Rockwell Automation New

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RockWell Automation
Allen Bradley Hardware
 CompactLgix Controller and Modules
 ControlLogix Controller and Modules
 Network Overview
 Connecting sensors and Actuators to Modules
 Controller Organizer
 Tasks and Tags Types
 Program and Routine
 Connecting PC to PLC via Serial and Ethernet
 Download and Test
Instruction Set
 Basic Instructions
 Enhance Instructions
 Tasks and Tags In Controller
 Access analog I/O data
 Add-on Instruction
 Minor and Major Fault
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RockWell Software & Allen Bradley
Allen – Bradley Hardware:
Programmable Controller
HMI (Human Machine
Interface)
I/O ….v…v…
Rockwell Software:
•RSLogix 500
•RSLogix 5000
•RSLink…v..v..

Allen Bradley Hardware
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 ControlLogix System.
 CompactLogix System.
 FlexLogix System.

Allen – Bradley Hardware
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COMPACTLOGIX OVERVIEW
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CompactLogix Controller
CompactLogix is designed to provide a Logix Solution for

machine-level control applications with I/O modules, motion and
network requirements.

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Some CompactLogix Controllers

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Complex CompactLogix System

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Network systems

CONTROLLOGIX OVERVIEW
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Network systems

PLC OVERVIEW
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Ethernet
ControlNet
DeviceNet
Etc…

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COMPACTLLOGIX MODULES
1769-IQ32 Sinking/Sourcing 24V DC Input
On state:
Min voltage: 10V, I = 2mA
Max voltage: 30V, I=10mA
OFF state
Max voltage 5V.
Max current: 1,5mA.
Time to change from ON and OFF
state is 8ms.

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1769-IA16 Module Input Wiring (AC Input)

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CONTROLLOGIX MODULE
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ControlLogix DC (10..30V) diagnostic Input Module

CONTROLLOGIX MODULE
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ControlLogix AC ( 74..132V) Input Module

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COMPACTLOGIX MODULES
Connectiong sensor with digital output to input digital module
Ex1: Connecting sensors with PNP output to Input module

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Connecting sensors with digital output (PNP) to DC input
Ex1: Answer

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Connecting sensors with digital output (PNP) to AC input
Ex1: Answer

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Connecting sensors to input digital module
Ex2: Connecting sensors with NPN output to Input module

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Connecting sensors with digital output (PNP) to DC input
Ex2: Answer

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Connecting sensors with digital output (NPN) to AC input
Ex2: Answer

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1769-OB32 Current Sourcing 24V DC Output
 Min Voltage: 20,4V DC, I = 1mA

 Max Voltage: 26,4V DC, I = 1A
32 digital Outputs

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CONTROLLOGIX MODULES
ControlLogix DC diagnostic Output Module

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CONTROLLOGIX MODULES
ControlLogix AC diagnostic Output Module

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Connecting Actuators to output digital module
Ex3: Connecting DC Output to control a three phase motor

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Ex3: Connecting DC Output to control a three phase motor

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Ex3: Connecting AC Output to control a three phase motor

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Ex4: Connecting DC Output to control M420 inverter
C
P
U

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Ex4: Connecting DC Output to control M420 inverter

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Ex4: Connecting DC Output to control inverter

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Ex5: Connecting DC Output to control FC50N inverter

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Ex5: Connecting DC Output to control Panasonic inverter

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COMPACTLOGIX CONTROLLER
COMPACTLOGIX L32E
• Bộ nhớ: 750kbytes.
• 1 port Ethernet/IP, 1 port RS-232.
• EtherNet/IP, DeviceNet.
• Relay Ladder, FBD, Structured text,
Sequential function block.
• Số module mở rộng: 16.
• Thẻ nhớ: 1784 CF64, - CF128.
• 1769 Lithium battery.

