Energy Conservation With Gensave SVG 220821 - Compressed

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EnergyConservationwith SVGthru AccurateReactivePowerCompensation

Gensave Electric Power

Save Energy
Gensave = Save your Generation by
“Saving Energy & Protecting Environment”

An Energy & Environment Conservation Organization

Energy Saving Product – Static VAR Generator (SVG) About Us


Gensave Electric Power
G – 09, Tower B, Logix Technova Park
Sector 132, Noida (U.P.) India – 201301
We Help our Customers to save on their Energy Bills & thus
help them to Grow Faster Contact Email I’d :Contactus@gensavepower.com
Mobile : +91 – 8754544093/8210308729

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How to measure saving in Energy ?

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WhatisPowerFactor?

(KVAR)

(KVA)

(KW)

(KVA)2= (KW)2+(KVAR)2

(KVAH)2= (KWH)2+(KVARH)2

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Causes of Low Displacement Power Factor
Inductive Loads (Lag) Capacitive Loads (Lead) Resistive Loads(Unity)
• Transformers • Radio Circuits • Incandescent Lamps
• Induction Motors • Synchronous Motors • Electrical Heaters
• Compressors • Capacitor Banks
• Welding machines • TV Picture tubes
• Electric arc furnaces • Buried Cables
• Induction Furnaces • UPS
• Inductors • LED Lights
• Shunt Reactors • Solar Inverter
• Solenoids

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What is Displacement Power Factor ?
• Power factor is the relation between the kW and the kVA drawn
by an electrical load where the kW is the actual load power and
the kVA is the apparent load power.

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Why improve Power Factor ?

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Role of MV Transformer in Displacement Power Factor

Reactive Power of Transformer depends on following :

a) Reactive power consumed by shunt magnetizing reactance of transformer (no load condition)
b) Transformer percentage short circuit impedance
c) Load kVA ( % of Transformer rated kVA)

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SVG compensates dynamic reactive power of transformer with load change
The reactive power drawn by power transformer could be as high as 5% of the transformer rating
when supplying full load current. Power factor at the primary of the transformer is usually lower than
what is measured at the secondary due to this reactive power requirement of transformer.

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With SVG No need to replace aged transformer or high Impedance Transformer

- SVG can compensate high reactive power of aged transformer – Sensing being on MV/HV Side
- SVG can compensate extremely high reactive power of High Impedance Transformer – Sensing
being on MV/HV Side

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SVG Improves Power factor of Transformer at No Load

During no load condition of transformer, the excitation or magnetizing current flow


in the primary winding of the transformer. This excitation current is made up of
large component of magnetizing component of current (Im) which is in quadrature
with the applied voltage and comparatively small in phase component of current
(Ie) which is in phase with the applied voltage. Thus due to large magnetizing
component, power factor of the transformer will be very low. Power factor will be
usually 0.1 to 0.2 lag

SVG

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Working Principle of SVG
Load current is detected through external CTs and fed to the internal Controller where an
Instantaneous Reactive Power algorithm separates the active power from the reactive power. A
compensating reactive power requirement is dynamically and accurately calculated and sent to the
IGBT control where a PWM signal is generated at a switching frequency of 20kHz. A compensating
capacitive reactive power or inductive reactive power is controlled by the manipulation of the DC bus
voltage in comparison to the AC line voltage. Thus a capacitive current or inductive current will flow,
creating a reactive power exchange with the network voltage level

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SVG Generates exact reactive power (Step less Response)
It operates by detecting the load current on a real-time basis through external CT’s and determining
the reactive content of the load current. The data is analysed and the SVG’s controller drives the
internal IGBT’s by using pulse width modulation signals to make the inverter produce the exact
reverse reactive current of the corresponding load reactive content. This is injected to the grid to
compensate the reactive content of the load current . By adjusting the output voltage amplitude and
phase angle or by directly controlling the AC side current, the SVG can absorb or generate var
according to the load reactive power or the grid

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SVG Senses & Compensates Phase wise Reactive Power
A traditional switched capacitor type PFC system measures one phase and then provides stepped kVAr
compensation to all phases based on the measurements taken from the one phase being measured. The
other two phases all receive the same compensation, irrespective of what the other two phases
actually need. The Gensave SVG measures all 3 phases and provides specific dynamic kVAr
compensation each phase.

