1cvugrjrg 825000

PLANNING FOLDER
WASTEWATER
Positive displacement blower, rotary lobe compressor and turbo blower.
Performance³. For plant manufactures, engineering offices and operators.
TECHNOLOGIES BY AERZEN.
MORE THAN 150 YEARS
OF EXPERIENCE.
Expect Performance. Typical for AERZEN.

The story of AERZEN? It is the story of compressor techno- What distinguishes modern premium technologies? Perfor-
logy. In 1868, we built the first positive displacement blower mance and worldwide service? Of course. Energy efficiency?
in Europe. In 1911, we were the first to build turbo blowers in Nowadays, this goes without saying. However, we, at AER-
the world. Then, in 1943, the first for screw type compressors, ZEN, believe there is more to it than that. More ideas, for ex-
and in 2010, the first rotary lobe compressor worldwide. And ample. These are evident in many national and international
today? Today, it is our task to design these machines to work patents.
as efficiently as possible - and to adapt them to the hundreds But at AERZEN, these can also be found in more discreet as-
of applications our customers bring to us. pects of our machines. In the particularly compact design. In
What remains? We have preserved the character of a medi- our simple Plug&Play principle. In their fantastic comfortab-
um-sized family company into the fourth generation. This le operating concepts. Or think about the unusually long oil
gives us the drive to be innovative. And to develop products change and maintenance intervals. This brings us back to the
which support our customers significantly in their global mar- topic of quality. The unconditional reliability, the extremely
kets. Expect a lot. Expect Performance! long service life of our technology paired with ground-brea-
king energy efficiency - all of this is typical for AERZEN.
2
CONTENTS
AERZEN AND WASTEWATER TECHNOLOGY
Wastewater treatment plant schematics 4
Application reports 6
PLANNING FOUNDATIONS 8
Calculation of operating data 10
Pressure and temperature fluctuations 12
Notes about machine room design and pipework routing 13
POSITIVE DISPLACEMENT BLOWER

DELTA BLOWER 16
Technology 18
Standard scope of supply 20
Performance specification 24
Maintenance and revision 28
Technical drawings 30
ROTARY LOBE COMPRESSOR DELTA 66

HYBRID 68
Technology 72
Technical drawings
108
TURBO BLOWER AERZEN TURBO 110
Technology 114
Technical drawings
PERFORMANCE³ - 136
EFFICIENT COMBINATION SOLUTIONS
ACCESSORIES 138
Power cabinet and frequency converter 142
Silencer
144
SERVICE 146
Tender specifications 148
Wear parts and maintenance contracts
150
RENTAL SERVICE
152
AERZEN WORLDWIDE
Planmap ABWA – EN – 00 – 12.2015
3
AERZEN AND WASTEWATER
TECHNOLOGY.
Industrialisation is spreading ever further. Even Third World countries are no longer exempt from
this. In the established industrial nations of this world, the extent of mechanisation has reached a
point at which nature alone is no longer able to compensate the strains associated with technology.
Key topics such as global warming and lowering of the groundwater table dominate newspaper
headlines and are subject of discussions amongst people. The call to sustain our environment is
becoming louder and louder.
The procedure If the wastewater has already entered the natural cycle,
There are many options to apply methods to avoid da- ventilating lakes and rivers prevents additional contami-
maging the environment. In the case of wastewater nation. When treating drinking water, rinsing the filters
e.g. the ventilation of the sediment tank or the pressu- with compressed air ensures that perfect water is provi-
re ventilation of biological wastewater treatment sys- ded and natural water reserves are not used excessively.
tems. The oxygen introduction is important, for deep Gas which occurs on landfill sites, digestion towers or gas
wastewater tanks, wastewater treatment systems with which is produced when treating wastewater does not es-
standard aeration tanks or natural clarification ponds alike. cape into the environment anymore or is not just burned.
Blower for sediment tank Delta Blower
Mechanical stage
Computer Sediment tank Oil and grease collector Primary wastewater tank
Wastewater
Excess sludge
Sludge
Digester
gas
Biogas blower Delta Blower

Gas tank Digestion tower
4
It is used sustainably to create energy to relieve the en- subsequent pneumatic transport of the dried sludge. AERZEN
vironment and remedy resource deficits. Due to the products not only do their job in the examples given above. Just
pressure increase of biogas blowers, the gas is trans- as there are many options to protect the environment, there
ported to CHPs or generators where the converted ener- are many areas of application for AERZEN positive displace-
gy can be used to heat buildings or greenhouses, for ment blowers, rotary lobe compressors and turbo blowers.
example. The produced gas is measured by AERZEN ro-
tary piston gas meters. During sludge drying processes,
AERZEN positive displacement blowers can be used for the
Delta Blower / Delta Hybrid / Aerzen Turbo

for stimulating the biology
cleaned
Aeration tank Secondary wastewater tank
wastewater
mechanically Wastewater
cleaned with activated
wastewater sludge
Return sludge
Activated sludge
Delta Blower
Sludge drying for pneumatic transportation
5
APPLICATION REPORTS.
WASTEWATER TREATMENT PLANT ARNSBERG WILDSHAUSEN
New AERZEN turbo blower improves performance and efficiency.
Background: cost-intensive old plant

The Ruhrverband Essen operates a biological wastewater
treatment plant designed for 98,000 p.e. in Arnsberg -
Wildshausen. It cleans the wastewater of 48,000 people
and also the wastewater of a paper mill. This mill supplies
between 3,000 and 6,000 m3 wastewater every day which
is pre-treated anaerobically in two IC-reactors (IC = Internal
circulation). The entire flow in the wastewater treatment
plant fluctuates between 210 and 1,070 l /s depending on
the day of the week, time of day and the weather. The plant
operates with an activated sludge procedure. The wastewater
first flows past two counterflow screens. Then, sand and
other minerals are collected in two parallel sand collector
chambers. Finally, it is aerated in three consecutive aeration
tanks. The air required for this is generated in the central Segment Environmental technology
air station in the basement of the press building. Three
nineteen-year-old turbo compressors were in operation there
until November 2012. They were connected in series and were Problem High maintenance and energy costs
operated according to the load-dependent air requirements
of the three aeration tanks. The paper mill pre-treated its
wastewater and therefore, only a maximum of two turbo Solution Aerzen Turbo Generation 5
blowers were required to generate the air necessary for the
aeration process. This anaerobic pre-treatment transforms
the carbon contained in the wastewater mainly into methane. Result Significant energy saving, reduction
The exhaust air contaminated with hydrogen sulphide is of maintenance and ancillary costs,
sucked off by an AERZEN positive displacement blower of improvement of supply reliability.
the Delta Blower series which is attached to the aeration
tank. It is then pushed into the aeration tank. This means Company Aerzener Maschinenfabrik GmbH
that the carbon filter previously used for cleaning the exhaust Reherweg 28 - 31855 Aerzen
air is no longer required. Costs associated with this are saved. Germany
Furthermore, the odour around the aeration tank improved Phone: +49 5154 81-0
significantly. Fax: +49 5154 81-9191
info@aerzener.de
Problem: Wear and high cost www.aerzener.de
One of the three old turbo systems already showed
significant wear in 2012. Rather than going through extensive
and expensive revisional work, this old plant was going to be Contact Sebastian Meißler
replaced by a new turbo compressor. Phone: +49 5154 81 9970
Fax: +49 5154 81 71 9970
sebastian.meissler@aerzener.de
This was done to also improve the energy efficiency of the The performance of the turbo blower is then lowered so that
station and to increase the supply reliability in the aeration both systems can operate in parallel. If the target value in the
tanks. tank is reached again, the old system switches off and the
Generation 5 takes over by itself.
„Our turbo blower from the Aerzen Turbo Generation 5 series
saves up to 6 % energy, reduces maintenance and ancillary The result: Powerful and efficient
costs, improves supply reliability and means that the expen- AERZEN is an experienced application specialist and offers
sive general overhaul of the old system is no longer necessary.“ positive displacement blowers and turbo blowers from one
place. The new turbo blower design AT Turbo Generation 5
Markus Droppelmann, was designed for high intake volume flows and sets a new
Group manager Ruhrverband Essen example in wastewater treatment. The speed-regulated
state-of-the-art turbo machines which work oil-free offer
significant advantages for wastewater treatment, particu-
The solution: AERZEN Turbo Generation 5 larly regarding performance strength and efficiency.
Markus Droppelmann, group manager Obere Ruhr for the
Ruhrverband in Essen, saw the new turbo blower “Aerzen Tur- Advantages AERZEN Turbo Generation 5:
bo Generation 5” for the first time when he visited the IFAT in · Maximised performance and energy efficient for high
Munich in May 2012. The performance data of one system of volume flows
this new design was almost identical to those of the system · Low service life costs
which needed replacing. Droppelmann reports: “A detailed · High-tech components with long service life
profitability calculation revealed that this exchange would · Low maintenance and service effort
actually save 5 to 6 % energy. That means that the exchange · Low sound level
would redeem itself after five to eight years just considering
the ongoing energy costs.” Furthermore, the design-related
problem of oil storage for lubrication and cooling purposes
does not occur with the new system. “This means we did
not only avoid the cost for the due general maintenance of
a nineteen-year-old machine with a new system. We could
also lower our energy costs, save CO2 within the group and
increase the supply reliability of our wastewater treatment
plant, “ the group manager explains the decision.
The change: New turbo blower as base load system

Peter Knippers prefers to use the new system as the base
load system. A second system from the old plant is added
as a peak load system for only five hours a day. “As soon as
the prescribed oxygen target value in the tank drops the new
turbo blower kicks in, which then increases the output by in-
creasing the speed, “ he explains. If the system has reached
its upper performance limit, the old system is switched on.
The company technology solutions benefit from the experience gained from
The Aerzener Maschinenfabrik GmbH was founded in 1864 and more than 150 years in business. Worldwide, industrial plants
is a world-leading supplier of twin-shaft positive displacement are supplied with gaseous media using AERZEN blowers,
machines and turbo machines. The product range includes compressors, turbos and gas meters. Apart from standard
rotary lobe compressors, positive displacement blowers, turbo products, the company also offers customised solutions.
blowers, screw compressors and gas meters. The Aerzener Furthermore, Aerzen offers a comprehensive range of After-
Maschinenfabrik employs around 1,800 employees and has Sales services - from repairs to upgrades of existing systems
more than 40 international subsidiaries. Aerzen’s innovative and to condition monitoring.
AERZEN SERVICE
Correct service to secure and increase energy efficiency of biological wastewater treatment plants.
Background: Energy and cost efficiency for biological

wastewater treatment plants
Every biological wastewater treatment plant requires a com-
pressed air station to supply the oxygen for the aeration tank.
This only operates with maximum energy efficiency, if it is
not possible that the downstream system increases the sys-
tem pressure, insufficient ventilation does not cause exces-
sive suction temperatures and/or insufficient maintenance
does not lead to increased operating time. Practical examples
show that these criteria influence the energy efficiency of a
blower negatively and lead to a significant increase in energy
costs.
„Practical examples show that a pressure increase of, for ex-

ample, 50 mbar can lead to an increased energy consumption Segment Service
of five to ten percent depending on the design of the blower.
This can lead to several thousands of Euros in extra costs. (...)“
Frank Glöckner, After-Sales-Service Problem Increased pressure, high room tem-
peratures and insufficient mainte-
nance lead to high cost
Example: Increased system pressure caused by the down-
stream system
Every blower is set to a pre-defined pressure before leaving Solution Correct and comprehensive service
the factory. The air compressed to this pressure is then led
to vents distributed throughout the tank via ring line with
several stub lines. Diaphragm control valves which are cor- Result Increase of energy efficiency and
rectly operated at the inlet of the tank are a precondition for reduction of cost
the optimal operation. Incorrectly set valves quickly lead to
increased pressure in the supply network, the blowers must
operate against increased pressure and the energy costs in- Company Aerzener Maschinenfabrik GmbH
crease. Furthermore, the diaphragm control valves are con- Reherweg 28 - 31855 Aerzen
trolled via pressure stabilization. This means, the supply Germany
lines are automatically closed when the required oxygen level Phone: +49 5154 81-0
is reached. The blowers which are often frequency-regulated Fax: +49 5154 81-9191
are shut down in a time-lagged manner after the valve is info@aerzener.de
closed. If this delay (waiting period) is set too long, the blow- www.aerzener.de
ers have to operate against closed or partially closed valves in
full load. This has the effect that air escapes via the pressure
valves. This does not only lead to air loss. In extreme cases, an Contact Sebastian Meißler
increased counter pressure can also damage the blower pack- Phone: +49 5154 81 9970
aged units. The counter pressure can also increase when the Fax: +49 5154 81 71 9970
diffusers in the tank have aged due to chemical compounds sebastian.meissler@aerzener.de
in the wastewater. This is also possible when pipelines and/ Example: Insufficient maintenance
or diffusers have become blocked over time because pressure If the system is not maintained as instructed by the manu-
silencers of the pressure creators are cladded with adsorp- facturer, this can also have a negative effect on the energy
tion material which has come loose over time and then en- balance. Classic examples are pressure valves damaged by
tered the system via the network. This danger does not occur resistances which are too high or an air filter which was ex-
with AERZEN positive displacement blowers which were built changed too late. If this air filter is not exchanged for exam-
after 1995 and with AERZEN rotary lobe compressors of the ple, to save 50 Euros, and only removed and blown out, the
new Delta Hybrid range. The foundation of these systems is energy requirements of the blower increase. As a general
a pulsation silencer and a reduction in noise is achieved by guideline: A reduction of pressure on the suction side by 10
diverting air and not by using adsorption material. mbar reduces the energy costs by approx. 1%. For example,
a new filter reduces the pressure by approx. 5 mbar, dirty fil-
Example: Excessive intake temperature ters, however, drop the pressure by 30 mbar.
The air used for compression and cooling a blower is often
taken directly from the installation location and not supplied Conclusion
via air inlet channels for biological wastewater treatment Increasing energy costs can be avoided if all blowers are main-
plants. This means that the room temperature has a signifi- tained and serviced by the service departments of the manu-
cant impact on the energy balance of the system. The room facturer and/or the operator. After all, the energy costs of a
temperature increases when the ventilation openings are po- compressor - when considering its long service life - make up
sitioned incorrectly and/or are too small, if the air supply is almost 90% of the system‘s entire cost. Only approx. 10% are
not supported by fans which are controlled via thermostats or spent on investment and maintenance costs.
if their performance is not sufficient, if the roof of the com-
pressor room is not sufficiently insulated against intensive
sun radiation or if the compressed air supply lines within the
station are not or not sufficiently insulated. The increase of
room temperature also leads to an increased compressed air
temperature and thus, leads to reduced oxygen levels of the
compressed air, a worse filling level and to inferior cooling
of the blowers. All of these criteria have one consequence:
The compressed air generator has to work longer to produce
the required amount of oxygen. As a rule of thumb, you can
say that a temperature reduction of 3°C saves 1% of energy.
This is a reason why AERZEN blowers always suck in air on
the “cold” side of the packaged unit and not on the discharge
side with the pipe connection, as on this side there is a higher
amount of radiated heat.
The company technology solutions benefit from the experience gained from
The Aerzener Maschinenfabrik GmbH was founded in 1864 and more than 150 years in business. Worldwide, industrial plants
is a world-leading supplier of twin-shaft positive displacement are supplied with gaseous media using AERZEN blowers,
machines and turbo machines. The product range includes compressors, turbos and gas meters. Apart from standard
rotary lobe compressors, positive displacement blowers, turbo products, the company also offers customised solutions.
blowers, screw compressors and gas meters. The Aerzener Furthermore, Aerzen offers a comprehensive range of After-
Maschinenfabrik employs around 1,800 employees and has Sales services - from repairs to upgrades of existing systems
more than 40 international subsidiaries. Aerzen’s innovative and to condition monitoring.
PLANNING FOUNDATIONS.
Technical and design features and the changing air requirements in aeration tanks challenge the
ventilation technology of every wastewater treatment plant. The demand for energy efficiency and
the reduction of operating costs are particularly important. However, the most important criterion
when planning wastewater treatment plants is still the highest level of reliability and availability.
The iron principle of engineering “each chain is only as strong as its weakest link” still applies.
That is why we would like to give some basic information about the machine design, room design
and pipework routing.
Calculation of operating data Suction state

Standard state (physical) The blowers/compressors are constructed in the suction sta-
The standard state of a gas te, i.e. at the actual pressure in the inlet socket p1abs[bar] at
refers to the pressure pNabs = 1,01325 bar the average or maximum temperature of the
at the temperature _ K - ^0°C
TN = 273 gas in the inlet socket t1[°C] or T1=TN+T1[K]. For the suction
e.g. volume flow in standard state QN [mN3/h] of atmospheric air aim for the average abs. suction pressure
density in standard state ρN [kg/m3] p1abs = 1.0 bar suction temperature t1 = 20°C or T1 = 293K
relation between Celsius temperature t[°C]
T=TN+ t [K] and the thermodynamic temperature T[K]
Impact of installation height

The atmospheric pressure p1abs decreases as the height of the installation location increases:
mNN P1abs[bar] mNN P1abs[bar] mNN P1abs[bar] mNN P1abs[bar]

0 1,031
100 1,001 1100 0,888 2100 0,785 3100 0,692
200 0.989 1200 0,877 2200 0,776 3200 0,684
300 0,977 1300 0,867 2300 0,765 3300 0,675
400 0,967 1400 0,856 2400 0,756 3400 0,667
500 0,955 1500 0,845 2500 0,747 3500 0,657
600 0,944 1600 0,835 2600 0,737 3600 0,649
700 0,932 1700 0,824 2700 0,728 3700 0,641
800 0,921 1800 0,815 2800 0,719 3800 0,632
900 0,909 1900 0,805 2900 0,709 3900 0,624
1000 0,899 2000 0,795 3000 0,701 4000 0,616
Calculation of volume flow Q from prescribed mass flow
1. For the standard state:

with mass flow in [kg/h] Density ρ in [kg/m3]
2. For the suction state:
10
Density ρn of gases in standard state and specific heat capacity cp
Air Natural gas Town gas Landfill gas Nitrogen Hydrogen
ρn [kg/m3] 1,293 0,96 0,61 1,21 1,25 0,09
Cp [kJ/kgK] 1,005 1,926 2,227 1,314 1,038 14,051
Calculation of intake volume flow Q1 from prescribed PNabs abs. = Pressure in standard state in [bar]
standard volume flow QN p1abs abs. = Pressure in suction state in [bar]
1. Dry gas T1 = Temperature in suction state in [K]
TN = Temperatureinim Normzustand:
state: TN= 273 K
2. Humid gas QN = Standard volume flow in [m dry trocken
3 N3 /h],
= Humidity, cp = RF 1 00 [ II ]]
The conversion according to equation (1) for transport and RF = relative humidity in [%]
compression of atmospheric air (relative humidity on average PS = Partial pressure of steam in [bar],
60% and installation height up to 500 mNN) is sufficiently seeTable
s. Partial pressure ofof
chart partial the steam,
exact! saturation state
ρN = Density in standard state in [kg/m 33 ]]
Calculation of density „“1 in suction state ρs = Density of steam in [kg/m3]

1. Dry gas
2.
Humid gas
Density „“1 in suction state of atmospheric air p1abs = 1,0 bar
-20 -10 0 5 10 15 20 30 40
Intake temperature [°C]
1,377 1,325 1,276 1,253 1,231 1,210 1,19 1,15 1,113

Density ρ1 in [kg/m3]
Partial pressure of steam, saturation state
t [°C] Ps [bar] ρs [kg/m3] t [°C] Ps [bar] ρs [kg/m3] t [°C] Ps [bar] ρs [kg/m3]
-20 0,001029 0,000881 13 0,014965 0,01134 42 0,08198 0,05652

-18 0,001247 0,001059 14 0,015973 0,01206 44 0,09100 0,06236
-16 0,001504 0,001267 15 0,017039 0,01282 46 0,10086 0,06869
-14 0,001809 0,001513 16 0,018168 0,01363 48 0,11162 0,07557
-12 0,002169 0,001800 17 0,019362 0,01447 50 0,12335 0,08302
-10 0,002594 0,002136 18 0,02062 0,01536 52 0,13613 0,09108
-8 0,003094 0,002529 19 0,02196 0,01630 54 0,15002 0,09979
-6 0,003681 0,002986 20 0,02337 0,01729 56 0,16511 0,1092
-4 0,004368 0,003517 21 0,02485 0,01833 58 0,18147 0,1193
-2 0,005172 0,004133 22 0,02642 0,01942 60 0,1992 0,1302
0 0,006108 0,004847 23 0,02808 0,02057 62 0,2184 0,1420
1 0,006566 0,005192 24 0,02982 0,02177 64 0,2391 0,1546
2 0,007055 0,005588 25 0,03166 0,02304 66 0,2615 0,1681
3 0,007575 0,005946 26 0,03360 0,02437 68 0,2856 0,1826
4 0,008129 0,006358 27 0,03564 0,02576 70 0,3116 0,1982
5 0,008781 0,006795 28 0,03778 0,02723 72 0,3396 0,2148
6 0,009345 0,007258 29 0,04004 0,02876 74 0,3696 0,2326
7 0,010012 0,007748 30 0,04241 0,03037 76 0,4019 0,2515
8 0,010720 0,008267 32 0,04753 0,03382 78 0,4365 0,2718
9 0,011472 0,008816 34 0,05318 0,03759 80 0,4736 0,2933
10 0,012270 0,009396 36 0,05940 0,04172 90 0,7011 0,4235
11 0,013116 0,01001 38 0,06624 0,04624 100 1,0133 0,5977
12 0,014014 0,01066 40 0,07375 0,05116
11
PRESSURE AND TEMPERATURE FLUCTUATIONS -
PERFORMANCE BEHAVIOUR OF POSITIVE DISPLACEMENT BLOWERS
Pressure fluctuations
Positive displacement blowers should be designed for the Temperature fluctuations
maximum occurring pressure difference (example in waste- Due to the changes in density of the sucked in air, the intake
water technology: pressure difference ∆Pmax = max. blow-in volume flow fluctuates when the temperatures change. The
depth + max. pressure loss of fans + pressure loss of pipelines/ max. occurring intake temperature must be the basis to de-
fittings). termine the blower design to bring in the desired air mass or
The coupling performance at max. pressure difference speci- of a standard volume flow. The volume flow adapts to dif-
fies the selection of the drive motor. Positive displacement ferent intake temperatures via the speed regulation of the
blowers only take on the power which is generated by the ac- positive displacement blower.
tual counter pressure.
Example for the performance behaviour of a regulated positive displacement blower for pressure and temperature fluctuations
Pressure Regulation Intake volume flow Q1[m3/h] and coupling performance PK[kW]
difference point at intake temperature T1[k]
[mbar] [%]
308k 293k 273k

