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:.] IIrtruction l\trnual Total 27 p!

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Dear users:
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Thanli you for purchasing and uring our products

Alleryou have purchas€d any item ofour products, you ar9 kindly advised to read all the technical
files and other rnstsuctio[ docunents regarding our product carefull]', anenlively, ard
comprehetrsively, such tlrat it can help and guide you to comprahend and use our proiluct ftee oi
erTors.

l. W"hen purchasing ourproduc! please clai& rhe exact model, specification and chcck up
the list of spsrc perts end acccssories. Once prrchased product leaves our factory (or ou,
sales dot), our company is free of any responsib ility in casa ofdivergence since then.
IL Pleaso locate and install the IEoduct pursuant to the stipulation! (wjth refeEnce to the
instruction manual) es well as opcGre it as standardly as rcgulated so as to avoid any
unncccssary daosgc or loss.
IIL Should you comc acrors any diEiculr, in work of installarion, using or op€ration, plcase
fcel frec to entrust us to dispatch a technician for direc(ron.
IV. [n case ofinstrllrtior,, (Aing and operation not according to fic atipulations, wc \rill reject
to render any frcc maintenance sen.icc.
V. Opcration of &. prodlc! raquires a relatively stablc vohagr. If jt is unsrable, please install
a r olragc-stabilizing device edditionall)-
vl. Duc to tcchnology updating, sorne components and perameter inside the product }!,ill be
chaaged. Pleese forgive us for aot giving any separare notrcE, uherefore please malte
d.tail.d .nquiry lpon purcharing.
Vtl. When purchasing ifdcccptan.e check is acknowt.dged aftcr Ccbugging, Ftcasc sign ppon
the warranry form, which thereafter rvill be sent back into record and our factory will then
provide after-sale servicc accordingl)..
VIII- Thc wanefity form ofmachinc tools is provided separetely.
LX. 1\'a.mn9'period fo. $.aring parts is set as follorving:
L Guiding whccl &1d its bcaring arc s.t with ooe-month rvafi&ly
2. i\foto. fo( rvire-conveying, \rater pump and stcpper motor are set rvith drac-month
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2. Mejo..tructuiei endoper.tilg philosophy...........;.............,.....,.,.....,.-.6 ,
[' 2.1 Basic co!trposition., ...............6
2.2 lvl.ctlardcal systcrE structure ofmachinc tool.....,,r,..,.,.,..,..,..,.,.. ......,,,,..,,7

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3.Lifting&coDveyiry,installatio.nddebugtiDg..................,.......,........,.16
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3.1 Basic rcquiemants upoo working environoant,..,...,.................,.... r.,....,..16
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a i.3 Iirsrallation iflspection......,......

and safety ..,.......,....,1G
3.4 Conncctirg, adjusrmcht and debugging...,... .......,.....ig

4IPrepara!ionPriofloopcration.......'..'......
4.2 Operation scqucnce ...,,.....,.-zz
5. Repair, maioteornce and elimioation olcolnmon fault!..,,....,.:...... .,.t..,..,..21
5.1Rcgular.repair...,.., _........... --.23
5.2 Daily maintenance.
..:...,,,.,....:23,
5.3 Cornmon faul(s atrd elimination h.reof,....,. ......-..-.--.?.s
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1.'Gbneral
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1.1 features 8trd applicatidD
l.l,I Festure!
This product is one desigDed rvith EechaEonics accordirg to philosophy of.,processing
b/ electric
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dischsrge" h corEbinatioD \,yittr iutomatic contsol add computla, Machhc tool hereof

