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Disconnecting Means For Motor and Air-Conditioning Equipment - IAEI Magazine
Disconnecting Means For Motor and Air-Conditioning Equipment - IAEI Magazine
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Many rules in the codes require installation of protective devices and equipment to
be in place for the user and occupant long after the final electrical inspection and
certificate of occupancy (C of O) is issued. One type of protective equipment for use
by the occupant and by service personnel is the disconnecting means required for
electric motors and air-conditioning or refrigeration equipment. There are also
rules for service disconnects, disconnects for appliances, electric signs, and other
equipment throughout electrical codes. This article takes a close look at the
minimum requirements for locations of safety disconnects for motors and air-
conditioning equipment as specified in NEC Articles 430 and 440.
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Photo 1
The primary purpose of the Code is safety. Compliance with minimum Code rules
will generally result in an electrical installation that is essentially safe and free
from hazards to persons and property. More specific to motors and air-
conditioning equipment, the Code requires a necessary safety disconnecting device
for workers and building occupants to remove the electrical power during service
operations and also to be able to disconnect the equipment in emergency
conditions, such as electrical fires or explosions associated with the equipment.
With electrical events or problems, such as explosions or mechanical failures, the
natural reaction is to disconnect the power as soon as possible. The disconnecting
means required for motors and equipment falling under the scope of Articles 430
and 440 are safety disconnects. In the interest of safety for anyone who may need
to react swiftly to adverse conditions or situations, electrical design and
installation should not take the location of disconnects lightly. In the electrical
field it is vital that safety be first priority, always.
Figure 1
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Article 430 includes the minimum requirements for electrical motors. Provisions
for locations of motor disconnects are included in 430.102. There are two
closer look at the definition of the term in sight from is in order here; by definition,
it means that one component can be seen from the other and the distance between
must not exceed 15 m (50 ft). The disconnecting means must be visible from the
motor and equipment. Visible through a glass partition or window does not meet
the requirements of this section (see figure 1).
Section 430.81 indicates clearly that the controller is the device that starts and
stops the motor, by making nd breaking the motor-circuit current. An example of a
worked while energized, and the qualified service person then must wear the
appropriate personal protective equipment to provide a reasonable level of
protection should an arc flash or arc blast event occur (see OSHA 1910.335 for
additional information about personal protective equipment). Some requirements
for disconnecting means locations in the OSHA Standards also are similar to what
is required in NEC 430.102 and 440.14 (see OSHA 1910.333) for information about
lockout and tagging procedures for safety). This article focuses primarily on the
rules of the NEC, but compliance with installation rules found in the Code often
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The disconnect ahead of the controller allows safe replacement of overloads, fuses,
worn contacts, and so forth. Most individual combination magnetic motor starters
or starters that are part of a motor control center include both the controller and
the disconnect within the same enclosure. Compliance with 430.102(A) is inherent
to these types of combination controllers that include both the disconnect and the
Figure 2
Requirements for the motor and driven machinery disconnect(s) are found in
sight from the motor and driven machinery location (see photo 1). The disconnect
that is provided to meet the requirements of 430.102(A) can also serve as the
disconnect for the motor if it is located within sight from and not at a distance
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greater than 15 m (50 ft) from the motor and equipment. At least one of these
figure 2).
personnel that may be servicing the motor or the equipment driven by the motor.
Service personnel are able to visually monitor the safety disconnect when it is
located in accordance within the limits of the in-sight-from rule.
out of sight from the motor and driven machinery location. These provisions are
worth a closer look as this alternative is limited and has become even more
The first exception allows the disconnect to be located remote (out of sight) from
the motor and equipment in installations or systems where locating the disconnect
to persons or property. Although this is generally in the judgment of the AHJ, the
revision in this section gives a clearer indication of what is intended by the rule in
the first place. Some examples are also provided of situations where the location
installers.
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Figure 3
installations under controlled conditions: (1) that qualified persons service the
installation, and (2) written safety procedures are in place. Another fine print note
acceptable lockout/tag out procedures. If the installation can meet the restricted
conditions set forth in this exception, the disconnects can be remotely located but
must be individually capable of being locked in the open position. The provisions
for the locking means must be permanently installed on or at the switch or circuit
breaker used as the disconnecting means. Portable types of lockout devices are no
longer acceptable under this provision (see figure 3).
Photo 2
conditioning and refrigeration equipment are basically the same. The decision
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whether or not to use the rules in Article 440 rather than Article 430 is related to
compressor, then the rules in 440.14 apply. Both types of motors are used with air-
conditioning and refrigeration equipment and systems, so it is important to
establish which Code article and rules apply for a given installation (see photos 2
and 3).
Photo 3
meaning a motor that is not hermetically sealed, then the rules in 430.102 have to
be applied. It is helpful to visit the definitions in 440.2 for additional clarification
on hermetic refrigerant motor compressors. Section 440.3(A) clearly indicates that
if the equipment does not have a hermetic refrigerant motor compressor, then 440
does not apply and reference is made back to Articles 422, 424, or 430 as
applicable. An example of refrigeration equipment falling under the scope of
Article 430 is the typical fan coil unit installed in a walk-in refrigerator or freezer.
The disconnecting means would need to be provided for such equipment in
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Photo 4
If the air-conditioning or refrigeration unit falls under the scope of Article 440, the
disconnecting means location requirements of 440.13 or 440.14 would apply.
Section 440.13 includes the disconnect provision for room air-conditioners and
similar utilization equipment where cord and plug connection can serve as the
required means of disconnect. Section 440.63 places a within-sight-from
requirement for the disconnecting means for room air-conditioners, and also
requires it to be readily accessible from the unit. Section 440.64 also places length
limitations on cords of room air-conditioners that are related to the voltage rating
of the unit (see figure 4). For 120-volt room air-conditioners, the length of cord
must not be longer than 3.0 m (10 ft); and for 208- or 240-volt rated room air-
conditioners, the length of cord is limited to not longer than 1.8 m (6 ft).
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Figure 4
connected.
means must be located within sight from and also readily accessible from the
equipment it supplies (see figure 5). Readily accessible is defined in Article 100 as
“Capable of being reached quickly for operation, renewal, or inspections without
Figure 5
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It should be clarified that the wording in 440.14 requires ready access from the
equipment. This is slightly different and more restrictive than the rules in 430.102.
The disconnect is permitted to be located adjacent to the equipment. Generally,
disconnect switches have a height limit of not greater than 2.0 m (6 ft 7 in.) above
to the height limitations are heat pumps installed in hollow spaces above
suspended ceilings. The disconnect is permitted to be installed on or within the
equipment; and where it is installed on the equipment, it must not obstruct access
panels that are removable for servicing (see photo 5).
Photo 5
Two alternatives are allowed by exception to this basic rule in 440.14. One
exception refers to the cord- and plug-connected equipment as specified in 440.13,
cases, a disconnecting means within sight from the equipment shall not be
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must capable of being locked in the open position (see figure 6).
Summary
Figure 6
It is best in electrical design to start with the rules and not the exceptions. It
seems as though over several code cycles, the alternatives allowed by the
those specifically included by the exception to the main rule. Some requirements
in the OSHA Standards also are similar to what is required in NEC 430.102 and
440.14 [see OSHA 1910.333 for additional information]. Always consult the local
AHJ if there are any doubts or if there are any local codes or regulations that
require clarification.
R E L AT E D S T O R I E S
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Y O U M AY A L S O L I K E
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