Part

AVG/ Day Apr-21 Total Total Tonage

S. No. Customer Model Part Name Drg.
Qty
Working days Qty
Weight (ton)
Customer wise
CKD
Weight

1 HMSI 1F K23 + K63 Cover R 1.092 64 25 1600 1.7

2 HMSI 1F K23 + K63 Cover L 0.589 64 25 1600 0.9
5 HMSI 1F KIKA/K38 Cover R 1.122 100 25 2500 2.8
6 HMSI 1F K1LA Cover R 1.122 0 25 0 0.0
8 HMSI 2F KWPG Cover L Black 1.400 72 25 1800 2.5
9 HMSI 1F K23K GRIP Black 1.092 32 25 800 0.9
10 HMSI 2F K0NA Cover R 0.854 0 25 0 0.0
11 HMSI 2F K0NA HII Cover R 0.854 9 25 235 0.2
12 HMSI 1F+2F K0PA Cover L/Black l-cover 1.405 0 25 0 0.0
13 HMSI 1F+2F K0PA GRIP SILVER,BLACK,BROWN 1.452 0 25 0 0.0
14 HMSI 1F K0ZA Cover r 2.500 23 25 585 1.5
15 HMSI 2F+4F K0LA FACE DRIVE 0.134 0 25 0 0.0 10.6
16 TVS U261 Pillion Handle U261 0.613 48 25 1,200 0.7
17 TVS U237/304 Pillion Handle U237/304 0.613 12 25 300 0.2
18 TVS Star Sports Pillion Handle 349 0.613 48 25 1,200 0.7
19 TVS Jupitor Pillion Handle 1.380 80 25 2,000 2.8
20 TVS Jupitor Cover Variator 1.530 80 25 2,000 3.1 7.5
21 WABCO(JMD) DDU Body 1.250 0 25 0 0.0
22 WABCO(PANT. + LUCK) Flange 0.862 36 25 900 0.8
23 WABCO(LUCK) MV Top Cover (Small) 0.035 640 25 16,000 0.6
24 WABCO(LUCK) MV Body (193+303) 0.236 480 25 12,000 2.8
25 WABCO(LUCK) MV Bottom Cover (Big) 0.112 480 25 12,000 1.3
26 WABCO(LUCK.+JMD) RG2 Body(154+184+104) 0.238 60 25 1,500 0.4
27 WABCO(LUCK.+JMD) Top Cover 124 0.158 96 25 2,400 0.4
28 WABCO(JMD) Cylinder Head 731 0.430 32 25 800 0.3
29 WABCO(LUCK.+JMD) GHCV Upper Body 114 0.037 240 25 6000 0.2
30 WABCO(JMD+MDS+LUCK.) GHCV Lower Body504 - Finish 0.134 180 25 4,500 0.6
31 WABCO(JMD) Lower Body 962/961 0.389 48 25 1,200 0.5
32 WABCO(MDS) QSPV Body(0034+1814) 0.278 320 25 8,000 2.2
33 WABCO(LUCK.+MDS) Tee Adeptor 0.096 120 25 3,000 0.3
34 WABCO(LUCK.+MDS) St Fitting 0.077 80 25 2,000 0.2
35 WABCO(JMD) Cylinder Head - M137481 0.442 8 25 200 0.1
36 WABCO(LUCK) TM Plate 0.361 0 25 0 0.0
37 WABCO(MDS) QSPV Body 334 0.327 100 25 2500 0.8
38 WABCO Daimler Cylinder 0.270 36 25 900 0.2
39 Wabco Spring guide 0.246 360 25 9,000 2.2 13.9
Total 3949 98720 31.9
Sale 12.5
Total sale 44.4
 HMSI TVS Wabco Ware House & Transit
25 25 25 5 2

S. Qty/ C.W. Customer

Customer Model Part Name Reqmt
Stock Norms
No. Day Day

1 HMSI 1F K23 + K63 Cover R 64 25 1,600 0 0

2 HMSI 1F K23 + K63 Cover L 64 25 1,600 0 0
5 HMSI 1F KIKA/K38 Cover R 100 25 2,500 0 0
6 HMSI 1F K1LA Cover R 0 25 0 0 0
8 HMSI 2F KWPG Cover L 72 25 1,800 0 0
9 HMSI 2F k23k grip 1 25 800 0 0
10 HMSI 2F K0NA Cover R 0 25 0 0 0
11 HMSI 2F K0NA Cover R 9 25 235 0 0
12 HMSI 1F+2F K0PA Cover L 0 25 0 0 0
13 HMSI 1F+2F K0PA GRIP 0 25 0 0 0
14 HMSI 1F K0ZA Cover R 23 25 585 0 0
15 HMSI 2F+4F K0LA Face Drive 0 25 0 10000 0
TVS - Star Pillion Handle
16 TVS 1 25 1,200 0 2
City + U261
Pillion Handle
17 TVS U237 12 25 300 0 24
U304
18 TVS Star Sports Pillion Handle 349 48 25 1,200 0 96
19 TVS Jupitor Pillion Handle 80 25 2,000 0 160
20 TVS Jupitor Cover Variator 80 25 2,000 0 160
21 WABCO(JMD) DDU Body 0 25 0 2000 0

