TECHNICAL DATA SHEET

AND GA OF CONDENSER
WATER PUMPS (AC
SYSTEM)

00 08.02.2021 For Information S.Saravanan RBK RBK

Rev
Date Description Prepared Verified Approved
No

PROJECT 100 KLPD DISTILLERY AND SLOP FIRED COGENERATION PLANT

M/s. SARASWATI SUGAR MILLS LTD – YAMUNA

CUSTOMER
NAGAR

M/s. AVANT GARDE SYSTEMS AND CONTROLS (P)

CONSULTANT
LTD.

EPC
M/s. ISGEC HEAVY ENGINEERING LIMITED.
CONTRACTOR
Date 08.02.2021
DOCUMENT NO ES0192-75570100-VEN-0041 Rev 00
No. of pages 15
 100 500 500 100 FLANGE DETAIL AS PER ANSI B16.5, 125/150 LBS
SUCTION:------ 65 N.B. DISCHARGE:---- 40 N.B.
FLANGE O.D.:--- 177.8 FLANGE O.D.:--- 127
P.C.D.:--------- 139.7 P.C.D.:--------- 98.4
NO. OF HOLES:- 4 NO. OF HOLES:- 4

140
SUCT.CL DISCH.C
L
(TOP) FOUNDATION PLAN DIA OF BOLTS:- M16 DIA OF BOLTS:- M12

280
CD CASING DRAIN 1/2" B.S.P.
GD GLAND DRAIN 1/2" B.S.P.
27.5 `X' 6 NOS.~FOUNDATION BOLT CG COMPOUND GAUGE 3/8" B.S.P.

35
`L' TYPE SIZE:- M16-2Px250 Long PG PRESSURE GAUGE 3/8" B.S.P.

625 140 521

COMP.

250
125 POCKET COMP.
DISCHARGE
FLANGE 75 SQ. FLANGE
FLEX. COUPLING
SPACER TYPE
PG

20.6
DETAIL-`X'
25.4

250
`A'
CG

SUCTION

132
COMP.

225
FLANGE
CD

GD

82
`A'

63

125
TO BE GROUTED
1200 AFTER, LEVELING 340
& FASTENING
NOTE:- OF SKID BASE
1. DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. VIEW `A'-`A'
2. DIRECTION OF PUMP ROTATION:- COUNTER CLOCKWISE WHEN LOOKING FROM DRIVING END.
3. STATIC LOAD (PUMP SET WITH MOTOR) = 300 KGS. (APPROX).
4. DYNAMIC LOAD (PUMP SET WITH MOTOR) = 400 KGS. (APPROX).
JOB NAME :- CONDENSER WATER PUMP - TG BUILDING.,
CUSTOMER :- M/S. ISGEC HEAVY ENGINEERING LIMITED.
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:-02 Nos.) PROJECT :- A/C. 100 KLPD DISTILLERY AND SLOP FIRED
MAKE -- ABB FIG. -- 5625 COGENERATION PLANT
FRAME -- M2BAX 132SMA4 SIZE -- 65x40 (2-1/2"x1-1/2") ORDER NO. :- P30113770/ES0192, DT.:30.12.2020
POWER -- 5.5 KW STAGE -- SINGLE NAME DATE
SPEED -- 1460 R.P.M. SPEED -- 1460 R.P.M. GENERAL ARRANGEMENT DRG. DRN. HEM 13.01.2020
VOLTS CAPACITY -- 28 Cu. M/hr. FOR SCALE CHD. D.K.S. 13.01.2020
PHASES -- THREE HEAD -- 25 Mtrs. HORIZONTAL END SUCTION PUMP N.T.S. APPD. P.K.S. 13.01.2020
FREQUENCY -- 50 Hz. PUMP INPUT -- 3.89 K.W.
DRAWING NO. REV.
TYPE OF CONS. -- H.S.S. (Sp. Gr. 1.0) FLOWMORE LIMITED
EFFICIENCY -- 49% NEW DELHI GA-SALE21014899 10 0
 TECHNICAL SPECIFICATION FOR CONDENSER WATER PUMPS

