TECHMOLOGICAL §WOSTITUTE OF THE PHILIPPUIES COLEGE OF EWCWEERWG AUD ARCH ITECTORE DEPARTMENT OF MECHANICAL §EXE/MEERIVE BOILER AWD BOILER ACCESSORIES. TECHAICAL = REPORT VO. 1 ME 5OG- THERMAL LABORATORY 2 sunummp py: LIMBAGA, KARL _H- ee suswi77eD 70: Leck, Jesus VELA cReD MSRUTOR March 27, 202) BIE SUBMITED ‘Scanned with CamScannerACKNOWLEDGMEUT FIRST AD FOREMOST, PEISES AUD 7HeekS 70 THE GOD AténeHTy FOR W/S LESS/VGS AUD owen) STREMCTHS rheoucour My TELHNCHL REPORT ND 70 FINISH SUCCESSFULLY, J WOLD LIKE 70 EXPRESS IY CRATIODE 7O We WSTEUCTOR = EMER. JESUS PE Lg CRU2, FOR FOE GUIPNICE 4D cowrmrovs sufPORT PYENIG HK REPORT. SPECUL Tynes 70 MY FAMILY, FOR 7E FOOD 7} ATE EVERYDAY. JO OUR PTERNET SERVICE PROVIDER ( GLOBE) FOR Tie G00D SICWAL. Jo “TATA STORE” POR THE RESOURCES C2000 PER, BAUPEN, RULER) / USED FOR 7h FECHAIChL REPORT. ‘Scanned with CamScannerTABLE OF CONTENTS OBJECTWES oO PRIGEIPLES ' * HISTORY ! * ORSCRIPTION * CLASSIFICATION q + BCCESSORIES 6 + APPLICATION _ * OPERATION * MAMWTENNCE fo * STALATION YA WD RESULTS % PRAWINVES WD AWAYS/S, AUD 1L05 TRATIONS. 4 CONEUSOOS EEPERENCES ‘Scanned with CamScannerOBJECTIVES * TO FAMILIARIZE WITH THE OPERATIONS, MUINTEJANICE , ARID WOSTALLAT/OA/ OF A STEAM GENERATOR / BOWER. * 72 stupY THE CLASSIFICATION, TYPES, AUP ACCESSORIES OF 4 STEAM GERATOR / BOILER, ‘Scanned with CamScannerPRINCIPLES HISTORY WHo WVEVTED THE POKER? WE STEAM GEVERSTING POILERS ROOTS GO ftck 70 THE LATE) [700s eb EARLY (COS WITH ThE BEVELOPHENT OF TUE KETTLE ~7Y7E AOLER, WHEN S/IPLY DOMED KMTER M770 STEAMY THE WATER WAS FUCKED ABV A FIRE BOX WD THEN) BOWED WTO STEAM. /7 wish nT HROWMD FECT, WT THE REVELOPHEMT OF THE CONVECTION BOILER, THAT THE STEAM > GEMERAT/NG MIDISTRY BEGE)) W thy BE OEBATED WHO DEVELOPED THE FIRS[ STEM - GENERATING AOILER ; HOWEVER MOST WL AGREE THAT GEORGE POBCOCK AWD STEVEN WILCOX wERE IE TO POOUDING FATHERS oF TWE STEAM CERT IAG BOILERS. THEY WERE THE FIRST 70 PATENT THEI BONER DESICY, WHICH USED TUBES (MSIOE A FREBRICK~ WALtED S720C7URE 7D GEVERATE STEAM , 0 /8G7 AriD JWEY FORMED POBCOCK AND WILCOX COMPUT W WEWYORK MA) 187% THEIR FURST BOERS WERE QUITE Stat )USED LUMP cobL, FIRED BY HAD, AUD OPERATED AT A VERY LOW RATE OF HEAT PUT. THE SOLID FIREBRICK UAUS THAT FORMED THE EXCLOSORE FOR WE UNIT WERE KECESSARY BECAUSE THEY HELPED THE compusTiOn feocess by RERIDIATMIG year