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Materials and Design: Amir Modarres, Hamidreza Hamedi
Materials and Design: Amir Modarres, Hamidreza Hamedi
a r t i c l e i n f o a b s t r a c t
Article history: Nowadays, the use of recycled waste materials as modifier additives in asphalt mixes could have several
Received 22 October 2013 economic and environmental benefits. The main purpose of this research was to investigate the effect of
Accepted 15 April 2014 waste plastic bottles (Polyethylene Terephthalate (PET)) on the stiffness and specially fatigue properties
Available online 29 April 2014
of asphalt mixes at two different temperatures of 5 and 20 °C. Likewise, the effect of PET was compared to
styrene butadiene styrene (SBS) which is a conventional polymer additive which has been vastly used to
Keywords: modify asphalt mixes. Different PET contents (2–10% by weight of bitumen) were added directly to mix-
Waste plastic bottles
ture as the method of dry process. Then the resilient modulus and fatigue tests were performed on cylin-
Stiffness
Fatigue
drical specimens with indirect tensile loading procedure. Overall, the mix stiffness reduced by increasing
Asphalt mixes the PET content. Although stiffness of asphalt mix initially increased by adding lower amount of PET.
Based on the results of resilient modulus test, the stiffness of PET modified mix was acceptable and war-
ranted the proper deformation characteristics of these mixes at heavy loading conditions. At both tem-
peratures, PET improved the fatigue behavior of studied mixes. PET modified mixes revealed
comparable stiffness and fatigue behavior to SBS at 20 °C. However, at 5 °C the fatigue life of SBS modified
mixes was to some extent higher than that of PET modified ones especially at higher strain levels of
200 microstrain.
Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2014.04.046
0261-3069/Ó 2014 Elsevier Ltd. All rights reserved.
A. Modarres, H. Hamedi / Materials and Design 61 (2014) 8–15 9
bitumen, whereas plastomers are well known as effective additives sudden temperature drops is not always satisfactory. In fact they
at high service temperatures [11,12]. might deteriorate the intermediate and low temperature charac-
Although, the use of polymer modifiers has been recognized as teristics of bitumen and asphalt mix (i.e. increasing the cracking
an appropriate solution for promoting the engineering properties potential of mix) [25].
of bitumen and asphalt mixes, but it is relatively a costly procedure Apart from abovementioned investigations, there is not enough
for paving roads [14,15]. From an environmental and economic information regarding to fatigue properties of PET modified mixes.
point of view, the use of recycled instead of virgin materials could For example the fatigue response of these mixes at various temper-
have several advantages such as help easing landfill pressures and atures has not been well established. Since extending the range of
reducing demands of extraction from natural quarries. Further- service temperature is the main purpose of bitumen and asphalt
more, this would be an alternative solution for environmental pol- modification it will be interesting to investigate the fatigue proper-
lution by utilizing waste materials as secondary materials in road ties of PET modified mixes at various temperatures.
construction projects. As published in the literature, the waste of Hence, in this study, the fatigue and stiffness properties of PET
glass, rubbers, plastics and mineral productions were some popular modified mixes have been investigated at intermediate and low
materials used to modify the properties of bitumens and asphalt temperatures. In this regard the effect of PET was compared with
mixes [16]. Most researches have focused on using waste additives SBS which is a conventional polymer modifier in asphalt mixes
to improve the deformation and fatigue characteristics of asphalt and most of earlier researches have proved the beneficial effects
mixes. According to research results, waste glass and waste rubber of this additive on the technical characteristics of asphalt mixes
had a considerable contribution to fatigue resistance of these [12,21,25].
mixes [17,18]. The main objectives of this research were as follows:
Nowadays, many countries are seriously encountered with
problems related to waste plastic materials. Plastic materials such To investigate the effects of PET on stiffness properties of
as plastic bottles are mainly composed of Polyethylene Terephthal- modified mixes at two testing temperatures.
ate (PET) polymer. PET is a thermoplastic polymer resin of the To evaluate the fatigue behavior of PET modified mixes in
polyester family and is used in synthetic fibers, beverage, food comparison with unmodified asphalt mixes.
and other liquid containers, thermoforming applications and engi- To compare the stiffness and fatigue properties of PET mod-
neering resins often in combination with glass fiber [19]. PET is ified mixes with that of modified with SBS.
