item
M140
MFH Micro
Turning
B
DCSFMS
Inserts
DC
External
D
● Toolholder Dimensions
Dimension (mm) Rake Angle Max.
Small Parts
No. of Max. ramping Coolant
Machining
Description Stock Revolution
Inserts angle Hole
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R. (min-1) E
MFH 08-M06-01-1T ● 1 8 4.2 4° 20,000
9.2
10-M06-01-2T ● 2 10 6.2 3° 16,200
6.5 31.5 17 M6xP1.0 7
Boring
12-M06-01-3T ● 3 12 8.2 0.5 2° +5° Yes 14,000 F
11.2
14-M06-01-3T ● 3 14 10.2 1.5° 12,500
MFH 16-M08-01-4T ● 4 16 12.2 14.7 8.5 40 22 M8xP1.25 12 1.2° 11,400
Grooving
Please use commercial shanks for cutting diameter from ø8 to ø14 (Screw size : M6 x P1.0)
Check screw specifications for the shank in use G
● Spare Parts
Cut-off
Spare Parts H
Clamp Screw Wrench Anti-seize Compound
Description
Threading
J
Drilling
MFH...-01-...
Recommended tightening torque for Insert Clamp 0.5N·m
K
Solid Tools
■ Actual End Mill depth(MFH16-M08-01-4T) L
Applicable End Mill (Head) Actual End Mill depth (mm)
Milling
Description LUX M
DC
DC LF
RE
R
INSL
D1
W1 S T
General purpose
● : Std. Item
M141
MFH Micro Dia. Cutter for High Feed Machining
■ Cutting Performance
ap(mm)
ap(mm)
ap(mm)
0.3 0.3 0.3 0.3
0 0 0.2 0.2 0.4 0.4 0.6 0.6 0.8 0.8 0 0 0.2 0.2 0.4 0.4 0.6 0.6 0.8 0.8
fz(mm/t)
fz(mm/t) (mm/t)
fz (mm/t)
fz
Toolholder Description and Feed Rate (fz : mm/t) Recommended feed rate (fz : mm/t) : ap=0.3mm (Reference value) Recommended Insert Grades (Cutting Speed Vc: m/min)
Workpiece Material MFH08- MFH10- MFH12- MFH14- MFH16- MEGACOAT NANO CVD Coated Carbide
...-1T ...-2T ...-3T ...-3T ...-4T PR1525 PR1535 CA6535
★ ☆
Carbon Steel -
120~180~250 120~180~250
0.2~0.4~0.6 0.2~0.5~0.8
★ ☆
Alloy Steel -
100~160~220 100~160~220
Mold Steel ★ ☆
0.2~0.3~0.5 0.2~0.4~0.6 -
(~ 40HRC) 80~140~180 80~140~180
Mold Steel ★ ☆
0.2~0.25~0.3 0.2~0.25~0.4 -
(40 ~ 50HRC) 60~100~130 60~100~130
Stainless Steel ☆ ★
-
(Austenitic related) 100~160~200 100~160~200
Stainless Steel ☆ ★
GM 0.2~0.3~0.5 0.2~0.4~0.6 -
(Martensitic related) 150~200~250 180~240~300
Stainless Steel ★
- -
(Precipitation Hardening) 90~120~150
★
Gray Cast Iron 0.2~0.4~0.6 0.2~0.5~0.8 - -
120~180~250
★
Nodular Cast Iron 0.2~0.3~0.5 0.2~0.4~0.6 - -
100~150~200
☆ ★
Ni-base heat-resistant alloys -
20~30~50 20~30~50
0.2~0.25~0.3 0.2~0.25~0.4
★
Titanium Alloys - -
40~60~80
M Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ★:1st Recommendation ☆:2nd Recommendation
The bold-faced number indicates a center value of recommended cutting condition.
Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Internal coolant is recommended for slotting.
Milling
Lead Angle
45°~20° R1.0 0 0.21
Lead Angle
15°
Max R1.2 (Recommended) 0 0.17
Max. u
Ap
chin
ox
0°/2°
nmach
ing
.R
Unmachined part of ra
High Feed
dius
ined po
Multi-
Function
R2.0 0.28 0.01
Slot Mill
Cutting Edge Angle:12°
Ball-nose
Radius
Others
M142
MFH Micro
Turning
tan RMPX 0.070 0.052 0.035 0.026 0.021 B
Inserts
Decrease ramping angle if chips become excessively long.
External
Feed rate should be 70% or under of the above cutting conditions. D
Small Parts
Machining
Formula of the cutting length ap
“L” at Max. ramping angle L = E
tan RMPX
RMPX
Boring
ap F
Grooving
For helical milling, use between Min. cutting dia. and Max. cutting dia. G
øDh (Machining Dia.)
Cut-off
Cutting direction
H
Center core part remains Center core part interferes
after machining with toolholder
Threading
J
DCX
Drilling
(Cutting Dia.) K
Description Min. Cutting Dia. Max. Cutting Dia. ・Sinking depth at helical milling should be Max. ap (0.5mm) or under.
・Down-cut milling is recommended (refer to the figure above).
Solid Tools
・Feed rate should be under 50% of the recommended cutting conditions.
MFH...-01-... 2×DCX-3.5 2×DCX-2 L
・Be careful to machine in a safe environment to avoid accident caused by long chips.
Unit:mm
Milling
■ Guide for Drilling M
GM type
X Turning Mill Spare Parts Information
Tools for
Description Max. Cutting Min. cutting length X N
Depth for flat bottom surface
* When traversing directly after drilling, set the table feed at up to 25% of the recommended
Technical
cutting conditions.
Center Core DCX
* When drilling, reduce feed rate per revolution to under f=0.2mm/rev. R
M143
Multi-Function Machining End Mill MEY
Pocketing Drilling Shouldering Deep Slotting Facing
■ MEY
+0
DC -0.2 APMX
DCONh7
Standard Fig. 1
APMX1
LH
LF
+0
DC -0.2
APMX
DCONh7
Long Head Fig. 2
APMX1
LH
LF
Long Shank
● Toolholder Dimensions
Spare Parts
No. of Inserts
No. of Flutes
Description Drawing
DC DCON LF LH APMX APMX1 A.R. R.R.
MEY 16-S16 ● 16
16 120 31 19 4.5 +11゚ -11゚ SB-2040TRG DTM-6
17-S16 ● 17
20-S20 ● 20
20 130 35 22 6 - 9゚ SB-2555TRG DT-8
21-S20 ● 21
Standard
4 Fig. 1
25-S25 ● 25
2 25 140 40 28 7.5 -11゚ SB-3070TRG DT-10 P-37
26-S25 ● 26
+13゚
32-S32 ● 32
150 50 36 9.5 - 9゚ SB-4070TRG DT-15
33-S32 ● 33 32
40-S32 ● 40 160 55 42 7.5 -11゚ SB-3070TRG DT-10
7 Fig. 2
50-S42 ● 50 42 170 70 54 9.5 - 9゚ SB-4070TRG DT-15
MEY 16-S16-140H ● 16 16 140 51 19 4.5 +11゚ -11゚ SB-2040TRG DTM-6
Long Head
17-S16-190 ● 17 31
20-S20-200 ● 20 63
20 200 22 6 - 9゚ SB-2555TRG DT-8
Long Shank
21-S20-200 ● 21 35
4 Fig. 1
25-S25-220 ● 25 80
2 25 220 28 7.5 -11゚ SB-3070TRG DT-10 P-37
Insert 26-S25-220 ● 26 40
+13゚
32-S32-230 ● 32 90
Lead Angle 230 36 9.5 - 9゚ SB-4070TRG DT-15
45°~20° 33-S32-230 ● 33 32 50
Lead Angle 40-S32-240 ● 40 240 55 42 7.5 -11゚ SB-3070TRG DT-10
15° 7 Fig. 2
50-S42-250 ● 50 42 250 70 54 9.5 - 9゚ SB-4070TRG DT-15
Lead Angle ・APMX1 shows the edge length of the complete 2-insert part.
0°/2°
High Feed Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M144
● Applicable Inserts
Description
Turning
B
Inserts
CBN & PCD Tools
Side Edge No. of Inserts Center Edge No. of Inserts
MEY 16-S16(-...) C
JOMT08T208ER-D GOMT08T208ER-D
17-S16(-...)
20-S20(-...)
JOMT100308ER-D GOMT100308ER-D
External
21-S20(-...)
3 D
25-S25(-...)
JOMT13T308ER-D GOMT13T308ER-D 1
26-S25(-...)
32-S32(-...)
Small Parts
Machining
JOMT160408ER-D GOMT160408ER-D
33-S32(-...) E
40-S32(-...) JOMT13T308ER-D GOMT13T308ER-D
6
50-S42(-...) JOMT160408ER-D GOMT160408ER-D
Boring
F
Recommended Insert Grades(Cutting Speed Vc: m/min)
fz (mm/t)
Workpiece Material MEGACOAT
Grooving
Drilling Shouldering , Slotting PR1225 PR1210 G
Carbon Steel 0.08~0.15 0.05~0.25 ★ -
120~250
Cut-off
100~220
★
H
Mold Steel 0.08~0.12 0.05~0.15 80~180
-
Threading
120~220
Drilling
● Caution of drilling ● Shape of the bottom of the drilled hole K
(1) Drilling conditions should be calculated as one Cutting Dia. Max. hole depth Cutting Dia. a (mm) Shape of the bottom
flute line. (DC) (mm)
Solid Tools
(2) Use compressed air during drilling. ø16 13 ø16,ø17 0.5 Cutting Dia. DC
(3) Carbon steel other than low carbon steel can be ø17 13 L
drilled to a depth of 0.5D without step feeding. ø20 17 ø20,ø21 0.64
For soft steel or sticky material such as stainless ø21 17
a
Milling
recommended. ø26 22 M
ø32 29
(4) For stainless steel drilling, coolant is ø32,ø33 1.12 ø16 ~ ø33
ø33 29
recommended.
ø40 36
(5) Please refer to right list for maximum hole depth. Turning Mill Spare Parts Information
Tools for
Cutting Dia. DC Cutting Dia. DC
ø50 40
ø40 1.54 N
Helical Milling
Ramping
R
Vertical Milling
(Plunging)
Index
Shouldering
M145
Multi-Function Machining End Mill MEY
■ Cutting Performance of MEY Workpiece Material : S50C
Overhang Length LPR (mm) Overhang Length LPR (mm)
Cutting Dia. Description Cutting Dia. Description Shape
LPR
When using in [ ] dimension, be careful that the chucking length to the shank MEY40-S32 55 [~85] [~115]
may get too short. ø40
MEY40-S32-240 55 ~85 ~115
MEY50-S42 70 [~100] [~130]
ø50
MEY50-S42-250 70 ~100 ~130
ap (mm)
ap (mm)
15
MEY16-S16 10 5
MEY17-S16
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
25
20 10
ap (mm)
ap (mm)
15
MEY20-S20 10 5
MEY21-S20
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
25
20 10
ap (mm)
ap (mm)
15
MEY25-S25 10 5
MEY26-S25
5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
M fz(mm/t) fz(mm/t)
50 25
40 20
ap (mm)
ap (mm)
30 15
MEY32-S32
Milling
20 10
MEY33-S32
10 5
0 0
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
fz(mm/t) fz(mm/t)
Insert 50 25
40 20
Lead Angle
ap (mm)
ap (mm)
45°~20° 30 15
Multi- 40 20
ap (mm)
ap (mm)
Function 30 15
M146
■ Drilling (Standard / Long Head / Long Shank : S50C)
20 20 20
Drilling Depth
Drilling Depth
Drilling Depth
15
H(mm)
H(mm)
15 15
H(mm)
Turning
10 10 10 B
Inserts
5 5 5
0 0 0
0.05 0.1 0.15 0.2
External
40 40 40
D
Drilling Depth
Drilling Depth
Drilling Depth
30 30
H(mm)
H(mm)
H(mm)
30
20 20 20
10 10
Small Parts
10
Machining
0 0 0
0.05 0.1
fz(mm/t)
0.15 0.2 0.05 0.1
fz(mm/t)
0.15 0.2 0.05 0.1
fz(mm/t)
0.15 0.2
E
Boring
Ramping / Helical Milling F
■ Helical Milling Factors
・Ramping angle is recommended to be 8˚ or under.
Grooving
・Sinking depth per revolution when helical milling should be
1/2DC or under. G
Use compressed air during machining. DC (Cutting Dia.)
Cut-off
H
Threading
øDS (Diameter of trajectory of tool's center line)
J
øDh (Machining Dia.)
h (Cutting Depth)
8˚ or under π x øDS
Drilling
α
K
Solid Tools
øDS (How to find diameter of trajectory of tool's center line)
øDS = øDh - DC L
h How to find “h”
h = π X øDS X tan α
Milling
(α should be 8˚ or under)
M
MEY26-S25 26 25
MEY33-S32 33 32
R
MEY17-S16-190 17 16
MEY21-S20-200 21 20
MEY26-S25-220 26 25
Index
MEY33-S32-230 33 32 T
DC
(DCON+1mm : Cutting Dia.)
