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Screenshot 2021-06-26 at 3.36.28 PM
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LTM 1080/1
Superstructure OW-05
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Table of contents
-1-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Outline of components
5.1
pump distribution
gear
Diesel engine
D 9406 TI-E
-2-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Design and function
EL = electric variation
DA = pressure cut-off
V1 V2
T1 T2
Z P2 A2 G A1 P1
The variable displacement twin pump consists of two individual pumps of axial piston - swash plate
design which can be controlled independently from one another.
Both pumps (P1/P2) are driven by the Diesel engine through a disconnectable or a direct con- nection.
Due to the adjacent location of the cylinders and swash plates, the sens of rotation of pump (P2) is
opposed to that of pump (P1).
The supply of both pumps is realized via a joint suction connection of connecting housing (G) and they
are feeding individual working circuits of the hydraulic svstem via pressure connections (Al/A2). The
leakage oil of both pumps is led by a separate leakage pipe directly to the hydraulic tank.
The variation angle and thus the displacement of the pumps is controlled by the solenoid valves and
regulators of the control units (V1/V2).
For the control oil pressure supply, the above version also features a gear pump (Z) located adjacent to
pump (P2) and which is driven by the drive shafts of pumps (P1/P2).
-3-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Design and function
lf variation solenoid (1) is in idle position (currentless), the control piston (2) is pressed by
the resilience of control spring (3) to the right (to the solenoid). This relieves the piston area
(K) of the regulating piston (7) via control board (S1) of the control piston (2) towards the
tank.
At a control pressure (Px = 45 bar) acting on the regulating ring area (R), the regulating
piston (7) retains the variable displacement pump in neutral position = min. variation angle.
On activating variation solenoid (1) with approx. 200 mA, the actuation pin (l.1), against
the resilience of control spring (3), causes a displacement of control piston (2) until the start
of variation, adjusted at regulating screw (y) is atteint. This causes the admission of working
pressure to the regulating piston area (K) via the control edge (S2) of control piston (2).
Thus, control piston (7) causes a min. variation of the pump and is retained in the pre-
selected position by guiding piston (5) and pivot (6).
When activating variation solenoid (1) with 200 to 700 mA, the control piston (2) continues
working pressure to be applied to the regulating piston area (K) via contrel board (S2) and
the pump. The position of the pump is led back via pivot (6) as counter-force on control
spring (4) and is acting, via control piston (2) against the solenoid force.
Note:
The measuring connection (MA 1/2) only allows checking of the adjusting pressure (Pst)!
Note:
The cut-off pressure has been adjusted at the factory and should not be deregulated.
-4-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Design and function
Variable displacement pump (P1) Ma 2 Control unit (P2)
Sz
y Fe
z Gearpump
8
z 2
S2 1.1 1
3 5
y
Adjusting pressure
7 6
4 S1
K
Q-Min.
R
Working pressure
4
8
3 30 bar
5
6 2 1
7
Sz
Gearpump
-5-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Test and adjustment of variable displacement pumps
1. Test and adjustment of basic setting and start of pump variation (initial current)
Prerequisit:
• Hydr. system to be at service temperature (above approx.. 50 °C).
• The values of the pressure sensors „P“ and „LS“ must be all right. - see 1.2
• Mechanical pump zero position (Qmin) must be set correctly. - see1.3
• The external control oil pressure supply must be all right. - see 1.4
• The CW inputs on the special picture - corr. values should be in the + range (5 to 10mA). - see 1.5
Test sequence
test idling speed!
(see 1.1) adjust idling
start
Diesel engine!
no speed!
Is idling speed within the (see 1.1)
range 1100 min-1 ± 50?
ja
ja ja
no no
Note:
-6-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
• Start Diesel engine and open Liccon test system with „i-key“.
• Open submenue „Sys.Spez“ in test system with key „F4“.
• Select special picture „pressure sensors, engine / pump speed“ (fig. 1) and compare indication on
line „DW0.40“ (*1) with indication on line „DW0.41“ (*2) (fig. 1).
Setpoint: The pressure indication must be exactly identical (tolerance = +/- 2 bar)!
Or: Compare value of „DA-P“ on line „AEW13“ with value of „DA-LS“ on line „AEW14“.
Setpoint value ≥ 2000 mV +/- 20 mV (tolerance).
Remark: In case of a larger deviation, localize the error source and, if necessary,
replace defective pressure sensor!
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Test and adjustment of variable displacement pumps
1.3 Test of mechanical pump zero position (Q-min)
Note: This test must definitely be performed after the replacement of the double pump!
• Connect pressure gauge (25 or 50 4
bar) to measuring point „M-P“.
-X622
-X621
• Detach electr. connectors from
control valves „-Y105“ and
„-Y106“ (fig. 5).
DA-LS
DA-P
• Start Diesel engine (approx.1100
1/min) and read off pressure from
pressure gauge.
Setpoint = approx. 7 - 9 bar
Pay attention:
Crane control should not be
switched on!
