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Reboke 6000 Tsi: Farming Wagon Instruction Manual
Reboke 6000 Tsi: Farming Wagon Instruction Manual
Farming Wagon
Instruction Manual
MANU-1072-HIN Rev. E
REBOKE 6000 TSI
FARMING WAGON
INSTRUCTION MANUAL
MANU-1072-HIN
February/2016 - Revision E
CONTENT Clicar
FOREWORD........................................................................................................................................7
INTRODUCTION.................................................................................................................................9
1 - MAIN COMPONENTS.................................................................................................................. 11
2 - IDENTIFICATION.........................................................................................................................12
3 - TECHNICAL SPECIFICATIONS..................................................................................................12
4 - DIMENSIONS...............................................................................................................................14
5 - SAFETY PROCEDURE................................................................................................................15
5.1 - General safety procedures...................................................................................................15
5.2 - Understanding safety information........................................................................................15
5.3 - Decal care............................................................................................................................16
5.4 - Intended use.........................................................................................................................16
5.5 - Improper operation...............................................................................................................16
5.6 - Preventing unexpected machine start-up............................................................................ 17
5.7 - Precautions to work with safety............................................................................................ 17
5.8 - Operating the implement with safety....................................................................................18
5.9 - Safety measures transporting the implement......................................................................20
5.9.1 - Transporting on public roadways.......................................................................................20
5.9.2 - Transporting the implement on trucks or shipping pallets................................................20
5.9.3 - Lights and safety devices..................................................................................................20
5.10 - Avoid heating parts near fluid lines ...................................................................................21
5.11 - Emergency procedures.......................................................................................................21
5.12 - Avoid fluids under high pressure........................................................................................21
5.13 - Clean water reservoir..........................................................................................................22
5.14 - Cautions while on hilly terrain.............................................................................................22
5.15 - Safety procedures for tires.................................................................................................22
5.16 - Safety measures during implement maintenance..............................................................23
5.17 - Protecting the environment ................................................................................................24
5.18 - Operator cautions when handling toxic products...............................................................24
6 - MAINTENANCE...........................................................................................................................25
6.1 - Retightening and lubrication.................................................................................................25
6.2 - Treatment system clean-up procedure................................................................................25
6.3 - Safety shields.......................................................................................................................26
6.4 - Main tank cares....................................................................................................................27
6.5 - Paint care and cleaning........................................................................................................27
7 - ASSEMBLY...................................................................................................................................27
7.1 - Wheel assembly to axle installation......................................................................................28
7.2 - Wheel axle to chassis installation........................................................................................28
7.3 - Trailer hitch installation.........................................................................................................28
7.4 - Mounting the chassis, the main tank, support plate and chassis supports.........................29
7.5 - Mounting the cap, grating, the ladder and the canvas support arches................................29
7.6 - Funnel installation.................................................................................................................29
7.7 - Support and the rest installation...........................................................................................30
7.8 - Installing the 1st stage auger to the chassis.........................................................................30
7.9 - Mounting the output chute....................................................................................................30
7.10 - Installing 2nd stage auger screw..........................................................................................31
7.11 - Mounting the clean water reservoir, treatment pumps, personal hygiene reservoir and
pump supports..............................................................................................................................31
7.12 - Treatment control center installation...................................................................................31
7.13 - Hydraulic system installation...............................................................................................32
7.14 - Installing the treatment system...........................................................................................32
7.15 - Independent hydraulic system installation..........................................................................32
7.16 - Tractor hook-up...................................................................................................................33
7.17 - Convoy hook-up with the 14000 Plus/16000 Plus/11000 and 24000.................................34
8 - OPERATION AND CALIBRATIONS............................................................................................34
8.1 - Procedures while maneuvering during the job.....................................................................34
8.2 - Independent hydraulic system operation.............................................................................35
8.3 - Seed treatments procedures................................................................................................35
8.4 - Calibration procedures.........................................................................................................35
8.5 - Procedure to initiate the treatment.......................................................................................36
8.6 - Basic calibration tips for the treatment and graphite systems.............................................36
8.7 - Circuit cleaning procedure...................................................................................................37
9 - INTELLIGENT ELECTRONIC METERING SYSTEM..................................................................37
9.1 - Electronic metering system panel.........................................................................................37
9.2 - Functions..............................................................................................................................38
10 - METERING Troubleshooting...........................................................................................40
11 - Multiplex DL-128 Module Panel...................................................................................... 41
12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM......................................42
13 - SYSTEM Troubleshooting................................................................................................43
WARRANTY CLAIMS.......................................................................................................................45
WARRANTY REGISTRATION..........................................................................................................53
TECHNICAL DELIVERY TERMS......................................................................................................57
TECHNICAL CHECK-UP TERMS.....................................................................................................61
FOREWORD
This user manual was designed to guide you in the operation of your implement, its components,
and to instruct you on operation procedures and maintenance.
Read this manual thoroughly before using this product for the first time, and make sure to take all
the necessary safety precautions.
This manual should be considered as a fundamental part and should be well cared for so that it is
always available for review since it contains instructions starting with the purchase of the implement
or machine to maintenance and long term care. At the end, there are also instructions on Warranty
Terms, Warranty Registration, Technical Delivery and Technical Check-up.
Due to the constant evolution of our products, Stara reserves the right to make changes to the
contents of this manual without prior notice.
This manual is available on our site www.stara.com.br, along with information on our entire product
line.
