Professional Documents
Culture Documents
Migration V3 - PCS7 V7.1: Configuration Manual
Migration V3 - PCS7 V7.1: Configuration Manual
I IA AS PA PM 4
Configuration Manual_V7 Migration V3 -> V7
Contents
Migration V3-> PCS7 V7.1 1
General Information ................................................................................................. 2
Overview .................................................................................................................. 3
Installation Notes for PCS 7..................................................................................... 5
Installing the CEMAT Software ................................................................................ 5
Import from CEMAT V3............................................................................................ 6
Exporting the S5L Tag List from COROS LSB ........................................... 6
Exporting the Message List MLD from COROS LSB ................................. 7
Export WinCC variables, Text Library and alarms from WinCC................. 8
Import nach Excel ....................................................................................... 9
Adjustments on the TAG list ..................................................................... 14
Create IEA files ......................................................................................... 15
User Archive ............................................................................................. 16
Add symbol table S5 to symbol list ........................................................... 16
Copy model charts to the master data library........................................... 17
Assign the model charts with the IEA file.................................................. 18
Generate CFC charts................................................................................ 20
Make textual interconnections .................................................................. 24
Structure table TAG .................................................................................. 25
General Information
This chapter describes the CFC chart generation from a V3 S5 project. The CFC charts could
also generated from a V3 S5 project where the OS part had already migrated to WinCC.The
following part will be generated: Plant view, the Tags, the block comments, the annunciations,
the process parameter (e. g. limits, wachtdog times, etc.), the interconnections to the group
modules (e. g. GRLINK, on command, no feedback), most of the interconnections to the
peripherie (e g. ERM, ESB, etc.). The interlockings (start, operating and protection interlock)
will not be generated. The PID controllers will not be generated, because of the controller
blocks of the PCS7 V7.1 library has to be used. Therefore a generation of the program for the
controllers is not possible.
To be able to take over the data, the following requirements must be met:
V3:
• Save the S5L and the MLD files as text files with the names S5L.TXT and MELD.TXT
using COROS LSB.
Or:
If there exists an already migrated WinCC project, then you have to export the WinCC
variables with the WinCC Smart tool VAREXIM.EXE. The alarms from Alarm Logging and
the texts from the Text Library must also be exported.
• The EXCEL file MIGV3V71CFC.XLS for generating the IEA files to generate the CFC
charts.
• Actual S5 program. The CEBASS data blocks (DB40-DB61, DB63, DB66) from the PLC.
During the transfer of the DBs from the PLC to the harddisk, please do not overwrite the
DVs (data formats).
• The program S5ASM.EXE for converting of the S5 program into an ASCII file.
• The symbol list with the IO signals as SEQ file.
• The PCS7 libraries CEM_MOD (or CEM_MOD_004 / CEM_MOD_006 / CEM_MOD_007
/ CEM_MOD_024 / CEM_MOD_025 / CEM_MOD_026) with the model charts with the
CEMAT Objects.
• CEMAT V7.1 CD and CEMAT OSRT licenses (per server and single station) and CEMAT
MC licenses (per multi client).
Limitations:
• Communication to EOS/EMS via MIS-DP is not possible.
• Communication to QCS via MIS-DP is not possible.
• E-module:
Parameter display – no RUN lamp display.
• Damper module:
Parameter display - Smoothing Value and X-Factor are not longer available.
Module flags TST1 and TST2 are not longer available.
• M-module:
Module flags – no MELD lamp display.
• Valve:
Parameter display – no RUN lamp display.
• UM measured value:
Normal work space could not longer be set (ABO, ABU).
Parameter X-factor is not longer available.
• Route module:
Display of module flags WAS and WOS are not longer available.
Only the static and dynamic fault in the diagnosis window.
• Group module:
Extension: Display of operating message.
• Silo pilot:
Measured value „Empty“ is not longer available.
Overview
Tag export from COROS LSB
S5ASM.EXE
Import
Text file (S5A) with SYMBOLS.SDF
user program into Symbol table
and actual CEBASS
(object data blocks)
As the file name, select "S5L.TXT" and text file (TXT) as the file type.
As the file name, select "MELD.TXT" and text file (TXT) as the file type.
• Texts
Open the Text Library in WinCC and export the Text Library with „File -> Export As…“ into the
file TEXTLIB.CSV.
• Alarms
Open Alarm Logging and save the alarms with „Messages -> Export Single Messages…“ with
the option „Separator within the fields“ into the file MELDUNGEN.TXT.