CONTROLLOGIX CONTROLLER
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CONTROLLOGIX L61
• Bộ nhớ: 2MB.
• 1 port Ethernet/IP, 1 port RS-232.
• EtherNet/IP,Controlnet, DeviceNet.
• Relay Ladder, FBD, Structured text,
Sequential function block.
• Số module mở rộng: 18.
• Lithium battery.

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CONTROLLER ORGANIZER
Program_tag
Task_1
Main routine
Program_1
Subroutine_1
……
Program_2 Subroutine_n
Task_2
Program_tag
Program_n Main routine

Subroutine_1
Task_n ……
Subroutine_n

TASK IN CONTROLLER
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TAGS IN CONTROLLER
There are two types of tag: Controller tag and local tag

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TAGS IN CONTROLLER
Controller Tags & Program Tag

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TAGS IN CONTROLLER
Using Controller tags or Program tags

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TAGS IN CONTROLLER
Tag is a data variable in a controller

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TAG IN CONTROLLER
Data type of tag

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TYPE TAG IN CONTROLLER
Type of Tag defines how the tag operates within a project, There
are four types of tag: Base, Alias, Produced and Consumed

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PROGRAM AND ROUTINE IN RSLOGIX
Rslogix programs
 32 programs in a task
 one main routine and many subroutines in a program
 Main routine is executed from program, sub must be called to run

SUBROUTINE
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A Subroutine is called by another routine

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SUBROUTINE
Nested Subroutine

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PROGRAMMING LANGUAGE
SFC, Structure Text, Ladder and FB
Structure Text
SFC
Ladder Diagram FB

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Ladder logic
–Rungs.
–Instructions.
–Branches.

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Function Block Diagram:
 Function Block.
 Input Reference.
 Output Reference.
 Wire.

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Sequential Function Chart (SFC):

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Structure Text: Use statements to define what to execute.

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ROCKWELL SOFTWARE
 Rslogix 5000: Programming for compactLogix and
controlLogix.
 Rslink: Communicating between RSLogix 5000 and
controllers.
 Rsnetwork for Devicenet: Configuring Devicenet
Network
 Rsnetwork for Controlnet: Configuring Controlnet
Network
 RSview32, Factory Talk: Designing Scada Systems

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ROCKWELL SOFTWARE
RSlink
RSLOGIX500
PLC
RSLINK

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ROCKWELL SOFTWARE
RSLINX

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COMPACTLOGIX TRAINING KIT
Slot0 Slot1 Slot2 Slot3 Slot4 Slot5

Except the CPU, all modules can be changed their
position
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CONTROLLOGIX TRAINING KIT
Slot1 Slot3 Slot5

Slot0
Slot2 Slot4
CPUs and modules can be placed in any slot of chassis
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PROGRAMMING
Working with a project
1. Connecting hardware
2. Configuring CPU and I/O module by Rslogix 5000
3. Create Tags(Program Tags or Controller Tags)
4. Alias Tags to represent another tag
5. Write logic
6. Download to CPU by Rslinx via Rs232 or Ethernet
7. Run and check

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HARDWARE CONFIGURATION
Open Rslogix 5000

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Configure hardware for commpactLogix: L32E
Open Rslogix 500, Create a new
project, slelect a appropriate CPU
and Revision, enter project name
and save.
Notice:
CPU type must be matched with
real CPU.
For controllogix, CPU can be
20
placed in any slot of chassis

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Configure hardware for commpactLogix: Adding Dnet module

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Configure hardware for commpactLogix: Adding Input module

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Configure hardware for commpactLogix: Similar to others modules
CompactLogix hardware ControlLogix hardware
EX7:
Participants configure hardware for compactLogix and ControlLogix as above.
Save results as with names are Compact_hardwar1 and control_hardware1
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CREATE TAGS AND WRITE LOGIC
Create Tags(Program Tags)
Write Logic

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DOWNLOAD PROGRAM TO CONTROLLER
Connect to the CPU via the Ethernet port