Q1 PK Q1 PK Q1 PK
600 100 971 21,6 924 20,5 861 19,0
50 486 11,7 462 11,1 431 10,4
25 242 7,2 230 6,9 215 6,5
525 100 971 19,0 924 18,0 861 16,7
50 486 10,1 462 9,6 431 9,0
25 242 6,2 230 5,9 215 5,6
450 100 971 16,5 924 15,5 861 14,4
50 486 8,6 462 8,2 431 7,6
25 242 5,1 230 4,9 215 4,7
Necessary volume flow in standard state QN= 850 mN3/h

Max. pressure difference ∆p = 600 mbar
Min. pressure difference ∆p = 450 mbar
Desired regulation of volume flow from 100 to 25 %
Selected: Compact blower GM 15 L,
motor works at frequency converter.
12
NOTES ABOUT MACHINE ROOM DESIGN AND PIPEWORK ROUTING
Machine room design Pipelines

· Doors and mounting openings should be dimensioned suf- · Pressure pipelines are connected flexibly to the blower via a
ficiently. Adequate ventilation of the room must be en- rubber sleeve or an axial compensator
sured. · The pipeline should (when considering this from the flow
· Lifting gear or a load track is advantageous for the assem- direction) be fixed behind the connection element (fixed
bly and disassembly of packaged units. point)
· Due to the flexible construction of compact blowers, no spe- · Recommended flow speed in pressure pipeline: in range of
cial foundations are necessary; the floor must be smooth 8 - 30 m/s
and even and the static load of the packaged unit should be · Compensators or pipe couplings should be installed be-
considered (dynamic loads are negligibly small). tween two fixed points
· A noise-absorbing version/lining of the walls and the ceil- · (Expansion compensation for length changes due to heat)
ing of the installation location is recommended (perforated · Pipe supports and mountings should be flexible and absorb
bricks or sound-absorbing elements): the entire noise pres- structural noises
sure level in the machine room is influenced significantly by · Wall ducts should be flexible and absorb structural noises.
its reverberation behaviour. · Blind conduits should be avoided
· Pipe connections, e.g. from single to collector pipe, should
be equipped with a pipe bend and installed so it is advanta-
geous for the direction of the flow
· It is recommended to insulate pressure pipelines within the
operation building
Example for the design of the machine room for (4+1) packaged units
Saddle pipe piece Gate valve Flexible support Flexible Duct
Shrink wrap
manifold Insulation
Not
Pipe coupling or advantageous
compensator
Exhaust air 1. Muffe

(if necessary)
Acoustic backdrop Air inlet

or channel
Weather
protective grid
2. Flexible 400-1000 Machine base
Installation e.g. 100 mm height
Noise absorption Soundproof Soundproof windows

end lining doors or glass bricks
1. & 2. Part of delivery scope for compact units
13
Dimensioning of pressure pipelines
Volume flow Q2 (pressed state) in pressure pipeline Q1 Intake volume flow in [m3/min]
p1abs. Absolute intake pressure in [bar]
p2abs. Absolute discharge pressure in [bar]
The discharge temperature t2 depends on the intake tempe- p2abs. = p1abs. + ∆p
rature and the pressure difference „“p. Values for t2 according ∆p Pressure difference in [bar]
to information in offer or in the leaflet. Guideline: 10°C increa- t2 Discharge temperature
se of intake temperature per 0.1 bar pressure increase.
Rough selection of pipeline nominal size
40
30
20
10
Flow speed [m/s]
1
1 2 5 10 20 50 100 200 500 1000
Volume flow Q2 in the pipeline [m³/min]
Recommended range
Volume speed c2 in the pressure pipeline
Q2 Volume flow in pressure state in [m3/min]

d Pipeline interior diameter in [m]
A flow speed of 30 m/s should not be exceeded in the

pressure pipeline.
14
15
POSITIVE DISPLACEMENT BLOWER.
DELTA BLoWER.
The positive displacement blower according to the Roots principle has been built in Aerzen since
1868. Therefore, AERZEN produced the first European positive displacement blower. In 1987,
AERZEN introduced the three-lobe blower to the market and also patented this procedure.
Building from this long experience, the positive displacement blower has been developed into a
highly technological product.
Function of the positive displacement blower. The turning of the rotors combined with the wings of the piston
The conveying direction depends on the turning direction of the and the exterior walls leads to so-called conveying chambers.
rotors and the installation position of the stage. Based on the There is still ambient pressure in this chamber. As soon as the
assumption that the typical installation positions is a vertical first wing passes the opening towards the pressure side, the
conveyance and that the turning direction creates conveying system pressure is adjusted. This is called isochoric compres-
from top to the bottom, the basic principle can be explained sion. The rotors close each other towards the inside, which
as follows: As you can see in the illustration, the air flows from prevents a change of pressure.
the upper suction inlet into the stage.
16
Compression principle. atmospheric conditions into a system with a given resistance
In positive displacement blowers, the compression is called (e.g. a water column), the relevant pressure increase is achie-
an isochoric compression. The pressure increase is achieved ved. The blower must operate at a certain level to overcome
by transporting a gaseous medium (e.g. atmospheric air) this resistance. This is defined as coupling performance (Pk)
discontinuously into a system. By forcing the medium from in Aerzen.
Versatility in numbers
Delta Blowers are strong universal geniuses: The smallest
packaged units are mounted to silo trucks.
The largest machines are operating in lifting systems. They
unload transport ships. With an hourly performance of up to
1,000 tons.
· Intake volume flows from 30 m³/h to 15.000 m³/h
· Intake volume flows in negative pressure up to 500 mbar
· Regulation range from 25 to 100 %
· Pressures up to 1,000 mbar
· Nominal sizes DN 50 to DN 400
Applications
· Water and wastewater treatment
· Ventilation
· Backwash of filters and much more
Advantages
· Extremely robust and reliable
· oil-free as per Class 0 according to ISo 8573-1
· No absorption material in base support
· Reduced maintenance effort
· Sustainable energy efficiency
17
Pressure Pressure drop pv Performance drop pv
e
P2
d c2 c
Theoretical power requirement

Pth=Q0 * dp
a b2 b
P1 Volume flow
Q1 Qv
Q0
Pth: The theoretical power requirement Pth is determined

The Pressure atcorresponds outlet «pressure» p by the product of the theoretical volume flow and the
p1: vertical axis the blower to thep2: the blower inlet
pV: Suction and pressure loss occurring at the inlet and differential pressure dp.
outlet (also dependent on periphery) Pth=Q0*d
∆ p : Difference between intake and discharge pressure
(dp) The power requirement corresponds to the area a-b-c-d in
the illustration above.
Theoretical
The horizontal volume which
axis corresponds is defined
to the «volumeby theQvolume in
flow» PK: The coupling performance PK also considers
Q0 : the conveying chamber in the blower
Volume flow loss which is generated by the
QV: medium flowing back in the clearances of the conveying PK=Pth+ PV=Q0*(dp+pV)
chamber (between rotor lobe and housing). The coupling performance corresponds to the area a-b-e-f.
Usable volume flow
Q 1:
The areas resulting from this correspond to the power requi-
rement. In principle, this can be deduced mathematically from
the following formula:
From the main formula, the following can be deduced.

P= Q*dp
18
Characteristic of the positive displacement blower For a large volume flow range of 30 to 15,000 m3/h. For reduced
Today, they are the driving force in many processes and the life cycle costs. For simpler handling. For an even more quiet
heart of a strong machine group: the positive displacement operation. What has not changed: This blower class, which is
blowers Delta Blower Generation 5. AERZEN has introduced successful all over the world, is extremely robust, reliable and
many innovations with this young range. They characterise has an extremely long service life. No surprise that it is popular
blower power for oil-free conveyance of air and neutral gases with long-term operations - over years and decades.
without the need for absorption materials.
1,68
1,60
1,52
Pressure ratio π
1,44
1,36
1,28
1,20
30 37 44 51 58 65 72 79 86 93 100
Q1 / Q1max
· Efficiency up to ~70% Performance curve of a KA

· High control range (25% - 100%) Characteristic curve
· Almost constant efficiency at partial load Design point
19
STANDARD SCOPE OF SUPPLY.
Three-lobe AERZEN Blower Stage Suction AERZEN Standard Packaged Unit

· Guaranteed oil-free after Class 0 by using proven piston · Suction via flow-optimised acoustic hood silencer
ring labyrinth seals according to ISO 8573-1 · Absorption-material not necessary by moving the absorp-
· Three-lobe blower stage with patented pulsation de- tion material in front of the filter
crease according to the interference principle* · Suction silencer with integrated replaceable filter car-
· Sophisticated piston profile for high volumetric efficiency tridge as standard according to EU4
· Statically and dynamically balanced high-quality pistons
and shafts made from one piece with C 45 N / EN- GJL-200
· Friction-reduced cylinder roller bearings for a long service
life
· Hardened and polished helical control gears made from
case hardening steel 16MnCr5 for utmost smoothness and
a long service life
*Patent DE 3527292 C2
Discharge silencer AERZEN Standard Packaged Unit AERZEN Instrumentation

· Base frame with integrated discharge silencer with com- · Easy reading off of values from the front of the machine
pletely wear-free reflexion soundproofing principle · Display of present discharge pressure
· Avoidance of ventilation system contamination with · Suction pressure gauge with an integrated maintenance
detached insulation material due to absorption-material- indicator for the filter cartridge in suction silencer
free soundproofing · Reading off of oil level also possible during operation at
· Patented base support with integrated spark arrestor integrated rising pipe with min. and max. display
certified for ATEX applications
· Broadband noise reduction over the entire speed range
20
AERZEN Standard Acoustic Hood AERZEN Belt Drive
· Acoustic hood with sound-absorbing oxygen lining, of low · Fully automatic and maintenance-free belt tension
flammability · Belt drive adapted perfectly to the required volume flow
· Self-supporting acoustic hood design with transport · Simple service and replacement of V-belt
openings for forklift and lift truck and integrated oil · Integrated overload protection due to load-transmitting
collection tray V-belt
· Space-saving side-by-side installation
· Maintenance flaps on the front and back side for easy
maintenance and revision
· oil level can be read off from the front during operation
· UV-resistant and durable powder coating in several layers
· Fresh air suction from the front side of the unit
AERZEN Machinery Mountings AERZEN Hinged Motor Mounting Plate

· Reduction of noise emissions through the floor due to as- · Base frame with integrated, self-tensioning hinged motor
sembly on flexible machinery mountings mounting plate
· Aligning of the packaged unit is made easier by the ma-
chinery mountings
21
AERZEN Safety Valve AERZEN Standard Motor
· Compact structure directly at the base frame · Use of highly energy-efficient 2-pole motors with energy
· Standard settings are 50 mbar above system pressure efficiency class IE3
· Ensures safe operation · Motor has protection class IP54 as well as insulation class F
· Design of motors with relevant technical redundancy to
ensure a long service life
· Adjusted motor weight for construction of automatic belt
tensioning device via the hinged motor mounting plate
· Use of enforced bearing for compensation of resulting axial
forces by the belt drive
· Re-lubrication interval significantly increased compared to
the standard and therefore offers a long service interval
· Version with 3 pre-resistors as standard designed in motor
terminal box to protect the motor
22
23
PERFORMANCE DESCRIPTION
OVERPRESSURE. AERZEN
DELTA BLoWER GENERATIoN 5.
Pos. 1) Positive displacement blower
To be delivered as complete compact unit ready to be connected with all accessories required for safe operation. For conveying
completely pure process air, oil-free operation TÜV-certified according to ISO 8573-1 of Class 0 and on the process side absolutely
absorption-material-free soundproofing, to secure the air quality.
Packaged unit with CE-label and documentation, implemented according to the EC Machinery Directive 98/37 EG, Appendix II A.
Make: Aerzener Maschinenfabrik

Type: Delta Blower Generation 5
Description of blower stage

· Positive displacement blower stage for the oil-free conveying of class 0 (ISo 8573-1) and compression of air, with 3-lobe rotors and
pre-inlet channels cast into the cylinder. Noise reduction due to pulsation decrease after the interference principle.
· Housing parts from EN-GJL-200, rotary pistons and shafts statically and dynamically balanced
· Blower GM 3 S to GM 80 L: Rotors and shafts made from tempered steel C45N

· Blower GM 90 S to GM 130 L: Shafts made from EN-GJS-500 Rotors made from EN-GJS-500
· Blower GM 150 S: Shafts made from tempered steel C45N Rotors made from EN-GJL-400
· Helical gears, hardened and polished, material 16MnCr5. Mounted onto the shafts with taper interference fit
· Mounting of shafts in generously dimensioned roller bearing
· oil splash lubrication with additional oil throwers
· Sealing off of conveying space with piston ring labyrinth seals and slingers, sealing off of drive shaft with radial seal ring.
Packaged unit description

· The blower is mounted onto a torsion-resistant base frame with an integrated absorption-material-free discharge silencer.
Construction of the unit on flexible machinery mounting which absorbs structural noises.
The discharge silencer is designed, constructed and tested in accordance with the valid rules of the Pressure Equipment Directive
PED 97/23/EG (AD 2000) and is delivered with CE-labels and the relevant documentation.
· The broadband noise reduction over the entire speed range is achieved without the use of absorption materials by using metal,
completely wear-free sound silencer units. A complete soundproofing effect is given over the entire usage period
· Narrow V-belt drive, belt guard (packaged unit without acoustic hood)
· Hinged motor mounting plate as tensioning device for belt drive, the automatic tensioning of the belt occurs through the weight
of the motor alone. Re-adjusting support spring constructions are not necessary
· The filter silencer is flanged directly onto the inlet socket of the blower. The housing is fitted with a removable lid for maintenance
purposes so that the filter element can be removed easily. The absorption material is positioned in front of the filter element when
considering the flow direction.
· The temperature-resistant check valve (on shaft bearing) is integrated into the connection housing so that the flap insert can be
checked easily from the outside without dismantling the housing. Blower GM 4S / DN 80 to GM 150S / DN 300. Blower GM 3S /
DN 50: Connection housing for revision of check valve can be dismantled easily
· The pressure valve to secure the packaged unit is designed as an equipment part with safety function according to the Pressure
Equipment Directive PED 97/23/EG.
· Connection of pressure piping with flexible rubber sleeve (ISO) with clamps at rear front or steel compensators with flange
connection
· Main maintenance side: Front side
· A service package with first oil fill, oil fill funnel, lifter for hinged motor munting plate, oil drainpipe is part of the delivery scope.
24
Performance data
Conveying medium atmosph. air
Intake volume flow m³/min : .....................................................................................................
Volume flow in standard condition Nm³/h : .....................................................................................................
Intake pressure (abs.) bar : .....................................................................................................
Pressure increase bar : .....................................................................................................
Intake temperature °C : .....................................................................................................
Relative humidity % : .....................................................................................................
Discharge temperature °C : .....................................................................................................
Blower speed 1/min : .....................................................................................................
Motor speed 1/min : .....................................................................................................
Coupling performance kW : .....................................................................................................
Motor rating kW : .....................................................................................................
(Building tolerance for intake volume flow and coupling performance: ± 5 %)

Selection positions
· Drive with constant speed
· Drive via pole-changeable motor
· Drive via frequency converter
· Suction via filter
· Suction via piping, filter with flex. pipe connection (ISO) intended for suction piping
Selected blower: GM 3 S to GM 150 S, DELTA BLoWER Generation 5
Connection pressure piping: DN ...................................................................
Selection position:
Connection suction piping: DN ................................................................... only for suction via piping
Drive motor
· Motor according to IEC standard, type of construction IM B3, protection class IP 55 - Efficiency class IE 3,
- Insulation class F/according to B,
- with 3 resistor sensors for monitoring the
winding,
- with re-lubrication device for bearing,
- Bearing suitable for belt drive.
- Motor suitable for operation at frequency
converter.
· Nominal voltage / nominal frequency V / Hz : .....................................................................................................

· Motor nominal capacity kW : .....................................................................................................
· Motor nominal speed 1/min : .....................................................................................................
· Motor size : .....................................................................................................
· Nominal current A : .....................................................................................................
· Starting current A : .....................................................................................................
Motor start-up (selection position) direct star-delta at frequency converter

soft start
25
Start unloading device
· Pneumatic start-up relief valve Aeromat, which is necessary for star-delta-processes of the motor, is mounted onto the packaged
unit
· Additional solenoid valve 230 V / 50 Hz (closed in de-energized state) is mounted onto the start-up relief, for star-delta start-up
of pole-changeable motor (selection position)
· Solenoid valve 230 V / 50 Hz (open in de-energized state) as start-up relief. Only for unit nominal size DN 50, blower GM 3S
(selection position)
Instrumentation
· Pressure gauge for discharge pressure with glycerine filling ø 63 mm, mounted onto the packaged unit or into the front of the
acoustic hood
· Maintenance indicator for filter contamination ø 63 mm, mounted onto the packaged unit or into the front of the acoustic hood
Selection positions
· Intake pressure switch for filter monitoring
· Discharge pressure switch
· Contact thermometer discharge temperature with capillary line
Instruments mounted onto the packaged unit, incl. impulse lines, transfer of a potential-free contact on the client’s control
Packaged unit weight: approx. .......................... kg
Paint: Manufacturer standard, colour RAL 5001
Pos.1 – deliver completely Unit EUR / unit
EUR / Tot.
Pos. 2) Acoustic hood
for the positive displacement blower ....................... ......................... DELTA BLoWER Generation 5
· Acoustic hood made from galvanised steel sheets with oil collection sump and topcoat.
· Acoustic hood suitable for transport with fork lift or lift truck (GM 3 S to GM 25 S).
· Segmented design with interior lining to reduce machine noise pressure level
from .................. dB(A) to .................... dB(A) (without piping noises)

(noise level in 1 m distance from packaged unit outline in free field, noise measurements according to DIN 45 635, DIN EN ISO 3744 and DIN
EN ISO 2151)
Forced ventilation using fan wheel driven by the blower: no additional auxiliary drive necessary.
Inlet openings: at the front on the cold side of the packaged unit,
Outlet openings: at the rear on the warm side of the packaged unit.
Main operating and maintenance side: anterior front side with removable, generous segments
Posterior front side: with removable segment for user-friendly accessibility to pressure valve
and start unloading device
26
Blower GM 4S / DN 80 to GM 90S / DN 250.
· oil level control display integrated into the outside of the front of the acoustic hood (main operating side).
· The oil level can be checked from the outside without opening the acoustic hood when the blower is running.
· oil can be filled up or drained simply via the integrated fill-up tank.
· The oil system is ready to use complete with piping.
Blower GM 3S / DN 50:
· The oil level can be checked after simply removing the roof segment.
· oil can be filled up using the supplied oil containers. It can be drained using the drainage valves attached to the blower using the
supplied drainage hose.
Acoustic hood designed for the arrangement of several packaged units next to each other (GM 3S / DN 50 to GM 150 S / DN 300).
· Acoustic hood for inside installation (standard)
Selection position: · Acoustic hood for outside installation
Hood weight: approx. .......................... kg
Paint: Manufacturer standard, colour RAL 5001 / front elements RAL 7047, powder painting
Pos. 3) Selection position: AERZEN Blower control AERtronic
The packaged unit is equipped with the operating and control device AERtronic, which takes on the following tasks:
· Control of the client’s power cabinet (star-delta circuit, direct operation or frequency converter)
· Monitor limit values of the rotary lobe compressor
· Capture, visualise and save measurement data
· Count operating and service hours
· Display and record events
AERZEN control unit AS 300 B AERtronic:

· For the operation/monitoring of a positive displacement blower and the control of the client’s own or optional power cabinet
· Visualisation and saving of operating data
· Provision of service, error and maintenance information, navigation and operation via TouchScreen
· operating hour counter, monitoring of winding temperature of drive motor as well as monitoring of intake pressure
(filter contamination), discharge pressure, oil pressure as well as discharge temperature.
· Basic module and extension modules with digital and analogue inlets/outlets.
Including:
· Transmitter for intake pressure, discharge pressure
· Sensors for discharge temperature.
· Supply voltage 380-420 V 50Hz.
Pos.3 – deliver completely Unit EUR/unit
EUR/Tot.
Selection positions at extra cost (from DN 100 integrated into the acoustic hood)
· Extension with frequency converter module, Outlet signal 4 - 20mA
· Extension with interface module RS 485 (2-wire) for the connection with the Profibus-DP
· Extension for the visualisation of the PCH vibration monitoring
· Impedance corrector to Aertronic for special voltages
Power supply panel: available extra
27
MAINTENANCE AND REVISION
The following table describes the standard maintenance for AERZEN positive displacement
blowers: Delta Blower Generation 5.
Maintenance for 1 year
Amount Maintenance part Interval
1 Replace intake filter After 8000 Oh or annually
Maintenance for 2 years
1 Replace V-belt After 16000 Oh or after 2 years
1 Replace lubrication oil DELTA LUBE 06 After 16000 Oh or after 2 years
Revision
Amount Revision part Interval
1 Set seals After 20000 Oh or after 3 years
1 Set bearings After 20000 Oh or after 3 years
Oh = operating hours
Note: All intervals specified are manufacturer’s recommendations.
28
29
TECHNICAL DRAWINGS.
DELTA BLOWER GM 3 S
Pos. Benennung Description

