HKN-90 Service Manual

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HKN-90

INFANT RADIANT WARMER


Service Manual

www.chinadavid.cn
Guidance and manufacture’s declaration – electromagnetic emissions-
for all EQUIPMENT and SYSTEMS

Guidance and manufacture’s declaration – electromagnetic emission


The HKN-90 Infant Radiant Warmer is intended for use in the electromagnetic environment specified below.
The customer of the user of the HKN-90 Infant Radiant Warmer should assure that it is used in such and
environment.
Emission test Compliance Electromagnetic environment – guidance
RF emissions The HKN-90 Infant Radiant Warmer uses RF
CISPR 11 energy only for its internal function. Therefore,
Group 1 its RF emissions are very low and are not
likely to cause any interference in nearby
electronic equipment.
RF emission The HKN-90 Infant Radiant Warmer is suitable for
Class A
CISPR 11 use in all establishments, other than domestic
Harmonic emissions establishments and those directly connected to the
Class A
IEC 61000-3-2 public low-voltage power supply network that
Voltage fluctuations/ supplies buildings used for domestic purposes.
flicker emissions Complies
IEC 61000-3-3

Page 1of 4
Guidance and manufacture’s declaration – electromagnetic immunity –
for all EQUIPMENT and SYSTEMS

Guidance and manufacture’s declaration – electromagnetic immunity


The HKN-90 Infant Radiant Warmer is intended for use in the electromagnetic environment specified below. The
customer or the user of HKN-90 Infant Radiant Warmer should assure that it is used in such an environment.
Electromagnetic
Immunity test IEC 60601 test level Compliance level
environment - guidance
Electrostatic 6 kV contact 6 kV contact Floors should be wood,
discharge (ESD) 8 kV air 8 kV air concrete or ceramic tile. If
IEC 61000-4-2 floor are covered with
synthetic material, the
relative humidity should
be at least 30%.
Electrical fast 2 kV for power supply 2kV for power Mains power quality
transient/burst lines supply lines should be that of a typical
IEC 61000-4-4 commercial or hospital
environment.
Surge 1 kV differential mode 1 kV differential Mains power quality
IEC 61000-4-5 2 kV common mode mode should be that of a typical
2 kV common mode commercial or hospital
environment.
Voltage dips, short <5% UT <5% UT Mains power quality
interruptions and (>95% dip in UT) (>95% dip in UT) should be that of a typical
voltage variations on for 0.5 cycle for 0.5 cycle commercial or hospital
power supply input environment. If the user of
lines 40% UT 40% UT the HKN-90 Infant Radiant
IEC 61000-4-11 (60% dip in UT) (60% dip in UT) Warmer requires
for 5 cycles for 5 cycles continued operation
during power mains
70% UT 70% UT interruptions, it is
(30% dip in UT) (30% dip in UT) recommended that the
for 25 cycles for 25 cycles HKN-90 Infant Radiant
Warmer be powered from
<5% UT <5% UT an uninterruptible power
(>95% dip in UT) (>95% dip in UT) supply or a battery.
for 5 sec for 5 sec
NOTE UT is the a.c. mains voltage prior to application of the test level.

Page 2 of 4
Guidance and manufacture’s declaration – electromagnetic immunity –
for EQUIPMENT and SYSTEMS that are LIFE-SUPPORTING
Guidance and manufacture’s declaration – electromagnetic immunity
The HKN-90 Infant Radiant Warmer is intended for use in the electromagnetic environment specified below. The
customer or the user of HKN-90 Infant Radiant Warmer should assure that it is used in such an environment.
Compliance
Immunity test IEC 60601 test level Electromagnetic environment - guidance
level
Portable and mobile RF communications
equipment should be used no closer to any part
of the HKN-90 Infant Radiant Warmer, including
cables, than the recommended separation
distance calculated from the equation applicable
to the frequency of the transmitter.
Recommended separation distance
Conducted RF 3Vrms 3 Vrms
 3 .5 
IEC 61000-4-6 150 kHz to 80 MHz d   P
outside ISM bands a  V1 

10 Vrms 10 Vrms
150 kHz to 80 MHz
in ISM bands

Radiated RF 10 V/m 10 V/m


IEC 61000-4-3 80 MHz to 2.5 GHz 80 MHz to 800 MHz

800 MHz to 2.5 GHz


Where P is the maximum output power rating of
the transmitter in watts (W) according to the
transmitter manufacturer and d is the
recommended separation distance in metres (m).
b

Field strengths from fixed RF transmitters, as


c
determined by an electromagnetic site survey,
should be less than the compliance level in each
frequency range.d
Interference may occur in the vicinity of
equipment marked with the following symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
a
The ISM(industrial, scientific and medical) bands between 150kHz and 80MHz are 6.765MHz to 6.795MHz;
13.553 MHz to 14.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz to 40.70 MHz.
b
The compliance levels in the ISM frequency bands between 150kHz and 80MHz and in the frequency range
80 MHz to 2.5GHz are intended to decrease the likelihood that mobile/portable communications equipment
could cause interference if it is inadvertently brought into patient areas. For this reason, an additional factor of
10/3 is used in calculating the recommended separation distance for transmitters in these frequency ranges.
c
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land
mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically
with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic
site survey should be considered. If the measured field strength in the location in which the HKN-90 Infant
Radiant Warmer is used exceeds the applicable RF compliance level above, the HKN-90 Infant Radiant
Warmer should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as reorienting or relocating the HKN-90 Infant Radiant Warmer .
d
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 10 V/m.

Page 3 of 4
Recommended separation distances between portable and mobile
RF communications equipment and the EQUIPMENT or SYSTEM –
for EQUIPMENT or SYSTEM that are LIFE-SUPPORTING

Recommended separation distances between


portable and mobile RF communications equipment and the HKN-90 Infant Radiant Warmer
The HKN-90 Infant Radiant Warmer is intended for use in an electromagnetic environment in which radiated
RF disturbances are controlled. The customer or the user of the HKN-90 Infant Radiant Warmer can help
prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the HKN-90 Infant Radiant Warmer as recommended below,
according to the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
Rated (m)
maximum 150 kHz to 80 MHz 150 kHz to 80 MHz 80 MHz to 800 800 MHz to 2.5 GHz
output power outside ISM bands in ISM bands MHz
of transmitter
 3 .5 
(W) d   P
 V1 
0.01 0.1167 0.12 0.12 0.23
0.1 0.3689 0.3795 0.3795 0.7273
1 1.1667 1.2 1.2 2.3
10 3.6893 3.7947 3.7947 7.2732
100 11.6667 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d
in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is
the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.

NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE 2 The ISM(industrial, scientific and medical) bands between 150kHz and 80MHz are 6.765MHz to
6.795MHz; 13.553 MHz to 14.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz to 40.70 MHz.

NoTE 3 An additional factor of 10/3 is used in calculating the recommended separation distance for
transmitters in the ISM frequency bands between 150kHz and 80 MHz and in the frequency range 80 MHz to
2.5 GHz to decrease the likelihood that mobile/portable communications equipment could couse interference
if it is inadvertently brought into patient areas.

NOTE 4 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

Page 4 of 4
SERVICE MANUAL FOR INFANT RADIANT WARMER

WARRANTY

The product being described in this manual is warranted against defects in materials or

workmanship for one year from the date of shipment, with the following exceptions.

1. All consumable and disposable products are guaranteed to be free from defects upon shipment

only.

2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.

During the warranty period any defective parts other than those listed above will be replaced at no

charge to the customer. This warranty is rendered void and our company cannot be held liable for

conditions resultant there from if:

1. Damage to the unit is incurred as a result of mishandling.

2. The customer fails to maintain the unit in a proper manner.

3. The customer uses any parts, accessories, or fittings not specified or sold by our company.

4. Sale or service is performed by the non-certified service/dealer agency.

This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no

event be liable for incidental or consequential damages including loss of use, property damage, or

personal injury resulting from breach of warranty.

Please test each piece of equipment prior to initial use and at least annually thereafter. To comply

with this standard, we recommend that you participate in our training program before selling it. This

service can be performed by certified technicians through our Product Service Group and authorized

dealers.

SERVICE
For optimal performance, product service should be performed only by authorized and qualified

service personnel. The user may contact the local authorized agent of the company for repair, or contact

the company directly, and the company will send someone to repair. Customers outside China should

contact their local factory-authorized distributor for service.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

COMPLEMENTARY NOTICE
Since our factory, conducts a continuous product improvement program, circuit and component
improvements are sometimes incorporated into equipment before they can be incorporated into the
printed manuals. So the parts of the device maybe differ from those in this manual, but it does not affect
the capability of product. When this occurs, we will provide you the transformation with leaflet. Please
understand if it troubles you.
This manual contains proprietary information, repairs and authorized modifications should be
performed only by qualified service personnel to maintain your warranty and to avoid creating safety
hazards. We cannot assume responsibility for any conditions affecting the proper operation of this
equipment which may result from unauthorized repair modification.
The lifetime for the infant radiant warmer is 8 years. The device, accessories and the packaging
have to be disposed of waste correctly at the end of the usage. Please follow Local Ordinances or
Regulations for disposal.

TABLE OF DEFNITION AND SYMBOLS

TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to
measure the infant’s baby temperature.
PRE-WARM MODE: A warm mode which can keep the mattress at a properly temperature. The heater
output will work automatically according to the set programmer in this mode.
MANUAL MODE: A operation mode of in which the heater output is either at a fixed level or a
proportion of its maximum output set by the operator.
BABY MODE: A mode of operation in which the power output varies automatically in response to the
temperature of the baby, to achieve a temperature close to a value set by the operator.
STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature, measured
at the center of the TEST DEVICE positioned on the mid point of the EQUIPMENT mattress, does not
vary by more than 1℃ over a period of 1 hour.
TEMPERATURE ALARM CHECKOUT STATE: The difference between the indicated temperature and
control temperature is within ±0.5℃ and such state lasts for over 10 minutes. When checkout the
temperature alarm function, operation should be enter this state.
APGAR TIMER: It offers the functions of three periods alarming indication: 1min, 5min, and 10min for
clinical treatment.
LIFETIME OF PRODUCT:The period of the product is from sell-by date to the date of discarding as
useless.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

NOTE, IMPORTANT, CAUTION AND WARNING


NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be

misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or

confusing situations.

IMPORTANT: Similar to a Note but be used where greater emphasis is required.

CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed exactly, can

lead to damage or destruction of the equipment.

WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions inherent

to the operation, cleaning, and maintenance of the equipment which may result in personal

Injury or death of the operator or patient.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

SYMBOLS

Refer to instruction manual Non-ionizing radiation

CLASS I Class I Equipment Type BF applied part

Off (Power: connect to the


On (Power: connect to the mains)
mains)

On (only for a part of equipment) Off (only for a part of equipment)

Off (only for a part of equipment) F4AH/250V Type F Fuse 4AH/250V

220-230V~/50Hz Input power 220-230V~/50Hz MAX:3.5A Auxiliary Mains Output, MAX:3.5A

Heating Power Indicator DC 12V MAX: 0.5A Lamp Power Output, MAX:0.5A

RS232 Data communication connector Weight limit

Silence /Reset key Keypad lock key

Set up key Set down key

Timer Timer key APGAR APGAR timer key

Calibration key Mode select key

SN Serial Number Date Of Manufacture

Protective Earth (Ground) T 3.15AL/250V Fuse Type T 3.15AL/250V

 
General warning sign Manufacturer

Authorized representative in the


CE Marking
European community

Caution, scald T 800mAL/250V Fuse Type T 800mAL/250V

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SERVICE MANUAL FOR INFANT RADIANT WARMER

SEASONAL SAFETY CHECK

1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire.

