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Vector VII User Manual - 757 KVA To 1514 KVA - 5.7.2 - 04-17-09
Vector VII User Manual - 757 KVA To 1514 KVA - 5.7.2 - 04-17-09
Revision 5.7.2
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Table of Contents:
1. Quick Start Guide.....................................................................................................................................7
1.1 Quick Start.......................................................................................................................................7
1.2 I want to...........................................................................................................................................8
1.2.1 Activate the normal drive screen...................................................................................................8
1.2.2 Activate the status indicator screen ..............................................................................................8
1.2.3 Adjust the frequency setpoint........................................................................................................8
1.2.4 Clear the Fault state......................................................................................................................8
1.2.5 Determine the current rating of this drive......................................................................................8
1.2.6 Change one of the parameters in the Linear List..........................................................................8
1.2.7 Save Data Log, Current Log, and Events files to USB Flash disk................................................8
1.2.8 Set drive parameters to their factory default values .....................................................................8
1.2.9 Adjust the V/F behavior of the drive..............................................................................................8
1.2.10 Fine tune the drive output voltage without stopping the drive ......................................................8
2. Installation and Setup..............................................................................................................................9
2.1 Applicability .....................................................................................................................................9
2.2 Site Installation ................................................................................................................................9
2.2.1 Equipment Inspection ...................................................................................................................9
2.2.2 Equipment Installation and Requirements ....................................................................................9
2.2.3 Electrical Connections ................................................................................................................11
2.3 Hardware Connections..................................................................................................................12
2.3.1 Control Terminals........................................................................................................................12
2.3.2 External Stop Switches ...............................................................................................................15
2.3.3 Standby Switch Input ..................................................................................................................15
2.3.4 Event Switch ...............................................................................................................................15
2.3.5 Remote Run and Reference .......................................................................................................15
2.4 Startup Checks..............................................................................................................................16
2.4.1 Pre Power-Up..............................................................................................................................16
2.4.2 Pre Run Checks ..........................................................................................................................16
2.4.3 Drive Start Up..............................................................................................................................17
2.5 Keypad Conventions .....................................................................................................................18
2.5.1 Softkeys ......................................................................................................................................18
2.5.2 Arrow Keys..................................................................................................................................18
2.5.3 Start / Stop ..................................................................................................................................19
2.5.4 Status Indicator Screen...............................................................................................................19
2.6 Configuration .................................................................................................................................20
2.6.1 Drive Mode..................................................................................................................................20
2.6.2 Frequency Behavior ....................................................................................................................20
2.6.3 Alarms and Restarts ...................................................................................................................20
2.6.4 Motor Direction............................................................................................................................20
3. Screen Descriptions ..............................................................................................................................21
3.1 Run Status.....................................................................................................................................21
3.2 Event Log ......................................................................................................................................23
3.3 Select Screen (Not logged in) .......................................................................................................24
3.4 Enter Password .............................................................................................................................25
3.5 Select Screen (Logged in).............................................................................................................26
3.6 Fault Status ...................................................................................................................................28
3.7 Amp Chart .....................................................................................................................................29
3.8 Trending ........................................................................................................................................30
3.9 History Screen...............................................................................................................................31
3.10 Setup Screen.................................................................................................................................32
3.11 Smartguard....................................................................................................................................34
3.12 Drive I/O ........................................................................................................................................35
3.13 Last Fault.......................................................................................................................................37
3.14 All Monitors....................................................................................................................................38
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3.15 Set Date and Time ........................................................................................................................42
3.16 Linear List Menu............................................................................................................................43
3.16.1 Linear List....................................................................................................................................44
3.17 Operating Mode ............................................................................................................................45
3.17.1 Selection Parameter Change......................................................................................................46
3.17.2 Operating Mode – Frequency Control ........................................................................................47
3.17.3 Operating Mode – Analog Follower ............................................................................................49
3.17.4 Operating Mode – Current Control..............................................................................................51
3.17.5 Operating Mode – Pressure Control ...........................................................................................53
3.18 Alarms Setup.................................................................................................................................55
3.19 Underload Setup ...........................................................................................................................57
3.20 Numeric Parameter Change .........................................................................................................59
3.21 Frequency Setup ...........................................................................................................................60
3.22 Analog 1 Setup..............................................................................................................................62
3.23 Analog 2 Setup..............................................................................................................................64
3.24 Analog 3 Setup..............................................................................................................................66
3.25 Misc Setup.....................................................................................................................................66
3.26 Comm Setup .................................................................................................................................70
3.27 Hard Starting .................................................................................................................................72
3.28 Maintenance Menu........................................................................................................................73
3.29 Startup Control ..............................................................................................................................75
3.30 Keypad Test ..................................................................................................................................77
4. Parameter Locator .................................................................................................................................78
5 Remote User Interface ...........................................................................................................................80
5.1 What is the Remote User Interface? .............................................................................................80
5.2 Configuration .................................................................................................................................80
5.3 Capabilities....................................................................................................................................81
6. Volts per Hertz Settings (V/Hz) ............................................................................................................82
6.1 V/Hz Factory and Manual set-up...................................................................................................82
6.1.1 Factory Default V/Hz and Definition............................................................................................82
6.1.2 Selectable 60 Hz V/Hz Settings ..................................................................................................83
6.1.3 Selectable 50 Hz V/Hz Settings ..................................................................................................86
6.1.4 V/Hz Manual Setup .....................................................................................................................90
7. SCADA Interface ....................................................................................................................................91
7.1 SCADA Interface Port ...................................................................................................................91
7.2 SCADA Addresses ........................................................................................................................91
7.3 Communication Ports 1-5 Pin Out.................................................................................................96
8. Troubleshooting and Maintenance ......................................................................................................97
8.1 Main Circuit Test Procedure..........................................................................................................97
8.1.1 Test Point Designations ..............................................................................................................97
8.1.2 Main Power Circuit Test and Troubleshooting............................................................................98
8.2 Drive System Troubleshooting ....................................................................................................100
8.2.1 Drive Frame PC Board Designations........................................................................................101
8.2.2 System Power Checks and Troubleshooting............................................................................101
8.2.3 Fan/Heat Exchanger Troubleshooting ......................................................................................102
8.2.4 Drive Status / Fault Codes ........................................................................................................102
8.3 General Maintenance..................................................................................................................107
8.3.1 Periodic Inspection – NO Power Applied..................................................................................107
8.3.2 Periodic Inspection – Power Applied (External Only) ...............................................................107
Appendix .......................................................................................................................................................108
A.1 Drive Power Ratings, Catalog Numbers, and Part Numbers ...........................................................108
A.2 General Specifications .....................................................................................................................110
A.3 Dimensions and Weights .................................................................................................................111
A.4 Default Parameter Values ................................................................................................................113
B.1 USB Flash Drive Operation ..............................................................................................................116
B.1.1 Save History files ...................................................................................................................116
© 2008 Wood Group ESP, Inc.
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B.1.2 Save Configuration to USB flash drive ..................................................................................116
B.1.3 Save Linear List to USB flash drive .......................................................................................116
B.1.4 Load configuration from a USB flash drive to a Vector® VII drive .........................................117
C.1 Linear List.........................................................................................................................................118
D.1 Tools recommended for maintenance and repair ............................................................................158
E.1 Spare parts list .................................................................................................................................159
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General Precautions
DANGER: This drive unit requires and produces potentially lethal voltage levels. Failure to
comply with the following may lead to equipment damage, serious personal injury and/or
death!!!
• Read and understand this manual before installing, operating, or servicing this drive. All warnings, cautions, and
instructions must be followed. The drive must be installed by qualified personnel only. The drive must be installed following
the guidelines in this manual and following any applicable local codes.
• Do not connect or disconnect wiring while power is applied to the drive. Do not remove covers or touch any components
while power is on.
• To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before servicing this drive unit.
The internal capacitor remains charged even after the power supply is turned off. To prevent electrical shock, wait at least
five minutes after removing power and measure the DC bus voltage between the +3 and – terminals to confirm safe
level of voltage.
• Do not bypass the internal circuit breakers of the drive for any reason.
• Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
• Replace any protective covers or shields that may have been removed during servicing before operation of the drive.
• Do not connect or operate this unit with visible damage or missing/removed parts.
• This unit may start unexpectedly upon application of power. Clear all personnel from the drive and other connected
equipment. Secure and/or remove any mechanical hazards that may be present with the application of power to this drive
• This drive contains ESD (ElectroStatic Discharge) sensitive parts and assemblies. Static control precautions are required
when installing, testing, or servicing this unit.
Danger Warning:
A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word “DANGER”. A Danger warning symbol
indicates a hazardous situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the
following manner.
DANGER Special instructions and descriptions of the associated hazard will be explained in
the text following the Danger warning.
Electrical Warning:
The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations
where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed.
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Caution Warning:
A Caution warning symbol is and exclamation mark enclosed in a triangle that precedes the word ”CAUTION”. A Caution warning
symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.
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1. Quick Start Guide
1.1 Quick Start
This section will guide you through drive configuration for a typical ESP installation. It is highly
recommended that the user read the entire manual before proceeding with this procedure!
2 Set Auto Restart and • From the Run Status screen, press the Menu softkey
Drive Lockout function • From the Select Screen, press the Startup softkey
• Set Auto Restart to Enable or Disable (Application Dependent)
Section 3.27 • Set Drive Lockout to Unlock before starting the drive
3 Set drive mode and • Determine the operating mode for the drive - Current Control, Pressure Control,
related parameters Frequency Control, and Analog Follower.
• Edit the Drive Mode parameter in the Operating Mode screen as needed. Modify
Sections 2.6.1, 3.17 the other parameters in the Operating Mode screen as necessary.
• Use the up and down arrow buttons in the Select Screen to select the Operating
Mode screen, press the OK button.
• Use the up and down arrow buttons to select a parameter, press the Edit key to
change the selected parameter.
4 Set up alarms • Set the motor overload and global restart parameters in the Alarms Setup screen.
• Set the motor Underload and Underload restart parameters in the Underload Setup
Section 3.18, 3.19 screen.
• Select the screen and select / edit parameters as in step 3.
5 Set up frequency • Set the V/F curve, motor direction, maximum and minimum frequencies,
behavior acceleration and deceleration times, jog setpoint, and lockout frequencies in the
Frequency Setup screen.
Section 3.21 • Select the screen and select / edit parameters as in step 3.
6 Set up Misc parameters • Configure the SmartGuard sensor (if available), transformer ratio, customer
password, and faults as necessary in the Misc Setup screen.
Section 3.24 • Select the screen and select / edit parameters as in step 3.
•
7 Configure analog inputs • If required. Use the Analog 1 Setup and Analog 2 Setup screens.
• Select the screen and select / edit parameters as in step 3.
Section 3.22, 3.23
8 Configure User Selected • Select parameters to display in the User Selected Parameters section of the Run
Parameters Status screen using the Setup screen.
• Select the screen and select / edit parameters as in step 3.
Section 3.10
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1.2 I want to…..
1.2.1 Activate the normal drive screen
Press any key. Do NOT press the STOP key unless you want the drive to stop. Refer to Section
2.5.4.
1.2.7 Save Data Log, Current Log, and Events files to USB Flash disk
See description of the Save softkey in the History screen. Refer to Section 3.9
1.2.10 Fine tune the drive output voltage without stopping the drive
Adjust the Voltage Bias parameter in the Frequency Setup screen. Note that the Voltage Bias is
applied if the drive is running a maximum frequency. At lower frequencies, the voltage bias is
scaled. Also note that the output voltage is limited by the DC bus voltage. Refer to Section 3.21
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2. Installation and Setup
2.1 Applicability
This manual applies to the 757, 815, 1010, 1136, 1400 and 1514 models of the Wood Group ESP
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Vector VII Variable Speed Drive.
Equipment Placement
• The main power service should be located no closer than 100' (30m) from the wellhead.
• The drive should be placed at least 50' (15m) from the wellhead, to prevent exposure to
hazardous and explosive gasses, and provide adequate access for well work over equipment.
• The drive should be placed on a flat level surface; a concrete pad is recommended but not
required, The VSD should be fastened to the pad through the mounting holes in the enclosure
legs. Only use mounting hardware designed for use with the pad material.
• A minimum of 6” of space should be maintained on all four sides of the drive. This will ensure
correct airflow across cooling heat sinks and fan intakes, as well as provide easy access for
servicing and cable entry.
Service Requirements
• Main service amperage is based on drive KVA and motor load calculations.
• A service disconnect is required between the service transformers and the drive. This should be
sized to accommodate service amperage.
• Overhead service drops into disconnects or other equipment must be equipped with a mast
mounted weather head to prevent rain from entering equipment.
• Grounding applies to the main service connection to ground. Service transformer wye-point and
enclosures, including the service disconnect switch, must be connected to a common ground
conductor and grounding electrodes. (Refer to local electrical authority for approved grounding
electrodes and methods in you area) System ground resistance should not exceed 25 Ohms to
© 2008 Wood Group ESP, Inc.
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ground and ideally be between 1-5 Ohms to ground. Ground resistance checks should only be
made by qualified electrical inspection agencies.
• Bonding applies to all other electrical equipment and raceways. A bonding conductor must be
connected from the main grounding electrodes to all enclosures, junction boxes, buildings,
electrical pipes, and the wellhead.
• This equipment provides an internal ground connection for the bonding conductor. This
connector is connected to the internal ground bus of the enclosure.
Generator requirements
• Generator supplied power systems have the same requirements for grounding and bonding as
utility supplied systems. Grounding electrodes must be installed and a common bonding
conductor connected to all equipment and buildings.
• Use of generators on drives creates other possible operational problems that can be reduced
with correct generator sizing and design. Generators must be designed to handle the sub-
transient reactance present on VSD applications. When the generator system does not
incorporate a wye-point for connection to the system ground, then an isolation transformer is
required between the generator and input to the VSD. This provides some protection from
floating voltages, and provides a wye-point for connection to the ground system.
• Failure to follow the above guidelines will result in poor performance and/or equipment failure.
• When a generator unit is used for drive input power, it is highly recommended to use a
multi-pulse VSD (12 Pulse or higher) or the generator should be sized to at least 300% of
the VSD rating.
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2.2.3 Electrical Connections
Drive Input Conductor 6 Pulse / Phase Input Conductor 12 Pulse / Phase Output Conductor / Phase Ground Lug
Model L1 L2 L3 Range L1 L2 L3 L11 L21 L31 Range T1 T2 T3 Range Range
757 (1X) #4 – 350MCM (1X) #6 – 3/0 (2X) #6 - 350MCM #6 - 350MCM
815 (1X) 250 – 750MCM (1X) #4 – 350MCM (2X) #6 - 350MCM #6 - 350MCM
1010 (2X) 2/0 – 600MCM (1X) #4 – 350MCM (2X) #2 - 600MCM #6 - 350MCM
1136 (2X) 2/0 – 600MCM (1X) #1/0 – 600MCM (2X) #2 - 600MCM #6 - 350MCM
1400 (2X) 500 – 750MCM (1X) #1/0 – 600MCM (2X) #2 - 600MCM #6 - 350MCM
1514 (2X) 500 – 750MCM (1X) #1/0 – 600MCM (2X) #2 - 600MCM #6 - 350MCM
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2.3 Hardware Connections
2.3.1 Control Terminals
Identifying Control Terminals
Digital and Analog I/O are supported through the control terminals. The Control Terminals (located
on the Terminal Card) are mounted on the lower section of the drive chassis. The picture below
shows the control terminals.
Terminal Possible Wire Sizes AWG (1 Amp Max) Recommended Wire Size
AWG
ALL ( Except E(G) ) Stranded wire: 26 - 16 18
E(G) 20 - 14 14
Terminal Designations:
Refer to Figure 2.3.1 for control terminal and HMI terminal diagram.
Digital Inputs
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Analog Inputs
Digital Outputs
Output Contact Ratings – 1Amp Max at 250VAC or 30 VDC
25 25
23
23
53
Drive Running Dry Contact
57
50
20
Analog Outputs
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Figure 2.3.1 – Control Terminals and HMI Terminal Diagram
© 2008 Wood Group ESP, Inc.
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2.3.2 External Stop Switches
The drive supports up to two external stop switches. When a stop switch is activated, an external
fault occurs and the drive stops.