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SVG can operate efficiently up to 12 %THDv & APFC resonates & amplify Harmonics

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SVG Collaborates with existing APFC Panel
No Need to remove or replace existing APFC Panel
APFC is responsible for course reactive compensation
SVG manages fine reactive compensation

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SVG corrects both inductive & capacitive reactive Power - Bidirectional
A load that has a lagging power factor is, by convention, said to be receiving reactive power from the
source. A load that has a leading power factor is, by convention, said to be delivering reactive power to
the source. ... Therefore, lagging reactive power is positive and leading reactive power is negative. SVG
Compensates both inductive and capacitive loads

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SVG is Virtually Maintenance free & Far Safer
• 100% solid state with latest generation IGBTs.
• Electronics free from contaminated air flow
• Long life cooling fans are simple to replace
• Capacitor free. No Need for constantly checking capacitors for degradation or failure
• Low risk – no swollen or leaking capacitors. Reduced fire risk.
• No contactors to replace
• Design service life of more than 100,000hrs, without maintenance. That’s more than 10 years
operation in a plant that operates 24/7. Capacitor based systems can last as little as three years.
• High power density means less precious switchboard room is use

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With SVG possible to monitor all parameters/graphs/SCADA/Wi fi
• Displays Phase Wise Voltage, Current, Apparent Power, Active Power, Reactive Power, Power Factor
• Displays Wave form & Spectrum of Phase Wise Voltage, Current
• Displays THDv & THDi Load side & Grid Side
• Displays Phase wise compensation
• Displays temperature of all critical junctions of SVG
• Provides data on RS485
• Provides data on Wi fi
• Display Alarms & History
• Displays data on Mobile or SCADA

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SVG Provides extra reactive power required after addition of Solar Power Plant

Before Solar Generation After Solar Generation After Solar Generation


Solar Inv. Only Generating Solar Inv. Generating
Active Power Active & Reactive Power

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SVG standard Module rating & Mechanical Dimensions

SVG Module Standard Rating:


1) 30 KVAR – 500 x 191 x 585 - 36 Kg
2) 50 KVAR – 500 x 191 x 585 - 36 Kg
3) 100 KVAR – 500 x 286 x 557 - 48 Kg
4) 200 KVAR – 500 x 370x 690 - 110 Kg

5) It can provide any rating by paralleling modules of


same or different ratings
6) Mounting can be Rack mounting or Wall Mounting

SVG Modules

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Comparison
Automatic Power Factor Correction (APFC) Static VAR Generator (SVG)

With Steps: Employ switching IN and OUT fixed value capacitor banks and Stepless: Uses scalable IGBT based inverter to produce infinitely achieve the
there by achieves the desired PF at the grid end of the supply desired set point.
Single Phase Sensing: Normally APFC Relay works on R Phase Current Three Phase Sensing: SVG works on all three Phases ( R ,Y & B) current
Sensing & provide 3 Phase Equal compensation based on R Phase reactive Sensing & provide Individual compensation based on respective Phase
Power requirement reactive Power requirement
LV Sensing: Normally APFC senses the current on LV Side & reactive power MV /HVSensing: SVG system senses the three phase current on MV/HV
of MV Transformer is not taken into consideration. side & hence reactive power of transformer is taken into consideration

Slow in Response: Generally slow to respond and are an electro mechanical Fast & Dynamic : Takes 15msec to completely respond to the need and
system and may take considerable time to achieve the desired result. only 50ms to dynamically respond.
Unidirectional : Only corrects inductive load PF Bidirectional : Correct both an inductive(lag) and capacitive (lead) load .
Harmonic Resonance & Amplification : with Capacitor Bank Resonance No Resonance & Amplification of Harmonics : SVG can Operate Efficiently
condition can occur & Capacitors ( without detuned reactor ) amplify up to 12 % THDv.
Harmonics
High Maintenance : Require frequent switching of the stages to achieve Low Maintenance : Needs little maintenance & Monitoring. The service life
correction for changing power factor and are subjected to frequent failures. is expected to be greater than 11 years.