Bick MIO THE FORME AREA TUE STERLING COMPARY, QWVED BY O.C. BARBER AUD KMAIEP FOR WE STREET ( STERLHIG AVENUE) THE FACILITY Wits OO BARBER Son, OW/O MSO BEGAV HKG ROLERS 0) PU THER EIGTH STIRLIWG BOILER DESIGN UMS CALLED H-TTPE BOWER ("b” feing He cigth Kehr in the aplabet mvp md A PRICK SETTING DESIGU. THE STIELWG BOER ute HH LARGER THAW) THE BABCOCK WD KCOX BOWER AWD USED WREE 04S TO HELP URCULATE THE WATER AnD s7EAM ROW THROUGHOUT Tie BOWER. ‘Scanned with CamScannerW907, THE SYIRLWUG POILER COnMPAY MERGED WITH THE PORLOCK KID WILCOX COMPAIWY: THEY §REWAMED THEIE BONER THE HATWPE stiRLW06, aD BECOME THE BEST SELL/VG BOUERS OF 7S TIME , PROBABLY BECADSE OF 1S ABLITY FO PRORKE UP Jo 59,000 ABNDS OF STEMt PER OUR HOWEVER, THEY WERE WOT THE OWLY BOWER HANJUFACTURERS Porn WE LATE 1800S. THE GRIEVE GRETE COMpYY AUD THE AMERICAN) STOKER COMPANY WERE ALSO MAKIVG AOMEES OF SHUR AL PRICK WALL DES/GV. THEY BOTH USED A TRAVELIG OR SCRE TYPE GRATE AT WE BOTTOM OF Th BOILER JO TRUVSPORT THE FUEL (LUMP cont) MchO8S THE WIDE OF The BOWER. AS THE pret TRAVEL AkOSS THE WSIDE OF THE BOWER, 7 WAS BURNED wD Tie TRASH OR U-BWRED fuel WinLP DkoP wWfo Ad HOPPER, THESE 700 COMPLIES FORMED TYE COMBUSTION EMG/MEERIVG COMPUITY WI-19/2. THE NEW COMBUSTION EXGHIEEIG COMPANY OFFERED ThE)R VERSION CE THE GRIEVE AMD AMERICAN) STOKER BOILERS YD CALED I HWE TYPE E STOKEE BoneR ‘Scanned with CamScannerDESCRIPTION WHAT 15 A PoILER? A BOILER (5 4 BOX FORMED BY 7UBES THAT USES IRE isIE Te BOX To WEST Ware WTO STEAM. SURROUNDWIG THOSE TUBES WWD COMPLETELY EXCASWUG THE TUBE WieeS AND THE FIRELOX AREL ARE THE Bel CBRIK, REFRACTORY, /USULATION, AUD LAGGNG), MAIERIMLS. THE WUMBER AUD Si2RS OF THE TUBES, THE TYPE CF PuEL , dud THE OVERALL PHYSICAL DMENS/QUS OF THE BOER wile AL VARY FEPEUDWG OW WHAT THE POKER 1S LEtwED 70 PRODLCE (waTeR, STEAK, OR HEAT) AND THE MLOSTRY LS TENDED 70 SERVE (EG., UTLITY, HODUSTE/AL, MEDICAL), YYW COMPOVENTS MAKE UP OR MCT AS A SUPPORT SYSTEA7 FOR THE BOER fo MEET 75 DESIGUED STEAM OF HEAT REQUIREAIENTS THERE ARE TUBES THAT CARRY THE WATE AD JOR STEAM THROUGHOUT THe SYSTEM; S00T BLOWERS THAT KEEP THE CWT FREE OF FLY ASH OR DOST BY BLOWWG STEM KTER OR AR Ww7O THE BOMER ; BURVERS THAT BURW THE FUEL (ok, Gas, coaL, REFUSE); ECONBHIZERS THAT RECOVER HEAT FROM THE EXIT GAS AND PREHEAT WWE WATER DEEP FOR fUKNVE STEAM ; ANID Miioy