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Yardmaster HR45-48EC (A228) : 1472538 ©2015 Hyster Company 12/2015
Yardmaster HR45-48EC (A228) : 1472538 ©2015 Hyster Company 12/2015
Yardmaster HR45-48EC (A228) : 1472538 ©2015 Hyster Company 12/2015
HR45-48EC
(A228)
SECTIONS
1 FRAME
3 ENGINE(S)
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 BOOM
11 ATTACHMENTS
12 OPTIONS
14 NUMERICAL INDEX
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A228
12/2015 WORLD WIDE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR CONDITIONER ........................................................................................................................................ 12-4
AIR FILTER ..................................................................................................................................................... 3-8
ANTI-TIPPING SWITCH .................................................................................................................................. 7-18
B
BATTERY ........................................................................................................................................................ 4-30
BOOM CABLE SUPPORT
HR-48-EC .................................................................................................................................................... 10-34
BOOM CONVERSION KITS
BOOM HEAD ................................................................................................................................................... 10-30
BRAKE ACCUMULATOR ................................................................................................................................ 8-14
BRAKE CIRCUIT
S/N A228O01501 ↔ S/N A228O01504 ..................................................................................................... 8-2
S/N A228O01505 → ................................................................................................................................... 8-4
BRAKE FILTER ............................................................................................................................................... 8-13
BRAKE OIL TANK ........................................................................................................................................... 8-15
BRAKE PRESSURE SENSOR ....................................................................................................................... 8-12
BRAKE VALVE
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 8-10
S/N A228O01510 → ................................................................................................................................... 8-11
BUMPERS ....................................................................................................................................................... 11-5
C
CABIN
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-8
S/N A228O01510 → ................................................................................................................................... 2-12
CABIN DOOR
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-22
S/N A228O01510 → ................................................................................................................................... 2-24
CABIN SUPPORT
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-2
S/N A228O01510 → ................................................................................................................................... 2-4
CLUTCH
FORWARD AND SECOND ......................................................................................................................... 5-16
REVERSE AND FIRST ............................................................................................................................... 5-12
THIRD ......................................................................................................................................................... 5-20
CONSOLE
RIGHT HAND (S/N A228O01501 ↔ S/N A228O01509) ............................................................................ 4-16
RIGHT HAND (S/N A228O01510 →) ......................................................................................................... 4-18
CONTROL VALVE ATTACHING PARTS ........................................................................................................ 9-16
COOLING ........................................................................................................................................................ 3-10
BRAKE OIL ................................................................................................................................................. 9-4
HYDRAULIC OIL ......................................................................................................................................... 9-2
COUNTERWEIGHT ........................................................................................................................................ 1-8
COWLING ....................................................................................................................................................... 1-7
CYLINDER ATTACHING PARTS
HR-45-EC .................................................................................................................................................... 10-20
HR-48-EC .................................................................................................................................................... 10-36
DESCRIPTION PAGE
D
DAMPENING CYLINDER ................................................................................................................................ 10-45
DAMPENING CYLINDER ATTACHING PARTS ............................................................................................. 10-40
DAMPENING CYLINDER WITH BEAM .......................................................................................................... 10-42
DASHBOARD
RIGHT HAND (S/N A228O01501 ↔ S/N A228O01509) ............................................................................ 4-20
DASHBOARD CONTROL
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 4-12
DASHBOARD FRAME
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-18
S/N A228O01510 → ................................................................................................................................... 2-20
DECALS .......................................................................................................................................................... 12-8
DERRICKING CYLINDER ............................................................................................................................... 10-44
DERRICKING CYLINDER ASSEMBLY .......................................................................................................... 10-38
DIFFERENTIAL ............................................................................................................................................... 6-4
DIPSTICK TUBE ............................................................................................................................................. 5-39
DRIVE AXLE ................................................................................................................................................... 6-2
E
ELECTRICAL CIRCUIT
HR-45-EC .................................................................................................................................................... 10-14
HR-48-EC .................................................................................................................................................... 10-22
ELECTRICAL CONTROL ................................................................................................................................ 5-44
ELECTRO VALVE ASSEMBLY ....................................................................................................................... 9-18
ELECTRO VALVE ATTACHING PARTS ........................................................................................................ 9-20
ELECTRO VALVE PARK BRAKE
S/N A228O01510 → ................................................................................................................................... 9-24
END BOOM
HR-45-EC .................................................................................................................................................... 10-16
HR-48-EC .................................................................................................................................................... 10-26
END BOOM CABLE SUPPORT
HR-48-EC (S/N A228O01501 ↔ S/N A228O01509) ................................................................................. 10-32
ENGINE AND ATTACHING PARTS ............................................................................................................... 3-4
EXHAUST ........................................................................................................................................................ 3-7
EXTENSION CYLINDER AND ATTACHING PARTS ..................................................................................... 11-24
F
FIRE EXTINGUISHER .................................................................................................................................... 12-3
FLOOR PLATES ............................................................................................................................................. 2-6
FRAME ............................................................................................................................................................ 1-2
FUEL CIRCUIT ................................................................................................................................................ 3-14
FUEL TANK ..................................................................................................................................................... 3-12
FUSE PLATE
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 4-26
S/N A228O01510 → ................................................................................................................................... 4-28
H
HAND PUMP ................................................................................................................................................... 7-6
S/N A228O01510 → ................................................................................................................................... 7-8
DESCRIPTION PAGE
HEATER
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-42
HOOD AND FENDERS ................................................................................................................................... 1-4
HORN .............................................................................................................................................................. 4-8
HYDRAULIC CIRCUIT
HR-45-EC .................................................................................................................................................... 10-6
HR-48-EC .................................................................................................................................................... 10-2
HYDRAULIC CIRCUIT CONVERTER ............................................................................................................. 5-2
HYDRAULIC FILTER ...................................................................................................................................... 9-27
HYDRAULIC LIFTING BLOCK ........................................................................................................................ 9-26
HYDRAULIC LIFTING JACK ........................................................................................................................... 12-6
HYDRAULIC LINES ........................................................................................................................................ 5-40
HYDRAULIC OIL TANK .................................................................................................................................. 9-30
HYDRAULIC SPREADER CONNECTION
HR-45-EC .................................................................................................................................................... 11-10
HR-48-EC .................................................................................................................................................... 11-12
HYDRAULIC STEERING CIRCUIT ................................................................................................................. 7-11
HYDRAULIC TANK CIRCUIT .......................................................................................................................... 9-28
HYDRAULIC TUBING
HR-48-EC .................................................................................................................................................... 10-10
I
INCHING VALVE ............................................................................................................................................. 5-34
INDICATOR LIGHT ASSEMBLY ..................................................................................................................... 11-37
INDUCTION TRANSMITTER .......................................................................................................................... 5-38
INPUT SHAFT ................................................................................................................................................. 5-8
INSTRUMENT PANEL
S/N A228O01510 → ................................................................................................................................... 4-14
INTERMEDIATE BOOM
HR-48-EC .................................................................................................................................................... 10-24
J
JOYSTICK
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-35
S/N A228O01510 → ................................................................................................................................... 2-36
JOYSTICK ATTACHING PARTS
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-34
L
LEAK OIL CIRCUIT ......................................................................................................................................... 9-8
LIFTING CIRCUIT ........................................................................................................................................... 9-10
LIGHTS ............................................................................................................................................................ 4-6
LINER
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-15
INTERIOR COVERS (S/N A228O01510 →) .............................................................................................. 2-16
M
MAIN BOOM .................................................................................................................................................... 10-28
MAIN BOOM CABLE SUPPORT
HR-45-EC .................................................................................................................................................... 10-18
DESCRIPTION PAGE
MAIN FRAME .................................................................................................................................................. 11-2
MAIN VALVE ................................................................................................................................................... 11-20
O
OUTPUT SHAFT ............................................................................................................................................. 5-23
P
PARK BRAKE .................................................................................................................................................. 5-42