Monitoring on Panel : No monitoring possible due to lack of App Based Monitoring : Dynamic monitoring using IoT with Wi-Fi
communication connectivity (Optional)

No Phase Balancing Option: Not Possible to Balance Phases Phase Balancing Permissible : Current in three phases can be balanced

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SVG has capability to connect the sensing in MV/HV

System with APFC (CT Sensing LT side)


(2-10% Energy Losses)

SVG
System with SVG (CT Sensing LT Side)+ APFC
(0.1 % to 1 % Energy Losses)

SVG
System with SVG (CT Sensing HT Side)+ APFC
(0.01 % to 0.1 % Energy Losses)

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SVG Configuration for a Furnace with very High Harmonics Level

Reactive Power
Measurement

630 KVA

1440 KVAR Cap.

3 MVA 1000 KVA


500 KVA

SVG SVG SVG

To Forging
100 KVAR 3 Nos SVG in
Load
Parallel with reactive power
sensing from 11 KV VCB Panel

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Details of SVG System Installed at GMK Steel, Ghaziabad (Our Biggest Installation)

Details of GMK Steel


Voltage Level = 11 KV
Connected Load = 2850 KVA
Furnace Transformer Rating = 3000 KVA
Auxiliary Transformer Rating = 500 KVA
SVG Transformer Rating = 630 KVA
Forging Transformer Rating = 1000 KVA
HT Capacitor Installed = 1440 KVAR
Voltage Harmonics Level up to 5 % (THDv)
Current Harmonics Level up to 70 % (THDi)
Power Factor before SVG Installation : 0.94
Rating of SVG Installed = 300 KVAR
Power Factor achieving after SVG Installation = 0.985
Average Monthly Electricity Bill = 30 Lacs
Saving due to power factor improvement = 1,35,000
Overall Investment = 12.00 Lacs
ROI of SVG System = 8.88 Months

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ROICalculation of SVG Installation with Accelerated Tax Depreciation

ROI CALCULATIONS FOR STATIC VAR GENERATORS (SVG) for Commercial/Industrial Consumers

Capacity of SVG in KVAR 30 50 100 200


Unit Price 195000 295000 395000 595000
GST@18% 35100 53100 71100 107100
Total Investment including GST 230100 330100 430100 630100
Accelerated Tax Depreciation Benefits U/s 32 of IT Act@40%
1st Year ATD 78000 118000 158000 238000
2nd Year ATD 60840 84840 108840 156840
3rd Year ATD 36504 50904 65304 94104
4th Year ATD 21902.4 30542.4 39182.4 56462.4
5th Year ATD 13141.44 18325.44 23509.44 33877.44
Yearly Energy Saving in Units @7.5/Unit 90000 225000 450000 810000

Return on Investment Calculation


Balance of Investment after 1 year 62100 -12900 -177900 -417900
Balance of Investment after 2 year -88740 -322740 -736740 -1384740
Balance of Investment after 3 year -215244 -598644 -1252044 -2288844
Recovery of cost less than 2 year (-) signifies profit