DANGER When operating in 2-wire mode the drive may start automatically upon power up
of the unit. Ensure that the Remote Run input is OPEN before powering up a drive set up in
2-wire mode
To connect the drive to a remote run control and reference (Refer to figure 2.3.2):
A. Install a Normally Open relay contact between terminals 09 and 17.
B. Connect the 0V – 10V analog reference signal to terminal block position 36.
C. Connect analog ground to terminal block position 35.
The drive will run when terminal 09 is pulled to the 17 state (i.e. contactor or switch is closed).
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Control
Remote Run Switch Terminals
9 Remote Run
17 Signal Common
Drive Power Up
• Energize main input circuit breaker(s) and verify that the HMI powers up with no fault conditions
present.
• Check the DC Bus level. Measure across +3 and - terminals. Nominal values should be
© 2008 Wood Group ESP, Inc.
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between 650 – 700 VDC.
• In most cases it is wise to reset the drive to its factory default parameter settings before
commissioning the drive. This should always be done when a drive has been used on a
previous application. See Section 3.26 “Set All Parameters To Factory Defaults”.
• Proceed with no-load checks
No-Load Checks
No load checks should be performed to ensure proper operation of the drive before connecting the
output of the drive to its load (Step-up Transformer or Motor). Proceed with the following steps.
• Make sure that the drive output connections are disconnected. If they are not, ensure that the
incoming power is locked out. Wait at least five minutes after removing power and
measure the DC bus voltage to confirm safe level of voltage using volt meter set to read
DC volts with the black lead connected to (-) and the red lead connected to (+3).
Disconnect the drive output connections.
• From the Run Status screen, use the Setp softkey and the down arrow key to adjust the
frequency reference to the minimum frequency.
• Navigate to the Underload Setup screen and set the Underload Current to 0.
• Set parameter L8-07 in the linear list to 0 (disabled), this will avoid nuisance LF – Missing Output
Phase Faults.
• Press the Start button.
• Navigate to the Run Status screen. Check the output voltage. Use the Setp softkey and the up
arrow key to adjust the frequency reference to the maximum frequency. Check the output
voltage. Output voltage should be equal to the incoming voltage at maximum frequency and
approximately half of that value at minimum frequency (depending on setup of
Voltage/Frequency).
• Press the Stop button.
• Set parameter L8-07 in the linear list back to 1 (enabled).
• De-energize the main input circuit breaker and verify the HMI is no longer powered up.
• Wait at least five minutes after removing power and measure the DC bus voltage between
the +3 and – terminals to confirm safe voltage level.
• Lock-out incoming power.
• Re-connect the motor or Transformer leads to output terminal block T1, T2, T3. Make sure that
the drive output connections are tightly connected before continuing to next step.
• Navigate to the Underload Setup screen and set the Underload Current to the desired value.
• From the Run Status screen, use the Setp softkey and the up / down arrow keys to set the
frequency reference to the desired operating frequency.
• Press the Start button on the HMI.
• With the drive running, check the output voltage and output current to ensure that they are within
the limits of the given application.
• If any faults are present refer to Section 7 for troubleshooting.
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2.5 Keypad Conventions
2.5.1 Softkeys
The 5 softkeys are located just below the LCD display and are labeled F1 through F5. The function
of a softkey is defined by the label in the rectangle on the LCD display just above the key. The
function of a softkey varies with the active screen.
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• In screens where lists of parameters are displayed, moves the selection to the parameter above
(up arrow) or below (down arrow) the currently selected parameter.
• In the Numeric Parameter Entry screen, the Password Entry screen, and the Date / Time Entry
screen adjusts the selected (highlighted) value up (up arrow) or down (down arrow).
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2.6 Configuration
2.6.1 Drive Mode
Note. Refer to Section 2.3.1 for locations of control terminal block connections.
1. From the Run Status screen, select the Menu softkey and then select Log In. Enter the
password and select the OK softkey. (refer to Section 3.4 for log in information)
2. Select the Operating Mode screen and select the OK softkey.
3. Select the Drive Mode parameter and press the Edit softkey.
4. Select the desired Drive Mode.
a. Frequency Control – Drive output frequency matches Frequency Setpoint.
b. Analog Follower – Drive speed follows the value of the analog signal (0 – 10V) connected
to terminal block connection 36. Note that this mode requires additional wiring.
i. Wire the analog input signal (0 – 10V) to 36 and common to 35.
c. Current Control – In this mode the drive frequency is adjusted to maintain a desired output
current. This mode is often used with “gassy” wells. As the pump encounters gas pockets,
the drive current decreases. The drive speeds up and the gas bubbles are cleared from the
system.
d. Pressure Control – In this mode the drive frequency is adjusted to maintain a desired intake
or exhaust pressure. Note that this mode requires additional wiring.
i. Wire the pressure sensor signal (0 – 10V, 4 – 20mA) to 39 and common to 35.
1. From the Run Status screen, select the Menu softkey. If the “Not Logged In” Select screen
appears, then select Log In, enter the password, and select the OK softkey.
2. Select the Frequency Setup screen and select the OK softkey.
3. Select and modify the frequency parameters as desired.
1. From the Run Status screen, select the Menu softkey. If the “Not Logged In” Select screen
appears, then select Log In, enter the password, and select the OK softkey.
2. Select the Alarms Setup screen and select the OK softkey.
3. Select and modify the alarms and restart parameters as desired.
4. Select the Menu softkey and then select the Underload Setup screen.
5. Select and modify the Underload parameters as desired.
From the Run Status screen, select the Menu softkey. If the “Not Logged In” Select screen
appears, then select Log In, enter the password, and select the OK softkey.
Select the Frequency Setup screen and select the OK softkey.
Select the Motor Direction parameter and modify as desired. Note that motor direction changes
CAN be implemented without stopping the drive. Set the direction as desired. Once the change
has been made, press the Start button. Drive will perform a controlled frequency ramp through 0
Hz to the setpoint frequency in the specified motor direction.
© 2008 Wood Group ESP, Inc.
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3 Screen Descriptions
3.1 Run Status
Function:
The Run Status screen is the default screen when the drive is powered up. It displays all data needed to
assess the up-to-date state of the drive.
Field Descriptions:
Screen Name: “Run Status”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. Possible values include Not
Ready, Ready, Accelerating, Decelerating, Running, Ready – Rem(ote), Start – Rem(ote), Run –
Remote, Stop – Rem(ote), Forced Stop, Fault, Restart (or RST – time to restart), DRIVE OFF,
Standby, Standby – Remote.
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SmartGuard downhole tool. Note that red lines in the graph denote data values that are
interpolated between actual data values (usually indicates that the drive was powered off).
Keypad Functions:
F1: “Graph”. Used to select the parameter to be shown on the graph.
F2: “Setp”. Used to activate the setpoint change mode. When activated, the Setp button is displayed in
black with white text and the up and down arrows can be used to modify the setpoint. Note that the
setpoint field is also highlighted when setpoint change mode is activated. Setpoint change mode is
automatically cancelled after 45 seconds or can be deactivated by pressing F2 a second time.
F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x.
F4: “Events”. Activates the Events screen to display the 256 most recent events.
F5: “Menu”. Activates the menu allowing other screens to be accessed.
Up Arrow: Increases the setpoint in the Current Control, Pressure Control, and Frequency Control
modes (when setpoint change mode is active).
Down Arrow: Decreases the setpoint in the Current Control, Pressure Control, and Frequency Control
modes (when setpoint change mode is active).
Left Arrow: If graph scale is 1x, draws the graph for the previous day. If graph scale is > 1x, allows
scrolling through the scaled graph data.
Right Arrow: If graph scale is 1x, draws the graph for the next day. If graph scale is > 1x, allows scrolling
through the scaled graph data.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.2 Event Log
Function:
The Event Log screen displays the last 256 time-stamped events, included drive starts and stops, faults,
and parameter changes.
Field Descriptions:
Screen Name: “Event Log”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Keypad Functions:
F1: “Prev”. View older events.
F2: “Next”. View newer events.
F3: Not used.
F4: Not used.
F5: “Status”. Return to the Run Status Screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.3 Select Screen (Not logged in)
Function:
The Select Screen allows the user to select and display a different screen. The “not logged in” version of
the select screen prevents non-privileged users from accessing most setup parameters.
Field Descriptions:
Screen Name: “Select Screen”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Keypad Functions:
F1: Unlabeled. Activate the Keypad Test screen.
F2: Not used.
F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or
disable automatic restarts.
F4: Not used.
F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by
default when the Select Screen is drawn.
Up Arrow: Move selection up the list.
Down Arrow: Move selection down the list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.4 Enter Password
Function:
The Enter Password screen allows the user to log in. Once logged in, the user has access to all screens
and setup parameters.
Field Descriptions:
Screen Name: “Enter Password Screen”. This field is the name of the displayed screen.
Keypad Functions:
F1: “OK”. Accept the entered password. If the password is correct, the Select Screen (Logged in) will be
drawn.
F2: “CANCEL”. Return to the Select Screen.
F3: Not used.
F4: Not used.
F5: Not used.
Up Arrow: Increment the highlighted password digit.
Down Arrow: Decrement the highlighted password digit.
Left Arrow: Select the digit to the left of the currently selected digit.
Right Arrow: Select the digit to the right of the currently selected digit.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
Note that the default password on the drive is 3333. However, the password can be changed in the
Misc. Setup screen.
If the password is forgotten, please contact your local Wood Group ESP, Inc service center.
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3.5 Select Screen (Logged in)
Function:
The Select Screen allows the user to select and display a different screen. The “Logged in” version of
the select screen provides access to all screens and setup parameters.
Field Descriptions:
Screen Name: “Select Screen”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Keypad Functions:
F1: Unlabeled. Activate the Keypad Test screen.
F2: Not used.
F3: Startup. Activate the Startup Control. Use this screen to enable or disable the drive and to enable or
disable automatic restarts.
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F4: Not used.
F5: “OK”. Proceed to the highlighted screen. Note that the Run Status screen is always highlighted by
default when the Select Screen is drawn.
Up Arrow: Move selection up the list. Note that at the top of the list the selection will move to the bottom
of the list.
Down Arrow: Move selection down the list. Note that at the bottom of the list the selection will move to
the top of the list.
Left Arrow: Move selection to the left column.
Right Arrow: Move selection to the right column.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.6 Fault Status
Function:
The Fault Status screen allows the user to determine the state of all drive faults. Note that this screen
can be chosen from the Select Screen and is automatically entered when a fault is detected.
Field Descriptions:
Screen Name: “Fault Status Screen”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Keypad Functions:
F1: Not used.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select Screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive if running. If in the fault state, pressing STOP will attempt to clear the faults.
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3.7 Amp Chart
Function:
The Amp Chart screen displays 1 or 7 day’s worth of current data in the familiar circular format. Current
data is taken every 10 seconds. The current log is sized to hold 7 days of current data.
Field Descriptions:
Screen Name: “Amp Chart”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Outer Ring: “10 A”. Displays the current associated with the outer circle of the amp
chart.
Resolution: “1 A”. Displays the current resolution (current difference between adjacent lines) of the amp
chart.
Date: “12/01/2008”. The day associated with the amp chart. On a 7 day amp chart the date displayed is
for the newest displayed data.
Output Current: “0.0 A”. Displays the up-to-date drive output current.
Keypad Functions:
F1: “Today”. Draws the amp chart associated with today’s date.
F2: Not used.
F3: “1/7 Day. Toggles the amp chart between a 1 day and a 7 day scale.
F4: Not used.
F5: “Menu”. Return to the Select Screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Draw the amp chart associated with the preceding day.
Right Arrow: Draw the amp chart associated with the following day.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive if running.
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3.8 Trending
Function:
The Trending screen displays graphs containing 5 days worth of data. Graph data is taken from the
Data log and is sized to hold 35 days worth of data (with data taken every 5 minutes).
Field Descriptions:
Screen Name: “Trending”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Graph: “Output Frequency (Hz)”. Graph displaying 5 days of graphical data. Graphed parameters
include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure,
Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a
SmartGuard downhole tool. Note that red lines in the graph denote data values that are
interpolated between actual data values.
Statistics: “Min Value, Max Value, Average, RMS”. Values calculated from the 5 days of data from the
data log.
Keypad Functions:
F1: “Graph”. Used to select the parameter to be shown on the graph.
F2: Not used.
F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x.
F4: Not used.
F5: “Menu”. Activates the menu allowing other screens to be accessed.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: If graph scale is 1x, draws the graph for the previous 5 day period. If graph scale is > 1x,
allows scrolling through the scaled graph data.
Right Arrow: If graph scale is 1x, draws the graph for the next 5 day period. If graph scale is > 1x, allows
scrolling through the scaled graph data.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive if running.
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3.9 History Screen
Function:
The History screen displays logged performance data.
Field Descriptions:
Screen Name: “History Screen”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Time-stamped History Entries: The data log is circular log sized to store the last 35 days of data.
Data is captured every 5 minutes.
Keypad Functions:
F1: “Prev”. View older logged data.
F2: “Next”. View newer logged data.
F3: “Set”. View a different set of data. Currently there are 4 sets of data. The first set is shown. The
other sets include more drive parameters and parameters retrieved from a SmartGuard downhole
tool.
F4: “Save”. Save the Data Log, the Event Log, the Current Data (used for the Amp Chart), and the drive
configuration to a USB Flash drive. This device must be placed in the drive’s USB port for 10
seconds prior to activating the function. All files saved will be saved with the drive’s programmed
serial number and the date the data was retrieved.
F5: “Menu”. Return to the Select screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.10 Setup Screen
Function:
The Setup screen allows any user (no login required) to modify the parameters on this screen.
Field Descriptions:
Screen Name: “Setup”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Local/Remote: Parameter that determines if control of the drive (Start / Stop and Frequency Reference)
is under control of the drive user interface or a remote 2-wire host.
Drive Output: Set to “Disabled” to inhibit the drives response to all start commands.
User Selected 1 – 5: The parameters selected in these fields are displayed on the Run Status screen.
Parameter Description: “Local Control / Remote Control…” Provides user with information concerning
the selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
© 2008 Wood Group ESP, Inc.
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Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.11 ®
SmartGuard
Function:
The SmartGuard screen reports the current state of the SmartGuard interface.
Field Descriptions:
Screen Name: “SmartGuard”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
SmartGuard Data: Displays the state of the SmartGuard data:
Disabled - Interface disabled
SG Fault Relay: Displays the state of the SmartGuard fault relay.
OK - Data is valid, Bad - SmartGuard unit is reporting loss of sync.
When the data state is disabled or bad, all SmartGuard readings are set to 0.
SmartGuard Comms: Displays the communication efficiency of the communications link with the
SmartGuard. 100% indicates all messages to the SmartGuard are successful.
SmartGuard Sensor Values – Intake Press, Intake Temp, Motor Temp, Discharge Pressure,
Vibration, Leakage Current, Uphole Voltage, and SG Duty Cycle are displayed in their
appropriate units
SmartGuard State: Displays the value of the SmartGuard fault detection state machine. Values include
Initializing, OK, Fault, and Restart. Note that this parameter stays in the Init state if the SmartGuard
interface is disabled.
Keypad Functions:
F1: Not used.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
© 2008 Wood Group ESP, Inc.
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3.12 Drive I/O
Function:
The Drive I/O screen allows the operator to easily determine the state of all the drive I/O.
Field Descriptions:
Screen Name: “Drive I/O”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
S1 – S8: Drive digital inputs. Note that S8 is not available. These values will be 0 or 1 if the input is not
used or if its function is disabled. If the function associated with the input is enabled (i.e. in the
example, external fault 1, standby, and Breaker 2 detection features are enabled on the Misc Setup
screen), more descriptive text will be displayed (OK, FAULT, RUN, STANDBY).
M1-M2, M3-M4: Drive digital outputs.
Analog 1, Analog 2, Analog 3: Drive analog inputs. The values are scaled as programmed in the
Analog 1 Setup, Analog 2 Setup and Analog 3 Setup screens.
General Help: “Press Menu softkey…” General help information on how to use this screen.
© 2008 Wood Group ESP, Inc.
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Keypad Functions:
F1: Not used.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.13 Last Fault
Function:
The Last Fault screen allows the operator the ability to easily view the drive condition when the last fault
occurred.
Field Descriptions:
Screen Name: “Last Fault”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Parameter Values: Values of key parameters when the drive last faulted. Selecting the fault code
parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one
displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.
