15.2 (6648-0600-5-PS-OM-0001) Offsite & Pipeline - en

SKIKDA REFINERY REHABILITATION &
ADAPTATION PROJECT
OPERATING MANUAL
FOR
OFFSITE FACILITIES
(UNIT NO. 600)
CONTRACT NO. : DEV-K-23-09

SKIKDA REFINERY REHABILITATION &
PROJECT NAME :
ADAPTATION PROJECT
OWNER : SONATRACH AVAL-DIVISION RAFFINAGE
LOCATION : SKIKDA, ALGERIA
F 31 Dec. 2013 As built M.K.CHOI J.H.LEE K.Y.NAM
1 09 Aug. 2013 Client’s comment incorporated M.K.CHOI J.H.LEE K.Y.NAM
0 13 Dec. 2011 FOR REVIEW M.K.CHOI J.H.LEE K.Y.NAM
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED PM
DOC.NO : 6648-0600-5-PS-OM-0001-F TOTAL 309 SHEETS (INCL. COVER)
SAMSUNG ENGINEERING CO., LTD.

SKIKDA REFINERY REHABILITATION & ADAPTATION PROJECT
OPERATING AND MAINTENANCE MANUAL
Offsite Facilities
DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 2 of 309
CHANGE LIST
Rev. Date Description Remarks
SECL develop this manual as per Client’s comment.
Details are as followings;

(i) Attached P&ID/PFD/Plot plan.
(ii) Changed document title from ‘Operating and
1 09 Aug. 2013
maintenance manual’ to ‘Operating manual’
- Since we make a cloud mark in case of ‘contents

change’ only, above changes are reflected
without any cloud mark.
F 31 Dec. 2013 As built
6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

Offsite Facilities
CONTENTS
1. INTRODUCTION ............................................................................................... 8
1.1 Offsite Information ..................................................................................................................... 8
1.2 Product Specification ..................................................................................................................... 9
1.3 Utility Conditions .......................................................................................................................... 12
2. OFFSITE AREA DESCRIPTION.......................................................................... 13

2.1 Feed Storage and Transfer .......................................................................................................... 13
2.1.1 Crude Oil (Refer PID 1171) ............................................................................................................... 13
2.1.2 Imported Crude Residue (Ref PID -1174/1179) ........................................................................... 13
2.1.3 MTBE (Ref PID -1151A/B/1169C/1176) ........................................................................................... 13
2.2 Intermediate Storage and Transfer ............................................................................................. 15

2.2.1 LPG ........................................................................................................................................................ 15
2.2.2 Reformer Feed (Ref PID: 1136/1146) ............................................................................................. 15
2.2.3 ARU Feed (Ref PID 1144/1145/1183G) ........................................................................................... 16
2.2.4 PRU Feed (Refer PID: 1150/1183A/1183H/1183K) ....................................................................... 16
2.2.5 LNISOM Feed (Ref PID 600-1147/ 1149B/1183C/D/K)................................................................. 17
2.2.6 Iso-pentane (I-C5) (Ref: PID 1134/1168A) ..................................................................................... 18
2.2.7 Pentane (C5) ........................................................................................................................................ 18
2.2.8 Naphtha-A (Ref PID 1147/1135/1138/1168B) ................................................................................ 19
2.2.9 Raffinate (Ref PID 1141/1137) .......................................................................................................... 19
2.2.10 Isomerate (Ref PID 1149A/B/C/1147) ........................................................................................... 20
2.2.11 Crude Toluene (Ref PID 1135/1140/1168C) ................................................................................ 20
2.2.12 C8+ Cut (Platformate Bottoms) (Ref PID 1144/1148)............................................................... 21
2.2.13 Heavy Aromatics (Ref PID 1140) .................................................................................................. 22
2.2.14 Para Xylene (Ref PID 1150/1152/1159) ........................................................................................ 22
2.2.15 Benzene (Ref PID 1140/1157/1163) .............................................................................................. 23
2.2.16 Toluene (Ref PID 1143/1145/1163) ............................................................................................... 24
2.2.17 Jet A1 (Ref PID 1131) ...................................................................................................................... 24
2.3 Product Storage ............................................................................................................................ 25

2.3.1 Butane (Ref PID 1183A/E/1175) ....................................................................................................... 25
2.3.2 Propane (Ref PID 1183A /E/ 1175) .................................................................................................. 25
2.3.3 Naphtha Product (Ref PID 1183B/1165) ........................................................................................ 26
2.3.4 Gasoline (Ref PID 1169A~C) ............................................................................................................ 27
2.3.5 Jet A1 (1131/1178/1181/1156/1172) ................................................................................................ 32
2.3.6 Gas Oil (Ref PID 1172/1164A/1176) ................................................................................................ 32
2.3.7 Fuel Oil (Ref PID 1173) ...................................................................................................................... 34
2.3.8 Bitumen (Ref PID 1174/1179) ........................................................................................................... 34
2.3.9 Benzene (Ref PID 1157/1177) .......................................................................................................... 35
2.3.10 Toluene (Ref PID 1163/1158) ......................................................................................................... 35
2.3.11 Para Xylene (Ref PID 1159/1177) .................................................................................................. 36
2.3.12 Mixed Xylene (Ref PID 1159/1177) ............................................................................................... 36
2.4 Product Dispatch .......................................................................................................................... 37

2.4.1 Jet A1/Toluene/Bitumen Road tanker Loading .......................................................................... 37
2.4.2 Aromatic Products Ship Tanker Loading .................................................................................... 37
Offsite Facilities
2.4.3 Batch Control Philosophy ............................................................................................................... 37

2.4.4 Export Pumps shut Down ................................................................................................................ 38
2.4.5 Jet A1/Gas Oil ..................................................................................................................................... 38
2.5 Miscellaneous Systems ................................................................................................................ 39

2.5.1 Hot Oil System (Ref PID 1166) ........................................................................................................ 39
2.5.2 Slop System (Ref PID 1171/1171B/1131) ...................................................................................... 39
2.5.3 Hydrogen and Hydrogen Purification Unit (PSA) Feed (Ref PID 1183A/B/K/Q) .................. 40
2.5.4 Vapor Recovery System................................................................................................................... 40
2.5.5 Natural Gas (U2200) .......................................................................................................................... 41
3. NORMAL OPERATION ....................................................................................... 44

3.1 Various Tank Operations.............................................................................................................. 44
3.1.1 Preparation of Tanks for Filling Up ............................................................................................... 44
3.1.2 Change of Tank in Inspection ......................................................................................................... 44
3.1.3 Internal Transfer ................................................................................................................................. 44
3.1.4 Preparation of Transfer Circuits by Pump .................................................................................. 44
3.1.5 Total drainage of tank ....................................................................................................................... 45
3.2 Export – Shipment or Transfer to the Depot (U1800) ................................................................ 45

3.2.1 Introduction ......................................................................................................................................... 45
3.2.2 Sequence of Export Start-Up .......................................................................................................... 45
3.2.3 Stop the Export................................................................................................................................... 45
3.3 Preparation of Storage Tanks for the Treatment Units ............................................................. 46

3.3.1 Procedure for Reception of Crude Oil .......................................................................................... 46
3.3.2 Procedure for Reception of Bunker F.O. Residue Import (BRI): (New Port) ...................... 46
3.3.3 Procedure for Reception OF C5+ OF GL1K ................................................................................ 46
3.3.4 Crude for CDU Units............................................................................................................................. 47
3.3.5 Filling Up And Get Ready The Load At Magnaforming (U100): ............................................. 47
3.3.6 Filling Up and Get Ready The Load At Catalytic Reformer (U103): ...................................... 47
3.3.6.1Start-up of Magnaforming and Catalytic Reformer ................................................................. 47
3.3.7 Filling Up and Arrangement of Storage Tank 600-S-32 for ARU (U200) : ............................ 48
3.3.8 Filling Up and Arrangement of Storage Tank 600-S-232 for PRU (U400) ............................ 48
3.3.9 Get Ready of BRI to the Distillation Vacuum Unit 70 ............................................................... 48
3.4 Normal Operating Condition ........................................................................................................ 48
4. MISCELLENIOUS PROCEDURES...................................................................... 49
4.1 Injection of Chemical Product ..................................................................................................... 49
4.1.1 Preparation .......................................................................................................................................... 49
4.2 Vapor Line Operation for Heating of Tank Bottom .................................................................... 49
4.3 Drainage Discharge of Retention Ponds .................................................................................... 49
4.4 Export Procedure of Road Bitumen to the Old Port .................................................................. 50

4.4.1 Operation of Pumps .......................................................................................................................... 50
4.4.2 Diesel Motor ........................................................................................................................................ 50
4.4.3 Procedure ............................................................................................................................................ 51
4.4.3.1 Clearing the Gasoil Pipe Line by Rinse with Fuel Oil........................................................ 51
Offsite Facilities
4.4.3.2 Displacement of F.O from Pipe with Bitumen ..................................................................... 51

4.4.3.3 Bitumen Displacement by F.O................................................................................................. 52
4.4.3.4 F.O Displacement from Pipe Line by Gasoil ........................................................................ 52
4.4.3.5 Service Parameter During Several Phases of Transfer .................................................... 53
4.5 Internal Cleaning Procedure of Gasoline Tank .......................................................................... 53

4.5.1 Danger .................................................................................................................................................. 53
4.5.2 Preparation Before the Tank Cleaning ......................................................................................... 53
4.5.2.1 Selection, Formation and Supervision of Personnel ........................................................ 53
4.5.2.2 Tank Cleaning Method .............................................................................................................. 53
4.5.3 Ventilation of Tanks .......................................................................................................................... 54
4.5.3.1 Tanks with Fixed Roof ............................................................................................................... 54
4.5.3.2 Tank with Floating Roof ............................................................................................................ 54
4.6 Process Monitoring .............................................................................................................................. 55
4.6.1 Corrosion Monitoring System .......................................................................................................... 55
5. START-UP PREPARATION ................................................................................ 56

5.1 PREPARATION FOR FIRST STARTUP (pre-commissioning activity) ..................................... 56
5.1.1 SEQUENCE OF WORK...................................................................................................................... 56
6. SAFETY SYSTEMS ............................................................................................. 58

6.1 General ........................................................................................................................................... 58
6.1.1 Pressure Safety / Relief Devices .................................................................................................... 58
6.1.2 Interlocks ............................................................................................................................................. 58
6.1.3 Alarms ................................................................................................................................................... 58
6.1.4 The Safeguarding System for Pumps ........................................................................................... 58
6.2 Safety of Spheres & Bullets ......................................................................................................... 58
6.3 General Safety Instructions ......................................................................................................... 58

6.3.1 Permanent instructions .................................................................................................................... 58
6.4 Maintenance Instructions ............................................................................................................. 59

6.4.1 Preparation for Maintenance Operations .................................................................................... 59
6.4.2 Entry into Vessels and Containers ................................................................................................ 60

Offsite Facilities
LIST OF TABLES
1.1 CDU-I & II Product Specification-1............................................................................... 7

1.2 CDU-I & II Product Soecification-2............................................................................... 7
1.3 Product Specification from Gas Plant –I ...................................................................... 7
1.4 Product Specification of Benzene ................................................................................ 8
1.5 Product Specification of Toluene ................................................................................. 8
1.6 Product Specification of Para Xylene........................................................................... 8
1.7 Product Specification of Isomerate from Unit LNISOM ................................................ 9
1.8 Gasoline Specifications ............................................................................................... 9
1.9 Utility Conditions at Unit B/L ...................................................................................... 10
2.1 Blending Configuration from Various Units ................................................................ 26
2.2 Natural Gas Specification .......................................................................................... 40
2.3 List of Vessels (Attachment #1) ................................................................................. 59
2.4 List of Exchangers (Attachment #1) ........................................................................... 59
2.5 List of Pumps (Attachment #1) .................................................................................. 60
2.6 List f Miscellaneous Systems (Attachment #1) .......................................................... 62
2.7 List of Tanks (Attachment #1) .................................................................................... 63
2.8 List of Packages (Attachment #1) .............................................................................. 65
2.9 List of MOV (Attachment #1) ..................................................................................... 65
3.1 Operating Conditions of Various Equipments (Attachment #3) .................................. 75
3.2 List of Temp Alarm (Attachment #3) .......................................................................... 86
3.3 List of Pressure Alarms (Attachment #3) ................................................................... 88
3.4 List of Level Alarms (Attachment #3) ......................................................................... 89
6.1 List of Safety Valves (Attachment #4) ........................................................................ 93
6.2 List of PVRV (Attachment #4) .................................................................................. 106

Offsite Facilities
LIST OF FIGURES
2.1 Blending Progress Depiction ..................................................................................... 26
LIST OF ATTACHMENTS
Attachment #1. Identification and Tag Number of Equipment .............................................. 61

Attachment #2. VRS Data ................................................................................................... 75
Attachment #3. Operating Condition & Alarms .................................................................... 77
Attachment #4. PSV and PVRV List .................................................................................... 95
Attachment #5. Interlock Description ................................................................................. 109
Attachment#6. P&ID.............................................................................................. 115 pages
Attachment#7. Plot Plan........................................................................................ 280 pages

Offsite Facilities
1. INTRODUCTION
1.1 Offsite Information

Sonatrach was committed to the revamp and upgrade of their existing 15 MMTPA Refinery
at Skikda, Algeria, under the “Skikda Refinery Rehabilitation and Adaptation Project”.
Under the Rehabilitation Project, the crude processing capacity of the Refinery has been
increased. The revamp of existing units in the refinery and associated utilities and offsites
facilities have been enhanced / modified under Rehabilitation part.
Under the Adaptation, new utilities, offsite facilities, Hydrogen Purification unit and an
Effluent Treatment Plant (ETP) have also been provided. New Para Xylene recovery unit,
new Xylene Isomerization Unit have been located in Adaptation area.
Offsite is composed of storage tanks, transfer pumps, blending area, truck loading area and
dispatch pumps area as below;
- Storage tanks: feed tanks, provision tanks, intermediate storage tanks and product
storage tanks
- Transfer pumps: between units and pumps
- Blending area: pumps, mixer and analyzer for gasoline blending
- Truck loading area: Toluene, Jet A1 and Bitumen truck loading (and Hot Oil
unloading)
- Dispatch pumps area: pumps for loading product to ship or transferring to other
outside refinery
For Offsite area, following updates have been carried out:
- Some of new storage equipments and pumps have been added to meet the storage
and transfer requirement of new generated products.
- New NIR analyzer has been installed.
- New gasoline blending & ratio control (BPC/BRC) system has been installed.
- New Vapor Recovery System has been installed.

Offsite Facilities
1.2 Product Specification

The specification of products received at offsite B/L has been given as below. These
specification are based on various unit-wise product specification mentioned in unit design
basis documents.
Table 1.1 CDU-I & II Product Specification-1 (ASTM D86 @ 760 mm Hg)
Stream Kerosene LGO HGO RCO C6 CUT
1 LV% 140.2 160.7 203.6 258.7 60.8
5 171.1 214.9 268 336 63
10 177.6 227.3 290.6 356.4 64.2
30 185.3 241.2 325.2 399.9 67
50 190.4 255.7 338.3 439.6 68.5
70 195.9 278.1 350.1 498.9 71
90 205.1 312.7 367.8 556.7 74.7
95 208.9 325.3 377 572.8 79.3
98 211.7 346.9 394.1 589.7 79.7
Table 1.2 CDU-I & II Product Specification-2 (ASTM D86 @ 760 mm Hg)
Splitter-II C6 Cut Split Naphtha C Blend
Stream Naphtha A Naphtha B
Bottom (A) Bott. (B) of (A) &(B)
1 LV% 22.4 82.3 162.9 89.8 91.9
5 26 84.1 165.7 93.8 96.7
10 29.9 85.9 166.3 96.8 102.1
30 36.7 99.1 168.3 109.3 113.2
50 38.5 106 172.9 121.6 127.4
70 41.1 119.6 177.2 131.2 151
90 47 135.6 184.9 155.4 167.8
95 48.7 140.7 188.5 168.3 173.3
98 56.7 145.4 194.9 180.1 184.5
Table 1.3 Product Specification from Gas Plant-I

Specifications
Parameter Test Method
Propane Butane
Vapor pressure at 100 deg F, psig (max.) ASTM D-1267 208 70
Copper strip corrosion (max.) ASTM D-1838 No. 1 No. 1
Total volatile sulfur, graines/100 ft3 (max.) ASTM D-2784 15 15
95% evaporation temperature, deg F (max.) ASTM D-1837 -37 36
Non volatile residue per 100 ml, ml (max.) ASTM D-2158 0.05 -
Water content, ppmw (max.) ASTM D-1744 20 20

Offsite Facilities
Table 1.4 Product Specification of Benzene

Property Specifications Test Method
Benzene 99.85 wt.% min ASTM D-4492
Toluene 0.05 wt.% max ASTM D-4492
Non-Aromatics 0.10 wt.% max ASTM D-4492
Appearance Clear – No Haze or Sediment VISUAL
Color, Pt-Co 20 max ASTM D-1209
Acid Wash Color 1 max ASTM D-848
Acidity None ASTM D-847
Copper Corrosion Pass ASTM D-849
Sulfur Compounds No H2S/SO2 ASTM D-853
Thiophene 1.0 wt.ppm max ASTM D-4735
Distillation Range 1 oC max include 80.1 oC ASTM D-850
Solidification 5.35 oC min ASTM D-852
Specific Gravity 0.882 ~ 0.886 ASTM D-4052
Table 1.5 Product Specification of Toluene

Property Specifications Test method
Toluene 98.5 wt.% min ASTM D –2360
Benzene 0.05 wt% max ASTM D –2360
Non-Aromatics 1.50 wt% max ASTM D –2360
Color, Pt-Co 20 max ASTM D-1209
Acidity None ASTM D-847
Copper Corrosion Pass ASTM D-849
Distillation Range 1 C max include 110.6 oC
o
ASTM D-850
Sulfur Compounds No H2S/SO2 ASTM D-853
Specific Gravity 0.869 ~ 0.873 ASTM D-4052
Table 1.6 Product Specification of Para Xylene

Property Specifications Test method
Purity 99.7 wt.% min ASTM D –2360
Benzene 0.01 wt% max ASTM D –2360
Toluene 0.10 wt% max ASTM D –2360
Other C8 aromatics 0.30 wt% max ASTM D –2360

Offsite Facilities
Table 1.7 Product Specification of Isomerate from Unit LNISOM

RA1K Feed SOR RA1K Feed EOR
Isomerate product flowrate kg/hr 42 744 42668
RONC estimated 89.1 89.1
MONC Estimated 86.4 86.5
RVP psi a < 17 max < 17 max
Density @ 15°C 638.2 638
BZ content vol % < 0.1 < 0.1
Total Aromatics content vol% < 0.1 < 0.1
Olefins content vol % < 0.1 < 0.1
Estimated Yield (1) 98.5 98.4
(1) total isomerate / net liquid feed of LNHT unit
Table 1.8 Gasoline Specifications

Sr. No. Parameter Unit Regular Super
1 Specify gravity 0.700 – 0.775 0.700 – 0.775
2 Sulfur content, (max.) ppmw 10 10
3 RVP max KPa 60 60
RONC, min 91 95
4
MONC, min 81 85
5 Aromatic content % vol 35 35
6 Benzene content (max) % vol 1 1
7 Olefins content % vol 14 14
8 Oxygen content %wt 2.7 2.7
9 MTBE Content % vol 15 15

Offsite Facilities
1.3 Utility Conditions

Various utility conditions as per GEDD (Doc. No. 6648-0000-5-PS-GDD-0001-2) have been
listed below:
Table-1.9 Utility Conditions at Unit B/L [All B/L pressures are as measured at grade.]
Pressure (kg/cm2g) Temperature (°C)
Min Nor Max Design Min Nor Max Design
HP steam 58.0 60.0 62.0 70.0 495 500 505 510
MP steam 29.0 30.0 32.0 35.0 300 310 335 365
IP2 steam - 11.5 14.0 sat(192) 260
LP steam 3.0 3.5 3.75 6.0 sat 165 180 255
MP steam cond.(Reh.) - 8.5 35.0 181.0 365
LP steam cond.(Reh.) - 1.5-2.75 6.0 141.0 255
Turbine surf. cond.(Reh.) 7.5-8 12.6 55.0 150
Steam cond.(Adap.) 3.5
Turbine surf. cond.(Adap.) 2.5
Service water (Reh.) 4.0 4.5 5.0 7.0 25 40 65
Service water (Adap.) 4.0 4.5-8.0 11.9 13.2 25 40 65
CW supply (Reh.) 4.3 6.0 29 72
CW return (Reh.) 2.5 6.0 - 42 72
CW supply (Adap.) 4.5 7.0 29 72
CW return (Adap.) 2.5 7.0 42 72
BFW (Adap.) 40.0 51.2 52.0 62.0 130 150 180
BFW (Reh. U-100) 50.0 56.2 62.0 180
Plant Air (Reh.) 5.5 6.5 7.0 10.0 24 40 70
Plan Air (Adap.) 5.5 6.5 7.0 10.0 25 40 70
Instrument Air 5.5 6.5 7.0 10.0 25 40 70
Fuel Gas 2.5 4.5 24 68
Natural Gas 32-42 45.0 40 65
Nitrogen (exist) 5.0 6.5 6.5 10.0 24 40 70
Nitrogen (new) 5.0 6.5 6.5 10.0 -9 25 40 70
Demi water (Reh.) 10.0 13.7 40 65
Demi water (Adap.) 5.0 6.5 10.7 13.7 1 25 40 65
Portable water 4.0 5.0 10.5 20 60
Flare header 0.10 1.5 1.65

Offsite Facilities
2. OFFSITE AREA DESCRIPTION
2.1 Feed Storage and Transfer

2.1.1 Crude Oil (Refer PID 1171)
Crude oil is stored in existing tanks 600-S-1/2/3 (Ref PID 1171). Crude is received by 24”-
60-P1-21G-V header into these tanks. These tanks have also been provided with mixers. All
the tanks are also been equipped with pressure/temp/level indicators 600-PT-1/2/3, 600-TE-
1/2/3 and 600-LT-1/2/3 (with low and high level alarms) respectively. Total working capacity
of these tanks is equivalent to about 60 hours of combined throughput of the two CDU’s. Unit
feed pumps are located within respective CDUs.
Tank Name Dia (mm) Height (mm) Volume (m3)
Crude Oil Tank (600-S-1/2/3) 66780 17080 59850
Existing two 20” lines 20”-60-P5-21G-V & 20”-60-P12-21G-V have been merged into new
24” line 24”-P60-7110-A1A just at the Unit 11 B/L which supply crude to unit 11 Crude
Charge Pump (11-P-71A/B) suction. Newly installed 24” line 24”-P-60-7109-A1A send crude
to unit 10 Crude Charge Pump (10-P-71A/B) suction. Rated flow through these lines is
1548.6 m3/hr respectively.
2.1.2 Imported Crude Residue (Ref PID -1174/1179)
Imported crude residue is feed to existing bitumen unit. Crude residue is received by 28”-
640-FO-0008-1A3-H. The imported crude residue is stored in existing tanks 600-S-106/107
(Ref PID 1174). All the tanks are been equipped with pressure/temp/level indicators 600-PT-
106/107, 600-TE-106/107 and 600-LT-106/107 (with low and high level alarms) respectively.
Reduced Crude Bitumen Tank (600-S-106/107) 48000 17080 30907
2.1.3 MTBE (Ref PID -1151A/B/1169C/1176)

MTBE is a blend stock for Gasoline for boosting octane number.
MTBE is imported by ship tankers of parcel size max 25,000 m3. MTBE is unloaded by
existing loading arm at Old Port. It is transferred using existing 22” gasoline pipeline and
stored in new tanks 600-S-222/223. Existing 10” Return pipeline is used for displacing
Gasoline and MTBE from the pipeline 22”-60-P516-31C-V (Ref PID 1176), before and after
MTBE receipt. Piping modifications are carried out at Old Port loading Post P1 and P2 for
MTBE import.
MTBE Storage Tank (600-S-222/223) 43000 21000 25000

Offsite Facilities
Both tanks are also been equipped with temp/level indicators 600-TI-222, 600-TE-222A,
600-TI-223, 600-TE-223A and 600-LT-222A/222B/223A/223B (with low/ low-low and high/
high-high level alarms) respectively.
Capacity Suc. Press Disch. Press Diff Head

Pump Name 3
(m /hr) (kg/cm2g) (kg/cm2g) (m)
MTBE Blend Pumps (600-P-301 A/B) 86 0.4 8.4 111
MTBE is blended into gasoline by 2 new pumps 600-P-301A/B (MTBE Blend Pumps) (Ref
PID 1151B). These pumps are also used for transferring MTBE into the import pipeline for
replacement of Gasoline. Flow rate of MTBE to blending system is controlled via
recirculation valve 600-FV-5101.
Operating philosophy for MTBE import is as follows:
1) Before ship arrival, Gasoline is replaced from the 22” to 10” pipelines by pumping
MTBE using MTBE blend pumps (600-P-301A/B) into 22” pipeline.
2) Displaced gasoline is received into one of the existing gasoline tanks. Once the pre-
specified quantity has been pumped, this operation is stopped.
3) After ship arrival MTBE is unloaded into new tanks through 22” line.
4) After receipt, MTBE is displaced from the line by Gasoline by pumping gasoline into
10” pipeline, using pumps MP-51.
5) Displaced MTBE is received into MTBE tanks.
6) After pre-specified quantity is pumped, the operation is stopped.
During both displacing operations, Gasoline-MTBE interface volume is absorbed in Gasoline
system.
MTBE process blow down is collected in a MTBE Blow Down Drum (600-V-252) (Ref PID
1151B). MTBE is transferred back to MTBE tanks via MTBE Blow Down Transfer Pumps
(600-P-303 A/B) (Ref PID 1151B).Details of vessel and pumps are as following:
Tank Name Dia (mm) Length (mm) Volume (m3)
MTBE Blow Down Drum (600-V-252) 2000 5000 25000

Pump Name 3
MTBE Blend Pumps (600-P-301 A/B) 86 0.4 8.4 111
A blow down pit has also been provided to collect rain water. An ejector (600-J-2) has also
been provided to remove the rain water / drain liquid via LP steam as motive steam.