MORE SUCH SYSTEMS, WLUW BRICK, REFRACTORY, WSLLATION, AUD LAGGWG, WHICH HELP THE STEAM - GENERATING FOILER PE EVERGY AUD THERIULY EFFICIENT DEWITION CF BOWER: WE EQUIPMENT ED FOR PRODUCING STEAM 15 CALLED BOER OR STEAM CEMERATOR. OR JT 1S MSO DEFWED 45 “A CLOSED VESSEL IW WHICH STEAM 3 FRODUCED FROM WwaTER BY THE OMEISTION OF FUEL.” THE STEAK GENERATED 1% ED FOR: + ROWER GENERATION + AEATIG + OTLIZATION W/ WRISTRIES YE CHEMICAL M/OOSTRIES, WEAR HLS) Ee. ‘Scanned with CamScannerCLassir/caTion AUD ACCESSORIES CLASSIFICATION BOERS ARE CLASSIFIED W/O DIFFERENT JYFES BASED Ow THEIR WoRKWG PRESSURE AUD JEMPERA TURE , FUEL TYPE, DRAFT METHOD, S12E AUD CAPACITY, AND WETHER THEY COUDEASE THE CATER VAPOR W THE COMBUSTION GOES POLERS ARE ALSO SOUETMES DESCRIBED LY THEIR REY COMPOWENTS, SucH AS HEAT EXCHAUCER YATERALS O8 7VBE DES/GH. WATER TUBE POILERE THE Map) PUUCHONW CF MES ROKER 7S THAT THE WER PRSIDE TRE TUBE Will BE HEATED TO CEMERAJE VAPOR. WAJER TRE BOERS ARE USED nw) CE THERIML OWER- STATIONS. BY PUG LUMBER OF WATER TUBES A BG HEATING SURFECR OW) PE ATRWED. THE WATER MOMENT (3 MUCH FASTER, 50 THE HEAT TRIUSFER RATE 1S VERY HIGH WHICH cOWSEQUEVCES FO HGH~ EFFICIENCY JW)S TYPE OF BOLERS REQUIRES PRESHUATER AS WELL AS WATER TREATMET PLANTS TO MAMITUIN THE NECESSARY GULITY OF w&AJER JOBE POILER, FIRETUBE BOILER JWS TYPE CF PONER CD £E BOLT wit A AMBER OF PUBES Fok THE SUPPLYING TE HOT GASES. THESE TUBES ARE ABSORBED MIO WATER WA CLOSED COUTAWER, ACTUALLY , WS TPE OF Bolle CONSISTS CF 4 SHIGLE CLOSED COUVTmER JO PASS THE HoT TUBES. THESE TUBRE ARE HEATED UP ThE WATER 70 COVERT IO VAPOUR AWD FUE YaPOR RERAMOS 1) SHULAR CONTAINER, WHEN BOTH THE WATER AS ULL AS L4POUR Ww SHLhR CONTAIVER , THEW a FIRE JOBE GOMER CAuwor GENERATE ATOR AT HIGH PORCE. WJ GENERAL, 7 CA) CENERATE Te utmost 176 kG fen® wit A 9 METRIC TOW CAPACITY OF sTeam fo Escy HOUR. ‘Scanned with CamScannerSTOKER F/RED BOILER THE STORER FIRED BOILER 1s MOST COMO) 0 RAVER WD COGENERSIION SYSTEMS 0 SUGAR FACTORIES. THESE BOLERS HAVE MEMDJUNE DESIGN) AUD OPERATE COMPLETELY AUTOMIIIC. THESE BOILERS HAVE MTRMISIC FEATURES FOR THE Cpeesrio OF hovel FREE wD HIGH THERMAL EFFICIEWEY- Tesk 2RE CLASSIFIED BASED a) THE TECHW/QUE OF SUPPLY poe. To 7HE BOILER & with GRATE TYPE. THE SIOKEP - FIRED BOILERS 42E CLASSIFIED WTO MWo TYPES KuuseLY CHAM) GRATE a TRAVELING GESTE STOKER