100 Gebläse Blower
610 Grundträger Base frame

611 Rohrstutzen mit integr. Rückschlagklappe Pipe socket with integr. check valve
613 Elastischer Maschinenfuß Flexible machinery mounting
620 Motorwippe Hinged motor mounting plate
1810 Motor Motor
2110 Riementrieb Belt drive
2710 Elastische Rohrverbindung DS Flexible pipe connection DS
3410 Filterschalldämpfer Filter silencer
3470 Ansaugfilter Inlet filter
4420 Druckventil Pressure valve
5300 Sonderzubehör: Anfahrentlastung Extras: start unloading device
6510 Wartungsanzeiger Service indicator
6520 Manometer Pressure gauge
7110 Schallhaube Acoustic hood
7210 Ventilator Fan
Drawing no.: 2ZG-9212
30
100 Gebläse Blower

611 Rohrstutzen mit integr. Rückschlagklappe Pipe socket with integr. check valve
1810 Motor Motor
2410 Riemenschutz Belt guard
2710 Elastische Rohrverbindung DS Flexible pipe connection DC
31
DELTA BLOWER GM 4 S

100 Gebläse Blower
611 Anschlussgehäuse Connection housing
612 Rückschlagklappe Check valve
1810 Motor Motor
5320 Sonderzubehör: Magnetventil Extras: solenoid valve
6530 Option: Kontakt-Thermometer Extras: contact thermometer
7210 Ventilator Fan
Drawing no.: ZG-00798
32
100 Gebläse Blower
1810 Motor Motor
Motoraufbau beim GM 10 S mit Motor 200 L 6510 Wartungsanzeiger Service indicator
Motor design of GM 10 S with motor 200 L 6520 Manometer Pressure gauge
7210 Ventilator Fan
33
DELTA BLOWER GM 7 L

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
34
100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
35
DELTA BLOWER GM 10 S
1350
3450
3410,3470
II
Zuluft
4420
7210
320±5
612
1 230±5
100
Kabelzuführung 2xØ54 /1xØ32,5 611
cable lead 2xØ54 /1xØ32,5
F
610
2710
294±5
300
240
1 80
Abluft
exhaust-air
40 33 (319 )
880
20
495±5 580
60 Erdungsanschluss M8 375±5
1394±5
earthing connection
7110 4 1163 90
Ø
x 5
1
2110
Kabelzuführung
Drehrichtung cable lead
sense of rotation
Ölstand 5310
1 500
oil level
1 039

1810
620
1 05
613
214 610 ()110
624
1250
100 Gebläse Blower
1810 Motor Motor
3450 Option: Elastische Rohrverbindung SS Optional: flexible pipe connection SS
5310 Option: Anfahrentlastung Optional: start unloading device
7210 Ventilator Fan
Drawing no.: 4000146592
36
3450
3410,3470
II
6510
100
320±5
4420
6520
611,612
I
F
610
Erdungsanschluss Ø9
2710 earthing connection Ø9 613
160±5 135
495±5 580
1172
1264±5
2410
Kabelzuführung
cable lead
2110
5310
Drehrichtung
sense of rotation
1810
620 Freiraumfürfür Stirnseitig

Wartungsarbeiten min.800min. 800mm
Stirnseitig
610 ()110 Free spacefor for work work
maintenance at front side
at front packaged
side of unit 800mm min.
1007

100 Gebläse Blower
1810 Motor Motor
3410 Saugschalldämpfer Suction silencer
7210 Ventilator Fan
Drawing no.: 4000150127
37
Erdungsanschluß ø9
earthing connection ø9
Erdungsanschluß M8
earthing connection M8 Pos. Benennung Description
100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
38

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
39
DELTA BLOWER GM 15 L
1350
3450
3410,3470
II
Zuluft
Zuluft
air inlet
4420
7210
320±5
612
1 230±5
100
Kabelzuführung 2xØ54 /1xØ32,5 611
F
610
2710
294±5
300
240
1 80
Abluft
exhaust-air
40 33 (319 )
880
20
495±5 580
60 Erdungsanschluss M8 375±5
1394±5
earthing connection
7110 4 1163 90
Ø
x 5
1
2110
Kabelzuführung
Drehrichtung cable lead
sense of rotation
Ölstand 5310
1 500
oil level
1 039

1810
620
1 05
613
214 610 ()110
624
1250
100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000146592
40
3450
3410,3470
II
6510
100
320±5
4420
6520
611,612
I
F
610
Erdungsanschluss Ø9
2710 earthing connection Ø9 613
160±5 135
495±5 580
1172
1264±5
2410
Kabelzuführung
cable lead
2110
5310
Drehrichtung
sense of rotation
1810
620 Freiraum für Wartungsarbeiten Stirnseitig min. 800mm

610 ()110 Free space for maintenance work at front side of unit 800mm min.
1007

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000150127
41
7110
2110
Drehrichtung
sence of rotation
Ölstand
oil level
5310
1810
Kabelzuführung 2xØ54 /1xØ32,5

620
613
()110 40 880
214 610
624 60 375±5
Erdungsanschluss M8
earthing connection
1250
1350
3450 3410,3470
II
Zuluft
air inlet
4420
327 5
7210
612
2710
I
100
Abluft 610
exhaust-air
611 33
547±5 580
1446±5

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000140410
42
3410,3470 3410,3470
2110 2110
1810 1810
Drehrichtung Drehrichtung
sence of rotation sence of rotation
 620
 620
613 613
()110 610 ()110

610
1007
1007
Kabelzuführung
cable lead
5310
160±5 134
1171±5

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000157416
43
Erdungsanschluß 11

100 Gebläse Blower
1810 Motor Motor
2410 Sonderzubehör: Riemenschutz Extras: belt guard
6511 Sonderzubehör: Druckwächter SS Extras: pressure switch SS
6530 Sonderzubehör: Druckschalter DS Extras: pressure switch DS
6521 Sonderzubehör: Kontakt-Thermometer Extras: contact thermometer
7210 Ventilator Fan
Drawing no.: 4000148572
44
100 Gebläse Blower
1810 Motor Motor
Drawing no.: 4000148480
45

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000148572
46
100 Gebläse Blower
1810 Motor Motor
Drawing no.: 4000148480
47
6510
6520
6530
Ölstand
Ölstand
6511
oil level
Kabelzuführung
2410 cable lead
1xØ64/ 2xØ32,5
357 ±5
44
34
525 ±5
55
207
272
4xØ14 für
618 1088 349 x ø14 für Befestigung
4Befestigung
4 x ø14 for fastening
282
Kabelzuführung
1268
5300
5320
Abluft
exhaust air
earthing connection ø11 276 1538

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000146628
48

100 Gebläse Blower
1810 Motor Motor
Drawing no.: 4000144598
49

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4000148572
50
100 Gebläse Blower
1810 Motor Motor
Drawing no.: 4000148480
51
6510
6520
6530
Ölstand
Ölstand
6511
oil level
Kabelzuführung
2410
cable lead
1xØ64/ 2xØ32,5
357 ±5
44
34
525 ±5
55
207
272
4xØ14 für
618 1088 349 x ø14 für Befestigung
4Befestigung
4 x ø14 for fastening
282
Kabelzuführung
cable lead
1268
5300
5320
Abluft
exhaust-air
earthing connection ø11 276 1538

100 Gebläse Blower
1810 Motor Motor
6511 Sonderzubehör: Druckwächter SS Extras: pressure monitor SS
7210 Ventilator Fan
Drawing no.: 4000146628
52

100 Gebläse Blower
1810 Motor Motor
Drawing no.: 4000144598
53
3410 6510 6520 7110 3410 100
2410
optional
4420
1810
4450
7276
7220
2110
611
Ölstand Drehrichtung
oil level sense of rotation
2710
200
2150 10
2110
27 3 (D N250)Ø
Rückschlagklappe
55
26 11
284 950 (666)

Erdungsanschluß (481)
769 950
1900 earth connection
90 10 2200
610 613 620
610 620 1820 1810 2150
331 1538 (331)
4420
320
14
(4x)
5310
optional
6520
1810
6510
611
5310
2345
2110
optional
1 458
1820
X
3410
620 2710
2410
2150 64
64 optional
4450
10
(216)
331 1653
456
(1 22)
X
52
32,3 Erdungsanschluß
5
32
594 10

earthingconnection
60
Kabelzuführung
213 120 cable entry
773
100 Gebläse Blower
611 Anschlussgehäuse mit Flansch Connection housing with flange
1810 Motor Motor
1820 Motorbefestigung Motor fastening
2150 Hebevorrichtung Lifting device
2410 Optional: Riemenschutz Extras: belt guard
2710 Elastische Rohrverbindung DS + Muffe Flexible pipe connection DS + sleeve
2710 Elastische Rohrverbindung DS + Kom- Flexible pipe connection DS + com-
pensator pensator
5310 Anfahrentlastung Start unloading device
7210 Ventilator Fan
7276 Ölstandanzeiger Oil level indicator
Drawing no.: 4000165787
54
(1648) 2062
3410
34 5 125
6510
2410
4420 6510
21 0
1810 611
100
2710 2410
Drehrichtung
sense of rotation
200
20
6520
6520
2150
68
610
620
(492) 367 10 950 (253)
859 10
85 950 610 13 ÿ
613
13ÿ
2062
34 5 125
3410
4420 6510
611
100
2710 2410
200
20
6520
610
(492) 367 10 950 (253)

85 10
9
ÿ
13 100 Gebläse Blower

13 ÿ
1810 611 Anschlussgehäuse mit Muffe Connection housing for sleeve

5310
optional 613 Elastischer Maschinenfuß Flexible machinery mounting
1810 Motor Motor
2710
2410 Riemenschutz belt guard
pensator pensator
611 3410 610 2410 3410 Filterschalldämpfer Filter silencer
3450 Elastischer Rohranschluss SS Flexible pipe connection SS
4420 Ventil Valve
Drawing no.: 4000096477
55
3410 6510 6520 7110 3410 100
2410
optional
4420
1810
4450
7276
7220
2110
611
Ölstand Drehrichtung
oil level sense of rotation
2710
200
2150 10
2110
27 3 (D N250)Ø
Rückschlagklappe
55
26 11
284 950 (666)

Erdungsanschluß (481)
769 950
1900 earth connection
90 10 2200
610 613 620
610 620 1820 1810 2150
331 1538 (331)
4420
320
14
(4x)
5310
optional
6520
1810
6510
611
5310
2345
2110
optional
1 458
1820
X
3410
620 2710
2410
2150 64
64 optional
4450
10
(216)
331 1653
456
(1 22)
X
52
32,3
Erdungsanschluß
Erdungsanschluß
5

32
earthingconnection 594 10
60
Kabelzuführung
213 120 cable entry
773
100 Gebläse Blower
1810 Motor Motor
2410 Optional: Riemenschutz Extras: belt guard
pensator pensator
7210 Ventilator Fan
7276 Ölstandanzeiger Oil level indicator
Drawing no.: 4000165787
56
(1648) 2062
3410
34 5 125
6510
2410
4420 6510
21 0
1810 611
100
2710 2410
Drehrichtung
sense of rotation
200
20
6520
6520
2150
68
610
620
(492) 367 10 950 (253)
859 10
85 950 610 13 ÿ
613
13ÿ
2062
34 5 125
3410
4420 6510
611
100
2710 2410
200
20
6520
610
(492) 367 10 950 (253)

85 10
9
ÿ
13 100 Gebläse Blower

13 ÿ
1810 611 Anschlussgehäuse mit Muffe Connection housing with sleeve

5310
optional 613 Elastischer Maschinenfuß Flexible machinery mounting
1810 Motor Motor
2710
2410 Riemenschutz belt guard
pensator pensator
611 3410 610 2410 3410 Filterschalldämpfer Filter silencer
3450 Elastischer Rohranschluss SS Flexible pipe connection SS
4420 Ventil Valve
Drawing no.: 4000096477
57

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4900105335
58
100 Gebläse Blower
1810 Motor Motor
59

100 Gebläse Blower
1810 Motor Motor
7210 Ventilator Fan
Drawing no.: 4900105335
60
100 Gebläse Blower
1810 Motor Motor
61
Kabelzuführung
cable lead
Drehrichtung
sens of rotation
Erdungsanschluß M10
earthing connection M10 Axialventilator
axial fan
Abluft
exhaust air
Zuluft
air inlet
Instrumententableau
Instrumentation
Liefergrenze
supply limit

1 Gebläse Blower
2 Motor Motor
51 Ventilator Fan
56 Sonderzubehör: Regendach Extras: shelter
71 Sonderzubehör: Manometer Extras: pressure gauge
75 Sonderzubehör: Wartungsanzeiger Extras: service indicator
62
2
Drehrichtung
sens of rotation
earthing connection M10
Zuluft
air inlet
Liefergrenze
supply limit

1 Gebläse Blower
2 Motor Motor
33 Anschlussgehäuse mit integr. Rückschlag- Connection housing with integr. check
klappe valve
63
Kabelzuführung
cable lead
Drehrichtung
sens of rotation
earthing connection M10 Axialventilator
axial fan
Abluft
exhaust air
Zuluft
air inlet
Instrumententableau
Instrumentation
Liefergrenze
supply limit

1 Gebläse Blower
2 Motor Motor
51 Ventilator Fan
56 Sonderzubehör: Regendach Extras: shelter
64
2
Drehrichtung
sens of rotation
earthing connection M10
Zuluft
air inlet
Liefergrenze
supply limit

1 Gebläse Blower
2 Motor Motor
33 Anschlussgehäuse mit integr. Rückschlag- Connection housing with integr. check
klappe valve
65
ROTARY LOBE COMPRESSOR.
DELTA HyBRID.
The unique competence from the two worlds of the positive displacement blower and screw
compressor was the basis for developing the new and ground-breaking future technology Delta
Hybrid - the world‘s first range of rotary lobe compressors!
Delta Hybrid is a synergy of blower and compressor technology to compressor technology. For lower pressure ranges, the Roots
and offers completely new opportunities in the generation of principle of isochoric compression is the first choice, in higher
negative and positive pressure of air and neutral gasses due pressure ranges the screw compression principle with internal
to the constructive amalgamation of the advantages of both compression.
systems. The unit concept is based on AERZEN’s known and success-
A total of 7 patents or patent applications mean that the Delta ful Delta range (Delta Blower and Delta Screw) and has been
Hybrid is one of the most innovative products when it comes developed further systematically.
66
· Suction volume flows from 110 m³/h to 9.000 m³/h
· Regulation range from 25 to 100%
· overpressures up to 1,500 mbar
Applications
· Wastewater cleaning
· Drinking water treatment
· Ventilation of rivers and lakes and much more
Your advantages
· Extraordinary energy efficiency
· Reduced life-cycle costs
· Significantly increased range of application and pressures
· High levels of reliability, long service life
· Reduced maintenance needs
· Process air 100 % free of oil and absorption materials
· Made by AERZEN
67
TECHNOLOGY.
Two profiles. One packaged unit. Result: a new efficiency for compressed air applications. In
Delta Hybrid is the perfect synthesis of positive displace- contrast to positive displacement blowers, the process air is
ment blower and screw compressor. The innovative rotary lobe moved diagonally through the stage. Conveying chambers are
compressor uses two different rotor profiles in one system: built from the rotors and the housing walls here as well. It is a
A twisted 3+3 blower profile, aimed at lower pressure differ- significant difference that, depending on the rotor profile, in-
ences up to 800 mbar. Plus, a 3+4 compressor profile, designed ternal compression or an increased delivery level is achieved.
for higher pressures up to 1,500 mbar.
Specially designed 3+4 compressor profile with interior compression 3+3 Blower profile with twisted shafts and patented pulse charging
for lower pressure applications as well as lower crushing losses
Compression principle of twisted 3+3 rotary piston profile

(Delta Hybrid L) ηV:
Volumetric efficiencyflow
Theoretical volume ηV= whichQis
Q1/ 0 defined by the volume
In general, the twisted rotary pistons use isochoric compres-
sion, just as the straight positive displacement blower. This Q0 : of the conveying chambers in the blower
profile in combination with the stage concept utilises physical Q1: Usable volume flow
effects to achieve an energy advantage. The diagonal flowing
of the medium in connection with the flowing opening of the If the usable volume flow is increased (e.g. because the blower
conveying chamber reduces the recoil and thus ensures that stage is filled up better) when the size of the conveying cham-
the blower stage is filled up better. The so-called gas-dynamic ber remains the same, the volumetric efficiency is increased.
shock is also utilised to achieve a pre-compression of the me-
dium in the conveying chamber. This increases the volumetric
efficiency of this blower.
68
Gas-dynamic shock:
If a compressible medium, which flows in an extending space if the space is closed at the inlet before the impulse can reach
(e.g. a pipeline) comes to a sudden stop (e.g. through a sud- it, an internal compression has occurred in this chamber. In this
denly closing slide) an impulse occurs. This impulse moves case, the degree of compression depends on the progress of
backwards through the space from the position of the stop the impulse in the space before the opening is closed. Assum-
to the inlet (similar to the speed of sound). As the impulse ing that in principle, the twisted rotary piston profile uses iso-
moves, the medium behind the impulse compresses. When the choric compression, the influence of the coupling performance
impulse reaches the inlet, the medium relaxes again. However, can be explained by the following formula.
1 4
2 1 Suck in
Air inlet through the air inlet opening in the open screw
threads on the suction side of the rotors
2/3 Compression process
Continuous turning of the rotors closes the air inlet
opening, oil is injected, the volume decreases, the pressure
increases
3 4 Exhaust
The compression is complete, the discharge pressure has
been achieved. Expulsion of exhaust air begins
PK=Pth+ V=Q0*(dp V As 1 does noti.e. it with theincrease linearly,which

thein the gas-dynamic
dif-ingpference dp is changedoes notleads to reduction the coupling
As you can see, the pressurePdifference+(dp) has a direct impact chamber,reduced shockofpressureconvey-
on the coupling performance PK. The pressure difference can be performance which is required to convey the same volume flow.
easily defined by the following formula:
The influence of internal compression on the power requirement
dp= p2-p1 becomes more obvious for a screw profile.
69
Compression principle 3+4 screw profile (Delta Hybrid S/H) The meshing of the rotors prevents a streaming back between
When a medium is compressed by the screw profile, isochoric the rotors and thereby defines the conveying direction. The
compression occurs only partially. The largest part of the rotation movement of the screw transports the medium from
necessary compression power is realised by internal compres- the suction side on the top to the pressure side opposite. Due to
sion. Energy can be saved compared to isochoric compression a defined size of the opening of this pressure side, the medium
because the pressure ratio within the stage is defined. If the is pre-compressed to a specified pressure.
internal pressure ratio corresponds to the downstream system Depending on the system pressure, the internal compression
pressure, the energetically disadvantageous isochoric compres- means that, compared to isochoric compression, conveyance
sion would not occur. begins with a defined admission-pressure. This means that
The process air is conveyed diagonally through the stage for the energetic effort which would have been required to con-
the screw profile as well. The conveying space is also created vey against the system pressure is now already partly (ideally
by the rotor profile and the stage housing. fully) utilised in the stage. This results in a reduced power
requirement.
p [bar]
1 bar (ü)
Isochoric compression
(1)
0,8 bar (ü)
V [m³]
3 3,5
Interior compression
0 0,5 1 1,5 2 2,5

p [bar] = System pressure V [m³] = Volume
70
We can illustrate this power saving using the p-V diagram diagram shows. The medium is moved into the system with an
shown above. Assuming that the area of the diagram cor- admission-pressure of 0.8 bar (ü). This means only 0.2 bar (ü)
responds to the required power consumption, isochoric is required for isochoric compression which is illustrated in the
compression (of a positive displacement blower) for a system diagram by the red rectangle (1). The difference of areas of the
pressure of 1 bar (ü) would require the power as shown by the internal compression and isochoric compression represent the
area bordered by the dashed line (----------). In this example, different power consumptions which are required to compress
the stage compresses to 0.8 bar (ü) on the inside. This internal the same volume.
compression requires less power, as the solid line curve in the
re. pi [%]
n= 50 75 100 125%
∆t=220°C
133
100
66
33
0
25 50 75 100 125 150
V1 %
· Efficiency up to 76% Performance curve of a KA

· High regulation range (25% - 100%) Characteristic curve
· Almost constant efficiency at partial load Design point
Characteristics of the positive displacement blower

About 90% of the life-cycle costs of a compressor are energy
costs. A number which can become a challenge. Everywhere
where environmental concerns and global competition require
mobilising every potential. AERZEN meets this challenge: up
to 15% energy saving. With a ROI which can be achieved after
two years depending on volume flow and compression. That
is Delta Hybrid.
71
AERZEN Rotary lobe compressor Suction AERZEN standard packaged unit

· Guaranteed oil-free as per Class 0 by using proven piston · Suction via flow-optimised acoustic hood louver
ring labyrinth deals according to ISO 8573-1 · Patented suction cone to reduce inlet noises
· Rotary lobe compressor stage with integrated pulsation · Absorption-material not necessary by moving the absorp-
decrease for noise reduction tion material in front of the filter
· Two efficient piston profiles for the optimal use for each · Suction silencer with integrated replaceable filter cartridge
application as standard according to EU4
· Flow-optimised inlet and outlet openings to reduce return
flow losses
· Patented bearing specifically designed for the rotary lobe
compressor with a service life of up to 60,000 hours
· Hardened and polished helical control gears made from
case hardening steel 16MnCr5 for utmost smoothness and
a long service life
Discharge side AERZEN standard packaged unit AERZEN Instrumentation

· Base frame with integrated discharge silencer with com- · Easy reading off of values from the front of the machine
pletely wear-free reflexion soundproofing principle · Display of present discharge pressure.
· Avoidance of ventilation system contamination with de- · Suction pressure gauge with an integrated maintenance
tached insulation material due to absorption-material-free indicator for the filter cartridge in suction silencer
soundproofing · Reading off of oil level also possible during operation at
· Patented base support with integrated spark arrestor integrated rising pipe with min. and max. display
certified for ATEX applications.
· Broadband noise reduction over the entire speed range
72
AERZEN standard acoustic hood AERZEN belt drive
· Acoustic hood with sound-absorbing foam lining · Fully automatic and maintenance-free belt tension
· Self-supporting acoustic hood construction with transport · Belt drive adapted perfectly to the required volume flow
openings for forklift and lift truck and integrated oil collec- · Simple service and replacement of V-belt.
tion sump · Integrated overload protection due to load-transmitting
· Space-saving side-by-side installation. V-belt
· Maintenance flaps on the front and back side for easy
maintenance and revision
· oil level can be read off from the front during operation
· UV-resistant and durable powder coating in several layers
· Fresh air suction from the front side of the packaged unit
AERZEN Hinged motor mounting plate AERZEN Machinery mounting

· Base frame with integrated, self-tensioning hinged motor · Reduction of noise emissions through the floor due to
mounting plate assembly on flexible machinery mounting
· Aligning of the packaged unit is made easier by the
machinery mounting
73
AERZEN Standard motor AERZEN Safety valve
· Use of highly energy-efficient 2-pole motors with energy · Compact construction directly at the base frame
efficiency class IE3 · Standard settings are 50 mbar above system pressure
· Motor has protection class IP54 as well as insulation class F · Ensures safe operation
· Design of motors with relevant technical redundancy to
ensure a long service life
· Adjusted motor weight for design of automatic belt ten-
sioning device via the hinged motor mounting plate
· Use of enforced bearing for compensation of resulting
axial forces by the belt drive
· Re-lubrication interval significantly increased compared
to the standard and therefore offers a long service interval
· Version with 3 preresistors as standard constructed in
motor terminal box to protect the motor
74
75
PERFORMANCE DESCRIPTION
OVERPRESSURE.
DELTA HyBRID - DESIGN S/L
Pos. 1) Rotary lobe Compressor
To be supplied as complete compact packaged unit ready for connection with all accessories necessary for safe operation.
For the delivery of completely pure process air, oil-free acc. to ISO 8573-1 Class 0 with TÜV certificate and on the discharge side a
sound reduction without any absorption material to ensure the quality of air.
Packaged unit with CE-standard marks and documentation, complying with the regulations of the following guidelines:
· Machine Directive 2006/42/EC
· Electromagnetic Compatibility 2004/108/EC
· Pressure Equipment Directive 97/23/EC
· Protection objectives of the low-voltage directive acc. to enclosure 1, no. 1.5.1.

