Professional Documents
Culture Documents
The Ready-Made Garments Industry in Bangladesh
The Ready-Made Garments Industry in Bangladesh
Industry in
Bangladesh
Submitted To:
Lec.
Sabak
un
Nahar
Shetu
Busine
ss
Comm
unicati
on
ALD
1204
Department of Business
Administration in Marketing
Faculty of Business Studies
(FBS)
Bangladesh
University of
Professionals
Mirpur
Cantonment,
Dhaka-1216
Date of Submission:
November 21, 2020
LETTER OF TRANSMITTAL
Date:
November21,
2020
The Couse Instructor
Faculty of
Business
Studies (FBS)
Bangladesh
University of
Professionals
Mirpur
Cantonment,
Dhaka-1216
Dear Ma’am,
We, the students of the Faculty of Business Studies, Department of
Marketing, are pleased to conclude this report on ‘The Ready-Made
Garments Industry of Bangladesh’. This letter marks the submission of
our term paper.
We ensure you that we have put all of our collective efforts to ensure our
work is of a superior quality. We hope you acknowledge the dedication
and the devotion we have shown towards this paper. However, we
understand that our work is not perfect, and thus we welcome any and all
the criticism you have of our work.
Sincerely,
Md Tanjil Islam
On behalf of all the members
of the team Department of
Business Administration in
Marketing Faculty of Business
Studies (FBS)
Bangladesh
University of
Professionals
Mirpur
Cantonment,
Dhaka-1216
ACKNOWLEDGEMENT
Firstly, we would like to thank the Almighty Allah for blessing us with
the ability to successfully complete the dedicated task.
And last, but not the least, we want to profess our gratitude to the Internet
which has been the main source of all the information we have compiled
in this term paper. With the success of this paper, we shall share the credit
where it is due and accept the errors as our own responsibility.
DECLARATION
partial fulfillment of the 2nd Semester Final Examination, 2020 for the
course Business Communication (Course code: ALD 1204).
We further declare that the work projected in this report has not been
previously submitted in this or any other institute.
Md Tanjil Islam
On behalf of all
the members of
the team Place:
Mirpur
Cantonment,
Dhaka.
List of Abbreviations
RMG Ready-Made Garments
BGMEA Bangladesh Garment Manufacturers and Exporters
Association
COVID Corona Virus Disease
Ltd. Limited
Approx. Approximately
e.g. Example
ABSTRACT
This paper was prepared in order to portray the various aspects of the
Readymade Garments Industry of Bangladesh. The information in this
paper was based on different surveys and resources. The paper also
delineates the industry’s inception and culmination by becoming one of
the most pivotal industries in Bangladesh. The analysis of the Readymade
Garments industry was done meticulously. This paper comprises of the
History, Export Status and Destinations, Buyers, Contributors, Supply and
Demand ratio, the impact of COVID-19 on the industry and lastly, some
Recommendations on how can we work on the fallouts of this Industry.
The paper also aims to show how the textile and clothing Industries
provide the single source of growth in Bangladesh's rapidly developing
economy along with how Exports of textiles and garments are the
principal source of foreign exchange earnings.
Table of Contents
Section 1: Introduction
The ready-made garments (RMG) industry contributes to the Bangladesh
economy in a distinctive manner. The industry plays a significant role in
terms of employment and income generation of millions of people,
especially the poor. The sector contributes significantly to the GDP. It
also provides employment to around 4.5 million Bangladeshis. An
overwhelming number of workers in this sector are women. This has
affected the social status of many women coming from low-income
families. Bangladesh-origin products met quality standards of customers
in North America and Western Europe, and prices were satisfactory.
Business flourished right from the start; many owners made back their
entire capital investment within a year or two and thereafter continued to
realize great profits. Some 85 percent of Bangladeshi production was sold
to North American customers, and virtually overnight Bangladesh became
the sixth largest supplier to the North American market.
francs in 1978. That was the first direct export of apparel. Desh Garments
Ltd., first joint venture in Bangladesh, Technical and marketing
collaboration with South Korean Daewoo Corporation, established in
1979. The first 100% export-oriented company. In 1980, Youngone (49%)
and Trexim (51% equity) formed a company named Youngone
Bangladesh, exported the first consignment of padded and non-padded
jackets to Sweden in December 1980. It had trained 120 operators
including 3 women in South Korea and went into production in 1980.
Section 2: Background
Nowadays textile sector of Bangladesh retains its top position in global
market. This cannot be gained overnights. Bangladesh can get its present
position by dint of merit and industry of people of Bangladesh. The base
of textile sector was first established in 60th decade of the last century.