General Help: “Press Menu softkey…” General help information on how to use this screen.
Keypad Functions:
F1: Not used.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.14 All Monitors
Function:
The All Monitors screen displays a variety of parameters that may be useful for troubleshooting problems
in the field.
Field Descriptions:
Screen Name: “All Monitors”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Drive Monitor Registers: Most of the parameters displayed are directly from the underlying drive. See
table below for explanation of bitmapped (displayed in hexadecimal) registers.
UI S/W Rev: Displays the revision of the User Interface software.
Serial Number: Displays the drive serial number.
Drive Comms: Displays the quality of the communications with the drive over the last 30 seconds.
SmartGuard Comms: Displays the quality of the communications with the SmartGuard Surface Unit
(always set to 100% if the SmartGuard is disabled in the Misc Setup screen).
General Help: “Press Menu softkey…” General help information on how to use this screen.
Note: You may use the up and down arrow keys to select monitor values. Selecting the fault code
parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one
displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.
Drive Status
Bit 0 Denotes 1 Denotes
0 Drive Stopped Drive Running
1 Forward Operation Reverse Operation
2 Drive Startup in Progress Drive Startup Completed
3 No Fault Fault
4 No Data Setting Error Data Setting Error
5 Digital Output 1 is OFF Digital Output 1 is ON
6 Digital Output 2 is OFF Digital Output 2 is ON
7–F Not Used Not Used
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Fault Details
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Data Link Status
Digital Inputs
Drive Status 2
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Communication Error
Keypad Functions:
F1: Not used.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.15 Set Date and Time
Function:
The Set Date and Time screen allows the user to adjust the date and time on the drive’s real-time clock.
Field Descriptions:
Screen Name: “Set Date and Time Screen”. This field is the name of the displayed screen.
Keypad Functions:
F1: “OK”. Accept the new date and time.
F2: “CANCEL”. Do not change the date and time. Return to the Select Screen.
F3: Not used.
F4: Not used.
F5: Not used.
Up Arrow: Increment the highlighted date / time field.
Down Arrow: Decrement the highlighted date / time field.
Left Arrow: Select the field to the left of the currently selected field.
Right Arrow: Select the field to the right of the currently selected field.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.16 Linear List Menu
Function:
The Linear List menu allows the user to quickly jump to the desired section of the linear list - the registers
in the inverter unit. The values of the parameters in the Linear List should only be modified upon
recommendation of Wood Group, ESP Engineering.
Field Descriptions:
Screen Name: “Linear List”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Drive Register Names: A group of 10 drive registers spread throughout the drive register map.
General Help: “Use Up and Down arrows…” General help information on how to use this screen.
Note: See Appendix C.1 for full Linear List Parameters, functions, ranges and default settings.
Keypad Functions:
F1: “OK”. Jump to the page of the Linear List that begins with the selected register.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.16.1 Linear List
Function:
The Linear List reveals the registers in the inverter. The values of the parameters in the Linear List
should only be modified upon recommendation of Wood Group, ESP Engineering.
Field Descriptions:
Screen Name: “Linear List”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Drive Register Names: A group of 10 drive registers that can be modified. See Appendix C for complete
linear list
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Linear List Menu screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Display the previous set of 10 registers.
Right Arrow: Display the next set of 10 registers.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.17 Operating Mode
Function:
The Operating Mode screen allows a logged on user to choose the operating mode of the drive and to
set operating mode specific parameters. Note that this screen changes based on the drive’s operating
mode. By default the drive operating mode is Frequency Control. Section 2.6.1 describes all drive
operating modes.
Operating Modes:
Frequency Setpoint – Section 3.17.2
Analog Follower - Section 3.17.3
Current Control - Section 3.17.4
Pressure Control - Section 3.17.5
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3.17.1 Selection Parameter Change
Function:
The Selection Parameter Change screen is drawn when the Edit softkey is activated in the Operating
Mode screen with the Drive Mode parameter selected. In this screen the user selects the drive operating
mode option that is desired.
Field Descriptions:
Screen Name: “Selection Parameter Change Screen”. This field is the name of the displayed screen.
Parameter Name and present value: “Drive Mode: Frequency Control”. Shows the name of the
parameter being edited as well as the present selection.
Parameter Description: “Defines the operational mode of the drive”. Gives a text description of the
parameter being edited.
Options: “Current Control, …”. Displays the options that may be selected.
Keypad Functions:
F1: “OK”. Accept the highlighted option as the value of the parameter.
F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter.
F3: Not used.
F4: Not used.
F5: Not used.
Up Arrow: Select (highlight) the option above the currently selected option (wraps at top back to bottom
of list).
Down Arrow: Select (highlight) the option below the currently selected option (wraps at bottom back to
top of list).
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.17.2 Operating Mode – Frequency Control
Function:
The Operating Mode – Frequency Control screen allows the user to set the parameters associated with
frequency control mode.
Field Descriptions:
Screen Name: “Operating Mode”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,
Pressure Control, Frequency Control, and Analog Follower.
Frequency Setpoint: The frequency setpoint when the drive is running. Note that Frequency Setpoint is
a parameter associated with Frequency Control mode; other parameters will be displayed in other
control modes.
Startup Mode: When the Startup Mode is set to ONCE, the drive will ramp up to the Setp1 Frequency
for the Setp1 Time – and then return to the original Frequency setpoint. This function will only be
activated on the next startup and then turned OFF. When the Startup Mode is set to ON, this
procedure will occur on every startup.
Setp1 Frequency: The frequency the drive will ramp up to when the Startup mode is activated. It will
remain at this frequency for the duration of the Setp1 Time and then return to the original Frequency
Setpoint.
Setp1 Time: The duration the Setp1 Frequency will run when the Startup mode is activated. After this
time expires the Frequency Setpoint is resumed.
While running at the Setp1 frequency, the drive state will show Run-Setp1.
Parameter Description: “Defines the operational…” Provides user with information concerning the
selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk to the right of its
value.
© 2008 Wood Group ESP, Inc.
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Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.17.3 Operating Mode - Analog Follower
Function:
The Operating Mode – Analog Follower screen allows the user to set the parameters associated with
signal follower mode.
Field Descriptions:
Screen Name: “Operating Mode”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,
Pressure Control, Frequency Control, and Analog Follower.
Signal Source: Fixed to Analog Input A1.
Minimum Frequency: The minimum frequency the drive is allowed to run.
Input at Min Freq: The analog input value (in Volts) that signifies the drive should be running at its
minimum allowed frequency.
EU Value Min: The display value (in Engineering Units) associated with the value of “Input at Min Freq”.
Maximum Frequency: The maximum frequency the drive is allowed to run.
Input at Max Freq: The analog input value (in Volts) that signifies the drive should be running at its
maximum allowed frequency.
EU Value Max: The display value (in Engineering Units) associated with the value of “Input at Max Freq”.
Analog In A1 Units: Defines the engineering units used when displaying the analog value.
Parameter Description: “Defines the operational…” Provides user with information concerning the
selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
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Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2, F3, F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.17.4 Operating Mode – Current Control
Function:
The Operating Mode – Current Control screen allows the user to set the parameters associated with
current control mode.
Field Descriptions:
Screen Name: “Operating Mode”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,
Pressure Control, Frequency Control, and Analog Follower.
Current Setpoint: Desired current. If the drive current falls below the setpoint, the drive will speed up to
try to restore the current (up to the maximum frequency defined on the Frequency Setup screen). If
the current exceeds the setpoint, the drive will slow to lesson the current (down to the minimum
frequency defined on the Frequency Setup screen).
Current Freq Limit: Upper frequency limit for the drive to run in Current Control mode. Unlike the
maximum frequency (See Frequency Setup screen), this limit can be changed while the drive is
running.
PI Proportional: Proportional constant for the proportional – integral (PI) control system.
PI Integral: Integral constant for the PI control system.
Parameter Description: “Defines the operational…” Provides user with information concerning the
selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
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Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2, F3, F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.17.5 Operating Mode – Pressure Control
Function:
The Operating Mode – Pressure Control screen allows the user to set the parameters associated with
pressure control mode.
Field Descriptions:
Screen Name: “Operating Mode”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Drive Mode: Parameter that defines the operational mode of the drive. Options include Current Control,
Pressure Control, Frequency Control, and Analog Follower.
Pressure Source: Selects the location of the pressure sensor – at the pump Intake or Discharge.
Pressure Setpoint: Desired pressure. If the measured pressure (Discharge is the source) falls below
the setpoint, the drive will speed up to try to restore the pressure (up to the maximum frequency
defined on the Frequency Setup screen). If the pressure exceeds the setpoint, the drive will slow to
lesson the pressure (down to the minimum frequency defined on the Frequency Setup screen). The
drive adjusts the frequency in the opposite direction if the pressure source is Intake.
PI Proportional: Proportional constant for the proportional – integral (PI) control system.
PI Integral: Integral constant for the PI control system.
Analog 2 Type: Select between 0 – 10V or 4 – 20mA
A2 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in
conjunction with the following parameters to calculate the analog gain and bias. Note that the
voltage can also be a current if set to 4 – 20mA mode.
A2 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve.
Used in conjunction with the previous 2 parameters to calculate the analog gain and bias. Note that
the voltage can also be a current if set to 4 – 20mA mode.
Analog In A2 Units: Defines the engineering units used when displaying the specified analog value.
Parameter Description: “Defines the operational…” Provides user with information concerning the
selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2, F3, F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.18 Alarms Setup
Function:
The Alarms Setup screen allows a logged on user to set the overload limits as well as the standard
restart parameters.
Field Descriptions:
Screen Name: “Alarms Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Motor Overload Amps: Defines the maximum current that should be delivered to the transformer /
2
motor circuit. The overload trip time is based on an I T overload calculation. The delay varies with
the extent of the overload current.
®
Note: The inverter does not allow the motor overload to be changed while running. The Vector VII
does allow the motor overload to be changed while running by activating the following automated
process: the drive is ramped to a stop; the overload value is quickly updated in the drive; the drive is
started in reverse for 5 seconds to catch any backspin that may be occurring; the motor is reversed
back to the original direction and ramped to its normal speed.
Oload Start Delay: Defines the amount of time that the overload condition will be ignored when the drive
is started.
Overload Restart: Defines whether the drive will attempt to auto-restart on a motor overload fault. Note
that Auto Restart (see Startup Control screen) must be enabled for any restarts to occur.
Overload @ Min Freq: In conjunction with the Overload Delay parameter, defines an enhanced motor
protection mode. This parameter is in terms of % of Motor Overload Amps. Setting this parameter
to 0% (default value) disables the enhanced overload protection mode. See figure below for details.
Overload Delay: Defines the amount of time that an enhanced protection mode overload condition will
be ignored before declaring a motor overload fault.
Ride Thru Restart: External equipment required. Consult your salesman or factory.
Restart Tries: The number of times the drive will automatically try to restart on a non-Underload fault.
Set this value to 0 to disable retries. Note that Auto Restart (see Startup Control screen) must be
enabled for any restarts to occur.
Restart Delay: The time delay after a fault before the drive will attempt a restart.
Restart Clear Time: Defines the time the drive must run without additional faults after a restart before
the fault is considered clear and the restart counter is reset.
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Parameter Description: “Maximum current allowed to transformer…” Provides user with information
concerning the selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
Current
Motor Overload
Amps
Underload Current
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3.19 Underload Setup
Function:
The Underload Setup screen allows a logged on user to set the Underload limits.
Field Descriptions:
Screen Name: “Underload Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Underload Current: Defines the minimum running current allowed to the motor system. The drive will
fault if the output current is less than the Underload current for a time that exceeds the Underload
Delay.
Uload Start Delay: Defines the amount of time that the Underload condition will be ignored when the
drive is started.
Underload Delay: Defines the amount of time the drive will run with a current less than the Underload
current before faulting.
Uload Restart Tries: Number of times to attempt to restart after an Underload fault. This restart count
applies only to the Underload fault and is independent of the general fault restart tries value below.
Set this value to 0 to disable Underload restarts. Note that Auto Restart (see Startup Control screen)
must be enabled for any restarts to occur.
Uload Restart Time: Defines the delay between the drive fault and a restart. Uses the Uload Restart
Tries parameter to determine if a restart should be attempted.
Uload Restart OK: Defines the time the drive must run without an Underload condition after a restart
before the fault is considered cleared and the restart counter is reset.
Underload @ Min Freq: Defines an enhanced motor protection mode. This parameter is in terms of %
of Underload Current. Setting this parameter to 100% (default value) disables the enhanced
Underload protection mode. See figure in section 2.20 for details.
Parameter Description: “Minimum allowed drive current without a fault…” Provides user with information
concerning the selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.20 Numeric Parameter Change
Function:
The Numeric Parameter Change screen is drawn when the Edit softkey is activated on a numeric
parameter. The user adjusts the parameter to the desired value.
Field Descriptions:
Screen Name: “Numeric Parameter Change Screen”. This field is the name of the displayed screen.
Parameter Name and present value: “Maximum Frequency: 65 Hz”. Shows the name of the
parameter being edited as well as its present value.
Parameter Description: “Maximum frequency that will be emitted by the drive”. Gives a text description
of the parameter being edited.
Min, Max, Def: Provides the parameters minimum allowed value, maximum allowed value, and default
value.
Highlighted value: The value that is adjusted as the user presses the Up and Down arrow keys.
Keypad Functions:
F1: “OK”. Accept the highlighted value as the value of the parameter.
F2: “CANCEL”. Abort the editing procedure and retain the present value of the parameter.
F3: Not used.
F4: Not used.
F5: Not used.
Up Arrow: Increase the highlighted value. Note that the change step size increases as the button is held
down. Note that the value can not be adjusted higher than the Max value displayed.
Down Arrow: Decrease the highlighted value. Note that the change step size increases as the button is
held down. Note that the value can not be adjusted lower than the Min value displayed.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.21 Frequency Setup
Function:
The Frequency Setup screen allows a logged on user to define the frequency behavior of the drive.
Field Descriptions:
Screen Name: “Frequency Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
V/F Select: Defines the V/F curve utilized by the drive. Options include 60Hz/Std Torque, 60Hz/Med
Torque, 60Hz/Hi Torque, 50Hz/Std Torque, 50Hz/Med Torque, and 50Hz/Hi Torque.
Note: Changing the V/F Select may affect the Maximum Frequency parameter value. Always verify /
correct the Maximum Frequency parameter after changing the V/F Select parameter.
Motor Direction: The direction the motor is running. Note that this parameter can be changed while the
drive is running. After the direction has been changed, press START to activate the change. The
motor will decelerate to 0 and then accelerate to the desired frequency in the motor direction
indicated.
Maximum Frequency: Maximum frequency to be emitted by the drive. Note that the maximum
frequency is also the frequency at which the drive outputs its base voltage, 480V.
Minimum Frequency: Minimum frequency to run the ESP motor. This value should be set high enough
to ensure pump head is sufficient to pump liquids to the surface (providing cooling for the motor).
Acceleration Time: Time required to accelerate from stopped to Maximum Frequency.
Deceleration Time: Time required to decelerate from Maximum Frequency to stopped.
Voltage Bias: Bias voltage added to the output for fine tuning. Note that the bias voltage is the value
added at maximum frequency and is scaled for frequencies lower than maximum frequency. Also
note that the positive bias can be limited by the DC bus voltage.
Jog Setpoint: Frequency setpoint when the jog function is activated.
Lockout Frequency 1 – 3: Frequencies the drive will avoid.
Lockout Deadband: Width of the band that band around the lockout frequencies that the drive will
avoid.
Parameter Description: “Defines the V/F Curve for …” Provides user with information concerning the
selected (highlighted) parameter.
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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.22 Analog 1 Setup
Function:
The Analog 1 Setup screen allows a logged on user to configure Analog Input 1.
Field Descriptions:
Screen Name: “Analog 1 Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
A1 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in
conjunction with the following parameters to calculate the analog gain and bias.
A1 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve.
Used in conjunction with the previous 2 parameters to calculate the analog gain and bias.
Analog In A1 Units: Defines the engineering units used when displaying the specified analog value.
Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 1 Fault is
enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault
will be declared.
Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 1 Fault is
enabled and if the analog value is less than the minimum value for the programmed delay time, a
fault will be declared.
Analog 1 Delay: The amount of time to tolerate a range error before declaring a fault.