PARK BRAKE CIRCUIT .................................................................................................................................. 8-18
PARK BRAKE CYLINDER .............................................................................................................................. 8-8
PARK BRAKE LEVER ..................................................................................................................................... 8-21
PARK BRAKE PRESSURE VALVE ................................................................................................................ 8-22
PEDALS
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-38
S/N A228O01510 → ................................................................................................................................... 2-40
PENDULAR TWIST LOCK
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 11-28
S/N A228O01510 → ................................................................................................................................... 11-30
PLANETARY DRIVE ....................................................................................................................................... 6-6
POWER TAKE-OFF ........................................................................................................................................ 5-24
POWER TAKE-OFF COVER .......................................................................................................................... 5-25
PRESSURE REGULATOR ............................................................................................................................. 5-31
PRESSURE SWITCH ...................................................................................................................................... 9-6
R
RELAY PLATE
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 4-22
S/N A228O01510 → ................................................................................................................................... 4-24
RETURN CIRCUIT .......................................................................................................................................... 9-14
ROTATOR ASSEMBLY ................................................................................................................................... 11-22
ROTATOR MOTOR ......................................................................................................................................... 11-14
ROTATOR VALVE .......................................................................................................................................... 11-18
S
SEAT
S/N A228O01510 → ................................................................................................................................... 2-32
SEAT ASSEMBLY
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-30
SERVICE BRAKE ............................................................................................................................................ 8-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-16
SPEED SENSOR ............................................................................................................................................ 5-36
STEERING AXLE ............................................................................................................................................ 7-14
STEERING AXLE ASSEMBLY ........................................................................................................................ 7-12
STEERING COLUMN ...................................................................................................................................... 7-2
S/N A228O01510 → ................................................................................................................................... 7-4
STEERING CYLINDER ................................................................................................................................... 7-10
STOP ASSEMBLY .......................................................................................................................................... 11-8
T
TIE ROD PIN ................................................................................................................................................... 7-16
DESCRIPTION PAGE
TIRE AND WHEEL .......................................................................................................................................... 12-2
TRANSMISSION ATTACHING PARTS .......................................................................................................... 5-4
TRANSMISSION FILTER ................................................................................................................................ 5-32
TRANSMISSION HOUSING ........................................................................................................................... 5-10
TRANSMISSION VALVE ................................................................................................................................. 5-28
TRANSMISSION VALVE ATTACHING PARTS .............................................................................................. 5-26
TWIST LOCK
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 11-32
S/N A228O01510 → ................................................................................................................................... 11-34
TWIST LOCK CYLINDER ............................................................................................................................... 11-36
U
UNIVERSAL SHAFT ....................................................................................................................................... 6-8
V
VENTILATION
S/N A228O01510 → ................................................................................................................................... 2-44
W
WEAR PADS ................................................................................................................................................... 11-4
WINDOW
REAR (S/N A228O01501 ↔ S/N A228O01509) ........................................................................................ 2-26
REAR (S/N A228O01510 →) ..................................................................................................................... 2-28
WIRE HARNESS
S/N A228O01510 → ................................................................................................................................... 1-10
ENGINE ....................................................................................................................................................... 3-2
MAIN (S/N A228O01501 ↔ S/N A228O01509) ......................................................................................... 4-2
MAIN (S/N A228O01510 →) ...................................................................................................................... 4-4
WIRING ROOF PLATE
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 4-9
S/N A228O01510 → ................................................................................................................................... 4-10
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 1
FRAME
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
SECTION 2
SINGLE FIXED CABIN
DESCRIPTION PAGE
CABIN
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-8
S/N A228O01510 → ................................................................................................................................... 2-12
CABIN DOOR
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-22
S/N A228O01510 → ................................................................................................................................... 2-24
CABIN SUPPORT
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-2
S/N A228O01510 → ................................................................................................................................... 2-4
DASHBOARD FRAME
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-18
S/N A228O01510 → ................................................................................................................................... 2-20
FLOOR PLATES ............................................................................................................................................. 2-6
HEATER
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-42
JOYSTICK
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-35
S/N A228O01510 → ................................................................................................................................... 2-36
JOYSTICK ATTACHING PARTS
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-34
LINER
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-15
INTERIOR COVERS (S/N A228O01510 →) .............................................................................................. 2-16
PEDALS
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-38
S/N A228O01510 → ................................................................................................................................... 2-40
SEAT
S/N A228O01510 → ................................................................................................................................... 2-32
SEAT ASSEMBLY
S/N A228O01501 ↔ S/N A228O01509 ..................................................................................................... 2-30
VENTILATION
S/N A228O01510 → ................................................................................................................................... 2-44
WINDOW
REAR (S/N A228O01501 ↔ S/N A228O01509) ........................................................................................ 2-26
REAR (S/N A228O01510 →) ..................................................................................................................... 2-28
NOTES
CABIN SUPPORT
(S/N A228O01510 →)
FLOOR PLATES
ITEM PART NO. DESCRIPTION QTY
1 1472227 Box ...................................................................................................................... 1
2 1472228 Box ...................................................................................................................... 1
3 1472229 Spacer ................................................................................................................ 3
4 1472230 Stud .................................................................................................................... 3
5 1471897 Bolt ...................................................................................................................... 7
6 1472232 Washer ............................................................................................................... 13
7 1468174 Nut ...................................................................................................................... 10
8 1471101 Nut ...................................................................................................................... 6
9 1471112 Washer ............................................................................................................... 6
10 1468635 Washer ............................................................................................................... 7
11 1472233 Washer ............................................................................................................... 6
12 1472234 Door .................................................................................................................... 1
13 1472235 Door .................................................................................................................... 2
14 1472236 Step .................................................................................................................... 2
15 1471127 Bolt ...................................................................................................................... 16
16 1472158 Washer ............................................................................................................... 28
17 1468174 Nut ...................................................................................................................... 4
18 1472238 Step .................................................................................................................... 1
19 1472239 Running Board .................................................................................................... 1
20 1472240 Running Board .................................................................................................... 1
21 1472242 Running Board .................................................................................................... 1
22 1472243 Plate .................................................................................................................... 1
23 1472245 Plate .................................................................................................................... 1
24 1472246 Plate .................................................................................................................... 1
25 1472248 Plate .................................................................................................................... 1
26 287854 Capscrew ............................................................................................................ 16
27 1469149 Washer ............................................................................................................... 16
28 1472249 Plate .................................................................................................................... 1
29 1468137 Bracket ................................................................................................................ 3
30 293798 Capscrew ............................................................................................................ 6
31 1468262 Nut ...................................................................................................................... 6
32 a 1472250 Plate .................................................................................................................... 1
33 a 1472251 Plate .................................................................................................................... 1
34 1472252 Cotter Pin ............................................................................................................ 3
35 292531 Capscrew ............................................................................................................ 3
36 1472254 Support ............................................................................................................... 1
37 388049
292682 Lockwasher ......................................................................................................... 28
38 292683 Lockwasher ......................................................................................................... 4
39 1472255 Plug ..................................................................................................................... 2
40 1472256 Grill ..................................................................................................................... 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509
CABIN
(S/N A228O01501 ↔ S/N A228O01509)
CABIN
(S/N A228O01501 ↔ S/N A228O01509)
NOTES
CABIN
(S/N A228O01510 →)
CABIN
(S/N A228O01510 →)
LINER
INTERIOR COVERS (S/N A228O01510 →)
FOOTNOTES:
a Not Illustrated
NOTES
DASHBOARD FRAME
(S/N A228O01510 →)
FOOTNOTES:
a Not Illustrated
NOTES
CABIN DOOR
(S/N A228O01510 →)
NOTES
WINDOW
REAR (S/N A228O01510 →)
NOTES
SEAT
(S/N A228O01510 →)
JOYSTICK
(S/N A228O01510 →)
PEDALS
(S/N A228O01501 ↔ S/N A228O01509)
PEDALS
(S/N A228O01510 →)
NOTES
VENTILATION
(S/N A228O01510 →)
NOTES
3 ENGINE(S)
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 3
ENGINE(S)
DESCRIPTION PAGE
NOTE: See your Cummins diesel engine manual and contact your local dealer for Cummins 6BTA5 engines for
replacement parts.
