TECHNICAL DATA SHEET

AND GA OF COOLING
TOWERS

00 18.01.2021 For Information S.Saravanan RBK RBK

Rev
Date Description Prepared Verified Approved
No

PROJECT 100 KLPD DISTILLERY AND SLOP FIRED COGENERATION PLANT

M/s. SARASWATI SUGAR MILLS LTD – YAMUNA

CUSTOMER
NAGAR

M/s. AVANT GARDE SYSTEMS AND CONTROLS (P)

CONSULTANT
LTD.

EPC
M/s. ISGEC HEAVY ENGINEERING LIMITED.
CONTRACTOR
Date 18.01.2021
DOCUMENT NO ES0192-75570100-VEN-0041 Rev 00
No. of pages 16
                                                      
    

TECHNICAL DATA

MODEL NO. : CM 3/ 6C / 2
TYPE : Induced Draft Counter Flow
Over all Dimensions (L X W X H) : 1740 X 1340 X 3175MM
Shipping / Operating Weight : 545 / 1235 kg.
Basin holding capacity : 866 Liters

DESIGN
Water Circulation Rate : 28 cmh
Temperature Inlet/Outlet : 370C/320C
Wet Bulb Temp. : 280C
Total Wetted Surface : 323 m2
Absorbed BKW on Fan Shaft : 1.28 KW
Pressure at Inlet Flange : 1.3 MWC

MATERIAL OF CONSTRUCTION
Frame Work : MSHDG/FRP
Casing / Basin : FRP
Fill / Nozzle, Make - MIHIR : PVC / Polypropylene
Bolts, Nuts, Misc. Hardware : MS Galvanized
Water Inlet Hardware : PVC (FRP Lined)
Fan Blades : FRP
Fan Hub : Cast Iron
Fan Shaft : EN8

AUXILIARY EQUIPMENT
Fan
Manufacturer : MIHIR
Type : Axial Flow, Direct Driven
Diameter / Speed : 1000 mm / 960 RPM
Static Pressure : 114 Pa
Air Quantity : 5.57 m3/ Sec

ELECTRIC MOTOR DRIVE

Manufacturer : BBL/Equivalent
Type : Squirrel Cage, Vertical flanged
Mounted extended threaded shaft
Type Induction motor with totally
enclosed weather proof enclosure &
IP-55 degree of protection.

Total H.P / RPM : 2.0 / 960

Class of insulation : F’

LOSSESS
Evaporation : 0.833 % of water circulation
Drift Loss (Maximum) : 0.005 % of water circulation

CONNECTION DETAILS
Inlet / Outlet : 75 mm
Overflow / Drain / Make-up : 50 / 32 / 20 mm.

For Mihir Engineers Pvt. Ltd.

Neeraj Aggarwal.
                                                      
TECHNICAL DATA-D

MODEL : CM 1/ 6B/0.75 (With FRP Basin)

TYPE : Induced Draft Counter Flow
Over all Dimensions (L X W X H) : 940 X 940 X 2675 mm
Shipping / Operating Weight : 215 / 505 kg.
Basin holding capacity : 359 Liters

DESIGN
Water Circulation Rate : 10 cmh
Temperature Inlet/Outlet : 37 0 /320 C
Wet Bulb Temp. : 28 0 C
Total Wetted Surface : 118 m2
Absorbed BKW on Fan Shaft : 0.64 KW
Pressure at Inlet Flange : 0.8 MWC

MATERIAL OF CONSTRUCTION
Frame Work : MSHDG
Casing / Basin : FRP
Fill / Nozzle : PVC / Polypropylene
Bolts, Nuts, Misc. Hardware : MS Galvanized
Water Inlet Header : PVC (FRP Lined)
Fan Blades : FRP/Al.Alloy
Fan Hub : Cast Iron
Fan Shaft : EN8

AUXILIARY EQUIPMENT
Fan
Manufacturer : MIHIR
Type : Axial Flow, Direct Driven
Diameter / Speed : 700 mm / 1440 RPM
Static Pressure : 107 Pa
Air Quantity/Fan : 2.31 m3/ Sec
ELECTRIC MOTOR DRIVE :
Manufacturer : BBL/Equivalent
Type : Squirrel Cage, Vertical flanged
Mounted extended threaded shaft
: Induction motor with totally
enclosed weather proof enclosure
IP-55 degree of protection.
Total H.P / RPM : 0.75 / 1440
Class of insulation : ‘F’

LOSSESS
Evaporation : 0.833 % of water circulation
Drift Loss (Maximum) : 0.005 % of water circulation

CONNECTION DETAILS
Inlet / Outlet : 63.5 mm
Overflow / Drain / Make-up : 50 / 32 / 20 mm

For Mihir Engineers Pvt. Ltd.