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adopts one
wire (usuallyaolybdcnuo wire or-hard brss as toot clcctrod.;
',!ire) rjch, unde, high fr.qucncy
pulse rcltagc ard by spart dischargc forrned aftcr liquid oedium
is pun"loe4 ge.rc.atc targc
"an
ainoud ofhaa! power instardy ia the sparli chanftl, ryhercly the metal p6d oflrorkpiece
lvill b. ecltcd or evcn 8asifia4 6nd [oetal can bc ctch.d a$ray along with
surfacc
dlc fi.nction oflquid
nediuE" Workpi€cc is plgcrd on thc coordinate table and n$s along fie projcctcd
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bath controled
by digrta.l dovicc or Eic.ocoErputer pr.ogrErrr, *hcrcaftcr the workpi.cc
produced. Sg fga all paocessas ar€ collplctcd.
with .xp.cted shapc is
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The Eostbutstanding fcaturc ofthis
Focers Eetiod js tlat it his oo rcquircmenls upoo the nsh!.e I
of process(i" m.tal 6atc.i.ls, ablc to plocess eny corduciiv. m.tal in principlc. Thi advantage
of
such feahr:i is dbtinctiv€ly diiplayad by usirig thir product to proccss thoramatcrisls too hard
be don€ mechanicetly. Ouly if a prograE is Eade, any ideal-shapcd workpiece c6n be paoc€ssed
to
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easil, whatcver the materials 6re, for exaEtplq thc super hard materials like chilled
steal and haid
alloycd steel; the ductile mate.ials liko various stainl.ss stc.l and
hcst-rcsist nt sted; Ote fiagit€ t-
materials likq uragn€t steel as wrll a! thosa thin+va]led
nratcrials ur.asy to ba clafipcd and those
complex-shapi:d componcnts. Irt resulq thil product hai
ar }.idc appl ication ,p."r... -a oOaors
welcome arnong all deparEnents ofnation economlt I

I'lJ MajorappticstioD!
To proces! various prqcise moulds such as purch
die,.compourd dic, po$der merallurgical dic,
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squerzing dic, pl{stic dic and bakelite die.tc.
To process va_iogs disc-5hapcdcornponiints such
as gear, chain wheel and d.',ctirc marcrials etc.
To procais va-rious prccise qofiponcntr and materials
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etc.
To cut spccial r4atgriars.such ,s supcr hard fiaterials,
fragirc ro6tariat5 and ductire matr.ial, !tc. t
1.2 lvlajor specificetion aud technical paraneter
For rnajoa spacification, please see tablc l.
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Cornposition iurd signifi cancc of models:
As pcr sta[dard ofJB/T7445,2-94
K 32 I
(lh.
ItL!r<!E
Iqin! di$!e
wt(
Ebl. ir
of
S.ri,l ofto&llid. tc)l
trom) t
( arn mtinr lii< s u4 ffiiin. r(nl)
OMp of Nchu. root
Gl{kic !pd\ Fa* nkhie
Fan[6 of tulie hl
t@D t
(dii6t6oEou6l)
(.l.ikic Fe.$ mehjrc 16l)
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-. ' fnstruction lusnu.l. .

Total2T izzes .'Prge5
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Procegsing cotrditioDs etrd fertures of llacbiDe tool
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Pow.r supply:380V (220V) 50F{z
MsximuE con5uEed power: <KW
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Maximuo, processing po*cr: 5A

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No-losd voltage ofpulse power: 8Gl OO two gcarshifrs

Hydraulic fluid: vegeubl. .mulsion o( DX- I cordsion of Z- l eZ concentsatior! t-

C.pacity ofhydraulic fluid tarl: 4OL for DK7732-DK7763
80L forDK7780
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Processing specd: <t 2orun2lmin F

Thc roughncis of optirrum surface: Ra<2 5um

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2.1 Balic coBposition

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Ihe b6sic boElposiliorr is d.eorjb.ated a5 following: .3

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Pirluie 1 Bsric ry+em.poaposi(ior of4rachine tool
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The rhol. syst.rE ir coEposed of linear cutting Fornputd plogrqm systcgl, conr.ol qrtcrn ofmachine, tool
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.od 4echa+ical.systera whcrcby the procqssing d..awing is ptoSrer4r-Dld to bc coopuicr progz4
ord ttrar,l,
is input into corihol,sy5!.m of.duchinc tool whicb thlre6ft.9r coohols dr" .""tia.
toot J"o.pl"t" Oi I
prgjccted operatip{i s€t by pro8raft, so ss to. fi:rhh th; tssk Hglcin th;
taid acttunical sysrcrn,incluicr
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body section, pr.cisc coordinatc tablc and wir.-conveying system, Thc wircroflvcying
system and tablc I
;. fixcd on the body scction, Thi virc-coavey-ing pr*lropf ,ri.o*".r, il;; ;d"r, l,
wherc Ore "y"t"O
wir.-storagc cylindcr malils a reciprocatingly positivs & nrgsJiE operation ujdcr conrol,of I
motor, caushg th. clcctrod. wire run on thc coil holdir rcciprocatingly
up[ard & dorrnwar4 thercupon I
which proc.ssing werk is conducrcd- Tablc with wo*piece fixed on ils
cla.np is.driven by Iead screw I,
uiich i! conkolled by gqpp{ mglor Qnce thc canlr(Fr plant of coqtrol s}5tem gives pulsd
a sigal, fie
slapp€f motor dlcn dr'ivcj ttf rarriage oftabl. to move O.OOImrn. Workpiace
rnales a planc motion.Lqldar
co-fidctiofl ofx.and Y dircction, and tape. cp$ing garlbp achiFv.d
ifa tap€r.der-icc is cquippcd upon Z
dircction.
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Bccairsc of opcrrloop control racd for coorol sysierq thc presision of tabie move.nEnt *iff atirfy
inllumcc dlc processing accurac, r
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2:3 Coil hotder