"Mercury shirts" which is originated from Karachi started the RMG
business first. The industry exported shirts to the European market in
1965-66 first. Like other 3rd world countries Bangladesh is a developing
country. Her economic development depends firstly on agriculture and
secondly on industry. Although Bangladesh is not developed in industry,
it has been enriched in Garment industries in the recent past years. In the
field of Industrialization garment industry is a promising step. It has given
the opportunity of employment to millions of unemployed, especially
innumerable uneducated women of the country. It is making significant
contribution in the field of our export income.
Of them, Riaz garments was the most well-known and oldest industry in
that time. In Urdu road of Dhaka, it started its business with some
tailoring shop first. In that time, it was known as Riaz store. In 1973, it
was named Riaz garments. In 1978, it started exporting products abroad.it
exported 1 million pieces of shirts to the Olanda, a South Korean
company.
In 1979 Desh Garments opened a joint venture project with south Korean company
"Daiyuu".
Since the late 1970s, the RMG industry started developing in Bangladesh
primarily as an export- oriented industry although; the domestic market
for RMG has been increasing fast due to increase in personal disposable
income and change in lifestyle. The sector rapidly attained high
importance in terms of employment, foreign exchange earnings and its
contribution to GDP.
Till the end of 1982, there were only 47 garment manufacturing units. The
breakthrough occurred in 1984-85, when the number of garment factories
increased to 587. The number of RMG factories shot up to around 2,900
in 1999. Bangladesh is now one of the 12 largest apparel exporters of the
world, the sixth largest supplier in the US market and the fifth largest
supplier of T-shirts in the EU market. The industry has grown during the
1990s roughly at the rate of 22%.
The textile sector passes its golden time now with the help of the
government and different organizations we may hope for the betterment
of this sector.
Section 3: Literature Review
Literature review exhibits the overall scenario of the RMG sector in
Bangladesh and its contribution to the Bangladesh economy. Berg et al.,
(2011) stated five major challenges for Bangladesh RMG sector such as
weak infrastructures, compliance issues, low supplier and labor efficiency,
insufficient backward linkage, and political & economic volatility.
Chowdhury et al. (2014) pointed major challenges as utility crisis such as
oil and gas shortage, too much dependency on imported raw material,
suppliers’ inefficiency and low labor productivity, high interest rate
and insufficient bank finance and political unrest within the country.
Hasan (2013) addressed that the single most challenge of Bangladesh
RMG sector as the open competition emerged from the withdrawal of
quota system under MFA agreement and the sustainability of the RMG
sector under global market competition. Klaus Schwab (2014) addressed
that the infrastructure facilities such as road network, sea and land port
facilities, and utility such as electricity and gas supply are the topmost
challenges for Bangladesh RMG Sector. Construction of new and up-
gradation of existing Road-Rail-Port facilities are now become major
requirements for RMG growth and sustainability. Narrow and busy
highways such as Dhaka- Chittagong will take almost take 20 hours of
transport time, lack of alternative transportation mode e.g., rail also offers
very limited capacity. Unavailability of deep-sea harbor and inefficient
management of Chittagong port and limited crane capacity and employee
strike have increased the lead time by almost 10 days. Islam et al. (2014)
identified a number of problems such as conflict between owners and
workers, labor unrest, shortage of gas and electricity, poor infrastructure,
poor port facility, lead time complexities, conspiracy of home and abroad,
advancing competitors in the quota free international market. From the
above literature different researchers have examined the RMG sector in
different viewpoints. The present study will be general in nature that it
will analyze and consider both contribution and challenges of RMG sector
in Bangladesh economy.
Section 4: Methodology
Research Design: The report is mainly a descriptive research. The main
focus of this paper is The Ready-Made Garments Industry of Bangladesh.
Sources & Collection of Data: In this paper the main source of data is
secondary data. All data are collected through online research, from
articles of renowned authors, books and from various recognized
websites.
Quota system that gave enormous benefit was a great blessing for
establishing the garments industry in Bangladesh. Thanks to the system,
RMG sector of the country has become a matured industry today. The
system was governed through the Multi-Fiber Arrangement (MFA) of
world trade in textiles and garments from 1974 to 2004 that imposed
quotas on the amount developing countries could export to developed
countries. Between 1990 and 2004, Bangladesh witnessed about eightfold
increase of its exports of garments from US$620 million to US$5.7
billion. While quota system was approaching to an end in 2004, many
people who were directly or indirectly related to the industry got upset
about the future of RMG sector of Bangladesh. But the sector was not
affected so heavily as the experts concerned. The industry conquered the
post quota challenges and made that a successful story. In fact,
Bangladesh's exports increased in value by about US$500 million in 2006.