Offsite Facilities
2.2 Intermediate Storage and Transfer

2.2.1 LPG
LPG is produced in CDUs (Unit-10/11) and Reformers (Magnaforming and Catalytic
Reforming Unit-100 and 103) and is split into Propane and Butane in existing Gas Plants
(Unit-30/31/104).
2.2.2 Reformer Feed (Ref PID: 1136/1146)
Magnaforming (unit 100) feed and Catalytic Reforming (unit 103) feed are stored in existing
tanks 600-S-20/21 and 600-S-201/202 respectively. The working capacity of each tank is
about 3 days of unit throughput.
Naphtha B Tank (600-S-20/21) 35980 17080 17366
Naphtha Charge Tank (600-S-201/202) 34650 17080 16060
Naphtha-B is received into 600-S-20/21 through existing run down line from Unit-10/11 8”-
60-P67-21G-V. And it is taken to feed pump suction in Magnaforming Unit 100 by the header
10”-60-P73-21G-V (Ref PID 1183F)
Provision has been provided to sent Naphtha B to Naphtha pool via line 10”-60-P71-21G-V
by pumping through Naphtha B Transfer Pump (600-MP-12) (Ref PID 1162). 600-MP-12
discharge line 8”-60-P188/P189-21G-V takes the Naphtha-B to Naphtha Header 20”-P-60-
6502-A1A. And another line 6”-60-P75-21G-V from 600-S-20/21 can take naphtha to
gasoline blending system.
Naphtha-B and C run down from U-10/11 is blended for Catalytic Reforming feed in offsite.
Naphtha-B and C mixture is received into 600-S-201/202 (Ref PID 1146) from run down line
8”-60-P3043-A1A1. Mixers (600-MX-201/202) have also been provided in the tanks 600-S-
201/202 respectively. Outlet line 10”-60-3002-A1A1 takes the Naphtha to CRU.
The provision has also been provided via line 10”-60-P3144-A1A1 to transfer the Naphtha to
Naphtha pool by connecting to line 10”-60-P71-21G-V (Refer PID 1136).
Pretreated Naphtha from Unit 100 is stored in existing tank 600-S-26 via line 4”-60-P337-
21G-V(Ref PID 1144). This line has also been connected with line 6”-60-P3010-A1A1 which
carry Pretreated Naphtha from CRU (Unit-103). Outlet lines 8”-60-P666-21G-V & 8”-60-
P3068-21G-V take Naphtha to Unit-100 & Unit 103 as per the operation philosophy. Naphtha
can also be transferred to Naphtha Pool via line 8”-60-P668-21G-V through pump 600-MP-
12 (Ref PID 1145). Pretreated Naphtha flow is not regular in operation; it comes in operation
as a part of special operation strategy.
Pretreated Naphtha Tank (600-S-26) 21550 17080 6230

Offsite Facilities
2.2.3 ARU Feed (Ref PID 1144/1145/1183G)

Aromatics Recovery Unit (ARU) feed comprises of C6 cut from Magnaforming and
Platformate Splitter (new). The tank 600-S-32 capacity is about 3 ~ 4 days of unit throughput.
Pretreated Naphtha Tank (600-S-32) 28760 17080 9450
Magnaforming and Platformate Splitter product run down lines 4”-P-60-8314-A1A & 4”-60-
P338-21G-V are combined in offsite. Provision is routing the combined feed directly to ARU,
bypassing the tank.
Existing 6” line 6”-60-P359-21G-V between tank(600-S-29) and unit 200 is used for unit
various offspec receipt from Unit 200 into the feed tank via line 6”-P-60-4401-A1A. The feed
tank(600-S-32) also receives offspec toluene and benzene products transferred from
existing intermediate product storage tanks by existing pumps MP-35/36/37A/37B via line 4”-
60-P385/P696-21G-V.
BT Cut produced in PX ISOM Unit (Unit-500) can be routed to ARU directly via line 4”-P-60-
8328-A1A/ 4”-60-P353-21G-V/ 4”-P-60-8317-A1A or may be received into ARU feed tank
through 6” offspec line 6”-60-P359-21G-V. Interconnection between line 4”-P-60-8317-A1A
and offspec line 6”-60-P359-21G-V is provided at the ARU B/L via line 3”-P-60-8317A-A1A
(Ref PID 1183G)for this purpose.
Another provision has also been provided to store ARU feed in tank 600-S-29 in case of
600-S-32 is not available via offspec line 6”-P-60-4401-A1A. Further 8” line 8”-60-P664-21G-
V has also been provided to send ARU feed to Naphtha Pool via pump 600-MP-12.
Other lines 8”-60-P664A-21G-V and 6”-60-P344A-21G-V have also been provided which
sent the ARU feed to Gasoline blending. These lines will only be working during special
blending requirement.
2.2.4 PRU Feed (Refer PID: 1150/1183A/1183H/1183K)
Para Xylene Recovery Unit (PRU, unit 400) Feed comprises of C8+ cut from Magnaforming
and Platformate Splitter (new). A new tank 600-S-232 is provided for storing PRU feed. The
tanks’ capacity is about 3 ~ 4 days of unit throughput.
Xylene Feed Storage Tank (600-S-232) 22590 17080 5640
Feed run down from Magnaforming 4”-60-P343-21G-V and Platformate Splitter 6”-P-60-
8315-A1A is combined at offsite (Ref PID 1183A). The combined run down is normally
routed to PRU directly via line 6”-P-60-8315-A1A.
However, in some cases like when PRU is not operational or running on turn down, the feed
is diverted to the new storage tanks (600-S-232) via line 6”-P-60-8322-A1A (Ref PID 1150)

Offsite Facilities
The tank also receives offspec generated within the unit and offsite (from new Para Xylene
day tanks) via line 6”-P-60-5211-A1A-IT (Ref PID 1150).
Mixed Xylene from 600-S-232 is transferred to 400 unit via line 10”-P-60-5002-A1A (Ref PID
1150). In special case the line 10”-P-60-5001-A1A has also been provided to transfer Xylene
to Naphtha pool via pump 600-MP-12.
PRU comprises of two sections, front end and crystallization. Normally, the crystallization
section is fed directly from the front end. However, to take care of certain operating
scenarios, provision is built to store crystallization feed in existing tanks 600-S-124/125 (Ref
PID 1159). The feed is routed to the unit under gravity.
Crystallization filtrate is normally routed Para Xylene Isomerization Unit (unit 500). However,
when Unit-500 is not operational, the product may require to be routed to existing tanks 600-
S-65/66 (Ref PID 1148) via line 10”-P-60-8323-A1A.
Normally, make up Oil to Magnaforming is supplied from PRU directly. However, when PRU
is not operational, the make up can be routed from 600-S-232 using the feed run down line
11/2”-P-100-2327-A1A.
2.2.5 LNISOM Feed (Ref PID 600-1147/ 1149B/1183C/D/K)
Light Naphtha Isomerization (Unit 701/703) feed comprise of following components:
1) Light Naphtha (Naphtha-A) run down from Unit-10/11
2) C6 run down from Unit-10/11
3) C5 run down from Unit-100 (Platformate Splitters)
Two new Dome roof tanks 600-S-226 & 600-S-227 (Ref PID 1147) are provided for storing
Naphtha-A feed for LNISOM unit. The tank capacity is about 2.5 days of unit throughput.
Naphtha A Tank (600-S-226/227) 19000 18200 5000
Naphtha-A run down from Unit-10/11, 6”-P-10-P58-11A-V (later designated as 8”-P-60-8349-

A1A) & 6”-P-11-2368-A1A (later designated as 8”-P-60-8346-A1A) (Ref PID 600-1183 C/D)
is combined in offsite (Ref: PID 600-1183A).
The combined run down is normally routed to LNISOM unit directly via lines 8”-P-60-8349-
A1A (To Unit 701) & 8”-P-60-8349B-A1A (To Unit 703). However, in some cases like when
LNISOM is not operational, the feed is diverted to the new storage tanks 600-S-226/227 via
common header 8”-P-60-8349A-A1A which is under flow control valve 600-FV-4701 (Ref
PID 1147). Naphtha-A from new tank is routed to LNISOM unit in case CDU-10/11 is under
shutdown/turn down via line 10”-P-60-4724-A1A (Ref: PID 600-1147/1183K).
Further provision has also been made to route Naphtha-A run down to Naphtha pool on flow
control in case LNISOM unit is under shut down/turn down via pump 600-P-310C/D & 600-P-
315/316.

Offsite Facilities
One new internal floating roof tank 600-S-228 (Ref PID 1191) is provided in Adaptation area
for storing C6 Cut feed for LNISOM unit. The tank capacity is about 5 days of unit throughput.
C6 Cut Storage Tank (600-S-228) 20500 18000 5000
C6 run down lines from Unit 10/11 3”-P-10-2173-A1A (later changed to 3”-P-60-8338-A1A in
unit 600) & 3”-P-11-2173-A1A (later changed to 3”-P-60-8350-A1A in unit 600) (Ref PID 600-
1183A) are normally routed directly to LNISOM unit 701 & 703 via line 3”-P-60-8338-A1A &
3”-P-60-8338B-A1A respectively (Ref PID 600-1183K). However in cases like shut down of
LNISOM unit or running on turn down, C6 is diverted to 600-S-228 via line 3”-P-60-8338A-
A1A. Provision is made to route C6 from new tank to LNISOM unit in case CDU-10/11 is
under shutdown/turn down via line 6”-P-60-9102-A1A. Also it can run down to Naphtha pool
via line 6”-P-60-9103-A1A if required in cases like prolonged shut down of LNISOM unit (Ref
PID 600-1149B).
C5 from Platformate Splitter rundown is routed directly to LNISOM unit on flow control
provided in Platformate splitter unit via line 3”-P-60-8356 A1A. Provision is made to route C5
to Naphtha pool on pressure control loop in cases like shut down of LNISOM unit or LNISOM
unit running on turn down. Pressure control valve for this is provided in offsite area.
2.2.6 Iso-pentane (I-C5) (Ref: PID 1134/1168A)
I-C5 is produced in Unit-10 and is transferred to existing spheres 600-S-16/17(Ref PID 1134)
via line 3”-60-P87-21G-V.
Iso-pentane Sphere Tank (600-S16/17) 11750 N/A 850
In the revised configuration, i-C5 is not required to be produced. However, the facility to
produce i-C5 is retained. And if it is produced, I-C5 is blended into Gasoline pool. Iso-
pentane is taken to pumps via line 6”-60-P89-21G-V & 8”-60-P3092-21G-V. Existing
blending pumps MP-19/212/213 are used for the purpose. Existing Butane Blending pumps
(MP-210/211/220) (Ref PID 1168A) are also used for blending i-C5 for lower blending rates.
Butane blending into in Gasoline is not envisaged in the revised configuration.
2.2.7 Pentane (C5)
C5 is produced in Magnaforming and Platformate splitter (unit-100). Platformate C5 is
directly run down to LNISOM feed via line 3”-P-60-8356-A1A or Naphtha pool via line 3”-P-
60-6507-A1A which is under pressure controlled via valve 600-PV-6504 (Ref PID 1165).
Magnaformate C5 is stored in existing pentane tanks 600-S-27/28 for Gasoline blending via
line 2”-60-P83-21G-V. The new pumps 600-P-308A/B are provided for Gasoline blending.
Like Platformate C5, Magnaformate C5 can also be run down directly to LNISOM feed or
Naphtha pool via line 3”-P-60-8380-A1A, if gasoline RVP is constrained.

Offsite Facilities
2.2.8 Naphtha-A (Ref PID 1147/1135/1138/1168B)

Naphtha-A run down from Unit-10/11 is the feed of LNISOM unit. However, provision is
made for its blending into Gasoline pool via line 18”-P-60-4725-A1A (Ref PID 1147) when
one of the LNISOM units is not available for prolonged duration. The new pumps 600-MP-
310 C/D and pump 600-MP-315 are provided for blending (Ref PID 1149B). Normally the
latter is used. The same pumps are used for Naphtha-A blending into Naphtha pool if the
density of latter exceeds the upper specification limit.
Before commissioning of new gasoline blender, Naphtha-A is stored in existing tanks 600-S-
18/19 (Ref PID 1135). Naphtha-A is blended into Gasoline using existing pumps 600-MP-
21/201/202 (Ref PID 1168B) as per existing operating practice.

Pump Name 3
Naphtha A Blend Pump (600-MP-

230 0.9 9.9 150
310C/D)
Naphtha A Blend Pump (600-MP-315) 50 0.9 9.9 150
Naphtha A Pump (600-MP-201) 200 0.051 8.708 139
Naphtha A Pump (600-MP-202) 170 0.051 8.708 139
Naphtha A Pump (600-MP-21) 50 (-)0.01 9.68 139
2.2.9 Raffinate (Ref PID 1141/1137)

Raffinate is produced in ARU (Unit-200). Raffinate is stored in existing tanks 600-S-35/36
(Ref PID 1141) and 600-S-22/23 (Ref PID 1137). Reffinate is taken to 600-S-22/23 via line
6”-P-60-8301-A1A and to 600-S-35/36 via line 6”-P-60-8302-A1A. Combined capacity of all
tanks is about 4 days of unit throughput.
Raffinate Tanks (600-S-22/23) 18100 14640 3767
Raffinate Tanks (600-S-35/36) 12300 10980 1305
Before commissioning of new gasoline blending system the product is blended into Gasoline
as per current practice. After commissioning of new Gasoline blending system, the product is
blended into Gasoline by existing pumps 600-MP-204/217/221 (Ref PID 1168E).

Offsite Facilities

Pump Name 3
Raffinate (Reserve) Pump (600-MP-204) 200 -0.24 8.8 139
Raffinate (Pentane) Pump (600-MP-217) 120 -0.24 8.2 130
Raffinate Pump (600-MP-221) 280 -0.24 8.0 123
2.2.10 Isomerate (Ref PID 1149A/B/C/1147)

Isomerate is produced in LNISOM units and it is a Gasoline blend stock. Isomerate is stored
in 3 new dome-roof tanks 600-S-229/230/231 (Ref PID 1149A). This is equivalent to about
2x3 days of unit throughput. Isomerate is blended into Gasoline using new Isomerate Blend
Pumps (600-MP-310A/B/C) (2 operating + 1 standby).
Isomerate Storage Tank (600-S-229/230/231) 19000 18200 5000

Pump Name 3
Isomerate Blend Pump (600-MP-310A/B/C) 230 0.9 9.9 150
Naphtha A/ Isomerate Blowdown

10 0~0.4 4.1 69
Transfer Pump (600-P-311A/B)
Isomerate and LNISOM Feed process blow down is collected in a Naphtha-A/Isomerate

Blow Down Drum (600-V-253) and is pumped back to Naphtha A Tanks (600-S-226/227)
with Naphtha A/ Isomerate blow down Transfer Pumps (600-P-311A/B) via line 2”-P-60-
4932-A1A. A vapor recovery system is provided to recover vapor emitted from the tanks.
2.2.11 Crude Toluene (Ref PID 1135/1140/1168C)
Crude Toluene or Toluene Concentrate (TLC) is produced in Magnaforming and Platformate
Splitter. These are Gasoline Blend components.
After commissioning of new Gasoline blending system, Magnaformate TLC is transferred via
line 4”-60-P340-21G-V / 4”-P-60-8358-A1A to Magnaformate TLC Tank (600-S-18/19). The
component is taken for gasoline blending via line 10”-60-P79-21G-V (Ref PID 1135) & 10”-P-
60-6202-A1A (later) and pumped to gasoline blending header using existing pumps
Magnaformate TLC Pump (600-MP-206/214) (Ref PID 1168C).
Before commissioning of new gasoline blending system, Magnaformate TLC is taken to
existing tanks 600-S-30/31 via line 4”-60-P340-21G-V, as per current practice (Ref: PID

Offsite Facilities
1140). The component is taken for blending into Gasoline using existing blending pumps
(600-P-25/206) (Ref PID 1168) via line 8”-60-P318-21G-V.
Magnaformate TLC Tanks (600-S-18/19) 14500 14640 2360
Platformate TLC Tanks (600-S-24/25) 18100 14640 3350
After commissioning of new Gasoline blending system, Platformate TLC is stored in tanks
600-S-24/25 (Ref PID 1138). TLC is transferred to these tanks via line 4”-P-60-8303-A1A.
The component is blended into Gasoline using existing pumps 600-MP-25/209/215 (Ref PID
1168B/C/D/E). TLC is taken to these pumps via line 14”-60-P3019-A1A1.
Piping interconnection 4”-P-60-8310B-A1A is provided at the Platformate splitter unit battery
limit for the purpose (Ref PID 1183F, for start-up line).

Pump Name 3
Magnaformate TLC Pump (600-MP-214) 185 -0.12 8.1 100
Platformate TLC Pump (600-MP-25) 60 -0.2 10.2 129
Platformate TLC Pump (600-MP-209) 225 -0. 2 11.6 145
In some operating scenarios, it may not be possible to accommodate entire crude toluene or
other aromatic gasoline blend components into Gasoline pool. To take care of such cases
provision is made to blend these components into Gas Oil and Naphtha blenders under flow
control using existing pump 600-MP-12 via line 10”-60-P79-21G-V (Magnaformate TLC) &
10”-60-P115-21G-V (Platformate TLC).
2.2.12 C8+ Cut (Platformate Bottoms) (Ref PID 1144/1148)
Platformate Bottoms is produced in Platformate Splitter (new). The C8+ Cut is taken to
storage tank via header 6”-P-60-8310-A1A / 6”-60-P344-21G-V / 6”-P-60-8311-A1A. The
product is taken to Platformate Bottoms Tank (600-S-29) via line 6”-P-60-8311-A1A (Ref PID
1144). It is also taken to tanks 600-S-65/66 via line 6”-P-60-8310-A1A (Ref PID 1148). Each
tank is equivalent to about 5 ~ 6 days of production. After commissioning of new Gasoline
blending system, the Paltformate Bottoms is taken to blending system via existing pumps
600-MP-207/208 (Ref 1168 D) through line 12”-P-60-4403-A1A / 14”-P-60-4802-A1A.

Offsite Facilities
Crystallization filtrate as produced in PRU (unit 400) is normally routed to PXISOM (unit 500).
However, if Unit-500 is down, the filtrate is received into 600-S-65/66 and is blended in
gasoline.
Platformate Bottoms Tanks (600-S-65/66) 27010 17080 9786
Platformate Bottoms Tank (600-S-29) 21550 17080 8100

Pump Name 3
Platformate Bottoms Pump (600-MP-

210 -0.15 10.64 130
207/208)
2.2.13 Heavy Aromatics (Ref PID 1140)

Heavy Aromatics is produced in ARU & PRU (unit 400). Heavy aromatics from Unit 200 is
also connected to the 4” header via line 2”-P-60-8305-A1A. Heavy aromatics are stored in
tanks 600-S-30/31/33/34 (Ref PID 1140) via line 4”-P-60-8304-A1A. Each of the four tanks is
equivalent to about one day production.
Heavy Aromatics Tank (600-S-30/31) 10810 10980 1008
Heavy Aromatics Tank (600-S-33/34) 9620 10980 793
Before commissioning of new gasoline blending system, Heavy Aromatics is blended into
Gasoline using pumps 600-MP-218 as per current practice. After commissioning, Heavy
Aromatics is blended into Gasoline using MP-203/205/218 via line 8”-60-P318-21G-V.

Pump Name 3
Heavy Aromatics Pump (600-MP-218) 80 -0.36 8.0 97.8
Heavy Aromatics Pump (600-MP-203/205) 140 -0.36 9.8 120
2.2.14 Para Xylene (Ref PID 1150/1152/1159)

Para Xylene is produced in PRU (unit 400). it is stored in new Para Xylene intermediate
tanks 600-S-233/234 via 4”-P-60-8324-A1A-IT.

Offsite Facilities
Para Xylene Intermediate Storage Tank

12500 11500 1040
(600-S-233/234)
Para Xylene Tank (600-S-126/127) 37840 17080 19280
After quality check, the product is transferred to final product tanks (600-S-126/127) (Ref PID
1159) using new Para Xylene Transfer Pump (600-P-309A/B), adequate to transfer one day
production in 6 hours. 600-S-126/127 have been modified by adding LP Steam Coil. If
product is offspec, it is transferred to Xylene Feed Storage tank (600-S-232) (Ref PID 1150)
using the same pumps via line 6”-P-60-5211-A1A-IT.

Pump Name 3
Para Xylene Transfer Pump (600-P-

135 -0.26 4.7 58
309A/B)
2.2.15 Benzene (Ref PID 1140/1157/1163)

Benzene is produced in ARU (Unit-200). It is received in tanks 600-S-37/38 (Ref PID 1142)
and 600-S-41/42 (Ref PID 1142) through 3”-60-P357-21G-V. Working capacity of Benzene
Tanks (600-S-37/38) is equivalent to about 12 hours unit throughput.
Benzene Tank (600-S-37/38) 8320 9150 497
Benzene Tank (600-S-41/42) 6210 7320 221
Benzene Tank (600-S-122/123/129) 22590 17080 6845
After quality check, the product is transferred to finished product tanks 600-S-122/123/129
(Ref: PID 1157) using Benzene/ Toluene transfer pumps 600-MP-35/36 (Ref: PID 1163) via
line 4”-60-P378-21G-V. If product is offspec, it is transferred to ARU feed tanks (600-S-32)
using the same pumps via line 4”-60-P696/P385-21G-V.
Capacity Suc. Press Dis. Press Diff Head

Pump Name 3
Benzene Toluene transfer Pump

60 -0.03/0.95 10.5 123
(600-MP-35/36)

Offsite Facilities
2.2.16 Toluene (Ref PID 1143/1145/1163)

Toluene is produced in ARU (Unit-200). Toluene is received in tanks 600-S-39/40 through
2”-60-P362-21G-V (Ref PID 1143). After quality check, the product is transferred to finished
product tanks 600-S-121 using pumps 600-MP-37A/B (Ref PID 1163) via line 3”-60-P380-
21G-V. If product is offspec, it is transferred to ARU feed tanks (600-S-32) (Ref PID 1145)
using the same pumps via line 4”-60-P696/P385-21G-V.
Toluene Tank (600-S-39/40) 5630 3660 91
Toluene Tank (600-S-121) 10780 9150 835
Capacity Suc. Press Disch. Press Diff

Pump Name 3
(m /hr) (kg/cm2g) (kg/cm2g) Head (m)
Toluene Transfer Pumps (600-MP-37A/B) 20 0.23/(0.5) 4.17/4.08 45
2.2.17 Jet A1 (Ref PID 1131)

Jet A1 is produced in CDUs/ Kero Treaters (Unit-10/20/11/21) and is run down to kerosene
tanks 600-S-4/5/6/7 (Ref PID 1131) via line 6”-60-P52-21G-V/ 6”-60-P107-21G-V. From
these tanks, the product is transferred to product tanks by pumps 600-MP-9A/B and
600(61)-P-1 (Ref PID 1131).
Kerosene Tanks (600-S-4/5/6/7) 20020 17080 4860

Pump Name 3
Jet-A1 Transfer Pump (600-MP-9A/B) 150 0.36 (1.87) 2.97 32
Jet-A1 Transfer Pump (600-MP-1A/B) 250(275) 0.3 3.3 45
In case of offspec, the material is transferred by pumps 600-MP-4 A/B (relocated) to DHDS
feed/Product via common header 8”-P-60-3102-A1A.

Offsite Facilities
2.3 Product Storage

2.3.1 Butane (Ref PID 1183A/E/1175)
Butane is produced in the Gas plants (unit-30/31/104). Butane is taken to the offsite by lines
4”-60-P91-21G-V, 4”-60-P119-21G-V and 3”-60-P3013-A1A1 from units 30/31/104
respectively (Ref PID 1183E). All these three lines are connected to 6” header 6”-60-P91-
21G-V (Ref PID 1183A). The product is stored in spheres 600-S-151/152/153/161 via butane
header 6”-60-P91-21G-V (Ref PID 1175).
Sphere Tanks have been provided with new PSVs 600-PSV-3A/B; 600-PSV-4A/B; 600-PSV-
5A/B; 600-PSV-7501A/B. New analyzers have also been provided in the tanks 600-AE/AI-
7501/7504, 600-AE/AI-7502/7505, 600-AE/AI-7503/7506 and 600-AE/AI-7516/7517 in tanks
600-S-151/152/153/161 respectively.
Butane Tanks (600-S-151/152/153) 13200 N/A 1204.2
C3-C4 Mix Tanks (600-S-161) 18000 N/A 3000
Butane is pumped to SKIKDA depot via line 4”-60-P434-23C-V with help of pump 600-MP-
42A/B. The flow is controlled via control valve 600-FV-7501.
Capacity Suc. Press Disch. Press Diff. Press

Pump Name 3
(m /hr) (kg/cm2g) (kg/cm2g) (kg/cm2)
Butane Pump (600-MP-42A/B) 100 1.46/ 4.82 28.62-33.92 29.10/ 27.16
Butane Pump (600-MP-43A/B) 28 1.46/ 4.82 7.11-10.88 6.06/ 5.65
A provision have been also provided to transfer the Butane to Khroub Depot via pump 600-
MP-43A/B which take suction via header 6”-60-P246-21G-V or return line 4”-60-P447-23C-V
from 600-MP-42A/B discharge line . Provision is also made to run down butane to new
spheres being provided under condensate Refinery Project.
2.3.2 Propane (Ref PID 1183A /E/ 1175)
Propane is produced in the Gas plants (unit-30/31/104). Propane is taken to the offsite by
lines 2”-60-P92-23C-V, 2”-60-P120-23C-V and 2”-60-P3012-A1A1 from units 30/31/104
respectively (Ref PID 1183E). All these three lines are connected to 3” header 3”-60-P92-
23C-V (Ref PID 1183A). The product is stored in spheres 600-S-156/157/158/161 via header
3”-60-P92-23C-V.
Tanks 600-S-156/157/158 have been provided with new PSVs 600-PSV-6A/B, 600-PSV-
7A/B, 600-PSV-8A/B. New analyzers have also been provided 600-AE/AI-
7507/7510/7511/7522, 600-AE/AI-7508/7512/7513/7523, 600-AE/AI-7509/7514/7515/7524
respectively.

Offsite Facilities
Butane Tanks (600-S-156/157/158) 3200 35225 274.5
Propane is pumped to SKIKDA depot via line 3”-60-P454-23C-V with help of pump 600-MP-
44A/B. The flow is controlled via control valve 600-FV-7502. Propane is also send to C3
refrigeration to unit 103/400 from 600-MP-44A/B discharge header. Provision is also made to
run down propane to new spheres being provided under Condensate Refinery Project.

Pump Name 3
Propane Pump (600-MP-44A/B) 40 5.42/14.11 22.28-32.92 18.81/16.86
2.3.3 Naphtha Product (Ref PID 1183B/1165)

Naphtha Product or Naphtha Petrochemical is produced by blending following streams:
1) Naphtha-A combined run down line 8”-P-60-8349-A1A (Ref PID 1183B) of Unit-
10/11 under back pressure control via valve 600-PV-6502 (Ref PID 1165) (NNF)
2) Naphtha-B combined run down 10”-P-60-6501-A1A of Unit-10/11 under back
pressure control 600-PV-6503 (Ref PID 1165) (NNF)
3) Naphtha-C combined run down line 14”-P-60-8336-A1A of Unit-10/11 under back
pressure control 600-PV-6501 (Ref PID 1165)
4) Platformate C5 on back pressure control 600-PV-6504 via line 3”-P-60-8356-A1A
(Ref PID 1165) (NNF)
5) Magnaformate C5 if, the same is not used for Gasoline Blending or LNISOM feed via
line 3”-P-60-8380-A1A (NNF)
6) C6 Cut via line 4”-P-60-8338-A1A under the back pressure control through valve
600-PV-6505 (Ref PID 1165) (NNF)
7) Excess of Aromatics (TLC, Platformate Bottoms, Heavy Aromatics) under flow
control from respective storage tanks (NNF)
8) LNISOM Feed under flow control 600-FIC-6505 via line 8”-P-60-8368-A1A (Ref PID
1165), as required to maintain density as per product specifications (NNF)
9) Offspec Isomerate and DHDS naphtha via line 6”-P-60-8369-A1A (NNF)
10) C5+ stream as received from GNL plant via line 8”-60-P189-21G-V (NNF)
11) Naphtha-A from 600-S-18/19 by 600-MP-11 (Ref PID 1162) via line 8”-60-P189-21G-
V. This is stopped after commissioning of New LNISOM feed system and operated if
Naphtha-storages or LNISOM units are not available (NNF)
12) ARU feed (Ref PID 1145; Tank 600-S-32 line no 8”-60-P664-21G-V), PRU feed (Ref
PID 1150; Tank 600-S-232 via line 10”-P-60-5001-A1A connected to line 10”-60-
P71-21G-V), Reformer feed from respective tanks by existing pump 600-MP-12 and
Aromatics from gasoline blending system via line 8”-60-P188-21G-V. This is
required in case respective unit is under prolonged shut down or the feed is offspec.

Offsite Facilities
Suction and discharge line is common for all these components. Therefore, only one
product can be pumped at a time (NNF)
A 20” new header 20”-P-60-6502-A1A (Ref PID 1165) is provided to collect all the above
streams.
Naphtha product is stored in tanks 600-S-51/52/56/57/59/60/61 (Ref PID 1153A/B/C). One
new tank 600-S-235 has been provided in 600-S-51/52 dike.
Naphtha Petrochemical Tanks (600-S-51/52/235) 55640 18400 44740
Naphtha Petrochemical Tanks (600-S-56/57/59) 57560 18400 47880
Naphtha Petrochemical Tanks (600-S-60/61) 52180 18400 39350
20”-P-60-6502-A1A is divided in to three 20” headers which supply Naphtha to various tanks.
20”-P-60-8370-A1A supply Naphtha to 600-S-51/52/235. 20”-P-60-5317-A1A supplies
Naphtha to 600-S-56/57/59. 20”-P-60-5316-A1A supplies Naphtha to 600-S-60/61.
Naphtha from all above tanks is supplied to pumps 600-MP-55A/B and 600-MP-56A/B via
lines 24”-60-P526-21G-V and 28”-60-P737-21G-V (Ref PID 1177). Pump discharge header
18”-60-P531-21G-V & 22”-60-P739-21G-V take Naphtha to new port & old port.

Pump Name 3
Naphtha A-B-C pump (To New Port)

1150 - - 8.64-11.45
(600-MP-55A/B)
Naphtha A-B-C pump (To Old Port)

1500 - - 8.12-9.87
(600-MP-56A/B)
2.3.4 Gasoline (Ref PID 1169A~C)

New gasoline blending is provided for producing “Regular” and “Super” grades of Gasoline.
Two blend headers exist from downstream of blend station. During normal operations, one
header each shall be reserved for one grade.
New static mixer (on new blending header 16”-P-60-6902-A1A) is provided for homogenizing
the blend upstream of analyzer tapping. Existing 16” headers 16”-60-P3024-A1A1 and 16”-
60-P3025-A1A1 are used for routing blended gasoline to product tanks in north (normally
regular, 600-S-67/68/69/70/71/72) and south area. South area has 2 headers 16”-60-
P3025-A1A1 & 16”-60-P3024-A1A1.

Offsite Facilities
Gasoline Tanks (600-S-53/54/55/58/62) 57560 18500 44288
Gasoline Tanks (600-S-67/68) 18540 17080 4610
Gasoline Tanks (600-S-69/70) 51900 14640 30971
Gasoline Tanks (600-S-71/72) 34650 17080 16100
Objective of the blending operation shall be to prepare on spec batch (full tank). It shall take
few days to blend a full tank. This implies that each batch of a grade shall comprise of many
small episodes of blending. Since two grades are to be blended alternately, at a time two
different blends shall be running with respect to BPC operation. Following diagram pictorially
depicts the progress of typical blends for the two grades.
Fig 2.1 Blending Progress Depiction
Before commissioning of this system, Gasoline was produced by blending different

components as per earlier design and operating philosophy. A master ratio controller is
provided in DCS. Flow ratios for different components, are manually set in the batch
controller. The batch controller downloads calculated set points to individual component flow
controllers. Alarm is generated if operating flow deviates by more than 3% from calculated
required flow. Low flow alarm is also generated in the flow is lower than the minimum
continuous flow requirement of the pump running for a particular service.
Following tables indicates different blend components, which shall be used in the blending,
and the blend objectives:

Offsite Facilities
Table 2.1 Blending Configuration from Various Units

RA1K EOR RA1K SOR
Blend (m3/h) (m3/h)
Source unit Objective
component
Reg Sup Reg Sup
Isomerate Entire product has to be

LNISOM-I/II 153.4 344.4 167.5 385
consumed.
Pentane cut Entire product has to be

Magnaforming 49.1 0.0 35.5 0.0
consumed.
Raffinate Entire product has to be

ARU 145.9 156 157.4 165.6
consumed
Plat. Toluene Platformate Entire product has to be
0.0 187.9 0.0 187.9
cut Splitter consumed
Mag. toluene Use to be maximized in
Magnaforming 84.5 30 0.0 154.2
cut Gasoline blending.
C8+ Cut Platformate Entire product has to be
0.0 174.5 75.8 108.3
(Plat.bottoms) Splitter consumed.
HY.aromatics Entire product has to be

ARU/PRU 117.1 0.0 114.3 0.0
consumed.
MTBE Imported 0.0 67.2 0.0 74 Use to be minimized.
Use to be maximized
Naphtha-A CDU-I/II 0.0 0.0 0.0 0.0 within the property
constraints of the blend.
Iso-pentane If produced, entire

CDU-I 0.0 0.0 0.0 0.0
product to be controlled.
To be used if property
Butane Gas plants- constraints of the blend
0.0 0.0 0.0 0.0
I/II/III cannot be met
otherwise.
Available only in case of

prolonged shut down of
Magnaforming/ ARU.
ARU feed Platformate 0.0 0.0 0.0 0.0 Use to be maximized
Splitter within property
constraints of the blend
in such cases.

