@
oe
Sheppard
ROWER Si eeu
R. H. SHEPPARD CO., INC.
101 PHILADELPHIA ST.
HANOVER, PA 17331-0459 SERVICE CATALOG
1000485
PHONE 717-687-9751 EASY LINK 910-3806532 1
FAX NUMBER 717-633-4125 REVI - 7/12/98INTRODUCTION
‘Tis Shepard Power Steering Service Manual covers ear procedures forthe steering gear assembly only. Te vehicle mane
fort sevice manuals should be wsed fo rmova nd renmtaliaonntrctin, a hyralc sopp pump spesistions.
Ail infomation, illasteations and specications referenced inthis publication ae the test valable a the ine of ping
‘The ig is eserved to make changes ata tine witout note.
‘Any reference made in this publiationas to brand mane, pei ol ortem par munbers ar made only sage, An equiva
leet product may be used the discretion af the repairer
SAFETY NOTICE
“The repair procedures ound in this anv ar intended to be used sa gid for repsring the Sheppard Integral
Por Steering Gear. To ensure safe and reliable operation, sevice and repr procedures sald be cafully
‘eomidered. For each repair, alinited number of special tol re equi sn shoud be ase a recommended,
"This manual consis a aun of cautions and tes tht should be ead cael inode 1 avo personal injury
‘or faty repair which could cate a vehicle accident ner de. his not possible to know, eval, an se
‘herp of al posible wa in which eps mightbe completed, or ofthe possible hazardous consequences of
cach a,
‘The reper must ens himself tat he repr procedure he Seles to use will not endanger his personal safety
‘or safe operation of the vehicle.SHEPPARD POWER STEERING SERVICE MANUAL
How to use this manual.
“Thisservce manual wll contin information covering al cuenta ast mol Sheppard Power Stsing Gears, The Shopper
‘Shor Sere Scring Gear toed athe base ine so ar anda poacton models il be covered in his man 3s
Use the identisication guide to determine which paicalar Sheppard Sering Gear you ae woking with, Follow the di
assembly leaning and inspection, snd repae procedures in hs manual sing te vaio) pocedues as hey apply your
socring ge.
INDEX
Pe
perio Prices 3
Mec! Lenton en
Pats Kec 23
enn i
Gener Dini isan
yale Sry Disznoss Bo
Ot Flow Requenents Fa
Dissent 8
Cangas 3
ep sist
Retsonbiy 23
Ign Re Vie sass
Fran A niliaion 5659
Bieding Sytem Bs
Ralf Vabe Pinger msn 33
Daal leg Gene See ‘ose
Toa Speifentions 8
Fed Mier Gear Reirnvscnscnnsonnns 6448
Scie Mae Gu Roa ee on
“T" Box Mier Gear Rest nm
Speci Tol : 1396
PageSHEPPARD POWER STEERING SERVICE MANUAL,
i Md [4 tt bl || 4 4 etd beSHEPPARD POWER STEERING SERVICE MANUAL
DESIGN ADVANTAGES YOU GET WITH
STATE OF THE ART
SHEPPARD INTEGRAL POWER STEERING
INTEGRAL RELIEF VALVE
4 a ours line ease bree ONLY 4 MOVING
PARTS
5 win shored ine
meine ad pei
ye ese esa
Bt event of tydeatic mat
sting cont. Wi Stepped inega
only ONE HIGH-PRESSURE LINE rom
ag
‘Sunde treme GEAR DOUS NOT PROTRUDE
Flow fame‘SHEPPARD POWER STEERING SERVICE MANUAL
4 BASIC OPERATING COMPONENTS:
com 2, ACTUATING VALVE i ents
oa
acruanie si nc he
ss pon es tht i Ft
‘Se fects pao ech ped eat
‘ee he on ce i ere ive ponaeSHEPPARD POWER STEERING SERVICE MANUAL,
OPERATING PRINCIPLES
‘Te Shp nega Powe String Gea roves fle hae sing whch i
ant response. Only licen man pt
ap see. ae ae osc be
“Te aesting st 1) commer ts sri clu sds ead wi ax Acme ype ia 2) TR sen vale (3) tata
commode featuring sh nis cenere hin the psn reverie sito. The vale ves in iar oton wi te pten
eit te gs ote valve
son. Thshipher peste oon edt epson ener pono move inthe bor athe ger howsa. Theol san psoe ea
(Garcergagaltoarct px) machined no oes oh ston, As itn mes, tp saan pan sm ae ey he
‘Bekand pn pear and ering operon perfome When tno aps om thang sh ee, peso or MOVER
‘he tinge ap and te even ens (tee ot vate emer te valve nh pio cng fe ih pene ad
‘wera thenesring ens Movement stain vale, coll err conte helt he revenge a
[ther nd of te ae. Toa overt ofthe ae pprokimaty 00 a nc. Ret valve png (7) abl pee
[eit hein capac heal. Whe he pines ase ope thy wil xa ele he ya ae
Fe wee tured ete’ exe decom Gi
‘apoae sd astern shoo hp elie ering wheel ick and pte be ing gv Pregl ogi ting
{purendol onng sad hieaton etre, Cassels ten tewng rings ec wee tenpe emia pu
‘operate nhs extce he aby of he sing ger wo pe el ec al esl dae can be cured.