22 WABCO(PANT. + LUCK) Flange 36 25 900 2160 108

23 WABCO(LUCK) MV Cover Small 640 25 16,000 6400 1920

24 WABCO(LUCK) MV Body 480 25 12,000 1200 1440

25 WABCO(LUCK) MV Cover (Big) 480 25 12,000 10500 1440

RG2 Body - All
26 WABCO(LUCK.+JMD) 60 25 1,500 1000 180
Models

27 WABCO(LUCK.+JMD) Top Cover 124 96 25 2,400 2000 288

28 WABCO(JMD) Cylinder Head 731 32 25 800 1200 96

GHCV Upper Body 240
29 WABCO(LUCK.+JMD) 25 6,000 3000 720
114
GHCV Lower
30 WABCO(JMD+MDS+LUCK.) 180 25 4,500 320 540
Body504 - Finish

31 WABCO(JMD) Lower Body 962 48 25 1,200 480 144

QSPV Body ( 3
32 WABCO(MDS) 320 25 8,000 6000 960
Models)
33 WABCO(LUCK.+MDS) Tee Adeptor 120 25 3,000 800 360

34 WABCO(LUCK.+MDS) Straight Adeptor 80 25 2,000 1000 240

Cylinder Head -
35 WABCO(JMD) 8 25 200 200 24
M137481

36 WABCO(LUCK) TM Plate 0 25 0 684 0

37 WABCO(MDS) QSPV Body 334 100 25 2,500 108 300

38 WABCO Daimler Cylinder 36 25 900 1280 108

39 WABCO Spring guide 375 24 9,000 0 1125

Total 98720
Qty
QPH Plan
 WIP of 26 Sep
e House & Transit FG Paint & PDI
3 0.75 1 3 1 1 1
Stock Stock
Days fg Days Stock
Reqmt FG Stock FG Reqmt Stock Norms Reqmt
Norms Days

0 0.0 210 64 1,454 3.3 150 64 1,368 2

0 0.0 240 64 1,424 3.8 84 64 1,404 1
0 0.0 100 100 2,500 1.0 660 100 1,940 6.6
0 0.0 0 0 0 #DIV/0! 0 0 0 #DIV/0!
0 0.0 100 72 1,772 1.4 0 72 1,844 0
0 0.0 125 1 676 125.0 165 1 512 165
0 #DIV/0! 0 0 0 #DIV/0! 0 0 0 #DIV/0!
0 0.0 0 9 244 0.0 0 9 254 0
0 #DIV/0! 400 0 -400 #DIV/0! 50 0 -450 #DIV/0!
0 #DIV/0! 144 0 -144 #DIV/0! 144 0 -288 #DIV/0!
0 0.0 50 23 558 2.1 220 23 362 9
-10,000 #DIV/0! 1200 0 -1,200 #DIV/0! 0 -1,200 #DIV/0!

0 0.0 0 1 1,201 0.0 0 1 1,202 0

324 0.0 24 12 288 2.0 64 12 236 5

1,296 0.0 62 48 1,186 1.3 450 48 784 9

2,160 0.0 420 80 1,660 5.3 240 80 1,500 3
2,160 0.0 350 80 1,730 4.4 100 80 1,710 1
-2,000 #DIV/0! 450 0 -450 #DIV/0! 0 0 #DIV/0!

-1,152 60.0 900 108 108 25 0 36 0.0

11,520 10.0 320 1920 17,600 1 0 640 0.0

12,240 2.5 240 1440 13,200 1 0 480 0.0

2,940 21.9 525 1440 12,915 1 0 480 0.0

680 16.7 192 180 1,488 3 0 60 0.0

688 20.8 360 288 2,328 4 0 96 0.0

-304 37.5 400 96 496 13 0 32 0.0

3,720 12.5 1200 720 5,520 5 0 240 0.0

4,720 1.8 160 540 4,880 1 0 180 0.0

864 10.0 192 144 1,152 4 0 48 0.0

2,960 18.8 108 960 8,852 0 0 320 0.0

2,560 6.7 0 360 3,360 0 0 120 0.0

1,240 12.5 500 240 1,740 6 0 80 0.0

24 25.0 0 24 224 0 0 8 0.0

-684 #DIV/0! 216 0 -216 #DIV/0! 0 0 #DIV/0!

2,692 1.1 108 300 2,692 1 0 100 0.0

-272 35.6 210 108 798 6 0 36 0.0

10,125 0.0 0 1125 10,125 0 0 375 0.0

99,762
1.94
DI Buffing Mcing
2 2 0 0.25 1 2
Productio Productio
n Plan Stock Stock n Plan
Stock Norms Reqmt Stock Norms Reqmt
Days Days

1,368 0 128 0 1,496 0 16 1,512 0 1,512

1,404 300 128 5 1,232 0 16 1,248 0 1,248
1,940 395 200 4.0 1,745 50 25 1,720 1 1,720
0 0 0 #DIV/0! 0 0 0 0 #DIV/0! 0
1,844 0 144 0 1,988 0 18 2,006 0 2,006
512 400 2 400 114 0 0 114 0 114
0 0 0 #DIV/0! 0 0 0 0 #DIV/0! 0
254 600 19 64 -327 0 2 -325 0 -325
-450 850 0 #DIV/0! -1,300 0 0 -1,300 #DIV/0! -1,300
-288 800 0 #DIV/0! -1,088 0 0 -1,088 #DIV/0! -1,088
362 150 47 6 259 10 6 254 0 254
-1,200 0 0 #DIV/0! -1,200 1000 0 -2,200 #DIV/0! -2,200

