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MMC 16101 - Compressor - 01 - Problem
MMC 16101 - Compressor - 01 - Problem
MMC 16101 - Compressor - 01 - Problem
compressor are given: suction pressure = 1 bar, suction temperature = 20°C, discharge pressure = 6
bar, discharge temperature = 180 °C, speed of compressor = 1200 rpm, shaft power = 6.25 kW,
mass of air delivered = 1.7 kg/min. Calculate the following : (i) actual volumetric efficiency (ii)
indicated power (iii) isothermal efficiency (iv) mechanical efficiency (v) overall efficiency (vi) motor
power if motor transmission is 90%
Motor Power
Motor power= Pshaft/ƞtrans 6.94 kW
T1= 20 °C 293 K
p1= 1 bar
p2= 10 bar
n= (in pvn) 1.2
R= 0.287 kJ/kgK
m= 1 kg (to find out per kg of air)
specific heat cv= 0.718 kJ/kgK
3
Temperature at the end of compression, T2 2
compression process 1-2
T2/T1=(p2/P1)^((n-1)/n) p
T2/T1= 1.468 pv1.2= c
T2= 430.1 K 157.1 °C
1
Work done and heat transfer during compression per kg of air
work done, W=mRT*(n/n-1)*((p2/p1)^((n-1)/n)-1)
W= 236.03 kJ/kg of air v
Heat transferred during compression, Q=W+ΔU = (p1v1-p2v2)/(n-1)+cv(T2-T1)
Q= (p1v1-p2v2)/(n-1)+cv(T2-T1)=R(T1-T2)/(n-1)+cv(T2-T1)=(T2-T1)*(cv-R/(n-1))
Q= -98.2757 kJ/kg heat rejection
(p1v1-p2v2)*n/(n-1)= -236.026 *
(p1v1-p2v2)/(n-1)= -196.689 *
cv(T2-T1)= 98.4128
Q= (p1v1-p2v2)/(n-1)+cv(T2-T1)= -98.2757 kJ/kg
cp= 1.005
mCp(T2-T1)= 137.7505
4
A single stroke, double acting compressor has a free air delivery (FAD) of 14 m3/min measured at 1.013
bar at 15°C. The pressure and temperature in the cylinder during induction are 0.95 bar at 32°C. The
delivery pressure is 7 bar and the speed of compressor is 300 rpm. Take the clearance volume as 5 % of
the swept volume with compression and expansion index of n = 1.3. Calculate (i) swept volume of the
cylinder (ii) volumetric efficiency (iii) the delivery temperature (iv) indicated power
p= 1.013 bar 101300 Pa
T= 15 °C 288 K
T1= 32 °C 305 K
p1= 0.95 bar
p2= 7 bar 3
n
2
n= (in pv ) 1.3
N= 300 rpm pv1.3= constant
Free air to be delivered, FAD= 14 m3/min p
clerance volume Vc= 0.05 *Vs
vc 4 1
vs
specific heat cv= 0.718 kJ/kgK
v
R= 0.287 kJ/kgK 287 J/kgK
swept volume of the cylinder
mass delivered/min m=pV/RT 17.157859 kg/min V= FAD per minute at p, T
Swept volume Vs = V1-V3 = V1-Vc
V1= 1.05 *Vs
Volume induced per cycle = V1-V4
m=pV/RT=p1(V1-V4)/RT1 or V1-V4 = (FAD/(2*N))*(T1/T)*(p/p1) ,
V1-V4= 0.0263494 m3
V4/V3=(p2/p1)^(1/n)
V4/V3= 4.65
V4= 4.65 *V3 0.232371 *Vs
V1-V4= 0.82 *Vs
Vs= 0.0322 m3
Volumetric efficiency, ƞvol
ƞvol=V/Vs, V=FAD/cycle 0.7240413
m=pV/RT=p1(V1-V4)/RT1
V=(V1-V4)*(T/T1)*(p1/p)
V= 0.724 *Vs
ƞvol=V/Vs, V=FAD/cycle 0.724 72.40413 %
ƞvol=1+k-k(P2/p1)^(1/n) 0.818
Temperature at the end of compression or delivery temparature, T2
compression process 1-2
T2/T1=(p2/P1)^((n-1)/n)
T2/T1= 1.585
T2= 483.6 K 210.6 °C
Indicated Power, IP
pi/ps=pd/pi
2 2
pi =(ps*pd)= 9 *ps
pi= 3 *ps = 3.039 bar 303900 Pa
pi/ps= 3
Ti/Ts=(pi/ps)^((n-1)/n)
Ti= 371.11 K
p
Total work required per minute = 2*(n/(n-1))*mR(Ti-Ts) 7 6
930.20 kJ/min pd
IP 15.50 kW
HP
The cylinder swept volumes required
mass induced per cycle m = Amount of air compressed/N 8 5
0.015 kg/cycle 3 2
LP cylinder pi
FAD for LP cylinder V1-V4=mRTs/ps 0.0122 m3/cycle
ɳvol=(V1-V4)/Vs = 1+k-k(pi/ps)^(1/n) 0.934 LP
Swept volume of LP cylinder Vs= 0.0131 m3/cycle
ps 4 1
HP cylinder
Volume drawn in =mass induced per cycle m*R*Ts/Pi
0.00408 m3/cycle v
ɳvol=(V5-V8)/Vs = 1+k-k(pd/pi)^(1/n) 0.934
Swept volume of HP cylinder Vs= 0.00437 m3
It is also noted that clearance ratio (k) is same in each cylinder, and the suction temperature are same since
intercooling is complete, therefore ratio of LP and HP swept volume is equal to the the ratio of the suction
and deliver pressure of that stage.
Vs (HP)= 0.00437
A single acting, two stage reciprocating air compressor with complete intercooling delivers 10.5 kg of air per min at 16 bar . the
suction occurs at 1 bar and 27 °C. The compression and expansion process are reversible, polytropic index n=1.3. Considering
minimum work to be done on compressor, Calculate (i) power required to drive the compressor (ii) The isothermal efficiency (iii)
the FAD (iv) the heat transferred in intercooler. Consider the compressor runs at 440 rpm. If the clearance ratio for L.P. and H.P.
cylinders are 0.04 and 0.06 respectively, calculate swept and clearance volumes for each cylinder.
FAD: 8 5
3 2
V=mRT1/p1 9.041 m3/min pi
Swept Volume V(HP)=V5-V7=(FAD per cycle)/(stage pr. Ratio*ƞHP)=(FAD /speed)/(stage pr. Ratio*ƞHP)
0.005799 m3
clearance volume=kHP*V(HP) 0.000348 m3
A centrifugal compressor used as a supercharger for aero-engines handles 150 kg/min of air. The
suction pressure and temperature are 1 bar and 290 K. The suction velocity is 80 m/s. After
compression in the impeller the conditions are 1.5 bar 345 K and 220 m/s. Calculate (i) Isentropic
efficiency (ii) Power required to drive the compressor (iii) The overall efficiency of the unit. It may be
assumed that KE of air gained in the impeller is entirely converted into pressure in the diffuser.
T01 1
T2'/T1=(p2/p1)^(γ-1/γ)
T2'= 325.619 K
Isentropic work done =cp(T2'-T1)+(V2^2-V1^2)/(2*1000)
Isentropic work done = 56.80 kJ/kg
Work done in impeller=cp(T2-T1)+(V2^2-V1^2)/(2*1000)
Work done in impeller= 76.28 kJ/kg
ƞisent= 0.745