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Dalian DB Pump EAP-Catalogue-English-2009
Dalian DB Pump EAP-Catalogue-English-2009
1 General Introduction
EAP petrochemical process pump are of horizontal, radially split, single stage overhung centrifugal type with volute casing.
They are conforming to API standard 610, Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries, Ten
2A-1
Edition.
With comprehensive considerations on supports, junctures, bearings, cooling and etc, also various auxiliary and monitoring
system being applied, EAP pumps have high security and reliability, long operating life, and are easy to maintain. EAP
pumps’ parts have good interchangeability, lead to less need of spare parts.
EAP pumps have excellent hydraulic performance, high efficiency, and good cavitation resistance, they are energy-saving and
high efficient products.
EAP pumps have enough variations of structure, can offer optimal configuration for various complex operating conditions.
2 Designations
EAPK 40K1-160
EAP: Product Series Code.
K:Product Variation Code
9- Standard type, close impeller, centerline-supported
D- Low pressure light duty type, close impeller, foot-mounted
G- High pressure heavy duty type, close impeller, centerline-supported
K- Slurry type, open impeller, centerline-supported
L- Vertical in-line type, close impeller, vertically installed
M-High pressure abrasion-resistant type, close impeller, with front and rear wearing plates, centerline-supported
N- Abrasion-resistant type, close impeller, with front and rear wearing plates, centerline-supported
X- Low capacity high head type, close impeller, fit for low capacity at high head.
40: Pumps discharge nozzle nominal size
K1: Bearing bracket No.
160: Impeller diameter nominal size
3 Design Parameters
Capacity: 2~2600 m3/h;
Head: Up to 300 m;
Temperature: EAPD/EAPL -40~+200oC, others -80~+450oC
Pressure: EAPD 2.5MPa, EAPL 4.0MPa, EAP9/EAPK/EAPN/EAPX 5.0MPa, EAPG/EAPM 10MPa.
4 Applications
EAP pumps are mainly applied in refineries, petrochemicals, cryogenic engineering, coal chemicals, chemical fiber and
general industry, power plant, large and medium scale heating or air conditioning unit, environmental protection, offshore
industry, sea water desalination, and etc.。
EAP9/EAPD/EAPX pumps are fit for handling various clean, low or high temperature, neutral or corrosive liquids.
EAPG pumps are fit for handling various clean, low or high temperature, neutral or corrosive liquids, mainly applied for
high pressure operating.
EAPK pumps are fit for handling various liquids which are high viscous, contain solid particles, slurries or fibers.
EAPN/EAPM pumps are fit for handling various liquids contain high abrasive fine particles, such as cinder water, river
water contain sands. EAPN pumps are for normal condition, EAPM pumps are for high suction pressure.
EAPL pumps are fit for handling various clean, low or high temperature, neutral of corrosive liquids, vertically installed,
saving space.
2A-2
2A-3
z Excellent hydraulic models have z Seal chamber conform to API standard 682, z Safe and reliable labyrinth-type deflectors
high efficiency and cavitation can accommodate various types of (mechanical bearing isolator is optional)
resistance. Impeller is of close mechanical seals. Internal vent and drainage prevents effectively lubricant from leakage
type, axial force is balanced by holes are applied, fir for various liquids. and dust/water into the bearing housing. To
EAPK Structure
plates applied to
z Adjustable bearing box
casing/casing cover,
facilitates rotors’ axial
fit for solid particles
adjusting, can adjust the
condition, easy to
clearance between
maintain and
impeller and front wear
replace, ensure
z Impeller is secured
on the shaft by
impeller nut with
OH1/OH2
anti-loosing device
applied.
z Bearing assembly is
cooled by cooling coil,
z Casing and casing cover of 5.0MPa
heat exchanged
design pressure form an independent
uniformly, cooled
pressure chamber, which is safe and
effectively. Avoid
reliable..
non-uniform heat/cold
z Casing is of volute type, double
of bearings and
volute design which can balance
z Optional auxiliary support for reducing bearings’ life,
radial force well is applied when z Casing cover is rigid designed, has
the convenience of assembly if only bearing outer
discharge nozzle size larger than high pressure-containing ability and
and maintenance. ring being cooled..
