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Saudi Aramco Inspection Checklist: Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 30-Apr-13 Mech
Saudi Aramco Inspection Checklist: Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 30-Apr-13 Mech
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
1. Use Section A for General Requirement Checks per Data Sheet.
2. Use Section B for Environmetal Condition Checks
before work. 3. Use Section C for QC checks
Note as referenced
on applications as listed. Production work
is now ready to begin. Procedure & Data Sheets are available at
site. Use Form SATR-B-2001 & 2002.
A General Requirements (Material & Data Sheet Instructions)
Coatings which have exceeded the shelf life given in the Saudi Aramco
Data Sheet (see definition in SAES-H-101) shall be set aside and must SAES-H-001,
A3
not be used unless written authorization to the contrary is given by the Para. 6.2.5
Consulting Services Department.
Materials are stored upright & covered on site (canvas or tarp) per
SAES-H-001,
A4 manufacturer’s instructions with temporary storage periods at site not
Para. 6.2.1
exceeding 14-day storage rule per SAES-H-100, Para. 6.2.
Opened containers are examined for skinning, gelling, sludge & leakage. SAES-H-001,
A5 Containers & materials not in good condition are not used. Leaking Para. 6.2.4 &
containers are set aside & not used. (SAES-H-100, Sect 6). 9.1.2
Mixing operations, follow material specific data sheet instruction
(volumes, ratios, etc) in accordance with manufacturer guidelines.
Note 1: As needed, mat'ls have been heated to proper
SAES-B-006
A6 application temperature (usually about 27-30 °C) prior to spray
Para. 8.2.3
applications. Note 2: As needed, materials have
been heated for the specified time (usually for 24-48 hours) prior to spray
applications.
Equipment for spray applications is available and acceptable. Air SAES-H-102,
A9 Steel surfaces
movers in placethat are toproper
to allow be insulated per 8.3,
ventillation fireproofed with
as required. Para 4
cementitious materials or covered with intumescent or other proprietary
fireproofing such as lightweight concrete, shall be coated in accordance SAES-B-006
A10
with SAES-H-101, APCS-1B. Section 8.4
The surface preparation and coating system specified shall be
B Weather, Preparation
referenced & Cleaning
on all applicable (*APIdrawings.
construction Pub. 2218 as referenced in SAES-B-006 Para. 3.2)
Page 1 of 4
Weather is dry, temperature (metal, ambient) is moderate, humidity is
low to medium, & winds are not strong. Proper conditions exist.
Weather forecast is known & prep is based on winds &
temps, etc:
A) Wind is not strong enough to blow sand, salt spray, or other foreign
matter onto the surface being painted. SAES-B-006
B1
B) Wind is not strong enough to cause dry spray or to otherwise seriously Section 3.2
disturb the spray pattern applied by the spray gun.
C) Substrate temperature is above 10°C & within the temperature
limits listed by the manufacturer on the applicable Data Sheet.
D) Substrate temperature is less than 3°C above dew point & in
limits listed by the manufacturer on the applicable data sheet.
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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -Mar 2012) Rev 6 30-Apr-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Material Staging area is organized and clean and permits proper & SAES-B-006
B2
safe mixing of coating matls for intumescent fireproofings. Section 3.2
Covering of work areas is properly done to prevent foreign matter
SAES-B-006
B3 (dust/sand) embedment & fouling of intumescent coatings.
Section 3.2
As required, total encapsulation & use of dehumidifying equipment SAES-B-006
B4
provides environmental conditions to meet manufacturer guidelines. Section 3.2
Overspray protection covering of work areas (plastic sheets, tarps, SAES-B-006
B5
masking tape, etc) is completed. Section 3.2
Surfaces are clean (no sand, dust, etc) after abrasive blasting.
Cleanliness (white glove test) shows all fines & dust removed. SAES-H-001,
B6
SSPC/cleaning method and profile, as applicable, is acceptable. Section 8.4
Airless spray equipment shall not be operated if any of the pressure SAES-H-102
B7
system
Pressure components
Hoses used is not in good condition.
in applications meet specific requirements: Para 4.4.5.9
A) Hose material (pressure rating) is correct for
application.
B) Hose condition (free of cuts, damage) is safe and good.
SAES-H-102
B11 C) Pressure Fittings (correct
Para 4.4.5.5.
rating) are in good condition.
Identify sources of leakage on equipment set-up.
C Quality Control
Drawings are checked & areas to be treated are easily identifiable & SAES-B-006
C2
supported by drawings. Application limits are clearly identified. Para 3.2
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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -Mar 2012) Rev 6 30-Apr-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Paints/Coatings & Equipment Log (Att. D) is completed/signed by SAES-H-001,
C6
coating contractor & verified/signed by inspection & SA. Para 10.2.4
REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds.
REFERENCE DOCUMENTS:
1. SAES-B-006, Fireproofing for Plants, (20 November, 2011) See Remarks
2. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011)
ATTACHMENTS: N/A
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Page 4 of 4