MIP FEEDER STOKER. PACKAGE BOILER A PACKOGE BOER [2 A FACTORY -/MDE POWER, PACKAGE POLERS ARE WWANABLE W & RWGE OF STAIQRD DES/GX 17 15 USED FOR SMALL PURPOSES such AS SELF PRXERED /DUSTE/AL PUWTS, wD ACT As fi s7&LM¢ GEWEROTOR, THEY CAMUOT BE GED TOR LARGE SLE POWER PLAWTS SUCH 45 cO- GERERATIOr) PvTs DUE To TEI SIZE up Lick OF EFFICIENCY. ‘Scanned with CamScannerACCESSORIES THERE ARE DIFFERENT FITTWGS Au PEUCE WHICH ARE wecescaky FOR THE OPERATION AND SAFETY OF A RDILER. waree LEVEL MoIcATORS <1 5 70 WakATE WE LEVEL OF WATER 1 THE LeveL CaUs7awILy. A850 CAUED AS VATER GEE 2 PEELE PLUG - 70 PREVENT THE BOKER AchWIST DAMACE PVE 70 OVERHEATING FOR THE pM TER LEVEL 2 STEAM STOP vaLve - A VbLVE wie 5 RAGED PikectLy OVER 4 BOLEP 4D CONMECTED 70 4 SrEts, PIPE WHICH? CLERIES JUKE STEAMD fo 7h mee. % FEED CHECK YALvE ~ /S 10 CONTROL THE s0PPLY OF WATER JO THE Bole MD 70 PREVENT THE EXCEPTION) OF WATER Féoxt Jie BONER WHEN FUE PUP 15 STOPPED S alow OF cock = OschOROE 4 PeRrion) F varep Feo? Mie BoxER OR SEDIMENTS PéRIODICILY AUD 17 paty PXPTY jie POWER Wiad) HEcESSORY OB REPAIR, G SUFETY vaLve = 70 RELEASE HE EXCESS s7bbM WHEM THE PRESSURE OF FTeatt p/S0R ple SOLER EXCEEDS UE PREESURE. ‘2 PRESSURE GAGE ~ 4s 7e MibsvAe peessvRs FRERTED cf /YSPE Whe vessels. ‘Scanned with CamScannerAPPLICA SION THE APPLICATION OF BOILER WCLUDES THE FOLLOWMG «THESE ARE USED TO GCEKERATE Powe W STEAM TURBWES OR ENGWES ° THESE ARE USED FOR VARIOUS PROCESSES ) STEAM PUDOS TRIES * WESE ARE YSED IN HOSES OR BUILOMGS 17 COOL WEATHER FOR GENERSTIWG wAjER SLPPLY, ‘Scanned with CamScannerOPERATION A Bouse js ONE OF THOSE MACH RIES TWAT GETS THE SHIP Cone .4 AolER 1s SOMETHING wHICY THOUGH WOT REQUIRED courniousey WA ORFLATG SHIP, caMWoT PE BOWE Awd WITH MOREQIER, TS A PARGEROUS EQUIPUEMT WHICH GENERATES STEAM AT BeTREMELY HIGH PRESSURE, AWD 17S FOR 741s REASON TWAT PROPER CARE SHOULD BE TAKEN? WHILE OPERATIG SrARTNG BOILER (1S TO NOTE THAT THE FOULOWNWG STEPS Kity wor 4PPtyY 72 Aue TYPES OF BOWERS MD EACH ROLLER FEQUIRES APPITIONLL STEPS 70 BE FOoKQWED fs PER 7S SYSTEM DESIGAL KOWEYER THE BASIC STEPS EMM THE SOME k ES0RE The VENT VALVE cv THE BOllER 18 OFEW AUD CHECK MRERE 1S 40 PRESSURE W) THE BOLER. 