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Rigidity of cdil holder har a sub.taftial iidlu.rre upon thc pricision of $e proccss,
as a resurt said coil
holder adopts c6sting stsuctrire. Coit hold.r i5 rnorutcd benyem r*ire-storage
cylindcr and tablc. To saiisry
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tllc d.mand of difrr..nt thiclal*3, tlih mechine ttul id6it! coil lioldcr
oi ridjustabtc sbacing stsuctule; aUtc
to,.obure a optiirumr distaace bctw*n uppr.,& lofdr.hid4 *ficels
ard iiijheiecc erd dccrci$r thc
flun.ring of clcotsoda, thircforc proccssing accuiacy i! cihaiccd. fOwcr caafit*cl
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of coit ;"1;- .i;
flstehed
.on the, pitla! and can be 5huitl.d 6r idjduneni by looscning adusthil rrcws, v,,hilc Jppcr
cantilcver can b. lift.d up o. down 6long
Fillar. t
Guidui-g whe.l i! $i upan frotit-cna of cantil.vcB of fronr-and of
aoil. hold.r wittl henqcricaly-scalcd
co8truction.
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vcrticel adjt!5Encnt of clcctrodc wire:
(l) If Fom X dirEctioo, it can be ser Erticall.,- t\ih table alonE X dirc(ioo only L
by relcttiirg the r*o
. adjusling
screws which ix the lo*pr cantilever,o4 th. pillar and fallening ihcm then
af,.r
(2) If fro.E Y dirocrioo,, it ian hi set y.rtically y/ith.tabl;
;long y diieciiOrt.-Uy fesehing Suiaing wheilti,-
rr-herein two a justing scrcrvs which fix the guidiry ivhccl
seat in front .of coil Uacr siouU Uj
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looseded frBtlyj dnd ihcn io make guiding irvtEels nrve side-to-sidc
drorfh adjusiing,thc aaid Nv!
nuts on righi ind l.ff, The Nvo knobs on water pump cad adjust vojudr
6lhydraulie flow of uplir and L
lorver nozzles, Or backsid! of coil holder is fi.rnish.d
with thc pressing der icc for elccrodc rvirc for

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II.ltructioD Mino{l .Trital 27 page3 . Paie 9

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To""t i.rit"h *ir""onveying device togetler &ive the moiybdenum wire to iadvc ara tirtein Iinear
"rrd
sp.cd and swi thc oolybdcnuh wite o.d6ly on the wire-storagc cylinder, wherc thc travel switch t
controls tie wLa-stoiagc cylindcr to rotatc positively and n€gativcly.
x31lll1x31l11d 02EDn
The Botion lcngd! of wir.-sto!ag.'cylinder (r',.ire-relcasing distancc): S2=3
t
?.2,53 Runiing path of el.ctrode wire
The rot4ion ofwir€,ttoragp cylirld-cr drivcs alectrodc wire to move reciprocetingly, whilc guiding wheal of t-
wire-releasing *hicl iecps'the cleckodg wire to.mova noamally,'so as to achieve culting

f'
trraloogJ rdr6 . IixinS-iliding t
qlin&r :- E.idl. lnd.- ble!