2. The skin temperature sensor should be calibrated every half year by authorized and qualified service

personnel.

3. The following safety checks should be performed at least every 12 months by a qualified person who

has adequate training, knowledge, and practical experience to perform these tests. The data should be

recorded in an equipment log.

①. Inspect the equipment and accessories for mechanical and functional damage.

②. Inspect the safety relevant labels for legibility.

③. Inspect the fuse to verify compliance with rated current and breaking characteristics.

④. Verify that the device functions properly as described in the instructions table 3.1 for use.

⑤. Test the protection earth resistance according IEC 60601-1:2005: Limit 0.1Ω.

⑥.Test the earth leakage current according IEC 60601-1:2005: Limit: NC less than 5mA, SFC less

than 10mA.

⑦Test the enclosure leakage current according to IEC 60601-1:2005: Limit: NC less than 100μA,

SFC less than 500μA.

⑧. Test the patient leakage current according IEC 60601-1:2005: Limit: for AC less than 100μA, for

DC less than 10μA.

⑨. Test the patient leakage current under single fault condition according IEC 60601-1:2005: Limit:

for AC less than 500μA, for DC less than 50μA.


10 . Test the patient leakage current under single fault condition (with mains voltage on the applied

part) according IEC 60601-1:2005 less than 5000μA.


11 . Test the patient auxiliary leakage current according IEC 60601-1:2005: Limit: NC for AC less

than 100μA, for DC less than10μA. SFC for AC less than 500μA, for DC less than 50μA.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

TABLE OF CONTENTS
SECTION PAGE
1.GENERAL INTRODUCTION…………………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………………1-1
1.2 DESCRIPTION……………………………………………………………………………………...………1-1

1.3 COMPOSITION OF PRODUCTS…………………………………………………………………………1-1

2. INSTALLATION………………………………………………………………………………………………..2-1
2.1 UNPACKING……………………………………………………………………………………...………….2-1
2.2 INSTALLATION………………………………………………………………...………………….….…….2-1
2.3 OPERATION CHECKOUT PROCEDURE…………………………………...………………….….…….2-3

3. TECHNICAL INFORMATION…………………………………………………………………………………3-1
3.1 SPECIFICATION……………………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE………………………………………………………………………...………….3-3
3.3 ALARM…………………………………………………………………………………………...………….3-6

4. PREVENTATIVE MAINTENANCE…………………………………………………………………………...4-1
4.1 GENERAL…………………………………………………………………………………………………....4-1
4.2 CLEANING……………………………………………………………………………………………………4-1
4.3 MAINTENANCE………………………………………………………………………………………………4-3

5. SERVICE……………………………………………………………………………………………………...5-1
5.1 GENERAL………………………………………………………………………………………………….5-15
5.2 REPLACEMENT OF CHARGING BATTERY, FUSE, QUARTZ HEATER AND ILLUMINATION
LIGHT…………………………………………………...…………………………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES…………………………………………………………………….5-3
5.4 TROUBLESHOOTING PROCEDURES………………………………………………………………….5-6

6. MAIN PARTS LIST AND PARTS NUMBER…………………………………………………………………6-1


6.1 GENERAL……………………………………………………………………………………………………6-1

7. DIAGRAMS……………………………………………………………………………………………………7-1
7.1 GENERAL……………………………………………………………………………………………………7-1

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SERVICE MANUAL FOR INFANT RADIANT WARMER

SECTION 1
GENERAL INTRODUCTION
1.1 INTRODUCTION
This manual provides instructions for installation and maintenance of Infant Radiant Warmer.

This manual provides the guidance for the qualified service personnel. If for the product guidance,

please refer to the operator’s manual.

1.2 DESCRIPTION
The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm mode, Manual mode and Baby

mode. Once the device starts working, it can enter into the Pre-warm mode automatically without pressing

any key.

The set temperature and baby temperature can be indicated separately. Baby temperature display

window display the temperature measured by the skin temperature sensor.

Except for the listed parts in 1.3, the warmer also has the lamp and 4pcs casters (Two of them with

brakes) for clinical operate.

1.3 COMPOSITION OF PRODUCTS


The following diagram shows the main parts of the infant radiant warmer:

Warmer module

I.V.Pole

Controller

Tray

Bassinet

Stand

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SERVICE MANUAL FOR INFANT RADIANT WARMER

DESCRIPTION OF PART EXPLANATION

This main part is composed of the Heater, Reflective Cover and so on, it
is intended to provide the radiation for electromagnetic spectrum infrared
Warmer Module range with weight of 10Kg, and its angle can be adjusted horizontal in two
ways.
The lifetime of heater is 2000hrs.

A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg

The core part with three control mode: pre-warm mode, manual mode,
baby mode, APGAR timer, timing function, and it is used for automatic
Controller
controlling of infrared radiation heat output, please refer to the user's
manual.

A kind of bearing part, which is used for putting some small objects.
Tray
Max. Load: 2 Kg

It is used for place the infant. The bassinet can be tilted. Max. Load: 10
Bassinet Kg. This bassinet is equipped with 4pcs of panels to avoid the patient
falling off.

Stand It provides a mounting for the Warmer Module and Bassinet.

The maximum bearing weight of shelf and other accessories is described in the table.
Please do not overload to avoid damages to accessories.

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SERVICE MANUAL FOR INFANT RADIANT WARMER 
 

SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the WARMER is usually packed into one carton. When taking out the equipment from

the cartons, take care not to damage the spare parts or accessories of the WARMER.

2.2 INSTALLATION
At least two professionals are required to do the installation of the WARMER with spanners.

Installation steps:
A. Install the upper column groupware (upper column + warmer module + controller)

① Insert the plywood into the column as the direction indicated in figure 2.1, and fix them with

bolt M8X16, Spring washerΦ8, Flat washerΦ8.

② Install the plywood with upper column groupware and fix them with bolt M8X16, Spring

washerΦ8, Flat washerΦ8.

Upper Column Groupware


Plywood
Flat Washer Φ8 Bolt M8X16

Spring Washer Φ8

Spring Washer Φ8
Bolt M8X16
Flat Washer Φ8

FIGURE 2.1

IMPORTANT: Please make sure that the upper column and the stand are vertical, or else, it will
affect the temperature uniformity on the mattress.

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SERVICE MANUAL FOR INFANT RADIANT WARMER 

B. Install the panel

Insert the panel into the fixed seat as the arrow indicates in figure 2.2.

Panel

Fixed seat for Panel

FIGURE 2.2
C. Install I.V. Pole
Please See figure 2.3, install the I.V. Pole on to its seat, adjust the proper height, and tighten the
bolt.

I.V. Pole

Tightening Clamp

Seat for I.V. Pole

FIGURE 2.3
D. Install the support board of bassinet

Please see figure 2.4, unscrew the cross groove pan head bolt, spring washer, and flat washer

on the lower column with screwdriver, and then fix the support board of bassinet with the previous

mentioned bolts and washers.

Support board of bassinet

FIGURE 2.4

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SERVICE MANUAL FOR INFANT RADIANT WARMER 

E. Insert the power cord


Insert the power cord of whole unit, the power cord for heater, and power cord for illumination

light into its relevant socket.

Check the WARMER according to the instruction in section 2.3.


NOTE: The warmer’s general power switch is on the back of the controller, please make sure
place the device at the easy to operate position.

2.3 OPERATION CHECKOUT PROCEDURE

WARNING: 1. Once some function of the device lost or the front panel or other correlative
devices have faults, please stop using it.
2. Set temperature must be high 3℃ than ambient temperature. And then you
can proceed this checkout procedure.

Radiant warmer should be only operated by trained personnel which knows familiar about the

general risk of operating the radiant warmer and under the instructions of medical practitioner.

Before using you should proceed the following checking procedure each time. The operator

should operate the device within 20cm ahead,the specific distance depends on the comfort when

operating.
A. CHECK CASTERS
Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The

drop of the caster will cause danger during transporting. Before replacing the loose casters, please

do not use the radiant warmer.


B. CHECK POWER FAILURE ALARM
When the general power supply and the switch of controller are turned off, pull off the power

cord of whole unit, the device occur “POWER” alarm, red alarm indication light flash, the device gives

continuous alarm sound; “POWER” alarm indication light is on.

This operation is used for checking if the power failure is normal or not. Insert the power cord

again or switch off the controller to silence alarming after finishing checking.
IMPORTANT: Please make sure that the internal charging battery is full before use it. If it is
not full, it may cause the power failure without any alarming. If the battery is full,
and there is no hint when disconnect the power cord, please refer to the
qualified service personnel for repair.
C. START-UP THE CONTROLLER
Turn on the switch of the main power supply and controller, the controller performs a short sound

“di”. All indicators are on, at this time, the device can do self-test automatically for 5s. After then, the
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SERVICE MANUAL FOR INFANT RADIANT WARMER 

Set temperature indicator will display “--.-”, at the same time, the Baby temperature indicator

displays the baby temperature, and the Timer Key indicates the current time, and the controller can

enter into the pre-warm mode automatically, and the pre-warm light will be on. If it not pass the

self-test or no sound “di”, please refer to the qualified service personnel.

D. CHECK HEATING FUNCTION


Control the environment temperature at range 21℃~25℃, and set the setting value at
33.0℃,all the heating power indicator should light on, the heating indicator is full power output.
NOTE: The warmer work at the above setting condition and continue the follow operational
checkout.

E. CHECK WORKING MODE

① Place the skin sensor on the central of mattress, and record the baby temperature in the cold

state, and then start the warmer to make the device enter into the pre-warm mode automatically for
30min, and please read the baby temperature to compare the indicated temperature after pre-warm

and the one in the cold state, it should not less than 4℃. If not, please replace the heater.

② Please select the manual control mode, the system default of heat output proportion is 30%

(3grades in the heat indicator), at the setting condition, the operator press Up or Down key to adjust

the value within range of 0%-100%.


Please use the warmer after set the heat output proportion >30%. There is alarm every 15min,

the device should give a high priority alarm sound and the Set temperature indicator displays alarm

code E09, the alarm character should be consistent with the description of section 3.3. Press the

Silence/Reset key to silence the alarming will be stopped, the warmer can also operate according to

the current working mode and the output power; When “CHECK” alarm actives, please do not press

any key to ensure the safety of patient, after 1min, the system will limit the heating output to 30%. If

the function failed to achieve, you need to have the controller repaired.
③ Pull off the skin temperature sensor in Baby Mode, the device should give a high priority

Alarm sound and the set temperature indicator will show alarm code E01. The alarm character

should be consistent with the description of section 3.3. Press the Silence / Reset key to turn off the

alarm sound for 4min. Connect again the skin sensor; the device will come back to the normal

working condition.

F. CHECK SETTING ALARM


In Baby mode, put the skin sensor into the water cup at temperature lower 3.5℃ than the Set
temperature for 2min, the device should give a high priority alarm sound and the set temperature
indicator will show alarm code E07. The alarm character should be consistent with the description of
section 3.3.
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SERVICE MANUAL FOR INFANT RADIANT WARMER 

Set the temperature at 36℃, after the device enters into the temperature alarming checkout
state, put the skin sensor into the water cup at temperature 35.3℃±0.1℃ for 3min, the device should
give a high priority alarm sound and the set temperature indicator will show alarm code E08. The
alarm character should be consistent with the description of section 3.3

G. CHECK DEVIATION ALARM


In Baby Mode, set the temperature at 35.0 ºC. Enter temperature alarm checkout state; put
the skin sensor into the water cup at 37 ºC. When the indicated temperature reaches 36.1 ºC, the
device should give a high priority alarm sound and the set temperature indicator should show alarm
code E05; The alarm character should be consistent with the description of section 3.3.Set the
temperature at 35.0℃, after the device enters into the temperature alarming checkout state, put
the skin sensor into the water cup at temperature 33℃, when the indicated temperature decreases to
33.9 ºC, the device should give a high priority alarm sound and the set temperature indicator should
show alarm code E06. The alarm character should be consistent with the description of section 3.3.
NOTE: If the system cannot enter into the temperature alarm checkout state or the baby
temperature does vary ±1℃ than the setting temperature, the deviation alarm
Can not occur.

