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Chinese Society of Pavement Engineering

International Journal of
Pavement Research and Technology
Journal homepage: www.springer.com/42947

A study on the suitability of solid waste materials in pavement construction:


A review
T.B. Vishnu*, Kh. Lakshman Singh
Department of Civil Engineering, National Institute of Technology, Silchar, Assam 788010, India

Received 19 October 2019; received in revised form 10 November2020; accepted 10 November 2020

Abstract

This paper describes the various ways in which huge volumes of waste formed from urban and semi-urban areas can be optimally reutilized as an
additive in the construction of bituminous pavements. It shows that different waste materials like scrap tyres, pl astic wastes, glass, coal waste, fly ash,
concrete waste, wood waste, etc. can be effectively reused in bituminous pavement construction. In countries like India, wast e derived from various sources
is usually incinerated, open burned, dumped into water bodies, disposed through landfills or ground, and discharged to sewers. This shows the potential of
waste being used as a construction material in pavement development in developing nations like India where consumption is mor e and the availability of
space for disposal is less. Moreover, the need for effective energy utilization and global climate change have made it mandatory to r educe pollution and
increase recycling and re-use. Hence, to satisfy environmental norms, such practices need to be introduced into civil engineering situations.This work
evaluates the various application of solid waste in sustainable pavement engineering and reviews the existing works on the re -utilization of solid wastes as
road construction material and their sustainability. Life cycle assesement (LCA) was conducted to evaluate the environmental impact of solid waste as a
construction material.
The principal findings of this study reveal that solid waste obtained from various sources could be effectively incorporated into construction materials
in the forms of aggregate, reinforcement fiber, filler material, additive etc. In summary, the study guides us in adopting st able and eco-friendly choices of
converting the wastes into superior environmentally friendly road construction materials. In addition to being a lesser burden to the environment, this practice
provides a satisfactory enhancement in the strength and durability of the pavements and also helps reduce energy and overall cost thereby proving to be a
very useful and effective choice for all pavement related works.

Keywords: Bituminous pavement; Sustainability; Solid waste; Incineration; Landfills; Sewers

Introduction process of material use, a large part of the resources extracted are
underutilized and hence termed virtually worthless. By processes
Urbanization and a rapid incline in human living standards are such as dumping, sanitary landfills, and incineration the residual
the major two reasons for the high volume of waste generation and material formed after the utilization of said resources is then
disposal problems. There are human actions behind material disposed of. By considering recycling as a part of the
manufacturing and post usage that culminates in waste generation. manufacturing process, a considerable amount of such waste
Most of these generated wastes are mainly managed by disposal in materials can be reutilized in the same production process (closed-
landfills. Nevertheless, high cost and huge land consumptions are loop recycling). Recycling of waste materials in the production of
the major drawbacks to this kind of waste management. The huge the same initial product has their maximum potential for possible
solid waste production rises annually, even though only a small use in urban areas; but due to requirements of high machinery, skill,
portion is reutilized or landfilled properly, and a major proportion and cost, this has only been partially possible and a large portion
being disposed in various water bodies like lakes, rivers, and of the waste is simply disposed of leading to loss of energy, space,
oceans. increased levels of pollution including risk of containment of land
Developing countries with industrial backgrounds contribute to and water bodies. Due to these circumstances, there is a possibility
a major portion of the wastes produced on earth. Due to the linear of reclaimed waste being cherished as a primal ingredient in many
construction practices (such as road construction) [1].
Pavements are the nervous system of all economies. In countries
* Corresponding author like India, pavement roads have helped in the transit of a majority
E-mail address: thanikkalvishnu91@gmail.com, (T.B. Vishnu). of the people and goods throughout the nation and have hence
Peer review under responsibility of Chinese Society of Pavement contributed to the rapid economic growth in a massive way. The
Engineering.
ISSN: 1997-1400 DOI: https://doi.org/10.1007/s42947-020-0273-z
Chinese Society of Pavement Engineering. Production and hosting by Springer Nature
2 T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