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Connect to the CPU via the Ethernet port
Each device must has a different address
192.168.1.20 192.168.1.21 192.168.1.24 192.168.1.25
255.255.255.0 255.255.255.0 255.255.255.0 255.255.255.0

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Configure the Ethernet driver via RSlinx
From communication tab in Rslink, choose configure Driver,

Ethernet/IP Driver, enter an appropriate name
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Configure the Ethernet driver via RSlinx
Choose Network connection

and IP address

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Select the Controller Path to download to the CPU: Open a project,
choose Who Active then choose CPU to download via ethernet

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Directly connect to the CPU via the serial port

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Configure the serial driver via RSlinx
From communication tab in Rslink, choose configure Driver,

Rs232 DF1 devices, enter an appropriate name
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Configure the serial driver via RSlinx
Setup parameters for

Configure RS 232 DF1
Devices dialogs

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Select the Controller Path to download to the CPU: Open a
project, choose Who Active then choose CPU to download

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MANAGE TASKs
The controller supports three type of tasks
Event Task: Performs a function only when a
specific event occurs.
Continuous Tasks: Runs all the time, a project has
only a continuous task
Periodic Task: Performs function at a specific time,
whenever the time for periodic task expires.
Characteristic of Tasks
The controller executes only one Task at one time
A Task can interrupt a different task that is executing
and take control if it has high priority
In any given Task, only one program executes at one
time.
Tag is a memory (data variable ) in controller, includes controller tag

and local tag
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MANAGE TASKs
This example depicts execution of a project with tasks

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MANAGE TASKs

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MANAGE TASKs
Function of Tasks

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MANAGE TASKs
Examples for using Tasks

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MANAGE TASKs
Priority Periodic and Event Tasks: The priority of each task tells the controller
what to do

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PROGRAM FOR PERIODIC TASKS
Create a Periodic Task, Put an appropriate name, select Task Type, Periodic
and Priority, create a program and write a logic program
Create a Periodic Task, enter an appropriate name

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Select Task Type, Periodic and Priority

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Create a new Program with appropriate name and a new routine

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Select Main Routine for writing logic program

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Select Main Routine for writing a Program
Add Instruction will executed one every 1000ms

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MANAGE EVENT TASKS
Choose the Trigger for an Event Task

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MANAGE EVENT TASKS
Module Input Data State Change Trigger
Event Task is trigged whenever data from input change

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MANAGE EVENT TASKS
Choose Trigger for Module Input State
Event Task is trigged whenever data88

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PROGRAM FOR EVENT TASKS
Create a Event Task, enter an appropriate name, Select Task Type, event
And Priority, create a Program and write a logic program
Create a Event Task, enter an appropriate name, Type of Task , Trigger and
Priority

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Create a new Program with appropriate name and a new routine

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Select Main Routine in Event Task to write logic program

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Select Main Routine in Event Task to write a Program
Add Instruction will executed whenever Event Task is Called

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Use Trigger Event Instruction to call Event_Task
Trigger Task Instruction is placed in another Task.

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MANAGE TASKs
Tasks Organizer in P& G Project

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MANAGE TASKs

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MANAGE TASKs

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MANAGE TASKs
Tasks and Rountine in P& G Project

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MANAGE TASKs
Tasks and Rountine in P& G Project

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PRACTICE ON TASKs and ROUTINEs
2.1.Creating Continuous Task, Preodic Task, Event Task,
main_routine, Sub_routine
1 2

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PRACTICE ON TASKs and ROUTINEs
2.2 Calling Sub_routine from main_routine or other
Sub_routine
Each sub_routine reads one peripheral input

and sends data to Output module

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BASIC INSTRUCTION
Bit instructions

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BASIC INSTRUCTION
Bit instructions: Bit_sbr

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BASIC INSTRUCTION
Compare instructions

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BASIC INSTRUCTION
Compare instructions: Compare_Sbr