Neeraj Aggarwal.
 6 5 4 3 2 1

1340 1740
Ø1000 Ø1000

MOTOR COVER
425

C C
FAN STACK
500

INSPECTION DOOR

650 INLET CONN. (75NB)

1203

LADDER 200

2060
512

MAKE UP CONN.(20NB)(FLOAT VALVE)

QUICK FILL
B OVERFLOW (50NB) B

150
515

450

40

OUTLET CONN.(75NB)

DRAIN (32NB)

H
370 300 X 300 X H ( BY CLIENT )
( 4NOS RCC COLUMN )
1620
850
1700
25
25 1250
1300

CLIENT : ISGEC HEAVY ENGG LTD.

A GENERAL ARRANGEMENT A
NOTES DRG. FOR MIHIR POLACEL
RECTANGULAR FRP
1 ALL DIMENSIONS ARE IN MM.
2 H TO BE DECIDED BY CUSTOMER SO THAT TOP OF RCC COOLING TOWER
COLUMN IS ATLEAST 300MM ABOVE PUMP SUCTION / INLET.
3 OPERATING WEIGHT 1235 KG.
( WITH FRP BASIN )

MODEL NO. DRAWING NO. REV.

CM - 3/ 6C /2 CM / WB / GA - 32021 0

6 5 4 3 2 1
 6 5 4 3 2 1

940 940
Ø700 Ø700

MOTOR COVER
300

C C
FAN STACK
400

INLET CONN. (63.5NB)

150
450 INSPECTION DOOR
1603

LADDER

2130
OVERFLOW (50NB)
267

B B
MAKE UP CONN.(20NB)(FLOAT VALVE)

150
QUICK FILL
515

450
40

OUTLET CONN.(63.5NB)

DRAIN (32NB)

H
300 X 300 X H ( BY CLIENT )
( 4NOS RCC COLUMN )
245 820
900
575
25
25 850
900

CLIENT : ISGEC HEAVY ENGG LTD.

A GENERAL ARRANGEMENT A

NOTES DRG. FOR MIHIR POLACEL

VK 29.12.2020
RECTANGULAR FRP
1 ALL DIMENSIONS ARE IN MM.
2 H TO BE DECIDED BY CUSTOMER SO THAT TOP OF RCC COOLING TOWER MP 29.12.2020
COLUMN IS ATLEAST 300MM ABOVE PUMP SUCTION / INLET.
3 OPERATING WEIGHT 505 KG. ( WITH FRP BASIN ) JT 29.12.2020

MODEL NO. DRAWING NO. REV.