WIRE HARNESS
ENGINE
FOOTNOTES:
a S/N A228O01510 →
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
NOTES
COOLING
ITEM PART NO. DESCRIPTION QTY
1 1472609 Cooler ................................................................................................................. 1
2 1472615 Commutator ........................................................................................................ 1
3 1472616 Support ............................................................................................................... 1
4 1472617 Plate .................................................................................................................... 1
5 1472618 Plate .................................................................................................................... 1
6 1472619 Plate .................................................................................................................... 1
7 1472620 Plate .................................................................................................................... 1
8 136681 Capscrew ............................................................................................................ 15
9 293780 Lockwasher ......................................................................................................... 8
10 320157 Washer ............................................................................................................... 15
11 1468223 Nut ...................................................................................................................... 7
12 1472621 Isolator ................................................................................................................ 2
13 1472622 Bolt ...................................................................................................................... 4
14 1468893 Nut ...................................................................................................................... 4
15 1470942 Nut ...................................................................................................................... 4
16 1470674 Clamp ................................................................................................................. 2
17 1472623 Sleeve ................................................................................................................. 1
18 1468350 Plug ..................................................................................................................... 1
19 1462624 Cover .................................................................................................................. 1
20 1470670 Clamp ................................................................................................................. 2
21 1472523 Clamp ................................................................................................................. 1
22 1472514 Hose ................................................................................................................... 4
23 1472627 Hose ................................................................................................................... 1
24 1472628 Clamp ................................................................................................................. 2
25 1472629 Sleeve ................................................................................................................. 1
26 1472630 Manifold .............................................................................................................. 1
27 1472631 Hose ................................................................................................................... 1
28 1472632 Clamp ................................................................................................................. 5
29 1472633 Hose ................................................................................................................... 1
30 1472651 Hose ................................................................................................................... 2
31 1472636 Plate .................................................................................................................... 1
32 287816 Capscrew ............................................................................................................ 6
33 1476421 Washer ............................................................................................................... 6
34 1468262 Nut ...................................................................................................................... 6
35 1472217 Washer ............................................................................................................... 6
36 1472638 Bolt ...................................................................................................................... 4
37 1472639 Nut ...................................................................................................................... 4
38 a 1472609 Cooler ................................................................................................................. 1
38 b 1520710 Radiator .............................................................................................................. 1
39 1472641 Reservoir ............................................................................................................ 1
39 1545833 Cap ................................................................................................................. 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
FOOTNOTES:
a Not Illustrated b S/N A228O01501 ↔ S/N A228O01509
4 ELECTRICAL SYSTEM
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
NOTES
WIRE HARNESS
MAIN (S/N A228O01510 →)
LIGHTS
ITEM PART NO. DESCRIPTION QTY
1 1472262 Light .................................................................................................................... 2
2 1472263 Lamp ................................................................................................................... 2
3 1468374 Light .................................................................................................................... 1
4 1468375 Bulb ..................................................................................................................... 1
5 1472264 Light .................................................................................................................... 1
6 1472265 Light .................................................................................................................... 1
7 1472266 Light .................................................................................................................... 2
8 1468916 Lamp ................................................................................................................... 2
9 1472267 Bulb ..................................................................................................................... 2
10 1472268 Back-Up Alarm .................................................................................................... 1
11 292501 Capscrew ............................................................................................................ 8
12 1469262 Switch ................................................................................................................. 14
13 1472024 Bolt ...................................................................................................................... 2
14 287816 Capscrew ............................................................................................................ 4
15 1519083 Guide .................................................................................................................. 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
NOTES
INSTRUMENT PANEL
(S/N A228O01510 →)
NOTES
CONSOLE
RIGHT HAND (S/N A228O01510 →)
NOTES
RELAY PLATE
(S/N A228O01510 →)
NOTES
FUSE PLATE
(S/N A228O01510 →)
5 TRANSMISSION
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
CLUTCH
FORWARD AND SECOND ......................................................................................................................... 5-16
REVERSE AND FIRST ............................................................................................................................... 5-12
THIRD ......................................................................................................................................................... 5-20
DIPSTICK TUBE ............................................................................................................................................. 5-39
ELECTRICAL CONTROL ................................................................................................................................ 5-44
HYDRAULIC CIRCUIT CONVERTER ............................................................................................................. 5-2
HYDRAULIC LINES ........................................................................................................................................ 5-40
INCHING VALVE ............................................................................................................................................. 5-34
INDUCTION TRANSMITTER .......................................................................................................................... 5-38
INPUT SHAFT ................................................................................................................................................. 5-8
OUTPUT SHAFT ............................................................................................................................................. 5-23
PARK BRAKE .................................................................................................................................................. 5-42
POWER TAKE-OFF ........................................................................................................................................ 5-24
POWER TAKE-OFF COVER .......................................................................................................................... 5-25
PRESSURE REGULATOR ............................................................................................................................. 5-31
SPEED SENSOR ............................................................................................................................................ 5-36
TRANSMISSION ATTACHING PARTS .......................................................................................................... 5-4
TRANSMISSION FILTER ................................................................................................................................ 5-32
TRANSMISSION HOUSING ........................................................................................................................... 5-10
TRANSMISSION VALVE ................................................................................................................................. 5-28
TRANSMISSION VALVE ATTACHING PARTS .............................................................................................. 5-26
NOTES
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 c S/N A228O01510 →
b S/N A228O01505 ↔ S/N A228O01509
NOTES
INPUT SHAFT
ITEM PART NO. DESCRIPTION QTY
1 1475304 Shaft ................................................................................................................... 1
2 1390085 Pin ....................................................................................................................... 1
3 1390086 Pin ....................................................................................................................... 1
4 1390087 Ball Bearing ........................................................................................................ 1
5 1390088 Retaining Ring .................................................................................................... 2
6 1390089 Retaining Ring .................................................................................................... 1
7 1390090 Gear .................................................................................................................... 1
8 1338881 Bearing ............................................................................................................... 1
9 1390093 Piston Ring ......................................................................................................... 1
10 1475306 Flange ................................................................................................................. 1
11 1475307 Gasket ................................................................................................................ 1
12 1390096 Cover .................................................................................................................. 1
13 1390097 Gasket ................................................................................................................ 1
14 1390098 Screw .................................................................................................................. 8
15 1390099 Piston Ring ......................................................................................................... 1
16 1390776 Sleeve ................................................................................................................. 1
17 1390777 Seal ..................................................................................................................... 1
18 1475308 Shaft ................................................................................................................... 1
19 1390779 Piston Ring ......................................................................................................... 1
20 1390780 Gasket ................................................................................................................ 1
21 1390781 Gear Pump ......................................................................................................... 1
22 1390782 Ball Bearing ........................................................................................................ 1
23 1475310 Key ...................................................................................................................... 1
24 1390782 Ball Bearing ........................................................................................................ 1
25 1390787 Screw .................................................................................................................. 4
26 1467064 Screw .................................................................................................................. 4
27 1392405 Shim (0,305 mm) ................................................................................................ 1
27 1392404 Shim (0,508 mm) ................................................................................................ 1
27 1392406 Shim (0,610 mm) ................................................................................................ 1
27 1392403 Shim (0,711 mm) ................................................................................................ 1
27 1392408 Shim (0,787 mm) ................................................................................................ 1
27 1392402 Shim (0,889 mm) ................................................................................................ 1
27 1392407 Shim (0,991 mm) ................................................................................................ 1
27 1392409 Shim (1,092 mm) ................................................................................................ 1
27 1392410 Shim (1,194 mm) ................................................................................................ 1
27 1392411 Shim (1,194 mm) ................................................................................................ 1
27 1392412 Shim (1,397 mm) ................................................................................................ 1
28 1385067 Washer (0,991 mm) ............................................................................................ 1