H. CHECK OVER-TEMPERATURE ALARM

In baby mode, put the skin sensor into the water cups at 39.5℃±0.5℃, the device should give a

high priority alarm sound and the set temperature indicator should show alarm code E04. The alarm

character should be consistent with the description of section 3.3. Reduce the baby temperature and

press Silence/Reset key to silence alarming.

I. CHECK APGAR TIMER


When the controller is under the normal working state, press the APGAR Timer key, the timer
start to indicate from 0s, when the timer indicates 50”~1’, 4’50”~5’, 9’50”~10’, it sounds “du…”, at
the same time, the APGAR timer is flashing. If it cannot work, please repair the controller.

J. CHECK THE TIMER


Under the normal working condition, press the Timer key, and it will indicate the current time, If
the indicated time is not accurate, please reset it, and the specific setting method is as follows:
Press the Timer key, at the same time, turn on the controller for 3S, loosen the key when the
indicated setting interface appears.
At this time, Set temperature indicator shows the setting code, Skin temperature indicator will
indicate the relevant value (as for setting code, setting item and setting range, please refer to the
following table ), the timer indicator will indicates P002(it means it has entered into the setting
interface). Operator can choose the setting items by pressing the Timer key or APGAR Timer key,

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SERVICE MANUAL FOR INFANT RADIANT WARMER 

and press the Up key and Down key to choose the data setting. After then, press the keypad lock
key to store the setting value, or you can press the Silence/Reset key to store and exit after
finishing all setting procedure. If turn off the power supply without pressing the Silence/Reset key,
and this setting is invalid, and system will store the previous setting value.

TIME SET CODE

SETTING CODE INDICATED ITEM SET RANGE

001 The former two figure of year 19 ~20

002 The latter two figure of year 00 ~99

003 month 01 ~12

004 date 01 ~31

005 week 01~07(01means Sunday)

006 hour 00~23(24hrs)

007 minute 00~59

008 second 00~59

K. CHECK BASSINET TILT MACHANISM

The mattress of the bassinet is the applied part of the device .Pull the pull handle as the arrow

indicates to adjust the bassinet tilt.

 
 
 
 
 
 
                                                                                                          Pull Handle 

L.CHECK THE ADJUSTMENT FUNCTION OF ANGLE OF HEATER MODULE 

Pull the handle for lock downward to rotate the heater module at horizon angle.

NOTE: The heater module only at 0° is the most stable, and the mattress is heated evenly.

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Handle for lock

M.CHECK ILLUMINATION LIGHT

Turn on the power switch of illumination light, and the light will be on.

M. CHECK THE PANEL

Push and pull the panel and check if the panels are firm or not.

O.CHECK I.V. POLE AND TRAY


Check if the I.V. Pole stand and tray is tightening or not.

P. END

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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
This product’s classification as follows:
By the electric shock protection type classification: Type I equipment.
By the degree of shock proof classification: Type BF application part
By the specified of IEC60529 for liquid protection degree classification: IPX0.
By the manufacturers recommended disinfection and sterilization method classification: Use
neutral disinfection solvents or solution to clean.
By the air mixer of flammable gas or with oxygen or nitrous oxide mixture of flammable
anesthetic gas safety degree classification: It should not use in air mixer of flammable gas or
with oxygen or nitrous oxide mixture of flammable anesthetic gas.
By operational mode classification: Continuous operation.
The performance indicators of the incubator are shown on the table 3.1. All the indicators may
changed with no previous notice. The changed indoor air flow and infant bed tilt angle, or using
product heat equipment near the incubator all may effect the relationship of bed surface
temperature uniformity, display temperature or skin temperature.
TABLE 3.1 SPECIFICATION

Power Requirements……………………………………………………AC220V-230V,50Hz,600 VA
Maximum Heater Power Output……………………………………………………………540W/240V
Illuminating Lamp Power Output………………………………………DC 12V,MAX. CURRENT 0.5A
Auxiliary Mains Power Output………………………AC220V-230V/50Hz,MAX. CURRENT 3.5A
Heater power display…………………………………0 to 100%, adjustable in 10% increments
Protective earthed resistance………………………………………………………………………≤0.1Ω
Earth leakage current ……………………………………………………………………N.C.: ≤0.5mA
S.F.C.: ≤1mA
Patient leakage current …………………………………………………………………N.C.: ≤0.1mA
S.F.C.: ≤0.5mA
Patient Leakage Current (MAINS VOLTAGE ON THE APPLIED PART) ……………S.F.C: ≤5mA
Temperature control mode……………………………………………………………Pre-warm mode
Manual mode
Baby mode
Temperature control range……………………………………………………………34.5℃~37.5℃
Skin Temperature sensor display rang……………………………………………………5℃~65℃
Deviation between skin temperature and control temperature……………………………≤0.5℃
Accuracy of skin temperature sensor…………………………………………………within±0.2℃
Temperature uniformity of mattress………………………………………………………………≤2℃

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TABLE 1.1 SPECIFICATIONS (continued)

ALARM (See table 3.2)…………………………………………………………………power alarm


Sensor alarm
Deviation alarm
Over-temp alarm
Setting alarm
Check alarm
System alarm

ENVIRONMENT TEMP (Not to use in the environment exceed specified)


Operating Range……………………………………………………….……..…………………18℃~30℃
Storage and transport range……..…………………………….…………………………-40℃~+55℃

ENVIRONMENT HUMIDITY
Operating Range…………………………………………………………………………30%RH~75%RH
Storage and transport range……………………………………………………………………≤93%RH

ATMOSPHERE PRESSURE
Storage and transport atmospheric pressure range……………………………500hPa~1060hPa
Working atmospheric pressure range…………………………………..…………800hPa~1060hPa

Application environment altitude………………………………………………………………≤2000m


Overvoltage category……………………………………………..………………………………………II
Pollution degree………………………………………………………………………………...…………2

AIR FLOW RATE


Ambient air movement rate………………………………………………………………………<0.3M/S

OTHER SPECIFICATION
Working noise………………………………………Ambient noise≤40dB(A), working noise≤50dB(A)
APGAR Timer……………………………………………………………………Audible and visible alarm
when the device runs to 50″~1′, 4′50″~5′,
9′50″~10′
ALARM NOISE………………………………………………………………………… ≤80dB(A) on mattress
The lifetime ……………………………………………………………………………………….…8 years

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3.2 WORKING PRINCIPLE


3.2.1 GENERAL
This section covers the function and the working principles, as for the figure of control system,
please refer to figure 3.2 and 3.3.
As the figure 3.1 shows, the heat from the radiant module heating source radiant to the mattress
for the patient uniform by high reflectivity of parabolic reflector.
In manual mode, the radiant heater outputs in the way of fixed proportion to make the body
temperature of patient resume; in Baby mode, the device will adjust the heat output proportion
automatically by comparing the baby temperature and the set temperature to keep the heat
balance.
NOTE: During the process of getting the radiation and heat, the losing heat in convection,
evaporation, radiation, conduction will affect the heat balance. Therefore, to make
the baby decrease the dissipation, it is necessary to use the device in the
environment of no rapid air flowing ,and cover waterproof velum (polyethylene
velum) the naked skin or to use the waterproof net to increase the humidity around
the skin to decrease the water evaporation.

FIGURE 3.1 RADIATION PRINCIPLES

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Keypad control

Temperature indication

Function alarm
Output port
MAIN A
Heat control output
MCU

A/D Temperature control probe of skin sensor

Communication connector

A/D Over-temp checking probe of skin sensor

AUXILIARY
Output Port Heat control output B
MCU

FIGURE 3.2 CONTROL BLOCK DIAGRAM

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Start

Initialization

System self-test
Timer 2 interrupt

Data display Timing

Return
YES
Keypad checking

INT0 interrupt
NO Keypad handling

Data handling
ADC data collection

YES Return
Failure checking

NO Failure
Series port
interruption
Heat control

Data transfer
Charging control

Return

Data display

FIGURE 3.3 PROGRAMMED BLOCK DIAGRAM

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3.2.2 Temperature Control

Incubator temperature is adjusted through the compurgation between the baby temperature

and the set temperature. The Infant Radiant Warmer adopts 3 kinds of control mode: Pre-warm

mode, Manual mode and Baby mode, and the different mode had different way of heating. The

user can choose the wanted control mode by pressing the keys on the controller.

Pre-warm mode: system will output the heat according to the programme, after a while, the

system will output the heat at 30% to maintain the temperature on the mattress until the mode

changes.

Manual mode: system will output the fixed heat according to the heat output proportion to

make the temperature on the mattress reach the wanted value so as to make the body

temperature of patient resume. The system default of heat output proportion is 30%.

Baby mode: System will adjust through the heat output proportion according to the baby

temperature and the set temperature to keep the heat balance of patient.

3.3 ALARM
State

1. Alarm information

High priority: The most urgent information, red alarm light flashing, alarm sounds more than

65dB (A).

Five tones order alarm, ring twice, and every 2.5 seconds to repeat again

NOTE: The sound of power failure alarm is different from the other high priority alarm

which sound source is a single buzzer.

Medium priority: medium priority information, yellow alarm light flashing, alarm sounds more

than 65dB (A).

Three tones order alarm, and every 7.5 seconds to repeat again.

2. The alarm preference is arranged according to the alarm serial number, the bigger the serial

number is, the lower level is. When various failures appear, the alarm prompts according to the

priority, the sound is different too

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Table 3.2 Alarm introduction

The Alarm
Alarm Alarm Alarm activate Control Alarm
Alarm character state of delay
No. information condition mode level
heater time
“Power” alarm light is
Turn on the switch
Power failure on, red alarm light High
1 when no power All Off <5s
alarm flashes, sound alarm priority
supply
start
Red alarm light flashes,
Main machine
set indicator shows Main MCU internal High
2 ROM failure All Off <50S
“H02”, sound alarm ROM failure priority
alarm
start
Red alarm light flashes,
Main machine
set indicator shows Main MCU internal High
3 internal system All Off <10S
“H01”, sound alarm RAM failure priority
failure alarm
start
Communication
Red alarm light flashes, Communication
failure alarm
set indicator shows failure between High
4 between main All Off <10S
“H03”, sound alarm main machine and priority
machine and
start slave machine
slave machine
Red alarm light flashes,
Slave machine Slave machine
set indicator shows High
5 ROM failure MCU internal ROM All Off <10S
“H06”, sound alarm priority
alarm failure
start
Red alarm light flashes,
Slave machine Slave machine
set indicator shows High
6 internal system MCU internal RAM All Off <10S
“H05”, sound alarm priority
failure alarm failure
start
Red alarm light flashes,
Main machines Main machine
set indicator shows High
7 internal internal EEPROM All Off <10S
“H04”, sound alarm priority
EEPROM fault failure
start
Red alarm light flashes,
SRAM failure
SRAM fault set indicator shows
8 (including system High
alarm “H09”, sound alarm All Off <10S
bus fault) priority
start
ADC1 fault (main
Red alarm light flashes, machine system
ADC1 fault set indicator shows TLV2544,including High
9 All Off <10S
alarm “H07”, sound alarm the sampling error, priority
start chip damage, no
reaction, etc)
ADC2 fault (slave
Red alarm light flashes, machine system
ADC2 fault set indicator shows TLV2544,including High
10 All Off <10S
alarm “H08”, sound alarm the sampling error, priority
start chip damage, no
reaction, etc)

