Presentación 28k + Otras Val

Marc Repair Mechanic
Training
Section Five
Other Products
Page 1
©2008 Dresser Inc., All Rights Reserved
Some Other Products
• 10,000 Double Ported

• 80,000 3-Way Valves
• Sigma F Actuator
• 28000 Varipak
• 36004 Paramax
• 30000 Varimax
• 37000 Butterfly Valve
Page 2
Balanced Double Ported
10000 Series
• Features • Benefits
– Semi Balanced – Smaller required actuation
– Double Post Guiding – Very stable, high durability when
proper materials are used
– Symmetric Design – Field reversible from air to open to
air to close
– Top Entry/Bottom Access – Ease of maintenance
– Trim Types – Reduced capacity trim

– High pressure recovery factors
– Large sizes 24”, high capacity
Page 3
Reciprocating Control Valves
Globe Design
• Post (Shank) Top & Bottom Guided Packing Follower
• Semi-Balanced Spacer (Packing)
Packing Ring (S)

• Double Seated Stem
Bonnet
• Threaded Seat Rings
Plug Bushing
• Hi-Capacity Low Recovery (Upper)
Seat Ring
• General Service (Upper)
• 2” thru 16” ANSI 150--1500 Plug & Stem

(Assembly)
Seat Ring
(Lower)
Masoneilan 10,000 Body
2” Cv=48 Plug Bushing
(Lower)
Bottom Flange
Page 4
10000 Valve Body SA
Disassembly Packing Follower
Gland Flange Hex Nuts

Stem Plug
Lower Seat Ring Gland Flange
Bonnet Bottom Flange

Upper Seat Ring
Bonnet Gasket Lower Bushing Bot. Flange Gasket
Body Bolting Studs Upper Bushing

Gland Flange Studs
Body
Packing Rings Packing Spacer Packing Rings Body Bolting Hex Nuts
Page 5
Inspection - Review
10000 Series Trim Rework
29º30’
30º30’
30º30’
Seat Ring 31º30’
Plug
All Seating Angles should have a 16/32 Surface Finish Minimum
With NO Radial machined indications

Hand Lapping is recommended
Page 6
Assembly Review
10000 Series Valve Packing Follower
Gland Flange
Stem Plug

Lower Seat Ring
Bottom Flange
Upper Seat Ring
Bonnet
Bonnet Gasket Lower Bushing Bot. Flange Gasket
Body Bolting Studs Upper Bushing

Gland Flange Studs
Body
Page 7
Torque Procedures
• Reference
– Bulletins
– Instructions
Bolt Torque and Tightening Sequence

Valve Size (Inch) ANSI Class Stud Size (Inch) Maximum Torque (Ft. Lbs.)
3/4" to 2" 600 1/2"-13 31
3" 300 1/2"-13 31
3" to 8" 600 5/8"-11 60
10' 600 7/8"-9 168
12" 600 1-1/8"-8 344
It is important to tighten studs & Nuts evenly following the sequence shown below to avoid damage to guides or bushings.
Page 8
10000 Series Valve Body SA
Instructor Demonstration
• Good High Pressure Applications

• Not designed for tight shutoff
• Different types of plugs
• Uses 37/38 & 87/88 actuators
Page 9
Three-Way Valves
• Typical Applications
– Combining Service
– Diverting Service
– Mixing
– Streamlined flow path – High capacity
– Globe & Angle Configuration – No direct fluid impingement
– Guide bushing away from flow

– Heavy guiding areas (Skirted)
– Top entry/Bottom Entry – Ease of maintenance
Page 10
3-Way Angle Design Packing Follower
• Post Guided Packing Ring (S)
• Semi-Balanced Packing Spacer
Stem
• Skirt Guided Bonnet
• Threaded Seat Ring Guide Bushing
• Cast Body 3-Way Seat Ring

(Upper)
• Integral Flange
Valve Plug
• Diverting Service
• General Service Seat Ring
(Lower)
• 1” thru 10” ANSI 150--600 Body
Masoneilan 80000
2” Cv = 36 Bottom Flange
Page 11
3-Way Angle Design
• Post Guided
Packing Follower
• Semi-Balanced
Packing Spacer
• Skirt Guided Packing Ring (S)
Stem
• Threaded Seat Ring
Bonnet
• Cast Body 3-Way Guide Bushing
• Integral Flange
Seat Ring
• Combining Service (Upper)
Valve Plug
• General Service
• 1” thru 10” ANSI 150--600 Body
Seat Ring
(Lower)
Masoneilan 80000
Page 12
3-Way Angle Design
Packing Follower
• Post Guided/Stem Guided
Lantern Ring
• Semi-Balanced
Packing Ring (S)
• Hi-Capacity/Heavy Cycling
Stem
• Threaded Seat Ring
Bonnet
• Cast Body 3-Way
• Spherical Plug Design Body
Upper Guide Bushing