Type: Delta Hybrid
Description of the stage

· Rotary lobe compressor stage for oil-free conveying acc. to Class 0 (ISo 8573-1) and compression of air, performance-optimized
positive displacement machine with minimum flow losses
optionally with twisted rotary pistons (3+3) and patented volumetric efficiency increase, type D 17 L up to D 75 L
or with low-pressure rotor profile (3+4) and internal compression, type D 12 S up to D 152 S
· Housing parts out of EN-GJL-250, rotary pistons and shafts statically and dynamically balanced
· Stage D 17 L up to D 75 L: rotary pistons and shafts made of tempering steel C45N
· Stage D 12 S up to D 152 S: rotors and shafts out of tempering steel C45N
· Gear wheels helically geared, hardened and ground, fixing onto the shafts by means of conical press-on taper
· Bearings of the shafts in amply dimensioned roller bearings
· oil splash lubrication with additional oil throwers (D 75 L and D 62 S) resp. integrated oil supply (D 17 L up to D 46 L and D 12 S,
D 24 S, D 36 S, D 98 S, D 152 S) by mechanically driven oil pump, oil overflow valve and oil filter
· Sealing of the conveying chamber by spring-sealing disc seals with neutral chamber and oil return thread, sealing of the driving
shaft by tip seal.
Packaged unit description

· The stage is mounted on a torsion-resistant base support in which the discharge silencer is integrated.
· Structure-borne noise- and vibration dampening mounting of the packaged unit on flexible machine feet.
· The discharge silencer is designed, manufactured and tested acc. to the current pressure device guideline PED 97/23/EC (AD 2000).
Supply with CE marks and corresponding documentation. The broadband sound reduction covering the whole speed range is ef-
fected by metallic completely wear-free silencer installations without using absorption materials. On this way, a completely sound
reducing effect is given for the total period of use.
· Narrow V-belt drive, belt guard (packaged unit without acoustic hood)
· Hinged motor mounting plate as tensioning device for belt drive, the automatic belt re-tensioning is effected by the motor weight
exclusively.
· The filter silencer is directly flanged onto the suction socket of the blower. For maintenance purposes the housing is provided with
a detachable cover so that the filter element can be easily removed. The absorption material is located upstream of filter element
viewed from direction of flow.
· The temperature-resistant check valve (shaft-borne) is integrated in the connection housing so that the flap insert can be checked
easy to maintain from outside, without disassembly of the housing.
· The pressure valve for fuse protection of the packaged unit is designed as equipment part with safety function acc. to pressure
device guideline PED 97/23/EC.
· Connection of the pressure piping by flexible connection with hose clamps at the rear front side.
· A service kit with initial oil filling, oil filling funnel, hinged motor mounting plate, oil drain hose is part of the delivery.
76
Performance data
Conveyed medium atmosph. air
Volume flow handled at normal condition Nm³/h : .....................................................................................................
Relative air humidity % : .....................................................................................................
Motor speed 1/min : .....................................................................................................
Compressor shaft power kW : .....................................................................................................
Motor rating kW : .....................................................................................................
(Dimensional tolerance on intake volume and coupling power: ± 5 %)

Options
· Drive via pole-changing motor
· Suction via piping, filter with flexible pipe connection (ISO) provided for suction piping.
Selected size: D 17 L up to D 75 L or D 12 S up to D 152 S Delta Hybrid
Connection pressure piping: DN ...................................................................
Connection suction piping: DN ................................................................... only for suction via piping

(option)
Driving motor
· Motor acc. to IEC standard, type of construction IM B3, type of protection IP 55 - Efficiency class IE 3,
- Class of insulation F / used acc. to B,
- with 3 PTC resistors for winding monitoring,
- with re-lubrication device for bearings from size 160M,
- Bearings suitable for belt drive
- Motor suitable for operation on frequency converter

· Nominal power of motor kW : .....................................................................................................
· Nominal speed of motor rpm : .....................................................................................................
· Motor size : .....................................................................................................
Option
Motor start-up direct star-delta on frequency converter
soft starting
77
· Pneumatically acting start unloading device Aeromat, required for star-delta starting of the motor, mounted on packaged unit
· Additional solenoid valve standard 24 V DC (de-energized closed; other voltage available) mounted on start unloading device, for
star-delta starting of pole-changing motors (option)
Instrumentation
· Pressure gauge for discharge pressure with glycerine filling ø 63 mm, mounted on packaged unit or installed in front of acoustic
hood wall
· Maintenance indicator for filter contamination ø 63 mm, mounted on packaged unit or installed in front of acoustic hood wall
· Pressure gauge for oil pressure with glycerine filling ø 63 mm, mounted on packaged unit or installed in front of acoustic hood wall
for types D 17 L up to D 46 L and D 12 S, D 24 S, D 36 S, D 98 S and D 152 S
· oil pressure switch with types D 17 L up to D 46 L and D 12 S, D 24 S, D 36 S, D 98 S and D 152 S
Options
· Intake pressure switch for filter monitoring
· Discharge pressure switch
· Contact thermometer discharge temperature with capillary line
Instruments mounted on packaged unit, incl. impulse lines,

transmission of a potential-free contact to control at site, switch wired on clamp
Packaged unit weight: Approx. ........................... kg

Finish: Manufacturer standard, colour RAL 5001
Supply completely Pc. .............. .............................. EUR / piece

.............................. EUR / total
Item 2) Acoustic hood
for rotary lobe compressor ....................... ......................... Delta Hybrid
· Acoustic hood made of galvanized steel with oil drip pan and finishing coat
· Transport of the acoustic hood possible by fork lift truck
· Segmental design with internal lining to reduce the sound pressure level of the machine noise
from ................... dB(A) to .................... dB(A) (level with sound-insulated piping)

(Sound level in 1 m distance from the outline of the packaged unit in the free field, sound measurement acc. to DIN 45 635, DIN EN ISO 3744
and DIN EN ISO 2151)
Acoustic hood ventilation

Electrically driven fan (400 V / 50 c/s)
Supply air openings: front on the cold side of the packaged unit
Exhaust air openings: rear on the hot side of the packaged unit
Main operation and maintenance side: front face with detachable, ample segments
Rear face: with removable segment for user-friendly accessibility to the pressure valve and start
unloading device
· oil level control indicator integrated outside into acoustic hood front (main operating side)
· The oil level control can be effected from outside without opening the acoustic hood with running rotary lobe compressor
· oil filling and -draining is simply carried out via the integrated filling reservoir
· The oil system is tubed ready for operation
· Acoustic hood designed for arrangement of several packaged units side-by-side
78
A terminal box is integrated in the acoustic hood rear side, in which the power supply unit (standard 400-500 V 50/60c/s) is for the
elctric oil demister, AERtronic (option 3). If round instruments were selected, then all pressure switches / temperature switches (as
far as selected) are installed potential-free on terminal.
Option
· Acoustic hood for indoor installation
· Acoustic hood for outdoor installation
Weight of the hood: Approx. .......................... kg

Finish: Manufacturer’s standard, colour RAL 5001 / front elements RAL 7047, powder coating
Supply completely Pc. .............. .............................. EUR / piece

.............................. EUR / total
Item 3) Option: AERZEN blower control AERtronic
The packed unit is equipped with the operation- and control device performing the following tasks:
· Control of a power control cabinet (star-delta-switching, direct operation or frequency converter) provided by customer
· Monitoring of the limiting values of the rotary lobe compressor
· Recording, visualization and storing of the measured data
· Counting of the operation and service hours
· output and recording of events
AERZEN control unit AS300B AERtronic

· for operation / monitoring of a rotary lobe compressor and the control of a power cabinet provided by customer or as option.
· Visualization and recording of operation data,
· Provision of service, error and maintenance information, navigation and operation via touch screen.
· Working hour meter, monitoring of winding temperature of the driving motor as well as monitoring of intake pressure (filter con-
tamination), discharge pressure, oil pressure and discharge temperature.
· Basic module and extension modules with digital and analogue inputs / outputs
Included are:
· Transmitter for suction pressure, discharge pressure, oil pressure
· Sensors for discharge temperature and oil temperature
· Supply voltage 400 -500V 50/60 c/s
Power supply panel: Not included, customer’s scope of supply
Pc. .............. .............................. EUR / piece

.............................. EUR / total
Options
· Extension with Frequncey converter module, signal 4 – 20 mA
· Extension with interface module RS 485 (2-wire) for the connection with Profibus-DP (surcharge)
79
PERFORMANCE SPECIFICATION
OVERPRESSURE.
DELTA HyBRID - DESIGN H
Item 1) Rotary lobe compressor
To be delivered as complete compact unit ready to be connected with all additional parts required for safe operation. For conveying
completely pure process air, oil-free operation, TÜV-certified according to ISO 8573-1 of Class 0 and on the process side absolutely
absorption-material-free soundproofing, to secure the air quality.
Packaged unit with CE label and documentation, conforms with regulations of the following guidelines:
· Machinery Directive 2006/42/EC

· Electromagnetic Compatibility 2004/108/EC
· Pressure Equipment Directive 97/23/EC
· Protective regulations of the Low Voltage Directive in accordance with Appendix I, No. 1.5.1

Type: Delta Blower Generation 5
Description of stage
· Rotary lobe compressor stage for oil-free conveying of Class 0 (ISo 8573-1) and compression of air, performance-optimised dis-
placement units with minimal flow losses with low pressure rotor profile (3+4) and interior compression, Type D 12 H to D 98 H
· Housing parts from EN-GJL-250, rotary pistons and shafts statically and dynamically balanced
· Stage D 12 H to D 98 H: Rotors and shafts made from tempered steel C45N
· Helical gears, hardened and polished, mounted onto the shafts with taper interference fit
· Mounting of shafts in generously dimensioned anti-friction bearings
· oil splash lubrication with additional oil throwers (D 62 H) or integrated oil supply (D 12 H to D 36 H and D 98 H) using mechani-
cally driven oil pump, oil overflow valve and oil filter
· Sealing off of conveying chamber using spring seal washers with neutral space and oil return windings, sealing off of drive shaft
with tip sealing technology
Unit description
· The stage is mounted to a torsion-resistant base frame with an integrated pressure silencer.
· Construction of the unit on flexible machinery mounting which absorbs structural and vibration noises.
· The pressure silencer is constructed, manufactured and tested using the current guidelines of the Pressure Equipment Directive
PED 97/23/EG (AD 2000). Supplied with CE label and relevant documentation. The broadband noise reduction over the entire speed
range is achieved without the use of absorption materials by using metal, completely wear-free sound silencer units. A complete
soundproofing effect is given over the entire usage period.
· Narrow V-belt drive, belt guard (unit without acoustic hood)
· Hinged motor mounting plate as tensioning device for belt drive, the automatic tensioning of the belt occurs through the weight
of the motor alone
· The filter silencer is flanged directly onto the inlet socket of the blower. The housing is fitted with a removable lid for maintenance
purposes so that the filter element can be removed easily. The absorption material is positioned in front of the filter element when
considering the flow direction
· The temperature-resistant check valve (on shaft bearing) is integrated into the connection enclosure so that the flap insert can be
checked easily from the outside without dismantling the housing.
· The pressure valve to secure the unit is constructed as an equipment part with safety function according to the Pressure Equip-
ment Directive PED 97/23/EG.
· Flexible connection of pressure pipelines using flange compensators at the rear front side
· A service package with first oil fill, oil fill funnel, lifter for hinged motor mounting plate, oil drain hose is part of the delivery scope
80
Performance data
Relative humidity % : .....................................................................................................
Motor speed 1/min : .....................................................................................................
Compressor shaft power kW : .....................................................................................................
Motor rating kW : .....................................................................................................
(Building tolerance for intake volume flow and coupling power: ± 5 %)

Selection positions
· Drive via pole-changeable motor
· Suction via pipeline, filter with flex. pipe connection (ISo) intended for suction pipeline
Selected size: D 12 H bis D 98 H Delta Hybrid
Connection pressure pipeline: DN ...................................................................
Selection position
Connection suction pipeline: DN ................................................................... only for suction via pipeline
Drive motor
· Motor according to IEC norm, construction type IM B3, protection class IP 55 - Efficiency class IE 3,
- Insulation class F/used acc. to B,
- with 3 PTC resistor sensors for monitoring the winding,
- with re-lubrication device for bearing,
- Bearing suitable for belt drive.
- Motor suitable for operation at frequency converter.

· Motor nominal power kW : .....................................................................................................
· Motor nominal speed 1/min : .....................................................................................................
· Motor size : .....................................................................................................
Selection position
Motor start-up direct star-delta at frequency converter
soft start
81
· Pneumatic start-up unloading valve Aeromat, which is necessary for star-delta starting of the motor, is mounted to the packaged
unit
Selection position
· Additional solenoid valve 230 V / 50 Hz (closed when current less) is mounted to the start-unloading, for star-delta starting of
pole-changeable motors
· Solenoid valve 230 V / 50 Hz (closed when current less) as start-unloading. only for unit nominal size DN 50, blower GM 3S
Unit: .............. .............................. EUR / unit

.............................. EUR / Total
Unit weight: approx. ............... kg
Paint: Manufacturer standard, colour RAL 5001
Deliver completely units .............................. EUR / unit

.............................. EUR / Total
Instrumentation (AERZEN Blower controls AERtronic)

The unit is equipped with the operating and control device AERtronic, which takes on the following tasks:
· Control of the client’s power switch cabinet (star-delta circuit, direct operation or frequency converter)
· Monitor limit values of the rotary lobe compressor
· Capture, visualise and save measurement data
· Count operating and service hours
· Issue and log events
AERZEN control unit AS300B AERtronic

· For the operation/monitoring of a rotary lobe compressor and the control of the client’s own or optional power cabinet
· Visualisation and saving of operating data,
· Provision of service, error and maintenance information, navigation and operation via TouchScreen.
· operating hour counter, monitoring of winding temperature of drive motor as well as monitoring of intake pressure (filter pollu-
tion), discharge pressure, oil pressure as well as discharge temperature
· Basic module and extension modules with digital and analogue inlets/outlets.
Contained within:
· Transmitter for suction pressure, discharge pressure, oil pressure
· Sensors for discharge temperature and oil temperature
· Resistance thermometer PT 1000 to monitor the oil temperature
· Supply voltage 400-500 V 50/60Hz
Power supply panel: not included, must be supplied by client
Selection position
· Extension with interface module RS 485 (2-wire) for the connection with the Profibus-DP (additional cost)
Item 2) Acoustic hood
for the rotary lobe compressor ....................... ......................... Delta Hybrid
· Acoustic hood made from galvanised steel sheets with oil collecting sump and topcoat
· Acoustic hood suitable for transport with fork lift
· Segment design with interior lining to reduce machine noise pressure level
from ................... dB(A) to .................... dB(A) (Level with soundproof pipelines)
(noise level in 1 m distance from unit outline in free field, noise measurements according to DIN 45 635, DIN EN ISO 3744 and DIN EN ISO 2151)
82
Acoustic hood ventilation
Electrically driven fan ( 400 V 50 Hz )
Supply air openings: at the front on the cold side of the unit
Exhaust air openings: at the rear on the warm side of the unit
Main operating and maintenance side: anterior front side with removable, generous segments
Posterior front side: with removable segment for user-friendly accessibility to pressure valve
and start unloading device
· oil level control display integrated outside of the front of the acoustic hood (main operating side)
· The oil level can be checked from the outside without opening the acoustic hood when the rotary lobe compressor is running
· oil can be filled up or drained simply via the integrated fill-up tank
· The oil system is ready to use complete with piping
· Acoustic hood designed for construction of several units directly next to each other
A terminal box is integrated into the rear wall of the acoustic hood into which the power supply unit (standard 400-500 V 50/60Hz)
for oil demisting, AERtronic (Selection position 3) is integrated
Selection position
· Acoustic hood for indoor installation

· Acoustic hood for outdoor installation
Hood weight: approx. ........................... kg

Paint: Manufacturer standard, colour RAL 5001 / front elements RAL 7047, powder painting
delivery completely unit .............. .............................. EUR / unit

.............................. EUR / Total
83
MAINTENANCE AND REVISION.
The following table describes the standard maintenance for AERZEN rotary lobe compressor: Delta
Hybrid.
Maintenance for 1 year
1 Replace oil filter After 16000 Oh or after 2 years
2 Replace oil filter After 16000 Oh or after 2 years
Revision
Amount Revision part Interval
1 Exchange after completely revised After 40000 Oh or after 5 years

compressor stage
Oh = operating hours
Note: All intervals specified are manufacturer’s
recommendations.
84
85
TECHNICAL DRAWINGS.
DELTA HYBRID D 12 S/H
3140 1210 3451 3410 2410 1210
X
7220
4420
Drehrichtung
Ölstand sense of rotation
oil level
2710
7220
1810 5310
610
610 611-A
270
215 610 110 452 580
1250 1350
Schaltschrank für Rundinstrumentierung

15
control box for round instrumentation
1 040
1 500
A
B
1 05
10
90 1170
31 2
A
376 10
Kabelzuführung Erdungsanschluß
cable entry earth connection

610 Grundträger Base support 3151 Ansaugtopf Suction cup
611-A Anschlussgehäuse für Connection housing for sleeve 3410 Filterschalldämpfer Filter silencer
Muffe
3450 Elast. Rohrverbindung SS Flexible pipe connection SS
611-B Anschlissgehäuse mit Connection housing with flange -Option- -optional-
Flansch -Option- -optional-
4420 Sicherheitsventil Safety valve
1210 Ölnebelabscheider Oil demister
5310 Anfahrentlastung Start unloadng device
1810 Motor Motor
2110 Riemenantrieb Belt drive
2410 Riemenschutz -Option- Belt guard -optional-
6550 Öldrucküberwachung Oil pressure control
2710 Elast. Rohrverbindung DS Flexible pipe connection DS
6580 AERZEN Steuerung AERZEN control unit AERtronic
-Muffe- -sleeve-
AERtronic -Option- -optional-
2720 Elast. Rohrverbindung DS Flex. pipe connection DS
Kompensator -Option- compensator -optional-
Schallschluckmatte Noise absorption mat -optional- 7220 Elektrischer Lüfter Electrical fan
3150
-Option- 7240 Abdeckbleck -Option- Cover plate -optional-
Drawing no.: 4000116536
86
1210 3410
2110
100
Drehrichtung
sense of rotation
610
611-A
2410
A A
182 580 ()93

50 160 450 110
1166
Schaltschrank für Rundinstrumentierung 6550

X 6510
C
6520
C
1810
B
4420
400 160 5

100 Drehkolbenverdichter Rotary lobe compressor
610 Grundträger Base support 2710-B Rohrverbindung DS mit Pipe connection DS with
611-A Anschlussgehäuse für Muffe Connection housing for sleeve Kompensator -Option- compensator -optional-
611-B Anschlussgehäuse mit Connection housing with flange 3410 Filterschalldämpfer Filter silencer
Flansch -Option - -optional- 3450 Rohrverbindung SS Option- Pipe connection SS -optional-
1210 Ölnebelabscheider Oil demister 4420 Sicherheitsventil Safety valve
1810 Motor Motor 5310 Anfahrentlastung -Option- Start unloading device -optional-
1820 Motorbefestigung Motor connection 6510 Wartungsanzeiger Service indicator
2110 Riemenantrieb Belt drive 6520 Manometer Pressure gauge
2410 Riemenschutz Belt guard 6550 Öldruckmanometer Oil pressure gauge
2710-A Rohrverbindung DS mit Flexible pipe connection DS with 6580 Elektrische Steuerung Electric control AERtronic
Muffe sleeve AERtronic -Option- -optional-
Drawing no.: 4000129522
87
DELTA HYBRID D 17 L
10 1210 3451 7110 3410 100 2410 1210
220 2110
X 4420
Drehrichtung
sense of rotation
÷ lstand
oil level
1 10
7220
2110
610 5310
610
215 61 110 27
0 0 452
1250 50
1350
Schaltschrank f¸ r Rundinstrumentierung 15
control box round instrumentation
1810
4420
611-A
A
90 1170
E 375 5
Kabelzuf¸ hrung
cable entry Erdungsanschlufl
earth connection
3150 Schallschluckmatte Noise absorption mat -optional-