M-P
Indications on trouble shooting -Y31 Ma1 Ma2 -Y32
In case of a deviation exceeding the
specified value(7-9 bar) at engine idling 5
speed, the following additional checks
can be performed:
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Test and adjustment of variable displacement pumps
1.5 Test and adjustment of hydr. pump zero position (basic adjustment - pump controller)
Note: The test must definitely be performed after a replacement of the pump (compl.), or after the
replacement of the pump control unit!
M-P
1.5.2 Control valve - pump 2
Test adjustment of pump controller (R2) 7
• Detach electr. connector (-Y105) from
pump 1 and attach it to control valve
(-Y106) of pump 2. 8 *3
• Perform the same test steps as
described under 1.5.1 . 5 *4
Check entry under „CW2.107“(*4).
Adjustment of pump controller (R2)
• Perform any correction of pump
controller (R2) (as under 1.5.1).
-9-
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
• Open the sub-menue „Test“ by key „F5“ in the test system and select „AWLdisinterpreter“.
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Note:
After the modification of the pump initial current, always activate at first a motion before the test.
Indication:
The re-adjustment value + 5 mA to + 10 mA corresponds to a „delta-P“ (∆ p) of 20 bar!
• Transmit correction value „*3“ (fig. 9) for intial current (P2) to line „CW 2.107“ = correction value
„*4“ (fig. 9).
• Re-attach connector „-Y105“ to variation valve of pump 1 (P1) and connector „-Y106“ to variation
valve of pump 2 (P2) (fig. 5).
• Enter the determined correction value for pump 1 (P1) -see 1.6.2- also under „*3“!
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Test sequence
ja
no no
Note:
The pump readjustment should be as small as possible (negative value is better than positive value).
- 12 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
- 13 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
• Open supervisor program, (possible only with day code, see Liccon tests ystem).
• Open the submenue „Test“ by key „F5“ and select „AWL disinterpreter“.
• Set pump variator CW 2.102 (line 2/fig. 9a) to value 1 = „duration OFF“ and accept at 2.101 (line 15/
fig. 9a) with „1“.
• Detach electr. connector „-Y106“ from variation valve of pump 2 (section 1.5 - fig. 5).
• Detach electr. connector „-Y105“ from the variation valve of pump 1 (P1) and attach it to the
variation valve of pump 2 (P2) (section 1.5 - fig. 5).
• Transmit correction value „*5“ for final current (P2) to line „CW2.108“ = correction value „*6“
(line 8/fig. 12).
• Re-attach electr. connector „-Y105“ to variation valve of pump 1 (P1) and attach electr. connector
„-Y106“ to variation valve of pump 2 (P2) (fig. 5).
• Enter the determined correction value for pump 1 (P1) -see 2.2- also under „*5“ (line 4/fig. 12)!
- 14 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
3. Description of modification of initial or final currents
Note:
The preset correction values should be modified only in exceptional cases.
If other values than „0“ are entered for the correction values (see special picture -
correction values), make a note of the modified values before any replacement of the
software and re-enter them after the replacement of the software without delay!
• Press key
• acknowledge with
• Press 1x (>)
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
3. Description of modification of initial or final currents
enter
• Acknowledge with
Now, the initial current has been modified to 180 mA. However, that modification would not
be cancelled after a new start.
Warning:
Reset the right to access for the key to zero after completion of the modification (see
item 1).
I.e., after the opening of "ACCESS", „000“ must be entered (instead of 004).
- 16 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Adjustment of the inductive sensor (-S121)
front
position ON
1 mm
tappet
- 17 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Fitting indications - pump distribution gear
• When fitting the pump distribution gear to the double variable displacement pump, lubricate the
toothing of the drive or output shaft and the counterpart (drive socket) with special grease (Gleitmo
815).
• Connection double variable displacement pump/pump distribution gear is sealed with O-ring 140x3.
. The O-ring is part of the gear manufacturer’s delivery. Grease O-ring before fitting gear to the
pump.
front
• Tightening torques:
P o sitio n 3 4
D im e n sio n M 1 0 x3 5 1 0 .9 M 10
M A [N m ] 70 70
M A = T igh ten in g tor q u e
3 4
(8x) (8x self-
locking)
Maintenance indications on oil level control and oil change of pump distribution gear, see operating
instructions chapter 7..
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LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Fitting indications - pump distribution gear
• Tightening torques:
Position 1 2
Dimension M12x25 8.8 M12
MA [Nm] 85 85
MA = Tightening torque
• Lubricate thread of the inductive sensor (3) with Gleitmo paste 815 white before fitting.
2 2
(self- A (self-
locking) locking)
1
section A -A
M 12 x 180 8.8 washer 13
washer 21
Megi ring buffer
washer 28
pipe 20 x 3,6 x 5
round steel RD 45 x 90
washer 13
nut 12
- 19 -
LTM 1080/1 - Superstructure OW-05
Drive assembly - var. displacement double pump LPVD 100 EL/DA
Werkstatt-Handbuch
Workshop manual
„variable
Manuel d'atelier
displacement double
Verstelldoppelpumpe
pump
Variable LPVD 64 - 140
displacement
double pump
EL“
LIEBHERR
LPVD 64 - 140 EL