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Report Second Review Abhay Sharma 2K20-B18-77 and Rhythm Solanky 2K20-B18-6
Report Second Review Abhay Sharma 2K20-B18-77 and Rhythm Solanky 2K20-B18-6
CMECHANICALENGI
NEERI
NG
DELHITECHNOLOGI
CALUNI
VERSI
TYBAWANAROAD.DELHI–110042
I
NNOVATI
VEPROJECTREPORTON“ DESI
GNANDFABRI
CATI
ONOF
MOTORISEDSCREW JACK“
SUBMI
TTEDBY:
UNDERTHESUPERVI
SIONOF
PROF.RAJI
VCHAUDHARY
DECLARATI
ON
WEHEREBYCERTI FYTHATTHEWORK, WHI
CHI SPRESENTEDINTHE
PROJECTENTITLEDDESI GNANDFABRI CATI
ONOFMOTORI SEDSCREW
JACKISFULFILLEDOFTHEREQUI REMENTFORTHEAWARDOFTHE
DEGREEOFBACHELOROFTECHNOLOGYI NENGI NEERING
MATHEMATICSANDSUBMI TTEDTOTHEDEPARTMENTOFBASI C
MECHANICALENGI NEERING,
DELHITECHNOLOGI CALUNIVERSITY,DELHII
SANAUTHENTI CRECORD
OFOUROWN, CARRIEDOUTUNDERTHESUPERVI SI
ONOFRAJI V
CHAUDHARY.THEWORKPRESENTEDI NTHISREPORTHASNOTBEEN
SUBMITTEDANDNOTUNDERCONSI DERATIONFORTHEAWARDFOR
ANYOTHERCOURSES/ DEGREEOFTHI SORANYOTHER
INSTI
TUTE/ UNIVERSI
TY.
SUPERVI
SORCERTI
FICATE
2
TOTHEBESTOFMYKNOWLEDGE, THEREPORTCOMPRISESORI
GINAL
WORKANDHASNOTBEENSUBMI TTEDI
NPARTORFULLFORANY
COURSE/
DEGREETOTHI SUNI
VERSITYORELSEWHEREASPERTHE
CANDI
DATE’
SDECLARATION.
PLACE:DELHI
.
SUPERVI
SORNAME:PROF.RAJIVCHAUDHARY
DATE:
SUPERVI
SORSI
GNATURE
BASI
CMECHANI CALENGI
NEERING
DELHITECHNOLOGICALUNIVERSITY(
FORMERLYDELHICOLLEGEOF
ENGI
NEERING)BAWANAROAD, DELHI
-110042
ABSTRACT
3
With t
he i
ncr easing
level s
of
technology,
t
he ef
fort
s being put t
o produce any
ki
nd of
work has been cont inuously decr
easing.
The ef
forts requir
ed in
achiev
ing
the desir
ed output
can be effecti
vely
and
economi call
y be decreased by
the
im
pl
ement ati
on of
better desi gns.
Power
screws
are used to
conv ert
rotar
y moti
o
n
into t
ranslatory motion.
A
screw jack
is
an example
of a
power
scr
ew in
which
a small
f
orce appli
ed i
n a
horizont
al pl
ane
is used
to
rai
se or
l
ower
a l
arge
load.
The
pri
ncipl
e on which
it
works i
s si
milar
t
o that
of
an i
ncl
ined pl
ane.
The mechanical
advant age of
a screw jack
is
the r
atio of
the l
oad
appl
ied t
o t
he
effort
appli
ed.
The screw jack i
s operated by
turni
ng a lead scr
ew.
The hei
ght
o
f
the
jack
is
adjusted
by t
urning
a lead screw and t
his adjustment
can
be done
e
i
ther
manual l
y
or by i
ntegrating
an electri
c motor.
In
this
project
,
an el
ectr
ic
motor
wil
l
be i
ntegr
ated wi
th
the
screw
jack
and
the
el
ectri
cit
y needed f
or
the
operat
ion
wil
l
be t
aken fr
om the
batt
ery
of
the
vehi
cle
a
nd ther
eby
the
mechanical
advant
age wi
ll
be
incr
eased
BASI
CMECHANI CALENGI
NEERING
DELHITECHNOLOGICALUNIVERSITY(
FORMERLYDELHICOLLEGEOF
ENGI
NEERING)BAWANAROAD, DELHI
-110042
ACKNOWLEDGEMENT
4
INPERFORMI NGOURMAJORPROJECT, WEHADTOTAKETHEHELP
ANDGUI DELINEOFSOMERESPECTEDPERSONSWHODESERVEOUR
GREATESTGRATI TUDE.