PLC L1AG10
File with PLC program AN1S10.S5A
Symbol list AN1S10Z0.SEQ
Language D
Project Alex
PLC PCS7 A5R11A
GES single mode Yes
GLO local mode Yes
GQS quick Stopp Yes
GBE command ON Yes
GDA command OFF Yes
GAU/WAU Aut. ON Yes
GVE Local ON Yes
GVA Local OFF Yes
ENLM enable local mode Yes
DILM disable local mode Yes
Version V3
Source Standard 0
V7.1 Standard 0
Source Standard
The selection of the source standard must only be done regarding the block parameter and
regarding the parameter sequence. The selection of the source standard is not regarding the
functionality.
Source Standard E K V Parameter
Cemat standard (000)
Alsons (002)
Chekka (004)
ICL Platin (008)
YTL (011)
Alexandria (012)
Grave de Peille (015)
Dyckerhoff Lengerich (014)
Schwelgern (017)
Alsen (026)
Breisgau V3
Cat Lai V3
Natal Portland Cement V3 ERM-ESB-EVO-EBM-ESP-ESR-EBE-ELS
Mersmann V3 KWE1-KVO-KBM-KSB-KWE2-KOP-KCL-KSP-KB1-KB2-
Miebach V3 KL1-KL2
0 Cima Perlis V2 VE1-VE2-VVO-VOP-VCL-VSB-VBE-VL1-VL2
Adana (001)
Cosmos (013) ERM-ESB-EVO-EBM-ESR-EBE-ELS
Mardin V3 KWE1-KVO-KBM-KSB-KWE2-KOP-KCL-KB1-KB2-KL1-
Goeltas V3 KL2
1 Hofuf V3 VE1-VE2-VVO-VOP-VSB-VBE-VL1-VL2
Asia (003)
Diamante (005)
Soicom (016) ERM-ESB-K0-KX-EBM-EBE-ELS
Halla V3 KWE1-KX-K0-KY-KBM-KSB-KWE2-KB1-KB2-KL1-KL2
3 O&K V2 VE1-VE2-K0-KX-VSB-VBE-VL1-VL2
RME-ESB-MSB-TSE-SEE
Dyckerhoff (006) ESL-MSB-ESB-ESR-TSR-TSL-SEL-SER
6 Esch V3 ESL-ESR-MSB-TSR-TSL-ESB-SEV
ERM-ESB-EBM-EVO-EVT-EBE-ELS
KSB-KBM-KVO-KVT1-KVT2-KWE1-KWE2-KB1-KB2-KL1-
KL2
7 HZ (007) VE1-VE2-VVO-VVT1-VVT2-VSB-VBE-VL1-VL2
ERM-ESB-EBM-ESP-ESR-EBE
KWE1-KBM-KSB-KWE2-KOP-KCL-KSP-KB1-KB2
9 Mendoza (009) VE1-VE2-VOP-VCL-VSB-VBE
ERM-ESB-ESI-EVO-ETV-EBE
KWE1-KSI-KSB-KWE2-KOP-KCL-KSP-KB1-KB2
51 Geseke V2 VE1-VE2-VSI-VTV-VSB-VBE
ERM-ESB-EVO-EBM-ESP-PAR-ESR-EBE-ELS
KWE1-KVO-KBM-KSB-KWE2-KOP-KCL-KSP-PAR-KB1-
KB2-KL1-KL2
52 Enci V3 VE1-VE2-VVO-VOP-VCL-VSB-PAR-VBE-VL1-VL2
SH-SS-BI-TS-SE-LL
ESL-SS-BI-ESR-TSL-TSR-SEL-SER
53 Intermoselle V2 ESZ-ESA-SS-BI-TS-SE-LLZ-LLA
ERM-ESB-EBM-EVO-EVT-EBE-ELS
KWE1-KVO-KBM-KSB-KWE2-KOP-KCL-KB1-KB2-KL1-
KL2
54 Solnhofen V3 VE1-VE2-VVO-VTV-VSB-VBE-VL1-VL2
ERM-ESB-K0-KX-EBM-EBE-ELS
KWE1-KX-K0-KY-KBM-KSB-KWE2-KB1-KB2-KL1-KL2
55 Konya V2 VE1-VE2-VBE-VL1-VL2
For all not listed project standards, please contact the Cemat developing team in Erlangen,
Germany. Contact via Simatic hotline.
Import-Dateien
The text files S5L.TXT and MELD.TXT must be copied into the same directory like the
renamed Excel file MIGV3V71CFC.XLS (e. g. L1AG10.xls).
The symbol table, e. g. AN1S10Z0.SEQ (with the symbolic names for the ERM signal, etc.)
and the S5 user program as a text file, e. g. AN1S10.S5A also must be copied into the same
directory. The S5 user program as a text file must be created with the program S5ASM.EXE.
Call: S5ASM.EXE –D AC1S01ST.S5D.
If all necessary files are available, then the Excel macro “A_Readplcprog” can be started.
After the editing of the table TAG is finished, please check the consistency with the
macro „B_Consistency“. The macro checks are there double tags or double objects
(PLC, type and number are the same).