rising demands for wheel loads and increased traffic density has improved construction practices in pavement engineering, with
meant that the older norms of road construction needed to be eco-friendliness being prominently highlighted. The objective of
improved to accommodate them. There has been a rise in the need this review paper is to carry out further discussions with recent
for aggregates, bitumen, and other performance-improving research outcomes, advancements, and limitations in this area.
admixtures, meaning that natural resources need to be further
exploited or other more eco-friendly solutions need to be found. Waste materials applicable for pavement construction
It’s necessary to solve the problems faced by the road industry due
to the rising number of heavy axle load vehicles and the deficiency Aggregates and binders (bitumen, cement) are the main
of natural raw materials available for construction [1]. constituents of asphalt bituminous mixture. Besides these main
A universal proposal embraced by various federations and components, certain efficiency enhancement additives like fibers
businesses, taking into account the economic, social, and and polymeric substances are also generally used. The main
environmental attributes is “survivability complications intention of reutilizing waste materials is to conserve resources and
management” [2]. Environmental problems caused by the use of to modify the properties of materials. For the performance
non-renewable resources include soil pollution, Global warming, enhancement of materials, mixing polymers with bitumen and
natural resource depletion, ocean acidification, biodiversity loss, certain other additives to the bituminous mixture has helped
ozone layer depletion, acid rain, etc. Therefore, Quantifiable improve the efficiency of the pavement [1].
analysis is essential to assess environmental survivability; it helps This paper deals with some waste materials for the partial and/or
to scaffold the environmental impact evaluation. Different types of full replacement of the original base material. For the development
waste materials have already been efficiently introduced into of high-performance pavements with a reasonable reduction and
pavement construction. This form of recycled waste material use re-utilization of waste materials, the following points are
has been limited to few countries and even then are not widespread considered (i) Similarity in the properties between the waste
in those countries. After an investigation related to the obstructions material to be reused and original construction material (ii)
faced while approaching recycled waste used in pavement Obtainable volume of waste materials (iii) Sparsity of natural raw
construction, it was noticed that higher cost and knowledge materials (iv)Ease in the accessibility of the raw material(v)
deficiency were the main reasons that the parties involved Increase/Decrease in cost during the execution of work and
hesitated from using recycled wastes in construction [3]. disposal of wastes [1].
Significant steps like source depletion, landfilling and
reutilization have been carried out to minimize the critical volume 2.1. Concrete
of solid waste generated annually. Even so, by instantaneous
developments in all sectors, there has been a tenacious raise in the Concrete is the most common construction material in the world
quantity of solid waste generated. Thus, determining effectual and over ten billion tons of concrete is being produced each year
alternative approaches to recycle this solid waste will go a long worldwide [4]. The world waste production is estimated to be
way in helping us sustain the ecological balance in the around 27 billion tonnes per year by 2050, Asia itself contributes
environment. The opportunity to utilize solid waste for to one-third of the total waste, with major contributors being China
construction purposes will not only save the marine environment and India [5]. In India, almost 12 million tons/yr of inert waste is
but also minimizes the overall environmental pollution. Besides, being produced from streets, construction, and demolition
the feasible utilization of solid waste for construction purposes will activities (C&D wastes). It has been found that almost one-third of
benefit the construction industry to reach its sustainability goals. the MSW's are produced in this manner alone [6]. It is thus clear
A considerable decrease in carbon emission and energy utilization that concrete waste is a major constituent of construction and
will be achieved when the solid waste is reutilized, as the quantity demolition waste (C&D waste) along with broken bricks, glass,
of new waste material produced will decline. wood, construction steel, etc.
Previously many works were conducted over the waste material In India, approximately 50% of concrete waste is being recycled
management and utilization in pavement construction. This paper and re-utilized, while surplus waste is generally landfilled. Due to
has tried to incorporate the maximum number of waste materials the high labor-intensive nature of the Indian construction industry,
that can be used in different layers of pavement or asphalt mixture. the capital outlay of the country in continuous five-year plans and
To attain the mission, papers from various journals that discuss other anticipated investments continues to exhibit an increasing
waste characterization, management, and economic and trend [7].
environmental impact assessment were collected together. Then, The continuous use of aggregates for road construction will lead
the scope of these waste materials was found based on their to the slow but dangerous depletion of natural resources. For
purposes. In the end, all the available solid waste materials with conserving the natural resources without affecting the performance
pavement construction applications were chosen for detail study of the pavement, substitute materials are required to replace the
and review, particularly concrete waste, reclaimed asphalt virgin aggregates. It helps not only for conserving the natural
pavement, glass waste, scrap tyres, plastics, carbon black, ceramic resources but also in the reduction of energy consumption [8].
wastes, incineration ash, steel slag, textile waste, and wood waste. The use of recycled material has been a much-practiced concept
The reason behind the filtered selection of these waste is based on in recent years, especially in road construction. Better results were
their large scale production and direct application. This review seen when they were used in the base and sub-base construction of
paper consists of the structural properties of waste materials along pavements. It was observed that when a proportion of 25% crushed
with asphalt mixture, processing methods, environmental concrete aggregates and 75% normal virgin aggregates was used;
assessment, and economic analysis. The main intension of this the performance seen was very similar to that of pavements made
discussion is to build an environmentally friendly world by of 100% virgin aggregates [9].
constructing sustainable roads utilizing maximum solid wastes. From a few studies, it is clear that the primary layer thickness
Overall, this study hopes to provide a scientific basement for can be decreased by the application of 30% of crushed concrete
T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 3

