Download as pdf or txt
Download as pdf or txt
You are on page 1of 108

MOLECULAR SPECTROSCOPY

SPECTRUM 3 DUAL-RANGE IR
SYSTEMS

User’s Guide
Release History

Part Number Release Publication Date

L1050109 A May 2020

Any comments about the documentation for this product should be addressed to:

User Assistance
PerkinElmer Ltd
Chalfont Road
Seer Green
Beaconsfield
Bucks HP9 2FX
United Kingdom

Or emailed to: IRTechSupport@perkinelmer.com

Notices

The information contained in this document is subject to change without notice.


Except as specifically set forth in its terms and conditions of sale, PerkinElmer makes no
warranty of any kind with regard to this document, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.
PerkinElmer shall not be liable for errors contained herein for incidental consequential damages in
connection with furnishing, performance or use of this material.

Copyright Information

This document contains proprietary information that is protected by copyright.


All rights are reserved. No part of this publication may be reproduced in any form whatsoever or
translated into any language without the prior, written permission of PerkinElmer, Inc.

Copyright © 2020 PerkinElmer, Inc.

Produced in the United Kingdom

Trademarks

Registered names, trademarks, etc. used in this document, even when not specifically marked as such,
are protected by law.
PerkinElmer is a registered trademark of PerkinElmer, Inc.
Spectrum, Spotlight, AssureID and Spectrum 3 are trademarks of PerkinElmer, Inc.
Contents
Introduction ............................................................................................... 5
About This Manual ............................................................................................ 6
Conventions Used in this Manual ........................................................................ 7
Notes, Cautions and Warnings ..................................................................... 7
Warnings and Safety Information ........................................................... 11
Safety Summary...............................................................................................12
General Safety .................................................................................................13
Location and Ventilation ...................................................................................14
To allow for adequate cooling ....................................................................14
To allow any nitrogen used to disperse .......................................................14
Use of flammable solvents and samples ......................................................15
Electrical Safety ...............................................................................................17
Laser Safety Regulations...................................................................................18
Radiation Hazards and their Classification ..........................................................19
Laser radiation ..........................................................................................19
Radiation emitted by an NIR source ............................................................19
Labels .............................................................................................................20
Warning Signs on the Instrument ......................................................................21
EMC Compliance ..............................................................................................22
European EMC Directive .............................................................................22
FCC rules and regulations...........................................................................22
Precautions when operating .......................................................................22
An Overview of the Spectrum 3 Dual-Range Spectrometers ................... 23
A Guided Tour of the Spectrum 3 Dual-Range Spectrometers..............................24
Configuration changes ...............................................................................25
Optical system ...........................................................................................25
Top panel controls .....................................................................................26
The sample compartment ..........................................................................27
Internal accessories ...................................................................................28
External accessories...................................................................................28
The Spotlight 400 Series Imaging System ...................................................29
Sample compartment windows ...................................................................30
Power switch and communications ports .....................................................30
Accessories for the Spectrum 3 Spectrometer ....................................................31
Spectrum 3 Systems Upgrades ..........................................................................33
Unpacking and Installation ...................................................................... 35
Requirements ..................................................................................................36
Electrical requirements ...............................................................................36
Environment..............................................................................................36
Unpacking the spectrometer .............................................................................37
Opening the shipping container ..................................................................37
The Desiccant Indicator ....................................................................................40
Connecting up the Spectrometer .......................................................................41
Connecting to the PC .................................................................................41
Other connectors .......................................................................................42
Connecting the spectrometer to the electrical supply ...................................43
Installing the Instrument in the Software ...........................................................45
Installing the software ...............................................................................45
The Instrument Install Wizard ....................................................................45
Using the Spectrometer with Spectrum IR .............................................. 47
Basics of Software Control ................................................................................48
Starting Spectrum IR software....................................................................48
Scanning samples ......................................................................................49
Changing the instrument range ..................................................................50
Working with the instrument display and buttons ........................................51
Changing the beampath .............................................................................52
Using the Spectrum IR on-screen Help system ............................................ 52
Atmospheric (CO2/H2O) Suppression ................................................................. 53
What is atmospheric suppression? .............................................................. 53
What does atmospheric suppression do? .................................................... 53
AVI Correction ................................................................................................. 55
What is AVI correction? ............................................................................. 55
What does AVI correction do? .................................................................... 56
Quality Checks................................................................................................. 57
What are Quality Checks? .......................................................................... 57
What do Quality Checks do? ...................................................................... 57
Routine Maintenance ............................................................................... 59
Cleaning the Spectrometer ............................................................................... 60
Cleaning the display .................................................................................. 60
Moving the Spectrometer ................................................................................. 61
Condensation ............................................................................................ 62
The Set Temperature utility ....................................................................... 62
Replacing the Spectrum 3 FT-MIR/FT-FIR Sample Compartment Windows ............ 64
The Desiccant Indicator in Detail ...................................................................... 67
Changing the Desiccant.................................................................................... 68
Renewing the instrument desiccant ............................................................ 69
Installing rechargeable desiccant in the instrument ..................................... 70
Renewing the desiccant in the spare window storage box ............................ 71
Purging the Spectrometer ................................................................................ 72
Changing the External Fuse .............................................................................. 75
Cooling the MCT Detector (If Fitted) ................................................................. 77
Advanced Maintenance ............................................................................ 81
Opening the Main Cover ................................................................................... 82
Replacing a Source .......................................................................................... 85
Installing/Replacing Beam Port and Sample Compartment Windows ................... 88
Installing Filters in the Filter Wheel ................................................................... 90
Replacing the Laser and Power Supply .............................................................. 94
Replacing the HeNe laser........................................................................... 94
Appendices ............................................................................................... 99
Appendix 1: Changing the Sample Area Accessory ........................................... 100
Appendix 2: Instrument Self-Checks ............................................................... 102
Appendix 3: Instrument Performance Validation .............................................. 104
Appendix 4: Decontamination and Cleaning ..................................................... 105
Appendix 5: WEEE Instructions for PerkinElmer Products ................................. 106
Index ............................................................................................................ 107
Introduction
6 . Spectrum 3 Dual-Range IR Systems User's Guide

About This Manual

This manual contains the following sections:

• Introduction

• Warnings and Safety Information

• An Overview of the Spectrum 3 Dual-Range IR Spectrometers

• Unpacking and Installation

• Using the Spectrometer with Spectrum

• Routine Maintenance

• Advanced Maintenance

• Appendices

For further information on collecting, viewing and processing spectra using Spectrum
software, refer to the help file that you can access from the Help menu, or by clicking Help
on a dialog. The Help menu also includes links to on-screen tutorials.

NOTE: This manual shows details for using your instrument with the Spectrum software
package (version 10.7 or later). If you have Spectrum ES or AssureID software,
please refer to the Administrator’s Guide for your software which can be found on the
Software USB, or refer to the on-screen Help.
Introduction . 7

Conventions Used in this Manual


Normal text is used to provide information and instructions.
Bold text refers to text that is displayed on the screen.
UPPERCASE text, for example ENTER or ALT, refers to keys on the PC keyboard. '+' is
used to show that you have to press two keys at the same time, for example, ALT+F.
All eight-digit numbers are PerkinElmer part numbers unless stated otherwise.
The term “instrument” refers to a Spectrum 3 infrared spectrometer, and any sampling
accessory fitted. Spectrum 3 Dual-Range spectrometer refers to the Spectrum 3 FT-
NIR/FT-MIR and FT-MIR/FT-FIR spectrometers.

Notes, Cautions and Warnings


Three terms, in the following standard formats, are also used to highlight special
circumstances and warnings.
NOTE: A note indicates additional, significant information that is provided with some
procedures.
8 . Spectrum 3 Dual-Range IR Systems User's Guide

We use the term CAUTION to inform you about situations that could
CAUTION result in serious damage to the instrument or other equipment. Details
about these circumstances are in a box like this one.

Caution (Achtung)
Bedeutet, daß die genannte Anleitung genau befolgt werden muß, um
einen Geräteschaden zu vermeiden.

Caution (Bemærk)
Dette betyder, at den nævnte vejledning skal overholdes nøje for at undgå
en beskadigelse af apparatet.

Caution (Advertencia)
Utilizamos el término CAUTION (ADVERTENCIA) para advertir sobre
situaciones que pueden provocar averías graves en este equipo o en otros.
En recuadros éste se proporciona información sobre este tipo de
circunstancias.

Caution (Attention)
Nous utilisons le terme CAUTION (ATTENTION) pour signaler les
situations susceptibles de provoquer de graves détériorations de
l'instrument ou d'autre matériel. Les détails sur ces circonstances figurent
dans un encadré semblable à celui-ci.

Caution (Attenzione)
Con il termine CAUTION (ATTENZIONE) vengono segnalate situazioni
che potrebbero arrecare gravi danni allo strumento o ad altra
apparecchiatura. Troverete informazioni su tali circostanze in un
riquadro come questo.

Caution (Opgelet)
Betekent dat de genoemde handleiding nauwkeurig moet worden
opgevolgd, om beschadiging van het instrument te voorkomen.

Caution (Atenção)
Significa que a instrução referida tem de ser respeitada para evitar a
danificação do aparelho.

Caution (小心)
我们使用“小心”这一术语来通知您有关可能会对
本仪器或其它设备造成严重损害的情况。
有关这些情况的详细信息可在此类方框中找到。
Caution (注意)
分光器や他の機材等に深刻なダメージを与える恐れがある場合は、
この様なボックスの中に表示しています。
Introduction . 9

We use the term WARNING to inform you about situations that could result in
personal injury to yourself or other persons. Details about these
circumstances are in a box like this one.
WARNING

Warning (Warnung)
Bedeutet, daß es bei Nichtbeachten der genannten Anweisung zu einer
Verletzung des Benutzers kommen kann.

Warning (Advarsel)
Betyder, at brugeren kan blive kvæstet, hvis anvisningen ikke overholdes.

Warning (Peligro)
Utilizamos el término WARNING (PELIGRO) para informarle sobre
situaciones que pueden provocar daños personales a usted o a otras
personas. En los recuadros como éste se proporciona información sobre este
tipo de circunstancias.

Warning (Danger)
Nous utilisons la formule WARNING (DANGER) pour avertir des situations
pouvant occasionner des dommages corporels à l'utilisateur ou à d'autres
personnes. Les détails sur ces circonstances sont données dans un encadré
semblable à celui-ci.

Warning (Pericolo)
Con il termine WARNING (PERICOLO) vengono segnalate situazioni che
potrebbero provocare incidenti alle persone. Troverete informazioni su tali
circostanze in un riquadro come questo.

Warning (Waarschuwing)
Betekent dat, wanneer de genoemde aanwijzing niet in acht wordt genomen,
dit kan leiden tot verwondingen van de gebruiker.

Warning (Aviso)
Significa que a não observância da instrução referida poderá causar um
ferimento ao usuário.

Warning (警告)
我们使用“警告”这一术语来通知您有关可能会对您自己或他人造成人
身伤害的情况。
有关这些情况的详细信息可在此类方框中找到。
Warning (警告)
使用者及びその他周辺に危害が及ぶ恐れがある場合は、
この様なボックスの中に注意事項が表示されています。
10 . Spectrum 3 Dual-Range IR Systems User's Guide
Warnings and Safety
Information
12 . Spectrum 3 Dual-Range IR Systems User's Guide

Safety Summary

The Spectrum 3 spectrometers have been designed to comply with a wide variety of
international standards governing the safety of laboratory equipment. In routine use, the
instruments pose virtually no risk to you. If you take some simple, common-sense
precautions, you can make sure that you maintain the continued safe operation of your
instrument:

DO make sure that the instrument is properly connected to the electrical supply; in particular
make sure that the ground (earth) is securely connected.

DO disconnect the electrical power cable before opening the main cover of the instrument.

DO keep the instrument dry. Avoid spilling liquid into the instrument. Clean all external spills
immediately. If anything that is spilled enters the main body of the instrument, switch off the
power and contact a PerkinElmer Service Engineer.

DO NOT stare into the internal laser beam under the instrument cover. The instrument
contains a low power laser which may be visible (red) or invisible depending on the type of
laser installed; momentary exposure to the beam is not dangerous, but deliberate, direct
viewing of the beam along its axis could damage your eye.

DO NOT use a flammable gas to purge the instrument. The instrument contains a hot source,
and a fire or explosion will result. Only use clean, dry, oil-free nitrogen or air to purge the
instrument.

DO read the more detailed information on warnings and safety in the following pages to
ensure the safe operation of the instrument.
Warnings and Safety Information . 13

General Safety

The Spectrum 3 spectrometers have been designed and tested in accordance with
PerkinElmer specifications and in accordance with the safety requirements of the
International Electrotechnical Commission (IEC). The instruments conform to IEC publication
61010-1 (“Safety requirements for electrical equipment for measurement, control, and
laboratory use”) as it applies to IEC Class 1 (earthed) appliances and therefore meets the
requirements of EC Low Voltage Directive 2014/35/EU.

If the instrument is used in a manner not specified by the manufacturer, the protection
provided by the instrument may be impaired. Only use the instrument indoors and under the
following conditions:

Temperature 15 °C to 35 °C
Relative Humidity 80% maximum (non-condensing)

If possible, avoid any adjustment, maintenance and repair of the opened, operating
instrument. If any adjustment, maintenance and repair of the opened, operating instrument
is necessary, this must only be done by a skilled person who is aware of the hazard involved.

Whenever it is likely that the instrument is unsafe, make it inoperative. The instrument may
be unsafe if it:

• Shows visible damage

• Fails to perform the intended measurement

• Has been subjected to prolonged storage in unfavorable conditions

• Has been subjected to severe transport stresses.

The protection provided by this equipment may be impaired if the


equipment is used in a manner not specified by PerkinElmer.

La protection fournie par cet équipement risque d'être moins efficace si


WARNING
l'équipement fait l'objet d'une utilisation différente de celle mentionnée
par PerkinElmer.
AVERTISSEMENT

The instrument has been designed to be safe under the following environmental conditions:

• Indoor use

• Altitude up to 2000 m (above mean sea level)

• Ambient temperatures of 5 °C to 40 °C

• A maximum ambient relative humidity of 80% for temperatures up to 31 °C, decreasing


linearly to 50% relative humidity at 40 °C

• Mains supply fluctuations not exceeding ±10% of the nominal voltage.


14 . Spectrum 3 Dual-Range IR Systems User's Guide

Location and Ventilation

Make sure that the switch at the electrical supply inlet on the rear of
the instrument is not obstructed.

WARNING
Assurez-vous que l’interrupteur de l’alimentation électrique situé à
AVERTISSEMENT
l’arrière de l’instrument n’est pas obstrué.

To allow for adequate cooling


Do not locate the instrument near to room heating equipment, for example, central heating
radiators.

During operation, there should be a minimum gap of:

• 15 cm (6 inches) between any surface and the cooling louvers at the rear of the
instrument.