M147
Multi-Function Machining End Mill MEZ-G
Pocketing Drilling Shouldering Deep Slotting Facing
DCONh7
Fig. 1
LH
LF
+0
Standard DC -0.2
APMX
h7
DCON
Fig. 2
LH
LF
Long Shank / Long Head
● Toolholder Dimensions
Spare Parts
No. of Inserts
No. of Flutes
Drawing
Stock
4 Fig. 1
25-S25G ○ 25 25 140 40 25 -5° SB-3070TRG DT-10 NEMT120308ER-D□
+9°
32-S32G ○ 32 32 150 50 33 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
40-S32G ○ 39 32 160 55 39 -3° SB-3070TRG DT-10 NEMT120308ER-D□
7 Fig. 2
50-S42G ○ 49 42 170 70 51 -2° SB-4070TRG DT-15 NEMT16T308ER-D□
MEZ 16-S16-140HG ○ 16 16 140 51 16 -5° SB-2040TRG DTM-6 NDMT080208ER-D□
Long Head
Drilling Shouldering , Slotting TN100M PR1225 PR1210 KW10 ・Down-cut milling is recommended for the
Milling
Others
○ : Check Availability
M148
■ Cutting Performance of MEZ-G Workpiece Material : S50C
Turning
MEZ16-S16-190G - 61 ~91 MEZ32-S32-230G - 90 ~110 B
Inserts
MEZ20-S20G 33 [~63] (Not Recommended) MEZ40-S32G 55 [~85] [~115]
ø20 MEZ20-S20-150HG - ~63 [~93] ø39 - - - -
LPR
ø25 MEZ25-S25-170HG - 70 [~100] ø49 - - - -
MEZ25-S25-220G - 80 ~100 MEZ50-S42-250G 70 ~100 ~130
External
When using in [ ] dimension, be careful that the chucking length to the shank may get too short. D
■ Shouldering / Slotting ■ Drilling
■ Shouldering ■ Slotting
Small Parts
■ Drilling
Machining
Description (Cutting width ae = DC/2) ■ Ramping and Helical E
Note) Part ae = DC/4 Milling (Standard / Long Head / Long Shank)
Boring
20 10 MEZ16,20,25-S○○G
15
25 F
ap (mm)
ap (mm)
MEZ16-S16G 10 5
20
Drilling Depth
15
H(mm)
5
Grooving
G
10
0 0
0.05 0.1 0.15 0.05 0.1
5
fz(mm/t) fz(mm/t)
0
0.05 0.1 0.15 0.2
fz(mm/t)
Cut-off
20 10
15
H
ap (mm)
ap (mm)
MEZ20-S20G 10 5
Threading
5 MEZ32,40,50-S○○G
0
0.05 0.1 0.15
0
0.05 0.1
25
J
fz(mm/t) fz(mm/t) 20
Drilling Depth
15
H(mm)
10
Drilling
10
20
5 K
15
ap (mm)
ap (mm)
0
MEZ25-S25G 10 5 0.05 0.1 0.15 0.2
fz(mm/t)
Solid Tools
5
0
0.05 0.1 0.15
0
0.05 0.1 L
fz(mm/t) fz(mm/t)
Shape of the bottom of the drilled hole
(ø16 ~ ø49)
Milling
20 10
DC (Cutting Dia.) M
15
ap (mm)
ap (mm)
MEZ32-S32G 10 5
Insert I.C.
Turning Mill Spare Parts Information
Tools for
5
0.2
N
a
0 0
0.05 0.1 0.15 0.05 0.1
fz(mm/t) fz(mm/t)
ø16 ~ ø32
20 10
Cutting Dia. ø16 ø20 ø25 ø32 P
15
ap (mm)
ap (mm)
5
0
0.05 0.1 0.15
0
0.05 0.1
DC (Cutting Dia.)
R
fz(mm/t) fz(mm/t)
a
Index
20 10 T
15
ap (mm)
ap (mm)
ø39, ø49
MEZ50-S42G 10 5
5
Cutting Dia. ø39 ø49
0 0
0.05 0.1 0.15 0.05 0.1 a (mm) 0.68 0.74
fz(mm/t) fz(mm/t)
M149
Slot Mill MST
● Easy replacement
Milling
Insert
Others
M150
Slot Mill MSTC (Slot width 14.0 ~ 23.3mm)
Turning
Cutter Dia. : from 100mm to 160mm B
Inserts
● Smooth slotting width adjustment is possible owing to unique cam style adjustment mechanism.
● Owing to the wiper edge insert, an excellent surface finish can be expected.
External
D
●O
wing to numerous insert geometries and grades, they are applicable for various types of
workpiece machining.
Small Parts
Machining
Features of Insert Grades E
CA0835
Insert Shape ・TiN+TiCN+Al2O3 based CVD Coated Carbide
Boring
・For Carbon Steel, Alloy Steel, Stainless Steel and Nodular Cast Iron. F
Symbol SB SD SE ・For middle to high speed machining.
PR0725
Grooving
20°
Rake Angle
5° 15°
・TiN+TiCN+TiN based Multi-layer PVD Coated Carbide G
・For Carbon Steel, Alloy Steel, Stainless Steel, Heat-resistant Alloys and Cast Iron.
・For middle speed machining.
Cut-off
PR0110
H
・TiB2 based PVD Coated Carbide
Shape
・For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and Titanium Alloys.
・For high speed machining.
Threading
J
With Boss
Drilling
Right-hand Left-hand K
For shouldering
Solid Tools
L
Milling
M
P
Technical
R
Index
M151
Slot Mill MSTA (Self-clamping type)
Slotting Slotting Cut-off
■ Identification System
● MSTA Slot Mill
MSTA ○○○ N ○○○-○○ T
Self-clamping type Slot Mill Cutting Dia. Neutral Edge Width No. of Inserts
■ MSTA (Metric)
CW CW
C
WB
D
WB
DCB
CDX
Drive Ring (sold separately)
Assembly Example
● Toolholder Dimensions
Cutting Conditions
Spare Parts
Recommended
Edge Slot
Applicable
Dimension (mm)
Weight Applicable Inserts Max. Revolution Wrench
Arbor
Width Depth No. of
Description Stock
Inserts (kg) M154 (min-1)
CW CDX DCB
(mm) (mm) DC (H7) WB
MSTA 63N16-5T N 15 5 63 0.03 5,100
16
80N16-7T N 21 7 80 0.04 4,000
1.6 1.3 SLT16…
100N16-9T N 27 9 100 22 0.07 3,200
125N16-11T N 35 11 125 32 0.1 2,600
MSTA 63N22-5T N 15 5 63 0.03 5,100
16 MS-FRW1
80N22-7T N 21 7 80 0.05 4,000
2.2 (Wrench is not
100N22-9T N (2.25) 27 9 100 22 1.8 0.08 SLT22… 3,200
125N22-11T N 35 11 125 32 0.12 2,600 attached. Please
160N22-14T N 40 14 160 40 0.3 2,000 purchase it
MSTA 63N30-4T N 15 4 63 0.05 5,100 separately) M155 M175
16
80N30-6T N 21 6 80 0.08 4,000
100N30-9T N 3.05 27 9 100 22 2.4 0.13 SLT30… 3,200 ・How to use
125N30-11T N 35 11 125 32 0.2 2,600 Wrench
160N30-14T N 40 14 160 40 0.35 2,000 →M155
MSTA 63N40-4T N 15 4 63 0.06 5,100
16
80N40-6T N 21 6 80 0.1 4,000
100N40-9T N 4.05 27 9 100 22 3.4 0.15 SLT40… 3,200
M 125N40-11T N 35 11 125 32 0.25 2,600
160N40-14T N 40 14 160 40 0.4 2,000
Note) 1. Attach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold singularly.
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution.
Milling
72˚
DIOUT
DIOUT
DR16-38 N
DIOUT
High Feed
38 MSTA 80NOO-OT
KWW
Cutter DCB
B
DC DC
B
DR22-46 N 22 46 6.1 5 MSTA 100NOO-OT
DCON
Multi-
DCON
72
DCON
˚
WB WB ˚ 72 WB
Function 10 Fig. 3
DR32-55 N 32 55 8.1 6 MSTA 125NOO-OOT
Slot Mill
Others
● : Std. Item
Wrenches and drive rings are
M152 sold in 1 piece boxes
■ MSTA (inch spec)
C
WB
Turning
B
Inserts
WB
DCB
CDX
Drive Ring (sold separately)
Assembly Example
External
D
● Toolholder Dimensions
Spare Parts
Cutting Conditions
Edge Slot
Recommended
Applicable
Small Parts
Machining
Dimension (inch) Applicable Max.
Weight Inserts Wrench
Arbor
Width Depth No. of E
Description Stock Revolution
Inserts (kg)
CW CDX DCB M154 (min-1)
(inch) (inch) DC (H7)
WB
Boring
(15.875mm) (63.5mm)
.625
(15.875mm)
F
03N063-7T O .875 7 3.000 0.04 4,000
(22.225mm) (76.2mm)
.063 .051 SLT16…
(1.6mm) (1.3mm)
04N063-9T O 1.063 9 4.000 1.000 0.07 3,200
(27.000mm) (101.6mm) (25.4mm)
Grooving
05N063-11T O 1.375 11 5.000 1.250 0.1 2,600
(34.925mm) (127mm) (31.75mm)
G
MSTA 03N089-7T O .875 7 3.000 .625 0.05 4,000
.089 (22.225mm) (76.2mm) (15.875mm)
MS-FRW1
04N089-9T O (2.2mm) 1.063 9 4.000 1.000 .071 0.08 SLT22… 3,200
(2.25mm) (27.000mm) (101.6mm) (25.4mm) (1.8mm) (Wrench is not
Cut-off
06N089-14T O 1.438 14 6.000 1.250 0.3 2,000 attached. Please
(36.525mm) (152.4mm) (31.75mm)
purchase it
H
MSTA 02N126-4T O .625 4 2.500 0.05 5,100 M155 M175
(15.875mm) (63.5mm)
.625 separately)
(15.875mm)
03N126-6T O .875 6 3.000 0.08 4,000
Threading
(22.225mm) (76.2mm)
04N126-9T O .120
(3.05mm)
1.063
(27.000mm)
9 4.000
(101.6mm)
1.000
(25.4mm)
.095
(2.4mm)
0.13 SLT30… 3,200 ・How to use Wrench J
1.375 5.000 →M155
05N126-11T O (34.925mm)
11 (127mm)
0.2 2,600
1.250
(31.75mm)
06N126-14T O 1.438 14 6.000 0.35 2,000
(36.525mm) (152.4mm)
Drilling
MSTA 03N164-6T O .875
(22.225mm)
6 3.000
(76.2mm)
.625
(15.875mm)
0.1 4,000 K
04N164-9T O .160 1.063 9 4.000 1.000 .134 0.15 SLT40… 3,200
(4.05mm) (27.000mm) (101.6mm) (25.4mm) (3.4mm)
Solid Tools
(34.925mm) (127mm) (31.75mm)
Note) 1. Attach the drive ring (sold separately) to MSTA slot mill to use. Drive ring is sold singularly. L
Please purchase two drive rings per one MSTA slot mill.
2. Do not exceed the max. revolution.
3. Do not operate cutting on reverse revolution.
4. Wrench (MS-FRW1) is not attached. Please purchase it separately.
Milling
●Drive Ring (for Inch spec)
M
Dimension (inch)
Turning Mill Spare Parts Information
Shape Description Stock Drawing Applicable Toolholders Tools for
DCB DIOUT WB KWW DCON N
DR0625-1250A O .158 Fig. 1 MSTA 02N126-4T
(4mm)
45˚
36˚ 36˚ DR0625-1250B O .625 1.250 .315 .130 Fig. 2 MSTA 02N063-5T
KWW
(15.875mm) (31.75mm) (8mm) (3.3mm)
.120
(3mm)
P
KW
72 ˚
DIOUT
DIOUT
DIOUT
KWW
DC DC
B (47.625mm) (6.5mm) (5mm)
.394 Fig. 3
DCON
DCON
72
DCON
R
˚
WB WB ˚ 72 WB (10mm)
DR1250-2250 O 1.250 2.250
(31.75mm) (57.15mm)
.319
(8.1mm)
.240
(6mm) MSTA 05NOOO-OT
○:Check Availability
Wrenches and drive rings are
sold in 1 piece boxes M153
Slot Mill SLT type Insert
■ Inserts Identification System
SLT 16 - 15 S KB
(1) (2) (3) (4) (5)
(1) Insert Symbol (2) Edge Width (3) Corner-R(RE) (4) Edge Preparation (5) Chipbreaker Symbol
Symbol Edge Width Symbol Corner-R(RE) Symbol Cutting Edge Spec. Symbol Rake Angle
16 1.6mm 5˚
15 0.15mm KB
22 2.2(2.25)mm
S Chamfered + R-honed
30 3.05mm 15˚
20 0.2mm KD
40 4.05mm
-0
E
CW
+0.15
40-20SKB 4.05 -0 N N M152
E
M153
R
+0
SLT 16-15SKD 1.6 - 0.1 0.15 N N
GAN
+0.15
22-20SKD 2.25 -0 N N
15°
+0.15
30-20SKD 3.05 -0 0.2 N N
● Selection of chipbreaker
KB Chipbreaker ··· General purpose chipbreaker for Steel and Cast Iron
Milling
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
●:Std. Item
Inserts are
M154 sold in 10 piece boxes
■ Set up
Turning
1. Put insert inside the slot mill. B
Inserts
2. Insert one of the pins on the wrench (on IN indicated
side) into the wrench support hole.
IN
External
D
How to detach inserts
Small Parts
Machining
OUT indicated side
OUT
2. Insert can be uninstalled by rotating the wrench
Boring
counterclockwise. (A magnet is installed on OUT F
indicated side.)
Insert removal hole for wrench
Grooving
Note) Use appropriate wrench for set up.
G
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)
Cut-off
Workpiece Material
Hardness CVD Coated Carbide PVD Coated Carbide Edge Width (mm) Remarks H
(HB)
CA0835 PR0735 1.6 2.2(2.25) 3.05 4.05
Threading
SS400 J
Low Carbon Steel 125 250~310 200~250 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
S10C ~ S25C
S30C ~ S58C
190 160~190 130~160 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
(Annealed)
Drilling
Carbon Steel
S30C ~ S58C
250
K
(Heat treated) 140~180 110~150 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Annealed 180
Solid Tools
140~180 110~150 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Alloy Steel Coolant L
Heat treated 275 120~160 100~130 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18
High Carbon Alloy SKD11, SKD61, etc. 280 100~140 80~120 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18
Milling
M
Austenitic related 220 150~190 80~120 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18
Stainless Steel
Turning Mill Spare Parts Information
Martensitic related 300 140~180 60~80 0.03~0.10 0.04~0.12 0.06~0.16 0.08~0.18 Tools for
N
Gray Cast Iron FC250 ~ FC350 260 160~200 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Dry
FCD400 ~ FCD500 160 130~160 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Nodular Cast Iron
FCD600 ~ FCD800 250
P
110~140 - 0.03~0.12 0.04~0.14 0.06~0.18 0.08~0.20
Technical
T
ap
M155
Slot Mill MSTB
Slotting Slotting Cut-off
■ Identification System
● MSTB Slot Mill
Metric Inch spec
Slot Mill with Up-right Insert Cutting Dia. (mm) Edge Width (mm) No. of Flutes Slot Mill with Up-right Insert Cutting Dia. (inch) Min. Edge Width (inch) No. of Flutes
A : Without Boss
N : Neutral A : Without Boss N : Neutral
S : With Boss
■ Without Boss
KWW CW
THUB
DCSFMS
KDP
DC
B
DC
In order to be used in
CDX combination with two or more
mills, this slot mill has 2 key
slots.