• Combining Service Seat Ring
(Upper)
• UOP Guiding Valve Plug
• 1” thru 10” ANSI 150--600 Seat Ring

(Lower)
Bridge
Masoneilan 80385 Lower Guide Bushing
Page 13
80000 Valve Body SA
Disassembly Packing Follower
Stem Pin
Plug Gland Flange
Lower Seat Ring

Drive Nut
Bottom Flange Bonnet

Upper Seat Ring
Bonnet Gasket Bottom Flange Gasket
Body Bolting Studs Upper Bushing Gland Flange Studs Body
Page 14
Inspection - Review
80000 Series Trim Rework
29º30’
30º30’
30º30’
31º30’
Seat Ring
Plug

Page 15
Assembly Review
80000 Series Valve Packing Follower
Stem Pin
Plug Gland Flange
Lower Seat Ring

Drive Nut
Bottom Flange Bonnet

Upper Seat Ring
Bonnet Gasket Bottom Flange Gasket
Body Bolting Studs Upper Bushing Gland Flange Studs Body
Page 16
Torque Procedures
• Reference
– Bulletins
– Instructions
Bolt Torque and Tightening Sequence
Valve Size (Inch) ANSI Class Stud Size (Inch) Maximum Torque (Ft. Lbs.)
1" to 2" 600 1/2"-13 31
3" 300 1/2"-13 31
3" to 8" 600 5/8"-11 60
10' 600 7/8"-9 168
It is important to tighten studs & Nuts evenly following the sequence shown below to avoid damage to guides or bushings.
Page 17
Model 47 & 48
ΣF Actuator
• Field Reversible
• Force Multiplication
System
• Non Linear
• Push / Pull Handwheel
Page 18
Pneumatic Linear
Compounded Lever Arm
Diaphragm Single Acting Actuator
Page 19
ΣF Actuator
Lever Arm Indexing
Sigma F Lever Arm Indexing

Actuator Size Stroke Action Lever Position Remarks
A" 30 Sq. Inch .75" Direct A
"A" 30 Sq. Inch .75" Reverse B
"B" 70 Sq. Inch .75" Direct D
"B" 70 Sq. Inch .75' Reverse E
"B" 70 Sq. Inch 1.5" Direct C
No Additional Parts Required
"B" 70 Sq. Inch 1.5" Reverse F
"C" 140 Sq. Inch 1.2" Direct D
"C" 140 Sq. Inch 1.2" Reverse E
"C" 140 Sq. Inch 2.0 Direct C
"C" 140 Sq. Inch 2.0 Reverse F
"C" 140 Sq. Inch 1.5 Direct A
New Lever Required
"C" 140 Sq. Inch 1.5 Reverse B
Page 20
Microflow Valves
– Hi-Pressure Low-Flow
– Sampling Valves
– Ultra-High Pressure
– Streamlined flow path – Low Precise capacity
– Globe & Angle Configuration – Bi-Directional
– Cage Guided
– Compact Actuation Package
Page 21
28000 Varipak
29000 Micropak
Varipak
Microflow Valve with
Built-in Cv Adjustment
Micropak
Microflow Valve without
Built-in Cv Adjustment
Page 22
• Cage Guided Globe Design
• Unbalanced
• Single Seated
• Cast Design
Packing Follower
• Adjustable Cv
• Micro-flow Trim Packing Ring (S)
Safety Pin
• Wide Trim Selection
Packing Spacer
• Cv Range 0.0016 to 3.8 Seat Ring

Retainer
• 1” ANSI 150--1500 Plug & Stem
Seat Ring/Cage
Masoneilan 28000
1” Trim 1, Cv = 2.3 Seat Ring Gasket
Body
Page 23
• Cage Guided Globe Design
• Unbalanced
• Single Seated
Packing Follower
• Cast Design
• Adjustable Cv Packing Ring (S)
Safety Pin
• Micro-flow Trim
Packing Spacer
• Wide Trim Selection Seat Ring
Retainer
• Cv Range 0.0016 to 3.8 Plug & Stem
Seat Ring/Cage
• 1” ANSI 150--1500
Masoneilan 28000 Seat Ring Gasket
1” Trim 0, Cv = 3.8 Body
Page 24
28000 Valve Body SA
Disassembly
Plug & Stem
Mounting Hex Mounting Studs