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Reference Example ( LT Sensing )Saving Achieved in HaridwarPlant thru SVG
Electricity Bill : August 2019
0.970675 KVAH Units 4,44,510 ROI Calculation
KWH Units 4,31,475 Average Monthly saving = 57014
Difference : 13,035 Cost of Equipment = 360000
Loss in Rs : 68,885
ROI in Months = 6.3 Months
0.99870855 Electricity Bill : November 2019
KVAH Units 4,29,750
KWH Units 4,29,195
SVG Installed Difference : 555
Loss in Rs : 3,297
Electricity Bill : December 2019
0.99993318 KVAH Units 4,48,950
KWH Units 4,48,920
Difference : 30
Loss in Rs : 178
Electricity Bill : Dec 2020
0.99996771 KVAH Units 4,64,535
KWH Units 4,64,520
Difference : 15
Loss in Rs : 89
Electricity Bill : Feb 2021
0.99996197 KVAH Units 3,94455
KWH Units 394440
Difference : 15
Loss in Rs : 89
Monthly Saving after SVG Installation : 57014

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Reference Example ( 11 KV Sensing )Saving Achieved in FaridabadPlant thru SVG
Electricity Bill : Nov 2019
0.91392664 KVAH Units 80048
ROI Calculation
KWH Units 73158
Difference : 6890 Average Monthly saving = 54520
Loss in Rs : 55120 Cost of Equipment = 375000
Electricity Bill : Dec. 2019 ROI in Months = 6.8 Months
0.95596636 KVAH Units 100832
KWH Units 96392
APFC Rectified Difference : 4440
Loss in Rs : 35520
0.98503222 Electricity Bill March 2020
KVAH Units 115448
30 KVAr SVG Installed LT Sensing KWH Units 113720
Difference : 1728
Loss in Rs : 13824 Electricity Bill : December 2020
0.99611829 KVAH Units 113352
KWH Units 112912
100 KVAr SVG Installed LT Sensing Difference : 440
Loss in Rs : 3520
Electricity Bill : Dec 2020
KVAH Units 105704
0.99927432 KWH Units 105632
100 KVAr SVG Installed 11 KV Sensing Difference : 72
Loss in Rs : 576
Monthly Saving after SVG Installation : 54520
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Reference Example ( 33 KV Sensing )Saving Achieved in NoidaPlant thru SVG
Electricity Bill : August 2020 ROI Calculation
0.97793179 KVAH Units 383810 Average Monthly saving = 20,000
KWH Units 375340 Cost of Equipment = 350000
Difference : 8470
Loss in Rs : 67760 ROI in Months = 18
Electricity Bill : Dec 2020
0.99561972 KVAH Units 223730
KWH Units 222750
APFC Rectified Difference : 980
Loss in Rs : 7840
Electricity Bill : April 21
KVAH Units 224190
0.9999 – after SVG Installation KWH Units 224110
100 KVAr SVG Installed 33 KV Sensing on March 20,2021 Difference : 80
Loss in Rs : 640

Monthly Saving after SVG Installation :


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Our Installed Base in India
1. Arvind Chemitech Synthetics, Hardwar
2. Bajaj Auto Ltd. Sidcul, Rudrapur
3. Max Chem Pharma, Sidcul, Rudrapur
1. C Lal Alloys, Softa, Palwal 4. Material Movell Roorkee
2. Arms & Hammer Forging, Sec 58, Faridabad
3. Agrim Auto Components, DLF Ind. Area, Faridabad 1. Annapoorna Industries, Sector 8, Noida
4. DS Group (Pan Masala), Kundli, Sonipat 2. DS Group Corporate Office, Sector 67. Noida
3. Neokraft Global Private Limited, NSEZ, Noida
4. Holostic India Ltd., Ecotech 1 Ext. Greater Noida
5. Sorted Steel , Kasha Road, Greater Noida
6. Vijay Cold Storage, Bapta Road, Meerut
7. DS Group, [CONF. DIV.] –CHINGLES, Sec 67, Noida
8. DS Group, [ Aluminium Foil Division), Sec 02,Noida
9. DS Group (Rajnigandha Div), Sec 03 Unit 1 Noida
1. METALMAN AUTO PVT. LTD. (Unit III), Aurangabad 10. DS Group (Rajnigandha Div) Sec 03 Unit 2 Noida
11. Greennet Technologies, Excellia School , Lucknow
12. Greennet Technologies, Hotel Savy Grand, Lucknow
13. Epack Polymers (P) Ltd. Unit – I, Greater Noida
14. GMK Steel, Bulandshahar Road, Ghaziabad
15. East India Technologies Pvt. Ltd.
16. DS Group Sector 58 , Noida
17. Career Wheels Pvt Ltd. Shamli
18 Greennet Technologies, Banaras