wastes and dust from cement kiln for the stabilization of pavement tons of volume of glass bottles and containers were produced in
subgrade and the construction of subbase layer of the pavement 2015. In 2022, this production is expected to rise to 65.42 million
[10]. The dynamic modulus can be increased and at the same time metric tons. In India, 12 million tons of float glass is produced
the dynamic creep can be decreased by the use of waste materials yearly, out of which 77% is used up for domestic purposes [13].
in the form of finer powder as filler in the bituminous asphalt The ideal property of glass is that it can be reutilized without
concrete [11]. With the help of laboratory assessment done by dropping its characteristics. Moreover, its use can conserve energy
various researchers, it has been observed that the marshall stability by almost up to 60% during the manufacturing stage in comparison
of asphalt mixture with conventional aggregate is 10.15 kN and to usual road construction materials [8].
with construction waste aggregate is 9.10 kN respectively. From Waste glass is categorized under industrial solid waste. The
this, it is clear that the marshall stability (strength properties) majority of industrial solid wastes can be utilized in pavement
satisfies the minimum requirements for dense bituminous construction in various layers of pavement from the surface layer
macadam (DBM) according to Ministry of road transport to subgrade. Better performance and environmental genial roads
highways (MORTH) specification [7]. can be built by the utilization of these waste products instead of
conventional materials [14]. The behavior of asphalt mixtures can
2.2. Retrieved asphalt road or reclaimed asphalt pavement (RAP) be enhanced by the utilization of these waste materials, especially
glass waste. Glass waste can be utilized in asphalt mixture in the
Production of retrieved asphalt road materials: Re-utilization of form of fine aggregates and mineral fillers. While being used in
pavement layer of existing roads are termed as retrieved asphalt surface or wearing course, the glass waste is crushed at the desired
road or reclaimed asphalt pavement. This re-utilisation can be done gradation. From studies, it is clear that the optimum dosages of
directly at the site itself. The necessary gradation of retrieved waste glass material range from 2.5% to 7.5% [15].
asphalt roads can be achieved by pulverizing these waste materials
in crushers. The main advantages of retrieved asphalt roads are as 2.4. Scrap tyres
follows:
1. Reduction in cost Complexity in deterioration and trouble due to the emission into
2. The decrease in the consumption of natural resources ground and air is the major problem associated with the disposal
3. No increment in road thickness of waste tyres. Worldwide, approximately 70 million tons of waste
4. The reduction in conveyance leads to energy saving (ie. tyres are produced per year out of which 52% of waste tyres are
reduction in consumption of fuels) disposed of by burning, 12% is utilized as the primary material for
Huge quantities of retrieved asphalt road materials are simply rubber production, 16% is utilized for modifying bitumen and
disposed during the construction and maintenance of pavements. asphalt concrete mixture in road construction, and 14% or less is
If these waste materials can be re-utilized as base and sub-base disposed of through landfills [16]. The waste tyre contribution by
aggregates, then reduction of environmental impacts, minimizing India is almost 6-7% of the total global volume. Due to the rise in
the waste stream and conveyance cost along with pavement the production of waste tyre, the tyre manufacturing companies
construction and maintenance work becomes possible. The water making use of such reclaimed tyre wastes are also rising at a rate
absorption of this aggregate is less because of the asphalt coating of 12% per year. India lies in the 2nd position in reclaimed rubber
over the aggregates [12]. production after China. According to 2011 records, 90,000 metric
Retrieved asphalt roads provide good performance aggregates tons of reclaimed rubber was produced using waste tyres [17].
and when combined with proper binders help in good pavement
2.4.1. Waste tyre grinding process:
construction. It is highly economical even after providing
invigorating promoters for regaining the binding property of past Crumb rubber is produced by shredding waste tyres and
binder. Cost can be brought down to about 25 to 30% by using thereafter removing fibers and steels. The crumb rubber is usually
recycled asphalt in new road construction. Researchers have stated characterized by the sieve size or mesh size. To process crumb
that the performance of asphalt pavement having 30% reclaimed rubber, it is very essential to decrease the size of the shredded
asphalt pavement material exhibits a similar performance to that waste tyre pieces. The two major techniques to process or generate
of a pavement build with only natural aggregates [12]. crumb rubber are (i) cryogenic process and (ii) ambient grinding
In India, different projects of the National Highway [18]. The cryogenic process is comparatively faster, cleaner and
Development Plan (NHDP) have shown that up to 50% of the operation produces fine size crumb rubber. The only
retrieved asphalt road material can be utilized for the replacement disadvantage of this method is the higher cost due to the use of
of sub-base and wet mix macadam. From various studies, it is also liquid nitrogen. The ambient grinding technique is subdivided into
observed that the retrieved asphalt road materials can be used in two types based on the equipment used: granulations and cracker
granular sub-base along with natural aggregate after blending to fit mills. The ambient temperature characterizes the temperature at
the gradation according to MORTH specification [12]. Mechanical which the waste tyre sizes decreases. The waste tyre is loaded into
performance and efficiency of bituminous asphalt containing a granulators or cracker mills at ambient temperature [19].
huge quantity of recycled asphalt (almost 60%) give a comparable The reclaimed rubber obtained from waste tyres can substitute
performance to that of pavement build of normal aggregates [1]. normal pavement construction materials. The main reason for
Along with the cost reduction, it also conserves energy. using waste tyres as road construction materials is due to their low
density, enhanced drainage property, and better thermal insulation
2.3. Glass waste property. They not only enhance the properties of asphalt mix but
also make the whole process of production comparatively
In an urban area, glass is considered to be one of the main waste economical [20]. From certain studies, it was determined that the
materials. Worldwide approximately more than 10 million tons of cracking resistance has been enhanced for crumb rubber modified
glass waste is produced every year. Globally, 50.63 million metric mixture compared to conventional mixture [21]. The crumb rubber
4 T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

is applicable in both hot and cold mixes. The viscosity and the
viscoelastic property is enhanced by the addition of crumb rubber
to the bitumen or asphalt mixture, hence the permanent
deformation of pavement declines [22]. Some investigators
performed few tests on asphalt mixtures modified with crumb
rubber obtained from different automobile tyres and concluded
that heavy automobile waste tyre is the best among them [23].
According to a few studies conducted in India, it was concluded
that 5% crumb rubber modified bitumen is suited for cold regions
and 15% crumb rubber modified bitumen was fit for regions with
a hot climate [24]. Moreover, 20% of crumb rubber modification
could not fit any grade as per IS: 15462 specifications.
Fig. 1. Flow chart for the dry process of plastic utilization in
2.5. Plastics pavement construction.