INTRODUCTION
Dear client, you have just become the proud owner of an implement made with the highest
technology, and which had the direct involvement of farming professionals who furnished their
inputs in its development.
The Reboke 6000 TSI has as its main feature, the ability to treat the seed in the field, during the
re-filling process, thus reducing unnecessary seed handling. Also, the seed inoculation treatment
process has great benefits in that the seed microorganisms have a longer life span, an additional
benefit as it is placed in the soil shortly after the inoculation. Additionally, the Reboke 6000 TSI field
treatment limits the waste of treated seed.
With proper use and a timely maintenance program, the Reboke 6000 TSI will further extend the
implement’s life expectancy, thus making it a highly profitable investment. With that, we recommend
that you read this instruction manual carefully, and refer to it whenever there are questions and
doubts.
Stara makes available its technical assistance to help you and the dealership, in an effort to
maximize your implement’s profitability.
1 - MAIN COMPONENTS
The Reboke 6000 TSI farming wagon is made up of some basic components:
A - Chassis H - Ladder
G - Support
E
D
F
K
M
L
K G
H
B
Figure 1
3 - TECHNICAL SPECIFICATIONS
Auger and feeder belt drive system TE 65 motor with electro-hydraulic controls.
Hydraulic system Two helical pumps with reduction motors; Directional valves controller;
Electric system Inoculant and pesticide agitators; Graphite applicator with mixer.
Convoy hitch
Table 1
4.3 m
3.7 m
2.7 m
5m
Figure 3
3.3 m
3.4 m
5.2 m
Figure 4
Figure 5
Precautions are necessary in light of the equipment being used and working conditions found in the
field, or in maintenance areas. The manufacturer has no direct control regarding these precautions
thus it becomes the responsibility of the owner to enforce these safety procedures while working
with the implement.
This implement follows design and work related SAFETY POLICIES FOR MACHINERY
EQUIPMENT CONSTRUCTION per NR-12.
Changing the original design of the implement is not allowed, since any alterations could affect the
operation of the implement, its safety and could reduce its lifespan.
Should you not fully understand any part of this manual and need the assistance of a technician,
please contact your local Stara dealership.
Carefully read all safety related messages and warnings in your manual (Figure 5).
IMPORTANT!
Maintain this instruction manual in good condition and do not forget to consult
it on a regular basis.
• When inspecting and refueling or refilling other materials, all should be done with the implement
turned off and parked, using all safe means of accessibility.
• When servicing or inspecting the implement in high risk areas, these should only be done by
trained or skilled workers, when dealing with security issues
• This implement was specifically designed to be used with grains, seeds, fertilizers or in seed
treatments.
• Do not use the tank or the output system of the implement Figure 7
with other then specified products.
• The implement should only be used by qualified operators who knows all controls and operation
techniques.
WARNING!
Any improper use of the implement, specially
on irregular terrain or hilly terrain could cause
overturning of the implement. Be extremely
cautious during rain, snow, icing or any slippery
terrain. If necessary get off the machine and
check the consistency of the soil.
WARNING!
Never leave the machine while it is in motion,
even if it is overturning, or suffer the possibility
of being crushed.
9100-5905
Figure 8
9100-5911
Figure 9
• Waterproof gloves;
• Safety glasses;
• Hard hat;
9100-6958
Figure 11
• Maintain the area of movement free while the implement is in operation (Figure 12).
• Before operating the implement, check for any persons or obstructions nearby (Figure 13).
• When using the jack or support stand, take care of possible accident hazards (Figure 14).
• Stay clear of mechanical moving parts like augers, gears and belts (Figure 15 and Figure 16).
• Periodically inspect all safety equipment on the implement before using it.
• Operate the implement only when all safety shields are properly installed and in their proper
positions.
• Before unhitching the wagon from the tractor, be sure to place stop blocks under the tires.
• Drive with caution and slowly while on rugged and hilly terrain.
• When going down-hill with the implement, use the same gears used while climbing (braking
motor).
• Restricted access for maintenance only, which should be done by specialized personnel who
will be accessing this area, and it is mandatory that all drive systems be disconnected.
• For greater implement safety and useful life, avoid heavy loads greater then the nominal
capacity specified for each implement.
• Use a tractor properly sized for the power requirements and, counterweights compatible with
the load and topography of the terrain, so that the tractor can safely control the implement.
Verify the minimum power requirements recommended for each implement model.
• When climbing on the implement, use the anti-skid steps on the ladder. Keep all steps, hand-
rails and catwalks free of residues like oil or grease, which could cause accidents (Figure 17).
• When covering the wagon with its canvas covering, avoid walking on the edges of the tank and
make use of the ladder, thus you will limit any accidental falling hazards.
• In case there is a need to enter the implement’s tank, use the ladder.
• Check the implement for proper working conditions. In case of any irregularities which may
hamper the operations, order the proper maintenance corrections prior to the operating or
transporting.
• Before operating the implement check the surrounding job area. Check for any nearby
obstructions like, trees, fences and high power electrical lines which are sources to serious
injury or even fatal hazards (Figure 18).
• Entering the tank area during use is prohibited. Access is allowed only for maintenance
servicing, while using safety rigging attached to the platform (Figure 19).
9100-6963 9100-8660
Figure 18 Figure 19
9100-6957
Figure 17
• When driving, drive at speeds compatible with the terrain and never above 16 km/h, thus you will
protect the implement by reducing maintenance costs and increasing its useful life.
NOTE!