‘Anopinal rere elt valve intel withthe string cris ail athe Seis 5&6 Sting Ges. Tis ae ins aun
‘reg stn le pres the eigen searing ie tc are rahe apps, pang hae.
‘hs ctectvelyrednes ytn temperate ty avons heer ys an ecco win he uy.
“Ts Sheppard negra Per Sing Gears have en ine provide ng vise an sine serv ep The akan pn
{Earseecs rei ajusinen Teno eet pont ase The Ng pesue seal te gusting sa he ny
‘chs expose high esr rd mot, tls he seg nit hs he tl hare a aking capi. With hi pone
‘gt tsa hs a eh ear sel. TRe ich reve att a el rte by ais snd al el Wh
‘Spumeys gomedia. Trace beter bed th pcs contol sd
he erie ering peas, pon ings were edo cindy lithe yd ple fete per ering pump Wh
‘soa eran ie minus the Shepp Sera Gt wil povie my me of lool san eos etaSHEPPARD POWER STEERING SERVICE MANUAL
ort ERR REA on
(6-1 SHORT SERS STEERING GEAR
82% ma (sea pagouergn STEERING GEAR
(949 STERAORE STEERNG GEAR (37258) (7 Suet en WPT a MITER ETURED)
&
(29 GEOR GENE EN ART eaeraemranenrey
ata oul aia Saar
Pose 6SHEPPARD POWER STEERING SERVICE MANUAL
Stange
tna unborson an x
ove machied ache bow
ea
ppt the mosting ie enfin the ear specification, ee
[Bor PN chat ielow Inte shove cuanpe th compee seein Mosel 92 SCU 592° cast mer pln SCU two eerie
‘Shr sens 392 sexing ger wth oes revson eve
‘A seri number iss sgn ach ering eas i ier
SERIAL NUMBER SYSTEM
Tov Tan weuone at nari io
4 PP S554 83) «-~D «(1856
LL | = a.
4 ms 5 a ge
(uso usr eer ol
mu srt
assem, 83D 1856 anon —
oe
pay
GEAR P/N CHART
392 § DX6A1
“Lorrrman ani speciricarion
MOUNTING BRACKET SPECIFICATION
Tr APPLICABLE
SERIES OEAR 3, 4,508
REVISION LEVEL)
{wove wunaen aLPinsencaLLy
SHORT SERIES
| Genn sue@
5
3Pate 11VEO SAVIS § SaaS‘SHEPPARD POWER STEERING SERVICE MANUAL
OIL SPECIFICATIONS ‘PORE RS) NTSTATiGiNiil
LURRICATION — STEERING GEARS
‘The bit dine por ssn sytem bd by which hye presse ae ppedand lived, mdr cont ee
nation he icant alo res moving pars nd ips at wc ocs eine nd veces wea I the nos
nortan tones cae spied sd aprved by RH. Shp Co, Inn he Shep Sung Gear
“Te Shard Ge ous te we of 10W-40(API SD SE) Motor Os. Hiahway vies pl tae oi change ica yeu ave)
10,00 aes. Of Agha eb il ae me Fue! change eva,
The Sr Sand Stes stern gear ny operated with ATF.GM poner scring hi, yc Mider earn. Motori sete
‘Se Vile Manure Recommend
“Te yore serng pump merci mt eke ote popes an re ofa, When ling the er, at teenie
{nari cing whl mo gh and comin ine lone ve mainte (See nl asset vce for ste,
ating proces
A replace ge fier cleat soa in th pp mcr Cafly ln ay bid o it and reae fomtheeesi cove
Remon mots coer ile, Can se eee wih ait fe eh stl ne ite leet fl wie and
epi cve.