From a few studies, it is clear that in 65 years starting from the


1950s (decade which started plastic production) almost 8.3 billion
metric tons of plastics was produced out of which 60% (4.9 billion
metric tons) was finished off/disposed (after their purpose was
fulfilled) thereby still causing environmental problems [25]. A lot
of research exists related to the adoption of different waste plastics
in road construction. Some commonly used waste plastics are
polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP),
polyethylene terephthalate (PET), polyurethane (PU), etc. [26].
The introduction of small quantities of polymers (approximately 3
to 6% which may vary based on the polymer type) enhances the
binders cracking resistance [27]. Mohammad investigated the
performance of asphalt mixtures with light density polyethylene
(LDPE) and high-density polyethylene (HDPE) and concluded Fig. 2. Flow chart for the wet process of plastic utilization in
that waste plastic content of about 12% by weight of bitumen pavement construction.
showed better results for stability, air voids, and density, etc. [28].
The main two techniques for disposal of waste plastic by use in Chemically handled reutilized PET as an anti-stripping agent. 25%
pavement construction are: by weight of the total asphalt mixture can be replaced by the PET
1. Dry process: for the construction of bituminous pavements, pellets of sizes ranging from 1.2mm to 2.4mm, as has already been
heated aggregates (170⁰C) are mixed with heated bitumen established [30]. Depolymerized PET and chemically handled PET
(160⁰C) and the mixture is laid for road surfacing. Based on with pentaerythritol (PENTE) are used to enrich the characteristics
water absorption capacity, strength and porosity according to of the binder [31].
IS code, the aggregates are selected. In this dry process,
aggregates are coated with plastics, thus it improves 2.5.2. Polyethylene (PE)
properties such as voids, soundness, water absorption, etc. Polyethylene is called the common plastic. Almost 80 million
Fig. 1 illustrates the flow chart for the dry process of plastic tons of polyethylene is produced every year globally. Its chemical
utilization in pavement construction. formula is (C2H4). The Marshall stability and Marshall Quotient
2. Wet process: This method helps to produce plastic modified values of the bituminous mixtures are improved by the addition of
bitumen by directly introducing waste plastic to bitumen High-Density Polyethylene (HDPE) to bitumen [32]. Bituminous
after which it is heated to a temperature of about 160⁰C to mixture derived from bitumen modified with HDPE showed
formulate a proper blend with adequate dispersion of waste increased permanent deformation resistance and fatigue resistance
plastic into bitumen. After mixing this modified bitumen and as compared to normal polymer induced mixture. From some tests,
aggregates, it is laid over the surface and compacted with the it has been determined that the optimum HDPE content as a
help of rollers [29]. Fig. 2 illustrates the flow chart for the modification binder is 8% [33]. Bitumen modified with low-
wet process of plastic utilization in pavement construction. density Polyethylene (LDPE) has better performance at low
2.5.1. Polyethylene terephthalate (PET) temperatures compared to bitumen modified with HDPE [34]. In
some studies, researchers converted plastic wastes into paving
Polyethylene terephthalate (PET) is a polymer of thermoplastic blocks. They utilized pit sand and sea sand along with plastic for
nature and it belongs to a polyester family with partly crystalline the pavement block production and determined the peak
and biodegradable nature. A huge quantity of PET is reutilized into compressive strength of PPPB (plastic-pit sand pavement block)
other products, even though a considerable amount of waste is still and (plastic-sea sand pavement block) PSPB as 36.96 N/mm2and
not disposed of properly. From certain studies, it is clear that a 27.81 N/mm2 respectively. Furthermore, they found out the
large area is required for the disposal of PET bottles. In some maximum tensile strength values of PPPB and PSPB as 8.2 N/mm2
studies, waste PET was utilized in the pavement constructions. and 6.1 N/mm2 respectively. The penetration resistance also
PET was used as a substitute in 3 forms- (i) PET pellets, used as improved with the increment in the plastic addition for both PPPB
a substitute for pavement aggregate in bituminous asphalt (ii) PET and PSPB. From the results, they concluded PPPB as superior
threads for bitumen modification and strengthening mix (iii) compared to PSPB [35].
T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 5

2.5.3. Polyurethane (PU) mechanical properties [1]. For the development of the sub-base
layer of low traffic and concrete pavements, these reclaimed
Polyurethane (PU) is a type of polymer which consists of an
aggregates from ceramic wastes have broad applications [46].
organic unit connected with urethane channels. Major PU
Ceramic waste products can also be utilized as filler in asphalt
polymers are thermosetting with its molecular formula
concrete. By the addition of ceramic waste as a filler (10% weight
C27H36N2O10. Cars, mattresses, medical devices, shoes, etc are
of mix) to stone matrix asphalt, it enhances the stiffness as well as
manufactured by using PU. When mixed with bitumen, it must be
the resistance to rutting compared to normal lime filler [47]. Some
treated with modified clay to avoid compatibility problems of PU
studies have also been conducted on the suitability of Ceramic
with bitumen [36]. Bitumen-modified PU prepolymer was used for
aggregate recycled from electrical insulators being integrated into
the production of moisture-proof coating, which is used for
the sub-base layer of the asphalt concrete [48]. A few other studies
construction purposes [37]. This also helps to modify bitumen with
have also been done to determine the thermal conductivity and
low viscosity [1]. It was also found that the rheology of bitumen
performance of the asphalt concrete by the addition of various
was affected by PU polymer modification [38].
percentages of recycled ceramic waste [49]. Thermal conductivity
and rutting resistance were improved by the introduction of a small
2.6. Carbon black amount of ceramic recycled aggregate.It was found that 40% of
traditional aggregates could be replaced by the recycled ceramic
Carbon black is formed by the addition of a small quantity of aggregates with satisfactory surface course performance [1].
vegetable oil to partly combusted petroleum products. Carbon Ceramic is a material that has a porous structure with high moisture
black is a carbon of para-crystalline form. The improved Energy absorption, thus the performance gets enhanced compared to the
self-sufficiency and decreased susceptibility to variations in fuel traditional mixture with more bitumen content. The optimum
costs are the reasons for using plastics as basic material for fuel binder content (OBC) also increased in the asphalt mixture by
production. Landfill disposal leads to environmental problems, increasing the ceramic waste ratio. It was observed that the ceramic
deficiency of energy resources, and ultimately, pollution. The waste, upto 30% by wieght can be utilized in asphalt mixture by
pyrolysis of mixed plastic waste produces a carbon abundant considering the economic asphalt limits [50].
residue, synthetic oil, and gas. The high carboned powder (carbon
black) can be extracted from the working unit continuously. 2.9. Incineration ash from municipal solid waste (MSWI)
Mechanical and rheological properties are enhanced by the
introduction of carbon black to bitumen. Jahromi and Khodaii
2.9.1. Bottom ash
conducted a study on the fatigue performance of asphalt mixtures
with carbon fiber content ranging from 0.1% to 0.5% by weight of After the incineration of solid municipal wastes, its mass
the mix and concluded that 0.3% carbon fiber addition is the declines by 65% to 80%, and volume declines by 85% to 90% [1].
optimum percentage for asphalt mix modification [39]. After Depending upon the properties, this ash is classified into two; fly
performing various bitumen tests, researchers concluded that 5% ash and bottom ash. Approximately 80% of waste materials after
of carbon black content by weight of bitumen is the best-suited incineration is basically fly ash that accounts to almost 800 million
percentage for bitumen modification [40]. kilograms globally [51]. MSWI bottom ash contains coarser
particles along with low level hazardous substances [52]. Bottom
2.7. Other polymer types ash is a granular type material. It is an industrial by-product
obtained from the incineration of domestic waste. Due to the
Different types of other polymers also prove to be good combustion action, it cleans and differentiates the inert materials
modifiers for bituminous concrete. For bitumen modification, PP and metals from the bottom ash. Partial replacement of traditional
has also been established as a successful bitumen modifier by aggregate can be achieved by bottom ash resulting in better
using up to 15 % of the weight of bitumen, which is shown by the mechanical strength compared to the normal asphalt pavement
improvement in the Marshall stability value, indirect tensile [53]. Bottom ash is coarser than fly ash. Almost 2.7 million tons
strength value, and resistance to rutting of the asphalt mixture [41]. of bottom ash was utilized in the construction sector. Out of this,
The durability and performance were enhanced by the utilization 48% of the bottom ash was utilized as fine aggregate for the
of waste 3% of polypropylene in warm mix asphalt [42]. Some manufacture of concrete blocks, 33% in pavement construction,
studies were conducted on porous asphalt modified with plastic and almost 14% for the preparation of cement and concrete. From
wastes and cellulose fibers [43]. Torn plastics were confirmed for various test results, it was observed that strength performance
the successful application in the porous asphalt with better increased with higher bottom ash content of about 20% to 25% in
moisture susceptibility. the asphalt mixture whereas, the stability or strength performance
did not exhibit an increasing trend when the bottom ash content
2.8. Ceramics wastes was less than 15% in the asphalt mixture [54].
2.9.2. Fly ash
In India, almost 100 million tons of ceramic products are
produced annually. Out of this, approximately 15 % to 30% of Fly ash obtained from municipal solid waste incineration is fine
ceramic waste is taken out [44]. Ceramic wastes are classified into in texture and consists of a large amount of chloride content and a
two, based on the origin of primal material. The first type is waste considerable quantity of toxic materials(like excessive metal
of ceramic products manufactured by utilizing only red pastes like content and organic substances) [51]. For the partial replacement
roof tiles, bricks, blocks. The second type is waste of ceramic of ordinary Portland, cement-fly ash is effectively used. The
products formed in stoneware ceramics like sanitary products, wall, residual fly ash left out after being used in the cementitious organic
and floor tiles [45]. Ceramic waste can be effectively utilized in matrix, is then disposed of in landfills. Fly ash is considered as an
pavement construction as aggregates due to its chemical and economical material to substitute in the asphalt concrete. The rate
6 T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

