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SAUDI ARAMCO ID/PID - REV - 18-May-05 (Standards Cutoff -March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Depressurization & Disposal of Hydrotest Water SAIC-A-2017 30-Apr-13 MECH.


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Depressurization is done slowly and safely after completion of test or on


GI-002.102,
A1 discovery of leaks. Bleed off the system slowly to an approved safe
Section 5.2.6
discharge area and monitor discharge.

Inspection ensures written procedures approved prior to testing are


followed upon disposal of any test medium containing chemical additives GI-002.102,
A2
for control of corrosion and bacteria. Section 5.2.7
Disposal methods follow SAEP-327, Section 4 requirements.

B Specific Disposal Requirements

New pipelines, and pipelines in gas service do not require oil/water SAEP-327,
B1
separation prior to wastewater discharge/disposal Section 4.3.1

Do not discharge wastewater to local wadi environments. Discharge


SAEP-327,
B2 separated wastewater to non-sabkhah areas into approved pits or to lined
Section 4.3.2
evaporation ponds constructed.

As far as possible locate the disposal site within the existing pipeline
corridor while ensuring adequate pipeline access and without causing SAEP-327,
B3
damage to the existing roadways, pipelines, private entities or other Section 4.3.3
structures

Do not dispose wastewater within or adjacent to wetland or sensitive SAEP-327,


B4
environments, including specified conservation areas Section 4.3.4

Disposal to Sabkhah
Discharge separated wastewater directly to the sabkhah for evaporation
provided that the wastewater remains on land, and does not flow directly
to the marine environment. An oil/water Separator Pond is required SAEP-327,
B5
before wastewater is discharged to sabkhah to ensure retention of Section 4.4
residual hydrocarbon for subsequent collection and proper handling.
Separator pond site is downwind to minimize exposure risk to nearby
facilities personnel.

Disposal to an Evaporation Pond


Oil/water separator ponds are required upstream of evaporation ponds to SAEP-327,
B6
collect residual hydrocarbon and improve evaporation in the evaporation Section 4.5
ponds.

Disposal to Industrial Wastewater Treatment Plant


Discharge wastewater directly to the local industrial wastewater treatment
SAEP-327,
B7 plant if disposal does not affect the normal operations of the plant. Obtain
Section 4.6
concurrence from the operators of the treatment plant prior to selection of
this disposal option.

Page 1 of 3
SAUDI ARAMCO ID/PID - REV - 18-May-05 (Standards Cutoff -March 2012) Rev 6 31-Mar-12

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Depressurization & Disposal of Hydrotest Water SAIC-A-2017 30-Apr-13 MECH.
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Disposal Offshore
Dispose wastewater offshore to the Arabian Gulf or Red Sea per SAEP-
SAEP-327,
B9 327 Table 1 (See Excel Sh # 2 Att'd). Adequate dispersal of wastewater
Section 4.8
in marine environment by diffuser or similar method or transfer
wastewater onshore for treatment/disposal.

Biocides other than Troskil-1 (Polyhexamethylene biguanide


hydrochloride or PHMB) require evaluation & approval by EPD/EED prior SAEP-327,
B10
to disposal to the Arabian Gulf or the Red Sea. Section 4.8.1
Water Disposal Approval Form has been submitted

Dispose wastewater with Rhodamine B and TROS (fluorescent) dyes into


deep water, shallow water and embayment systems per SAEP-327 Table
SAEP-327,
B11 1 (See Excel Sh # 2 Attached). For other dyes provide toxicity data,
Section 4.8.2
submit Water Disposal Approval Form. Notify Frontier Force of any
discharges of dyes to sea to prevent alarm.

Use a spray nozzle to allow maximum oxygenation of discharge of waters SAEP-327,


B12
containing oxygen scavenger added Section 4.8.3

Submit Water Disposal Approval Form and obtain approval from


SAEP-327,
B13 EPD/EED before discharge of any wastewater to embayments and/or
Section 4.8.4
conservation areas in the Arabian Gulf

Discharge of contaminated wastewaters follows SAES-A-103.


A) Discharge locations are where water columns are
deepest. B) Discharge there is as close to the
water surface as practicable. C) If only oxygen SAEP-327,
B14
scavenger is used, discharge is into the air and discharge rate is less than Section 4.8.5
five cubic meters per minute D)
Alternatively, SAES-A-104 allows injection of wastewater into any
petroleum reservoir producing hydrocarbons.

Submit Water Disposal Approval Form and obtain approval from SAEP-327,
B15
EPD/EED before disposal of wastewater to the Red Sea Section 4.8.6

For pipelines, dewatering is performed by scraping. If sea water was


used for testing a pipeline, remove salt deposits by scraping with slugs of
SAES-A-007 Para
B16 water containing less than 4500 mg/L total dissolved solids until the water
5.2.3.3
soluble sulfates and chlorides on the steel surface at the drain or outlet
end are reduced to <80 mg/m².

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (27 Sept 2011)
2. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (10 March 2010)
3. SA General Instruction Manual GI-002.102 (28 October 2008) Pressure Testing Safely

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

Page 2 of 3
SAUDI ARAMCO ID/PID - REV - 18-May-05 (Standards Cutoff -March 2012) Rev 6 31-Mar-12

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Depressurization & Disposal of Hydrotest Water SAIC-A-2017 30-Apr-13 MECH.
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Quality Record Approved:
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 3 of 3

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