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Table 3.2 Alarm introduction (continued)

The Alarm
Alarm Alarm Alarm activate Control Alarm
Alarm character state of delay
No. information condition mode level
heater time
The heating circuit
fault(heater, solid
The heating Red alarm light flashes, relay, mechanical
High
11 circuit fault set indicator shows relay and the All Off <20S
priority
alarm “H11”, sound alarm start respective circuit
fault controlled by
them)

“Sensor” alarm light is Short circuit, open


on, red alarm light circuit or bad
Skin sensor High
12 flashes, set indicator connection occurs Baby Off <5s
failure alarm priority
shows “E01”, sound inside the skin
alarm start temperature sensor

“Sensor” alarm light is Short circuit, open


Skin isolated on, red alarm light circuit or bad
High
13 sensor failure flashes, set indicator connection occurs Baby Off <15s
priority
alarm shows “E02”, sound inside the isolated
alarm start temperature sensor

“Sensor” alarm light is The difference


Skin sensor on, red alarm light between the main
High
14 difference failure flashes, set indicator probe and isolated Baby Off <50s
priority
alarm shows “E03”, sound probe of skin sensor
alarm start is over 0.8℃

“Over” alarm light is on, The temperature


red alarm light flashes, measured by the
High
15 Over temp alarm set indicator shows skin temperature Baby Off <10s
priority
“E04”, sound alarm sensor is more than
start 38.5℃

“H/L” alarm light is on,


The displayed skin
red alarm light flashes,
temperature is High
set indicator shows Baby Off <5s
higher than set priority
“E05”, sound alarm
temperature 1℃
start
16 Alarm deviation
“H/L” alarm light is on,
The displayed skin
red alarm light flashes,
temperature is lower High
set indicator shows Baby On <5s
than set priority
“E06”, sound alarm
temperature 1℃
start

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Table 3.2 Alarm introduction (continued)

The Alarm
Alarm Alarm Alarm activate Control Alarm
Alarm character state of delay
No. information condition mode level
heater time

The temperature
“SET” alarm light is on,
measured by skin
red alarm light flashes,
sensor is lower than High
set indicator shows Baby Off <2min
set temperature priority
“E07”, sound alarm
3.5℃ above, and
start
lasts for 2 mins.

When temperature
stable state, if the
temperature is out
17 Set alarm of the stable state
“SET” alarm light is on,
over 0.4℃by
red alarm light flashes,
accident or High
set indicator shows Baby Off <3min
“E08”,sound alarm unreasonable priority

start action and do not


back to the stable
state in 3 mins and
do not occur the
deviation alarm.

“CHECK” alarm
light is on, red
alarm light
Appears every 15 High
18 Check alarm flashes, set Manual Off <15min
minutes. priority
indicator shows
“E09”, sound
alarm start

Red alarm light flashes, the real time clock


Real time clock set indicator shows RTC fault or not High
19 All Off <15s
failure alarm “E10”, sound alarm accurate of the priority
start internal system

Medium
Yellow alarm light
Keyboard fault flashes, set indicator Keypad short-circuit priority
20 All Off <15s
alarm shows “H12”, sound fault
alarm start

Medium
Short circuit, open
Yellow alarm light circuit or bad priority
Battery fault flashes, set indicator connection occurs
21 All Off <10s
alarm shows “H13”, sound inside rechargeable
alarm start battery of the
controller

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NOTE:1. All the above alarms except the deviation alarm and skin over temperature alarm
in baby mode are belong to physiological alarm status, the power failure alarm
belongs to other alarm status; the others are all technology alarm status.
2. Except for the power failure alarm, the other alarms are all can silence by
pressing silence/reset key, the time for silence is 4mins. When the silence time is
over, if the alarm condition is still not solved, the alarm will have to activate.
If occur multiple alarm at the same time, the device will give an alarm firstly for the
higher grade. Press the twice of silence /reset key can cancel the alarm state then
the equipment back to the set condition to monitor the alarm.
3. If checking alarm active, and the operator doesn’t press the silence/reset key,
the heater output will be limited to 30% automatically. This does not mean there is
something wrong with the equipment, but for giving a hint that the operator should
check and monitor the body temperature of patient.
4. The power failure alarm lasts at least 10 mins, when power supply recover before
the alarm indication, the equipment will back to the setting before power failure
alarm.
5. Alarm system will save the all the alarm logs automatically. When the equipment
is outage, the saved log contents did not changed

ARNING: When using the infant radiant warmer in any independent place, if use
different alarm preset, there will be the potential risk.

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SECTION 4
PREVENTIVE MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions. Service required in this section

should only be operated by qualified personnel.

4.2 CLEANING

WARNING: Please cut off all power connection and turn off all switches before
cleaning and maintenance.

This device must be cleaned and sterilized for the first time for initial use, or after used it for

one week.

4.2.1 DISASSEMBLY BEFORE CLEANING


A. Please cut off the main power connection and turn off all switches before cleaning.

B. Take out the skin temperature sensor from the temperature controller.

C. Take out the mattress from the bassinet.

D. Please disassemble the panel from the bassinet according to the contrary sequence as

the step B of 2.2 in section 2. Then remove the soft tubing from the panel.

4.2.2 CLEANING PROCEDURE


Please use neutral disinfectant-detergent (e.g.84 disinfector), and please follow the

instruction for detergent usage. Please process the following procedure after cleaning all dirt on

the disassembled parts. Please dry them after cleaning.


CAUTION:Some chemical detergent will conduct electricity or leave some remains so as to
the accumulation of dust that is easy conduct electricity. Please keep the
detergent away from all electric parts. Please do not leave the detergent on
these parts.

A. Clean the skin temperature sensor.

Use neutral disinfectant-detergent to thoroughly clean all surfaces (including the probe); then

disinfect it with neutral disinfectant or ultraviolet.


CAUTION: 1. Do not put the sensor into the disinfectant-detergent. Single patient use skin
temperature sensor is only for the same patient’s use, after using please
discard.
2. skin temperature sensor suggest to be changed every two years, to avoid
the damage of sensor surface and strong impact for long-time use and
disinfection.

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B. Clean the mattress


Use neutral disinfectant-detergent (e.g.84 disinfector) to thoroughly clean all surfaces; then

dry with a clean cloth or paper towel.

C. Clean the panel


NOTE: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol, acetone
or any organic solvents for cleaning. Do not expose the panel assembly to direct
ultraviolet radiation.
Use neutral disinfectant-detergent (e.g.84 disinfector) to thoroughly clean all surfaces; then

dry with a clean cloth or paper towel.

D. Clean the soft tubing, bassinet, tray and the I.V pole

Use neutral disinfectant-detergent to thoroughly clean all surfaces; then dry with a clean cloth

or paper towel.

E. Clean the surface of the device

Use neutral disinfectant-detergent to thoroughly clean all surfaces, including all the corner

and sunken place, then dry with a clean cloth or paper towel.

NOTE: You should wait for the heater head became cooling completely, then the surface of
it can be cleaned.
CAUTION: 1. Please avoid the liquid flowed into the device during cleaning.
2. The reflective cover is an important part which is used to reflect the infrared
radiation heat onto the mattress. It is easy to damage or scratch the surface or
disform the shape, and please be careful to clean it.

4.2.3 ASSEMBLE AFTER CLEANING


NOTE: Before install the parts onto the radiant warmer, please check each parts carefully
and to see whether there is any broken. If there is any broken, it should be
replaced immediately.

A. Please assemble the panel into the bassinet according to the step B of 2.2 in section
NOTE: The soft tubings must be put back before installing the panel. The opening of soft
tubings should be outward.

B. Put the mattress back to the bassinet.

C. Put the skin temperature sensor into the sensor socket.

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4.3 MAINTENANCE

WARNING: To ensure the safety of using the equipment is not affected, the modified of
infant radiant warmer is forbidden.

4.3.1 RECHARGEABLE BATTERY MAINTENANCE.


Please check the condition of the build-in rechargeable battery before the first use of device or
in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. Please refer to the section 5.2.1 to replace the rechargeable battery.

NOTE: 1.Only the rechargeable battery provided by our company can be used, or will
reduce the safety of the device.
2. The replaced rechargeable battery will affect the environment if discard, so need
to be recover according to the regulations.

4.3.2 HEATER MAINTENANCE


In order to ensure the effect of the infrared radiant, when the lifetime of heater ends, it must
be replaced even it can still work. The reason is:
The electromagnetism spectrum infrared radiance of the heater will be reduced with the long
working time. This will make the device not achieve the standard as table 3.1 in this manual.
Therefore, the previous effect will not be good when the doctor uses it to keep the patient warm.
For the heater’s replacing, please refer to section 5.

4.3.3 ACCURACY CALIBRATUON OF BABY TEMPERATURE SENSOR


Skin temperature sensor must be calibrated every half a year. The reason is:
With aging of skin temperature sensor, and the accuracy of sensor will changes a little to
make the baby temperature and the real temperature different so that the output heat can not
meet the clinical need heat.
Calibration method: in working state, put the skin sensor into the water cup at 36℃±0.1℃ or
inset the 36℃ calibration device on the socket of skin sensor, press the calibration key until the
baby temperature indicator displays “--,--” for 10s, after the flashing stops, the calibration will end
when it indicates 36℃, and the you can continue to use the skin sensor. When it indicates “EL.L”,
it means the calibration error, please replace the skin temperature sensor.
NOTE: The temperature of the water cup must keep at 36℃±0.1℃ during calibration.

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SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of

controller, replacement of illumination light, Quartz heater, Fuse, Internal charging battery.

5.2 REPLACEMENT OF CHARGING BATTERY, FUSE, QUARTZ HEATER, AND

ILLUMINATION LIGHT

5.2.1 REPLACEMENT OF INTERNAL CHARGING BATTERY


Open Controller and replace internal battery. See figure 5.1, disonnect the battery fastener
and the internal charing battery, and take out the plastic washer to replace the battery.

Battery fastener Internal charging battery Plastic washer

FIGURE 5.1
NOTICE: 1. During replacing the internal battery, the plastic washer should be placed the
originalposition, and keep correct connection between the anode/ cathode of
battery and its fastener; the faulty connection will cause the damage to the
battery and no hont for power failure alarm.
2. Please replace the internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works,
charging the battery outside of the incubator is forbidden.
4. The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh; to
ensure safety, do not disassemble battery. Connect the battery correctly; do not
use other type battery.
5. It will not influence battery charging and the battery capacity when the battery
is full. (Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or
leakage.
7. Plrease dispose the Old battery accoring to local law, and please do not throw
them away randomly.
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5.2.2 REPLACEMENT OF FUSE

A. See figure 5.2, open the fuse’s cover to replace 2 fuses F4AH/250V.

FIGURE 5.2

B. See figure 5.3, open the controller. Screw off the fuse cover of the T3.15AL/250V at the

controller internal switch power input to replace the fuse. Open the top cover of warmer module,

replace the illumination light of T800mAL/250V fuse.

NOTE: The fuse only can be replaced by authorized qualified maintenance personnel.
Please cut off the power supply and do not touch the metal parts and patients at
the same time before replacing the fuse according to the stipulated specification.

