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5 Practical Aircraft Stress Analysis
5 Practical Aircraft Stress Analysis
idealization
bt bt m
Am 2 n An 2
An
Am b 6 m 6 n An
bt n n bt n n bt n n
m For axial load only, m/n=1 and Am=An=bt/2. Am 2 1 Am 2 0
Am
6
2
m m
1 6 m m 6 m m
n An
For pure bending, m/n=-1 and Am=An=bt/6.
bt bt bt
5 Am An Am A n Am 6
2 6 3
Example Idealized Box Section in Bending Example Idealized Box Section in Bending
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
bt n
Idealized a two-cell box of a wing section to resist pure bending about the horizontal axis. Idealizing the skin : Am 2
M x y1 6 m
Given that angle sections all having a cross-sectional area of 300mm2. 1 M x y2
B1 2
A1 12 600 2 2 2
I xx
The contribution of the spar flanges and the adjacent skins must be 2 I xx Skin 1-2 :
1 6 1
600mm
included in computation of the boom areas.
600mm
M x y1 M x y2 200
As
1 2 150
Skin 1-6 : A1 16
400 3 2 6
1
2 mm I xx I xx M y
2.5mm 1.5 mm 3 x 3 6
400
2 mm 200mm B1 B2 I xx
3 mm
1 B3 M x y1 2 M x y 2 I xx y 2
2 6 6 The stress ratio :
3
I xx 1 M x y1 I xx y1
200
1 2 150 100
+y 3 Boom area B1 is thus : B1 As A1 12 A1 16
x x
4 300
600 2 2 y2 400 3
y
2 6
-y 5 B4
4 6 6 y1 6 y1
5
B5
600 2 2 150 400 3 2 1
6
B6 M x y3
4 300
M y I xx 200
Symmetry
6
M x y1 5 x 2 6 6
I xx
B1=B6, B2=B5, B3=B4 I xx 1050 mm 2
7 8
Example Idealized Box Section in Bending Example Idealized Fuselage in Bending
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
I y I xy xr
M y I xx xr I xy y r I y r I xy xr I xr I xy y r
q 2 q 0 S y I yy S x I xy B1 y1 S x I xx S y I xy B1 x1
Recall : z M x yy r Sy Sx B
yy xx
z z 2
I xx I yy I xy 2
z I xx I yy I xy I xx I yy I xy2 I xx I yy I xy2 S y I yy S x I xy 2 y 2 S x I xx S y I xy B 2 x 2
For a n-boom section, then :
Substituting the derivative of the bending stress in:
q s q 0 S y I yy S x I xy B1 y1 S x I xx S y I xy B1 x1
S y I yy S x I xy S x I xx S y I xy S I S I B y S I S I B x
q 2 q1 B r y r B r x r
y yy x xy 2 2 x xx y xy 2 2
.......... ..... S I S I B y S I
CCW sweep
I xx I yy I xy2
I xx I yy I xy
2
11
of s gives +qs
y yy x xy n n x xx S y I xy B n x n 12
Example Idealized Single-Cell Section in Shear
Shear stresses in Idealized Sections (THG Megson, “Aircraft Structures for Engineering Students”)
Each time a boom is encountered the shear flow is incremented by this amount The idealized section supports a vertical shear load of 10kN as shown.
and hence at any distance s around the profile of the section, n booms have Calculate the distribution of shear flow round the section.
been passed the shear flow at the point is: Given B1=B8=200mm2, B2=B7=250mm2, B3=B6=400mm2, B4=B5=100mm2.