Nuts
Gland Flange
Studs Body
Safety Pin Packing Spacer Seat Ring

Seat Ring/Cage Seat Ring Gasket
Retainer
Gland Flange Hex Nuts Gland Flange Packing Follower Packing Ring (S)
Page 25
Inspection - Review
28000 Series Trim Rework Flow Coefficient-Rated Cv
D Trim Trim No.
Min Risk Free Max E Trim
Cv 0.60 9 0.0016 0.0020 0.0024 0.0028 0.0032 0.0036 0.0040 Cv 0.25
8 0.004 0.005 0.006 0.007 0.008 0.009 0.010 To 0.10
To 0.25
7 0.010 0.013 0.016 0.019 0.021 0.023 0.025
Orifice Diam. 6 0.020 0.025 0.30 0.035 0.040 0.045 0.050 Orifice Diam.
1.6 mm 5 0.04 0.05 0.06 0.07 0.08 0.09 0.10 2.0 mm
4 0.10 0.13 0.16 0.19 0.21 0.23 0.25 0.078 Inch
0.062 Inch
3 0.25 0.30 0.35 0.40 0.45 0.5 0.6
2 0.5 0.6 0.7 0.8 0.9 1.0 1.2
1 0.9 1.1 1.3 1.5 1.7 1.9 2.3
0 1.5 1.9 2.3 2.6 2.9 3.2 3.8
A Trim B Trim C Trim

Cv 3.8 Cv 2.3 Cv 1.2
To 0.5
To 1.5 To 0.9
Orifice Diam. Orifice Diam. Orifice Diam.

14.3 mm
9.5 mm 4.5 mm
0.562 Inch 0.374 Inch 0.177 Inch

Page 26
Assembly Review
28000 Series Valve
Seat Ring Retainer Torque Values
Gasket Material Maximum Torque (Ft. Lbs.)
9/16” or 14mm
Graphite Gasket 59
Hex Stock Tool
TPFE (GLT) Gasket 40
Plug & Stem
Mounting Hex Mounting Studs

Nuts
Gland Flange
Studs
Safety Pin Packing Spacer Seat Ring Seat Ring Gasket

Seat Ring/Cage
Retainer
Body
Gland Flange Hex Nuts Gland Flange Packing Follower Packing Ring (S)
Page 27
Pneumatic Linear
Tandem Lever Arm
Diaphragm Actuator
Handwheel
Cv Adjustment Pin
Spring Clamp Handwheel Lock
Cv Adjustment Knob Span Adjustment
Cv Adjustment Plate
Screw
Retainer Clip
Pivot Pin #2
Pivot Pin #4
Retainer Clip
Limit Switch Pad
Pivot Pin #1 Lever #1
Clevis Lever #2
Spring Button Clevis
Compression Spring Indicator
Cover Piston Lock-Nut

Grommet Plate Lever Arm Stop
Frame Actuator Spring

Plug & Stem
Lock-Nut Piston S/A
Diaphragm
Rate Spring Loading Port

Positioner Diaphragm Cover
Page 28
Tandem Lever Arm
Diaphragm Actuator
Air To Open
Page 29
Specialty Actuation
• Air to Open
Air Action Can be Change without adding any additional parts

• Compact Design
• Tandem Lever Arm
• Diaphragm Actuator
Masoneilan 28000
Page 30
Tandem Lever Arm
Diaphragm Actuator
Air To Close
Page 31
Specialty Actuation
• Air to Close
Air Action Can be Change without adding any additional parts

• Compact Design
• Tandem Lever Arm
• Diaphragm Actuator
Masoneilan 28000
Page 32
Rotary Control Valves
Segmented & Eccentric Ball
Valves
– General Service with high turndown
– Widely utilized in pulp and paper production
– Characterized controlling edge – High Cv ratio (rangeability, turndown)
– V notch, Parabolic seat shaping – Good throttling control
– Reduced trim capacity
– Straight through flow pattern – High capacity, minimal pressure loss
– Shearing ability – Ball edge and seal shear on contact
– Adjustable Cv – Good on media with fibrous slurries or
solid content
– Self cleaning seal
Page 33
Globe Design
• Bushing Guided
Ball Plug
Upper Bushing
• Segmented Parabolic Packing Adapter
Lower Bushing
• Equal Percentage Characterization