Fuse’s seat

FIGURE 5.3
5.2.3 EPLACEMENT OF QUARTZ HEATER
See section 5.4, open the protective cover of warmer module, unscrew the cable of two sides

for quartz heater and the mounting nut for bracket, take out the spring, and disassemble the

bracket to take out the quartz heater.

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Bracket Quartz heater

Nut for bracket Power Cable of quartz heater

FIGURE 5.4
NOTE: Replacing of the quartz heating pipe must after it is cooled down.

5.2.4 REPLACEMENT OF ILLUMINATION LIGHT


See section 5.5, open the defending cover of the warmer module, disconnect the power cable
of examination light, screw the fix bolt loose on the light cover and take the cover away. Then
replace the light.
Light cover

Cable for illumination light

Illumination light

FIGURE 5.5
5.3 SYSTEM SETTING PROCEDURES
5.3.1 GENERAL
This paragraph provides controller system setting procedure. This procedure is only available
to the qualified service personnel.
NOTICE: Please follow by the procedures of item 5.3.3. If it is unnecessary, please do not
change data of system setting to avoid hazards.

5.3.2 BRIEF INTRODUCTION

Controller system setting procedures listed below:


1. Brightness
2. Spare
3. Baby temperature compensation
4. Machine Number
5. High deviation of baby temperature
6. Low deviation of baby temperature

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7. Upper limit of baby temperature set

8. Lower limit of baby temperature set

9. Over- temperature alarm value

CODE 00.1BRIGHTNESS
Stipulate the brightness of the indicators and the set range is 00.0~01.5. The higher the value

is, the brighter the data is.

CODE 00.3BABY TEMPERATURE COMPENSATION

Stipulate the compensationof the baby temperature and the set range is -5.0~05.0. The first

figure for set means increasing or decreasing. Example: 00.2℃ means that the baby temperature

will be added 0.2℃ as compensation. -1.3℃ means that the baby temperature will be reduced

1.3℃ ascompensation.

CODE 00.4 MACHINE NUMBER


Set range is 00.1~04.0. Example 00.1 means No.1 machine, 01.5 means No.15 machine.

CODE 00.5 HIGH DEVIATION OF BABY TEMPERATURE

Set high deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0 means

high deviation 1.0 ℃.

CODE 00.6 LOW DEVIATION OFBABY TEMPERATURE

Set low deviation under baby mode, set range is 00.0~03.0. Example: the data 01.0 means

low deviation 1.0 ℃.

CODE 00.7 UPPER LIMIT OF BABY TEMPERATURE SET

Set Max set value of baby temperature, set range is 35.0~38.0. Example: the data 37.5

means Maximum set value 37.5 ℃.

CODE 00.8 LOWER LIMIT OF BABY TEMPERATURE SET

Set Min. set value of baby temperature, set range is 25.0~35.0. Example: the data 25.0

means Minimum set value 25.0 ℃.

CODE 00.9 OVER-TEMPERATURE ALARM SET

Set range is 37.0~41.0. Example 38.5 means that alarm value of over temperature is 38.5.℃.

5.3.3 PROCEDURE

WARNING: 1.The set of the system can not be changed at will.


2.The maintenance personnel can not reveal the system entering password to
the others, and also can not place the service manual at will, and make the
operator can get the password so easy.

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At first, connected power supply, press and hold for 3s as soon as switch on until baby
temperature indicator displays “00.0”, and no display on Set temprature indicator. And then,
press or until baby temperature indicator displays “78.6”, after then, press to enter
into the system set screen, or press to exit.
After entering into the set screen, time indicator displays P001, set temprature indicator
displays set code, baby temperature indicator displays the specific set data.

Turn on the power switch

Press and hould the for 3s

Enter password

Press or key to enter password 78.6


Press key, EXIT
Then press key to confirm

Error Password check

Yes

System setting screen

Press Timer or Apgar key, set temperature


indicatordisplay the set code

The project can be set (specific


items please see next page)

Press or key can change current set value

End of setting

Press key Press and together

Save and EXIT Recover to the preservation data of last time

FLOW CHART 5.1 SYSTEM SET PROCEDURE FLOW CHART

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5.4 TROUBLESHOOTING PROCEDURES


5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph
5.4.4. Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4
provides troubleshooting in the form of flowcharts.
 It is confirmed that the system settings are correct before troubleshooting.
5.4.2 TEST EQUIPMENT REQUIRED
The test devices listed below are required for troubleshooting the Controller. Equivalent test
device may be substituted.
 Digital VOM, FLUKE 17B
 31.0℃ Baby Temperature Simulation

Simulator probe for sensor

Resistor R1,R2=23166Ω±182Ω/0.25W/0.5%

5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power faillure alarm, please refer to
table 5.1.
Table5.1 ERROR CODES

ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE

Main RAM failure alarm H01 Replace main MCU

Main ROM failure alarm H02 Replace main MCU


1. Check the connection of circuit between the
Double MCU communication
H03 main MUC and auxiliary MCU
failure alarm
2. Replace main MUC and auxiliary MCU
1. See 5.3.3, system recover to the preservation
E2PROM failure alarm Iinside of
H04 data of last time
main MCU
2. Replace main MCU
RAM failure alarm inside of H05 Replace auxiliary MCU
auxiliary MCU
ROM failure alarm inside of H06 Replace auxiliary MCU
auxiliary MCU

Main ADC failure alarm H07


Check the U8ADC and connections.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

TABLE 5.1 ERROR CODES(continued)

ALARM
TYPE EXPLANATION AND CORRECTIVE ACTION
CODE

Auxiliary ADC failure alarm H08 Check the U9ADC and its connect wire

1.Check the connection between SRAM and


SRAM failure alarm H09 microcontroller MCU
2 .Replace SRAM (main board U12)

1.Check the connection between RTC and


Real timer RTC failure alarm H10 microcontroller MCU
2.Replace RTC (main board U17)

Heat circuit failure alarm H11 Refer to Flow chart 5.1


When the key board of the control panel on the
Keyboard fault alarm H12 controller occurs short-circuit alarms, please
replace the control panel.
Inner storage battery failure alarm:
1.Check the wire connection between the inner
Battery failure alarm H13
storage battery and the power board.
2. Replace the inner storage battery.
E01 Refer to Flow chart 5.2
Skin temperature sensor
E02 Refoer to Flow chart 5.3
failure alarm
E03 Refer to Flow chart 5.4

Over-temp alarm E04 Refer to Flow chart 5.5

Upper deviation E05 1. Check the position of sensor


Deviation
2. Check the ambient temperature
alarm
Lower deviation E06 3.Make the device far away the heat resource

Please set the temperature or change the control


E07
mode correctly
Set alarm
Please check the condition of probe and the
E08
patient’s skin

Power failure alarm NO Refer to Flow chart 5.6

5.4.4 TROUBLE SHOOTING FLOW CHART

Before troubleshooting, first, please switch off, and disconnect the power cable, and then open the

top cover of warmer module and the back cover of column. And then connect the power cable and turn

on the switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables

are in good condition.In working state, press Key and Key, and the Baby

temperature indicator displays the temperature measured by the Over-temp probe inside skin sensor,

and Set temperature indicator displays the voltage of battery, so it is easy to find the reason of failure.

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Heat circuit failure alarm

YES

Inside warmer module open circuit of heater? Replace heater

Checking point: Point A

Controller is in the heating state of 100%

Power output socket power YES


of heater is on the back output socket of heater Checking point: Point B
of controller is AC power?

NO

Solid relay is inside control terminal YES


of controller, K1 is of Solid relay K1 is Check solid relay and replay K1
on the power board +12V?
NO

YES
On power board Triode Q2-B, Q3-B is Replace Q2, Q3
>0.7V?

NO

YES
On main board U13-2, U25-5 is high level? Check connection between
the main board and power
board
NO

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 1 of 4)

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Checking point: Point A

Controller is in the state of non-heat

Power output socket power NO


of heater is on the back output socket of heater Checking point: Point C
of controller is AC power?

YES
NO
Solid reply is inside the control terminal Check solid relay
Controller, K1 is on of solid replay K1 is +12V? and relay K1
Power board

YES

Triode NO
On power board Q2-B, Q3-B is >0.7V? Replace Q2, Q3

YES

U13-2, NO
On main board U25-5 is high level? Check connection between
the main board and power
board
YES

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 2 of 4)

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Checking point: Point B

NO

On power board Voltage of U1-2 is >5mV? Check inductor T1

YES

NO

On power board Voltage of U1-1 is >2V? Check U1, R12, C7

YES
NO

On power board Triode Q4-B is >0.7V? Check R7, R6, C6

YES

NO

On main board U14-2 is high level? Check the connection


between main board
and the power board

YES

Replace main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 3 of 4)

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Checking point: Point C

YES

On power board voltage of U1-2 is >5mV? Check inductor T1

NO

YES

On powr board voltage of U1-1 is >2V? Check U1, R12, C7

NO

YES

On power board Triode Q4-B is >0.7V? Check R7, R6, C6

NO

YES

On main board U14-2 is high level? Check the connection between

main board and power board

NO

Replace the main board

FLOW CHART 5.1 HEAT CIRCUIT FAILURE ALARM (Sheet 4 of 4)

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Skin Temperature Sensor Failure Alarm (E01)

No
Check the connection between
Good conection ?
J2 on the main board and skin
temperature sensor.

Yes

The 31.0℃±0.2℃Baby Temperature Simulation (decade,


equal 23166Ω±182Ωwill instead skin sensor, turn on
power supply

Baby temperature No
Indicator display ALarm E01 ? Replace the skin temperature sensor
31.0℃±0.2℃

Yes

No Check relay R34, R4, and


On the main board U8-7 is 2.6V? thenecting cable between
resistor R4 and U8-7

Yes

Check U8

FLOW CHART 5.2 Skin Temperature Sensor Failure Alarm

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Skin Temperature Sensor Failure Alarm (E02)

Check the connection between J2


No
Good conection on the main board and skin
temperature sensor.

Yes

The 31.0℃±0.2℃ air Temperature Simulation (decade,


equal 23166Ω±182Ω will instead Isolate temperature
sensor, turn on power supply

No
Alarm E02? Replace the skin temperature sensor

Yes

No Check relay R50, R5 and the


On the main board U9-6 is 2. 6V? Connecting cable between
resistor R50 and U9-6

Yes

Check U9

FLOW CHART 5.3 Skin Temperature Sensor Failure Alarm

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Skin Temperature Sensor deviation Failure Alarm (E03)

Voltage for J2-1 No


On the main board Check J2 on main board
and J2-5 is same?

Yes

Voltage for U8-7 No


On the main board Check R9, R10, R18,
and U9-6 is same? R19, C10, C45, and its
connect wire

Yes

Replace U8 and U9

Yes

No
Continue alarming? Return

Yes

Replace the main board

FLOW CHART 5.4 Skin Temperature Sensor deviation Failure Alarm

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Over Temperature Alarm

Heating source Yes


Far away from heating source
nearby?

No

Yes According to the


Skin Temperature
skin temperature
Sensor is normal?
sensor trouble
shooting table

No

Replace Skin Temperature Sensor

FLOW CHART 5.5 Over-Temperature Alarm

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Power failure alarm

No
Controller has AC power input? Check main power input

YES

Fuse on the back cover of Yes


Replace fuse
controller is damaged?

NO

No
Second output of power Check transformer
transformer is normal? and initial fuse

Yes
No
On power board J6-10 is high level? Check connetion between
U2, U3, R13-R18 and
power board and main
board
Yes
No
Check the data bus
On main board J5-10 is high level? between the main
board and power board
Yes

Replace U14

FLOW CHART 5.6 Power Failure Alarm

5-16
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SERVICE MANUAL FOR INFANT RADIANT WARMER

SECTION 6
MAIN PARTS LIST AND PARTS NUMBER
6.1 GENERAL
This section provides the parts list of infant radiant warmer.