• 7 cm (3 inches) between the instrument and adjacent equipment.

• 45 cm (18 inches) between any surface and the top surface of the closed sample area
lid (to allow for the lid to be opened fully).

To allow any nitrogen used to disperse

Do not site the instrument in a poorly ventilated area if nitrogen will be


used as a purge gas, or if liquid nitrogen will be used to cool a
detector.
WARNING
Oxygen depletion in an enclosed space does not trigger a gasping
reflex, and errors of judgment, confusion, or unconsciousness can
occur in seconds and without warning.

Ne placez pas l’instrument dans un endroit mal ventilé si de l’azote doit


AVERTISSEMENT
être utilisé comme gaz de purge, ou si de l’azote liquide doit être utilisé
pour refroidir un détecteur.

L’appauvrissement en oxygène d’un espace clos ne déclenche pas de


réflexe de halètement, et des erreurs de jugement, de la confusion ou
une perte de conscience peuvent survenir en quelques secondes sans
prévenir.

The spectrometer includes a coupling that enables the instrument body, and another
coupling that enables the sample compartment, to be purged using clean, dry, oil-free air or
nitrogen. The recommended flow rate to each connector is 10 l/min, and both the instrument
and the sample compartment vent to their surroundings.

If the instrument is fitted with an MCT detector, this is cooled using liquid nitrogen. A risk
assessment should include personal protection protocols, and proper actions in the event of
accidental spillage. 1 l (2 US pints) of liquid nitrogen evolves to 700 l (approximately
25 cubic feet) of nitrogen gas, and the cold vapor can pool at floor level.
Warnings and Safety Information . 15

Use of flammable solvents and samples

The instrument contains a hot source and contact with flammable


vapors may cause an explosion. When working with flammable
solvents or samples, particularly during unattended operation with
flow-cells, it is recommended that the instrument optics area should be
WARNING
continuously purged with dry air or nitrogen to maintain a positive
pressure and prevent flammable vapor from entering the instrument.

L’instrument contient une source chaude. Le contact avec des vapeurs


AVERTISSEMENT
inflammables peut provoquer une explosion. Lorsque vous travaillez
avec des solvants ou des échantillons inflammables, en particulier lors
d’opérations sans surveillance avec des cuves à circulation, il est
recommandé de purger en continu la zone des optiques de l’instrument
avec de l’air sec ou de l’azote afin de maintenir une pression positive et
d’éviter aux vapeurs inflammables de pénétrer dans l’instrument.

If flammable solvents or samples are spilled on the instrument and


there is any possibility that they have entered the interior (by coming
into contact with cover gaskets, for example) then the instrument must
be switched off immediately and disconnected from the power supply.
WARNING
The optics area should then be thoroughly purged with dry air or
nitrogen, or the main cover should be opened to thoroughly ventilate
the optics area before proceeding.

Si des solvants ou échantillons inflammables sont renversés sur


AVERTISSEMENT
l’instrument et s’il existe une possibilité qu’ils aient pénétré à l’intérieur
de l’instrument (en entrant en contact avec les joints du couvercle par
exemple), l’instrument doit être éteint immédiatement et débranché de
l’alimentation électrique. La zone contenant les optiques doit ensuite
être purgée à fond avec de l’air sec ou de l’azote, ou le couvercle
principal doit être ouvert pour bien ventiler la zone des optiques avant
de continuer.

Flammable solvents or samples should not be stored on or near the


instrument. Handling of such materials during preparation should be
performed in a safe area away from the instrument such as a fume
cabinet.
WARNING
Des solvants ou des échantillons inflammables ne doivent pas être
AVERTISSEMENT
stockés sur ou à proximité de l’instrument. La manipulation de ces
matières pendant une préparation doit être effectuée dans un endroit
sûr, loin de l’instrument, tel qu’une hotte.
16 . Spectrum 3 Dual-Range IR Systems User's Guide

Do not use a flammable gas to purge the Spectrum 3 instruments. Use


only clean, dry, oil-free nitrogen or air.

WARNING
N’utilisez pas de gaz inflammables pour purger les spectromètres
AVERTISSEMENT
Spectrum 3. Utilisez uniquement de l’azote ou de l’air propre, sec et
exempt d’huile pour purger l’instrument.
Warnings and Safety Information . 17

Electrical Safety

• Connect the instrument to a power supply line that includes a switch or other means of
disconnection from the electricity supply.

• Only plug the instrument into an electricity-supply socket that is provided with a
protective earth connection.

• When fuses need replacing, use only those with the required current rating and of the
specified type. Do not use makeshift fuses and do not short-circuit fuse holders.

• When the instrument is connected to its electricity supply, terminals may be live and the
removal of covers other than those which can be removed by hand is likely to expose
live parts.

• Capacitors inside the instrument may still be charged even if the instrument has been
disconnected from all voltage sources.

• The instrument must be disconnected from all voltage sources before it is opened for
any adjustment, replacement, maintenance or repair.

Any interruption of the protective conductor (earth ground) inside or


outside the instrument or disconnection of the protective conductor
terminal is likely to make the instrument dangerous.
WARNING
Toute interruption du conducteur de protection (mise à la terre) à
l'intérieur ou à l'extérieur de l'instrument ou toute déconnexion de la
AVERTISSEMENT
borne du conducteur de protection risque de rendre l'instrument
dangereux.

The instrument has an IEC Insulation Class I rating for external circuits – only connect other
equipment that meets the requirements of IEC 61010-1, IEC 60950 or equivalent standards.
18 . Spectrum 3 Dual-Range IR Systems User's Guide

Laser Safety Regulations


The Spectrum 3 spectrometers are Class 1 laser products as defined by IEC 60825-1. The
optical module contains:

a Class 2 Helium Neon (HeNe) laser, which emits visible, continuous wave radiation at a
wavelength of 633 nm and has a maximum output power of 1 mW

OR

a Class 1 diode laser, which emits invisible, continuous wave radiation at a wavelength of
850 nm and has a maximum output power of 0.6 mW.

Some diffuse laser radiation, within Class 1 limits, emerges from:

• The window in the left side of the sample compartment when an internal beam path is
selected.

• An external beam port when the port cover is removed, no accessory is fitted at the
port, and the beam path to the port is selected.

Do not stare into any laser beam. Staring into a laser beam (intrabeam
viewing) can cause permanent damage to your eyes.

WARNING
Ne fixez pas le faisceau laser. Regarder fixement un faisceau laser
AVERTISSEMENT
(visualisation intrafaisceaux) peut causer des dommages permanents à
vos yeux.

The laser is automatically shut down when the main cover of the instrument is raised.

Do not attempt to override or modify the interlock system.

Use of controls or adjustments or performance of procedures other


than those specified herein may result in hazardous radiation exposure.
WARNING
N’essayez pas de remplacer ou de modifier le système de verrouillage.

L’utilisation de commandes ou de réglages ou l’exécution de


AVERTISSEMENT
procédures autres que celles spécifiées dans le présent document peut
entraîner une exposition dangereuse à des rayonnements.

The instrument complies with the following laser safety regulations:

1. 21 CFR Part 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50
dated 24 June 2007. Administered by the Center for Devices and Radiological Health,
U.S. Department of Health and Human Services.

2. European Standard EN 60825-1:2014 – “Safety of laser products – Part 1: Equipment


classification and requirements”.
Warnings and Safety Information . 19

Radiation Hazards and their Classification

Laser radiation
Indirect observation of the laser beam radiation in the optical path is not hazardous. Directly
viewing the laser beam along its axis (allowing the laser beam radiation to pass into the eye)
can be hazardous, depending upon the power of the beam, the length of time that the eye is
exposed to the beam and the optical efficiency of the exposed eye. Direct viewing of a laser
beam along its axis is termed intrabeam viewing.
Protection of the eye during accidental, momentary intrabeam viewing of a Class 2 HeNe
laser beam is normally given by the eye’s aversion response, including the blink reflex, which
limits exposure of the eye to less than 0.25 seconds.
There is greater potential for accidental intrabeam viewing of the Class 1 diode laser because
the beam is invisible. When this laser is installed in the spectrometer, avoid switching on
power to the laser while the instrument covers are raised (this requires disabling of the
safety controls and should only be performed by PerkinElmer service representatives in the
event of a problem with the instrument).
Class 1 levels of laser radiation are not considered to be hazardous.

Radiation emitted by an NIR source


Your Spectrum 3 instrument can be fitted with an NIR (near-infrared) source. The quartz
halogen bulb, which produces the near-infrared beam, emits ultraviolet, visible and infrared
radiation. The majority of this radiation is in the infrared region. Do not stare into the beam
produced by this bulb.

Measurements of the infrared radiation emitted from the sample area show that exposure
limits recommended by the American Conference of Governmental Industrial Hygienists
(ACGIH) and International Commission on Non-Ionizing Radiation Protection (ICNIRP) will
not be exceeded during normal operation.
20 . Spectrum 3 Dual-Range IR Systems User's Guide

Labels

The product identification label is on the front of the instrument. Other labels are fixed to the
Spectrum 3 spectrometer in the locations shown in Figure 1 and Figure 2:

Serial number, part


number and date of
manufacture

Figure 1 Labels (rear of instrument)

NOTE: The label with a crossed-out wheeled bin symbol and a rectangular bar indicates that
the product is covered by the Waste Electrical and Electronic Equipment (WEEE)
Directive. Refer to Appendix 5: WEEE Instructions for PerkinElmer Products on
page 106.

Figure 2 Labels (sample compartment)

NOTE: There is a second copy of the CAUTION label inside the sample compartment cover.
Warnings and Safety Information . 21

Warning Signs on the Instrument

Caution, hot surface.

Attention, surface chaude.

Caution, risk of electric shock.

Attention, risque de choc électrique

Caution, laser radiation hazard.

Attention, risque de rayonnement laser.

Caution, risk of danger.

Documentation must be consulted to determine the nature of the


potential hazard and any actions which have to be taken.

Attention, danger potentiel.

Consultez la documentation afin de déterminer la nature du danger


potentiel et les mesures à prendre.
22 . Spectrum 3 Dual-Range IR Systems User's Guide

EMC Compliance

European EMC Directive


The Spectrum 3 spectrometers have been designed and tested to meet the requirements of
the EMC Directive 2014/30/EU.

The product is certified with respect to its immunity to radiated radio frequencies as
described in EN 61000-4-3, subject to the following restriction:

When the instrument is subjected to a test field of 10 V/m over the frequency range 80–
1000 MHz, with 80% amplitude modulation at 1 kHz, noise spikes may be observed at the
spectral wavenumbers having a modulation frequency of 1 kHz and its harmonics. Outside a
window of 150 Hz half-width, noise due to these spikes shall not exceed 20% of the
instrument response (black-body) peak in an open beam configuration.

FCC rules and regulations


These products are classified as digital devices used exclusively as industrial, commercial, or
medical test equipment. They are exempt from the technical standards specified in Part 15 of
the FCC Rules and Regulations, based on Section 15.103(c).

Precautions when operating


In some instances, the presence of a cellular (mobile) phone close to the spectrometer can
cause noise spikes in the spectral data recorded by the instrument. This can be avoided by
keeping these devices at least 30 cm away from the spectrometer when data is being
collected.
An Overview of the
Spectrum 3 Dual-Range
Spectrometers
24 . Spectrum 3 Dual-Range IR Systems User's Guide

A Guided Tour of the Spectrum 3 Dual-Range


Spectrometers

PerkinElmer Spectrum 3 Dual-Range spectrometers are bench-top FT-IR instruments


(Figure 3). Fully optimized performance is achieved by the provision of dual beamsplitters,
dual sources and dual detectors. There are also variants of the FT-MIR/FT-NIR spectrometers
available with a single KBr beamsplitter which have slightly reduced measuring ranges.

Figure 3 Spectrum 3 Dual-Range (FT-MIR/FT-NIR) spectrometer

For the MIR configuration:

• The optical system enables you to collect data over a total range of 7800 to 350 cm−1
with a best resolution of 0.4 cm−1 (7800 to 375 cm−1 with the single beamsplitter).

• One of the following detectors may be fitted: a DTGS (deuterated triglycine sulfate) MIR
detector, a LiTa (lithium tantalate) detector or an MCT (mercury cadmium telluride)
detector is fitted.

• KBr windows are fitted in the sample compartment.

For the NIR configuration:

• The optical system enables you to collect data over a total range of 14700 to 1250 cm−1
with a best resolution of 0.4 cm−1 (11500 to 1250 cm-1 with the single beamsplitter).

• An NIR DTGS (deuterated triglycine sulfate) detector or a LiTa (lithium tantalate)


detector is fitted.

• KBr windows are fitted in the sample compartment.

For the FIR configuration:

• The optical system enables you to collect data over a total range of 700 to 30 cm−1 with
a best resolution of 0.4 cm−1.

• An FIR DTGS (deuterated triglycine sulfate) detector is fitted.

• A PE (polyethylene) window and a PE/D (polyethylene/diamond) window are supplied to


be fitted in the sample compartment for operation in the FIR range.
An Overview of the Spectrum 3 Dual-Range Spectrometers . 25

The instrument can operate in ratio, single-beam, or interferogram mode.

The instrument is connected to a PC, either point-to-point or over a network. The Spectrum
IR software package supplied enables you to control the instrument and to manipulate the
spectra that you collect.

Configuration changes
Spectrum IR software enables you to initiate an automated changeover between, for
example, the MIR and NIR ranges, changing the source, detector, and beamsplitter. You can
also individually select any combination of these elements.

NOTE: If you change between the MIR and FIR ranges, the software will prompt you to
change the sample compartment windows. For information about changing windows,
see Replacing the Spectrum 3 FT-MIR/FT-FIR Sample Compartment Windows on
page 64.

• When you change the source or detector, or swap between an external and internal
accessory, the infrared beam is redirected using the appropriate rotating mirror.

• Before you change to the MIR MCT detector, fit one of the attenuators supplied
(Attenuator Set – L1160560) to the window to the right of the sample compartment to
prevent the detector from overloading. If you have an open beam we recommend a
14%T attenuator. See Replacing the Spectrum 3 FT-MIR/FT-FIR Sample Compartment
Windows on page 64 or Installing/Replacing Beam Port and Sample Compartment
Windows on page 88 for more information.

NOTE: If you have a Spectrum 3 FT-MIR/FT-FIR spectrometer with an MCT detector and the
instrument was in the MIR range when it was switched off, we recommended that a
6%T attenuator is fitted to the sample compartment window before switching on the
instrument again, to prevent errors during the initialization of the FIR detector.

• When you change the detector, allow it to equilibrate before scanning. The MCT
detector (if fitted) will not perform correctly until it has been sufficiently cooled using
liquid nitrogen.

• When you select the alternate beamsplitter, there is a pause while the element is
changed and initialized. The performance of the beamsplitter is temperature-sensitive,
so there is also an equilibration period.