S y I yy S x I xy n S I S y I xy n
B r y r x xx Br xr q0
10kN
qs
I I I2 r 1 I I I2 r 1 3 2
The moment of inertia about x-x is :
xx yy xy xx yy xy 1
4
B B x
n n n
200
I xx Br yr2
A x
60
S y I y S x I xy y r S x I x S y I xy q0
100
r r r
r 1 r 1 8 r 1
5
The sectional properties are associated with booms only and thus can be written as: 6 7 2 B1 y12 B2 y22 B3 y32 B4 y42
120 240mm 240
n n n 13.86 10 mm 6 4
Example Idealized Single-Cell Section in Shear Example Idealized Single-Cell Section in Shear
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
A x
60
b
r
100
b
1
400100 28.9 N mm
8 4
4
5 q 7.22 10
34
b 100
30
6 7 For eg :
qb45 28.9 7.22 10 4 10050 32.5 N mm
120 240mm 240 A 240 240
100mm2 400mm2 250mm2 200mm2
qb56 32.5 7.22 10 4 100 50 28.9 N mm
5
8
A 12
rq b ds 2 A A12 q b12
6 7
The basic shear flow is thus : qb67 28.9 7.22 10 4 400 100 0
28.9 3 2 18.1 qb78 0 7.22 10 4 250 100 18.1 N mm The shaded area AA12 can be obtained simply from geometry:
1 1
24070 100 30240 1 48030 20400 mm 2
4
22.4 qb81 18.1 7.22 10 4 200 30 22.4 N mm AA12
32.5 2 2
8
qb12 22.4 7.22 10 4 20030 18.1 N mm
5
28.9 6 7 18.1
Enclosed area of section is : A0 240 200 240 60 120 100 240 70 120 50
qb23 18.1 7.22 10 4 250100 0
15
97200 mm2 16
Example Idealized Single-Cell Section in Shear Example Idealized Single-Cell Section in Shear
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
28.9 6 7 18.1
q0
22.4 60 480 4 20400 18.1 32.5 100 120 4 6000 28.9
2 97200
Re-writing the equilibrium eqn as :
rqrq dsds22AA q 0
Ñ bb 00 0
28.9 3 2 18.1
4 1
q 0 5.34 N mm
q L r 2 A q81
b 81 1
12
A12 b 2A q q L r 2A q 2A q
78
A 78 b
54
b 54 2
65
A 65 b
43
A 43 b 2A q
0 0 0 32.5
qo=5.34 22.4
5 8
17 5.34 18
The analysis of thin-walled sections presented earlier assumes that the section is The y-components of bending force are found by similar triangles:
y
uniform along its length. z
Consider an elemental length z of a single web beam having two flanges or booms.
Fz
P1 P z2 P y2 F1 F z2 F y2
P2
Fy
y Mx Denoting the shear in the skin as Syw and equating the internal shear force to the external
y z z z yr shear force gives:
Py P1 I xx y1 y 2
y1
S yw S y Pz Fz
y1 Pz
Pz z1 B1 z z
1 Mx 1 0 0
Fz z 2 B2 S yw I yy S xw I xy n S xw I xx S yw I xy n
I I I 2 I I I 2
Sy z Syw z Thus the shear flow in the skin is : qs Br yr Br xr
h h
2 2 xx yy xy r 1 xx yy xy r 1
y2 y2
Fz S yw S yw
s or qs
21
P2 q12 B1 y1 B2 y2
Fy I xx I xx
19 20
Effect of Taper in two directions Effect of Taper in two directions
Practical aircraft structures are usually taper in two directions.The figure shows an If Sxw and Syw are the resultant shears in the skin, equating the internal shear force
elemental length z subjected to loads. At the rth boom : to the external shear force gives:
n
yr n
xr
S yw S y Pzr S xw S x Pzr
r 1 z r 1 z
The force components at the r th boom are:
Thus the shear flow distribution in open and closed sections is now obtained in which Sx
yr is replaced by Sxw and Sy is replaced by Syw.
Pyr Pzr
z xr S yw I yy S xw I xy n S xw I xx S yw I xy n
Pxr Pzr
I I I 2 I I I 2
qs Br yr Br xr q0 qb q0
xr z
Pxr Pyr xx yy xy r 1 xx yy xy r 1
yr
In the case of closed sections, the unknown q0 can be determined by equating the moments
due to external forces to those due to internal forces.