WEWOULDLI KETOSHOW OURGRATI TUDETODR. RAJIVCHAUDHARY,
OURMENTORFORTHI SPROJECTFORGI VI
NGUSAGOODGUI DELINE
FORTHEREPORTTHROUGHOUTNUMEROUSCONSULTATI ONS.
WEWOULDALSOLI KETOEXTENDOURDEEPESTGRATI TUDETOALL
THOSEWHOHAVEDI RECTLYANDI NDIRECTLYGUIDEDUSI N
COMPLETIONOFTHI SPROJECT.
MANYPEOPLE, OURCLASSMATESANDTEAM MEMBERSTHEMSELVES
HAVEMADEVALUABLECOMMENTSANDSUGGESTI ONSONTHI S
PROPOSAL, WHI
CHGAVEUSTHEI NSPI RATI
ONTOI MPROVEOUR
ASSI
GNMENT.
WETHANKALLTHEPEOPLEFORTHEI RHELPDIRECTLYAND
I
NDIRECTLYINTHECOMPLETI ONOFOURASSI GNMENT.
I
NADDI TION,WEWOULDLI KETOTHANKTHEDEPARTMENTOF
MATHEMATI CSENGI
NEERING,DELHITECHNOLOGICALUNI VERSITY
FORGIVINGUSTHEOPPORTUNI TYTOWORKONTHI STOPIC.
I
NTRODUCTI
ON
5
THEMOTORISEDSCREW JACKHASBEENDEVELOPEDTOCATERTOTHE
NEEDSOFSMALLANDMEDI UM AUTOMOBILEGARAGES,WHICHARE
NORMALLYMANPOWEREDWI THMI NI
MUM SKI
LLEDLABOR.INMOSTOF
THEGARAGESTHEVEHICLESARELIFTEDBYUSINGSCREW JACK.THI
S
NEEDSHI
GHMANPOWERANDSKI LLEDLABOUR.
I
NORDERTOAVOI DALLSUCHDISADVANTAGES,
THEMOTORISEDJACKHAS
BEENDESI
GNEDINSUCHAWAYTHATI TCANBEUSEDTOLIFTTHEVEHI
CLE
VERYSMOOTHLYWITHOUTANYIMPACTFORCE.THEOPERATIONI
SMADE
SI
MPLESOTHATEVENUNSKILLEDLABOURCANUSEITWITHEASE,
THESYSTEM ALTHOUGHWI
THCHANGI
NGDEMANDSONPHYSI
CALI
NPUT,
THEDEGREEOFMECHANISATI
ONI
S
I
NCREASED
DEGREESOFAUTOMATI
ONAREOFTWOTYPES,
VIZ.
FULLAUTOMATI
ON
SEMIAUTOMATI
ON
I
NSEMIAUTOMATIONACOMBI NATI
ONOFMANUALEFFORTAND
MECHANI
CALPOWERI SREQUIREDWHEREASINFULLAUTOMATI
ON
HUMANPARTI
CIPATI
ONI SVERYNEGLIGI
BLE.
NEEDFORAUTOMATI
ON
AUTOMATI
ONCANBEACHI EVEDTHROUGHCOMPUTERS,
HYDRAULI
CS,
PNEUMATI
CS,ROBOTI
CS,
ETCAUTOMATIONPLAYSANIMPORTANTROLEI
N
MASSPRODUCTION
6
FORMASSPRODUCTI
ONOFTHEPRODUCT,
THEMACHI
NINGOPERATI
ONS
DECI
DETHESEQUENCEOF
MACHININGTHEMACHI NESDESIGNEDFORPRODUCINGPARTICULAR
PRODUCTARECALLEDTRANSFERMACHI NES.THECOMPONENTSMUSTBE
MOVEDAUTOMATI CALLYFROM THEBINSTOVARIOUSMACHINES
SEQUENTIALLYANDTHEFI NALCOMPONENTCANBEPLACEDSEPARATELY
FORPACKAGI NGMATERIALSCANALSOBEREPEATEDLYTRANSFERRED
FROM THEMOVI NGCONVEYORSTOTHEWORKPLACEANDVI CEVERSA
NOWADAYS,ALMOSTALLTHEMANUFACTURI
NGPROCESSESAREBEI
NG
STOMPEDI
NORDERTODELI VERTHE
PRODUCTSATAFASTERRATE.THEMANUFACTURI
NGOPERATI
ONI
SBEI
NG
STOMPEDFORTHEFOLLOWING
TOACHI
EVEMASSPRODUCTI
ON
TOREDUCEMANPOWER
TOI
NCREASETHEEFFI
CIENCYOFTHEPLATTOREDUCETHEWORKLOAD
TOREDUCETHEPRODUCTI
ONCOST
TOREDUCETHEPRODUCTI
ONTI
ME
TOREDUCETHEMATERI
ALHANDLI
NG
TOREDUCETHEFATI
GUEOFWORKERS
TOACHI
EVEGOODPRODUCTQUALI
TY
LESSMAI
NTENANCE
PARTSOFMOTORI
SEDSCREW JACK
THEMAI
NPARTSOFTHEMOTORI
SEDSCREW JACKAREASFOLLOWS
D.
