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Conform to API Standard 610, Tenth Edition

Patent No.: ZL 012040861.1

Capacity: 2~2600 m3/h


Head: Up to 300 m
Pressure: Up to 10 MPa
Temperature: -80~ 450 oC
Applications: For handling liquids which are clean, containing solid particles, inflammable, explosive or
strongly corrosive.
Mainly applied in refineries, petrochemicals, cryogenic engineering, coal chemicals, chemical
fiber, general industry, power plant, large and medium scale heating or air conditioning unit,
environmental protection, offshore industry , sea water desalination, and etc.
EAP Petrochemical Process Pumps API610 OH1/OH2

1 General Introduction
EAP petrochemical process pump are of horizontal, radially split, single stage overhung centrifugal type with volute casing.
They are conforming to API standard 610, Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries, Ten
2A-1

Edition.
With comprehensive considerations on supports, junctures, bearings, cooling and etc, also various auxiliary and monitoring
system being applied, EAP pumps have high security and reliability, long operating life, and are easy to maintain. EAP
pumps’ parts have good interchangeability, lead to less need of spare parts.
EAP pumps have excellent hydraulic performance, high efficiency, and good cavitation resistance, they are energy-saving and
high efficient products.
EAP pumps have enough variations of structure, can offer optimal configuration for various complex operating conditions.

2 Designations
EAPK 40K1-160
EAP: Product Series Code.
K:Product Variation Code
9- Standard type, close impeller, centerline-supported
D- Low pressure light duty type, close impeller, foot-mounted
G- High pressure heavy duty type, close impeller, centerline-supported
K- Slurry type, open impeller, centerline-supported
L- Vertical in-line type, close impeller, vertically installed
M-High pressure abrasion-resistant type, close impeller, with front and rear wearing plates, centerline-supported
N- Abrasion-resistant type, close impeller, with front and rear wearing plates, centerline-supported
X- Low capacity high head type, close impeller, fit for low capacity at high head.
40: Pumps discharge nozzle nominal size
K1: Bearing bracket No.
160: Impeller diameter nominal size

3 Design Parameters
Capacity: 2~2600 m3/h;
Head: Up to 300 m;
Temperature: EAPD/EAPL -40~+200oC, others -80~+450oC
Pressure: EAPD 2.5MPa, EAPL 4.0MPa, EAP9/EAPK/EAPN/EAPX 5.0MPa, EAPG/EAPM 10MPa.

4 Applications
EAP pumps are mainly applied in refineries, petrochemicals, cryogenic engineering, coal chemicals, chemical fiber and
general industry, power plant, large and medium scale heating or air conditioning unit, environmental protection, offshore
industry, sea water desalination, and etc.。
EAP9/EAPD/EAPX pumps are fit for handling various clean, low or high temperature, neutral or corrosive liquids.
EAPG pumps are fit for handling various clean, low or high temperature, neutral or corrosive liquids, mainly applied for
high pressure operating.
EAPK pumps are fit for handling various liquids which are high viscous, contain solid particles, slurries or fibers.
EAPN/EAPM pumps are fit for handling various liquids contain high abrasive fine particles, such as cinder water, river
water contain sands. EAPN pumps are for normal condition, EAPM pumps are for high suction pressure.
EAPL pumps are fit for handling various clean, low or high temperature, neutral of corrosive liquids, vertically installed,
saving space.

Dalian Deep Blue Pump Co., Ltd


z Casing cover is rigid designed, has high pressure-containing
ability and reliability. Cooling/warming jacket can maintain
z Apply back -to-back arranged, 40 degrees
friend seal chamber environment to improve seals’ life.
angular contact ball bearings and EAP9 Structure
cylindrical roller bearings to endure radial
and residual axial force.
5 Design Features

z Excellent hydraulic models have


high efficiency and cavitation
z Seal chamber conform to API standard 682,
resistance. Impeller is of close
can accommodate various types of
type, axial force is balanced by z Safe and reliable labyrinth-type
mechanical seals. Internal vent and drainage
combination of balance holes and deflectors (mechanical bearing
holes are applied, fir for various liquids.
wear rings. isolator is optional) prevent
effectively lubricant from leakage
and dust/water into the bearing
housing. To ensure bearings’ clean
running condition, improve
API610

z Impeller is secured bearings’ safety.