28 1385068 Washer (0,889 mm) ............................................................................................ 1
28 1390784 Washer (0,787 mm) ............................................................................................ 1
28 1385069 Washer (0,711 mm) ............................................................................................ 1
28 1385070 Washer (0,610 mm) ............................................................................................ 1
28 1385071 Washer (0,508 mm) ............................................................................................ 1
28 1385072 Washer (0,406 mm) ............................................................................................ 1
28 1390785 Washer (0,305 mm) ............................................................................................ 1
28 1385073 Washer (0,203 mm) ............................................................................................ 1
28 1385074 Washer (0,102 mm) ............................................................................................ 1
CLUTCH
REVERSE AND FIRST
CLUTCH
REVERSE AND FIRST
FOOTNOTES:
a Optional
NOTES
CLUTCH
FORWARD AND SECOND
CLUTCH
FORWARD AND SECOND
FOOTNOTES:
a Optional
NOTES
CLUTCH
THIRD
CLUTCH
THIRD
FOOTNOTES:
a Optional
TRANSMISSION VALVE
ITEM PART NO. DESCRIPTION QTY
1 1390979 Piston .................................................................................................................. 1
2 1390980 Washer ............................................................................................................... 1
3 1390981 Shim .................................................................................................................... 1
3 1390982 Shim .................................................................................................................... 1
3 1390983 Shim .................................................................................................................... 1
4 1390984 Piston .................................................................................................................. 1
5 1390985 Spring ................................................................................................................. 1
6 1390986 Plate .................................................................................................................... 1
7 1390987 Spring ................................................................................................................. 5
8 1390978 Spring ................................................................................................................. 1
9 1390988 Piston .................................................................................................................. 1
10 1390989 Piston .................................................................................................................. 1
11 1390990 Gasket ................................................................................................................ 1
12 1390991 Cover .................................................................................................................. 1
13 1469000 Bolt ...................................................................................................................... 9
14 1390992 Washer ............................................................................................................... 9
15 1390976 Piston .................................................................................................................. 1
16 1390988 Piston .................................................................................................................. 1
17 1390977 Spring ................................................................................................................. 1
18 1390993 Piston .................................................................................................................. 1
19 1390975 O-Ring ................................................................................................................ 1
20 1390994 Piston .................................................................................................................. 1
21 1390995 Pressure Valve ................................................................................................... 1
22 1390996 Ring .................................................................................................................... 1
23 1390997 Plate .................................................................................................................... 1
24 1390998 Spring ................................................................................................................. 1
25 382912 Capscrew ............................................................................................................ 2
26 1390999 Ball ...................................................................................................................... 10
27 1391001 Solenoid Valve .................................................................................................... 5
28 1391002 Plate .................................................................................................................... 5
29 1391003 Washer ............................................................................................................... 5
30 382912 Capscrew ............................................................................................................ 5
31 1391004 Wire Harness ...................................................................................................... 1
32 1391005 Capscrew ............................................................................................................ 2
33 1391006 Plate .................................................................................................................... 1
34 1391007 Cover .................................................................................................................. 1
35 1391008 O-Ring ................................................................................................................ 1
36 1391009 Bracket ................................................................................................................ 1
37 1390900 Plug ..................................................................................................................... 8
38 1390901 O-Ring ................................................................................................................ 8
39 1391010 Ball ...................................................................................................................... 2
40 385420 Spring ................................................................................................................. 2
41 1391011 Plug ..................................................................................................................... 2
42 1390968 O-Ring ................................................................................................................ 2
43 1390966 Valve Block ......................................................................................................... 1
44 1390967 Sleeve ................................................................................................................. 1
45 1390968 O-Ring ................................................................................................................ 1
46 1390969 Spring ................................................................................................................. 1
47 1475350 Piston .................................................................................................................. 1
48 1318005 Shim .................................................................................................................... 2
49 1390971 Fitting (0,610 mm) ............................................................................................... 1
TRANSMISSION VALVE
ITEM PART NO. DESCRIPTION QTY
49 a 1390973 Fitting (0,660 mm) ............................................................................................... 1
49 a 1385058 Fitting (0,711 mm) ............................................................................................... 1
49 a 1385059 Fitting (0,762 mm) ............................................................................................... 1
49 a 1390972 Fitting (0,787 mm) ............................................................................................... 1
49 a 1390974 Fitting (0,838 mm) ............................................................................................... 1
49 a 1393125 Fitting (0,889 mm) ............................................................................................... 1
49 a 1392126 Fitting (0,940 mm) ............................................................................................... 1
50 1390901 O-Ring ................................................................................................................ 1
FOOTNOTES:
a Optional
NOTES
INCHING VALVE
ITEM PART NO. DESCRIPTION QTY
1 382855 Valve Block ......................................................................................................... 2
2 382856 Piston .................................................................................................................. 2
3 1317998 Shim (1,600 mm) ................................................................................................ 2
3 1317999 Shim .................................................................................................................... 2
3 1318000 Shim .................................................................................................................... 2
3 1318001 Shim .................................................................................................................... 2
3 1318002 Shim .................................................................................................................... 2
4 382857 Spring ................................................................................................................. 2
5 1362125 Gasket ................................................................................................................ 2
6 382860 Cover .................................................................................................................. 2
7 292501 Capscrew ............................................................................................................ 8
8 382861 Washer ............................................................................................................... 2
9 382862 Spring ................................................................................................................. 2
10 382853 Piston .................................................................................................................. 2
11 382863 O-Ring ................................................................................................................ 2
12 1475351 Block ................................................................................................................... 2
13 382865 Piston .................................................................................................................. 2
14 1475352 Bushing ............................................................................................................... 2
15 382867 Guide .................................................................................................................. 2
16 382868 Gasket ................................................................................................................ 2
17 382869 Ring .................................................................................................................... 2
18 387816 Screw .................................................................................................................. 8
19 382870 Plug ..................................................................................................................... 2
20 382837 Sealing Ring ....................................................................................................... 2
21 382871 Valve ................................................................................................................... 2
22 1475353 Plug ..................................................................................................................... 2
23 1475354 Gasket ................................................................................................................ 2
24 1357863 Gasket ................................................................................................................ 2
25 292510 Capscrew ............................................................................................................ 12
26 382859 Setscrew ............................................................................................................. 1
27 1475356 Plate .................................................................................................................... 1
SPEED SENSOR
ITEM PART NO. DESCRIPTION QTY
1 1475357 Cap ..................................................................................................................... 1
2 1391022 Plug ..................................................................................................................... 1
3 1391021 O-Ring ................................................................................................................ 1
4 1475358 Sensor ................................................................................................................ 1
5 1391020 Sealing Ring ....................................................................................................... 1
6 383412 Shim (1,549 mm) ................................................................................................ 1
6 a 383413 Shim (1,422 mm) ................................................................................................ 1
6 a 383414 Shim (1,194 mm) ................................................................................................ 1
6 a 383415 Shim (0,991 mm) ................................................................................................ 1
6 a 383416 Shim (2,007 mm) ................................................................................................ 1
6 a 383417 Shim (0,508 mm) ................................................................................................ 1
6 a 383418 Shim (0,305 mm) ................................................................................................ 1
6 a 383419 Shim (0,203 mm) ................................................................................................ 1
6 a 383420 Shim (1,600 mm) ................................................................................................ 1
6 a 383421 Shim (1,803 mm) ................................................................................................ 1
7 1466967 Sleeve ................................................................................................................. 1
FOOTNOTES:
a Optional
FOOTNOTES:
a Optional
NOTES
PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 1475364 Brake Drum ......................................................................................................... 1
2 1475365 Flange ................................................................................................................. 1
3 1470821 Bolt ...................................................................................................................... 8
4 1475366 Washer ............................................................................................................... 8
5 1475367 Cap ..................................................................................................................... 1
6 1475368 Cap ..................................................................................................................... 1
7 1475369 Washer ............................................................................................................... 1
