Condition-Based Maintenance (CBM)

Just right, just in time

Agenda

1) Maintenance Options

2) PI System: A Framework for CBM

+ cookbook

3) Open discussion

Condition Based Maintenance Just right, just in time

Many words for similar goal:
Keep assets healthy

RM PM CBM CMMS APR

…In a cost effective way

Condition Based Maintenance Just right, just in time

Schedule-based maintenance
is one of the easiest methods

But 82% of failures

occur
at irregular intervals

4
Source: https://www.arcweb.com/blog/improve-asset-uptime-industrial-iot-analytics

Condition Based Maintenance Just right, just in time

Schedule-based maintenance is one
of the easiest methods
Over-service = Excess costs
“We go out & the asset is pristine”

82%
Replace too early = Purchases
But of failures occur
Miss failure = Threat
at irregular intervals

Condition Based Maintenance Just right, just in time

5
Condition Based Maintenance:
An improved maintenance strategy

Effectiveness
Predictive
Model-based
anomaly detection
Condition-based
Calculations
Aggregations Efficiency,
Run-time, Rate of change
Operator Rounds Start-stops
Manual readings

Preventive
Schedule-based Condition-Based Maintenance (CBM):
A strategy to monitor real-timeEffort
indicators
/ $$ of
Reactive asset condition to decide what maintenance
“Break-Fix” should be done
Run to failure

Condition Based Maintenance Just right, just in time

Before and After

Agenda

Check your
Pump #3 is down!
email…We’ll need
Hotshot a part out
to schedule some
here!
maintenance soon.

Condition Based Maintenance Just right, just in time

5 steps of CBM

Connect
Connect Execute
Execute
Assign
AssignContext
Context Alert
Alertand
andNotify
Notify Visualize
Visualize
Collect
Collect&&Store
Store Condition
ConditionLogic
Logic

Condition Based Maintenance Just right, just in time

OSIsoft – PI System Data Infrastructure

Executives

Process
Engineer

Data
Scientists

Plant
Managers

Maintenance

Business
Analysts &
3rd Party
Supply Chain Tools
Partners

Condition Based Maintenance Just right, just in time

Get the data..
Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

PI Interfaces
PI Connectors PI Data Archive
Edge PI Asset Framework
PI Manual Logger

Condition Based Maintenance Just right, just in time

Build a Digital Model
Start small
Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

Efficiency
Flowrate X Head

Horsepower

Time Get these values

• Measurements
• Look-up tables

Condition Based Maintenance Just right, just in time

Traditionally, operations & maintenance
data are separate

OPERATIONS MAINTENANCE

Temperature Oil analysis

Pressure UNIFIED DATA Vibration
Voltage Thermography
… Smarter operation …
Improved KPIs
Maintenance
Head In-context decisions
Flow Rate
Efficiency

Increase value by bringing data together

Condition Based Maintenance Just right, just in time

 Execute Condition Logic
Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

Pump
Efficiency < 75%
PI Event Frames
Efficiency

Time

Condition Based Maintenance Just right, just in time

Alert & Notify
Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

Event Frame
Element
Template

Pump

Recipient(s)
PI Notifications

Condition Based Maintenance Just right, just in time

Replicate.. Using templates
Low Efficiency Event Frame
Notification

Condition Based Maintenance Just right, just in time

Visualize

Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

PI Vision PI DataLink

Condition Based Maintenance Just right, just in time

Customer example

Condition Based Maintenance Just right, just in time

PI Integrator products
“Cleanse – Augment – Shape – Transmit”

Visual Analytics Data Warehouse / Data Lake Streaming Analytics

IoT Hub Machine Learning

Stream Analytics

Condition Based Maintenance Just right, just in time

5 steps of CBM -> Success

Connect Execute
Assign Context Alert and Notify Visualize
Collect & Store Condition Logic

Condition Based Maintenance Just right, just in time

How to start.. Cookbook!

https://www.osisoft.com/webinars/condition-monitoring-and-cbm/

Condition Based Maintenance Just right, just in time

 Partners – here to help
Turn-key solutions and
predictive models
Custom
Start condition solutions
Push to maintenance
monitoring with out-of- systems like Maximo
Partner
the-box capabilities or SAP
Alerts
Displays Integration
PI System foundation Condition data
Context
KPIs

Condition Based Maintenance Just right, just in time

It’s a Journey ….
step by step with a common vision

Think BIG, Seeing is It’s a Data People &

start small believing journey Driven Process

… It’s Technology, People and Process

Condition Based Maintenance Just right, just in time

Thank you

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