Optical system
The optical system is under the main cover of the instrument. Usually the main cover of the
instrument is closed, but to perform most maintenance tasks, the cover has to be open.
When you do this, a safety interlock automatically switches off the power. Nevertheless, the
instrument should be disconnected from the mains before opening the main cover for
maintenance.

Consistent, reliable performance is achieved by having few adjustable parts, and by


extensive insulation of the optical system from the effects of humidity and vibration.

Stability of the optical system

The entire optical system is purged and sealed at the factory. A supply of desiccant placed
within the system removes any water vapor and carbon dioxide that may enter. A desiccant
indicator is fitted in the top cover, which warns you when the desiccant needs changing (an
internal humidity sensor is available as an option).
26 . Spectrum 3 Dual-Range IR Systems User's Guide

KBr windows (or polyethylene and polyethylene/diamond for the FIR range) separate the
sample compartment from the purged optical system. You can purge the sample
compartment with clean, dry, oil-free air or nitrogen. Either one removes water vapor;
however, nitrogen is preferable because it also removes atmospheric carbon dioxide.

Do not use a flammable gas to purge the Spectrum 3 instruments. The


instrument contains a hot source, and a fire or explosion will result.
Only use clean, dry, oil-free nitrogen or air to purge the instrument.
WARNING

N’utilisez pas de gaz inflammables pour purger les spectromètres


AVERTISSEMENT
Spectrum 3. L’instrument contient une source chaude, un incendie ou
une explosion peut avoir lieu. Utilisez uniquement de l’azote ou de l’air
propre, sec et exempt d’huile pour purger l’instrument.

The optics are kinematically mounted to ensure accurate positioning and to make them
rugged. The interferometer is enclosed and mounted on anti-vibration mounts to guard
against air and bench borne disruptions. The interferometer uses very low-friction point
bearings and a frictionless electromagnetic drive to ensure long life.

Top panel controls


The display on the front right of the top of your instrument (Figure 4) has three purposes:

• To display messages generated by the instrument’s firmware, such as those that


monitor initialization and diagnostics when the instrument is first switched on.

• To display prompts and other messages which allow you start and stop data collection
at the spectrometer.

• To display the results from data processing steps performed during an analysis.

The functions of the buttons on the display screen and the display prompts and other
messages are controlled by the Spectrum IR software. The button functions change
depending on the screen prompts.

Display

Buttons

Figure 4 Spectrum 3 top panel controls


An Overview of the Spectrum 3 Dual-Range Spectrometers . 27

Figure 5 Spectrum 3 initial display screen

The sample compartment


The instrument has a large, purgeable sample compartment (Figure 6) located at the front of
the instrument.

Sample compartment lid

Baseplate

Figure 6 Spectrum 3 sample compartment

The windows in the sample compartment and external beam ports are
CAUTION composed of KBr (for MIR and NIR configurations) that, although coated,
can be damaged by high levels of humidity.

If you spill a liquid in the sample compartment, wipe it up quickly. When


working with water-based samples open to the air, either purge the
sample compartment or leave the cover open.

Les fenêtres du compartiment d’échantillons et les ports de faisceau


ATTENTION externes sont composés de KBr (pour les configurations MIR et NIR) qui,
bien que revêtues, peuvent être endommagées lorsque les niveaux
d’humidité sont élevés.

Si vous renversez un liquide dans le compartiment d’échantillons, essuyez-


le rapidement. Lorsque vous travaillez avec des échantillons à base d’eau
ouverts à l’air, purgez le compartiment d’échantillons ou laissez le
couvercle ouvert.
28 . Spectrum 3 Dual-Range IR Systems User's Guide

A relative humidity higher than 80% can damage the windows of the
CAUTION sample compartment. If you expect the humidity to exceed 80%,
continually purge or desiccate the sample compartment.

ATTENTION Une humidité relative supérieure à 80 % peut endommager les fenêtres


du compartiment d’échantillons. Si vous prévoyez une humidité supérieure
à 80 %, purgez ou desséchez en continu le compartiment d’échantillons.

Open the sample compartment by lifting the cover using the recess at the front.
The infrared beam enters the sample compartment through an aperture on the left. After
passing through the sample, it enters the detector area through an aperture on the right side
of the sample compartment.

Standard sampling accessories are mounted on a baseplate. The standard baseplate includes
a sample holder located by a knurled screw.

Internal accessories
A wide range of optional accessories, such as the Universal ATR accessory, fit in the sample
compartment (Figure 7).

Figure 7 Spectrum 3 with Universal ATR accessory

It is easy to remove an internal accessory and to replace it with another. See Appendix 1:
Changing the Sample Area Accessory on page 100.

The instrument identifies the type of accessory fitted using a coded connector on its
baseplate that plugs into a socket on the rear wall of the sample compartment.

External accessories
The external beam port on the right side of the instrument is used, for example, with the
optional External Near-Infrared Accessory (External NIRA). Spectrum IR software enables
you to switch the instrument between this external accessory and another accessory fitted in
the sample compartment.
An Overview of the Spectrum 3 Dual-Range Spectrometers . 29

External beam port

Figure 8 External beam port on Spectrum 3

NOTE: To use your instrument with an external accessory, you require the optional External
Beam Pack. If you did not purchase the External Beam Pack with your spectrometer,
it is available as a field-fitted upgrade (L1280248).

For information about removing or refitting an external accessory, refer to its User’s Guide,
which is distributed on the IR Hardware Documentation USB as a .pdf file.

Do not attempt to remove the external accessory bracket mounted within


the handhold on the right of the instrument or to transfer the bracket to
CAUTION another spectrometer.
The external accessory bracket is fitted by a PerkinElmer Service
Engineer, along with any other internal components that may be required.
N’essayez pas de retirer le support d’accessoires externe monté dans la
poignée sur la droite de l’instrument ou de transférer le support vers un
ATTENTION
autre spectromètre.
Le support d’accessoires externe est installé par un ingénieur de
maintenance PerkinElmer, ainsi que tous les autres composants internes
qui peuvent être nécessaires.

Do not attempt to lift the instrument, or to move it to another location,


when an external accessory is attached.
CAUTION
The optical alignment of the accessory may be disturbed.
N’essayez pas de soulever l’instrument ou de le déplacer à un autre
ATTENTION endroit lorsqu’un accessoire externe est fixé.
L’alignement optique de l’accessoire peut être perturbé.

For information about moving the instrument, see Moving the Spectrometer on page 61.

The Spotlight 400 Series Imaging System


The external port on the left side of the instrument is used with the Spotlight 400 Imaging
System (Figure 9) and SpectrumIMAGE software.
30 . Spectrum 3 Dual-Range IR Systems User's Guide

Figure 9 Spotlight 400 Series Imaging System

NOTE: To use your instrument with a microscope, you require the optional External Beam
Pack. If you did not purchase the External Beam Pack with your spectrometer, it is
available as a field-fitted upgrade (L1280248).

Sample compartment windows


The Spectrum 3 Dual-Range FT-MIR/FT-NIR instrument has KBr windows fitted in the sample
compartment. It is possible to change the sample compartment windows if they are not
suitable for your application. For information about changing windows, see
Installing/Replacing Beam Port and Sample Compartment Windows on page 88.

The Spectrum 3 Dual-Range FT-MIR/FT-FIR instrument has KBr windows fitted in the sample
compartment for the MIR range, but a PE (polyethylene) window and a PE/D
(polyethylene/diamond) window (supplied) should be fitted for the FIR range. For
information about changing these windows, see Replacing the Spectrum 3 FT-MIR/FT-FIR
Sample Compartment Windows on page 64.

Changing windows allows some CO2 and water vapor from the
CAUTION surroundings to enter the instrument.

The instrument desiccant packs should remove these contaminants within


30 minutes.

Le changement de fenêtres permet à de la vapeur de CO2 et d’eau de


ATTENTION l’environnement de pénétrer dans l’instrument.

Les paquets de dessiccant de l’instrument doivent éliminer ces


contaminants en 30 minutes.

Power switch and communications ports


The power switch, AC power cable connector, and communications ports are on the rear of
the instrument. The power switch is marked I/O (on/off).

NOTE: It can take the instrument about two hours to equilibrate when switched on after
being switched off overnight. To save time, we suggest that you leave the instrument
switched on at all times.
An Overview of the Spectrum 3 Dual-Range Spectrometers . 31

Accessories for the Spectrum 3 Spectrometer

A wide range of optional accessories, such as the NIR Fiber Optic Probe (Figure 10), fit in the
sample compartment. In addition, a number of external accessories are available, including
the External NIRA. An external accessory can be fitted in conjunction with another internal
accessory.

Figure 10 Spectrum 3 spectrometer with NIR Fiber Optic Probe accessory

There is a range of specialized sampling accessories available for the Spectrum 3


instruments, as shown in Table 1.
Table 1 Sampling accessories for the Spectrum 3 instruments

Accessory Type MIR NIR FIR

Sample Shuttle Internal Yes Yes Yes

Horizontal ATR Internal Yes n/a n/a

Universal ATR Internal Yes n/a n/a

Diffuse Reflectance Internal Yes n/a Yes

NIRA Internal (limited utility) Yes n/a

External NIRA External (limited utility) Yes n/a

NIR Fiber Optic Probe Internal (limited utility) Yes n/a

TL 8000 EGA System (TG-IR) – Yes Yes No

EGA 4000 Internal Yes Yes No

Heated Transmission Module Internal Yes Yes Yes


32 . Spectrum 3 Dual-Range IR Systems User's Guide

Accessory Type MIR NIR FIR

General Purpose Optical Bench


(GPOB) and External MCT External Yes Yes n/a
Detector*

General Purpose Optical Bench


(GPOB) and External LiTaO3 External Yes Yes n/a
Detector*
* For more details of the GPOB options, contact your PerkinElmer Sales Representative.

Further information about the use of these accessories can be found on the IR Hardware
Documentation USB.
An Overview of the Spectrum 3 Dual-Range Spectrometers . 33

Spectrum 3 Systems Upgrades

The Spectrum 3 systems are designed to be flexible, upgradable instruments. The upgrades
available for the Spectrum 3 Dual-Range System are listed in Table 2.
Table 2 Spectrum 3 Dual-Range Systems Upgrades

Part Number Description

L1280248 External Pack Beam Upgrade – Microscope, GPOB, NIRA and


external beam input port ready
The kit contains KBr windows, but other windows are available. Ask
your PerkinElmer Customer Service Representative for details

L1280252 FT-IR/FT-NIR Narrow band MCT Detector Upgrade


(replaces standard MIR detector)

L1280253 FT-IR/FT-NIR Medium band MCT Detector Upgrade


(replaces standard MIR detector)

L1280254 FT-IR/FT-NIR Wide band MCT Detector Upgrade


(replaces standard MIR detector)

L1280255 FT-IR/FT-FIR Narrow band MCT Detector Upgrade


(replaces standard MIR detector)

L1280256 FT-IR/FT-FIR Medium band MCT Detector Upgrade


(replaces standard MIR detector)

L1280257 FT-IR/FT-FIR Wide band MCT Detector Upgrade


(replaces standard MIR detector)

L1200391 Electronic Humidity Sensor

L1370112 FastScan Module

L1370144 Diode Laser Upgrade Kit

L1370143 HeNe Laser Upgrade Kit


34 . Spectrum 3 Dual-Range IR Systems User's Guide
Unpacking and
Installation
36 . Spectrum 3 Dual-Range IR Systems User's Guide

Requirements

NOTE: Read the warnings and safety information at the start of this manual before you
install the instrument. They contain important information.

Electrical requirements
The Spectrum 3 Dual-Range spectrometers can operate on electricity supplies of 50 or 60 Hz
and in the 100 V to 230 V range without any adjustment.

The nominal power consumption of the instrument is 120 VA.

The line supply must be within 10% of the nominal voltage.

If possible, do not connect the instrument to circuits that have heavy-duty equipment
connected, such as large motors.

If possible, do not use photocopiers, discharge lamps, radio transmitters, and other
equipment with large or frequent transient loads on the same supply circuit.

The primary fuse (2 AT, 250 V) is in the drawer on the rear of the instrument next to the
mains inlet: the spare fuse is in the same drawer. The primary fuse is connected in the live
line.

Environment
To obtain the best performance from your instrument:

• Place the instrument in an environment that is relatively dust-free.


• Make sure that the bench top is free from vibration or mechanical shocks.
• Do not place the instrument or the PC near to room-heating equipment, such as
central-heating radiators.
• Do not position the instrument in direct sunlight, as this may cause overheating.
• Leave at least 15 cm (6 inches) from any surface and the cooling louvers at the rear of
the instrument.
• Leave at least 7 cm (3 inches) from any vertical obstacle to the sides of the instrument,
to permit an adequate flow of cooling air.
• Make sure that there are no overhanging shelves, and no water pipes or faucets that
could leak onto the instrument.
• The area near the PC must be free of strong magnetic fields, direct sunlight, and
heating or cooling units or ducts.

The instrument has been designed for indoor use and operates correctly under the following
conditions:

Ambient temperature 15 °C to 35 °C
Ambient relative humidity 80% maximum (non-condensing)
Unpacking and Installation . 37

Unpacking the spectrometer

The Spectrum 3 spectrometer is a heavy precision instrument, so two


people are required for safe handling.

The instrument weighs approximately 36 kg unpacked (40 kg packed)


WARNING
and has a lifting recess on either side. Consult the local codes of
practice issued by safety advisors before attempting to lift it.

Take care not to injure yourself or others, or to drop the instrument.

Le spectromètre Spectrum 3 est un instrument de précision très lourd,


AVERTISSEMENT
il est donc nécessaire d’être à deux pour le manipuler en toute
sécurité.

L’instrument pèse environ 36 kg déballé (40 kg emballé) et dispose


d’une encoche sur chaque côté pour soulever l’instrument. Consultez
les codes de bonne pratique locaux émis par les responsables en
charge de la sécurité avant d’essayer de le soulever.

Veillez à ne pas vous blesser ou à blesser les autres, ou à ne pas faire


tomber l’instrument.

Take great care when installing your Spectrum 3 spectrometer, and


CAUTION follow the procedures described in this manual. If you require assistance,
contact your local PerkinElmer Service Engineer.

Faites très attention lors de l’installation de votre spectromètre Spectrum


ATTENTION 3, et suivez les procédures décrites dans ce manuel. Si vous avez besoin
d’assistance, contactez votre ingénieur de maintenance PerkinElmer
local.

Opening the shipping container


Your instrument is packed inside the box in a silver bag that protects it from condensation.
The beamsplitters and spare windows are packed as kits in separate protective containers.