Customer : M/s. SARASWATI SUGAR MILLS LTD – YAMUNA NAGAR Doc. No.: ES0192-75570100-SPC-0005

Project : 100 KLPD DISTILLERY AND SLOP FIRED COGENERATION PLANT Rev. No.: 0

Project ID : ES0192 Item code: ACG003 Date : 17-01-2021

FML Order no.:SALE21014899-10

0 21.09.2020 Saroj Kumar Sarangi

Rev. Date Prepared

Sr.No. Item Description CONDENSER WATER PUMP - TG BUILDING

A PUMP

1 Qty 2

2 Appication Air conditioning system/ Cooling water

4 Liquid Water

5 Viscosity- cst 1

6 Sp.gravity 1

7 Max working temp- degC 45

8 Pump type End Suction Top Discharge

9 Capacity- m3/hr 28

10 Total Head to be developed by pump (m) 25

11 Pump Model 5625-65-40

12 No of Stage 1

13 Size 65X40

14 Efficiency- % 49

15 Speed(rpm) 1460

16 BKW AT SHAFT (kW) 3.89 KW

17 NPSH required (m) 2m

18 Available NPSH (m) Flooded

19 Shut Off Head (m) 30 m

20 Safe Minimum Flow (m3/hr) 11

21 Impeller Type Enclosed

22 Impeller Dia (mm) Trimmed/Max 288/342

23 Flange drilling ANSI B 16.5 125/150 LBS

24 Graph No- ES-N-5-001-1-2-4

Surface preparation & Painting at Pump Vendor
25 Ap per attached Specification
shop
26 Design Standard for pump IS 5120

27 Plant Altitude (+) 284 mtr Elevation above mean sea Level
B MOC

29 Casing/Casing cover/stage casing mat. C.I. (IS-210, FG 260)

30 Impeller BRONZE (IS:318, LTB-II)

31 Pump shaft Carbon Steel

32 Shaft sleeve S.S.-410 (H) (250-300 BHN) (ASTM A276)

33 Casing wear ring BRONZE (IS:318, LTB-V)

34 Stuffing box packing (Soft/Mech seal) Gland packing

35 Gland Packing GRAPH. IMP. COTTON YARN (Non Asbestos)

C DRIVE

35 Motor make ABB

36 Recommended motor- KW/ HP/RPM 5.5 KW/1460RPM

37 Motor full load speed 1500

38 No. of poles (2/4/6/8 poles) 4

39 Mounting (Horizontal/Vertical) Horizontal

40 Class of insulation Class F

41 Enclosure TEFC

42 Frame size M2BAX 132SMA4

43 Protection IP 55

44 Supply voltage 415

45 Voltage variation +/- 10%

46 Frequency 50Hz

47 Frequency variation +/- 5%

48 Temperature & temperature rise 50 deg Class B

49 Space heater required/not required Not required

50 Motor Canopy Yes

C ELECTRIC MOTOR

61 Specification 5.5KW/4P/TEFC/IE-3

D ACCESSORIES

62 Coupling type pin bush /Jaw /Spacer type Flexible Coupling (Spacer type)

63 Base plate material M.S. (Fab.) (IS.2062)

64 Base plate type (drain/non-drainrim) Drain

65 Couling guard material MS

E SCOPE OF SUPPLY
66 Pump set Pump+Motor+Acc
Counter flanges for suction and delivery nozzles with
67 Flanges
necessary fasteners and gaskets
68 Lubricant First fill of lubricants

69 Foundation bolt Foundation/ Anchor bolts for suppling all components/ items

Final 08 sets of O& M manuals, documents & drawings

70 O&M Set
(soft & hard copies)
1.Gaskets -1 Set for each type
2. O-Rings - 1 Set for each type
72 Pump Spare (OPTIONAL PRICE) 3. Shaft Sleeve -1 no. for each type
4. Wearing rings -1 no. for each type
5. Gland packing - 1 Set for each type
73 Motor Spare (OPTIONAL PRICE) Motor Bearings - 1 Set

