1.

1. Identify & Eliminate Ignition Sources

Combustible fires can occur when an ignition source such as an airborne
ember or spark enters the dust collector and ignites. Thus, identifying and
eliminating any possible ignition source around the dust collector should be a
priority. In manufacturing facilities where metal cutting, grinding, welding,
and like processes occur, the work should be carried out away from the dust
collector. If a spark from the grinder or an ember from welding strikes the dust
collector’s filter media it could result in combustion and a serious fire
throughout the facility. Though it goes without saying, no smoking around the
dust collector should be strictly enforced.All dust collection systems build up
static electricity. If these systems are not grounded, electricity becomes a
hazard that could start a fire. Ensure a proper grounding kit is in place, while
keeping in mind a large system may need more than one kit. This safety
accessory is essential to any complete dust collection assortment.

1. Provide Deflagration Vents for Protection

If a dust collector is processing combustible dust, equip the collector with deflagration
vents for protection. Deflagration vents are a cost-effective passive method that can
redirect the force and path of the fire away from the work environment. The vents are
designed to open when predetermined pressure levels are reached within the dust
collector. If there is combustion, the vent allows passage of the initial wave of flame
and excessive pressure, directing it to a safe area, reducing and limiting danger,
hazards and damage.
2. Clean Dust Hoppers
Keep in mind that a dust hopper is not a storage bin for the product and dust collected
from the plant or facility. The hopper is an important part of the process of dust
collection, but it is not the endpoint. Allowing a hopper to fill and accumulate too
much dust provides ample fuel and risk for combustion. An overflowing hopper can
also clog a system, greatly reducing a dust collector’s effectiveness. Hoppers need to
be monitored continuously or install self-dumping hoppers for easy dust disposal.
3. Change Filters Regularly
Another simple preventive maintenance method to reduce the risk of fire is by
changing the filter media when required. Filters should be changed at manufacturer
suggested intervals. That may be when airflow through the dust collector system
reaches a differential pressure limit or when there is a noticeable pressure drop that
negatively affects the capability of the dust collector from actually capturing the dust
or fumes within the facility. As an added preventative measure, even long-life
cartridge filters should be monitored at regular intervals. In plants and facilities with
processes releasing heavy dust loads, frequent filter replacement is recommended.
4. Protect the Ductwork with Isolation Valves
Protecting ductwork can help contain a dust collector fire from spreading. As a
preventive measure, if combustion occurs, having flow-activated isolation valves
installed within the ductwork protects work areas from the release of smoke and fire
into work environments. Such protection for the ductwork is recommended in the
National Fire Protection Association (NFPA) guidelines. When a deflagration
pressure wave occurs within a dust collector, a properly designed flow-activated
isolation valve closes to prevent further passage of flame and smoke.