1. First remove the manuals/software box, leads, and so on from the box, and check that
all the following parts are present:

Part Description
Number

L1370129 Quick Change Window Kit (Spectrum 3 FT-MIR/FT-FIR only) 1

L1202057 Polystyrene Calibration Film 1

L1250405 NIR Performance Validation Kit (Spectrum 3 FT-MIR/FT-NIR only) 1

04974265 Quick Release Purge Coupling 2

L1200466 Ethernet Crossover Cable 1


38 . Spectrum 3 Dual-Range IR Systems User's Guide

Part Description
Number

04970839 2A, 250V Time Lag Fuse 2

L9003693 8.0 mm Hexagonal Wrench 1

N0171159 Desiccant Kit (Spectrum 3 FT-MIR/FT-FIR only) 1

LX100961 Spectrum IR Software USB 1

OR OR

LX100962 Spectrum IR ES Software USB

L1050002 IR Hardware Documentation USB 1

L1250230 Spectrum Configuration Disk 1

L1240055 Cuvette Holder Assembly (Spectrum 3 FT-MIR/FT-NIR only) 1

L1240056 Cell Holder Assembly and Disposable Cells (5) 1


(Spectrum 3 FT-MIR/FT-NIR only)

L1202057 MIR POLYSTYRENE REFERENCE CARD 1

L1160560 Attenuator Set: 1%T, 4%T, 6%T, 14%T and 32%T 1


(Spectrum 3 Systems with MCT MIR detector only)

L1250397 Spectrum 3 FT-MIR/FT-NIR Beamsplitter Kit (as applicable) 1

OR OR

L1250438 Spectrum 3 FT-MIR/FT-FIR Beamsplitter Kit (as applicable)

L1250385 MIR/NIR FILTER KIT 1

If any items are missing or damaged, contact your local PerkinElmer office.

2. Carefully remove the instrument from the shipping container, but not from the bag in
which it was shipped.

The spectrometer and beamsplitters must be allowed to reach the


CAUTION temperature of their surroundings before further unpacking. This means
leaving them in their packaging overnight if moved from a cold area, and for
at least four hours after removal from the shipping container.

Il faut laisser au spectromètre et aux séparateurs de faisceau le temps


ATTENTION d’atteindre la température ambiante avant de procéder au déballage. Cela
signifie les laisser dans leur emballage pendant la nuit s’il arrive d’une zone
froide, et pendant au moins quatre heures après le retrait de la boîte
d’expédition.
Unpacking and Installation . 39

3. When the spectrometer has been allowed to warm to the temperature of its
surroundings, remove it from the bag and place it on the bench where it is to be used.
Ensure that you can reach the rear of the spectrometer to connect the cables.

Do not open the beamsplitter kit, or attempt to fit the beamsplitters yourself.
CAUTION
The beamsplitters must be fitted by a PerkinElmer Service Engineer.

N’ouvrez pas le kit de séparateur de faisceau, ou n’essayez pas d’installer les


séparateurs de faisceau vous-même.
ATTENTION
Les séparateurs de faisceau doivent être installés par un ingénieur de
maintenance PerkinElmer.

NOTE: Any accessories will be shipped in separate boxes.


40 . Spectrum 3 Dual-Range IR Systems User's Guide

The Desiccant Indicator


The optical system of the spectrometer is purged at the factory. This protects the beam port
windows (and, once fitted, the beamsplitters) from being damaged by humidity. Replaceable
packs of desiccant keep the optics dry and free of CO2.

The top panel of the instrument includes a desiccant indicator, whose sectors change
sequentially from blue to pink as the desiccant becomes exhausted (Figure 11). Change the
desiccant in the instrument when the sector marked 10 becomes pink, but while the sectors
marked 15 and 20 are still blue. These numbers correspond to the approximate % Relative
Humidity in the instrument.

Refer to The Desiccant Indicator in Detail on page 64 for more information about the
appropriate action to take if the sectors marked 15 and 20 are pink.

Pink Blue

Blue

Figure 11 The desiccant indicator

If all three sectors of the desiccant indicator are pink, then you m ust
CAUTION change the desiccant.

The instrument optics may be fogged. Do not switch the instrument


either ON or OFF until all sectors are blue.

Si les trois secteurs de l’indicateur du dessiccant sont roses, vous devez


ATTENTION changer le dessiccant.

Les optiques de l’instrument peuvent être embuées. N’allumez pas ou


n’éteignez pas l’instrument tant que tous les secteurs ne sont pas bleus.
Unpacking and Installation . 41

Connecting up the Spectrometer

Connecting to the PC
NOTE: To control your instrument from a PC, use the crossover cable supplied.
To control your instrument over your network, use a standard Ethernet cable (not
supplied).

1. Plug one end of the cable into the connector port on the right-hand side of the
instrument (Figure 12).

PC or network
connection port

Figure 12 PC Connection port

2. Plug the other end of the cable into the network connection on your PC (if you are using
the crossover cable) or network hub (if you are using a standard Ethernet cable).

Connector details

Description Connector Voltage Maximum


Type Current

10/100 Base-T Ethernet connector. This is the Ethernet <5 V <100 mA


standard interface between the PC and the
instrument, or between a Local Area Network (LAN)
and the instrument. If connecting directly from the
PC to the instrument use the Category 5 UTP
Crossover cable supplied. If you are connecting to
your network, use a standard Ethernet cable.
DO NOT USE THE CROSSOVER CABLE TO
CONNECT TO YOUR NETWORK.
42 . Spectrum 3 Dual-Range IR Systems User's Guide

Other connectors
The communication ports for peripheral devices are shown in Figure 13.

Instrument purge

10101 Spt. Lt.

Sample area purge EXT.R

Figure 13 Communication ports

Legends and icons that identify the function of each of the ports are printed on the hinge
molding directly above the port.

Do not attempt to connect a monitor to either the EXT.R port or the


CAUTION MICROSCOPE port or you will cause serious damage to the instrument
when it is switched on.

N’essayez pas de connecter le moniteur au port EXT.R ou au port


ATTENTION MICROSCOPE ou vous endommagerez sérieusement l’instrument lorsqu’il
sera allumé.
Unpacking and Installation . 43

Connector details

Icon Description Connector Voltages Maximum


Type Currents

10101 Serial port. Connects a PC to the 9-way +12 V <100 mA


instrument using an RS232 interface D-type
cable. This connector is only used
for service diagnostics or during fast −12 V <100 mA
scanning data acquisition with a
Spotlight microscope.
General Purpose Optical Bench 26-way +5 V <50 mA
(GPOB). Allows synchronization high density
between the instrument and an D-type
external accessory.
Spt.Lt Spotlight. Used to connect the 11-way mixed +5 V <100 mA
instrument to a Spotlight Imaging D-type
System. ±12 V 50 mA

EXT.R Right external detector module. 15 way +12 V 0.65 A


Connects to an external detector high density
module. Usually the detector is D-type −12 V 0.65 A
located in an accessory placed on
the right of the instrument. +5 V 4A

Microscope external detector 15 way +12 V 0.65 A


module. Connects to a PerkinElmer high density
infrared microscope, placed on the D-type −12 V 0.65 A
left of the instrument.
+5 V 4A

Connecting the spectrometer to the electrical supply


The power cable for the electrical supply plugs into the rear of the instrument. It has a
molded socket at one end. If it is necessary to fit a plug on the power cable, use the wire
color code below:

Plug Pin Wire Color (100–120 V) Wire Color (220–240 V)

Ground (Earth) Green or Green/Yellow Green/Yellow

Live Black Brown

Neutral White Blue


44 . Spectrum 3 Dual-Range IR Systems User's Guide

To ensure safe and satisfactory operation of the instrument, it is


essential that the green or green/yellow ground (earth) wire of the
power cord is connected to a ground that complies with the regulations
of the local electricity supply authority (or equivalent body); ground
WARNING
circuit continuity is essential for safe operation of the equipment.

Afin de garantir un fonctionnement sûr et satisfaisant de l’instrument, il


AVERTISSEMENT
est essentiel que le fil de terre vert ou vert/jaune du cordon
d’alimentation soit connecté à une terre conforme avec la
réglementation de l’autorité locale de fourniture d’électricité (ou d’un
organisme équivalent) ; la continuité du circuit de terre est essentielle
pour un fonctionnement en sécurité de l’équipement.

Spectrum 3 instruments can operate on electricity supplies of 50 or 60 Hz and in the 100 V to


230 V range without any adjustment.

1. Fit the molded socket of the power cable into the electrical supply inlet (Figure 14) of
the instrument.

Electricity
supply inlet

Figure 14 Electrical supply inlet

2. Switch on the power at the supply.

3. Switch on the instrument at the switch above the supply inlet.


I is on and O is off.

After a short diagnostic check, which takes about 2 minutes and is described in Appendix 2:
Instrument Self-Checks on page 102, your instrument will be ready to communicate with the
PC.
Unpacking and Installation . 45

Installing the Instrument in the Software

Before you can use the instrument it must be set up in the software.

Installing the software


NOTE: If you are supplying your own computer, make sure that it meets the minimum
requirements for hardware and software set out in the “PC Requirements” section of
the Administrator’s Guide for your software, which can be found on the Software USB
supplied with your instrument.

 To install Spectrum IR software, insert the supplied USB, double-click the ReadMe file
and follow the instructions on the screen to find the software setup.exe file, which you
should double-click to start the installation.
Details of the installation program are given in the Administrator’s Guide.

The Instrument Install Wizard


After installing your software you will need to install your instrument.

 If you have Spectrum IR software or Spectrum IR ES software, select Add Instrument


from the Administration group on the Setup menu.
The Instrument Install Wizard starts.

OR

If you have AssureID software, select Configure Instruments from the Configure
Instruments and Accessories group on the Tools menu.
The Instrument Install Wizard starts.

Details of the Instrument Install Wizard can be found in the Administrator’s Guide for your
software, which can be found on the Software USB supplied with your instrument.
46 . Spectrum 3 Dual-Range IR Systems User's Guide
Using the Spectrometer
with Spectrum IR
48 . Spectrum 3 Dual-Range IR Systems User's Guide

Basics of Software Control

Starting Spectrum IR software


1. Switch on the power to the instrument using the switch on the rear of the instrument.
The instrument will initialize, which will take approximately 2 minutes.

NOTE: It can take the instrument about two hours to equilibrate when switched on after
being switched off overnight. To save time, we suggest that you leave the instrument
switched on at all times.

2. From the Start menu select Programs; the PerkinElmer Applications group; the
Spectrum IR sub-group and then the Spectrum IR application.

OR

Double-click the shortcut icon on the desktop.


The Spectrum IR start-up splash-screen is displayed, followed by a dialog that may
require your login details:

3. If required, enter your User name and Password, and then click OK.
If you already have an instrument set up in Spectrum IR or AssureID software for this
user on this PC, the Instrument Connection dialog may be displayed, unless Auto
Connect is set up for the instrument. If Auto Connect is enabled Spectrum IR will
automatically connect to the instrument.

4. Select the Instrument you want to use.

OR

If you want to work with data that has been collected previously, without connecting to
an instrument, select work offline.

NOTE: Working offline can free a networked instrument for use by another user.
Spectrum IR starts.
Using the Spectrometer with Spectrum IR . 49

Scanning samples
When you connect to your spectrometer the instrument settings will default to appropriate
values for your instrument type and accessory.

The configurable toolbars at the top of the workspace include the tools you need to collect a
sample spectrum. The default Instrument Settings toolbar contains settings that are
appropriate for the Spectrum 3 Dual-Range system (Figure 15).

Figure 15 Spectrum 3 Dual-Range system default scan toolbars

By default, the Measurement bar includes Scan, Halt, Background and Monitor buttons.
You can also select Scanalyze and then choose one of the scan and then process options
including Scan and Compare, Scan and Search and Scan and Quant. All these commands
can be selected from the Measurement menu.

NOTE: The scan toolbars are not displayed if you have chosen to work offline.

To scan a sample:

1. Check and set the instrument parameters.


Here you set the Start and End points of the scan range (by default in wavenumbers,
but the abscissa units can also be set to nanometers or microns on the Setup
Instrument Basic tab) and the Accumulations required, either as a number of scans,
or as a length of time. You can enter a unique Sample ID and Description for the
sample.
If required, you can also change the wavelength range of the spectrometer using the
Mode drop-down list. See Changing the instrument range on page 50 for more
information on configuring your Spectrum 3 Dual-Range spectrometer for different
wavelength ranges.

2. If a background scan is required, the Scan button includes a small background flag.
Clear the instrument beampath, or insert a suitable background material, and then click

to collect a background spectrum.


The background spectrum is displayed briefly, and then the Viewing Area is prepared
for data collection from your sample.
We recommended that you run a background scan before every sample.

3. Place your sample in the instrument or accessory and then click to begin scanning
your sample.
By default, during scanning the sample data is displayed on the Live tab in the Viewing
Area.
The completed spectrum is displayed on the Graph tab, and added to the current
Samples View in the Data Explorer. The results of the Quality Checks, selected by
default on the Setup Instrument Advanced tab, are displayed in the results for the
spectrum. If you have the Auto save option selected on the Setup Instrument Data
Collection tab, your spectrum will be saved automatically.
50 . Spectrum 3 Dual-Range IR Systems User's Guide

4. If, for any reason, you want to stop scanning your sample, click .

You can use the Sample Shuttle Accessory (L1200302) to set up an interleaved cycle scan so
that you do not have to open the sample compartment between the background and sample
scans. This helps to reduce changes in the concentration of carbon dioxide and water vapor
in the sample compartment. Set the Scan Type to Interleaved on the Setup Instrument
Basic tab. See the Spectrum IR on-screen Help for more information.

Changing the instrument range


You can change the instrument range from, for example, MIR to NIR, using Spectrum IR
software. Changing ranges requires the instrument to change the detector, beamsplitter and
(for the Spectrum 3 FT-MIR/FT-NIR only) source at the same time.

NOTE: Depending on the beamsplitters and detectors fitted, the instrument may require
some time to equilibrate after changing ranges.

1. Select the Setup menu and then click Instrument.


The Setup Instrument tabs are displayed.

2. Select the Setup Instrument BeamPath tab.


The Mode field in the settings table, shown here as MIR, displays the current range.

NOTE: The Mode option is also available in the Instrument Settings toolbar.

3. Select the range you wish to change to from the drop-down list.
The options are MIR, NIR, or Custom for the Spectrum 3 Dual-Range FT-MIR/FT-NIR
spectrometer, or MIR, FIR, or Custom for the Spectrum 3 Dual-Range FT-MIR/FT-FIR
spectrometer.
If you select MIR, NIR or FIR, the Source, Beamsplitter, Detector, Window and
Optimum Scan Range fields will be updated. If you select Custom, the Source,
Beamsplitter and Detector options can be selected independently. The Optimum Scan
Range and Window fields will update for the combination you have selected.

NOTE: Some combinations may damage the instrument, and will not be allowed.