8 1475370 Washer ............................................................................................................... 1
9 1475366 Washer ............................................................................................................... 1
10 1475372 Bolt ...................................................................................................................... 1
11 1475374 Bolt ...................................................................................................................... 1
12 1475375 O-Ring ................................................................................................................ 1
13 1475376 O-Ring ................................................................................................................ 1
14 1475377 Brake Shoe ......................................................................................................... 1
15 1390987 Spring ................................................................................................................. 2
16 1475379 Pin ....................................................................................................................... 1
17 1475380 Pin ....................................................................................................................... 1
18 1475381 Washer ............................................................................................................... 1
19 1475382 Snap Ring ........................................................................................................... 1
20 1475383 O-Ring ................................................................................................................ 1
21 1475384 Cam .................................................................................................................... 1
22 1475385 Brake Assembly .................................................................................................. 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
6 DRIVE AXLE
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 1472668 Drive Axle ........................................................................................................... 1
2 1471034 Fitting .................................................................................................................. 2
3 a 1469144 Seal ..................................................................................................................... 2
4 1472675 Fitting .................................................................................................................. 2
5 a 1472676 Fitting .................................................................................................................. 2
5 b 1475284 Fitting .................................................................................................................. 2
6 a 1472634 Seal ..................................................................................................................... 2
7 a 1470666 Fitting .................................................................................................................. 2
8 a 1469135 Seal ..................................................................................................................... 2
9 1472678 Fitting .................................................................................................................. 1
10 a 1472679 Bolt ...................................................................................................................... 8
10 b 1506700 Bolt ...................................................................................................................... 8
11 a 1472562 Washer ............................................................................................................... 8
12 a 1472563 Nut ...................................................................................................................... 8
12 b 1506701 Nut ...................................................................................................................... 8
13 1472682 Nut ...................................................................................................................... 20
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
1 1472754 Differential ........................................................................................................... 1
2 1472721 Differential Housing ........................................................................................ 1
3 1472727 Differential Housing ........................................................................................ 1
4 a 1472728 Thrust Washer ................................................................................................ 1
4 b 1520783 Washer ........................................................................................................... 1
5 1472729 Differential Carrier .......................................................................................... 1
6 1472730 Ring Gear ....................................................................................................... 1
7 1472731 Gear ............................................................................................................... 2
8 1472732 Spider ............................................................................................................. 1
9 1375496 Bearing ........................................................................................................... 2
10 1472734 Mounting Plate (RH) ....................................................................................... 1
11 1472735 Mounting Plate (LH) ....................................................................................... 1
12 1472736 Pinion ............................................................................................................. 4
13 a 1472737 Thrust Washer ................................................................................................ 4
13 b 1520815 Thrust Washer ................................................................................................ 4
14 1472738 Bushing .......................................................................................................... 4
15 1472739 Bolt ................................................................................................................. 8
16 1472740 Bolt ................................................................................................................. 16
17 b 1520817 Pin .................................................................................................................. 4
18 b 1520818 Pin .................................................................................................................. 4
19 1472741 Shim ............................................................................................................... 1
20 1472742 Bushing .......................................................................................................... 1
21 1472743 Cover .............................................................................................................. 1
22 1472744 Flange ............................................................................................................ 1
23 1472745 Pinion ............................................................................................................. 1
24 1472746 Thrust Plate .................................................................................................... 1
25 1472747 Bearing ........................................................................................................... 1
26 1472848 Nut .................................................................................................................. 1
27 1472749 Bearing ........................................................................................................... 1
28 1472750 Oil Seal ........................................................................................................... 1
29 1468230 Bolt ................................................................................................................. 16
30 1472756 Seal ................................................................................................................ 1
31 1472757 Plug ................................................................................................................ 1
32 1472759 Plate ............................................................................................................... 1
33 1472760 Bolt ................................................................................................................. 2
34 1472762 Bolt ................................................................................................................. 4
35 1520816 Bolt ................................................................................................................. 8
36 1472751 Nut .................................................................................................................. 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
PLANETARY DRIVE
ITEM PART NO. DESCRIPTION QTY
1 1472755 Housing ............................................................................................................... 1
2 1472775 Breather .............................................................................................................. 1
3 1541635 Seal ..................................................................................................................... 1
4 1472772 Ring .................................................................................................................... 1
5 1472778 Shaft ................................................................................................................... 2
6 1472779 Seal ..................................................................................................................... 2
7 1472780 Seal ..................................................................................................................... 2
8 1472781 Spacer ................................................................................................................ 2
9 1472782 Ring .................................................................................................................... 2
10 1391500 Bushing ............................................................................................................... 2
11 1472784 Hub ..................................................................................................................... 2
12 1472785 Bearing ............................................................................................................... 2
13 1472786 Nut ...................................................................................................................... 2
14 1472787 Bolt ...................................................................................................................... 2
15 1472788 Nut ...................................................................................................................... 20
16 a 1472789 Washer ............................................................................................................... 20
16 b 1520821 Washer ............................................................................................................... 20
17 1472790 Stud .................................................................................................................... 20
18 1472791 Carrier ................................................................................................................. 2
19 1472792 Ring Gear ........................................................................................................... 2
20 1472793 Housing ............................................................................................................... 2
21 1472794 O-Ring ................................................................................................................ 2
22 1472795 Gear .................................................................................................................... 2
23 1472796 Gear .................................................................................................................... 8
24 1472797 Sleeve ................................................................................................................. 2
25 1472798 Thrust Washer .................................................................................................... 2
26 1472799 Pin ....................................................................................................................... 8
27 1472800 Thrust Washer .................................................................................................... 16
28 1472801 Needle Bearing ................................................................................................... 24
29 1472802 O-Ring ................................................................................................................ 8
30 2089176 Capscrew ............................................................................................................ 2
31 1472804 Thrust Washer .................................................................................................... 2
32 1472805 Cotter Pin ............................................................................................................ 8
33 1595715 Retainer .............................................................................................................. 6
34 1472807 Bolt ...................................................................................................................... 12
35 1472808 Bolt ...................................................................................................................... 12
36 1541635 Seal ..................................................................................................................... 2
37 1472810 Seal ..................................................................................................................... 2
38 1472811 Plug ..................................................................................................................... 4
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
NOTES
7 STEERING SYSTEM
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 a 1472874 Steering Column ................................................................................................. 1
1 b 1520823 Steering Column ................................................................................................. 1
2 1472875 Support ............................................................................................................... 1
3 1472876 Cover .................................................................................................................. 1
4 1472877 Guide .................................................................................................................. 1
5 1518998 Bolt ...................................................................................................................... 3
6 176640 Bolt ...................................................................................................................... 2
7 1468223 Nut ...................................................................................................................... 2
8 320157 Washer ............................................................................................................... 4
9 1469846 Bolt ...................................................................................................................... 4
10 1469191 Washer ............................................................................................................... 4
11 1472326 Cover .................................................................................................................. 4
12 1472879 Switch ................................................................................................................. 1
13 1472880 Switch ................................................................................................................. 1
14 1472881 Selector ............................................................................................................... 1