● : Std. Item
○ : Check Availability
M156
■ With Boss
CBDP
KDP
Turning
B
Inserts
DCCB1
DHUB
DCB
KWW
DC
C
CDX
External
D
● Toolholder Dimensions (Metric)
Small Parts
Machining
Edge Width (mm) Slot Depth Dimension (mm)
No. of No. of Weight Max. Revolution E
Description Stock
CW CW CDX Inserts Edge Lines
DC DCB LF CBDP KDP KWW DCCB1 DCCB2 (kg)
DHUB (min.)
(min-1)
(min.) (max.) (mm) (H7)
MSTB 80SN0607-4T N 16 8 4 80 22 40 23 6.3 10.4 18 12 0.7 9,240
Boring
100SN0607-5T N 6 7 21 10 5 100 27 50 24 7 12.4 20 14 1.0 8,270 F
160SN0607-8T N 41 16 8 160 40 70 28 9 16.4 33 22 1.9 6,540
Grooving
MSTB 80SN0809-4T N 16 8 4 80 22 40 23 6.3 10.4 18 12 0.8 9,240
100SN0809-5T N 8 9 21 10 5 100 27 50
50
24 7 12.4 20 14 1.2 8,270
G
160SN0809-8T N 41 16 8 160 2.2 6,540
MSTB 125SN1011-4T N 26 12 4 125 40 70 28 9 16.4 33 22 2.0 7,390
Cut-off
10 11 H
160SN1011-5T N 43 15 5 160 2.5 6,540
Note) LF (min.) dimension shows in case of minimum of edge width (CW).
Threading
■ Spare Parts and Applicable Inserts J
● Spare Parts
Drilling
Spare Parts
K
Clamp Screw Wrench Anti-seize Compound Mounting bolt Recommended
Description Applicable Inserts Applicable Arbor
Cutting Conditions
Solid Tools
MP
L
-1
Milling
Without Boss SE-40068TR TT-15 P-37 - M
OOOAN1011-OT
160AN1213-5T SE-40090TR
Turning Mill Spare Parts Information
MSTB 80SN0607-4T HH10X35 Tools for
N
Metric
OOOOAN312-OT
Without Boss SE-40068TR TT-15 P-37 -
Index
OOOOAN375-OT T
OOOOAN500-OT SE-40090TR
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● : Std. Item
M157
Slot Mill LN Insert
■ Inserts Identification System
LNEU 12 35 - 03 S
(1) (2) (3) (4) (5)
(1) Insert Symbol (2) Insert Length (3) Edge Width (4) Corner-R(RE) (5) Edge Preparation
Symbol Insert Length Symbol Edge Width Symbol Corner-R(RE) Symbol Cutting Edge Spec.
35 3.5mm 03 0.3mm
12 12.7mm S Chamfered + R-honed
40 4.0mm 04 0.4mm
Cutting Conditions
Classification of usage K Cast Iron ○
●:1st Choice
Toolholders
(mm) ○:2nd Choice
N Non-ferrous Metals
SE-40080TR
L
4 5.0 4.2
W1 S
1250-08 0.8 N
Detail of edge 1255-04 0.4 N
4 5.5 4.2 SE-40090TR
1255-08 0.8 N M156
M160
M157
Honed 1260-04 4 6.0 4.2 0.4 N SE-40100TR
N
RE
12˚ 1240-03S-4 4 4.0 4.4 0.3 SE-40055TR
D1
1245-04S 0.4 N
L
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
Inserts are
M158 sold in 10 piece boxes
■ Combination of Applicable Inserts
Turning
B
Inserts
MSTB OOOAN0607-OT 6 LNEU1235.. SE-40050TRN
LNEU1235.. SE-40050TRN
SE-40050TRN 6.5 - - -
9 LNEU1250.. SE-40080TR
External
10
MSTB OOOAN1011-OT LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
LNEU1245.. SE-40068TR
D
SE-40068TR 10.5 -
LNEU1250.. SE-40080TR
OOOSN1011-OT 11 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR
Small Parts
Machining
12 LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB OOOAN1213-OT SE-40090TR 12.5 -
LNEU1260... SE-40100TR
E
13 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
.250 LNEU1240.. SE-40055TR
(6.35mm)
LNEU1240.. SE-40055TR
Boring
.270 TT-15 3
MSTB OOOOAN250-OT SE-40055TR - (6.86mm)
- -
F
LNEU1245.. SE-40068TR
.289 LNEU1245.. SE-40068TR
(7.34mm)
Grooving
LNEU1245.. SE-40068TR
MSTB OOOOAN312-OT SE-40068TR - .332
(8.43mm)
- - G
Inch spec
LNEU1250.. SE-40080TR
.351 LNEU1250.. SE-40080TR
(8.91mm)
Cut-off
LNEU1245.. SE-40068TR LNEU1245.. SE-40068TR
MSTB OOOOAN375-OT SE-40068TR - .395
(10.33mm) H
LNEU1250.. SE-40080TR
.414 LNEU1250.. SE-40080TR LNEU1250.. SE-40080TR
(10.52mm)
.500
Threading
(12.7mm)
LNEU1255... SE-40090TR
LNEU1255... SE-40090TR LNEU1255... SE-40090TR
MSTB OOOOAN500-OT SE-40090TR - .520
(13.21mm)
J
LNEU1260... SE-40100TR
.539 LNEU1260... SE-40100TR LNEU1260... SE-40100TR
(13.69mm)
* For clamp screw, above listed “Standard attachment parts” are attached. In case of necessity of another size of clamp screw by changing slotting width, please purchase separately.
Drilling
K
■ Slot width (edge width) adjustment
1 2 3 4
Solid Tools
10 B Line
6 6.5 7
L
A Line C Line A Line C Line A Line C Line A Line C Line
Milling
M
1. In the case of MSTB○○○AN0607-○T the width (W) is 6mm by installing LNEU1235 on both A line and C line.
2. By replacing C line only with LNEU1240 the width (W) is 6.5mm.
P
3. By replacing A line and C line with LNEU1240 the width (W) is 7mm.
Technical
4. If the slotting width (edge width) is 10mm (.375’’), the B line (middle edge) is necessary.
R
* Caution
1) There is no description such as “A line”, “B line”, and “C line” on the actual slot mill. These are only for explanation of the combination of insert.
Index
2) Use proper clamp screws for applicable inserts on the basis of the above chart. T
3) Please do not use any slot mills, that have a difference of width of more than 1mm (.039").
M159
Slot Mill MSTB
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)
Hardness PVD Coated Carbide Insert Thickness (mm)
Workpiece Material Remarks
(HB)
PR0725 3.5~4.0 4.5~6.0
SS400
Low Carbon Steel S10C ~ S25C 125 170~210 0.07~0.20 0.10~0.22
S30C ~ S58C
(Annealed) 190 100~140 0.07~0.20 0.10~0.22
Carbon Steel
S30C ~ S58C
(Heat treated) 250 90~120 0.07~0.20 0.10~0.22
Dry
Annealed 180 90~120 0.07~0.20 0.10~0.22
Alloy Steel
Heat treated 275 80~110 0.05~0.18 0.08~0.20
High Carbon Alloy SKD11, SKD61, etc. 280 70~ 90 0.05~0.18 0.08~0.20
M
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M160
Slot Mill MSTC
■ Identification System
Turning
B
Inserts
Slot Mill with Lay-down type Cutting Dia. (mm) Edge Width (mm) No. of Inserts
External
L : Left-hand
D
Inch spec
Small Parts
Machining
M S T C ○○○ A N ○○○ - ○○○ - ○○ E
Slot Mill with Lay-down type Cutting Dia. (inch) Edge Width (inch)
Boring
F
N : Neutral
Applicable Inserts 10 : SP..10T3..
A : Without Boss R : Right-hand
適合チップ
Grooving
12 : SD..1204..
L : Left-hand G
Cut-off
H
AN Type (Slotting) AR Type (Lower surface machining) AL Type (Upper surface machining)
Threading
J
Drilling
K
Solid Tools
L
Milling
M
SN Type (Slotting) SR Type (Lower surface machining) SL Type (Upper surface machining)
P
Technical
R
Index
M161
Slot Mill
Slotting Slotting Shouldering
■ Without Boss
CW KWW
B
DC
DCSFMS
KDP
DC
THUB
CDX
In order to be used in
combination with two or more
mills, this slot mill has 2 key slots.
MSTC 400AN551-630-10 O 1.030 6 3 4.000 1.250 1.880 1.386 .312 0.6 17,100
(26.1mm) (101.6mm) (31.75mm) (47.75mm) (35.2mm) (7.92mm)
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
○ : Check Availability
M162
■ With Boss
CBDP CBDP
Turning
KDP KDP B
Inserts
DCCB1
DHUB
DCCB1
KWW
DHUB
KWW
DC
DCB
DCB
DCCB2
CDX
CDX
Fig. 1 Fig. 2
External
D
● Toolholder Dimensions (Metric)
Small Parts
Machining
Edge Width (mm) Slot Depth Dimension (mm)
No. of No. of Weight Max. Revolution E
Description Stock Drawing
Inserts Edge Lines (kg) (min-1)
DC DCB LF CBDP KDP KWW DCCB1 DCCB2
CW CW CDX
(min.) (max.) (mm) (H7)
DHUB (min.)
Boring
125SN1416-10-4T N 14 16 31.9 8 4 125 32 58 50.8 26 8 14.4 27 18
Fig. 1
1.6 15,450
F
160SN1416-10-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.0 13,650
Grooving
MSTC 125SN1618-10-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.7 15,450
16 18 50.8 G
160SN1618-10-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.3 13,650
MSTC 125SN1820-12-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.6 10,350
18 20.6 51.0
160SN1820-12-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - 2.3 9,150
Cut-off
Fig. 2
H
MSTC 125SN2123-12-4T N 31.9 8 4 125 32 58 26 8 14.4 27 18 Fig. 1 1.7 10,350
20.6 23.3 51.0
160SN2123-12-5T N 43.4 10 5 160 40 70 30 9 16.4 56 - Fig. 2 2.6 9,150
Threading
Note) LF (min.) dimension shows in case of minimum of edge width (CW). Recommended Cutting Conditions M172 J
Drilling
When installing handed inserts, it is necessary to equip same number of right-hand and left-hand inserts as shown in "No. of Edge Lines" respectively. K
Please Install as show in the figure below.
● MS TC. . . A N . . . (Without Boss)
Solid Tools
Applicable Inserts M170-M171
Insert Location Indication Toolholder Description Insert Location Indication L
Handed Neutral
Milling
SP..10T3...L...
MSTC...AN...10..
M
SP..10T3...N...
MSTC...SN...10..
SP..10T3...R...
Turning Mill Spare Parts Information
● MS TC. . . S N . . . (With Boss) Tools for
N
SD..1204...L...
Insert Location Indication MSTC...AN...12..
SD..1204...N...
MSTC...SN...12..
SD..1204...R... P
Technical
T
・See page M172~M174
■ Applicable Arbor
・See page M175
● : Std. Item
M163
Half Side Slot Mill
Shouldering
B
DC
DCSFMS
KDP
DC
THUB
CDX
In order to be used in
combination with two or more
● Right-hand shown mills, this slot mill has 2 key slots.
Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX
(kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
MSTC 100AR1416-10-6T O 6 100 32 46.8 25.9 34.8 8 0.5 17,250
Dimension (inch)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
4.000 1.250 1.880 1.030 1.386 .312
MSTC 400AR551-630-10 O 6 (101.6mm) (31.75mm) (47.75mm) (26.1mm) (35.2mm) (7.92mm)
0.6 17,100
5.000 1.345
MSTC 500AR630-709-10 O 8 (127.0mm) (34.1mm)
1.1 15,300
.624 .627 .667
M 600AR630-709-10 O 10 6.000
(152.4mm)
(15.85mm) (15.9mm) (16.9mm)
1.845
(46.8mm)
1.6 14,000
1.500 2.250 1.665 .375
(38.1mm) (57.15mm) (42.3mm) (9.52mm)
5.000 1.331
MSTC 500AR709-813-12 O 8 (127.0mm) (33.8mm)
1.1 10,300
.716 .712 .764
(18.2mm) (18.1mm) (19.4mm)
6.000 1.831
600AR709-813-12 O 10 (152.4mm) (46.5mm)
1.7 9,400
.461
Milling
(11.7mm)
5.000 1.331
MSTC 500AR813-917-12 O 8 (127.0mm) (33.8mm)
1.3 10,300
.820 .816 .868
(20.8mm) (20.7mm) (22.0mm)
6.000 1.831
600AR813-917-12 O 10 (152.4mm) (46.5mm)
2.0 9,400
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
○ : Check Availability
M164
■ With Boss Right-hand
Turning
B
Inserts
DCCB1
DHUB
KWW
DHUB
DCB
KWW
DCCB1
DCB
DC
DC
DCCB2
CDX
CDX
LN LN
External
● Right-hand shown Fig. 1 Fig. 2
D
● Toolholder Dimensions (Metric)
Small Parts
Machining
Dimension (mm)
No. of Weight Max. Revolution E
Description Stock Drawing
Inserts LF (kg) (min-1)
DC DCB
(H7)
DHUB LN CDX APMX
(max.)
CBDP KDP KWW DCCB1 DCCB2
(min.) (max.)
MSTC 100SR1416-10-6T O 6 100 27 48 24.4 24 7 12.4 20 14 1.0 17,250
Boring
Fig. 1 F
125SR1416-10-8T O 8 125 32 58 37.7 31.9 26 8 14.4 27 18 1.6 15,450
160SR1416-10-10T O 10 160 40 70 50.8 51.8 43.4 9.1 30 9 16.4 56 - Fig. 2 2.0 13,650
Grooving
MSTC 125SR1618-10-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 15,450
35.7 G
160SR1618-10-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 13,650
Cut-off
160SR1820-12-10T 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 9,150
51.0 52.3 11.7 H
MSTC 125SR2123-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 10,350
31.4
160SR2123-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.6 9,150
Threading
J
■ Applicable Inserts (common to Metric / Inch spec)
Applicable Inserts M170-M171
Drilling
Toolholder Description K
Handed Neutral
Solid Tools
MSTC...AR...10..