Critics say that the garment industry grew sharply in Bangladesh after the
end of the MFA and exhibited social benefits such as empowering
women, their mobility, and their individual choice but that increased
opportunities for women have been made at the cost of their health and
increased risk of harassment.
The export growth rate is 11.49% which was only 8.76% in 2017-18
indicates the upward trend of RMG export after the disastrous year in
2016-17 when the RMG export growth was the slowest in the history at
0.2%. (Figure-2) The export of knit and woven products seems evens to
even growing at a similar rate, however, woven export has surpassed knit
export in terms of value in the past 5-6 years. This year also the woven
exports stood at 17.24 billion USD whereas knit exports stood at 16.88
billion USD.
Bangladesh.
Among other major sectors, Jute and jute goods have contributed 21.83% negative
growth to
$695.52 million which was $889.74 million during the same period in the
previous fiscal year of FY19 Negative growth in home textiles and jute
goods is an alarming issue for the country as these industries are more
value adding industries when compared to RMG. Agricultural products
exports meanwhile stood at $722.73 million by 53.05% growth from
$472.23 million in the last year.
Section 7: Bangladesh Garments
Industry’s
Export
Destinations
The Garments Industry of Bangladesh exported a total of 34133.27
million USD textile in 2019. The major export destinations of
Bangladesh’s Garments Industry are the European Union countries, The
United States of America, and Canada. In 2019, Bangladesh exported
21133.08 million USD to the EU alone, which was an increase of 7.66%
from the previous year. Exports to Germany, the United Kingdom, and
France summed up to 13.57% of the total EU export.
Pag
From the above graph, we can see that on the Fiscal Year 2019,
Bangladesh Garments Industry exported 61.91% (21.13 Billion USD) of
the total (34.13 Billion USD) export volume to European Union
Countries, 17.97% (6.13 Billion USD) to the United States of America,
3.45% (1.17 Billion USD) to Canada and the rest 16.66% (5.68 Billion
USD) were exported to the Non- traditional markets and other countries.
As a result,
Bangladesh is
attracting a greater
number of
international buyers
from around the
world, who are
seeking
manufacturers that
can fulfill their
manufacturing
requirements and
on-time delivery of
the goods. Below is
a list of the
top 20 Buyers of the Bangladeshi Garment Industry, who alone accounted
for the 7.13% of the total 34133.27 million USD Garments export of
Bangladesh in 2019.
• Adidas • Academy
• H&M • US Polo
• Wal-Mart • American Eagle
• GAP • Banana
• Levi’s • Perry Ellis
• Nike • Zara
• VF Asia • Sainsbury’s
• Phillips-Van Heusen • C&A
• Li & Fung • Hugo Boss
• Old Navy • Puma
There are both Government owned and Privately owned Textile factories
in Bangladesh. And in reality, 98.14% of factories are actually privately
owned, with only 86 Government-owned factories. The most notable
government-owned textile factories are:
• Bengal Textile Mills in Jashore
• Sundarban Textile Mills in Sathkhira
• Rajshahi Textile Mills in Rajshahi
• Amin Textile Mills in Chattogram
• And Rangamati Textile Mills in Rangamati
On the other hand, the major privately owned textile factories are operated by:
• DBL Group
• Ha-Meem Group
• Square Fashions Ltd.
• BEXIMCO Fashions Ltd.
• Opex Sinha Group
• Fakir Group
• Epyllion Group
• Standard Group
• Asian Apparels Ltd.
• Givensee Group of Industries Ltd.
In 2019, the Total RMG export of Bangladesh was 34133.27 million
USD. The privately-owned factories were the major contributors with
DBL group’s 600 Million USD, Ha-Meem group’s 550 Million USD, and
Square Fashions 104.63 Million USD contribution.
PERCENTAGE
Section 10: The Supply and Demand Ratio
of Bangladesh
Garments Industry
The Global Market of Exported Garments was valued at USD 421 Billion
in 2019 by the World Trade Organization. And the Garments Export
Industry of Bangladesh successfully managed to capture USD 34.13
Billion out of the total global market in 2019. Therefore, the Supply and
Demand ratio of Bangladesh’s exported garment industry was 0.08 in
2019, indicating a seller’s market. But in actual reality, Bangladesh
struggled to gain global market share.
However, 14
brands,
including H&M
and C&A have
agreed that they
will take their
export orders, in
contrast to the
long list of
brands refusing
to pay
for goods workers have already made for them.