74 QAP provided
FLOWMORE LIMITED
Performance Chart
Customer ISGEC HEAVY ENGINEERING LIMITED Liquid water
Specific Gravity 1
Project 100 KLPD DISTILLERY AND SLOP FIRED COGENERATION PLANT
Viscosity 0 Cst
Application PC-Air conditioning system- Cooling water Fluid Temperature Ambient Deg C

Speed (RPM) Frequency (HZ) PumpModel 5625-65-40

1460 50 Flow 28.0 m3/hr Head 25.0 m Stage 1

Application Range

Pump Input 3.91 kW NPSHA Flooded Size Pump Nozzle

PrimeMover Power 5.5 kW NPSHR 2m Suction (mm) 65

Eff 49 % Shut Off Head 30 m Discharge (mm) 40

 100 530 530 100
FLANGE DETAIL AS PER ANSI-B 16.5, 150 LBS.
SUCTION:------ 65 N.B. DISCHARGE:---- 40 N.B.
FLANGE O.D.:--- 178 FLANGE O.D.:--- 127
P.C.D.:--------- 139.7 P.C.D.:--------- 98.4
POCKET SIZE OF NO. OF. HOLES:- 4 NO. OF. HOLES:- 4

203
75 SQ.x250 DEEP. DIA OF BOLTS:- M16 DIA OF BOLTS:- M12
SUCT CL DISCH C
L FOUNDATION PLAN PG PRESSURE GAUGE 3/8" B.S.P
TOP
CG COMPOUND GAUGE 3/8" B.S.P

406
CD CASING DRAIN 1/2" B.S.P

35
6 NOS.~FOUNDATION BOLT
`L' TYPE SIZE:-M16-2Px250 Long GD GLAND DRAIN 1/2" B.S.P
12.5
`X'

250
743 100 521
COMP. DETAIL-`X' COMP.
125 VENT HOLE DISCH. CL
FLANG
FLANG 3/8" B.S.P
FLEX. COUPLING
SPACER TYPE PRIMING HOLE
PG
`A' 3/8" B.S.P

16
18

250
CG

SUCT. CL

132
COMP.

225
FLANG
`A'

15
CD

GD

50

100
TO BE GROUTED
1260 AFTER, LEVELING
NOTE:- & FASTENING 450
1. DIMENSIONS ARE IN MM. UNLESS OTHERWISE SPECIFIED. OF SKID BASE
2. DIRECTION OF PUMP ROTATION:- COUNTER CLOCK WISE , WHEN LOOKING FROM DRIVING END.
3. STATIC LOAD (PUMP SET WITH MOTOR) = 270 Kgs. (Approx). VIEW `A'-`A'
4. DYANAMIC LOAD (PUMP SET WITH MOTOR) = 360 Kgs. (Approx). 1 PUMP MODEL & SIZE CHANGE AS MARKS BALAM 04.02.2021
Rev.No. REVISION SIGN DATE
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:- 04 Nos.) JOB NAME :- CONDENSER WATER PUMP - WTP & FERMENTATION BUILDING.,
MAKE -- ABB FIG. -- M5553 CUSTOMER :- M/s. ISEGC HEAVY ENGINEERING LIMITED.,
FRAME -- M2BAX 132 SMA4 SIZE -- 65x40 (2-1/2"x1-1/2") PROJECT :- A/c. SARASWATI SUGAR-HR.,
POWER -- 5.5 K.W. STAGE -- SINGLE ORDER NO. :- P30113770/ES0192., DT.:- 30.12.2020.,
SPEED -- 1460 R.P.M. SPEED -- 1460 R.P.M. GENERAL ARRANGEMENT DRG. NAME DATE