of addition of fly ash is sometimes lower than that of the normal viscoelasticity was enhanced. Moreover, the overlay of these fibers
materials used in asphalt, mainly based on the place of origin. over such roads will prevent reflective cracking. For decreasing the
Another attractive property of fly ash is that it is hydrophobic. By drain down of bitumen, porous bituminous fibers can be utilized
the addition of fly ash to asphalt concrete mixture, it will increase [66]. In the construction sector, one of the main demanding areas
the stiffness, enhance the rutting resistance, improve the stripping is the construction of roads, which must be capable of withstanding
resistance, decrease the drain down of mixture, and improve its continuous traffic impacts. Up to 10% of textile sludge addition in
durability [55]. From various studies, it is revealed that the pavement construction enhances the mechanical properties of
existence of high calcium oxide in fly ash is a major factor that pavement [67].
governs the strength performance of asphalt mixture. Fly ash
content of 7% can be utilized as filler in pavement construction 2.12. Wood waste
[56]. Based on the Marshall stability the optimum percentage of
fly ash was determined as 8% [57]. The process of converting wood waste into
serviceable/beneficial items is called wood waste recycling.
2.10. Steel slag Green-O-Tech India is a major waste wood recycling service
benefactor that came into existence in 2014. Approximately 500
In the Industrial sector, the steel industry plays an important role tons of waste wood is recycled by Green-O-Tech every month [68].
due to its cost-effectiveness. Almost 50 million tons of steel is Nowadays wood waste is not normally utilized in road
produced annually [55]. Due to the favorable behavior and construction. Wood waste can be utilized in two ways in pavement
mechanical properties of steel slag, it is highly favorable for construction, the first one is as a chemical supplement and the
pavement construction [1]. Steel slag obtained from Electric Arc second is for aggregate replacement with recycled waste wood
Furnace (EAF) is used as artificial aggregates in road construction chips [26]. For the replacement of bitumen (binder), the Bio-oil
[58]. Results of certain microstructure analysis like scanning obtained from waste wood can be used. Some studies were held to
electron microscopy (SEM) have indicated that steel slag determine the performance of asphalt with 3 different types of bio-
contained asphalt, which proved that it is suitable for the oil and with varying percentages (0%, 5%, and 10%). Based on the
replacement of virgin aggregates in pavement construction [13]. It performance of the asphalt mixture, it was determined that 5%
has also been used for the substitution of traditional aggregates enrichment with bio-oil enhanced fatigue life, rutting resistance,
[59]. Steel slag containing asphalt showed improved efficiency dynamic modulus, and indirect tensile strength [21]. Pavement
compared to asphalt made of normal aggregates. Various with normally dried waste wood chips gave a tensile strength of
researchers have discovered that high specific gravity, rough 0.2 N/mm2 to 1.1 N/mm2 and the addition of a limited percentage
surface texture, and angular shape of steel slag aggregate (SSA) of urethane resin along with these wood chips prevented the
produced a pavement with high skid resistance, better mechanical strength of the pavement from falling at the time of inundation.
locking, stability and rutting resistance [60]. By considering Waste wood chips have been utilized for the development of
stability and air voids, it was determined that steel slag content of permeable roads because they have a permeability coefficient
15% (by weight of mix) and size ¾ inch were optimal for pavement range of 0.5 to 0.8 mm/s which is more than the minimum
construction [61]. From the study conducted on the performance permeability coefficient (0.1mm/s) required for permeable road
of asphalt mixture, it is clear that the steel slag waste provides making. By the addition/replacement of normal aggregate with
sufficient performance and is also economical for pavement waste wood chips, it also slightly improved the flammability
construction (at an optimum 15% by weight substitution) [62]. resistance and skid resistance in sidewalk pavements [1].