4. Click the Apply button or click Scan to change the range.


If you have selected the FIR option, you will be prompted to change the windows.
Change the windows (as described in Replacing the Spectrum 3 FT-MIR/FT-FIR Sample
Compartment Windows on page 64) and then click Scan.
While the instrument is changing range, you will not be able to collect data. The range
change is monitored by messages in the Status Bar.
Using the Spectrometer with Spectrum IR . 51

Working with the instrument display and buttons

Display

Buttons

Figure 16 Spectrum 3 top panel controls

The display on the front right of the top of your instrument is used to show prompts and
other messages generated by Spectrum IR software.

Follow the prompts on the instrument display and use the buttons located below the display
to scan the samples set up in the Sample Table in Spectrum IR. The functions of the buttons
change depending on the prompts, as indicated on the display (Figure 17). You can also
review the results of data processing using the display (for example, results of Compare,
Search or Quant processes).

Figure 17 Examples of display screens: (clockwise from top left) selecting a


sample to scan from the Sample Table; measuring applied pressure using the
UATR; collecting spectra; viewing results from a Quant method
52 . Spectrum 3 Dual-Range IR Systems User's Guide

Changing the beampath


Hover over the icons on the Setup Instrument BeamPath tab to identify elements in the
instrument beampath. As you click on each item, the appropriate row in the Settings Table is
highlighted.

The accessory fitted in the sample compartment is identified by a graphic element in the
beampath schematic. If an external accessory is fitted at the beam port on the right of the
instrument, or a Spotlight Imaging System is fitted, the Setup Instrument Beampath tab
includes additional elements that enable you to redirect the beampath to the accessory you
want to use.

In Figure 18 the beampath is directed to the standard sample slide. In this example, the
additional interface elements for the External NIRA (including its filter wheel), and the
Spotlight Imager, are also shown.

Figure 18 Setup Instrument BeamPath tab with the beampath directed to the
Slide Holder

 To direct the beam to the External NIRA, select Right external from the Beam
Location drop-down list.

Figure 19 Setup Instrument BeamPath tab with the beampath directed to the
External NIRA (circled)

Using the Spectrum IR on-screen Help system


Use the Spectrum IR Help system to find further information about using Spectrum IR
software to control, set up and adjust your instrument. To open the Help file, select
Contents from the Help menu. This menu also includes links to on-screen tutorials
(Tutorials), and information about the software (About).
Using the Spectrometer with Spectrum IR . 53

Atmospheric (CO2/H2O) Suppression

Atmospheric suppression can be selected in the Setup Instrument Advanced tab (Figure 20).

Figure 20 Setup Instrument Advanced tab in Spectrum IR

What is atmospheric suppression?


This is an atmospheric correction routine. This routine is more powerful than simple
subtraction, overcoming the following issues:

• Non-linearity due to resolution

• The measured spectrum is temperature dependent

• Lineshape and calibration are affected by J-stop and sample or accessory.

What does atmospheric suppression do?


When CO2/H2O is switched on, the software uses a single reference spectrum derived from
high resolution data and our understanding of the instrument to model the lineshape, then
finds the current real instrument parameters by least squares fitting to the measured
spectrum.

−1
Figure 21 Correction of an MIR spectrum at 4 cm resolution
54 . Spectrum 3 Dual-Range IR Systems User's Guide

Figure 22 Atmospheric suppression


Using the Spectrometer with Spectrum IR . 55

AVI Correction

AVI correction can be selected in the Setup Instrument Advanced tab in Spectrum IR
(Figure 20).

NOTE: AVI correction is not available when in the FIR range.

AVI correction can only be performed if an AVI Calibration has been set up for the current
configuration and resolution. Select AVI from the Adjustments Toolbox, available from the
Setup Instrument Advanced Tab. Follow the instructions on-screen. For further information,
refer to the Spectrum IR on-screen Help file.

NOTE: AVI correction uses a methane gas cell installed in the filter wheel.

What is AVI correction?


The objectives of Absolute Virtual Instrument (AVI) correction are:

• Consistent performance over time and between instruments

• Traceability for all measurements.

Although FT-IR spectrometers use a reference laser, the wavenumber calibration and
lineshape are affected by differences in beam divergence and uniformity. This is true for all
FT-IR spectrometers. Differences can occur between instruments, when using different
sampling accessories and when components are changed. AVI allows calibration and
lineshape to be maintained.

The Absolute Virtual Instrument is an instrument with theoretical performance, such that the
result of measuring a known sample on such an instrument can be predicted. So, if we
measure with a real instrument and calculate the software transform to match the theoretical
result, we can apply this transform to future measurements.

The Absolute Virtual Instrument is defined by wavenumber calibration, instrument lineshape


and ordinate accuracy.
56 . Spectrum 3 Dual-Range IR Systems User's Guide

What does AVI correction do?


When AVI is switched on, the software measures the current instrument profile relative to an
absolute standard (the methane cell) and an ideal lineshape function, and applies a
correction (Figure 23). If you have an automated, internal filter wheel, this can provide
correction for any sampling configuration.

−1
Figure 23 Spectra of methane at 4 cm resolution as measured (top) and with
AVI (bottom)
Using the Spectrometer with Spectrum IR . 57

Quality Checks

Quality Checks can be selected in the Setup Instrument Advanced tab (Figure 20).

What are Quality Checks?


Quality checking is a tool for less experienced IR users that identifies possible problems in
the spectrum being collected and suggests ways of improving the measurement.

What do Quality Checks do?


Simply select the Quality Checks that you want to perform from the list in the Setup
Instrument Advanced tab and, if required, adjust the threshold range using the slider bars.
To display more information about an individual test, double-click on its name in the list.

When you collect your spectrum, the selected tests are performed as the data is collected
and a signal light (green , amber , or red ) indicates the result.

The results from the Quality Checks imply:

Okay ( ) – the quality of the spectra is satisfactory.

Caution ( ) – the software has identified a problem that you may want to investigate in
order to improve the quality of the spectra you are collecting.

Warning ( ) – the software has identified a serious problem that you should attempt to
cure before collecting further spectra.
58 . Spectrum 3 Dual-Range IR Systems User's Guide
Routine Maintenance
60 . Spectrum 3 Dual-Range IR Systems User's Guide

Cleaning the Spectrometer

Do not touch or attempt to clean any optical surface in the instrument,


CAUTION including sample compartment windows, because this may damage the
component and impair the performance of the instrument.

Ne touchez pas et n’essayez pas de nettoyer une surface optique de


ATTENTION l’instrument, y compris les vitres du compartiment à échantillons, car
cela pourrait endommager le composant et altérer les performances de
l’instrument.

Clean the outside of the instrument using a damp cloth. If necessary, a mild detergent may
be used. Before you clean the entire instrument, always perform a patch test on an
inconspicuous area.

Avoid spilling liquid into the instrument. Clean all external spills immediately. If anything that
is spilled enters the main body of the spectrometer, switch off the power and contact a
PerkinElmer Service Engineer.

Cleaning the display


Clean grease and dirt off the display using a soft damp cloth and a mild detergent.
Routine Maintenance . 61

Moving the Spectrometer

The spectrometer is a heavy precision instrument, so two people are


required for safe handling.

Consult the local codes of practice issued by safety advisors before


WARNING
attempting to lift it.

Take care not to injure yourself or others, or to drop the spectrometer.

Le spectromètre Spectrum 3 est un instrument de précision très lourd,


il est donc nécessaire d’être à deux pour le manipuler en toute
AVERTISSEMENT
sécurité.

Consultez les codes de bonne pratique locaux émis par les


responsables en charge de la sécurité avant d’essayer de le soulever.

Veillez à ne pas vous blesser ou à blesser les autres, ou à ne pas faire


tomber l’instrument.

Before moving the spectrometer, switch off the power supply, wait
60 seconds, and disconnect the power cable.

WARNING
Avant de bouger le spectromètre, éteignez l’alimentation électrique,
attendez 60 secondes et débranchez le cordon d’alimentation.
AVERTISSEMENT

Do not attempt to lift the instrument, or to move it to another location,


CAUTION when an external accessory is attached. The optical alignment of the
accessory may be disturbed.

The accessory is fitted to an external accessory bracket mounted within


the handhold on the right of the instrument (Figure 24). The two screws
that attach the external accessory to this bracket are accessible from the
right side of the accessory.

N’essayez pas de soulever l’instrument ou de le déplacer à un autre


ATTENTION endroit lorsqu’un accessoire externe est fixé. L’alignement optique de
l’accessoire peut être perturbé.

L’accessoire est monté sur un support d’accessoires externe monté dans


la poignée sur la droite de l’instrument (Figure 24). Les deux vis qui
attachent l’accessoire externe au support sont accessibles depuis le côté
droit de l’accessoire.

The spectrometer can be lifted using the shaped handholds on its sides, as shown in
Figure 24. Two people are needed to lift it because its basic weight is approximately 36 kg.
62 . Spectrum 3 Dual-Range IR Systems User's Guide

Lifting handhold
(repeated on left of
the instrument)

Figure 24 Lifting a Spectrum 3 spectrometer

Condensation
Be aware that condensation caused by moving your spectrometer from a cooler environment
to a warmer one can damage the windows of the sample compartment. To prevent this
damage from occurring:

• Make sure that the windows are protected by placing fresh bags of desiccant in the
sample compartment.

• Leave the spectrometer to reach the temperature of the surroundings before removing
the desiccant.

The Set Temperature utility


A Spectrum 3 instrument is able to control the temperature of its internal optical bench. By
default, this capability is enabled by the PerkinElmer Service Engineer when the instrument is
installed.

Usually, there is no need for adjustment. However, if the temperature range in your
laboratory changes, or if you move the instrument to another location, it may be necessary
to set a different temperature range to ensure optimal performance.

1. Browse to the C:\Program Files\PerkinElmer\ServiceIR or C:\Program Files


(x86)\PerkinElmer\ServiceIR directory, and then double-click the Set Temperature
shortcut.

The PerkinElmer Login dialog is displayed.

The ServiceIR folder contains a number of other utilities, many of which


CAUTION are intended solely for use by a PerkinElmer Service Engineer. If used
incorrectly, some utilities could damage the instrument.

Le dossier ServiceIR contient un certain nombre d’utilitaires, dont


ATTENTION beaucoup sont uniquement destinés à être utilisés par un ingénieur de
maintenance PerkinElmer. En cas d’utilisation incorrecte, certains
utilitaires pourraient endommager l’instrument.
Routine Maintenance . 63

2. Enter your login details.


You must be a Spectrum IR Administrator.
The Select Instrument dialog is displayed.

3. Select your instrument and then click OK.


The Set Temperature dialog is displayed.

4. Select the setting most appropriate for the range of temperature in your laboratory, and
then click Apply.
The Disabled setting is not recommended.
The temperature range setting is stored in the instrument, and the utility closes.

NOTE: This setting applies until the Set Temperature Utility is used again. It is not reset
when the instrument power is recycled (that is, switched OFF and then ON).
64 . Spectrum 3 Dual-Range IR Systems User's Guide

Replacing the Spectrum 3 FT-MIR/FT-FIR


Sample Compartment Windows

NOTE: You can also change the sample compartment windows in the Spectrum 3 FT-
MIR/FT-NIR spectrometer. For more information, see Installing/Replacing Beam Port
and Sample Compartment Windows on page 88.
The sample compartment windows in the Spectrum 3 Dual-Range FT-MIR/FT-FIR
spectrometer need to be changed when moving between the MIR and FIR ranges.
KBr windows are used in the MIR range. In the FIR range, the PE window is installed in the
left side of the sample compartment and the PE/D window is installed in the right side of the
sample compartment.

1. Open the sample compartment cover.

2. Using the 3 mm screwdriver (part number L9003317) supplied in the storage box for
the spare windows (part number L1370129), slacken the three screws securing the
current window to the side of the sample compartment.

3. Remove the current window with its seal in place.


Store the window in the desiccated spare window storage box (Figure 27).

Be careful not to get moisture on the optical surface of the window. Do


CAUTION not touch or breathe on the optical surface of the window.

Faites attention de ne pas mettre d’humidité sur la surface optique de la


ATTENTION fenêtre. Ne touchez pas ou ne respirez pas sur la surface optique de la
fenêtre.

4. Ensure the seal is fitted to the replacement window and is correctly seated (Figure 25).

Window

Seal

Figure 25 Seal fitted to window


Routine Maintenance . 65

5. Fit the window to the sample compartment.


Ensure the seal is fully seated and the key on the window lines up with the notch in the
main cover (Figure 26).

Sample compartment wall


Sample
compartment
wall

Screw Notch and


Screw Notch and key
key

Figure 26 Window installed in sample compartment

6. Secure the window to the sample compartment wall by tightening the screws using the
3 mm screwdriver (Figure 26).

NOTE: Do not over tighten the screws.

7. Repeat steps 2–6 for the other sample compartment window.

8. Close the sample compartment cover.

To store the windows:

1. Open the spare window storage box (Figure 27).


Spare window
Spare window container
container

3 mm Screwdriver

Figure 27 Storage of windows


66 . Spectrum 3 Dual-Range IR Systems User's Guide

2. Unhook the catches on one of the round plastic containers, quickly place a window in
the container and clip the lid tightly closed.
If you have an MCT detector for the MIR range, you will be supplied with an Attenuator kit
(part number L1160560) containing 1%T, 4%T, 6%T, 14%T and 32%T attenuators. The
attenuators attach to the KBr window magnetically.

Before you change to the MIR MCT detector in Spectrum software, fit one of the attenuators
supplied to the window to the right of the sample compartment to prevent the detector from
overloading (Figure 28). If you have an open beam, a 14%T attenuator is recommended.

Figure 28 KBr window with 14%T attenuator

NOTE: If you have a Spectrum 3 Dual-Range FT-MIR/FT-FIR spectrometer with an MCT


detector and the instrument was in the MIR range when it was switched off, it is
recommended that a 6%T attenuator is fitted to the sample compartment window
before switching on the instrument again, to prevent errors during the initialization of
the FIR detector.
Routine Maintenance . 67

The Desiccant Indicator in Detail


The optical system of the spectrometer is purged at the factory. This protects the sample
compartment windows, external port windows, or beamsplitters from being damaged by
humidity. Replaceable packs of desiccant maintain the purge.

The top panel of the instrument includes a desiccant indicator (Figure 29), whose sectors
change sequentially from blue to pink as the desiccant becomes exhausted. Change the
desiccant packs in the instrument when the sector marked 10 becomes pink, but while the
sectors marked 15 and 20 are still blue. These numbers correspond to the approximate
% relative humidity in the instrument.

Pink Blue

Blue

Figure 29 The desiccant indicator: when desiccant packs should be changed

If all three sectors of the desiccant indicator are pink, then you m ust
CAUTION change the desiccant.

The instrument optics may be fogged. Do not switch the instrument


either ON or OFF until all sectors are blue.

Si les trois secteurs de l’indicateur du dessiccant sont roses, vous devez


ATTENTION changer le dessiccant.

Les optiques de l’instrument peuvent être embuées. N’allumez pas ou


n’éteignez pas l’instrument tant que tous les secteurs ne sont pas bleus.