VOLTS CAPACITY -- 14 Cu. M /Hr. DRN. HEM 13.01.2021

FOR SCALE CHD. D.K.S. 13.01.2021
PHASES -- THREE HEAD -- 29 Mtrs.
HORIZONTAL END SUCTION PUMP N.T.S. APPD. P.K.S. 13.01.2021
FREQUENCY -- 50 Hz. PUMP INPUT -- 2.76 K.W.
DRAWING NO. REV.
TYPE OF CONS. -- H.S.S. (Sp. Gr. 1.0) FLOWMORE LIMITED
EFFICIENCY -- 40 % NEW DELHI GA-SALE21014899 20 01
 TECHNICAL SPECIFICATION FOR CONDENSER WATER PUMPS

Customer : M/s. SARASWATI SUGAR MILLS LTD – YAMUNA NAGAR Doc. No.: ES0192-75570100-SPC-0005

Project : 100 KLPD DISTILLERY AND SLOP FIRED COGENERATION PLANT Rev. No.: 0

Project ID : ES0192 Item code: ACG003 Date : 21.09.2020

FML Order no.:SALE21014899-20

0 21.09.2020 SS RKB RKB

Rev. Date Prepared Checked Approved

Sr.No. Item Description CONDENSER WATER PUMP - WTP & FERMENTATION

BUILDING
A PUMP

1 Qty 4

2 Appication Air conditioning system/ Cooling water

4 Liquid Water

5 Viscosity- cst 1

6 Sp.gravity 1

7 Max working temp- degC 45

8 Pump type End Suction Top Discharge

9 Capacity- m3/hr 14
10 Total Head to be developed by pump (m) 29

11 Pump Model M5553-65X40

12 No of Stage 1

13 Size 65X40

14 Efficiency- % 40

15 Speed(rpm) 1460
1460

16 BKW AT SHAFT (kW 2.76

17 NPSH required (m) 2

18 Available NPSH (m) Flooded

19 Shut Off Head (m) 30

20 Safe Minimum Flow (m3/hr) 19.6

21 Impeller Type Enclosed

22 Impeller Dia (mm) Trimmed/Max 294/342

23 Flange drilling ANSI b 16.5 150 LBS

24 Graph No- M5553-65X40-1475

Surface preparation & Painting at Pump Vendor
25 Ap per attached Specification
shop
26 Design Standard for pump IS 5120

27 Plant Altitude (+) 284 mtr Elevation above mean sea Level

B MOC

29 Casing/Casing cover/stage casing mat. C.I. (IS-210, FG 260)

30 Impeller BRONZE (IS:318, LTB-II)

31 Pump shaft Carbon Steel

32 Shaft sleeve S.S.-410 (H) (250-300 BHN) (ASTM A276)

33 Casing wear ring BRONZE (IS:318, LTB-V)

34 Gland Packing GRAPH. IMP. COTTON YARN (Non Asbestos)

35 Stuffing box packing (Soft/Mech seal) Gland packing

C DRIVE

35 Motor make ABB

36 Recommended motor- KW/ HP/RPM 5.5KW/1460

37 Motor full load speed 1500

38 No. of poles (2/4/6/8 poles) 4

39 Mounting (Horizontal/Vertical) Horizontal

40 Class of insulation Class F

41 Enclosure TEFC

42 Frame size M2BAX 132 SMA4

43 Protection IP 55

44 Supply voltage Vendor to confirm

45 Voltage variation +/- 10%

46 Frequency 50Hz

47 Frequency variation +/- 5%

48 Temperature & temperature rise 50 deg Class B

49 Motor Canopy Yes

C ELECTRIC MOTOR

61 Specification 5.5KW/4P/IE-3/TEFC

D ACCESSORIES

62 Coupling type pin bush /Jaw /Spacer type Flexible Coupling (Pin - Bush type)

63 Base plate material M.S. (Fab.) (IS.2062)

64 Base plate type (drain/non-drainrim) Drain

65 Couling guard material MS

E SCOPE OF SUPPLY
66 Pump set Pump+motor+Acc
Counter flanges for suction and delivery nozzles with
67 Flanges
necessary fasteners and gaskets
68 Lubricant First fill of lubricants