Offsite Facilities
Capacity Suc. Press Dis. Press Diff Head

Pump Name 3
Iso-pentane Pump (600-MP-210/211) 80 -0.521 8.0 142
Iso-pentane Pump (600-MP-220) 80 1.247 9.156 142
Iso-pentane Pump (600-MP-19) 60 -0.35 (1.57) 10.74 (8.95) 155
Iso-pentane Pump (600-MP-212/213) 180 0.630 12.13 191
HY Aromatics Pump (600-MP-203/205) 140 -0.36 9.8 120
Pentane Blending Pump (600-P-308A/B) 60 0.1 8.4 139
Platformate Bottom Pump

210 -0.15 10.64 130
(600-MP-207/208)
HY Aromatics Pump (600-MP-218) 80 -0.36 8.0 97.8
Raffinate Pump (600-MP-204 ) 200 -0.24 8.8 139
Isomerate Blend Pump (600-MP-310A/B) 230 0.9 9.9 150
Isomerate/Naphtha-A Blend Pump

230 0.9 9.9 150
(600-MP-310C)
Naphtha-A Blend Pump (600-MP-310D) 230 0.9 9.9 150
Naphtha-A Blend Pump (600-MP-315) 50 0.9 9.9 150
“For details of the BPC/ BRC & NIR System refer the detailed vendor documents”.

Offsite Facilities
6648-0600-5-PS-OM-0001-1, Operating Manual for Unit 600, Rev.1

Offsite Facilities
2.3.5 Jet A1 (1131/1178/1181/1156/1172)

Jet A1 is stored in tanks 600(61)-S-83/84/85/86 (Ref PID 1156), 600-75/76 (Ref PID 1172)
and for export by ship and road tankers 600-S-160 (Ref 1181). Jet A-1 is pumped to 600-S-
83/84/85/86 (Ref PID 1156) from Kerosene Tanks 600-S-4/5/6/7 (Ref PID 1131) via Jet-A1
Transfer Pump (600-P-1). Various property enhancer chemicals (Anti Static Agent/ Metal
Deactivator agent/ Anti Oxidant) are injected in to the discharge header to meet the market
required quality. From 600(61)-S-83/84/85/86 Jet A-1 is sent to 600-MP-52/58A/B/59A/B
through 30” header 30”-61-P204-21G-V.
Jet A-1 Tanks (600-S-160) 10000 10800 800
Jet A-1 Tanks (600-S-83/84/85/86) 57350 18400 47530
Jet A-1 Tanks (600-S-75/76) 18090 14640 3763
Another Jet A1 Transfer Pump (600-MP-9A/B) take suction from Kerosene Tanks 600-S-
4/5/6/7 and pump it to 600-S-75/76 (Ref PID 1172) through 10”-60-P163-21G-V (Ref PID
1131). Above mentioned chemicals are also injected in this header. These tanks sent Jet A-
1 via 24”-60-P165-21G-V to suction of pumps 600-MP-52 & 600-MP-59A/B. (Ref PID 1178)

Pump Name
(m3/hr) (kg/cm2g) (kg/cm2g) (m)
Gas Oil Jet Fuel A1 Pump (600-MP-52) 500 0.31 10.9 10.28
Gas Oil Expedition Pump (600-MP-58A/B) 1800 - - 10.26
Gasoil Jet Fuel A1 Expedition Pump

1500 - - 9.41
(600-MP-59A/B)
Jet A-1 Pump (600-MP-104A/B) 45 -0.142 3.74 3.8
Pump discharge through all of the above pumps is sent Jet A-1 to Old & New Ports. Further
a 8” line 8”-P-0201-C is branched off from 600-S-75/76 outlet header 16”-60-P568-21G-V
(600-MP-52 suction line) and goes to 600-S-160 (Jet A1 Tank). This tank is used to supply
Jet-A-1 via trucks. Jet A-1 Pump (600-MP-104A/B) is used to supply the jet oil to batch
Controller for filling the trucks. The tanks 600(61)-S-83/84/85/86 also receive Condensate
Refinery Kerosene.
2.3.6 Gas Oil (Ref PID 1172/1164A/1176)
Before commissioning of DHDS units, mixture of HGO, LGO and untreated kerosene from
CDU’s is run down to Gas Oil to product tanks through a new 24” header 24”-P-60-6411-
B1A (Ref PID 1164A). Provision is made to mix Condensate Refinery products and offspec
Jet A1 also.
Offsite Facilities
1) Combined HGO/LGO run down from Unit-10 (12”-P-60-8332-A1A)

2) Combined HGO/LGO run down from Unit-11 (12”-P-60-8342-A1A)
3) Untreated Kerosene run down from Unit-20/21 (From S-4/5/6/7)(Ref: PID 1183C/D)
4) Condensate Refinery HGO under flow control (4”-P-60-6409-A1A)
5) Condensate Refinery LGO under flow control (4”-P-60-6406-A1A)
6) Condensate Refinery Kerosene and offspec Jet A1 (from S-4/5/6/7) under flow
control (6”-P-60-6403-A1A)
7) Excess of Aromatic products under flow control (4”-P-60-6512-A1A)
8) Slop transferred from sump vessel (3”-P-60-7801-A1A) in export pump house is also
routed to DHDS Feed.
HGO, LGO and Kerosene are received from Condensate Refinery by pipelines 4”-600-
HGO-0001-3A1 (Ref PID 1133); 10”-600-LGO-0001-1A3 (Ref PID 1133); 8”-600-KE-0024-
3A1 (Ref PID 1132). Normally CR Kerosene is not received as it is received separately as
Jet A1. However, when the product is offspec or if its sulfur content is less than 10 ppm by
weight, it is received in as CR Kerosene tanks for blending into Gas Oil pool.
CR HGO is stored in S-14/15, CR LGO in S-12/13 (Ref PID 1133) and CR Kerosene in 600-
S-8/9/10/11(Ref PID 1132).
CR Kerosene Tanks (600-S-8/9/10/11) 23010 17080 7102
CR LGO Tanks (600-S-12/13) 17080 17080 3600
CR HGO Tanks (600-S-14/15) 17080 17080 3600
New pumps 600-P-306A/B and 600-P-307A/B are provided for CR HGO and CR LGO (Ref
PID 1164B). For CR kerosene and offspec Jet A1 transfer, existing pumps 600-MP-4A/B are
used (Ref PID 1164B/1173). These pumps are relocated to Gas Oil Blending pump house.
Capacity Diff
Suc. Press Disch. Press
Pump Name Head
(m3/hr) (kg/cm2g) (kg/cm2g)
(m)
CR LGO Blending Pump (600-P-306A/B) 60 0.6 6.0 85
CR HGO Blending Pump (600-P-307A/B) 30+min 0.3 6.0 78
CR Kerosene Blending Pump (600-MP-4A/B) 130 0.3 7.2 91
Existing Gas Oil blending pumps 600- MP-5/6/7/8 are dismantled. Existing facility of gas oil
supply to Unit-70 (Bitumen) is modified to supply Gas Oil from new DHDS Feed Blend
header 20”-P-60-6413-A1A via line 3”-60-P173-21G-V (Ref PID 1164A). The existing 12”
gas Oil blend header 12”-60-P125-21G-V is retained. The same can be used if one of the
DHDS units is down for prolonged period.

Offsite Facilities
After commissioning of DHDS units, low sulfur Gas oil (10 ppmw Sulfur) is produced. It
essentially comprise of gas oil produced in DHDS units via line 6”-P-60-6403-A1A.
Gas Oil Tanks (600-S-81/82/87/88/89/

57350 18400 47530
90/91/92/93/94/79/80)
Gas Oil Tanks (600-S-77/78) 58200 18400 48985
Gas Oil from tanks are collected via 34” headers, 34”-60-P145-21G-V, 34”-60-P143-21G-V’
34”-60-P154-21G-V and sent to Port/Khroub. Gas oil is sent to Skikda port/Skikda depot
through pumps 600-MP-52, 600-MP-58A/B and 600-MP-59A/B. These pumps are also been
used for pumping Jet Fuel A1 to port. If the Gas Oil is required to sent to Khroub, Gas Oil
sent to “POMPES POUR EL-KHROUB” (Ref PID 1176).
2.3.7 Fuel Oil (Ref PID 1173)
Fuel Oil is essentially RCO run down from CDU’s. 10” header 10”-60-P68-21G-T & 10”-60-
P123-21G-T (Ref PID 1183 C/D) from Unit 10 & Unit 11 respectively are merged and sent
RCO to Fuel Oil Tanks via 14” header 14”-60-P68-21G-T (Ref PID 1173). It is directly stored
in tanks S-95/96/97/98/99/102/104/105 (Ref PID 1173). All the tanks have been provided
with motorized mixers and LP Steam heating coils.
Fuel Oil Tanks (600-S-

63720 18400 58680
95/96/97/98/99/102/104/105)
Fuel Oil is transferred from Fuel Oil Tanks outlets 26”-60-P258-21G-T & 26”-60-P270-21G-T
to Refinery B/L via two 26” header through pumps 640-MP-60A/B (Ref PID 1179).

Pump Name 3
Fuel Oil Pump (600-MP-65A/B) 5 5
Fuel Oil Expedition Pump (640-MP-

2000 1.02 13.02 12
60A/B, By CPECC)
2.3.8 Bitumen (Ref PID 1174/1179)

Bitumen is produced in existing bitumen unit. Bitumen is stored in Bitumen Road Tanks 600-
S-110/111. From these tanks 10” header 10”-P-0101/0102-B takes bitumen to road tanker
loading system. Provision has been given via header 10”-60-P406-21G-T, for taking bitumen
to old port via Bitumen Road Expedition Pumps (600-MP-61A/B & 600-MP-70).

Offsite Facilities
Bitumen Road Tank (600-S-110/111) 23060 17080 7135
Bitumen Oxide Tank (600-S-112/113/114) 7050 9150 357
Bitumen Oxide is stored in the Bitumen Oxide Tanks (600-S-112/113/114). The above tanks
have been provided with MP steam heating coil to maintain the flow-ability of the bitumen.
2.3.9 Benzene (Ref PID 1157/1177)
After quality check, benzene is transferred to finished product tanks 600-S-122/123/129 (Ref:
PID 1157) using existing Benzene / Toluene transfer pumps 600-MP-35/36 (Ref: PID 1163)
via line 4”-60-P378-21G-V. A new internal floating roof tank 600-S-129 is provided for
benzene storage. The tank has steam coil to maintain storage temperature above benzene
freezing point (5°C).
Benzene Tank (600-S-122/123/129) 22590 17080 6845
Benzene is transferred via 16”-60-P392-21G-T from tanks and pumped to Port through
Benzene/Para Xylene/Mixed Xylene Pump (600-MP-57A/B) (Ref PID 1177). This pump is
also used to transfer Para Xylene to port.
Capacity Suc. Press Disch. Press Diff Press

Pump Name 3
Benzene Para Xylene Mixed Xylene

600 - - 12.90
Pump (600-MP-57A/B)
2.3.10 Toluene (Ref PID 1163/1158)

After quality check, the Toluene is transferred to finished product tanks 600-S-121 for road
tanker loading using pumps 600-MP-37A/B (Ref PID 1163) via line 3”-60-P380-21G-V. And
there is a tank (600-S-128) for toluene storage and export by ship.
Toluene Tank (600-S-121) 10780 9150 835
Toluene is transferred to the road tanker loading system via pump 600-MP-38A/B.

Pump Name 3
Toluene Pump (600-MP-38 A/B) 20 -0.03/0.77 4.0 35

Offsite Facilities
2.3.11 Para Xylene (Ref PID 1159/1177)

After quality check, the Para Xylene product is transferred to product tanks (600-S-126/127)
(Ref PID 1159) using new Para Xylene Transfer Pumps (600-P-309A/B) via line 6”-P-60-
5210-A1A-IT, adequate to transfer one day production in 6 hours. Currently new LP steam
heating coil in the tanks is being provided to maintain storage temperature above product
freezing point (13°C). Tanks outlet line is heat traced by LP steam.
Para Xylene Tank (600-S-126/127) 37840 17080 19280
Para Xylene is taken for product dispatch via pumps 600-MP-57 A/B (Ref PID 1177). Pump
discharge line 10”-P-60-8905-A1A-IE takes Para Xylene to the new port.
2.3.12 Mixed Xylene (Ref PID 1159/1177)
Mixed Xylene flows via rundown line 10”-P-60-8359-A1A from unit 400 to Mixed Xylene
storage tanks (600-S-124/125) (Ref PID 1159). These tanks were earlier used for storing in
Para Xylene service. This line also carries Crystallization feed as special condition.
Crystallization feed and Mixed Xylene are tapped from the same points in PRU.
Crystallization feed shall be received into offsite and sent back later during upsets/shut down
or startup. During receipt and transfer of Crystallizer feed, Mixed Xylene shall not be
received into these tanks. These tanks have been provided with heating coil.
Mixed Xylene Tank (600-S-124/125) 16300 14640 3055
Mixed Xylene is routed to the suction of the dispatch pump 600-MP-57A/B (Benzene Para
Xylene Mixed Xylene Pump) (Ref PID 1177) via line 16”-60-P390-21G-T. Mixed Xylene is
sent to New Port.
Capacity Suc. Press Disch. Press Diff Press

Pump Name 3
Benzene Para Xylene Mixed

600 - - 12.90/12.61
Xylene Pump (600-MP-57A/B)

Offsite Facilities
2.4 Product Dispatch

From Sonatrach, Skikda refinery, products are dispatched (exported) by three modes:
a. Road tanker
b. Ship tanker (ports)
c. Pipeline to depots (depot de Skikda, Khroub)
Mostly the system configuration has been explained in the earlier portion of this chapter.
However some specific changes during revamping stage has been explained below.
2.4.1 Jet A1/Toluene/Bitumen Road tanker Loading
Road tanker loading facility for Jet A1, Toluene and Bitumen are renovated with new loading
arms and control system. For Bitumen new loading bays (2) are provided to minimize long
interruption in loading system. New control system comprise of coriolis mass flow meters,
batch controller and Loading Rack Computers (LRC). LRC and other loading related controls
are located in Planning and Programming building near loading bays. The batch controller is
integrated with Tank Farm Management System (TFMS). “Dead man” switch is provided for
loading operation in order to allow loading operation to continue for small duration only if the
operator is not present at the loading point.
2.4.2 Aromatic Products Ship Tanker Loading
Aromatics products, Benzene, Para Xylene and Mixed Xylene are currently dispatched by
ship tanker from Loading post A1 at New Port. Two pipelines exist to carry the products to
the port. Two loading pumps exist in South Export Pumps area and two loading arms exist
for loading operation, at port.
In order to minimize cross-contamination of products with each other two new 10”
aboveground pipeline 10”-P-60-8905-A1A-IE and 10”-P-60-8906-A1A-IE are provided (Ref
PID 1177). The pipelines are electric heat traced to maintain product temperature above
freezing point.
2.4.3 Batch Control Philosophy
Following batch control philosophy is envisaged for various export (ship/pipeline) operations.
1) Selector switch is provided to select flow-meter/batch controller and export pump
combination if multiple line is possible.
2) After selecting particular combination, batch quantity and maximum flow rate are
defined in the batch controller, which are configured in DCS.
3) After defining the batch start command is given to the batch controller. Pumps are
provided with remote (Control room) start facility. However, the pumps are not be
started by the batch controller due to safety reasons.
4) After ensuring proper line up and other necessary arrangements, the export pump is
manually started from the field (preferable) or control room.
5) Pump running feedback (digital link) is trigger the batch controller to actually start.
Counter start and, flow control valve ramp up to the desired maximum flow.

Offsite Facilities
6) After batch completion, the control valve close and the selected pump stop. There is
an alarm @batch completion and 95% of batch completion for the operator.
7) Alarm is also generated in case flow is less than the minimum continuous flow of the
selected pump.
2.4.4 Export Pumps shut Down
At new port loading post A1/P1/P2/P3 and Old port loading post P1/P2/P3/P4 and in ports’
control rooms, emergency shut down switch is provided. On emergency situation of the
shipment, all export pumps connected to that port can be tripped.
2.4.5 Jet A1/Gas Oil
In the existing system Jet A1 and Gas Oil share common export pumps 600-MP-63A/B, 600-
MP-52 & 600-MP-59A/B (Ref PID 1178) and pipeline. Jet A1 can not tolerate contamination
of Gas Oil due to freezing point (cloud point) and other limitations and Gas Oil cannot
tolerate contamination of Jet A1 due to sulfur content.
In refinery, blow down material from pumps etc. is routed to DHDS feed system. Sonatrach
must ensure during the operation that not to allow cross-contamination. Pipelines have to be
dedicated for Jet A1 and Gas Oil.

Offsite Facilities
2.5 Miscellaneous Systems

2.5.1 Hot Oil System (Ref PID 1166)
Hot Oil is required for heating requirements in various process units. In offsite hot oil storage
and transfer system has been constructed to feed these hot oil systems. A nitrogen
blanketed new tank 600-S-221 (Ref PID 1166), is provided in the dike containing 600-S-14.
The tank has LP steam coil to maintain oil temperature above 60°C during transferring to Hot
Oil units (unit 1120/1121). Hot Oil is received by road tankers. It is unloaded using new
pumps 600-P-304A/B (Hot Oil Unloading/Transfer Pump) into the new tank. From the tank,
hot oil is transferred to hot oil systems, one at a time by the unloading/transfer pumps via
line 6”-HO-60-6610-A1A-IH. Both the pumps may be run in parallel for transfer operation.
Hot Oil Storage Tank (600-S-221) 16000 16000 3200
Hot Oil Blow Down Drum( 600-V-251) 2000 5000
The transfer operation is required for charging the hot oil system. When hot oil is to be
decanted from hot oil systems, it is transferred to the hot oil tank in offsite through the same
line as used for transfer of hot oil from tank to hot oil system.
A blow down vessel 600-V-251 and blow down transfer pumps 600-P-305A/B are also
provided to handle hot oil blow down from offsite system.
Capacity Suc. Press Disch. Press Diff. Head

Pump Name 3
Hot Oil Unloading/ Transfer Pump

60 -0.1 6 82
(600-P-304 A/B)
Hot Oil Blow Down Transfer Pump

10 ATM 5.4 72
(600-P-305 A/B)
Blow down Pit Ejector (600-J-3) has also been provided to remove drained liquid collection
at the pit.
2.5.2 Slop System (Ref PID 1171/1171B/1131)
Three slop tanks exist in the refinery to collect slop generated in refinery. 600-S-131 is light
slop tank. 600-S-131 has been provided with motorized mixer to avoid any clogging. 600-S-4
can be used in place of 600-S-131 if the latter is not available. Both tanks have been
connected by 6” & 4” line to sent/ receive slope between the two tanks. (Ref PID 1131).
Light Slop Header 10”-60-P-27-21G-V receives slop from Unit 10/11, U-103/ 100/ 200/400 &
flare KOD. Flare blow down is also routed to light slop storage. For the new/modified offsite
system design, blow down like PSV discharge, etc. from hydrocarbon systems is collected to
closed system as far as practicable.

Offsite Facilities
Light Slop Tank (600-S-131) 26000 17080 9070
Heavy Slop Tank (600-S-132/133) 26000 17080 9070
600-S-132/133 are heavy slop tanks. Heavy Slope Header 10”-60-P-28-21G-V receives
heavy slope from Unit 10/11. New ETP slop is routed to heavy slop tanks. Heavy slope tanks
have been provided with the heating coil to avoid any kind clogging or maintain flow-ability
during winter season. They have also been provided with motorized mixers.
Slop is pumped from the slop tanks to CDUs for processing by Slop/Reserve Transfer Pump
(600-MP-3A/B).

Pump Name 3
Slop/Reserve Transfer Pump

100 0.28 13.05-15.28 12.77~15
(600-MP-3A/B)
2.5.3 Hydrogen and Hydrogen Purification Unit (PSA) Feed (Ref PID 1183A/B/K/Q)
New PSA unit feed is supplied from Magnaforming (unit 100) and Catalytic Reformer (unit
103). In Catalytic Reformer unit, hydrogen rich gases are tapped from within the units. A
back pressure control valve is provided to maintain upstream system pressure.
24” header 24”-P-60-8384 collects Crude H2 from unit 100 & unit 103 B/L via line 16”-P-60-
8364-A5A and 14”-P-60-8365-A5A respectively and send it to Unit 900 B/L through line 14”-
P-60-8364-A5A.
Hydrogen product of PSA unit is routed to PXISOM, LNISOM and DHDS units via line 6”-P-
60-8362-B5A from Unit 900. In the Rehabilitation phase a stub connection is left for LNISOM
and DHDS units.
2.5.4 Vapor Recovery System
Associated storage and pumping facility include two light naphtha storage tanks and three
Isomerate storage tanks. The tanks are dome roof type (API-620) low pressure tanks.
Normally light Naphtha tanks shall be idle. Isomerate tanks shall be receiving the product
continuously. Pump-out from these tanks shall take intermittently 12 hours per day. The
maximum operating vapor pressure of light Naphtha and Isomerate shall be about 1.4
kg/cm2a. Vapor losses from tanks due to thermal out-breathing are expected to be the
minimum owing to operating pressure range of the tanks 1.5 to1.75 kg/cm2a. However,
significant vapor losses are expected due to product movement when there is pump in and
out. To minimize these losses a Vapor Recovery System (VRS) is envisaged.
All the five tanks’ vapor space will be interconnected with one another through a vapor
balance header. The common header will be routed to an underground blow down vessel to

Offsite Facilities
knock off any condensate formed due to condensation. The vapor outlet of the blow down
vessel will be routed to the vapor recovery system.
The tanks’ (common vapor header) pressure control includes a vent at the outlet of the VRS.
VRS has been designed for displaced vapor due to pump-out only. If the vapor load is in
excess to VRS capacity extra vapors will be vented to atmosphere through a pressure
control valve installed upstream of VRS. Recovered liquid shall be pumped back to storage
tanks.
Basic data of the system has been provided below: (properties refer to attachment #2)
Inlet Steram-1 HC Vapor + Nitrogen mixture displaced from tanks during filling
Inlet Steram-2 Liquid source (Naphtha-A), used to collect recovered vapor
Outlet Stream-1 Nitrogen (Vendor to indicate HC concentration) vented to atmosphere
at safe height such that Ground Level Concentration (GLC) of HC, in
operating area, does not exceed TLV of vented stream
Outlet Stream-2 Recovered HC liquid, pumped to storage tanks
Outlet Stream-3 Drainage of VRS, drained to 600-V-253
“Please refer the vendor documents for further details.”
2.5.5 Natural Gas (U2200)
After implementation of rehabilitation and adaptation projects refinery requires to import
higher quantities of natural gas (NG). Thus a new pipeline 14”-FG-2200-1201-V1A has been
laid from Gas terminal up to new natural gas letdown system (located in adaptation area
within the refinery). All the NG requirements of refinery will be imported through new pipeline.
Further after commissioning of new pipeline, the existing 8” pipeline 8”-1500-P202-33A has
been dismantled from downstream of existing 4” tap off point for natural gas line heading for
M/S ENGI. NG to rehabilitation are is sent through 10” new tap-off line from 14” header to
existing 8” line 8”-90-FG-1-23A-V.
At refinery, end metering of received gas has also been provided. Down-stream of metering,
pipeline has been branched into two. One branch is to be integrated with existing filtering
and letdown facility located in rehabilitation area and another to new filtering and letdown
station in adaptation area.
The lines have been provided with two metering instruments 2200-FT/FI-
1101/1102(ultrasonic type). The 14” downstream header 14”-FG-2200-1101-B1A has also
been provided with pressure and temperature instruments e.g. 2200-PT/PI-1101(with High &
Low pressure alarm) and 2200-PI-1102, 2200-TE/TT/TI-1101 and 2200-TI-1102. 14” header
has also been provided with pilot type PSV; 2200-PSV-1101A/B with set point of 45.0
kg/cm2g discharging to flare. Line has also been provided with provision for pigging with
temporary pig launcher and receiver.
14” header has following specifications:

Offsite Facilities
Pipe Size, NB (inches) 14
Design Pressure, kg/cm2 g 71.5
Operating Pressure, kg/cm2g 32-42
Design Temperature A/G, oC 65
Design temperature U/G, oC 45
Operating Temperature, oC 40
Design Life, Years 30
Corrosion Allowance, mm 0.5
ANSI Class Rating 600
MOC of Pipeline Carbon Steel
Pipeline Insulation thickness N.A.
Design flow rate for NG lines has been designed based on operation of refinery on HBNS
feed (for Aromatic units):
- Case-1: All the units operating normally at 110% of design requirements, generations
at 100%.
- Case-2: Unit-100 shut down (No FG generation & No FG consumption in unit 100).
U-200,400 & 500 operating at 50% turndown & other units operating normally.
Corresponding reduction in steam generation from utility boilers accounted.
- Case-3: Unit-101/103/104 shut down (No FG generation & No FG consumption in U-
101/103/104) corresponding U-200,400 & 500 operating at 40% turndown & other
units operating normally. Corresponding reduction in steam generation from utility
boilers accounted.
- Case-4: All Adaptation units under shut down. Adaptation boilers operating to supply
to normally operating Rehabilitation Plant
Post Adaptation, flow rates of NG under above defined operating cases are as motioned
below: Accordingly, the natural gas pipeline has been designed for a flow of 101 TPH.
Case-1 Case-2 Case-3 Case-4
Flow Rate (TPH) 97.1 92.9 100.8 63.1

Offsite Facilities
Table 2.2 Natural Gas Specification
Sr.No. Components Composition (Mol%)
1 Helium 0.19
2 Hydrogen 0
3 Methane 83
4 Ethane 7.1
5 Propane 2.25
6 Butane 1
7 Pentane 0.27
8 Hexane 0.18
9 Water 0
10 CO2 0.21
11 Nitrogen 5.8
Total % 100
Molecular weight 19.1
LHV (kcal/kg) 10707

Offsite Facilities
3. NORMAL OPERATION
3.1 Various Tank Operations
3.1.1 Preparation of Tanks for Filling Up
In line with the instruction of service planning and program, prepare the tank for the
inspection as follows:
1) Check Drain valves are closed.
2) Check Valves installed on bypass line of products flow are closed.
3) Open the tank inlet valve at the bottom of tank.
4) Open the tank inlet valve at manifold.
5) Inform to unit about beginning of inspection.
6) Record on the sheet of movement date, time and initial level of inspection starting.
7) Control the evolution of level of the tank which is under inspection (at control room of
TFMS).
3.1.2 Change of Tank in Inspection
1) After filling up the tank, see the maximum height of exportation from tank, proceed
the flow change to the direction of other tank (follow the schedule of Service planning
and program.).
2) Inform to the operation unit of change.
3) Open tank inlet valve of at bottom of tank.
4) Open the tank inlet valve at manifold.
5) Close the inlet valve of filled up tank.
6) Inform to the unit about the operation ending.
7) Record several operations on the sheet of movement.
3.1.3 Internal Transfer
1) Perform internal transfer according to the instruction of service Planning and
Program in case of total drainage.
2) Internal transfer will be performed by gravity or, if it is necessary, by transfer pumps.
3.1.4 Preparation of Transfer Circuits by Pump
1) Once you have determined the quantities of product to be transferred according to
the instruction of the service planning and program, determine the final level of the
concerning tanks. And prepare the circuit and ensure that all other valves of the lines
which are not concerned with the transfer are closed to avoid all risk of transfer in
wrong direction.
2) Open tank outlet valve. (Bottom of tank and manifold).
3) Open suction valve of the pump which is selected for transfer.
4) Start up pump (at local) and open gradually the discharge valve.
5) Follow the level evolution of the tanks which are concerned with transfer.
6) Record all operations on the movement sheet.

Offsite Facilities
3.1.5 Total drainage of tank

1) Select the pump for the operation (choose the pump which has the lowest flow).
2) Proceed in same method as for the internal transfer, while monitoring the pump to
avoid all risk of cavitation. (And operator should stay during drainage for safe
drainage.)
Note: at the end of each transfer, close the prepared circuit.
3.2 Export – Shipment or Transfer to the Depot (U1800)
3.2.1 Introduction
Upon receipt of proper loading or transfer of the service Planning and Program, prepare
designated tanks in order to know:
1) Control the drainage of tank (for total elimination of free water).
2) Two hours before the loading start (informed by marine terminal); proceed to
prepare the product on line in financing the designated tanks (with observing the
level on the indicator in control room.).
3) After receiving the confirmation slip of gauge, the load will be started in coordination
with the marine terminal (start time, flow etc.) or concerning depot.
4) Product export control will be executed conforming to the several circuits as
indicated in summary later.
5) The following functions should be anticipated at outlet of logic circuit :
- Remote alarm at the end of batch.
- Automatic shut down of pumps at the end of batch.
- Alarm for low flow.
3.2.2 Sequence of Export Start-Up
After pre-selection, by selector switch, the pump which will be used for the export of desired
product, the following operations will be performed:
1) Preset of the value of desired instantaneous flow rate by acting on the set of analog
controller, the output signal of this controller will be prevented until we act on the
START button.
2) Introduction of value of batch.
3) Set zero the counter by the Reset button.
4) Operate the start of export by START button, upon pressing button, the flow control
system starts to be operated until the fixed ‘set’ point.
3.2.3 Stop the Export
1) When the transferred quantity became close to the end of batch, the system will
progressively reduce the flow until the value ‘set’ is made up.
2) Once the quantity of ‘batch’ is extended, the system will close the control valve and
at the same time the system will give signal of pump stop.
3) In case of emergency, manual block or pressure drop, the system will proceed to
close valves and shut down the export pump.

