Professional Documents
Culture Documents
Manual Radarmel650
Manual Radarmel650
Radarmed 950+
SERVICE MANUAL
Radarmed 650+
Radarmed 950+
SERVICE MANUAL
Copyright:
Enraf-Nonius B.V.
P.O.Box 810
2600 AV Delft
The Netherlands
CONTENTS (contd.)
1 INTRODUCTION
This manual has been written for the technicians involved in the service of the Radarmed
650+ / 950+. Service can be carried out by the service organization of the supplier or by any
other technician authorized by Enraf-Nonius B.V.
The manufacturer will not be held responsible for the results of maintenance or repairs by
unauthorized persons.
Enraf-Nonius B.V. is further referred to as Enraf-Nonius
Safe execution of the procedures in this manual requires technical experience and general
knowledge of safety precautions.
Warnings, Cautions and Notes have been used throughout the manual to bring special
matters to the immediate attention of the reader.
Warning: Inside the Radarmed 650+ / 950+ high voltages are available, beware of
electrical shock. Do not touch components when the cover is removed.
Before servicing the unit discharge the high voltage capacitor with a resistor
of 2k6 - 10k6 (5 Watt) or wait at least one minute after switching off the
unit.
(The high voltage capacitor will contain an electrical charge when recently
HF. output has been generated, normal discharging is done by a built-in
resistor of 10 M6).
The sequence of steps in a procedure may also be important from the point of view of
personal safety and prevention of damage, therefore never change the sequence of pro-
cedural steps or alter a procedure.
This manual and the information herein are copyright property of Enraf-Nonius B.V. (Delft,
The Netherlands).
Enraf-Nonius B.V. disclaims any responsibility for personal injury and/or damage to
equipment caused by:
The following materials have been used for construction of the Radarmed 650+ / 950+:
Please dispose off properly in case of replacement according to the local regulations.
From the point of view of safety and product liability the following data must be registered for
each unit:
The distributor as well as their dealer and/or service organization if any, is responsible for
these records. They must be able to provide these data when requested.
A configuration file gives the serial numbers and/or batch numbers of main sub-assemblies
and/or important parts per unit. The parts listed in a configuration file are defined as
registered parts. Such are for example parts as transformers, PC Boards, key-boards and
software. The registered parts of the Radarmed 650+ / 950+ are marked with a "Y" for "Yes"
in the spare parts list in appendix A (column C).
Enraf-Nonius has the original configuration file of each unit. Any possible changes in the
original configuration of the supplied units must be filed and the distributor must be able to
provide this data. These changes can simply be stored in the service file of the specific unit.
Part, serial or batch number(s) of the new parts have to be mentioned.
In case of a claim we expect the distributor to report the claim and the actual configuration
data of the equipment in question.
The documentation set for the Radarmed 650+ / 950+ includes an Operating Instructions
manual. The instruction manual is a recommended item for all service engineers.
Ordering data:
1.1.6 Installation
(For installation of the Radarmed 650+ / 950+ see the Operating Instruction manual.)
- It is not allowed to use this unit in so-called "wet rooms" (hydrotherapy rooms).
- The mains supply connections must comply with the national requirements regarding
medical used rooms.
- Before connection of this apparatus to the mains supply, check that the mains voltage
and frequency stated on the type plate of this apparatus correspond to that of the mains
supply. The 220 - 240 V model is intended for nominal mains voltages of
220 - 240 V ± 10%.
- This apparatus must only be connected to a wall socket with protective earth connection.
- A potential equalisation cable may be connected to this unit if prescribed in the national
regulations.
1.1.7 Modifications
This publication could include technical inaccuracies or typographical errors. Changes are
periodically made to the information herein; these changes will be published as Service Info's
in appendix C of this Service Manual.
In order to continuously improve the quality of our products, Enraf-Nonius requests her
service organizations to report any structural problem which may be discovered. When the
same problem regularly occurs or when safety problems occur, we would like you to send us
a product complaint report. The report must contain the name, the type of the product, a
detailed description of the problem, the number of the same problems, quantity of sold
equipment and your solution to the problem (if any). The product complaint report can be
found as an enclosure in the Service Reference book.
Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands
1.2 GENERAL
The Radarmed 650+ / 950+ microwave therapy units are operating on a wavelength of 12 cm
(2450 MHz.). The special advantage of microwave therapy is provided by the possibility of
safe output power control in accordance with the patient
s sensitivity to heat.
All unit functions and safety devices are automatically tested during the selftest when
switching on the unit. These functions also are monitored continuously during operation.
The microprocessor control and an independent watchdog supervisor circuit guarantees a
high level of safety for both patient and operating personnel.
The unit is equipped with electronic safety circuits. In the event of a malfunction, the unit
switches off automatically. The unit immediately interrupts the output power if the HF. plug
is inadvertently withdrawn during a treatment or when a bad cable contact is detected. An
alarm signal is emitted (three beeps with a length of 1 sec. with an interval of 0.5 sec.) and
the output power is reduced to zero Watts. The treatment timer stops and continuing the
treatment is done by (re)connecting the emitter and increasing the output power. The
treatment timer starts at the point at which it has been stopped.
In the event of a fault, the microprocessor test programs usually provide a fault diagnosis,
which appears as a fault code on the display. This enables targeted and thus inexpensive
servicing. It is not possible to set output power if there is a fault.
