Tungsten Carbide Rolls

www.corosolutions.com

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 CORO carbide machining
Advantage in technology and expertise

Most precise tungsten carbide rolls available

thanks to unique production technology.
1 3

Secure the productivity of your cold rolling

line and convince yourself of the products and
services available from the quality leader in
carbide machining.

1 Processing of carbonised and hardened housings for the

manufacture of CORO roll holders.

2 Drag finishing of rolls guarantees long working life and

highest wire quality.

3 4 Automated production with roll magazine for shortest

delivery times.

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 CORO carbide rolls
Highest process reliability, roll working life and wire quality

CORO carbide rolls define a new standard in wire reduction. On top of the refined roll surface,
the CORO carbide rolls impress by their long roll working life.

Thanks to the application of the most modern methods in addition to the use of the best
materials available, our employees manufacture products which supply the highest possible
process reliability for the operation of cold rolling lines. You can make savings not only due
to lower machine downtimes, but also through reduced wear, less material failure and
wire rejection.

Profit by the double benefits of CORO carbide rolls:

decisive cost advantage through highest process reliability and roll working life
increased wire quality through improved surface finishing and rib geometry

The range of services provided by CORO includes standard and individual customer solutions.
Our specialists will take a very close look at your specific requirements and develop solutions
tailored to your individual needs.

CORO will provide service support throughout the entire operating life of your rolls.
With our range of products and services we are your ideal partner to secure and increase the
productivity of your machines.

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 CORO carbide rolls
The right solution to every requirement

Oval reducing, round reducing, sizing, forming and profiling rolls for the production of smooth
and ribbed wire.
CORO carbide rolls are used especially in situations where productivity and wire quality are
the most important factors. Examples include the production of reinforcing mesh for the
construction industry or the production of finished wire for the manufacture of fences and
other industrial meshes.

roll working life up to 16,000 tonnes for

profile rolls

drag finished roll surface for the best

wire quality

grinding of all profiles and markings

optimum chemical composition and

physical properties of carbides

Dimensions of CORO carbide rolls in standard sizes:

Ø Outside Ø In
Inside Widt
Width
76 52
2 10
0
110 82 15 / 20
Ø Inside 12
25 82 15 / 20 / 25
140 90 15 / 2
200 / 25
Width

150 90
0 15 / 20 / 25
Ø Outside 16
60 90 15 / 20 / 25
160 100 15 / 20 / 25
17
70 90 15 / 20 / 25
170 100 15 / 20 / 25
*dimensions in mm
3

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 CORO roll holders
Your biggest plus for process reliability

As a manufacturer, we recommend the use of CORO roll holders for the highest process
reliability of your cold rolling lines and the longest possible working life of your rolls.
The holders are made from carbonised and hardened housings and run exclusively on
SKF bearings.
The special Viton O-rings and the optimum grease of the bearings ensure enormously high
temperature resistance and very low grease consumption.

carbonised and 60 – 62 HRC hardened

external housings

extremely low grease consumption

at 20 g grease / 1,500 hours operation

enormously high temperature

resistance of up to 200° Celsius

SKF bearings and Viton O-rings

housings can be opened

Dimensions of CORO roll holders in standard sizes:

Ø Outside Ø Bolt Width

52 25 10
82 25 15 / 20 / 25
82 26 15 / 2
200 / 25
90 30 15
5/2
200 / 25
100 30 15 / 20 / 25
*dimensions in mm

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 Reduction table for smooth wire

Inlet-Ø Oval
O Reducing Rolls Round Reducing Rolls Exit-Ø
wire rod Type OR Type RR reduced wire
Previous pass

5,5 - 17,5 OR.043

4300 - OR
OR.1
.170
700
0 RR.0430 - RR.1700 4,3 - 17,0

In
nle
let-Ø Oval Redu
ducing Rollss Sizin
ng Rolls Finished-Ø
wire
re rrod Type OR Type
pe S
SZ smooth wire
4,3* OR.0400 SZ.040
00 4,0
4,7* OR.0450 SZ.0450
0 4,5
5,1* OR.0500 SZ.0500 5,0
5,
OR.0550 SZ.0550 5,5
6,3 - 6,5
OR.0600 SZ.0600 6,0
7,0 OR.0650 SZ.0650 6,5
6, 5
Final pass | smooth wire