The optional rear hydraulic braking system has been sized only to assist the
tractor in the field when controlling the tractor/wagon package on rough and
hilly terrain. It should not be used as the only braking device when the wagon
is loaded.
NOTE!
Before transporting the wagon, check that the output-chute is secure on its rest,
thus keeping the auger screw from dislodging and possibly cause and accident.
• Properly position the implement so that none of its parts stick outside the flatbed area.
• Use chains to tie-down the implement to the flatbed by its tires with blocks, applying the
implement’s own brakes.
• The implement’s chassis should be tied-down the truck body frame, using heavy-duty straps.
• Maintain the parking brake applied.
• Be aware of the implement’s height limitations. Be careful when driving near trees, power lines
and overpasses.
When transporting implement on public highways, use extreme caution and safety, follow all transit
and local laws.
• Frequently check rear view mirrors.
• The safety beacon should be located on top of the cabin and turned-on.
• Use driving lights, warning signals and turn-signals when driving, day or night.
• Always maintain warning signals, headlights and reflectors clean, so that they may always be
visible. Also, check that headlights, turn-signals and warning signals are all working properly
should they not be functioning properly, call a repair technician to fix them.
• Use anti-skid steps and hand-rails, thus avoiding slipping on catwalks or ladders.
• Besides all these safety features, plus having a skilled and capable operator, these will increase
the safety factor of personnel in surrounding area.
The heat on the lines may cause the material to become brittle
and to rupture, releasing pressurized fluid. This may cause
severe burns or injuries.
Figure 20
• High pressure fluid leaks can penetrate the skin, which could
cause severe injuries.
• Do not loosen hydraulic hoses while under pressure. Take great care when servicing the
hydraulic system and use your personal safety equipment like, gloves and safety glasses.
• Only the qualified technicians can fix this type of system. Consult with your local Stara dealership.
WARNING!
This water is not safe for human consumption.
9100-5763
Figure 22
• Avoid holes, ditches and obstacles which could overturn the implement, specially on steep hills.
• Never operate the implement near ditches or rivers, which could be prone to overturning.
• Stay away for steep hills which could increase uneven cutting, along with hampering the safe
operation of the implement, even causing overturning.
Figure 23 Figure 24
• Never try to refill a tire which is completely flat. If the tire has
lost complete pressure, contact the nearest tire specialist.
• In case of a punctured tire, deflate it to remove the object responsible for the puncture. The work
• Any changes to the rim balancing can cause the tire to explode. For that reason, dismount the
tire before making any repairs to the rim.
• Use an appropriate air hose, long enough to reach work area, having an air gun with a dual
valve and an incremental metering scale with which to measure and see the pressure reading.
• Place yourself behind the specified safety line, along with any other personnel before beginning
to inflate the tire.
Figure 26
products involved.
• Check for any signs of ware and tare, noises and any places where there is a lack of lubrication.
In case of a break-down or component failure, seek your dealership in order to replace the part
with an original one.
• After any servicing, re-install all safety shields and tighten all hardware.
• Maintain all components like, hoses, connections and clamps in good working conditions, in
order to prevent leaks.
• While performing any maintenance on the implement, immediately clean-up any oil spills.
• Do not smoke, nor install any electrical equipment near flammable products, be it on the
implement or storage areas.
• Failure to perform proper maintenance and or the improper operation of the implement
by untrained personnel, can cause serious accidents and injuries, besides damaging the
implement.
• After using the implement wash-it, thus extending its useful life.
• Whenever you perform maintenance, be sure to use all personal safety equipment (PPEs), as
mentioned in the manual (Figure 11).
In order to know the proper manner to recycle or to dispose of waste, which are the correct methods
to discard oils, filters, tires and electronic equipment, seek your local waste recycling center or your
local Stara dealership.
The Health Department Agency of Brazil, has subdivided UTILICE EQUIPOS DE SEGURIDAD
ADECUADOS PARA EL MANOSEO.
toxic products into four groups. These classifications are DURING HANDLING, USE APPROPRIATE
PRODUTOS TÓXICOS
fundamental in understanding the toxicity of a product,
SAFETY EQUIPAMENT.
PRODUCTOS TÓXICOS
TOXIC PRODUCTS ВО ВРЕМЯ РАБОТЫ, ИСПОЛЬЗОВАТЬ
and their acute side effects. See below the toxicological ТОКСИЧНЫЕ ВЕЩЕСТВА
СООТВЕТСТВУЮЩЕЕ ОБОРУДОВАНИЕ
ДЛЯ БЕЗОПАСНОСТИ.
Figure 28
placed on their containers.
When you start to use the wagon, be sure to do a general inspection of all hardware, especially
paying attention to the wheel screws, hitch bar and the auger screw support.
After the first two working hours, check all hardware tightness and retighten if necessary. In the
future adopt a procedure to periodically inspect (daily) the hardware while in use, always paying
attention to the wheels and hitching bar hardware.
While in use, daily inspect all hardware (wheel assemblies, axles, brackets, chassis/hitch
assemblies, bearing fixtures) and, tighten as needed.
Grease daily all points where there is some form of friction between components. All grease joints
are defined by decals found on the implement. Grease the bearing fixtures of the auger screw every
eight working hours. Use blue grease, specific to bearings.
Do not remove excess grease which forms during lubrication, since it is an excellent barrier against
dirt and water.
Maintain tires calibrated, periodically inspecting them, knowing that the maximum indicated
implement load is of 102 psi.