The Radarmed unit is used with special microwave emitters to cover the applications
encountered in medical practice.
Available emitters:
- Circular emitter
- Longitudinal emitter
- Through emitter
The Radarmed 650+ / 950+ has been designed and manufactured to ensure the highest
level of safety; the unit fully complies with the IEC 601-1 (general standard), IEC 601-2-6
(microwave equipment), IEC 601-1-2 (EMC) and IEC 601-1-4 (software) standards.
1.3.1 General
*) During measuring of the patient leakage current (normal or single fault condition) and
earth leakage current (normal or single fault condition) no HF. output is generated
1)
I: The equipment has a safety earth (ground) connection, and must be connected to a
wall socket with protective earth connection.
2)
B: Equipment providing a particular degree of protection against electric shock according
to IEC 601-1 and IEC 601-2-6 safety standards.
3)
Copies of certificates or certificates of conformity (COC) are available on request.
Marking : CE 4)
4)
This equipment complies with all requirements of the EMC for the Medical Device
Directive (93/42/EEG).
2 DESCRIPTION (general)
The Radarmed 650+ and 950+ are the successors of the Radarmed 650 and 950 units. The
design and looks of the 650+ / 950+ are quite similar to those of the 650 and 950. However,
compared to the Radarmed 650 and 950, the interior of the Radarmed 650+ / 950+ has been
simplified and modernised a lot. In fact, the design of the Radarmed 650+ / 950+ are not
based on the design of the 650 and 950 at all, but have been redesigned completely. None
of the components applied in the 650 and 950 are applicable in the Radarmed 650+ / 950+
units.
Because of the modular construction of the Radarmed 650+ / 950+ the description is on
block diagram level. Both units are using the same type of application module and HF.
output module. The difference between both units is the type of user interface module which
is used. The Radarmed 650+ user interface is equipped with LED displays, the Radarmed
950+ is equipped with a back lighted LCD display, preprogrammed and user programmable
treatment protocols.
The HF. output of the Radarmed 650+ / 950+ is depending on two parameters:
- the time which the processor circuitry keeps the solid state switch in the output stage
conductive to charge the buffer capacitor.
- the mains voltage and therefore the output voltage of the high voltage transformer TR3
The processor on the user interface generates mains synchronised pulses which are applied
to the solid state switch at the output stage circuit. The High Voltage (HV.) transformer TR3
is driven at the primary side by the solid state switch found on the main PC Board.
The voltage required to ignite the magnetron is found at the secondary side of the high
voltage transformer. Also a capacitor is found at the secondary side of the transformer and a
rectifier diode which charges the capacitor at the positive period of the mains voltage. When
the mains voltage goes negative the diode is no longer conductive. The charge (Q) of the
capacitor depends on the time the solid state switch is driven which, on its turn, depends on
the preset output power value. At the negative period of the sine wave the mains voltage
and the capacitor voltage are series connected and therefore added. When this voltage
reaches approx. -2.6 kV the magnetron ignites and High Frequency (HF.) energy is emitted.
The anode current of the magnetron discharges the capacitor. Since a capacitor is not able
to conduct direct currents, the integral of the positive charge current and integral of the
negative anode current are fully in balance. In this way during every period of the mains
voltage a HF-pulse is generated (50 per second).
When the solid state switch would be permanently conductive, the magnetron would
generate about 850 Watt. Since 250 Watt is the maximum allowed power, the solid state
switch is not powered permanently, but is phase angle modulated. By phase angle
modulation of the primary voltage of TR1, the charge in the capacitor can be regulated,
which determines the amount of HF-power is generated by the magnetron.
When the voltage exceeds approximately. -200 V the magnetron cuts-off. Switching the solid
state switch is done at the last 2-5.25 msec. of the half period of the sine wave. The time
which the solid state switch is switched on (T) is calculated by the processor circuit on the
user interface and is equal to the time required to emit HF. energy according to the set
treatment output power value.
The processor circuit corrects if necessary the time that the solid state switch is switched on.
When the solid state switch is switched on longer, the emitted HF. energy is proportional.
This makes the unit tolerant to mains voltage variations.
The time which is available at first part of the sine wave is used by the processor for circuit
The charging capacitor current causes a voltage drop across the measuring resistor (Rm) of
1 ohm. This voltage is integrated by a hardware integrator and read out by the
microprocessor via the built in ADC (Analogue to Digital Convertor). After the
microprocessor has obtained this integral value (C-level), it discharges the hardware
integrator and prepares it for the next pulse to measure.
Between this C-level and the actual emitted HF-energy there is a simple linear relationship.
y = ax+b
where:
a = Slope
x = desired HF-power
C-level is used in a control loop to adjust the phase angle and therefore the pulse width.
The relationship y = ax+b is determined in the factory by measuring 2 points of this straight
line using a HF-power measuring device. Parameter y (=c-level) is determined when the
Radarmed generates 50 Watt. This value of c-level at 50 Watt is called calibration constant
C1. Then the c-level is determined when de Radarmed generates 200 Watt. This value of c-
level is called calibration constant C2.
C1 = 118
C2 = 447
a = 2,2
b = 7,7
Note: The value of C1 and C2 are factory determined and found on the magnetron as
follows:
C1 = xxx
C2 = xxx
Note: The example shown above is valid for a mains frequency of 50 Hz.