Offsite Facilities
4) At the restoration of the situation, display the new value of the batch, this value will
equal to the difference between the initial volume and the exported volume.
5) Once the export is finished, precede financing of concerning tanks or vessels
(minimum 1 hour later than the finish of loading) and the manual closing of the used
circuit.
3.3 Preparation of Storage Tanks for the Treatment Units
3.3.1 Procedure for Reception of Crude Oil
1) Contact DRGS for the information about the next transfer of crude. (time, No. of tank ,
transfer flow).
2) After arrangement of tank for the reception, call TERMINAL in order to start the
transfer and to request flow.
At the end of transfer:
3) Maintain the tank inlet valve opened, and not to be closed upon the arrangement of
tank for the direction of the units 10, 11.
4) Control the drainage of tank.
5) Proceed sampling and gauging tank.
6) Six hours before the arrangement of tank for the direction of the units, set the mixer
on service.
3.3.2 Procedure for Reception of Bunker F.O. Residue Import (BRI): (New Port)
After reception of discharge program and call from marine terminal for the discharge flow:
1) Prepare the designated tanks of FO BTS for conditioning the lines 28’’ (push device
of FO on line of BRI).
2) Prepare the designated tanks of BRI for the reception of BRI after the quantity FO on
line has been moved to the tank of FO.
3) Take samples from the tank line which is under reception (S106 or S107) in order to
control water content of product.
4) Prepare the line FO at the end of discharge BRI (with about 1100 m3).
5) Take final sample of tank in order to control the quality of product which is received.
6) Do conditioning of product in the tank :
- Control the drainage of bottom of tank.
- Set in service the coil of tank heater before start-up of treatment in order to keep
product temperature between 80 °C and 100 °C.
Note: In case of BRI discharge in the tank which was prepared to the direction of the units,
notify the control room of Unit 70 of the operation so they can arrange for them.
3.3.3 Procedure for Reception OF C5+ OF GL1K
1) C5+ is product from GL1K and stored at the refinery in the tanks of deisopentanized
naphtha of unit 10 or the tanks of naphtha mixing located in south zone.
2) C5+ is stored in priority in the naphtha mixing tank (south zone).
3) According to the request from unit GPL of GL1K and after confirmation with the unit
GPL of the product quality (TVR ≤ 0.8 kg/cm2).
Offsite Facilities
4) Prepare the circuit for the reception.

5) One hour after the product reception, request the laboratory to control the TVR of
product on line.
6) At the end of product reception, proceed closures of circuit.
3.3.4 Crude for CDU Units
1) Inform to the units 10 and 11 about the scheduled time for the crude tank change to
the direction of units.
2) Confirm to CDU units the start of operation.
3) Operation is executed :
- At first, by opening of tank which is to be treated.
- Then by the closure of vacant tank.
4) Confirm the end of operation to the CDU units.
3.3.5 Filling Up And Get Ready The Load At Magnaforming (U100):
1) Naphtha B, produced by unit 10 (and by unit 11 additionally or in case of shut-down
of Unit 10)
2) With the implementation of Reforming II (unit 103) whose load is a mixture of
naphtha B and C with a percentage of naphtha B which can range from 30 to 100%.
In order to allow rapid filling within the tank loading time, we use the surplus naphtha
B which is from the ratio controlled blender to fill the tanks 600-S-20 and 600-S-21.
3) At each time at the end of tank filling, a sampling from tank is executed for the quality
control of the load (distillation, color, sulfur, lead, etc).
4) Inform to unit 100 about expected time of tank change, start and finish of operation.
3.3.6 Filling Up and Get Ready The Load At Catalytic Reformer (U103):
1) After receiving the instruction from the service Planning and Program which sets
ratios of naphtha B and C of the mixture constituting the load of Reforming II (unit
103).
2) Chief foreman of shift gives instructions to multipurpose operator of the south zone
for control and mixture circuit and tank arrangement.
3) The table displays the ratios of the two components and determines the mixed flow
to 250 m3 / h (max 300 m3 / h) and start filling the tanks 600-S-201 and 600-S-202.
4) After filling up, proceed the product sampling in the tank in order to control the
conformity of the load. (distillation, color, sulfur, lead etc.)
5) Inform to the Reforming II about the tank load time, start and finish of operation.
3.3.6.1Start-up of Magnaforming and Catalytic Reformer
At start of one of the two units Catalytic reforming :
1) Verify if the circuit of the tank 600-S-26 (pretreated naphtha) is ready and confirm it
to the concerning unit.
2) After the filling up the tank 600-S-26, proceed to sampling from tank for the product
quality control.
Note: Keep the 600-S-26 are always ready to the direction of the two units.

Offsite Facilities
3.3.7 Filling Up and Arrangement of Storage Tank 600-S-32 for ARU (U200) :
Load of light reformate from the splitting section of unit 100 is stored in the tank 600-S-32,
outlet of the tank is arranged to the direction of U 200.
3.3.8 Filling Up and Arrangement of Storage Tank 600-S-232 for PRU (U400)
1) Xylene mixture load produced by the U100 (splitting section) flows directly to U400
which is arranged to the direction of the storage 600-S-232 at the same time.
2) Upon request from the U400, PRU feed will be stored in the tank 600-S-232.
3.3.9 Get Ready of BRI to the Distillation Vacuum Unit 70
1) After the conditioning tank: elimination of free water and conditioning product
(temperature between 80 and 100°C).
2) Inform unit about the tank arrangement for treatment.
3) Change of storage tank can be performed upon request from the bitumen unit.
3.4 Normal Operating Condition
Normal operating conditions for various sections have been listed in attachment #2.

Offsite Facilities
4. MISCELLENIOUS PROCEDURES
4.1 Injection of Chemical Product
In order to improve the pour point of internal market gasoil during the winter period, paraflow
is injected in line.
The facility consists of a vessel with a mixer and a dosing pump originally designed for the
injection of the antioxidant in the jet which is affected by modification for paraflow injection in
gasoil.
4.1.1 Preparation
The product arrived in drums of 200 L is filled into the vessel where it is diluted to 50% with
kerosene mixed by mixer, and injected into the gasoil at a predetermined rate so as to have a
pour point in the specifications.
4.1.2 Injection of Antistatic (Stadis 450) In the Jet
Injection of Stadis 450 in the jet is performed of spot method following the instruction from
Planning and Program service.
4.2 Vapor Line Operation for Heating of Tank Bottom

For activation of heating coil of the tank bottoms:
1) Proceed to the closing of the return valve for condensate to the line
2) Open completely the drain valve to put condensate on ground.
3) Open valve slightly for the admission of steam to the coil (to prevent water hammer).
4) Check if there is no trace of products at purging valve.
5) After total elimination of water from coil, open progressively the valve of steam
admission and insert the condensate in the line.
6) Monitor the evolution of product temperature on the top of the tank.
Note: In case of product traces, isolate completely the inlet and outlet of the coil.
4.3 Drainage Discharge of Retention Ponds
Objective of this procedure is to regulate the operation of effluent water discharge in order to
prevent the passage of oily substances to the channel or at least to limit the effects.
For all drainage operation, the shift manager (chief of foreman) will inform to the unit director
who will define the order based on circumstances and the operations must be followed to the
order (tank by tank). In order to prevent the parallel drainage and to avoid also the blocking
effluent treatment section, this drainage will be performed under the lead and coordination of
chief foreman (shift manager) of Utility.
Instructions to be followed and executed are as follows:
1) For all opening of pond valves, obtain the agreement of Utility shift manager in
advance, and the engineer of shift must be also informed.
2) The valve must be closed right after the end of drainage operation.
3) The opening and closing time of valves must be carefully indicated on the shift log
book.
Offsite Facilities
4) Besides the drainage, the operators will verify regularly (at least once per shift) that
the pond valves are effectively well closed and will note systematically the
observation results on the shift log book with time of the verification.
4.4 Export Procedure of Road Bitumen to the Old Port
The export line of road bitumen to the facilities of old port (from tanks 600-S-110/111) with
line of diameter 6’’ and of length 9055 m (between GR 415 Raff and GR 216 Old Port) have
capacity of 163 m3. The line is above ground (except for the road crossing) and it is insulated.

Pump Name 3
Bitumen Road Expedition

40 0.43 35.47 35.04
Pump (600-MP-61A/B)
Bitumen Road Expedition

40 35.47 70.47 35
Pump (600-MP-70)
The two pumps 600-MP-61 A/B are installed parallel; the first is operated by electric motor,
the second 600-DP-61 B by diesel motor.
The second pump 600-DP-61 B is used to keep export in case of electric power breakout.
The transfer system of bitumen is connected also to the gear pump 600-MP-70. It is activated
by an electric motor connected to the normal line and also it is preferential in case of lack of
power on the normal line.
This pump operates in series with pumps 600-MP-61 A/B to increase discharge pressure
upon necessity. (beginning of product solidification in the line).
4.4.1 Operation of Pumps
Before activation of pumps, the followings must be checked:
1) Check that the suction / discharge and bypass of pumps are opened.
2) Check that the cooling water of gears inside and outside is opened at inlet and outlet.
3) Check that the steam valves of mechanical seal are opened at inlet & outlet and that
the pressure on the sealing are the 1.5-2.0 kg/cm2g
4) Verify that the steam of pump body is available (prepared).
5) Check periodically after activation of pumps the oil level of gear box outside of pumps.
4.4.2 Diesel Motor
1) Drain the gasoil tank in order to eliminate the eventual water presence.
2) Verify the oil level of motor and fill up in case of necessity.
3) During transfer, stop the diesel every 12 hours in order to check the oil level. (if
necessary add CHELIA SAE 30)
4) Verify during the pumping, that the number of diesel motor turn does not exceed the
1400 turns / min. To increase or reduce the number of turn, shake on the accelerator.
5) Verify that the interrupter of battery charge is always in automatic position.
Offsite Facilities
6) Stop and Start of diesel pump is performed through the control button on panel which
is on site. (red for stop, black for start)
7) Start or stop of pumps 600-MP61 A/B must be executed locally.
The pumps must be started on site and never in control room, except for different localization.
Before starting the bitumen transfer, the gasoil of pipe will be displaced in the tank S10
(bunker) at old port with fuel oil intended to refuel the tank 600-S-11(bunker) of old port and
at same time for preheating of pipe before start pumping of bitumen.
On the pipe after the discharge of pumps an exchanger is located, connected to the low and
middle pressure steam. .
The export program of FO, bitumen, concerning tanks will be build up by the Program service.
A support for the monitoring of several operation phases from beginning to the end of export
must be provided (flow – pressure – temperature – tank level).
4.4.3 Procedure
Return lines FTBS and Bitumen and also the loading truck line from the old port must be kept
isolated with plate except for use.
4.4.3.1 Clearing the Gasoil Pipe Line by Rinse with Fuel Oil
1) After the drainage control, open the outlet of F.O. tank intended to the transfer, the
suction and discharge valves of 600-MP-61 A/B, the inlet outlet valves of exchanger,
close the by pass valve of the exchanger.
2) Confirm the circuit preparation to the direction of S10 at old port.
3) Start the pumps 600-MP-61 A/B and inform to the old port about beginning of the
operation.
4) Transfer 40 m3 of F.O at the temperature of tank, after starting, progressively open
the low pressure steam valve on the exchanger until reach to the temperature 160° -
170° C on F.O out from exchanger. The first 40 m3 are for buffer in order not to heat
the gasoil during the displacement.
5) Continue the transfer until 163 m3, inform to the old port about the end of conditioning
F.O. line. And the personnel at old port must close the gasoil tank and prepare the
fuel tank. During the heating phase of line, check the temperature at old port every
hour (GR216).
4.4.3.2 Displacement of F.O from Pipe with Bitumen
Once the temperature at port reaches 160°-170° C, start the diesel pump 600-DP-61 B.
1) Open the bitumen tank 600-S-110 or 600-S-111
2) Open the suction of pumps from the bitumen, with closing the suction valves from F.O.
3) Inform to the old port about the bitumen loading on line.
4) Close the low pressure steam and open progressively the middle pressure steam on
the exchanger parallel until the outlet temperature of exchanger reaches to about 205°
C.
Offsite Facilities
5) Control the temperature and discharge pressure of pumps and check every hour on
the planned supporting data.
6) After the transfer of 153 m3, inform to the operator at old port that there are still 10 m3
to go to finish the displacement of FO, operator of the port must control the interface
F.O/Bitumen and divert the bitumen to the tank 600-S-12 and close at the same time
the tank 600-S-11, inform to the north control room of bitumen arrival to the tank 600-
S-12.
7) During the bitumen transfer, stop the pump 600-DP-61 B.
4.4.3.3 Bitumen Displacement by F.O
1) Before the end of transfer, start the pump 600-DP-61B.
2) Once the planned bitumen quantity has been transferred, displace the bitumen by
F.O at first.
3) The tank of FO is always ready during all process of operation, and closes the suction
valves of pumps from the bitumen and opens at the same time parallel the suction
valves of FO.
4) Close the middle pressure steam and open the low pressure steam on the exchanger
with keeping the temperature 160-170°C of exchanger outlet.
5) After the transfer of 153 m3 FO, inform to the operator at port that there are 10 m3 to
go to finish the bitumen displacement.
6) Operator at port must control the interface BR/FO and divert the FO to the 600-S-11
with closing at the same time the 600-S-12.
7) Stop the diesel pump 600-DP-61B, stop the heater with closing the steam on the
exchanger and keep transferring the equivalent quantity of FO at the capacity of line
(163 m3) except for the instruction from Planning and Program service.
8) Stop the pump 600-MP-61 A.
9) Close the suction valve of FO pump.
10) Close the outlet of FO tank at pumps.
4.4.3.4 F.O Displacement from Pipe Line by Gasoil
1) Prepare the gasoil tanks 600-S-77 / 78.
2) Open the suction valve MP61 A from the gasoil.
3) Close the inlet/outlet valves of exchanger and opened the bypass.
4) Start the pump 600-MP-61 A.
5) Once the quantity163 m3 is exceeded, stop the pump 600-MP-61 A.
6) Inform to the old port about the end of conditioning the gasoil line..
7) Keep 600-S-10 old port prepared for decompression.
8) Prepare circuit of decompression to the bunker with opening the bypass valves of
pumps 600-MP- 61A and exchanger.
Note: Drainage 600-S-10 at Port:
9) The gasoil of 600-S-10 at old port can be returned when necessary to the bunker tank
at refinery at the end; the line will be conditioned again with proper gasoil from the
refinery.

Offsite Facilities
4.4.3.5 Service Parameter During Several Phases of Transfer

Gasoil is displaced by rinse with FO to the old port. Inspect FO temperature during the gasoil
displacement with rinse and the tank temperature. The pressure : 12 kg / cm2.
- FO temperature of exchanger inlet: 160° C, Pressure : 10 kg / cm2.
- Bitumen temperature during the FO displacement: 180°, Pressure : 19 kg / cm2
- Bitumen temperature during the transfer: 205° C, Pressure: 19-20 kg/cm2.
- FO temperature during the bitumen transfer: 170° C, Pressure: 18 kg/cm2.
4.5 Internal Cleaning Procedure of Gasoline Tank
The cleaning of tank which contains or contained gasoline is a dangerous operation because
there can be inflammable and toxic vapor in tanks, and in sludge from these tanks.
4.5.1 Danger
- Explosion risk: Danger of explosion is from only the presence of gasoline vapor.
Before operating work inside tank, it is necessary to reduce the gasoline vapor
concentration by forced ventilation, until considerable level less than a limit of
explosions.
- Toxic risk: Toxic danger is due to gasoline vapor. Generally the toxic vapor is
expressed by the acceptable maximum concentration (CMA). It is the recommended
acceptable maximum value of vapor concentration in the air for the person who is
exposed regularly during the period about 8 hours per day (40 hours per week).
- CMA-gasoline: In general, toxicity of gasoline is determined by the present different
aromatic hydrocarbons, for which the CMA varies.
4.5.2 Preparation Before the Tank Cleaning
4.5.2.1 Selection, Formation and Supervision of Personnel
These companies must appoint a supervisor who has already experience of tanks cleaning
operation; He must be conscientious, have good knowledge of safety requirements, and
above all, have a very keen sense of responsibility. The refinery and terminal will appoint an
engineer to work with the supervisor.
Before starting the tank cleaning operation, all concerning personnel must have medical
check to know their ability. They will be checked by doctor of company or refinery on regular
basis during the work period. Doctor of OCTEL can provide all useful information about this
subject.
The selected personnel must be also intelligent and dependant as much as possible. All
concerning personnel for the tank cleaning must be informed about the following points :
- Danger about the operation
- Safety measures to be taken
- Use of protection cloth and equipment.
- Decontamination of protection cloth and equipment.
4.5.2.2 Tank Cleaning Method
Before the work starting, program guide must be made up, regarding the following points:
Offsite Facilities
- Written instruction allocates clearly the responsibility for the supply of labor, energy
and equipment.
- Operation plan
- Allocation of supervision charges.
- Instruction for the delimitation and marking of suitable work zone.
- Instructions for the application of control lists
- Identification, inventory and verification of all necessary equipment Instructions for
ventilation material supply.
- Instructions for the necessary utilities supply and designation of responsibility for their
verification.
- Instruction indicates the place where the sludge will be transported and treated and
who will be in charge of the operation.
Supervisor will control the operation very close in order to verify that the precaution of safety
is applied always.
4.5.3 Ventilation of Tanks
4.5.3.1 Tanks with Fixed Roof
Three methods (Windmil, Exhaust fan or Forced ventilation) can be used for ventilation of
tank with fixed tanks:
Windmill must not be in plastic that may generate the electrostatic loads. In calm conditions,
it is preferable to use forced ventilation.
The rate of mechanical ventilation depends on the used equipment and the size of the tank.
The pace at least two changes of air per hour is needed to reduce the concentration rate in
the tank, below the explosive limit change.
If exhaust fan or forced ventilation is used, it is important that it is connected also to the
windmill at the tank body by earth conductor.
Toxic and flammable vapors are heavier than air, fresh air to be sucked or discharged into
the tank at a high level and extracted or sucked toxic vapors from low level - about 2 m -
above the bottom level, with a soft handle, from a manhole at upper level.
Toxic and flammable vapors will be turned back at a higher level, so that they do not
accumulate in the retention basin. No fire equipment and, as far as possible, no man should
be in the retention basin nor in the downwind area during the initial ventilation.
4.5.3.2 Tank with Floating Roof
2 methods (Exhaust fan or Blowing ventilator) can be used for the blowing ventilation of tank
with floating roof:
After degassing, the roof supports must be placed in extension in order to give sufficient
height to personnel entering the tank. The roof must be in the lowest position and set on the
support leg.
To connect a ventilation unit, it is preferable that it be connected to access points such as
manholes or hatches in the roof of the tank, or the manholes in the tank wall.
Offsite Facilities
It is important that the vapors are discharged at a high level. Therefore, an exhaust fan
should be placed on the edge of the tank wall at top part and connected by a flexible sleeve
to the selected access point. When a blower is used, it must be connected at a point in the
tank wall, the side to windward. The vapors should be ejected at a point in the tank wall, from
the leeward side and sent by flexible sleeve to the top edge of the tank wall.
Flammable vapors may be present above the floating roof or bunkers, or in seal of roof. Each
parts must be checked at the explosimeter and ventilated if necessary
4.6 Process Monitoring
4.6.1 Corrosion Monitoring System
The Corrosion monitoring system is used to establish the internal corrosion profile of the
pipelines using ER corrosion probes & corrosion coupons in conjunction with other inspection
techniques.
ER-probes & coupons are located at the receiving station of the following lines as given in
the following tables.
Operating / Design
Conditions
Flow
Line Fluid Tag No. Type
(m3/hr) Press. Temp.
(kg/cm2g) (°C)
4”-NP-CP-001 Corrosion Probe
4”-NP-TR-001 Transmitter
4”-P-60-8904- Aromatic
10 5 / 19 24 / 65
T1A-IE Slop
4”-NP-CM-001 Corrosion meter
4”-NP-CC-001 Corrosion coupon
14”-SONA-CP-002 Corrosion Probe
14”-SONA-TR-002 Transmitter
14”-FG-2200- Natural
123 32-42 / 45 40 / 65
1102-V1A gas
14”-SONA-CM-002 Corrosion meter
14”-SONA-CC-002 Corrosion coupon

Offsite Facilities
5. START-UP PREPARATION
5.1 PREPARATION FOR FIRST STARTUP (pre-commissioning activity)

5.1.1 SEQUENCE OF WORK
Prior to the first start-up, the unit should be pre-commissioned in the following manner,
Pressure hydro test
Flushing Mechanical
completion
Mechanical running test

Function test of
instrument
Storage status check
Ready for
Service leak test start up
Startup
Performance test
Normal operation
1) LINE FLUSHING: As a result of construction plant piping and equipment contain mill
scale, construction debris, and other foreign matter. Each system must be flushed to
remove any foreign matter that could obstruct or damage plant equipment during
start-up and operation. Flushing should be planned so that main headers are flushed
first, branched lines and side connections should be flushed individually after main
header flushing is completed.
2) MECHANICAL RUNNING TEST: Rotating equipment shall be run to prove
operational capability. After the pumps have completed their initial trial runs,
alignments shall be rechecked and suction strainers cleaned as necessary. During
the run, motor amperages, bearing temperatures and vibration levels shall be
checked.
Offsite Facilities
3) FUNCTION TEST of instrument: field instrument and its control and monitoring
system to be checked for connectivity and controllability. Refer to function test
procedure for detail.
4) LEAK TESTING: Tightness testing is required to confirm the integrity of the plant
before any start-up operations. Air, inert gas, water, steam and other utilities supply
systems are normally service tested instead of tightness testing. The test pressures
should not exceed the design pressures of the individual sections of the plant, i.e.
relief valve settings. All temporary fittings, hoses, blanks, etc. used for pressure
testing must be removed on completion of the testing.
5) CHECK LIST FOR TANKS
[General]
- Internal cleaning of tank is carried out and certified.
- Water sprinkler system and all water nozzles are in working condition.
- Foam system is working properly.
- Nitrogen blanketing and relief valves are working properly at set pressure.
- Emergency pressure release lifting manway is working.
- Reference height is correctly mentioned on dip hatch.
- All connected valves, MOV’s are free and working properly.
- OWS system is ready.
- All platform for tank valve operation are as per requirement.
- If goose neck vent is provided ‘check that’ it is clear and fitted with wire mesh cover at
the mouth.
- Check the movement of level indicators float along the guiding string is ok.
[Floating Roof Tanks]
- Non return valve (NRV) at roof drain is provided and working properly.
- For Emergency roof drain water seal is to be ensured.
- Seal between tank shell and roof is properly installed and covered.
- Emergency vent and rim vent are working properly.
- All swivel joints inside the tank (for roof draining) are hydraulically tested.
- Roof ladder movement is free.
- All pontoon are cleaned and covered properly with locks.
- Tank roof should be resting on high legs.
- Electrical continuity is checked between shell and floating roof.
- In floating roof tanks roof resting on legs for longer period should be avoided. It is
desirable to keep the roof in floating roof condition to prevent damage to the roof.
[Fixed Roof Tanks]
- Tank is to be purged with nitrogen through Nitrogen blanketing system until the tank
becomes free from Oxygen. For confirmation outlet gas sample is to be checked for
Oxygen contents.
- Tank is to be kept under positive Nitrogen pressure.

Offsite Facilities
6. SAFETY SYSTEMS
6.1 General
Safety is most important aspect of any plant which has been given priority over the total cost
of plant. Offsite have been revamped in such a way that safety system ensures the safety of
plant and the man working over there against any contingency. Various safeguard system
have been provided to fulfill the safety requirement.
6.1.1 Pressure Safety / Relief Devices
The various Vessels, Pumps, Tanks & pipelines etc in the plant are protected, by installing
PSV / PVRV devices. It is against overpressures resulting from possible plant upsets /
abnormal operating conditions such as blocked flow / external fire etc and avoiding vacuum
in the tanks. These devices with their location & relief scenario have been summarized in
attachment #3.
6.1.2 Interlocks
Interlocks will provide safeguarding for major equipment such as tanks, few critical pumps. In
case of upset in process or utility systems, interlocks will act automatically to protect
equipment. The interlock descriptions has been summarized in attachment #4.
6.1.3 Alarms
Plant operation will always be safer if sufficient steps would be taken before the operation
goes out of control. To comply with requirement various alarms have been provided in the
unit. By following the alarm sufficient action can be taken and plant operation will always be
under control. List of various alarms with their set point in the unit have been provided in
attachment #2.
6.1.4 The Safeguarding System for Pumps
The some of the pumps are provided with spill-back control valves as per the process/vendor
requirement to meet minimum continuous flow requirement of the pump at all the times &
thereby safeguard the pumps against blocked flow conditions.
6.2 Safety of Spheres & Bullets
For enhanced safety, fire protection system of existing storage spheres and bullets have
been revamped. It includes new thermal fuse network based fire detection system. In case of
detection of fire, outlet line of the affected sphere will be automatically isolated by new
Remote Operated Valves and fire water spray will be started by new deluge valve and fire
water spray rings on the affected and neighboring sphere/s. Fire detection alarm and deluge
valve status have been made available in new Fire and Gas Console in central control Room
(CCR) and Fire station. New gas detectors have been provided around pressurized storage
and pumps. Alarms have been configured in Fire and Gas Console in CCR and respective
control room.
6.3 General Safety Instructions
6.3.1 Permanent instructions

Offsite Facilities
Following are some of the general safety precautions, which should be followed in the Unit:
- Proper care should be taken so that personnel do not come in contact with moving
parts of the equipment, hot exposed surfaces, hot hydrocarbons, etc.
- All ends of platforms, staircase, etc. should be properly secured so that persons do
not fall down. Similarly, there should be no obstruction in the walkway.
- All care must be taken to avoid sparks and naked fire; spark resistant or wet ferrous
tools should be used.
- All repair works must be carried out only when area is declared safe by the
appropriate authority. Similarly before entering equipment or starting any repair,
hydrocarbon contents should be below the explosive and toxic limit.
- Special care must be taken when drawing samples especially when drawing from
streams at high pressure/temperature. Water should be started to the sample cooler
first and last gate valve should be very slowly opened. The mouth of the sample
bottle must face away from the person collecting the sample. Any spillage should be
washed thoroughly with water.
- All safety apparatus and first-aid equipment should be easily available and operating
staff must be properly trained in using them effectively.
- Ensure the safety of properties and men.
- Ensure the proper quality of products upstream and downstream of unit.
- Record any anomaly on shift register and report to the hierarchy.
- Succession of works must be done on the work place (ensure its succession).
- Attribution of instruction must be done verbally and clearly by writing on the shift
record which has to be signed and approved.
- Apply the permanent instructions of hierarchy and ensure the follow-up.
- Eliminate any leakage and remains on the equipment and surroundings (cleanliness
of place).
- Ensure the strict and mandatory conditions for each intervention on any equipment.
- Attend any kind of works on site.
- Accompany any entry and exit of machines and individuals on site.
6.4 Maintenance Instructions
6.4.1 Preparation for Maintenance Operations
Execution of any type of work in the battery limit of plant must be in advance authorized.
Execution license of works requires that are carried out in advance the checks or
preparations, tests, and that are brought all the following precautions:
- Drainage of equipment.
- Treatment of quenching and tempering
- Isolation by full disks, disconnection of lines
- Ventilation
- Elimination of losses
- Cover wells
- Protection, if necessary, of work place by means of screens of steam, water or non-
combustible products
- Cut of tension
Offsite Facilities
- Explosive test and, if necessary, O2 test

- Adoption of protection colths
- Opening of equipment
- Before proceeding to the opening of any equipment, it is necessary to check if:
- Liquid hydrocarbons were removed.
- Equipment was isolated and treated with quenching and tempering.
- Explosive test is negative or concentration of inflammable vapors is below 20% of the
bottom limit of inflammability.
- Drains and vent hole are open.
6.4.2 Entry into Vessels and Containers
- Before entering into a vessel quenched and tempered, in order to execute the
inspection or to execute the maintenance works, we shall:
- Ensure that the vessel is completely isolated.
- Open the passage ways to consent for a natural ventilation of equipment. In case that
such ventilation shall be insufficient, proceed to the forced ventilation by means of air
extractors duly connected to ground network.
- Determine the oxygen content in the inside atmosphere of vessel which must never
be inferior to 18 % for all the period of work.
- Once checked all the above, the personnel who must enter the vessel shall be
equipped with safety belt with rope held outside by one or more persons who are
capable to pull out who is inside, if necessary.