Analog 1 Fault: Values are Disabled (analog 1 limits are ignored), Fault (analog 1 limits will cause a
fault but will not automatically restart), and Restart (analog 1 limits will cause a fault and automatic
restart).
Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the
Alarms Setup screen.
Parameter Description: “Analog 1 sensor …” Provides user with information concerning the selected
(highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Note: The restart count and restart delay time are set in the Alarms menu.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.23 Analog 2 Setup
Function:
The Analog 2 Setup screen allows a logged on user to configure Analog Input 2.
Field Descriptions:
Screen Name: “Analog 2 Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Parameter Description: “Sets S1-2=OFF …” Provides user with information concerning the selected
(highlighted) parameter.
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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Note: The restart count and restart delay time are set in the Alarms menu.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.24 Analog 3 Setup
Function:
The Analog 3 Setup screen allows a logged on user to configure Analog Input 3.
Field Descriptions:
Screen Name: “Analog 3 Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
A3 Input Voltage 1, Engineering Units 1: Values used to define 1 point on the sensor curve. Used in
conjunction with the following parameters to calculate the analog gain and bias.
A3 Input Voltage 2, Engineering Units 2: Values used to define the second point on the sensor curve.
Used in conjunction with the previous 2 parameters to calculate the analog gain and bias.
Analog In A3 Units: Defines the engineering units used when displaying the specified analog value.
Max Value: The maximum allowed value of the Analog Input in engineering units. If Analog 3 Fault is
enabled and if the analog value exceeds the maximum value for the programmed delay time, a fault
will be declared.
Min Value: The minimum allowed value of the Analog Input in engineering units. If Analog 3 Fault is
enabled and if the analog value is less than the minimum value for the programmed delay time, a
fault will be declared.
Analog 3 Delay: The amount of time to tolerate a range error before declaring a fault.
Analog 3 Fault: Values are Disabled (analog 3 limits are ignored), Fault (analog 3 limits will cause a
fault but will not automatically restart), and Restart (analog 3 limits will cause a fault and automatic
restart).
Note: Restart uses the Restart Tries, Restart Delay, and Restart Clear Time parameters from the
Alarms Setup screen.
Parameter Description: “Analog 3 sensor …” Provides user with information concerning the selected
(highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
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Note: The restart count and restart delay time are set in the Alarms menu.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.25 Misc Setup
Function:
The Misc Setup screen allows a logged on user to configure some miscellaneous parameters.
Field Descriptions:
Screen Name: “Misc Setup”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
SmartGuard: Communication with the SmartGuard downhole tool can be configured as:
Disabled – No communications.
Enabled - Read downhole data only.
Fault - Monitor SmartGuard fault relay and generate fault if set.
Restart - Fault on fault relay and allow restarts as programmed in the Alarms menu.
SmartGuard Timeout: the SmartGuard Timeout detects both a loss of Comms between the Viper and
SSU and the loss of sync between the SSU and the downhole tool. The timeout indicates a loss of
valid data.
Transformer Ratio: The transformer ratio (for the drive output transformer) can be set to allow
calculation of downhole motor current and voltage. These downhole parameters can be displayed in
the User Selected Parameters.
Drive Type: Set to match the Single or Multi Inverter. Drives 757 - 1514 should be set to Multi.
Password: Defines the password used to log into the system. The default password is 3333.
External Fault 1: 11 Digital Input can be Disabled or set to Normally Closed or Normally Open.
Ext Fault 1 Restart: Enable to allow automatic restarts after External Fault 1. Note that automatic
restarts must be enabled on the Startup Control screen for any automatic restarts to occur.
External Fault 2: 12 Digital Input can be Disabled or set to Normally Closed or Normally Open.
Ext Fault 2 Restart: Enable to allow automatic restarts after External Fault 2. Note that automatic
restarts must be enabled on the Startup Control screen for any automatic restarts to occur.
Standby Switch: Enable or disable Standby Switch detection.
Breaker 2: Enable or disable detection of the MCCB status switch (only used in systems with 2
breakers).
Filter Overheat: Enable to allow automatic drive shutdown when the VSG filter over heats.
Parameter Description: “Enable or disable the SmartGuard …” Provides user with information
concerning the selected (highlighted) parameter.
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General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.26 Comm Setup
Function:
The Comm Setup screen allows a logged on user to define the SCADA ModBus Address and assign
how the communication ports are used.
Field Descriptions:
Screen Name: “Comm Setup”. This field is displays the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
ModBus Address: Defines the ModBus address the drive will respond to when communicating with a
SCADA device.
ModBus Baud Rate: Defines communication baud rate between 2400 and 38400 to communicate with
other units.
Drive Comm Port (485): Defines the serial port that will be used to communicate between HMI and the
inverter. The default is COM3 and must be left there. Note that the drive must be power-cycled for
communication port assignment changes to take effect.
SCADA Comm Port: Defines the serial port that will be used to communicate with an external SCADA
system. The default is COM2. Note that the drive must be power-cycled for communication port
assignment changes to take effect.
SmartGuard Port: Defines the serial port that will be used to communicate with the SmartGuard
downhole sensor. The default is COM4. Note that the drive must be power-cycled for
communication port assignment changes to take effect.
DHCP Enable: Allows Dynamic Host Configuration Protocol for network systems to be enable or
disabled.
IP Address 1-4: Defines specific IP address to change from default to allow more than one drive on the
same network.
Parameter Description: “ModBus address used by SCADA… Provides user with information concerning
the selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that some parameters may not be changed when the drive is running. The General Help will state
that the drive must be stopped when such a parameter is selected and the drive is running.
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Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its
value.
Note: For Communication port Pin out refer to section 7.3.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.27 Hard Starting
Function:
The Hard Starting screen allows a logged in user the capability to rock the motor forward and backward
a preset number of times before attempting to ramp to full speed.
Field Descriptions:
Screen Name: “Hard Starting”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays Jog setpoint, Rock start enabled/disabled, rock count, Accel
time and Decel time.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that these functions cannot be activated when the drive is running.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter.
F2: Not used.
F3: “Jog” While holding this button, the drive ramps up to preset Jog frequency. When button is released,
the drive ramps down to zero.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.28 Maintenance Menu
Function:
The Maintenance screen allows a logged in user to perform maintenance functions.
Note that the drive must be stopped to activate these functions.
Field Descriptions:
Screen Name: “Maintenance”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on
the Run Status screen description.
Check / Update all drive parameters. When executed, this function verifies / updates all low level
(drive) parameters to ensure that the drive configuration matches the high level (user interface)
configuration. Execute this function to set the underlying drive parameters to match the user
interface configuration if the drive control board has been changed or if the configuration has been
loaded from a USB flash drive.
Set all parameters to Factory defaults. When executed, this function sets all of the high level (user
interface) parameters and low level (drive) parameters to their default values. Note that the drive
must be powered off and back on after executing this function.
After a Vector® VII drive with VSG and/or 12 Pulse Options has been reset to factory
®
defaults (refer to the Vector VII Variable Speed Drive User’s Manual 150 – 561 Rev 5.7.2)
the following parameter needs to be changed to ensure necessary drive protection:
• From the Run Status Screen
• Select Menu
• Select Log In | key in password 3333, select OK
• Select Misc Setup | select OK
• Select Breaker 2 Fault | select Edit | Select Enable | Select OK
Proper drive protection parameters will now be active.
Save configuration to USB Flash drive. When executed, this function saves the high level drive
configuration to a file (CONFIG.TXT) on the USB flash drive. Note – please insert the USB Flash
drive and wait at least 5 seconds before activating this function.
Refer to appendix B.2
Load configuration from USB Flash drive. When executed, this function loads the high level
configuration from the configuration file (CONFIG.TXT) on the USB flash drive and then updates the
low level (drive) registers to match the configuration. Note – please insert the USB Flash drive and
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wait at least 5 seconds before activating this function. Please run the Check / Update all drive
parameters after this operation to properly configure the underlying drive.
Refer to appendix B.4
Save Linear List to USB Flash drive. When executed, this function saves a file (LLDATA.TXT) with the
values of all the underlying drive (Linear List) parameters on the USB flash drive. Note – please
insert the USB Flash drive and wait at least 5 seconds before activating this function. Note – this file
is for troubleshooting and cannot be loaded into the drive.
Refer to appendix B.3
Delete History and Current Logs. When executed, this function deletes all data from the history (see
History screen) and high speed current data (see the Amp Chart screen) logs. Use this function
when moving a drive to a new location.
Upgrade Firmware. Follow the directions to upgrade the firmware in the user interface controller. Note
that upgrading the user interface firmware may require an update to the drive firmware also.
Upgrading the firmware may also require the drive to be reconfigured. Also note that the Config.txt
file acquired with the “Save configuration to USB Flash drive” may NOT be compatible with the new
firmware.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note
that these functions cannot be activated when the drive is running.
Keypad Functions:
F1: “OK”. Activate the selected function.
F2: Not used.
F3: Not used.
F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to
bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom
back to top of list.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.29 Startup Control
Function:
The Startup Control screen allows any operator the ability to easily view or control the drive lockout and
auto-restart parameters.
Field Descriptions:
Screen Name: “Startup Control”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values
on the Run Status screen description.
General Help: “Press Menu softkey…” General help information on how to use this screen.
Keypad Functions:
F1: “Lock”. Lock out the drive. If running, the drive will be stopped.
F2: “Unlock”. Unlock the drive.
F3: “Disable”. Disable auto restart of drive.
F4: “Enable”. Enable auto restart of drive.
F5: “Menu”. Return to the Select screen.
Up Arrow: Not used.
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Down Arrow: Not Used.
Left Arrow: Not used.
Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive.
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3.30 Keypad Test
Function:
The Keypad Test screen provides no functionality for controlling the drive. It is included as an aid for
testing the keypad – normally in manufacturing.
The Keypad Test screen is activated by pressing the unlabeled F1 softkey in the Select Screen.
Operation:
There is a box on the screen associated with each keypad key. When a keypad key is pressed, the
associated box on the screen turns red.
Note: Press and hold down the F5 key to exit the Keypad Test screen.
Keypad Failure Detection: Log excessive button presses (>100) as events showing a possible
hardware problem.
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4 Parameter Locator
The following table describes what parameters are available in each of the different screens.
Screen Parameters
Setup (No login required) Local / Remote User Selected 1 – 5
Drive Output
Operating Mode Drive Mode PI Proportional
(Current Control) Current Setpoint PI Integral
Current Freq Limit
Operating Mode Drive Mode A2 Input Voltage 1
(Pressure Control) Pressure Source Engineering Units 1
Pressure Setpoint A2 Input Voltage 2
PI Proportional Engineering Units 2
PI Integral Analog In 2 Units
Analog 2 Type
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Analog 3 Setup A3 Input Voltage 1 Max Value
Engineering Units 1 Min Value
A3 Input Voltage 2 Analog 3 Delay
Engineering Units 2 Analog 3 Fault Enable
Analog In A3 Units
Misc Setup SmartGuard Enable External Fault 2 Enable
Transformer Ratio Ext Fault 2 Restart
Drive Type Standby Switch Enable
Password Breaker 2 Detect Enable
External Fault 1 Enable
Ext Fault 1 Restart
Comm Setup ModBus Address SmartGuard Port
ModBus Baud Rate DHCP Enable
Drive Comm Port (485) IP Address 1 - 4
SCADA Comm Port
Hard Starting Jog Set Point Acceleration Time
Rock Start Deceleration Time
Rock Count
Maintenance Check/Update all drive parameters Save linear list to USB Flash
Set all parameters to factory Delete History and Current Logs
Save Configuration to USB Upgrade Firmware
Load configuration from USB Flash
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79
5 Remote User Interface
Note that the remote user interface program resides on the drive itself. The computer needs only
Internet Explorer, a wireless network card, and the Flash Player to make use of the remote user
interface.
5.2 Configuration
Equipment Required:
• Laptop with wireless network card
• Software – Microsoft Internet Explorer and Adobe Flash Player 8 or later (www.adobe.com)
® ®
• Wireless Router (PN 196126) Option already configured and installed on your drive.
Procedure:
1. Configure Wireless Card Utility
Note: The following is an example to access a router already installed and configured on your
Vector VII drive or Vector VII Trainer. Your laptop Wireless utility may be different and not follow this
example. You will have to know how to use the wireless network card on your laptop
If you are installing a router in your drive you should have instructions that came with the Remote
User Interface kit on how to set up the router.
a. If your Wireless card is enabled you should see the icon in the system tray in the lower right
hand corner of your screen. If it is not enabled you will need to go to Control Panel then
Network Connections and enable your Wireless card.
b. Move your cursor over the wireless icon, which in this case is several vertical bars, and right
click on it. Highlight “Connect To” and look for VIPERSEC and click on it. If you do not see
VIPERSEC listed then open the Wireless utility and click on “Site Monitor”. After a few
seconds you should see VIPERSEC in the site list. If you do not, then there may be a
problem with the router or your wireless card. Check the router to make sure the lights are
on. Once you see VIPERSEC in the list you can go back to the “Wireless Networks” screen
and add VIPERSEC to this list, make sure and enter the “Network Key” (see below) and
select it. The Network Key value is 4056701431.
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80
2. Completing and Connecting
a. From your desktop enter Internet Explorer. Click on the “X” to stop the home screen access.
Enter the following into the address bar: http://192.168.2.101/ui.html. You should see a
duplicate copy of the Vector VII HMI display screen. Clicking the buttons on your laptop will
do the same thing as pushing the buttons on the display screen.
5.3 Capabilities
Besides running and configuring the drive, the remote user interface allows the user to download
event, history, configuration, and linear list files. Click the “File Menu” button on the remote user
interface to access these functions. These files open in their own Internet Explorer windows. Use
the File, Save As functionality to save the data as text files. (Note that the linear list file can not be
generated when the drive is running.)
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81
6 Volts per Hertz Settings (V/Hz)
6.1 V/Hz Factory and Manual Set-up.
Refer to page 3.21 Frequency for programming
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82
V/HZ Definition
• This defines the Voltage and Frequency relationship at the output of the drive.
• At maximum frequency (Maximum Speed) E1-04 = 60 Hz, the Maximum Voltage E1-05 = 480 VAC.
o This means that at maximum speed, the drive will try to maintain an output of 480 VAC at 60
HZ.
• This is provided there is 480 VAC at the input. Otherwise the maximum voltage cannot be increased
beyond the voltage at the input.
• At Minimum Frequency E1-09 = 1.5Hz, the Minimum Voltage E1-10 = 14.4 VAC.
o This means that at minimum speed, the drive will try to maintain an output of 14.4 VAC at
1.5 Hz
Figure 6.1.2
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83
60 Hz Selectable Operation
• There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High
Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide
more torque at Start Up.
o 60 Hz Standard Torque (Default)
o 60 Hz Medium Torque
o 60 Hz High Torque
V/Hz Settings
Factory Defaults
(Logged in, Frequency Setup | V/F Select)
60 Hz Medium Torque
_
<
(0VAC) Mid Volts B E1-12
_
Voltage (V)
< rd
(0VAC) Base Volts E1-13
a
nd
a
St
_
<
(36 VAC) Mid Volts A E1-08
_
<
(16.8 VAC) Min Volts E1-10
Frequency (Hz)
.
84
Figure 6.1.4 - 60Hz High Torque Setting
.
85
6.1.3 Selectable 50 Hz V/Hz settings
HI MED STD
TRQ TRQ TRQ
E1-09
E1-07
E1-06
E1-11
E1-04
Figure 6.1.5
50 Hz Selectable Operation
• There are 3 selectable settings pre-programmed into the Vector® VII drive. In the Medium and High
Torque settings, a predetermined amount of voltage boost is applied at lower frequencies to provide
more torque at Start Up.
o 50 Hz Standard Torque
o 50 Hz Medium Torque
o 50 Hz High Torque
.
86
Figure 6.1.6 – 50Hz Standard Torque Settings
.
87
V/Hz Settings
Factory Defaults
(Logged in, Frequency Setup | V/F Select)
50 Hz Medium Torque
_
<
(0VAC) Mid Volts B E1-12
_
Voltage (V)
<
rd
(0VAC) Base Volts E1-13
a
nd
a
St
_
<
(36 VAC) Mid Volts A E1-08
_
<
(16.8 VAC) Min Volts E1-10
Frequency (Hz)
.