The resultant force in rth boom is S x Pyr
y x0 Taking moment about O, the moment equilibrium is:
thus: r
Pxr n n
S x y0 S y x0 rq s ds Pxr y r Pyr xr
Pr Pzr2 Pyr2 Pxr2 yr r 1 r 1
n n
O
y0 rqb ds 2 A0 q0 Pxr y r Pyr xr
Sx r 1 r 1
21 22
be careful of signs
0.4 m
T
T=40 kNm q
2 Ao
S yw I yy S xw I xy n S xw I xx S yw I xy n
100 kN qs
I xx I yy I xy2 Br yr
I xx I yy I xy2 Br xr q0
23 r 1 r 1
Example Tapered Cantilever Beam Example Tapered Cantilever Beam
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
y 200 106 yr
The internal forces at 2 m from end : At the rth boom, the horizontal stress is : zr 0.37 yr Pzr 0.37 Br yr
5.4 108
S y 100kN at 0.4m from centroid
y r x r
M x 200kNm The component forces at the rth boom are : Pyr Pzr Pxr Pzr
Sy=100kN z z
x The slopes of the rth boom are :
With symmetry, Ixy=0 :
n
y1 y 2 y 3 0 .2 x1 x 6 0 .4
I xx Br yr2 5.4 108 mm 4
r 1
z z z 4 z z 4
y 4 y 5 y 6 0 .2 x 2 x 5 0
4
100 kN 0.4 m Mx=200kNm
z z z 4 z z 4
y x3 x 4 0 .4
The bending stress is : x1 6 1 z z 4
0 0 y1
0.2
M x I yy y I xy x M y I xx x I xy y 2 3
z 1 z 5 2
I xx I yy I xy2 I xx I yy I xy2 z
0.4 m 6 5 4 x2 0.4
4 3
M y
x y2
I xx z
25 x 26
z
Pzr
zr 0.37 yr N Px6 6 5 4
1 2 3 mm2 Px 4
x Pzr 0.37 Br yr Newtons
z Py 6
P1 Py5 Py 4
6 5 4 P2
Pzr
P3
The moments of the force components are taken about the centre of the section.
Pyr
P6 Boom Br Pzr xr/z yr/z Pxr Pyr Pr xr yr Pxr yr Pyr xr
P5 Sy
(mm2) (kN) (kN) (kN) (kN) (mm) (mm) kNmm kNmm
PX1 P4
y1 y 2 y 3 0 .2 Mx 1 900 -100 +0.1 -0.05 -10 +5.0 -100.6 600 300 +3000 -3000
z z z 4 PZ1 6 1 2 1200 -133 0 -0.05 0 +6.7 -133.2 0 300 0 0
y 4 y 5 y 6 0 .2 x1 x 6 0 .4 3 900 -100 -0.1 -0.05 +10 +5.0 -100.6 600 300 -3000 +3000
PZ2 4 900 +100 -0.1 +0.05 -10 +5.0 +100.6 600 300 -3000 +3000
z z z 4 z 5 2 z z 4
x 2 x 5 0 5 1200 +133 0 +0.05 0 +6.7 +133.2 0 300 0 0
PZ3 4 6 900 +100 +0.1 +0.05 +10 +5.0 +100.6 600 300 +3000 -3000
3 z z 4
x3 x 4 0 +33.4 0 0
PX3
0 .4
z z 4 27 28
x
Example Tapered Cantilever Beam Example Tapered Cantilever Beam
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
6
Solving for the shear in the walls: S xw S x Pxr 0
r 1
Taking moment about centre gives: Py1 Py 2 Py3
n n
xr
6
S yw S y Pyr 100 33.4 66.6kN
S y x0 rqb ds 2 A0 q0 Pxr y r Pyr xr Px1 Px3
r 1 r 1 1 Sy 2 3
r 1 y yr
S yw n n 100000 400 233 .2 600 300 277 .5 600 300 x0
x
The shear flows in the walls: qs
I xx
Br yr q0 1.23 104 Br yr q0 110 .7 600 600 21200 600 q0 Px6 6 5 4
r 1 r 1 Px 4
q0 83 .1 N mm Py 6 Py5 Py 4
Make a cut at wall 1-6, the basic shear flow is :
n y y
qb21 qb32 qb16 1.23 104 Br yr 0 49.9 2 5.6
33.2 77.5 33.2 77.5 1 3
2 r 1 2 2
1 3 1 3 1 3
qb65 1.23 104 900 300 33.2 N mm
qb16 43 x x qs qb q0 83.1 27.6
qb54 qb65 1.23 104 1200 300 77.5 N mm 0
= q b
0 83.1
110.7 110.7
q 43 qb54 1.23 104 900 300 110.7 N mm
s
6 4
49.9 5 5.6
6 4 6 4 6 4
qb65
5
qb54 q q 1.23 10
23
b
43
b
4
900 300 77.5 N mm 33.2
5 77.5 33.2
5 77.5
q q 1.23 10
21
b
23
b
4
1200 300 33.2 N mm 29 30
It is common to find wing sections comprise of two or more cells and are thus highly redundant. The additional eqns to solve the indeterminacy comes from the fact that N cells possess
the same rate of twist.