69 Foundation bolt Foundation/ Anchor bolts for suppling all components/ items

Final 08 sets of O& M manuals, documents & drawings

70 O&M Set
(soft & hard copies)
1.Gaskets -1 Set for each type
2. O-Rings - 1 Set for each type
72 Pump Spare (OPTIONAL PRICE) 3. Shaft Sleeve -1 no. for each type
4. Wearing rings -1 no. for each type
5. Gland packing - 1 Set for each type
73 Motor Spare (OPTIONAL PRICE) Motor Bearings - 1 Set

74 QAP Provided
FLOWMORE LIMITED
Performance Chart
Customer - Liquid -
Consultant - Specific Gravity 1
Project - Viscosity 0 Cst
Application - Fluid Temperature Ambient Deg C

Speed (RPM) Frequency (HZ) PumpModel M5553-65x40 Solid Size 9 mm

1430 50 Flow 14.0 m3/hr Head 29.0 m Stage 1

Application Range

Pump Input 2.78 kW NPSHA Flooded Size Pump Nozzle Recommended Pipe

PrimeMover Power 5.5 kW NPSHR 2m Suction (mm) 65 50

Eff 40 % Shut Off Head 30 m Discharge (mm) 40 32

Prepared By/Checked By Ayush Goyal

Tag Number - Offer No -
Date

Note : 1. Pump Performance with : ISO-9906-GrII

2. NPSHa should be at least 0.5 m higher than NPSHr Reference: M5553-65x40-1475
ABB Motors and Technical Data Sheet
Generators
Project Location

Department/Author Customer name Customer ref. Item name

1.00001
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 1/19/2021 untitled.xlsm 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GBA 132 210-ADDIN Calc. ref. 3GZH021013-3
3 Type/Frame M2BAX 132SMA 4
4 Mounting IM1001, B3(foot)
5 Rated output PN 5.5 kW
6 Service factor 1
7 Type of duty S1 100%
8 Rated voltage UN 415 VD +10, -10 %
9 Rated frequency fN 50 Hz +5, -5 %
10 Rated speed nN 1460 r/min
11 Rated current IN 11.1 A
12
13 Starting current Is/IN 7
14 Nominal torque TN 36 Nm
15 Locked rotor torque T S/TN 2
16 Maximum torque Tmax/TN 3
17 Motor Starting Method DOL
18
Load characteristics Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 11.1 89.6 / IE3 0.77
20 75 8.8 90.6 0.72
21 50 7 90.2 0.61
22
23 Thermal withstand time hot 11 s
24 Thermal withstand time cold 18 s
25 Insulation class / Temperature class F/B
26 Ambient temperature 50 °C
27 Altitude 1000 m.a.s.l.
28 Degree of protection IP55
29 Cooling system IC411
30 Bearing DE/NDE 6208-2Z/C3 - 6208-2Z/C3
31 Sound pressure level (LP dB(A) 1m) 75 dB(A) at no-load
32 Moment of inertia J = ¼ GD2 0.03505 kg-m2
33 Position of terminal box Top
34 Direction of rotation Bi-directional
35 Weight of rotor 18 kg
36 Total weight of motor 72 kg
37 Paint shade RAL 7032
38 Cable size 3CX2.5
39 Vibration As Per IS 12075
40
41
42
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49
50
51
52

Remarks:

Applicable standards: IS 12615:2018, IEC 60034-30-1:2014

All performance values are subject to IS/IEC tolerances

ABB Motors and Load Curves
Generators
Project Location

Department/Author Customer name Customer ref. Item name

1.00001
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 1/19/2021 untitled.xlsm 2(3)
Product TEFC, 3-phase, squirrel cage induction motor
Type/Frame M2BAX 132SMA 4 Calc. ref. 3GZH021013-3
Product code 3GBA 132 210-ADDIN
Rated output PN 5.5 kW
Type of duty S1 100%