Total SVG Installed Location in India = 28


Total SVG Installed in India = 33
Total SVG Installed Capacity in India = 2210 KVAR
1. DS Group, Guwahati, Assam

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Gensave Installed Base
Previous Current
Sr. No. Project Name Product Category Address Country/District Industry Date of Installation pf pf
1 Annapoorna Industries SVG - 1 unit ( Total Capacity 30 KVAR) SVG A-13, Sector-8, Noida , India Various Industrial Applications Nov. 11, 2019 0.81 0.999
2 Arvind Chemitech Synthetics Pvt. LTD SVG - 2 unit ( Total Capacity 60 KVAR) SVG Plot No.35-36,Sector - 3A,Integrated Industrial Estate, Haridwar , India Synthetic and plastic Nov. 15, 2019 0.97 0.9999
3 C Lal Alloys SVG - 1 unit ( Total Capacity 100 KVAR) SVG 44th Km. Stone, Delhi Mathura Highway,Palwal Faridabad, India Steel Rolling Jan 21,2020 0.95 0.995
4 Arms & Hammer Forging SVG - 2 unit ( Total Capacity 200 KVAR) SVG Plot No 287, Sector 58, Faridabad Faridabad, India Forging Sept. 25,2020 0.89 0.97
5 DS Group Corporate Office SVG - 1 unit (Total Capacity 100 KVAR) SVG [DS Headquarters] C-6-10, Sector-67,NOIDA Noida , India Commercial Office March 20,2021 0.991 0.9999
6 Agrim Auto Components PVT Ltd. SVG - 1 unit ( Total Capacity 50 KVAR) SVG Plant I, DLF Industrial Estate, Phase - 1, Faridabad, India Plastic Moulding - Auto March 23,2021 0.92 0.999
7 Holostic India Ltd. SVG - 1 unit ( Total Capacity 50 KVAR) SVG G. NOIDA, PLOT NO.129 & 130, INDUSTRIAL AREA,ECOTECH G. Noida, India Security Printing March 24,2021 0.96 0.999
8 Neokraft Global Private Limited SVG - 1 unit (Total Capacity 100 KVAR) SVG 137, Noida Special Economic Zone NSEZ, Noida Home Lighting Industry March 25,2021 0.97 0.999
9 Sorted Steel SVG - 1 unit ( Total Capacity 30 KVAR) SVG E-39, Kasna Road, Industrial Area, Phase IV, G. Noida, India Steel Industry March 26,2021 0.69 0.99
10 Vijay Cold Storage SVG - 1 unit ( Total Capacity 30 KVAR) SVG Rohta Road Meerut U.P. Cold Storage April 03,2021 0.84 0.999
11 DS Group, [CONF. DIV.] -CHINGLES SVG - 1 unit ( Total Capacity 50 KVAR) SVG C-11,12,13, BLK-A,, Sector 67, Noida , India Food Industry July 01,2021 0.982 0.999
12 DS Group, [ Aluminium Foil Division) SVG - 1 unit ( Total Capacity 50 KVAR) SVG A-85, Sector - 2 Noida , India Food Industry July 02,2021 0.982 0.999
13 DS Group (Rajnigandha Division) SVG - 1 unit ( Total Capacity 50 KVAR) SVG B-1,B-2,B-25,B-27 and B-27A, UNIT-1, SECTOR-3, Noida , India Food Industry July 03,2021 0.994 0.999
14 DS Group (Rajnigandha Division) SVG - 1 unit ( Total Capacity 50 KVAR) SVG Plot No:- B-1 and B-27A, UNIT-2, SECTOR-3 Noida , India Food Industry July 03,2021 0.992 0.999