Figure 6.1 Parts Location Diagram, Whole unit

Table 6.1 Replacement Parts List, Whole unit

ITEM No DESCRIPTION PART NUMBER

1 Warmer module 21.38.009.02S

2 Column 21.15.015.00

3 Bassinet 21.03.004.03

4 Stand 21.08.001.00

5 Controller 21.40.028.02

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Figure 6.2 Parts Location Diagram, Warmer Module

6-2
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SERVICE MANUAL FOR INFANT RADIANT WARMER

Table 6.2 Replacement Parts List, Warmer Module

ITEM No DESCRIPTION PART NUMBER

1 Shell of radiant box 21.14.005.01

2 Reflective cover groupware 21.38.005.00S

3 Plywood B 21.14.033.00

4 Plywood A 21.14.032.00

5 Square board groupware 21.14.025.02S

6 Cross groove small pan heat bolt, flat spring washer component M3X20 86.01.075.00

7 Flat washer 3 86.44.440.00

8 Spring washer 3 86.44.412.00

9 Cross groove small pan heat bolt, flat spring washer component M3X25 86.01.080.00

10 Earthed lable 12.07.047.00

11 Crash bar 21.14.034.01

12 High temperature warning label 13.04.070.00

13 Compressed spring 13.10.007.00

14 Acorn nut M3 86.44.379.00

15 Coils 86.45.023.00

16 Cross groove small pan heat bolt, flat spring washer component M3X25 86.01.088.00

17 Hexagon nut M3 86.44.334.00

18 External teeth serrated lock washers 3 86.44.394.00

19 Switch SWA-VLK54 86.31.001.00

20 Wiring clip 6N-4 86.45.001.00

21 Triphrase plug 86.46.095.00

22 Heater power lable 21.14.047.01

23 Illumination light lable 21.14.049.01

24 Heater power line component 21.50.069.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Figure 6.3 Parts Location Diagram, Column

Table 6.3 Replacement Parts List, Column

ITEM No DESCRIPTION PART NUMBER

1 Infusion rod 21.11.002.00

2 Cross arm of I.V. Pole 23.11.002.01

3 Right tray 21.12.001.01S

4 Tightening Clamp 21.11.003.00

5 Cross groove small pan heat bolt, flat spring washer component M4X12 86.01.080.00

6 Spring washer4 86.44.414.00

7 Flat washer4 86.44.442.00

8 Seat of I.V. Pole 21.11.005.01

9 Cross groove pan head bolt M5×18 86.44.185.00

10 Spring washer5 86.44.415.00

11 Hexagon nut M5 86.44.337.00

12 Left tray 21.12.004.01S

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Figure 6.4 Parts Location Diagram, Bassinet

6-5
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SERVICE MANUAL FOR INFANT RADIANT WARMER

Table 6.4 Replacement Parts List, Bassinet

ITEM No. DESCRIPTION PART NUMBER

1 Plastic socket 21.03.013.03

2 Back panel 21.03.016.00

3 Side panels(Left) 21.50.004.00

4 Front panel 21.03.018.00

5 Mattress 21.03.022.02

6 Handle 21.03.003.01

7 Handle washer 05.04.016.00

8 Hexgon nut M8 86.44.342.00

9 Spring washer 8 86.44.422.00

10 Flat washer 8 86.44.447.00

11 Hexgon nut M6 86.44.339.00

12 Spring washer 6 86.44.420.00

13 Flat washer 6 86.44.446.00

14 Tie bar 23.14.015.00

15 Handle ball 21.50.063.00

16 Cylindroid compression spring 1.6×1.6×400 86.44.517.00

17 Mandri 21.03.010.00

18 Head of mandri 21.03.002.00

19 Supporting angle 21.03.028.00

20 Cross groove pan head bolt M6×16 86.44.200.00

21 Hexagon socket head cap screws M8×30 86.44.114.00

22 Side panels(Right) 21.50.003.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Figure 6.5 Parts Location Diagram, Stand

Table 6.5 Replacement Parts List, Stand

ITEM No. DESCRIPTION PART NUMBER

1 Flat bearing caster with brake 86.52.010.00

2 Flat bearing caster 86.52.005.00

3 Cross groove small pan heat bolt, flat spring washer component M6X16 86.01.155.00

4 Spring washer 6 86.44.419.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

37

38

Figure 6.6 Parts Location Diagram, Controller

6-8
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SERVICE MANUAL FOR INFANT RADIANT WARMER

Table 6.6 Replacement Parts List, Controller

ITEM No. DESCRIPTION PART NUMBER

1 Middle frame 21.40.021.02

2 Cover piece 21.40.023.00

3 Fuse 86.59.049.00

4 Cross groove pan head bolt M4×12 86.44.162.00

5 Spring washer 4 86.44.414.00

6 Hexagon nut M4 86.44.336.00

7 Power board 21.07.034.04

8 Hexagon insulation column HTS-308 86.45.013.00

9 Plastic washer 13.07.008.00

10 Hexagon nut M3 86.44.334.00

11 Cross groove countersunk head bolt M3×8 86.44.216.00

12 Cross groove small pan heat bolt, flat spring washer component M4X6 86.01.176.00

13 Flat washer 4 86.44.442.00

14 Earthed label 12.07.047.00

15 Fuse’s seat 86.59.017.00

16 power filter 10EAH1 86.20.003.00

17 Power socket SS-8B 86.55.094.00

18 Operation panel of controller 21.07.007.03

19 Power switch 86.57.027.00

20 Cross groove small pan heat bolt, flat spring washer component M3X10 86.01.074.00

21 Internal teeth serrated lock washers 3 86.04.015.00

22 British screw 86.62.488.00

23 Solid state relay 86.28.007.00

24 Electrical nameplate 21.07.010.03

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SERVICE MANUAL FOR INFANT RADIANT WARMER

Table 6.6 Replacement Parts List, Controller (continued)

ITEM No. DESCRIPTION PART NUMBER

25 Label 21.07.015.02

26 Power switch 86.60.127.00

27 Adjustable wiring damp 86.45.032.00

28 Buzzer 05.40.072.01S

29 Battery box components 12.07.089.01S

30 Cross groove pan head bolt M3×6 86.44.158.00

31 Horse shoe pieces 12.40.021.01

32 Hexagon insulation column HTP-306 86.45.007.00

33 Skin temperature sensor socket assembly 21.40.066.00

34 Main board 21.40.025.00

35 Power switch 86.57.017.00

36 RS232 components 21.40.065.00

Skin temperature sensor 88.06.005.01


37
Single patient use skin temperature sensor 88.08.005.00

38 Power code 86.46.012.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides wiring diagrams for Infant radiant warmer, parts location diagrams, and
schematic diagrams of controller.

WIRING DIAGRAM OF WARMER MODULE

PARTS LIST OF WARMER MODULE

ITEM No. CODE DESCRIPTION PART NUMBER

1 S Switch for illumination light SW206A 86.57.033.00

Warm white cold light lamp


2 D1 86.21.036.00
SD-MR16-12V4*1W

3 RL Heater 540W/240V 21.14.051.01

4 D2,D3 Earthed slice 86.55.130.00

5 F1 T type fuse 800mAL/250V 86.59.034.00

7-1
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SERVICE MANUAL FOR INFANT RADIANT WARMER

WIRING DIAGRAMS OF CONTROLLER


PARTS LIST OF CONTROLLER

ITEM No. CODE DESCRIPTION PART NUMBER


1 D Wiring slice OT1.5-4 86.55.130.00
2 T Switching power supply 86.57.017.00
3 K Solid relay GN84137010-25A 86.60.045.00
4 S1 Power switch 129-432 86.57.027.00
5 S2 Controller switch RK1-01C/2×2 86.57.027.00
6 G Battery(GP17R8H) 86.60.012.00
7 F1,F2 F type fuse 4AH /250V 86.59.049.00
8 F3 T Type fuse 3.15AL/250V 86.59.025.00
9 B Alarm components 05.40.075.00S
10 X50 Power filter FN9222-10-06 86.60.021.00
11 X51, X53 Output socket SS-8B 86.55.094.00
12 X52 RS232 connector 86.55.086.00
13 X53 Output socket SS-8B 86.55.094.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LOCATION DIAGRAM FOR POWER BOARD

7-3
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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LIST OF POWER BOARD

ITEM No. CODE DESCRIPTION PART NUMBER

1 R8 Resistor 0805-100Ω±5% 86.54.002.00

2 R4~R5,R7 Resistor 0805-1KΩ±5% 86.54.011.00

3 R13~R15 Resistor 0805-2KΩ±1% 86.54.015.00

4 R18 Resistor 0805-3KΩ±1% 86.54.019.00

5 R17 Resistor 0805-7.5KΩ±1% 86.54.025.00

6 R1,R2,R3,R6,R12 Resistor 0805-10KΩ±5% 86.54.003.00

7 R10 Resistor 0805-10KΩ±1% 86.54.068.00

8 R9 Resistor 0805-30KΩ±1% 86.54.069.00

9 R16 Resistor 0805-2.2KΩ±1% 86.54.072.00

10 C5 Capacitor 0805-0.01uF±20% 86.51.001.00

11 C1~C4,C8~C10,C21 Capacitor 0805-0.1uF±20% 86.51.003.00

12 C6 Capacitor 1210-25V-10uF±20% 86.51.064.00

13 C14~C15,C19~C20 Capacitor SMD-25V-150uF±20% 86.51.063.00

14 C7 Capacitor 0805-2200PF±20% 86.51.007.00

15 U1,U2 Integrated circuit LM358D 86.58.111.00

16 U3 Integrated circuit SN74AHCT00D 86.58.085.00

17 U5,U7 Integrated circuit MC7805BDTG 86.58.065.00

18 Q5 Triode MMBT3906LT1 86.58.150.00

19 Q1~Q4 Triode MMBT3904LT1 86.58.149.00

20 D1,D3,D5,D6 Diode SM4007-DO214 86.58.148.00

21 D4 Diode HZ11B1 86.58.164.00

22 D8 Diode 1N5339B 86.58.163.00

23 J6 Connetor Receptacle R-230-16 86.10.032.00

24 J4 Connetor Receptacle XY2.5-2S 86.55.099.00

25 J2 Connetor Receptacle XY2.5-3S 86.55.101.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LIST OF POWER BOARD (CONTINUE)

ITEM No. CODE DESCRIPTION PART NUMBER

26 J5 Connetor Receptacle XY2.5-4S 86.55.103.00

27 J3 Connetor Receptacle XY4-4S 86.55.114.00

28 J1 Connetor Receptacle ME040-50802 86.55.067.00

29 J13 Connetor Receptacle ME040-76202 86.55.071.00

30 J8 Connetor Receptacle XY4-2S 86.55.110.00

31 J9 Connetor Receptacle XY4-3S 86.55.112.00

32 J10 Connetor Receptacle ME040-50803 86.55.068.00

33 K1 Relay JW1aFSN-DC12V 86.56.013.00

34 F1, F2, F3 Fuse 1812L050-C 86.59.040.00

35 T1 Inductor TVA1421-01 86.56.007.00

36 Copper core PVC cable 86.46.118.00

7-5
W1
J3 VCC
F1 D5
AC POWER INPUT AC-N J9 4 U5 MC7805BDTG +5
J7 1 3 1 3
PTC 500mA +12 IN OUT
1 AC-L 2 2 C14 C15 C10
2 3 1 1N4002 C9 150uF GND 150uF D8
D6 0.1uF 0.1uF 1N5339B