-Option-
100 Gebläsestufe Blower stage
3450 Elastische Rohrverbindung Flexible pipe connection SS
610 Grundträger Base support SS -Option- -optional-
611-B Anschlussgehäuse mit Connection housing with flange 3451 Ansaugtopf Suction pot
611-A Anschlussgehäuse mit Connection housing for sleeve
5310 Anfahrentlastung -Option- Start unloading device -optional-
Muffe
1810 Motor Motor 6520 Manometer Pressure gauge
2110 Riementrieb Belt drive 6550 Manometer Öldruck Pressure gauge oil pressure
2410 Riemenschutz -Option- Belt guard -optional- 6580 AERZEN Steuerung AERZEN control unit
AERtronic -Option- AERtronic -optional-
2710 Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve-
-Muffe-
7220 Axialventilator Axial fan
2720 Elast. Rohrverbindung DS- Flex. pipe connection DS -
Kompensator -Option- compensator -option- 7240 Abdeckblech -Option- Cover plate -optional-
Drawing no.: 4000117603_02
88
Pos. Benennung Description 2720 Elast. Rohrverbindung DS- Flex. pipe connection DS -
100 Gebläsestufe Blower stage Kompensator -Option- compensator -option-
610 Grundträger Base support
611-B Anschlussgehäuse mit Connection housing with flange
SS
3470 Ansaugfilter Intake filter
611-A Anschlussgehäuse mit Connection housing with sleeve
Muffe 4420 Sicherheitsventil Safety valve
1210 Ölnebelabscheider Oil demister 5310 Anfahrentlastung -Option- Start unloading device -optional-
1810 Motor Motor 6510 Wartungsanzeiger Service indicator
2110 Riementrieb Belt drive 6520 Manometer Pressure gauge
2410 Riemenschutz -Option- Belt guard -optional- 6550 Öldrucküberwachung Oil pressure control
2710 Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve- 6580 AERZEN Steuerung AERZEN control unit
-Muffe- AERtronic -Option- AERtronic -optional-
Drawing no.: 4900104379
89
3410 1210 3451 7110 3410 100 2410 1210
2110
220
4420
X
Drehrichtung
sense of rotation
÷ lstand 2710
oil level
10
7220
2110
1 10
5310
610
10
270
215 610 110 452 50
11
1250 1350
chaltschran f¸ r undinstru entierung 15

control bo round instru entation
Schallhaubenbefestigung
acoustic hood mounting
611-A
A
90 1170
E A
375 5
Kabelzuf¸ hrung
cable entry Erdungsanschlufl
earth connection
3150 Schallschluckmatte Absorption mat

Pos. Benennung Description -Option-
100 Verdichterstufe Compressor stage 3410 Filterschalldämpfer Filter silencer

SS -Option- -optional-
3451 Ansaugtopf Suction pot
611-A Anschlussgehäuse für Connection housing for sleeve
Muffe 5310 Anfahrentlastung -Option- Start unloading device -optional-
1210 Ölnebelabscheider Oil demister 6510 Wartungsanzeiger Service indicator
1820 Motorbefestigung Motor fastening 6550 Manometer Öldruck Pressure gauge oil pressure
2110 Riementrieb Belt drive 6580 AERZEN Steuerung AERZEN control unit
2410 Riemenschutz -Option- Belt guard -optional- AERtronic -Option- AERtronic -optional-
2710-B Elast. Rohrverbindung DS- Flex. pipe connection DS -
Kompensator -Option- compensator -option- 7240 Abdeckblech -Option- Cover plate -optional-
Drawing no.: 4000124384
90
3410 1210 6510 6550 6520 3410 100
2110
sense of rotation
4420
Drehrichtung
sense of rotation 611-A
2710
sa ae
B non ret rn f a B
10 12 50 122
160 110
450
Kabelzuf¸ hrung
cable entry main motor
Schaltschrank f¸ r Rundinstrumentierung
control box round instrumentation
2410
1810
Erdungsanschlufl
400 160 5 earth connection

100 Verdichterstufe Compressor stage 2720 Elastische Rohrverbindung Flexible pipe connection DS -com-
610 Grundträger Base support DS -Kompensator pensator
611-B Anschlussgehäuse mit connection housing with flange 3410 Filterschalldämpfer Filter silencer
Flansch -Option- -optional 3450 Elastische Rohrverbin- flexible pipe connection SS
611-A Anschlussgehäuse für connection housing for sleeve dung SS
Muffe Sicherheitsventil
4420 Safety valve
1210 Ölnebelabscheider Oil demister 5310 Start unloading device -optional
Anfahrentlastung -Option-
1810 Motor Motor
1820 Motorbefestigung Motor connection 6520 Manometer Acoustic hood
2110 Riementrieb Belt drive 6550 Oil pressure gauge
Öldruckmanometer
6580 Elektronische Steuerung Electronic control (AERtronic)
2710 Elastische Rohrverbindung Flexible pipe connection DS (AERtronik) -Option für -optional for D98S
DS D98S-
Drawing no.: 4000130172
91
DELTA HYBRID D 28 L
1210
3451 7110 100 2410 1210
2110
7110
X 4420
Drehrichtung
sense of rotation
Ölstand
oil level
2710
7110
610 1810
2110
5310
610
215 610 110 611-A
1250 270
452 580
1350

Ø 15
1 040
A
1 05
31 2 5±
90 1170
A
E 375 ± 5
Kabelzuführung
cable entry Erdungsanschluß
earth connection
3150 Schallschluckmatte Noise absorption mat -optional-

-Option-
Pos. Benennung Description 3410 Filterschalldämpfer Filter silencer

SS -Option- -optional-
Muffe 6510 Wartungsanzeiger Service indicator
1210 Ölnebelabscheider Oil demister 6510 Manometer Pressure gauge
1810 Motor Motor 6520 Manometer Öldruck Pressure gauge oil pressure
2110 Riementrieb Belt drive 6520 AERZEN Steuerung AERZEN control unit
2720 Elast. Rohrverbindung DS- Flex. pipe connection DS -
Kompensator- Option compensator -option- 7240 Abdeckblech -Option- Cover plate -optional-
Drawing no.: 4000124708_01
92
Pos. Benennung Description 2720 Elast. Rohrverbindung DS- Flex. pipe connection DS -
100 Gebläsestufe Blower stage Kompensator -Option- compensator -option-
SS
3470 Ansaugfilter Intake filter
Muffe 4420 Sicherheitsventil Safety valve
1210 Ölnebelabscheider Oil demister 5310 Anfahrentlastung -Option- Start unloading device -optional-
1810 Motor Motor 6510 Wartungsanzeiger Service indicator
2110 Riementrieb Belt drive 6520 Manometer Pressure gauge
2410 Riemenschutz -Option- Belt guard -optional- 6550 Öldrucküberwachung Oil pressure control
2710 Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve- 6580 AERZEN Steuerung AERZEN control unit
-Muffe- AERtronic -Option- AERtronic -optional-
Drawing no.: 4900104379
93
7110 1210 3451 1210 3410 100 2410
3410
2110
7220 4420
6410
Drehrichtung
sense of rotation
Ölstand
oil level
611-A
610
2710-A
11
80
100
Erdungsanschluß
earth connection 285
255 780 561 760
1500 1800
7110 1240

15
1810
3451
4420
890
1810
1 980
610
A 285
1472 229
Z
357±10
357
1
A
cable entry earth connection 435±10

-Option-
611-B Anschlussgehäuse mit Connection housing with flange SS -Option- -optional-
Muffe
6410 Ölsystem Oil system
1810 Motor Motor
6550 Manometer Öldruck Pressure gauge oil pressure
6580 AERZEN Steuerung AERZEN control unit
2410 Riemenschutz -Option- Belt guard -optional
2710-A Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve-
-Muffe-
2710-B Elast. Rohrverbindung DS- Flex. pipe connection DS -
Drawing no.: 4000033613
94
3410 180 5
3410
1210 C
1210
100
1810
1810 C
4420
2110
2410
Ölstand
1 468 1 0±
oil level
(1 67 6)
Drehrichtung
sense of rotation
610
1820 B
2410
21 7 1 0±
610
425 180 ± 5
Erdungsanschluß B
116 88 780 earth connection
1445
3451 3410 6510 6520 6550
(1734)
195
1210
100
2410
4420 control box for round instrumentation
611-A
2710-A
610
A A
276 760 (247)
459
Erdungsanschluß 2410 1810 610
earth connection

2710-B Rohrverbindung Pipe connection DS with compen-
100 Drehkolbenverdichter Rotary lobe compressor DS mit Kompensator sator -optional for D98S-
610 Grundträger Base support -Option für D98S-
Muffe 3450 Rohranschluss SS -Option- Pipe connection SS -optional-
611-B Anschlussgehäuse mit Connection housing with flange 3451 Ansaugtopf -Option- Suction pot -optional-
Flansch -Option für D98S- -optional for D98S611- 4420 Sicherheitsventil Safety valve
1810 Motor Motor
6550 Öldruckmanometer Oil pressure gauge
2710-A Rohrverbindung DS mit Pipe connection DS with sleeve (AERtronic) -Option für -optional for D98S-
Muffe D98S-
Drawing no.: 4000074127
95
DELTA HYBRID D 46 L
7110 1210
3451 1210 3410 100 2410
3410
X
4420
7220
Drehrichtung
2110
sense of rotation
Ölstand 611-A 6410

oil level
2710-A
610
11
80
255 780
1500 100
Erdungsanschluss 285
earth connention
561 760
1800
7110 1240
acoustic hood mounting 15
1810
4420
1810 3451
890
1 980
610
A
285
Z
10
1472 229
357
1506
A
Kabelzuführung Erdungsanschluss 435 10

-Option-
610 Grundträger Base support SS -Option- -optional-
611-B Anschlussgehäuse mit Connection housing with flange 3451 Ansaugtopf Suction pot
Muffe
Ölnebelabscheider 6510 Wartungsanzeiger Service indicator
1210 Oil demister
2110 Riementrieb Belt drive 6550 Manometer Öldruck Pressure gauge oil pressure
2410 Riemenschutz -Option- Belt guard -optional 6580 AERZEN Steuerung AERZEN control unit
2710-A Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve-
-Muffe-
Elast. Rohrverbindung DS- 7220 Axialventilator Axial fan
2710-B Flex. pipe connection DS -
Drawing no.: 4000099934
96
2710 Elast. Rohrverbindung DS Flex. pipe connection
2720 Elast. Rohrverbindung DS Flex. pipe connection DS -optional-
Pos. Benennung Description -Zubehör-
100 Gebläsestufe Blower stage 3410 Filterschalldämpfer Filter silencer
610 Grundträger Base support 3470 Ansaugfilter Intake filter
611 Anschlussgehäuse Connection housing 4420 Sicherheitsventil Safety valve
613 Elastischer Maschinenfuß Flex. machinery mounting 5310 Anfahrentlastung -Option- Start unloading device -optional-
620 Motorwippe Hinged motor mounting plate 6510 Wartungsanzeiger Service indicator
1210 Ölnebelabschneider für Oildemister for oil chamber relief 6520 Manometer Pressure gauge
Ölraumentlastung 6550 Öldrucküberwachung Oil pressure control
1810 Motor Motor 6580 AERZEN Steuerung AERZEN control -optional-
2110 Riementrieb Belt drive -Option-
Drawing no.: 4900104391
97
DELTA HYBRID D 52 S
1210 3451 3410 100 110 410 410
44 0
7220
10
X
Drehrichtung
sense of rotation
Ölstand 11
oil level
10
1820
Ø1
80
100
255 780 5 0
1500 1800
Schaltschrank für Rundinstumentierung 1240 230

control box for round instumentation
1810
890
1595±10
1 980
285
1472 229
357±10
Z
357
10
A
Kabelzuführung Erdungsanschluss 435±10

-Option-
611-B Anschlussgehäuse mit Connection housing with flange SS -Option- -optional-
Muffe
1810 Motor Motor
6550 Manometer Öldruck Pressure gauge oil pressure
6580 AERZEN Steuerung AERZEN control unit
2410 Riemenschutz -Option- Belt guard -optional
2710 Elast. Rohrverbindung DS Flex. pipe connection DS -sleeve-
-Muffe-
2720 Elast. Rohrverbindung DS- Flex. pipe connection DS -compen-
Kompensator- Option sator -option- 7240 Abdeckblech -Option- Cover plate -optional-
Drawing no.: 4000216343
98
2710 611-A 611-B
150 3150
10 120
Rückschlagklappe
Check valve
2720
Rückschlagklappe
(DN150)
Check valve
168,3Ø
DN150 PN10
86 10 286
230
117± 10 286
6580
6580
2410
6510 6520 6550
99
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A 3410 6511 1210 6510 6520 2110 3410 2110 7110 A
B B
4420
Schaltsch ran k
control bo x
1810
C C
4420
Drehrich tung
sense of rota tion
2111
D Ölsta nd D
oil level
A
1810
610
E E
610 X
357±5
357
125
140 291 600 331 (338) 811 760 (484) 525±5

F Erdungsanschluß F
Kabelzufüh rung
345 780 (575) (60) earth connection
cable en try
1700 183 2055
A(1:5) Erdungsanschluß
earth connection
Rückschlagklap pe
non retu rn flap
G G
618 1088 (349)
1810
(282)
14
H 1210 H
87 5
J J
1268
32
2110
K X(1:5) 64
K
7110 Schallhaube acoustic ho od
6520 Mano me ter pressu re gaug e
6511 Druckschalte r Sa ugseite pressu re switch su ction side
44 6510 Wartung sanzeige r service indicator
4420 Sicherheitsven til pressu re valve
3410 Filterschalldä mp fer filter silence r
2110 Riementrieb belt d rive
150
1810 Motor motor

52
1210 Ölnebelabscheider oil seperator

L 276 1538 (241) 610 Grundträger base frame L
31 112 65 Beschreibu ng descrip tion
Pos
A llge m eint ole r an z e n: M a ß st ab: D o ku m en te nt y p:
A erzen er
IS O 2 76 8 -m H Aggregatszeichnung
Maschinenfabrik G mbH IS O 1 39 20 1 : 10
Dokumentenstatu s: Labor/Büro:
IS O 8 01 5
31855-Aerzen-Germ any AERZ EN
Achtung !
3410 S chu t z ver mer k n a ch I S O 1601 6 K opi e mu s s n ic ht ma ß st äbl i ch sein !
Inven to r - Zeichnung
Fert. Freigabe 110
0 2 1 5. 0 1. 1 4 W A L L B
Ä n de r un g nu r m itt el s In v en to r !
D atu m Na m e
Delta Hybrid
E rstellt
freiraum für W artungsarbeiten S tirn seitig min . 80 0mm 0 1 1 9. 1 2. 1 3 SE E DO

durch: 15.01.2014 WALLBAUM_H DN200
Genehm igt
M free sp ace fo r main tenan ce wo rk at fron t side of unit 800 mm min . Vs Ä-Nr. Datum Name von: 22.01.2014 SEEDOR FF_S D 62 S M
Ä nderungs-Nr: Version Format Sprache Blat t
Alte Dokument-Nr: 4000070552 000 02 A1 DE 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1810 Motor Motor
6511 Druckschalter Saugseite Pressure switch suction side
Drawing no.: 4000070552
100
3410 6510 6520 4420
1210
2110
Drehrichtung
sense of rotation
1 590
610 Ölstand
oil level
213 780
F(1:5) 1466
3410 2420
1210 1810 2420
1 855
Rückschlagklappe
(D N200)
D D
610
E
Erdungsanschluß 760 233
earth connection
983,5
3410

1810 Motor Motor
Drawing no.: 4000108051
101
DELTA HYBRID D 75 L
3410 1210 3410 100
2410 optional
X 4450
7220
Drehrichtung
sense of rotation
4420
Ölstand
oil level
7275
2110 611
7275 1810
2710
1820
2110
2150
610
610
11
284 950 (666)

55
1900 26
Erdungsanschluß
769 950 (481)
earth connection
Die Hebevorrichtung ist nach Betriebsanleitung (G4-079) einzustellen! 2200
The lifting devise must be adjusted to the operating instruktions (G4-079)
7110 1810 2110
331 1538 (331)
320
14
2410 optional
Schaltschrank
control box
4420
100
1 458
1810
2345
1820
331 1653 (216)

(1 22)
10
3410
456
773 A
594 10
3410 Filterschalldämpfer filter silencer

Pos. Benennung Description 3450 Elastische Rohrverbindung SS flexible pipe connection SS
100 Drehkolbenverdichter Rotary lobe compressor (Muffe) -Option- (sleeve) -optional-
610 Grundträger Base support 4420 Ventil Valve
611 Anschlussgehäuse für Muffe Connection housing for sleeve 4450 Rohrverbindung für Ventil Pipe connection for valve
611 Anschlussgehäuse mit Flansch Connection housing with flange 5310 Anfahrentlastung -Option- Start unloading device (soft start)
1210 Ölnebelabscheider Oil mist demister -optional-
1810 Motor Motor
6530 Thermometer -Option- Thermometer -optional-
6580 AERZEN Steuerung (AERtro- AERZEN control unit (AERtronic)
nik) -Option- -optional-
2410 Riemenschutz -option- Belt guard -optional-
(Muffe) (sleeve)
7240 Abdeckblech -Option- Cover plate -optional-
(Kompensator) -Option- (compensator) -optional- 7275 Ölstandanzeiger Oil level indicator
Drawing no.: 4000124319
102
613 Elastischer Maschinenfuß Flex. machinery mounting
1810 Motor Motor
2410 Handschutz Hand guard
2710 Elast. Rohrverbindung DS Flex. pipe connection
3450 Elast. Rohrverbindung SS Flex. pipe connection SS
6580 AERZEN Steuerung AERZEN control -optional-
-Option-
Drawing no.: 4900104081 und 4900104076
103
Schaltschrank für AERtronik 594±10

7240 594 10
control box for AERtronic
3410 C
2110
1210
1810
7220 X
C
Drehrichtung
Ölstand sense of rotation
oil level
1923±10
1 923
B
0
621
610
1820
456 1 0±
284 950
1900 B
Kabelzuführung Erdungsanschluß 594 ± 10
Schaltschrank für Rundinstrumentierung 331 1538

control box for round instrumenbtation
14
1810
2345
1 458
A
Kabelzuführung
cable entry
60
10
Z
456
331 1653 1 22
52
213 120 A
32
768 5 594 10
Erdungsanschluß

100 Drehkolbenverdichter Rotary lobe compressor 3410 Filterschalldämpfer Filter silencer
610 Grundträger Base support 3450 Rohranschluss SS mit Pipe connection SS with sleeve
Muffe -Option- -optional-
Muffe
Anschlussgehäuse mit 4450 Rohranschluss für Sicher- Pipe connection for safety valve
611-B Connection housing with flange
Flansch -Option für D98S- -optional for D98S611- heitsventil
Halter für Motorwippe Holder for motor mounting plate 5310 Anfahrentlastung -Option- Start unloading device -optional
621
1210 Ölnebelabscheider Oil demister 6510 Wartungsanzeiger Service indicator
1820 Motorbefestigung Motor fastening 6550 Manometer Öldruck Oil pressure gauge
2110 Riementrieb Belt drive 6580 Elektronische Steuerung Electronic control (AERtronic)
(AERtronic) -Option für -optional for D98S-
2410 Riemenschutz -Option- Belt guard -optional- D98 S-
2710 Rohranschluss DS mit Pipe connection DS with sleeve 7110 Schallhaube Acoustic hood
Muffe
2720 Rohranschluss DS mit pipe connection with compensator
7240 Abdeckblech -Option- Cover plate -optional-
Kompensator -Option für -optional for D98S-
D98S- 7275 Ölsystem Oil system
Drawing no.: 4000065958
104
3410 310 5
(1654) B
1210
1810
2110 B
Ölstand
oil level
(2081)
Drehrichtung
10
sense of rotation
1 7 93
1810
1820
A
621
621
610
10
326
85 950 A
1600 690 310 5 85
5310
3410 6510 6520 6550
(2181)
258
154
1210
100
2410
4420

611-A 610
2710-A
C C
950 392
367
392 950 (262)

Erdungsanschluß
earth connection 2410 1810 610 5310

610 Grundträger Base support 2710-B Rohrverbindung Pipe connection DS with compen-
611-A Anschlussgehäuse für Connection housing for sleeve DS mit Kompensator sator -optional for D98S-
Muffe -Option für D98S-
611-B Anschlussgehäuse mit Connection housing with flange 3410 Filterschalldämpfer Filter silencer
Flansch -Option für D98S- -optional for D98S611- 3450 Rohranschluss SS -Option- Pipe connection SS -optional
621 Halter für Motorwippe Holder for motor mounting plate
5310 Anfahrentlastung -Option- Start unloading device -optional
1810 Motor Motor
6550 Öldruckmanometer Oil pressure gauge
2710-A Rohrverbindung DS mit Pipe connection DS with sleeve (AERtronic) -Option für -optional for D98S
Muffe D98S-
Drawing no.: 4000062755
105
7110 1210 2110 1810