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&.sr{din! .R{Sudin! trtut FiditS

celdutdr .,
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nnelotknrE _ lidlolurF $idlofuDd
coilolda .oit otd, .bil old6
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Table2
L.Ietlrcd T}?c o{ I
No- P6rt to be lubricated Tirflc for oiling
for oiling lubricant
I Horizontal
Ball screw Onca
2 Table Vertical oil 20f engin.
a
3 pan Horizontal guo oil
Gear box
4 Venical
5 Lead screw and nut
coovcyirg ,Once i shift gtl
6
part
Cuide rail ofcarriagc (E houG) IUJr t
Graasg
'l Rolling bearing of guid€ wheel pair Oncc e month Chrnge Iubricant
higl speed
for l,
'
Grease
8 Other rolling bearings Once d month Change
Iubricant L,
9 Bedrings ofmotoa As per r.gulations ofmotor

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 Instruct ion lanua I Iota I 27 page Page 14

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1. fliirtouveying base

. 3, fliie-conveying nut 4,

6. htor 7, &upiing 8,

10; transuission system

n;,n,r. ( ct.^^+ r.-r €r. r^rclu+i^. ^f -;..-"r!4-;.- r.r+

 'Tolal 27 'Page
lnstruction larual page 15

L lirrstou€e crlinder
2, lasio 6lley
3. Cqistirr blo.t
{ eri& rir.el selt
5l trectrde ril!

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l. Stelger ptor 2. &ar bI 3. I scret 4: Y screr 5. llut 6. full sioctrmors srar

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7, S1lc.!ro!oisl, belt 8, Big syctrooous gear !, lireunyeyiBg scret 10, Iire*torage cllirder d
it. 1!e aii" ci riire-siocgu.cylir;r,".i-
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Pictrtre 6. Skect uap foi tranmission systen I

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 3. Lifting & conveying, installation and d'ebirgging
3.1 Basic requireEents upoI workiDg eDsirooDrent
3.1.1 Workin8 eDviro!mcnt
This machrnc js a hr'gh-pracision accuratc machinc tool, demanding a cleari working anvironment with
suflcicnt light aod fure veatitatioq &c! of dust an-dJrb(anor! ear! qway.Eom gorro{oq end intc.fercncc
f
t fugh-power electric appliancts, and it can pvcn bc iastallcd in a 0rermostetjc roofu ifpossfrlc, so,as,lg
t!.llitrtizc dafomlratioo ofmachin. tool and tlus to ensr.fe thc oaximuo processing accuracy. Especially as
shock preveotion
_conccmeq it musi be kcpt far sway from shock soult. (..g, lqge.siz.d equipoents,
ll' b.lt{rive double housing plancr, fo.giry equipacnls aad ergiles ctc.) and eve-n be set rvith a
shock.pr.vtrrtioo groov. if condirions p.rmit The &nbieot t.Epe.aturc of ll..orkhg eoviro,&cnt should bi

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behrecn 5C to 30C.

3.1,, Working 3pace

'An
insullation sfue should prolidcd -pl$e figure-. Ancnrion should be paid to
be dcrermhed according 16
tha compaiatiye dist6icc between mastcr rnachinc, high-frequency power *rpply and contsol m6chine, and
convcnicacc for op€ration altd haintenancc shouid slso be snended to. ltutallation foundaiion musi be
solid couplcd udth shock prcventioo measllres. (Thc concretc rhiFkEss of foundarion must be 600-
650mm, and the hol. offoundation 3crew must beno less than 350mo dccp.i
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3.13 Envlronm;nt ofpewer rupply
The powcr supply for machinc tool is 3-phes!, 38OV+lOZo, Sofz; that ior.ontrol systcm is 2OOV; thal fo.
'h!8h-frequency polsc,is 22OV (Special seftlement can be suppliad upon customer's rcquest for power
a
supply of22OV for m;chine tool.)
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3.2 Liftirg & couveyiug aDd trsusit

Put henging bar o. steel ga'blc (troggh ihi handling fi.ole of maChinc tool. HanginS bar should 6c screwcd
tiglt rvhile the. steel iabl€ shoild hare api;pdatc l.ngrh and aigld, rhe ioad of stcel,ceble should bc
sev.Gl times tlEn.thc rveight bf';achino tool. Contact bctR!.n cablb-ardrcololroncnts,of.mAchinc tool
roust be avoided, and a soft pad nay be placcd on ihe coatacted part ifncgesssry in a,bid to evoid causing
darnage to appearance ofrrachinc tool and accuracy hereoe h trahsit, il mil5t ayoid burirpi iiltx or shockS