2.11. Textile waste Sources of waste materials

The worldwide textile manufacture which includes fiber Various sources of different waste materials are discussed below.
synthesized mixed materials and nonwoven materials reaches
almost 90 million tons per year [63]. India claims the second 3.1. Construction and demolition wastes
position in textile production globally. 13 percent of the overall
exports in India are from the textile industry [64]. Synthetic In India, approximately 530 million tons of construction and
products contribute 60% of the world's textile manufacture demolition (C&D) waste are produced every year. Construction &
whereas natural fibers (cotton, wool) contribute 30%. Due to Demolition Waste Management Rules (2016) was established to
environmental concerns, textile waste disposal is strictly omitted, solve the problem of disposal of wastes and the resulting pollution
and recycling is preferred [1]. While handling textile wastes, two (construction& demolition waste management rules 2016). Mainly
different wastes need to be processed; the first one is industrial there are two sources of C&D wastes (i) Bulk generators and (ii)
waste, and the second one is consumer waste [65]. Industrial waste Small generators [24]. Fig. 3 shows the various sources of
is formed at various stages of textile manufacturing and the main construction and demolition waste. While talking about the
advantage of this waste is its ease in recycling. Consumer waste management of C&D wastes, attention should be paid to a few
includes various anonymous fibers and non-fibrous materials points- (i) Possibility to conserve natural resources (ii)
(metals, buttons, etc.) [1]. Some studies have been conducted over Requirement of land spaces for landfilling (iii) Disturbance of
the utilization of recycled textile waste in pavement construction biodegradation. The government of Maharashtra,India has
as reinforcement. Fibers like Nylon, Polypropylene, Carbon, provided sufficient space for C&D waste in its action plan by the
Polyester, and Cellulose have been used effectively in the SWM cell. They utilized the C&D waste as cover material in the
pavement construction. By the introduction of fibers, the moisture closure project at Gorai, Mumbai. In Delhi, C&D waste has not
sensitivity resistance, resistance to rutting, freeze and throw been considered as a municipal solid waste even though its
resistance, dynamic modulus, creep compliance, and appropriate disposal has been a headache. Some feasibility studies
T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 7

from 2010 to 2014 (in million units). As a result of the broad use
of refrigerators and freezers, a huge volume of PUR (Polyurethane
rigid foam) waste is produced. High thermal conductivity, sound
insulation property, lightweight ness are the main properties of
PUR. This PUR waste is disposed of by dumping in landfills which
inturn lead to environmental problems. Because of its properties,
it is utilized for the partial replacement of aggregate in concrete,
and by the addition of this material, the tensile and compressive
strength of the mix is enhanced compared to normal mix [72].

3.5. Thermal waste treatment plants


Fig. 3. Sources of construction and demolition waste. It is an arrangement/provision that facilitates the conversion of
solid waste to power/electricity by the process of burning. Trash to
have also been conducted on C&D wastes as pavement energy is another name of this plant. Ash handling systems extract
construction material by Central Road Research Institute (CRRI) metal from ash and the remaining bottom ash is utilized in the
and the studies proved that C&D wastes are suitable for (i) construction sectors [73].
Concrete road construction (ii) Sub-base layer constructions (iii)
Baselayer construction and (iv) Embankment and subgrade 3.6. Ceramic and steel industries
construction [69].
Steel slag is an inevitable secondary product (consisting of
3.2. Bulky Waste silicon oxide and metal oxides) formed from iron and steel
manufacturing industries. Steel slag is classified into High Sulphur
Bulky waste or Bulky refuse is the high-tech word adopted in slag, Ladle furnace slag (LF slag) or Electric Arc Furnace (EAF)
waste management which consists of waste that is huge in volume slag, Linz-Donawitz slag (LD slag) (Steel Furnace slag–SFS)
but can be handled by daily waste collection. Bulky waste is a based on the type and process of steel manufacturing. In India,
particular kind of waste generated from households like carpets, approximately 12 million tons of steel slag is produced per year
electrical wastes (refractories, ovens, TVs), furniture(couches, [74].
tables), plasterboards, fixtures(bathtubs, toilets, sinks), green The annual production capacity of Indian ceramic industries is
wastes, etc. In several countries, it is normally collected daily from almost 100 million tons. Almost 15% to 30% of ceramic waste is
streets and side roads. They are usually disposed of through generated from these ceramic industries [75].
landfills [1]. The Swachh Bharat Mission (SBM) was developed
with the mission of 100% collection, processing, and disposal of Approach to the utilization of waste materials
MSW by 2019. In India without pretreatment, almost 62 million
tons of MSW is dumped every year and has required
When waste materials are purposed for pavement construction,
approximately 3,40,000 cubic meters of landfill space for its
it must be appraised for the chemical, physical, and engineering
disposal [70].
properties, environment, and economic fitness, field efficiency, etc.
If the selected material is not satisfying the health, environmental,
3.3. End-of-life vehicles (ELVs) and safety concerns, it will be denied from the list of road
construction material. Additional assessments (chemical, physical,
The ELV waste is usually formed after the usefulness period of engineering properties) will be carried out if the material fulfills
the vehicle expires. Generally, a vehicle consists of 75% metal, 25% the health, environmental, and safety concerns. Table 1 illustate
glass, plastic components, textiles, rubber, etc. Almost 25% of the waste materials and their application in pavement construction.
these substances when disposed cause environmental problems
like ozone depletion, air and water pollution, etc. The ELVs waste Life cycle assessment (LCA)
includes chassis, other ferrous and non-ferrous materials, rims of
wheels, electronic components, Tyres, glass wool, broken
LCA is the assemblage and interpretation of influence on the
tempered glass, rubber piping for windows, seat covers, and foam.
environment linked with entire life stages of a product (which
These wastes are disposed of commonly by dumping. In states like
includes handling, production, transportation/circulation,
Chennai, traders collect the waste parts and dispose them by
consumption, maintenance, and disposal). It deals with resources
dumping in landfills. In areas like Jamshedpur, traders usually just
associated with the product's emission, or waste generated from
dump these wastes along with the MSW waste into normal
the entire life of the product. LCA is an analytical and iterative
disposal areas without any segregation [71].
program that studies the environmental impact of a product during
its life cycle. From 1970 onwards LCA has been conducted to
3.4. Wastes from appliances evaluate consumer products. At present LCA is also used to
analyze the environmental impact of complicated structures like
A broadly used material in freezers and refrigerators is pavement construction [8].
Polyurethane rigid foam (PUR). The various sources of Based on the ISO 14040 standard, LCA possesses 4 different
Polyurethane wastes include end of life vehicles, useless stages. The initial stage is the description of aim and scope, which
refrigerators, different heating tubes, and many other sources. In indicates the reason behind the need for this study and gives the
India, the production of refrigerators is close to 8.42 million units explanation of the product associated with its restrictions and
in 2014(The Statistics Portal: Refrigerator production in India
8 T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