hee lent hull be changed when ee ste stm chang
[LUBRICATION — REARING CAP
‘Tolnccte hei and st ses in th Being op, fh ut
‘Sold te aed with ow presre when eve Seen
“ep tn a a ys ag
from Sting ito te igh ese seals. "The Dwg cap
‘Bod evens! at lea for mes au, exe ue
‘tore be tuck operating i a amos Where dst ad
rive crave mitral esr.
ADJUSTMENTS
‘he Shepard Power ering gear eis astm, The
‘let pgs aden rove fo itn ne ins.
Ite ia equal ise cane, th ee lng
‘bod berented este tthe tering Pree rcleved
‘ng Adsense ten
Page 16‘SHEPPARD POWER STEERING SERVICE MANUAL
GENERAL DIAGNOSIS
Whenever serine comps re cacured itis import ht he complete tern stm be speed. Spec boy or eupeest
laisse ao te cose forts leon ecing prin,
“The sereg ste oss he Sheppard teal Fowe String Gr, hai sply pm wt pera ow cnt an
‘alert ean canal component sing cin Fe sha oa een aks The oa i
‘osu ao be conde apart ol seg tr,
‘String promos con be eed y ot in coos nbs in ta rng em. er face ouiethe serng em
‘sm als on to por srng perfomance,
Mary ines secon eas ramadan sssnblo wees cea ernie iagnoisprocedre hasnt ee followed, Sat
on dagos ty
Detining the compat
(Ta ant ueson he ve
1) Deke oe vee
‘Viol nspection
(a) Loa fr por aang pratt
(8), Chk tes or mach ad prope rsa
(2) Cheat fer ay th ns or ip ean
(@) Chest sper fo spas o in oto ine ras wl ett see te at a af the web)
Mechanical Components Inspection
(a), Coa al font ale component or Wear seo ira
(0 lepton and var penn component
(0) Check string year mounting ob mie gh ad no hing on he has ose
(Inspect sowing column srponens
dea Spy System Inspecton
vata uply spt pefrmance low proces “iyi Seply-Disgnos seca of is manual.
ren a flow mat be ws the vehie anaarer spescone
“Te ftlowing iagnoicha nt pose yp, cc and comsctve atin Cal and corte dings willemale yout whe
stent poems gu.
Note: Keepin mind ht the same poten tat wpe manual sng wil ao let power string.‘SHEPPARD POWER STEERING SERVICE MANUAL,
Symptom
Posie came
(0 eng a ouput if ering ear Clogged i ier in eso hgh Back
i aking acing shat
of song sa
(aking sappy pump dive shat
Ot ekg beween ser
ted pup tly
Labican ily oF wien sperice
0 fed ot frees
Engine Oia poe secre ervee
(Gear ven mg)
mesure)
Damaged quad aga
anagd brome beings
Damaged sea Series Sze)
amazed ter beings
Wor damaged il seat
Danagd acting sal sea ste
Dargai ss
(Oita fet damaged
‘Loos damaged using on pn ave
se
Seal or gsr dana
Waser ny trap ese weg
stem
Chae er
‘Loose pump ive bs
Alri syser
Fay suey pnp (Carian)
Ret plunge of ting ser ao
aaj prey
‘Opersigtmpentue to igh
Fry sel at pam ive ht
Faulty seal a acer sb ding
spy asp
Remely
ope fer
Ince cage foieny
ost and comet
Replace quad sing sel
Repae Bren baie
Ph ups or ple 0 emo
eon dept
Repae wih eplacese sel erly
Replace rl bearings
Paliboupr sha er replace remove
goon a sel we
Ropae seas
Reps denapes pars
Lite bai mae ten
Reps oi xa
hk peng operate
Renna er ne sowie nractons
Replace damaged pars
hua vst tm pas cp asenbiy
ang an fer
Incense tng res
Adj sc pie
Bld a tm ye,
(ek fora lak on ton ie o spy
ame
(Ck sul pap flowing “Hydric
Supt Dens
Rep pup er pp serie nasi
‘At lagers se inane)
Follow “Hydane Sap Diagn”
occ
Rep pop
Rei access ave‘SHEPPARD POWER STEERING SERVICE MANUAL
Symptom
ating Oi ested a sme had
igh Operating Temperans
1 pone stig va cold stat
‘par in orl pte