on the shaft by
impeller nut with
anti-loosing device
applied.
OH2/OH1

z Casing and casing cover of 5.0MPa


design pressure form an independent z Bearing assembly is cooled
pressure chamber, which is safe and by cooling coil, heat
reliable.. exchanged uniformly,
z Casing is of volute type, double cooled effectively. Avoid
z Optional auxiliary non-uniform heat/cold of
volute design which can balance
support for the bearings and reducing
radial force well is applied when z Casing, casing cover and impeller apply wear
convenience of bearings’ life, if only
discharge nozzle size larger than rings which clearance and hardness as per API
assembly and bearing outer ring being
80mm, to ensure rotors rigidity. standard 610, with long life and facilitate

Dalian Deep Blue Pump Co., Ltd


maintenance. cooled..
z Centerline-supported design is fit for replacement of spare parts.
various operating temperature.
EAP Petrochemical Process Pumps

2A-2
2A-3

z Excellent hydraulic models have z Seal chamber conform to API standard 682, z Safe and reliable labyrinth-type deflectors
high efficiency and cavitation can accommodate various types of (mechanical bearing isolator is optional)
resistance. Impeller is of close mechanical seals. Internal vent and drainage prevents effectively lubricant from leakage
type, axial force is balanced by holes are applied, fir for various liquids. and dust/water into the bearing housing. To
EAPK Structure

combination of balance holes and ensure bearings’ clean running condition,


Design Features

wear rings. improve bearings’ safety.

z Apply back -to-back arranged, 40


degrees angular contact ball bearings
z Front/rear wear and cylindrical roller bearings to endure
radial and residual axial force.
EAP Petrochemical Process Pumps

plates applied to
z Adjustable bearing box
casing/casing cover,
facilitates rotors’ axial
fit for solid particles
adjusting, can adjust the
condition, easy to
clearance between
maintain and
impeller and front wear
replace, ensure

Dalian Deep Blue Pump Co., Ltd


plate to ensure pump’
casing/casing cover
performance
life.
API610

z Impeller is secured
on the shaft by
impeller nut with
OH1/OH2

anti-loosing device
applied.

z Bearing assembly is
cooled by cooling coil,
z Casing and casing cover of 5.0MPa
heat exchanged
design pressure form an independent
uniformly, cooled
pressure chamber, which is safe and
effectively. Avoid
reliable..
non-uniform heat/cold
z Casing is of volute type, double
of bearings and
volute design which can balance
z Optional auxiliary support for reducing bearings’ life,
radial force well is applied when z Casing cover is rigid designed, has
the convenience of assembly if only bearing outer
discharge nozzle size larger than high pressure-containing ability and
and maintenance. ring being cooled..
80mm, to ensure rotors rigidity. reliability. Cooling/warming jacket
z Centerline-supported design is fit for can maintain friend seal chamber
various operating temperature. environment to improve seals’ life.
z Apply two pairs of tandem arrangmeted 40
degrees angular contact ball bearings matched
z Casing and casing cover of 10.0MPa
with deep groove ball bearing to endure axial
design pressure form an independent
EAPG Structure

and radial residual force at high pressure


pressure chamber, which is safe and
Design Features

operating.
reliable..
z Casing is of volute type, double z Seal chamber conform to
volute design which can balance API standard 682, can
radial force well is applied when accommodate various types z Safe and reliable labyrinth-type
discharge nozzle size larger than of mechanical seals. deflectors (mechanical bearing
80mm, to ensure rotors rigidity. Internal vent and drainage isolator is optional) prevent
z Centerline-supported design is fit for holes are applied, fir for effectively lubricant from
various operating temperature. various liquids. leakage and dust/water into the
bearing housing. To ensure
bearings’ clean running
condition, improve bearings’
API610

z Impeller is secured on the shaft safety.


by impeller nut with anti-loosing
device applied.
OH2/OH1

z Excellent hydraulic models have


high efficiency and cavitation
z Bearing assembly is cooled
resistance. Impeller is of close
by cooling coil, heat
type, has no balance holes or rear
exchanged uniformly,
wear ring,, axial force at hub due
cooled effectively. Avoid
to high suction pressure is
non-uniform heat/cold of
balanced by impeller hydraulic
bearings and reducing
axial force, fit for high temperature
bearings’ life, if only
and high suction pressure.
bearing outer ring being
cooled..

z OThroat bushing with labyrinth


z Casing and impeller apply z Casing cover is rigid designed, has grooves or effect screws can
wear rings which clearance high pressure-containing ability and z Optional auxiliary support
insulate heat or enhance the
and hardness as per API reliability. Cooling/warming jacket for the convenience of
circulation of liquids in seal
standard 610, with long life can maintain friend seal chamber assembly and
chamber, control seal chamber
and facilitate replacement environment to improve seals’ life. maintenance.
pressure, also acts as supplemental