Packing Follower
• Single Seated (Soft Seat)
• RF Flange Only Shaft
• General Service
• 2” thru 12” ANSI 150—300
Packing Ring (S) Safety Pin
Spacer Tube
Masoneilan 36004 Pin Shaft
Body
2” Cv = 105
End Flange
Seal Ring
Page 34
Seal Ring Detail
• MN-7 (Polymeric Reinforced PTFE)
• Operating Temp. 425ºF
• Seat Leakage: ANSI//FCI 70.2 Class VI
Seal Ring
MN-7 Seal Ring
Ball Plug
Retainer
Page 35
Metal Seal Ring Detail
• 316 Stainless Steel Seal Ring
• Operating Temp. 600ºF
• Seat Leakage: ANSI//FCI 70.2 Class IV
Seal Ring
Backup Ring
Gasket Seal Ring S/A
Ball Plug
Retainer
Page 36
EF Seals®
Emissions Free Seal (Standard for the Product)

Placed Outside of Flow Stream
“O” Ring Sealed Packing Follower
Packing Follower
Outer O’Ring
Inner O’Ring
Page 37
36004 Valve Body SA
Disassembly
Gland Flange Spacer Tube Upper Bushing Gasket Pin Shaft
Studs
Ball Plug
Lower Bushing Studs
Shaft End Flange
Shaft Ring
Seal Ring
Packing Ring (S) Safety Pin Packing Adapter
Hex Nut End End Flange

Packing Follower Gland Flange Hex Nuts Gland Flange Hex Nuts Body Flange
Seal Ring Page 38

Specialty Actuation
Loading Port
Upper Diaphragm Spring Guide
Case Clevis
Diaphragm Clevis Pin
Warning Plate Rod End Bearing
Spring
Tension Nut
Actuator Stem
Lower
Diaphragm Case
Rod End Bearing
• Model 33 Size 70 & 140 Stop
• Single Acting Yoke Lever Set
• ATO or ATC
Side Cover
– Side Mounted H/W Indicator Arm
Lever Arm Pin
Handwheel
Lever Arm Bracket
Needle Bearing
Boss Cover
Clevis Pin H/W End Cap

Pivot Pin
Handwheel Clevis
Handwheel S/A
Page 39
Model 33 Diaphragm Actuator
Air To Open
• Size 70 & 140

• Single Acting
2-3/4”
• Lever Position
Page 40
Model 33 Diaphragm Actuator
Air To Close
• Size 70 & 140

• Single Acting
5-3/8”
• Lever Position
Page 41
Assembly Review
36004 Series Valve
Shaft
Upper Bushing Spacer Tube Packing Adapter
Pin Shaft
Ball Plug
Lower Bushing Shaft Ring
Gasket
Gland Flange Studs

Studs End Flange
End Flange
Hex Nut End

Flange
Packing Follower Packing Ring (S) Safety Pin
MN-7 Seal Ring

Gland Flange Hex Nuts Gland Flange
Slot Button Head Screw & Flat Washer Retainer Gasket
Page 42
• Bushing Guided Globe Design
• Eccentric Ball
• Adjustable Cv
• Standard/Lo-dB Trim Upper Bushing
S/R Retainer
• Zero Break-away Torque Shaft
Lower Bushing
• RF Flange & Flangeless Packing Washer
• General Service Packing Follower
• 3” thru 16” ANSI 150—600
Masoneilan 30000
3” Cv = 55 Lo-dB Trim
Gland Flange Packing Ring (S)
Positioning
Retaining Ring Washer
Body Plug
Page 43
Double Eccentricity Plug
Seat Ring
• Unique Seating Geometry

• Plug & Seat are elliptical shape
• Elliptical shape + Eccentric plug=
Plug
• Zero Breakaway Torque
Seat Ring
• Low dynamic torque Retainer
Indexing Mark
Pin
Page 44
Seating Technology
Principal
ȣ
Conventional
Reciprocating Valve
ȣ
Zero Eccentricity
ȣ
Geometrical
Seating Cone
ȣ
Principal
Varimax
ȣ
ȣ
Double Low Eccentricity

Geometrical
ȣ
Seating Cone
ȣ
Page 45
Specialty Actuation
• Model 30 Actuator Stem
Clevis
Diaphragm Case Piston Clevis Pin
• Single Acting Spring
Indicator S/A
• ATO or ATC
• Side Mounted H/W
• Cv Selector
Torque Stop Nut
Spring Barrel Clamping Plate