produced by the polymerization of ethylene glycol and tere-
phthalic acid. Ethylene glycol is a colorless liquid obtained from 2. Materials and mix design
ethylene, and terephthalic acid is a crystalline solid obtained from
xylene. When heated together under the influence of chemical cat- 2.1. Bitumen and aggregate
alysts, ethylene glycol and terephthalic acid produce PET in the
form of a molten, viscous mass that can be spun directly to fibers The original binder used in this study was 60/70 penetration
or solidified for later processing as a plastic. grade bitumen that produced in Tehran oil refinery. Table 1, pre-
Based on previous studies PET has a great potential to be reused sents the basic properties of this bitumen. Also, as shown in
as modifier in asphalt mixture. Results indicated that adding PET to Fig. 1 a 0–12.5 mm aggregate gradation was selected which was
asphalt raised the mix resistance against permanent deformation approximately in the middle limit of specifications. Table 2 sum-
and rutting [20,21]. During a laboratory study Mahrez & Karim marizes the specifications of coarse and fine aggregate fractions
examined the effect of different PET contents on the rheological and filler materials which were blended to achieve the final
properties of modified bitumen. They found that addition of PET gradation.
to bitumen will increase the viscosity and reduce the temperature
susceptibility of modified bitumen. Furthermore, the PET modified 2.2. Additives
bitumen showed preferable elastic properties than the original one
(i.e. higher complex modulus and lower phase angle) [22]. During a 2.2.1. PET
laboratory study about stone matrix asphalt (SMA) mixes the effect In this study, waste plastic bottle (PET) was used as modifier
of PET was investigated using the cylindrical specimens. It was additive in hot mix asphalt. To this end, PET bottles were cut into
inferred that incorporating PET will reduce the bitumen loss which small pieces and crushed by a special crusher. Finally crushed par-
is one of the main SMA deficiencies. Furthermore, the effect of PET ticles were sieved to obtain the needed gradation. As indicated by
on the moisture susceptibility of these mixes was found to be neg- previous researches, desired results were obtained by single size
ligible [23]. In a 2012 study Moghaddam et al. compared the stiff- PET particles between the range of 0.425–1.18 mm [23,25]. Hence,
ness and fatigue properties of PET modified mixes with in this research, PET chips were crushed and sieved to obtain the
conventional asphalt. Based on their report the fatigue life of mod- above-mentioned dimensions. Fig. 2 shows the image of the PET
ified mix containing 1% PET (by weight of aggregate) was twice crumbs after the crushing and sieving process. PET consists of poly-
than that of unmodified mix. However, the stiffness of modified merized units of the monomer ethylene terephthalate, with
mix was to some extent lower than conventional mix. The out- repeating C10H8O4 units. The related components of studied PET
comes of this research indicated that the application of PET in were terephthalic and ethyleneglycol monomers. The physical
SMA mixes could meet the various requirements of different envi-
ronmental and loading conditions. Especially the results of stiff-
ness test warranted the proper deformation characteristics of Table 1
modified mixes at heavy loading conditions [24]. Technical properties of original bitumen.
The addition of thermoplastic polymers (e.g. PET) to bitumen or Property (unit) Standard Value
asphalt mix enhances the material rigidity and restricts the perma- Specific gravity ASTM: D70 1.013
nent deformations under heavy loading conditions especially in Penetration (0.1 mm) ASTM: D5 65
upper pavement layers at higher temperatures [25]. The beneficial Softening point (°C) ASTM: D36 50
effects of PET on such high temperature characteristics of asphalt Viscosity at 120 °C (cSt) ASTM: D2170 966
Viscosity at 135 °C (cSt) ASTM: D2170 467
mixtures have been proved elsewhere [22,24]. However their per-
Viscosity at 160 °C (cSt) ASTM: D2170 168
formance in increasing the bitumen elasticity during drastic and
10 A. Modarres, H. Hamedi / Materials and Design 61 (2014) 8–15
Table 2 Fig. 3. The viscosity–temperature diagram of bitumen used to select the mixing
Properties of coarse and fine aggregate fractions and filler materials. and compaction temperature ranges.
3. Experimental design break of sample. As seen in this figure for this definition fracture
life corresponds to the point of vertical asymptote [27].
