Date : 5/10/2012

ITP No.: GC-ITP-000

INSPECTION AND TEST PLAN Rev. : 0
Page : of
Job No. : Client : Project : ITP For : Fabrication

References Legend

Client Projects Number: A : RKM Inspector

B : Client inspector
Applicable Codes: C : Third Party Inspector
AWS D1.1 H : Hold Point

W : Witness Point
M : Monitoring
R : Review Document
RI : Report Issuance
NSF Procedures: RT : Radiographic Test

UT : Ultrasonic Test
NSF- MAT- 001 Store control MT : Magnetic Particle Test
NSF-PRO- 001 Weld control PT : Liquid Penetrant Test
NSF-QCD-008 N.D.T control HV : Hardness Test
NSF -QCD-005 Ultra sonic Examination VT : Visual Test
NSF-TEC-001 Handling and Packing DT : Dimensional Check
NSF-QCD-007 Magnetic particle Examination HT : Hydrostatic Test
NSF-PRO-003 Painting Control DFT : Dry Film Thickness check
NSF-GEN-001 Fabrication PWHT : Postweld Heat Treatment
NSF-QCD-004 Radiographic Examination WPS : Welding Procedure Specification
PQR : Procedure Qualification Record
WPQ : Welder Performance Qualification
TG : Tightening Check
AI : Authorized Inspector

Prepared By Approved By Customer Approval Owner Approval

Name

Signature

Date
 Date : 5/10/2012
ITP No. : GC-ITP-000
INSPECTION AND TEST PLAN Rev. : 0
Page : of

Job No. : Client : Project : ITP For : Fabrication

Dwg No. : Rev. : 1 Item No. :

Inspection
Ser. #

Remarks &
Activity Description % Acceptance Criteria Verifying Document Sign Sign Sign
Type A B C Reports No.
Date Date Date

I APPROVAL

1 Drawing approval 100% Drawing specs client approval H

2 100% Material certificate check 100% EN 10025 client approval H

3 WPS's,WPQ's,PQR AND NDT 100% AWS D1.1 client approval H

II MATERIAL PREPARATION

1 100% Material check for confirmity and visual 100% EN 10025 Material Certificate VT&DT H

WPS&Approved
2 Marking,Cutting,Rolling and Edge preparation 100% Drawings
ITP DT M

III FABRICATION ASSEMBLY

WPS&Approved
1 Correct Joint design 100% Drawings,AWS D1.1
ITP VT&DT H

2 Check identification 100% Work order , Drawings ITP VT H

3 Qualified welder check 100% Welder List Welder List R

WPS&Approved
4 Check Fitup&Tack welds 100% Drawings,AWS D1.1
ITP VT&DT H

5 Drilling check 50% Approved Drawing ITP VT&DT H

IV NDT

1 Visual check for Complete welds(Dynamic or static ) 100% AWS D1.1(table 6.1) visual Report VT&DT H

UT FOR BUTT WELD FULL PENETRATION

AWS D1.1(table 6.2,table
2 SPLICE JOINTS FOR THICKNESS ≥ 8 MM 100% UT Report UT H&RI
6.3)
(Dynamic or static )
MT FOR SINGLE WALL CJP < 8MM FROM BOTH MT Report MT H&RI
3 100% AWS D1.1
SIDES(Dynamic or static )
 Date : 5/10/2012
ITP No. : GC-ITP-000
INSPECTION AND TEST PLAN Rev. : 0
Page : 3 of 3

Job No. : Client : Project : ITP For : Fabrication

Dwg No. : Rev. : 1 Item No. :

Inspection
Ser. #

Remarks &
Activity Description % Acceptance Criteria Verifying Document Sign Sign Sign
Type A B C Reports No.
Date Date Date

FOR DOUBLE WALL CJP < 8MM AT TWO STAGES : 1st step
100% MT AFTER ROOT PASS DIRECTLY MAX 3 MM -2nd step 100% AWS D1.1 MT Report MT H&RI
100% MT( AFTER FILLING + CAP )(Dynamic or static )

10% OF THE LENGTH UT FOR BUTT WELDS FULL

PENTRATION FOR THICKNESS ≥ 8 MM OF ALL WELDS ≥
1000 MM , 5% OF THE LENGTH UT FOR BUTT WELDS FULL AWS D1.1 table 6.2 UT Report UT H&RI
PENTRATION FOR THICKNESS ≥ 8 MM FOR ALL WELDS <
1000 MM (For static loads)

50% OF THE LENGTH UT FOR BUTT WELDS FULL

PENTRATION FOR THICKNESS ≥ 8 MM OF ALL WELDS (For 50% AWS D1.1 table 6.3 UT Report UT H&RI
Dynamic Loads)

10% OF THE LENGTH MT FOR FILLET& P.P WELDS FOR

ALL WELDS ≥ 1000 MM , 5% OF THE LENGTH MT FOR
FILLET& P.P WELDS FOR ALL WELDS < 1000 MM (For static
AWS D1.1 MT Report MT H&RI
loads)

100% OF THE LENGTH MT FOR FILLET& P.P WELDS FOR

ALL WELDS (For Dynamic Loads)
100% AWS D1.1 MT Report MT H&RI

MT for the root pass for all welds greater than

100% AWS D1.1 MT Report MT H&RI
38 mm
UT lamination test for all plates or sections
TH≥ 23 mm restrained at a tee junction by a butt 100% AWS D1.1 UT Report UT H&RI
weld
V FINAL INSPECTION

Approved Drawing & En

1 Final dimension check 100% 5950-2
ITP VT&DT H

2 Surface preperation for painting 100% Client Specs painting report VT H&RI

VT& D.F.T
3 Painting check 100% Client Specs painting report H&RI
check
VT& D.F.T
4 Galvanizing check 100% Client Specs Galvanizing Report H&RI
check
5 Documentation check 100% Client Specs ITP H

6 packing check 100% Client Specs Packing Report VT H&RI

7 Final release for shipment 100% Client Specs Final Release H&RI