Views with suction pipe (optional), round instruments, sleeve connection DS and soft start (optional)
Kunde AM
3410 1210 3410 100 2410 optional
client
515 10
3450 optional 200
323,9 (D N300)
7220
20
7220
Drehrichtung
sense of rotation
Ölstand
* 4420
oil level
621 * 4450 2110
* 5310 optional
1820
2710
* 5310 optional
323,9 (D N300)
2100
Abluft
exhaust air
Erdungsanschluß 136 10 14
325
Kunde AM 610
client
7240 optional
635 10
621 1810
186 (2478) 186

1
(4x )
6
1 35
1 35
7110
2110
Schaltschrank
control box
* 4420
1810
2345
(1 641 )
(1 660)
10
1 959
100
1820 610
A 2410 optional
10
41 1
324
305
Kabelzuführung
cable entry
(2552)
A 161 137
Erdungsanschluß
635 10
earth connection

3450 Elastische Rohrverbindung flexible pipe connection SS
SS -Muffe- -Option- -sleeve- -optional-
610 Grundträger für Muffenan- Base support for sleeve connection
schluss
4450 Rohverbindung für Druck- Pipe connection for pressure valve
610 Grundträger für Flanschan- Base support for flange connection
ventil
schluss -Option-
5310 Anfahrentlastung -Option- Start unloading device -optional
6520 Manometer Enddruck Pressure gauge
1810 Motor Motor
6550 Manometer Öldruck Oil pressure gauge
(AERtronic) -Option -optional for D98S-
2710 Elastische Rohrverbindung flexible pipe connection DS -sleeve-
DS -Muffe-
2710 Elastische Rohrverbindung flexible pipe connection DS
DS -Kompensator- -compensator- 7240 Abdeckblech -Option- cover plate -optional-
Drawing no.: 4000115440_01
106
3410 1210 2110 1810 1810 1210 4420 3410 1 993
optional optional
375 10
2410
Kabelzuführung
cable entry
Drehrichtung
sense of rotation
10
1 946
1820 A
621
10
398
Erdungsanschluß
65 780 190 507 earth connection
1835
A
375 10
5310
697 780
optional
4420 3450 1210 3410 100 5310

2410
optional optional optional
487 10
200
20
Kunde AM
liecnt

610 Grundträger für Muffenan- Base support for sleeve connection
schluss
2204
610 Grundträger mit Flanschan- Base support for flange connection

schluss -Option- -optional-
1210 Ölnebelabscheider Oil separator
C
1810 Motor Motor
C
(464,5) 1165 (105)

Erdungsanschluß
1270 (315)
988

earth connection
10
2573
2710 610 2410 Riemenschutz Belt guard

2710 Elastische Rohrverbindung Flex. pipe connection DS -sleeve-
DS -Muffe-
6520 6510 6550 6530 2710 Elastische Rohrverbindung Flex. pipe connection DS -compen-
optional
DS -Kompensator- -Option- sator -optional-
3410 Filterschalldämpfer für Filter silencer for room suction
Raumansaugung
3410 Filterschalldämpfer für Filter silencer for pipe suction
Rohransaugung -Option- -optional-
323,9 (D N300)

SS -Option- -sleeve- -optional-
5310 Anfahrentlastung -Option- Start unloading device (soft start)
-optional-
323,9 (D N300)

6550 Manometer Öldruck Pressure gauge for oil pressure
6580 AERZEN Steuerung -AER- AERZEN control unit -AERtronic
tronik- -Option- -optional-
Drawing no.: 4000105405
107
TURBO BLOWER.
AERZEN TURBO.
The AERZEN turbo blower is Aerzen‘s newest machine technology and a particularly
efficient, compact and low -maintenance turbo machine. The experiences in the turbo sector reach
back to 1911. Aerzener Maschinenfabrik was constructing and distributing the first turbo blowers
at this time already.
Even then, the blower stage based on the principle of a radial Aerzener Maschinenfabrik have developed their new range AT
compressor was identical with today‘s modern turbo blow- turbo blower generation 5 specifically for the requirements in
ers. However, over time, the size and drive technology have biological communal and industrial wastewater treatment
changed significantly. Due to these developments, today‘s plants. The AERZEN turbo blowers operate with high-speed
speed-regulated units are significantly more compact, more permanent magnet motors and can be smoothly adjusted to
efficient and almost maintenance-free. fluctuating process air requirements between 40% and 100%
without the need for any mechanic adjusters.
108
· Intake volume flows from 110 m³/h to 9.000 m³/h
· Regulation range from 40 to 100%
· overpressures up to 1,000 mbar
Applications
· Wastewater cleaning
· Ventilation of rivers and lakes and much more
Your advantages
· Exceptional energy efficiency
· Reduced life cycle costs
· High reliability and longevity
· Minimal maintenance
Frequency converters and line reactor are integrated into the

systems ready for connection. Compared to conventional mo-
tors, this high-speed motor is significantly more efficient.
The air-cooled, compact motor is speed-regulated. It is driven
via a completely oil-free, contact- and vibration-free air foil
bearing. The effect: excellent efficiency, minimal mainte-
nance effort and reduced wear.
109
TECHNOLOGY.
Compression principle and specific work of a radial com- Here, the air is moved outwards continuously. The air escaping
pressor stage. the impeller at high speed is slowed down by the downstream
The AERZEN turbo blower is a radial compressor. Radial com- diffusor and collected in the spiral housing surrounding the im-
pressors are turbo machines. They are different from displace- peller. Slowing down the air means that the high kinetic energy
ment units such as, e.g. positive displacement blowers and is transformed into potential energy and therefore, pressure.
screw compressors. Flow machines compress continuously When slowing down the accelerated air in the diffusor, conges-
and are therefore pulsation-free. In general, the ambient air tion occurs and the following air molecules collide with those
is sucked into the impeller in the axial direction and redirected already slowed down at high speed. This compresses the air
through the impeller and the housing construction at an angle and generates static pressure in the system. When air has been
of 90°. This is reflected in the name of the radial compressor collected in the spiral housing, the air in the downstream cone
because the air exits in the radial direction. The impeller rotates diffusor is slowed down again to ensure that the remainder
at high speed and charges the sucked in air with kinetic energy of the still present speed energy is transformed into potential
in the form of speed. This is due to the rotation of the impeller. pressure energy without much loss.
Pressure is generated by expansion Pressure and flow volocity

and delay of the fluid in the spiral throughout the compressor
housing and the diffusor.
Outlet Velocity in
Stn Frame
189
Ambient air 151

pressure
Inlet
Kinetic energy 73
supply via
impeller 34
[m-1]
110
The operating principle is described primarily by Bernoulli‘s- That is why the impeller plays the most important role. Its ge-
Law and its equation P + 0.5 pv² = P0. This means that the ometry can take on many shapes and can be decisive for the
total energy of a system remains constant when the mass flow pattern in the entire blower stage. As the turbo blower is
flow through a system is constant. Therefore, if the flow speed a turbo machine with very high flow speeds within the stage,
of the air in the system increases, the static pressure of the a flow free of turbulences and therefore loss becomes an im-
air flowing through decreases at the same time. This is also portant parameter to achieve high isentropic stage efficiencies.
true vice versa and therefore, the total energy of the system The specific work of a radial compressor stage is determined by
remains the same. This principle predominantly applies in the its enforced mass flow of the conveyed air and the contribution
diffusors of the turbo blower stage. of the fed-in energy, i.e. the addition to increase the speed.
Energy is only brought into the system of the radial compressor
via the impeller in the form of kinetic speed energy.
vr2
2
v2 2
v02
r2 vr
v01
v1 1
1
r1
1
.
Torque= m(r2V02-r1V01)
This principle becomes clear through the basic formula of an

impeller. Here, the torque operating on the shaft is equal to the
mass flows multiplied by the ratio of the speed of the inlet im-
peller to the outlet impeller. I.e., the air mass/amount and the
isentropic conveyor height specified by the system, or the pres-
sure increase. These basic parameters determine the optimal
basic geometry of the impeller and the housing.
111
Characteristic diagram of a turbo machine
Characteristic diagram:
Speed regulation
Pump limit
1,2
d
ee
. sp n/n
ax a
1,1 M
· Efficiency up to 81%
0,96 · Large regulation range
1,0 (40% - 100%)
→
0,8 · Efficiency - Decrease in partial

0,9 0 load range
Relative pressure ratio
Max.drive
performance
0,8
Throttle limit
0,7
System characteristic curve
0,9
0,6
0,8 Aeration Efficiency Fields
0,7 n=
0,6
Machines Design point
0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,3 1,3 1,4
Relative volumeflow →
Characteristic of the turbo blower blower outside the characteristic field is not possible or can lead
Each turbo blower is identified by a special label which illustra- to the destruction of the machine. If the turbo blower is laid out
tes the operating area within and outside the operating limits. correctly, it can reach extremely high levels of efficiency particu-
In most cases, the different efficiency fields are integrated as larly for medium and high volume flows and, depending on the
well. By illustrating the blower operating point within its la- pressure increase, a relatively broad regulation range between
bel, it is immediately obvious whether the blower is operated pump limit and the maximum drive performance and/or choke
within an economically advantageous point as well as within limit. The components within the AERZEN turbo blower are all
its physical limits. The physical blower limits are determined exclusively constructed for turbo applications and have no ap-
by the following four parameters: The pump limit defined by plication range outside of them. The result is a turbo blower
the minimal possible throughput, the choke limit defined by with the currently highest performance density and extremely
the maximum throughput, the maximum possible drive per- good profitability. These characteristics can only be achieved
formance and the maximum speed. Within this characteristic by using directly driven radial blower stages without drives and
field, the turbo blower reaches a large isentropic efficiency level regulation devices associated with loss as well as the field-ori-
particularly in the centre of the characteristic field when com- ented regulation of the synchronous motor. That is why every
pared to other blower technologies. The levels of efficiency vary blower unit contains drive motor, frequency converter, controls
and are directly related to the currently conveyed volume flow and the unit components necessary for operation as standard.
and the pressure increase. Depending on the operating range of The constant conveying and compression of the process air wi-
the system, the correct layout of the turbo blower is a deciding thout pulsation means that the strain on the noise level and
factor regarding the reliability and profitability. Operating the vibration-sensitive locations and components is reduced.
112
W2P Wire to Process = Total efficiency level components. Particularly when compared to other technologies
Due to the amount of components already integrated, only the which do not integrate all components required to operate the
total efficiency level of the unit is important to the user. The system as required as standard, it is paramount to consider the
total efficiency level contains all partial efficiency levels of the entire scope of air generators because often additional losses
unit such as motor, frequency converter, motor cooling, controls can occur later on due to additional components such as fre-
and other possibly present partial efficiency levels of integrated quency converters, coolant pumps, fans, gears etc.
71,88 kW 100 kW
92,15 kW 97 kW
78% 95% 97%
ƞtotal= ƞadiabatic * ƞmotor * ƞinverter
113
Turbo blower stage Cooling air turbo

· Highly efficient permanent magnet synchronous motor The small brother of the main motor cools it as required
· Highest performance density, therefore extremely compact and depending on the load point. It is a big challenge to get
and high levels of performance in smallest construction rid off the heat loss created in the main motor considering
sizes the extremely high performance densities in AERZEN turbo
· 100% oil-free operation, simple and reliable construction blowers. The speed and thus the cooling air throughput are
due to air bearing technology. The motor construction varied in the cooling air turbo as well, to ensure that cooling
contains only a few mechanical and hydrodynamic compo- efficient and needs-based. The basis for this is the same ba-
nents, complex electronic controls are not required sic technology as for the main motor. Another advantage of
· only air cooling, all performance classes can be cooled by the external cooling air turbo is the use of warm cooling air
the ambience air due to the intelligent cooling air construc- to regain heat. The waste heat can be used specifically and
tion. Due to the clever guiding of the air, the rotor and sta- moved where it is needed. To heat operating rooms etc.
tor are cooled at the same time
· 100% maintenance free
· Advantageous replacement concept instead of expensive
repairs and new investments.
· Individual geometry of flow components, for each type, the
impeller geometry is specially adapted to the defined area
of application, instead of using basic impellers which would · External cooling air turbo with air bearing and speed
unduly reduce efficiency levels. Individual adaptation is im- regulation for efficient cooling of the main motor
portant for housings and the other flow-carrying compo- · The cooling air throughput does not depend on the
nents as well. main motor speed any more and can be adjusted in-
· Integrated measurement of air amount, the measurement dividually.
of air amount is realised in the inlet cone of the blower · The warm exhaust air can be used cleverly, e.g. to
stage and measures the current volume flow in real time heat rooms
following the Venturi principle. This means that not only
is the amount of air made available to the customer, the
current operating point is also displayed on the blower per-
formance range.
114
Frequency converter
The frequency converter is directly integrated into the pack-
aged unit and is equipped with frequency converter technol- · Frequency converter technology exclusive to turbo
ogy specifically adapted to turbo applications. All multifunc- applications, unnecessary functions for multi-appli-
tional abilities and parameters which are used for standard cation cases are used for turbo-specific functions.
frequency converters are not utilised here on purpose. The · Extremely quick regulation behaviour/speed regu-
advantages are more capacity and flexibility for turbo-spe- lation reduces sensitivity towards fluctuating op-
cific functions and an improved efficiency. For example, the erating conditions and premature compression of
special motor torque acquisition compensates pressure in- pumps. (High-Rise- to-Surge)
creases caused by the quick variation of the blower speed · Simple and effective cooling of air for all perfor-
and thereby prevents the premature reaching of the pump mance classes
limit. The commutation of the motor winding specifically · Simplest accessibility due to pull-out drawer reduc-
adapted to high speeds ensures that the motor coils are sup- es costs and downtimes in service events
plied with current variably across the entire speed range at · Already integrated electric filter elements according
advantageous times. This is the key for all PM/synchronous to 2006/95/EG
motors to ensure that lost heat is kept as low as possible and · Good availability of spare parts and modular ex-
efficiency kept as high as possible. Simple air cooling for all change concept
performance classes whilst keeping to a compact design can
also be realised for frequency converters. This is only possi-
ble due to the low switching frequency of the semiconductor
components. This means they generate less lost heat and
therefore require less cooling. The frequency converter can be
pulled out like a drawer for servicing and maintenance pur-
poses. This ensures that live measurements component in-
spections and a quick replacement of individual components
can take place without having to replace the entire frequency
converter. The frequency converter is CE- and UL-certified and
already contains a RFI filter (optional, depending on region)
to achieve the industry standard C2.
115
Aerzen Turbo control Blow-off valve
All parameters are brought together for the central turbo con- The blow-off valve necessary for the starting and stopping
trol. All important limits are monitored and operation within process as well as for too high counter pressure is controlled
the blower characteristic field is ensured. The real-time moni- by the integrated controls using an electro-pneumatic valve.
toring of all operating parameters has vital advantages and The valve can be opened and closed as required by the elec-
provides additional information about the system to the user tronic controls. The blown out air is then transported through
which can be transmitted to the process control system via a downstream silencer. The blow-off direction can be varied
the integrated display or directly via a bus interface. by 180° as required. Thanks to the downstream silencer, the
noise level is kept low even when the valve is opened.
Real-time monitoring of operating data · Simple construction and electronically controlled

· Extremely fast data processing and reaction time solenoid valve for need-specific controls
due to micro-controller unit specifically designed · Moderate noise level when the valve is opened due
for turbo applications. to integrated blow-off silencers
· Connection to client’s process control system using · Additional safety functions when system limits
various bus systems have been exceeded
· Description of current operating point on blower
characteristic diagram
· All regulation parameters are tailored individually
to the turbo application
· Direct evaluation of air amount measurement in
standard, or actual cubic meters for automated op-
eration within characteristic area limits and as an
information for the user.
· Trend description and long-term logging of all es-
sential operating data
· Automatic operation and protection of turbo blow-
er within system limits
116
Cone diffusor Process air filter
An important component of a turbo machine is the cone dif- The process air filters are one of the few wear parts on the
fusor which helps to generate pressure. Here, the remaining turbo blower. Due to regular checks and maintenance, simple
speed energy is transformed into pressure almost without operation and direct accessibility were of the utmost impor-
loss. The correct geometry plays an important role for the tance. To ensure sufficient filter quality, filter elements with
total efficiency and operating behaviour of the turbo blower. low pressure loss and G3 filter classification are used.
· optimised and type-specific geometry based on · Low pressure losses due to optimised filter inserts
CFD simulations with large surface ratios
· Almost loss-free transformation of kinetic residual · High filter quality with G3 classification
energy into pressure · Simple and direct accessibility, for quick checks and
· Has a stabilising effect and extends the operating replacement of filter
range with optimised flow control
Integrated intake silencer
· Significant reduction of suction noises due to si-

lencer baffles
· Almost loss-free soundproofing due to design ad-
vantageous for the flow
· Space-saving and completely integrated, no addi-
tional silencer necessary on the suction side
117
PERFORMANCE SPECIFICATION -
OVERPRESSURE
AERZEN TURBo BLoWER
Pos. 1) Turbo blower unit of Generation 5
To be delivered as complete compact unit ready to be connected with all accessories required for safe operation.
Unit with CE label and documentation, conforms with regulations of the following guidelines:
· Machinery Directive2006/42/EC
· EMC interference immunity according to EN50082-2; EN61800-3
· EMC emission according to EN50081-2 (Industry)
· Protective regulations of the Low Voltage Directive in accordance with Appendix I, No. 1.5.1 2006/95/EC
· Pressure Equipment Directive97/23/EC
· EMC / Electromagnetic compatibility 2004/108/EC
The following standards are complied with:

· DIN EN ISo 12100 - Safety of machines 03-2011
· DIN EN 1012-1 - Compressors and vacuum pumps 02-2011

Type: Aerzen Turbo Generation 5
Machine technology in general

Turbo blower units for ventilation of biological treatment in wastewater treatment plants. Turbo blowers suitable for the smooth air
volume control by regulating the impeller speed, for constant and sliding pressure control, or direct oxygen control in the tank by
directly connecting an oxygen probe.
Description of blower unit

Turbo blowers for completely oil-free conveying and compression of air, performance-optimised flow machine with minimal flow loss,
design dependent on output.
as “single blower unit”
with integrated spiral casing and separate cooling air blower type AT 150-0.6 to AT 200-1.0. (Apart from ranges AT 50 to
AT 100, as well as AT 150-1.0, cooling air impeller is mounted on motor shaft).
or as “double blower unit”

– (one impeller for each shaft end) each with integrated spiral casing,
Type AT 200-0.6T, AT 300-0.6T-AT 400-1.0 and separate cooling air blower.
Design
· Spiral casing made of aluminium pressure casting
· Shafts and impellers statically and dynamically balanced
· Shaft, impeller and motor housing made of stainless steel
· The blower unit consists of impeller and spiral casing which is directly flanged onto the motor housing. The blower impeller is
mounted directly onto the drive shaft of the motor. Shaft seal between blower unit and motor housing via labyrinth seal.
· Mounting of shaft axially and radially via oil-free air film bearing with Teflon coating and spring film.
· Cooling of drive motor occurs via separate cooling air blower, apart from type AT150-1.0, design fan mounted onto shaft.
Materials
· Impeller: Stainless steel X5CrNiCuNb16-4
· Spiral casing: Aluminium pressure casting
· Motor housing: Stainless steel 1.4547
· Bearing: Stainless steel/Teflon
· Motor shaft: Stainless steel alloy (Inconel)
118
Description of the packaged unit
· The blower unit is mounted vertically onto the base plate of the packaged unit. The connection to the cone diffusor is equipped
with cable clamps with rubber seal elements.
· The cone diffusor and the in-/outlet valves are directly integrated into the acoustic hood and supported by a steel construction
which protects the blower unit against external loads.
· The unit works almost vibration-free thanks to the dynamic compression process.
· The housing and the cone diffusors are designed, tested and manufactured in accordance with the regulations of the Pressure
Equipment Directive PED 97/23/EG.
· Supplied with CE label and relevant documentation.
· The process, cabinet filters are integrated into the packaged unit and can be changed from the front (maintenance side).
· The sucked-in air is transported through integrated silencer baffles to reduce the noise level.
· The unit is only suitable for indoor installation.
· Structure-borne and vibration-isolating installation of the unit on flexible machinery mountings.
· on tracks, easy to pull out switch cabinet with drawer system, for immediate access to all electric components to reduce repair
and service times / costs.
· The main components motor, frequency converter and control unit can be replaced on site within 8 hours. Furthermore, it must
be ensured that all necessary adjustments can be made on site.
· Connection of the pressure pipe via the standard accssories on the discharge side which is available as part of the delivery scope
as an optional extra. The check valve and compensator with flange connection for the following connection sizes:
DN 250: DN 300: DN 400: DN 500:

AT150-0.8S AT150-0.6S AT300-0.8T AT300-0.6T
AT150-1.0S AT200-0.8S AT300-1.0T AT400-0.8T
AT200-1.0S
Performance data
Relative air humidity % : .....................................................................................................
Motor speed rpm : .....................................................................................................
Motor shaft performance kW : .....................................................................................................
Total unit performance kW : .....................................................................................................
(Building tolerance for intake volume flow and coupling power: ± 5 %)
Pos. 2) Acoustic hood
Acoustic hood out of galvanised steel plate with primer, topcoat and suitable for transport with fork lift. Segment design with inter-
nal lining to reduce machine sound pressure level (max. 80 dB (A))
Sound pressure level.........................dB(A) measured in free field 1m away from unit outline without radiating noises of the piping. (Tol-
erance ± 2 dB(A)). Sound measurements according to DIN EN ISO 2151
Coating: Manufacturer standard, colour RAL 5001, powder painting
Main operating and maintenance side: anterior front side with removable, generous segments and integrated Touchpanel
Rear front side: with removable/ pull-out segment for user-friendly accessibility to all important components
Acoustic hood designed for construction of several units directly next to each other.
119
Connections and periphery
· Process air suction via front of the machine from the space, or optional connection of a channel system via the machine roof
(direct process air connection)
· In-/outlet valve opening below the acoustic hood, or optional connection of a channel or via an opening of the roof of the acoustic
hood.
· Cooling motor exhaust air via floor of the acoustic hood, or optionally via the roof of the acoustic hood by connecting an exhaust
air channel or similar
· Control panel exhaust air in machine room
Connection dimensions
In-/outlet valve opening via roof of acoustic hood HxB .......................... x …………............ x ………................ mm
Cooling motor exhaust air opening via roof of acoustic hood HxB .......................... x …………............ x ………................ mm
Process air outlet DN.............
Selection position:
· 02 - Process air suction via roof of acoustic hood HxB ............................ x ………….............. x ……….................. mm
Materials
Acoustic hood:
Galvanized steel
Base frame and support construction:
Galvanized steel
Cone diffusor:
Steel
Insulation material:
UL foam
Drive motor
The drive motor should be designed as directly driven permanent magnet synchronous motor with the lowest thermal and me-
chanical losses as well as thermal overload fuses. The drive motor has to achieve a minimum efficiency level of 96 % at nominal
load.
Thermal Protection Class H