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BASIC INSTRUCTION
Math instructions

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BASIC INSTRUCTION
Math instructions: Mat_sbr

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BASIC INSTRUCTION
Timer: Timer_sbr

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BASIC INSTRUCTION
Timer

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BASIC INSTRUCTION
Counter

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BASIC INSTRUCTION
Counter:Counter-sbr

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PRACTISE ON BASIC INSTRUCTION
2.3
2.4

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PRACTISE ON BASIC INSTRUCTION
2.5
2.6

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ANALOG MODULES
1769-IF4 Analog Input
Configure input voltage range
-10V…10V DC
0…10V DC
0 …5V DC
1…5V DC
Configure input current range
0…20mA 2
4…20mA
1
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ANALOG MODULES
Connecting voltage and current Sensors

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ANALOG MODULES
Analog Input Module, connecting voltage sensors

-10V…10V DC
0…10V DC
0 …5V DC
1…5V DC

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ANALOG MODULES
Analog Input Module, connecting current sensors
Configure input current range

0…20mA or 4…20mA.

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ANALOG INPUT CONNECTION
3.1: Connecting a pressure sensor with voltage output to
input analog module

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3.1: Answer

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3.2 Connecting an Ultrasonic sensor with current output
to input analog module

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3.2: Answer

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ANALOG VALUE REPRESENTATION
Valid Input Data

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Valid Input Data

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Valid Input Data

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ANALOG MODULE
Configure and input data
1 2

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ANALOG MODULE
Configure and input data

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ANALOG MODULE
Calculating Pressure
kpa kpa
100 100
P P
volt ADC Value

0 0
1 volt 6243 data 31206
5
(P-0)/(100-0)=(data-6243)/(31206-6243)
P=((data-6243)/(31206-6243))*100

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ANALOG MODULE
Calculating Distance value
mm mm
500 500
D D
60 60
mA ADC Value
4 X 6243 data 31206
20
(D-60)/(500-60)=(data-6243)/(31206-6243)
D=(((data-6243)/(31206-6243))*(500-60)) + 60

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ANALOG MODULES
1769-OF2 Analog Output
-10V…10V DC
0…10V DC
0…5V DC
1…5V DC.
Configure input current range 2
0…20mA
4…20mA
1
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ANALOG MODULES
Connecting Actuators to current and voltage Output

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ANALOG MODULES
Calculating value to output volt or mA at analog module output
volt volt
10 5
V V
1
DAC Value DAC Value
0 0 6243 data 31206
data 31206

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PRACTISE ON I/O ANALOG MODULE
Program to output Votage (10V) at out0. Connecting an
potentiometer to Input0 and program to output I(mA) at
OUT1. Connecting Iout1 to Iin1 and program to calculate
I(mA) at in1
Vin0+
Vout0
Vin0- 10V
ANLG ANLG Com

CPU
In1+ AI AO Iout1
Vín1- 4-20mA
ANLG
ANLG Com

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Connecting analog output module to change inverter frequency

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Connecting analog output module to change inverter frequency

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Ex5: Connecting DC Output to control Panasonic inverter

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ADD-ON INSTRUCTION
Add-on Instruction introduction
Custom Instruction
Reuse code
Provide an easier to understand interface
Protect intellectual property
You can export an Add-On Instruction
Simplify maintenance

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ADD-ON INSTRUCTION
Add-on Instruction introduction

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ADD-ON INSTRUCTION
Add-on Instruction introduction in P&G Project

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ADD-ON INSTRUCTION
Creating an new Add-on Instruction
1
2

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ADD-ON INSTRUCTION
Creating a parameters and local tags if necesarry

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ADD-ON INSTRUCTION
Creating logic for the add-on instruction
Using CPT instruction to calculate pressure value