C.MOTOR(
PERMANENTMAGNET)
7
DESCRI
PTI
ONOFDETOR
ANELECTRI
CMOTORI SAMACHINEWHI
CHCONVERTSELECTRICALENERGY
TOMECHANICALENERGY.I
TSACTI
ONLABANDONTHEPRI NCIPLETHAT
WHENSCUNEED-CARRYI
NGCONDUCTORISPLACEDINAMAGNETI CFI
ELD,
AEXPERI
ENCESSMAGNETICFORCEWHOSEDIRECTI
ONISGIVENBY
FI
RMNG'SLEFTHANDN
WHENAMOTORI SINOPERATION,I
TDEVELOPSTOQUE.THI
STORQUECAN
PRODUCEMECHANICALROTATIONDCMOTORSAREALSOLI KE
GENERATORSCLASSI
FIEDI
NTOSTANDWOONDORSERI ESWOUNDOR
FLEMI
NG'
SLEFTHANDRULE
KEEPTHEFORCEFINGER,MIDDLEFI
NGERANDTHUMBOFTHELEFTHAND
MUTUALLYPERPENDICULARTOONEANOTHER.I
FTHEFOREFI
NGER
I
NDICATESTHEDIRECTIONOFMAGNETICFI
ELDANDMI
DDLEFINGER
I
NDICATES
DI
RECTI
ONOFCURRENTI
NTHECONDUCTOR,
THENTHETHUMBI
NDI
CATES
THEDI
RECTI
ONOFTHEMOTI
ONOFCONDUCTOR.
PRI
NCI
PLEOFOPERATI
ONOFDCMOTOR
8
AUNIFORM MAGNETI
CFIELDINWHICHASTRAI
GHTI NDUCTORCARRYI
NG
NOCURRENTISPLACED.THECONDUCTORISPERPENDICULARTOTHE
DI
RECTIONOFTHEMAGNETI CFI
ELDTHECONDUCTORI SSHOWNAS
CARRYI
NGACURRENTAWAYFROM THEVI EWER,BUTTHEFIELDDUETO
THENANDSPOLESHASBEENREMOVED.THEREI SNOMOVEMENTOFTHE
CONDUCTORDURINGTHEABOVETWO
CONDI
TIONSWHENTHECURRENTCARRYI
NGCONDUCTORI
SPLACEDI
N
THEMAGNETI
CFIELD,
THEFI
ELDDUETO
THECURRENTINTHECONDUCTORSUPPORTSTHEMAI
NFI
ELDABOVETHE
CONDUCTOR,
BUTOPPOSESTHEMAIN
FI
ELDBELOW THECONDUCTOR.
THERESULTISTOI NCREASETHEFLUXDENSITYINTOTHEREGION
DIRECTLYABOVETHECONDUCTORANDTOREDUCETHEFLUXDENSI TYI
N
THEREGIONDIRECTLYBELOW THECONDUCTOR.ITISFOUNDTHATA
FORCEACTSONTHECONDUCTOR, TRYI
NGTOPUSHTHECONDUCTOR
DOWNWARDSASSHOWNBYTHEARROW.I FTHECURRENTINTHE
CONDUCTORI SREVERSED,THESTRENGTHENINGOFFLUXLI
NESOCCURS
BELOW THECONDUCTOR, ANDTHECONDUCTORWI LLBEPUSHED
UPWARDS.
CONTI
NUESROTATI
ON
ASIMPLI
FIEDMODELOFSUCHAMOTORI SSHOWNINFIGUREVI
.THE
CONDUCTORSAREWOUNDOVERASOFTI RONCORE,DCSUPPLYI
SGIVEN
TOTHEFIELDPOLESFORPRODUCI
NGFLUX.THECONDUCTORSARE
CONNECTEDTOTHEDCSUPPLYTHROUGHBRUSHES
9
ASIMPLE2-
POLEDCELECTRI
CMOTORHAS6PARTS,
ASSHOWNI
NTHE
DI
AGRAM BELOW.I
NTHE
ANARMATUREORROTOR
ACOMMUTATOR
BRUSHES
ANAXLE
AFIELDMAGNET
ADCPOWERSUPPLYOFSOMESORT
ANELECTRI
CMOTORISALLABOUTMAGNETSANDMAGNETI SM:AMOTOR
USESMAGNETSTOCREATEMOTION.OPPOSI
TESATTRACTANDLIKES
REPEL.