Offsite Facilities
Attachment #1. Identification and Tag Number of Equipment

Table 2.3 List of Vessels
Tag no. Equipment description Qty Remark

600-V-1 Anti Oxidant Drum(Inhibiteurs D'oxydation) 1 Existing(reuse)
600-V-2 Anti Static Drum(Anti Statique) 1 Existing(reuse)
600-V-3 Metal Deactivator Drum(Metal Deactivateur) 1 Existing(reuse)
600-V-5 Gas Oil/Jet A1 Storage 1 Existing(reuse)
600-V-6 Offspec Product Drum 1 Existing(reuse)
600-V-7 Fuel Oil Drum 1 Existing(reuse)
600-V-8 Gasoline Drum 1 Existing(reuse)
600-V-9 Offspec Product Drum 1 Existing(reuse)
600-V-251 Hot Oil Blow Down Drum 1 New
600-V-252 MTBE Blow Down Drum 1 New
600-V-253 Naphtha-A/Isomerate Blow Down Drum 1 New
Table 2.4 List of Exchangers

Tag no. Equipment description Qty Remark
600-E-1 Exchanger Pour Bitumen Rouiter 1 Existing(reuse)
600-E-
Bitumen Heat Exchanger 2 Existing(reuse)
100/101
Table 2.5 List of Pumps
Tag No. Equipment Description Qty Remark
600(61)-P-1 Transfer Jet-A1 Pump 1 Existing(reuse)
600-MP-11 Naphtha-A Transfer pump 1 Existing(reuse)
600-MP-12 Naphtha-B Transfer Pump 1 Existing(reuse)
600-MP-13 Naphtha Transfer Pump 1 Existing(not use)
600-MP-19 Isopentane Pump 1 Existing(reuse)
600-MP-20 Isopentane Pump 1 Existing(not use)
600-MP-21 Naphtha-A Pump 1 Existing(not use)
600-MP-24 Aromatics (Naphtha-A, Xylene) Pump 1 Existing(reuse)
600-MP-25 Platformate TLC (Crude Toluene) Pump 1 Existing(reuse)
Metal Deactivator Pump(Metal
600-MP-26 1 Existing(reuse)
Deactivateur)
600-MP-27 Anti Static Pumps(Anti Statique) 1 Existing(reuse)
600-MP-28 Anti Oxidant Pumps(Inhibiteurs D'oxydation) 1 Existing(reuse)

Offsite Facilities

Gasoline 98 Normal Pump (To Skikda)
(Essence 98 Normale)
(To Skikda)
(Gasoil Jet Fuel A1 Expedition Depot De
Skikda)
Bitumen Road Expedition Pump
600-MP-70 (To Old Port) 1 Existing(not use)
(Bitume Routier Expedition Ancient Port)
600-MP-103 Jet A1 Pump 1 Existing(reuse)
600-MP-203/205 HY Aromatics (Naphtha-B) Pump 1 Existing(reuse)
600-MP-204 Raffinate (Reserve) Pump 1 Existing(reuse)

600-MP-206 Magnaformate TLC (Toluene) Pump 1 Existing(reuse)
600-MP-209 Platformate TLC (Platformate) Pump 1 Existing(reuse)
600-MP-214 Magnaformate TLC (Xylene) Pump 1 Existing(reuse)
600-MP-215 Platformate TLC (Raffinate) Pump 1 Existing(reuse)
600-MP-217 Raffinate (Pentane) Pump 1 Existing(reuse)
600-MP-218 HY Aromatics Pump 1 Existing(reuse)
600-MP-219 Naphtha-B Pump 1 Existing(not use)
600-MP-221 Raffinate Pump 1 Existing(reuse)
600-MP-315 Naphtha-A Blend Pump 1 New
600-P-
Bitumen Pumps 3 Existing(reuse)
100/101/102
600-MP-104 A/B Jet A1 Pump 2 Existing(reuse)
600-MP-207/208 Platformate Bottom (Platformate) Pump 2 Existing(reuse)

600-MP-
Isopentane (Butane) Pump 3 Existing(reuse)
210/211/220
600-MP-212/213 Isopentane Pump 2 Existing(reuse)
600-MP-3 A/B Slop/Reserve Transfer Pumps 2 Existing(reuse)

600-P-301 A/B MTBE Blend Pumps 2 New
600-P-303 A/B MTBE Blow Down Transfer Pumps 2 New
600-P-304 A/B Hot Oil Unloading/Transfer Pump 2 New
600-P-305 A/B Hot Oil Blow Down Transfer Pumps 2 New
Offsite Facilities

600-P-306 A/B CR LGO Blending Pumps 2 New
600-P-307 A/B CR HGO Blending Pumps 2 New
600-P-308 A/B Pentane Blending Pumps 2 New
600-P-309 A/B Para Xylene Transfer Pumps 2 New
600-MP-310 A/B Isomerate Blend Pumps 2 New

600-MP-310 C Naphtha-A/Isomerate Blend Pumps 1 New
600-MP-310 D Naphtha-A Blend Pumps 1 New
Naphtha-A/Isomerate Blow Down Transfer
600-P-311 A/B 2 New
Pump
600-P-316 A/B VRS Sponge Oil Supply Pump 2 New
600-MP-35/36 Benzene/Toluene Transfer Pump 2 Existing(reuse)
600-MP-37 A/B Toluene Transfer Pump 2 Existing(reuse)
600-MP-38 A/B Toluene Pump 2 Existing(reuse)
600-MP-39 Bitumen Pump
3 Existing(reuse)
A/B/C (Charge Emballage Plastiques)
600-P-4 A/B CR Kerosene Blend Pump 2 Existing(relocation)
Butane Mixed With Gasoline Pump
600-MP-41 A/B (Butane Au Melange De 2 Existing(not use)
L'essence/Reserve)
Butane Pump(To Skikda)
600-MP-42 A/B 2 Existing(reuse)
(Butane Au Depot De Skikda/Reserve)
Butane Pump (To Khroub)
(Butane Au Depot De Khroub/Reserve)
Propane Pump(To Skikda)
(Propane Au Depot De Skikda/Reserve)
600-MP-5/6/7/8 Pumps 4 Dismantled
Gasoline Pump (To New Port)

(Essences Pump)
Gasoline Pump (To Old Port)
(Essences Pump)
Naphtha A-B-C Pump (To New Port)
(Naphtha A-B-C Nouveau Port)
Naphtha A-B-C Pump (To Old Port)
(Naphtha A-B-C Du Ancient Port)
Benzene Para Xylene Mixed Xylene Pump
600-MP-57 A/B (To New Port) 2 Existing(reuse)
(Benzene Paraxilene Milxilene)

Offsite Facilities
Gasoil Expedition Pump (To New Port)

(Gasoil Jet Fuel A1 Expedition Noueav Port)
600-MP-59 A/B (To Old Port) 2 Existing(reuse)
(Gasoil Jet A1 Expedition Ancien Port)
Bitumen Road Expedition Pump
600-MP-61 A/B (To Old Port) 2 Existing(reuse)
(Bitume Routier Expedition Ancient Port)
600-MP-63 A/B Gas Oil/Jet Fuel A1 Pumps 2 Existing(reuse)
Aromatics Recovery Slop Pump
(Aromatics Recuperation Slop Pump)
Fuel oil/bunker F.O./bitumen recovery slop
pump
(fuel oil/bunker F.O./bitumes recuperation
slop pump)
Gasoline recovery slop pump
(essence recuperation slop pump))
Naphtha Recovery Slop Pump
(Naphtha Recuperation Slop Pump)
600-MP-9 A/B Transfer Jet-A1 Pump 2 Existing(reuse)
Table 2.6 List f Miscellaneous Systems

600(61)-F-1 A/B Gasoil Jet Fuel A1 Filters 2 Existing(reuse)
600-B-5801 Toluene Loading Arm 1 New
600-B-6701/6702 Bitumen Loading Arm 2 New
600-B-8101 Jet A1 Loading Arm 1 New
600-LM-1 Static Mixer 1 New
600-MX-232 Xylene Feed Tank Mixer 1 New
600-MX-235 A/B Naphtha Tank Mixer 2 New
Naphtha-A/Isomerate Blow Down Drum
600-J-1 1 New
Pit Ejector
600-J-2 MTBE Blow Down Drum Pit Ejector 1 New
600-J-3 Hot Oil Blow Down Drum Pit Ejector 1 New
600-X-1 MTBE Metering System Filter 1 New
600-X-2/3 Bitumen Loading Arm Filter 2 New
600-X-4A/B PCV Inlet Filter Strainer 2 New
600-X-253 Naphtha-A/Isomerate Blow down Pit 1 New
600-X-252 MTBE Blow Down Pit 1 New
600-X-251 Hot Oil Blow Down Pit 1 New
Offsite Facilities
Table 2.7 List of Tanks

600-S-26 Pretreated Naphtha Tank 1 Existing(reuse)
600-S-29 Platformate Bottoms (ARU Feed) Tank 1 Existing(reuse)
600-S-32 ARU Feed (PRU Feed) Tank 1 Modified
600-S-121 Toluene Tank 1 Existing(reuse)
600-S-129 Benzene Tank 1 New
Light Slop Tank
600-S-131 1 Existing(reuse)
(Slop Leger Tank)
600-S-160 Jet A1 Tank 1 Existing(reuse)
600(63)-S-161 Butane/Propane/C3-C4 Mix Tank 1 Existing(reuse)
600-S-221 Hot Oil Storage Tank 1 New
600-S-228 C6-Cut Storage Tank 1 New
600-S-232 Xylene Feed Storage Tank 1 New
600-S-235 Naphtha Petrochemical Tank 1 New
Crude Oil Tank
600-S-1/2/3 3 Existing(reuse)
(Brut Tank)
Modified(by
Condensate Refinery Gas Oil (Light)
600-S-12/13 2 DHDS
Tank
contractor)
600-S-4/5/6/7 Kerosene Tanks 4 Existing(reuse)
600-S-8/9/10/11 Condensate Refinery Kerosene 4 Existing(reuse)
Modified(by
Condensate Refinery Gas Oil (Heavy)
600-S-14/15 2 DHDS
Tank
contractor)
600-S-16/17 Isopentane Sphere Tank 2 Existing(reuse)
600-S-18/19 MagnaformateTLC (Naphtha-A) Tank 2 Modified
600-S-20/21 Naphtha-B Tank 2 Existing(reuse)
600-S-22/23 Raffinate (Naphtha-C) Tank 2 Existing(reuse)
600-S-24/25 Platformate Toluene (Naphtha-C) Tank 2 Modified
600-S-27/28 Pentane Tank 2 Existing(reuse)
600-S-30/31 Heavy Aromatics (Toluene Cut) Tank 2 Modified
600-S-33/34 Heavy Aromatics Tank 2 Existing(reuse)
600-S-35/36 Raffinate Tank 2 Existing(reuse)
600-S-37/38 Benzene Tank 2 Modified
600-S-39/40 Toluene Tank 2 Existing(reuse)
600-S-41/42 Benzene (Para Xylene) Tank 2 Modified

Offsite Facilities

600-S-51/52 Naphtha Petrochemical Tank 2 Existing(reuse)
600-S-53/58/62 Gasoline Tank 3 Existing(reuse)
600-S-54/55 Gasoline Tank 2 Existing(reuse)
600-S-56/57/59 Naphtha Petrochemical Tank 3 Existing(reuse)
600-S-60/61 Naphtha Petrochemical Tank 2 Existing(reuse)
600-S-65/66 Platformate Bottoms (Gasoline) Tank 2 Existing(reuse)
600-S-71/72 Gasoline (Platformate) Tank 2 Existing(reuse)
600-S-75/76 Jet Fuel A1 Tank 2 Existing(reuse)
600-S-77/78 Gasoil Tank 2 Existing(reuse)
600-S-
79/80/81/82/87/88/ Gasoil Tank 12 Existing(reuse)
89/90/91/92/93/94
600(61)-S-
Jet A1 Tank 4 Existing(reuse)
83/84/85/86
600-S-
Heavy Fuel Oil Tank
95/96/97/98/99/10 8 Existing(reuse)
(Fuel Oil Lourd Tank)
2/104/105
Reduced Crude Bitumen Tank
600-S-106/107 2 Existing(reuse)
(Brut Reduit)
600-S-108/109 Bunker F.O. Tank 2 Existing(reuse)
Bitumen Road Tank
600-S-110/111 2 Existing(reuse)
(Bitumes Routiers Tank)
Bitumen Oxide Tank
600-S-
(Bitumes Oxydes Type 85/25 & 40/50 3 Existing(reuse)
112/113/114
Tank)
600-S-122/123 Benzene Tank 2 Existing(reuse)
600-S-124/125 Mixed Xylene (Para Xylene) Tank 2 Existing(reuse)
600-S-126/127 Para Xylene (Mixed Xylene) Tank 2 Modified
600-S-132/133 Heavy Slop Tank(Slop Lourd Tank) 2 Existing(reuse)
600-S-
Butane Tank 3 Existing(reuse)
151/152/153
600-S-
Propane Tank 3 Existing(reuse)
156/157/158
600-S-201/202 Naphtha Charge Tank 2 Existing(reuse)
600-S-222/223 MTBE Storage Tank 2 New
600-S-226/227 Naphtha-A Tank 2 New

Offsite Facilities

600-S-
Isomerate Storage Tank 3 New
229/230/231
600-S-233/234 Para Xylene Intermediate Storage Tank 2 New
Table 2.8 List of Packages
600-M-1 Vapor Recovery System 1 New
Table 2.9 List of MOV

Tag No. Service Location
600-MOV-4401 Platformate 12''-P-60-4403-A1A
600-MOV-4501 ARU Feed S-32 OUTLET
600-MOV-4502 ARU Feed 10"-P-60-4501-A1A
600-MOV-551A Naphtha Charge 8"-60-P3044-A1A1
600-MOV-551B Naphtha Charge 10"-60-P3004-A1A1
600-MOV-552A Naphtha Charge 8"-60-P3043-A1A1
600-MOV-552B Naphtha Charge 10"-60-P3002-A1A1
600-MOV-4701 Naphtha-A 600-S-226 Inlet
600-MOV-4702 Naphtha-A 600-S-226 Outlet
600-MOV-4703 Naphtha-A 18"-P-60-4716-A1A
600-MOV-4704 Naphtha-A 600-S-227 Inlet
600-MOV-4705 Naphtha-A 600-S-227 Outlet
600-MOV-4706 Naphtha-A 18"-P-60-4717-A1A
600-MOV-92 Platformate Bottoms 6"-60-P291-21G-V
600-MOV-93 Platformate Bottoms 6"-60-P292-21G-V
600-MOV-565 Gasoline 10"-60-P3077-A1A1
600-MOV-566 Gasoline 10"-60-P3078-A1A1
600-MOV-100 Gasoline 26"-60-P328-21G-V
600-MOV-101 Gasoline 26"-60-P329-21G-V
600-MOV-4801 Platformate Bottoms 14"-P-60-4802-A1A
600-MOV-4802 Platformate Bottoms 14"-P-60-4803-A1A
600-MOV-4901 Isomerate 600-S-229 Inlet
600-MOV-4902 Isomerate 600-S-229 Outlet
600-MOV-4907 Isomerate 18"-P-60-4904-A1A

Offsite Facilities

600-MOV-4913 Naphtha-A 12"-P-60-4923-A1A
600-MOV-4914 Naphtha-A 8"-P-60-4924-A1A
600-MOV-4916 Naphtha-A 12"-P-60-4926-A1A
600-MOV-5001 Xylene Feed 600-S-232 Inlet
600-MOV-5002 Xylene Feed 600-S-232 Outlet
600-MOV-5003 Xylene Feed 6''-P-60-8322-A1A
600-MOV-5004 Xylene Feed 6''-P-60-5021-A1A
600-MOV-5101 MTBE 600-S-222 Inlet
600-MOV-5102 MTBE 600-S-222 Outlet
600-MOV-5103 MTBE 18''-P-60-5101-A1A
600-MOV-5104 MTBE 10''-P-60-5104-A1A
600-MOV-5105 MTBE 600-S-223 Inlet
600-MOV-5106 MTBE 600-S-223 Outlet
600-MOV-5107 MTBE 18''-P-60-5106-A1A
600-MOV-5108 MTBE 10''-P-60-5109-A1A
600-MOV-5201 Para Xylene 600-S-233 Inlet
600-MOV-5202 Para Xylene 600-S-233 Outlet
600-MOV-5203 Para Xylene 600-S-234 Inlet
600-MOV-5204 Para Xylene 600-S-234 Outlet
600-MOV-5301 Naphtha 20"-P-60-5301-A1A
600-MOV-5302 Naphtha 20"-P-60-5307-A1A
600-MOV-5311 Naphtha 28''-P-60-5308-A1A
600-MOV-5303 Naphtha 20"-P-60-5303-A1A
600-MOV-5304 Naphtha 20"-P-60-5304-A1A
600-MOV-5305 Naphtha 20"-P-60-5305-A1A
600-MOV-5306 Naphtha 20"-P-60-5306-A1A
600-MOV-5307 Naphtha 20"-P-60-5315-A1A
600-MOV-5308 Naphtha 600-S-235 Inlet
600-MOV-5309 Naphtha 20"-P-60-8370-A1A
600-MOV-5310 Naphtha 600-S-235 Outlet
600-MOV-48 Naphtha 28"-60-P194-21G-V
600-MOV-49 Naphtha 28"-60-P195-21G-V
600-MOV-53 Naphtha 28"-60-P214-21G-V
600-MOV-54 Naphtha 28"-60-P215-21G-V
600-MOV-56 Naphtha 28"-60-P217-21G-V
600-MOV-55 Naphtha 28"-60-P230-21G-V
600-MOV-58 Naphtha 28"-60-P231-21G-V

Offsite Facilities

600-MOV-553A Gasoline 14" -60-P3034-A1A1
600-MOV-558A Gasoline 14"-60-P3033-A1A1
600-MOV-562A Gasoline 14"-60-P3024-A1A1
600-MOV-553B Gasoline 24"-60-P3053-A1A1
600-MOV-553C Gasoline 28"-60-P3057-A1A1
600-MOV-554A Gasoline 14"-60-P-3041-A1A1
600-MOV-555A Gasoline 14"-60-P-3038-A1A1
600-MOV-554C Gasoline 28"-60-P212-21G-V
600-MOV-555C Gasoline 28"-60-P213-21G-V
600-MOV-94 Gasoline 6"-60-P293-21G-V
600-MOV-95 Gasoline 6"-60-P294-21G-V
600-MOV-567 Gasoline 10"-60-P3079-A1A1
600-MOV-568 Gasoline 10"-60-P3080-A1A1
600-MOV-102 Gasoline 26"-60-P330-21G-V
600-MOV-103 Gasoline 26"-60-P331-21G-V
600-MOV-96 Gasoline 10"-60-P295-21G-V
600-MOV-97 Gasoline 10"-60-P296-21G-V
600-MOV-104 Gasoline 24"-60-P332-21G-V
600-MOV-105 Gasoline 24"-60-P333-21G-V
600-MOV-98 Gasoline 10"-60-P297-21G-V
600-MOV-99 Gasoline 10"-60-P298-21G-V
600-MOV-571 Gasoline 14"-60-P3101-A1A1
600-MOV-572 Gasoline 14"-60-P3081-A1A1
600-MOV-106 Gasoline 24"-60-P334-21G-V
600-MOV-107 Gasoline 24"-60-P335-21G-V
600-MOV-18 Jet A1 12"-61-PXXX-21G-V
600-MOV-19 Jet A1 12"-61-P201-21G-V
600-MOV-20 Jet A1 12"-61-P202-21G-V
600-MOV-21 Jet A1 12"-61-P203-21G-V
600-MOV-36 Jet A1 30"-61-P204-21G-V
600-MOV-37 Jet A1 30"-61-P205-21G-V
600-MOV-38 Jet A1 30"-61-PXXX-21G-V
600-MOV-39 Jet A1 30"-61-P207-21G-V
600-MOV-5701 Benzene 600-S-129 Inlet

Offsite Facilities

600-MOV-5702 Benzene 600-S-129 Outlet
600-MOV-5703 Benzene 16"-P-60-5702-A1A-IT
600-MOV-6601 Hot Oil 600-S-221 Outlet
600-MOV-6602 Hot Oil 600-S-221 Inlet
600-MOV-1 BRUT 18"-60-P2-21G-V
600-MOV-2 BRUT 18''-60-P3-21G-V
600-MOV-3 BRUT 18''-60-P4-21G-V
600-MOV-4 BRUT 20''-60-P6-21G-V
600-MOV-5 BRUT 20''-60-P13-21G-V
600-MOV-6 BRUT 20''-60-P7-21G-V
600-MOV-7 BRUT 20''-60-P14-21G-V
600-MOV-8 BRUT 20''-60-P8-21G-V
600-MOV-9 BRUT 20''-60-P15-21G-V
600-MOV-7101 BRUT 20"-P-60-7103-A1A
600-MOV-7102 BRUT 20"-P-60-7107-A1A
600-MOV-7103 BRUT 20"-P-60-7108-A1A
600-MOV-10 Jet Fuel A1 24''-60-P166-21G-V
600-MOV-11 Jet Fuel A1 24''-60-P165-21G-V
600-MOV-12 Gas Oil 12''-60-P127-21G-V
600-MOV-13 Gas Oil 12''-60-P126-21G-V
600-MOV-14 Gas Oil 12''-60-P138-21G-V
600-MOV-15 Gas Oil 12''-60-P137-21G-V
600-MOV-16 Gas Oil 12''-60-P135-21G-V
600-MOV-17 Gas Oil 12''-60-P136-21G-V
600-MOV-22 Gas Oil 12''-60-P128-21G-V
600-MOV-23 Gas Oil 12''-60-P130-21G-V
600-MOV-24 Gas Oil 12''-60-P132-21G-V
600-MOV-25 Gas Oil 12''-60-P286-21G-V
600-MOV-26 Gas Oil 12''-60-P129-21G-V
600-MOV-27 Gas Oil 12''-60-P131-21G-V
600-MOV-28 Gas Oil 12''-60-P133-21G-V
600-MOV-29 Gas Oil 12''-60-P134-21G-V
600-MOV-30 Gas Oil 34''-60-P143-21G-V
600-MOV-31 Gas Oil 34''-60-P144-21G-V
600-MOV-32 Gas Oil 34''-60-P156-21G-V
600-MOV-33 Gas Oil 34''-60-P155-21G-V
600-MOV-34 Gas Oil 34''-60-P157-21G-V
600-MOV-35 Gas Oil 34''-60-P158-21G-V
600-MOV-40 Gas Oil 34''-60-P146-21G-V
600-MOV-41 Gas Oil 34''-60-P148-21G-V

Offsite Facilities

600-MOV-42 Gas Oil 34''-60-P150-21G-V
600-MOV-43 Gas Oil 34''-60-P152-21G-V
600-MOV-44 Gas Oil 34''-60-P147-21G-V
600-MOV-45 Gas Oil 34''-60-P149-21G-V
600-MOV-46 Gas Oil 34''-60-P151-21G-V
600-MOV-47 Gas Oil 34''-60-P153-21G-V
600-MOV-7201 Gas Oil 18''-P-60-7201-B1A
600-MOV-7202 Gas Oil 18''-P-60-7202-B1A
600-MOV-7203 Gas Oil 18''-P-60-7203-B1A
600-MOV-7204 Gas Oil 18'-P-60-7204-B1A
600-MOV-7205 Gas Oil 18''-P-60-7205-B1A
600-MOV-7206 Gas Oil 18''-P-60-7206-B1A
600-MOV-7207 Gas Oil 18''-P-60-7207-B1A
600-MOV-7208 Gas Oil 18''-P-60-7208-B1A
600-MOV-7209 Gas Oil 18''-P-60-7209-B1A
600-MOV-7210 Gas Oil 18''-P-60-7210-B1A
600-MOV-7211 Gas Oil 18''-P-60-7211-B1A
600-MOV-7212 Gas Oil 18'-P-60-7212-B1A
600-MOV-7213 Gas Oil 18''-P-60-7213-B1A
600-MOV-7214 Gas Oil 18''-P-60-7214-B1A
600-MOV-59 Fuel Oil 14''-60-P240-21G-T
600-MOV-60 Fuel Oil 14''-60-P241-21G-T
600-MOV-61 Fuel Oil 14''-60-P242-21G-T
600-MOV-62 Fuel Oil 14''-60-P243-21G-T
600-MOV-63 Fuel Oil 14''-60-P244-21G-T
600-MOV-66 Fuel Oil 14''-60-P247-21G-T
600-MOV-68 Fuel Oil 14''-60-P249-21G-T
600-MOV-69 Fuel Oil 14''-60-P250-21G-T
600-MOV-70 Fuel Oil 26''-60-P259-21G-T
600-MOV-71 Fuel Oil 26"-60-P271-21G-T
600-MOV-72 Fuel Oil 26"-60-P260-21G-T
600-MOV-73 Fuel Oil 26"-60-P272-21G-T
600-MOV-74 Fuel Oil 26"-60-P261-21G-T
600-MOV-75 Fuel Oil 26"-60-P273-21G-T
600-MOV-76 Fuel Oil 26"-60-P262-21G-T
600-MOV-77 Fuel Oil 26"-60-P274-21G-T
600-MOV-78 Fuel Oil 26"-60-P263-21G-T
600-MOV-79 Fuel Oil 26"-60-P274-21G-T
600-MOV-84 Fuel Oil 26"-60-P266-21G-T
600-MOV-85 Fuel Oil 26"-60-P278-21G-T

Offsite Facilities

600-MOV-88 Fuel Oil 26"-60-P268-21G-T
600-MOV-89 Fuel Oil 26"-60-P280-21G-T
600-MOV-90 Fuel Oil 26"-60-P269-21G-T
600-MOV-91 Fuel Oil 26"-60-P281-21G-T
600-MOV-111 Gasoline 10"-60-P791-31C-V
600-MOV-112 Gasoline 10''-60-P498-31C-V
600-MOV-113 Gasoline 10''-60-P484-31C-V
600-MOV-114 Gasoline 10''-60-P477-31C-V
600-MOV-115 Gasoline 20''-60-P505-31C-V
600-MOV-116 Gasoline 18''-60-P502- 31C-V
600-MOV-117 Gasoline 22''-60-P516-31C-V
600-MOV-118 Gasoline 18''-60-P513-31C-V
600-MOV-119 Gasoline 20"-60-P507-21G-V
600-MOV-120 Gasoline 20"-60-P508-21G-V
600-MOV-121 Gasoline 20"-60-P509-21G-V
600-MOV-122 Gasoline 20"-60-P510-21G-V
600-MOV-123 Gasoline 20"-60-P518-21G-V
600-MOV-124 Gasoline 20"-60-P519-21G-V
600-MOV-125 Gasoline 20"-60-P520-21G-V
600-MOV-126 Gasoline 20"-60-P521-21G-V
600-MOV-7602 MTBE 18"-P-60-7601-A1A
600-MOV-7603 MTBE 8"-P-60-7609-A1A
600-MOV-7601 Gasoline 18"-60-P513-21G-V
600-MOV-127 Naphtha 20''-60-P534-31C-V
600-MOV-128 Naphtha 18''-60-P531-31C-V
600-MOV-129 Naphtha 16''-60-P748-31C
600-MOV-130 Naphtha 16''-60-P749-31C-V
600-MOV-131 Mixed Xylene 10''-60-P562-31C-I
600-MOV-132 Mixed Xylene 10''-60-P547-31C-T
600-MOV-133 Toluene 10"-60-P563-31C-I
600-MOV-134 Toluene 10"-60-P554-31C-T
600-MOV-175 Naphtha 22"-60-P743-31C
600-MOV-176 Naphtha 22''-60-P749-31C-V
600-MOV-177 Naphtha 16''-60-P749-21G-V
600-MOV-178 Naphtha 24"-60-P734-21G-V
600-MOV-179 Naphtha 24"-60-P735-21G-V
600-MOV-180 Naphtha 24"-60-P736-21G-V
600-MOV-181 Naphtha 16"-60-P744-21G-V
600-MOV-135 Naphtha 20"-60-P528-21G-V
600-MOV-136 Naphtha 20"-60-P529-21G-V

Offsite Facilities

600-MOV-137 Naphtha 20"-60-P530-21G-V
600-MOV-573 Gasoline 20"-60-P3073-A1A1
600-MOV-574 Gasoline 24"-60-P3021-A1A1
600-MOV-141 Gas Oil 20''-60-P601-31C-V
600-MOV-142 Gas Oil 18''-60-P575-31C-V
600-MOV-143 Gas Oil/ Jet A1 12''-60-P570-31C-V
600-MOV-144 Gas Oil/ Jet A1 12"-60-P569- 31C-V
600-MOV-145 Gas Oil 20"-60-P602-31C-V
600-MOV-146 Gas Oil 18"-60- P582-31C-V
600-MOV-147 Gas Oil/ Jet A1 28"-60-P603-31C-V
600-MOV-148 Gas Oil/ Jet A1 22"-60-P596-31C-V
600-MOV-149 Gas Oil 12"-60-P565-21G-V
600-MOV-150 Gas Oil 12"-60-P566-21G-V
600-MOV-151 Gas Oil 12"-60-P567-21G-V
600-MOV-152 Gas Oil 20"-60-P572-21G-V
600-MOV-153 Gas Oil 20"-60-P573-21G-V
600-MOV-154 Gas Oil 20"-60-P574-21G-V
600-MOV-155 Gas Oil 20"-60-P579-21G-V
600-MOV-156 Gas Oil 20"-60-P580-21G-V
600-MOV-157 Gas Oil 20"-60-P581-21G-V
600-MOV-158 Gas Oil 24"-60-P591-21G-V
600-MOV-159 Gas Oil 24"-60-P592-21G-V
600-MOV-160 Gas Oil 24"-60-P593-21G-V
600-MOV-182 Gas Oil 18"-60-P582-21G-V
600-MOV-191 Gas Oil 18"-60-P582-21G-V
600-MOV-167 Bitumen 6"-60-P648-35C-T
600-MOV-168 Bitumen 6"-60-P644-35C-T
600-MOV-169 Fuel Oil 20"-60-P614-21G-T
600-MOV-170 Fuel Oil 20"-60-P615-21G-T
600-MOV-171 Fuel Oil 20"-60-P612-21G-T
600-MOV-172 Fuel Oil 20"-60-P609-21G-T
600-MOV-173 Fuel Oil 20"-60-P610-21G-T
600-MOV-174 Fuel Oil 20"-60-P611-21G-T
600-MOV-183 Fuel Oil 16"-60-P650-21G-T
600-MOV-184 Fuel Oil 16"-60-P650-21G-T
600-MOV-185 Fuel Oil 16"-60-P650-21G-T
24"-60-P394-21G-I
600-MOV-186 Brut Residue
(24”-640-FO-0023-3A1-H)
600-MOV-01A Jet A1 6''-P-0204-A
600-MOV-01B Jet A1 1''-P-0204-A
600-MOV-01C Jet A1 6''-P-0204-A
Offsite Facilities