eae ein o seig a al
(chest uply sytem as dt a
"yale Supty~ Dighss” sion)
becuse
Operigwemperaues 0 ih
Cong nora 0 ong
Inconetbcn wd
(fw to teh
‘ic ea in men si fey pp
yaaa spy pup vanes sot
‘ending (Ve pe Pop on)
High ck peu
ining ering cols
DDanaged acing sha ering
Inte vlume of ig mtr by
flow cero ween sarod
face panies on flow der va
‘Row svder sing kes pooanent vt
became of fg, hry allowing ow
‘Ste ae wove el al reo
‘ane
Broken ps ring low vider
‘Sisking peste ave
Remedy
Cock sd cot eat of vate
Incas hangs ftey
ri, hh a fl wih 10-40 mer
Cec ack prema eH Sopp —
Digs seston of hs na)
(Cock maxi 0 tw 0 Hyde
‘Ssppy Dagon)
eter pap serve nsteies
hee erection in ay ey
See hig peeing umperas
‘Change 10W-0 mote it
Incase sed manent xed
‘Coa an teen osc ad
‘su fr pp a or epee
Rep eng ota
Replace damage prs rue
Ads rt plunges (oe Filan)
ol ow dire w remove foreign
parler a ore
Rete to pap svn nstcons
Repae fw dvs pig
Reker pnp sn
Replace with hw die abe sey,
hice pie
Repco replace wae a oti
ofr pnp servi avo‘SHEPPARD POWER STEERING SERVICE MANUAL
Wiel secring had i one oe
Wel sera arin ne ton
Stig exes ih in on or bth
Wer pal) dt bal spi
ty sup pump
ty tring eometry
igh epring temperate
Beat or dane kin pial es
rt oa oo rat fo dae
cso
Figed tte vale igi pomp
Low i el ia sera yt
(Cater and camber dpe isos
Moat foreign er eau a
‘ening ave wom chip by dt
Malo frin materi in i al seat
a ison of set eet
Fecign mae eee valve
Seat cr damped evening sige
Page 18
Tite ores te
Replace ply) and bets ae ek i)
Fallow “HystaeSupply~Dignos
frecees
Refer pnp servicing prods
oes ning pacts
Alig fot en
Latte an ort case of oetting
Rep or epic King pi dat
Retr seven sacs
Lge do stl age sein ear
Repace wih flow cont ave asey
Fe menor guid
Se “Laban”
‘Bl systema ces orcas fae
(See fol sjismens)
(Cone to "Spesifiations!
eno seating ve
(Can ad check prs for damage
I damage frecoe repay damaged
ons as equ
Replace eer pigs a ung pars
ler wo rope procs heck fo
ona damage
Remove psa and clan ele vale seas ce
‘eps damage parts
‘heck oie aiden damage
Iepace damaged prt ee "Ingen"
Part‘SHEPPARD POWER STEERING SERVICE MANUAL
Symptom Pane cause Remedy
Surin inal at ath icing, Wer univer jit (Check an pice eu
nin)
Lack of boon Law pr weil manuctee's
‘commento
Univ jit ot pad oper) So partip nt thi stion|
Low a ow ie spe 0 sow
Sip mp e piensa
yaa Supt ~ Digtss)
Pane ving Cone pun py
Daring, wandering (over) (010 to bg Supt pump as w sposicaons oe
aac Supt ~ Diageo)
Air tappedin ring ear Bld system ef adasmens)
owmenet wo at end ps Check rep raed
Ft end alga! nt comet ‘Align et end Castor
‘hk ora ie tend
Cnt the anata eprint
‘Sng elm woe phan ncract_ Ske mt cod of hi are
(Check for doped ce tere ring ee
“it ero ends dag okes Check onl ou ee sry
Note: Universal Joins
iver ns ae den opr bes when he angle ewe the dive aad even Sus ia main of 2090 28 eps. Angles
[sername ely changes betes he ose. Ti ler hanger spt sing peomance. Whe
‘Novara! jas eds noms stances pose ops ie joi om ahh and vost ina mane ut wl Po
‘eal ky eee he ve and den shal AB unin atin the obit ranges cn upc he ping of he at
"ojos ad 1 rant his hie jos opering np ined wa asin 02025 dees,
Ping oh ivr joins nthe rings can beck ute iy, Using a nh ond put inl eding ype tome
‘ence he rnin nthe oe eng whe ering ome och tha ceo estoy al ue te hr to.