88
V/Hz Settings
Factory Defaults
(Logged in, Frequency Setup | V/F Select)
50 Hz High Torque
_
<
(0VAC) Mid Volts B E1-12
_
Voltage (V)
<
rd
(0VAC) Base Volts E1-13
a
nd
a
St
_
<
(48 VAC) Mid Volts A E1-08
_
<
(21.6 VAC) Min Volts E1-10
Frequency (Hz)
.
89
6.1.4 V/Hz Manual Set-up
In some cases manual setup of the Volts/Hertz curve is required. If this is the case the user must manually
enter the parameters below in the Linear List (refer to 3.16 and Appendix C.1). Certain parameters must be
programmed to be less that or equal to others in order for the drive to operate correctly.
Important Note!! If the Maximum Frequency is changed in the Frequency Setup screen of the HMI, the
parameters E1-04 and E1-06 will set equal to each other. In many cases this can cause a fault due to
E1-11 being less than E1-06
Figure 6.1.9
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90
7 SCADA Interface
The ModBus RTU protocol is employed by the SCADA interface port to allow for remote control and
data acquisition.
Added support for redirection file to support additional parameters within the SCADA map as
required.
40004 Poll Count Read Only register that counts the number of polls received since
the program was started.
40005 Motor Read Only register that contains the motor state.
0 = Not Running
1 = Running
40006 Fault Read Only register that describes if a fault is active.
0 = No active fault
Bit 0: Internal Drive Fault – see Drive Fault Code (40015) and
Fault Details (40016) registers.
Bit 1: Communication lost between user interface and drive.
Bit 2: Fatal User Interface Error – see Fatal Error Code (40022).
Bit 3: SmartGuard Fault – see SG Fault Source (40035).
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91
ModBus Name Description
Address
40007 Freq Ref Read Only register containing the frequency reference.
(Valid only in Frequency Control Mode.)
40008 Output Freq Output frequency of drive. Hz * 10
40009 Output Voltage Output voltage of drive. Volts * 10
40010 Output Current Output current of drive. Amps * 10
40011 DC Bus Voltage DC Bus Voltage. Volts * 1
40012 Analog 1 Analog 1 input value in drive units.
(units and scaling depend on drive configuration)
40013 Analog 2 Analog 2 input value in drive units.
(units and scaling depend on drive configuration)
40014 Drive Status Bitmapped drive status register.
(internal) Bit 0: Running (1 = running, 0 = stopped)
Bit 1: At Zero Speed (1 = at zero speed)
Bit 2: Reverse Operation (1 = reverse)
Bit 3: Fault Reset Signal (1 = fault reset active)
Bit 4: Speed Agree (1 = at speed)
Bit 5: Drive Ready (1 = ready)
Bit 6: Alarm (1 = alarm)
Bit 7: Fault (1 = fault)
Bit 8 – Bit 13: Not used
Bit 14: Reference via Comm (1 = reference via modbus)
Bit 15: Control via Comm (1 = start / stop via ModBus)
40015 Drive Fault Code Current Fault exhibited by drive.
(internal) (There are a few codes that are not included in the Fault Details
bitmapped list above.)
0 No Fault 25 DEV – Speed Deviation
1 PUF – DC Bus Fuse Open 26 OVL – Enhanced O-load
2 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss
3 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss
4 UV3 – MC Answerback 29 OH3 – Motor Overheat 1
5 SC – Short Circuit 30 OPR – HMI Disconnect
6 GF – Ground Fault 31 ERR – EEPROM R/W Err
7 OC – Overcurrent 32 OH4 – Motor Overheat 2
8 OV – DC Bus Overvolt 33 CE – Serial Com Err
9 OH – Heatsink Overtemp 34 BUS – Option Com Err
10 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err
11 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down
12 OL2 – Inverter Overload 37 CF – Out of Control
13 OL3 – Overtorque 1 38 SVE – Zero Servo Fault
14 OL4 – Overtorque 2 39 EF0 – Opt External Fault
15 RR – DynBrk Transistor 40 FBL – Feedback Loss
16 RH – DynBrk Resistor 41 LL3 – Loss of Load
17 EF3 – External Fault 1 42 UL4 – Undertorq Det 2
18 EF4 – External Fault 2 43 OL7 – HSB-OL
19 EF5 – Fault Not Enabled 44 ULF – Underload
20 EF6 – Fault Not Enabled 45 A1-HI – Terminal A1 High
21 EF7 – Breaker 2 Fault 46 A1-LO – Terminal A1 Low
22 EF8 – Fault Not Enabled 47 A2-HI – Terminal A2 High
23 FAN – Cooling Fan Error 48 A2-LO – Terminal A2 Low
24 OS – Overspeed Detect
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92
ModBus Name Description
Address
40016 Fault Details Bitmapped fault list.
(internal) Bit 0: Overcurrent (OC) Ground Fault (GF)
Bit 1: Main circuit Overvoltage (OV)
Bit 2: Drive overload (OL2)
Bit 3: Drive overhead (OH1, OH2)
Bit 4: Not used
Bit 5: Fuse blown (PUF)
Bit 6: PI feedback reference lost (FbL)
Bit 7: External error (EF, EF0)
Bit 8: Hardware error (CPF)
Bit 9: Motor overload (OL1) or Overtorque 1 (OL3) detected
Bit 10: PG broken wire detected (PGO), Overspeed (OS), Speed
deviation (DEV), Underload Fault (ULF)
Bit 11: Main circuit Undervoltage (UV) detected
Bit 12: Main circuit Undervoltage (UV1), control power supply
error (UV2), inrush prevention circuit error (UV3), power
loss
Bit 13: Missing output phase (LF)
Bit 14: ModBus communications error (CE)
Bit 15: Operator disconnected (OPR)
40017 Drive State State of the drive control state machine.
0 = Initializing 8 = Running / Remote
1 = Not Ready 9 = Stop / Remote
2 = Ready / Local 10 = Forced Stop
3 = Accelerating / Local 11 = Fault
4 = Running / Local 12 = Waiting to Restart
5 = Ready / Remote 13 = Off (Drive Disabled)
6 = Start / Remote 14 = Standby(13)
7 = Accelerating / Remote 15 = Standby / Remote
40018 Time to Restart Valid only in Restart State. Time until drive will attempt to restart.
Minutes * 10
40019 Misc Flags Bit 0 – 0 = Local, 1 = Remote
Bit 1 – 0 = Auto Restart disabled, 1 = Enabled
Bit 2 – 0 = Drive output disabled, 1 = Enabled
40020 Digital Inputs Bit 0 – 9 Bit 3 – 12 Bit 6 – 16
Bit 1 – 10 Bit 4 – 13 (1 = On)
Bit 2 – 11 Bit 5 – 14 (0 = Off)
40021 User Interface 0 = Init, 1 = Waiting for communication with drive, 2 = Normal,
State 3 = Communication with drive lost, 4 = Fatal Error
40022 Fatal Error Code 0 = No fatal error
40023 Software Rev. Divide by 10
40024 SmartGuard 0 = Data OK
State 1 = Data Bad (SSU not sync’d with downhole tool)
2 = SmartGuard interface disabled
40025 SG Fault Relay 0 = Fault Relay OK
1 = Fault Relay Fault
40026 SG State State of the SmartGuard fault detection state.
0 = Initializing
1 = No SmartGuard fault
2 = SmartGuard Fault Relay Detected - Fault
3 = Waiting to Restart
4 = Verifying restart OK
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ModBus Name Description
Address
40027 Downhole #1 SmartGuard Data
Intake Pressure PSI * 10 (default – units can be set by CTConfig program)
40028 Downhole #2 SmartGuard Data
Intake Temp Degrees F * 10 (default – units can be set by CTConfig program)
40029 Downhole #3 SmartGuard Data
Motor Temp Degrees F * 10 (default – units can be set by CTConfig program)
40030 Downhole #4 SmartGuard Data
Discharge Press PSI * 10 (default – units can be set by CTConfig program)
40031 Downhole #5 SmartGuard Data
Vibration G * 1000 (default – units can be set by CTConfig program)
40032 Downhole #6 SmartGuard Data
Leakage Current mA * 100 (default – units can be set by CTConfig program)
40033 Downhole #7 SmartGuard Data
Uphole Voltage Volts * 10
40034 Downhole #8 SmartGuard Data
SG Duty Cycle %
40035 SG Fault Source Bitmap fault source
Bit 0: Intake Pressure High
Bit 1: Intake Pressure Low
Bit 2: Intake Temperature High
Bit 3: Intake Temperature Low
Bit 4: Motor Temperature High
Bit 5: Motor Temperature Low
Bit 6: Discharge Pressure High
Bit 7: Discharge Pressure Low
Bit 8: Vibration High
Bit 9: Vibration Low
Bit 10: Current Leakage High
Bit 11: Current Leakage Low
Bit 12 – Bit 15: Not Used
40036 Reserved
40037 Reserved
40038 Reserved
40039 Reserved
40040 Reserved
Note Addresses 40041 – 40xxx are redirects as defined in the file
REDIR.DAT.
40041 Reserved
40042 Drive Comms Percentage of successful drive polls.
40043 SG Fault Source Bit 0: Delta Pressure High
2 Bit 1: Delta Pressure Low
Bit 2 – Bit 15: Not Used.
40044 Drive Enable 0 = Drive Locked Out, 1 = Drive Enabled.
40045 Reserved
40046 Downhole #9 SmartGuard delta pressure.
Delta Pressure PSI * 10 (default – units can be set by CTConfig program)
40047 Total Starts Drive total starts.
40048 Previous Fault Fault Code for previous fault. See address 40015 for key.
40049 Total Run Time Drive Total Run Time. Hours.
40050 Current Run Runtime since last start. Hours.
40051 Motor Voltage Downhole motor voltage. V * 10
40052 Motor Current Downhole motor current. A * 10
© 2008 Wood Group ESP, Inc.
.
94
ModBus Name Description
Address
40053 A2 Hi Limit Analog Input 2 upper limit.
40054 A2 Low Limit Analog Input 2 lower limit.
42076 A3 Hi Limit Analog Input 3 upper limit.
42077 A3 Low Limit Analog Input 3 lower limit.
40055 A1 Hi Limit Analog Input 1 upper limit.
40056 A1 Low Limit Analog Input 1 lower limit.
40057 Output Power Drive output power. KW * 10.
40058 Power Factor Drive output power factor. % * 10
40059 Group Used to define groups in conjunction with the Group Shutdown
Membership Mask. Mirrored at address 40441.
Mask
40060 Group Shutdown Shuts down drive if any bits match with the Group Membership
Mask Mask. Mirrored at address 40444.
40061 Remote / Local 0 = Local, 1 = Remote
40062 Auto Restart 0 = Auto Restarts disabled
Enable 1 = Auto Restarts enabled
40063 Last Shutdown 0 – 48 same as 40015
Code 60 Underload Fault
61 SCADA Stop Command
62 Keypad Stop Command
63 Group Shutdown
69 SmartGuard Data Bad (SG Timeout with data out of sync)
70 SG Intake Pressure High
71 SG Intake Pressure Low
72 SG Intake Temp High
73 SG Intake Temp Low
74 SG Motor Temp High
75 SG Motor Temp Low
76 SG Disch Press High
77 SG Disch Press Low
78 SG Vibration High
79 SG Vibration Low
80 SG Leakage High
81 SG Leakage Low
82 SG Delta Press High
83 SG Delta Press Low
Dumping Events
• Events are dumped as strings in response to ModBus requests from addresses 40901 – 41156. The
newest event is at address 40901. To request the newest event, send the command:
(Slave ID) (Code = 3) (Add Hi = 3) (Add Lo = 132) (Len Hi = 0) (Len Lo = 1) (CRC Hi) (CRC Lo)
• The response is a ModBus response with the standard header format (Slave ID) (Code) (Bytes to follow)
followed by the text message associated with the event.
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95
Utility Write Registers
Utility write registers are written one at a time using the ModBus type 6 command.
Pin Signal
1 Data Carrier Detect (DCD)
2 Received Data (RXD)
3 Transmitted Data (TXD)
4 Data Terminal Ready (DTR)
5 Ground
6 Data Set Ready (DSR)
7 Request to Send (RTS)
8 Clear to Send (CTS)
9 Ring Indicator (RI)
Only pins 2, 3, and 5 are used on the SCADA
port.
Note: Com1, 2, 3, 4 are RS232. Com5 is the designated RS-485 to the drive.
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96
8 Troubleshooting and Maintenance
8.1 Main Circuit Test Procedure
o DANGER Before attempting any troubleshooting checks make sure that the incoming power
to the drive has been removed and locked out. To prevent electrical shock, wait at least
five minutes after removing power and measure the DC bus voltage between the +3
and – terminals to confirm safe level of voltage using volt meter set to read DC volts
with the black lead connected to (-) and the red lead connected to (+3).
Drive Input (Note that the drive input terminals are not the same as the circuit breaker input
terminals)
• 6 Pulse Unit - R/L1, S/L2, T/L3
• 12 Pulse Unit - R/L1, S/L2, T/L3, R1/L11, S1/L21, T1/L31
DC Bus
• +1 – DC Bus Pre-Soft Charge Circuit
• +3 – DC Bus Post-Soft Charge Circuit
Drive Output (Note that the drive output terminals are on the drive located at the drive chassis and
not at the output of the output filter, if equipped)
• U/T1, V/T2, W/T3
.
97
8.1.2 Main Power Circuit Test and Troubleshooting
• DANGER Check DC Bus level before continuing. Ensure that the bus has fully discharged and
incoming power has been removed and locked out. To prevent electrical shock, wait at least five
minutes after removing power and measure the DC bus voltage between the +3 and –
terminals to confirm safe level of voltage.
Set Meter to Diode Check setting. Failure mode would be a shorted diode.
A faulty resistor will read infinite Ohms with a meter. The table below gives nominal readings for the
soft charge resistors.
.
98
DC Bus Fuse
The DC Bus fuse is to protect the main circuit components in the case of an output transistor failure.
1. Set meter to “OHMS” setting
2. Place a meter lead on each side of the fuse
3. Measurement of 0 Ohms the fuse is good, measurement of infinite Ohms the fuse is bad
and must be replaced. !!!NOTE – Never replace a DC Bus fuse without checking all of
the output transistors!
Set Meter to Diode Check setting. Failure mode would be a shorted transistor.
.
99
8.2 Drive System Troubleshooting
.
100
8.2.1 Drive Frame PC Board Designations
PPE Minimum: Lineman’s Gloves (Proper Rating and current calibration stamp)
Safety Shoes
All Cotton clothing (Arc Flash Protection if region requires it)
Electrically rated hard hat and face shield (Arc Flash protection if region requires it)
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101
oIf there is voltage present but it is excessively lower/higher (+/- 10% of rated
Voltage) that 480VAC, de-energize the drive and repeat Incoming Power Check.
• Secondary CPT1 (240VAC/120VAC)
o Measure the secondary CPT1 voltage across the X1(p2) and X4(p5) terminals. The
voltage reading should be approximately 240 VAC. With one meter lead on X1(p2)
terminal check both sides of the secondary CPT fuse F3, both sides should read
240VAC. If 240VAC is not present on both sides, replace the secondary CPT F3
fuse.
o Measure the secondary CPT1 voltage across the X2(p3) and X4(p5) terminals. The
voltage reading should be approximately 120 VAC. With one meter lead on X2(p3)
terminal check both sides of the duplex receptacle fuse, both sides should read
120VAC. If 120VAC is not present on both sides, replace the duplex receptacle fuse
F4.
The drive communications lost screen appears anytime the user interface computer (HMI) cannot
communicate with the drive power unit. This screen covers the entire LCD display and can display
one of two different messages.
• Drive Status, Waiting for communications with drive chassis. Please Stand-by.
• Drive Status, Lost communications with drive chassis. Trying to reconnect. Please Stand-
by.
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102
The first message occurs if communications with the drive have never been established. The
second is displayed if communications have been established and then lost. The drive
communications lost screen disappears when communication with the drive is established (or re-
established). Events are logged each time communications with the drive is lost or re-established
(see Events Screen).
Verify that the drive chassis is powered up. Verify the cable connection between COM5 and the
drive chassis is good. Replace the user interface assembly. Replace the drive control board.
The fatal error screen is displayed when the drive encounters an error from which it cannot recover.
These are typically file system or timing problems in the HMI. An error code and descriptive
message is included on the screen. This screen covers the entire LCD display.
