For

0 2016-5-11
11
Construction Li bin Hu Zhangwei Pu Xiaoqin Guo Baodong

B For Approval 2016-4-17

17 Li bin Hu Zhangwei Pu Xiaoqin

A For Approval 2015.12.16 Li bin Hu Zhangwei Pu Xiaoqin

REV. DESCRIPTION DATE PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

OWNER

VIETNAM ELECTRICITY
THERMAL POWER PROJECT MANAGEMENT BOARD 3

CONSULTANT

POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 3

CONTRACTOR
THE CONSORTIUM OF CHENGDA-DEC
DEC-SWEPDI-ZEPC

SUB-CONTRACTOR
THE COMMISSIONING & TEST INSTITUTE OF SICHUAN ELECTRIC
POWER INDUSTRY
SECTI

DUYEN HAI 3 THERMAL POWER PLANT CONTRACT

PROJECT:
PROJECT NO:DH3-05082011

DOCUMENT NAME:

ITP for Commissioning of complete-set

set startup of steam turbine

PROJECT CONTROL NO.: DH3-31MA-T-ITP-0001 REV:0

 DUYEN HAI 3THERMAL POWER PLANT Rev.0
PROJECT
TITLE: ITP for Commissioning of complete-set startup of steam
DH3-31MA-T-ITP-0001 Page 1/1
turbine
APPLICABLE SPECIFICATION PARTICIPATION BY
No. DESCRIPTION OF INSPECTION/TEST RECORD FORMAT Frequency Acceptance Criteria
OR PROCEDURE CON CDSZ A3-C3
1 NO-load test As per design requirement DH3-31MA-T-ITP-0001-01 P W W During commissioning As per design requirement
2 ON-load test As per design requirement DH3-31MA-T-ITP-0001-02 P W W During commissioning As per design requirement
3 Trial running for steam turbine As per design requirement DH3-31MA-T-ITP-0001-03 P W W During commissioning As per design requirement

Legend: H:Hold W:witness R: Review P: Perform S:Surveillance

 DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31MA-T-ITP-0001-01
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of complete-set startup of steam turbine
Inspected work :NO-load test
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3/
. CDSZ TPMB3
FICHTNER
1 As shown in form: DH3-31MA-T-ITP-0001-01

Comments from CDSZ:

Comments from PECC3/FICHTNER:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form：DH3-31MA-T-ITP-0001-01
 Form：DH3-31MA-T-ITP-0001-01

No-load Commissioning test of Steam Turbine

NO. Item Acceptance standard Result Remark
1. Oil pump Main oil pump outlet Main oil pump outlet pressure :
switch-over test pressure :1.37 MPa MPa
Main oil pump inlet Main oil pump inlet pressure :
pressure :0.1-0.15 MPa MPa
Bearing oil Bearing oil pressure :
pressure :0.14-0.18 MPa MPa
2. Oil injection test
of emergency
trip device
3. HPT module
online test
4. Manually trip
test

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 Form：DH3-31MA-T-ITP-0001-01

No-load Commissioning test of Steam Turbine

NO. Item Acceptance standard Result Remark
1. MSV/RSV tightness Turbine speed must Main steam pressure before test :
test decease to < n r/min MPa
See note 1 for n. Reheat steam pressure before test :
MPa
Turbine speed after test :
r/min
2. CV/RCV thghtness test Turbine speed must Main steam pressure before test :
decease to < n r/min MPa
See note 1 for n. Reheat steam pressure before test :
MPa
Turbine speed after test :
r/min
3. OPC overspeed 3090 r/min r/min
4. TSI overspeed 3300 r/min r/min
5. DEH overspeed 3300 r/min r/min
6. Mechanical overspeed 3270-3360 r/min r/min

Note1:Turbine valve leakage test acceptance criteria : n=（P/P0）×1000r/min

P—Test pressure of main steam at the moment of testing（MPa）。
P0—Rated main steam pressure（16.67MPa） 。
Test pressure of main steam＞50%Rated main steam pressure。

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 Form：DH3-31MA-T-ITP-0001-01

Idling Data Record of Steam Turbine

Time Speed Time Speed Time Speed
1 min 19 min 37 min
2 min 20 min 38 min
3 min 21 min 39 min
4 min 22 min 40 min
5 min 23 min 41 min
6 min 24 min 42 min
7 min 25 min 43 min
8 min 26 min 44 min
9 min 27 min 45 min
10 min 28 min 46 min
11 min 28 min 47 min
12 min 30 min 48 min
13 min 31 min 49 min
14 min 32 min 50 min
15 min 33 min 51 min
16 min 34 min 52 min
17 min 35 min 53 min
18 min 36 min 54 min

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31MA-T-ITP-0001-02
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of complete-set startup of steam turbine
Inspected work: ON-load test
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings:
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3/
. CDSZ TPMB3
FICHTNER
1 As shown in form: DH3-31MA-T-ITP-0001-02

Comments from CDSZ:

Comments from PECC3/FICHTNER:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form：DH3-31MA-T-ITP-0001-02
 Form：DH3-31MA-T-ITP-0001-02
Turbine valve actuation test
S/N Item Set Value Test Result Remarks
1. MSV1
2. MSV2
3. RSV1
4. RSV2
5. CV1
6. CV2
7. CV3
8. CV4
9. RCV1
10. RCV2