SP..10T3...R... SP..10T3...N...
MSTC...SR...10.. L
MSTC...AR...12.. SD..1204...R... SD..1204...N...
MSTC...SR...12..
Milling
Recommended Cutting Conditions M172
M
■ Spare Parts (common to Metric / Inch spec) Turning Mill Spare Parts Information
Tools for
・See page M169 N
■ Applicable Arbor
Technical
○ : Check Availability
M165
Half Side Slot Mill
Shouldering Back side milling
B
DC
DCSFMS
KDP
DC
THUB
CDX
In order to be used in
combination with two or more
● Left-hand shown mills, this slot mill has 2 key slots.
Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
MSTC 100AL1416-10-6T O 6 100 32 46.8 25.9 34.8 8 0.5 17,250
Dimension (inch)
No. of Weight Max. Revolution
Description Stock
Inserts DCB DCSFMS THUB LF APMX (kg) (min-1)
DC (H7)
CDX (max.)
KDP KWW
(min.) (max.)
4.000 1.250 1.880 1.030 1.386 .312
MSTC 400AL551-630-10 O 6 (101.6mm) (31.75mm) (47.75mm) (26.1mm) (35.2mm) (7.92mm)
0.6 17,100
5.000 1.345
MSTC 500AL630-709-10 O 8 (127.0mm) (34.1mm)
1.1 15,300
.624 .627 .667
M 600AL630-709-10 O 10 6.000
(152.4mm)
(15.85mm) (15.9mm) (16.9mm)
1.845
(46.8mm)
1.6 14,000
1.500 2.250 1.665 .375
(38.1mm) (57.15mm) (42.3mm) (9.52mm)
5.000 1.331
MSTC 500AL709-813-12 O 8 (127.0mm) (33.8mm)
1.1 10,300
.716 .712 .764
(18.2mm) (18.1mm) (19.4mm)
6.000 1.831
600AL709-813-12 O 10 (152.4mm) (46.5mm)
1.7 9,400
.461
Milling
(11.7mm)
5.000 1.331
MSTC 500AL813-917-12 O 8 (127.0mm) (33.8mm)
1.3 10,300
.820 .816 .868
(20.8mm) (20.7mm) (22.0mm)
6.000 1.831
600AL813-917-12 O 10 (152.4mm) (46.5mm)
2.0 9,400
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
○ : Check Availability
M166
■ With Boss Left-hand
Turning
B
Inserts
DCCB1
DHUB
KWW
DCCB1
DHUB
DCB
KWW
DCCB2
DCB
DC
DC
CDX
CDX
LF
LF
External
● Left-hand shown Fig. 1 Fig. 2
D
● Toolholder Dimensions (Metric)
Small Parts
Machining
Dimension (mm)
No. of Weight Max. Revolution
Description Stock
Inserts
Drawing
(kg) (min-1)
E
LN
DC DCB
(H7)
DHUB LF CDX APMX
(max.)
CBDP KDP KWW DCCB1 DCCB2
(min.) (max.)
MSTC 100SL1416-10-6T O 6 100 27 48 24.4 24 7 12.4 20 14 1.0 17,250
Boring
Fig. 1
125SL1416-10-8T O 8 125 32 58 35.8 36.8 31.9 26 8 14.4 27 18 1.6 15,450 F
160SL1416-10-10T O 10 160 40 70 43.4 9.1 30 9 16.4 56 - Fig. 2 2.0 13,650
MSTC 125SL1618-10-8T O
Grooving
8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 15,450
160SL1618-10-10T O 10 160 40 70 50
33.8 34.8
43.4 30 9 16.4 56 - Fig. 2 2.3 13,650
G
MSTC 125SL1820-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.6 10,350
31.7 33.0
160SL1820-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.3 9,150
Cut-off
11.7 H
MSTC 125SL2123-12-8T O 8 125 32 58 31.9 26 8 14.4 27 18 Fig. 1 1.7 10,350
29.1 30.4
160SL2123-12-10T O 10 160 40 70 43.4 30 9 16.4 56 - Fig. 2 2.6 9,150
Threading
■ Applicable Inserts (common to Metric / Inch spec) J
Drilling
Handed Neutral K
MSTC...AL...10..
Solid Tools
SP..10T3...L... SP..10T3...N...
MSTC...SL...10..
L
MSTC...AL...12.. SD..1204...L... SD..1204...N...
MSTC...SL...12..
Milling
Recommended Cutting Conditions M172 M
■ Spare Parts (common to Metric / Inch spec)
・See page M169 Turning Mill Spare Parts Information
Tools for
N
■ Slot width (edge width) adjustment
・See page M172~M174
P
■ Applicable Arbor
・See page M175
Technical
R
Index
○ : Check Availability
M167
Slot Mill
■ Spare Parts (common to Metric / Inch spec)
Spare Parts
Cartridge Wrench Anti-seize
Wedge Clamp
Wedge Cam Pin Mounting bolt
Screw Screw
Description Right-hand Left-hand for Wedge Screw for Cam Pin for Clamp Screw Compound
MP
-1
MSTC 125AN2123-12-4T
C90SD2023-12R C90SD2023-12L WC-20
160AN2123-12-5T
P-37 -
MSTC 400AN551-630-10 W6X18
500AN551-630-10 C90SP1416-10R C90SP1416-10L WC-14
W6X20 SE-
600AN551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
Inch spec
MSTC 500AN630-709-10
C90SP1618-10R C90SP1618-10L WC-16 W6X20
600AN630-709-10 TH-3L
MSTC 500AN709-813-12
C90SD1820-12R C90SD1820-12L WC-18
600AN709-813-12 SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 500AN813-917-12
C90SD2023-12R C90SD2023-12L WC-20
600AN813-917-12
MSTC 100SN1416-10-3T HH12X35
125SN1416-10-4T C90SP1416-10R C90SP1416-10L WC-14 HH16X35
SE-
160SN1416-10-5T W6X20 AP-1416 3070TRP LW-2.5 DTP-9 P-37 -
With Boss
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
■ Tightening Torque
TH-3L DTP-9 DTP-15
M
Wrench
Milling
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M168
Half Side Slot Mill
■ Spare Parts (common to Metric / Inch spec)
Turning
Description Right-hand Left-hand B
Inserts
MP
-1
External
C90SP1618-10R WC-16 W6X20
MSTC
160AR1618-10-10T
125AR1820-12-8T
- D
C90SD1820-12R WC-18
160AR1820-12-10T SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 125AR2123-12-8T
Small Parts
C90SD2023-12R WC-20
Machining
Metric
160AR2123-12-10T
TH-3L
MSTC 100AL1416-10-6T W6X18 E
125AL1416-10-8T C90SP1416-10L WC-14
W6X20 SE-
160AL1416-10-10T AP-1416 3070TRP LW-2.5 DTP-9
MSTC 125AL1618-10-8T
C90SP1618-10L WC-16 W6X20
Boring
160AL1618-10-10T -
MSTC 125AL1820-12-8T F
C90SD1820-12L WC-18
160AL1820-12-10T SB-
Without Boss
Grooving
P-37 -
MSTC 400AR551-630-10
500AR551-630-10 C90SP1416-10R WC-14
W6X18
G
W6X20 SE-
600AR551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
MSTC 500AR630-709-10
C90SP1618-10R WC-16 W6X20
600AR630-709-10 -
Cut-off
MSTC 500AR709-813-12
C90SD1820-12R WC-18 H
600AR709-813-12 SB-
W6X20 AP-1820 3590TRP LW-3 DTP-15
MSTC 500AR813-917-12
Inch spec
C90SD2023-12R WC-20
600AR813-917-12
Threading
TH-3L
MSTC 400AL551-630-10 W6X18
500AL551-630-10 C90SP1416-10L WC-14 J
W6X20 SE-
600AL551-630-10 AP-1416 3070TRP LW-2.5 DTP-9
MSTC 500AL630-709-10
C90SP1618-10L WC-16 W6X20
600AL630-709-10 -
Drilling
MSTC 500AL709-813-12
600AL709-813-12
C90SD1820-12L WC-18 K
W6X20 SB-
AP-1820 3590TRP LW-3 DTP-15
MSTC 500AL813-917-12
C90SD2023-12L WC-20
600AL813-917-12
Solid Tools
MSTC 100SR1416-10-6T HH12X35
125SR1416-10-8T C90SP1416-10R WC-14
SE-
HH16X35 L
160SR1416-10-10T W6X20 AP-1416 3070TRP LW-2.5 DTP-9 -
MSTC 125SR1618-10-8T HH16X35
C90SP1618-10R WC-16
160SR1618-10-10T - -
MSTC 125SR1820-12-8T HH16X35
Milling
160SR1820-12-10T
C90SD1820-12R WC-18
SB- - M
W6X20 AP-1820 3590TRP LW-3 DTP-15
With Boss
160SR2123-12-10T -
TH-3L P-37
MSTC 100SL1416-10-6T HH12X35 Turning Mill Spare Parts Information
125SL1416-10-8T C90SP1416-10L WC-14 HH16X35 Tools for
160SL1416-10-10T W6X20 SE-
AP-1416 3070TRP LW-2.5 DTP-9 -
N
MSTC 125SL1618-10-8T HH16X35
C90SP1618-10L WC-16
160SL1618-10-10T - -
MSTC 125SL1820-12-8T HH16X35
C90SD1820-12L WC-18
160SL1820-12-10T
W6X20 SB-
AP-1820 3590TRP LW-3 DTP-15
- P
MSTC 125SL2123-12-8T HH16X35
C90SD2023-12L WC-20
160SL2123-12-10T -
Technical
Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
R
■ Tightening Torque
TH-3L DTP-9 DTP-15
Index
T
Wrench
M169
Slot Mill MSTC
■ Inserts Identification System
Tolerance
Symbol Shape Symbol Symbol Corner-R (RE) Symbol Hand of Tool
Corner Height Thickness I.C. Size
S 16 1.6mm N Neutral
C ±0.013mm
S Square ±0.025mm ±0.025mm 12 1.2mm L Left-hand
L
E ±0.025mm 08 0.8mm R Right-hand
(1) Shape (3) Tolerance (5) Edge Length (7) Corner-R(RE) (9) Hand of Tool
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) Symbol Rake Angle
(2) Relief Angle (4) Hole / Chipbreaker (6) Thickness (8) Edge Preparation
5°
SB
Symbol Relief Angle Symbol Shape Symbol Thickness Symbol Cutting Edge Spec.
15°
15° E Honed SD
D T3 3.97mm
T F Sharp Edge
20°
P 11° Single-sided chipbreaker, with hole 04 4.76mm SE
S Chamfered + R-honed
N
BS
M
11˚
RE 15° S
10T312E&-SD 1.2 1.8 N
With Wiper Edge
Milling
D1
IC
D1
IC
Lead Angle
45°~20° 11˚
Lead Angle RE 20° S
10T312F&-SE 1.2 2.2 N
15° Sharp Edge / With Wiper Edge
Lead Angle
BS
0°/2°
D1
IC
Slot Mill
D1
IC
Ball-nose
SPET 10T308S&-SB 0.8 2.7 N N
Radius 11˚
RE 5° S
Tough Edge / With Wiper Edge
Others
● : Std. Item
Inserts are
M170 sold in 10 piece boxes
■ SD..1204 P Carbon Steel / Alloy Steel N N
Turning
Description IC S D1 Heat-resistant Alloys N B
S
Inserts
SD..1204 12.7 4.76 4.4 Titanium Alloys N O
External
Handed Insert shows Right-hand
D
D1
Small Parts
IC
Machining
SDCT 120416EN-SD 1.6 -
RE
15˚ E
15° S
N
BS
Boring
F
D1
IC
15°
RE 15° S
120412E&-SD 1.2 1.8 N
With Wiper Edge
Grooving
G
D1
IC
Cut-off
RE
Sharp Edge
20° S
H
SDCT 120408F&-SE 0.8 2.7 N
BS
Threading
D1
IC
4
15°
J
RE 20° S
120412F&-SE 1.2 1.9 N
Sharp Edge / With Wiper Edge
Drilling
N N
BS
15°
RE
120412E&-SB 1.2 1.8 N N
Solid Tools
5° S
With Wiper Edge
L
D1
IC
Milling
15°
RE 5° S
M
BS
P
■ Features of Insert Grades
● CA0835
Technical
● PR0725
Index
● PR0110
・TiB2 based PVD Coated Carbide
・For Non-ferrous Metals such as Aluminum Alloys (Si<10%) and titanium Alloys
・For high speed machining
● : Std. Item
Inserts are
sold in 10 piece boxes
M171
Slot Mill MSTC
◆ Recommended Cutting Conditions
Recommended Insert Grades(Cutting Speed Vc: m/min) fz (mm/t)
Remarks
Hardness CVD Coated Carbide PVD Coated Carbide Chipbreaker
Workpiece Material
(HB) EN-SD SN-SB FN-SE
ER-SB
CA0835 PR0725 PR0110 ER-SD EL-SB SR-SB FR-SE
EL-SD SL-SB FL-SE
SS400
Low Carbon Steel S10C ~ S25C 125 250~310 170~210 - 0.07~0.20 0.10~0.22 0.15~0.3 -
S30C ~ S58C
(Annealed) 190 160~190 100~140 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Carbon Steel
S30C ~ S58C
(Heat treated) 250 140~180 90~120 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Dry
Annealed 180 140~180 90~120 - 0.07~0.20 0.10~0.22 0.15~0.3 -
Alloy Steel
Heat treated 275 120~160 80~110 - 0.05~0.18 0.08~0.20 0.12~0.25 -
High Carbon Alloy SKD11, SKD61, etc. 280 110~130 70~ 90 - 0.05~0.18 0.08~0.20 0.12~0.25 -
Gray Cast Iron FC250 ~ FC350 260 160~200 110~130 - 0.07~0.22 0.10~0.25 0.15~0.35 -
Slot Mill (7) Adjust the edge position of the inserts in odd numbered positions
Y1 (No. 3, 5, 7) to "0 (zero)" with the length measuring equipment.