15 a 1472882 Selector ............................................................................................................... 1
16 1472883 Steering Wheel ................................................................................................... 1
17 1472884 Knob ................................................................................................................... 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 ↔ S/N A228O01509
STEERING COLUMN
(S/N A228O01510 →)
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 ↔ S/N A228O01509
NOTES
HAND PUMP
(S/N A228O01510 →)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1505118 Steering Axle ...................................................................................................... 1
1 1505120 Housing .......................................................................................................... 1
2 1503246 Spindle ........................................................................................................... 2
3 1505122 King Pin .......................................................................................................... 2
4 1505123 Bushing .......................................................................................................... 4
5 1505124 Bushing .......................................................................................................... 2
6 1505125 Washer ........................................................................................................... 2
7 1505126 Washer ........................................................................................................... 2
8 1505127 Ring ................................................................................................................ 2
9 1503175 Wheel Hub ...................................................................................................... 2
10 1502345 Wheel Stud (3.25 in. Long) ............................................................................. 20
10 1623499 Wheel Stud (3.5 in. Long) (Optional) .............................................................. 20
11 1503176 Seal ................................................................................................................ 20
12 1505131 Bearing Cone ................................................................................................. 2
13 1505132 Bearing Cone ................................................................................................. 2
14 1503177 Seal ................................................................................................................ 2
15 1505140 Thrust Washer ................................................................................................ 2
16 1505141 Nut .................................................................................................................. 2
17 1505142 Setscrew ......................................................................................................... 2
18 1505143 Cover .............................................................................................................. 4
19 1505144 Bolt ................................................................................................................. 12
20 1505145 Grease Fitting ................................................................................................. 4
21 1505146 Tie Rod ........................................................................................................... 4
22 1505148 Cover .............................................................................................................. 2
23 1472808 Bolt ................................................................................................................. 4
24 1505149 O-Ring ............................................................................................................ 2
25 1505157 Ring ................................................................................................................ 2
8 BRAKE SYSTEM
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
NOTES
BRAKE CIRCUIT
(S/N A228O01505 →)
NOTES
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
NOTES
9 HYDRAULIC SYSTEM
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
COOLING
HYDRAULIC OIL
FOOTNOTES:
a S/N A228O01505 →
COOLING
BRAKE OIL
PRESSURE SWITCH
ITEM PART NO. DESCRIPTION QTY
1 1472910 Sensor ................................................................................................................ 1
2 1472911 Sensor ................................................................................................................ 1
3 1468926 Bolt ...................................................................................................................... 2
4 1468262 Nut ...................................................................................................................... 2
5 1472912 Fitting .................................................................................................................. 2
6 1470531 Fitting .................................................................................................................. 4
7 1471201 Fitting .................................................................................................................. 4
8 1472913 Manifold .............................................................................................................. 2
9 1468152 Collar .................................................................................................................. 10
10 a 1470665 Bolt ...................................................................................................................... 2
11 a 1468921 Nut ...................................................................................................................... 2
12 a 1470509 Hose ................................................................................................................... 1
13 a 1472674 Hose ................................................................................................................... 1
FOOTNOTES:
a S/N A228O01505 →
NOTES
LIFTING CIRCUIT
ITEM PART NO. DESCRIPTION QTY
1 1472917 Tube .................................................................................................................... 1
2 1472926 Tube .................................................................................................................... 1
3 61056 O-Ring ................................................................................................................ 12
4 1471987 Bolt ...................................................................................................................... 32
5 1468260 Bracket ................................................................................................................ 8
6 293799 Capscrew ............................................................................................................ 8
7 1468262 Nut ...................................................................................................................... 16
8 1471989 Bolt ...................................................................................................................... 16
9 1471990 Nut ...................................................................................................................... 16
10 1472947 Hose Guard ........................................................................................................ AR
11 1471986 Hose ................................................................................................................... 4
12 1468126 Fitting .................................................................................................................. 2
13 1468150 Collar .................................................................................................................. 4
14 1472949 Tube .................................................................................................................... 2
15 a 1471986 Hose ................................................................................................................... 2
15 b 1470445 Hose ................................................................................................................... 2
16 1470824 Hose ................................................................................................................... 2
17 1470860 Fitting .................................................................................................................. 1
18 1472951 Tube .................................................................................................................... 1
19 1471976 Tube .................................................................................................................... 1
20 1471981 Fitting .................................................................................................................. 1
21 a 1471978 Tube .................................................................................................................... 1
21 b 1518369 Tube .................................................................................................................... 1
22 1470517 Clamp ................................................................................................................. 8
23 1468138 Bolt ...................................................................................................................... 8
24 1471979 Hose ................................................................................................................... 1
25 1468152 Collar .................................................................................................................. 6
26 1468092 Fitting .................................................................................................................. 1
27 1472956 Hose ................................................................................................................... 2
28 1472957 Hose ................................................................................................................... 2
29 1471076 Hose ................................................................................................................... 2
30 1469691 Hose ................................................................................................................... 1
31 1468132 Fitting .................................................................................................................. 1
32 1469674 Fitting .................................................................................................................. 1
33 1472958 Tube .................................................................................................................... 2
34 1468251 O-Ring ................................................................................................................ 2
35 296011 Capscrew ............................................................................................................ 8
36 1472959 Hose ................................................................................................................... 1
37 ..... Control Valve (FFigure 9-7)............................................................................... 1
38 ..... Cylinder (Derricking) ........................................................................................... 2
39 ..... Hydraulic Lifting Block (FFigure 9-11)............................................................... 1
40 b 1469790 Hose ................................................................................................................... 2
41 b 1469791 Fitting .................................................................................................................. 2
42 b 1469195 Hose ................................................................................................................... 1
43 b 1469691 Hose ................................................................................................................... 1
44 b 1472956 Hose ................................................................................................................... 1
45 b 1475012 Fitting .................................................................................................................. 1
46 b 1469200 Fitting .................................................................................................................. 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504
b S/N A228O01505 →
NOTES
RETURN CIRCUIT
ITEM PART NO. DESCRIPTION QTY
1 1472929 Hose ................................................................................................................... 1
2 1468203 Bolt ...................................................................................................................... 4
3 1470938 Bolt ...................................................................................................................... 4
4 1468947 Nut ...................................................................................................................... 4
5 1472945 Tube .................................................................................................................... 1
6 1472946 Tube .................................................................................................................... 1
7 1468126 Fitting .................................................................................................................. 3
8 1472937 Hose ................................................................................................................... 2
9 1468095 Fitting .................................................................................................................. 1
10 1468139 Fitting .................................................................................................................. 1
11 1472948 Tube .................................................................................................................... 1
12 1468106 Bracket ................................................................................................................ 10
13 296001 Capscrew ............................................................................................................ 1
14 1468262 Nut ...................................................................................................................... 1
15 1472942 Hose ................................................................................................................... 1
16 1468124 Fitting .................................................................................................................. 1
17 1472953 Tube .................................................................................................................... 1
18 1472944 Hose Assy ........................................................................................................... 1
19 1472921 Clamp ................................................................................................................. 2
20 1472922 Plate .................................................................................................................... 2
21 1469692 Bolt ...................................................................................................................... 2
22 1468643 O-Ring ................................................................................................................ 2
23 1468223 Nut ...................................................................................................................... 2
24 1472961 Fitting .................................................................................................................. 1
25 1468136 Fitting .................................................................................................................. 1
26 1472962 Valve ................................................................................................................... 1
27 1468093 Fitting .................................................................................................................. 2