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 Form：DH3-31MA-T-ITP-0001-02
Condenser vacuum tightness test
Time Condenser Time Condenser
Parameters at the beginning of test
(min) Vacuum(kPa) (min) Vacuum(kPa)
0 4.5 Unit load
MW
0.5 5
1 5.5 CW inlet PRESS/TEMP of side B
MPa/℃
1.5 6
2 6.5 CW inlet PRESS/TEMP of side B
MPa/℃
2.5 7
3 7.5 CW outlet PRESS/TEMP of side A
MPa/℃
3.5 8
4 CW outlet PRESS/TEMP of side A MPa/℃
Result：
Average vacuum decreasing rate= Pa/min
Meet the Acceptance Criteria: < 200 Pa/min □YES □NO

Step by Step Procedure:

Unit load at the test begin must larger than 80%(497.6MW), and the vacuum and CWP system is normal.
1. Start the test by stopping the vacuum pump.
2. Total record 8 minutes for the data with interval of 30 seconds.
3. Use the data from 3 minute to 8 minute to calculate the
4. If the vacuum reaches alarm point during test, the test must be stopped and start the vacuum pump.

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 DUYEN HAI 3 THERMAL
Consultant
POWER PLANT PROJECT
Owner
No: DH3-31MA-T-ITP-0001-03
INSPECTION REPORT Date:
Sub-Contractor: SECTI
Work Title: Commissioning of complete-set startup of steam turbine
Inspected work: Trial running for steam turbine
Structure/Location:
Based documentation for acceptance:
1.Request for inspection, attached:
2.Internal inspection report, attached:
3.Approved drawings
4.Refer to Inspection and Test Plan:
5.Measurement and Test Result report, attached(if any):
6.Site diary(refer):
7.Other relative documents(if any):
Method of Inspection
□Visual □Laboratory Test □Measurement □Survey □Others
Assessment
NO
Inspection content PECC3/
. CDSZ TPMB3
FICHTNER
1 As shown in form: DH3-31MA-T-ITP-0001-03

Comments from CDSZ:

Comments from PECC3/FICHTNER:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Contractor EPC Contractor Consultant Owner
SECTI CDSZ PECC3/FICHTNER TPMB3
Position
Signature
Full Name
Note:√=Accept,×=Reject. Form：DH3-31MA-T-ITP-0001-03
 Form：DH3-31MA-T-ITP-0001-03
Trial running for steam turbine
Acceptance
S/N Item Result
standard
1. Turbine speed Rpm
2. Unit load MW
3. Vacuum ≥-85Kpa
4. Eccentricity μm
5. Main steam presser/TEMP. MPa/℃
6. RH steam pressure/TEMP. MPa/℃
7. HP exhaust pressure/TEMP. MPa
≤420℃
8. IP exhaust Steam pressure/ MPa/℃
TEMP.
9. Main oil pump outlet MPa
pressure
10. lube oil presser 0.14~0.18M
Pa
11. Lube oil TEMP. 35-45℃
12. 1# Shaft metal temp. ≤115℃
13. 1# Shaft Drain Oil temp. ≤75℃
14. 2# Shaft Drmetal TEMP. ≤115℃
15. 2# Shaft Drain Oil TEMP. ≤75℃
16. 3# Shaft Drain Oil/metal ≤105℃
TEMP.
17. 3# Shaft Drmetal TEMP. ≤75℃
18. 4# Shaft metal TEMP. ≤105℃
19. 4# Shaft Drain Oil TEMP. ≤75℃
20. 5# Shaft metal TEMP. ≤105℃
21. 5# Shaft Drain Oil TEMP. ≤75℃
22. 6# Shaft metal TEMP. ≤105℃
23. 6# Shaft Drain Oil TEMP. ≤75℃
24. 7# Shaft metal TEMP. ≤105℃
25. 7# Shaft Drain Oil TEMP. ≤75℃
26. 8# Shaft metal TEMP. ≤105℃
27. 8# Shaft Drain Oil TEMP. ≤75℃
28. Thrust bear Drain Oil TEMP. ≤75℃
29. position/work Thrust bear ≤85℃
Drain Oil TEMP.
30. 1# X/Y shaft vibration ≤127μm / / / / /
31. 1# cover vibration ≤50μm

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3
 Trial running for steam turbine
Acceptance
S/N Item Result
standard
32. 2# X/Y shaft vibration ≤127μm / / / / /
33. 2# cover vibration ≤50μm
34. 3# X/Y shaft vibration ≤127μm / / / / /
35. 3# cover vibration ≤50μm
36. 4# X/Y shaft vibration ≤127μm / / / / /
37. 4# cover vibration ≤50μm
38. 5# X/Y shaft vibration ≤127μm / / / / /
39. 5# cover vibration ≤50μm
40. 6# X/Y shaft vibration ≤127μm / / / / /
41. 6# cover vibration ≤50μm
42. 7# X/Y shaft vibration ≤127μm / / / / /
43. 7# cover vibration ≤50μm
44. 8# X/Y shaft vibration ≤127μm / / / / /
45. 8# cover vibration ≤50μm
46. Axial displacement +0.6mm~-1
.05mm
47. HP/IP cylinder differential -5.3mm~+1
expansion 0.3mm
48. LP cylinder differential -4.6mm~+1
expansion 9.8mm
49. HIP shell expansion

Sub contractor EPC contractor Consultant Owner

SECTI CDSZ PECC3/FICHTNER TPMB3