Close Stop
Valve Range Standard High Torque Diaphragm
3" - 4" # 5 Valve Lever
6" -8" #5 #7 Adjustment Lever
10" - 12" #7 #9
16" #9 # 13 Cv Indicator Plate
Case
Act. Size Diaphragm Diam. Stroke Effective Area Max. Supply Pivot Bearing
5 4-3/4" 5.1" 17.7 Sq. Inch 45 psi
7 6-5/8" 5.9" 34.8 Sq. Inch 45 psi
9 9-3/4" 7.6" 74.7 Sq. Inch 45 psi
Open Stop
13 13-3/4" 7.6" 149 Sq. Inch 45 psi
Page 46
Instructor Demonstration
Varimax
Page 47
Mtg. Bracket Mtg. Screws Coupling Coupling Screw Magnet Array Locking Setscrew
SVI-IIAP Mounting Setup
• Any Flat Tool can be use

to Adjust Magnet Array
Projection.
• Pull Magnet Array flat against tool.
Valve or Actuator Shaft
Page 48
SVI-IIAP Mounting Setup
• Close The Valve (All Cases)

• Index Magnet Array @
• 11 O’Clock & 5 O’Clock for
• 90º Rotation Valves
Magnet Orientation
with Valve Close
Rotary Valves
Ears to the left
Page 49
37002 Rotary Valve
Minitork
• Same actuation as Paramax & 39000
(Model 33) 75º Rotation
• Cupped Shape Disc
• Splinned Shaft
• Equal Percentage Characterization
• Swing-Thru & Rubber-Lined
• Wafer/Flangeless Only
• General Service
• 2” thru 12” ANSI 150—300
Masoneilan 37002
2” Cv = 90
Page 50
37002 Rotary Valve
Minitork II
Review
Page 51
What is this Valve
Configuration?
Body S/A Model?
Actuator Type? 3311123

1
/// -
842 1
/
2
Instrument?
Air Action?
10000 Double seat with Air to extend Red Top and 7400 Positioner
Page 52
MARC Certified
Technician Training
End of Day Four
Page 53

Presentación 28k + Otras Val

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Presentación 28k + Otras Val

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Marc Repair Mechanic

• 10,000 Double Ported

– Trim Types – Reduced capacity trim

Packing Ring (S)

• 2” thru 16” ANSI 150--1500 Plug & Stem

Gland Flange Hex Nuts

Lower Seat Ring Gland Flange

Bonnet Bottom Flange

Bonnet Gasket Lower Bushing Bot. Flange Gasket

Body Bolting Studs Upper Bushing

All Seating Angles should have a 16/32 Surface Finish Minimum

With NO Radial machined indications

Gland Flange Hex Nuts

Bonnet Gasket Lower Bushing Bot. Flange Gasket

Body Bolting Studs Upper Bushing

Bolt Torque and Tightening Sequence

• Good High Pressure Applications

– Guide bushing away from flow

• Post Guided Packing Ring (S)

• Semi-Balanced Packing Spacer

• Threaded Seat Ring Guide Bushing

• Cast Body 3-Way Seat Ring

• Cast Body 3-Way Guide Bushing

Upper Guide Bushing

• 1” thru 10” ANSI 150--600 Seat Ring

Lower Seat Ring

Bottom Flange Bonnet

Bonnet Gasket Bottom Flange Gasket

Body Bolting Studs Upper Bushing Gland Flange Studs Body

With NO Radial machined indications

Lower Seat Ring

Bottom Flange Bonnet

Bonnet Gasket Bottom Flange Gasket

Body Bolting Studs Upper Bushing Gland Flange Studs Body

Sigma F Lever Arm Indexing

• Cv Range 0.0016 to 3.8 Seat Ring

• 1” ANSI 150--1500 Plug & Stem

Masoneilan 28000 Seat Ring Gasket

1” Trim 0, Cv = 3.8 Body

Plug & Stem

Mounting Hex Mounting Studs

Safety Pin Packing Spacer Seat Ring

A Trim B Trim C Trim

Orifice Diam. Orifice Diam. Orifice Diam.

All Seating Angles should have a 16/32 Surface Finish Minimum

Plug & Stem

Mounting Hex Mounting Studs

Safety Pin Packing Spacer Seat Ring Seat Ring Gasket

Spring Button Clevis

Compression Spring Indicator

Cover Piston Lock-Nut

Frame Actuator Spring

Rate Spring Loading Port

Air Action Can be Change without adding any additional parts

Air Action Can be Change without adding any additional parts

• Equal Percentage Characterization

MN-7 Seal Ring

Gasket Seal Ring S/A

Emissions Free Seal (Standard for the Product)

Packing Ring (S) Safety Pin Packing Adapter

Hex Nut End End Flange

Seal Ring Page 38

• Single Acting Yoke Lever Set