28 1472942 Hose ................................................................................................................... 1
29 1469822 Hose ................................................................................................................... 1
30 1470556 Fitting .................................................................................................................. 1
31 1472964 Hose ................................................................................................................... 1
32 1468149 Fitting .................................................................................................................. 1
33 1468095 Fitting .................................................................................................................. 1
34 1472965 Hose ................................................................................................................... 1
35 1518383 Tube .................................................................................................................... 1
36 ..... Park Brake Valve (FFigure 8-13)....................................................................... 1
37 ..... Oil Tank (FFigure 9-14)..................................................................................... 1
38 ..... Hydraulic Filter (FFigure 9-12)........................................................................... 1
39 ..... Control Valve (FFigure 9-7)............................................................................... 1
40 ..... Hand Pump (FFigure 7-3).................................................................................. 1
41 a 296000 Capscrew ............................................................................................................ 2
42 a 1471090 Nut ...................................................................................................................... 2
FOOTNOTES:
a S/N A228O01505 ↔ S/N A228O01509
FOOTNOTES:
a S/N A228O01505 →
NOTES
NOTES
NOTES
10 BOOM
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 10
BOOM
DESCRIPTION PAGE
HYDRAULIC CIRCUIT
HR-48-EC
HYDRAULIC CIRCUIT
HR-48-EC
NOTES
HYDRAULIC CIRCUIT
HR-45-EC
HYDRAULIC CIRCUIT
HR-45-EC
NOTES
HYDRAULIC TUBING
HR-48-EC
HYDRAULIC TUBING
HR-48-EC
NOTES
ELECTRICAL CIRCUIT
HR-45-EC
FOOTNOTES:
a S/N A228O01505 →
END BOOM
HR-45-EC
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01504 b S/N A228O01505 →
ELECTRICAL CIRCUIT
HR-48-EC
INTERMEDIATE BOOM
HR-48-EC
NOTES
MAIN BOOM
ITEM PART NO. DESCRIPTION QTY
1 1472047 Boom Element (P1) ............................................................................................ 1
2 1472048 Wire Harness ...................................................................................................... 1
3 1472049 Gasket ................................................................................................................ 2
4 1472052 Link ..................................................................................................................... 1
5 292680 Washer ............................................................................................................... 1
6 1472027 Bolt ...................................................................................................................... 4
7 1472054 Washer ............................................................................................................... 4
8 1472055 Spacer ................................................................................................................ 2
9 1472056 Washer ............................................................................................................... 2
10 1593339 Nut ...................................................................................................................... 1
11 1472058 Lock .................................................................................................................... 1
12 287837 Capscrew ............................................................................................................ 4
13 320162 Washer ............................................................................................................... 4
14 1472060 Rod ..................................................................................................................... 1
15 1468374 Light .................................................................................................................... 2
16 136681 Capscrew ............................................................................................................ 8
17 320157 Washer ............................................................................................................... 8
18 293780 Lockwasher ......................................................................................................... 8
19 1468375 Bulb ..................................................................................................................... 2
20 1468280 Retainer .............................................................................................................. 4
21 1472026 Support ............................................................................................................... 4
22 1472027 Bolt ...................................................................................................................... 24
23 1468168 Washer ............................................................................................................... 24
24 1516904 Washer ............................................................................................................... 4
25 1472032 Nut ...................................................................................................................... 4
26 1471112 Washer ............................................................................................................... 4
27 292543 Capscrew ............................................................................................................ 4
28 1472065 Pad ..................................................................................................................... 2
29 1472066 Shim .................................................................................................................... 2
30 1472032 Nut ...................................................................................................................... 8
31 292542 Capscrew ............................................................................................................ 4
32 1472030 Pad ..................................................................................................................... 1
33 1472031 Grease Fitting ..................................................................................................... 2
34 1472071 Lock .................................................................................................................... 1
35 1472072 Washer ............................................................................................................... 1
36 1472213 Spring ................................................................................................................. 1
37 1472074 Bearing ............................................................................................................... 1
38 1472075 Bolt ...................................................................................................................... 4
39 1472043 Bolt ...................................................................................................................... 4
40 1472044 Nut ...................................................................................................................... 4
41 1472045 Plate .................................................................................................................... 1
42 1468203 Bolt ...................................................................................................................... 3
BOOM HEAD
ITEM PART NO. DESCRIPTION QTY
1 1472053 Boom Head ......................................................................................................... 1
2 1471099 Washer ............................................................................................................... 2
3 136985 Capscrew ............................................................................................................ 4
4 1471134 Bolt ...................................................................................................................... 2
5 1468379
4127160 Bearing ............................................................................................................... 2
6 1472061 Pin ....................................................................................................................... 1
7 1472062 Pin ....................................................................................................................... 1
8 1472063 Pin ....................................................................................................................... 1
9 1472064 Pin ....................................................................................................................... 1
10 292601 Capscrew ............................................................................................................ 2
11 1566475 Pin ....................................................................................................................... 2
12 1472068 Bushing ............................................................................................................... 2
13 1472069 Pin ....................................................................................................................... 1
14 292546 Capscrew ............................................................................................................ 2
15 1470116 Grease Fitting ..................................................................................................... 2
16 1468269 Washer ............................................................................................................... 2
17 1469265 Bolt ...................................................................................................................... 3
18 1468223 Nut ...................................................................................................................... 3
19 1468175 Cover .................................................................................................................. 2
20 ..... Cylinder (Dampening) (FFigure 10-20).............................................................. 1
NOTES
NOTES
NOTES
11 ATTACHMENTS
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 11
ATTACHMENTS
DESCRIPTION PAGE
MAIN FRAME
ITEM PART NO. DESCRIPTION QTY
1 ..... Rotator Assembly (FFigure 11-11).................................................................... 1
2 ..... Side-Shift Cylinder (FFigure 11-8)..................................................................... 1
2 1332284
6990059 Pin ....................................................................................................................... 2
2 1332285 Spacer ................................................................................................................ 2
2 302408 Locknut ............................................................................................................... 2
3 a 1473461 Bracket ................................................................................................................ 1
3 b 1473470 Chain .................................................................................................................. 1
4 ..... Valve ................................................................................................................... 1
5 ..... Extension Cylinder .............................................................................................. 2
6 6990056 Bracket ................................................................................................................ 2
6 1473464 Pin ....................................................................................................................... 4
6 6996099 Washer ............................................................................................................... 4
6 6996194 Cotter Pin ............................................................................................................ 4
7 ..... Wear Pads (FFigure 11-2)................................................................................. 2
8 6996295 Bolt ...................................................................................................................... 12
8 6996296 Lockwasher ......................................................................................................... 2
9 6990052 Strip .................................................................................................................... 4
10 a 1461219 Kit-Bumper (FFigure 11-3)................................................................................. 2
10 b 6990051 Cover .................................................................................................................. 4
11 6990053 Bumper ............................................................................................................... 2
11 1473465 Kit-Seal ............................................................................................................... 12
12 ..... Twist Lock Cylinder (FFigure 11-17)................................................................. 2
13 ..... Twist Lock ........................................................................................................... 2
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
NOTES
STOP ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 6996057 Screw .................................................................................................................. 4
2 6996060 Bolt ...................................................................................................................... 1
3 6996059 Bushing ............................................................................................................... 1
4 6990034 Cylinder Assy ...................................................................................................... 1
5 6990035 Housing ............................................................................................................... 1
6 6990036 Pin ....................................................................................................................... 1
7 6996451 Bolt ...................................................................................................................... 1
8 6990037 Pin ....................................................................................................................... 1
9 ..... Cover .................................................................................................................. 1
10 6999007 Kit-Seal ............................................................................................................... 1
11 ..... Housing ............................................................................................................... 1
12 6996062 Screw .................................................................................................................. 1
13 ..... Piston .................................................................................................................. 1
14 ..... Gland .................................................................................................................. 1
15 ..... Rod ..................................................................................................................... 1
16 6996063 Screw .................................................................................................................. 2
17 6990033 Valve Stop .......................................................................................................... 1
18 6990034 Cylinder Assy ...................................................................................................... 1
ROTATOR MOTOR
ITEM PART NO. DESCRIPTION QTY
1 a 6996252 Hydraulic Motor ................................................................................................... 1