• Drive Status, Fatal Error. Code = <Error Code Here> <Error Description Here> Power must
be cycled off and back on.
Provide the history and event files to the engineering department in OKC for investigation. Power
cycle the drive. If the fatal error recurs, set the drive to factory defaults and try again. If the fatal
error recurs, contact OKC or replace the HMI assembly.
The please wait screen is shown when the HMI will take several seconds to complete an operation.
Examples are when parameters are being written to the drive chassis and when saving history data
to a USB flash drive. This screen does not indicate a problem and should go away in less than a
minute. Parameter write operations usually take 2 – 3 seconds. Resetting to factory defaults and
saving history data to a USB flash drive can take up to a minute.
The fault status screen is displayed when a fault occurs. One may also access the Fault Status
screen using the HMI menu system. Messages displayed include:
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103
MCCB.
CE – ModBus Com The drive detected a loss of communications Verify HMI screen is on, verify connections
Error from the HMI. Note that this is common on to the HMI and drive.
power up if the drive is powered off and
powered back on before the drive DC bus has
time to discharge.
CPF – Hardware Error One or more internal drive controller faults have Try these one at a time…
occurred. • Cycle power off and back on.
• Remove drive chassis keypad and
reinstall it.
• Reset to factory defaults.
• Replace the drive control board.
External Fault #2 External Fault switch 2 (connected to terminal Verify connection at 12, replace external
location 12) is in the fault condition. component attached to 12
External Fault #3 External Fault switch 3 (connected to terminal Verify connection at 16, replace external
location 16) is in the fault condition. component attached to 16
FBL – PI FB Lost PI Control loop feedback is out of the Verify the analog device used for drive
acceptable range. control is connected to terminal position 39
and is working properly.
LF – Missing Output Output current imbalance among phases has Take voltage reading at output of drive.
Phase exceeded the limit. Note that this is common Troubleshoot each phase output
when running the drive with no load (or a very components with power removed.
small load). This detection can be disabled for
no load testing by setting parameter L8-07 in
the linear list to 0. It is recommended that L8-
07 be returned to 1 prior to field use.
OC/GF – Overcurrent The drive Overcurrent limit has been exceeded. Verify Limits and time delays are set
This designator can also mean Ground Fault. properly. Troubleshoot to system component
beyond the drive.
OH1/OH2 – Drive Drive temperature limit has been exceeded. Check proper fan operation, check continuity
Overheat of Thermistor, check semiconductors for
excessive heat.
OL1/OVL – Motor An excessive motor load exists. Reduce load so drive output current does not
Overload exceed the current set on the HMI.
OV – DC Bus DC bus voltage has risen above the maximum Verify incoming (mains) power to be within
Overvoltage allowed. specifications.
OL2 – Drive Overload Drive overload has been detected. Drive has Reduce load or extend Accel time.
been shut down to protect itself.
OPR – No Keypad The internal inverter keypad has been This error should never occur. Reset drive
disconnected. to defaults.
PUF – Fuse Blown DC bus fuse has opened. Check main DC Bus fuse (Must remove from
the system) and all other fuses.
® ®
SmartGuard Data – The SmartGuard interface has been disabled. This is not a fault. If you wish to enable the
®
Disabled SmartGuard , see the Misc Setup screen.
SmartGuard® Data – The fault source indicates the SmartGuard® Verify SmartGuard limit settings are set up
Fault parameter that has exceeded a minimum or as desired. Verify well conditions fall within
SG Code: <code> maximum and has stopped the drive (example the limit settings.
<Fault source> – Motor Temperature).
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104
ULF – Underload The motor load is less than the Underload Verify limit is set properly. Verify time delay
Current specified on the Underload setup is set properly. Troubleshoot to motor.
screen (possibly due to pumping off the well
fluids).
UV – DC Bus DC bus voltage fell below minimum value. Check incoming AC line for low voltage or
Undervoltage power interruption.
UV1/UV2/UV3 – Other Main circuit, control power supply error, soft Check incoming AC line for low voltage or
Undervoltage charge circuit failure. power interruption. Check internal power
supply. Check soft charge circuit for proper
operation
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105
Events Screen
Events such as drive starts and stops, drive faults, and parameter changes can be viewed using the
Events screen. Events displayed include:
Event Description
Program Started Indicates the drive has been powered up.
Drive Start Drive started.
Remote Start Drive started in remote mode.
Drive Stop Drive stopped.
Log In An operator has logged in to the drive.
Log Out An operator has logged out or the drive has logged the operator out
after 1 hour.
Fault! Code=<> - <Fault Description> A fault has occurred. Refer to the Fault section above for corrective
actions.
Fault Cleared The fault condition has been cleared.
Alarm! Code=<> - <Alarm Description> An alarm is active.
Alarm Cleared The alarm condition has been cleared.
Fatal Error! Code=<> - <Error Description> A fatal error has occurred.
Drive Comm! Drive Comms Lost The HMI lost communications with the drive chassis
Drive Comm! Drive Comms OK Communications with the drive chassis were reestablished.
External I/O! SmartGuard® Comms Lost The HMI lost communications with the SmartGuard® SSU.
External I/O! SmartGuard® Comms OK Communications with the SSU has been reestablished.
External I/O! Data Bad (Sync Loss) The SmartGuard® SSU has lost synchronization with the downhole
tool.
External I/O! Data OK Synchronization between the SSU and the downhole tool has been
reestablished.
SG Fault Code:<> <Description> The SmartGuard® SSU has declared a fault. The code and
description describe the source (i.e. Intake Temperature).
External Stop – Entering Standby State The Standby (Lease Kill) switch has opened. The drive is entering the
Standby state.
External Stop Cleared – Restarting Drive The Standby (Lease Kill) switch has closed. The drive is restarting.
Entering Restart State The drive has faulted but will restart automatically.
Excessive Button Presses Log excessive button presses (> 100) as events showing a possible
hardware problem.
Safety Stop Activated The HMI detected a drive running state when the drive should have
been stopped. The stop command was re-sent to the drive.
Drive Disabled – Drive is NOT rev <required The drive has been disabled because the HMI firmware revision is not
revision> compatible with the drive chassis firmware. This is most likely to occur
when the HMI firmware is updated.
Overload change during run: <results> A motor overload change was attempted while the drive was running.
The results of the change are shown.
<Parameter Description> Was=<> Now=<> The specified parameter was changed.
<Parameter Description> Now=<> The specified parameter was changed. This message is associated
with setpoint changes from the Run Status screen.
SCADA – Time set to <C time value> The time has been via SCADA.
SCADA – DO1 set to <0, 1> Digital output 1 has been set to the specified value via SCADA.
SCADA – DO2 set to <0, 1> Digital output 2 has been set to the specified value via SCADA.
<Parameter Description> : Out of range val = The operator tried to set the specified parameter to the specified
<value> value, which is out of its acceptable range.
The All Monitors screen can be used to view a significant amount of drive chassis status at one time.
Please see section 3.14 for details on how to interpret the data on the All Monitors screen.
.
106
8.3 General Maintenance
• Danger The following inspections require that the drive de-energized and incoming power locked
out. Verify that the DC bus has been completely discharged before continuing. To prevent
electrical shock, wait at least five minutes after removing power and measure the DC bus
voltage between the +3 and – terminals to confirm safe level of voltage.
• Verify all external terminals, mounting bolts, and connectors are fastened and tightened.
• Verify that the cooling fans free to turn and free of dust and dirt.
• Verify that the heat sink fins are clear of dirt and debris. Keep them clean.
• Verify that there are no signs of water entry into the drive enclosure.
• Verify that door seal shows no signs of damage.
• Verify that there is no dust/dirt/oil buildup on any of the drive components.
• Verify that there are no irregularities (discoloration/odor) with the DC bus capacitors. If there
is, replace immediately.
.
107
Appendix
A.1 Drive Power Rating, Catalog Numbers, and Part Numbers
Vector VII Drives –without VSG (6)
.
108
VECTOR VII RATINGS, CATALOG NUMBERS, AND PART NUMBERS
.
109
A.2 General Specifications
Electrical Specifications:
Rated Input Voltage: 480 Volt, 3 phase, 60 Hz (+ / - 10% of rated voltage and frequency).
Consult factory for other input voltages and frequency ratings.
Efficiency: 97% or greater at full load.
Output Voltage: 0 Volts to rated input voltage
Output Frequency: 0 Hertz to 120 Hertz.
Control Specifications:
Control Method: Sine coded output with optional VSG (Variable Sinewave Generation)
technology.
Accel / Decel: 0 Seconds to 6,000 seconds.
Drive Overload: 110% of drive rating for 60 seconds (Variable Torque).
Current Limit: Programmable current limit.
Control I/O:
Environmental Specifications:
.
110
A.3 Dimensions and Weights
DIMENSIONS & WEIGHTS - VECTOR® VII WITHOUT VSG
REFERENCE ONLY
.
111
DIMENSIONS & WEIGHTS - VECTOR® VII WITH VSG
REFERENCE ONLY
.
112
A.4 Default Parameter Values
Parameter Screen Default Value
Local / Remote Setup (login not required) Local
Drive Output Setup (login not required) Enabled
User Selected 1 – 5 Setup (login not required) None
Drive Mode Operating Mode Frequency Control
Frequency Setpoint Operating Mode (Frequency Control) 60.00 Hz
Current Setpoint Operating Mode (Current Control) 250 A
Current Frequency Operating Mode (Current Control) 60.0 Hz
Limit
PI Proportional Operating Mode (Current Control) 2.00
PI Integral Operating Mode (Current Control) 5.0 sec
Pressure Source Operating Mode (Pressure Control) Discharge
Pressure Setpoint Operating Mode (Pressure Control) 0 PSI
PI Proportional Operating Mode (Pressure Control) 2.00
PI Integral Operating Mode (Pressure Control) 5.0 Sec
Analog 2 Type Operating Mode (Pressure Control) 0-10V
Analog 2 Setup
A2 Input Voltage 1 Operating Mode (Pressure Control) 0.0 V/mA
Analog 2 Setup
Engineering Units 1 Operating Mode (Pressure Control) 0
Analog 2 Setup
A2 Input Voltage 2 Operating Mode (Pressure Control) 10 V/mA
Analog 2 Setup
Engineering Units 2 Operating Mode (Pressure Control) 10
Analog 2 Setup
Analog In 2 Units Operating Mode (Pressure Control) V
Analog 2 Setup
Signal Source Operating Mode (Signal Follower) Analog Input A1
Minimum Frequency Operating Mode (Signal Follower) 30.0 Hz
Frequency Setup
Input at Min Freq Operating Mode (Signal Follower) 0.0 V
EU Value Min Operating Mode (Signal Follower) 0.0
Maximum Frequency Operating Mode (Signal Follower) 60.0 Hz
Frequency Setup
Input at Max Freq Operating Mode (Signal Follower) 10.0 V
EU Value Max Operating Mode (Signal Follower) 100.0
Analog In A1 Units Operating Mode (Signal Follower) V
Analog 1 Setup
Motor Overload Amps Alarms Setup Drive Rated Amps
Oload Start Delay Alarms Setup 0s
Overload Restart Alarms Setup Disabled
Overload @ Min Freq Alarms Setup 0%
Overload Delay Alarms Setup 0.0 s
Restart Tries Alarms Setup 0
Restart Delay Alarms Setup 45.0 min
Restart Clear Time Alarms Setup 60 min
Underload Current Underload Setup 0.0 A
Uload Start Delay Underload Setup 0s
Underload Delay Underload Setup 0.0 sec
Underload Restart Tries Underload Setup 0
Underload Restart Time Underload Setup 45.0 min
Underload Restart OK Underload Setup 60 min
© 2008 Wood Group ESP, Inc.
.
113
Parameter Screen Default Value
Underload @ Min Freq Underload Setup 100%
V/F Select Frequency Setup 60Hz / Std Torque
Motor Direction Frequency Setup Forward
Maximum Frequency Frequency Setup 60.0 Hz
Operating Mode (Signal Follower)
Minimum Frequency Frequency Setup 30.0 Hz
Operating Mode (Signal Follower)
Acceleration Time Frequency Setup 30.0 Sec
Deceleration Time Frequency Setup 30.0 Sec
Voltage Bias Frequency Setup 0.0 V
Jog Setpoint Frequency Setup 60.00 Hz
Lockout Frequency 1 Frequency Setup 0.0 Hz
Lockout Frequency 2 Frequency Setup 0.0 Hz
Lockout Frequency 3 Frequency Setup 0.0 Hz
Lockout Deadband Frequency Setup 2.0 Hz
A1 Input Voltage 1 Analog 1 Setup 0.0 V
Engineering Units 1 Analog 1 Setup 0
A1 Input Voltage 2 Analog 1 Setup 10.0 V
Engineering Units 2 Analog 1 Setup 10
Analog In A1 Units Analog 1 Setup V
Operating Mode (Signal Follower)
Max Value Analog 1 Setup 0 EU
Min Value Analog 1 Setup 0 EU
Analog 1 Delay Analog 1 Setup 0.0 min
Analog 1 Fault Enable Analog 1 Setup Disabled
Analog 2 Type Analog 2 Setup 0-10 V/4-20 mA
A2 Input Voltage 1 Analog 2 Setup 0.0 V/mA
Operating Mode (Pressure Control)
Engineering Units 1 Analog 2 Setup 0
Operating Mode (Pressure Control)
A2 Input Voltage 2 Analog 2 Setup 10.0 V/mA
Operating Mode (Pressure Control)
Engineering Units 2 Analog 2 Setup 10
Operating Mode (Pressure Control)
Analog In A2 Units Analog 2 Setup V
Operating Mode (Pressure Control)
Max Value Analog 2 Setup 0 EU
Min Value Analog 2 Setup -30 EU
Analog 2 Delay Analog 2 Setup 0.0 min
Analog 2 Fault Enable Analog 2 Setup Disabled
Analog 3 Type Analog 3 Setup 0-10 V
A3 Input Voltage 1 Analog 3 Setup 0.0 V
Operating Mode (Pressure Control)
Engineering Units 1 Analog 3 Setup 0
Operating Mode (Pressure Control)
A3 Input Voltage 2 Analog 3 Setup 10.0 V
Operating Mode (Pressure Control)
Engineering Units 2 Analog 3 Setup 10
Operating Mode (Pressure Control)
Analog In A3 Units Analog 3 Setup V
Operating Mode (Pressure Control)
Max Value Analog 3 Setup 0 EU
.
114
Parameter Screen Default Value
Min Value Analog 3 Setup -30 EU
Analog 3 Delay Analog 3 Setup 0.0 min
Analog 3 Fault Enable Analog 3 Setup Disabled
®
SmartGuard Enable Misc Setup Disabled
Transformer Ratio Misc Setup 1.0 : 1
Drive Type Misc Setup Multi (inverter)
Password Misc Setup 3333
External Fault 1 Misc Setup Disabled
Ext Fault 1 Restart Misc Setup Disabled
External Fault 2 Misc Setup Disabled
Ext Fault 2 Restart Misc Setup Disabled
Standby Switch Misc Setup Disabled
Breaker 2 Fault Misc Setup Disabled
ModBus Address Comm Setup 2
Drive Port (485) Comm Setup COM3
SCADA Comm Port Comm Setup COM2
®
SmartGuard Port Comm Setup COM4
.
115
B. USB Flash Drive Operations
• Insert USB flash drive into USB port located below soft keys on the front of the HMI.
• From the (logged in) Menu screen, select History screen.
• Press the F4 (Save) soft key.
o The files will save automatically to your USB flash drive as:
CUR_VSD SER_MMDDYYYY.xls (ex. CUR_VSD SER_07092008.xls)
LOG_VSD SER_MMDDYYYY.xls
CONFIG_VSD SER_MMDDYYYY.txt
EVENT_VSD SER_MMDDYYYY.doc.
o This operation will take several seconds, do not remove the USB flash drive or
press any soft keys while the HMI screen shows Drive Busy.
• Insert USB flash drive into USB port located below soft keys on the front of the HMI.
• From the (logged in) Menu screen, Select Maintenance screen.
• Highlight “Save configuration to USB flash drive.”
• Press the F1 (OK) soft key
o The file will save automatically to your USB flash drive as:
CONFIG.txt
o This operation will take several seconds, do not remove the USB flash drive or
press any soft keys while the HMI screen shows Drive Busy.