After finishing the work day, washout the treatment system using the water in the clean water tank.
When washing down the Reboke, do not allow for direct water contact with boxes which house the
electronic systems, doing so could damage components.
NOTE!
Clean-out the insides of the tube after use, any product built-up can lock-up the
springs.
The treatment system should be cleaned-out after the last treatment of the day, doing so will avoid
plugging up the system, just follow these steps:
• 1st - Drain the pesticide and inoculant reservoirs so that you can use them later on again.
• 2nd - Open the clean water valves and using their own pumps perform the first system wash-
down, leaving extra water for a second wash-down.
NOTE!
The wash-down water can be recycled on the next solution batch mixture.
To remove the shields, first remove the screws (B) that hold the shields (A) (Figure 32) in place,
and after completing the maintenance, replace the shields to their proper places and reinstall the
screws.
PROTECTIVE
PROTECTIVE BOX
GRATING
Figure 30 Figure 31
C
B
Figure 32 Figure 33
The main tank is made of medium-high density polyethylene and has characteristics for high
durability even while being exposed to sun, rain and temperature variations. Applying certain cares
will further extend the usable life of the tank, like:
• Take great cares when moving the tank during its mounting or dismounting.
Should there occur some form of cracking on the polyethylene tank, it is possible to repair it by using
a polyethylene solder string and a hot air blower process.
The Reboke 6000 TSI does not need lots of maintenance cares, but, certain items do demand
careful servicing so that their life expectancy will be assured by doing so:
• After use high-pressure wash to wash-down all residues, next bathe all metallic surfaces and
parts with oil. This wash-down procedure must be done immediately after implement usage.
• Bathe metallic parts with oil immediately after using the implement.
• Touch-up paint on metal parts as needed, in order to keep rust from forming on parts.
NOTE!
The 6000 TSI Reboke was designed in such a way the its components will not be
impregnated with product residue, since all its parameters are bent outward or
downward.
7 - ASSEMBLY
The 6000 TSI farming wagon leaves the factory with some of its sub-assemblies already assembled,
but, to facilitate transporting, the larger sub-assemblies are assembled at the dealership or directly
at the final client.
SUPPORTS
WHEEL AXLE
Figure 35
Figure 36
WARNING!
The main tank should be carefully
placed onto the chassis, thus
avoiding scratches and cracking,
since it cannot handle violent
shocks. Figure 37
Figure 39
SUPPORT
Figure 40
Figure 41
Figure 42
With the auger screw being held by the rest, 2nd STAGE
install the opening hydraulic cylinder and adjust AUGER
it so that it will hold the auger securely in-place,
when it is fully retracted.
Figure 43
CLEAN WATER
PUMP RESERVOIR
PUMP
Figure 44
Figure 45
The hydraulic system installation begins with the electro-hydraulic controls, which are mounted over
the hitch assembly. Next, mount the remaining components (hoses, connections, etc.).
Figure 46
Figure 47
The Reboke 6000 TSI is hooked-up to the tractor’s traction bar using a hitch pin.
WARNING!
When hooking-up the wagon to the tractor’s traction bar, remember to install the
locking-pin on the hitch pin (Figure 48).
WARNING!
Removing the hold-down bolt or not using the safety chain can lead to the
forfeiture of the implement’s warranty (Figure 49).
PIN CHAIN
BOLT
LOCK-PIN
Figure 48 Figure 49
To finalize the hook-up, connect the hydraulic system hoses to the tractor’s hydraulic system.
Before connecting the lines, clean all the hose connectors(male) with a clean cloth, next retract the
receptacle(female) lock-ring toward the connection plate using one hand, and with the other, install
the hose terminal, and release the quick-disconnect (Figure 50).
If you cannot mate the hose to its mating connection, relieve the line pressure by pressing the
needle valve on the hose terminal (male) against a clean solid surface. Next return to the connection
procedure again (Figure 51).
Figure 50 Figure 51
The Reboke 6000 TSI can be optionally hooked-up to other farming wagons such as the 14000
Plus, 16000 Plus, 11000 and 24000. If you opt for this option, it is necessary to use the convoy
hookup kit, which will match the hitch and supply the hydraulic extension hoses, which will mate-up
to the trailer itself or the hydraulic controls of the tractor, or the forward wagon’s SHS. The convoy
layout for the Reboke 6000 TSI in a convoy with the 14000 Plus wagon, is shown below.
Figure 52
Whenever you need to move the Reboke 6000 TSI from a barn to the field, or from the field back
to the barn, or even from one field to another, completely empty out the auger and place the feeder
chute in its resting position while transporting.
WARNING!
Before transporting the wagon, verify that the auger screw is secure in its rest,
thus you will avoid that it dislodge from its rest, and cause accidents.
While maneuvering drive at speeds relative to the terrain and never above 16 km/h, this way you will
be protecting your implement, reducing maintenance costs and increasing its life span.
NOTE!
The Reboke 6000 TSI chassis was designed to handle loads up to six tons,
depending of the type of tires being used. Staying within these limits will
guaranty your safety along with a longer life expectancy of your implement.
IMPORTANT!
When transporting the implement, the auger should be retracted to the rest
position. Never transport it while the auger is on output position.
The independent hydraulic system was designed to work within the following specifications and
characteristics:
• Avoid working the drive-shaft at speeds above 540 rpm (tractor PTO output), or cavitation may
occur (loud noise and premature ware and tare of components) on the hydraulic pump.