3.3 IfftallatioE atrd safety iNpection

33.1 Pl.ne liguie f_ol installiqgmachine tool.
See picture 7, whcre the installllion diraction of machina tool slputd best.flsue the op€iator
to facc e
natural light. Mca$r,hile, it ir strictly p.ohibitcd to halr scvere vibration, el.ctr.ofi;gnetic fi.ld afld noise
interfercnce arouid tha machinc toot, which ofterwjse harE direct irnpact upon normal runr ng ofmachhe
tool. If in a poor working site, ii is rccorn.nendad to usc shock-prerrntion foun&tion to isolate rnachine
tool from shock source and additionally sof! packirg in shock-prcvention goovc car also.aid to.reducc
shocks. If to rum tie haod wheel, ho)d-down platas (8 h total) for compaction on t1'!o ends of upper and
Ior.r'er r,ilr ,.r table mlrst he r.mor.e,l firs,,v, znrl r|e rame
tn rhc hntrt,rtor,,n flat,?! atZ i. fot,t.\ nr
wire{onveying units. Tha lead scrc.rv pair, guide wheei and iqdisp€nsablc ,iotion parts should be oleaned,
'cnsuring no odds snd ends likc thrurn addicted
on_ Those parts whosa gftasc has bee.t rernoved should
smeaJcd,lvllh machine oil EJ-30 against rusi and all shall be fully greascd prior tq ruruiig.
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3.4rj Add or chrngelyddurii iiquid
U;dcr DorEal olaIatioD (8 hourt p€r day), it llust be chaagcd oocc a iciic
r
3.413 Determiortioo whether eleciroie wire Ee€d! cha!ge
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3-4,2.4Coilholder.adjustment.' :
Ute rcciangutar aligner o.r.vcaical- aligncr to rectifv $e'elgclode vrirc to ti vcrtical In case that fie
.leckodr wiro is;ot venical'against ablc,'adj[si thq ktob;p ofduido shcel <ivcr and sioulraneously t-
adjust lorrer caatilcveq screws or basc platc ofpillar.

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3,4L5AdjustB.rt of t bl. politioniEg
(l) Firstly orcasure ftc wcight ofleid screw by sedse of hand,-if ir is fclt light, wreoch rhe scrrw of
adjusting plate 5 ifidicatcd in pjcBre lO until it is f.lt appropriate whcir twning l.ad screw. I
(2) Have a trial cuBirlg or collleIl of o 16 ard o.lagonal colum of 16, both irl hcight of 5otor!- K.ep in
mind itre cutting dircction ard Elcasurg out thc .nors on X and Y directiois ff ir is bigger ir x
dircctio4 atign the edju-rting nut 7 on carri.ge (se. picture i0) to deacasc the oxiel clesrBncc of lcad
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' scrcw. Aird it is thc same to Y dire.tioq (th. axial-high cleannc6 of lcad shaft of upper carriage) if it is
bigScr in Y dircction. l
(3) llit is sur. that $c cleard.Ec? is caused by Sear insiallation, it i! needed to align 0le adjustiry plate of
gear or hxing plate of stepper dotor
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3.42.6 AdjustEedt ofguide i,heel
Ifguide wheet has axial ci'eatrico, it can Ue etiriii.,atcd ii adjust;g hotd-dorh plug screw lsee pictLnc 9y. I
Whilc in adjusting, it must guarEntee guide \*fiecl can runs hootl y and thcre js no a\ial clclraflce.
Ifthe guide '*'heel is Iocat;d in cfnrer, h@ align it tkor.rgh adjusting end cap I and Iock scrcw. In ch9nge,
lubiicert for high.srced shoutd be edded into guide whecl or baarirSs. t

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l. Guide whecl seat 2. Cover olguide wheel seat nut

3. Hold-dd$n L
4. Guidewheel 5. Hold-do*n ptug screrv 5. Hold-dbu screw 7. l.rrl- Sets^)
Picture 9. Sketch map lbr adjustnetrl ofguide \yheet ciearalc€
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 7. Adjultin-g nut
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Pictore 10. Sketch rnap for'adjtstnent oflead screly cle6rance