When C1 and C2 are known, the processor can determine factor a and b. When the user
sets x Watt on the display, the processor calculates the set point for c-level using formula
y = ac+b and the control loop sees to it by modulating the phase angle / pulse width that the
actual c-level is equal to this set point.
Besides this calibration, the unit itself performs a so-called auto calibration every time
parameter C1 or C2 has been changed in the service mode. During this ‘auto-calibration’,
the unit itself determines the pulse width at (nearly) 0 Watts, 25 Watt, 50 Watts, 100 Watts
and 250 Watts. These pulse widths are stored in EEPROM together with a parameter that is
representative for the ‘mains voltage’ during which auto-calibration took place.
These pulse width values are used by a safety algorithm in the processor, which calculates a
pulse width limit, which will not be exceeded by the control loop. This safety mechanism
must prevent that the Radarmed generates too much power when eg. during treatment the
amplifier/integrator would get “a little” defective and the control loop would go to its maximum
pulse width which is 5,25 ms. When the amplifier/integrator would get completely defective,
the processor would note this at once and will generate an error message and goes to a safe
state.
Note: During the selftest and before each treatment starts, the processor tests the
integrity of the amplifier/ by checking the output after putting an accurate test pulse
generated by the processor self on the input.
Example:
During auto-calibration the following values were found and stored in eEPROM
When the user sets 40 Watt continuous mode, the actual pulse width of the control loop
would be around 3,21 ms at 230 Volt mains voltage, see fig. D.
The “power limit” is 40 x 1.25 + 15 = 65 Watt which is in the range of 50 and 100 Watt. Using
CA050 and CA100, the calculated clipping pulse width is:
3.3 + (65-50) x (3.7 - 3.3) / (100-50) = 3.42 ms. based on linear interpolation.
The actual mains voltage is measured and compensated for the value stored in EEPROM.
Suppose that calibration took place at 230 Volt and that the actual mains voltage is 230 Volt,
the control loop would limit the pulse width to 3,42 ms then.
The “power limit” value is recalculated 50 times a second.
Note: All values above are typical values for illustration and will vary for each unit.
When the test mode is activated in the service mode, the set point for the control loop and
the actual pulse width and the pulse width limit together with the mains voltage parameter
are shown in the display.
During a period of the mains voltage, the following synchronised interrupts are handled.
Items mentioned below are referring to figure C timing events for both Radarmed 650+ /
950+ units.
Decide if there will be a pulse generated (in continuous mode always, in pulse mode
depending of the desired intensity). If there must be a pulse generated, calculate the right
switch-ON time of the solid state switch (see item Ç) and calculate the right switch-OFF time
of the solid state switch (1,5 ms before next zero crossing of the mains voltage). Program an
interrupt for 2 ms later (See item Æ) check if the radiator is attached.
Measure at 2 ms. after the zero crossing of the mains voltage, the voltage of the secondary
winding of the low voltage transformer. Measuring by the built in ADC this will result in the
decimal value which depends on the mains supply. This value is used to check the
relationship mains voltage / pulse width / C-level and the processor intervenes by a safety
algorithm when this relationship is out of range by clipping the pulse width.
The solid state switch is switched on and the capacitor will be charged.
The solid state switch is switched OFF. Note that the switch remains conductive (standard
behaviour of the TRIAC used inside the solid state switch) until the next zero crossing of the
mains voltage and the hold current is nearly “zero”.
A symmetrical HF-pulse will be generated in the negative part of the mains voltage when
there was one generated during the positive part. The switch-ON time (item Ë) and
switch-OFF time (item Ì) are calculated and programmed.
The reference voltage of the ADC (2,5 Volt) is checked.
The -12 VDC and +12 VDC power supply voltages are checked.
The integrator is discharged.
Item Ê: Rm test
Check if the level of the measure resistor (Rm) could be pulled high. If so, the resistor is not
present and the unit will generate an error message and goes into a safe state.
Deactivate the test pulse
The solid state switch is switched on and the capacitor will be discharged through the
magnetron.
The solid state switch is switched OFF. Note that the switch remains conductive (standard
behaviour of the TRIAC used inside the solid state switch) until the next zero crossing of the
mains voltage and the hold current is nearly “zero”.
The electronic circuits of the Radarmed 650+ / 950+ units are located on 3 modules:
The user interface module enables communication between all user controls and displays
and the application module. All user parameter settings are checked for incorrect settings
and during the treatment these parameters are checked for a correct output in accordance to
the set parameters. The user interface module is different for both Radarmed units see the
description below.
The user Interface module of the Radarmed 650+ comprises the following circuits:
All treatment parameter settings and user actions are checked by the P. The parameter
selection keys (and the parameter control knob, Radarmed 950+ only) at the front panel are
scanned by the P. The connection of an HF. emitter to the unit is also checked by the
emitter detection circuit. The emitter detection signal is measured at the HF. output filter and
is send to the user interface module via the main PC Board. Also the user parameters and
the sequence of the user actions are checked before these are executed. The treatment
time and output power settings are displayed on the LED displays.
The user Interface module of the Radarmed 950+ comprises the following circuits:
All treatment parameter settings and user actions are checked by the P and program
memory. The selection switches at the front panel are scanned by the P. The connection
of an HF. emitter to the unit is also checked by the emitted detection circuit. The emitter
detection signal is measured at the HF. output filter and is send to the user interface module.