Dalian Deep Blue Pump Co., Ltd


of spare parts. support, fit for high temperature
and high pressure.
EAP Petrochemical Process Pumps

2A-4
2A-5

z Casing cover is rigid designed, has high pressure-containing


ability and reliability. Cooling/warming jacket can maintain
z Apply back -to-back arranged, 40 degrees
friend seal chamber environment to improve seals’ life.
angular contact ball bearings and
cylindrical roller bearings to endure radial
and residual axial force.
EAPD Structure
Design Features

z Excellent hydraulic models have


high efficiency and cavitation
z Seal chamber conform to API standard 682,
resistance. Impeller is of close
can accommodate various types of
type, axial force is balanced by z Safe and reliable labyrinth-type
mechanical seals. Internal vent and drainage
combination of balance holes deflectors (mechanical bearing
holes are applied, fir for various liquids.
and wear rings. isolator is optional) prevent
effectively lubricant from leakage
EAP Petrochemical Process Pumps

and dust/water into the bearing


housing. To ensure bearings’ clean
running condition, improve
z Impeller is secured bearings’ safety.
on the shaft by
impeller nut with

Dalian Deep Blue Pump Co., Ltd


anti-loosing device
applied.
API610
OH1/OH2

z Casing and casing cover of 2.0MPa


design pressure form an independent z Bearing assembly is cooled
pressure chamber, which is safe and by cooling coil, heat
reliable.. exchanged uniformly,
z Casing is of volute type, double cooled effectively. Avoid
z Optional auxiliary non-uniform heat/cold of
volute design which can balance
support for the bearings and reducing
radial force well is applied when z Casing, casing cover and impeller apply wear
convenience of bearings’ life, if only
discharge nozzle size larger than rings which clearance and hardness as per API
assembly and bearing outer ring being
80mm, to ensure rotors rigidity. standard 610, with long life and facilitate
maintenance. cooled..
z Foot-mounted design is fit for replacement of spare parts.
various operating temperature.
API610 OH2/OH1 EAP Petrochemical Process Pumps

Design Features
EAPL Structure

z Safe and reliable labyrinth-type

2A-6
deflectors (mechanical bearing z Rigid motor stool, is
isolator is optional) prevent connected to casing or
effectively lubricant from leakage base-plate, to avoid
and dust/water into the bearing motor’s weight and
housing. To ensure bearings’ clean vibration direct
running condition, improve transmission to bearing
bearings’ safety. bracket, ensures pump’s
steady running .

z Apply back -to-back arranged, 40 z Grease lubrication applied


degrees angular contact ball for bearings, grease can be
bearings and cylindrical roller kept in bearings easily, and
bearings to endure rotors weight, dust and water’s impacts on
radial and residual axial force. bearings are prevented.
Structure is economical and
reliable.

z Seal chamber conform to API z Casing and casing cover of


standard 682, can accommodate 5.0MPa design pressure
various types of mechanical seals. form an independent
Internal vent and drainage holes pressure chamber, which is
are applied, fir for various liquids. safe and reliable.
z Casing is of volute type,
double volute design which
can balance radial force
well is applied when
z Casing cover is rigid discharge nozzle size larger
designed, has high than 80mm, to ensure rotors
pressure-containing rigidity.
ability and reliability.
Cooling/warming jacket
can maintain friend seal
chamber environment to
improve seals’ life.

z Casing, casing cover and


impeller apply wear rings
which clearance and hardness
as per API standard 610, with
long life and facilitate
replacement of spare parts.
z Impeller is secured on the z Excellent hydraulic models have high
shaft by impeller nut with efficiency and cavitation resistance.
anti-loosing device Impeller is of close type, axial force is
applied. balanced by combination of balance
holes and wear rings.

Dalian Deep Blue Pump Co., Ltd


EAP Petrochemical Process Pumps API610 OH1/OH2

Design Features
EAPN Structure
z Casing open at both z Wear-plates made of high abrasive resistant alloy are applied between
front and back, with casing and casing covers, fit for handling high abrasive particles.
two casing covers,
2A-7

5.0MPa design z Bearing assembly and sealing


pressure. assembly are having same
features with EAP9 pumps.

z Closed-type impeller, can be made of high abrasive resistant alloy,


applies balance holes to balance axial force.