Go to the next Step only, if the message appears „TAG list OK“.
User Archive
Install the user archive according to the CEMAT V7.1 description.
We recommend the new tool C_INFO_V71.XLS to fill the user archiv C_INFO with data.
Refer to engineering manual. With the macro "D_User“ could also a C_INFO.CSV be
generated. The sheet "USER" could be used to take over some old data (notes, infos, etc.)
Please check this generated sheet "USER" and copy all data what you like into your user
archiv of PCS7 V7.1.
Start the "D_User" macro. The status bar lists each TAG found and the corresponding PLC
one after the other.
With the button „Other File...“ the corresponding file could be selected:
For the chart MOT the generated file MOT.IEA must be selected, for the chart DAMPER the
generated file DAMPER.IEA must be selected, etc.
The assignment is respectively completed by the button “Finish”.
In the next screen all process tag types will be listed with all assigned IEA files.
Please remove all empty IEA files, i.e. from this type exists no real object.
Click on „Next“. In the next screen the import could be started with the button „Finish“. This
screen shows also the location of the log file.
The hierarchy and the CFC charts must then have been generated for one PLC:
With the menu „Options -> Delete Textual Interconnections” could be checked weather textual
interconnections still exist.
Column V = ESP, KWE2, VCL, GZB = Signal for corresponding parameter (ESP for E
module, KWE2 for damper, VCL for valve and GZB for group module
Dyckerhoff ESR for damper, TSL for valve
Holcim S for E module, ZX for damper, S for valve
HZ VVT1 for valve).
Column W = ESR, KOP, VSB = Signal for corresponding parameter (ESR for E module,
KOP for damper and VSB for valve
Dyckerhoff TSE for E module, TSR for damper, ESB for valve
Holcim G for E module, GX for damper, K for valve
Bushehr KX for E module, KX for damper
HZ KVT2 for damper).
Column X = EBE, KCL, VBE = Signal for corresponding parameter (EBE for E module,
KCL for damper and VBE for valve
Dyckerhoff SEE for E module, TSL for damper, SEV for valve
Holcim D for E module, GY for damper, D for valve
Bushehr KY for damper
HZ KVT1 for damper
Column Y = ELS, KSP, VL1 = Signal for corresponding parameter (ELS for E module,
KSP for damper and VL1 for valve
Holcim S for damper
Column Z = KB1, VL2 = Signal for corresponding parameter (KB1 for damper and VL2 for
valve
Dyckerhoff SEL for damper
Holcim DY for damper
Column AA = KB2 = Signal for corresponding parameter (KB2 for damper
Dyckerhoff SER for damper
Holcim DX for damper
Column AB = KL1 = Signal for corresponding parameter (KL1 for damper).
Column AC = KL2 = Signal for corresponding parameter (KL2 for damper).
Column AD = E_REL_SSM, K_LSMONTIM, V_RTMONTIM, M_IN_DEL,
UM_REL_SQAR, SP_MAXR_TIM, G_HORN_TIM = Value for corresponding
parameter (REL_SSM for E module, LSMONTIM for damper, RTMONTIM= for valve,
IN_DEL for annunciation module, REL_SQAR for measured value, MAXR_RIM for
silo pilot and HORNTIM for group module).
Column AE = E_FEEDBTIM, K_RTMONTIM, V_STARTDEL, M_OUT_DEL,
UM_REL_ROOT, SP_MAX_PULS, G_WAIT_TIM = Value for corresponding
parameter (FEEDBTIM for E module, RTMONTIM for damper, STARTDEL for valve,
OUT_DEL for annunciation module, REL_ROOT for measured value, MAX_PULS for
silo pilot and WAIT_TIM for group module).
Column AF = E_STARTDEL, K_WAGG_NO, V_HORN_TIM, M_REP_TIM,
UM_REL_SMOO, G_RELS_TIM = Value for corresponding parameter (STARTDEL
for E module, WAGG_NO for damper, HORN_TIM for valve, REP_TIM for
annunciation module, REL_SMOO for measured value and RELS_TIM for group
module).
Column AG = E_SPEEDTIM, K_HORN_TIM, V_STOPDEL, UM_REL_GRAD = Value for
corresponding parameter (SPEEDTIM for E module, HORN_TIM for damper,
STOPDEL for valve and REL_GRAD for measured value).
Column AH = E_HORN_TIM, K_W_OS, UM_REL_SPIK = Value for corresponding
parameter (HORN_TIM for E module, W_OS for damper and REL_SPIK for
measured value).
Column AI = E_STOPDEL, K_KWUG, UM_VAL_HH = Value for corresponding parameter
(STOPDEL for E module, KWUG for damper and VAL_HH for measured value).
Column AJ = K_KWOG, UM_VAL_H = Value for corresponding parameter (KWOG for
damper and VAL_H for measured value).