CM - 1 / 6B / 0.75 CM / WB / GA - 12021 0

6 5 4 3 2 1
 Data sheet for motors
Manufacturer Bharat Bijlee Ltd. Customer Mihir Engineers
Type of motor 3 Phase Induction Motor BBL Enquiry reference No
Quantity Customer P.O.Number
Application CUSTOMER TO FURNISH W.O. No. / SAP No.
Tag no. Output kW / pole 1.5 / 6P
BBL type tef. 3H10L6B5 Frame size 100L
Installation details Applicable standards (latest edition)
Area classification (Safe / Hazardous) Industrial safe area Performance: IS/IEC 60034-1 Maintenance IS:900
Location: indoor/outdoor/deck Indoor Dimensions: IS 1231/IS 2223/IS:8223
Altitude (meters) 1000 or less Vibrations: IS 12075
Noise level: IS 12065
Hazardous area details Supply conditions and permissible variations (grid supply)
Area classification GAS (Zone 1/Zone 2) N.A. Number of phases Three
Gas group N.A. Voltage (Volts) and permisible variation 415 ±10%
Temp.class N.A. Frequency (Hz) and permissible variation 50 ±5%
Type of Explosion protection (FLP/Type
N.A. Combined variation (absolute sum) ±10%
'e'/Type 'n')
Approving authority for hazardous area Not Applicable
Electrical parameters
Starting performance
Method of starting DOL Starting current (%FLC) 450
Load speed (rpm) CUSTOMER TO FURNISH Starting torque (%FLT) 230
2
Motor GD (kgm )
2 0.0275 Pull out torque (%FLT) 250
2 2
Load GD (kgm ) CUSTOMER TO FURNISH Locked rotor withstand time (hot/cold) (sec) 15 / 30
Parabolic TS curve Number of consecutive starts (hot/cold) (nos.) 2/3
Load torque-speed curve
provided Load GD2 = Motor GD2
PLEASE FURNISH ALL ABOVE
Starting time at rated voltage (sec)
DETAILS
Running Performance
Efficiency class IE3 Duty and designation Continuous (S1)
Ambient temp./temp.rise by resistance (deg.C) 50 / 70 CDF/Equivalent starts per hour/FI -
TEFC (TOTALLY ENCLOSED
Enclosure Insulation class / utilisation class on DOL F/B
FAN COOLED)
Full load current (FLC) amps. 3.51 Rotor type (Squirrel Cage/ Slip ring ) Squirrel Cage
Full load speed (rpm) 935 Rotor voltage/rotor current (RV/RA) (Volts/Amps) Not applicable
Full load torque (FLT) kg-m 1.56 Stator/rotor time constant (min) 90/122
Efficiency in % at FL/0.75FL/0.5FL 82.5 82.5 81.0 Power factor at FL/0.75FL/0.5FL 0.72 0.62 0.54
Mechanical parameters
Mounting B5 Mounting dimensions Refer GA drawing
Shaft extention Single cylindrical Direction of rotation viewed from DE Clockwise
Degree of protection IP 55 Suitable for bidirectional rotation Yes
Method of cooling (TEFC/forced
TEFC (IC 411) Paint type Acrylic
cooled/TESC)
Net weight of motor (kgs.) 24 Paint shade RAL 5000
Earthing provision (two terminals on stator body) Yes
Bearings Terminal box
Coupling (Direct/flexible/Belt &
Direct Terminal box location when viewed from DE As per GA drawing
Pulley/Gearbox)
Dimenssions of pulley (OD x width) mm - Direction of cable entry As per GA drawing
1R X 3C X 10 SQ MM OR
Bearings (roller/ball/angular contact) Ball /Ball Cable size and type(Aluminium)
2R X 3C X 10 SQ MM
Bearing size DE/NDE 6206 2Z C3 / 6205 2Z C3 Earthing provision (one terminal in TB) Yes
Type of lubrication No of phases/Winding connection/number of 3 / STAR / 6
LITHIUM SOAP BASE GREASE
terminals
Accessories
RTDs - 3 numbers simplex (w/o controller) Arrow plate for direction of rotation
BTDs - 1 number per bearing (w/o controller) FLP cable sealing box for gas group I
Space heaters - single phase 50z, 230V FLP plug and socket
Thermisters - PTC , 1 number per phase Double compression glands (main cable)
Additional T-Box for Accessories Double compression glands (Space
heater/thermisters/RTDs)
Additional nameplate Brake (Type/voltage/torque)
Notes:
1)All performance values are subject to IS/IEC 60034-1 tolerances, unless otherwise specified.
2)Performance values are at rated voltage and rated frequency condition and for DOL starting condition.
2 2
3)Motor GD = Load GD assumed wherever not mentioned.
4)Where starting time is more than 10 seconds, provision of heavy duty relays is mandatory.
5)Kilowatt rating is mandatory and HP is approximate.
6) Accessories provided are marked as "YES"

Prepared by
Approved by
Revison
Project: Contractor/Client
Date:
Consultant Package
DRG. NO.-

SPEED Vs T0RQUE & CURRENT CHARACTERISTICS

CUSTOMER Mihir Engineers

Type Ref 3H10L6B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW : 1.5 POLE : 6P VOLTS : 415 QTY : 0

800.00

700.00

600.00

F 500.00
U
L CURRENT SPEED CHART AT 100% VOLTAGE

L
CURRENT SPEED CHART AT 80 % VOLTAGE

L
400.00
O
A
T Vs N at 100% V

D
T Vs N at 80% V

T
O 300.00

R
Q
U
E
200.00
&

C
U
R 100.00
R
E
N
T
0.00
0 10 20 30 40 50 60 70 80 90 100

% SYNCHRONOUS SPEED

PREP 0
APPD 0
REVISION 0 DATE 0 SIGN
DRG. NO.-

CUSTOMER Mihir Engineers

Type Ref. 3H10L6B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW: 1.5 Pole 6P VOLTS : 415 QTY : 0