Sector Action Required

All sectors blue None.

The humidity levels in the instrument are below approximately 10%


relative humidity.

Sector 10 pink Desiccant change is recommended.

If the instrument has been switched OFF for an extended period, do not
switch ON until you have changed the desiccant and all sectors are blue.

Sector 10 & 15 Replace desiccant the immediately to avoid instrument damage.


pink
Do not switch the instrument ON or OFF until you have changed the
desiccant and all sectors are blue.
68 . Spectrum 3 Dual-Range IR Systems User's Guide

Changing the Desiccant

Expect to change the desiccant in the spectrometer every six months.


CAUTION Old, used desiccant releases moisture.

In regions experiencing high humidity levels we recommend that you


change the desiccant more often.

Attendez-vous à changer le dessiccant dans le spectromètre tous les six


ATTENTION mois. Un dessiccant vieux et usagé libère de l’humidité.

Dans les régions connaissant des niveaux d’humidité élevés, nous


recommandons de changer le dessiccant plus souvent.

The desiccant change interval is set in the Desiccant change due in (days) option on the
Setup Instrument BeamPath tab in Spectrum IR software (Figure 30).

Figure 30 Setup Instrument BeamPath tab in Spectrum IR

If an instrument desiccant change is overdue, a warning will be displayed in the Status Bar
and in the Setup Instrument BeamPath table.

The warning is displayed until you tell the software that the desiccant has been changed. To
reset the desiccant change interval, select the current value, click Changed to clear any
warning messages, and then enter the number of days before the next desiccant change is
due.
Routine Maintenance . 69

Renewing the instrument desiccant

Old, used desiccant releases moisture and can cause catastrophic failure
CAUTION of KBr optics.

Do not use damaged packs of desiccant. Make sure that the packs you
use have not been left in contact with the air.

Un dessiccant vieux et usagé libère de l’humidité et peut provoquer une


ATTENTION défaillance catastrophique des optiques KBr.

N’utilisez pas de sachets de dissiccant endommagés. Assurez-vous que


les sachets que vous utilisez n’ont pas été en contact avec l’air.

You can purchase disposable desiccant kits from PerkinElmer (part number N0171159). A kit
contains two packs of desiccant, and three kits are required.

1. Inspect the humidity indicator card in the plastic bags in which the spare desiccant
packs are packed. If the card indicates humidity in the bag, discard the desiccant pack.

2. Remove the sample area cover, if fitted, by opening the cover, pressing the clip and
pulling the cover vertically to remove it (Figure 31).

Sample cover
release clip

Figure 31 Removing the sample compartment cover

3. Undo the two captive screws securing the desiccant cover (Figure 32).

Screw Screw

Figure 32 Captive screws securing the desiccant cover


70 . Spectrum 3 Dual-Range IR Systems User's Guide

4. Open the cover and remove all the exhausted desiccant packs (Figure 33), noting how
they are installed.

Desiccant
compartment
(empty)

Figure 33 Desiccant removed

5. Place the first three packs of desiccant upright in the recess on the right of the
desiccant holder then, one at a time, lay the three remaining packs flat in the upper
part of the holder (Figure 34).

Figure 34 Stowing the desiccant packs

Ensure that when the packs have been installed they do not rise above the level of the
black rubber purge seal.

6. Close the cover and tighten the screws.

7. Refit the sample area cover.

Installing rechargeable desiccant in the instrument


There is also a rechargeable desiccant kit available (part number L1250311).

To install rechargeable desiccant packs follow the procedure in Renewing the instrument
desiccant, starting on page 69.

The instrument requires two rechargeable desiccant packs; the packs are sized to fit into the
left (70 mm × 78 mm × 33 mm) or right (102 mm × 78 mm × 84 mm) of the desiccant
container.

The standard kit contains two pairs of rechargeable desiccant packs. This is so you can
immediately replace the desiccant in the instrument with re-activated packs.

The desiccant packs can be re-activated by baking them in an oven at 250 °C for
approximately 8 hours. They should be cooled in a dry atmosphere. For optimum results,
re-activate the packs immediately before re-use.
Routine Maintenance . 71

Renewing the desiccant in the spare window storage


box
The windows in the sample compartment and the external ports can be exchanged for
windows made from another material.

To avoid serious damage, spare or unused windows must be kept in a dry


CAUTION atmosphere.

Use desiccant packs in the storage containers for the spare windows. If more
than one sector on the desiccant indicator for the container is pink, change
the desiccant.

Pour éviter de graves dommages, les vitres de rechange ou inutilisées


ATTENTION doivent être maintenues sous atmosphère sèche.

Utilisez des packs de déshydratants dans les conteneurs de stockage pour les
fenêtres de rechange. Si plusieurs secteurs de l’indicateur du pack de
déshydratants du conteneur virent au rose, remplacez-le.

Installing disposable desiccant in the window storage containers

Each spare window storage container contains two small disposable desiccant packs.

1. Inspect the humidity indicator card in the plastic bags in which the spare desiccant
packs are packed. If the card is pink (indicating humidity in the bag), replace the
desiccant packs.

2. Open the storage box containing the spare windows (Figure 35).

Spare window Spare window

Figure 35 Desiccated storage containers for spare windows

3. Open each plastic storage container by unclipping the lid and remove the desiccant
packs, noting how they were installed.

4. Install two new disposable desiccant packs and then refit the container lids, clipping
them firmly into place so they are tightly sealed.
The desiccant indicator should be completely blue, indicating satisfactory storage
conditions, within approximately half an hour.
72 . Spectrum 3 Dual-Range IR Systems User's Guide

Purging the Spectrometer

Under most circumstances, you do not need to purge the optical system. However, after
performing any maintenance tasks that involved opening the main cover, you may want to
purge the optical system to remove water vapor and CO2 that entered while the system was
open.

Purge the sample compartment if you need to make sure that no residual water vapor or CO2
peaks are visible in the spectrum, particularly when operating in the FIR range.

There are two separate sets of connectors for purge gas lines, one for the sample
compartment and one for the optical system. You can purge with either dry air or nitrogen.
Both remove water vapor; however, nitrogen is preferable because it also removes
atmospheric carbon dioxide.

A typical cylinder of dry nitrogen (or dry air) stores 6.26 m3 at 1.4 × 104 kPa (220 ft3 at
2200 lbf/in2). Make sure that the gas is free of oil, water, or dirt particles larger than 25 µm
(0.001 inch).

Do not site the instrument in a poorly ventilated area if nitrogen will be


used as a purge gas.

Oxygen depletion in an enclosed space does not trigger a gasping


WARNING
reflex, and errors of judgment, confusion, or unconsciousness can
occur in seconds and without warning.

Ne placez pas l’instrument dans un endroit mal ventilé si de l’azote doit


être utilisé comme gaz de purge.
AVERTISSEMENT
L’appauvrissement en oxygène d’un espace clos ne déclenche pas de
réflexe de halètement, et des erreurs de jugement, de la confusion ou
une perte de conscience peuvent survenir en quelques secondes sans
prévenir.

Do not use a flammable gas to purge the instrument. The spectrometer


contains a hot source, and a fire or explosion will result. Only use
clean, dry, oil-free nitrogen or air to purge the instrument.
WARNING
N’utilisez pas de gaz inflammables pour purger l’instrument. Le
spectromètre contient une source chaude, un incendie ou une
AVERTISSEMENT
explosion peut avoir lieu. Utilisez uniquement de l’azote ou de l’air
propre, sec et exempt d’huile pour purger l’instrument.
Routine Maintenance . 73

Never connect the purge tubing directly to a gas cylinder or other high
pressure supply; always use a pressure regulator and set the pressure
to a maximum of 6.9 kPa (1 lbf/in2) before you start the flow.
WARNING
Ne connectez jamais le tube de purge directement à une bouteille de
gaz ou une autre alimentation haute pression ; utilisez toujours un
AVERTISSEMENT
régulateur de pression et réglez la pression à 6,9 kPa maximum (1
lbf/in2) avant de démarrer le flux.

A length of clear plastic tubing (4 mm internal diameter) will be required to transfer the gas
from the gas bottle to the instrument purge connectors.

1. The tubing is connected to the instrument by a universal pipe fitting which is secured to
the tubing with a nut. Two sets of fittings are supplied with the instrument. Assemble
the fittings to the tubing as illustrated in Figure 36.

Knurled nut

Beveled end
of connector Tubing

Figure 36 Purge fittings

2. Tighten the nut, ensuring it is not over tightened.

3. Push the connector on the end of the tubing into the purge connector of the
compartment to be purged (Figure 37).
If the connector will not push in, press the clip at the bottom of the port and try again.

Sample purge
Instrument purge

Figure 37 Connector fitted to purge port

4. Connect the free end of the tubing to the gas regulator.

NOTE: Ensure the regulator is set to a pressure not greater than 6.9 kPa (1 lbf/in2).

5. Open the gas flow valve on the regulator until a flow rate of 28 l/minute (1 ft3/minute)
is achieved.
The instrument compartment is purged in 10 minutes. The sample compartment is
purged in 2 minutes.
74 . Spectrum 3 Dual-Range IR Systems User's Guide

6. Once purging is complete turn off the gas supply.

7. Disconnect the fitting from the instrument by pushing the clip located at the bottom of
the purging port (Figure 38).

Locking clip

Figure 38 Disconnect the locking clip


Routine Maintenance . 75

Changing the External Fuse

Very occasionally, a fuse may fail with age and will need to be changed.

NOTE: If fuses fail repeatedly, there is an electrical fault: disconnect the power supply and
contact your PerkinElmer Service Engineer.

There is one spare fuse in the fuse drawer. If you need more, order 2 A, 250 V Time Lag
fuses (part number 04970839) from PerkinElmer. You must only replace the fuse with one of
this type and rating. Do not use makeshift fuses and do not short-circuit fuse holders.

Before you begin this procedure, switch off the power to the
spectrometer, wait for 60 seconds, and disconnect the power cable.

This will protect you from electrical shock.


WARNING
Avant de commencer cette procédure, éteignez l’alimentation
électrique, attendez 60 secondes et débranchez le cordon
AVERTISSEMENT
d’alimentation.

Cela vous protégera des chocs électriques.

The external fuse drawer is located at the rear of the instrument between the power switch
and the power socket (Figure 39).

Fuse drawer

Figure 39 Fuse drawer closed


76 . Spectrum 3 Dual-Range IR Systems User's Guide

1. Lever out the fuse drawer so that it swings down over the power socket.
The fuse is in the right hand slot.

2. Remove the old fuse and discard it.

3. Fit the new fuse into the slot (Figure 40).

Fuse
Spare fuse

Fuse drawer

Figure 40 Fuse fitted; drawer open

4. Close the drawer.


The new fuse is now installed.

5. Reconnect the power cable and switch on the instrument.


Routine Maintenance . 77

Cooling the MCT Detector (If Fitted)


The instrument may be fitted with an MCT (mercury cadmium telluride) detector. When it is
fitted in the instrument it must be cooled to 77 K before you collect spectra. The detector is
mounted in a dewar that can be filled with liquid nitrogen. The detector is not enabled until it
has been sufficiently cooled.

Do not site the instrument in a poorly ventilated area if liquid nitrogen


will be used to cool a detector.

Oxygen depletion in an enclosed space does not trigger a gasping


WARNING
reflex, and errors of judgment, confusion, or unconsciousness can
occur in seconds and without warning.

Ne placez pas l’instrument dans un endroit mal ventilé si de l’azote


liquide doit être utilisé pour refroidir un détecteur.
AVERTISSEMENT
L’appauvrissement en oxygène d’un espace clos ne déclenche pas de
réflexe de halètement, et des erreurs de jugement, de la confusion ou
une perte de conscience peuvent survenir en quelques secondes sans
prévenir.

The extremely low temperature of liquid nitrogen can burn skin and
eyes. Avoid exposure by wearing protective gloves and safety goggles
whenever you work with it.
WARNING
La température extrêmement basse de l’hydrogène liquide peut brûler
la peau et les yeux. Évitez de vous exposer en portant des gants de
AVERTISSEMENT
protection et des lunettes de sécurité lorsque vous travaillez avec.

As liquid nitrogen cools the detector it evaporates so rapidly that the


resulting pressures can send a funnel or detector cap suddenly and
forcefully shooting upward from the top of the dewar.
WARNING
Lorsque l’azote liquide refroidit le détecteur, il s’évapore si rapidement
que les pressions qui en résultent peuvent projeter un entonnoir ou le
AVERTISSEMENT
capuchon du détecteur soudainement et avec force vers le haut à
partir du haut d’un flacon Dewar.
78 . Spectrum 3 Dual-Range IR Systems User's Guide

Be sure to wait the specified time when filling the funnel and before
replacing the plug. This enables the bubbling nitrogen to settle down
and the pressure to dissipate. In addition to wearing safety goggles at
all times, stand back from the instrument after each time you fill the
WARNING
funnel.

Veillez à attendre la durée spécifiée lorsque vous remplissez l’entonnoir


et avant de replacer le bouchon. Cela permet à l’azote bouillonnant de
AVERTISSEMENT
se déposer et à la pression de se dissiper. En plus de porter des
lunettes de sécurité tout le temps, éloignez-vous de l’instrument après
chaque remplissage de l’entonnoir.

1. Remove the MCT coolant cover (Figure 41).

MCT coolant cover

Figure 41 Location of MCT coolant cover

2. Remove the plug from the dewar.

3. Ensure that the funnel guide, which helps prevent overspill entering the instrument
body rather than the dewar, is in place.

4. Make sure the supplied plastic funnel is dry.

Stand where you can see the inside of the funnel as you pour the
CAUTION nitrogen in. Pour slowly, so that neither the funnel nor the dewar
overflows. Take care not to overfill the funnel and splash liquid nitrogen
onto the instrument covers.

Tenez-vous là où vous pouvez voir l’intérieur de l’entonnoir pendant que


ATTENTION vous versez l’azote. Versez lentement, de sorte que ni l’entonnoir ni le
flacon Dewar ne débordent. Veillez à ne pas trop remplir l’entonnoir et à
projeter de l’azote liquide sur les couvercles de l’instrument.

5. Insert the plastic funnel into the funnel guide and slowly fill the detector dewar with
liquid nitrogen.

NOTE: Make sure that the detector dewar is filled to the top with liquid nitrogen before
selecting the detector. Prevent radiation from reaching the detector by obstructing
the beam path in the sample area during filling.
Routine Maintenance . 79

6. Stand back and wait two minutes.


This nitrogen also vaporizes as the dewar continues to cool. The two-minute wait allows
the bubbling to settle down and the pressure of the vaporizing nitrogen to dissipate.

7. Continue to pour liquid nitrogen into the funnel, adding a little more each time the
funnel empties.
The funnel takes longer to empty as the dewar fills. This happens after two or three
more funnels of liquid nitrogen. Because the dewar has now cooled, the liquid nitrogen
does not vaporize, but instead fills the dewar.