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ADD-ON INSTRUCTION
Adding add-on instruction to use
Data
storaged
tags
Adding add-on instruction from add ladder element or group add-on
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ADD-ON INSTRUCTION
Read pressure value using add-on instruction

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ADD-ON INSTRUCTION
Export the add-on Instructions

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ADD-ON INSTRUCTION
Import the add-on Instructions
2
1

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USER DEFINED DATA TYPE
Creating name and member within a User defined data type
2
1
Members within Oil_Tank user defined

type data

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Creating tags to use in the program
1
3

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Write logic using user defined data type

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MINOR AND MAJOR FAULT
Minor Fault: CPU does not go in stop mode with fault
Periodic Task overlap.
Load from nonvolatile memory.
Problem with serial port.
Low battery…..

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Minor Fault: CPU does not go in stop mode with fault

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Major Fault: CPU goes in stop mode with fault
 The CPU powered on in run mode.
 A required I/O module connection failed.
 Configuration fault occurred…..

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Major Fault: CPU goes in stop mode with fault

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MINOR FAULT CODES

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MINOR FAULT CODES

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MINOR FAULT CODES

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MINOR FAULT CODES
Handle Minor Fault
EX: Arithmetic overflow, result of arithmetic instruction is out of range(
Type =4, code =4)
Create a tag, named source with real type and another named
Destination with integer type .
Write an instruction to increase data of source tag.
Write an instruction to move data from Source tag to Destination
tag
Download program to the CPU, run CPU
Slect the CPU/ Properties and minor fault to view Type and Code.

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MINOR FAULT CODES
Ex: Arithmetic overflow, result of arithmetic instruction is out of range(
Type =4, code =4)

MINOR FAULT CODES
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Monitor Minor Fault

EX: Periodic task overlap, Task scheduled again before it finished executing(Type =6,
code =2)
Create a tag, named CPT with data type is real, two tag named
Source(real) and Destination(Sint).
Create a Periodic Task with period 1ms and a routine
Use CPT instruction to multi Source tag and Destination tag, the
result is placed in CPT tag.
Download program to the CPU, run CPU
Slect the CPU/ Properties and minor fault tab to view Type and
Code.
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MINOR FAULT CODES
EX: Periodic task overlap, Task scheduled again before it finished executing(Type
=6, code =2)

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MAJOR FAULT CODES

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MAJOR FAULT CODES

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MAJOR FAULT CODES

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MAJOR FAULT CODES
Example about Major Fault: Timer with a negative value preset for its Pre
( Type =04, code =34)

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MAJOR FAULT CODES
Example about Major Fault: JMP to a label that do not exits ( Type =04, code =42)

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MAJOR FAULT CODES
Example about Major Fault: Task watchdog expired( Type =06, code =01)

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HANDLE FAULTs
Create a Data Type to Store the fault information.
 To access system information, use GSV(Get System Value) and SSV(Set System
Value) Instruction.
 For status information about a program, access the program Objects.
 For fault information, access these attribute of the program Object

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HANDLE FAULTs
Get the fault Type and Code.

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HANDLE FAULTs
Check for Specific fault.

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HANDLE FAULTs
Clear Fault.

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HANDLE FAULTs
Choose Where To Place The Fault Routine .

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HANDLE FAULTs
Choose Where To Place The Fault Routine .

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HANDLE FAULTs
Example: Check and clear the fault when CPU powered in run mode: Type =1,
Code = 1.
Create a Data type to store fault information of program
Use GSV instruction to read MAJORFAULTRECORD attribute of the program
Check specific fault code of Type and Code and clear
Use SSV instruction to write new value to MAJORFAULTRECORD attribute of
the program.

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HANDLE FAULTs
Create a Data Type to store fault information of program

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HANDLE FAULTs
Create a tag to store MAJORFAUTRECORD of the program

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HANDLE FAULTs
Create a routine in Controller Fault Handler and write a program as following
Handle fault when configure a wrong module?????