SOIFTHEREARE2BARMAGNETSWI THTHEIRENDSMARKEDNORTHAND
SOUTH,THENTHENORTHENDOFONEMAGNETWI LLATTRACTTHESOUTH
ENDOFTHEOTHER.ONTHEOTHERHAND, THENORTHENDOFONE
MAGNETWI LLREPELTHENORTHENDOFTHEOTHER( ANDSIMI
LARLY
SOUTHWI LLREPELSOUTH).I
NSI
DEANELECTRICMOTORTHESE
ATTRACTI
NGANDREPELLI NGFORCESCREATEROTATI
ONALMOTI ON.
I
NTHEDI AGRAM ABOVE,
YOUCANSEETWOMAGNETSI NTHEMOTOR,
THE
ARMATURE(ORROTOR)ISANELECTROMAGNET,
WHILETHEFI
ELDMAGNET
I
SAPERMANENTMAGNET( THEFI
ELDMAGNETCOULDBEAN
ELECTROMAGNETASWELL,BUTINMOSTSMALLMOTORSITISNOTTO
SAVEPOWER).
ELECTROMAGNETSANDMOTORS
ANELECTROMAGNETISTHEBASISOFANELECTRI
CMOTOR.YOUCAN
UNDERSTANDHOW THINGSWORKINTHEMOTORBYIMAGINI
NGTHE
FOLLOWINGSCENARI
O.SAYTHATYOUCREATEDASIMPLE
ELECTROMAGNETBYWRAPPING100LOOPSOFWIREAROUNDAAND
10
CONNECTI
NGI
TTOABATTERY.THENAILWOULDBECOMEAMAGNETAND
HAVEANORTHANDSOUTHPOLEWHILETHEBATTERYI
SCONNECTED.
THESOUTHENDOFTHEELECTROMAGNETWOULDBEREPELLEDI
NA
SI
MILARWAY.THENAILWOULDMOVEABOUTHALFATURNANDTHEN
STOPINTHEPOSI
TIONSHOWN,
YOUCANSEETHATTHISHALF-
TURNOFMOTI
ONI
SSI
MPLEANDOBVI
OUS
BECAUSEOFTHEWAY
MAGNETSNATURALLYATTRACTANDREPELONEANOTHER.THEKEYTOAN
ELECTRI
CMOTORISTOTHENGOONESTEPFURTHERSOTHAT, ATTHE
MOMENTTHATTHI SHALF-
TUM OFMOTI
ONCOMPLETES,THEFIELDOFTHE
ELECTROMAGNETFLI
PS.THEFLI
PCAUSESTHEELECTROMAGNETTO
YOUCANSEETHATTHI SHALF-
TURNOFMOTIONISSIMPLEANDOBVI OUS
BECAUSEOFTHEWAYMAGNETSNATURALLYATTRACTANDREPELONE
ANOTHER.THEKEYTOANELECTRI CMOTORISTOTHENGOONESTEP
FURTHERSOTHAT, ATTHEMOMENTTHATTHI SHALF-TURNOFMOTI ON
COMPLETES,THEFIELDOFTHEELECTROMAGNETIPS.THEFLI
PCAUSES
THEELECTROMAGNETTOCOMPLETEANOTHERHALF- TURNOFMOTION.
YOURFLIPTHEMAGNETI CFI
ELDSIMPLYBYCHANGINGTHEDIRECTIONOF
THEELECTRONSFLOWI NGINTHEWIRE(YOUDOTHATBYFLIPPINGTHE
BATTERYOVER).I
FTHEFIELDOFTHEELECTROMAGNETFLIPPEDATJUST
THERIGHTMOMENTATTHEENDOFEACHHALFTURNOFMOTI ON,THE
ELECTRI
CMOTORWOULDSPI NFREELY.
THEARMATURE
11
THEARMATURETAKESTHEPLACEOFTHENAI LINANELECTRI
CMOTOR.