2 cick THE STEMI STOP VALE 13 CLOSED 2 CHECK THAT A THE VALUES FOR FUEL ARE OPER 4. CHECK AWD OPEN) THE FEED WATER VALVES JO THE AOILER AUD FILL 7he wa7ke W6/DE TNE BOILER PRUM WwsT hPOvE HE Lew Maree “evel. $s START THE PORER MW) AUTOMATIC MODE. THE PURMER FO Rite SURT THE PUPGG CYCLE WHICH Whe REMOTE AY GASSES PRESENT pI THE FURUACE PY FOECWG THROUGH The FULWEL, 6 AFTER TWE PRE-SET PURGE TmE fo WE PLOT Bump wit /G0/7E, 7. THE MAW) BUENEE 1S #HicH BY HEAVY OIL CATCNES THE FIRE wT THE Neip OF PkoT BURVER 8. CHECK THE CompyStion CHAMBER T. 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CLOSE THE BONER FEED bO7ER WALVES 6 WHEW THE BongR fRESELEE /S WST REDUCED FO WER JINOSPHERIC PREGEURE TE VENT vaLYE 15 KEPT OPEX 70 PREVENT yacuils FoRMAsion WSIDE KE BOER. vas ‘Scanned with CamScannerAMAIOTENAOCE StART-UP OR ANNE SERVICE PEM HAI EAAUCE CE £ YEAR OC AT BART UP, SOUR BOKER shULD BE MUOTEWOED BY 4 SERVICE AGENCY OR A OMLIF ED WSTALIER LEEVCED LUD [RAINED JO PERFORM ABWTEAMICE 04) vOUR BOKER OR COMBUSTION RELATED BRUIPMENT. DURUG THIS COMPREHENSIVE MASPECTION, THE TECHMICHA SHOULD: hk RIGOROUSLY WSPECT JHE HeaTMG SYSTEM AUD RECTIFY MWY PROCLEMS 2. CLEAN KD WSPECT THE HEAT EvChGE® OF HE BOILER, B UsURE ALL BOILER CORRECTIONS WD WIRNWG 5 MrtCr. MAKE SURE PY LEVELS © ARE WITHIN) ThE PROPER RANGE. 5 MSPECT CONDENSATE SYSTELI AUD CLEAN AD ROSY TRE SYSTEM 4S WEZESSARY C. EMAIWE WD CLEAN FLUE SENSORS , 160170 , MUD PORWVER ASSEMBLY % TE VEMINIE SYSTEM FOR DESERIORATION, CORROSION, of AOCKLGE JO EVBURE Ak PPE yD Jom7 COWEC TOUS ARE SECURE. 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THIS ACTIVITY THE GROUP WKS ABLE 70 PMILMRIZE WIT THE OPERATIOUS , MANJTEMMWICE, AUD WSTALLATION OF BOILERS. WE HAVE LEARNED BASIC (DEAS ABOUT STEAM GENERATORS WORKNG PROCESS, M/D/V/DUAL PARTS, OD JTS FUICTIONS , /T HELPED US USE WR THEORETICAL WOKLEDGE ABOUT BOWERS SCE WE HAVERIT YET EUCOWTERED BOILERS WW REAL LIFE. ‘Scanned with CamScannerREFERENCES TRE WFORKM TION CONTAMED KI THIS METCLE WAS OsuWAD PRMIAcny FROM PUBLIC SOURCES, witHOUT OKRECT ror FhOM ANY fOLER ahd Fic TURERS. + COUBUSTION FOsS/L POWER, COMBUSTION ENGMERWIE 17C. os epmew (1991). + Blacock £ wicox A CORPORATE HISTORY, Ahicte PRMTMG coursdy — vo hw. (1999) + 67eAll, 173 CEMERATION MUD USE, BABCOK & wiecox couray 0" gbiTIe~ (1992) © REFRACTORIES pw) TH CEWERATION OF STEAM POWER, MORAG) HILL BOOK * cupany. Fy, (199) Ais: I onan. teh. c0.vk [blog /2015Jo7/oo-it- youreclf~ boiler astihation i ‘Scanned with CamScanner