1,202 0 2 0 1,204 0 1 1,205 0 1,205

236 200 24 17 60 0 12 72 0 72

784 450 96 9 430 0 48 478 0 478

1,500 720 160 9 940 0 0 940 0 940
1,710 456 160 6 1,414 300 80 1,194 4 1,194
0 0 0 0 0 0 -450 #DIV/0! -450

0 0 0 0 1920 72 -1,740 53 -1,740

0 0 0 0 4200 1280 14,680 7 14,680

0 0 0 0 2500 960 11,660 5 11,660

0 0 0 0 4125 960 9,750 9 9,750

0 0 0 0 825 120 783 14 783

0 0 0 0 930 192 1,590 10 1,590

0 0 0 0 0 64 560 0 560

0 0 0 0 0 480 6,000 0 6,000

0 0 0 0 640 360 4,600 4 4,600

0 0 0 0 412 96 836 9 836

0 0 0 0 415 640 9,077 1 9,077

 0 0 0 0 0 240 3,600 0 3,600

0 0 0 0 1500 160 400 19 400

0 0 0 0 0 16 240 0 240

0 0 0 0 0 0 -216 #DIV/0! -216

0 0 0 0 108 200 2,784 1 2,784

0 0 0 0 0 72 870 0 0

0 0 0 0 3000 750 7,875 8 7,875

11,178 77,860
#DIV/0! 18
 PDC
Plant Opening Status PDC Weight
1 1 2
Productio
Stock n Plan Total
Stock Norms Reqmt Norms No Of Days Plan
Days Stock

0 64 1,576 0 1,576 360 336 5.6 1721

1250 64 62 20 62 1874 336 29.3 37
1230 100 590 12 590 2435 525 24.4 662
0 0 0 #DIV/0! 0 0 0 #DIV/0! 0
550 72 1,528 8 1,528 650 378 0.0 2139
0 1 115 0 115 690 5 690.0 126
0 0 0 #DIV/0! 0 0 0 #DIV/0! 0
0 9 -316 0 -316 600 49 63.8
300 0 -1,600 #DIV/0! -1,600 1600 0 #DIV/0! -2248
0 0 -1,088 #DIV/0! -1,088 1088 0 #DIV/0! -1580
590 23 -312 25 -312 1020 123 43.6 -780
1200 0 -3,400 #DIV/0! -3,400 3400 0 #DIV/0! -456

0 1 1,206 0 1,206 0 8 0.0 739

0 12 84 0 84 288 96 0.0 51

0 48 526 0 526 962 384 20.0 322

300 80 720 3.8 720 1680 560 21.0 994
400 80 874 5.0 874 1606 640 20.1 1337
300 0 -750 #DIV/0! -750 750 0 0.0 -938

500 72 -2,168 14 -2,168 3320 396 0.0 -1869

10000 1280 5,960 16 5,960 14520 7040 22.7 209

5000 960 7,620 10 7,620 7740 5280 16.1 1798

4500 960 6,210 9 6,210 9150 5280 19.1 696

500 120 403 8 403 1517 660 0.0 96

650 192 1,132 7 1,132 1940 1056 0.0 179

200 64 424 6 424 600 352 0.0 182

100 480 6,380 0 6,380 1300 2640 5.4 236

650 360 4,310 4 4,310 1450 1980 8.1 578

1230 96 -298 26 -298 1834 528 38.2 -116

1250 640 8,467 4 15,000 1773 3520 5.5 4170

 0 240 3,840 0 3,840 0 1320 0.0 369

1000 160 -440 13 -440 3000 880 0.0 -34

0 16 256 0 256 0 88 0.0 113

0 0 -216 #DIV/0! -216 216 0 0.0 -78

300 200 2,684 3 2,684 516 1100 5.2 878

420 72 522 12 522 630 396 17.5 141

1500 750 7,125 4 7,125 4500 4125 0.0 1753

58,559 11,427
7
PDC Weight Total Ware Hosue FG

Present To BE Days Present To be Days Present To be

393 367 Err:509 0 0 Err:509 229 70

1104 198 Err:509 0 0 Err:509 141 38
2732 589 Err:509 0 0 Err:509 112 112
0 0 Err:509 0 0 Err:509 0 0
910 529 Err:509 0 0 Err:509 140 101
753 6 Err:509 0 0 Err:509 137 1
0 0 Err:509 0 0 Err:509 0 0

2248 0 Err:509 0 0 Err:509 562 0

1580 0 Err:509 0 0 Err:509 209 0
2550 307 Err:509 0 0 Err:509 125 59
456 0 Err:509 1340 0 Err:509 161 0

0 5 Err:509 0 1 Err:509 0 1

177 59 Err:509 0 15 Err:509 15 7

590 235 Err:509 0 59 Err:509 38 29

2318 773 Err:509 0 221 Err:509 580 110
2457 979 Err:509 0 245 Err:509 536 122
938 0 Err:509 2500 0 Err:509 563 0

2862 341 Err:509 1861.92 93 Err:509 776 93

508 246 Err:509 224 67 Err:509 11 67

1827 1246 Err:509 283.2 340 Err:509 57 340

1025 591 Err:509 1176 161 Err:509 59 161

361 157 Err:509 238 43 Err:509 46 43

307 167 Err:509 316 46 Err:509 57 46

258 151 Err:509 516 41 Err:509 172 41

48 98 Err:509 111 27 Err:509 44 27

194 265 Err:509 42.88 72 Err:509 21 72

713 205 Err:509 186.72 56 Err:509 75 56

493 979 Err:509 1668 267 Err:509 30 267

 0 127 Err:509 76.8 35 Err:509 0 35

231 68 Err:509 77 18 Err:509 39 18

0 39 Err:509 88.4 11 Err:509 0 11

78 0 Err:509 246.924 0 Err:509 78 0

169 360 Err:509 35.316 98 Err:509 35 98

170 107 Err:509 345.6 29 Err:509 57 29

1107 1015 Err:509 0 277 Err:509 0 277

30674.0 46709.0 5760 10820 9460 7152
29,556 10,209 11,334 2,221 5,103 2,331
FG Buffing PDC