Voltage (V) 415 Current IN (A) 11.1 Power factor at PN 0.77

Frequency (Hz) 50 Speed (r/min) 1460 Efficiency (%) at PN 89.6

1.3

1.2

1.1

0.9
PF / Efficiency,Current%(*100)

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4
P2/Pn

Current Efficiency Cosinus

Applicable standards: IS 12615:2018, IEC 60034-30-1:2014

ABB Motors and Starting Curves
Generators
Project Location

Department/Author Customer name Customer ref. Item name

1.00001
Our ref. Rev/Changed byDate of issue Saving ident Pages
A 1/19/2021 untitled.xlsm 3(3)
Type of product TEFC, 3-phase, squirrel cage induction motor
Type/Frame M2BAX 132SMA 4 Calc. ref. 3GZH021013-3
Product code 3GBA 132 210-ADDIN Frequency (Hz) 50
Rated output PN 5.5 kW Rated current IN 11.1 A
Type of duty S1 100%

Jmotor (kgm2) 0.0351 Voltage (V) 100% 415 Voltage (V) 415V(100%)
Jload (kgm2) Tstart/TN 2 Tstart/TN 2
Speed (r/min) 1460 Starting time (s) Starting time (s)
TN (Nm) 36 Speed (r/min) Speed (r/min)
Tload (Nm) Is/In 7 Is/In 7
Tmax/Tn 3 Tmax/Tn 3

4.5 9

4 8

3.5 7

3 6

2.5 5
Ts/Tn

Is/In
2 4

1.5 3

1 2

0.5 1

0 0
0 250 500 750 1000 1250 1500 1750
Speed (r/min)

TMotorUn 415V TMotorU2 415V(100%)

IMotorUn 415V IMotorU2 415V(100%)

Applicable standards: IS 12615:2018, IEC 60034-30-1:2014

ABB Motors and Thermal Withstand Curve
Generators
Project Location

Department/Author Customer name Customer ref. Item name

1.00001
Our ref. Rev/Changed byDate of issue Saving ident Pages
A 1/19/2021 untitled.xlsm 5(3)
Type of product TEFC, 3-phase, squirrel cage induction motor
Type/Frame M2BAX 132SMA 4 Calc. ref. 3GZH021013-3
Product code 3GBA 132 210-ADDIN Frequency (Hz) 50
Rated output PN 5.5 kW Rated current IN 11.1 A
Type of duty S1 100%

Jmotor (kgm2) 0.0351 Voltage (V) 100% 415 Voltage (V) 415V(100%)
Jload (kgm2) Tstart/TN 2 Tstart/TN 2
Speed (r/min) 1460 Withstand cold(s) 18 Withstand hot (s) 11
TN (Nm) 36 Speed (r/min) Speed (r/min)
Tload (Nm) Is/In 7 Is/In 7
Tmax/Tn 3 Tmax/Tn 3

1000

100
Stall Time [s]

10

0.1
0 100 200 300 400 500 600 700 800 900 1000
Current [%]

Running Hot Running Cold

Applicable standards: IS 12615:2018, IEC 60034-30-1:2014

 10h9

70

41
33
M12 28 Ø38k6

521 270
106 84

70

344
261

0.0
132-0.5
16.5 Ø12(6X) 53

18
216±0.8
80 89±0.8 140±0.8
178±0.8 262

210

Motor Type : Document Nº :

M2BAX 132SM 3GZH50013-18

Description :

Motor IE3 Foot Mounted IM1001 (with 4x90deg Rotatable TB)

Unit : ABB, LV Motors, India Issued by : DKS Replaces :

Date : 2017-03-10 Approved by : SA Replaced by :

Customer Reference :