The main laboratory program of this research consisted of the Likewise, Fig. 4 depicts the second definition of fracture life (N2)
resilient modulus and fatigue tests. These tests were performed in indirect tensile method [29]. As it can be seen, the diagram of
on cylindrical specimens using indirect tensile method, according horizontal deformation is generally defined by the three zones.
to ASTM: D4123 & EN 12697-24, respectively [27]. In order to The accumulated permanent deformations rapidly increase in the
determine the stress level in above-mentioned tests indirect ten- primary zone. In the second zone, the rate of deformation incre-
sile strength (ITS) was measured according to ASTM: C496. All tests ment gets stabilized and the fatigue curve has a linear trend. In
were accomplished at two testing temperatures of 5 and 20 °C. A the third zone, microcracks which formed in the second stage will
universal testing machine (UTM-14) apparatus was used which progress. Finally the progress and combination of these cracks
had been equipped with a temperature control chamber. Chamber leads to complete splitting of specimen. According to Fig. 4 in the
contained a reference specimen with two linear variable differen- second definition (N2) the start point of crack progression is
tial transducers (LVDTs) that measured and recorded the skin defined as the fracture life. As shown this point corresponds to
and core temperatures during the test. In order to achieve the the intersection point of the second and third zones slope.
intended temperature, specimens were put inside the chamber at
least 5 h before testing. Before starting the test, the chamber, skin
and core temperatures were controlled by related software. Test 4. Results and discussion
was started when the coefficient of variation of these three tem-
peratures which automatically calculated by the controlling sys- 4.1. Indirect tensile strength (ITS) and resilient modulus (Mr)
tem software was less than 5%.
Fig. 5 shows the results of ITS test. As seen temperature had
3.1. Resilient modulus (Mr) considerable effects on the ITS of specimens. Addition of 2% PET
led to increase of ITS at both testing temperatures. After that, ITS
During the Mr test a haversine load was applied with the load- continuously decreased by adding the PET content. At higher PET
ing frequency of 1 Hz including 0.1 s loading and 0.9 s recovery contents, bitumen accumulates on the surface of the PET particles.
times. Horizontal deformations were measured by two LDVTs that This issue results in the reduction of the bitumen film thickness
were installed along the sample’s diameter. At 5 °C resilient mod- around the aggregate particles and reduces the aggregate–bitumen
ulus test was done at two stress levels of 15% and 20% of ITS. More- adhesion and finally the tensile strength of the modified mix. How-
over, at 20 °C stress levels were fixed to 20% and 40% of ITS. For a ever, at all PET contents the ITS values were in acceptable limit.
dynamic load of P, resilient modulus was calculated by Eq. (1): Based on previous studies due to reduction of the bitumen film
thickness, excessive amounts of PET will also reduce the moisture
Pðc þ 0:27Þ
Mr ¼ ð1Þ resistance of the modified mix [23]. Results of resilient modulus
td test at 5 and 20 °C, have been shown in Fig. 6. As seen, the stiffness
where P: maximum dynamic load (N), c: poisson’s ratio, t: sample of studied mixes reduced by increasing the stress level. However,
height (mm), d: horizontal deformation (mm). similar to ITS test, at a constant stress level the highest stiffness
Possion’s ratio was calculated according to Eq. (2) [28]: quantity achieved at 2% PET content. At higher PET contents aggre-
gates will be replaced by these particles which have less stiffness.
0:35
c ¼ 0:15 þ ð2Þ Moreover, the reduction of the bitumen film around the aggregate
1 þ eð3:18490:04233tÞ
particles might be another reason of stiffness reduction especially
where t: temperature (°F) at higher PET contents.
According to Fig. 6 the resilient modulus of studied mixes
3.2. Fatigue increased to twice by reducing the temperature from 20 °C to
5 °C. Similar to obtained results at 20 °C, at higher PET contents
At each temperature fatigue test was performed at two stress (i.e. more than 2%) there was a drop in the resilient modulus of
levels utilizing indirect tensile loading method with a haversine studied mixes at 5 °C. However, due to noticeable stiffening of
loading [27]. Each load pulse consisted of 0.25 s loading and bitumen the dispersion of results were higher at this temperature.
1.25 s recovery times. Loading continued until complete splitting The interaction between bitumen and additive materials in
of samples. For indirect tensile fatigue test the maximum tensile modified mixes could have considerable effect on the behavior of
stress and strain at the center of sample were calculated by
Eqs. (3) and (4), respectively.