100 1.00

95

EFFICIENCY
90 0.90

85

80 0.80

P.F.P.U.
75
% EFFICIENCY

70 POWER FACTOR 0.70

65

60 0.60

55

50 0.50

45

40 0.40

35

30 0.30

25

20 0.20

15

10 0.10

0 0.00
0 10 20 30 40 50 60 70 80 90 100
% LOAD

PREP 0
APPD 0
REVISION 0 DATE 0 SIGN
 DRG. NO.-

STARTING CURRENT VS THERMAL WITHSTAND TIME.

CUSTOMER Mihir Engineers

Type Ref. 3H10L6B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW : 1.5 POLE : 6P VOLTS : 415 QTY : 0

10000

tst AT 100%V tst AT 80%V

TWT-HOT TWT-COLD
1000

100
THERMAL WITHSTAND
TIME (sec)

10

0.1
0 100 200 300 400 500 600 700
% FULL LOAD CURRENT
L. R.Current at 100% voltage = 450 % OF FLA THERMAL WITHSTAND TIME(sec):
Starting time at 100% voltage= 1 sec AT100% RATED VOLTAGE (HOT) : 15
Starting time at 80% voltage= 2 sec AT100% RATED VOLTAGE (COLD): 30
PREP 0
APPD 0
REVISION 0 DATE 0 SIGN
 Data sheet for motors
Manufacturer Bharat Bijlee Ltd. Customer Mihir Engineers
Type of motor 3 Phase Induction Motor BBL Enquiry reference No
Quantity Customer P.O.Number
Application CUSTOMER TO FURNISH W.O. No. / SAP No.
Tag no. Output kW / pole 0.55 / 4P
BBL type tef. 3H0804B5 Frame size 80
Installation details Applicable standards (latest edition)
Area classification (Safe / Hazardous) Industrial safe area Performance: IS/IEC 60034-1 Maintenance IS:900
Location: indoor/outdoor/deck Indoor Dimensions: IS 1231/IS 2223/IS:8223
Altitude (meters) 1000 or less Vibrations: IS 12075
Noise level: IS 12065
Hazardous area details Supply conditions and permissible variations (grid supply)
Area classification GAS (Zone 1/Zone 2) N.A. Number of phases Three
Gas group N.A. Voltage (Volts) and permisible variation 415 ±10%
Temp.class N.A. Frequency (Hz) and permissible variation 50 ±5%
Type of Explosion protection (FLP/Type
N.A. Combined variation (absolute sum) ±10%
'e'/Type 'n')
Approving authority for hazardous area Not Applicable
Electrical parameters
Starting performance
Method of starting DOL Starting current (%FLC) 500
Load speed (rpm) CUSTOMER TO FURNISH Starting torque (%FLT) 220
2
Motor GD (kgm )
2 0.011 Pull out torque (%FLT) 280
2 2
Load GD (kgm ) CUSTOMER TO FURNISH Locked rotor withstand time (hot/cold) (sec) 15 / 30
Parabolic TS curve Number of consecutive starts (hot/cold) (nos.) 2/3
Load torque-speed curve
provided Load GD2 = Motor GD2
PLEASE FURNISH ALL ABOVE
Starting time at rated voltage (sec)
DETAILS
Running Performance
Efficiency class IE3 Duty and designation Continuous (S1)
Ambient temp./temp.rise by resistance (deg.C) 50 / 70 CDF/Equivalent starts per hour/FI -
TEFC (TOTALLY ENCLOSED
Enclosure Insulation class / utilisation class on DOL F/B
FAN COOLED)
Full load current (FLC) amps. 1.21 Rotor type (Squirrel Cage/ Slip ring ) Squirrel Cage
Full load speed (rpm) 1425 Rotor voltage/rotor current (RV/RA) (Volts/Amps) Not applicable
Full load torque (FLT) kg-m 0.38 Stator/rotor time constant (min) 90/122
Efficiency in % at FL/0.75FL/0.5FL 80.8 80.8 79.8 Power factor at FL/0.75FL/0.5FL 0.78 0.74 0.60
Mechanical parameters
Mounting B5 Mounting dimensions Refer GA drawing
Shaft extention Single cylindrical Direction of rotation viewed from DE Clockwise
Degree of protection IP 55 Suitable for bidirectional rotation Yes
Method of cooling (TEFC/forced
TEFC (IC 411) Paint type Acrylic
cooled/TESC)
Net weight of motor (kgs.) 17 Paint shade RAL 5000
Earthing provision (two terminals on stator body) Yes
Bearings Terminal box
Coupling (Direct/flexible/Belt &
Direct Terminal box location when viewed from DE As per GA drawing
Pulley/Gearbox)
Dimenssions of pulley (OD x width) mm - Direction of cable entry As per GA drawing
Bearings (roller/ball/angular contact) Ball /Ball Cable size and type(Aluminium) 1R X 3C X 4 SQ MM
Bearing size DE/NDE 6204 2Z C3 / 6204 2Z C3 Earthing provision (one terminal in TB) Yes
Type of lubrication No of phases/Winding connection/number of 3 / STAR / 6
LITHIUM SOAP BASE GREASE
terminals
Accessories
RTDs - 3 numbers simplex (w/o controller) Arrow plate for direction of rotation
BTDs - 1 number per bearing (w/o controller) FLP cable sealing box for gas group I
Space heaters - single phase 50z, 230V FLP plug and socket
Thermisters - PTC , 1 number per phase Double compression glands (main cable)
Additional T-Box for Accessories Double compression glands (Space
heater/thermisters/RTDs)
Additional nameplate Brake (Type/voltage/torque)
Notes:
1)All performance values are subject to IS/IEC 60034-1 tolerances, unless otherwise specified.
2)Performance values are at rated voltage and rated frequency condition and for DOL starting condition.
2 2
3)Motor GD = Load GD assumed wherever not mentioned.
4)Where starting time is more than 10 seconds, provision of heavy duty relays is mandatory.
5)Kilowatt rating is mandatory and HP is approximate.
6) Accessories provided are marked as "YES"