4
2PIN 3PIN 4PIN +12
bat+

1
2
AC POWER OUTPUT Transformer
For SWITCHPOWER J8 1N4002
1
+12
J1 2
POWER SWITCH
2PIN U7 MC7805BDTG +5A
1 3 J6
+12 IN OUT
J10 VCC C19 C20 1
1 C2 150uF GND 150uF C21 2
2 +12 C8 0.1uF 0.1uF 3

4
3 R6 4
10K ctr_bat 5
3PIN 0.1uF heater_state bat_voltage 6
Heater ctr_ssr 7
3 U1A D1 ctr_relay 8
1 R7 Q4 heater_state 9
2 1K 8050 J4 power_state 10
F3
1N4007 +12 11
F2 +5
T1 LM358 12
R12 C6 PTC 500mA +5A
BATTERY 13
PTC 500mA

1
10K 10uF 14
C7 Q5 J5 15

7-6
8550 battery switch 16
K1B R1 VCC
2

Q2 2200pF 10K bat+ C1 16PIN


JW1aFSN R8
K1A R4 ctr_relay 100
8050 1K R9 0.1uF
ctr_bat R3 Q1 30K
+12 8050 D4 bat_voltage
10K
R2 HZ11B1
JW1aFSN 10K R10 C5
D3 10K 0.01uF
VCC +12 +5

J2 1N4007
3 Q3 R13 R17 R18
+12 R5 ctr_ssr 2K 7.5K 3K
2
1 1K

SCHEMATIC DIAGRAM FOR POWER BOARD


8050
3PIN R14 R15 R16 +5 C3
2K 2K 2.2K
SERVICE MANUAL FOR INFANT RADIANT WARMER

SSR ctr

0.1uF

3 U2A
1
2
LM358 U3A
2
3 power_state
1

5 U2B SN74AHCT00
7 C4
14

6
+5
LM358 0.1uF

W1
SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LOCATION DIAGRAM OF MAIN BOARD 1

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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LOCATION DIAGRAM OF MAIN BOARD 2

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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LIST OF MAIN BOARD

ITEM No. CODE DESCRIPTION PART NUMBER


R25~R26,R28,R30,R37,
1 Resistor 0805-200Ω±5% 86.54.012.00
R43,R61

2 R41 Resistor 0805-510Ω±5‰ 86.54.022.00

R21,R23,R24,R27,R29,R31
3 R33,R38,R39,R42, Resistor 0805-1KΩ±5% 86.54.011.00
R44~R49,R51,R52
4 R40 Resistor 0805-15.4KΩ±1‰ 86.54.076.00
R6~R8,R11,R12,R14~R17,
5 R20,R32,R35,R53~R60, Resistor 0805-10KΩ±5% 86.54.003.00
R62,R63
6 R1,R2 Resistor 0805-24KΩ±5% 86.54.014.00

R3~R5,R9,R10,R18,R19,
7 Resistor 0805-20KΩ±1‰ 86.54.077.00
R36

8 R34,R50 Resistor 0805-100Ω±5% 86.54.002.00

9 C6~C8,C10,C45~C53 Capacitor 0805-0.01uF±20% 86.51.001.00

C1,C2,C5,C9,C11~C28,
10 Capacitor 0805-0.1uF±20% 86.51.003.00
C33, C34,C40,C54~C56

11 C29~C32 Capacitor 0805-22PF±20% 86.51.008.00

12 C41~C44 Capacitor CA45A-25V-1uF±20% 86.51.026.00

13 C3~C4,C35~C36 Capacitor CA45B-16V-10uF±20% 86.51.028.00

14 C37~C39 Capacitor SMD-25V-150uF±20% 86.51.063.00

15 U4,U5 Integrated circuit TPS3824-50 86.58.103.00

Integrated circuit
16 U6,U7,U27 86.58.105.00
SN74LVC1G3157DBVR

17 U8,U9 Integrated circuit TLV2544CD 86.58.086.00

18 U10 Integrated circuit AT89C51ED2-UM 86.58.055.00

19 U11 Integrated circuit SN74AHCT32D 86.58.092.00

20 U12 Integrated circuit DS1230Y-100 86.58.094.00

21 U13 Integrated circuit SN74AHCT273DW 86.58.107.00

22 U14,U15,U26 Integrated circuit SN74LS244 86.26.012.00

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SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LIST OF MAIN BOARD (CONTINUE)

ITEM No. CODE DESCRIPTION PART NUMBER

23 U16 Integrated circuit SN74AHCT373DW 86.58.109.00

24 U17 Integrated circuit DS12C887 86.58.093.00

25 U18 Integrated circuit SN74AHCT04D 86.58.090.00

26 U19,U20,U30,U31 Integrated circuit K1010 86.58.059.00

27 U21 Integrated circuit KP1020 86.58.058.00

28 U22 Integrated circuit MAX232CSE 86.58.087.00

29 U23 Integrated circuit MAX489CSD 86.58.110.00

30 U24 Integrated circuit AT89C4051-24PU 86.26.011.00

31 U25 Integrated circuit SN74AHCT74D 86.58.136.00

32 U1,U2 Integrated circuit MAX7221CWG 86.58.114.00

33 U3 Integrated circuit SN74AHCT139D 86.58.115.00

34 U29 Integrated circuit LM358D 86.58.111.00

35 U28 Integrated circuit SN74AHC08D 86.58.067.00

36 U32 Integrated circuit SN74AHCT574DW 86.58.113.00

crystal oscillator
37 JZ1,JZ2 86.60.080.00
HC-49/S-SMD-11.0592MHz
38 L1~L8 inductor NLV32T-220J 86.19.002.00

39 D1 Diode HZ6B1 86.27.002.00

40 Q1~Q5 Triode MMBT3904LT1 86.58.149.00

41 DC1 DC-DC F0505S-1W 86.60.077.00

42 V1 nixietube NET-5631AG 86.58.024.00

43 V2 nixietube NET-3631AG 86.88.025.00

44 V3 nixietube NEQ-2841AG 86.58.032.00

45 H4~H6 LED NEA-L10ZAG 86.58.044.00

7-10
W1
SERVICE MANUAL FOR INFANT RADIANT WARMER

PARTS LIST OF MAIN BOARD (CONTINUE)

ITEM No. CODE DESCRIPTION PART NUMBER

46 H7~H12 LED NEA-L10ZAD 86.58.023.00

47 H13 LED NEA-B10ZAG 86.58.019.00

48 H14 LEDΦ5-R 86.21.034.00

49 H1 LED Φ5-G/Y 86.58.035.00

50 H2 LED Φ5-G 86.58.034.00

51 UZ1 (U10) Integrated circuit socket PLC-44 86.55.082.00

52 J3 Socket XY2.5-6S 86.55.107.00

53 J2 Socket XY2.5-6S 86.55.107.00

54 J6 Socket XY2.5-10S 86.55.097.00

55 J5 Socket R-230-16 86.10.032.00

56 J4 Single row DPCZ-60T 86.55.047.00

57 UZ2(U17) Integrated circuit socket IC-24J 86.55.056.00

58 UZ3(U12) Integrated circuit socket IC-28J 86.55.057.00

59 LS1 Buzzer TMB12A05 86.60.073.00

7-11
W1
W1
C27
+5A
+5A
J1 +5 C14 U9 0.1uF C54
1 C6 C7 C8 SDO2 1 16 ADCS2
+5 SDO /CS C36 +5
2 envi 0.01uF 0.01uF 0.01uF +5 SDI2 2 15 C34
0.1uF SDI REFP 10uF 0.1uF 0.1uF J5
U8 SCLK2 3 14
SCLK REFM U26 1
2PIN DOUT 1 16 ADCS ADC2_INT 4 13
SDO /CS C35 C33 EOC/(-INT) FS 1 20 2
J2 DIN 2 15 5 12 OE1 VCC +5
SDI REFP 10uF 0.1uF +5A VCC /PWDN +5A 19 3
6 CLK 3 14 6 11 OE2
skin1 R34 SCLK REFM A0 GND 4
5 ADC_INT 4 13 7 10 CSTART2
EOC/(-INT) FS A1 /CSTAR bat 2 18 5
4 100 5 12 8 9 A1 Y1
+5 VCC /PWDN +5 C45 R19 R18 A2 A3 ctr_ssr 4 16 bat_voltage 6
3 6 11 A2 Y2
A0 GND 0.01uF 20K 20K 6 14 7
2 7 10 CSTART TLV2544 A3 Y3
skin2 bat_voltage 8 A1 /CSTAR 8 12 ctr_relay 8
1 9 A4 Y4
A2 A3 11 9 heater_state 9
A5 Y5
6PIN TLV2544 C10 R9 R10 +5A C56 13 7 power_state 10
A6 Y6
R3 R4 R5 0.01uF 20K 20K 15 5 11
+5 A7 Y7 +5
20K 20K 20K U32 17 3 12
R50 A8 Y8 +5A
0.1uF 13

SCHEMATIC DISGRAM OF MAIN BOARD (Control part)


1
OC 10 14
100 +5 CLK2 11 +5 J3 GND
CLK 15
+5 +5A VCC
+5 1
SERVICE MANUAL FOR INFANT RADIANT WARMER

D0 2 19 ALM_LOW SN74AHC244DW 16
C5 C9 1D 1Q 2
D1 3 18 ALM_MED
0.1uF 2D 2Q 3 +5 VCC +5A 16PIN
0.1uF U11A U11D D2 4 17 ALM_HI
3D 3Q 4
CS2 1 CS5 12 D3 5 16 bell
4D 4Q 5
U3A 3 G1 11 CLK2 D4 6 15 C37 C38 C39
5D 5Q 6
A14 2 4 /RD 2 /WR 13 D5 7 14 150uF 150uF 150uF
A Y0 6D 6Q
A15 3 5 D6 8 13 U18A 6PIN
B Y1 SN74AHC32D SN74AHC32D 7D 7Q
6 CS1 D7 9 12
Y2 8D 8Q
1 7 U11B 1 2 bell C23
OE Y3
CS4 4 SN74HCT574DW
+5
SN74AHC139D 6 G2
/RD 5 SN74AHC04D 0.1uF
U18C
U3B SN74AHC32D U13 C20
A12 14 12 CS4 U11C U12 C17 /RST 1 20 0.1uF 5 6 +5A
A Y0 0.1uF RST VCC LED_ALARM_MED
A13 13 11 CS2 CS3 9 A15 20 28 CLK1 11
B Y1 CE VCC CLK
10 CS3 8 CLK1 /RD 22 +5
Y2 OE SN74AHC04D
15 9 CS5 /WR 10 /WR 27 +5 D0 3 2 ctr_ssr C40
OE Y3 WE D0 Q0
A0 10 11 D0 D1 4 5 U18B 0.1uF
SN74AHC32D A0 DQ0 D1 Q1

ctr_relay
SN74AHC139D A1 9 12 D1 D2 7 6
A1 DQ1 D2 Q2 LED_PWR
A2 8 13 D2 D3 8 9 3 4 +5A

3
A2 DQ2 D3 Q3 LED_ALARM_HI
A3 7 15 D3 D4 13 12 U28A
A3 DQ3 D4 Q4 WENB +5A
U7 VCC A4 6 16 D4 D5 14 15 SN74AHC08D
A4 DQ4 D5 Q5 RENB SN74AHC04D
U6 VCC RXD1 3 5 A5 5 17 D5 D6 17 16 R36
B1VCC A5 DQ5 D6 Q6