Days Present To be Days Present To be Days

Err:509 0.0 139.8 Err:509 0 70 Err:509

Err:509 176.7 75.4 Err:509 736 38 Err:509
Err:509 443.2 224.4 Err:509 1380 112 Err:509
Err:509 0.0 0.0 Err:509 0 0 Err:509
Err:509 0.0 201.6 Err:509 770 101 Err:509
Err:509 436.8 2.2 Err:509 0 1 Err:509
Err:509 0.0 0.0 Err:509 0 0 Err:509

Err:509 1194.3 0.0 Err:509 422 0 Err:509

Err:509 1161.6 0.0 Err:509 0 0 Err:509
Err:509 375.0 117.0 Err:509 1475 59 Err:509
Err:509 0.0 0.0 Err:509 161 0 Err:509

Err:509 0.0 1.2 Err:509 0 1 Err:509

Err:509 122.6 14.7 Err:509 0 7 Err:509

Err:509 275.9 58.8 Err:509 0 29 Err:509

Err:509 993.6 220.8 Err:509 414 110 Err:509
Err:509 697.7 244.8 Err:509 612 122 Err:509
Err:509 0.0 0.0 Err:509 375 0 Err:509

Err:509 0.0 0.0 Err:509 431 62 Err:509

Err:509 0.0 0.0 Err:509 350 45 Err:509

Err:509 0.0 0.0 Err:509 1180 227 Err:509

Err:509 0.0 0.0 Err:509 504 108 Err:509

Err:509 0.0 0.0 Err:509 119 29 Err:509

Err:509 0.0 0.0 Err:509 103 30 Err:509

Err:509 0.0 0.0 Err:509 86 28 Err:509

Err:509 0.0 0.0 Err:509 4 18 Err:509

Err:509 0.0 0.0 Err:509 87 48 Err:509

Err:509 0.0 0.0 Err:509 478 37 Err:509

Err:509 0.0 0.0 Err:509 348 178 Err:509

Err:509 0.0 0.0 Err:509 0 23 Err:509

Err:509 0.0 0.0 Err:509 77 12 Err:509

Err:509 0.0 0.0 Err:509 0 7 Err:509

Err:509 0.0 0.0 Err:509 0 0 Err:509

Err:509 0.0 0.0 Err:509 98 65 Err:509

Err:509 0.0 0.0 Err:509 113 19 Err:509

Err:509 0.0 0.0 Err:509 369 185 Err:509

5043 11881 10922 6878
5,877 1,301 10,692 1,771
 5% 10% 23
S. Prodn Cycle Capacity
Customer Model Part Name Plan
Cavity 95% 900T 850T 730T 560T -1 560T -2 560T -4 560T -5 530T 420T 350T 250T 250T -2
No. Time / day
1 HMSI 1F K23 + K63 Cover R 1655 70 2 2366 2247 0.7
2 HMSI 1F K23 + K63 Cover L 65 52 2 3185 3025 0.0
5 HMSI 1F K43/KIKA Cover R 620 51 1 1624 1542 0.4
6 HMSI 1F K1LA Cover R 0 51 1 1624 1542
8 HMSI 2F KWPG Cover L 1604 50 1 1656 1573 1.0
9 HMSI 2F K23K Grip 121 50 1 1656 1573 0.1
10 HMSI 2F K0NA Cover R 0 69 2 2400 2280 0.0
11 HMSI 2F K0NA Cover R 0 69 2 2400 2280
12 HMSI 1F+2F K0PA Cover L 0 52 1 1592 1513 5.0 0.0
13 HMSI 1F+2F K0PA GRIP 0 60 1 1380 1311 0.0
14 HMSI 1F K0ZA Cover R 0 75 1 1104 1049 0.0
15 HMSI 2F+4F K0LA FACE DRIVE 0 42 4 7886 7491 0.0
16 TVS TVS - Star City + Pillion Handle U261 1266 48 1 1725 1639
17 TVS U237 Pillion Handle U304 88 45 1 1840 1748 0.1
18 TVS Star Sports Pillion Handle 349 552 45 1 1840 1748 0.3
19 TVS Jupitor Pillion Handle 756 51 1 1624 1542 0.5
20 TVS Jupitor Cover Variator 918 60 1 1380 1311 0.7
21 WABCO(JMD) DDU Body -825 66 1 1255 1192 -0.7
22 WABCO(PANT. + LUCK) Flange -2385 55 1 1505 1430 4.0 0.0
23 WABCO(LUCK) MV Top Cover (Small) 6556 48 10 17250 16388 0.4
24 WABCO(LUCK) MV Body (193+303) 8382 44 2 3764 3575 2.3
25 WABCO(LUCK) MV Bottom Cover (Big) 6831 42 4 7886 7491 0.9
26 WABCO(LUCK.+JMD) RG2 Body(154+184+104) 443 48 2 3450 3278 0.1
27 WABCO(LUCK.+JMD) Top Cover 124 1245 42 2 3943 3746 0.3
28 WABCO(JMD) Cylinder Head 731 466 45 1 1840 1748 0.3
29 WABCO(LUCK.+JMD) GHCV Upper Body 114 7018 40 4 8280 7866 0.9
30 WABCO(JMD+MDS+LUCK.) GHCV Lower Body504 - Fin 4741 34 1 2435 2314 2.0
31 WABCO(JMD) Lower Body 962/961 -328 40 1 2070 1967 -0.2
32 WABCO(MDS) QSPV Body(0034+1814+03 16500 40 1 2070 1967 5.0 3.4 0.0
33 WABCO(LUCK.+MDS) Tee Adeptor 4224 35 1 2366 2247 1.9
34 WABCO(LUCK.+MDS) Straight Adeptor -484 35 2 4731 4495 -0.1
35 WABCO(JMD) Cylinder Head - M137481 282 42 1 1971 1873 0.0
36 WABCO(LUCK) TM PLATE 0 48 2 3450 3278 0.0
37 WABCO(MDS) QSPV Body 334 2952 40 1 2070 1967 1.5
38 WABCO Daimler Cylinder 574 50 1 1656 1573 0.36
39 WABCO Spring guide 7481 34 2 4871 4627 1.6
1.4 0.0 0.0 4.3 5.4 2.9 0.0 0.4 7.1 6.6 4.8 0.0 32.9 1.3
Available Machine 1 1 1 1 1 1 1 1 1 1 1 1
Monthly available Machine 26 26 26 26 26 26 26 26 26 26 26 26 A 15
Breakdown And die Change time 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Operating Manpower B 15
Shortage/ Excess machine 0.00 26.00 26.00 0.00 20.59 23.12 26.00 25.58 18.92 19.43 21.19 0.00 0.0 C 15
0.0 0.5 0.5 4.8 5.9 3.4 0.5 0.9 7.6 7.1 5.3 0.5 37.0 1.5 A 2
0.06 0.00 0.00 0.17 0.21 0.11 0.00 0.02 0.27 0.25 0.19 0.00 Line Leader B 2
C 2
Jupiter & CV Die will run on 900 t
Remarks
after new housing purchase A 1
Furnace
B 2
C 1
Spare 1
CKD Part Inspection 1
Fork Lift driver 1
Total 58
 5% 6 6 21.8
Vmc Reqire Mobthly
S. No. Customer Model Part Name this Month Volume
Per day Cycle Time VMC