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4. Operation and use i-

4.1 Preparati0n prlor to operition

4.I., PolYer!upply.
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Switcho[ th! power supplyto chectibet].r rtbn*1
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4.lrwrapof .lectrodewlte ,. ' l
(1) Wire spced sctting: thc wirs-conviying'of this oa:hiad adopts vertical asynchonous Eotor, giviriS s
spc.d of lo&h. t-
(2) Tensiod s.ttirg: l}e wirc of this Eachiflb q tdsioncd by hsnd'witl cven rtrengtb.
(3) Travll vokcs Eust be adiusted w.ll bcforc startihli.-
t,
(4) wrap tlli clectodc wit! oo cxtcndcd hand sireft ard givc forcc. Thrn wrag-one end ofdE wire $mugh
wire.r.lcasing wbecl onto yinding-cyliaicr iurd fx it vidr scrqr (tum trc winding cyliadcr to its
teroinal); a.ftcr wrap it 3ev€ral tihes, wit+scroUilg ootor dnd wirE_coovaying Eotor mtatc to arothar
cnd; siop wrr-conveying motor ud iut off electro<ie wirc 6q:orduB to requirtd lcngth; hang upofl
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orc cnd of clcctrodc wirc oairty witi vrirc-rcteasing tivhe€l, conductinS.bloplg guidc *{rcd aod
wire-stopping b6r aid lrhrm it ontb cylilder, Prqs i! fu6 and wrap it savcral timles in reversc.
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(5) Adjust dl. glp oflraycl i*oppcr t9 ensure aargiq in whdiDg l.ngth of 5- i orlim on bo|h ends.
(6) wheo scro[ th. wire, p.y aficlrtioo to rotation €nd moviinS dirlclion of wire-convsying table, t.
preventing slly i6p6ct stroke.
Note: whsr startingthe wire+onveying, hsnd baimust bc rcBoved foi avoiding any damage to peoplc
oy lurnpmg away.
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(7) The trayel Litrit of wirc{onveying adopts tie me$od of discoiiecting $c Dut of lcad scrow. whcrcby
a smooth bar at tail of lcad screw will be discormected iom nul in casc of cxcB3 and the ootor thris I
rotate idly; for restoiatio4 push hand windingtylind.i ofwir!<onveying tabl. until thc l.ad scrcw
cat inlo nut
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4,1J Clamping on the wofkpiice l:' -

(l) Before clarnping ;i1c t1p*piece,

:" : il
ilciify

(3) Upon clamping thc workpictc, a ihtui'hvel

lhe

&lrui Jev_ei ;ust be

ienicali!. ofclectrode wic agailt

clarified wilh neastn!3lik;

table surface.

dialSage according
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to drawing, mi*ing ii parallel against tible ii x ditection ard Y direclion. -.
[i'"iiting'*,g" or *orkpiccc within ti h. alloived trav.l of
(4) The location o[ clamp€r must cdnEol ttic'cutrr
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machine tool.
(5) Workpiece and clampcr etc erq ndt alloivcd to contact with any patt of co il holdcr during cutting, L
(6) After coroplclion ofclampcr installation, ctean away all odds ard ends on tlre table sr.rfaci.

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Wind the tightened electrode wire ordbrly on the wire-storaSe cylinder Because ttre wii'e has some cutni;r
icnsiotl arakhg thc wirc bet*een upper aria lo*,er Suide vrteet hdi; eiaelent flahess,-so as to ensfle
proccss ac-curacy aod rotrglncs, Brercforc ii is reiomocnded tq chcck the tetision of .l.ctsodc wirc beforc
process.

4.1.6 Rectiry thev.rticrlity ofelectrode flire

(l) Then codtron lrotrcd for rectificatioa i5 to uso swage to check the liSht EEnaais{ion itr X and Y
dircctiorl c.8" it is rcgarded vertical ifthe light tsansBissions in x and Y direcfon atc ilr colisistqrce,
(2) Ano$cr way i! to nse- elcgtric dischargc, whcreby to put a llat '*tite papcr betwcm swagc lnd i4 blc
snd tlen coffrcct 14. poritiv. irole oiworkpicc€ to snigre; start up iigh tcquency and wirc+onveyin!;
tutn thc caEiag. irr X .nd Y dir€ction 5y harrd resPectiv;ly ro moYe th! .lecEbde wite close.to s'ivage
6id I.t it dischalgo; it is rcg&ldtd Yertical if spar* dischirge{ ftom upper and lolrer arc in consistctrcc.