LED_ALARM2
TXD1 3 5 1 A6 4 18 D6 D7 18 19 bat 20K U29A
B1VCC RXD2 B2 C16 A6 DQ6 D7 Q7
1 RXD 4 A7 3 19 D7 3 LS1
TXD2 B2 C13 A 0.1uF A7 DQ7 VCC +5A R39
TXD 4 S0 6 2 A8 25 10 1 Q3

2
A 0.1uF S GND A8 GND
S0 6 2 A9 24 R40 skin2 2 1K 8050
S GND A9

7-12
SN74LVC1G3157 A10 21 SN74AHC273DW 15.4K R41
A10 R37 R38
SN74LVC1G3157 A11 23 LM358 510
A11 200 U30 1K
A12 2 C55
A12 TIN
+5 A13 26
R6 A13 +5A
A14 1
A14 C21 TXD1
10K U29B 0.1uF
R7 14 0.1uF U14 K1010 5
10K GND
20 1 G2
4

VCC OE1 7
2 1 /RST DS1230Y-100 19 6
GND RST OE2 U31
+5 +5A
C12 U16 C18 D0 18 2 heater_state ROUT
LM358
WDI

0.1uF 5 0.1uF Y1 A1
3 RST 1 20 D1 16 4 power_state
VDD RST OE VCC Y2 A2 RXD1
ALE 11 D2 14 6 C11
R8 LE Y3 A3
+5 U4 +5 D3 12 8 0.1uF
10K Y4 A4 R42 K1010 R43
TPS3824-50 D0 3 2 A0 D4 9 11 clear
D1 Q1 Y5 A5 1K 200
D1 4 5 A1 D5 7 13 +5A R15

5
6
+5 D2 Q2 Y6 A6 R20
D2 7 6 A2 D6 5 15 2 1 10K U25A
D3 Q3 Y7 A7 GND RST
U10 D3 8 9 A3 D7 3 17 SN74LS74A

Q
Q
D4 Q4 Y8 A8 VCC +5A 10K
S0 2 43 D0 D4 13 12 A4 C25 C26 +5A

WDI
P1.0 P0.0/AD0 D5 Q5 R32
WDI 3 42 D1 D5 14 15 A5 10 0.1uF 5 3
P1.1 P0.1/AD1 D6 Q6 GND VDD RST
4 41 D2 D6 17 16 A6 10K
P1.2 P0.2/AD2 D7 Q7
ADCS 5 40 D3 D7 18 19 A7 SN74AHC244DW 0.1uF

CLK
+5A U5

PRE

D
CLR
P1.3 P0.3/AD3 D8 Q8 C22
6 39 D4 TPS3824-50 U24
LEDCS P1.4 P0.4/AD4 0.1uF
CLK 7 38 D5 10 U15

clear
1 20

4
3
2
1
CLK P1.5 P0.5/AD5 GND L1 C31 RST VCC
DIN 8 37 D6 20 1 G1 KC1 R44 KR1 TIN 2 19
DIN P1.6 P0.6/AD6 VCC OE1 RXD P1.7 +5A
DOUT 9 36 D7 SN74AHC373DW 19 22uH 1K J4 ROUT 3 18
P1.7 P0.7/AD7 OE2 L2 R45 TXD P1.6
VCC KC2 KR2 1 22pF 4 17

2
RTC_INT 15 24 A8 U17 C19 D0 18 2 2 JZ2 XTAL2 P1.5
P3.3/INT1 P2.0/A8 Y1 A1 22uH 1K 5 16 CSTART2
ADC_INT 14 25 A9 /RST 18 24 0.1uF D1 16 4 L3 KC3 R46 KR3 3 XTAL XTAL1 P1.4
P3.2/INT0 P2.1/A9 RST VCC Y2 A2 C32 ADC2_INT 6 15 ADCS2
26 A10 ALE 14 D2 14 6 4 /INT0 P1.3
7 14 SCLK2 +5A

1
P2.2/A10 AS Y3 A3 22uH
L4 1K
R47 /INT1 P1.2
CSTART 17 27 A11 CS1 13 23 +5 VCC D3 12 8 KC4 KR4 5 8 13 SDI2 R16
P3.5/T1 P2.3/A11 CS SQW Y4 A4 T0 P1.1
16 28 A12 /RD 17 19 RTC_INT R12 D4 9 11 22uH 1K 6 22pF 9 12 SDO2 10K
P3.4/T0 P2.4/A12 DS IRQ Y5 A5 L5 R48 T1 P1.0
C29 29 A13 10K D5 7 13 KC5 KR5 7 10 11
P2.5/A13 Y6 A6 GND P3.7 R17
35 30 A14 /WR 15 4 D0 D6 5 15 22uH 1K 8
+5 EA/VP P2.6/A14 R/W AD0 Y7 A7 L6 R49
31 A15 1 5 D1 D7 3 17 KC6 KR6 9 AT89C4051 10K
22pF P2.7/A15 +5 MOT AD1 Y8 A8
21 6 D2
2

XTAL1 AD2 22uH


L7 1K
R51
JZ1 20 44 C15 7 D3 10 KC7 KR7 9PIN
XTAL2 VDD 0.1uF AD3 GND
C30 11.0592M 22 8 D4 22uH 1K
VSS AD4 L8 R52
RST 10 11 RXD 9 D5 SN74AHC244DW KC8 KR8
1

RST P3.0/RXD AD5


13 TXD 10 D6 22uH 1K
22pF P3.1/TXD AD6
/RD 19 33 ALE 12 11 D7
P3.7/RD ALE/P GND AD7
/WR 18 32
P3.6/WR PSEN
DS12887
AT89C51ED2_PL44 R11
10K KR1 KR2 KR3 KR4 KR5 KR6 KR7 KR8
R53 R54 R55 R56 R57 R58 R59 R60
+5 10K 10K 10K 10K 10K 10K 10K 10K
VCC
KC1 KC2 KC3 KC4 KC5 KC6 KC7 KC8
C46 C47 C48 C49 C50 C51 C52 C53
+5
R21
1K
R14 Q1
LED_ALARM_HI 8050
10K
H14
VCC C1
alarm led
0.1uF
C3

SCHEMATIC DISGRAM OF MAIN BOARD (Display part)


R1 10uF V1 R62 Q5
SERVICE MANUAL FOR INFANT RADIANT WARMER

24K U1 LED_ALARM2 8050


VCC SA1 11 10K
A
18 19 SB1 7 12 DIG1
RST V+ B DIG.1
LEDCS 12 14 SA1 SC1 4
LEDCS CS SA C
DIN 1 16 SB1 SD1 2 9 DIG2
DIN DIN SB D DIG.2 Q2
CLK 13 20 SC1 SE1 1
CLK CLK SC E R63
DIG7 5 23 SD1 SF1 10 8 DIG3
DIG7 SD F DIG.3 LED_ALARM_MED 8050
DIG6 10 21 SE1 SG1 5 10K
DIG6 SE G
DIG5 3 15 SF1 SDP1 3 6
DIG5 SF DP NC
DIG4 7 17 SG1
DIG4 SG
DIG3 6 22 SDP1 NET-5631A
DIG3 SDP
DIG2 11 24 next V2
DIG2 DOUT
DIG1 2 8 SA1 11 H12 +5
DIG1 DIG8 A
9 4 SB1 7 12 DIG4 1 3 R23
GND CON B DIG.1 K A
SC1 4 2 4 1K
C K A
MAX7221 SD1 2 9 DIG5
D DIG.2 R35 Q4
SE1 1
E LED_PWR 8050
SF1 10 8 DIG6 10K

7-13
F DIG.3
SG1 5
G
SDP1 3 6
DP NC
power alarm led
NET_3631A
pre_warm manual baby set environment bat_full/charge set_alm check_alm deviation_alm over_alm sensor _alm
DIG15 DIG14
H1

2
1

2
1

2
1

2
1

2
1

2
1

2
1

2
1
VCC C2 H4 H5 H6 H2 H3 H7 H8 H9 H10 H11
LED LED

KA
KA

KA
KA

KA
KA

KA
KA

KA
KA

KA
KA

KA
KA

KA
KA
SDP2

SA2

SD2
SB2

SC2

SE2

SF2
0.1uF LED2

SD2
SB2

SC2

SE2

SF2
4
3

4
3

4
3

4
3

4
3

4
3

4
3

4
3
C4
R2
24K U2 10uF VCC
18 19 V3
RST V+
LEDCS 12 14 SA2 SA2 11
CS SA A
next 1 16 SB2 SB2 7 12 DIG9 DIG13
DIN SB B DIG1
CLK 13 20 SC2 SC2 4 DIG14
CLK SC C
DIG15 5 23 SD2 SD2 2 9 DIG10
DIG7 SD D DIG2
DIG14 10 21 SE2 SE2 1

10

12

14

16

18

20
DIG6 SE E
DIG13 3 15 SF2 SF2 10 8 DIG11 H13
DIG5 SF F DIG3
DIG12 7 17 SG2 SG2 5 LED10
DIG4 SG G
DIG11 6 22 SDP2 SDP2 3 6 DIG12
DIG3 SDP DOP DIG4

SDP2

SDP2
DIG10 11 24

9
SA2

SD2

SG2

SA2
SB2

SC2

SE2

SF2
11

13

15

17

19
DIG2 DOUT
DIG9 2 8 NEQ-2841A
DIG1 DIG8
9 4
GND CON
MAX7221

W1
VCC DC1 +5B
1 7
VIN Vout+
R61
2 5 200
GND Vout- D1
H0505S-1W HZ5.6BP

C42 U22 C41 +5B


1uF 1 2
C1+ VDD
3 16
C1- VCC 1uF C24
4
C2+ 0.1uF
C44 5 +5B
C2-
U19 1uF
11 14
T1IN T1OUT
10 7
T2IN T2OUT
RXD2
12 13
R24 TLP521-1 R25 R1OUT R1IN
9 8
1K 200 R2OUT R2IN
C43
15 6
GND VEE
J6
MAX232CSE 1uF 1
VCC +5B
2

7-14
R26 R27 U23 +5B C28 3
200 U20 1K 1 14 4
NC VCC
2 13 5
RO NC 0.1uF
3 12 A 6
/RE A
4 11 B 7
TXD2 DE B
5 10 Z 8
TLP521-1 DI Z
6 9 Y 9
GND Y
VCC +5B 7 8 10
GND NC
MAX489CSD 10PIN
R28 R29
200 U21A 1K U27 +5B
3 5
B1VCC
1
B2
4
SERVICE MANUAL FOR INFANT RADIANT WARMER

WENB A
6 2
TLP521/2 S GND
VCC +5B SN74LVC1G3157

SCHEMATIC DISGRAM OF MAIN BOARD (Communication part)


R30 R31
200 U21B 1K

RENB
TLP521/2

W1
NINGBO DAVID MEDICAL DEVICE CO., LTD.
ADD: NO. 2, KEYUAN ROAD, SHIPU SCIENCE AND TECHNOLOGY PARK, XIANGSHAN, 315731
NINGBO, ZHEJIANG PROVINCE, PEOPLE’S REPUBLIC OF CHINA
FAX: +86-574-65962111
MARKETING CENTER: BLDG NO 5. NINGBO SMART PARK, #98 CHUANGYUAN ROAD, YINZHOU
DISTRICT, NINGBO, CHINA 315048
FAX: +86-574-87801111, 87803714
TEL: +86-574-87800008, 87800007
E-MAIL: sales@nbdavid.com
WEBSITE: http://www.chinadavid.cn
EUROPEAN REPRESENTATIVE: SHANGHAI INTERNATIONAL HOLDING CORP. GMBH (EUROPE)
ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY POST CODE: 20537
TEL: +49-40-2513175 FAX: +49-40-255726

EDITION/REVISION B/2
DATE OF ISSUE 2018/06

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