Ball-nose
Radius
Body Blade width Edge Width (8) Adjust the edge position of the inserts in even numbered
Others
positions (No. 2, 4, 6, 8) to the required edge width.
Y2
For steps (7) and (8), see "In the case of changing the slot width (edge width)" on next page.
M172
In the case of changing the slot width (edge width)
(2) Insert a Hexagon wrench with 3mm width (TH-3L) into the Wedge Screw.
Turning
B
Inserts
urn TH-3L clockwise by the torque of 1 N·m to tighten the Wedge lightly
(4) T
and make the Wedge contact the Cartridge and the Slot Mill Body.
External
Loosening
Tightening
D
TH-3L
(Hexagon wrench with 3mm width)
Small Parts
Machining
E
(5) Insert a Hexagon wrench (LW-2.5 or LW-3) into the Cam Pin on the back of the Cartridge.
Hexagon wrench Cartridge
Boring
(6) Turn the wrench and adjust the position of the Cartridge.
F
(7) T o secure the adjustment, back-turn the Cam Pin and make sure that it does not touch
the groove surface of the back of the Cartridge.
Grooving
(8) Remove the Hexagon wrench from the Cam Pin. G
Cut-off
H
Threading
Cam Pin
J
Drilling
(9) Insert TH-3L into the Wedge Screw.
Wedge Screw
K
(10) Tighten the Wedge Screw by the torque of 5-6N·m.
(Use a torque wrench to get the correct torque.)
Solid Tools
(11) Make sure there is no clearance between the Cartridge and the L
Slot Mill body.
Milling
Make sure there is no clearance. M
P
Technical
R
Index
M173
Replacement of the Cartridge
Follow the instruction below to replace the Cartridge.
TH-3L (1) Insert Hexagon wrench with 3mm width (TH-3L) into the Wedge
(Hexagon wrench with 3mm width) Screw.
Wedge Screw
TH-3L Wedge Cartridge
(Hexagon wrench with 3mm width) Loosen
(5) Before replacing the Cartridge, make sure that the Cam Pin is
A state that the cam pin is positioned outwards positioned radially-outwards.
(6) If the Cam Pin is in the position shown in the left diagram,
A state that the cam pin is positioned inwards assembling the Cartridge is not possible.
M
Milling
Wedge (7) Place the wedge so that its larger slant surface faces toward the Cartridge.
Left-hand Thread
(8) Turn the Wedge Screw two rotations to install the Wedge to the body.
(9) When installing the Wedge Screw to the body, keep the Wedge from
Insert rotating and screw it in.
Wedge Screw
Lead Angle Right-hand Thread TH-3L (10) Tighten the Wedge Screw by the torque of 5-6N·m.
45°~20° (Hexagon wrench with 3mm width) Turn two rotations to install on the body Keep the Screw head and the Wedge even
Lead Angle (prevent either of those from sticking out).
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M174
Slot Mill Applicable Arbor
■ BT Arbor
Turning
80N.. 16 BT○○-SCA16.. BT○○-SCA16..
B
Inserts
M152 100N.. 22 BT○○-SCA22.. BT○○-SCA22..
125N.. 32
External
05N.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. D
06N.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..
MSTB 80AN.. 27 BT○○-SCA27.. BT○○-SCA27..
Small Parts
Machining
Without 100AN.. 32 BT○○-SCA32.. BT○○-SCA32..
Boss 125AN.. 40 BT○○-SCA40.. BT○○-SCA40.. E
160AN.. 40 BT○○-SCA40.. BT○○-SCA40..
M156
MSTB 3000AN.. 1.000 (25.4) BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4.. BT○○-SCA25.4..
4000AN.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..
Boring
5000AN.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. F
6000AN.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..
MSTC 100A○.. 32 BT○○-SCA32.. BT○○-SCA32..
Grooving
125A○.. 40 BT○○-SCA40.. BT○○-SCA40..
M162 160A○.. 40 BT○○-SCA40.. BT○○-SCA40..
G
M164
M166 MSTC 400A○.. 1.250 (31.75) BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75.. BT○○-SCA31.75..
500A○.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..
Cut-off
600A○.. 1.500 (38.1) BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1.. BT○○-SCA38.1..
H
MSTB 80SN.. 22 BBT○○-FMC22.. BT○○-FMC22.. BT○○-FMC22.. BT○○-FMC22..
100SN.. 27 BBT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27..
M157
125SN.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..
Threading
With
Boss
160SN.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..
J
MSTC 100S○.. 27 BBT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27.. BT○○-FMC27..
M163
M165 125S○.. 32 BBT○○-FMC32.. BT○○-FMC32.. BT○○-FMC32.. BT○○-FMC32..
M167
160S○.. 40 BBT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40.. BT○○-FMB40..
Drilling
K
■ Straight Shank
Solid Tools
Straight Shank
Toolholder Bore Dia.
Type See Page Description (DCB) L
BIG MST NIKKEN SHOWA NT TOOL
MSTA 63N.. 16
80N.. 16
Milling
M152 100N.. 22 M
125N.. 32
160N.. 40
Turning Mill Spare Parts Information
MSTA 02N.. .625 (15.875) ST○○-SCA15.875.. Tools for
03N.. .625 (15.875) ST○○-SCA15.875..
N
M153 04N.. 1.000 (25.4) S○○-SCA25.4.. K○○-SCA25.4.. ST○○-SCA25.4..
05N.. 1.250 (31.75) ST○○-SCA31.75..
06N.. 1.250 (31.75) ST○○-SCA31.75..
P
MSTB 80AN.. 27
Without 100AN.. 32
Boss 125AN.. 40
Technical
M156
160AN.. 40 R
MSTB 3000AN.. 1.000 (25.4) S○○-SCA25.4.. K○○-SCA25.4.. ST○○-SCA25.4..
4000AN.. 1.250 (31.75) ST○○-SCA31.75..
5000AN.. 1.250 (31.75) ST○○-SCA31.75..
Index
This table is created, based on companies' catalogues and publications, and not officially approved by those companies.
M175
Ball-nose End Mill
Finishing Finishing
Contouring / Profiling Pocketing
+0.01
DCX -0.05
DCON
DN
Fig. 1
TA
LN
RE LH LS
MRF Standard Neck LF
+0.01
DCX -0.05
DCON
DN
Fig. 2
RE LH LS
LF
MRF Long Neck
DCON
Fig. 3
DN
TA
RE LN
LH LS
MRFW Carbide Standard Neck LF
DCON
DN
Fig. 4
(Carbide
Shank)
RE LH LS
● Toolholder Dimensions
Spare Parts
No. of Inserts
Dimension (mm)
Clamp Screw Wrench Anti-seize Compound
Drawing
Applicable Inserts
Stock
Description DT
16 100 Fig. 1
Long 12-S16-160 ● 6 12 11.5 160 16 60 2˚10' SC-40100 DT-15 RDFG12FR
1 P-37
Neck 16-S20-160 ● 8 16 20 14 160 20 65 95 2˚ SC-50130 DT-20 RDFG16FR
20-S25-180 ● 10 20 25 17 180 25 80 100 2˚10' SC-60160 TT-25 RDFG20FR
Fig. 3
25-S32-200 ● 12.5 25 32 22 200 31 90 110 2˚40' SC-60210 TT-30 RDFG25FR
Insert
MRFW 08-S08 ● 4 8 8 7.4 100 - 30 70 - SC-30067 DT-8 RDFG08FR
Carbide
Lead Angle 10-S10 ● 1 5 10 10 9.5 100 - 35 - Fig. 4 SC-35085 DT-10 P-37 RDFG10FR
45°~20° Standard Neck 65
12-S12 ● 6 12 12 11.5 110 - 45 - SC-40100 DT-15 RDFG12FR
Lead Angle
15° MRFW 08-S08-130 ● 4 8 8 7.4 130 - 65 - SC-30067 DT-8 RDFG08FR
Carbide
10-S10-140 ● 1 5 10 10 9.5 140 - 75 65 - Fig. 4 SC-35085 DT-10 P-37 RDFG10FR
Lead Angle Long Neck
0°/2° 12-S12-150 ● 6 12 12 11.5 150 - 85 - SC-40100 DT-15 RDFG12FR
High Feed ・TA (Toolholder's interference angle) is the angle formed by the tangential line from insert dia. to toolholder's shank dia.
Cutter
Multi-
Function Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M176
Magic Ball
Turning
16FR
B
Neck MRF16-S20 0.5 1.6
Inserts
20FR MRF20-S25 1 2
25FR MRF25-S32 1 2.5
External
MRF20-S25-180 1 2 Pf
D
ap
MRF25-S32-200 1 2.5
MRFW08-S08 0.2(Max0.3) 0.8
Carbide MRFW10-S10 0.2 1
Standard Neck
Small Parts
Machining
MRFW12-S12 0.5 1.2
MRFW08-S08-130 0.2(Max0.3) 0.8 E
Carbide MRFW10-S10-140 0.2 1
Long Neck
MRFW12-S12-150 0.5 1.2
For ø8, Holder may be broken because of over load if ap exceeds 0.3mm.
Boring
F
◆ Recommended Cutting Conditions (At Cutting Dia. øD)
Insert Vc fz ø8 ø10 ø12
Workpiece Material Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t)
Grooving
Grades (m/min) (mm/t) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) G
150 0.2 150 0.2 150 0.2
Carbon Steel PR915 100~200 0.1~0.3 (5,970) (2,390) (4,770) (1,910) (3,980) (1,590)
130 0.2 130 0.2 130 0.2
Alloy Steel PR915 80~180 0.1~0.3 (5,170) (2,070) (4,140) (1,660) (3,450) (1,380)
Cut-off
100 0.15 100 0.15 100 0.15 H
Mold Steel PR915 50~150 0.1~0.2 (3,980) (1,190) (3,180) (950) (2,650) (800)
100 0.15 100 0.15 100 0.15
Stainless Steel PR915 50~150 0.1~0.2 (3,980) (1,190) (3,180) (950) (2,650) (800)
Threading
Cast Iron PR915 100~200 0.2~0.4
150 0.3 150 0.3 150 0.3 J
(5,970) (3,580) (4,770) (2,860) (3,980) (2,390)
Vc fz ø16 ø20 ø25
Workpiece Material Insert Grades Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t) Vc(m/min) fz(mm/t)
Drilling
(m/min) (mm/t) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) (n:min-1) (Vf:mm/min) K
150 0.2 150 0.2 150 0.2
Carbon Steel PR915 100~200 0.1~0.3 (2,980) (1,190) (2,390) (950) (1,910) (760)
130 0.2 130 0.2 130 0.2
Solid Tools
Alloy Steel PR915 80~180 0.1~0.3 (2,590) (1,030) (2,070) (830) (1,660) (660)
100 0.15 100 0.15 100 0.15
L
Mold Steel PR915 50~150 0.1~0.2 (1,990) (600) (1,590) (480) (1,270) (380)
100 0.15 100 0.15 100 0.15
Stainless Steel PR915 50~150 0.1~0.2 (1,990) (600) (1,590) (480) (1,270) (380)
Milling
150 0.3 150 0.3 150 0.3 M
Cast Iron PR915 100~200 0.2~0.4 (2,980) (1,790) (2,390) (1,430) (1,910) (1,150)
T
t)
f cu
M177
MRW
Facing Shouldering
MRW
Economical and high efficiency
New radius cutter with double-sided
insert for various types of workpieces
POINT. 3 Helical cutting edge design with maximum axial rake 12˚ reduced low cutting force equivalent to positive inserts
800
Positive cutter
140%
M 700 Anti
Cutting force (N)
Negative cutter
chattering
118%
600
108%
100%
500
Milling
400
Axial Rake
Max.+12 ˚ 300
MRW (SM chipbreaker) Competitor A Competitor B Competitor C
Insert
<Cutting Conditions>
Lead Angle Vc=120m/min, ap×ae=1×40mm, fz=0.2mm/t
45°~20° SUS304, Cutter ø50
Lead Angle
15°
Lead Angle
0°/2°
High Feed
4
POINT. Flat Lock Structure to hold insert firmly. Flat Lock Structure
Wide flat constraint surface
Prevent insert rotation
Cutter
・Receives even cutting forces
・Controls insert rotation
Multi-
Function
Slot Mill
during machining and
Ball-nose
realizes stable machining
Cu
Radius
ttin
gF
orc
Others
e
M178
Long tool life by wide lineup with 4 grades and 3 chipbreakers,
Turning
B
Inserts
CBN & PCD Tools
Workpiece Material Applicable Insert Grades Applicable Chipbreaker
C
P Carbon Steel / Alloy Steel / Mold Steel PR1525 GM/SM/GH Chipbreaker
External
S Ni-base heat-resistant alloys M Stainless Steel (Martensitic related) CA6535 SM/GM Chipbreaker D
S Ni-base heat-resistant alloys M Stainless Steel (Austenitic related)
PR1535 SM/GM Chipbreaker
Small Parts
Machining
S Titanium Alloys M Stainless Steel (Precipitation Hardening)
E
For Chipbreaker Selection and Recommended Cutting Conditions M182
Boring
POINT. New F
Development
High Toughness
Controls sudden fracture and realizes stable machining Substrate
Grooving
G
Suitable for high efficiency machining
Smooth TiN layer
Cut-off
Smooth & less adhesion Improved
stability H
Tough α-Al 2 O 3 layer
Prevents oxidation and wear of coating layer
For Martensitic stainless steel and Ni-base heat-resistant alloys due to high heat-resistance of aluminum oxide
Threading
Special Interlayer
High heat resistance and wear resistance with CVD coating Prevents peeling of coating layer
J
Improved stability with thin layer coating technology
Ultra Fine TiCN layer
CA6535 High aspect ratio and micro columnar
Drilling
TiCN coating layer improves abrasive
wear resistance
K
Solid Tools
MEGACOAT base L
For Ni-base heat-resistant alloys, titanium alloys and multi-layer structure
Milling
Stable and longer tool life by special nano coating layer M
PR1535 MEGACOAT NANO
Turning Mill Spare Parts Information
Tools for
N
Tool Life Comparison (Internal evaluation)
● Ni-base heat-resistant alloys ● Stainless Steel (Martensitic related)
0.40
Competitor B(CVD)
0.40 P
0.35 0.35
Competitor A(CVD)
0.30 0.30
Fracture Competitor B(CVD)
Technical
Wear (mm)
Wear (mm)
0.25 0.25
R
0.20 0.20
Competitor A(CVD) KYOCERA
CA6535 GM 0.15
0.15 KYOCERA
CA6535 SM
0.10 0.10
Index
0.05
T
0.05
0 0 5 10 15 20 25
5 10 15 20 25
Cutting Time (min) Cutting Time (min)
<Cutting Conditions> Vc=50m/min, ap=1.0mm, fz=0.15mm/t, Wet <Cutting Conditions> Vc=300m/min, ap=2.0mm, fz=0.2mm/t, Wet
M179
MRW
■ MRW Face Mill
DCSFMS DCSFMS
DCB DCB
KWW KWW
KDP
KDP
CBDP
CBDP
LF
LF
APMX
APMX
RE
RE
DCCB2
DCCB1
DCCB1
DC
DC
Fig. 1 Fig. 2
● Toolholder Dimensions
Coolant Hole
Dimension (mm) Rake Angle Max.