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COMMUNICATION WITH I/O
Electronic Keying: Protect a system against the accidental placement
of the wrong module in the slot
The Electronic Key determines how closely any module in a slot must
match the configuration fot that slot

ELECTRONIC KEYING
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Compare configuration module and physical module, including three

keying options.
 Exact Match.
 Compatible Module
 Disable Keying
Electric keying is a set of attributes of product revision

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ELECTRONIC KEYING
Exact match

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ELECTRONIC KEYING
Comatible

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ELECTRONIC KEYING
Comatible

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ELECTRONIC KEYING
Disable

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ELECTRONIC KEYING
Disable

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ADVANCED INSTRUCTIONS
Bit Field Distribute: BTD
File Arithmetic and Logic: FAL
Copy File (COP) Synchonous And Copy File (CPS)
Digital Alarm Instruction:ALMD
Analog Alarm Instruction: ALMA
MSG, GSV, SSV Instructions.
1. AND 2. BTD 3. LIM 4. NOP
5. JMP + LBL 6. FLL
SIEMENS & ALLEN BRADLEY INVERTERS

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MOV_LOGICAL INSTRUCTIONS
BTD copies specified bits from the source, shifts the bits to
appropriate position and write the bits into Destination

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MOV_LOGICAL INSTRUCTIONS
BTD copies specified bits from the source, shifts the bits to
appropriate position and write the bits into Destination

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ARRAY FILE INSTRUCTIONS
File Arithmetic and Logic: FAL
FAL performs copy, arithmetic, logic and function operations
on data stored in an array.
Selection Mode of operations.

Structured Text
FOR position = 0 TO length DO
destination[position] := numeric_expression;
END_FOR;
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FAL Examples
When enabled, FAL copies each element of array 2 into the
same position within array 1
When enabled, FAL copies value_1 into the first 10 positions

of array_2.

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When enabled, FAL dives the value in the current position of
array_2 with the value in the current position of array_3 and
stores the result in the current position of array_1.

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Copy File (COP) Synchonous And Copy File (CPS)
The COP and CPS copy the value(s) in the Source to the Destination.
The Source remains unchanged
Difference between COP and CPS

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COP and CPS Examples
When enabled, COP copies the first 10 elements of array_4 into the
first 10 elements of array_5
ST: COP(array_4[0],array_5[0],10);
When enabled, CPS copies 100 elements of project_data[0] into the

100 elements of produced_array[0]. No I/O Updates or other Tasks can
change the data
ST:CPS(project_data[0],produced_array[0],100);

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DIGITAL ALARM INSTRUCTION

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ALMD:Creating Message to display in Factory Talk View

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ALMD Alarm Acknowledge Required and Not Latch

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ALMD Alarm Acknowledge Required and Latched

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ANALOG ALARM INSTRUCTION: ALMA
ALMA Alarm Acknowledge Required

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Inputs And Outputs Data Of ALMA

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ANALOG ALARM INSTRUCTION: ALMA

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MSG, GSV, SSV INSTRUCTIONS
I/O Instructions: Message Control (MSG), Get System
Value(GSV), Set system Value(SSV)

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Read Realtime in PLC
Create a tag to store DateTime data of PLC, the tag is 8(DINT)
Array

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Use GSV instruction to read and store Realtime in plc
Depend on your applications, which data in array is used
If DateTime data is wrong, use SSV to set

DateTime to PLC
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Choose Monitor Tags to view DateTime data of the controller

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Message Control (MSG)
Read or write data to or from the controller or a block of
data to or from another module on another network.

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CompactLogix is designed to provide a Logix Solution for

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Some CompactLogix Controllers

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Complex CompactLogix System

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ControlLogix DC (10..30V) diagnostic Input Module

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ControlLogix AC ( 74..132V) Input Module

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 Min Voltage: 20,4V DC, I = 1mA

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Program_n Main routine

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A Subroutine is called by another routine

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