8. Remove the funnel and wait two minutes.


The liquid nitrogen settles down and bubbling slows.

9. When the nitrogen stops bubbling, refit the plug.


When the detector dewar has been filled, it will remain at its operating temperature for
approximately eight hours.

NOTE: Cooled detector dewars require pumping down after approximately 12 months
operation. When the boil-off rate of liquid nitrogen becomes excessive (that is, the
liquid nitrogen level is low after 3–4 hours of operation), consult your PerkinElmer
Service Engineer.
80 . Spectrum 3 Dual-Range IR Systems User's Guide
Advanced Maintenance
82 . Spectrum 3 Dual-Range IR Systems User's Guide

Opening the Main Cover

To perform most maintenance tasks, you have to open the main cover of the spectrometer.

Switch off the mains power supply to the spectrometer, wait 60


seconds and disconnect the power cable before you open the cover of
the spectrometer. This makes sure that you are safe from electrical
shock and laser radiation.
WARNING
Coupez l’alimentation secteur du spectromètre, attendez 60 secondes
et débranchez le cordon d’alimentation avant d’ouvrir le couvercle du
AVERTISSEMENT
spectromètre. Cela vous garantit d’être à l’abri des chocs électriques et
du rayonnement laser.

Do not open the main cover if the humidity is >80% relative humidity for
CAUTION an instrument fitted with KBr optics.

The humidity sensitive optics will be damaged if subjected to a relative


humidity in excess of the specified level.

N’ouvrez pas le couvercle principal si l’humidité relative est supérieure à


ATTENTION 80 % pour un instrument équipé d’optiques KBr.

Les optiques sensibles à l’humidité seront endommagées si elles sont


soumises à une humidité relative excessive supérieure au niveau spécifié.

The main cover is hinged at the back of the instrument and opens from the front. Figure 42
identifies the locking bolts, which are on the front of the instrument.

Locking bolt Locking bolt

Figure 42 Main cover locking bolts

1. Switch off the power supply to the spectrometer.

2. Wait for 60 seconds.

3. Disconnect the power cable.


Advanced Maintenance . 83

4. Remove the sample compartment cover, if fitted; open the cover, press on the cover
retaining clip and then pull the cover vertically to remove it (Figure 43).

Sample cover
release clip

Figure 43 Removing the sample compartment cover

5. Remove the fitted sampling accessory, by pulling the release handle towards you and
sliding the accessory towards you (Figure 44).

Sampling accessory
release handle

Figure 44 Removing the sampling accessory

6. Undo the two locking bolts on the front of the instrument using the hexagonal wrench
supplied; insert the wrench, so that the free end is pointing horizontally away from the
instrument and then rotate the wrench 180° in the direction indicated by the arrows in
Figure 45.

Figure 45 Undoing the locking bolts

7. Lift the main cover from the front.


84 . Spectrum 3 Dual-Range IR Systems User's Guide

8. Ensure the cover is fully open and retained by the stay.

9. Perform the necessary maintenance inside the instrument.


Figure 46 illustrates the primary component parts of a Spectrum 3 Dual-Range FT-
MIR/FT-NIR spectrometer.

Laser power supply MIR source Laser power supply

MIR source NIR source


NIR source Power supply
Power supply Laser
Laser

NIR
detector

NIR
detector
Beamsplitters; within MIR Beamsplitters; within MIR
interferometer and detector interferometer and detector
carrier carrier

Figure 46 Spectrum 3 FT-MIR/FT-NIR components

NOTE: The Spectrum 3 Dual-Range FT-MIR/FT-FIR spectrometer has one source only, in the
MIR source position. The FIR detector is in the NIR detector position.

NOTE: If you have an MCT detector fitted for the MIR range, the MCT detector is fitted
toward the rear of the instrument and the NIR/FIR detector is fitted at the front of
the instrument.

10. Close the cover.

11. Lock the two locking bolts by inserting the wrench into each bolt in turn and rotating it
opposite to the direction indicated by the arrows in Figure 45.

12. If required, reinstall the sampling accessory by sliding it on the ledge and pushing it into
the sample compartment until it engages with the connector.

13. If required, refit the sample cover by inserting the hinge into the grooves and pushing
the cover downwards until the clip engages.

14. Reconnect the power cable and switch the power back on.

15. If required change the desiccant (see Changing the Desiccant on page 68), and/or
purge the instrument (see Purging the Spectrometer on page 72).
If the cover is left open for more than 1 hour, the desiccant should be replaced.
Advanced Maintenance . 85

Replacing a Source

Switch off the mains power supply to the spectrometer, wait 60


seconds and disconnect the power cable before you open the cover of
the spectrometer. This makes sure that you are safe from electrical
shock and laser radiation.
WARNING
Coupez l’alimentation secteur du spectromètre, attendez 60 secondes
et débranchez le cordon d’alimentation avant d’ouvrir le couvercle du
spectromètre. Cela vous garantit d’être à l’abri des chocs électriques et
AVERTISSEMENT
du rayonnement laser.

Due to its high operating temperature allow sufficient time for the
source to cool before attempting to remove it.

WARNING
En raison de sa température de fonctionnement élevée, laissez
suffisamment de temps à la source de refroidir avant d’essayer de la
AVERTISSEMENT
retirer.

1. Open the main cover of the instrument as detailed on page 82 and identify the source
(Figure 47).

NIR source NIR source

MIR source MIR source

Figure 47 Source location for Spectrum 3 Dual-Range FT-MIR/FT-NIR

NOTE: The Spectrum 3 Dual-Range FT-MIR/FT-FIR spectrometer has one source only. It is
located in the MIR source position.
86 . Spectrum 3 Dual-Range IR Systems User's Guide

Caution, hot surface.

The source housing and source itself will be hot if recently switched on.
Allow to cool before performing the following procedure.

Attention, surface chaude.

Le boîtier de la source et la source elle-même sont chauds s’ils ont été


récemment allumés. Laissez refroidir avant d’effectuer la procédure suivante.

The source element is brittle and can be broken if not handled properly.
CAUTION Be careful when removing and installing the source.

Do not touch the glass bulb as this will degrade the performance of the
bulb and shorten its life.

L’élément de la source est fragile et peut être brisé s’il n’est pas manipulé
ATTENTION correctement. Soyez prudent lorsque vous retirez et installez la source.

Ne touchez pas l’ampoule en verre, car cela dégraderait la performance


de l’ampoule et réduirait sa durée de vie.

2. Slacken the two terminal screws (Figure 48) securing the wires leading to the source.
Disconnect the wires from the connectors.
For the Spectrum 3 Dual-Range FT-MIR/FT-NIR spectrometer, the connecting wires for
the MIR source are white, and for the NIR source are red.
For the FT-MIR/FT-FIR spectrometer, the connecting wires for the source are white.

3. By grasping the round metal source body, NOT the wires, remove the source from its
housing by pulling, noting its installed position.

4. Install the new source in its housing, by pushing in until it clicks into place.

5. Reconnect the two wires to the terminals and secure by tightening the two terminal
screws (Figure 48).

NIR source MIR source

MIR source terminal

MIR source terminal

NIR source terminal

NIR source terminal

Figure 48 Source terminal screws (from instrument left) for Spectrum 3 Dual-
Range FT-MIR/FT-NIR
Advanced Maintenance . 87

Source

Source terminal

Source terminal

Figure 49 Source terminal screws (from instrument left) for Spectrum 3 Dual-
Range FT-MIR/FT-FIR

6. Close and secure the main cover.


Refer to steps 11 to 15 on page 84.

7. Allow the source temperature to equilibrate for approximately 2 hours before using the
instrument.
88 . Spectrum 3 Dual-Range IR Systems User's Guide

Installing/Replacing Beam Port and Sample


Compartment Windows
The following procedure describes how to install a window in one of the external beam ports.
It also applies to installing windows in the sample compartment of the Spectrum 3 Dual-
Range FT-MIR/FT-NIR spectrometer.

NOTE: For information about changing the Spectrum 3 Dual-Range FT-MIR/FT-FIR sample
compartment windows, see Replacing the Spectrum 3 FT-MIR/FT-FIR Sample
Compartment Windows on page 64.

Switch off the mains power supply to the spectrometer, wait 60


seconds and disconnect the power cable before you open the cover of
the spectrometer. This makes sure that you are safe from electrical
shock and laser radiation.
WARNING
Coupez l’alimentation secteur du spectromètre, attendez 60 secondes
et débranchez le cordon d’alimentation avant d’ouvrir le couvercle du
spectromètre. Cela vous garantit d’être à l’abri des chocs électriques et
AVERTISSEMENT
du rayonnement laser.

1. Open the main cover of the instrument, as detailed on page 82.


– Using the hexagonal wrench supplied with the new window kit, slacken and
remove the screws and washers securing the beam port cover or current window
to the main cover.
Remove the screws carefully, and ensure that the washers do not fall into the
instrument.
– Remove the beam port cover or current window and seal. Retain for further use.

Be careful not to get moisture on the optical surface of the window. Do


not touch or breathe on the optical surface of the window.
CAUTION
Faites attention de ne pas mettre d’humidité sur la surface optique de la
ATTENTION
fenêtre. Ne touchez pas ou ne respirez pas sur la surface optique de la
fenêtre.

2. Ensure the seal is fitted to the window and is correctly seated (Figure 50).

Window

Seal

Figure 50 Seal fitted to window


Advanced Maintenance . 89

3. Fit the window to the main cover from the outside in.
Ensure the seal is fully seated and the key on the window lines up with the notch in the
main cover.

Screw and washers Screw and washers


Main cover

Main cover

Notch and key


Screw and washers Screw and washers

Notch and key

Figure 51 Window installed in main cover

4. Secure the window to the main cover by fitting the screws and washers and tightening
the screws using the hexagonal wrench (Figure 51).

5. Close and secure the main cover.


Refer to steps 11 to 15 on page 84.

If you have an MCT detector for the MIR range, you will be supplied with an Attenuator kit
(part number L1160560) containing 1%T, 4%T, 6%T, 14%T and 32%T attenuators. The
attenuators attach to the window magnetically. You will require the ferritic window surround
(part number C1201453) to attach the attenuators to the new windows.

Before you change to the MIR MCT detector in Spectrum IR software, fit one of the
attenuators supplied to the window to the right of the sample compartment to prevent the
detector from overloading. If you have an open beam, we recommend a 14%T attenuator.
90 . Spectrum 3 Dual-Range IR Systems User's Guide

Installing Filters in the Filter Wheel


The following procedure describes how to install a filter in the filter wheel. The same
procedure should be followed when replacing a filter or the methane cell.
The filter wheel assembly is removed from its mounting and placed on the standard sample
slide baseplate. It therefore may be necessary to remove the sample slide.

Switch off the mains power supply to the spectrometer, wait 60


seconds and disconnect the power cable before you open the cover of
the spectrometer. This makes sure that you are safe from electrical
shock and laser radiation.
WARNING
Coupez l’alimentation secteur du spectromètre, attendez 60 secondes
et débranchez le cordon d’alimentation avant d’ouvrir le couvercle du
spectromètre. Cela vous garantit d’être à l’abri des chocs électriques et
AVERTISSEMENT
du rayonnement laser.

1. Set the Filter Wheel to Position 1 on the Setup Instrument BeamPath tab in Spectrum
IR software.
-1
Position 1 will be labelled as None 15000 – 0 cm and be the first option in the
drop-down list.

2. Open the main cover of the instrument as detailed on page 82 and identify the filter
wheel (Figure 52).

Filter wheel Filter wheel

Figure 52 Filter wheel location


Advanced Maintenance . 91

3. Install the standard sample holder baseplate, but remove the sample holder itself by
unscrewing the knurled screw (Figure 53).

Knurled screw

Figure 53 Knurled screw

4. To remove the filter wheel, loosen the set screw that secures it to its shaft using a
1.5 mm Allen key (Figure 54) and then gently ease the filter wheel off the shaft,
rotating the filter wheel as required to clear the filter wheel from the other instrument
components.
Take care not to remove the spacer ring from the spindle, as this may be lost.

NOTE: If the set screw is not accessible, you may not have moved the filter wheel to
Position 1 as described in Step 1.

Screw

Figure 54 Filter wheel securing screw

Avoid touching the filters.


CAUTION
Some of the filters are quite difficult to see.

ATTENTION Évitez de toucher les filtres.

Certains filtres sont assez difficiles à voir.


92 . Spectrum 3 Dual-Range IR Systems User's Guide

5. Place the assembly face down on the sample holder baseplate.

6. Working clockwise around the filter wheel, identify the next available filter position
(Figure 55).
Position 5 and Position 7 are available for your custom filters.
There is no filter in Position 6 in the Spectrum 3 Dual-Range FT-MIR/FT-FIR
spectrometer.

NOTE: Do not change the positions of the standard filters, or place a filter in Position 1.

Position 5:
Position 4:
for custom filter
Methane cell

Position 3: Position 6:
NG11 glass NIR polystyrene

Position 2: Position 7:
MIR polystyrene for custom filter

Opto flag
Position 1: None
Do not place filter here

Figure 55 Filter wheel positions

7. Release the filter holder by turning it about 30 degrees counter-clockwise, and then
remove the filter holder and foam spacer.

8. Place the filter in the hole, place the foam spacer on top of it, and then fit the filter
holder.
Figure 56 illustrates the assembly sequence.
Align the notches of the holder with the indents in the filter wheel. You must twist the
holder clockwise to lock it to the filter wheel.

Filter

Foam spacer

Filter holder

Figure 56 Filter, foam spacer and filter holder


Advanced Maintenance . 93

When fitted correctly, the small hole in the filter holder is close to the outer edge of the
filter wheel.

9. Refit the filter wheel to its spindle and secure it with the set screw.

Make sure that you tighten the set screw onto the flat of the shaft.
CAUTION
If the set screw is tightened onto a round portion of the shaft the filter
wheel may loosen.

ATTENTION Veillez à serrer la vis de réglage sur le plat de l’arbre.

Si la vis de réglage est serrée sur une partie arrondie de l’arbre, la roue
du filtre peut se desserrer.

10. Refit the sample holder onto the baseplate with the knurled screw.

11. Close and secure the main cover.


Refer to steps 11 to 15 on page 84.

12. Select the filter you would like to use in the beam path from the Filter Wheel
drop-down list on the Setup Instrument BeamPath tab in Spectrum IR software.

NOTE: If you wish to run a background scan with a filter in place, you must set the Scan
Type to Background on the Setup Instrument Basic tab, rather than using the

Background toolbar button . See the Spectrum IR on-screen Help for more
information.
94 . Spectrum 3 Dual-Range IR Systems User's Guide

Replacing the Laser and Power Supply

The Spectrum 3 range of IR spectrometers can be operated with either a helium-neon


(HeNe) laser or a diode laser. This section gives procedures for replacing the HeNe laser
only. If your spectrometer needs a new diode laser, or you want to replace a HeNe laser with
a diode laser, then contact your PerkinElmer service representative.