No. of Weight
Description Stock Drawing Revolution
Inserts (kg)
(min-1)
RE DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MRW 050R-12-5T-M ● 5 0.3
50 48 18 16,000
050R-12-6T-M ● 6 0.3
22 11 40 21 6.3 10.4
063R-12-6T-M ● 6 0.6
63 60 19 Fig. 1 14,000
063R-12-7T-M ● 7 0.6
6 6.0 +12°-15.5°
080R-12-6T-M ● 6 1.1
80 70 27 20 13 24 7 12.4 12,000
080R-12-8T-M ● 8 1.1
50
100R-12-7T-M ● 7 1.5
100 78 32 46 - 30 8 14.4 Fig. 2 10,600
●
Metric
100R-12-9T-M 9 1.4
MRW 063R-16-5T-M ● 5 0.5
63 60 22 19 11 40 21 6.3 10.4 12,800
063R-16-6T-M ● 6 0.5
Fig. 1
080R-16-6T-M ● 6 1.1
80 70 27 20 13 24 7 12.4 11,000
080R-16-7T-M ● 7 1.0
8 50 8.0 +11°-16.5°
100R-16-6T-M ● 6 1.4
100 78 32 46 30 8 14.4 Yes 9,600
100R-16-8T-M ● 8 1.3
- Fig. 2
125R-16-8T-M ● 8 2.6
125 89 40 55 63 33 9 16.4 8,560
125R-16-10T-M ● 10 2.5
MRW 080R-12-6T ● 6 1.2
80 70 25.4 20 13 27 6 9.5 Fig. 1 12,000
080R-12-8T ● 8 1.1
6 50 6.0 +12°-15.5°
Bore Dia. Inch spec
100R-12-7T ● 7 1.5
100 78 31.75 46 - 34 8 12.7 Fig. 2 10,600
100R-12-9T ● 9 1.4
MRW 080R-16-6T ● 6 1.1
80 70 25.4 20 13 27 6 9.5 Fig. 1 11,000
080R-16-7T ● 7 1.1
50
100R-16-6T ● 6 1.4
8 100 78 31.75 46 34 8 12.7 8.0 +11°-16.5° 9,600
100R-16-8T ● 8 1.4
- Fig. 2
M 125R-16-8T ● 8 2.6
125 89 38.1 55 63 38 10 15.9 8,560
125R-16-10T ● 10 2.6
● Max. Revolution
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force.
Milling
● Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● APMX is Maximum ap. For more details, see page M182 below.
M180
■ MRW End Mill
h6
h6
DCON
DCON
DC
DC
Turning
RE APMX
LH
RE APMX
LH
B
Inserts
LF LF
Fig. 1 Fig. 3
h6
h6
DCON
DCON
DC
DC
APMX APMX
External
R
R
LH LH
LF LF D
Fig. 2 Fig. 4
Small Parts
Machining
● Toolholder Dimensions E
Coolant Hole
Dimension (mm) Rake Angle
Max.
No. of
Description Stock A.R. Drawing Revolution
Inserts RE DC DCON LF LH APMX R.R.
Boring
(min-1)
(MAX.) F
MRW 32-S32-12-3T ● 3 32 140 -20° Fig. 1 22,000
32
40-S32-12-4T ● 4 6 40 160 40 6.0 +12° -16.5° Yes 18,800
Grooving
Fig. 2
Cylindrical
Cut-off
42 170 -16.5°
63-S42-16-5T ● 5 63 50 12,800 H
MRW 32-S32-12-2T-200 ● 2 32 -20° Fig. 1 22,000
32 200
●
Threading
40-S32-12-3T-200 3 6 40 40 6.0 +12° -16.5° Yes 18,800
Long Shank
Fig. 2 J
50-S42-12-4T-300 ● 4 50 42 300 -15.5° 16,000
MRW 40-S32-16-2T-200 ● 2 40 32 200 -18° 17,200
40
50-S42-16-3T-300 ● 3 8 50 8.0 +11° Yes Fig. 2 14,800
Drilling
63-S42-16-4T-300 ● 4 63
42 300
50
-16.5°
12,800
K
MRW 32-W32-12-3T ● 3 32 102 -20° Fig. 3 22,000
32
Solid Tools
40-W32-12-4T ● 4 6 40 100 40 6.0 +12° -16.5° Yes 18,800
Fig. 4 L
●
Weldon
Milling
40 -16.5° M
63-W40-16-5T ● 5 63 120 50 12,800
Max. Revolution
Turning Mill Spare Parts Information
●
When running the end mill and cutter at the maximum revolution, the insert or toolholder may be damaged by centrifugal force. Tools for
N
● Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed.
● APMX is Maximum ap. For more details, see page M182 below.
P
● Spare Parts and Applicable Inserts
Spare Parts Applicable Inserts M16
Technical
General purpose Low cutting force Tough Edge (For Heavy Milling)
T
SB-4085TRP DTPM-15
MRW ...-12... Recommended tightening torque P-37 ROMU1204M0ER-GM ROMU1204M0ER-SM ROMU1204M0ER-GH
for Insert Clamp 3.5N・m
SB-50140TRP TTP-20
MRW ...-16... Recommended tightening torque P-37 ROMU1605M0ER-GM ROMU1605M0ER-SM ROMU1605M0ER-GH
for Insert Clamp 4.5N・m
M181
MRW
◆ Recommended Cutting Conditions
Recommended Chipbreaker (fz : mm/t) Recommended Insert Grades (Cutting Speed Vc: m/min)
Recommended feed rate (Reference value)
Workpiece Material for ROMU12 type: ap=3mm / for ROMU16 type : ap=4mm MEGACOAT NANO CVD Coated Carbide
Insert APMX X Y
Insert Insert corner
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
M182
■ How to mount an insert
Clamp Screw
A
1. Be sure to remove dust and chips from the insert mounting pocket.
2. Clamp screw
(1) Apply anti-seize compound on portion of taper and thread of clamp screw.
Turning
(2) Attach the screw to the front end of the wrench. While lightly pressing the insert against the B
Inserts
Fig. 2 Purple grip
constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)
3. Wrenches and clamp screws are "Torx Plus".
External
* If a "Torx" Wrench (Fig. 4) is used to tighten, the screw head might become damaged and
then the screw cannot be removed.
Fig. 3 Purple grip
D
4. When tightening the screw, make sure that the wrench is parallel to the screw.
Recommended tightening torque, see page M180,
Small Parts
Detail of shape
M181
Machining
The symbol means "Torx Plus".
5. After tightening the screw, make sure that there is no clearance between the insert seat T-shaped grip wrench for MRW-16 E
surface and the bearing surface of the toolholder or between the insert side surfaces and the
Fig. 4 Black grip
constraint surface of the toolholder. If there is any clearance, remove the insert and mount it
Boring
again according to the above steps. T15
F
Detail of shape
The symbol means "Torx".
■ Case Studies
Torx Wrench (Do NOT use it for MRW)
Grooving
G
12Cr Steel 12Cr Steel
Cut-off
H
Threading
J
Drilling
Machining efficiency 1.2 times Same or longer tool life K
Economical Double-sided Insert Economical Double-sided Insert
Solid Tools
・Turbine Blade ・Vc=270m/min ・fz=0.278mm/t ・Turbine Blade ・Vc=250m/min ・fz=0.16mm/t L
・ap=0.5~1.0mm ae=max.35mm ・Dry ・ap=2.0mm ae=5~30mm ・Wet
・MRW050R-12-6T-M (6 Flutes) ・ROMU1204M0ER-SM (CA6535) ・MRW050R-12-5T-M (5 Flutes) ・ROMU1204M0ER-SM (CA6535)
Milling
M
CA6535 Stable machining CA6535 Stable, available for further machining
Competitor A Competitor B
Unstable machining with large noise Unstable machining with large noise Turning Mill Spare Parts Information
(Positive Cutter) (Positive Cutter) Tools for
N
MRW improved machining efficiency by 1.2 times with same tool life MRW showed less damage on the cutting edge and reduced machining noise.
compared with Competitor A. MRW has equal or longer tool life and cost advantage due to double sided
MRW has cost advantage due to double-sided inserts. inserts.
(User Evaluation) (User Evaluation)
P
■ Applications
Technical
R
Index
* MRW type is not available for 3D machining such as Plunging and Profiling.
M183
MRX
Radius Milling / Profiling Pocketing Facing
MRX
Excellent cutting performance
with low cutting force design
High efficiency radius cutter
POINT. Low cutting force with helical cutting-edge design 1,400 Resultant force
116%
1,200
Cutting force (N)
<Cutting Conditions>
Vc=120m/min, ap×ae=2×25mm, fz=0.2mm/t, SUS304, Cutterø50
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed Facing Slotting Shouldering Pocketing Plunging / Profiling
Cutter
Multi-
Function POINT. 4 Insert grades CA6535 / PR1535 for difficult-to-cut material are available
Slot Mill
Long tool life by wide lineup with 4 grades and 3 chipbreakers,
Ball-nose
available for steel, stainless steel and heat-resistant alloys
Radius
Others
Cost-effective M class inserts are available
M184
■ MRX Face Mill
Turning
B
KDP
KDP
CBDP
Inserts
CBDP
LF
LF
APMX
APMX
RE
RE
DC DC
Fig. 1 Fig. 2
External
D
● Toolholder Dimensions
Small Parts
Machining
Max.
Coolant
Dimension (mm) Rake Angle
Stock
No. of Weight E
Hole
Description Drawing Revolution
Inserts (kg)
(min-1)
RE DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MRX 040R-10-5T-M ● 5 40 38 16 15 9 19 5.6 8.4 0.2 20,000
Boring
050R-10-6T-M ● 6 5 50 48 40 5 +10° -5.5° Fig. 1 0.3 17,500 F
22 18 11 21 6.3 10.4
063R-10-7T-M ● 7 63 60 0.6 15,000
MRX 040R-12-4T-M ● 4 40 38 16 13.5 9 19 5.6 8.4 0.2 21,000
050R-12-4T-M ● 4 0.3 18,000
Grooving
50 48
050R-12-5T-M ● 5 40 0.3 18,000
22 18 11 21 6.3 10.4 G
063R-12-5T-M ● 5 Fig. 1 0.6 15,500
63 60
063R-12-6T-M ● 6 6 6 +10° -5.5° 0.6 15,500
080R-12-6T-M ● 6 1.2 13,500
80 70 27 20 13 24 7 12.4
●
Metric
Cut-off
080R-12-8T-M 8 1.1 13,500
100R-12-7T-M ● 7
50
1.4 12,000
H
100 78 32 46 - 30 8 14.4 Fig. 2
100R-12-9T-M ● 9 1.4 12,000
MRX 063R-16-4T-M ● 4 0.5 13,500
Threading
63 60 22 18 11 40 21 6.3 10.4
063R-16-5T-M ● 5 0.5 13,500
080R-16-5T-M ● 5
Fig. 1
1.1 11,500 J
80 70 27 20 13 24 7 12.4 Yes
080R-16-6T-M ● 6 1.1 11,500
8 50 8 +10° -5.5°
100R-16-6T-M ● 6 1.4 10,000
100 78 32 46 30 8 14.4
100R-16-7T-M ● 7 1.4 10,000
Drilling
- Fig. 2 K
125R-16-6T-M ● 6 2.6 9,000
125 89 40 55 63 33 9 16.4
125R-16-8T-M ● 8 2.6 9,000
MRX 080R-12-6T ● 6 1.2 13,500
80 70 25.4 20 13 27 6 9.5 Fig. 1
Solid Tools
080R-12-8T ● 8 1.1 13,500
6 50 6 +10° -5.5°
Bore Dia. Inch spec
Milling
50
100R-16-6T ● 6
8 100 78 31.75 46 34 8 12.7 8 +10° -5.5°
1.4 10,000 M
100R-16-7T ● 7 1.4 10,000
- Fig. 2
125R-16-6T ● 6 2.7 9,000
125 89 38.1 55 63 38 10 15.9
125R-16-8T ● 8 2.7 9,000 Turning Mill Spare Parts Information
Tools for
N
● Spare Parts and Applicable Inserts
Spare Parts ● Max. Revolution
Clamp Anti-seize When running the end mill and cutter at the
Screw
Wrench
Compound
Mounting bolt
Applicable Inserts maximum revolution, the insert or toolholder P
Description may be damaged by centrifugal force.
DTPM TTP M16
Coat Anti-seize Compound thinly on
Technical
●
063R-10... *1 T
*2··· Not compatible with the conventional
MRX 040R-12... HH8X25 RPMT1204M0 and RPMT1204M0-H.
RPMT1204M0ER-GM *3··· N ot compatible with the conventional
050R-12... SB-4090TRPN DTPM-15 P-37
HH10X30 RPGT1204M0ER-GM RPMT1606M0-H.