Also the user actions and the sequence of the actions are checked before these are
executed. The therapy settings are send to the application module. The output power,
program mode settings and treatment time are displayed on the LCD display. The user
interface for the Radarmed 950+ unit is able to store 30 user defined treatment protocols.
The function of the application module is to generate the switched output power to drive the
magnetron and to supply the power for the user interface PC Board.
Description of the application module: (used in both Radarmed 650+ / 950+ units)
The mains power is fed into the Radarmed 650+ / 950+ via a mains entrance. Inside the
mains entrance a mains filter and two mains fuses are found. The mains power runs via a
mains switch to the main PC Board. The mains supply is fed to the transformer (TR1) which
supplies the voltage for the electronic circuits on the user interface PC Board. This
transformer is fused with fuse F4 at the primary side. The transformer is also fused at the
secondary side by fuse F3. The output voltage of the power supply circuit is +5 VDC.
Fuse F2 is found at the primary side of the filament transformer (TR2) which transforms the
mains voltage into 3.4 V. Fuse F1 is found in the output stage circuit which protects the High
Voltage transformer. The switch which is used for switching the High Voltage transformer
(TR3) is a solid state switch which is controlled by the user interface. In series with the fuse
F1 there is also a safety relay, which is also controlled by the P and an independent
watchdog circuit. If a condition occurs during a treatment which is dangerous for the patient,
the user or the Radarmed unit, this relay will switch off the high voltage transformer. If there
is no high voltage, no HF. energy will be generated.
The rectifier diode(s) in combination with a high voltage capacitor, used to step-up the high
voltage in order to ignite the magnetron. Resistor Rm. which is used for measuring the
charging current ( Ic) is also found on the main PC Board.
The function of the magnetron is to generate the HF. output power with a fixed frequency of
2450 MHz (± 50 MHz).
The magnetron used in the Radarmed 650+ / 950+ units is available as a spare part
complete with a HF. filter. This assembly is tested and calibration values are factory
determined.
For the repair and maintenance procedures of the Radarmed 650+ / 950+ the following test
equipment and accessories are required:
It is assumed that a complete set of precision engineering tools is available. For the service
of the Radarmed 650+ / 950+ the following additional tools are required:
4 MAINTENANCE
4.1 GENERAL
4.2 CHECKLIST
The following procedures must be carried out during an inspection and/or after every repair:
4.2.1 Modifications, if any, according to the "Service Info" sheets. See appendix C of this manual
for further information.
4.2.2 Visual inspection. Check the electrical wiring for safety and check that all components are
properly fastened. Check that the fuses have the specified ratings (see par. 1.3.1).
4.2.4 Check the air inlet of the fan at the bottom side of the unit and remove dust from the fan and
the magnetron if necessary.
Connect the Radarmed 650+ / 950+ to the mains and switch on the equipment, the fan starts
to run.
The Radarmed 650+ / 950+ will carry out the so-called self test for approx. 5 seconds.
At the end the buzzer sounds (otherwise see par. 4.4.1.2). It is assumed that when the
selftest is passed all functions of the Radarmed 650+ / 950+ are okay.
The software version of the unit (both Radarmed 650+ and 950+) is displayed as follows:
- Press and keep depressed the STOP key while switching ON the unit.
Radarmed 650+ :
(the software version displayed above is valid for software spare part number 0435.701)
Radarmed 950+ :
The display shows the software version and the EPROM spare part number as follows:
Software V1.0
Part 0435721
In the service mode it is possible to check the software version and the unit parameters, also
calibration is performed in this mode. Enter the service mode as follows:
Note: Between pressing the keys there is a time-out of 1.5 sec. If you wait too long to
press the following key the unit will not enter the service mode. Switch OFF the
unit and repeat the sequence above to enter the service mode.
When the display shows F0 you have entered the service mode.
Select option F1, the display shows the software version alternately blinking as follows:
(the software version displayed above is valid for software spare part number 0435.701)
- Write down the version number to add it to your product database (service file).
- Write down the calibration values (C1 and C2l) and add it also to your product database.
Leave the service mode or select an other option (see par. 4.3.2.1).
Service mode: The LED displays a code beginning with a F or an E followed by one digit.
Selecting an service option is done by selecting it with the timer-up / -down keys.
Display: Function:
Default setting: 3
- The display shows 1.0, this will give you information about the version
number.
- The last three digits 0435 701 indicates the spare part ordering number.
F2 Calibration value C1 (50 Watt HF. power) for the magnetron/filter assembly
used in the unit.
This calibration value is found on the magnetron / filter assembly and is only
valid for this magnetron / filter combination in question.
For changing the calibration value see par. 4.6.1.1.
F3 Calibration value C2 (200 Watt HF. power) for the magnetron/filter assembly
used in the unit.
- Press the timer-up key to set the timer (every time you push the timer-up
key the time increases with 1 minute, the set time is NOT displayed).
- Increasing the output power and therefore the pulse width is done by
pressing the intensity-up / -down keys.
The C-level value (Cl), the pulse width (t), time limit in control loop (tl), the
mains constant (UC) and the emitted (continuous) HF. power (P), are
displayed sequentially.
- Switch off the unit to end the test mode or press the stop key.
For explanation of the relation between C-level and pulse width see par.2.2.1
F5 Stress test ON / OFF. This mode enables the stress test mode.
- The stress test is ended by pushing the stop key. The unit switches to
user mode.