Replacing the HeNe laser

Switch off the mains power supply to the spectrometer, wait 60


seconds and disconnect the power cable before you open the cover of
the spectrometer. This makes sure that you are safe from electrical
shock and laser radiation.
WARNING
Coupez l’alimentation secteur du spectromètre, attendez 60 secondes
et débranchez le cordon d’alimentation avant d’ouvrir le couvercle du
spectromètre. Cela vous garantit d’être à l’abri des chocs électriques et
AVERTISSEMENT
du rayonnement laser.

Do not attempt to separate the laser from the power supply. The laser
retains an electrical charge even when the main power is switched off.

N’essayez pas de séparer le laser de l’alimentation électrique. Le laser


WARNING
conserve une charge électrique même lorsque l’alimentation électrique
est éteinte.
AVERTISSEMENT

1. Open the main cover of the instrument as detailed on page 82 and identify the laser
and the laser power supply.

Laser Power supply Laser Power supply

Figure 57 HeNe laser and power supply


Advanced Maintenance . 95

2. Snip and remove the cable tie surrounding the power supply, noting how it secures the
laser cables.
The laser power supply fixings are accessible from the left of the instrument.

3. Slightly loosen, but do NOT remove, the two screws securing the laser power supply
housing to the base of the spectrometer.
You will need a right-angled cross-headed screwdriver.

Figure 58 Laser power supply housing screws (from top of instrument)

4. Unscrew and remove the cable clip that secures the thin black and red PSU laser cable
at the rear of the instrument, underneath the laser assembly (Figure 59).

Instrument cover rear hinge

Connector
Cable clip

Figure 59 Laser board connector and cable clip (from top of instrument)

5. Disconnect the black and red PSU laser cable from the board.
96 . Spectrum 3 Dual-Range IR Systems User's Guide

Be careful, the nearby source housing may be hot.

WARNING
Attention, le boîtier de la source situé à proximité peut être chaud.
AVERTISSEMENT

6. Unhook the spring at the rear of the laser, and remove the two screws on the retaining
bracket at the front of the laser (Figure 60).

Laser spring
retaining pin
Laser
Laser power supply

Baffle retaining
screw

Laser bracket
retaining screw

Laser bracket
Laser end stop retaining screw

Figure 60 Laser and power supply installation

7. Carefully slide the laser power supply to the right so it is clear of the two retaining
screws.

8. Remove the laser and power supply from the spectrometer, noting the way the cabling
is routed.

9. Disconnect the laser from the power supply using the large white connector.

10. Using a 1.5 mm hexagonal driver, remove the seven screws from the metal housing for
the power supply (Figure 61, left).

11. Unscrew the two cross-headed screws holding the power supply to the base of the
housing (Figure 61, right).
Advanced Maintenance . 97

Figure 61 Exterior (left) and interior (right) of laser power supply housing

12. Fit the new laser power supply into the housing by reversing steps 10 and 11.
Take care not to trap the wires when you assemble the housing; they should pass
through the groove in each part of the housing (Figure 62).

Figure 62 Laser power supply wires passing through grooves in housing

13. Install the new laser, ensuring it is pushed fully home to the end stop at the front of the
housing.
The laser must be installed so that the yellow laser warning label is facing directly
upwards.

14. Refit the laser retaining bracket and secure with the two securing screws.

15. Secure the spring on the retaining pin.

16. Reconnect the PSU laser cable to the board connector.

17. Slide the laser power supply housing under the two securing screws and tighten firmly
with the right-angled cross-headed screwdriver (Figure 58).

18. Refit the cable clip (Figure 59), so that it does not get trapped in the cover.
98 . Spectrum 3 Dual-Range IR Systems User's Guide

19. Secure the laser cabling to the laser power supply with a new cable tie.

20. Close and secure the main cover.


Refer to steps 11 to 15 on page 84.
Appendices
100 . Spectrum 3 Dual-Range IR Systems User's Guide

Appendix 1: Changing the Sample Area


Accessory

1. Remove the sample area cover if fitted by opening the cover, pressing the clip and
pulling the cover vertically to remove (Figure 63).

Sample
cover
release clip

Figure 63 Removing the sample area cover

2. Remove the current sampling accessory by pulling the release handle (under the
baseplate of the accessory) towards you and then sliding the accessory towards you
(Figure 64).

Release
handle

Figure 64 Removing a sampling accessory


Appendices . 101

3. Install the new accessory (Figure 65) by sliding it onto the ledge and pushing it into the
sample compartment until it engages with the connector.

Figure 65 Installing a sampling accessory

Spectrum IR automatically recognizes which accessory is installed, and displays the


accessory information on the Setup Instrument tabs.

Figure 66 Setup Instrument BeamPath tab with Universal ATR icon (circled)
102 . Spectrum 3 Dual-Range IR Systems User's Guide

Appendix 2: Instrument Self-Checks

NOTE: It can take the instrument about two hours to equilibrate when switched on after
being switched off overnight. To save time, we suggest that you leave the
spectrometer switched on at all times.

• When you switch on the instrument, the instrument display provides this sequence of
messages and icons:
>Initializing
Initializing
Checking Program Integrity
Checking Instrument Configuration
Checking Source
Checking Laser
Checking Scan
Checking Calibration

• When initialization is complete the last message fades, leaving the instrument identity
displayed.
The following icons are also shown across the top of the display to indicate if the
spectrometer is functioning correctly. If any of these symbols are displayed with a red
cross over the top of them, there is a problem with that aspect of the system (see
Initialization errors).

Instrument
Laser OK
connected to PC

Initialization
Scanning OK
complete

Instrument internal
Calibration OK
configuration correct

Infrared source OK

• When connected to a PC, the instrument displays either Prepare for Background or
Prepare Sample depending on whether a valid background is available.

• When collecting data, the instrument display provides prompts generated by the
PerkinElmer software for collecting spectra, and allows basic processing data to be
reviewed (see Working with the instrument display and buttons on page 51).
Appendices . 103

Initialization errors

If your instrument generates one of the following error messages, switch off the instrument,
then switch the instrument on again. Consult your PerkinElmer service representative if the
problem persists.

Error message Action

Program Integrity Failed The instrument’s firmware may be corrupt, so must be


reinstalled.

Instrument Configuration Failed Suggests that one or more internal devices is failing. If
the problem persists, note any associated error
messages and consult your PerkinElmer service
representative.

Scan Failed If the problem persists, note any associated error


messages and consult your PerkinElmer service
representative.

Laser Failed Consult your PerkinElmer service representative.


Replace Laser
The beamsplitters may be missing, the laser fringe pre-
amplifier may have failed, or the laser itself may have
failed.

Refer to Replacing the Laser and Power Supply on


page 94.

Source Failed Refer to Replacing a Source on page 85.


Replace Source

Calibration Failed Too little energy may be reaching the detector. Make
sure the sample compartment is clear.
104 . Spectrum 3 Dual-Range IR Systems User's Guide

Appendix 3: Instrument Performance


Validation

The Spectrum 3 Dual-Range FT-MIR/FT-NIR spectrometer is supplied with an NIR


Performance Validation Kit (part number L1250405), which contains a polystyrene reference
sample.

To validate the MIR performance of your instrument, use the optional MIR Performance
Validation Kit (part number L1250404). This kit contains an MIR polystyrene reference
sample and an NG11 Schott Glass reference sample.

Macros are supplied with Spectrum IR software that can be used with the Performance
Validation kits to produce a report certifying your instrument.

NOTE: Instrument Performance Validation is not applicable for the FIR range.
Appendices . 105

Appendix 4: Decontamination and Cleaning

Before using any cleaning or decontamination methods except those specified by


PerkinElmer, users should check with PerkinElmer that the proposed method will not damage
the equipment.

Decontamination

Customers wishing to return instrumentation and/or associated materials to


PerkinElmer for repair, maintenance, warranty or trade-in purposes are advised
that all returned goods must be certified as clean and free from contamination.

The customer’s responsible body is required to follow the “Equipment Decontamination


Procedure” and complete the “Certificate of Decontamination”. These documents are
available on the PerkinElmer public website:
http://las.perkinelmer.com/OneSource/decontamination.htm

Alternatively, if you do not have access to the internet contact Customer Care:

Customer Care USA: 1-800-762-4000 (inside the USA)


(8:30 a.m. – 7 p.m. EST) (+1) 203-925-4602 (outside the USA)
Customer Care Canada: 800-561-4646
Customer Care EU: 0800 40 858 (Brussels)
0800 90 66 42 (Monza)

If you are located outside of these regions, please call your local PerkinElmer sales office for
more information.

Cleaning the instrument

Exterior surfaces may be cleaned with a soft cloth, dampened with a mild detergent and
water solution. Do not use abrasive cleaners or solvents.
106 . Spectrum 3 Dual-Range IR Systems User's Guide

Appendix 5: WEEE Instructions for PerkinElmer


Products

or

A label with a crossed-out wheeled bin symbol and a rectangular bar indicates that the
product is covered by the Waste Electrical and Electronic Equipment (WEEE) Directive and is
not to be disposed of as unsorted municipal waste. Any products marked with this symbol
must be collected separately, and in accordance with the regulatory guidelines in your area.

The objectives of this program are to preserve, protect and improve the quality of the
environment, protect human health, and utilize natural resources prudently and rationally.
Specific treatment of WEEE is indispensable in order to avoid the dispersion of pollutants into
the recycled material or waste stream. Such treatment is the most effective means of
protecting the customer’s environment.

The requirements for waste collection, reuse, recycling, and recovery programs are set by
the regulatory authority at your location. Contact your local responsible person (such as your
laboratory manager) or authorized representative for information regarding applicable
disposal regulations.

See the PerkinElmer web address below for information specific to PerkinElmer products, and
contact details for the Customer care department in your region.

http://las.perkinelmer.com/OneSource/Environmental-directives.htm

Products from other manufacturers may also form a part of your PerkinElmer system. These
other manufacturers are directly responsible for the collection and processing of their own
waste products under the terms of the WEEE Directive. Please contact these manufacturers
directly before discarding any of their products.

Consult the PerkinElmer web site (above) for manufacturer’s names and web addresses.
Index . 107

Index
Filter holder ............................... 92
A Foam spacer .............................. 92
Installing filters .......................... 90
About this manual ........................... 6 Location .................................... 90
Accessories ................................... 31 Retaining screws ........................ 91
External .................................... 28 Flammable solvents and samples ... 15
Internal ..................................... 28 Fuse
Accessory Changing ................................... 75
Changing ............................ 28, 100
Drawer ...................................... 75
Release handle .........................100
Attenuators .................. 25, 38, 66, 89
G
C Guided tour .................................. 24
Capacitors .................................... 17
H
Changing configuration .................. 25
Cleaning ....................................... 60 HeNe laser and power supply
Display ...................................... 60 Installation ................................ 96
External .................................... 60 HTML help ...................................... 6
Cleaning the instrument................105 Humidity ....................................... 13
Communications ports .............. 30, 42
Condensation ................................ 62 I
Configuration ................................ 25
Connecting the PC ......................... 41 Installing software ......................... 45
Connecting to electrical supply ....... 43 Installing the instrument ................ 45
Conventions Instrument
Notes, Cautions and Warnings ...... 7 Changing range .................... 49, 50
Text ............................................ 7 Changing the beampath ............. 52
Cooling ......................................... 14 Instrument controls
Description ................................ 51
Display ...................................... 26
D
Instrument display ................... 26, 51
Desiccant Cleaning .................................... 60
Changing .............................. 68, 84 Instrument validation ...................104
Disposable ............................ 69, 70 Internal accessories ....................... 28
Indicator .............................. 40, 67 IPV ..............................................104
Rechargeable............................. 70
Removed ................................... 70 L
Stowed...................................... 70
Window compartment packs ....... 71 Labels
Desiccant cover Sample area .............................. 20
Warning signs ............................ 21
Captive screws........................... 69
Desiccant indicator ................... 40, 67 Laser
Regulations ............................... 18
Replacing .................................. 94
E
Retaining bracket ....................... 97
Electrical supply inlet ..................... 44 Retaining pin ............................. 97
EMC Securing screws ......................... 97
Compliance................................ 22 Laser and power supply
EC Directive ............................... 22 Cabling ...................................... 96
FCC rules................................... 22 Laser power supply
External accessories ...................... 28 Location .................................... 94
Replacing .................................. 94
F Laser safety regulations ................. 18
Lifting points ................................. 62
FCC rules and regulations .............. 22 Locking bolts
Filter wheel Undoing .................................... 83
Filter ......................................... 92
108 . Spectrum 3 Dual-Range IR Systems User's Guide

M Use of nitrogen .......................... 14


Safety interlock.............................. 25
Main cover Sample area cover
Locking bolts .............................. 82 Release clip .............................. 100
Opening..................................... 82 Removing ................................ 100
Mains supply Sample compartment ..................... 27
Fluctuations ............................... 13 Sampling accessories
MCT detector Diffuse Reflectance ..................... 31
Cooling ...................................... 77 EGA 4000................................... 31
Liquid nitrogen ........................... 77 External NIRA ............................ 31
WARNING .................................. 77 GPOB and LiTaO3 Detector .......... 32
Moving .......................................... 61 GPOB and MCT Detector ............. 32
HATR ......................................... 31
N NIR Fiber Optic Probe ................. 31
Nitrogen ........................................ 14 NIRA ......................................... 31
Sample Shuttle ........................... 31
O TL 8000 EGA System .................. 31
Universal ATR ............................ 31
Optical system ............................... 25 Sampling accessory
Stability ..................................... 25 Changing ........................... 28, 100
Installing new .......................... 101
P Removing ................................ 100
PC connection port ........................ 41 Set Temperature utility .................. 62
Performance validation ................ 104 Shipping container
Power switch ................................. 30 Opening ..................................... 37
Purge fittings ................................. 73 Software
Purge ports ................................... 73 Installation ................................. 45
Purging ................................... 72, 84 Software control
Connectors ................................ 72 Basics ........................................ 48
Gas regulator pressure ............... 73 Source
Purge gas lines........................... 72 High operating temperature ........ 85
Replacing ........................... 85, 103
R
T
Requirements ................................ 36
Electrical .................................... 36 Temperature ................................. 13
Environment .............................. 36
U
S Unpacking ..................................... 37
Safety
Electrical .................................... 17 W
General...................................... 13 WEEE Directive ............................ 106
Laser ......................................... 18 Windows ....................................... 30
Laser radiation hazard ................ 19 Installing/Replacing ... 25, 30, 64, 88
Summary ................................... 12 Main cover ........................... 65, 89
Use of flammable solvents and samples Seal ..................................... 64, 88
............................................. 15 Windows Start menu ...................... 48

You might also like