063R-12... RPGT1204M0ER-SM
Recommended tightening torque
080R-12... HH12X35 RPMT1204M0EN-GH
for Insert Clamp 3.5N・m *2
100R-12... -
MRX 063R-16... HH10X30 RPMT1605M0ER-GM
SB-50120TRP TTP-20 P-37
080R-16... HH12X35 RPGT1605M0ER-GM
RPGT1605M0ER-SM
100R-16... Recommended tightening torque
RPMT1605M0EN-GH
for Insert Clamp 4.5N・m -
125R-16... *3 Recommended Cutting Conditions M188
● : Std. Item
M185
MRX
■ MRX End Mill
DCONh6
DCONh6
DC
E APMX
R Fig. 5
LH
LF
Fig. 1
DCONh6
DCON h6
DC
Fig. 6
APMX
E
R LH
LF
Fig. 2
DCONh6
DCONh6
Fig. 7
DC
APMX
E
R
LH
DCONh6
LF
Fig. 3
Fig. 8
DCONh6
DC
DCONh6
APMX
E
R
LH
LF
Fig. 9
Fig. 4
● Toolholder Dimensions
No. of
Dimension (mm) Rake Angle Coolant Hole Max. Revolution
Description Stock A.R. Drawing
Inserts RE DC DCON LF LH APMX R.R. (min-1)
(MAX.)
MRX 16-S16-08-2T ● 2 16 16 110 +3° No Fig. 1 38,000
20-S20-08-2T ● 2 4 20 20 40 4.0 -5.5° Yes Fig. 2 32,000
120 +10°
25-S25-08-4T ● 4 25 25 28,000
MRX 20-S20-10-2T ● 2 20 20 +5° -8° No Fig. 1 30,000
120
●
Cylindrical
M186
MRX Modular type
■ MRX Head
Turning
B
DCSFMS
Inserts
CBN & PCD Tools
DCON
E
A
C
R
A-A Section
APMX
OAL
External
D
● Toolholder Dimensions
Small Parts
Coolant Hole
No. of Inserts
Machining
Dimension (mm) Rake Angle
Stock
Boring
F
RDMT08
20-M10-08-2T ● 2 4 20 18.7 10.5 49 30 M10xP1.5 15 4 -5.5° 32,000
RDGT08
+10° Yes
Grooving
25-M12-08-4T ● 4 25 23 12.5 57 35 M12xP1.75 19 28,000
G
MRX 20-M10-10-2T ● 2 20 18.7 10.5 49 30 M10xP1.5 15 +5° -8° No 30,000
RPMT10
Cut-off
25-M12-10-3T ● 3 5 25 23 12.5 57 35 M12xP1.75 19 5 28,000 H
RPGT10
+10° -5.5° Yes
32-M16-10-4T ● 4 32 30 17 63 40 M16xP2.0 24 22,500
Threading
MRX 32-M16-12-3T ● 3 32 24,500 J
RPMT12
6 30 17 63 40 M16xP2.0 24 6 +10° -5.5° Yes
RPGT12
40-M16-12-4T ● 4 40 21,000
Drilling
RPMT16 K
MRX 40-M16-16-2T ● 2 8 40 30 17 63 40 M16xP2.0 24 8 +10° -5.5° Yes 18,000
RPGT16
See page M52 for applicable arbor (BT arbor for exchangeable head / double-face clamping spindle)
Solid Tools
● Spare Parts and Applicable Inserts
L
Anti-seize ● Max. Revolution
Clamp Screw Wrench
Compound When running the end mill and cutter at the
Applicable Inserts
Milling
DTPM maximum revolution, the insert or toolholder
Description TTP
M16 may be damaged by centrifugal force. M
● Coat Anti-seize Compound thinly on
Turning Mill Spare Parts Information
Tools for
RDMT0803M0ER-GM portion of taper and thread when insert is
SB-2555TRP DTPM-8 P-37 RDGT0803M0ER-GM fixed. N
MRX ...-08... Recommended tightening torque for Insert Clamp RDGT0803M0ER-SM
1.2N・m RDMT0803M0EN-GH *1··· Not compatible with the conventional
*1
RDMT08T2M0-H.
RPMT10T3M0ER-GM *2··· N ot compatible with the conventional
SB-3070TRP DTPM-10 P-37 RPGT10T3M0ER-GM
RPMT10T3M0. P
MRX ...-10... Recommended tightening torque for Insert Clamp RPGT10T3M0ER-SM
2.0N・m RPMT10T3M0EN-GH *3··· Not compatible with the conventional
*2 RPMT1204M0 and RPMT1204M0-H.
RPMT1204M0ER-GM
Technical
RPGT1605M0ER-GM
MRX ...-16... Recommended tightening torque for Insert Clamp RPGT1605M0ER-SM T
4.5N・m RPMT1605M0EN-GH
*4 Recommended Cutting Conditions M188
● : Std. Item
M187
MRX
◆ Recommended Cutting Conditions
Recommended Chipbreaker (fz : mm/t) Recommended Insert Grades (Cutting Speed Vc : m/min)
* RD**08 type: ap=2mm, RP**10 type : ap=2.5mm
Workpiece Material RP**12 type: ap=3mm, RP**16 type : ap=4mm MEGACOAT NANO CVD Coated Carbide
RDMT-GM RDGT-GM RDGT-SM RDMT-GH
RPMT-GM RPGT-GM RPGT-SM RPMT-GH PR1535 PR1525 PR1510 CA6535
Carbon Steel ★ 0.1~0.2~0.3 ☆ 0.1~0.2~0.3 ☆ 0.06~0.15~0.2 ☆ 0.15~0.3~0.35 ☆ 120~180~250 ★ 120~180~250 - -
Mold Steel ★ 0.1~0.15~0.25 ☆ 0.1~0.15~0.25 ☆ 0.06~0.12~0.2 ☆ 0.15~0.2~0.3 ☆ 80~ 140~180 ★ 80~ 140~180 - -
Stainless Steel (Austenitic related) ☆ 0.1~0.15~0.2 ☆ 0.1~0.15~0.2 ★ 0.06~0.12~0.2 ☆ 0.15~0.2~0.25 ★ 100~160~200 ☆ 100~160~200 - -
Stainless Steel (Martensitic related) ☆ 0.1~0.15~0.2 ☆ 0.1~0.15~0.2 ★ 0.06~0.12~0.2 ☆ 0.15~0.2~0.25 ☆ 150~200~250 - - ★ 180~240~300
* Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. ★:1st Recommendation ☆:2nd Recommendation
* RDGT/RPGT are recommended for stainless steel, Ni-base heat-resistant alloys and titanium alloy.
* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according
to the actual machining situation.
* Recommended feed rate in the table is the reference value when ap is RE/2. (2mm for RD**08 / 2.5mm for RP**10 / 3mm for RP**12 / 4mm for RP**16)
For other ap, calculate the recommended feed rate based on the conversion factor below.
*F or MRX16-S16-08-2T(-160), MRX16-W-08-2T, MRX20-S20-10-2T(-180) and MRX20-W20-10-2T, set the feed rate not higher than 50% of the recommended cutting conditions.
RP**10 type (GM/SM/GH chipbreaker) 5mm 1.9 1.4 1.2 1 1 0.9 0.8 0.8 - -
(Standard)
RP**12 type (GM/SM/GH chipbreaker) 6mm 2.1 1.5 1.3 1.1 1 1 0.9 0.8 0.8 -
(Standard)
RP**16 type (GM/SM/GH chipbreaker) 8mm 2.4 1.7 1.4 1.3 1.1 1.1 1 0.9 0.8 0.8
(Standard)
25 18 0.087 45 36 42 48
20 0.6 11 5゚ 0.087 57 26 30 38
25 16 10゚ 0.176 28 33 40 48
32 23 6゚ 0.105 47 47 54 62
RP**10 type 5
40 1.9 31 4゚ 0.070 71 63 70 78
Insert
50 41 3゚ 0.052 95 83 90 98
Lead Angle 63 54 2゚ 0.035 143 109 116 124
45°~20°
32 21 9゚ 0.158 37 43 52 62
Lead Angle
15° 40 29 5゚ 0.087 68 59 68 78
50 39 4゚ 0.070 85 79 88 98
Lead Angle RP**12 type 6 2.4
0°/2° 63 52 105 114 124
2゚ 0.035 171
High Feed 80 69 139 148 158
Cutter
100 89 1゚ 0.017 343 179 188 198
Multi- 40 25 11゚ 0.194 41 51 64 78
Function
50 35 7゚ 0.123 65 71 84 98
Slot Mill 63 48 4゚ 0.070 114 97 110 124
RP**16 type 8 3.4
Ball-nose
80 65 3゚ 0.052 152 131 144 158
Radius 100 85 2゚ 0.035 229 171 184 198
125 110 1゚ 0.017 458 221 234 248
Others
* Above is the value considering the clearance 1mm between the tool body and the workpiece. Unit:mm
M188
■ Guide for Drilling
Turning
(1) Reduce the table feed by 50% until the center core part (do not forget to grind) is completely cut off.
B
Inserts
(The internal cutting edge's radial rake angle is large in the negative direction)
(2) The min. cutting length “X” for flat bottom surface is as follows M188. DC
External
・Ramping angle should be RMPX (Maximum ramping angle) or under in the above cutting conditions.
・Feed rate should be 70% or under of the D
above cutting conditions. Formula of the cutting length “L” at Max. ramping angle RMPX
ap
Small Parts
Machining
L= ap
tan RMPX
E
Boring
・Sinking depth (h) per revolution when helical milling should be Max. ap or under in the above cutting conditions.
Ramping angle (with trajectory of the center line of tool) should be RMPX (Maximum [When cutting dia. øDh1≤øDh<øDh2] F
ramping angle) or under in the above cutting conditions. øDh Center core part
・Feed rate should be 70% or under of the above cutting conditions. remains after machining.
Grooving
・Down-cut machining is recommended. (Not removable with
the same cutter) G
Helical Milling Factors
DC
Cut-off
DC (Cutting Dia.) H
[When cutting dia. øDh2≤øDh≤øDh3]
Threading
remains after machining.
(Removable by traversing J
h (Sinking depth)
øDs (Diameter of trajectory of tool's center line) øDs (How to find diameter of trajectory of tool's center line) with the same cutter)
øDs=øDh-DC
øDh (Machining Dia.)
Drilling
πxøDs Formula for sinking depth (h)
h=π x øDs x tan α
DC
K
α
Ramping Angle (h should be ap or under) Please refer to M188 the list for øDh1 ~ Dh3.
(α should be RMPX or under)
Solid Tools
■ Max. ap and usable edges (mm) L
Insert Corner-R
Usable edges
R4 R5 R6 R8
Milling
3 edges ap=2.0~4.0 ap=2.5~5.0 ap=3.0~6.0 ap=4.0~8.0 M
6 edges ap=2.0 Less than ap=2.5 Less than ap=3.0 Less than ap=4.0 Less than
Turning Mill Spare Parts Information
■ Case Studies Tools for
N
SUS304 SKD61(47~49HRC)
・Nozzle parts ・Mold Part Slant face P
・Vc = 113m/min ・Vc = 125m/min
35
・fz = 0.14mm/t
Technical
x 10mm
0
・Dry 11 ・fz = 0.25mm/t 0 R
・MRX100R-12-9T-M ・Dry 380 23
(9 Flutes) 65 ・MRX20-S20-08-2T
・RPGT1204M0ER-SM (2 Flutes)
Index
PR1535 450 pcs/edge PR1525 2 pcs and more Stable tool life
・High cost efficiency with 4.5 times longer tool life and 1.5 times more insert edges. ・Conventional tool machined only 1 pc of workpiece due to unstable
・MRX prevented burr formation and improved surface finish. tool life, but MRX doubled the tool life with stable machining.
(User Evaluation) (User Evaluation)
M189
Chamfering End Mill MCSE
Chamfering Back Chamfering V Shape Slotting Countersinking
■ MCSE
DN
DCONh7
DN
DCONh7
DC2
DCX
Fig. 4
DC1
Fig. 1
DC2
DCX
DC1
APMX KAPR
KAPR
LH APMX
LF LH
LF
DN
DN
DCONh7
DC2
DCONh7
DCX
DC1
DC2
Fig. 2
DCX
DC1
Fig. 5
KAPR
APMX
DCX
KAPR
DC1
DC2
LH APMX
LF LH
Std. Corner-R(RE) LF
DN
KAPR
DCONh7
DN
DCONh7
APMX
LH Fig. 3
DC2
DC2
DCX
DC1
DCX
Fig. 6
DC1
LF
KAPR
KAPR APMX
APMX
LH LH
LF LF
● Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
No. of Inserts
Drawing
Stock
Description DT
DCX DC1 DC2 DCON DN LF LH APMX KAPR A.R. R.R.
LTW
MCSE 104 ● 16 15 4 16 15 85 31 6.5 0.4 -4.5˚ Fig. 1 SB-3060TR DT-10
106 ● 1 22 21 6 16 -1˚
20 Fig. 2
115 ● 31 30 15 18 45˚ 0˚ +5˚
121 41 8.6 0.8 SB-5090TR LTW-20
227 ● 2 43 42 27 30 +8˚ Fig. 3
32
336 ● 3 52 51 36 38 +10˚ Fig. 4
MCSE 104-30D ● 19 18 4 16 15 85 31 4.7 0.4 -4˚ SB-3060TR DT-10
108-30D ● 28 27 8 19 110 41 30˚ 0˚ -2.5˚ Fig. 5
20 6.3 0.8 SB-5090TR LTW-20
110-30D ● 1 30 28 10 18 120 40 0˚
MCSE 108-60D ● 19.5 19 8 19 110 41 -3.5˚ SB-5070TR
20 10 0.8 60˚ 0˚ Fig. 6 LTW-20
120-60D ● 31 30 20 18 120 40 0˚ SB-5090TR
● Applicable Inserts
Applicable Inserts M22
M
Description
Milling
MCSE 104
SDKW 09T204TN SDKW 09T204FN SDMT 09T204C
104-30D
MCSE 106
Insert 115
227
Lead Angle
45°~20° 336 SEKW 120304TN SEKW 120304FN
SEMT 120304C
Lead Angle MCSE 108-30D SEKW 120308TN SEKW 120308FN
15° 110-30D
Lead Angle MCSE 108-60D
0°/2° 120-60D
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M190
◆ Recommended Cutting Conditions
Turning
B
★ ★
Inserts
Carbon Steel 0.05~0.25 0.2~0.4 100~180 120~250
-
★ ★
External
0.1~0.3 0.3~0.5 - - ☆
Cast Iron 80~150 D
Non-ferrous Metals 0.1~0.3 0.3~0.5 - - ★
100~300
Small Parts
★:1st Recommendation ☆:2nd Recommendation
Machining
E
Boring
(N)
1,400
F
Cutting force 27% lower Cutting Conditions
1,200 S55C
n=1,900min-1
Grooving
f=0.2mm/rev
1,000
(Vf=380mm/min) G
C3 Chamfering
800
Dry
MCSE106
Cutting force is reduced 600
Cut-off
H
by 27% with low cutting 400
Threading
30˚ 45˚ 60˚ 0 J
Low cutting force C-Chipbreaker Without Chipbreaker
(SEMT120304C)
Drilling
K
Solid Tools
L
Milling
M
P
Technical
R
Index
M191
Bolt Countersink End Mill MEF
Bolt Countersinking Shouldering Facing
■ MEF
DCONh7
DCX -0.2
0
DC
LH
LF
● Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Dimension (mm) Rake Angle Applicable Inserts M24
No. of Inserts
Objective
Description
Bolt Size
DCX DC DCON LF LH A.R. R.R.
