s.

~~mmb•tt~n•~~~n•~~
Tightening Torque And Tightening Method
of High Strength Bolts

Main-Bearing Bolt
14 ~ M 1 8 22 tt:fii:t&-=f
TOtal nos. : 14 pcs M 1 8 bolts, Tool : 22mm sleeve wrench

I
\._/'\I / \ /
I - I \
'-./0

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OJ
1--J ;::; :: :: LI0 13
)~ 11 ~ 10 0 3 '-' 2
- s ~
8

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0 14 ~

= 7
r
:::: 6
,,.,
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, ~ 4 -
.::: 9
ID
012

h ,-.., \ , \ , \ I

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?tfWlXtr'.~ ( t-r~/l~FfMc.tOO@r~ ) ffi- lX : 80N • m ffi= lX : 2so+2~N • m

Tighten bolts in twice(tightening sequence see the figure above) The first time : 80N • m
The second time : 25(t2.; N · m
2 . .E(ffiI~~ti:
Cylinder Head Bolt:
24~Ml 6i'FJ.3::~ ti, 22tt:~~ -:f
Total nos : 24 pcs Ml 6 main bolts . Tool: 22mm sleeve wrench
7l&M 12J1Jfttiif.Jt'4{-HJ; , l 7tt:'1$f~-:f
Total nos : 7 pcs nuts of M 1 2 auxiliary bolt , Tool : 17mm sleeve wrench
WD615 ID'. II ~ 91J t itll Hl ffl ij 1¥ ff f fllJ 8
WEICHAI

Maintenance Manual for W0615 Series Euro II Diesel Engine

tlt"fJ1JJ®!fftr~:
Following such tightening sequence:
~- iv: '=C!liiilit~~:'.lt~@i~iE. f!P14~'7:l::J {M1JJ.&:e:- -1'-1JZimr"J: P.Jr1'Tf#-fitli 30N • m
r.ITT~ 0

Step 1 : Align cylinder head after assembly , i. e. the exhaust port side of cylinder beads
should be in the same plane. All the bolts should be tightened beforehand, and the torque is
30N • m.
~=tv: 24 ~±~ttJfl 200N · m JJ~tli..t.OOP.Jr~.i:~ttlXJ:Ft-r~ o
Step 2: Tighten 24 pcs main bolts as the sequence in above figure , and the torque is
200N · m
~=~: 7 ~jl]~.ff~iij:Jfl lOON • m jJ~fli..t.lIIP.Jr~jlJ~tt1XFftT~o
Step 3: Tighten 7 pcs auxiliary bolts as the sequence in above figure. and the torque is
l00N · m
~fill iv: ±~titt..t.OOlXJ:FftE~ 90· o
Step 4: Turn the main bolts 90· as the sequence in above figure.
~.litv: j1J~ti~£ttt..t.001XJ:f!itiW 90·
Step 5: Tum the auxiliary bolts 9()· as the sequence in above figure.
~*iv: ±~fitli..t.OOlXJ:f-lfflXftE~ 90- 0 tH~itl 24{)-34f) N • mo
Step 6 : Tum the main bolts 9(1' as the sequence in above figure again, and the torque
range is 24{1-34{1 N · m.
~-I::~: ~~i{1J~ti~-ff1:Hc..t.001XFF-lfflXftE~ 9()•, tH~ITIJIJ.t~itl 120~ 160N • mo
Step 7: Turn the auxiliary bolts 9()6 as the sequence in above figure again. the torque
range is 120 ~ 160 N • m.
3(,j"~~¥tltttH~~>Jtt¥.l.tt$:J!~. ±•ttftilf£~ ut!Jfl 3 ,X, 111•ttftilf£~
f9!Jfl 2 rxo
Replace those bolts that cannot reach required torque range. The main bolt is allowed to
be reused for 3 times. and the auxiliary bolt is allowed to be reused for 2 times.
3. :itff~tt:
Connecting rod Bolt:
~~ Ml4xl.S 19mm ~~~-¥
Total nos. : 2 pcs Ml4xl.S for each connecting rod Tool: 19mm sleeve wrench
 :~. ~ttt~f~ :
Connecting rod Bolt :
iW* M l4xl.5 19mm ~AA"!&¥
Total nos. : 2 pcs Ml4xl.5 for each connecting rod Tool: 19mm sleeve wrench

-48-

WD615 Ii): II ~ 91] ~!dlb ffi tit tJ i ~ f lB}

Maintenance Manual for WD615 Series Euro II Diesel Engine
m-~: )ttr!il. ~ ffl 120N • ms'~ jJ®'ffl;tH~ 0
•
WEICHAI

Step 1 : Tighten tightly , then tighten these bolts symmetrically with a torque of 120N
m-~: s·, tfl~~];l{E 170-250 N • m ffi!E r-.1
fifetfl 90· ±
Step 2: Tum these bolts 90· ± so· and the torque range is 170~250 N · m.
~,t~~f 1JtHr€~*1'.t-J-fi~]!!~
Replace those bolts that can not reach required torque range.
~-= ~~m~6~~ff•tt~ffl~~fflo
Note: The connecting rod bolts that have been used should not be reused.
4. ~$~~ti:
Flywheel Bolt:
9*Ml 4x l.5 22~M°!&¥
Total nos. : 9 pcs Ml4xl.5 Tool: 22mm sleeve wrench
m- ~: 60N · m1Jr€~fl;tfl~
Step 1: Tighten these bolts symmetrically with a torque of 60N • m.
m=~: #180° ± 50° , tfl~eliiJ01~iltl230~280 N • m
Step 2: Turn these bolts 1 so· ± s·, and. the torque range is 230~280 N • m.
~~~ftltH~~*l'.t-J-ti~]I!~

~-=
Replace those bolts that can not reach required torque range.
-u~Ctt.Rt!f~ffl2)Xo
Note: The flywheel bolt is only allowed to be reused for 2 times.
5. ~$~1c~ti:
Bolt for Flywheel Housing
13~Ml2tifi ~M°!&¥
Total nos. : 1 3 pcs M 12 bolts Tool: box wrench
m- ~: 40N • m1Jr€t-r~
Step 1: Tighten these bolts with a torque of 40N · m.
m=~ : )t~1Jfife#l20° ± 50- , lii161~f1J110-l40N • m
Step 2: Tum these bolts 1 20° ± 5° respectively, and the torque range is 110~140 N • m.
~tEtH~ffi IE r-.i 1'.t-:1~-ti~]I!~
Replace those bolts that can not reach required torque range.
~$~1E~ltift.ilf:l:j"_ul!ffl2~0

~-=~Ln~~nGtt~A~~~«-~H~~OOL~~~~o
The flywheel housing bolt is allowed to be reused for 2 times.

Note: Smear thread and bearing surface of high strength bolts described above
with lubricating oil before tightening.