‘Veron of mae tan 1 ah cats inrope psig. This eng ae wth th vei Sten ad te engine ren
Pisin an wu be acomplse by rtsing he vo pee needa shat coe ie a ae ut be gue easing ean he
‘Seal he wy rand he 35 dpe ttn of he ering
Page 19‘SHEPPARD POWER STEERING SERVICE MANUAL
Symptom
cen clash
No epee sth ahead
fen tm
Wor pine a ay meat
Se asl eel at
Pn rm al wom "spe tapes
Inpeoprty ase gk nan som
teak wo get
ack ce pisoe damage
maps pion ger on ep sb
amass opr ta spine
Wor oa shat shins
Wor pia a ines
‘Wor acting shalt nd vale Heads
Fre ply mine ger of pe ve
Damaged reves sings
Univers joi yoko see
ot
No pose ester
ering on as
Sterng pea song stad
nkage tal socks seid ining
Page 20
Remedy
Repos ivr jot
Repos pe kay
Ck ow vide abd pump dive bls
Ropae pana am sembly wie ted
Sallis nd oly me le al
vera oka
Adjust ek gk pan ar and
(dng nk esting tm
Remove trac, lan ame an aks
check af ase ming See che
(Cec rt or wee rm king
Replace trace and pen 1 commended
‘aig i wae
Tr rmcory, replace Hae ith ne’ one
Replace parts a eu
place pion par
place cpt stat
Replace shins al plist 0
tore nae ep
Reps wom pa
Rega wor prs a eed
Fellow “iiynie Suply Diao”
oes to le case of we
hk a reps requ
epi replace damaged pars heck for
spine weer
Set 4 6 pose cater
Check and rep its nd apo bings
‘kim moaning pas 1 eet piston 19
(Check an plo pac‘SHEPPARD POWER STEERING SERVICE MANUAL,
Symptom Poste cause Remedy
este ms aed ing nd nt ep pace
ance leice mia Ade lemme pst
(0 ows insoet (Check ani comet eply pp or cma
at
Acne deal wear gene comes fom aout rato receive mana ring fe elle. Mani ring eas on
inne pup pesos, oa eedond ra where ound soc ss nets os yr eg ees
oo
Note: Freeplay
‘Tre morement the ste ype stmt abe win eps ag wit te normal cleaner hence opering paint
‘cae sr il poe ean mca of wens metonte rmfhe seng wes. Tsuen nton brett
Seige sed mt become aor Wien sane eal) sd enufcrng nhs en ole cose)
‘ce he amen ftir sresponsive ti. Sering gears sre pr aly TOP cube etd fo av 3s wines
‘responsive motion. Came! poscion Shep sarng fa inser wil ave I 2c of wrx mon. Varios
‘moines of seeing gears adstering wo dames cul ell ede hs matin alovane Nominal eps
‘on is Ses 6 sues pear, mere V1 I he
nriponsveminton i mesrr atthe rm ofthe seeing whl eather, emt an Hepa inthe stag oe ad
sesame The ng mung han engage tran
“Te vic shade sanding on nwt sop oe wi hs ng ing when meposive inchs. Merete
‘heim oh ting os om nal ead wel rowenta, oa ee ad wo tone igh‘SHEPPARD POWER STEERING SERVICE MANUAL
HYDRAULIC SUPPLY — DIAGNOSIS
‘The Shepp tga Powe String Gris dependent apenas fi ress vole ol ow cable the seg
‘arte opt designed. Ol psu acy na pson eens he ce ase he pom ore and ais sewing ee
‘athe piston moves iti dicate cle tne bya vlume fi der resin How Et the ps can epi dependct
an ado ow a aan,
(prs dol low gems ae ngneringconsidersion ht rebirth desig of ta power ering inal
en, When cagosing power steny peo you must eet eine ol remit ay ext ogee Pre
{sean ow secieos vay conidery and he eke mantra’ ecommcdsions ste ome carla al ine.