THEARMATUREISANELECTROMAGNETMADEBYCOI LI
NGTHINWIRE
AROUNDTWOORMOREPOLESOFAMETALCORE.THEARMATUREHASAN
AXLE,ANDTHECOMMUTATORISATTACHEDTOTHEAXLE.INTHEDIAGRAM
ABOVEYOUCANSEETHREEDIFFERENTVI
EWSOFTHESAMEARMATURE:
FRONT,SI
DEANDEND-ON.I
NTHEEND-ONVIEW THEWINDI
NGIS
ELI
MINATEDTOMAKETHECOMMUTATORMOREOBVI OUS.THE
COMMUTATORISSIMPLYAPAIROFPLATESATTACHEDTOTHEAXLE.
THESEPLATESPROVI
DETHETWOCONNECTI ONSFORTHECOILOFTHE
ELECTROMAGNET.
THECOMMUTATORANDBRUSHES
THE"FLI
PPINGTHEELECTRICFI
ELD"PARTOFANELECTRI
CMOTORIS
ACCOMPLISHEDBYTWOPARTS: THECOMMUTATORANDTHEBRUSHES.
THEDIAGRAM ATTHERIGHTSHOWSHOW THECOMMUTATORAND
BRUSHESWORKTOGETHERTOLETCURRENTFLOW TOTHE
ELECTROMAGNET,ANDALSOTOFLIPTHEDIRECTI
ONTHATTHE
ELECTRONSAREFLOWINGATJUSTTHERI GHTMOMENT.THECONTACTS
OFTHECOMMUTATORAREATTACHEDTOTHEAXLEOFTHE
ELECTROMAGNET,SOTHEYSPINWITHTHEMAGNET.THEBRUSHESARE
JUSTTWOPI ECESOFSPRI
NGYMETALORCARBONTHATMAKECONTACT
WITHTHECONTACTSOFTHECOMMUTATOR.
PUTTI
NGI
TALLTOGETHER
12
WHENYOUPUTALLOFTHESEPARTSTOGETHER,
WHATYOUHAVEI
SA
COMPLETEELECTRI
CMOTOR:
I
NTHI SFIGURE,THEARMATUREWI NDINGHASBEENLEFTOUTSOTHATI T
I
SEASIERTOSEETHECOMMUTATORI NACTI ON.THEKEYTHI NGTONOTI CE
I
STHATASTHEARMATUREPASSESTHROUGHTHEHORI ZONTALPOSITION,
THEPOLESOFTHEELECTROMAGNETFLI P.BECAUSEOFTHEFLI P,
THE
NORTHPOLEOFTHEELECTROMAGNETI SALWAYSABOVETHEAXLESOI T
CANREPELTHEFI ELDMAGNET' SNORTHPOLEANDATTRACTTHEFI ELD
MAGNET'SSOUTHPOLE.I FYOUEVERTAKEAPARTANELECTRI CMOTOR
YOUWI LLFINDTHATITCONTAINSTHESAMEPI ECESDESCRIBEDABOVE:
TWOSMALLPERMANENTMAGNETS, ACOMMUTATOR, TWOBRUSHESAND
ANELECTROMAGNETMADEBYWI NDINGWIREAROUNDAPI ECEOFMETAL.
ALMOSTALWAYS, HOWEVER,THEROTORWI LLHAVETHREEPOLESRATHER
THANTHETWOPOLESASSHOWNI NTHISARTI CLE.THEREARETWOGOOD
REASONSFORAMOTORTOHAVETHREEPOLES:
I
TCAUSESTHEMOTORTOHAVEBETTERDYNAMI CS.I
NATWO- POLE
MOTOR, I
FTHEELECTROMAGNETISATTHEBALANCEPOI NT,
PERFECTLYHORI
ZONTALBETWEENTHETWOPOLESOFTHEFI ELD
MAGNETWHENTHEMOTORSTARTS, YOUCANIMAGINETHE
ARMATUREGETTING"STUCK"THERE.THATNEVERHAPPENSINA
THREE-POLEMOTOR.
I
TISPOSSI
BLETOHAVEANYNUMBEROFPOLES,
DEPENDI
NGONTHE
SI
ZEOFTHEMOTORANDTHE
13
DESI
GNOFD.
C.MOTOR
TORQUEI
NAMOTOR
BYTHETERM TORQUE,
ITI
SMEANTTHETURNI
NGORTWI
STI
NGMOMENT
OFAFORCEABOUTANAXIS.I
T
14
I
SMEASUREDBYTHEPRODUCTOFTHEFORCEANDTHERADI
USATWHI
CH
THI
SFORCEACTS
FORANARMATUREOFAMOTOR, TOROTATEABOUTINCENTRE,A
TANGENTI
ALFORCEI
SNECESSARY.THI
SFORCEISDEVELOPEDWITHI
NTHE
MOTORITSELF.
15