• Always operate the drive-shaft in a straight line of sight (tractor lined-up with the wagon), to
increase the life span of the drive-shaft components, and avoid excessive vibration.
• Do not leave the system running while not in use. Doing so will keep the hydraulic oil from
overheating. If at all possible, turn-off the whole system during the intervals between loading
and unloading operations.
• 1st - With the main tank full, open the slide-gate so that the seeds will flow out the base of the
auger screw.
• 2nd - The seed will be carried upwards by the auger screw, and at the beginning of this process
chemical products will be delivered for the treatment using the spray nozzles.
• 3rd - The seed is mixed with the chemical additives, inoculate and graphite while running the job,
by means of the auger screw on the treatment unit and the output chute.
• 2nd - Totally open the flow valve and partially open the seed control slide-gate.
• 3rd - Activate only the seeding function “SEM” on the electronic keypad.
• 4th - Operate the system until the seed flow rate at the output chute, next take a sampling at the
output chute for the span of one minute, weigh and note the collected weight.
NOTE!
If the collected rate was insufficient or excessive, make needed adjustments on
the slide-gate, and redo the sampling process until reaching the desired rates
(suggested working rates up to 150 kg/min).
Resulting example:
Thus the recommended dose will be, 200 ml of solution per 50 kg of seeds and the job output rates
suggested in this manual is = 100 kg/min. The ending result will be:
• 5th - To calibrate the treatment system, use the function keypad and press the pesticide function
“DEF” or inoculate “INOC”, depending on your requirements, after pressing the desired key for
three seconds, enter the desired dose and then confirm it by pressing the number two key, thus
the system will record the information, otherwise the information will be lost.
• 6th - In case a desired dose is not achieved, follow the steps on the Functions section, on page
38 keep in mind that the calibration can be done more then once to reach the desired dose.
• 7th - When using the graphite system, press the function key “GRA” on the electronic keypad and
then press the same key for three seconds to calibrate the graphite rate, which is available in a
scale of 0% to 100%. To finalize, press the number two key to record the information. In case
the desired rate is not achieved, use the 14 toothed gear for higher rates, and for lower rates
use the 23 toothed gear.
After concluding the calibrations, press the desired treatment operation on the function keypad, and
open the control valve. From this point on, use only the remote controls for the job.
WARNING!
Do not operate the panel with the control valves closed, otherwise the system
will not tolerate the pressure. Do not use the main tank when empty, otherwise
the pump can be damaged, resulting in the forfeiture of the warranty.
8.6 - Basic calibration tips for the treatment and graphite systems
Maintain the tractor rpm so that the treatment system screws remain around 530 to 550 rpm.
Always leave the pesticide tank mixer turned on while using it for seed treatment, thus avoiding any
settling of the solution.
The treatment circuit should be cleaned after each last job of the day, thus avoiding that the lines
clog-up, to do so follow these steps:
• 1st- Drain the reservoirs containing pesticides and inoculates, for future use.
• 2nd- Open the clean water valves and using the electric pumps, make the 1st system flush,
keeping part of the clean water for the 2nd and final system flushing.
NOTE!
The wash-down water can be reused on the next treatment. To do so, close the
pump output flow valves, thus retaining the water in the pumps. Next, drain them
or open the drain during the cleaning process, saving the water in other vessels.
14 15 16 17
18
5 8 19
6 9 7
4 10
3 2 11
1 12
20
13
Figure 53
9.2 - Functions
1 - On/Off function (13): the objective of the On/Off function key is to reduce power drainage while
the equipment is still connected to the tractor when it is stopped (note that the LED on the key
remains lit while the function is on).
2 - Treatment function (7): the Pesticide, Inoculation, Seed and Graphite motors will be activated
only after the treatment process has begun (note that the LED on the key remains lit while the
function is on).
3 - Agitator Function (5): the agitator motor can be started or turned-off regardless of treatment
process (note that the LED on the key remains lit while the function is on).
4 - Programming ml/min (Pesticide or Inoculant): press key number 4 or number 10 for three
seconds, and using keys 3, 9, 11 and 20, select the desired volume, next press key no. 2 to conclude
programming function.
5 - Calibration function: after programming the volume and obtaining a sampling of the product
volume within the time frame of 1 minute, follow the steps listed below: in case that the programmed
volume does not match the collected volume, use this function as listed below:
• Step 1: press key 8, and using keys 3, 9, 11 and 20, insert the values obtained in the sampling of
the PESTICIDE (Note that the LED on key 4- PESTICIDE will remain blinking).
• Step 2: press key 2 to confirm the selected value. (Note that the LED on key 10- INOCULANT
will remain blinking).
• Step 3: using keys 3, 9, 11 and 20, insert the value obtained in the sampling of the INOCULANT.
• Step 6: to confirm the calibration, repeat the sampling process and compare the volume of the
collected product values as programmed on item “4”.
6 - Verifying the PESTICIDE and INOCULANT pump flow rates: after concluding the calibration
process, we can now verify the flow-rates of each pump as calculated by the system, according to
the sampling data inserted on “Items 4 and 10”.
Follow the steps listed below to program the flow rates for each pump:
• Step 1: press key 2, and using keys 9 and 20, select the option: ” PUMP FLOW RATES ”, next
press key 2.
• Step 3: using keys 9 and 20, it is possible to manually adjust the flow rate of each pump, according
to manufacturer’s data (When modifying this value, it is mandatory that the a sampling process
be re-done, to verify “PROGRAMMED VOLUME x COLLECTED VOLUME ”).