The unit will display ON when the thermal switch is closed (normal
condition). When the unit displays OFF the switch is open. This could be
caused by an overheated magnetron or a defective thermal switch or wiring.
F7 HF. emitter detection test. Used for testing the HF. emitter and / or bad
cable connection.
If no error is found the display shows YES (emitter detected).
- Removing the cable from the emitter (no emitter or bad cable connection
detected) will result into NO on the display.
F8 Pulse Width Mode (PWM) value (1 ... 254) auto zero offset circuit for the
amplifier used on the user interface PC Board.
This value can vary a little bit under influence of temperature variations.
F9 This option will display the calibration value of the amplifier and integrator
circuit. This value can vary (560 < C-amplifier < 840).
E0 This option will display the pulse width at 0 Watt HF. output power, displayed
in ms.
E1 This option will display the pulse width at 25 Watt HF. output power,
displayed in ms.
E2 This option will display the pulse width at 50 Watt HF. output power,
displayed in ms.
E3 This option will display the pulse width at 100 Watt HF. output power,
displayed in ms.
E4 This option will display the pulse width at 250 Watt HF. output power
displayed in ms.
E5 This option will display the mains voltage constant (UC) when E0, E1, E2, E3
and E4 (see above) were determined.
Values E0 - E4 are used to calculate a clip value to be used for the pulse
width (clip value) in the control loop.
E6 Erase the contents (calibration values) and initialise the EEPROM with
default values.
- Press the pulse- / continuous key to erase and initialise the EEPROM.
- Press the stop-key,
- The unit will respond with NO CAL
- After approx. 5 sec. The unit will generate an error code Er 38 (unit not
calibrated).
- Switch off the unit.
- Enter the calibration mode and enter the magnetron / filter assembly
calibration values (C1 and C2). See par. 4.6.1.
In the service mode it is possible to check the software version and the unit parameters, also
calibration is performed in this mode. Enter the service mode as follows:
When the display shows at the bottom line PWM value = XXX you have entered the
service mode.
Select option 2, the display shows the software version and the EPROM spare part number
as follows:
Software V1.0
Part 0435721
- Write down the version number to add it to your product database (service file).
C1-Magnetron:
XXX (value)
C2-Magnetron:
XXX (value)
Leave the service mode or select an other option (see par. 4.3.3.1).
Display: Function:
LCD contrast This option will show the LCD contrast setting:
PWM value: xxx setting.
Selection values 1 (low) - 255 (high) contrast.
C1-Magnetron: Calibration value C1 for the magnetron/filter assembly used in the unit.
XXX (value)
C1-Magnetron:
XXX (value)
This calibration value is found on the magnetron / filter assembly and is only
valid for this magnetron / filter combination in question.
For changing the calibration value see par. 4.6.2.1.
C2-Magnetron: Calibration value C2 for the magnetron/filter assembly used in the unit.
XXX (value)
C2-Magnetron:
XXX (value)
Test mode Test mode ON / OFF. This option will display the parameters of the control
Entering is done by selecting ENABLED (parameter control) and pressing
enter key.
Display:
* Pulse width angle modulation required for switching the solid state switch
for the set output power.
- Press the stop-key, the unit will stop the test mode and switch to the user
mode.
Stress test Stress test mode ON / OFF. If switched on, the unit starts a continuous
mode testing program.
The unit starts with 1 min. continuous HF. with an output power of 125 Watt.
After that the unit will switch automatic to 1 min. continuous HF. with an
output of 250 Watt followed by 1 min. 125 Watt pulsed HF. output. This
stress test runs continuously. When the unit is switched off and switched on
again (by means of an external timer) the unit continues the stress test.
- The stress test is ended by pressing the stop key. The unit switches to
user mode.
Radiator: HF. emitter detection test. Used for testing the HF. emitter and / or bad
cable connection.
If no error is found the display shows “Detected” (emitter detected).
- Removing the cable from the emitter (no emitter or bad cable connection
detected) will result into a “Not detected” message on the display.
PWM Amp. Pulse Width Mode value auto zero offset circuit for the amplifier used on the
Offset: user interface PC Board.
This value can vary a little under influence of mains- and temperature
variations.
C_Amplifier: This option will display the calibration value of the amplifier and integrator
circuit. This value can vary (560 < C-amplifier < 840).
Pwidth This option will display the pulse width at 0 Watt HF. output power,
0 Watt: displayed in ms.
Pwidth This option will display the pulse width at 25 Watt HF. output power,
25 Watt: displayed in ms.
Pwidth This option will display the pulse width at 50 Watt HF. output power,
50 Watt: displayed in ms.
Pwidth This option will display the pulse width at 100 Watt HF. output power,
100 Watt: displayed in ms.
Pwidth This option will display the pulse width at 250 Watt HF. output power,
250 Watt: displayed in ms.
C-Mains This option will display the mains voltage constant (UC) when
Pwidth 0 25 / 50 / 100 / 250 Watt (see above) were determined.
This values are used to control the relationship between the HF. output and
the mains voltage and also to calculate a clip value to be used for the pulse
width (clip value) in the control loop.
- Press the pulse- / continuous key to erase and initialise the EEPROM.
- Press the stop-key,
- The unit will respond with: Radarmed 950+
Not calibrated
- After approx. 5 sec. The unit will generate an error code Er 38
- Switch off the unit.