600-MOV-9101 C6-CUT 600-S-228 Inlet
600-MOV-9102 C6-CUT 600-S-228 Outlet
600-MOV-8701 Bitumen 600-S-110 Outlet
600-MOV-8702 Bitumen 600-S-111 Outlet
600-MOV-8703 Bitumen 600-P-313A Suction
600-MOV-8704 Bitumen 600-P-313A Discharge
600-MOV-8705 Bitumen 600-P-313B Suction
600-MOV-8706 Bitumen 600-P-313B Discharge
600-MOV-8707 Bitumen 10"-60-8703-B1A-It
600-MOV-8901 Para Xylene 10"-P-60-8901-T1A-IE
600-MOV-8902 Para Xylene 10"-P-60-8901-A1A-IE
600-MOV-8903 Benzene 10"-P-60-8902-T1A-IE
600-MOV-8904 Benzene 10"-P-60-8902-A1A-IE
1800-MOV-8501 Para Xylene 10”-P-1800-8501-T1A-IE
1800-MOV-8502 Benzene 10”-P-1800-8502-T1A-IE
1800-MOV-8503 Para Xylene 10”-P-1800-8501-A1A-IE
1800-MOV-8504 Benzene 10”-P-1800-8502-A1A-IE
1800-MOV-8505 Aromatics 10”-1800-P617-31C
1800-MOV-8506 Aromatics 10”-1800-P618-31C
1800-MOV-8507 Aromatics 4”-P-1800-8503-T1A-IE

Offsite Facilities
Attachment #2. VRS Data

Properties of Inlet Stream-1
Fluid State Vapor
Flow Rate (Min.-Max) 0~220 actual m³/hr
Operating Pressure 1.4 – 1.8 kg/cm2a
Operating Temperature 15 – 45 °C
Inlet Stream-1 Design Pressure 2.5 kg/cm2g
Design Temperature 65°C
Piping Connections 8”-A1A
Hydrocarbon (0-100
Composition
mole%),Nitrogen (Balance)
Typical HC Vapor Composition

Composition of HC, Wt.% Case-I Case-II
iso-Butane 1.43 3.75
n-Butane 0.98 3.11
iso-Pentane 65.74 68.54
n-Pentane 10.7 11.51
2,2-Methyl Butane 14.74 10.75
2,3-Methyl Butane 1.28 0.21
2-Methyl Pentane 1.73 0.2
3-Methyl Pentane 0.2 0.02
n-Hexane 0.05 0.02
Cyclo-Pentane 1.9 1.09
Cyclo-Hexane 0.85 0.57
Methyl Cyclo-Pentane 0.12 0.06
Methyl Cyclo-Hexane 0.14 0.09
n-Heptane 0.02 0.02
Properties of Inlet Stream-2
Fluid State Liquid
Flow Rate (Min.-Max) 30 actual m3/h
Operating Pressure 3.2 kg/cm2a
Inlet Stream-2 Operating Temperature 15 – 45 °C
Design Pressure 3.5 kg/cm2g
Piping Connections 4”-A1A

Offsite Facilities
Composition Hydrocarbon (Naphtha-A)

Properties of Outlet Stream
Outlet Stream-1 Fluid State Vapor (vent)

Composition Hydrocarbon - Balance
Fluid State Liquid
Composition Hydrocarbon - Balance
Flow Rate (Max/Min) By vendor
Operating Pressure (Max/Min) Atmospheric (Gravity drain)
Outlet Stream-2
Operating Temperature 15 – 45 °C
Design Pressure 3.5 kg/cm2g
Piping Connections 2”, Spec- A1A
Outlet Stream-3 Fluid State Liquid (drain)

Composition Hydrocarbon

Offsite Facilities
Attachment #3. Operating Condition & Alarm List

Table 3.1 Operating Conditions of Various Equipments
Equip Name Equip No Tag No Unit Norm Low High
600-LI-4/5/6/7 mm 1000 15450
Kerosene 600-S- 600-PI-
kg/cm2g 0.004
Tanks 4/5/6/7 233/234/235/236
600-Th-4/5/6/7 °C AMB
Condensate 600-LI-8/9/10/11 mm 1050 15450
600-S-
Refinery
8/9/10/11 600-Th-8/9/10/11 °C AMB
Kerosene
Condensate 600-LI-12/13 mm 1250 13800
600-S-
Refinery Gas
12/13 600-Th-12/13 °C AMB
Oil (Light) Tank
Condensate 600-LI-14/15 mm 1250 13800
600-S-
Refinery Gas Oil
14/15 600-Th-14/15 °C AMB
(Heavy) Tank
600-LI-16/17 mm 2350 8500
600-PT/PI-16/17 kg/cm2g 0.7
Isopentane 600-S-
600-PI-10/11 kg/cm2g 0.7
Sphere Tank 16/17
600-Th-16A/17A °C AMB
600-Th-16B/17B °C AMB
600-LI-18/19 mm 1100 13400
Magnaformate 600-PT/PI-
600-S- kg/cm2g 0.007
TLC (Naphtha- 3501/3502
18/19 2
A) Tank 600-PI-3511/3512 kg/cm g 0.007
600-Th-18/19 °C AMB
600-LI-20/21 mm 3000 15450
Naphtha-B 600-S-
600-PI-8/9 kg/cm2g 0.004
Tank 20/21
600-Th-20/21 °C AMB
Raffinate 600-LI-22/23 mm 1800 12200
600-S-
(Naphtha-C)
22/23 600-Th-22/23 °C AMB
Tank
Platformate
600-LI-24/25 mm 1800 12200
Toluene 600-S-
(Naphtha-C) 24/25
600-Th-24/25 °C AMB
Tank
600-LI-26 mm 2000 15450
Pretreated
600-S-26 600-PI-85 kg/cm2g 0.004
Naphtha Tank
600-Th-29 °C AMB
600-LI-27/28 mm 750 8050
600-S-
Pentane Tank 600-PI-14/15 kg/cm2g 0.004
27/28
600-Th-27/28 °C AMB
Plat. Bttms (ARU 600-LI-29 mm 2300 14500
600-S-29
Feed) Tank 600-Th-29 °C AMB

Offsite Facilities

Heavy Aromatics 600-LI-30/31 mm 1050 9650
600-S-
(Toluene Cut) 600-PI-86/87 kg/cm2g 0.004
Tank
30/31
600-Th-30/31 °C AMB
ARU Feed 600-LI-32 Mm 2000 13800
(PRU Feed) 600-S-32 600-PI-88 kg/cm2g 0.002
Tank 600-Th-32 °C AMB
600-LI-33/34 mm 1000 9650
Heavy 600-S-
600-PI-89/90 kg/cm2g 0.004
Aromatics Tank 33/34
600-Th-33/34 °C AMB
600-S- 600-LI-35/36 mm 2000 8700
Raffinate Tank
35/36 600-Th-35/36 °C AMB
600-LI-41/42 mm 1850 6200
Benzene (Para 600-S-
600-PI-93/94 kg/cm2g 0.004
Xylene) Tank 41/42
600-TI-41/42 °C 23 6 47
600-LI-37/38 mm 1900 7900
600-S-
Benzene Tank 600-PI-91/92 kg/cm2g 0.004
37/38
600-TI-37/38 °C 23 6 47
600-LI-39/40 mm 1400 2700
600-S-
Toluene Tank 600-PI-224/225 kg/cm2g 0.004
39/40
600-Th-39/40 °C AMB
600-LI-551/552 mm 3000 15600
Naphtha 600-S-
600-PI-551/552 kg/cm2g 0.004
Charge Tank 201/202
600-TG-551/552 °C AMB
600-LI-226A/227A mm 1300 16200
Naphtha-A 600-S- 600-TI-226/226A °C AMB
Tank 226/227 600-TI-227/227A °C AMB
600-PI-4701/4702 kg/cm2g 0.5
600-LI-65/66 mm 1800 14500
Platformate 600-PT/PI-65/66 kg/cm2g ATM
600-S-
Bottoms
65/66 600-TI-65/66 °C AMB
(Gasoline) Tank
600-Th-65/66 °C AMB
600-LI-
mm 1200 16200
229A/230A/231A
600-LI-
mm 1200 16200
600-S- 229B/230B/231B
Isomerate
229/230/2 600-TI-229/230/231 °C AMB 47
Storage Tank
31 600-TI-229A/
°C AMB 47
230A/231A
600-PI-
kg/cm2g 0.5
4901/4902/4903
Naphtha-A 600-LI-253A mm 150 1350
600-V-253
/Isomerate Blow 600-TI-4904 °C AMB
Offsite Facilities

Down Drum 600-LI-253B mm 150 1350
600-LI-232A/B mm 2300 13800
Xylene Feed
600-S-232 600-TI232/232A °C AMB 47
Storage Tank
2
600-PI-5001/5002 kg/cm g 0.005
600-LI-222A/223A mm 1000 17280
MTBE Storage 600-S- 600-LI-222B/223B mm 1000 17280
Tank 222/223 600-TI -222/223 °C AMB
600-TI-222A/223A °C AMB
600-LI-252A mm 150 1350
MTBE Blow
600-V-252 600-LI-252B mm 150 1350
Down Drum
600-TI-5103 °C AMB
600-LI-233A/234A mm 950 8300
600-LI-233B/234B mm 950 8300
Para Xylene 600-TI-233/233A °C AMB
600-S-
Intermediate
233/234 600-TI-234/234A °C AMB
Storage Tank
2
600-PI-5201/5203 kg/cm g 0.005
2
600-PT/PI-5202/5204 kg/cm g 0.005
600-LI-51/52 mm 2100 15800
Naphtha 600-PI-51A/52A kg/cm2g ATM
600-S-
Petrochemical
51/52 600-TI-51/52 °C AMB
Tank
600-Th-51/52 °C AMB
600-LI-56/57/59 mm 2100 15800
Naphtha 600-PI-56/57/59 kg/cm2g ATM
600-S-
Petrochemical
56/57/59 600-TI-56/57/59 °C AMB
Tank
600-Th-56/57/59 °C AMB
600-LI-60/61 mm 2100 15800
Naphtha 600-PI-60/61 kg/cm2g ATM
600-S-
Petrochemical
60/61 600-TI-60/61 °C AMB
Tank
600-Th-60/61 °C AMB
600-LI-235A mm 3000 16090
Naphtha 600-LI-235B mm 3000 16090
Petrochemical 600-S-235
Tank 600-PT/PI-235A kg/cm2g ATM
600-TI-235/235A °C AMB
600-LI-53/54/55/58/62 mm 1800 15800
600-S- 600-PI-53/54/55/58/62 kg/cm2g ATM
Gasoline Tank 53/54/55/ 600-TI-53/54/55/58/62 °C AMB
58/62 600-TG-
°C AMB
54/55/553/558/562
600-S- 600-LI-67/68 mm 2100 (H) 2100 14500
Gasoline Tank
67/68 600-PI-67/68 kg/cm2g ATM
Offsite Facilities

600-TI-67/68 °C AMB
600-TG-67/68 °C AMB
600-LI-69/70 mm 1800 12200
600-S- 600-PI-69/70 kg/cm2g ATM
Gasoline Tank
69/70 600-TI-69/70 °C AMB
600-Th-69/70 °C AMB
600-LI-71/72 mm 1800 14500
600-S- 600-PI-71/72 kg/cm2g 0~0.25
Gasoline tank
71/72 600-TI-71/72 °C AMB
600-Th-71/72 °C AMB
600 (61)-LI-
600 (61)- kg/cm2g 1950 15800
01/02/03/04
S- 600 (61)-LI-
Jet A1 Tank mm ATM
83/84/85/ 01/02/03/04
86
600 (61)-TI-01~08 °C
600-LI-122/123 mm 1300 13800
600-TI-122/123 °C AMB
600-S-
Benzene Tank 600-Th-122/123 °C AMB
122/123
600-PI-122/123 kg/cm2g ATM
600TI-122/123 °C AMB
600-LI-129A/B mm 1300 13800
Benzene Tank 600-S-129 600-TI-129/129A °C AMB 6 47
600-PI-
kg/cm2g 0.005
129A/5701/5702
600-LI-121 mm 1300 6150
600-PI-121 kg/cm2g ATM
Toluene Tank 600-S-121
600-TI-121 °C AMB
600-Th-121 °C AMB
600-LI-124/125 mm 1500 11450
Mixed Xylene 600-PI-124/125 kg/cm2g ATM
600-S-
(Para Xylene)
124/125 600-TI-124/125 °C 23
Tank
600-Th-124/125 °C 23
600-LI-126/127 mm 1400 13800
Para Xylene 600-TI-126/127 °C
600-S-
(Mixed Xylene)
126/127 600-Th-126/127 °C
Tank
600-PI-126/127 kg/cm2g
600-LI-221A/B mm 950 14740
Hot Oil Storage
600-S-221 600-TI-221/221A °C AMB~240
Tank
600-PI-6607/6608 kg/cm2g 0.005
Hot Oil Blow 600-LI-251A mm 150 1350
600-V-251
Down Drum 600-LI-251B mm 150 1350
Offsite Facilities

600-TI-251 °C AMB~240
600-LI-1/2/3A mm 1500 14500
Crude Oil Tank 600-S- 600-PI-1/2/3 kg/cm2g ATM
(Brut Tank) 1/2/3 600-TI-1/2/3 °C AMB
600-Th-1/2/3 °C AMB
Light Slop Tank 600-LI-131 mm 1800 14500
600-S-131
(Slop Leger Tank) 600-Th-131 °C AMB
Heavy Slop Tank 600-S- 600-LI-132/133 mm 850 15450
(Slop Lourd Tank) 132/133 600-Th-132/133 °C 50
600-LI-75/76 mm 2400 12200
Jet Fuel A1 600-S- 600-PI-75/76 kg/cm2g ATM
Tank 75/76 600-TI-75/76 °C AMB
600-Th-75/76 °C AMB
600-LI-77/78 mm 2200 16700
600-S- 600-PI-77/78 kg/cm2g ATM
Gasoil Tank
77/78 600-TI-77/78 °C AMB
600-Th-77/78 °C AMB
600-LI-79/80/81/82 mm 2200 16700
600-S- 600-PI-79/80/81/82 kg/cm2g ATM
Gasoil Tank 79/80/81/
82 600-TI-79/80/81/82 °C AMB
600-Th-79/80/81/82 °C AMB
600-LI-87/88/89/90 mm 2200 16700
600-S- 600-PI-87/88/89/90 kg/cm2g ATM
90 600-TI-87/88/89/90 °C AMB
600-Th-87/88/89/90 °C AMB
600-LI-91/92/93/94 mm 2200 16700
600-S- 600-PI-91/92/93/94 kg/cm2g ATM
94 600-TI-91/92/93/94 °C AMB
600-Th-91/92/93/94 °C AMB
Heavy Fuel Oil 600-LI-95/96/97/98 mm 1750 16700
600-S- 600-PI-95/96/97/98 ATM
Tank
95/96/97/
(Fuel Oil Lourd 600-TI-95/96/97/98 °C
98
Tank) 600-Th-95/96/97/98 °C
600-LI-99/102/104/105 mm 1750 16700
Heavy Fuel Oil 600-PI-
600-S- kg/cm2g ATM
Tank 99/102A/104/105
99/102/10
(Fuel Oil Lourd
4/105 600-TI-99/ 102/104/105 °C
Tank)
600-Th-99/102/104/105 °C
Reduced Crude 600-S- 600-LI-106/107 mm 2100 15450
Bitumen Tank 106/107 600-PI-106/107 kg/cm2g ATM
Offsite Facilities

(Brut Reduit) 600-TI-106/107 °C 80~100
600-Th-106/107 °C 80~100
600-LI-108/109 mm 2100 15450
600-PI-108/109 kg/cm2g ATM
Bunker F.O. 600-S-
600-TI-108/109 °C
Tank 108/109
600-Th-108/109 °C
600-Th-108/109 °C
600-LI-110/111 mm 1100 15450
Bitumen Road 600-PI-110/111 kg/cm2g ATM
Tank 600-S-
600-TI-110/111 °C
(Bitumes 110/111
Routiers Tank) 600-TI-110/111 °C
600-Th-110/111 °C
Bitumen Oxide
Tank (Bitumes 600-S- 600-LI-112/113/114 mm 750 7900
Oxydes Type 112/113/1
85/25 & 40/50 14 600-Th-112/113/114 °C
Tank)
600-LI-151/152/153 mm 2000 9500
0.068~2.
600-PI-151/152/153 kg/cm2g
61
600-S-
600-Th-151A/
Butane Tank 151/152/1 °C 40
152A/153A
53
600-TH-151B/
°C 40
152B/153B
600-PI-122/123/124
600 (63)-LI-161 mm 2600 13000
Butane/Propane 600 (63)-PI-161 kg/cm2g
600 (63)-
/C3-C4 Mix
Tank
S-161 600 (63)-PI-04 kg/cm2g 3.98~12.3
600 (63)-Th-04 °C 40
600-LI-156/157/158 mm 500 2700
600-S- 600-Th-156/ 157/158 °C 40
Propane Tank 156/157/1 600-LG-4/5/6 mm 500 2700
58 600-PI-125/126/127 kg/cm2g
600-PI-156/157/158 kg/cm2g 3.98~12.3
600-LI-162 mm 300 1100
Gas Oil/Jet A1
600-V-5 600-LI-7802 mm 300 1100
Storage
600-LI-7801 mm 300 1100
600-LI-7704 mm 300 900
Offspec Product
600-V-6 600-LI-7703 mm 300 900
Drum
600-LI-161 mm 300 900
600-LI-163 mm 300 1100
Fuel Oil Drum 600-V-7
600-LI-7902 mm 300 1100
Offsite Facilities

600-LI-7901 mm 300 1100
600-Th-162 °C
600-LI-159 mm 300 1100
Gasoline Drum 600-V-8 600-LI-7601 mm 300 1100
600-LI-7602 mm 300 1100
600-LI-160 mm 300 900
Offspec Product
600-V-9 600-LI-7701 mm 300 900
Drum
600-LI-7702 mm 300 900
600-LI-160 mm 900 7600
600-PI-160 kg/cm2g (-) 0.005
Jet A1 Tank 600-S-160
600-TI-160 °C AMB
600-Th-160 °C AMB
600-LI-9001 mm
Bitumen Blow
600-V-255 600-LI-9002 mm
Down Drum
600-TI-9001 °C
600-LI-228A/B mm 1000 14540
C6-Cut Storage
600-S-228 600-TI-228/228A °C AMB
Tank
600-PI-9101 kg/cm2g 0.005
600-MP-
Transfer Jet-A1 9A/B Suc.
600-PI-28/30 kg/cm2g (-)1~5
Pump 600-MP-
600-PI-29/31 kg/cm2g 0~10
9A/B Dis.
600-MP- 600-PI-24/25/ (-)1~1.5
Injection Pump kg/cm2g
26/27/28 26/27/128/129 / 0~10
Transfer Jet-A1
61-MP-01 61-PI-01/02 kg/cm2g 0.3 / 3.3
Pump
600-MP-
600-PI-4904/
310A kg/cm2g 0.9
/B/C/D Suc. 4906/4908/4910
Isomerate
Blend Pumps 600-MP- 600-PI-
310A/B/C/D 4905/4907/4909/49 kg/cm2g 9.9
Dis. 11
600-MP-
600-PI-4912 kg/cm2g 0.9
Naphtha-A 315 Suc.
Blend Pump 600-MP-
600-PI-4913 kg/cm2g 9.9
315 Dis.
600-P-
316A/B 600-PI-4921/4923 kg/cm2g 0.8
VRS Sponge
Suc.
Oil Supply
600-P-
Pump
316A/B 600-PI-4922/4924 kg/cm2g 3.2
Dis.

Offsite Facilities

Naphtha-
600-MP-
A/Isomerate Blow
Down Transfer
311A/B 600-PI-4914/4915 kg/cm2g 4.1
Pump Dis.
600-MP-
301A/B 600-PI-5101/5102 kg/cm2g 8.4
MTBE Blend Dis.
Pumps 600-MP-
301 A/B 600-PI-5103/5104 kg/cm2g 0.4
Suc.
MTBE Blow 600-MP-
Down Transfer 303A/B 600-PI-5105/5106 kg/cm2g 5.5
Pumps Dis.
600-MP-
309A/B 600-PI-5205/5207 kg/cm2g (-)0.26
Para Xylene Suc.
Transfer Pumps 600-MP-
309A/B 600-PI-5206/5208 kg/cm2g 4.7
Dis.
600-MP-
38A/B 600-PI-81/83 kg/cm2g (-)1~3
Toluene Pump Suc.
600-MP-
600-PI-82/84 kg/cm2g 4
38A/B Dis.
600-MP-11
Suc.
600-PI-33 kg/cm2g (-)1~3
Naphtha-A
Transfer Pump 600-MP-11
Dis.
600-PI-34 kg/cm2g 0~10
600-MP-12
Naphtha-B Suc.
600-PI-35 kg/cm2g (-)1~3
Transfer Pump 600-MP-12
Dis.
600-PI-36 kg/cm2g 0~10
600-MP-
Benzene/Tolue 35/36 Suc.
600-PI-73/75 kg/cm2g (-)1~3
ne Transfer
600-MP-
Pump 35/36 Dis.
600-PI-74/76 kg/cm2g 0~25
600-MP-
Toluene 37A/B Suc.
600-PI-77/79 kg/cm2g (-)1~3
Transfer Pump 600-MP-
600-PI-78/80 kg/cm2g 0~10
37A/B Dis.
600-MP-
4A/B Suc.
600-PI-6407/6408 kg/cm2g 0.3
CR Kerosene
Blend Pump 600-MP-
4A/B Dis.
600-PI-6401/6402 kg/cm2g 7.2
600-MP-
CR LGO
306A/B 600-PI-6409/6410 kg/cm2g 0.6
Suc.
Blending
600-MP-
Pumps 306A/B 600-PI-6403/6404 kg/cm2g 7.6
Dis.

Offsite Facilities

600-MP-
Cr HGO 307A/B 600-PI-6411/6412 kg/cm2g 0.3
Blending Suc.
Pumps 600-MP-
307A/B DIs.
600-PI-6405/6406 kg/cm2g 7
600-MP-
Hot Oil 304A/B 600-PI-6601/6602 kg/cm2g (-) 0.1
Unloading/Tran Suc.
sfer Pump 600-MP-
304A/B Dis.
600-PI-6603/6604 kg/cm2g 6
Hot Oil Blow 600-MP-
Down Transfer 305A/B 600-PI-6605/6606 kg/cm2g 5.4
Pumps Dis.
600-P-
100/101/10 600-PI-06/05/04 kg/cm2g (-) 0.13
2 Suc.
Bitumen Pumps
600-P-
100/101/10 600-PI-03/02/01 kg/cm2g 4.5
2 Dis.
Iso-pentane 600-MP- 600-PI- 8
kg/cm2g / (-)0.521
(Butane) Pump 210/211 520A/B/521A/B
Iso-pentane 600-MP- 9.156 /
600-PI-530A/B kg/cm2g 1.247
(Butane) Pump 220
Pump
600-PI-523A/B kg/cm2g 0.63
213
Pump
600-PI-522A/B kg/cm2g 0.63
212
(-)
Iso-pentane 600-MP-
Pump
600-PI-54/55 kg/cm2g 0.35~1.57
19 /6.97~8.52
(Naphtha-A) 600-MP- 8.708 /
Pump
600- PI-511A/B kg/cm2g 0.051
201
(Naphtha-A) 600-MP- 8.708 /
Pump
600-PI-512A/B kg/cm2g 0.051
202
(-)
(Naphtha-A) 600-MP-
Pump
600-PI-58/59 kg/cm2g 0.01~1.5
21 /8.05~9.68
HY Aromatics
600- 9.8
(Naphtha-B) 600-PI-513A/B kg/cm2g / (-)0.36
Pump MP203
HY Aromatics
600-MP- 9.8
(Naphtha-B) 600-PI-515A/B kg/cm2g / (-)0.36
Pump 205
(Naphtha-B) 600-MP- 8.0
Pump
600-PI-529A/B kg/cm2g / (-) 0.13
219
Magnaformate
600-MP- 8.1
TLC (Xylene) 600-PI-524A/524B kg/cm2g / (-) 0.12
Pump 214
Magnaformate
600-MP- 7.9
TLC (Xylene) 600-PI-516A/516B kg/cm2g / (-) 0.11
Pump 206

Offsite Facilities

Platformate TLC
(-) 0.2 /
(Crude Toluene) 600-MP-25 600-PI-66/67 kg/cm2g
Pump 10.2
600-MP-
Pentane 308A/B Dis.
600-PI-6801/6802 kg/cm2g 8.4
Blending 600-MP-
Pumps 308A/B 600-PI-6803/6804 kg/cm2g 0.1
Suc.
Platformate
Bottom 600-MP- 10.64 / (-
(Platformate)
600-PI-517A/517B kg/cm2g
207 ) 0.15
Pump
Platformate
Bottom 600-MP- 10.64 / (-
(Platformate)
600-PI-518A/518B kg/cm2g
208 ) 0.15
Pump
Platformate
Bottom 600-MP- 10.3 / (-)
(Platformate)
600-PI-519A/B kg/cm2g
209 0.2
Pump
Aromatics
600-MP- (-) 0.12 /
(Naphtha-A, 600-PI-64/65 kg/cm2g
24 11.6
Xylene) Pump
600-MP- 8.0 / (-)
Raffinate Pump 600-PI-531A/B kg/cm2g
221 0.24
Platformate
600-MP- 10.0 / (-)
TLC (Raffinate) 600-PI-525A/B kg/cm2g
215 0.22
Pump
HY Aromatics 600-MP- 8.0 / (-)
600-PI-528A/B kg/cm2g
Pump 218 0.36
Raffinate
600-MP- 8.2 / (-)
(Pentane) 600-PI-527A/B kg/cm2g
217 0.24
Pump
Raffinate
600-MP- 8.8 / (-)
(Reserve) 600-PI-514A/B kg/cm2g
204 0.24
Pump
600-MP-
Slop/Reserve 600-PI-2/4 kg/cm2g (-)1~5
3A/B Suc.
Transfer Pumps 600-MP-
3A/B Dis.
600-PI-3/5 kg/cm2g 0~25
600-MP-
39A/B/C 600-PI-220/222/224 kg/cm2g (-)1~5
Suc.
Bitumen Pump
600-MP-
39A/B/C 600-PI-221/223/225 kg/cm2g 0~16
Dis.
600-MP-
Butane
42A/B Suc.
600-PI-110/112 kg/cm2g 0~10
Pump(To
600-MP-
Skikda) 42A/B Dis.
600-PI-111/113 kg/cm2g 0~60
600-MP-
Butane Pump
43A/B Suc.
600-PI-114/116 kg/cm2g 0~10

Offsite Facilities

(To Khroub) 600-MP-
43A/B Dis.
600-PI-115/117 kg/cm2g 0~16
600-MP-
Propane
44A/B Suc.
600-PI-118/120 kg/cm2g 0~16
Pump(To
600-MP-
Skikda)
44A/B Dis.
600-PI-119/121 kg/cm2g 0~60
Gasoline
600-MP-
Recovery Slop
66A/B Dis.
PI-142/143 kg/cm2g 0~6
Pump
HC Flare KOD
(-)1~3 /
(600-V-51)Blow 600-MP-51 600-PI-132/133 kg/cm2g 0~25
Down Pumps
600-MP-
53A/B Suc.
600-PI-134/136 kg/cm2g (-)1~3
Gasoline Pump
600-MP-
53A/B Dis.
600-PI-135/137 kg/cm2g 0~25
600-MP- 600-PI- (-)1~3/-
54A/B Suc.
kg/cm2g 0.11
Gasoline Pump 138/140/55A/B
600-MP-
54A/B Dis.
600-PI-229 /230 kg/cm2g 0~25
HC Flare KOD 600-MP-
(-)
(600-V-51)Blow 51/53A/B 600-PI-51/53A/53B kg/cm2g 0.11~0.04
Down Pumps Suc.
HC Flare KOD
600-MP52
(600-V-52)Blow
Suc.
600- PI -52 kg/cm2g 0.31
Down Pumps
Gasoline 98
Normal Pump 600-MP-51 600-PI-132/133/51 kg/cm2g 0.04/14.1
(To Skikda)
600-MP-
Gasoline Pump
54A/B Suc.
600-PI-54A/B kg/cm2g (-) 0.11
600-MP-
Naphtha A-B-C 55A/B Suc.
600-PI-148/150 kg/cm2g (-)1~3
Pump 600-MP-
55A/B Dis.
600-PI-232 /231 kg/cm2g 0~25
600-MP- (-)
Naphtha A-B-C 56A/B Suc.
600-PI-152/154 kg/cm2g 0.01~1.77
Pump 600-MP-
56A/B Dis.
600-PI-153/155 kg/cm2g 7.61~9.91
600-MP-
Benzene Para
57A/B Suc.
600-PI-156/158 kg/cm2g (-)1~5
Xylene Mixed
600-MP-
Xylene Pump
57A/B Dis.
600-PI-157/159 kg/cm2g 0~40
Naphtha
600-MP-
Recovery Slop
67A/B
600-PI-162/163 kg/cm2g 5
Pump
Aromatics
600-MP-
Recovery Slop
64A/B
600-PI-160/161 kg/cm2g 5
Pump