The cancellation of orders has directly affected the lives of 2.27 million
workers. 47% of the garment workers reportedly stated that they had no
income currently.
Although, the BGMEA initially has urged the owners to close their
factories, it later allowed production in the factories which have export
orders and who are producing products such as, Personal Protective
Equipment and Face Masks to protect from coronavirus.
P a g e | 29
In the midst of this crisis, trade unions in the RMG industry have stepped
up to the front lines of the pandemic to negotiate the rights of the 4.1
million workers employed in this industry, demanding factory owners to
comply with government-mandated lockdowns by keeping factories shut
and to protect the jobs and wages of the workers.
Sadly, the reality of the RMG sector and all of its workers is that
there is no one-size-fits-all solution in this unprecedented crisis.
Yarn Manufacturing
– 425 Fabric
Manufacturing – 796
No of textile units Dyeing-printing-
finishing – 240
The sector profile shows that the total no. of garments factories registered
under BGMEA is 4621 now. If we analyze the trend of change in the no
of factories from chart 1, the number of new factories being added every
year is decreasing. There was a big drop in the number of industries in
2013-14 when accord and alliance came into action. After that, every year
the on
average around 75 new industries being added in total. Furthermore, we have seen that
around
200 industries have been shut down in the recent times which indicated
the newly added industries fully compliance and they are here to stay. So,
though the number of new industries every year is decreasing but the
quality of the newly launched industries is far better taking Bangladesh in
the next level as a role model of green industries and sustainable practices.
Overall, the total number of LEED-certified garment factories in
Bangladesh is 90 now, including the 24 platinum rated buildings,
according to the USGBC. Although the buyers are not paying any extra
money for green buildings, such initiative still helps a lot in branding, and
it is necessary for our own survival.
Another important thing to notice is the number of workers being stagnant
at 4 million for a few years now working directly in garments industries
according to BGMEA. It indicates that the total number of workers per
production unit is not increasing rather may be in the decreasing side. One
explanation can be adoption of some semi-automatic processes in the
production line resulting in less manpower requirement. Overall, this is
not a bad thing for the industry and the workers as they are being paid six
times more than a decade before.
Another major thing to look for is the value addition. Value addition is
increasing day by day as industries are becoming more self-sufficient in
backward linkage industries specially in knit sector. in woven sector the
industry is still dependent on foreign sources for fabrics which reduces the
value addition scopes. Matter of hope is that the denim sector is rising
heavily of late. According to major denim manufacturers of the country,
they used to produce denim trousers for $5.50 and $7.0 a piece earlier, but
now the price range has gone up to $10 to $11. Bangladesh exports denim
goods worth more than $3 billion a year and has already overtaken China
to become the top denim supplier to the EU. The production capacity of
the 31 denim mills in Bangladesh is more than 40 million yards a month
against a demand for nearly 70 million yards. The rest of the demand is
met through imports from countries like China, India, Pakistan, and
Turkey. According to manufacturers, new technologies used in washing
and polishing as well as the increasing use of finer fabrics and design are
allowing Bangladesh to add more value to denim items.
This calls for renegotiating the norms of future contracts between the
buyers and manufacturers, and bring necessary reforms in the current
standards of the 'Incoterms' - the universally accepted standards defining
the responsibilities and obligations of the buyers and sellers in
international trade.
After the Rana Plaza tragedy, we all know there was a huge problem in our
very own garments industry but we overcome that thing. Though it is still a
little bit shaky but we worked together & made a lot of changes. We have
already ensured a safe & secured work place for the workers, we have
ensured that they get their minimum possible wages at least, even we have
worked with the international dealers or consumers to make sure that we are
providing everything perfectly as the world wanted us to be. So, there is no
doubt that our garments industry has grown a lot & this process is going to be
the best possible outcome for our better future.
Bangladesh Garments industry is not only a name now. It’s something the
world market relies on, it’s something that shows how capable we are & it
is something that is making a lots of job sectors for our countryman &
ensuring that we get a perfect developing world what will turn into a
digital country over time. And as we call ourselves ‘Digital Bangladesh’
it is not so far when we can claim ourselves a Developed digital
Bangladesh & for that period of time it is the ultimate time to enhance &
focus on how to develop the most promising & advanced industry of
Bangladesh which is the Garments industry of Bangladesh.
Kabir, H., Maple, M., & Usher, K. (2020, July 31). Impact of
COVID-19 on Bangladeshi readymade garment (RMG) workers.
Retrieved October 23, 2020, from
https://academic.oup.com/jpubhealth/advance-
article/doi/10.1093/pubmed/fdaa126/5879065
Total Export
Values in Million US $