2 6996287 Bolt ................................................................................................................. 2
3 6996288 Key ................................................................................................................. 1
4 ..... Valve .............................................................................................................. 1
5 c 6996289 Breather (Brake) ............................................................................................. 1
5 c 6996429 Brake Assembly ............................................................................................. 1
5 d 1519048 Brake Assembly ............................................................................................. 1
6 c 6996290 Breather (Gearbox) ........................................................................................ 1
6 d 1519049 Breather (Gearbox) ........................................................................................ 1
7 bc 6996291 Transmission Assy ......................................................................................... 2
7 d 1519050 Reducer .......................................................................................................... 2
8 293650 Capscrew ....................................................................................................... 24
9 d 6996292 Pinion ............................................................................................................. 2
10 c 6990277 Washer ........................................................................................................... 2
10 d 1519051 Gear ............................................................................................................... 2
11 c 6990278 Lockplate ........................................................................................................ 2
11 d 6990278 Lockplate ........................................................................................................ 2
12 6996294 Bolt ................................................................................................................. 6
FOOTNOTES:
a Use Seal Kit 6999020 c S/N A228O01501 ↔ S/N A228O01509
b Use Seal Kit 6999021 d S/N A228O01510 →
NOTES
ROTATOR VALVE
ITEM PART NO. DESCRIPTION QTY
6990300 Valve ................................................................................................................... 1
1 6996122 Screw (Allen) .................................................................................................. 4
2 6996041 Solenoid Valve (24 Volt) ................................................................................. 1
3 6996032 Relief Valve .................................................................................................... 3
4 6996248 Flow Valve ...................................................................................................... 2
5 6996249 Solenoid ......................................................................................................... 2
6 6996250
6996856 Cartridge Valve (Directional) .......................................................................... 2
7 6996251 Fitting .............................................................................................................. 3
8 6990276 Manifold .......................................................................................................... 1
8 6996040 Plug ............................................................................................................ 1
9 1470841 Fitting .............................................................................................................. 2
10 6996205 Screw ............................................................................................................. 4
MAIN VALVE
ITEM PART NO. DESCRIPTION QTY
1473488 Valve ................................................................................................................... 1
1 1473489 Manifold .......................................................................................................... 1
2 1473490 Fitting .............................................................................................................. 4
3 1470842 Fitting .............................................................................................................. 2
4 6996127 Adapter (Gauge) ............................................................................................. 1
5 6996032 Relief Valve .................................................................................................... 3
6 6996182 Plug ................................................................................................................ 2
7 6996043 Solenoid Valve (24 Volt DC) ........................................................................... 1
8 6996122 Screw (Allen) .................................................................................................. 4
9 6996293 Solenoid (with Nut) ......................................................................................... 1
9 6996468 Nut .............................................................................................................. 1
ROTATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 ..... Rotator Motor (FFigure 11-7)............................................................................. 1
2 6996014 Bolt ...................................................................................................................... 4
3 a 6990199 Key ...................................................................................................................... 4
4 6996036 Bolt ...................................................................................................................... 3
5 ..... Box (Indicator Light) (FFigure 11-18)................................................................ 1
6 6996304 Arm ..................................................................................................................... 4
7 6996303 Switch ................................................................................................................. 2
8 6996305 Bolt ...................................................................................................................... 8
9 6996306 Gland .................................................................................................................. 4
10 1473467 Bolt ...................................................................................................................... 36
11 1473468 Nut ...................................................................................................................... 72
12 302404 Locknut ............................................................................................................... 72
13 1473469 Bolt ...................................................................................................................... 36
14 1473470 Chain .................................................................................................................. 1
15 1473471 Carriage .............................................................................................................. 1
16 6996028 Roll Pin ............................................................................................................... 16
17 6996014 Bolt ...................................................................................................................... 24
18 6990288 Pad (Nylon) ......................................................................................................... 8
19 a 6996021 Screw .................................................................................................................. 12
19 b 1519036 Bolt ...................................................................................................................... 12
20 b 1519037 Key ...................................................................................................................... 4
21 6990290 Housing ............................................................................................................... 4
22 a 6996310 Bolt ...................................................................................................................... 24
22 b 293714 Capscrew ............................................................................................................ 24
22 a 6996311 Nut ...................................................................................................................... 24
22 b 302405 Locknut ............................................................................................................... 24
23 6990289 Plate .................................................................................................................... 8
24 a 1473472 Ring .................................................................................................................... 1
24 b 1519040 Ring Gear ........................................................................................................... 1
25 a 1473473 Rotator (Top) ...................................................................................................... 1
25 b 1519041 Rotator ................................................................................................................ 1
26 a 1519042 Washer ............................................................................................................... 1
27 6990281 Cover Plate ......................................................................................................... 1
FOOTNOTES:
a S/N A228O01501 ↔ S/N A228O01509 b S/N A228O01510 →
FOOTNOTES:
a Included in Cylinder Assembly 6990043 b With Solenoid Valve 6996293
NOTES
FOOTNOTES:
a Used on Indicator Assembly
FOOTNOTES:
a Used on Indicator Assembly
TWIST LOCK
(S/N A228O01501 ↔ S/N A228O01509)
TWIST LOCK
(S/N A228O01510 →)
NOTES
12 OPTIONS
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 12
OPTIONS
DESCRIPTION PAGE
AIR CONDITIONER
ITEM PART NO. DESCRIPTION QTY
1 1473116 Air Conditioner .................................................................................................... 1
2 1473118 Kit-Pulley ............................................................................................................. 1
3 1473119 Support ............................................................................................................... 1
4 1473120 Connector ........................................................................................................... 1
5 1473121 Connector ........................................................................................................... 3
6 1473124 Radiator .............................................................................................................. 1
7 1468914 Connector ........................................................................................................... 1
8 1468366 Pin ....................................................................................................................... 3
9 1473125 Plug ..................................................................................................................... 1
10 1473128 Support ............................................................................................................... 1
11 296043 Capscrew ............................................................................................................ 3
12 1473123 Bolt ...................................................................................................................... 4
13 1470955 Nut ...................................................................................................................... 4
14 1469149 Washer ............................................................................................................... 4
15 1391035 Screw .................................................................................................................. 4
16 293780 Lockwasher ......................................................................................................... 4
17 1473130 Nut ...................................................................................................................... 4
18 1473131 Washer ............................................................................................................... 4
19 1473132 Bolt ...................................................................................................................... 2
20 1468262 Nut ...................................................................................................................... 4
21 1469027 Bolt ...................................................................................................................... 2
22 1469238 Breaker ............................................................................................................... 1
23 1473133 Breaker ............................................................................................................... 1
24 1469315 Relay ................................................................................................................... 2
NOTES
DECALS
ITEM PART NO. DESCRIPTION QTY
1 1507017 Label (25KM/U) ................................................................................................... 1
2 1507018 Label (Tire Pressure) .......................................................................................... 4
3 1507023 Label (Tire Pressure) .......................................................................................... 2
4 1507030 Label (Accumulator) ............................................................................................ 2
5 1509216 Label (Cap Chart) ............................................................................................... 1
a 1523758 Label (Keep Clear) .............................................................................................. 1
7 1507025 Label (Twistlock On) ........................................................................................... 1
8 1507027 Label (Check Security) ....................................................................................... 1
9 1507026 Label (Check Rotator Bolts) ................................................................................ 1
10 1507028 Label (Wheel Nut Torque) .................................................................................. 1
11 1507031 Label (Radiator Cap) .......................................................................................... 1
12 1523759 Label (Warning) .................................................................................................. 1
13 1509217 Label (Cap Chart) ............................................................................................... 1
14 1507012 Label (Yardmaster) ............................................................................................. 3
a 1523760 Label (HR45-EC) ................................................................................................ 2
a 1523761 Label (HR48-EC) ................................................................................................ 2
a 1523762 Label (Warning) .................................................................................................. 1
a 1523463 Label (Warning) .................................................................................................. 1
a 1523764 Label (Yardmaster Handling) .............................................................................. 1
a 1507015 Label (Hyster) ..................................................................................................... 1
21 1507013 Label (Hyster) ..................................................................................................... 2
22 1507015 Label (Hyster) ..................................................................................................... 3
23 1507039 Label (Hyster) ..................................................................................................... 2
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 13
FIELD CONVERSION KITS
DESCRIPTION PAGE
14 NUMERICAL INDEX
UNIT CODE A228
12/2015 WORLD WIDE
SECTION 14
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM