DEVCHAND ENGINEERS PVT.

LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No :
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 51
Document No : DE-
Revision No : 0
Moment Calculation for Wind and Seismic
Outer diameter of Vessel D 1116 mm
Outer diameter of Vessel with Insulation 1116 mm
Total height of Vessel (Shell + Dish) h 2.166 m
Operating Weight of Vessel Wo 3003 kg
C.G. of Vessel above Legs L 1.8 m
Height at which Legs attached (Unsupported) l 1.00 m
Leg Details
Leg Selected ISA 75 x 75
Leg MOC IS 2062 Gr. B
Allowable stress in Legs 1172.7 kg/cm2
Thickness of Angle tp 10 mm
Cross Section Area A 14.00 cm2
b=e 35.31 mm
Moment of Inertia Ix 71.4 cm4
Moment of Inertia Iy 71.4 cm4
Summation of Moment of Inertia of All Legs
Perpendicular to Fh
SI1 571 cm4

Summation of Moment of Inertia of One Leg SI2 143 cm4

Iz 71.4 cm4
Iw 71.4 cm4
Radius of Gyration rmin 2.26 cm
Number of Legs N 4
C.C. Distance between Opposite Leg B = Dc 1066 mm
DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230

CLIENT: VACUUM BUFFER TANK

Order Reference: - Job No :

Equipment Name & No.: DEPL-xx-xx_R0 Page 52

Document No : DE-

Revision No : 0
Wind Load (Ref : IS 875)

Probability factor k1 1.05

Terrain height & structure size factor k2 1
Topography factor k3 1
Importance Factor k4 1.15
Basic wind speed for Location Vb 47.0 m/s
Design wind speed Vz = k1 x k2 x k3 x k4 x Vb 56.75 m/s
2
Wind Pressure qz = 0.6 x Vz 197 Kg/m2
h/D < 4 1.94
Gust Factor G 1
Shape Factor Cf 0.7
Effective Vessel diameter De 1339 mm
Projected area Longitudinal Af = De x H 2.90 m2
Wind Force for h/D < 4 F = qz G Cf Af 400 Kg
Overturning moment at Base Mb = F x l 72023 kg.cm
Overturning moment at Bottom Tan Line Mt 32010 kg.cm
Load on Leg Qmax = Wo/N + 4 FL/NB 1426 Kg
Qmax = Wo/N - 4 FL/NB 75 Kg
DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No :
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 53
Document No : DE-
Revision No : 0
Seismic Load : IS 1893

Coefficient for soil foundation (RCC Foundation) b 1.00

Importance Factor I 1.50
Seismic Zone factor for Zone III (Basic Hor. Seismic
coefficient
Z 0.16

IMPORTANCE FACTOR (Table - 6 - IS:1893-2002) I 1.0

RESPONSE REDUCTION FACTOR (Table - 7 - IS:1893-
2002)
R 4.0
AVERAGE RESPONSE ACCELERATION CO-
EFFICIENT
Sa/g 2.50
Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites
DESIGN HORIZONTAL ACCELERATION
SPECTRUM
Ah
(Z x I / 2 R ) x (Sa/g) Ah 0.05
Modulus of Elasticity of Material E 2039130 Kg/cm2
Deflection y 1.72 cm
Period of Vibration T 0.26 Sec
Base shear V = C5 x W 150 Kg
Portion of Seismic at Top Ft 0.0 Kg
Horizontal Force at CG of Vessel Fh = V - Ft 150 kg
Horizontal Seismic Factor Ch = V/Wo 0.05
Vertical Force at CG. of Vessel FV = - W -3003 kg
Fv = W (1 + Cv) 3153 kg
Overturning moment at Base Mb = L Fh + H Ft 27027 Kg.cm
Seismic Force at Top of Vessel Ft 0 kg
Overturning moment at Bottom Tan Line Mt 12012 Kg.cm
Overturning moment at Bottom Tan Line due to Wind
32010 Kg.cm
Load
Overturning moment at Bottom Tan Line for Design 32010 Kg.cm
Overturning Moment for Vessel Design M 72023 Kg.cm
DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No : 0
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 54
Document No : DE-
Revision No : 0
Design analysis for Legs
MAXIMUM ECCENTRIC LOAD; (f1)
f1 @ 45o (- Fv / n) + (4 . Mt / n . D ) -643.12 kg
f1 @ 135o (- Fv / n) - (4 . Mt / n . D ) -858.38 kg
f1 @ 225o (- Fv / n) - (4 . Mt / n . D ) -858.38 kg
f1 @ 315o (- Fv / n) + (4 . Mt / n . D ) -643.12 kg
HORIZONTAL LOAD DISTRIBUTION ON LEGS ; Vn
V 150.15 kg
Vn @ 45o V . (Iw+Iz) / SI1 37.54 kg
Vn @ 135o V . (Iw+Iz) / SI1 37.54 kg
o V . (Iw+Iz) / SI1
Vn @ 225 37.54 kg
Vn @ 315o V . (Iw+Iz) / SI1 37.54 kg
VERTICAL LOAD DISTRIBUTION ON LEGS ; Fn
Loading Case under consideration
Fd ( -) Fv / n -750.8 kg
d1 789.1 mm
FL (Mb ) /( 2. d1) 456.3 kg
Fn @ 45o Fd + FL .Cos 45 -428.1 kg
Fn @ 135o Fd + FL .Cos 135 -1073.4 kg
Fn @ 225o Fd + FL .Cos 225 -1073.4 kg
Fn @ 315o Fd + FL .Cos 315 -428.1 kg
AXIAL STRESS INDUCED IN LEGS ; (fa)
fa @ 450 = ( Fn @ 45o ) /A -30.58 Kg/cm2
fa @ 1350 = ( Fn @ 135o ) /A -76.67 Kg/cm2
fa @ 2250 = ( Fn @ 225o ) /A -76.67 Kg/cm2
fa @ 3150 = ( Fn @315 o ) /A -30.58 Kg/cm2
Allowable Compressive Stress in Leg 938.13 Kg/cm2
fa 76.674 Kg/cm2
fa /Fa 30.58/938.13= 0.082
` <
0.15
DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No : 0
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 55
Document No : DE-
Revision No : 0
BENDING MOMENT IN LEGS ; ( M )
Eccentricity of Leg e -25.0
Distance of Centroid to Extreme Fiber C1 53.0 mm
o
M @ 45 (f1@ 45 ) x e + (V@ 45o) x
o
l 5361.5 Kg.cm
M @ 135o (f1@ 135o) x e - (V@ 135o) x l -1607.8 Kg.cm
M @ 225o (f1@ 225o) x e - (V@ 225o) x l -1607.8 Kg.cm
M @ 315o (f1@ 315o) x e + (V@ 315o) x l 5361.5 Kg.cm
BENDING STRESS IN LEGS ; ( fb )
0
fb @ 45 MC1/I 398.2 Kg/cm2
fb @ 1350 -119.4 Kg/cm2
0
fb @ 225 -119.4 Kg/cm2
fb @ 3150 398.2 Kg/cm2
Allowable Tensile Stress in Leg Fb 1172.7 Kg/cm2
Applicable if fa/Fa < 0.15 fb /Fb 0.102
End Coefficient K1 1.50
Cm 0.85
F'e 2382.7 Kg/cm2
Cm fb / (1 - fa /F'e) / Fb 0.089
fa/Fa + fb/Fb 0.184
<
1.00
CONCLUSION : ALL ABOVE STRESS ARE WELL WITHIN LIMIT AND COMBINE STRESS LIMIT IS ALSO
SATISFIED. HENCE SELECTED LEG MEMBER SIZE IS SATISFACTORY
DESIGN CHECK FOR COMPRESSIVE STRESS INDUCED IN VESSEL SHELL
Width of Leg w 106.1 mm
Height of Leg Welded on Vessel h 150.0 mm
Outside Radius of Vessel R 558.0 mm
Vessel Shell thickness at Leg joint t 8.0 mm
(R.t)0.5 66.81 mm
L1 239.69 mm
Compressive stess above leg f1/ ( L1.t ) -44.76 Kg/cm2
Compressive stress due to combined Loading
( - ) Fv / (p .D.t) - (4. Mt /p.D .t )
2
-14.80 Kg/cm2
Factor A 0.125 t / R 0.00179
Factor B Refer : ASME Sec IID, Fig CS-1 846.36 Kg/cm2
CONCLUSION : Allowable Compressive Stress 846.36 > 14.8 kg/cm2 , Hence Satisfactory
DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No : 0
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 56
Document No : DE-
Revision No : 0
Anchor Bolts
Overturning Moment Mt 72023 Kg.cm
Uplift 4Mb/Dc 2703 Kg
<
W 3003 Kg
Upward Load on Leg 0 Kg
(Fv / n) + (4 x Mb / n ,d ) 676 Kg
Anchor Bolt Size M24
Number of Anchor Bolts / Leg 1
Root Area per Bolt For M24 3.13 cm2
Stress developed in Bolt due to Uplift Load 215.9 kg/cm2
<
Allowable Stress in Anchor Bolt 1193.0 kg/cm2
CONCLUSION : M24 x 1 Anchor Bolts per Leg provided are Satisfactory

Base Plate Schematic

D = 200
B = 200

27 dia Hole for M24 Anchor

ISA 75 x 10 thk Leg

155 1066 PCD

DEVCHAND ENGINEERS PVT. LTD
Works: A-4/5, Sachin Udyog Nagar Sahakari Mandli Ltd., opp: Village - Vanz Dandi Road, Sachin, Dist: Surat 394230
EQUIPMENT DESCRIPTION: VACUUM BUFFER TANK
EQUIPMENT TAG NO: - Job No : 0
DRAWING REFERENCE: DEPL-xx-xx_R0 Page 57
Document No : DE-
Revision No : 0
Base Plate Analysis
Base Plate MOC IS 2062 Gr. B
Allowable Stress for Base Plate Fb 1193.0 kg/cm2
Base Plate width D 200 mm
Base Plate Breadth B 200 mm
Supprot Leg size d 75.0 mm
Cross Section area of Base Plate A 40000 mm2
m=n= 58.0 mm
f= 75 mm
C.C. Distance between Opposite Leg p 1066
Axial Load on Base Plate P 1426 Kg
Bearing Pressure on Base Plate fc = P/(B xD) 3.566 kg/cm2
Required Thickness of Base Plate 2 0.5 5.49 mm
t = [3 fc L /Fb]
Overturning Moment M 72023 Kg.cm
Eccentricity M/P 505 mm
D/6 33 mm
fc 0.58
Coefficient Refer able 4.29 from Dannish Moss nr = Es/Ec 10
e 33 mm
a 63 mm
As 3.13 cm2
K1 = 3 (e + D/2) 400
K2 = 6 nr/As (f+e)/B 15.77
K3 = -K2 (0.5D + f) -2759
Enter the Value of Y so that Eq = 0 Y= 2.599 Inch
3 2
Equation Balance for Y Y + K1 Y + K2 Y + K3 =0 0
T = (D2/-Y/3-3)/(D2-Y/3+f) x(-P) -334.4 Kg
fc = 2 (P + T) /(Y B) 16.5 kg/cm2
<
Ultimate 28 days Concrete Strength 210.9 kg/cm2
x 109.0 mm
Mt = T . x -36453.6 Kg.mm
f1 = fc ( Y - a ) /Y 0.878 kg/cm2
Mc = a2 B (f1 + 2fc)/6 4423 Kg.mm
Design Moment of Base Plate Mb 4423 Kg.mm
Required Thickness of Base Plate 0.5 3.33 mm
t = [6 Mb/(B Fb)]
Base Plate hickness Provided 16.0 mm
CONCLUSION : 16 mm thk Base Plate for Leg provided are Satisfactory