y
x BENDING of multicellular section Consider the Rth cell of the section, the shear flows are as shown :
qR
2 1
My M Previously developed bending stress eqn is valid here. d 1 q ds
x
y
x Note that the sectional properties are referred to the qR-1
qR
qR+1
dz 2 AR G t
R
ds recall :
t
L
centroid of the section. t
d
1
qR12 qR qR 1 23 qR 34 qR qR 1 41
qR-qR-1 qR-qR+1 dz 2 AR G
T 3 qR 4
TORSION of multicellular section
R
1
qR 1 23 qR 12 23 34 41 qR 1 41
Consider a multicellular section of N cells carrying a R-1 R+1 2 AR G
II N
torque. The sum of the torque of each cell must I
equilibrate the applied torque. qR+1
qI qR-1 qR qN Writing this in a general form applicable to each cell :
qII
N The general form of the eqn is
T 2 Ai qi d
i 1
applicable only if the cells are
1
qR 1 R1,R qR R qR 1 R1,R
connected consecutively. dz 2 AR G
There will thus be N-1 degree of indeterminacy.
31 32
Torsion of Multicellular Sections of different wall materials Shear of Multicellular Sections
Sometimes the shear modulus of the cell walls may be different from that of the skins of the Consider a wing section shown being subjected to shear loads which do not act through the
section. A modulus-weighted thickness t* is introduced. shear centre.
The resulting shear flow is thus due to the combined effects of shear and torsion.
Consider the Rth cell of the section, the shear flows are as shown : Sy
xo
qR Using the same procedure as for single
2 1
d 1 q 1 q 1 q cell section, the N-cell section is cut in xs
qR-1
qR qR+1
dz 2 AR R Gt
ds
2 AR Gref
R Gt Gref
ds
2 AR Gref R t*
ds each cell.
Thus an unknown value of q0 at each cell
ys
(q0I, q0II …... q0N), plus the unknown yo
d 1 twist to give N+1 unknowns.
qR-qR-1 qR-qR+1 qR12 qR qR 1 23 qR 34 qR qR 1 41
dz 2 AR Gref
3 qR 4 Sx
1 Consider the Rth cell :
qR 1 23 qR 12 23 34 41 qR 1 41
2 AR Gref
q0R
2 1
d 1 q 1 qb q0 R ds
Writing this in a general form applicable to each cell :
dz 2 AR G t
R
ds
2 AR G R t q0,R-1 q0R
q0,R+1
ds L
note :
t* t* d 1 1 q
qR 1 R 1, R qR R qR 1 R 1, R q0, R 1 R 1, R q0 R R q0, R 1 R 1, R b ds q0R-q0,R-1
dz 2 AR Gref
q0R-q0,R+1
2 AR G R t 3 q0R 4
33 34
qb18 0 1 qb21
The formula can be modified to cater for tapered wing sections : s
Cut at 1-8 and 5-4
q rds 2 A q
N N m m 8 2
S x y0 S y x0
R
b R 0R Pxr yr Pyr xr qb87
q37
qb32
R 1 R 1 r 1 r 1 b 87 76
3 From the top cell, qb37 depends on boom 7, qb and qb
7
If the moment centre O is chosen to coincide with the point of intersection of the lines of 43 32
From the bottom cell, qb37 depends on boom 3, qb and qb
qb76 qb43
action of the applied loads, then : N
q rds 2 A q P
N m m
yr Pyr xr 0
6 4
b R 0R xr
s
R 1
R
R 1 r 1 r 1 35 5 q 0
54
b 36
Example Analysis of a Wing Section Example Analysis of a Wing Section