Prepared by
Approved by
Revison
Project: Contractor/Client
Date:
Consultant Package
DRG. NO.-

SPEED Vs T0RQUE & CURRENT CHARACTERISTICS

CUSTOMER Mihir Engineers

Type Ref 3H0804B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW : 0.55 POLE : 4P VOLTS : 415 QTY : 0

800.00

700.00

600.00

F 500.00
U
L CURRENT SPEED CHART AT 100% VOLTAGE

L
CURRENT SPEED CHART AT 80 % VOLTAGE

L
400.00
O
A
T Vs N at 100% V

D
T Vs N at 80% V

T
O 300.00

R
Q
U
E
200.00
&

C
U
R 100.00
R
E
N
T
0.00
0 10 20 30 40 50 60 70 80 90 100

% SYNCHRONOUS SPEED

PREP 0
APPD 0
REVISION 0 DATE 0 SIGN
DRG. NO.-

CUSTOMER Mihir Engineers

Type Ref. 3H0804B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW: 0.55 Pole 4P VOLTS : 415 QTY : 0

100 1.00

95

EFFICIENCY
90 0.90

85

80 0.80

P.F.P.U.
75
% EFFICIENCY

70 POWER FACTOR 0.70

65

60 0.60

55

50 0.50

45

40 0.40

35

30 0.30

25

20 0.20

15

10 0.10

0 0.00
0 10 20 30 40 50 60 70 80 90 100
% LOAD

PREP 0
APPD 0
REVISION 0 DATE 0 SIGN
 DRG. NO.-

STARTING CURRENT VS THERMAL WITHSTAND TIME.

CUSTOMER Mihir Engineers

Type Ref. 3H0804B5 Enquiry No. 0 W.O.NO./SAP NO: 0
kW : 0.55 POLE : 4P VOLTS : 415 QTY : 0

10000

tst AT 100%V tst AT 80%V

TWT-HOT TWT-COLD
1000

100
THERMAL WITHSTAND
TIME (sec)

10

0.1
0 100 200 300 400 500 600 700
% FULL LOAD CURRENT
L. R.Current at 100% voltage = 500 % OF FLA THERMAL WITHSTAND TIME(sec):
Starting time at 100% voltage= 1 sec AT100% RATED VOLTAGE (HOT) : 15
Starting time at 80% voltage= 2 sec AT100% RATED VOLTAGE (COLD): 30
PREP 0
APPD 0
REVISION 0 DATE 0 SIGN