EAPM Structure

z Casing open at both z Wear-plates made of high abrasive resistant


front and back, with alloy are applied between casing and casing z Bearing assembly and sealing
two casing covers, covers, fit for handling high abrasive particles. assembly are having same
10.0MPa design features with EAP9 pumps.
pressure.

z Closed-type impeller, can be made of high abrasive resistant alloy, has no balance
holes or rear wear-ring, axial force at hub due to high suction pressure is balanced
by impeller hydraulic axial force, fit for high suction pressure.

Dalian Deep Blue Pump Co., Ltd


API610 OH2/OH1 EAP Petrochemical Process Pumps

Design Features
Inducer Structure

2A-8
z Impeller can apply fore
inducer to enhance suction
capability, decrease NPSHr
and extend the application
range.

Fully-heating Structure

z Fully-heating with welded jackets to casing and casing cover,


heating liquids such as steam, heating transfer oil and etc, could
be introduced into jackets to heat the pumping liquids which are
liable to solidification.

Dalian Deep Blue Pump Co., Ltd


EAP Petrochemical Process Pumps API610 OH1/OH2

6 Interchangeability Chart
EAP9,EAPK,EAPD,EAPN
Bearing Casing Pump Bearing Casing Pump Bearing Casing
Adaptor Impeller Casing Adaptor Impeller Casing Adaptor Impeller Casing Pump Size
2A-9

Assembly Cover Size Assembly Cover Size Assembly Cover

Dalian Deep Blue Pump Co., Ltd


API610 OH2/OH1 EAP Petrochemical Process Pumps

Interchangeability Chart
EAPG,EAPM
Bearing Casing Pump Bearing Casing Pump Bearing Casing

2A-10
Adaptor Impeller Casing Adaptor Impeller Casing Adaptor Impeller Casing Pump Size
Assembly Cover Size Assembly Cover Size Assembly Cover

Dalian Deep Blue Pump Co., Ltd


EAP Petrochemical Process Pumps API610 OH1/OH2

7 Maximum Allowable Power


42CrMo 3Cr13 Duplex Steel PH Stainless Steel
Bearing
Assembly
Tmax Pmax(Kw) Tmax Pmax(Kw) Tmax Pmax(Kw) Tmax Pmax(Kw)
2A-11

Size 1475 2950 1475 2950 1475 2950 1475 2950


Nm Nm Nm Nm
r/min r/min r/min r/min r/min r/min r/min r/min
K1 149 23 46 120 18.5 37 97 15 30 139 21.5 43
K2 388 60 120 308 47.5 95 259 40 80 356 55 110
K3 971 150 300 745 115 230 647 100 200 906 140 280
K4 1457 225 450 1165 180 360 971 150 300 1360 210 420
K5 3172 490 980 2430 375 750 1910 295 590 3075 450 900
K6 6474 1000 — 5055 780 — 4047 625 — 5989 925 —
K7 11978 1850 — 9070 1400 — 7284 1125 — 11007 1700 —
Note: The above data are for directly coupling, they need to be re-calculated for other transmission methods.
Tmax = 9550*P/n (P is motor power in kW, n is speed in r/min)
The maximum allowable power at other speeds shall be calculated as per Tmax.

Dalian Deep Blue Pump Co., Ltd


API610 OH2/OH1 EAP Petrochemical Process Pumps

8 Hydraulic Coverage (50Hz)

400

2A-12
300
50-450
80-450
200
50-400 150-400 200-400
80-400 100-400
40-400
25-315 50-315 80-315
100 40-315 100-315 150-315 200-315

80 50-250
25-250 40-250 80-250 100-250
60 32-250 150-250 200-250
50-200
32-200 40-200 100-200
40 80-200
25-200
150-200
30 32-160 40-160 50-160
80-160
100-160
20

H [m] n=2980r/min

10
3 4 5 10 20 30 40 50 100 200 300 400 500 1000 3
Q[m /h]

200

250-630
150-630 200-630 300-630
350-630
100 150-560 200-560 250-560 300-560
350-560
100-500
150-500 200-500 250-500 300-500
50-450 80-450
350-500
50 150-400
40 50-400 80-400 100-400 200-400
40-400 300-400
25-315 250-400
30 350-400
40-315 50-315 80-315 100-315 150-315 200-315
300-315
20 250-315
25-250 32-250 50-250 80-250
150-250
40-250 100-250
50-200 200-250
32-200 80-200
10 40-200
25-200 100-200 150-200
32-160 50-160
40-160 80-160
5 100-160
H [m]
n=1475r/min
3

2
2 3 5 10 20 30 50 100 200 300 500 1000 2000
Q[m3/h]

Dalian Deep Blue Pump Co., Ltd

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