7,5 OR.0700 SZ.070

0700 7,0
8,0 OR.0750 SZ.0750 7,5
8,5 OR.0800 SZ.0800
0 8,0
8, 0
OR
OR.0850 SZ.0850 8,5
5
9,5
5 - 10
OR.0900 SZ.090
SZ 9000 9,0
OR.095
09 0 SZ.0
095
9 0 9,5
5
10,5 - 11,
1,00
OR.100
000
0 SZ.1000 10
10,0
OR.1050
0 SZ.105
10500 10
10,5
12,0
OR.1
OR 1100 SZ.1100 11,0
11 ,0
OR.1150 SZ.1150 11,5
13
3,0
OR.120
1200
0 SZ.1200
SZ 12,0
15,5 OR.1400 SZ.140
00 14,0
17,5 OR.1600 SZ.1
1600 16,0

*Wire already reduced from 5.5 mm wire rod

No generally applicable figures are available for the number of passes and rolling cassettes.
The values should therefore be understood as standard values. Sizes in mm.

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 Reduction table for ribbed wire

Inlet-Ø Oval Reducing Rolls Round Reduc

ucin
ingg Ro
Roll
llss Exit
Ex it--Ø
wire rod Type OR Type
pe R
RRR redu
re duce
ced d wi
wire
re
Previous pass

5,5 - 17,5 OR.0430 - OR.1700 RR.0430 - RR.1

170
00 4,3
4,3 - 17
17,0
,0

Inlet-Ø Forming Rolls Profiling Rolls Finished-Ø

wire rod Type FO Type PR smooth wire
4,3*
3* FO.040
0400
0 PR.0400 4,0
4, 0
4,7* FO.0
060
600
0 PR.0450 4,5
5,1* FO.0
FO.060
600
0 PR.0500 5,0
5, 0
FO.060
FO.0 600 PR.0550 5,,5
6,3 - 6,5
FO
O.060
06000 PR.060
600 6,0
7,0 FO.0
FO.060
6 0 PR.0
065
6500 6,5
7,5
7, 5 FO.0
FO.060
600
0 PR.0700
PR 7,0
7, 0
Final pass | ribbed wire

80
8, FO.0
FO.060
600
0 PR.0750 7,5
7,
8,5 FO.0
FO.060
600
0 PR.0800 8,0
8, 0
FO.060
FO.0 600
0 PR.0850 8,5
9,5
5 - 10
FO.0
FO.060
600
0 PR.0900 9,0
0
FO.060
FO.0 600 PR.0950 95
9,
10,5 - 11,0
FO.0
FO.0600 PR.1000 10,0
FO
FO.0800 PR.1050 10,5
12,0
FO.0
FO 0800 PR.1100 11,0
FO.0800
0 PR.1150 11,5
13,0
FO.080
00 PR.1200 12,0
15,5 FO.1
FO. 00
000 PR.1400 14,0
17,5 FO.1000 PR.1600 16,0

Roll types:
Oval Reducing Rolls Round Reducing Rolls Sizing Rolls Forming Rolls Profiling Rolls

Type OR Type RR Type SZ Type FO Type PR

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 CORO Service
Service for maximum availability of your rolls

With CORO Service Solutions you can receive services for regrinding of rolls and
reconditioning of rolling cassettes throughout the entire lifetime of your products.
This secures the performance of your rolls and increases both the productivity and
the value of your rolling cassettes.

regrinding throughout the entire lifetime

of your rolls

fast and reliable door-to-door delivery,

worldwide

depending on urgency, regrinding is

possible within 24 hours

analysis of roll holders and rolls

roll and tungsten carbide certificates

adaption and improvement of profiles

and rib geometry

coating of tungsten carbide rolls

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 w w w.corosolutions.com

CORO Solutions BV
Goudstraat 9
7554 NG Hengelo OV T +31 74 245 1090 www.corosolutions.com
The Netherlands F +31 74 245 1091 info@corosolutions.com

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