Thermal safety shutdown with 2 thermistors
Tipe of protection IP 51
Operating mode S1
Type of construction B5
Balancing grade G1
Motor start-up always via frequency converter
Nominal voltage/frequency ............./............ V/Hz
Nominal speed .......................... rpm
Nominal power .......................... KW
Nominal current/starting ............./............ A
Nominal / tilting moment ............./............ Nm
Weight .......................... Kg
Efficiency .......................... %
Power factor .......................... cos phi
Bearing
Air foil bearing with Teflon coating and spring foil designed as radial bearing on each shaft end and 1 x axial bearing on the side
of the motor ’s fixed bearing. Bearing is supported by hydrodynamic generation of air gap due to the shaft’s own rotation. If the
speed is low, or in the event of a standstill, Teflon coating with sliding friction is used for lubrication purposes.
Material: Stainless steel and Teflon alloy.
Impeller
Manufactured in lost wax procedure out of high-tensile stainless steel casting X5CrNiCuNb16-4. Configured and developed in 3D
CAD process. Dynamically and statically balanced (Balancing grade G1).
Impeller ..................
120
diameter ..................
Number of
impellers
mm
units
In-/outlet valve
· Electronically controlled by solenoid valve and internal control, for starting/shutting down the turbo blower against external
tank pressure, closing and opening times are individually parametrised and determined using the real operating point on
blower characteristic diagram
· Valve conical seal using rubber membrane, spring-loaded
· Housing cast from aluminium pressure casting
· Pneumatic valve mounted to cone diffusor
· Pipeline silencer integrated to valve outlet
Motor cooling
· The drive motor of the ranges AT 150 to 400 is cooled successfully by a separate cooling air turbo blower which is adapted to
the requirements of the given operating point by regulating the speed. Using this technology ensures optimal cooling with
losses kept to a minimum and keeping the motor as small as possible. The cooling impeller should be mechanically decoupled
from the shaft of the main motor to ensure that the cooling impeller can operate as energetically efficient as possible
· Integrated piping silencer for cooling motor exhaust air
· Cooling air blower unit: Consists of permanent magnet drive motor and blower unit directly flanged on. Continuous motor shaft,
speed regulation dependent on load point of main drive motor, via frequency converter. Electric connection (400-500V 50/60 Hz)
Construction
· Spiral housing out of aluminium pressure casting
· Shafts and impellers statically and dynamically balanced (balancing grade G1)
· Shaft, impeller and motor housing made of stainless steel
· The blower unit with impeller and spiral casing which is directly flanged onto the motor housing.
The blower impeller is mounted directly onto the drive shaft of the motor. Shaft seal between blower unit and motor housing
via labyrinth seal.
· Bearing of shaft axially and radially via oil-free air foil bearing consisting of spring foil package with Teflon coating.
· Frequency converter for continious control of cooling air quantity.
Control panel/frequency converter

The frequency converter and all of its performance electronics and accessories are designed in accordance with EN 1800-3/EN50082,
Spark disturbance level Category C2 for industrial networks. To comply with EMV guidelines and to protect from system perturbations
and / or fluctuations, an RFI filter and at least two intermediate circuit inductors should be used. The frequency converter has a
minimum efficiency degree of 96 - 98% depending on the load point. The option of using an additional harmonic filter for THD
values < 15% should be considered. The control panel has protection class IP 55.
· Frequency converter with excess current and thermal emergency-off, overvoltage protection at the inlet of the varistors and
control of inlet phases. Monitoring of the outlet if the output performance is too high (short-circuit proof). Monitoring of in-
termediate circuit voltage over-/undervoltage
· Sensor-less current control of the drive, for extremely quick speed setting in the case of fluctuating operating conditions. Con-
tinuous speed/frequency control. Load-dependent regulation of inverter intermediate circuit voltage as well as outlet voltage
and current (closed loop) to reach the optimum operating speed and efficiency, depending on the ambient conditions. Power
panel should be designed as a high frequency application with controlled intermediate circuit voltage and adapted performance
topology. Pure software solutions are not permitted.
· Drive motor and frequency converter are coordinated and parameterised for each other using the hardware and software con-
structions. The use outside a high frequency turbo application is not possible.
· The cooling occurs exclusively via radial fans which convey filtered air using the cooling bodies of the frequency converter.
· There must be enough room onsite to repair and check/inspect the frequency converter on location.
· The control panel is equipped with a circuit breaker to protect from overloading and short circuits. Furthermore, an Emergency-
Stop implemented as a rotary switch is necessary in accordance with Machine Directive 2006/42/EG
· AERZEN High-Rise-to-Surge / active pump protection on basis motor current. Due to the extremely quick control of the DC line
current and the resulting adaptation of the blower speed in just a few milliseconds, a blower pumping is actively prevented
when the loads change quickly and the pressure increases. This property influences the operational safety of the process, par-
ticularly when the unit operates in combination with flow and displacement units.
121
Manufacturer: AERZEN
Type: AT..................................
Voltage/Frequency: .................../................. V/Hz
Power: ..................................... KW
Efficiency: ..................................... %
Dimensions (L x W x H): ............... x ................ x ............... mm
Control operation
· The integrated turbo control unit is based on a central processor unit (CPU). All in-/outlet signals are processed in real time
and evaluated so that the system can react quickly when critical conditions occur. All sensors which are required for the
optimal and secure operation of the turbo blower are integrated in the unit and the controls. The monitoring of operational
data, control and switching off processes in case of incidents are completely automised.
· The unit is controlled via a HMI (Touchpanel) which features an intuitive menu as well as a clear and easy-to-understand
illustration of display values.
· No-load operation mode to use the blower in case of multiple switching processes as well as intermitting operation. The
blower is not stopped for this but sticks to the no-load operation speed whilst the start- valve remains open. The necessary
power requirement to maintain the air cushion in the bearing is only 1-3 % of the maximum power requirement. The no-load
operation does not have a wearing effect on the bearing and therefore, an unlimited amount of switching processes is
possible.
· It must be possible to freely select manual operation, on-site operation and controls as well as remote operation at the
blower using the client‘s super-ordinate control. Furthermore, the option to communicate using various fieldbus systems
(Profibus, Modbus, etc.) as well as the connection via 4-20 mA analogue signal must be provided. Start/stop, errors, alarms
and other operational messages must be ensured via the terminal block contacts.
· All in-/outlet processes and internal locks are automatically performed by the unit. The operating conditions are evaluated
in real time and the operating point is automatically adapted to the present conditions.
· A volume flow measurement which is integrated in the unit must be provided to capture the current output.
It is measured by calculating the air mass flow using an inlet nozzle or aperture measurements following principles as specified
in DIN 1952.
· Real pump detection to protect from unstable blower condition to reach the pump limit. State detection by using real analysis
of conveying volume flow, at the inlet cone of blower unit via differential pressure procedure.
· Provision of a remote maintenance solution as an option, to access all operating/control parameters present on the display.
For safety reasons, remote acknowledgements are not possible!
· Various control modes available (motor current, volume flow, discharge pressure, oxygen). The internal unit control should
contain the option to select control modes freely to suit the client‘s individual requirements.
· The following display values and control options are to be displayed on the display:
- Filter differential pressure, discharge pressure, volume flow, in-/outlet temperature, volume flow, operating hours, speed,
power requirement.
- Error memory with comprehensive information about the event. Saves all measured operating parameters independently.
This means that a detailed error analysis can be carried out which means the error origin can be localised and thus, further
measures can be reduced
- Display of current operating point in blower performance range
- Display/change of all blower control parameters on display
- Current errors/warnings
- Operation of the display with touch function
- Warning and visualisation when all operating parameters are exceeded
122
Technical data packaged unit
Make ........................................
Type of protection IP ........................................
Type ........................................
Nominal power ........................................ KVA
Nominal current ........................................ A
Inlet voltage ........................................ V
Inlet frequency ........................................ Hz
Outlet voltage ........................................ V
Outlet frequency ........................................ Hz
Power factor ........................................ cos phi
Cooling medium ........................................
Electric Filter ........................................
Unit weight ........................................ Kg
Dimensions frequency converter (H x W x D) ...........x............x........... mm
Accessories
Selection items
· 01 - Bellow type expansion joint DN..............
Bellow type expansion joint with guiding pipe and length limiter, metal bellows and guiding pipe made of
stainless steel 1.4541, welding neck flange out of steel black S235JR.
· 02 - check valve
Material: Aluminium cast / stainless steel
check valve on the discharge side of the turbo blower, flange seal and mounting material
Selection items special accessories

· 02 - Bellow type expansion joint with guiding pipe and length limiter, metal bellows and guiding pipe made of stainless steel
1.4541, welding neck flange made of stainless steel 1.4541
· 03 - check valve made of stainless steel 1.4301
· 04 - Discharge silencer for piping
a) Absorption discharge silencer made of black steel, version of discharge silencer in accordance with DGRL 97/23/E, flange
seals and mounting materials.
b) Absorption discharge silencer made of stainless steel 1.4301, version of discharge silencer in accordance with DGRL 97/23/E,
flange seals and mounting materials
· 05 - Remote maintenance system Aerzen Turbo S-1200
Remote maintenance system AT S 1200 to monitor all operating data on the display. Furthermore, a continuous recording of
data is available. Errors and alarm messages are transmitted directly to the AERZEN service if requested (Fault tracking).
Therefore, shorter reaction times are kept which increases the operational safety and reduces service deployment costs.
The data transfer using mobile communications does not depend on connections at the installation site. Therefore, no further
expensive configurations or safety-critical actions are necessary (data protection).
123
MAINTENANCE:
Preventative maintenance
Process air and cooling air filter replacement, monthly check
of process and cooling air filter. Replacement interval according
to filter differential pressure display.
Interval Maintenance work Personnal
Every 3 months Filter inspection: Service personnal

· Intake filter see Chapter 8.4.2 „Check and
replace intake filter and filter bags“ on
page 133)
· Filter bags (see Chapter 8.4.2 „Check and
replace intake filter and filter bags“ on
page 133)
· Filter element (see Chapter 8.4.3 „Check
and replace filter element“ on page 135)
Annually Clean inlet and outlet air orifice and outlet air Operator
openings (see Chapter 8.4.4 „Clean inlet and
outlet air orifice and outlet air openings“ on
page 137):
· Inlet air orifice of control panel
· Inlet air orifice of suction opening
· Rear orifice control panel
· Exhaust air opening of start unloading
device (BOV)
· Exhaust air opening of cooling system
EMERGENCY-STOP to be checked for function Authorized person
(see Chapter 8.4.5 „Check EMERGENCY-STOP
button for function“ on page 138)
Note: All intervals specified are manufacturer’s recommendations.
124
125
TECHNICAL DRAWINGS.
AERZEN TURBO AT 150 - 0.6 S
1500 [59.06 in]
Abluft
1280 [50.41
E-Technik
Exhaust air
E-technology
in]
Option Kabeleinführung durch Fundament

450 [17.74 in]
Option cable entry through foundation
1850 [72.83 in] Standard Kabeleinführung 1040 [40.94 in]

Standard cable entry
1170 [46.06 in]

1350 [53 1/4 in]
185 [7.28 in] 150 [5.91 in]

Freiraum für Wartung
free space for maintenance 550 [21.65 in]
200 [7.87 in] free space for maintenance
760 [29.91 in]
425 [16.73 in]
120 [4.72 in]
DN [ANSI]
1900 [74.8 in]
1095 [43.1
630 [24.8 in]
240 [9.46 in]
in]
315 [12.41 in] 705 [27.76 in]

1500 [59.06 in] 1350 [53.16 in] 1000 [39.37 in]
Drawing no.: GA-900003-01
126
1500 [59.06 in]
1280 [50.41
Abluft
E-Technik
Exhaust air
E-technology
in]

450 [17.74 in]

1170 [46.06 in]

1350 [53 1/4 in]
185 [7.28 in] 150 [5.91 in]

760 [29.91 in]
425 [16.71 in]
120 [4.72 in]
DN [ANSI]
1900 [74.8 in]
1095 [43.1
630 [24.8 in]
240 [9.46 in]
in]
315 [12.41 in] 705 [27.76 in]

1500 [59.06 in] 1350 [53.16 in] 1000 [39.37 in]
127
1500 [59.06 in]
1280 [50.41
Abluft
E-Technik
Exhaust air
E-technology
in]

450 [17.74 in]

1170 [46.06 in]

1350 [53 1/4 in]
185 [7.28 in] 150 [5.91 in]

760 [29.91 in]
425 [16.71 in]
120 [4.72 in]
DN [ANSI]
1900 [74.8 in]
1095 [43.1
630 [24.8 in]
240 [9.46 in]
in]
315 [12.41 in] 705 [27.76 in]

1500 [59.06 in] 1350 [53.16 in] 1000 [39.37 in]
128
1500 [59.06 in]
1280 [50.41
Abluft
E-Technik
Exhaust air
E-technology
in]

450 [17.74 in]

1170 [46.06 in]

1350 [53 1/4 in]
185 [7.28 in] 150 [5.91 in]

760 [29.91 in]
425 [16.71 in]
120 [4.72 in]
DN [ANSI]
1900 [74.8 in]
1095 [43.1
630 [24.8 in]
240 [9.46 in]
in]
315 [12.41 in] 705 [27.76 in]

1500 [59.06 in] 1350 [53.16 in] 1000 [39.37 in]
129
1500 [59.06 in]
1280 [50.41
Abluft
E-Technik
Exhaust air
E-technology
in]

450 [17.74 in]
1170 [46.06 in]

1350 [53.15 in]
185 [7.28 in] 150 [5.91 in]

760 [29.91 in] 200 [7.87 in] free space for maintenance
425 [16.71 in]
120 [4.72 in]
DN [ANSI]
1900 [74.8 in]
1095 [43.1
630 [24.8 in]
240 [9.46 in]
in]
315 [12.41 in] 705 [27.76 in]

1500 [59.06 in] 1350 [53.16 in] 1000 [39.37 in]
130
AERZEN TURBO AT 300 - 0.6 T
Abluft
2100 [82.68 in]
E-Technik
Exhaust air
1676 [66
E-technology
in]
200 [7.87 in]
2450 [96.46 in]

210 [8.27 in] 205 [8.07 in]
205 [8.07 in] Standard Kabeleinführung

2055 [80.91 in]

940 [37.03 in] 815 [32.08 in]
705 [27.77

free space for maintenance
in]
2500 [98.43 in]
10
DN500 PN
1360 [53.54 in]
850 [33.46 in]
280 [11.02
in]
240 [9.45 in]

1500 [59.06 in] 550 [21.65 in] 2055 [80.91 in] 1000 [39.37 in]
131
Abluft
2100 [82.68 in]
E-Technik
Exhaust air
1676 [66
E-technology
in]
200 [7.87 in]
2450 [96.46 in]

210 [8.27 in] 205 [8.07 in]

2055 [80.91 in]

940 [37.03 in] 815 [32.08 in]
705 [27.77

in]
2500 [98.43 in]
10
DN400 PN
1360 [53.54 in]
850 [33.46 in]
280 [11.02
in]
240 [9.45 in]

550 [21.65 in]
1500 [59.06 in] 2055 [80.91 in] 1000 [39.37 in]
132
Abluft
2100 [82.68 in]
E-Technik
Exhaust air
1676 [66
E-technology
in]
200 [7.87 in]
2450 [96.46 in]

210 [8.27 in] 205 [8.07 in]

2055 [80.91 in]

940 [37.03 in] 815 [32.08 in]
705 [27.77

in]
2500 [98.43 in]
10
DN400 PN
1360 [53.54 in]
850 [33.46 in]
280 [11.02
in]
240 [9.45 in]

550 [21.65 in]
1500 [59.06 in] 2055 [80.91 in] 1000 [39.37 in]
133
Abluft
2100 [82.68 in]
E-Technik
Exhaust air
1676 [66
E-technology
in]
200 [7.87 in]
2450 [96.46 in]

210 [8.27 in] 205 [8.07 in]

2055 [80.91 in]

940 [37.03 in] 815 [32.08 in]
705 [27.77

in]
2500 [98.43 in]
10
DN500 PN
1360 [53.54 in]
850 [33.46 in]
280 [11.02
in]
240 [9.45 in]
1500 [59.06 in] 550 [21.65 in] 2055 [80.91 in] 1000 [39.37 in]
134
135
PERFORMANCE³. FOR A NEW EFFI-
CIENCY IN THE AERATION TANK.
The word upheaval means: revolution. This occurs in wastewater treatment plants all over the
world The participants: innovative fan combinations of blower, hybrid and turbo technology
by AERZEN. For the first time, this combination guarantees an exact supply of the treatment
basin with process air. Result: a never before seen energy efficiency. The saving effects surprise,
convince, enthuse. The investment can pay off after as little as 2 years!
Exact operation of load changes.

Significant fluctuations characterise the load operation in Predominately, these are turbo blowers, positive displacement
biological wastewater treatment plants. Depending on the blowers and rotary lobe compressors. A combination of these
region, time of year and day or rainfall, wastewater amounts high-performance technologies is ideal to achieve a maximum
and levels of pollution can change suddenly. To ensure that a of energy efficiency. Assuming they coordinate perfectly –
suitable solution can be found, different technologies are used Performance³.
in wastewater technology.
2,0
Dp = 600 mbar; t1 = 20 °C; phi1 = 70 % ■ Delta Blower
kW
requirementkW
1,9 ■ Delta Hybrid

■ Delta
AerzenBlower
Turbo
powerrequirement
1,8
1,7
1,6
el. power
1,5
1,4
Specific fl.
Every AERZEN technology has its

1,3
1400 2400 3400 4400 5400 6400 7400 advantages: The best solutions are
created by their combination
Volume flow Nm3/h
Technology innovation stands for individual components Every technology, be it displacement or flow machine, has its
which perform strongly. And for perfectly integrated com- strengths and weaknesses. The turbo blower is second to none
plete solutions. when it comes to energy efficiency. The regulation range spans
AERZEN's three high-performance compressors offer a unique approx. 40-100%. However, during partial load operations, the
solution portfolio for the oil-free infeed of oxygen into the flow machines are less efficient. This is a strength of displa-
aeration tanks. cement machines such as the Delta Blower and Delta Hybrid.
And all this from one place. This refers to the turbo blower They profit from their large regulation range of 25-100% and
Aerzen Turbo Generation 5, the positive displacement blower demonstrate good levels of efficiency even for partial loads.
Delta Blower and the rotary lobe compressor Delta Hybrid. This The advantages of the three high-performance technologies
broad range means that the three units suit the most diverse add up to a never before seen energy efficiency for total ope-
system-specific requirements. Combined they guarantee a rations in combined systems: Highest energy savings, best
performance which suits the requirements of changing load regulation range and lowest investment costs. Depending on
profiles perfectly. From the basic load to supply peaks. This the system, the saving means that the modification of the
solution portfolio is called Performance³. system has paid off after just 2 years.
136
137
ACCESSORIES FOR
WASTEWATER TECHNOLOGY.
EXTERNAL POWER CABINET

For Delta Blower and Delta Hybrid
External power cabinet with integrated frequency converter Requirements:

(without AERZEN control) · Motor speed specification at site
· Best solution for stepless start-up and speed change (due · Wiring work from power cabinet to motor supplied by the
to adjustable current limiting, high currents in the electri- customer
cal network are prevented) · Wiring works PTC resistor monitoring to power cabinet at
· Enables smooth speed (frequency) control site
· Less strain on the network during start-up · Delivery, laying and connection of cables to be carried out
· Thanks to process optimisation (Adjustment of motor at site
speed) => Energy efficient)
· High relative starting torque for low current
Characteristics
· operating voltage: 400 V/50 Hz or 460 V/60 Hz Options:
· Performance range: 3 kW – 710 kW · Conventional control
· For systems with a constant torque progression (positive · Acoustic hood installation (integrated solution) up to
displacement blower, rotary lobe compressor and screw 160kW
compressor) · outdoor installation
· Housing protection (hazardous area) IP54 · System in Ex area
· TN network configuration · (Connection instrumentation in ex-design / power cabinet
· Indoor installation (tempered, non-ex free space) ex-free)
· Ambient temperature max. 35°C (Average value/24h) · Different voltages (380V-690V)
· 1000 m above sea level · Network forms TN/TT/IT network
· Signal for motor excess temperature · Cabinet heater to avoid condensation
· Ambient temperatures up to 50°C
· Frequency converter interface optionally as Profibus-
Profinet - Modbus etc.
Scope of supply
· Main switch/Design Power switch
· Control transformer incl. primary and secondary saving
· Emergency-stop relay + Emergency-stop button
· Mains contactor
· Frequency converter incl. line reactor, HF filter and motor
choke
· Frequency converter operating panel
· Delivery terminal block for connection to an overriding sys-
tem
138
Line reactor
FC with footprint filter
Motor choke
139
FREQUENCY CONVERTER WITH ACCESSORIES
Characteristics · Programmable outputs: e.g. relay