Note: Once a drive has been configured for an application, and the Configuration file has been
saved to a USB flash drive, this configuration can be loaded to another Vector® VII drive being used
for the same application. The other drive(s) being loaded with this configuration must have the same
firmware version installed.
To load a previously saved drive configuration into another drive, refer to appendix B.1.4.
• Insert USB flash drive into USB port located below Soft Keys on the front of the HMI.
• From the (logged in) Menu screen, Select Maintenance screen.
• Highlight “Save Linear List to USB flash drive.”
• Press the F1 (OK) soft key
o The file will save automatically to your USB flash drive as:
lldata.txt
o This operation will take several seconds, do not remove the USB flash drive or
press any soft keys while the HMI screen shows Drive Busy.
Note: This feature cannot be loaded to another drive. It is intended for off site troubleshooting using
another drive or drive trainer.
.
116
B.1.4 Load configuration from a USB flash drive to a Vector® VII drive
• Insert USB flash drive into USB port located below Soft Keys on the front of the HMI.
• From the (logged in) Menu screen, Select Maintenance screen.
• Highlight “Load Configuration from USB flash drive.”
• Press the F1 (OK) soft key
o The file will load automatically from your USB flash drive.
o This operation will take several seconds, do not remove the USB flash drive or
press any soft keys while the HMI screen shows Drive Busy.
Warning: Do not try to load a previous firmware version configuration file. This will result in
Firmware corruption and all data will be LOST.
.
117
C.1 Linear List
Note: The Linear List will NOT allow any changes while the drive is running.
Warning: Changing parameters in the Linear List can cause drive functions to degrade or stop functioning.
Please consult WGESP Engineering before editing Linear List Parameters
When the value set into A1-04 does NOT match the
"Enter value set into A1-05, parameters A1-01 thru A1-03
"A1-04" 0 0 to 9999
Password" and A2-01 thru A2-32 cannot be changed. All other
parameters as determined by A1-01 can be
"Select changed. Parameter A1-05 can be accessed by
"A1-05" pressing the MENU key while holding the RESET 0 0 to 9999
Password"
key.
Selects the parameters to be available in the User
Access Level (A1-01 = 1). These are the only B1-01
A2-(01- User
parameters accessible for the user level. These N/A to
32) Parameters
parameters are not related to the User Initialize O3-02
function.
.
118
Desig. Name Definition Default Range
.
119
Desig. Name Definition Default Range
"Drive Delay After a run command, drive output will start after this
"B1-11" 0 sec 0 to 600
Time" delay time.
0.00
"DCINJ Time Sets the time length of DC injection braking at start
"B2-03" 0.00 sec to
@ Start" in units of 1 second.
10.00
.
120
Desig. Name Definition Default Range
"BIDIR 0: Disabled
"B3-14" 1 0 or 1
Search Sel" 1: Enabled
.
121
Desig. Name Definition Default Range
0.00 to
"B5-02" "P Gain" Sets the proportional gain of the PI controller. 2
25.00
Sets the integral time for the PI controller. A setting 0.0 to
"B5-03" "PI I Time" 5.0 sec
of zero disables integral control. 360.0
Sets the maximum output possible from the 0.0 to
"B5-04" "PI I Limit" 100%
integrator. Set as a % of fmax. 100.0
Sets the maximum output possible from the entire PI 0.00
"B5-06" "PI Limit" 0
controller. Set as a % of fmax. to100.0
"PI Delay Sets the amount of time for a filter on the output of 0.00 to
"B5-08" 0.00 sec
Time" the PI controller. 10.00
0: Disabled
"FB Los Det
"B5-12" 1: Alarm 0 0 to 2
Sel"
2: Fault
.
122
Desig. Name Definition Default Range
"FB Los Det Sets the PI feedback loss detection delay time in
"B5-14" 1.0 sec 0.0 to 25.5
Time" terms of seconds.
"PI Sleep 0.0 to
"B5-15" Sets the sleep function start frequency. 0.0 Hz
Level" 200.0
"PI Sleep Sets the sleep function delay time in terms of
"B5-16" 0.0 sec 0.0 to 25.5
Time" seconds.
Applies an accel/decel time to the PI setpoint
"B5-17" "PI SFS Time" 0.0 sec 0.0 to 25.5
reference.
"PI Setpoint 0: Disabled
"B5-18" 0 0 or 1
Selection" 1: Enabled
0.00 to
"B5-19" "PI Setpoint" Depends on b5-20. 0.00%
100.00
"PI Setpoint
"B5-20" Set display/setting Unit of b5-19. 1 0 to 39999
Scaling"
Input Source Selection for Sleep function Mode.
"PI Sleep 0: SFS Input (This is near the PI Output.)
"B5-21" 1 0 to 2
Input Source" 1: PI Setpoint
2: Snooze
"PI Snooze Sets the PI snooze function start level as a
"B5-22" 0% 0 to 100
Level" percentage of maximum frequency (E1-04).
"PI Snooze Sets the PI snooze function delay time in terms of
"B5-23" 0 sec 0 to 3600
Delay Time" seconds.
"PI Snooze When the PI feedback drops below this level, normal
"B5-24" Deactivation PI operation starts again. Set as a percentage of 0% 0 to 100
Level" maximum frequency (E1-04).
.
123
Desig. Name Definition Default Range
.
124
Desig. Name Definition Default Range
"Carrier Freq Maximum carrier frequency allowed when C6-02 = kVA kVA
"C6-03"
Max" F. Dep. Dependent
"Carrier Freq kVA kVA
"C6-04" Minimum carrier frequency allowed when C6-02 = F.
Min" Dep. Dependent
"Carrier Freq Sets the relationship of output frequency to carrier
"C6-05" 0 0 to 99
Gain" frequency when C6-02 = F.
Digital preset speed command 1. Used when b1-01
"D1-01" "Reference 1" 0.00 Hz
= 0. Setting units are affected by o1-03.
.
125
Desig. Name Definition Default Range
"D3-01" "Jump Freq 1" These parameters allow programming of up to three 0.0 Hz
prohibited frequency points for eliminating problems
with resonant vibration of the motor / machine. This 0.0 to
"D3-02" "Jump Freq 2" 0.0 Hz
feature does not actually eliminate the selected 200.0
frequency values, but will accelerate and decelerate
"D3-03" "Jump Freq 3" the motor through the prohibited bandwidth. 0.0 Hz
310 to
"Input
"E1-01" Set to the nominal voltage of the incoming line. 480V 510.0
Voltage"
(480V)
.
126
Desig. Name Definition Default Range
0: 50Hz
1: 60 Hz Saturation
2: 50 Hz Saturation
3: 72 Hz
4: 50 Hz VT1
5: 50 Hz VT2
6: 60 Hz VT1
"V/F 7: 60 Hz VT2
"E1-03" 0FH 0 to FF
Selection" 8: 50 Hz HST1
9: 50 Hz HST2
A: 60 Hz HST1
B: 60 Hz HST2
C: 90 Hz
D: 120 Hz
F: Custom V/F
FF: Custom w/o limit
"Base 0.0 to
"E1-06" 60.0 Hz
Frequency" 200.0
"Mid Out Freq 0.0 to
"E1-07" 3.0 Hz
A" 200.0
"Min 0.0 to
"E1-09" 1.5 Hz
Frequency" 200.0
.
127
Desig. Name Default Range
"Mid 0.0 to
"E1-11" 0.0 Hz
Frequency B" 200.0
"Mid Voltage
"E1-12" 0.0 VAC
B" 0 to 510.0
Set only when V/f is finely adjusted at rated output (480V)
"Base range.
"E1-13" 0.0 VAC
Voltage" Adjustment is not normally required.
10% to
"Motor Rated kVA
"E2-01" Set to the motor nameplate full load amps. 200% kVA
FLA" Dep.
Dependent
0: Ramp to Stop
"EF0 Fault 1: Coast to Stop
"F6-03" 1 0 to 3
Action" 2: Fast-Stop
3: Alarm Only
"Current
0: A Display (Amps)
"F6-05" Display Unit 0 0 or 1
1: 100%/8192 (Drive Rated Current)
Sel"
.
128
Desig. Name Definition Default Range
.
129
Desig. Name Definition Default Range
.
130
Desig. Name Definition Default Range
.
131
2E: External fault, Normally Open, During Run,
Alarm Only
2F: External fault, Normally Closed, During Run,
Alarm Only
30: PI Integral ResetResets the PI Integral
component to zero when closed
"H1-05" "Terminal S7 31: PI Integral HoldHolds the PI integral value when 0FH 0 to 6E
Cont. Sel" Cont. closed Cont. Cont.
34: PI SFS Cancel (SFS= SoftStart, also called
Accel/Decel,See Parameter b5-17)
35: PI Input Level Sel Inverts the PI error signal
when closed
36: Option/Inv Sel 2 Selects source of speed
command and sequence Closed = Option Card,
Open = b1-01 & b1-02
60: Motor Preheat Applies current to create heat to
avoid condensationClosed = Apply amount of
current as set in parameter b2-09 (Continued on
next page)
61: Speed Search 1 When closed as a run
command is given, drive does a speed search
starting at maximum frequency (E1-04). (current
detection)
62: Speed Search 2 When closed as a run
command is given, drive does a speed search
starting at speed command. (current detection)
64: Speed Search 3 When opened, the Drive
performs a base block (motor coasts). When closed,
the Drive performs Speed Search from set
frequency.
67: Com Test Mode - Used to test RS-485/422
interface.
68: High Slip Braking - Closed = Drive stops using
High SlipBraking regardless of run command status.
69: Jog2 - Closed = Drive runs at speed command
entered into parameter d1-17. Direction determined
by fwd/rev input. 3-wire control Only.
6A: Drive Enable - Closed = Drive will accept run
command.Open = Drive will not run. If running, drive
will stop per b1-03. Run Command must be cycled
6B: Com/Inv Sel - Selects source of Speed
Command and Sequence.Closed = Serial
.
132
Communication (R+,R-,S+,S-), Open = b1-01& b1-
02
6C: Com/Inv Sel 2 - Selects source of Speed
Command and Sequence.Closed = b1-01 & b1-02,
Open = Serial Communication(R+,R-,S+,S-)
6D: Auto Mode Sel - Hand/Auto Selection - Closed =
Auto, Open= Hand
6E: Hand Mode Sel - Hand/Auto Selection - Closed
= Hand,Open = Auto
70: Bypass/Drv Enbl. Same as 6A except a run
command is accepted
80: Motor Preheat 2 - Closed = Enable motor
preheat with the current level as set by b2-10
81: EmergOverrideFWD - Closed = Forward
Emergency Override Command
82: EmergOverrideREV - Closed = Reverse
Emergency Override Command
.
133
6: Inverter Ready = Closed when the drive is not in a
fault state, and not in program mode.
7: DC Bus Undervolt = Closed when the DC bus
voltage falls below the UV trip level (L2-05)
8: Base Blk 1 = Closed when the drive is not
outputting voltage.
9: Operator Reference = Closed when the speed
command is coming from the digital operator.
A: Remote/Auto Oper = Closed when the run
command is coming from the digital operator.
B: Trq Det 1 N.O. - Closes when the output current
exceeds the value set in parameter L6-02 for more
time than is set in parameter L6-03.
C: Loss of Ref - Closes when the drive has detected
a loss of analog speed command. Speed command
"Terminal M3- is considered lost when it drops 90% in 0.4 seconds.
"H2-02" 0AH
M4 Sel" Parameter L4-05 determines drive reaction to a loss
of speed command.
D: DB Overheat
E: Fault - Closes when the drive experiences a
major fault.
F: Not Used
10: Minor Fault - Closes when drive experiences a
minor fault or alarm.
11: Reset Cmd Active - Closes when the drive
receives are set command from terminals or serial
comms.
12: Timer Output - Output for independent timer,
controlled by b4-01 and b4-02.Used in conjunction
with a multi-function digital input.
17: Trq. Det 1 N.C. - Opens when the output current
exceeds the value set in parameter L6-02 for more
time than is set in parameter L6-03.
1A: Reverse Dir - Closes when the drive is running
in the reverse direction.
1E: Restart Enabled - Closes when the drive is
performing an automatic restart. Automatic restart is
configured by parameter L5-01.
1F: Overload (OL1) - Closes before a motor
overload occurs. (90% of OL1 time)
20: OH Prealarm - Closes when the Drive’s heatsink
temperature exceeds the setting of parameter L8-02.
38: Drive Enable - Closes when the drive enable
input is active.
39: Waiting to Run - Closes during the time after a
run command is issued, but the Drive is not running
due to the time set in parameter b1-10.
3A: OH Freq Reduce
3B: Run Src Com/Opt
3D: Cooling Fan Err = Closed during internal cooling
fan failure
.
134
Desig. Name Definition Default Range
.
135
15: Term A1 Level
16: Term A2 Level
18: Mot SEC Current (100% = Motor rated
secondary current)
20: SFS Output (100% = max. output frequency)
24: PI Feedback
31: Not Used
36: PI Input
37: PI Output (100% = max. output frequency)
38: PI Setpoint
51: Auto Mode Fref (100% = max. output frequency)
52: Hand Mode Fref (100% = max. output
frequency)
53: PI Feedback 2
NOTE: 100% = 10V DC output * FM gain setting
(H4-02).
.
136
51: Auto Mode Fref (100% = max output frequency)
52: Hand Mode Fref (100% = max output frequency)
53: PI Feedback 2
NOTE: 100% = 10V DC output * AM gain setting
(H4-05).
Selects the baud rate for terminals R+, R-, S+, and
S-.*
0: 1200 Baud
"Serial Baud
"H5-02" 1: 2400 Baud 3 0 to 4
Rate"
2: 4800 Baud (APOGEE FLN)
3: 9600 Baud (Metasys N2)
4: 19200 Baud
.
137
Desig. Name Definition Default Range
"Transmit Sets the time from when the drive receives data to
"H5-06" 5 ms 5 to 65
Wait Time" when the drive sends data.
.
138
Desig. Name Definition Default Range
.
139
Desig. Name Definition Default Range
.
140
Desig. Name Definition Default Range
.
141
Desig. Name Definition Default Range
.
142
Desig. Name Definition Default Range
"Ph Loss In Monitors the DC Bus current ripple and activates kVA
"L8-06" 0.0 to 25.0
Lvl" when one of the input phases is lost (PF). Dep.
"Phase Loss Sets the output phase loss detection level in terms
"L8-08" 0 0 ~ 200%
Output Level" of drive rated current
.
143
Desig. Name Definition Default Range
.
144
Desig. Name Definition Default Range
"Display
"O1-03" 0 0 to 39999
Scaling"
"LCD
"O1-05" 3 0 to 5
Contrast"
.
145
Desig. Name Definition Default Range
.
146
Desig. Name Definition Default Range
"Elapsed
"O2-07" Sets the initial value of the elapsed operation timer. 0 hours 0 to 65535
Time Set"
.
147
Determines parameter values after a drive
initialization (A1-03) is executed. This should always
be set to “1” American Spec.
1: American spec
"Fan Opr Sets the initial value of the heat sink fan operation
"O2-10" 0 hours 0 to 65535
Time" time.
.
148
Desig. Name Definition Default Range
0.1 ~
"Underload Sets the time the drive waits after an Underload
"P1-04" 45.0 min 2000.0
Restart Time" condition is detected before restarting.
min
.
149
Desig. Name Definition Default Range
"Term A1 Sets the time for which terminal A1 must be out of 0 ~ 200.0
"P2-03" 0.0 min
Limit Delay" range before an “A1 HI” or “A1 LO” fault will occur. min
"Term A2 Sets the time for which terminal A2 must be out of 0 ~ 200.0
"P2-06" 0.0 min
Limit Delay" range before a “A2 HI” or “A2 LO” fault will occur min
.
150
Desig. Name Definition Default Range
Bit Fault
0 PUF
1 UV1*2
2 Not used
3 Not used
"Restart Fault 4 Not used 0000 ~
"P3-03" 770
Mask 1" 5 GF FFFFH
6 OC
7 OV
8 OH
9 OH1
10 OL1
11 OL2
12 OL3
13 Not used
14 Not used
15 Not used
.