Offsite Facilities

Gasoil, Jet Fuel
A1 Expedition 600-PI-168/169 0.31 /
600-MP-52 kg/cm2g
Pump (To 600-PI-52 10.9
Skikda)
600-MP-
Gasoil 58A/B Suc.
600-PI-170/172 kg/cm2g (-)1~5
Expedition Pump 600-MP-
58A/B Dis.
600-PI-171/173 kg/cm2g 0~25
600-MP-
Gasoil Jet A1 59A/B Suc.
600-PI-174/176 kg/cm2g (-)1~5
59A/B Dis.
600-PI-175/177 kg/cm2g 0~16
Gas Oil/Jet A1 600-MP-
600-PI-178/179 kg/cm2g 5
Pumps 63A/B
Fuel oil/bunker
F.O/Bitumen 600-MP-
600-PI-196/197 kg/cm2g 4.97
recovery slop 65A/B
pump
640-MP-
Fuel Oil-Bunker
60A/B Suc.
600-PI-184/186 kg/cm2g (-)1~5
Fuel Oil
640-MP-
Expedition Pump
60A/B Dis.
600-PI-185/187 kg/cm2g 0~25
600-MP-
Bitumen Road 61A/B Suc.
600-PI-192/194 kg/cm2g 0.43
61A/B Dis.
600-PI-193/195 kg/cm2g 35.47
600-MP-
Jet A1 Pump
103
600-PI-8101/8102 kg/cm2g 0.79/3.33
600-MP-
104A/B 600-PI-8103/8105 kg/cm2g (-) 0.142
Suc.
Jet A1 Pump
600-MP-
104A/B 600-PI-8104/8106 kg/cm2g 3.74
Dis.
600-P-
313A/B 600-PI-8701/8703 kg/cm2g 0.4
Bitumen Ship Suc.
loading Pumps 600-P-
313A/B 600-PI-8702/8704 kg/cm2g 28
Dis.
Table 3.2 List of Temp Alarm
Sr TAL TAH TALL TAHH
Tag no. Location
No (°C) (°C) (°C) (°C)
1 600-TAH/TAL-37 600-S-37 11 47
2 600-TAH/TAL-38 600-S-38 11 47
3 600-TAH/TAL-41 600-S-41 11 47
4 600-TAH/TAL-42 600-S-42 11 47
5 600-TAH-226A 600-S-226 47
6 600-TAH-227A 600-S-227 47

Offsite Facilities
Sr TAL TAH TALL TAHH

Tag no. Location
No (°C) (°C) (°C) (°C)
7 600-TAH-229A 600-S-229 47
8 600-TAH-230A 600-S-230 47
9 600-TAH-231A 600-S-231 47
10 600-TAH/TAL-9831 3”-CW-60-4903-A23A
11 600-TAH/TAL-9832 3”-CW-60-4904-A23A
12 600-TAH-232A 600-S-232 47
13 600-TAH/TAL-233A/234A 600-S-233A/234A 17 47
14 600-TAH/TAL-122/123 600-S-122/123 11 47
15 600-TAH/TAL-129A 600-S-129 11 47
16 600-TAH/TAL-126/127 600-S-126/127 17 47
17 600-TAH/TAL-221A 600-S-221 60 100
18 600-TAH/TAL-6703 600-E-100 Outlet 120 180
19 600-TAH/TAL-6704 600-E-101 Outlet 120 180
20 600-TAL-6701 600 E-100 Outlet 120
21 600-TAL-6702 600 E-101 Outlet 120
22 600-TAH/TAL-106/107 600-S-106/107 10 47
23 600-TAH/TAL-108/109 600-S-108/109 10 47
24 600-TAH/TAL-110/111 600-S-110/111 10 47
25 600-TAH/TAL-8701, Note 1 16"-P-60-8703-B1A-IT 140 160
26 600-TAHH-8702, Note 1 16"-P-60-8703-B1A-IT 165
27 600-TAL/TAH-8703, Note 1 16"-P-60-8703-B1A-IT 140 160
30 600-TAH/TAL-8706, Note 1 10"-P-60-8703-B1A-IE 165
31 600-TAHH-8707, Note 1 10"-P-60-8703-B1A-IE 165
32 600-TAHH-8708, Note 1 10"-P-60-8703-B1A-IE 165
33 600-TAHH-8901 10"-P-60-8901-T1A-IE 33
34 600-TAHH-8902 10"-P-60-8902-T1A-IE 33
35 600-TAHH-8903 4"-P-60-8903-T1A-IE 33
36 600-TAL/TAH-8904 10"-P-60-8905-A1A-IE 18 28
37 600-TAL/TAH-8905 10"-P-60-8906-A1A-IE 18 28
38 600-TAL/TAH-8906 4"-P-60-8904-A1A-IE 18 28
39 600-TAH/TAL-9001 600-V-255
40 600-TAH-228A 600-S-228 47
41 1800-TAHH-8501 10”-P-1800-8501-T1A-IE 33
42 1800-TAHH-8502 10”-P-1800-8502-T1A-IE 33
43 1800-TAHH-8503 10”-P-1800-8503-T1A-IE 33
44 1800-TAHH-8710 10”-P-1800-8703-B1A-IE Note-1
45 1800-TAHH-8711 8”-P-1800-8703-B1A-IE Note-1

Offsite Facilities
Note 1: Future project (not in scope of EPCC-5)

Table 3.3 List of Pressure Alarms (Note 1)
Sr PAH/
Tag No. Location PAL PALL PAHH
No PDAH
1 600-PDAH-3101 Jet A1 filter 0.5
2 600-PAL-3401 6"-P-60-3417-A1A 0.14
3 600-PAL-3402 6"-P-60-3418-A1A 0.14
4 600- PAH/PAL-4916 8"-P-60-4726-A1A 0.4 0.6
5 600-PAH-4917 8"-P-60-4936-A1A 0.65
6 600-PAH/PAL-9805 3”-CW-4901-A23A
7 600-PAH/PAL-9806 3”-CW-4902-A23A
8 600-PAH/PAL-9807 3”-CW-4903-A23A
9 600-PAH/PAL-9808 3”-CW-4904-A23A
10 600-PAH/PAL-5002 600-S-232 10 mmH2O 90 mmH2O
16 600-PDAH-5801 FT-17 1.5
17 600-PDAH-501 FT-501 0.5
18 600-PDAH-502 FT-502 0.5
20 600-PDAH-6701/6702 FT-6711/6712 Filter 0.8
21 600-PDAH-511 FT-511 0.5
22 600-PDAH-514 FT-514 0.5
23 600-PDAH-513 FT-513 0.5
24 600-PDAH-516 FT-516 0.5
25 600-PDAH-518 FT-518 0.5
26 600-PDAH-519 FT-519 0.5
27 600-DAH-521 FT-521 0.5
28 600-PDAH-522 FT-522 0.5
29 600-PDAH-520 FT-520 0.5
30 600-PDAH-515 FT-515 0.5
31 600-PDAH-18 FT-13 0.4
32 600-PDAH-19 FT-14 0.4
33 600-PAH/PAL-33 2''-60-MS10-23B-I 17 20
34 600-PAH-151/152/153 600-S-151/152/153 6
35 600-PAH-161 (600) 63-S-161 16
36 600-PAH-156/157/158 600-S-156/157/158 16
37 600-PDAH-34 FT-18 0.4
Offsite Facilities
38 600-PDAH-35 FT-19 0.4

39 600-PAL-7501~7509 PT-7501~7509 A/B/C
40 600-PDAH-7601 FT-7601 0.5
41 600-PDAH-36 FT-20 0.5
42 600-PDAH-39 FT-23 0.5
43 600-PDAH-38 FT-22 0.5
44 600-PAL-51 600-MP-51 (-)0.4
45 600-PAL-53A/B 600-MP-53A/B Suc. (-)0.4
46 600-PAL-54A/B 600-MP-54A/B Suc. (-)0.4
47 600-PDAH-42 FT-26 0.5
48 600-PDAH-43 FT-27 0.5
49 600-PDAH-41A/B FT-25A/B 0.5
50 600-PAL-55A/B 600-MP-55A/B Suc. 0.4
51 600-PAL-56A/B 600-MP-56A/B Suc. 0.3
52 600-PAL-57A/B 600-MP-57A/B Suc. 1.2
53 600-PDAH-44 FT-28 0.5
54 600-PDAH-45 FT-29 0.5
55 600-PDAH-46 FT-30 0.5
56 600-PDAH-47A/B FT-31A/B 0.5
57 600-PAL-52 600-MP-52 Suc. 0.2
58 600-PAL-58A/B 600-MP-58A/B Suc. 1
59 600-PAL-59A/B 600-MP-59A/B Suc. 1
60 600-PDAH-8101 FT-8107 0.5
61 600-PDAH-8701 10"-P-60-8703-B1A-IT Note 2
62 600-PAH-8706 10"-P-60-8703-B1A-IE 29 Note 2
63 600-PAH-8710 8"-P-60-8711-B1A-It Note 2
65 2200-PAH/PAL-1101
Note 1: All the pressures shall be considered in kg/cm2g & differential pressures are in
kg/cm2 till other unit not specified in the table.
Table 3.4 List of Level Alarms
Sr LAL LAH LALL LAHH
Tag no. Location
No (mm) (mm) (mm) (mm)
1 600-/LAL/LAH-4/5/6/7 600-S-4/5/6/7 1000 15450
2 600-LAL/LAH-8/9/10/11 600-S-8/9/10/11 1050 15450
3 600-LAL/LAH/-12/13 600-S-12/13 1250 13800
4 600-LAL/LAH/-14/15 600-S-14/15 1250 13800
600-LAL/LAH/LAHH-
5 600-S-16/17 2350 8500 9400
16/17

Offsite Facilities

Tag no. Location
6 600-LAL/LAH-18/19 600-S-18/19 1100 13400
7 600-LAL/LAH-20/21 600-S-20/21 3000 15450
8 600-LAL/LAH-22/23 600-S-22/23 1800 12200
9 600-LAL/LAH-24/25 600-S-24/25 1800 12200
10 600-LAL/LAH-27/28 600-S-27/28 750 8050
11 600-LAL/LAH-30/31 600-S-30/31 1050 9650
12 600-LAL/LAH-33/34 600-S-33/34 1000 9650
13 600-LAL/LAH-35/36 600-S-35/36 2000 8700
14 600-LAL/LAH-41/42 600-S-41/42 1850 6200
15 600-LAL/LAH-37/38 600-S-37/38 1900 7900
16 600-LAL/LAH-39/40 600-S-39/40 1400 2700
17 600-LAL/LAH-26 600-S-26 2000 15450
18 600-LAL/LAH-29 600-S-29 2300 14500
19 600-LAL/LAH-32 600-S-32 2000 13800
20 600-LAL/LAH-551/552 600-S-201/202 3000 15600
600-
21 LAH/LAL/LAHH/LALL- 600-S-226/227 1300 16200 1000 16500
226A/226B/227A/227B
22 600-LAL/LAH-65/66 600-S-65/66 1800 14500
600-LAH/LAL/LAHH/LALL-
600-S-
23 229A/229B/230A/230B/23 1200 16200 900 16500
1A/231B
229/230/231
24 600-LAHH/LAH/LAL-253A 600-V-253 150 1350 1550

25 600-LAH-253B 600-V-253 150 1350
600-
26 LAL/LAH/LAHH/LALL- 600-S-232 2300 13800 2000 14100
232A/232B
600-
27 LAL/LAH/LAHH/LALL- 600-S-222/223 1000 17280 700 17580
222A/222B/223A/223B
28 600-LAL/LAH/LAHH-252A 600-V-252 150 1350 1550
29 600-LAH-252B 600-V-253 1350
600-
30 LAL/LAH/LAHH/LALL- 600-S-233/234 950 8300 650 8600
233A/233B/234A/234B
31 600-LAL/LAH-51/52 600-S-51/52 2100 15800 1800 16100
600-
235A/235B
33 600-LAL/LAH-56/57/59 600-S-56/57/59 2100 15800 1800 16100
34 600-LAL/LAH-60/61 600-S-60/61 2100 15800 1800 16100
Offsite Facilities

Tag no. Location
35 600-LAL/LAH-53/58/62 600-S-53/58/62 1800 15800
36 600-LAL/LAH-54/55 600-S-54/55 1800 15800
37 600-LAL/LAH-67/68 600-S-67/68 2100 14500
38 600-LAL/LAH-69/70 600-S-69/70 1800 12200
39 600-LAL/LAH-71/72 600-S-71/72 1800 14500
600 (61)-LAL/LAH- 600 (61)-S-
40 1950 15800
01/02/03/04 83/84/85/86
41 600-LAL/LAH-122/123 600-S-122/123 1300 13800
600-
129A/129B
49 600-LAL/LAH-121 600-S-121 1300 6150
50 600-LAL/LAH-124/125 600-S-124/125 1500 11450
51 600-LAL/LAH-126/127 600-S-126/127 1400 13800
600-
221A/221B
53 600- LAL/LAH/LAHH-251A 600-V-251 150 1350 1550
54 600-LAL/LAH-251B 600-V-251 1350
55 600-LAL/LAH-1/2/3A 600-S-1/2/3 1500 14500
56 600-LAL/LAH-131 600-S-131 1800 14500
57 600-LAL/LAH-132/133 600-S-132/133 850 15450
58 600-LAL/LAH-75/76 600-S-75/76 2400 12200
59 600-LAL/LAH-77/78 600-S-77/78 2200 16700
600-LAL/LAH- 600-S-
60 2200 16700
79/80/81/82 79/80/81/82
600-LAL/LAH- 600-S-
61 2200 16700
87/88/89/90 87/88/89/90
600-LAL/LAH- 600-S-
62 2200 16700
91/92/93/94 91/92/93/94
600-LAL/LAH- 600-S-
63 1750 16700
95/96/97/98 95/96/97/98
600-LAL/LAH- 600-S-
64 1750 16700
99/102/104/105 99/102/104/105
65 600-LAL/LAH-106/107 600-S-106/107 2100 15450
66 600-LAL/LAH-108/109 600-S-108/109 2100 15450
67 600-LAL/LAH-110/111 600-S-110/111 1100 15450
600-LAL/LAH- 600-S-
68 750 7900
112/113/114 112/113/114
600-LAL/LAH- 600-S-
69 2000 9500
151/152/153 151/152/153

Offsite Facilities

Tag no. Location
70 600 (63)-LAL/LAH-161 600 (63)-S-161 2600 13000
600-LAH/LAL- 600-S-
71 500 2700
156/157/158 156/157/158
600-LAHH- 600-S-
72 10300
151A/152A/153A 151/152/153
73 600 (63)-LAHH-08 600 (63)-S-161 14400
600-LAHH- 600-S-
74 2880
156A/157A/158A 156/157/158
75 600-LAL/LAH-7601/7602 600-V-8 240 1340
76 600-LAL/LAH-7701/7702 600-V-6 180 1000
77 600-LAL/LAH-7703/7704 600-V-6 180 1000
78 600-LAL/LAH-7801/7802 600-V-5 240 1340
79 600-LAL/LAH-7901/7902 600-V-7 180 1000
80 600-LAL/LAH/LAHH-160 600-S-160 900 7600
81 600-LSHH/LAHH-S160 600-S-160 900 7600 7900
82 600-LALL-9001 600-V-255 Note 1
83 600-LAH/LAL-9002 600-V-255 Note 1 Note 1
600-
84 LAH/LAL/LAHH/LALL- 600-S-228 700 14840
228A/228B

Offsite Facilities
Attachment #4. PSV and PVRV List

Table 6.1 List of Safety Valves
Set Press
Tag No. Service Remark
(kg/cm2g)
600-PSV-48 Kerosene, 6”-60-P52-21G-V 19
600-PSV-49 Kerosene, 2”-60-P54-21G-V 19
600(61)-PSV-11 Kerosene, 6”-61-101-21G-V 19.9
600-PSV-54 Kerosene, 600-S-4 inlet 17.5
600-PSV-55 Kerosene, 600-S-4 outlet 17.5
600-PSV-97 Kerosene, 6”-60-P107-21G-V 19
600-PSV-109 Kerosene, 12”-60-P111-21G-V 19
600-PSV-150 Kerosene, 12”-60-P58-21G-V 19
600-PSV-151 Kerosene, 14”-60-P105-21G-V 19
600-PSV-152 Kerosene, 12”-60-P56-21G-V 19
600-PSV-153 Kerosene, 14”-60-P96-21G-V 19
600-PSV-154 Kerosene, 12”-60-P46-21G-V 19
600-PSV-155 Kerosene, 12”-60-P100-21G-V 19
600-PSV-156 Kerosene, 12”-60-P109-21G-V 19
600-PSV-159 Kerosene, 10”-60-P163-21G-V 19
600-PSV-45 (LGO), 8”-60-P48-21G-V 19
600-PSV-58 SC-1 Kerosene, 600-S-8 inlet 17.5
600-PSV-59 SC-1 Kerosene, 600-S-8 outlet 17.5
600-PSV-92 (LGO), 8”-60-P102-21G-V 19
600-PSV-44 (HGO), 6”-60-P44-21G-V 19
600-PSV-50 SC-2 LGO, 600-S-12 inlet 17.5
600-PSV-51 SC-2 LGO, 600-S-12 outlet 17.5
600-PSV-52 SC-2 LGO, 600-S-13 inlet 17.5
600-PSV-53 SC-2 LGO, 600-S-13 outlet 17.5
600-PSV-54 SC-2 HGO, 600-S-14 inlet 17.5
600-PSV-55 SC-2 HGO, 600-S-14 outlet 17.5
600-PSV-56 SC-2 HGO, 600-S-15 inlet 17.5

Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-57 SC-2 HGO, 600-S-15 outlet 17.5
600-PSV-87 (HGO), 6”-60-P99-21G-V 19
600-PSV-1A/1B Iso-Pentane, 600-S-16 3.5
600-PSV-2A/2B Iso-Pentane, 600-S-17 3.5
600-PSV-76 Iso-Pentane, 600-S-16 inlet 18.6
600-PSV-77 Iso-Pentane, 600-S-16 outlet 18.6
600-PSV-78 Iso-Pentane, 600-S-17 inlet 18.6
600-PSV-79 Iso-Pentane, 600-S-17 outlet 18.6
600-PSV-80 Iso-Pentane, 3”-60-P87-21G-V 19
600-PSV-69 Mag. TLC, 600-S-18 inlet 18
600-PSV-70 Mag. TLC, 600-S-18 outlet 18
600-PSV-71 Mag. TLC, 6”-60-P77-21G-V 19
600-PSV-72 Mag. TLC, 600-S-19 inlet 18
600-PSV-73 Mag. TLC, 600-S-19 outlet 18
600-PSV-62 Naphtha-B, 8”-60-P67-21G-V 19
600-PSV-63 (Naphtha-B), 8”-60-P69-21G-V 19
600-PSV-64 Naphtha-B, 600-S-20 inlet 17.5
600-PSV-65 Naphtha-B, 600-S-20 outlet 17.5
600-PSV-66 Naphtha-B, 600-S-21 inlet 17.5
600-PSV-67 Naphtha-B, 600-S-21 outlet 17.5
600-PSV-3701 Raffinate, 6”-P-60-8302-A1A 19
600-PSV-39 Raffinate, 600-S-22 inlet 18
600-PSV-40 Raffinate, 600-S-22 outlet 18
600-PSV-41 (Naphtha-C), 6”-60-P61-21G-V -
600-PSV-42 Raffinate, 600-S-23 inlet 19
600-PSV-43 Raffinate, 600-S-23 outlet 18
600-PSV-103 Plat. TLC, 600-S-24 inlet 19
600-PSV-104 Plat. TLC, 600-S-24 outlet 17.5
600-PSV-105 Plat. TLC, 600-S-25 inlet 19
600-PSV-106 Plat. TLC, 600-S-25 outlet 17.5
600-PSV-107 Plat. TLC, 6”-60-P113-21G-V 19
600-PSV-82 Pentane, 600-S-27 inlet 18.5
600-PSV-83 Pentane, 600-S-27 outlet 18.5
600-PSV-84 Pentane, 600-S-28 inlet 18.5
600-PSV-85 Pentane, 600-S-28 outlet 18.5
600-PSV-86 Pentane, 2”-60-P83-21G-V 19
600-PSV-4001 HY. Aromatics, 4”-P-60-8304-A1A 17.5
600-PSV-264 (Toluene Cut), 4”-60-P340-21G-V 19
600-PSV-265 HY. Aromatics, 600-S-30 outlet 17.5
600-PSV-266 HY. Aromatics, 600-S-30 inlet 17.5
600-PSV-267 HY. Aromatics, 600-S-31 outlet 17.5
600-PSV-268 HY. Aromatics, 600-S-31 inlet 17.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-272 (Lean Oil), 1 1/2”-60-P348-21G-V -
600-PSV-273 HY. Aromatics, 600-S-33 outlet 18
600-PSV-274 HY. Aromatics, 600-S-33 inlet 18
600-PSV-275 HY. Aromatics, 600-S-34 inlet 18
600-PSV-276 HY. Aromatics, 600-S-34 outlet 18
600-PSV-277 Raffinate, 6”-P-60-8301-A1A 19
600-PSV-278 (Raffinate), 600-S-35 inlet 18
600-PSV-279 (Raffinate), 600-S-35 outlet 18
600-PSV-280 (Raffinate), 600-S-36 inlet 18
600-PSV-281 (Raffinate), 600-S-36 outlet 18
600-PSV-282 Benzene, 3”-60-P357-21G-V 19
600-PSV-283 Benzene, 600-S-37 inlet 18
600-PSV-284 Benzene, 600-S-37 outlet 19
600-PSV-285 Benzene, 600-S-38 inlet 18
600-PSV-286 Benzene, 600-S-38 outlet 19
600-PSV-294 Benzene, 600-S-41 in/outlet 17.5
600-PSV-296 Benzene, 600-S-42 in/outlet 17.5
600-PSV-288 Toluene, 2”-60-P362-21G-V 19
600-PSV-289 Benzene, 600-S-39 inlet 18.5
600-PSV-290 Benzene, 600-S-39 outlet 18.5
600-PSV-4403 ARU Feed, 4”-P-60-4401-A1A 17.5
600-PSV-4401 Plat. Bttms, 12”-P-60-4403-A1A 17.5
600-PSV-259 Plat. Bttms, 6”-60-P339-21G-V 17.5
600-PSV-261 Naphtha, 600-S-26 outlet 17.5
600-PSV-262 Naphtha, 600-S-26 inlet 17.5
600-PSV-263 Plat. Bttms, 600-S-29 in/outlet 17.5
600-PSV-4501 ARU Feed, 600-S-32 outlet 19
600-PSV-4504 Off Spec, 6”-P-60-4401-A1A 19
600-PSV-4503 ARU Feed, 10”-P-60-4501-A1A 19
600-PSV-269 Off Spec, 6”-60-P344-21G-V 19
600-PSV-270 Aromatics, 4”-60-P696-21G-V 19
600-PSV-407 ARU Feed, 600-S-32 inlet 19
600-PSV-551A Naphtha, 600-S-201 inlet 10
600-PSV-551B Naphtha, 600-S-201 outlet 3.5
600-PSV-552A Naphtha, 600-S-202 inlet 10
600-PSV-552B Naphtha, 600-S-202 outlet 3.5
600-PSV-4705 Naphtha-A, 600-S-226 1 Tank protection
600-PSV-4707 Naphtha-A, 600-S-227 1 Tank protection
600-PSV-4701 Naphtha-A, 600-S-226 inlet 19
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-4702 Naphtha-A, 600-S-226 outlet 10
600-PSV-4703 Naphtha-A, 600-S-227 inlet 19
600-PSV-4704 Naphtha-A, 600-S-227 outlet 10
600-PSV-4709 Naphtha-A, 8”-P-60-8349A-A1A 19
600-PSV-4710 Naphtha-A, 4”-P-60-8388-A1A 19
600-PSV-4711 Naphtha-A, 4”-P-60-4931-A1A 19
600-PSV-4712 Naphtha-A, 10”-P-60-4724-A1A 10
600-PSV-4802 Cryst. filtrate, 10”-P-60-8323-A1A 14
600-PSV-4801 Plat. Bttms, 6”-P-60-8310-A1A 14
600-PSV-233 Plat. Bttms, 600-S-65 outlet 3
600-PSV-234 Plat. Bttms, 600-S-65 inlet 14
600-PSV-235 Plat. Bttms, 600-S-66 outlet 3
600-PSV-236 Plat. Bttms, 600-S-66 inlet 14
600-PSV-4910 Isomerate, 600-S-229 1 Tank Protection
600-PSV-4901 Isomerate, 8”-P-60-8387-B1A 25
600-PSV-4902 Isomerate, 600-S-229 inlet 25
600-PSV-4903 Isomerate, 600-S-229 outlet 10
600-PSV-4908 Isomerate, 4”-P-60-4930-A1A 19
600-PSV-4916 Naphtha-A, 18”-P-60-4725-A1A 10
600-PSV-4918 Naphtha-A, 10”-P-60-8368-A1A 19
Vessel
600-PSV-4919/4920 Naphtha-A/Isomerate, 600-V-253 3.5
Protection
600-PSV-4921 Blow down, 2”-P-60-4932-A1A 19
600-PSV-9805 CW, 3”-CW-60-9802-A23A 8
600-PSV-9806 CHW, 3”-CHW-60-9804-A23A 5
600-PSV-5006 PRU Feed, 600-S-232 inlet 19
600-PSV-5007 PRU Feed, 600-S-232 outlet 19
600-PSV-5004 PRU Feed, 10”-P-60-5002-A1A 19
600-PSV-5005 Mixed Xylene, 10”-P-60-5001-A1A 19
600-PSV-5001 PRU Feed, 6”-P-60-8322-A1A 19
600-PSV-5002 Off Spec, 6”-P-60-5211-A1A-IT 19
600-PSV-5101 MTBE, 18”-P-60-7601-A1A 19
600-PSV-5102 MTBE, 18”-P-60-5101-A1A 19
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-5103 MTBE, 10”-P-60-5104-A1A 19
600-PSV-5104 MTBE, 18”-P-60-5106-A1A 19
600-PSV-5105 MTBE, 10”-P-60-5109-A1A 19
600-PSV-5109 MTBE, 3”-P-60-5126-A1A 19
600-PSV-5106 MTBE, 10”-P-60-5102-A1A 19
600-PSV-5107 MTBE, 4”-P-60-5124-A1A 19
600-PSV-5108 MTBE, 6”-P-60-5123-A1A 19
600-PSV-5110 MTBE, 8”-P-60-5125-A1A 19
600-PSV-5201 Para Xylene, 4”-P-60-8324-A1A-IT 19
600-PSV-5206 Para Xylene, 600-S-233 inlet 19
600-PSV-5207 Para Xylene, 600-S-233 outlet 19
600-PSV-5208 Para Xylene, 600-S-234 inlet 19
600-PSV-5209 Para Xylene, 600-S-234 outlet 19
600-PSV-5301 Naphtha, 600-S-235 inlet 17.5
600-PSV-5302 Naphtha, 600-S-235 outlet 3
600-PSV-64 (Naphtha), 600-S-51 inlet 17.5
600-PSV-161 (Naphtha), 6”-60-P121-21G-V -
600-PSV-166 Naphtha, 600-S-51 in/outlet 3
600-PSV-189 (Naphtha), 8”-60-P188-21G-V 19
600-PSV-553A Gasoline, 600-S-53 inlet 18.5
600-PSV-553B Gasoline, 600-S-53 outlet 4
600-PSV-171 Gasoline, 600-S-54 inlet 17.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-172 Gasoline, 600-S-54 outlet 3
600-PSV-554 Gasoline, 28”-60-P212-21G-V -
600-PSV-173 Gasoline, 600-S-55 inlet 17.5
600-PSV-555 Gasoline, 28”-60-P213-21G-V -
600-PSV-238 Gasoline, 600-S-67 inlet 14
600(61)-PSV-01 Jet A1, 600(61)-S-83 inlet 19.9
600(61)-PSV-02 Jet A1, 600(61)-S-83 outlet 19.9
600(61)-PSV-03 Jet A1, 600(61)-S-84 inlet 19.9
600(61)-PSV-04 Jet A1, 600(61)-S-84 outlet 19.9
600(61)-PSV-05 Jet A1, 600(61)-S-85 inlet 19.9
600(61)-PSV-06 Jet A1, 600(61)-S-85 outlet 19.9
600(61)-PSV-07 Jet A1, 600(61)-S-86 inlet 19.9
600(61)-PSV-08 Jet A1, 600(61)-S-86 outlet 19.9
600(61)-PSV-09 Jet A1, 30”-61-P204-21G-V 19.9
600(61)-PSV-10 Jet A1, 12”-61-P112-21G-V 19.9
600-PSV-306 Benzene, 4”-60-P378-21G-V 19
600-PSV-301 Toluene, 3”-60-P383-21G-V 19
600-PSV-302 Toluene, 600-S-121 inlet 18
600-PSV-303 Toluene, 600-S-121 outlet 18
600-PSV-304 Toluene, 3”-60-P380-21G-V 19
600-PSV-305 Toluene, 4”-60-P381-21G-V 19
600-PSV-5901 Mixed Xylene, 10”-P-60-8359-A1A 17.5
600-PSV-308 (Para Xylene), 600-S-124 inlet 17.5
600-PSV-309 Cryst. filtrate, 600-S-124 in/outlet 17.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-310 (Para Xylene), 600-S-125 inlet 17.5
600-PSV-311 Cryst. filtrate, 600-S-125 in/outlet 17.5
600-PSV-312 (Mixed Xylene), 600-S-126 inlet 17.5
600-PSV-313 Para Xylene, 600-S-126 in/outlet 17.5
600-PSV-314 (Mixed Xylene), 600-S-127 inlet 17.5
600-PSV-315 Para Xylene, 600-S-127 in/outlet 17.5
600-PSV-162 Aromatics, 8”-60-P664-21G-V 19
600-PSV-163 Naphtha/Xylene, 10”-60-P71-21G-V 19
600-PSV-164 Mag. TLC, 10”-60-P79-21G-V 19
600-PSV-190 (Naphtha-C), 10”-60-P163-21G-V 19
600-PSV-191 (Naphtha-C), 10”-60-P115-21G-V 19
600-PSV-298 Benzene, 6”-60-P359-21G-V 19
600-PSV-299 Benzene, 6”-60-P370-21G-V 19
600-PSV-300 Toluene, 4”-60-P364-21G-V 19
600-PSV-6401 Gas Oil, 12”-P-60-8332-A1A 16.5
600-PSV-6402 Gas Oil, 12”-P-60-8342-A1A 16.5
600-PSV-6403 Gas Oil, 24”-P-60-6411-B1A 25
600-PSV-6407 Blow Down, 3”-P-60-7801-A1A 16.5
600-PSV-6408 CR Kerosene, 6”-P-60-6403-A1A 16.5
600-PSV-6409 Gas Oil, 24”-P-60-6411-A1A 16.5
600-PSV-6501 Naphtha-C, 14”-P-60-8336-A1A 19
600-PSV-6504 Naphtha, 20”-P-60-6502-A1A 19
600-PSV-6505 Aromatics, 8”-P-60-6503-A1A 19
600-PSV-01E101 Bitumen, 10”-P-002-B 15
600-PSV-01E100 Bitumen, 10”-P-001-B 15
600-PSV-02E100 Bitumen, 8”-P-0107-B 10
600-PSV-02E101 Bitumen, 8”-P-0103-B 10
600-PSV-01P100 Bitumen, 8”-P-0106-B 15
600-PSV-01P101 Bitumen, 8”-P-0104-B 15
600-PSV-02P101 Bitumen, 8”-P-0110-C 11
600-PSV-03P101 Bitumen, 6”-P-0124-C 15
600-PSV-03P100 Bitumen, 6”-P-0123-C 15
600-PSV-02P102 Bitumen, 8”-P-0112-C 11
600-PSV-02P100 Bitumen, 8”-P-0111-C 11
600-PSV-512 Iso-Pentane, 8”-60-P3131-A1A1 -
600-PSV-515 Iso-Pentane, 6”-60-P3098-A2A1 26.5
600-PSV-520 Iso-Pentane, 6”-60-P3097-A1A1 18.6
600-PSV-530 Iso-Pentane, 8”-60-P3127-A1A1 18
600-PSV-503 Plat. TLC, 10”-60-P3019-A1A1 3
600-PSV-504 HY. Aromatics, 10”-60-P3058-A1A1 3.5
600-PSV-6801 Pentane, 6”-P-60-6811-A1A 3.5
600-PSV-6802 Pentane, 4”-P-60-6812-A1A 17.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-507 (Toluene), 8”-60-P3114-A1A1 3
600-PSV-508 (Xylene), 8”-60-P3074-A1A1 4
600-PSV-6803 Mag. TLC, 4”-P-60-6831-A1A 16
600-PSV-510 Plat. Bttms, 10”-60-P3082-A1A1 3
600-PSV-505 (Pentane), 8”-60-P3017-A1A1 3.5
600-PSV-506 Raffinate, 10”-60-P3107-A1A1 3
600-PSV-509 HY. Aromatics, 6”-60-P3100-A1A1 3
600-PSV-511 (Naphtha-A), 8”-60-P3202-A1A1 18
600-PSV-513 (Pentane), 6”-60-P3110-A1A1 18
600-PSV-514 (Naphtha-B), 8”-60-P3063-A2A1 18.6
600-PSV-516 (Toluene), 6”-60-P3076-A1A1 16.5
600-PSV-518 (Raffinate), 8”-60-P3088-A1A1 16.5
600-PSV-519 (Xylene), 6”-60-P3155-A1A1 18
600-PSV-521 (HY. Aromatics), 4”-60-P3156-A1A1 18.5
600-PSV-522 (Platformate), 10”-60-P3087-A1A1 16.5
600-PSV-6901 Gasoline, 16”-P-60-6902-A1A 18.6
600-PSV-502 Iso-Pentane, 6”-60-P3063-A1A1 -
600-PSV-229 (Naphtha-A), 4”-60-P285-21G-V 19
600-PSV-230 (Toluene Cut), 6”-60-P299-21G-V 19
600-PSV-250 (Butane), 2”-60-P326-21G-V 19
600-PSV-251 (Gasoline), 10”-60-P290-21G-V 19
600-PSV-252 (Gasoline), 10”-60-P290-21G-V 15.5
600-PSV-6902 Raffinate, 8”-P-60-6833-A1A 17.5
600-PSV-6904 Plat.TLC, 8”-P-60-6822-A1A 17.5
600-PSV-6905 Mag.TLC, 8”-P-60-6825-A1A 17.5
600-PSV-6907 HY. Aromatics, 6”-P-60-6816-A1A 18.5
600-PSV-6908 Aromatics, 8”-P-60-6904-A1A 17.5
600-PSV-11 Crude Oil, 24”-60-P1-21G-V 17
600-PSV-20 Crude Oil, 600-S-1 inlet 22
600-PSV-21 Crude Oil, 600-S-1 outlet 4
600-PSV-26 Light Slop, 600-S-131 inlet 16.5
600-PSV-27 Light Slop, 600-S-131 outlet 16.5
600-PSV-28 Heavy Slop, 600-S-132 inlet 16.5
600-PSV-29 Heavy Slop, 600-S-132 outlet 16.5
600-PSV-30 Heavy Slop, 600-S-133 inlet 16.5
600-PSV-31 Heavy Slop, 600-S-133 outlet 16.5
600-PSV-32 Light Slop, 10”-60-P27-21G-V 19
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-33 Heavy Slop, 10”-60-P28-21G-V 19
600-PSV-34 Crude Oil, 20”-60-P5-21G-V 19
600-PSV-35 Crude Oil, 20”-60-P12-21G-V 19
600-PSV-36 Slop, 8”-60-P36-21G-V 18
600-PSV-37 Slop, 6”-60-P41-23C-V 43
600-PSV-38 Slop, 6”-60-P40-23C-V 43
600-PSV-108 (Gas Oil), 8”-60-P50-21G-V 19
600-PSV-110 Gas Oil, 600-S-87 inlet 19
600-PSV-111 Gas Oil, 600-S-87 in/outlet 5
600-PSV-113 Gas Oil, 600-S-88 in/outlet 16.5
600-PSV-146 Jet A1, 600-S-75 inlet 17.5
600-PSV-147 Jet A1, 600-S-75 outlet 4
600-PSV-148 Jet A1, 600-S-76 inlet 17.5
600-PSV-149 Jet A1, 600-S-76 outlet 4
600-PSV-196 (Naphtha), 8”-60-P117-21G-V 19
600-PSV-197 (Naphtha), 8”-60-P55-21G-V 19
600-PSV-198 Fuel Oil, 14”-60-P239-21G-T 20
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-199 Fuel Oil, 14”-60-P239-21G-T -
600-PSV-200 Fuel Oil, 600-S-95 inlet 20
600-PSV-201 Fuel Oil, 600-S-95 outlet 5
600-PSV-320 Crude Bitumen, 600-S-106 inlet 21
600-PSV-321 Crude Bitumen, 600-S-106 outlet 17.5
600-PSV-322 Crude Bitumen, 10”-60-P397-21G-T 19
600-PSV-323 Crude Bitumen, 600-S-107 inlet 21
600-PSV-324 Crude Bitumen, 600-S-107 outlet 17.5
600-PSV-325 Bunker F.O, 600-S-108 inlet 18
600-PSV-326 Bunker F.O, 600-S-108 outlet 17.5
600-PSV-327 Bunker F.O, 3”-60-P398-21G-T 18
600-PSV-328 Bunker F.O, 600-S-109 inlet 18
600-PSV-329 Bunker F.O, 600-S-109 outlet 17.5
600-PSV-330 Gas Oil, 1”-70-P121-11A-C 21
600-PSV-331 Road Bitumen, 600-S-110 inlet 17.5
600-PSV-332 Road Bitumen, 600-S-110 outlet 17.5
600-PSV-333 Road Bitumen, 6”-60-P404-21G-T 21
600-PSV-334 Road Bitumen, 600-S-111 inlet 17.5
600-PSV-335 Road Bitumen, 600-S-111 outlet 17.5
600-PSV-336 Bitumen Oxide, 2”-60-P408-21G-T 17.5
600-PSV-337 Bitumen Oxide, 600-S-112 inlet 17.5
600-PSV-338 Bitumen Oxide, 600-S-112 outlet 17.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-3A/B Butane, 600-S-151 6.6 Tank Protection
600-PSV-6A/B Propane, 600-S-156 18 Tank Protection
63-PSV-7501 A/B Propane, 600(63)-S-161 17.5 Tank Protection
600-PSV-346 Butane, 6”-60-P91-21G-V 19
600-PSV-347 Propane, 3”-60-P92-23C-V 43.8
600-PSV-348 Butane, 2”-60-P326-21G-V 19
600-PSV-349 Butane, 3”-60-P442-21G-V 19
600-PSV-350 Butane, 8”-60-P426-21G-V 19
600-PSV-351 Butane, 4”-60-P438-23C-V 43.8
600-PSV-352 Butane, 4”-60-P434-21G-V 43.8
600-PSV-353 Butane, 4”-60-P447-23C-V 19
600-PSV-354 Butane, 4”-60-P669-23C-V 43.8
600-PSV-355 Propane, 6”-60-P450-23C-V 43.8
600-PSV-356 Propane, 3”-60-P456-23C-V 43.8
600-PSV-357 Propane, 2”-60-P373-23C-V 43.8
600-PSV-358 Propane, 3”-60-P454-23C-V 43.8
600-PSV-415 Butane, 4”-60-P434-23C-V 43.8
600-PSV-416 Propane, 3”-60-P454-23C-V 43.8
600-PSV-359 Gasoline, 10”-60-P498-21G-V 21
600-PSV-360 Gasoline, 10”-60-P477-21G-V 19
600-PSV-361 Gasoline, 24”-60-P334-21G-V 9
600-PSV-362 Gasoline, 26”-60-P328-21G-V 5
600-PSV-363 Gasoline, 26”-60-P330-21G-V 5
600-PSV-364 Gasoline, 24”-60-P332-21G-V 5
600-PSV-365 Gasoline, 10”-60-P490-21G-V 19
600-PSV-366 Jet A1, 24”-60-P165-21G-V 19
600-PSV-367 Gas Oil, 34”-60-P143-21G-V 5.5
600-PSV-368 Butane, 4”-60-P429-21G-V 19
600-PSV-369 Jet A1, 10”-60-P489-21G-V 19
600-PSV-370 Gas Oil, 10”-60-P485-21G-V 19
600-PSV-371 Gas Oil, 34”-60-P145-21G-V 5.5
600-PSV-372 Gas Oil, 34”-60-P154-21G-V 5.5
600-PSV-373 Gasoline, 14”-60-P495-21G-V 19
600-PSV-374 Gasoline, 18”-60-P513-21G-V 19
600-PSV-375 Gasoline, 24”-60-P511-21G-V 5
600-PSV-408 Gasoline, 18”-60-P502-21G-V 19
600-PSV-409 Gasoline, 24”-60-P500-21G-V 3
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-501 Gasoline, 10”-60-P791-31C-V 18
600-PSV-502 Gasoline, GR-401 18
600-PSV-504 Gasoline, 10”-60-P484-21G-V 16
600-PSV-506 Gasoline, 20”-60-P505-31C-V 15
600-PSV-508 Gasoline, 22”-60-P516-31C-V 16
600-PSV-7701 Aromatics BD 19
600-PSV-376 Naphtha, 28”-60-P211-21G-V 5.5
600-PSV-377 Naphtha, 28”-60-P230-21G-V 5.5
600-PSV-378 Naphtha, 28”-60-P193-21G-V 5.5
600-PSV-379 Naphtha, 18”-60-P531-21G-V 19
600-PSV-380 Naphtha, 24”-60-P526-21G-V 5.5
600-PSV-381 Benzene, 16”-60-P544-21G-T 19
600-PSV-382 Para Xylene, 16”-60-P546-21G-IT 19
600-PSV-383 Mixed Xylene, 16”-60-P545-21G-T 19
600-PSV-384 Off-Spec, 1 1/2”-60-P389-21G-T 19
600-PSV-385 Mixed Xylene, 10”-60-P547-21G-T 21
600-PSV-386 Toluene, 10”-60-P554-21G-T 21
600-PSV-387 Aromatics, 10”-60-P556-21G-T 21
600-PSV-410 Naphtha, 10”-60-P744-21G-V 19
600-PSV-412 Naphtha, 28”-60-P737-21G-V 5.5
600-PSV-413 Naphtha, 16”-60-P742-21G-V 19
600-PSV-414 Naphtha, 16”-60-P749-21G-V 19
600-PSV-509 Naphtha, GR-405 16
600-PSV-510 Naphtha, 20”-60-P534-21G-V 16
600-PSV-512 Naphtha, 16”-60-P748-31C 16
600-PSV-513 Mixed Xylene, GR-407 18
600-PSV-514 Mixed Xylene, 10”-60-P562-31C-I 18
600-PSV-515 Toluene, GR-408 18
600-PSV-516 Toluene, 10”-60-P563-31C-I 18
600-PSV-518 Naphtha, 22”-60-P743-31C 16
600-PSV-388 Gas Oil/Jet A1, 12”-60-P569-21G-V 19
600-PSV-389 Gas Oil, 16”-60-P564-21G-V 5
600-PSV-394 Gas Oil, 28”-60-P589-21G-V 5.5
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-519 Gas Oil, 20”-60-P601-31C-V 16
600-PSV-520 Gas Oil, GR-409 16
600-PSV-521 Gas Oil/Jet A1, 12”-60-P570-31C-V 16
600-PSV-522 Gas Oil/Jet A1, GR-410 16
600-PSV-523 Gas Oil, GR-411 16
600-PSV-524 Gas Oil, 20”-60-P602-31C-V 16
600-PSV-525 Gas Oil/Jet A1, GR-412 16
600-PSV-526 Gas Oil/Jet A1, 28”-60-P603-31C-V 16
600-PSV-396 Bitumen, 24”-60-P394-21G-I 21
600-PSV-397 Fuel Oil, 26”-60-P270-21G-T 5
600-PSV-398 Fuel Oil, 26”-60-P258-21G-T 5
600-PSV-399 Bunker F.O, 28”-60-P400-21G-T 5
600-PSV-400 Bitumen, 10”-60-P406-21G-T 17.5
600-PSV-405 Bitumen, 24”-60-P394-21G-I 21
600-PSV-420 Bitumen, 6”-60-P642-23C-T 41.9
600-PSV-10 Bitumen, 6”-60-P645-21G-T -
600-PSV-419 Bitumen, 6”-60-P642-23C-T 41.9
600-PSV-531 Bitumen, GR-415 75
600-PSV-532 Bitumen, 6”-60-P648-35C-T 75
600-PSV-01P103 Jet A1, 6”-P-0204-A 19
600-PSV-02P103 Jet A1, 8”-P-0201-C 8
600-PSV-01S160 Jet A1, 600-S-160 inlet 19
600-PSV-01P104 Jet A1, 6”-P-0208-C 19
600-PSV-02P104 Jet A1, 4”-P-0214-A 19
600-PSV-01P104A Jet A1, 6”-P-XXXX-C 10
600-PSV-01P104B Jet A1, 6”-P-XXXX-C 10
600-PSV-01ME102 Jet A1, 600-ME-102 11
600-PSV-8304 LPG, 6”-P-60-8339-A1A 19
600-PSV-8305 LPG, 6”-P-60-8340-A1A 19
600-PSV-74 LPG, 2”-60-P676-21G-V 19
600-PSV-75 Regen Gas, 6”-60-P677-21G-V 19
600-PSV-8301 Platformate, 2”-P-60-8306-A1A 19
600-PSV-8302 PX C5, 3”-P-60-8329-A1A 19
600-PSV-8303 Plat.C5, 3”-P-60-8356-A1A 19
600-PSV-8306 Mag. C5, 3”-P-60-8380-A1A 19
600-PSV-8307 BT Cut 19
600-PSV-XX Benzene, 3”-60-P357-21G-V -
600-PSV-8308 Lean Oil, 2”-P-60-8313-A1A 19
600-PSV-8601 CW, 10”-CW-600-2353-A23A 7
600-PSV-8901 Para Xylene, 10”-P-60-8901-T1A-IE 19
600-PSV-8902 Benzene, 10”-P-60-8902-T1A-IE 19
Offsite Facilities
Set Press
(kg/cm2g)
600-PSV-8903 Aromatics, 4”-P-60-8903-T1A-IE 19
600-PSV-8904 Aromatics, 4”-P-60-8904-A1A-IE 19
600-PSV-9101 C6-Cut Feed, 4”-P-60-8338A-A1A 19
600-PSV-9102 C6-Cut Feed, 600-S-228 inlet 19
600-PSV-9103 C6-Cut Feed, 600-S-228 outlet 10
600-PSV-9104 C6-Cut Feed, 6”-P60-9102-A1A 10
600-PSV-9105 C6-Cut Feed, 3”-P-60-8389-A1A 19
Gasoline/MTBE, 20”-P-1800-8401-
1800-PSV-8401 19
A1A
Gasoline/MTBE, 24”-P-1800-8405-
1800-PSV-8402 19
A1A
Para Xylene, 10”-P-1800-8501-T1A-
1800-PSV-8501 19
IE
1800-PSV-8502 Benzene, 10”-P-1800-8502-T1A-IE 19
1800-PSV-8503 Aromatics, 2”-BD-1800-8501-A1A-IE 19
Natural Gas, 14”-FG-2200-1104-
2200-PSV-1101A/B 45
B1A
Table 6.2 List of PVRV
Set Press
Tag No Service
In (mm H2O) Out (mm H2O)
600-VRV-3401/3402 600-S-16/17 -25
2
600-PVRV-3501/3502 600-S-18/19 0.1 kg/cm g -25
600-PVRV-4001/4002 600-S-31 / 30 50 -40
600-PVRV-4201/4202 600-S-37/38 50 -40
600-PVRV-4203/4204 600-S-41/42 50 -40
600-PVRV-4501A/B 600-S-32 50 -40
600-VRV-4701/4702 600-S-226/227 -30
600-VRV-4901/4902/4903 600-S-229/230/231 -30
600-PVRV-5001 600-S-232 100 -25
600-PVRV-5201/5202 600-S-233/234 100 -25
600-PVRV-5701A/B 600-S-129 100 -25
600-PVRV-6601 600-S-221 100 -25
600-PVRV-9101 600-S-228 100 -25

Offsite Facilities
Attachment #5. Interlock Description

■ P&ID No. 6648-0600-5-PS-1-1149B
Interlock no. Actuated by Action upon
600-ZSL-4913 and
600-I-4905 Permissive position to open 600-MOV-4912
600-ZSL-4914
600-ZSL-4912 and
600-ZSL-4915
600-ZSL-4912 and
600-ZSL-4915
600-ZSL-4913 and
600-ZSL-4914
600-I-4905: Permissive Position to Open MOV On Suction Line Of Isomerate/ Naphtha-A
Blend Pump For Isomerate Service
Blend Pump For Naphtha-A Service
Blend Pump For Naphtha-A Service
Blend Pump For Isomerate Service
■ P&ID No. 6648-0600-5-PS-1-1149C
600-I-4903 600-LAH-253A Start pump 600-P-311 A or 311B
600-I-4904 600-LAL-253A Stop pump 600-P-311 A and 311B
600-I-4909 600-LAHH-253A Start standby pump
600-I-4903: Start Naphtha-A/Isomerate Blow Down Transfer Pump

600-I-4904: Stop Naphtha-A/Isomerate Blow Down Transfer Pump
600-I-4909: Start Stand-By Naphtha-A/Isomerate Blow Down Transfer Pump
■ P&ID No. 6648-0600-5-PS-1-1151A
600-I-5101 600-LAHH-222A Close 600-MOV-5103
600-I-5102 600-LAHH-223A Close 600-MOV-5107
600-I-5101: Level Control of MTBE Storage Tank

600-I-5102: Level Control of MTBE Storage Tank
■ P&ID No. 6648-0600-5-PS-1-1151B

Offsite Facilities

600-I-5103: Start MTBE Blow Down Transfer Pump

600-I-5104: Stop MTBE Blow Down Transfer Pump
600-I-5105: Start Stand-By MTBE Blow Down Transfer Pump
■ P&ID No. 6648-0600-5-PS-1-1166
Interlock No. Actuated By Action Upon
600-I-6601: Start Hot Oil Blow Down Transfer Pump

600-I-6602: Stop Hot Oil Blow Down Transfer Pump
600-I-6603: Start Stand-By Hot Oil Blow Down Transfer Pump
■ P&ID No. 6648-0600-5-PS-1-1169A/C
600-I-6901 600-HS-6901 Stop all gasoline blending pumps
600-I-6901: Stop All Gasoline Blending Pumps

■ P&ID No. 6648-0600-5-PS-1-1175A
Close ROV-7501/7521
PSL-7501
Open DV-7511/7512
600-I-7501(Note-1)
Trip pumps 600-MP-42A/B, 43A/B
PB-7521
Trip pumps 600-MP-210/211/220
Close ROV-7502/7522
PSL-7502
Open DV-7511/7512/7513
600-I-7502 (Note-1)
Trip pumps 600-MP-42A/B, 43A/B
PB-7522
Trip pumps 600-MP-210/211/220
Close ROV-7503/7523
PSL-7503
600-I-7503 Open DV-7512/7513
(Note-1) Trip pumps 600-MP-42A/B, 43A/B
PB-7523
Trip pumps 600-MP-210/211/220
PSL-7504 Close ROV-7504/7524
600-I-7504
Open DV-7514/7515
(Note-1) PB-7524 Trip pumps 600-MP-44A/B

Offsite Facilities
PSL-7505 Close ROV-7505/7525

600-I-7505
Open DV-7514/7515/7516
PSL-7506 Close ROV-7506/7526
600-I-7506
Open DV-7516/7515
Close ROV-7507/7527
PSL-7507
600-I-7507 Open DV-7517/7518
(Note-1) Trip pumps 600-MP-19/212/213
PB-7527
Trip pumps 600-MP-210/211/220
Close ROV-7508/7528
PSL-7508
600-I-7508 Open DV-7517/7518
(Note-1) Trip pumps 600-MP-19/212/213
PB-7528
Trip pumps 600-MP-210/211/220
Close ROV-7509/7529
PSL-7509
600-I-7509 Open DV-7519
(Note-1) Trip pumps 600-MP-42A/B, 43A/B, 44A/B
PB-7529
Trip pumps 600-MP-210/211/220
Note-1: Provide individual push button in control room to actuate interlocks for testing. Also
provide a bypass of each individual interlock with lamp in control room.
600-I-7501: Start Water Spray System For Butane Sphere Tank
600-I-7504: Start Water Spray System For Propane Bullet Tank
600-I-7507: Start Water Spray System For Isopentane Sphere Tank
600-I-7508: Start Water Spray System For Isopentane Sphere Tank
600-I-7509: Start Water Spray System For Butane/Propane/C3-C4 Mix Sphere Tank
■ P&ID No. 6648-0600-5-PS-1-1176
600-I-7601 600-LAL-7601 Stop pump 600-MP-66A/B
600-I-7602 600-LAH-7601 Start pump 600-MP-66A/B
600-I-7601: Start offspec Product Pump

600-I-7602: Stop offspec Product Pump
■ P&ID No. 6648-0600-5-PS-1-1177
Offsite Facilities


■ P&ID No. 6648-0600-5-PS-1-1178
600-I-7801: Start Gasoil/Jet Fuel A1 Pump

600-I-7802: Stop Gasoil/Jet Fuel A1 Pump
■ P&ID No. 6648-0600-5-PS-1-1179
600-I-7901: Start Fuel Oil Pump

600-I-7902: Stop Fuel Oil Pump
■ P&ID No. 6648-0600-5-PS-1-1181
Trip 600-MP-103
600-MV01A-S160 CLOSED
600-I-8101 600-LAHH-S160
600-MV01C-S160 CLOSED
600-MV01B-S160 OPEN
600-I-8101: Trip Jet A1 Pump And Close MOV On Inlet Line Of Tank
■ P&ID No. 6648-0600-5-PS-1-1189
600-TAHH-8901 Trip power supply to corresponding electric
600-I-8901
1800-TAHH-8501 tracing
600-TAHH-8902 Trip power supply to corresponding electric
600-I-8902
600-I-8903 600-TAHH-8903 Trip power supply to corresponding electric
Offsite Facilities
600-I-8901: Trip Power Supply to Pipeline Electric Heat Tracer to maintain proper product
temperature
temperature
temperature
■ P&ID No. 6648-0600-5-PS-1-1158
Permissive condition for 600-MP-38 A/B
600-I-5801 600-ZS-5801
start and 600-FV-17 open
600-I-5802 600-ZS-5802
600-I-5801: Permissive Condition to Start Toluene Loading
600-I-5802: Permissive Condition to Start Toluene Loading
■ P&ID No. 6648-0600-5-PS-1-1167B
Permissive condition for 600-MP-100/102
600-I-6701 600-ZS-6701
600-I-6702 600-ZS-6702
600-I-6703 600-ZS-6703
600-I-6704 600-ZS-6704
600-I-6701: Permissive Condition to Start Bitumen Loading

■ P&ID No. 6648-0600-5-PS-1-1181
600-I-8102 600-ZS-8101
600-I-8103 600-ZS-8102

Offsite Facilities
600-I-8102: Permissive Condition to Start Jet A1 Loading

600-I-8103: Permissive Condition to Start Jet A1 Loading
■ P&ID No. 6648-0600-5-PS-1-1191
600-I-9101 600-LAHH-228B MOV-9101 close
600-I-8901: Level Control of C6-Cut Storage Tank

■ P&ID No. 6648-1800-5-PS-1-1185A
Trip pump 600-MP-57A/B after trip feed

1800-I-8501 Trip From Ship back close 1800-MOV-8501/8502/151/
152/153 and 155. (Note)
1800-I-8501: Trip dispatch pump and Close related MOVs.

Note: Alarm to be generated in Port C/R incase MOV close feed back is not received within
specified time. In this case MOV to be closed manually.
■ P&ID No. 6648-1800-5-PS-1-1188 (H)
1800-PB-8801B Trip pump 600-MP-57A/B and Close 1800-
1800-I-8801
1800-PB-8805 MOV-8501/8502,151,152
1800-PB-8801A Trip pump 600-MP-53A/B, 55A/B, 58A/B
1800-I-8802
1800-PB-8804 and Close 1800-MOV-6,9,2,3,4
Trip pump 600-MP-54A/B, 56A/B, 59A/B
1800-I-8803 1800-PB-8813
and Close 1800-MOV-44,352,353,47
1800-PB-8811
Trip pump 600-MP-54A/B, 56A/B, 59A/B, 51
1800-I-8804 1800-PB-8814
and Close 1800-MOV-44,352,353,47, 410
1800-PB-8815


15.2 (6648-0600-5-PS-OM-0001) Offsite & Pipeline - en

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

15.2 (6648-0600-5-PS-OM-0001) Offsite & Pipeline - en

Uploaded by

Copyright:

Available Formats

SKIKDA REFINERY REHABILITATION &

CONTRACT NO. : DEV-K-23-09

F 31 Dec. 2013 As built M.K.CHOI J.H.LEE K.Y.NAM

1 09 Aug. 2013 Client’s comment incorporated M.K.CHOI J.H.LEE K.Y.NAM

0 13 Dec. 2011 FOR REVIEW M.K.CHOI J.H.LEE K.Y.NAM

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED PM

DOC.NO : 6648-0600-5-PS-OM-0001-F TOTAL 309 SHEETS (INCL. COVER)

SAMSUNG ENGINEERING CO., LTD.

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 2 of 309

Details are as followings;

- Since we make a cloud mark in case of ‘contents

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 3 of 309

1.2 Product Specification ..................................................................................................................... 9

1.3 Utility Conditions .......................................................................................................................... 12

2. OFFSITE AREA DESCRIPTION.......................................................................... 13

2.2 Intermediate Storage and Transfer ............................................................................................. 15

2.3 Product Storage ............................................................................................................................ 25

2.4 Product Dispatch .......................................................................................................................... 37

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 4 of 309

2.4.3 Batch Control Philosophy ............................................................................................................... 37

2.5 Miscellaneous Systems ................................................................................................................ 39

3. NORMAL OPERATION ....................................................................................... 44

3.2 Export – Shipment or Transfer to the Depot (U1800) ................................................................ 45

3.3 Preparation of Storage Tanks for the Treatment Units ............................................................. 46

3.4 Normal Operating Condition ........................................................................................................ 48

4.2 Vapor Line Operation for Heating of Tank Bottom .................................................................... 49

4.3 Drainage Discharge of Retention Ponds .................................................................................... 49

4.4 Export Procedure of Road Bitumen to the Old Port .................................................................. 50

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 5 of 309

4.4.3.2 Displacement of F.O from Pipe with Bitumen ..................................................................... 51

4.5 Internal Cleaning Procedure of Gasoline Tank .......................................................................... 53

5. START-UP PREPARATION ................................................................................ 56

6. SAFETY SYSTEMS ............................................................................................. 58

6.2 Safety of Spheres & Bullets ......................................................................................................... 58

6.3 General Safety Instructions ......................................................................................................... 58

6.4 Maintenance Instructions ............................................................................................................. 59

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 6 of 309

1.1 CDU-I & II Product Specification-1............................................................................... 7

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 7 of 309

2.1 Blending Progress Depiction ..................................................................................... 26

Attachment #1. Identification and Tag Number of Equipment .............................................. 61

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 8 of 309

1.1 Offsite Information

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 9 of 309

1.2 Product Specification

Table 1.3 Product Specification from Gas Plant-I

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 10 of 309

Table 1.4 Product Specification of Benzene

Table 1.5 Product Specification of Toluene

Table 1.6 Product Specification of Para Xylene

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 11 of 309

Table 1.7 Product Specification of Isomerate from Unit LNISOM

Table 1.8 Gasoline Specifications

6648-0600-5-PS-OM-0001-F, Operating Manual for Unit 600, Rev.F

DOC. NO. 6648-0600-5-PS-OM-0001-F Chapter 1 Page : 12 of 309