· Low switching loss due to IGBT power supply panel · Programmable parameter sets
· Low noise development due to high switching frequencies
· Comprehensive hardware protection for current, voltage Scope of supply:
and temperature · Pre-parameterised frequency converter
· Voltage and current monitoring in static and dynamic · Delivery with additional components «Digital operator»
operation (without RS232/485 interface)
· Limited resistance to short-circuiting and earth faults · Including HF filter
· Hardware current control · Including power / motor choke (depending on
· Integrated fan performance)
· Analog input: 0 to 10V / (0)4 to 20mA · From 450 kW, available with additional synchronisation
· Analog output: 0 to 10 V choke
· Programmable digital inputs
Dimensions and weights
Performance [kW] Weight [kg] Dimensions [WxHxD; mm] Design as:

3 75 760x760x300 Wall cabinet
5,5 75 760x760x300 Wall cabinet
7,5 80 760x760x300 Wall cabinet
18,5 150 800x1000x400 Wall cabinet
45 280 1000x1400x400 Standing cabinet
Dimensions and weights of the power cabinets are defined according to the nominal power as well as the cabinet design.
140
INTEGRATED POWER CABINET WITH FREQUENCY CONVERTER IN
ACOUSTIC HOOD (ONLY UP TO 160 KW)
The power supply panel is integrated into the unit below the
acoustic hood. It is delivered with the unit completely wired
and is operational. The AERZEN control unit «AERtronic» is
necessary to operate the system. Please consider the addi-
tional cost for the AERtronic extension module «Frequency
converter control», see above.
> only for indoor installation - Ambient temperature - 10°C
to + 35 °C
Currently, the power supply panels with FC are used for

the following units.
Unit type Unit size
Positive displacement blower - DB GM10S, GM15L, GM25S, GM30L, GM35S, GM50L, GM60S
Rotary lobe compressor - DH D12S/E/H, D17L, D24S/E/H, D28L, D36S/E/H, D46L, D52S, D62S/E/H
141
SILENCER.
As already described, pipe sounds can have a significant impact on the sound perception of the entire
ventilation unit. The pipe sound depends significantly on the individual pipework. It is possible to
install additional damping directly downstream of the noise source to reduce sounds which are too
loud.
Even the standard versions of AERZEN products are de- The porous absorption material dissolves into small and larg-
signed, to supply absorption-material free process air. That er pieces. The smaller pieces reach the water via the fans. The
means that the silencers integrated into the discharge side of larger pieces get caught in the fan elements and block the
the unit are designed in metal and operate using an interfer- openings for the fine-bubble ventilation. As these blockages
ence principle. This has different advantages: worsen, the counter pressure increases and, thus, the neces-
sary power consumption for the ventilation.
· The process gas has the necessary quality and purity.
· The noise development on the discharge side compared to
Due to the discontinuous thermal load, the pressure load and the total operation period of the packaged unit remains
pulsations, the fibres of the absorption material, which is constant
often made from plastics, dissolve after a certain operating
time. This means they end up in the gas and, if they are suf- It is the job of the absorption material to absorb sound. That
ficiently small, travel through the fan into the water which is means that the silencer loses its soundproofing properties as
due to be cleaned. the absorption material diminishes.
· The energy efficiency remains constant
Example for the sound development compared to usage time
Pipeline sound level with

constant volume flow 30m³/min with 600mbar (g)
Sound level [dB(A)]
158
156
AERZEN standard discharge

154
silencer (without absorption
material)
152
Discharge silencer with ab-
150 sorption material
148 Poly. (AERZEN standard

discharge silencer (without
146 absorption material)
144 Poly. (Discharge silencer with

absorption material)
142
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5
Operating time [years]
142
AERZEN offers additional pipeline silencers in the following Cartridge silencer
nominal connection sizes: Pipeline silencer constructed as cartridge silencer. This type
· DN 100 of silencer achieves its effect by using conventional absorp-
· DN 125 tion materials. These silencers are installed in the pipeline,
· DN 150 which means that the thermal effect and the impact of the
· DN 200 conveying impulse (blower/compressor stage) only have a
· DN 250 minimal effect on the erosion of the absorption material. A
At AERZEN, these nominal sizes are available in the follow- damping effect of -8 to -10 dB(A) can be achieved.
ing kinds of silencers:
Slotted tube reactive silencer

Silencer constructed as slotted tube reactive silencer, with
metallic inserts and therefore without any absorption ma-
terial. The effect is created using the interference principle
which achieves a damping of -20 to -25 dB(A).
Silencer Schliro horizontal with sleeve connection Silencer Schliro vertical with sleeve connection
D2
D1 D1
L3
L3
L6
L3
1
L
L4
1
L
L2 L4
L2
D2
D3
Silencer with insulating cartridge sleeve connection Silencer with insulating cartridge flange connection
143
PERFECTION MATURED OVER
150 YEARS: AERZEN’S SERVICE
WoRLD.
The long service life of AERZEN machines is legendary. Why then is service a topic at all? Because
this is about more than availability and OEM original parts. AERZEN services protect your invest-
ment, productivity, the deciding advantage over the competition. All over the globe.
The AERZEN on-site service. About Rental Service and other services.
Our service teams work wherever the machines are. World- AERZEN’s service world offers a lot. For example, tailor-
wide. Onshore or Offshore. Often in extreme conditions. How made service kits. Exchange stage, machine diagnostics,
do we achieve this? With short distances. AERZEN has built sound-technical optimisations. One of our most important
a network of service support locations and decentralised part services is the AERZEN Rental Division and offers a large
warehouses all over the globe for you. More than 200 excel- fleet of rental machines. Blowers, turbos and compressors by
lently trained service technicians are available to you. Any- AERZEN. In different performance classes. For all standard
time and wherever you need them. pressure ranges. Usable immediately and delivered ready-to-
use on request. What does this mean for you? You are always
equipped, even for unexpected needs.
144
Commissioning
It goes without saying that the commissioning of
AERZEN machines onsite is part of our service.
We will do the following:
· Installation checks and alignment using lasers

· Creation of operational readiness of stage oil
filling, cooling agent, etc.
· The inspection of all safety-relevant units, such
as alarm and deactivation values or messages
to superordinate controls/control room
· Commissioning of the unit
· A test run in operating conditions over several
hours
· Preparation of a handover log
With the best recommendations of your OEM.

We have been manufacturing quality products for more than
150 years. At the same time, a suitable service world has been
developed. With tailor-made offers for each life stage of your
machine. With OEM original parts and reliable logistics and a
performance-strong service in the focus. And decentralised
service locations near you which guarantee fast supply of
spare parts and competent service - worldwide.
145
TENDER SPECIFICATIONS FOR SER-
VICE AND MAINTENANCE CON-
TRACTS. APPLICATIoN FoR STAND-
ARD AIR MACHINES IN GERMANY.
Whether you would like a basic maintenance contract or an optimum contract for your machine
or machine configuration by AERZEN also depends on the availability of your own technical
personnel. Use your own resources accurately and only “purchase” those external capacities which
you really need. Our service packages leave a lot of room for design possibilities for individual
agreements.
BASIC MAINTENANCE CONTRACTS

Service contract: Partial maintenance 1
The work scope includes the inspection and maintenance of Contract properties
units and unit parts per year. Inspection and maintenance
works are carried out according to the maintenance plan of · Contract period 3 years
the manufacturer ’s operating manual. · one service call per year
The inspection of units contains determination of smoothness, · Use of Aerzen oEM parts
stage clearances, the oil level and oil density, and also the · Wear parts are invoiced in addition to the annual fee
conveying chamber. The pressure valve (safety valve), the start · 6 months warranty on all work carried out and in-
unloading device (if it exists) and the check valve are inspected. stalled parts
The maintenance work includes the oil replacement, the · Maintenance fee incl. travel expenses as well as ac-
replacement of suction filters and the components for power commodation and food costs
transfer (V-belt, compression sleeves). The construction parts
of the transmission are aligned. The carried out work is docu-
mented in a checklist with notes for further work, if necessary.
Service contract: Partial maintenance 2

units and unit parts per year. Inspection and maintenance · Contract period 3 years
work is carried out according to the maintenance plan of the · one service call per year
manufacturer ’s operating manual. · Use of Aerzen oEM parts
The inspection of units contains an assessment of smooth- · Wear parts included in the annual fee
ness, stage clearances, the oil level and oil density, and also · 6 months warranty on all work carried out and in-
the conveying chamber. The pressure valve (safety valve), the stalled parts
start unloading device (if it exists) and the check valve. · Maintenance fee incl. travel expenses as well as ac-
The maintenance work includes the oil replacement, the commodation and food costs
replacement of suction filters and the components for power
transfer (V-belt, compression sleeves). The construction parts
of the transmission are aligned. The carried out work is docu-
mented in a checklist with notes for further work, if necessary.
146
OPTIMUM MAINTENANCE CONTRACTS
Service contract: Servicing
The work scope includes one inspection and maintenance of Contract properties
units each and unit parts as well as any necessary service
calls per year. Inspection and maintenance works are carried · Contract period 5 years
out according to the maintenance plan of the manufacturer ’s · one service call per year
operating manual. The inspection of units contains determi- · Use of Aerzen oEM parts
nation of smoothness, stage clearances, the oil level and oil · Wear and spare parts are included in the fee
density, and also the conveying chamber. The pressure valve · Warranty throughout the contract period
(safety valve), the start unloading device (if it exists) and the · A general inspection during the contract period
check valve are inspected. The maintenance work includes · Maintenance fee incl. travel expenses as well as ac-
the oil replacement, the replacement of intake filters and the commodation and food costs.
components for power transfer (V-belt, compression sleeves).
The construction parts of the transmission are aligned. The
carried out work is documented in a checklist with notes for
further work, if necessary. This work is carried out at the next
service call.
Service contract: Complete maintenance

units and unit parts as well as any necessary service calls per
year. Inspection and maintenance works are carried out accord- · Contract period 5 years
ing to the maintenance plan of the manufacturer ’s operating · Two service calls, inspections and maintenance per
manual. The inspection of units contains determination of year
smoothness, stage clearances, the oil level and oil density, · More detailed service calls
and also the conveying chamber. The pressure valve (safety · Use of Aerzen oEM parts.
valve), the start unloading device (if it exists) and the check · Wear and spare parts are included in the fee.
valve are inspected. · Warranty throughout the contract period
The maintenance work includes the oil replacement, the · Maintenance fee incl. travel expenses as well as ac-
replacement of intake filters and the components for power commodation and food costs.
transfer (V-belt, compression sleeves). The construction parts · 24/7 Service
of the transmission are aligned. Worn spare parts are replaced.
The carried out work is documented in a checklist with notes
for further work, if necessary.
Service contract: Delta Care (Warranty extension)

The service contract contains the inspection and maintenance Contract properties
of units per year. Inspection and maintenance works are carried
out according to the maintenance plan of the manufacturer ’s · Can be used in standard new machines, installation in
operating manual. Germany
The inspection of the unit(s) contains the assessment of the · Conveyed medium Air
smoothness, clearance of the stage, inspection of oil levels and · Contract conclusion before commissioning
the oil density. The inspection of installed unit components. · Period variable up to 5 years
The maintenance works include the oil replacement, the · Use of Aerzen oEM parts
replacement of intake filters and the components for power · Wear parts and equipment are invoiced separately
transfer (V-belt, compression sleeves). The construction parts · Spare parts included in the annual fee
of the transmission are aligned. The carried out work is docu- · Warranty throughout the contract period
mented in a checklist with notes for further work, if necessary. · Maintenance fee incl. travel expenses as well as ac-
commodation and food costs.
147
WEAR PARTS AND
MAINTENANCE CONTRACTS.
Wear parts
Delta Blower Aerzen Turbo Delta Hybrid
Air filter Air filter Air filter
V-belt V-belt
Oil Oil / Delta Lube
Compression sleeves/ direct drive Oil filter
Service set for re-lubrication device Service set for re-lubrication device
Maintenance contract contents (standard) Blower and Hybrid
Contract type Partial Partial Servicing Complete Warranty extension

maintenance 1 maintenance 2 maintenance
Short designation PM 1 PM 2 S CM WE
Period 3 years 3 years 5 years 5 years up to max. 5 years
Period alternative 1 year / automatic 1 year / automatic no no no

renewal if not renewal if not
cancelled cancelled
Contract extension yes yes yes yes yes
possible
Contractual form Service contract Service contract Special-order Special-order Special-order
contract contract contract
Service calls per year 1 1 2 2 1
Inspection yes yes yes yes yes
Maintenance yes yes yes yes yes
Wear parts included no yes yes yes no
Oil included no/ available upon no/ available upon no/ available upon no/ available upon no/ available upon
client request client request client request client request client request
Spare parts included no no yes yes yes
Stage revision no no 1 x in 5 years 1 x in 5 years no
Repairs no no yes yes yes
Creation check list yes yes yes yes yes
Recommendation of yes yes yes, implementa- yes, implementa- yes

further works tion by AERZEN tion by AERZEN
Dynamics 3% 3% 3% 3% no
Warranty Work & parts Work & parts Operability Operability Operability
24 h Service no no no yes no
Infoline Mo to Fr yes yes yes yes yes

8 a.m. to 12 p.m.
148
Inspection plan (Standard) Turbo
Mechanical part Electric part
· General visual inspection · Software and parameter inspection
· VFD cooling body cleaning (blow-off with compressed air) · Inspection of software status
· Impeller inspection · Inspection of sensors
· Functional test blow-off valve · Inspection of VFD intermediate circuit
· Inspection of machines and piping connections · Text report logs and documentation
(leakages and screw connections) · Error log evaluation and parameter optimisation
· Alignment of blower stage
· Inspection of VFD cooling fans
· Inspection of cooling air turbo
Additional works for extended inspection

Mechanical part Electric part
· Disassembly of spiral casing · Disassembly of electrolyte condensors (6 - 18 pieces)
· Impeller cleaning · Inspection of electrolyte condensors (measurement of capacity)
· Disassembly spiral casing cooling turbo · Inspection of semiconductors, e.g. IGBTs, SCRs
· Impeller cleaning on cooling turbo · Replacement of VFD cooling fans
· Calibration of sensors
· General visual inspection
Expected time effort for additional works: 1 to 2 days
Maintenance and inspection package Turbo
Maintenance contract Turbo: Basic 1 Maintenance contract Turbo: Basic 2 Maintenance contract Turbo: Professional
(at least 4 years) (at least 4 years)
· Travel costs · Travel costs · Travel costs

· Annual inspection (Standard) · Annual inspection (Standard) · Annual inspection (Standard)
· Maintenance · After 4 years inspection (extended) · After 4 years inspection (extended)
· Maintenance · Maintenance
Wear parts: not included · Warranty extension
(depending on effort) Wear parts: included
Wear parts: not included
Spare parts: not included Spare parts: not included (as per expenditure)
(as per expenditure) (as per expenditure)
Spare parts: included
149
AERZEN RENTAL DIVISION.
AERZEN’S RENTAL SERVICE.
Maintenance or repair, but also unexpectedly originating requirement: There may be many
reasons to call AERZEN Rental Division, AERZEN’s international rental service. AERZEN Rental
Division supports you with rental units and accessories, offers individual solutions for research
and development, operative leasing and contracting.
Your company remains flexible. Your air oil-free. Ready-to-use services.

Good to know that you‘re prepared! AERZEN‘s Rental Divi- AERZEN Rental Division is also available to you for the pro-
sion offers quick solutions for 100 % oil-free air. For almost ject realisation and offers not only the rental units but also
every industry segment. Ad hoc or on a contractual basis transport, installation and commissioning with our own ex-
(Service level agreement). Our fleet of rental machines in- pert personnel. Of course, the service package includes regu-
cludes a large number of usable blowers and compressors lar maintenance and servicing of the machines - to ensure
of different performance levels and for all standard pressure you achieve your production aims without “running out of
ranges. Our Engineering department has expert knowledge air ”!
of your applications, that is why our solutions fit your pro-
cesses so seamlessly.
150
Around the clock, seven days a week. stall the rental unit with pipelines and other desired systems.
The speedy service of the Aerzen Rental Division distinguish- It is connected to your production process and is started up by
es itself from other providers. This starts with our hotline. the push of a button! Aerzen Rental Division has facilities all
You can reach us seven days a week around the clock. We over Europe. That means that our rental units and our Know-
compile an emergency plan for you. We then deliver and in- how are always close by.
Services:
· Directly available rental units
· Quick delivery across Europe
· Customisation according to your specific
requests
· Extensive accessories:
· Power cable/power supply
· Pipework
· Cooler & dryer
· Ventilation plates for wastewater treatment
plants
· Projects for research and development
· Customisation according to your specific re-
quests
· Rapid service with 24/7/365 hotline
· Quick delivery from warehouses all over Europe
· Rental of extensive accessories, e.g.
· Cooler
· Air dryer
· Transformers
· Diesel generators
We support you with: · Backwash of filters

· Production downtime · Pneumatic conveying of bulk materials
· Bridging of maintenance and repair · Gas conveying
· Process optimisation · Degassing
· Production peaks · Dedusting
· New construction and conversion of units · Generation of negative pressure
· Research and development · Biogas treatment and much more
· Water and wastewater treatment
· Ventilation
151
AERZEN WORLDWIDE.
ALWAyS CLoSE.
It is all good and well to buy and install an AERZEN machine. But we offer more. We look after
your machine investment during its entire life cycle - for more performance and an optimal cost-
benefit relation. This requires presence. To ensure competent advice and quick service, we have
built up a network of subsidiaries and service representations all over the world. Good feeling!
152
Contact worldwide
2,000 people are employed by AERZEN. On all conti-
nents. We have six offices in Germany alone. And we
have 45 subsidiaries in more than 100 countries of the
world. This means we do not have to travel far - if you
need us. Call us:
+49 5154 81-0/ www.aerzen.com
Service-Hotline
We are there for you, even if we are not there - outside
our office hours. Call AERZEN directly via our regional
service hotlines:
+49 171 3511834
Customer Net
Where can you find out more about our company and
leading compressor technologies from Aerzen? Simple:
Using the Customer Net on our homepage. We have col-
lected everything you might want to know.
www.aerzen.com
153
CONTACT SHEET
PLEASE SEND THIS To:
+504 99603830
intake volume flow m³/min - m³/h
Application
Wastewater treatment plant Intake temperature C°
Postcode, City
Intake pressure bar abs
Number of machines
Pressure difference mbar
Conveying medium
Drive type Constant speed Frequency converter
Motor drive Direct Star-delta At FC
Suction Via filter Via pipeline
Acoustic hood With Without
Installation Indoor Outdoor
Instrumentation Analogue - Standard (Pressure gauge + Maintenance indicator)
Optional intake pressure/discharge pressure switch and contact thermometer
Instrumentation Dialogue AERtronic Ext. Interface Profibus DP
Company Email
First, last name Phone
Street/No. Mobile
City Fax
Comment:
154
www.aerzen.com
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PLANNING FOLDER

Expect Performance. Typical for AERZEN.

POSITIVE DISPLACEMENT BLOWER

ROTARY LOBE COMPRESSOR DELTA 66

Planmap ABWA – EN – 00 – 12.2015

Blower for sediment tank Delta Blower

Biogas blower Delta Blower

Delta Blower / Delta Hybrid / Aerzen Turbo

WASTEWATER TREATMENT PLANT ARNSBERG WILDSHAUSEN

New AERZEN turbo blower improves performance and efficiency.

Background: cost-intensive old plant

The change: New turbo blower as base load system

Background: Energy and cost efficiency for biological

„Practical examples show that a pressure increase of, for ex-

Calculation of operating data Suction state

Impact of installation height

mNN P1abs[bar] mNN P1abs[bar] mNN P1abs[bar] mNN P1abs[bar]

Calculation of volume flow Q from prescribed mass flow

1. For the standard state:

Air Natural gas Town gas Landfill gas Nitrogen Hydrogen

ρn [kg/m3] 1,293 0,96 0,61 1,21 1,25 0,09

Cp [kJ/kgK] 1,005 1,926 2,227 1,314 1,038 14,051

Calculation of density „“1 in suction state ρs = Density of steam in [kg/m3]

Density „“1 in suction state of atmospheric air p1abs = 1,0 bar

1,377 1,325 1,276 1,253 1,231 1,210 1,19 1,15 1,113

Partial pressure of steam, saturation state

t [°C] Ps [bar] ρs [kg/m3] t [°C] Ps [bar] ρs [kg/m3] t [°C] Ps [bar] ρs [kg/m3]

-20 0,001029 0,000881 13 0,014965 0,01134 42 0,08198 0,05652

308k 293k 273k

Necessary volume flow in standard state QN= 850 mN3/h

Machine room design Pipelines

Saddle pipe piece Gate valve Flexible support Flexible Duct

Exhaust air 1. Muffe

Acoustic backdrop Air inlet

Noise absorption Soundproof Soundproof windows

1. & 2. Part of delivery scope for compact units

Rough selection of pipeline nominal size

Volume flow Q2 in the pipeline [m³/min]

Volume speed c2 in the pressure pipeline

Q2 Volume flow in pressure state in [m3/min]

A flow speed of 30 m/s should not be exceeded in the

Theoretical power requirement

Pth: The theoretical power requirement Pth is determined

From the main formula, the following can be deduced.

· Efficiency up to ~70% Performance curve of a KA

Three-lobe AERZEN Blower Stage Suction AERZEN Standard Packaged Unit

Discharge silencer AERZEN Standard Packaged Unit AERZEN Instrumentation

AERZEN Machinery Mountings AERZEN Hinged Motor Mounting Plate

Make: Aerzener Maschinenfabrik

Description of blower stage

· Blower GM 3 S to GM 80 L: Rotors and shafts made from tempered steel C45N

Packaged unit description

(Building tolerance for intake volume flow and coupling performance: ± 5 %)

Selected blower: GM 3 S to GM 150 S, DELTA BLoWER Generation 5

Connection pressure piping: DN ...................................................................

· Nominal voltage / nominal frequency V / Hz : .....................................................................................................

Motor start-up (selection position) direct star-delta at frequency converter