2p
St ¼ ð3Þ
ptd
2 DH 1 þ 3c
e¼ ð4Þ
D 4 þ pc p
where p: maximum dynamic load (N), t: sample height (mm),
D: sample diameter (mm), e: tensile strain at the center of samples,
DH: horizontal deformation which measured by two LDVTs.
During the fatigue testing horizontal deformations were auto-
matically recorded and deformation–loading curve was plotted
for each specimen by related software. Fig. 4 shows an example
of horizontal deformation curve that obtained in this research. In
this figure two fatigue life definitions were compared together
(N1 & N2). For the first definition, according to EN12697-24, fatigue Fig. 4. The load cycle–displacement curve and fatigue life definitions in ITFT
life is equal to the total number of cycles which leads to complete method.
12 A. Modarres, H. Hamedi / Materials and Design 61 (2014) 8–15
Fig. 5. Results of ITS test at 5 and 20 °C. Fig. 7. Relationship between Mr and temperature.
Fig. 6. Results of resilient modulus test for various PET contents at 5 and 20 °C.
A. Modarres, H. Hamedi / Materials and Design 61 (2014) 8–15 13
Fig. 8. Example of displacement curve obtained during the indirect tensile fatigue Fig. 11 shows the fatigue curves of both modified and unmodi-
test. fied specimens which attained at 5 and 20 °C. It should be noted
that in all presented conditions there was a proper correlation
between the initial strain and fatigue life (R2 values were more
Fig. 10 compares the fatigue curves of three specimens contain- than 0.8).
ing 0%, 8% and 10% PET which tested at 20 °C. With regard to this Fig. 11A compares the fatigue curves of modified and unmodi-
figure, for modified specimens the slope of deformation curve in fied specimens based on the first fatigue life definition (N1). Simi-
the second zone (i.e. the zone with the constant rate of deforma- larly, Fig. 11B shows the fatigue laws of studied mixes based on
tion increment) was less than unmodified one. Therefore, it could the second definition (N2). According to this figure, at a constant
be concluded that PET modified mixes exhibited higher cracking strain level on average the fatigue life of PET modified mix was
resistance and flexibility than unmodified mixes. about 20% higher than unmodified one.
Finding a meaningful relationship between the mix stiffness Fig. 11 signifies the considerable effect of temperature on the
and fatigue life has been a challenge for pavement scientists. Much fatigue response of studied mixes. As seen in this figure, the slope
research proved that this relationship is completely dependent on of fatigue curves noticeably reduced by decreasing the test temper-
the method of fatigue testing. In controlled stress method, usually ature. As a result, the fatigue curves intersected each other at initial
stiffer mixes revealed higher fatigue life whereas, in strain constant strain levels of 160–210 microstrain. It means that at higher strain
method the reverse was true [4,31–33]. Based on the findings of levels of 210 microstrain the fatigue life of studied mixes reduced
this research increasing the PET content resulted in lower stiffness upon reducing the temperature. In contrast at lower strain levels
and higher fatigue life. It might be due to higher energy absorbency of 160 microstrain specimens that tested at 5 °C revealed superior
of the PET particles than the bitumen phase which resulted in fatigue response than those tested at 20 °C. Between the initial
superior behavior against repeated loadings [7]. This phenomenon strain levels of 160–210 microstrain there was an interference
will postpone the crack propagation throughout the specimen zone in which no meaningful relationship could be found between
diameter. the testing temperature and fatigue life. Therefore it could be
Fig. 9. Results of fatigue tests at 20 °C (at 20% of ITS) and 5 °C (at 15% of ITS).
14 A. Modarres, H. Hamedi / Materials and Design 61 (2014) 8–15
Fig. 12. Comparison between the results of Mr test for PET and SBS modified
specimens.
concluded that at higher strain levels the softer mix which tested
at 20 °C exhibited superior fatigue response than the stiffer mix
which tested at 5 °C. Hence, under heavy loading conditions fatigue
failure becomes critical at lower temperatures. In contrast at lower Fig. 13. Comparison between the fatigue curves of PET and SBS modified mixes at
20 °C.
strain levels of 160 microstrain fatigue failure is expected to occur
sooner under moderate climatic conditions.
However, apart from the initial strain level the addition of PET
to studied mixes led to an increase in fatigue life at both testing
temperatures.
curves of modified mixes containing 6% PET and the SBS modified [6] NCHRP APPENDIX II-1. Calibration of fatigue cracking models for flexible
pavements, USA; 2004.
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