1 HMSI 1F K23 + K63 Cover R 1 1588 265 89 1

2 HMSI 1F K23 + K63 Cover L 0 1310 218 86 1
5 HMSI 1F K43/K1KA Cover R 5 1806 301 110 2
6 HMSI 1F K1LA Cover R 0 0 0 162 1
8 HMSI 2F KWPG Cover L 0 2106 351 70 1
9 HMSI 2F K23K GRIP K23K 0 120 20 89 1
10 HMSI 2F K0NA Cover R 4 0 0 190 4
11 HMSI 2F K0NA HII Cover R -341 -57 190 4
12 HMSI 1F+2F K0PA Cover L 1 -1365 -228 107 1
13 HMSI 1F+2F K0PA GRIP 0 -1142 -190 56 0
14 HMSI 1F K0ZA Cover R 2 267 45 600 2
15 HMSI 2F+4F K0LA FACE DRIVE 0 -2310 -385 50 0
16 TVS TVS - Star City + Pillion Handle U261 0 1265 211 0 0
17 TVS U237 Pillion Handle U237 0 76 0 0
18 TVS Star Sports Pillion Handle 349 0 502 0 0
19 TVS Jupitor Pillion Handle 0 987 0 0
20 TVS Jupitor Cover Variator 2 1254 209 90 1
21 WABCO(JMD) DDU Body 0 -473 0
22 WABCO(PANT. + LUCK) Flange 0 -1827 -305 60 1
23 WABCO(LUCK) MV Top Cover (Small) 0 15414 2569 20 0
24 WABCO(LUCK) MV Body (193+303) 3 12243 2041 100 3
25 WABCO(LUCK) MV Bottom Cover (Big) 0 10238 1706 52 0
26 WABCO(LUCK.+JMD) RG2 Body(154+184+104) 0 822 137 92 1
27 WABCO(LUCK.+JMD) Top Cover 124 0 1670 278 62 0
28 WABCO(JMD) Cylinder Head 731 0 588 98 72 1
29 WABCO(LUCK.+JMD) GHCV Upper Body 114 0 6300 1050 70 0
30 WABCO(JMD+MDS+LUCK.) GHCV Lower Body504 - Finish 1 4830 805 90 1
31 WABCO(JMD) Lower Body 962/961 0 878 146 95 1
32 WABCO(MDS) QSPV Body(0034+1814) 1 9531 1588 150 1
33 WABCO(LUCK.+MDS) Tee Adeptor 0 3780 630 99 1
34 WABCO(LUCK.+MDS) Straight Adeptor 0 420 70 78 1
35 WABCO(JMD) Cylinder Head - M137481 0 252 42 168 1
36 WABCO(LUCK) TM Plate 0 0 0 100 1
37 WABCO(MDS) QSPV Body 334 1 2923 487 260 1
38 WABCO Daimler Cylinder 0 0 0 750 1
39 WABCO Spring guide 0 8269 140 1
21 12103 35
26.6667 2 29
22 95% 95% 8 hrs