Table 1
Waste materials and their possible utilization in pavement construction.
Waste materials Source Application Advantages
Concrete waste Construction (i) Base/ Subbase material (i) Dynamic modulus can be increased, dynamic creep can
industry (ii) stabilization of subgrade be reduced.
(iii) filler in asphalt mixture (ii) Conservation of natural resources.
Retrieved asphalt Road industry (i) Base/ Subbase material (i) Enhance mechanical performance and efficiency of
road/ Reclaimed pavement.
asphalt pavement (ii) Conservation of natural resources.
Glass waste Glass industry (i) Glass fiber reinforcement (i) Enhance fatigue performance
(ii) filler in asphalt mixture
Scrap tyre waste Automobile (i) Bitumen modifier (i) Improves viscoelastic property of bitumen.
industry (ii) Aggregate in asphalt (ii) Enhance fatigue and rutting resistance of pavement.
mixture (ii) Reduce noise pollution.
Plastic waste Plastic industry (i) Bitumen modifier (i) Improves rheological properties of bitumen.
(ii) Aggregate in asphalt (ii) Enhance fatigue and rutting resistance of pavement.
mixture (iii) Enhance stiffness modulus
Carbon black Petroleum (i) Bitumen modifier (i) Improves mechanical and rheological properties of
industry (ii) Carbon fiber bitumen.
reinforcement (ii) Enhance fatigue performance.
Ceramic waste Ceramic industry (i) Base/ Subbase material (i) Enhance thermal conductivity and rutting resistance of
(ii) filler in asphalt mixture pavement
Bottom ash and Thermal power (i) Aggregate in asphalt (i) Enhance mechanical performance of pavement.
Fly ash station mixture (ii) Enhance stiffness
(ii) filler in asphalt mixture (iii) Enhance stripping and rutting resistance of pavement.
(iii) as subgrade stabilizer
Steel slag waste Steel industry (i) Base/ Subbase material (i) Enhance skid resistance
(ii) as subgrade stabilizer (ii) Improves modulus of resilience and reduce permanent
deformation
Textile waste Textile industry (i) Textile fiber reinforcement (i) Enhance mechanical performance of pavement
(ii) Enhance moisture susceptibility, rutting resistance,
freeze and throw resistance
(iii) Improves dynamic modulus, creep compliance etc.
Wood waste Wood/ furniture (i) Aggregate in asphalt mixture (i) Enhance fatigue and rutting resistance
industry (ii) Bio-oil bitumen modifier (ii) Improves dynamic modulus and skid resistance

functional entity [76]. The second stage of LCA is Life Cycle guarantee to emission report of GHG, for computation or reduction
Inventory (LCI) in which all activities inside the system are [79].
explained, resources, and ejections are allotted, by utilizing
various imprints and ways to assemble them [77]. The next stage Sustainability consideration
details the environmental impact generated by resource utilization
and emissions, with the help of impact records and indicators. And To illustrate the environmental and economic power of
the final stage is the analysis stage where the data obtained from pavement material produced from waste, carbon dioxide discharge
the previous stages are analyzed based on importance, and finite energy necessity of a medium Indian pavement material
changeability, and other aspects. The analysis also provides have been determined. This knowledge plays an important role in
closure and instructions for the improvement of the product, given decision making. By LCA/LCC analysis, proper opinion can be
the aim and opportunity of the appraisements. reached relating to the feasibility of utilizing waste material in
pavement construction. An analysis of all the results until now
5.1. Carbon footprint indicates that the utilization of waste materials in pavement
provides environmental and economic benefits.
Carbon footprint is an approach used to quantify the emission of
greenhouse gases by corporations and companies (corporate 6.1. Life Cycle (LC) studies
carbon footprint, CCF), along with the emissions during the
lifecycle processes of the product (product carbon footprint, PCF) 6.1.1. Incineration ash of municipal solid waste (MSWI)
to assess its involvement in climate change [77]. Besides the
contribution of CO2 emissions, CF deals with all greenhouse gases Impact studies have been conducted in Denmark to determine
(GHG) which cause global warming and converts the separate the emission produced due to the utilization of resources. This
result of every GHG to CO2 equivalent [78]. ISO formed an array experiment concentrated on the Life cycle and waste management
of standards numbered from ISO 14064 to 14069 for its by substituting the subbase material of pavement with MSW. Here
computation, giving importance to its trustworthiness and the research considered two scenarios. The first case showed the
T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 9