ack pres operating tener a tn fc mt be come ing the dag of persica oben,
igs pene leit ment of he poe inte powered kee mute nee ere
Fnepomes avi, Buck presen cad yet ol ow, A clogged ier, undcitd Stings des, ached nes
‘sb big Dow are ible sae of ack pea
igh sem oi tempers ee the ovr ficiency of the esi pnp ad ering see. High tempore ae ca yf
Seen lw or magus ss apc wo alon fr ha dsaon daring erm opera. Apply pump Which oaaty
‘yea mina reset wl also ger me est fan an Be isa
‘ars ps fps gags an fow mere avalabe and canbe seo eno: power serie poles. Apress wich
fom te peste gauge aks posse ole te serge th Sig a ody closing the al, maxim Pum
Ssepesemanes aera nama pam IL
‘The gue set stated wil ate pes (Pt) and tow S
(Conf) wi ape comin in sei wt te igh eee wa
Tne oe stig ge A Sul vale ns RZ
HYDRAULIC SUPPLY—DIAGNOSIS PAGE 2
ing home aio, pre thou aon py atm. Refer gna fr er
1, Mabe ecesny sagen omens.
2 Seti andceck pte ve! asig tow in proper deca rah he flow mtr
2. Pc tenon nei
4 Rn he eget const spd and ser om Lc ok see ies lw sytem wp (0 1 160 deg F)‘SHEPPARD POWER STEERING SERVICE MANUAL
‘Pump maxim pressure reel
"Wah egine aig pce espe, hwy ta he shale wl cela edhe sie a ih he ese
‘eval opns (Open te sn valve sx Gcly spoil tei et ul po ob rage the seins pomp)
‘hi rome veatng soul eqn the maximum pony press spied Wy the macro Your chasis, Ch Jou
seston
Caton A afortoning presse eet vate may ast cee pp pera tes valence vee pnp
‘heap tgh er toupee, Costly obser te pre page wll ing the sha vale pres
‘sly ape to ncn do osm ln have oe npectg te pup aod pss eet vale,
ow Test — Minimum Recommended Flow
‘Witteecngnernsng especie ed, ei sy o8 the so ora ih anomal oon eet, sre
‘nso geo flea ndtv the ow meter The Dow mano al below ein GPM ow sein
‘ote: tisinportan haf becca oa pati pete an wits ne fot ale, or ee espns be
ty ate fond nea om wl cate ing. aves o een Bd sea.
Flow Test — Recommended Maximum
Ince cgi gcd aprons 1500 RPM apd nthe ow te wi he ering whe tens. Check hs eng
‘ath nina ow sles, Eceseo w can xe igh opersig pera, od gg hear eng
ack Presre
[Noma syste ck reste willbe 30075 PL with eg igen te sing wheel aay. Back presre checksd
ihe emo eal pean perso.
Operating Temperatures
Sterngaystem persue bes cst hous femal operon. Mes ope tempers onlang Dewsen
"MO dors Fae. Normal prin in is range wil allow fr ntrienly Nhe epee sich wil be
outed drag eis of bevy tenga.
Vis chck forth preseace orn with bo in esi syste The lsh ear. Any an of oti indie
‘eety aed stering erfrmne wl effete, Carfly check oregon he tin ie fhe ing ps, Di
‘flee and ed fring the coe nr fal anes.