'4.1.7 OpeD waterpump eod adjustvoluue ofwater spriry

Bcfore opcniog, align the adjusting valvi into of itatus; then hrm op€n thcEr ooo by one; Edjust thcE till
upper and lo\i'cr lvEter coluons can cover electsode wire, heading to cutthg areir. The water volume i3 not
nrccssary to be latge.
(Notc: vhrtl opcrllg pater pubp, cooling liquid may splash if thi valvc has not bcrd t'Ened down or
tumcd ofi

4.2 OperstioD sequeoce

4r.1 Proc8s lequ€Dce
Input iadicatior*tum ird po!rcr $pply for machinc ioof---turrr oo.wire-conveyini motor-hrn dn ]vatk
prElp motor--tu,rt on high fiequency powtr-:_tum on f,ccd switch of cofltsot rnachinc_-chcck to sec
whethcr the stelper motor hrs been grippcd-chcck tot see wietha thc Sraduation value of tablc has
changed . sct hiSh fr.qu.ilcy of control Dachine hto automstic stahrs. co,uversioo s'ritch (adjust
-udjust
convaBioa specdF-stgrt up proccssing
(l) To tum on high tEqumcy and s.lcct thc .lcctric paramqtcr, uscr caa sehci diffcrcnt el.cEic darameter

:;Ppcrrcquirementssuchascuttinge.fiiciencygrroughnessofsurface(seeelectriipan)
lVhetr threading in er.lccfode wire,'deh; relatively *re pulse inierval; aft.r it is tlreided in ard
becoruc stabla, adjust thc pulse i4tervaland procassing elccEic cufiancy as requircd.
(2) Turr\ thc wavc switch on contsol cabinct io.ar.rtopatic p(occssing phai. and dart up drogarn; 6nce in
pro!:dg. o.fprocessng,ryi 6" q1"iryl:rtiomctcr and obierv. the aometer ofmachine tool so
as tg stabilize the pointcr (sli8ht swaying is allowed hereo0.

42J Procesr endiog sequence

Tr'.r ri-
cfi.r,-.sion <u,irch-hrr]t off hi.'h F.n!,en"v mnfor-hrm off i\'rter PUmD motor-tlrn off
^€F
wire-conveying Botor-rheck to see whethcr ti€ X and Y coordinate valuei on tablo is back at zero
(startitlg point and endidg poiot shoutd be consistcntHismantie

22
 I

IE!truction Mrnu!l Tot^127

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ll. Anti-n st
t
grease for ploteatiorl
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It, Auti-block

br:rrr up elcctrio cooponents.

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Anti-oYervoltage

Anti-Yea rirg
I

Hydraulic liquid
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process p€rfodrance will b6 afectcd.

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23
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 vii. Cleaarlng.
Iq cousc ofplDcEas, brokcn l.vir! Eust bc clcansed ard rEplaced by rcrv wire Broken wirc it not allowcd
to ruhs long iilic, ot it is liabl€ to cause accid.nts.

. viii, Prevent Conducing blilck from rlesring

Malc a tcqu.r* chcck upor conducting elcctodc \riro to sea wh.thcr tlrcy arc kept irt aice conlact. lf aiit
,
'cfliciacy.will bi aEcctc4 In casc of 6 *om conducting bloch it
in qlcc conract, working st$ility alld
lDust bc ch&gcd in tiEc

ir. PcrroBel
Duc to a coEplc?a'qreratiorl Ole machirc lool ha3 soEc cqftaitr iequirelr3anr upoo opcrator ln ordcr to
.x6t tllc.EachiDc'tool to its bast oircrario4 it i5 sugSpncd to h.vr'iong-term penonacl ofduty to opcrati
iL

x.Settlemetrt offaults
During opcratioo, if.feults are fouxt rtrachia. lool.must b. itoppcd and che.k.d. It is rigidly piohibitcd to
'ruo
with'fdults. Io casc ofdifiicultirs, plea3c tum to rrreintcaanco stafforrepai!.

c) Colamon faulB atril eliDitrltiotr hereof' see tsble 3 (only for referetrce)

21
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