M øD
Nominal Screw Size M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30
øD (mm) 11 14 17.5 20 23 26 29 32 35 39 43 48
H
H (mm) 6.5 8.6 10.8 13 15.2 17.5 19.5 21.5 23.5 25.5 29 32
Milling
ød
ød (mm) 6.6 9 11 14 16 18 20 22 24 26 30 33
Applicable End Mill MEF11 MEF14 MEF17 MEF20 MEF23 MEF26 MEF29 MEF32 MEF35 MEF39 MEF43 MEF48
Insert
Lead Angle
45°~20°
Lead Angle
15°
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M192
◆ Recommended Cutting Conditions
Turning
Carbon Steel 0.1~0.15 120~220
- - B
Inserts
Alloy Steel 0.1~0.15 ★ - -
120~220
External
Non-ferrous Metals 0.1~0.2 - - ★ D
100~300
★:1st Recommendation ☆:2nd Recommendation
■ Points at Bolt Countersinking
Small Parts
Machining
(1) Carbon Steel E
Increase the feed rate to fz=0.1 ~ 0.15 (mm/t) for preventing long chips at low feed rates.
Chip control is good when setting (Vc=80m/min) for MEF11~MEF25, and (Vc=120m/min) for MEF26~MEF48.
Boring
Toolholder Description Cutting Speed Vc(m/min) fz(mm/t) F
MEF11~MEF25 80 0.1~0.15
MEF26~MEF48 120 0.1~0.15
Grooving
(2) Sticky Materials G
Step feed is recommended for good chip control
Increase the feed rate to fz=0.1 ~ 0.15 (mm/t) for preventing long chips at low feed rate (fz=0.05mm/t).
Use cover to prevent accidents or injury by thick chips at higher feed rates.
Cut-off
H
Toolholder Description Cutting Speed Vc(m/min) fz(mm/t) Step Feed (mm)
MEF11~MEF48 80~150 0.1~0.15 0.5~1.5
Threading
(3) Stainless Steel J
Use a lower Cutting Speed. High Cutting Speeds cause chattering.
Drilling
MEF Bolt Countersink End Mill is also K
recommended of shouldering.
MEF11-S12 ~
ap (mm)
ae
MEF14-S12
Solid Tools
Vc=80~120m/min
S55C MEF17-S16 L
Dry
MEF18-S16
ap
Overhang Length : Same as LH in the dimension table DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)
Milling
M
MEF20-S16
MEF22-S20
ap (mm)
・When shouldering, both side edge and bottom edges function. Turning Mill Spare Parts Information
Both edges wear at the same time depending on ap. The insert uses Tools for
~
・MEF type's side edge is designed to have a slight clearance for the DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)
countersinking.
Therefore, worked side wall is approx. 1˚ inclined against the vertical P
face. MEF26-S25
(Fig. 2)
ap (mm)
~
MEF32-S25
Technical
約1˚ 1˚1˚
approx.
approx. MEF35-S32 R
(89˚)
(89˚) DCX/6 DCX/3 DCX/2 Cutting Width:ae(mm)
Index
T
MEF39-S32
ap (mm)
M193
T-Slot Mill METS
T-Slotting Back side milling
■ METS
DCONh7
Fig. 1
DN
L2
DC
L3
-00.3
CW -0.1
-
L1
.1
-0.3
0
LU -0.2
LF
Fig. 2
● Toolholder Dimensions
Spare Parts
No. of Inserts
Drawing
Applicable Inserts
Stock
Description
M22
DC DCON DN CW LF LU L1 L2 L3 A.R. R.R.
● Applicable Inserts ■ JIS Standard of T-Slot (Extracted from B0952) (Unit : mm)
Applicable Inserts M22 H
A
(Nominal Size)
B C
Max. Min.
Description
12 19 +20 8 +10 25 20
14 23 +20 9 +20 28 23
METS 21-S25
18 30 +20 12 +20 36 30
21-S25-H
M 25-S25
SDMT 060304E-K
22 37 +30 16 +20 45 38
25-S25-H
METS 32-S32 28 46 +40 20 +20 56 48
SDMT 080308E-K
32-S32-H
Milling
METS 40-S32
40-S32-H A
SDMT 120408E-K
50-S32
50-S32-H
H
Insert B
C
Lead Angle
45°~20°
Lead Angle
15° Previous milling groove does not affect.
Lead Angle
0°/2°
High Feed
Cutter
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
M194
◆ Recommended Cutting Conditions
Turning
Carbon Steel 0.1~0.15 100~200
- - B
Inserts
Alloy Steel 0.08~0.12 ★ - -
100~200
External
★:1st Recommendation ☆:2nd Recommendation D
Steel Cast Iron
Description
Groove Shape Conditions to Groove Shape Conditions to
Small Parts
Machining
(T-Slot Nominal Size) at Pre-process
T-Slotting Conditions
prevent chattering at Pre-process
T-Slotting Conditions
prevent chattering
C=1~3mm C=1mm
C=1mm andand over
over
E
Vc= 120 Vc= 60 Vc= 120 Vc= 80
CC
METS21-S25(-H)
C
Boring
(Nominal Size 12) (n= 1,820) (n= 920) (n= 1,820) (n= 1,210) F
(Vf= 182) (Vf= 137) (Vf= 218) (Vf= 182)
C=1~3mm C=1mm
C=1mm and
and over
over
Vc= 120 Vc= 60 Vc= 120 Vc= 80
CC
Grooving
METS25-S25(-H)
C
Cut-off
C=1~3mm over
Vc= 100 Vc= 60 Vc= 120 Vc= 80 H
CC
METS32-S32(-H)
C
(Nominal Size 18) (n= 1,000) (n= 600) (n= 1,190) (n= 800)
Threading
(Vf= 200) (Vf= 180) (Vf= 286) (Vf= 240) J
C=9mm Vc= 80 C=9mm
C=9mm and
and over
over
Vz= 60 Vc= 120 Vc= 80
CC
METS40-S32(-H)
C
Drilling
Chattering is likely
(Nominal Size 22) when set to shallower (n= 480) (n= 960) (n= 640) K
than C=9mm. (Vf= 144) (Vf= 228) (Vf= 192)
Solid Tools
Vc= 120 Vc= 80
METS50-S32(-H) fz= 0.15 fz= 0.15 L
Not recommended for steel because of chattering
(Nominal Size 28) (n= 760) (n= 510)
(Vf= 228) (Vf= 153)
Milling
[Cutting Speed:Vc(m/min),Revolution : n(min-1),Feed Rate fz(mm/t), Table Feed Vf(mm/min)] M
・Chattering is likely when fz is less than fz=0.1mm/t. Keep feed rate between fz=0.1 ~ 0.15mm/t.
For cast iron machining, the bigger the C-dimension becomes, the less chattering occurs.
Turning Mill Spare Parts Information
Tools for
■ How to prevent damaging chips when steel machining N
Before Improvement (Deep Groove at Pre-Process) After Improvement (Shallow Groove at Pre-Process)
P
Technical
Deep Shallow
Improvement
R
of chip biting
Index
M195
Grooving End Mill MGI
■ MGI
IN
DM
DCONh7
Fig. 1
WF
CDX
CW
LU
LF
IN
DM
DCONh7
Fig. 2
WF
CDX
CW
LU
LF
● Toolholder Dimensions
Min. Spare Parts
Dimension (mm) Edge Width
Bore Dia. Clamp Set Clamp Screw Wrench
Drawing
Applicable Inserts
Stock
Description FT
M197
DMIN DCON LF LU WF CDX CW
5F 6F LW
MGI 1420-1SS ● 14 100 20 6.8 1.0~3.0 - SB-4065TR FT-15 GVR...-020SS
2.2 Fig. 1
1620-1S ● 16 25 7.8 - SB-4085TR FT-15 GVR...-020S
1.0~3.4 GVR...-020A
2020-1A ● 20 20 9.8 2.2
110 GVR...-...AR
30 CPS-5F - FT-15
GVR...-020B
2220-1B ● 22 11 2.8 1.45~4.0
GVR...-...BR
Fig. 2
3225-1C ● 32 35 16
5.5
25 120 2.8~4.0 CPS-6F - LW-3 GVR...-020C
(4.5)
4025-1C U 40 40 20
PR930
KW10
TN90
Milling
Multi-
Function
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
□ : Deleted from the next catalog
M196
● Applicable Inserts
PR1225
TC60M
TC40N
PR930
KW10
Turning
B
TN90
CW CDX RE W1 INSL S
Inserts
Handed Insert shows Right-hand
External
CDX
2゜
RE 300-020SS 3.00 U ● ● ● ● D
W1
CW±0.0
3 GVR 100-020S 1.00 ○ ● ● ● ● ●
INSL RE
125-020S 1.25 ○ ● ● ● ● ●
Small Parts
Machining
145-020S 1.45 ● ● ● ● ●
S
Boring
1-edge 340-020S 3.40 ● ● ● ● ● F
GVR 100-020A 1.00 ○ ● ● ● ● ●
125-020A 1.25 ○ ● ● ● ● ●
○ ● ● ● ● ●
Grooving
145-020A 1.45
185-020A 1.85 U ● ● ● ● ● G
2.3 0.2 4.0 12 5.0
200-020A 2.00 ○ ● ● ● ● ●
250-020A 2.50 ○ ● ● ● ● ●
○ ● ● ● ● ●
Cut-off
300-020A 3.00
H
340-020A 3.40 ● ● ● ● ●
GVR 145-020B 1.45 ○ ● ● ● ● ●
2.8
185-020B 1.85 ○ ● ● ● ● ●
Threading
CDX
2゜RE
200-020B 2.00 ○ ● ● ● ● ● J
230-020B 2.30 ○ ● ● ● ● ●
W1
CW±0.03 3.2
INSL
RE 250-020B 2.50 0.2 4.5 15 5.5 ○ ● ● ● ● ●
280-020B 2.80 ● ● ● ● ●
Drilling
K
S
300-020B 3.00 ○ ● ● ● ● ●
340-020B 3.40 4.2 ● ● ● ● ●
400-020B 4.00 ○ ● ● ● ● ●
Solid Tools
GVR 280-020C 2.80 ○ ● ● ● ● ● L
4.5
300-020C 3.00 ○ ● ● ● ● ●
340-020C 3.40 ○ ● ● ● ● ●
5.5
400-020C 4.00 0.2 5.8 21 6.5 ○ ● ● ● ● ●
Milling
(430-020C) 4.30 U ● ● ● ● ● M
(460-020C) 4.60 6.3 ● ● ● ●
2-edge (500-020C) 5.00 ● ● ● ● ●
Turning Mill Spare Parts Information
GVR 200-100AR 2.00 1.00 ● ● ● ● Tools for
CDX N
2゜ 250-125AR 2.50 2.3 1.25 4.0 12 5.0 ● ● ● ●
RE
W1
2-edge
Full-R 300-150BR 3.00 4.2 1.50 ○ ● ● ● ●
・Only Right-hand insert is applicable.
Technical
R
Index
● : Std. Item
○ : Check Availability
□ : Deleted from the next catalog M197
Ring Grooving End Mill MVG
Ring Grooving
■ MVG
DC±0.1
CDX
DCON h7
CW
1 LH
LF
● Toolholder Dimensions
Edge Spare Parts
Dimension (mm)
Width Clamp Set Wrench
Stock
Description
DC DCON LF LH CDX CW
MVG 3032 ● 30
3532 ● 35
4032 ● 40 4.00
4532 ● 45 32 120 40 5.2 CPS-6V LW-3
~
5032 ● 50 4.90
5532 ● 55
6032 ● 60
・CDX shows available grooving depth.
● Applicable Inserts
Insert Grades
Dimension (mm) MEGA PVD Carbide
Cermet COAT Coated Carbide
Insert Description
PR1225
TC60M
TC40N
PR930
KW10
TN90
CW CDX RE W1 INSL S
Handed Insert shows Right-hand
● ● ● ● ●
W1
2゜RE
430-020B 4.30
CDX CW±0.03 5.3 0.2 5.8 20 5.0
INSL 460-020B 4.60 ● ● ● ●
S
490-020B 4.90 ● ● ● ● ●
・GVFR430B-020B is applicable for sealing groove of G-series
For other ring grooving, GVFR400B ~ 490B-020B are applicable.
M ・Only Right-hand insert is applicable.
PR930
KW10
TN90
Insert
Carbon Steel 0.05~0.15 ★ ☆ ★ ☆ -
120~200 100~180 80~170 80~150
Lead Angle
45°~20° Alloy Steel 0.05~0.15 ★ ☆ ★ ☆ -
120~200 100~180 80~170 80~150
Lead Angle
Mold Steel 0.03~0.12 ★ ☆ ★ ☆ -
15° 100~180 80~150 60~150 60~130
Lead Angle Stainless Steel 0.03~0.12 ☆ ☆ ★ ☆ -
0°/2° 100~180 80~150 60~150 60~130
Slot Mill
Ball-nose
Radius
Others
● : Std. Item
○ : Check Availability
M198