420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 E...

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Producto: BACKHOE LOADER

Modelo: 420E BACKHOE LOADER DJL00001
Configuración: 420E Backhoe Loader Single Tilt DJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Desarmado y Armado
416E, 420E and 430E Backhoe Loaders Power Train
Número de medio -UENR0226-01 Fecha de publicación -01/11/2011 Fecha de actualización -09/11/2011

i03475902

Transmission (Direct Drive) - Remove

SMCS - 3030-011-DD

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 180-3034 Repair Stand Set 2
8S-7615 Pin 2
4C-6486 Stand 2
B
8S-7641 Tube 2
8S-8048 Saddle 2
C 1U-9330 Hydraulic Jack 1
1U-7505
D Hydraulic Jack 1

1U-7558 Mounting Adapter Gp 2

Start By:

A. Connect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock".
B. Connect the lock for the swing boom. Operation and Maintenance Manual, "Swing Lock Pin
Control".

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C. Connect the lock for the extendable stick. Refer to Operation and Maintenance Manual,
"Extendable Stick Lock Control ".
D. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove".
E. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.

1. Lower the bucket to the ground. Place the control for the bucket into the FLOAT position.

2. Drain the transmission oil into a suitable container for storage or disposal. Refer to Operation
and Maintenance Manual, "Transmission Oil - Change".

Illustration 1 g01804333

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Illustration 2 g01804334

3. Raise the machine so that the machine is level and 1270 mm (50.0 inch) off of the floor. Install
Tooling (A) and Tooling (B) under the machine.

Illustration 3 g01804413

4. Disconnect harness assemblies (1), (2), and (3) .

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Illustration 4 g01804643

5. Remove clip (4) that retains transmission filler tube (5) .

Illustration 5 g01804713

6. Remove transmission oil filter (6) .

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Illustration 6 g01809636

7. Remove bolt (8). Reposition shift linkage (7) .

Illustration 7 g01808874

8. Attach Tooling (D) to transmission assembly (9).

Illustration 8 g01809098

9. Install Tooling (C) in order to support the engine (10) .

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Illustration 9 g01804515

10. Remove the nut, the washer, and bolt (11). Disconnect hose assembly (12) from the right side
of the transmission assembly (9) .

Illustration 10 g01809760

11. Remove clip (13) .

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Illustration 11 g01804536

12. Remove the nut, the washer, and bolt (14). Remove bolts (15) that retain transmission filler tube
(5). Place transmission filler tube (5) to the side.

Illustration 12 g01805518

13. Remove bolts (17) and cover (16) .

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Illustration 13 g01805522

14. Rotate flywheel (18) in order to remove bolts (19).

Illustration 14 g01808996

15. Remove bolts (20) and the washers from transmission assembly (9).

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Illustration 15 g01808974

16. Place a suitable cable strap (21) around drive plate (22) for the converter.

Illustration 16 g01810416

17. Use Tooling (D) in order to remove transmission assembly (9). The weight of transmission
assembly (9) is approximately 255 kg (562 lb).

Copyright 1993 - 2020 Caterpillar Inc. Tue Aug 4 07:16:36 UTC-0300 2020
Todos los derechos reservados.
Red privada para licenciados del SIS.

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