CNC SPM Capacity Total VMC CNC No Of No A B C

Days Shift

0 4 882 838 0.32 0.00 1.9 5.7 2 2 2

0 0 913 867 0.25 0.00 1.5 4.5 0 0 0
0 3 1427 1356 2.00 0.00 1.3 4.0 3 3 3
0 3 484 460 0.00 0.00 0.0 0.0 0 0 0
0 0 1121 1065 0.33 0.00 2.0 5.9 0 0 0
0 4 882 838 0.00 0.00 0.1 0.4 0 0 0
0 1 1652 1570 0.00 0.00 0.0 0.0 0 0 0
0 1 1652 1570 -0.14 0.00 -0.2 -0.7
0 0 733 697 -0.33 0.00 -2.0 -5.9 1 1 1
0 1 1401 1331 -0.9 -2.6 0 0 0
0 1 262 249 0.36 0.00 1.1 3.2 2 0 0
5 3 7848 7456 -0.27 -0.3 -0.9 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 872 828 1.00 0.00 1.5 4.5 0 1 0
0 0 0 0 0 0
2 0 1308 1243 -0.25 -0.52 -1.5 -4.4 2 2 2
0 1 3924 3728 0.00 4.1 12.4 1 1 1
0 1 2354 2237 2.74 0.00 5.5 16.4 4 4 4
0 2 3018 2868 0.00 3.6 10.7 2 2 2
2 0 853 810 0.17 0.36 1.0 3.0 2 2 2
1 1 1266 1203 0.00 1.4 4.2 1 1 1
0 0 1090 1036 0.09 0.00 0.6 1.7 0 0 0
1 0 1121 1065 0.00 1.04 5.9 17.7 0 0 0
1 0 872 828 0.97 1.02 5.8 17.5 1 1 1
2 1 826 785 0.19 0.39 1.1 3.4 3 3 3
0 0 523 497 3.20 0.00 19.2 57.5 1 1 1
0 0 793 753 0.84 0.00 5.0 15.1 0 0 0
0 0 1006 956 0.07 0.00 0.4 1.3 0 0 0
0 0 467 444 0.09 0.00 0.6 1.7 0 0 0
0 0 785 746 0.00 0.00 0.0 0.0 0 0 0
0 0 302 250 1.70 0.00 11.7 35.1 1 1 1
0 0 105 99 0.00 0.00 0.0 0.0 0 0 0
1 0 561 533 2.59 0.0 2 2 2
15 27 13.60 4.61
M/c Opertor 28 27 26
Line Leader 2 2 2
Tooling 1 0 0
Chips & Coolant 0 0 0
Wabco LT 7 7 7
38 36 35
 1391 1186 23
Paint Shop Plan
Daily
Monthly Daily
Comp Name Customer Rework %
Reqmt Reqmt Reqmt

HMSI 1F K23 + K63 Cover R 70 1,368 59 15%

HMSI 1F K23 + K63 Cover L 70 1,404 61 15%
HMSI 1F KIKA/K38 Cover R 110 1,940 84 5%
HMSI 1F K1LA Cover R 0 0 0 5%
HMSI 2F KWPG Cover L 79 1,844 80 25%
HMSI 2F k23 k GRIP 35 512 22 15%
HMSI 2F K0NA Cover R 0 0 0 5%
HMSI 2F K0NA Cover R 10 254 11 20%
HMSI 1F+2F K0PA Cover L 0 -450 -20 5%
HMSI 1F+2F K0PA GRIP 0 -288 -13 5%
HMSI 1F K0ZA Cover RR 26 362 16 10%
HMSI 1F K0ZA CCLH 350 8,050 350 2%
HMSI 1F K0ZA CCRH 350 8,050 350 2%
TVS TVS - Star City + Pillion Handle U261 48 0 0 5%
TVS U237 Pillion Handle U237 13 236 10 15%
TVS Star Sports Pillion Handle 349 53 784 34 5%
TVS Jupitor Pillion Handle 88 1,500 65 5%
TVS Jupitor Cover Variator 88 1,710 74 5%
Prod Hanger / Round
No Of Round
Convyer Length
Convyer Speed ( m/min)
Time / Round
Total Time
Working Shift
Paint Shop Plan
6 6 Day Working
Daily Pain Weekly Daily
ting Reqmt Painting Daily Paint Parts/ Hanger Qty
Plan Hanger
Reqmt Reqmt
68 410 68 10 7
70 421 70 16 4
227
89 531 89 10 9
0 0 0 10 0
100 601 100 10 10
26 154 26 8 3
0 0 0 9 0
13 80 13 9 1 123
-21 -123 -21 10 -2
-13 -79 -13 6 -2
17 104 17 8 2
357 2142 357 4 89
357 2142 357 4 89
0 0 0 10 0
12 71 12 10 1
36 215 36 10 4 194
68 411 68 10 7
78 468 78 10 8
501
0.5
410
1.50
273
126
438 0.29
 tue wed thu
1-Sep 2-Sep 3-Sep
Painting 23 23 23
Assy 77 10 77

Buffing - 7
 fri sat sun mon tue wed thu fri sat sun
4-Sep 5-Sep 6-Sep 7-Sep 8-Sep 9-Sep 10-Sep 11-Sep 12-Sep 13-Sep
23 23 23 23 23 23 23 23 23 23
77 77 10 77 77 77 77 77 77 10

K0ZA Preinspection 0.5

7 1 Polising 1
4 Lapping 0.5
Washing 0.5
Gauginh 0.5
Inspection 0.5
mon tue wed thu fri sat sun mon tue wed
14-Sep 15-Sep 16-Sep 17-Sep 18-Sep 19-Sep 20-Sep 21-Sep 22-Sep 23-Sep
23 23 23 23 23 23 23 23 23 23
77 77 77 77 77 77 10 77 77 77
thu fri sat sun mon tue wed thu
24-Sep 25-Sep 26-Sep 27-Sep 28-Sep 29-Sep 30-Sep 1-Oct
23 23 23 23 23 23 23 23 713 30
77 77 77 10 77 77 77 77 2052 86
 MJCL Bawal Manpower Details mar-2021
No of MP
Sr No Dept
S1 S2 G A B C per day