7 - Adjusting the graphite speed: press key 1 for three seconds and using keys 3, 9, 11 and 20,
select the desired strength percentage, and then press key 2 to conclude the programing.
8 - Manual operation mode (pesticide and inoculant): should a pesticide or inoculant pump
speed sensors fail, the system will indicate a short-circuit at the specific output, and the manual
operation will be activated. In this mode, the system will apply the programmed values, ignoring
sensor readings.
Follow the steps listed below to start/stop the manual operation mode:
• Step 1: press key 2, and using keys 9 and 20, select an option: “Manual Mode Start/Stop ”, next
press key (2).
• Step 2: using keys 9 and 20, select option “Start”, next press key 2.
• Step 3: now, when selecting the programming function of “Item 4”, you will note that the units of
“ ml/min ” were changed to the unit of “ % ”, which refers to the strength level being applied by
each pump. The same situation will be repeated on “ item 10 ”.
9 - Driver Control: the system has an inclination sensor, which informs the operator of the
implement’s inclination positioning.
Follow the steps listed below to gauge the Control Drive system:
• Step 2: press key 2, and using keys 9 and 20, select the option “ZERO- OUT THE
INCLINEOMETER”), then press key 2.
• Step 3: the procedure to verify the inclinometer has now been concluded. Note that only the first
green LED on the light bar indicator of the inclinometer should remain lit.
10 - Communication Error Indicator: the blinking indicator (14), indicates that there is a CAN
communication fault between the Keypad and Power Module.
11- System Parameters: the system parameters (for example, pump flow rate values) are saved in
2 places, one in the keypad and the other in the module. In case these values are changed and are
different, a message will appear ”parameter are different”, and the next option will be to select which
parameter to be used,on the keypad or the module.
NOTE!
If the keypad is removed, the module parameters will be used, and if the module
is removed, then the “keypad parameters” will be used.
12- Remote control use/non-use: in case the remote control is lost or damaged, to add a new
remote control press key 2, and using keys 9 and 20, select the option Remote control, toggle key
2 and then add the remote control, and press 2 again, next keep pressing the remote control until
10 - METERING Troubleshooting
FUNCTION INDICATORS:
MULTIPLEX
PANEL
CONNECTION
INPUT
CONNECTOR
FROM E1 TO E14
S5 TO S12
OUTPUT
CONNECTIONS
Figure 54
42
OUTPUT
Figure 55
RETURN
TREATMENT
INOCULANT OUTPUT
RETURN
DOSAGE
PESTICIDE
OUTPUT PRESSURE
PRESSURE OUTPUT
OUTPUT
POWER CABLE
1 PESTICIDE RESERVOIR
POWER CABLE
2 INOCULANT RESERVOIR
5 INDUCTIVE SENSOR
12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM
6 REDUCTION MOTOR
10 3 WAY VALVE
11 ELECTRONIC CONTROLLER
TRACTOR
13 - SYSTEM Troubleshooting
Manometer pressure
Dirty nozzles or filters. Clean them as needed.
changes.
Table 5
The information contained in this warranty claim has been written, in a generalized way, thus
covering your new Stara implement. Should there be the need for additional information regarding
the use of your implement, we suggest reading the instruction manual.
All the information contained in this warranty claims are based on the last available data at the time
of its publication, being subject to changes without any previous warnings.
Please be aware that, any modifications made to your Stara implement could affect your productivity,
safety and operation.
With these modifications, you could jeopardize loosing your contractual warranty agreement issued
by Stara S/A Indústria de Implementos Agrícolas.
When purchasing your new Stara implement, demand that your authorized dealership chain
completely fill-out this warranty claim, along with explanations regarding the warranty issued by
Stara S/A Indústria de Implementos Agrícolas.
Stara S/A Indústria de Implementos Agrícolas, through its authorized dealership chain, guarantees
its implements under normal usage conditions, against parts manufacturing defects or installation,
for a total period as defined in the chart below:
Spreaders 6 months
Headers 6 months
The first 90 (ninety) days refer to a legal warranty as defined by the Brazilian courts and, an additional
contractual period issued freely by Stara S/A Indústria de Implementos Agrícolas.
The warranty begins at the date of issue of the implement’s sales invoice, having as its end user,
the first owner.
• NOTE
The warranty time-frame for parts and components replaced during the basic warranty
period, expire on the end date of the contractual warranty as issued by Stara S/A Indústria de
Implementos Agrícolas.
1.1 - Accessories
Some implements can be purchased, through the authorized dealerships with pre-installed
accessories.
When dealing with accessories, even though genuine Stara parts, its warranty period has no
relationship with the implement’s warranty time-frame.
Thus, when purchasing your implement, demand all sales receipts for the accessories which were
installed on the implement, which will allow you to partake in the said warranties of these items.
For detailed information regarding warranty coverage of genuine Stara accessories, consult item 7
of this document.
This warranty is totally transferable to the subsequent owners of the implement, as long as the
new owner has possession of the original warranty claims document, where all required periodic
maintenance are logged, and the starting date of the warranty.
Tires, inner tubes and injection pumps are only directly guaranteed by their manufactures, of the
referred components. Stara, through its authorized dealerships, limits itself to only forwarding the
respective guarantees to the manufactures (or their authorized distributors) of said components.
Stara does not hold itself responsible for a positive or negative solution to a complaint which is
presented by the owner. Substituting complete assemblies like an engine, transmission or axles, will
only be done if there is no possibility of a partial repair by a technician.
