VLT DRIVES COMMISSIONING

No : 02 / CMS / VIII / 2021

Date : 09 Agustus 2021
Revisi : --

DRIVE INFORMATION
User Location
PIC Contact
Drive Type VLT® AQUA Drive FC-202 Power Rating 55 kW / 75 HP
T/C FC-202P55KT4E20H2 Input 3x380-480V | 96/95A
S/N 014624G241 Output Voltage 3x0-Vin | 106/105A
P/N 131F6655 IP Rating IP 20 Frame : C3

SAFETY INSTRUCTION
Before Applying Power
- Verify that there is no voltage on input and output Terminals L1, L2, L3, U, V, W,
 Yes  No
Phase-to-Phase and Ground-to-Phase
- Confirm continuity of the motor by measuring Ω value U–V Ω
V–W Ω
U–W Ω
- Check for proper grounding of the frequency converter and the motor  Yes  No
- Inspect the frequency converter for loose connections on the terminals  Yes  No
- Check the all cable glands are firmly tightened  Yes  No
- Ensure that input power to the unit is OFF and locked out. Do not rely on the
 Yes  No
frequency converter disconnect switches for input power isolation
- Confirm that the supply voltage matches the voltage of the frequency converter
 Yes  No
and the motor.

Area Condition Clean

Ventilation Good
Ambiet Temperature 31,6 °C

STATIC TEST (Rectifier)

RED PROBE (DC+) BLACK PROBE (DC+)
L1 (R) OL VDC L1 (R) OL VDC
L2 (S) OL VDC L2 (S) OL VDC
L3 (T) OL VDC L3 (T) OL VDC
RED PROBE (DC-) BLACK PROBE (DC-)
L1 (R) 0,461 VDC L1 (R) OL VDC
L2 (S) 0,469 VDC L2 (S) OL VDC
L3 (T) 0,463 VDC L3 (T) OL VDC
 STATIC TEST (IGBT)
RED PROBE (DC+) BLACK PROBE (DC+)
U OL VDC U 0,359 VDC
V OL VDC V 0,359 VDC
W OL VDC W 0,359 VDC
RED PROBE (DC-) BLACK PROBE (DC-)
U 0,425 VDC U OL VDC
V 0,425 VDC V OL VDC
W 0,425 VDC W OL VDC

NAME PLATE MOTOR (SET TO DRIVE)

[Par. 1-20] Motor Power 45 kW
[Par. 1-21] Motor Power -- HP
[Par. 1-22] Motor Voltage 400 VAC
[Par. 1-23] Motor Frequency 50 Hz
[Par. 1-24] Motor Current 82 A
[Par. 1-25] Motor Nominal Speed 1475 Rpm
[Par. 1-29] Perform AMA
1. Set Parameter 1-29 to “Enable Complete AMA” o [1] Enable Complete AMA
2. Press “Hand On” Key  [2] Enable Reduced AMA
3. Press “OK” Key When Completed  No
4. E, F Frames Cannot Perform Complete AMA
• Only Partial AMA Possible
• Sufficient for Pumps, Fans
• Other Applications, Must Contact Motor
Manufacturer :
- Stator Resistance
- Stator Reactance
- Spread Reactance (Flux mode only)
- Iron Losses (Flux mode only)
- Rotor Reactance (Flux mode only)

DINAMIC TEST WITHOUT LOAD

Setting the Parameter [1-22] Motor Voltage at 380 V, L1 (R) - L2 (S) 391,7 VAC
Parameter [1-23] Frequency at 50 Hz and run the L2 (S) - L3 (T) 389,9 VAC
Drive to 50 Hz. Check Input and Output Voltage. L1 (R) - L3 (T) 388,8 VAC
L1 (R) - N / GND 225,5 VAC
L2 (S) - N / GND 225,4 VAC
L3 (T) - N / GND 224,8 VAC
U-V 432,8 VAC
V-W 432,6 VAC
U-W 432,3 VAC
[16-12] Motor Voltage -- VAC
[16-14] Motor Current 0,00 A
[16-30] DC Link Voltage 531 VDC
 DINAMIC TEST WITH LOAD
Setting the Parameter [1-22] Motor Voltage at 380 V, L1 (R) - L2 (S) 393,4 VAC
Parameter [1-23] Frequency at 35 Hz and run the L2 (S) - L3 (T) 391,6 VAC
Drive to 35 Hz. Check Input and Output Voltage. L1 (R) - L3 (T) 391,1 VAC
L1 (R) - N / GND 227,0 VAC
L2 (S) - N / GND 226,2 VAC
L3 (T) - N / GND 225,9 VAC
U-V 333,4 VAC
V-W 333,5 VAC
U-W 333,5 VAC
Setting the Parameter [1-22] Motor Voltage at 380 V, I L1 (R) 22,6 A
Parameter [1-23] Frequency at 35 Hz and run the I L2 (S) 24,5 A
Drive to 35 Hz. Check Input and Output Current. I L3 (T) 22,8 A
IU 46,7 A
IV 46,7 A
IW 47,9 A
[16-12] Motor Voltage -- VAC
[16-14] Motor Current 47,9 A
[16-30] DC Link Voltage 521 VDC

MAIN IMBALANCE CALCULATION

0,67 x (Vmax - Vmin) / Vavg
(Check voltage and confirm that the input voltage is balance within 3%)
WITHOUT LOAD WITH LOAD
Vmax 391,7 VAC Vmax 393,4 VAC
Vmin 388,8 VAC Vmin 391,1 VAC
Vavg 390,25 VAC Vavg 392,25 VAC
Imbalance Voltage 0,005 % Imbalance Voltage 0,004 %

CONCLUSION

- Rectifier status OK
- IGBT status OK
- Nilai imbalance voltage dibawah 3%