- Enter the calibration mode and enter the magnetron / filter assembly
calibration values (C1 and C2). See par. 4.6.1.
Connect a HF. emitter to the Radarmed 650+ / 950+. Switch on the unit and set a treatment
time. Set a treatment time of 1 minute. Increase the output power and check that at the end
of the treatment time the HF. output switches off and the buzzer is heard.
- Switch on the Radarmed 650+ / 950+ unit. Check that the mains voltage is 230 V ± 15%
50 Hz.
- Select the service mode (in this way the safety relay will not switch on and no high
voltage will be applied to the magnetron.
- Measure the heater voltage directly at the magnetron. The measured voltage (Ufil.) must
Switch on the Radarmed 650+ / 950 unit. Check the supply voltages, connect a multimeter
to the checking points as described below:
Switch on the Radarmed 650+ / 950+ unit. When the mains voltage is 230 V / 50 Hz, set the
250 W range (continuous). Set the treatment timer and turn the output power to 250.
The mains current must be 4.5 A.
4.4.1.1 Radarmed 650+ / 950+ does not 1. Check mains power supply.
switch on; display fails 2. Check/replace mains cable.
to light 3. Check/replace mains fuses.
4. Check/replace mains switch.
4.4.1.5 The power supply voltage is incorrect 1. Check/replace main PC Board fuses.
2. Check/replace main PC Board.
The Radarmed 650+ / 950+ is continuously checked for correct operation by the software. If
malfunctioning is detected an error message is displayed. An error message is indicated by
an audio signal and a blinking error code on the displays of the Radarmed 650+ / 950+.
001 EPROM checksum error - Check/ replace EPROM (IC1) on user interface
PC Board.
- Replace user interface PC Board.
003 Watchdog timeout error < 105 ms - Check/replace user interface PC Board.
004 Watchdog timeout error > 245 ms - Check/replace user interface PC Board.
005 Watchdog timeout - Switch OFF the unit and switch ON after 10 sec.
If the error persists replace user int. PC Board.
- Check galvanic connections of the magnetron.
housing and HV. transformer to the chassis.
- Check/replace user interface PC Board.
- Check connection LCD display (950+ unit only)
006 ADC test low error < 2.5 V - Check/replace user interface PC Board.
007 ADC test high error > 2.5 V - Check/replace user interface PC Board.
008 Power supply error +12 VDC - Check/replace fuse F3 on main PC Board.
009 +12 VDC power supply too low - Check/replace main PC Board.
- Check/replace user interface PC Board.
010 +12 VDC power supply too high - Check/replace main PC Board.
011 Power supply error -12 VDC - Check/replace fuse F3 on main PC Board.
(output voltage = 0 VDC) - Check/replace main PC Board.
- Check/replace user interface PC Board.
012 -12 VDC power supply too low - Check/replace main PC Board.
- Check/replace user interface PC Board.
013 -12 VDC power supply too high - Check/replace main PC Board.
- Check/replace user interface PC Board.
019 Current sense mechanism high - Check/replace flat cable between main
PC Board and user interface PC Board.
- Check/replace user interface PC Board.
020 Current sense mechanism low - Check/replace flat cable between main
PC Board and user interface PC Board.
- Check/replace user interface PC Board.
transformer TR3.
029 Status error EEPROM - Perform unit calibration (see par. 4.6).
- Check/replace user interface PC Board.
030 Calibration value CRC error - Perform unit calibration (see par. 4.6.1
or 4.6.2).
- Check/replace user interface PC Board.
038 Unit not calibrated error - Calibrate the unit see par. 4.6 adjustment
procedures
4.5.1 General
When handling static sensitive devices such as the PC Boards of the Radarmed 650+ / 950+
the following precautions should be observed:
After every repair a functional test must be performed (see par. 4.3).
Warning: Inside the Radarmed 650+ / 950+ high voltages are available, beware of
electrical shock. Do not touch components when the cover is removed.
Before servicing the High Voltage section of the unit, discharge the
6
High Voltage capacitor with a resistor of 2k - 10 k (5W) or wait at least
one minute after switching off the unit.
(The high voltage capacitor will contain an electrical charge when recently
HF. output has been generated, normal discharging is done by a built-in
resistor of 10 M 6).
Removal: Switch off the unit and disconnect the mains cable from the mains entrance.
Remove the screws on both sides of the metal strip between top- and front
cover. Remove the metal strip. Remove the two screws of the front cover.
Remove the front cover by lifting it from the chassis.
Installation: Installation of the front cover is in reverse order of the removal procedure.
Removal: Remove the front cover (see par. 4.5.2). Remove the four screws at the top
at the inside of the housing. Lift the top cover carefully, disconnect the
mains switch if necessary.
main PC Board).
Installation: Installation of the top cover is in reverse order of the removal procedure.
Removal: See par. 4.5.2 for removal of the front cover, and par. 4.5.3 for removal of
the top cover.
Radarmed 650+: Remove the eight mounting screws of the user interface
PC Board.
Radarmed 950+: Remove the seven four mounting screws of the user
interface PC Board. Remove the three mounting screws
of the parameter control PC Board.
Removal: See par. 4.5.2 for removal of the front cover, par. 4.5.3 for removal of the top
cover and 4.5.4 for removal of the user interface PC Board.
Unsolder the two wires for the LCD backlighting from CN4. Remove the
LCD display PC Board from the user interface PC Board.