Substituting parts and components during their normal usage on the implement and, due to natural
wear which is common to all parts and components, is not covered by the warranty, as long as it is
not related to a manufacturing defect.
Examples of natural wear and tare parts: electrical items; filters; belts; bearings; quick-disconnects;
cutting bars; wear shield plates; slide plates; chains; grain tank canvas cover; wind-shield wipers;
brake pads, disc brakes and brake shoes; tires; clutch plate, clutch discs and bearings.
4 - ITEMS AND SERVICES NOT COVERED BY THE WARRANTY
(I) Repairs and adjustments resulting from improper use of the implement (examples: over-speeding
the engine, overloading, improper operations), negligence, modifications, alterations, abuses,
accidents, improper adjustments and repairs, using non-genuine parts and any other usage
contrary to specifications listed on the instruction manual.
(II) Damages to the implement of any sort due to adverse environmental conditions, such as acid
rain, reaction to chemical substances, tree sap, salinity, hail, strong winds, lightning, flooding,
impact damage by any objects and any other acts of nature.
(III) Failure to perform maintenance on the implement, necessary repairs and adjustments due to
improper maintenance (done by a third party or any other non-authorized dealerships), failure to
use the implement, the use of fluids (and lubricants) not recommended by Stara S/A Indústria de
Implementos Agrícolas.
(IV) Repairs and adjustments resulting from the use of fuel with poor quality and/or that has been
adulterated.
The warranty does not cover any expenditures for transporting the implement and loss of profits.
Any factors or evidence which proves that an hourmeter has been changed and tampered with, will
give just cause for the cancellation and termination of the warranty.
Engine adjustments, lubrication, cleaning, filter replacements, fluids, natural wearing parts, are
some of the items used by the implement on their scheduled maintenances. Thus, these are charges
incurred by the owner of the implement.
5 - OWNER’S RESPONSIBILITIES
The owner has the responsibility to deliver his implement for repairs at any Stara authorized
dealership, in order to maintain his warranty.
(I) The claim must be directed to a Stara authorized dealership, after it has been established that
there is evidence of a nonconformity.
(II) The warranty document for the implement must be presented and, that it be properly filled-out,
along with it all maintenance records as required by the scheduled maintenances.
5.2 - Maintenance
It is the owner’s responsibility for the proper operation, required operator training of those who will
operate the implement, not limiting it to those required by law, like maintenance and care, according
to the instructions listed in the instruction manual.
Stara S/A The Agricultural Implements Company, is constantly looking for ways to improve its
implements and to client satisfaction.
All Stara authorized dealerships maintain a full arsenal of tools, equipment and technicians highly
trained by Stara S/A The Agricultural Implements Company, so that your implement has the best
repairs and services, all with a high standard of quality. Thus, when needed seek your nearest Stara
authorized dealership.
In case there is the need to repair your Stara implement, keep on-hand the following information
and documents:
(I) A clear description of the nonconformity, including the conditions under which it occurred.
(II) Warranty claim document, instruction manual and all receipts which need to be legible, as proof
for oil changes not done by Stara authorized dealerships.
• IMPORTANT
The warranty claim document is required to have, a logged registry (stamps) of all check-ups
performed, according to the scheduled hours and time-frames.
All receipts needed as proof of oil changes not done by Stara approved dealerships.
It is the implement’s owner’s responsibility to retain all receipts in a legible manner, as proof for
an oil substitution which was done by a third party, and that it is recommended by Stara S/A The
Agricultural Implements Company, according to guidelines written in the instruction manual.
The receipts mentioned above will be required in situations where proof of oil changes are
necessary. Thus, when selling the implement, do not forget to supply these receipts to the
new owner. If you are purchasing the implement, request this documentation from the previous
owner.
• IMPORTANT
In the event that you need to repair the implement’s engine, the above mentioned documents
will be required for the warranty claim.
6.3 - Scheduled maintenance program
The scheduled maintenance program for the implement is written in the instruction manual.
In this plan you will find all the required and necessary information for the best operation of your
Stara implement.
• IMPORTANT
All and any costs with reference to labor costs and parts and components replacement foreseen
in the maintenance program will be the responsibility of the implement’s owner, except for
changes paid for by the manufacturer.
All scheduled maintenances listed in the instruction manual, will be done exclusively by a Stara
authorized dealership, also it shall be logged-in on the scheduled maintenance pages, which are
found at the end of this warranty claim.
The simple changing of oil and filters, as shown on the scheduled maintenance guidelines, does not
omit the mandatory requirements for regular scheduled maintenances.
Not complying with the regular scheduled maintenance program can compromise the proper
operation of your Stara implement, leading to possible nonconformities, which can be prevented by
implementing a regular scheduled maintenance program.
Stara S/A The Agricultural Implements Company reserves the right to make that judgment.
Therefore, we recommend that the whole scheduled maintenance program be fulfilled, so that such
situations can be avoided.
In order to maintain the warranty of the genuine Stara replacement parts, they are required to be
purchased and installed by authorized Stara dealerships.
So that the warranty can be honored, the original receipt for the genuine Stara replacement part,
along with the Service Order for the installation of the replacement part on the implement will be
required as proof for the warranty period.
Third party installation of purchased Stara authorized replacement parts, are covered exclusively
under the legal warranty of 90 (ninety) days, against defects when proven to be due to the
manufacturing defects.
So that the warranty can be honored, the original authorized dealer receipt of purchase will be
required, to prove its validity for the warranty period.