15 DS Group (Pan Masala) SVG - 1 unit ( Total Capacity 50 KVAR) SVG PLOT NO. 2, PHASE-1, HSIIDC, INDUSTRIAL ESTATE Sonepat, Haryana Food Industry July 05,2021 0.993 0.999
16 METALMAN AUTO PVT. LTD. (Unit III) SVG - 1 unit (Total Capacity 100 KVAR) SVG B-17, M.I.D.C., WALUJ,AURANGABAD Maharastra Auto Industry July 26,2021 0.991 0.999
17 Greennet Technologies SVG - 1 unit ( Total Capacity 50 KVAR) SVG Hotel Savy Grand Lucknow Hotel Indutry July 07,2021 0.7 0.999
18 Greennet Technologies SVG - 1 unit ( Total Capacity 30 KVAR) SVG EXCELLIA SCHOOL ,OMAXE CITY, LUCKNOW Lucknow Educaton Indutry July 07,2021 0.33 0.999
19 EPACK POLYMERS (P) LTD. UNIT - I SVG - 1 unit (Total Capacity 100 KVAR) SVG 61-B & C, UDYOG VIHAR, G. Noida, India Packaging Indutry July 12,2021 0.97 0.999
20 GMK Steel SVG - 3 unit (Total Capacity 300 KVAR) SVG A-3/2, B.S. Road Industrial Area, Ghaziabad. U.P. Electrical Furnace & Forging August 03,2021 0.94 0.985
21 EAST INDIA TECHNOLOGIES PVT.LTD. SVG - 2 unit ( Total Capacity 200 KVAR) SVG E-19-25, Site-B, Surajpur Industrial Area Noida , India Packaging Indutry July 22,2021 0.98 0.999
22 DS Group SVG - 1 unit ( Total Capacity 50 KVAR) SVG Guwahati,Assam
SHED.NO.OS/1/R/4&5,OS/2/R/16 & 17 & OS/1/2/6,INDUSTRIAL ESTATE Food Industry July 14,2021 0.991 0.999
23 Career Wheels Pvt Ltd SVG - 1 unit (Total Capacity 100 KVAR) SVG Delhi Road Shamli UP India Auto Industry July 28,2021 0.987 0.999
24 DS Group SVG - 1 unit ( Total Capacity 50 KVAR) SVG Sector 58 Noida UP India Food Industry July 19,2021 0.989 0.999
25 Greennet Technologies SVG - 1 unit ( Total Capacity 30 KVAR) SVG Printing Machine, Banaras UP India Printing August 01,2021 0.98 0.999
26 Bajaj Auto Ltd SVG - 1 unit (Total Capacity 100 KVAR) SVG Plot No. 2, Sector 10, Phase-II-E, Sidcul, Rudrapur Uttrakhand Auto Industry August 10,2021 0.991 0.999
27 Max Chem Pharma Pvt Ltd SVG - 1 unit ( Total Capacity 50 KVAR) SVG Sector 3, Plot No. 22, Sidcul,Rudrapur Uttrakhand Pharma August 11,2021 0.85 0.999
28 Mateial Movell India Pvt Ltd SVG - 1 unit ( Total Capacity 50 KVAR) SVG Khasra No.-211,Raipur, Bhagwanpur, Roorkee Uttrakhand Piping August 20,2021 0.95 0.999

Total SVG Units = 33

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Appreciation Letters

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Customer who believed in Gensave & it’s innovative solutions
Our Value :Customer Determines Your Success
Our client lists:-

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ThankYou
Gensave Electric Power
8754544093/8210308729
contactus@gensavepower.com

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