Installation: Installation of the LCD display PC Board is in reverse order of the removal
procedure.
Warning: Before servicing the main PC Board discharge the High Voltage
6
capacitor with a resistor of 2k - 10 k (5W) or wait at least one minute
after switching off the unit. (Normal discharging is done by a built-in
resistor of 10 M 6).
Also remove the following wires from the solid state switch:
Nr. 1 Wired to solid state switch connection L1
Nr. 2 Wired to solid state switch connection T1
Nr. 3 Wired to solid state switch connection +
Nr. 4 Wired to solid state switch connection -
Removal: See par. 4.5.2 for removal of the front cover. Remove the four wires (L1, T1,
+, - ). Remove the solid state switch from the chassis.
Installation: Installation of the solid state switch is in reverse order of the removal
procedure. For wiring details see Appendix B fig. 11.
Installation: Installation of the high voltage capacitor is in reverse order of the removal
procedure. For wiring details see Appendix B fig. 11.
bottom of the magnetron / HF. filter assembly. Remove the magnetron / HF.
filter assembly from the chassis.
Installation: Installation of the magnetron / HF. filter assembly is in reverse order of the
removal procedure. Make sure that the magnetron / filter assembly is
properly fastened to the chassis to ensure a good galvanic contact
between the magnetron / filter assembly and the chassis. For wiring
details see Appendix B, fig. 11.
See par. 4.6.1 or 4.6.2 for adjustment procedure of the magnetron / filter
assembly.
Disconnect the primary wiring from the connector strip CNA at the bottom of
the chassis. Disconnect the filament supply wires from the magnetron.
Remove the four mounting screws.
Note: If an errorcode 34 occurs during the functional test of the unit after replacing
the High-Voltage transformer, the primary side is not correctly connected.
Reverse the phase of the primary wiring of the transformer.
Disconnect the wiring which connects the fan to the main PC Board (CN9
and CN11). Remove the three mounting screws with a short screwdriver (if
not available remove the magnetron / filter assembly see par. 4.5.9).
Installation: Installation of the cooling fan is in reverse order of the removal procedure.
For wiring details see Appendix B, fig. 11.
Removal: Disconnect the unit from the wall socket and remove the mains cable.
Remove the HF. emitters and disconnect the HF. cable from the HF. output.
Gently put the unit on the floor on one of its sides to make the four castors
accessible. Remove the castor by pulling it out the supporting plate.
The adjustment procedure for the Radarmed 650+ / 950+ is carried out under the following
test conditions:
- The mains voltage and frequency must correspond with the technical specifications of the
Radarmed 650+ / 950+
Calibrating the Radarmed units is done in the so-called service mode and is different for both
units. Entering the service mode is done as follows:
Calibrating the Radarmed 650+ unit is done in the service mode. Entering the service mode
is done as follows:
Note: Between pressing the keys there is a time-out of 1.5 sec. If you wait too long
to press the following key the unit will not enter the service mode. Switch
OFF the unit and repeat the sequence above to enter the service mode.
When the display shows F0 you have entered the service mode.
When the unit is in service mode (see par. 4.3.2) it is possible to view the calibration values,
changing these values is done as follows:
- Make sure that a HF. emitter (or a HF. dummy load) is connected to the unit.
Warning: Do not direct the HF. emitter towards any persons, during the calibration
routine 250 Watt HF. output is generated.
Note: The values determined above CA 000 / 25 / 50 / 100 / 250 (see above) are
used by the safety algorithm of the unit to calculate the pulse width limit
value.
After the calibration values are written to EEPROM the unit responds with three beeps and
switches to user mode. The unit is ready for use.
Calibrating the Radarmed 950+ unit is done in the service mode. Entering the service mode
is done as follows:
- Make sure that an HF. emitter (or a HF. dummy load) is connected to the unit.
Warning: Do not direct the HF. emitter towards any persons, during the calibration
routine 250 Watt HF. output is generated.
- Press simultaneously and keep depressed the protocol and cursor-left keys,
- Switch ON the unit,
- Release the protocol key, keep the cursor-left key depressed when the display shows
“LCD contrast” and “Radarmed 950+” (depending on language),
- Wait for 2.5 seconds until the buzzer sounds three times.
When the display shows at the bottom line PWM value = XXX you have entered the
service mode.
When the unit is in service mode (see par. 4.3.3) it is possible to view the calibration values,
changing these values is done as follows:
Note: The values determined above CA 000 / 25 / 50 / 100 / 250 (see above) are
used by the safety algorithm of the unit to calculate the pulse width limit
value.
After the calibration values are written to EEPROM the unit responds with three beeps and
switches to user mode. The unit is ready for use.
This chapter contains information about the storage and transport of the Radarmed 650+ /
950+ and the storage conditions for the spare parts.
5.1 STORAGE
The Radarmed 650+ / 950+ and any accessories must always be stored in their original
packing.
For the spare parts of the Radarmed 650+ / 950+ the above mentioned requirements also
apply.
5.2 TRANSPORT
The Radarmed 650+ / 950+ and any accessories should always be transported in its original
packing. This packing withstands normal shocks and vibration caused by transport.
During transport and short term storage the temperature should be between - 40 °C and + 70
°C. The absolute temperature is not too important, however, rapid fluctuations in temperature
must be avoided.
6 SPARE PARTS
This chapter deals with placing orders for spare parts (refer to appendix A) as well as the
listing of the actual spare parts (appendix A, spare parts list).