• IMPORTANT
The warranty of the Stara genuine replacement parts, like the implement’s warranty, do not
cover the natural wear of the parts, as long as it does not deal with manufacturing defects.
Stara will only honor warranties of genuine parts purchased at authorized dealerships.
In order to honor the warranty of the Stara accessories, they must be purchased and installed by
authorized Stara dealerships. So that the warranty can be honored, the original receipt for the Stara
genuine accessory, along with the Service Order for its installation on the implement will be required
as proof for the warranty period
Third party installation of purchased Stara authorized genuine accessories, are covered exclusively
under the legal warranty of 90 (ninety) days, against defects when proven to be due to the
manufacturing defects.
So that the warranty can be honored, the original authorized dealer receipt of purchase will be
required, to prove its validity for the warranty period.
• IMPORTANT
The warranty period for genuine Stara accessories is exclusive and has nothing to do with the
warranty period of the implement.
The warranty of the Stara genuine accessories, like the implement’s warranty, do not cover the
natural wear of the parts, as long as it does not deal with manufacturing defects.
9 - IMPORTANT INFORMATION
A vast number of replacement parts and accessories, but not genuine to Stara implements are
available on the market. Using these accessories or replacement parts, can affect the safety and
operation of your Stara implement, even though that these products have been approved by current
local laws. Stara S/A Indústria de Implementos Agrícolas, does not accept responsibility for and
does not warrant these replacement parts or accessories, nor their installation or usage.
The implement should not be modified with non-genuine products. Modifications with products non-
genuine Stara can affect its performance, safety and durability.
Damages or problems which are the result of these types of modifications will not be covered by
the warranty.
10 - SCHEDULED MAINTENANCE LOG
IMPLEMENT
Sprayers
Self-propelled Planters and Seeders Spreaders
Drawn/Hitched
Technical Delivery
X X X X
Check-up
50 hours Check-up
IMPLEMENT
Technology
Headers Tractors All other implements
equipment
Technical Delivery
X X X X
Check-up
50 hours Check-up X
IMPLEMENT:
MODEL:
SERIAL NUMBER:
OWNER’S NAME:
ADDRESS:
CITY:
STATE: COUNTRY:
I do hereby declare through this witness, that I have received, read and I am aware of the
terms and conditions contained in the warranty document, which was delivered by an
authorized Stara representative.
OWNER’S SIGNATURE:___________________________________________________________
______________________________________________________________________________
IMPLEMENT:
MODEL:
SERIAL NUMBER:
OWNER’S NAME:
ADDRESS:
CITY:
STATE: COUNTRY:
I do hereby declare through this witness, that I have received, read and I am aware of the
terms and conditions contained in the warranty document, which was delivered by an
authorized Stara representative.
OWNER’S SIGNATURE:___________________________________________________________
______________________________________________________________________________
CLIENT INFORMATION
NAME: CONTACT:
ADDRESS: CITY:
STATE: COUNTRY:
PRODUCT INFORMATION
MODEL:
TECHNICIAN RESPONSIBILITIES
( ) Verify general conditions of the implement (defects, dents, and other issues).
Note:_______________________________________________________________________
( ) Hook-up the Reboke to the tractor and verify all systems (hydraulics, electrical and the drive-
shafts).
ADDITIONAL INFORMATION
_______________________________________________________________________________
______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
We declare that the implement referenced in this document, is being delivered under normal
conditions of use, as described and, with the various adjustments and instructions.
_______________________________________________, _____/_____/_____
Location Date
_______________________________________________
CLIENT SIGNATURE
_______________________________________________
CLIENT INFORMATION
NAME: CONTACT:
ADDRESS: CITY:
STATE: COUNTRY:
PRODUCT INFORMATION
MODEL:
TECHNICIAN RESPONSIBILITIES
( ) Verify general conditions of the implement (defects, dents, and other issues).
Note:_______________________________________________________________________
( ) Hook-up the Reboke to the tractor and verify all systems (hydraulics, electrical and the drive-
shafts).
ADDITIONAL INFORMATION
_______________________________________________________________________________
______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
We declare that the implement referenced in this document, is being delivered under normal
conditions of use, as described and, with the various adjustments and instructions.
_______________________________________________, _____/_____/_____
Location Date
_______________________________________________
CLIENT SIGNATURE
_______________________________________________
NUMBER OF HECTARES:
CITY: STATE:
DEALERSHIP:
TECHNICIAN:
We declare that the referenced implement on this form, had the above check-up
procedures and/or orientations performed, as described above.
CLIENT SIGNATURE:_____________________________________________________________
TECHNICAL CHECK-UP TERMS
DEALERSHIP COPY
NUMBER OF HECTARES:
CITY: STATE:
DEALERSHIP:
TECHNICIAN:
We declare that the referenced implement on this form, had the above check-up
procedures and/or orientations performed, as described above.
CLIENT SIGNATURE:_____________________________________________________________
Stara S/A - © 2016
All rights reserved.
No part of this publication can be reproduced, stored in a data bank or transmitted in any form with-
out express written permission from Stara.
The images in this manual are merely illustrations. Stara reserves the right to make changes at
anytime without any prior consent or notifications.
STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS
Av. Stara, 519 - Caixa Postal 53 - Não-Me-Toque - RS - Brazil
CEP: 99470-000 - Telephone/Fax: (0xx54) 3332-2800
e-mail: faleconosco@stara.com.br