151
Bit Fault
0 EF3
1 EF4
2 EF5
3 EF6
4 EF7
5 Not used
6 Not used
7 Not used
8 Not used
9 OVL
10 PF
11 LF
12 Not used
13 Not used
14 Not used
15 Not used
Bit Fault
0 Not used
1 Not used
2 Not used
3 Not used
"Restart Fault 4 Not used 0000 ~
"P3-05" 0
Mask 3" 5 Not used FFFFH
6 Not used
7 FBLFAL
8 UL3FAL
9 Not used
10 Not used
11 Not used
12 A1-HI
13 A1-LO
14 A2-HI
15 A2-LO
.
152
Desig. Name Definition Default Range
"Input Term
"U1-10" N/A N/A
Sts"
.
153
Desig. Name Definition Default Range
"Output Term
"U1-11" N/A N/A
Sts"
.
154
Desig. Name Definition Default Range
"Memobus
"U1-39" N/A N/A
Error code"
"Frequency
Displays the frequency reference (speed command)
"U1-51" Ref when Auto N/A N/A
when in auto mode.
is Selected"
"Frequency
Displays the frequency reference (speed command)
Ref when
"U1-52" when in hand mode, or displays Terminal A2 when N/A N/A
Hand is
differential mode is selected.
Selected"
"PI Feedback
"U1-53" Displays PI feedback 2 value. N/A N/A
2 Value"
.
155
Desig. Name Definition Default Range
"Current
"U2-01" Current Fault N/A N/A
Fault"
"U2-02" "Last Fault" Previous Fault N/A N/A
"Frequency
"U2-03" Frequency Reference at Most Recent Fault N/A N/A
Ref at Fault"
"Output Freq
"U2-04" Output Frequency at Most Recent Fault N/A N/A
at Fault"
"Output
"U2-05" Current at Output Current at Most Recent Fault N/A N/A
Fault"
"Output
"U2-07" Voltage at Output Voltage at Most Recent Fault N/A N/A
Fault"
"DC Bus
"U2-08" Voltage at DC Bus Voltage at Most Recent Fault N/A N/A
Fault"
"Output
"U2-09" KWatts at Output Power at Most Recent Fault N/A N/A
Fault"
"Input Term Input Terminal Status at Most Recent Fault. The
"U2-11" N/A N/A
STS at Fault" format is the same as for U1-10.
"Output Term Output Terminal Status at Most Recent Fault. The
"U2-12" N/A N/A
STS at Fault" format is the same as for U1-11.
"Inverter
Drive Operation Status at Most Recent Fault. The
"U2-13" Status at N/A N/A
format is the same as for U1-12.
Fault"
"Elapsed
"U2-14" Cumulative Operation Time at Most Recent Fault N/A N/A
Time at Fault"
"U3-01" "Last Fault" Most Recent Fault N/A N/A
"Fault
"U3-02" 2nd Most Recent Fault N/A N/A
Message 2"
"Fault
"U3-03" 3rd Most Recent Fault N/A N/A
Message 3"
"Fault
"U3-04" 4th Most Recent Fault N/A N/A
Message 4"
"Elapsed
"U3-05" Cumulative Operation Time at Most Recent Fault N/A N/A
Time 1"
"Elapsed Cumulative Operation Time at 2nd Most Recent
"U3-06" N/A N/A
Time 2" Fault
.
156
Desig. Name Definition Default Range
"Elapsed
"U3-07" Cumulative Operation Time at 3rd Most Recent Fault N/A N/A
Time 3"
"Elapsed
"U3-08" Cumulative Operation Time at 4th Most Recent Fault N/A N/A
Time 4"
"Fault
"U3-09" 5th Most Recent Fault N/A N/A
Message 5"
"Fault
"U3-10" 6th Most Recent Fault N/A N/A
Message 6"
"Fault
"U3-11" 7th Most Recent Fault N/A N/A
Message 7"
"Fault
"U3-12" 8th Most Recent Fault N/A N/A
Message 8"
"Fault
"U3-13" 9th Most Recent Fault N/A N/A
Message 9"
"Fault
"U3-14" 10th Most Recent Fault N/A N/A
Message 10"
"Elapsed
"U3-15" Cumulative Operation Time at 5th Most Recent Fault N/A N/A
Time 5"
"Elapsed
"U3-16" Cumulative Operation Time at 6th Most Recent Fault N/A N/A
Time 6"
"Elapsed
"U3-17" Cumulative Operation Time at 7th Most Recent Fault N/A N/A
Time 7"
"Elapsed
"U3-18" Cumulative Operation Time at 8th Most Recent Fault N/A N/A
Time 8"
"Elapsed
"U3-19" Cumulative Operation Time at 9th Most Recent Fault N/A N/A
Time 9"
"Elapsed Cumulative Operation Time at 10th Most Recent
"U3-20" N/A N/A
Time 10" Fault
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157
D. 1 Tools Recommended for Maintenance and Repair
Description Qty
10mm Nut Driver 1
Extension 1/4" drive to 3/8" x 12" 2
10mm Socket 3/8" drive 1
Extension 1/4" drive to 3/8" x 2" 1
19mm Socket 3/8" drive 1
24mm Socket 1/2" drive 1
17mm Socket 3/8" drive 1
1/2" Hex Socket 1/2" drive 1
5/16" Allen wrench socket 1
14mm socket 3/8" drive 1
1/2" drive ratchet 1
3/8" drive ratchet 1
13MM socket 1
Needle nose pliers 6" 1
Wire Strippers 1
Side cutters 1
5/16" Slotted Screwdriver 1
3/16 Allen Socket 3/8" drive 1
12' Tape measure 1
3/8" drive torque wrench 1
19mm Open/Box wrench 1
3/16" Slotted Screwdriver 1
1/8" Slotted Screwdriver 1
24MM Open/Box wrench 1
Cable cutters ratcheting 1
1/2" Drive torque wrench 1
3/8" drive 6" extension 1
1/2" drive 5" extension 1
Cordless Driver 1
4" Adjustable Wrench 1
6" Adjustable Wrench 1
Heat Gun 1
#3 Phillips 1/4" Drive Bit 1
#2 Phillips 1/4" Drive Bit 1
#3 Phillips Screwdriver 1
Fluke-87V Multi Meter 1
Precision Screwdriver 1
#2 Phillips 10" Shank 1
#2 Phillips Screwdriver 1
#2 Phillips Screwdriver STUBBY 1
1/4" Slotted Screwdriver 1
AMP Pro Crimping Tool 59824-1 1
.
158
E.1 Spare Parts List
.
159
Spare Parts List - 1010 Inverter Module Parts
WG
DESCRIPTION QTY MODEL REFERENCE
P/N
PRECHARGE RESISTOR 1 1010/1200 196443
FAN 2 1010/1200 196228
RESISTOR SQHK40WX2 40W 10KOHM 4 1010/1200 196233
LED, CLEAR 1 1010/1200 196444
CAPACITOR 5400uF/400 ECST401LGB542MFF5MY 16 1010/1200 196269
SNUBBER 6 1010/1200 196446
SNUBBER 6 1010/1200 196447
CAPACITOR DEHR33D472KA4B 2KV 4700PF 36 1010/1200 196267
DC BUS CAPACITOR 12 1010/1200 196241
DCCT 3 1010/1200 196271
PCB GATE DRIVER BOARD 1 1010/1200 196448
DC BUS FUSE 1 1010/1200 F1 196266
PRECHARGE CONTACTOR 1 1010/1200 196273
RESISTOR, 90W 10 OHM 12 1010/1200 196275
RESISTOR SMRK220W602J G7 2 1010/1200 196274
IGBT 12 1010/1200 Q1-12 196253
THERMISTOR RT1, 4 3 1010/1200 196236
RIBBON CABLE 60 PIN 1 1010/1200 196250
LEADSET, 300kW INVERTER, HHPII 1 1010/1200 196449
PCB INTERFACE BOARD HHPII 1 1010/1200 196450
CABLE 1 1010/1200 196451
CABLE 3POS JUMPER 2 1010/1200 196452
TCV CAP TCM-53 24 1010/1200 196453
CABLE,VSD,HHP,GATE CNTRL,7CN-INV1 1 1010 - 1500 196412
CABLE,VSD,HHP,GATE CNTRL,7CN-INV2 1 1010 - 1500 196413
CABLE,VSD,HHP,GATE CNTRL,7CN-INV3 1 1010 - 1500 196414
CABLE,VSD,HHP,INV PS,15CN-INV1 1 1010 - 1500 196415
CABLE,VSD,HHP,INV PS,15CN-INV2 1 1010 - 1500 196416
CABLE,VSD,HHP,INV PS,15CN-INV3 1 1010 - 1500 196417
CABLE,VSD,HHP,INV 240V PWR,33CN-INV1 1 1010 - 1500 196418
CABLE,VSD,HHP,INV 240V PWR,33CN-INV2 1 1010 - 1500 196419
CABLE,VSD,HHP,INV 240V PWR,33CN-INV3 1 1010 - 1500 196420
CABLE,VSD,HHP,THERMISTOR,13/14CN-CNV 1 1010 - 1500 196421
CABLE,VSD,HHP,I/O BLOCK,TB2/CN3 1 1010 - 1500 196422
CABLE,VSD,HHP,I/O BLOCK,9/10CN-CN2 1 1010 - 1500 196423
CABLE,VSD,HHP,PWR SUPPLY IN,240VAC,35CN 1 1010 - 1500 196424
CABLE,VSD,HHP,HMI PWR,340VDC,30CN 1 1010 - 1500 196425
CABLE,VSD,HHP,PWR SUP TO PCB,340VDC,31CN 1 1010 - 1500 196426
.
160
Spare Parts List - 1010 Converter Module Parts
WG
DESCRIPTION QTY MODEL REFERENCE
P/N
INPUT DIODE 24 1010/1200 196495
CAPACITOR 24 1010/1200 196231
THERMISTOR RT1, 4 2 1010/1200 196235
VARISTOR 12 1010/1200 196238
.
161
Spare Parts List -1200
WG
DESCRIPTION QTY MODEL REFERENCE
P/N
CONVERTER, 900KW, G5HHP 1 1010/1200 CNV1 196347
INVERTER, 300KW, G5HHP 3 1010/1200 INV1-3 196346
POWER SUPPLY, G5HHP CONTROL 1 1010/1200 3PCB 196344
FUSE, 30A, 600V, ATM30 (FU1) 1 1010/1200 196481
FUSE, 15A, 600V, ATM15 (FU2) 1 1010/1200 196480
FUSE, 1 A, 600V, ATM1 (FU3) 1 1010/1200 196479
CONTROLLER ASSY. G5HHP 1 1010/1200 1PCB 196343
CABLE, VSD, HHP, GATE CTRL, 7CN-INV1 1 1010/1200 196412
CABLE, VSD, HHP, GATE CTRL, 7CN-INV2 1 1010/1200 196413
CABLE, VSD, HHP, GATE CTRL, 7CN-INV3 1 1010/1200 196414
CABLE, VSD, HHP, INV PS,15CN-INV1 1 1010/1200 196415
CABLE, VSD, HHP, INV PS,15CN-INV2 1 1010/1200 196416
CABLE, VSD, HHP, INV PS,15CN-INV3 1 1010/1200 196417
CABLE, VSD, HHP, INV 240V PWR,33CN-INV1 1 1010/1200 196418
CABLE, VSD, HHP, THERMSTR, 13/14CN-CNV 1 1010/1200 196421
CABLE, VSD, HHP, I/O BLOCK,TB2/CN3 1 1010/1200 196422
CABLE, VSD, HHP, I/O BLOCK 1 1010/1200 196423
CABLE, VSD, HHP, PWR-SUP 1 1010/1200 196424
CABLE, VSD, HHP, HMI PWR 1 1010/1200 196425
CABLE, VSD, HHP, PWR-PCB 1 1010/1200 196426
MCCB1 2 1200 MCCB1 196348
MCCB2 2 1200 MCCB2 196349
MCCB, SWITCH, BASE 2 1010/1200 196350
HEAT EXCHANGER 2 1010/1200 HEX1-2 196015
THERMOSTAT 1 1010/1200 TH1 196031
RLY, 4-POLE 10A/240V 240V COIL3A/1B 1 1010/1200 196043
CPT1 & 2 2 1010/1200 CPT1-2 196022
FAN ASSY 4 1010/1200 FAN10-13 196656
Keypad 1 150-1515 Keypad 196119
HMI,ASSY,W/ DOOR PNL,VECTOR VII 1 1010/1200 HMI 196654
SWF INDUCTOR ASSY 3 1200 LB1-3 196358
CAPACITOR ASSY 1 1200 CB1 196381
SWF FAN ASSY 1 1200 FAN20-21 196364
.
162
Spare Parts List - 1200 Inverter Module Parts
WG
DESCRIPTION QTY MODEL REFERENCE
P/N
PRECHARGE RESISTOR 1 1010/1200 196443
FAN 2 1010/1200 196228
RESISTOR SQHK40WX2 40W 10KOHM 4 1010/1200 196233
LED, CLEAR 1 1010/1200 196444
CAPACITOR 5400uF/400 ECST401LGB542MFF5MY 16 1010/1200 196269
SNUBBER 6 1010/1200 196446
SNUBBER 6 1010/1200 196447
CAPACITOR DEHR33D472KA4B 2KV 4700PF 36 1010/1200 196267
DC BUS CAPACITOR 12 1010/1200 196241
DCCT 3 1010/1200 5PCB 196271
PCB GATE DRIVER BOARD 1 1010/1200 3PCB 196448
DC BUS FUSE 1 1010/1200 F1 196266
PRECHARGE CONTACTOR 1 1010/1200 196273
RESISTOR, 90W 10 OHM 12 1010/1200 196275
RESISTOR SMRK220W602J G7 2 1010/1200 196274
IGBT 12 1010/1200 Q1-12 196253
THERMISTOR RT1, 4 3 1010/1200 196236
RIBBON CABLE 60 PIN 1 1010/1200 196250
LEADSET, 300kW INVERTER, HHPII 1 1010/1200 196449
PCB INTERFACE BOARD HHPII 1 1010/1200 196450
CABLE 1 1010/1200 196451
CABLE 3POS JUMPER 2 1010/1200 196452
TCV CAP TCM-53 24 1010/1200 196453
CABLE,VSD,HHP,GATE CNTRL,7CN-INV1 1 1010 - 1500 196412
CABLE,VSD,HHP,GATE CNTRL,7CN-INV2 1 1010 - 1500 196413
CABLE,VSD,HHP,GATE CNTRL,7CN-INV3 1 1010 - 1500 196414
CABLE,VSD,HHP,INV PS,15CN-INV1 1 1010 - 1500 196415
CABLE,VSD,HHP,INV PS,15CN-INV2 1 1010 - 1500 196416
CABLE,VSD,HHP,INV PS,15CN-INV3 1 1010 - 1500 196417
CABLE,VSD,HHP,INV 240V PWR,33CN-INV1 1 1010 - 1500 196418
CABLE,VSD,HHP,INV 240V PWR,33CN-INV2 1 1010 - 1500 196419
CABLE,VSD,HHP,INV 240V PWR,33CN-INV3 1 1010 - 1500 196420
CABLE,VSD,HHP,THERMISTOR,13/14CN-CNV 1 1010 - 1500 196421
CABLE,VSD,HHP,I/O BLOCK,TB2/CN3 1 1010 - 1500 196422
CABLE,VSD,HHP,I/O BLOCK,9/10CN-CN2 1 1010 - 1500 196423
CABLE,VSD,HHP,PWR SUPPLY IN,240VAC,35CN 1 1010 - 1500 196424
CABLE,VSD,HHP,HMI PWR,340VDC,30CN 1 1010 - 1500 196425
CABLE,VSD,HHP,PWR SUP TO PCB,340VDC,31CN 1 1010 - 1500 196426
.
163
Spare Parts List - 1200 Converter Module Parts
WG
DESCRIPTION QTY MODEL REFERENCE CRITICAL
P/N
INPUT DIODE 24 1010/1200 196495 * 1 per 10 VSD's
CAPACITOR 24 1010/1200 196231
THERMISTOR RT1, 4 2 1010/1200 196235
VARISTOR 12 1010/1200 196238
.
164
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Denver, CO Asia Pacific
Midland, TX Singapore
Hobbs, NM Africa Indonesia
Purcell, OK Australia
OKC, OK Nigeria
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Middle East Thailand
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UAE
South America Yemen
Venezuela
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Brazil
Ecuador
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165