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Introduction To Nonconventional Machining Process
Introduction To Nonconventional Machining Process
Introduction to Nonconventional
Machining Process
Contents
01 • Introduction
02 • History of machining
05 • Cutting Conditions
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Introduction
History of Machining
The meaning of the term machining has evolved over the past two
centuries as technology has advanced.
simply meant a person who during the Machine Age, machining With the advent of new technologies in
built or repaired machines, referred to the machine that used machining, "conventional machining" can be
done by hand using with a sharp cutting tool to remove used to differentiate those classic
processes such as the carving material to achieve the desired technologies from the newer ones.
of wood. geometry.
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Turning Machine Milling Machine Drilling Machine Grinding Machine Shaping Machine
Single point cutting tool Rotating multiple-cutting- Used to create a round It is an abrasive machining It is a type of machine tool
removes material from a edge tool is moved across hole, usually by means of a process that uses a that uses linear relative
rotating workpiece to form a work to cut a plane or rotating tool with two grinding wheel as the motion between the
cylindrical shape straight surface cutting edges cutting tool. workpiece and a single-point
cutting tool to machine a
linear toolpath.
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• Mechanical Processes:
High velocity abrasives or liquids (or both) remove materials
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• Electrochemical Processes:
An electrolytic reaction at workpiece surface for removal of material.
• Thermal Processes:
• the thermal energy is employed to melt and vaporize tiny particles of material
by concentrating the heat energy on a small area of the workpiece.
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• Chemical Processes:
Remove material from portions of the workpiece, while other portions of the
surface are protected by a mask.
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Cutting Conditions
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Conventional vs Nonconventional
Conventional Nonconventional
There may be a physical tool There may not be a physical tool
present (sharp cutting tools ) present for example in WJM.
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Conventional vs Nonconventional
Conventional Nonconventional
Cutting tool is harder than There may NOT be a physical
workpiece tool present.
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Conventional vs Nonconventional
Conventional Nonconventional
Mostly do not necessarily use
Primary source of energy :
mechanical energy to provide
mechanical.
material removal.
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Conventional vs Nonconventional
Conventional Nonconventional
Skilled or un-skilled operator Skilled operator required.
may required
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Conventional vs Nonconventional
Conventional Nonconventional
Lower cost Higher cost
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Conventional vs Nonconventional
Conventional Nonconventional
Tool life is less due to high Tool life is more
surface contact
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Any Question?
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