ee any sing ger epi te tert the sve hyaic iply evaation tb competed wa corto made
qieed. Many ws sing ar have ben reper pled sees Rene yale spy sytem staan ad ot
een mse
‘Adon referees 0 pete ad ow eg wl be mac at aghonscas ine “Geil Diagn” sect ft
Pe 25SHEPPARD POWER STEERING SERVICE MANUAL,
(OPERATING PRESSURE & OU FLOW SPECIFICATIONS
“The. Steped Con, manufrs wo ses of sng ear. low pees designs pea inthe ang of 0-200 PSL
tod hgh essre res wih design cps 2100 PS. Ech vei manufactur species he mau operig so
‘ch ha sos ste talons ot be opr. Refer'o your ese aftr pels er cect ens ee
‘ach of oor eis, Do not sense he main opting pss wet cng the whi mua sin Sages
(1 tw fo te Shepp sting gs a ui below by Model mmr, The acted Mode umber comespod with he Model
mmbe st ino te stern gear sig. Ow eum eh eae fr al sma Mal ad So caf tain
(5 asliaion, Fallow the OLE Tack afar esnemendtns
{ow Presre Series (Obes Production Moda)
Mote I et
(Oi Flow (ora US.
‘stain 19 22 36 43 48 57
Maen 227 4s S360 90
High Prewure Series (huolete Production Mal)
Meds wt s2a.82
Oi Fow (ory Us.
Maloun 2 a6
Namen 250 50
gn Pressure Serie
Mode DIAL SUALL REALL SIAL
‘Mina aa eal sa
Masieaet so ee) 70
gh Pressure Series 6 Gears Only
Mosel ase 38
OIL Fiow (GPM US.
Monn 50 50
igh Pest eves Dual Systems
Mode! DnW?92Sine —-YR.MDWAP2 Save SAWASLne
sto low High Low igh Low gh
O1 Pow (orm US.
ininan 4s 4050 ze ine ds
Mate ss 50 ao Sahat liiles
Mode wawnsrsive — 92WiN2Skve 20180250
ado Lor High Low Hh Law High
0 Pow (GPM Us.
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Mastin Oo 8 3 uw fs
*tnimam flow is checks at peta epee we ting ra flo al ight whe cgi le,
Todemine ow orig ao, icomect he mate er rain, a hry NO fg lef fl ight nd oun aber
ues ams ah at low Oversee igh
Page 24SHEPPARD POWER STEERING SERVICE MANUAL
DISASSEMBLY
Review our dagnests
The gs somos malas bern pled ne oto the Spry over tte Serie Maelo angst poace
leper ignons Rep tin nd dwn tne wel x ol piconcan be ee fees ae sd sri ee pat
‘spate canbe ded. Bebe roving esting ge om he hss You mus be cet th hs hae spp stem 8
‘Geraing comet nd tl mechanical congo ae a gd
‘Cut: The Stops ner over Serns Gri schon mihi amb snare muse taken deo epi kei of
‘ian fons Alina prs tbe honed carly to sl damages toch stacks o ars Can ce
‘angen prs and be eed wi fin had sone tefl tevtsery. Wading oe sf cd cr yo and
Wontench i advil Follow dente pce a ee
il itn Sr sting px temoned frm Be In a
ty, 1 import us sae pled wen be pa
{my renoved (Sean pall PN CO 28)
‘he pan arm say be lac on the aupt Sf by wo sxke
‘alin store elf cing at oy aed
‘sp crew amagenet
Caton: Do oot po on te ptm arm or spy cacenine
‘ag ta hice 3
Page 25‘SHEPPARD POWER STEERING SERVICE MANUAL,
“Te porn am may sho be dono tigers peo the
‘eye wih ne pce mac, wth riot ub set
(Ge pto 5-2) The ery 392 ering fee ued sla
insalaon, however, wa ofa two-pace doen. See blow
“To amore te ee, ash ise of ch a tet
texan finned se eter ceed ih at
‘tke bend he wo sing ab ou 0 the ene oe
‘Toei ao rowed to ota st, The o-se
‘ier ed on te 592 ering eu enone wih add
Soot wrngumen (S25 83).‘SHEPPARD POWER STEERING SERVICE MANUAL,
Serante he mounting Nacht frm he eins pr, if we
Mae refrence mrs on he bring canter ea an as
ing ha aig can eet ee ae
Note: The clinker Rea an earig ap wil ter a of
esi cp. This wil tect her rom drape rng pa
Cop te et patil eso pe is
ase 27‘SHEPPARD POWER STEERING SERVICE MANUAL
Q
Remove he cot buts ating the pinion gear covert he
Ug su ame, oe of he cal a onsen
‘ety she cpt tat po a, dco toh
(hw he ever "Og sa
ote: Baty 392 sees seen gir wed owe ne le
tering inh over and ing pp hep On
sembly the neers fer the wo ferns ss be bee
Sept. Se Sen $ aon
Remove the cin had a ithe sel ing.SHEPPARD POWER STEERING SERVICE MANUAL
watt
sho fe the ba
Seppo eras
stele,
et now in deste ito hss‘SHEPPARD POWER STEERING SERVICE MANUAL
CLEANING & INSPECTION
leanne
Cantina of ton inane. Din nd frig el inact eng system rg reps operas on cae
‘ages ad serie malfncton ter dt. Dae the ose eranses betwen ane prt aie havea pa a
‘She emperor
‘Cen machi pti avd age dso “bumping pte. Ulan ave owas ys. Dy pas with compress
Sir Nok orbs mat he emored wih fn and oe before tem. Use aly slean tr lpr ese.