1 PDC 0 0 3 12 12 12 39
2 CNC 0 0 0 28 27 26 81
LT 7 7 7 21
3 Paint Shop 20 2 2 0 2 1 38

4 Assy - Rework & 23 23 23 69

Inspection 3 DAYS Running paint shop
5 Disp 0 0 4 4 4 12
6 QA 0 0 0 24 24 24 72
7 QA Customer End 0 0 4 2 2 0 8
8 Bin & trolly maint. 2 1 3
9 Maint 0 0 6 5 5 16
10 Tool Room 0 0 0 4 4 4 12
11 Store 0 0 1 2 2 0 5
12 Purchase 0 0 2 0 0 2
13 Job Work 3 3 3 9
Total 20 2 119 116 109 378

Prepared By Approved by
 MJCL Bawal Manpower Details May 2020
Staff Manpower Associate Manpower
Total /
Sr No Dept
day
G A B C Per day G A B C Per day

1 PDC - 31.333 0 1 0 0 1 0 14.333 14.333 1.6667 30.333333

2 Fettling & Shot Blasting 12 0 0 4 4 4 12
3 M/c Shop 37 0 1 1 0 2 0 20 8 7 35
4 Paint Shop 31 1 1 0 0 2 1 20 7 1 29
5 Buffing & Inspection 16 0 1 5 5 5 16
6 QA-In Process 17 1 1 1 3 5 5 4 14
7 QA Customer End 0 0 0 0 0 0 0
8 Disp & PPC 6 1 1 0 0 2 0 2 1 1 4
9 Trolley & Bin Maint 4 0 0 2 2 0 4
10 Maint 18 1 1 1 1 4 5 5 4 14
11 Tool Room 7 1 0 1 2 2 1 1 1 5
12 HR & Admin 8 2 1 0 3 1 2 1 1 5
13 EHS & House Keeping 7 0 0 3 3 1 7
14 Store 4 1 1 1 1 1 0 3
15 Purchase 2 1 1 1 0 0 1
16 Finance 2 2 2 0
17 NPD 2 2 2 0 0
Total 204.33 12 8 3 2 25 6 85.333 57.333 30.667 179.33333

Prepared By Approved by
 Plan
Sr. No Part No Part Name May’202
1
1 K62216092C PILLION HANDLE COMP SIL MET 8000
2 NA2200600D PILLION HANDLE STARCITY + 237 BLACK 1400
3 ND221630 PILLION HANDLE 2500
4 NA220060 PILLION HANDLE STARCITY + silver 400
5 K60301607D COVER VARIATOR - WEGO 8500
6 ND220020 PILLION HANDLE 261 2500
MINDA INDUSTRIES (5FF0001M63)_May'21
# Part No. PART NAME MODEL