adoption of crushed stone in the sub-base layer of pavement and in 6.1.5. Polymers
the second case the crushed stones were substituted by MSWI ash.
In 2014, Sweden examined the characteristics of a bituminous
Due to the resources utilized, the aspect related to the environment
mixture added with certain quantity of polymers. Due to the
was assessed which include emissions to air (CO2, NOx, HC, SO2,
addition of polymer to asphalt, the emission produced from various
CH4, other particles) and emission to water (phenol, Pb, Cr, Ni, Zn,
stages was assessed. They also analyzed whether the material led
etc.). Finally, with the help of LCA, the probable results were
to conservation in energy. In this investigation, 3 polymers were
displayed numerically and consistently. It concluded that the high
evaluated with by incorporating various amounts. The study
consumption of energy was due to the stone crushing action and
considered bituminous pavement of 1km length/4m lane and 25
transportation of construction materials. However, in the case
yrs serviceable period. They examined the energy utilization,
where MSWI ash was used, it generated high leachate problem
resource utilized in the transportation stage, and quantity of carbon
[80].
dioxide gas liberated from various asphalt mixes. It was concluded
6.1.2. Glass waste from this research that as the pavement layer depth decreased the
emissions declined and more energy was conserved [27].
The environmental impact of the bituminous pavement in
Heathrow Terminal 5 London was analyzed by substituting a small 6.1.6. Recycled asphalt
part of conventional aggregates with the waste glass, ash from LCA studies were conducted by RMRC-3G on 2 pavement
incineration, and recycled asphalt pavement. 30,000 m2 of renewal works in the USA. The work was conducted with the help
pavement surface was considered for the analysis. From the results of PaLATE, meaning by substituting conventional materials with
obtained it was concluded that the energy utilization due to the RAP.PaLATE was used as a tool to asses the environmental impact
preparation of asphalt mixture, bitumen, and aggregates is of each recycled materials[84]. The analyzed parameters were
increased by almost 62%, 23%, and 6% respectively, meaning energy consumption, water use, total charge, GWP; Recycling, etc.
greater emission compared to normal methods. It was also This work deals with the commercial and environmental
determined that the substitution of waste glass and incineration ash advantages of utilizing waste material in pavement development.
as aggregates in place of conventional aggregates declined the It determined that the utilization of waste material in pavement
energy utilized by approximately 7%. Moreover, it conserved declined water and energy utilization, carbon dioxide liberation,
natural resources (traditional aggregates). It was also estimated etc. [85]. Many other works were also carried on LCA to assess
that glass containing mix had slightly lower gas production (869 the influence on the environment by the adoption of recycled waste
tons Carbon dioxide) compared to a mixture having conventional materials in the various stages of pavement construction and
materials (888 tons Carbon dioxide) [81]. renewal [86]. The assessed aspects were carbon footprint, energy
utilization, and resource consumption.
6.1.3. Steel slag In 2014, the LCA study was conducted by replacing traditional
Fossil fuels like coal are the main energy sources of the steel road materials with RAP. The evaluated aspects were GWP,
industry. This leads to large amounts of greenhouse gas emissions energy utilization, and gas liberation. The study was done with
from the different manufacturing stages, leading to environmental varying percentages of RAP in pavement development. From that,
problems. Also due to the huge volume of steel slag production it was noticed that by the utilization of RAP the gaseous emissions
and the environmental problem resulting from improper waste declined. The replacement of 50% of conventional material with
management or disposal, alternate methods were required. This led RAP declined 3% energy utilization, reduced 23% SO2 liberation,
to it being utilized as a substitute for conventional road materials and CH4, NO2, NOX emission by 15 % [86].
[82]. 6.1.7. Fly ash

6.1.4. Rubber LCA studies were conducted considering the economic and
environmental impact of 2 asphalt mixtures, one with fly ash and
In Taiwan, the environmental impact due to the utilization of another with normal aggregates. The operational parameters
waste materials in pavement maintenance and repair using 3 considered in the construction of 1500 m3 volume of pavement
various waste materials which included waste rubber, waste glass, were Energy utilization, GWP, acidification capacity, humanoid
and Reclaimed asphalt pavement(RAP) related with hot mix toxicity capability, and other toxicity capabilities. The model
asphalt by LCA was assessed (eco indicator 99). The thickness and adopted data from an article and the CMLCA database. By the
mean life of the pavement was considered as 5cm and 6 years. 3.45 addition of fly ash, it reduced the cost of the project and declined
kPt2/lane environmental impacts was produced from this the GWP and acidification capability. It was also noticed that by
conventional asphalt pavement. By the utilization of RAP in the the introduction of fly ash decreased the toxicity potentials
asphalt, the impact declined 23% for the same arrangement. By the compared to that of conventional aggregates [87].
adoption of waste rubber, the impact inclined by 16% .For glass In the USA, some LCA was established to analyze the energy
waste the effect on impact was moreover the same (declines by utilization and gaseous liberation/emission from bituminous or
only about 1% compared to normal). This study was mainly carried concrete mix having fly ash. They examined the separation phases,
out on a pavement that had aged by 40 years. The conventional handling, and conveyance of natural resources, managing activity,
bituminous mix produced an impact of 23.03kpt, but the adoption and conveyance of asphalt mixture to work location. With the help
of waste rubber and recycled asphalt pavement declined the impact of this model, it was possible to assess the environmental impact
by 23%.In the case of waste glass, it increased the impact by 19%. by considering collective mass utilization, collective energy
Also, they determined the causes of the fluctuations in impact for utilization, and collective industrial and ecological utilization. The
these different materials, the nature of asphalt and the kind of addition of fly ash to asphalt increased the emissions during the
energy adopted in the managing stage of road construction [83]. cementing phase of the concrete [88].
10 T.B. Vishnu and Kh. L. Singh / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

6.1.8. Industrial waste concrete waste, plastic waste, rubber tyres, steel slag, fly ash, glass
waste, textile waste, wooden waste, etc. as substitutes/ replacement
A research was conducted in Germany to analyze the
of natural raw materials. The main benefit of these materials is that
environmental problems produced due to leaching of hard metals
it reduces the environmental impact by preventing improper
like Pb, As, Cr, Cu, Zn, Sb, Ni, etc. into the soil by the adoption of
disposal. LCA also depends upon some demanding factors like
the industrial waste to replace the conventional materials in
cost-effectiveness and public effects cause by the effective
pavement construction. In this study, they considered granular
utilization of waste materials in pavement construction. LCA
particles produced from various metals. The addition of this waste
studies on pavements have mainly concentrated on heavy and
in pavement construction prevented the emission into groundwater.
medium traffic volumes and have mainly been conducted in
By LCA studies they investigated the features of the materials,
Europe and North America. Developing countries like India have
mechanical properties, topographical properties and type of
a disparate pavement pattern (i) Short (ii) Not paved with various
development material. They tried to quantify the environmental
commercial, public, environmental effects [7].
impact due to leaching, and also tried to find better approaches for
the disposal of these wastes in pavement construction zones [89].
Future scope

Conclusions In the future studies lesser traffic volume roads can be added and
many other types of wastes also can be incorporated.
The utilization of different waste materials in the pavement is a
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