[AL "O"ings see an git sh! be ead pe of ny pi
Al ves, es ad terse
Inspection
caf vnl peso fl rigger pas mate ade, Wor par at wl ya at show en of uo sine mt
rece
nd ie shui be cleaned eer reinstalling repaes seine ero ar pp repent
‘Como: swe ears tht hae boon aside damaged sone costes spt Ip insane ough eae and
‘rng nage te srng ara st par pout jt she of fle Fart wef elec of te sing
{sr aemby snl pan rm sng recommend, Disord piman sms, ken ott veg eng val up sll,
Bono ache ack psc ere ae some tn inp! damage, Broke o damaged sting cht sl mot be
‘ed wit fare eetiaine
‘Sevag Gear prs inspection nay revel problem in er ares of he secring ate. To olen problem ah he ei
‘ut nection shale lone conch. Ln flow me thee cor Obras Jo ay ake ig ein em
Ingen at pol cue. Tis oman shad Be ose uly noc eng ow lage vei, Remeber
‘nee pert pi th cs tha ep e el.
Tres duced in) 1 Opingenpeamer sesh] Asana dak ig gp sc mand
i ptrmtaete mere EAT
4 Seetncton tae [Hain 1 Rie anc
Sa yo Se i
Hina 2 Eneanetemmre ate
Leman "ar baaes Opie peo |
(Geet rn 2 Re male
aoe Garaget baton 3. cosh orca
5 Goacd onon high | Gap a te
een RCE | AS Sl Tee, ro
3 Rage mney
‘beer sin et
ote on ring
Minor ccng an fing of he piston and hosing ofthe sterng ea soal ot be cas aus Dug operto telly
hgh pesrs and flow res ths nor ering wil a fet the safety or operation of the ering pa. ae scorn bold He
Drlise wits ie hand soe or rors ct 9 alow re movers of ting pars The einer Dre shold nD aed bred‘SHEPPARD POWER STEERING SERVICE MANUAL,
REPAIR — SHORT SERIES
PISTONS
vaicon gears 372 nd 392 pbrenohag
‘sca gamer wee remove the piston pu om he psn.
can be fbi win
‘Te wa 0 epson pug can bereaved an dcr if
Poe 31‘SHEPPARD POWER STEERING SERVICE MANUAL
se
Mash top an natn itn atte nits be
Salle ie i ri poston
Caton: Manet fhe top thames a cou ate
Use tt inch i dot heating at ck pi pise
ocean wt ots pa,
Carly side he ona valve a evesing sings ot of te
roe
“Te wae poioing pin can ow be rove fom Be pis.
Renove ad dead hes onthe lve psaonng i Romane
Pose 2‘SHEPPARD POWER STEERING SERVICE MANUAL
‘A146 ch ten ech ed 1 remo the reise
“oo is io ie tension om he eb al vas
Caton: Hane crf vod oo pein au
Thor usage de aug he ton fen en
‘Thee isatal vave ana vle wet seach end Te al aes
fee el pia hci mas y's pig
‘Toe componens of he pon and suming vale sien an
BRIG tw be sam ad init Th ering pinata
(eet ston prs are oly epaceai pers ine pon. The
evening speps sold be fl. Bow or ibd spines we ab
/
~ -. @ = Soocstce
Pose 38