(THG Megson, “Aircraft Structures for Engineering Students”) (THG Megson, “Aircraft Structures for Engineering Students”)
The wing section shown carries a vertical shear load of 86.8kN. The shear modulus of 3 2
=
all walls (skins) are 27.6GPa except wall 7-8 which has 82.8GPa. II 1
200 230
Calculate the shear distribution in the section and the rate of twist. I 8 7 165
III The angle of twist in each cell is :
165
Additional data are shown in the table. 200 50 230
6
5
86.8 kN d
qb 0 0 4 1270mm 1020
1 q
q0, R 1 R 1, R q0 R R q0, R 1 R 1, R b ds
dz 2 AR G
Length Thickness Cell Area s
Wall (mm) (mm) (x1000mm2) 3 2 R t*
1-2 1023 1.22 AI=265 II 1 At each cut, qb=0 :
230 ds G
where t*
200
5-6 1023 1.22 AII=213 I 8 7 165 and t* t 3t
2-3 1274 1.63 AIII=413 III qb12 qb23 qb34 0 Gref
3-4 2200 2.03 200 50 C 230 165
4-8-3 400 2.64 5
6 qb275 1.07 10 4 3880 230 95.5 N mm ds 1270
5-7-2 460 2.64 4 1270mm 1020 78 347
qb56 qb275 1.07 10 4 3880 230 0
6-1 330 1.63
t* 3t
7-8 1270 1.22 A cut is made in each cell on the top skin, thus: 12 56 840 23 783 34 1083
B1=B6=2580mm2 0 0 qb61 qb56 1.07 10 4 2580 165 45.5 N mm 38 57 84 95 87 347
S y I yy S x I xy n S I S y I xy n
Br yr x xx
I I I 2
B2=B5=3880mm2 qs Br xr qb384 1.07 10 4 3230 200 69.0 N mm 27 68 75 106 16 202
I I I r 1 2
B3=B4=3230mm2 xx yy xy xx yy xy r 1 qb483 1.07 10 4 3230 200 69.0 N mm
3 0 2
Sy n 86.8 103 n
0
Symmetry means Ixy=0. qs Br yr q0 Br yr q0 qb83 qb48 qb72 qb57 qb78 0 0 II 1
I xx r 1 809 106 r 1
n I 69 8 0 7 95.5 III
I xx Br yr2 809 106 mm 4
45.5
n
r 1 qb s qb 1.07 10 4 Br yr 5
6
r 1 37 4 0 38
d 1 q
The angle of twist in each cell is thus : q0, R 1 R 1, R q0 R R q0, R 1 R 1, R b ds The total shear flow is thus : q s q b q 0
dz 2 AR G R t*
d 1 q34 0 q0 I 5.5 N mm 0
Cell I : 2Gref q0I 1083 95 57 q0II 57 69 95 57 3 2 0
dz 265 103 86.8
q 23 q87 0 q 0 II 10 .2 N
mm
0
69
II 10.2 95.5
1
1
1235q0I 57 q0II 10488 0 2 q12 q56 0 q0 III 16 .5 N mm
I 8 0 7 16.5 45.5
265 103 3 0 5.5 III
0
69
II q0II 95.5
1
q61 45 .5 q0 III 62 .0 N 6
d 1 I
mm 5
Cell II : 2Gref 57 q0I 1255q0II 68q0III 2561 8 0 7 q0III 45.5
q57 95 .5 q0 III 79 .0 N mm
4 0
dz 213 103 q0I III
6 q72 95 .5 q0 III q 0 II 89 .2 N mm
d 1 5
Cell III : 2Gref 68q0II 2056q0III 7426 4 0
q 48 69 q 0 I 74 .5 N mm
dz 413 103 1270 1020 10.2 16.5
2
q83 69 q 0 I q0 II 64 .3 N mm 5.5
3
Take moment about web 275 : 64.3 II 89.2 1
I
62
N N 8 7 III
q b rds 2 AR q 0 R 0 Solving for three basic shear flow Finally from any of the rate of twist eqns : 74.5 10.2 79
R
R 1 R 1 6
simultaneously with the 4 eqns : d 1 5
69250 1501270 45.53301020 2Gref 68 10.2 2056 16.5 7426 4
q0 I 5.5 N mm dz 413 10 3 16.5
2265000q0 I 2213000q0 II 2413000q0 III 0 d
q0 II 10.2 N mm 1.13 10 6 radians mm
dz
265 q 0 I 213 q 0 II 413 q 0 III 9868 .35 0 q0 III 16.5 N mm
39 40