80mm, to ensure rotors rigidity. reliability. Cooling/warming jacket
z Centerline-supported design is fit for can maintain friend seal chamber
various operating temperature. environment to improve seals’ life.
z Apply two pairs of tandem arrangmeted 40
degrees angular contact ball bearings matched
z Casing and casing cover of 10.0MPa
with deep groove ball bearing to endure axial
design pressure form an independent
EAPG Structure
operating.
reliable..
z Casing is of volute type, double z Seal chamber conform to
volute design which can balance API standard 682, can
radial force well is applied when accommodate various types z Safe and reliable labyrinth-type
discharge nozzle size larger than of mechanical seals. deflectors (mechanical bearing
80mm, to ensure rotors rigidity. Internal vent and drainage isolator is optional) prevent
z Centerline-supported design is fit for holes are applied, fir for effectively lubricant from
various operating temperature. various liquids. leakage and dust/water into the
bearing housing. To ensure
bearings’ clean running
condition, improve bearings’
API610
2A-4
2A-5
Design Features
EAPL Structure
2A-6
deflectors (mechanical bearing z Rigid motor stool, is
isolator is optional) prevent connected to casing or
effectively lubricant from leakage base-plate, to avoid
and dust/water into the bearing motor’s weight and
housing. To ensure bearings’ clean vibration direct
running condition, improve transmission to bearing
bearings’ safety. bracket, ensures pump’s
steady running .
Design Features
EAPN Structure
z Casing open at both z Wear-plates made of high abrasive resistant alloy are applied between
front and back, with casing and casing covers, fit for handling high abrasive particles.
two casing covers,
2A-7
EAPM Structure
z Closed-type impeller, can be made of high abrasive resistant alloy, has no balance
holes or rear wear-ring, axial force at hub due to high suction pressure is balanced
by impeller hydraulic axial force, fit for high suction pressure.
Design Features
Inducer Structure
2A-8
z Impeller can apply fore
inducer to enhance suction
capability, decrease NPSHr
and extend the application
range.
Fully-heating Structure
6 Interchangeability Chart
EAP9,EAPK,EAPD,EAPN
Bearing Casing Pump Bearing Casing Pump Bearing Casing
Adaptor Impeller Casing Adaptor Impeller Casing Adaptor Impeller Casing Pump Size
2A-9
Interchangeability Chart
EAPG,EAPM
Bearing Casing Pump Bearing Casing Pump Bearing Casing
2A-10
Adaptor Impeller Casing Adaptor Impeller Casing Adaptor Impeller Casing Pump Size
Assembly Cover Size Assembly Cover Size Assembly Cover
400
2A-12
300
50-450
80-450
200
50-400 150-400 200-400
80-400 100-400
40-400
25-315 50-315 80-315
100 40-315 100-315 150-315 200-315
80 50-250
25-250 40-250 80-250 100-250
60 32-250 150-250 200-250
50-200
32-200 40-200 100-200
40 80-200
25-200
150-200
30 32-160 40-160 50-160
80-160
100-160
20
H [m] n=2980r/min
10
3 4 5 10 20 30 40 50 100 200 300 400 500 1000 3
Q[m /h]
200
250-630
150-630 200-630 300-630
350-630
100 150-560 200-560 250-560 300-560
350-560
100-500
150-500 200-500 250-500 300-500
50-450 80-450
350-500
50 150-400
40 50-400 80-400 100-400 200-400
40-400 300-400
25-315 250-400
30 350-400
40-315 50-315 80-315 100-315 150-315 200-315
300-315
20 250-315
25-250 32-250 50-250 80-250
150-250
40-250 100-250
50-200 200-250
32-200 80-200
10 40-200
25-200 100-200 150-200
32-160 50-160
40-160 80-160
5 100-160
H [m]
n=1475r/min
3
2
2 3 5 10 20 30 50 100 200 300 500 1000 2000
Q[m3/h]