1 - COVER CRANK CASE 'L' KWPM

2 1133AK63 D302 COVER CRANK CASE 'R' K23/K63

3 1134AK14 A301 COVER CRANK CASE 'L' K23/K63

4 11330KSP B110 COVER CRANK CASE 'R' KSPT

5 11341KSP B100 COVER CRANK CASE 'L' KSPT

6 11330K38 9000 COVER CRANK CASE 'R' K38/K0EA/K43

7 11330K1K D000 COVER CRANK CASE 'R' K1KA/K0EF

8 11330K1L D000 COVER CRANK CASE 'R' K1LA

9 11330K0Z 9100 CRANK CASE 'L' K0ZA

10 11330K0Z 9100 CRANK CASE 'R' K0ZA

11 11330K0Z 9100 COVER CRANK CASE 'R' K0ZA

11 11330K0Z 9100 COVER CRANK CASE 'R' K0ZA

12 11330K0Z 9100 COVER CRANK CASE 'R' K0ZA-RS

13 11330K0Z 9100 COVER CRANK CASE 'R' K0ZA

14 11330K0Z 9100 COVER CRANK CASE 'R' K0ZA-RS

15 11330K38 9000 COVER CRANK CASE 'R' K38/K0EA/K43

16 1133AK63 D301 COVER CRANK CASE 'R' K23/K63

17 1134AK14 A301 COVER CRANK CASE 'L' K23/K63

18 50400K23 B600 BAW GRIP RR K23K

19 1133AK63 D301 COVER CRANK CASE 'R' K23K/K55J

20 1134AK14 A301 COVER CRANK CASE 'L' K23K/K55J

21 1133AKWS B003 COVER CRANK CASE 'R' KWS

22 - COVER CRANK CASE 'L' KWPM

22 - COVER CRANK CASE 'L' KWPM

23 11341K83 D001 COVER CRANK CASE 'L' K83

24 11330KTE A000 COVER CRANK CASE 'R' KTE/K67

25 11341KTE D001 COVER CRANK CASE 'L' KTE/K67

26 1133AK63 D301 COVER CRANK CASE 'R' K23/K63/K55

27 1134AK14 A301 COVER CRANK CASE 'L' K23/K63/K55

28 11341K0L D000 COVER CRANK CASE 'L' K0PA/K0L

29 COVER CRANK CASE 'L' K0PF-Black

30 22102K0L D000 FACE DRIVE K0P/K0L

31 77300K0P D000 BLF GRIP RR K0PA

32 77300K0P D000 KYK GRIP RR K0PF- Black

33 77300K0P D000 KSB GRIP RR K0PF- Brown

33 77300K0P D000 KSB GRIP RR K0PF- Brown

34 1133AK0N D001 COVER CRANK CASE 'R' K0N/K0V

35 1133AK0N D001 COVER CRANK CASE 'R' K0N- HII

1M63)_May'21
Opening
Plant Status 1-May 2-May 3-May
Stock
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 170 0 0
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 120 0 120
Actual
1F-Manesar
Gap
Reason
Plan 755 0 715
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 144 0 144
Actual
1F-Manesar
Gap
Reason
Plan 144 0 144
Actual
1F-Manesar
Gap
Reason
Plan 100 0 135
1F-Manesar
 Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 0 0 0
Actual
1F-Manesar
Gap
Reason
Plan 65 0 190
Actual
CKD- Manesar
Gap
Reason
Plan 0 0 0
Actual
CKD- Manesar
Gap
Reason
Plan 0 0 0
Actual
CKD- Manesar
Gap
Reason
Plan 105 0 105
Actual
CKD- Manesar
Gap
Reason
Plan 318 0 102
Actual
CKD- Manesar
Gap
Reason
Plan 315 0 105
Actual
CKD- Manesar
Gap
Reason
Plan 0 0 0
Actual
2F Tapukara -CKD
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
2F-Tapukara
Gap
Reason
Plan 200 0 100
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 600 0 700
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 1584 0 1650
Actual
2F-Tapukara
Gap
Reason
Plan 504 0 504
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
Reason
Plan 0 0 0
Actual
2F-Tapukara
Gap
2F-Tapukara

Reason
Plan 1210 0 1360
Actual
2F-Tapukara
Gap
Reason
Plan 175 0 0
Actual
2F-Tapukara
Gap
Reason
4-May 5-May 6-May 7-May 8-May 9-May 10-May 11-May 12-May 13-May

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

120 0 0 0 0 0 0 120 120 120

800 810 810 915 910 0 915 800 800 795

0 105 105 0 0 0 0 0 0 0

144 192 240 240 240 0 240 240 192 192

144 192 240 240 240 0 240 240 192 192

135 135 110 135 135 0 200 200 135 135

 0 0 90 70 70 0 0 0 0 0

0 35 35 35 35 0 0 0 0 0

0 0 0 0 0 0 35 35 35 35

190 190 190 190 190 0 190 190 65 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 105 0 105 0 0 105 0 105 0

108 108 102 102 102 0 102 108 108 102

105 105 105 105 105 0 105 105 105 105

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
100 0 100 100 0 0 100 100 100 100

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

160 0 0 0 0 0 0 0 0 0

160 0 0 0 0 0 0 0 0 0

700 700 700 700 0 0 600 700 700 700

0 0 0 0 0 0 0 0 0 0

1650 1650 1650 1650 0 0 1650 1650 1650 1650

504 504 504 504 0 0 504 504 576 504

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
1025 1360 1360 1175 0 0 1270 1270 1175 1270

175 0 0 175 0 0 0 0 175 0

14-May 15-May 16-May 17-May 18-May 19-May 20-May 21-May 22-May 23-May

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

120 115 0 120 120 115 120 120 0 0

800 800 0 715 715 715 710 715 0 0

0 0 0 0 0 0 0 0 0 0

240 240 0 240 240 144 144 240 0 0

240 240 0 192 240 192 144 240 0 0

135 135 0 235 235 135 135 235 0 0

70 70 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

35 35 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

105 0 0 105 0 210 0 210 0 0

108 108 0 108 108 210 210 210 0 0

105 105 0 105 105 210 210 210 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
100 0 0 200 100 100 100 100 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

600 0 0 700 700 700 700 700 0 0

0 0 0 0 0 0 0 0 0 0

1650 0 0 1650 1650 1650 1650 1650 0 0

504 0 0 576 576 576 576 576 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
1270 0 0 1270 1175 1270 1270 1270 0 0

0 0 0 0 0 0 0 0 0 0
24-May 25-May 26-May 27-May 28-May 29-May 30-May 31-May TTL

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 170
0

0 0 0 0 0 0 0 0 0
0

120 125 130 135 0 0 0 0 2060 24465

0

710 705 700 695 830 830 0 840 19505

0

0 0 0 0 0 0 0 0 210
0

240 240 240 240 240 0 0 1 4897

0

240 240 240 240 240 0 0 1 4897

0

235 235 235 235 235 235 0 100 4310

 0

0 0 0 0 0 0 0 0 370
0

0 0 0 0 0 0 0 0 140
0

0 0 0 0 0 0 0 0 210
0

60 130 255 250 185 185 0 185 2900

0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0

0 210 0 105 0 0 0 0 1575

0

108 210 210 108 210 210 0 211 3691

0

105 210 210 105 210 210 0 210 3675

0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0
100 100 200 100 100 100 0 200 2600
0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 160
0

0 0 0 0 0 0 0 0 160
0

700 700 700 700 600 600 0 600 15500

0

0 0 0 0 0 0 0 0 0
0

1650 1650 1650 1650 1650 1650 0 1650 37884

0

576 576 576 576 576 576 0 576 12528

0

0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0
0
1270 1270 1270 1270 1240 1360 0 1360 29040
0

0 0 0 0 0 0 0 0 700
0
Customer Dep't
PDC MC Shop Quality Paint Shop Maint. Tonnage Ton/person
HMSI 18 54 21 30 112.4 0.91
TVS 6 3 3 10 46.5 2.11
44
Wabco 12 25 11 25.7 0.54
Extra 7 21 24 5
Total 43 103 59 45 44
 TVS
Sunday Monday Tusday Wednesday Thursday Friday Saturday
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18 19 20 21 22
23 24 25 26 27 28 29
30 31

WABCO
Sunday Monday Tusday Wednesday Thursday Friday Saturday
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18 19 20 21 22
23 24 25 26 27 28 29
30 31

HMSI
Sunday Monday Tusday Wednesday Thursday Friday Saturday
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18 19 20 21 22
23 24 25 26 27 28 29
30 31
 HMSI
Sunday Monday Tusday Wednesday Thursday Friday Saturday
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18 19 20 21 22
23 24 25 26 27 28 29
30 31