6.1 ORDERING
- Part number
- Description
- Quantity
- Shipping details (Incoterms); normal or rapid delivery
The required data is mentioned in appendix A. For the actual spare parts programme please
refer to in the spare parts catalogue which is published every year.
Enraf-Nonius only supplies parts mentioned in appendix A. Standard parts such as screws,
nuts, cleaning agents and the like are not supplied by Enraf-Nonius; these parts must be
purchased locally.
Send your order to your contact person at the sales department of Enraf-Nonius After
receipt of an order you will receive a confirmation. Always check the ordering data.
The procedure for 'normal delivery' is the standard procedure for processing your spare parts
orders. This procedure is suitable for spare parts orders which do not require rapid delivery
such as stock replenishment orders
If you have an agreement with Enraf-Nonius about fixed delivery dates, the spare parts will
be send together with the next delivery unless otherwise agreed.
If spare parts for an urgent customer repair are not on local stock then rapid delivery can be
requested from Enraf-Nonius The DHL-costs will be charged. Note that rapid delivery is
subject to stock availability.
Printed circuit boards are only obtainable as spare part in their latest version. Consult the
technical documentation for instructions of how to modify the latest version of the PC Board
for use in older versions of the apparatus.
Warrantee claims must be provided with the Enraf-Nonius-invoice number and with the type
and serial number of the equipment in question. Enraf-Nonius may ask you to return the
(defective) spare parts.
Defective PC Boards can be offered to Enraf-Nonius for repair. The repair order can be
presented to Enraf-Nonius by means of the "Authorization Request for Return Shipment".
Refer to the return shipment procedure as per par. 6.4.
1. Fill in the "Authorization Request for Return Shipment" form and send this form by fax to
your agent at Enraf-Nonius
2. Within two working days you will receive the form back again by fax. You will notice that
the R(eturn) number has been filled in; this means that your return shipment has been
registered by Enraf-Nonius
3. Note this R(eturn) number on the address label. Pack up the goods together with the
"Authorization Request for Return Shipment" form (or a photo copy).
After the repair order has been carried out the goods will be returned as soon as possible.
If you have an agreement with Enraf-Nonius about fixed delivery dates, the repaired goods
will be sent together with the next delivery.
The spare parts list on the next page shows all available spare parts.
The various columns are explained hereafter:
R1: A number in this column indicates a suggested quantity of spare parts for
users (Quantity of equipment in use: 1 - 3).
R2: A number in this column indicates the minimum recommended quantity for
spare parts stock at the local service organization (Quantity of equipment in
use: 1 - 50).
Part no.: The part number column shows the code for ordering the part from
Enraf-Nonius.
Description 1: This column gives the general description of the spare part.
Description 2: This column gives the technical specification of the spare part.
APPENDIX B DRAWINGS
PC Board specification
Description
User interface module for Radarmed 650+ units.
Product code(s)
0435680 Part no of complete assy (printed on label on PC Board)
2557121 Part no of PC Board only (printed on PC Board)
0435802 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
NA
Service
Circuit adjustments: No
Serviceable parts for FSE: IC650, S3 (quantity 6 pcs.)
Repairable by manufacturer: Yes
Application / compatibility
Can be used for Radarmed 650+ units.
Notes
PC Board specification
Description
User interface module for Radarmed 950+ units.
Product code(s)
0435690 Part no of complete assy (printed on label on PC Board)
2557122 Part no of PC Board only (printed on PC Board)
0435801 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
NA
Service
Circuit adjustments: No
Serviceable parts for FSE: IC950, S3 (quantity 8 pcs.)
Repairable by manufacturer: Yes
Application / compatibility
Can be used for Radarmed 950+ units.
Notes
PC Board specification
Description
Main module for Radarmed 650+ and Radarmed 950+ units.
Product code(s)
0435670 Part no of complete assy (printed on label on PC Board)
2557123 Part no of PC Board only (printed on PC Board)
0435803 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
NA
Service
Circuit adjustments: No
Serviceable parts for FSE: F1, F2, F3, F4
Repairable by manufacturer: Yes
Application / compatibility
Can be used for Radarmed 650+ and Radarmed 950+ units.
Notes
PC Board specification
Description
Display PC Board module for Radarmed 950+ units.
Product code(s)
2562783 Part no of complete assy (printed on label on PC Board)
NA. Part no of PC Board only (printed on PC Board)
0435804 Equivalent service (spare part) part no (not printed on PC Board; used for ordering only)
Software
NA.
Service
Circuit adjustments: No
Serviceable parts for FSE: No
Repairable by manufacturer: No
Application / compatibility
LCD parameter display for using with the Radarmed 950+ user interface PC Board.
Notes
C.1 GENERAL
The technical information in the service manuals of Enraf-Nonius is up to date from the date
of issue.
The necessary additional information (of any kind) will be provided in the following way:
Once every year Enraf-Nonius publishes a Service Info which lists all the published Service
Info's until so far.
Once every year Enraf-Nonius publishes a Service Info which lists all the published service
manuals. Note that from that moment on these manuals contain all the published Service
Info's until so far. The relevant technical information will then be bound in this appendix.
When a supplement or a revision is made to the manual, a "document history file" is added to
this chapter. This file will give information about the date of issue of supplements or
revisions.
Revisions:
Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands