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A Comprehensive Study On Organized Sector of Paper Manufacturing Industry in India Management Research Project - I
A Comprehensive Study On Organized Sector of Paper Manufacturing Industry in India Management Research Project - I
Department:
ii
Dr. Rohit Trivedi Dr. Mahendra
S. Sharma
Date: - Date:-
Certificate
This is to certify that Ms. Disha Bhagat, Ms. Urvi Bhatt,
Ms. Jhalak Dave, Ms. Pooja Jain has successfully
completed the Management Research project-I entitled “A
Comprehensive Study on Organized Sector of Paper
Manufacturing Industry in India” for the fulfillment of
MBA semester-III project from June 2009 – December 2009.
Certified that, this work is original.
Student’s Signature:
Disha Bhagat ________________
Urvi Bhatt ________________
Jhalak Dave ________________
Pooja Jain________________
iii
Project Guide: Head of the
Department:
Dr. Rohit Trivedi Dr. Mahendra S.
Sharma
Date:- Date:-
PREFACE
One can never deny for the importance of the practical exposure of the problem
for its better understanding and greater grip of coming out with an industrially
acceptable solution. Being the management students and performing small
practical even is in itself an experience of responsibility on our shoulders. The
project is certainly the best chance to learn the implications of the Strategic
Managements Models and the other Management modules to find out the
performance of the Industry and the other things related to it.
In view of above, this report has been completed as a part of syllabus prescribed
for the MASTER OF BUSINESS ADMINISTRATION. The report contains the
analysis of the paper industry in the Indian organized market of paper
manufacturing units i.e. from its evolution to the current market scenario; the
analysis of the key players who dominate the whole Indian market and what is
their respective market share in this segment; the PEST analysis; the SWOT
analysis of the industry; financial analysis.
iv
Based on the various articles that we have referred and based on the various
internet sites that we have visited for our report, we have done the analysis of the
paper industries and we have tried our best to come out with recent news articles
related to the industry. Based on the study and the articles, in the final part of our
report, we have come up with the major findings of the industry and based upon
that, we have given certain recommendations to the industry.
ACKNOWLEDGEMENTS
We think that this is a good opportunity for us to thank those nice and wonderful
people who helped us in our project.
We would also like to thank the entire faculty for showing their interest in our
Project. We would also like to thank all the people of our institute who directly or
indirectly helped us to carry out our project successfully and come out with output
that helps then in one way or the other.
v
List of Tables
vi
List of Figures & Charts
vii
3.3 Installed Capacity-BILT 33
3.4 Revenue-JKPL 39
viii
ABBREVIATIONS
Index
ix
Sr. Content Pg.
No. No.
Certificate by the Guide ii
Preface iv
Acknowledgement v
List of Tables vi
Abbreviations viii
1 Introduction 1-26
1.1 Indian Paper manufacturing Industry Outlook 1-5
1.2 Major Manufacturers of Paper 6-7
1.3 Paper Manufacturing process 8-10
1.4 Products of Paper Manufacturing Industry 11-13
1.5 Future Prospects of the Industry 14
1.6 Capacity, Production, Raw Material, and Import 14-15
x
1.7 Demand & Supply Gap in Paper Industry 16-17
1.8 Government regulations, Permission & Taxes 17-18
1.9 Paper Mills Engaged in Production of Paper in India 18-19
1.10 Attractiveness for Foreign Players 20-22
1.11 Key Drivers of Paper Manufacturing Industry 23-24
1.12 Supply Chain Management of Paper Manufacturing 25-26
Industry
xi
3.2 Tamilnadu Newsprints and Paper Limited 36-37
xii
6.1 Introduction 52
6.2 Five Force Analysis For the Industry 53-54
xiii
xiv
i
1
1
Chapter-1 Introduction
1
found extensively in nearly all cultures along the Equatorial belt and is made by
what is possibly the oldest papermaking technique – one still practiced in some
parts of the Himalayas and South East Asia. Indeed, recent archaeological
excavations in China have revealed some of the oldest ‘Tapa’ paper ever found
which shows that paper was being produced in China before western records
began.
The tapa technique involves cooked baste, which is flattened with a wooden
hammer to form a thin, fibrous layer and then dissolved in a vat with water to
make a pulp. A screen consisting of a wooden frame with a fabric base is then laid
in a puddle or big basin and floats with the fabric just under the surface of the
water. The papermaker then pours the quantity of pulp needed to make one sheet
into this ‘floating mould’ and spreads it evenly, by hand, across the surface. The
screen is then carefully lifted out of the water, allowed to drain off and a sheet of
paper forms on the wire. Once the water has dropped off, the screen is placed in
the sun or near a fire to dry. When dry, the sheet easily peels off and, apart from
possible smoothing, requires no further treatment. This technique has two basic
drawbacks. Firstly, a separate screen is needed for each new sheet, and is only
available for use again after the last sheet has dried. And secondly, an increase in
production can soon lead to a shortage of raw material, since fresh baste is not
always available everywhere in the required quantity. The fibers normally used
for textiles, like flax and hemp, also served as substitutes for baste. In later times,
the fabric was replaced by fine bamboo sticks, which freed the papermaker of the
need to let the paper dry naturally in the mould, since the poured or ladled sheet
could be ‘couched’ off.
Paper plays a key role in communication and as a packaging material. Demand for
paper is closely linked to prevalent economic conditions. Strong economic growth
2
boosts demand for paper and vice versa. In India, the first paper mill was
established in 1867. Raw materials used for the production of paper were rags
and wastepaper. Commercial production of paper was started in 1882, and raw
materials used were again non-wood fibers, that is, eulaliopsis binata and
sacharum bengalense. Development of the fractional process of pulping bamboo
at the Forest Research Institute, Dehra Dun, during 1922-24 provided an
impetus to the pulp and paper industry in the country, and bamboo became the
main raw material for making various grades of paper. Turing establishments cut
and coat paper and foil. Stationery product manufacturing establishments make a
variety of paper products used for writing, filing, and similar applications. Other
converted paper product manufacturing includes, in particular, the conversion of
sanitary paper stock into such things as tissue paper and disposable diapers.
3
Either alone or in combination with pulp manufacturing or paper converting, is
classified as a paper or paperboard mill. Establishments that make pulp without
making paper are classified as pulp mills. Pulp mills, paper mills and paperboard
mills comprise the first industry group.
India is not just the second most populous market for paper in the world. It is
also the most demanding. Indian paper industry not only serves a public utility
but fulfils a critical national requirement. It possesses an annual production
capacity of five million tones. It generates an annual turnover of approximately
120 billion. It directly and indirectly employs nearly 1.3 million people.
The Indian paper industry has been historically divided on a three dimensional
matrix identified by size, grades manufactured and raw material utilized.
Generally, tariff rates have protected smaller units utilizing “unconventional” raw
material. Over the years, the growth of various segments, investments levels in
specific segments, technological changes, industry fragmentation and intensity of
competition have been significantly influenced by the Government tariff policy.
The present Excise duty on Paper is 12 %. The Government of India from time
to time has given some benefits to small industries in order to protect them i.e. the
first 3500 tons produced by a mill is chargeable only @ 8 % and thereafter it is @
12 %.
4
Over 550 players currently populate the industry and the estimated capacity is
about 7.00 million Metric Tons Per Annum (MTPA)2. Fragmentation is severe
in the “industrial” (packaging) grades, which rely on “unconventional” raw
material such as waste paper and partly agro residues. This division generally
comprises of units with an average size of about 10000 MTPA and contributes to
45% of the output of paper and paper boards in the country. Although the
other divisions in the Indian paper industry are also fragmented by international
standards, the degree of fragmentation is less severe.
“Newsprint” till about 1995, was the sole preserve of large public sector units and
was well protected by high import tariff barriers. Nevertheless, imports
contributed to about 50% of the domestic consumption. Since then, new domestic
capacity with private investment has been allowed to be created. This growth has
relied namely on De-inked waste paper as a source of raw material. Currently
import duty on newsprint is about 5% and domestic manufacture of newsprint
is exempted from excise duty. This tariff structure for newsprint has seen Indian
newsprint price closely mapping3.
2
www.ipma.co.in
3
www.itcportal.com/paperboards_specialtypapers/paperboards.html
5
1.2Major Players of Paper Industry4:-
If we see the Market Share of Paper Manufacturers on the basis of the Production
the first ten Industries are as follows:
1. Ballarpur Industry Limited.
2. ITC Limited.
3. Tamilnadu Newsprints & Paper Limited.
4. Hindustan Paper Corporation Limited.
5. Century Limited.
6. J.K.Paper Limited.
7. Khanna Limited.
8. West Coast Paper Mills Limited
9. Andhra Pradesh Paper Mills
10. Seshasayee Paper Boards
But when we go according to sales of 2007-2008 then the eight major companies
are as under:
6
8. Khanna Paper Mill.
Chart-1.2.1
5
http://www.ipma.com/paper_statistics.asp
7
1.3Paper Manufacturing Process6:-
Process steps:-
BRIEF PROCESS
Chipping-
Bamboo or Wood as such cannot be used for pulping. For economical operation
of pulping plant as well as for better penetration of cooking liquor, wood
logs/bamboo are to be chipped into small pieces. The process is called chipping
and the equipment used for chipping are called chip.
6
http://www.paperonweb.com/pmake.htm
8
Pulping-
Pulp is obtained by removing lignin and other impurities from the wood & other
raw materials chips through a cooking process. The chips are loaded into a
digester and cooking liquor is added. Then by pressure cooking, the wood,
bamboo or other raw material fibers are separated from unwanted ingredients.
Either batch digester or continuous digesters are used in cooking.
Bleaching-
Although cellulose fibre is white in colour, due to residual lignin traces remaining
on the fibres, the pulp appears creamish. Therefore, to manufacture white paper
we need to remove yellowness without physically or chemically damaging the
fibre, with improvement in various properties. To increase brightness of the pulp
by removal or modification of some of the unwanted elements in the unbleached
pulp.These deleterious elements are lignin traces, resins, metal ions, non-
cellulosic carbohydrates etc. Bleaching for brightness improvement should also
help to keep the pulp stable without turning yellow or lose strength or reduce
brilliance - due to aging.
Additives-
Additives are added to paper pulp. Addition of fillers like talcum & calcium
carbonate is very common & besides acting as fillers they add brightness to the
paper. These additives must be finely ground. Additives like dyes & starch are
also added. Other fillers are Titanium Dioxide, Barium Sulphate & Zinc Sulphide.
Removing Water-
Removing water is the next important stage. For this the pulp is passed through a
rapidly moving wire mesh called fourdriner. The objective is to remove 93% to
9
95% of the water in the finished paper. As the paper flows along the wire mesh
and water is drained along the way, a dandy roller near the end helps to smooth
out the paper. The dandy roller improves the formation of the paper web by
application of pressure. When the paper reaches the end of the wire mesh it is
transferred to a felt blanket which conveys it through many steam heated driers to
remove the excess moisture. In the process the paper gets some glaze like coating
also. Then it is made to pass through a series of calendar stacks. The calendars are
series of polished iron rollers stacked one on top of the other, through which the
finished paper will pass to smoothen down. The next step is rewinding on a metal
or fibre core. The last stages after this are sheeting, packing & testing.
10
Paper and Paperboard Production – Global Market, 2002-20
Global Demand
600
2002
500
2003
400
2004
300
2005
200
100 2006
0 2010
2002 2003 2004 2005 2006 2010 2020 2020
Chart- 1.4.1
11
Paper and Paperboard Production – Region wise, 2006
(Figures in percent)
100% =382.0 million tonnes
Production
Chart-1.4.2
Paper and Paperboard Consumption – Region wise, 2006
(Figures in percent)
100% =381.2 million tonnes
Consumption
Asia
Rest of 39%
the
world
3%
Latin America
6%
Chart-1.4.3
The US is the largest producer and consumer of paper and paperboard in
the world. On a regional basis, Asia emerged as the largest producer and
consumer of paper and paperboard in 2006.
The paper and paperboard industry has witnessed a radical shift in last
decade.
12
Due to the strong economic growth in both China and India, the
demand for paper and paperboard is increasing at a fast rate i.e. 8-
9%.
Latin America in the south and Indonesia in the east are emerged
as a fibre supplier with a concurrent decline in the North American
pulp industry.
North America, Europe and Asia dominate the global pulp and paper
industry. Asia, mainly China and India, would emerge as an important
market for pulp & paper.
It is expected that Asian market would account for 60% of global
incremental production during the period 2004-2020.
The share of fast developing Asian markets, excluding Japan, in
global consumption is estimated to increase to 34% by 2010 from
the 32% in 2006.
The share of mature markets like North America and Europe
would fall to around 50% by 2010 from the 52% in 20068.
13
banned by the Government of India within a short span of time. Hence within 2
to 3 years we will be witnessing an explosive growth of packaging in India mainly
in food, textile and export segments.
The exposure to foreign packaging technology and the need to satisfy the
export customers has led to a drastic change in the industrial packing sector.
The corrugators have started using high BF, high GSM paper instead of the
regular grades and shifting from 7 ply and 9 ply boxes to 5 ply and 3 ply boxes.
The above change has resulted in more aesthetic and cost effective packing
solutions. There is a very good potential market developing for such grades of
paper in India. The market of high quality Kraft paper is now catered only by few
manufactures from western and northern parts of the country.
10
http://www.scribd.com/doc/15596383/Final-Project-Report-on-Paper-Industry
14
There are, at present, about 515 units engaged in the manufacture of paper
and paperboards and newsprint in India. The country is almost self-sufficient
in manufacture of most varieties of paper and paperboards. Import, however, is
confined only to certain specialty papers. To meet part of its raw material needs,
the industry has to rely on imported wood pulp and waste paper. The production
of paper and paper board during the year 2001-02 is 31.62 lakh tonnes. The
proportion of non-wood raw material based paper is increasing over the years. At
present about 60.8 per cent of the total production is based on non-wood raw
material and 39.2 per cent based on wood.
The performance of the industry has been constrained due to high cost of
production caused by inadequate availability and high cost of raw materials,
power cost and concentration of mills in one particular area. Several policy
measures have been initiated in recent years to remove the bottlenecks of
availability of raw materials and infrastructure development. To bridge the gap
due to short supply of raw materials, duty on pulp and waste paper and wood
logs/chips have been reduced. The capacity utilization of the industry is low at
62% as about 194 paper mills, particularly small mills, are sick and/or lying
closed. Several policy measures have been initiated in recent years. Imports of
paper and paper products were growing over the years. However, it has decreased
during 2000-2001.
11
http://www.scribd.com/doc/15596383/Final-Project-Report-on-Paper-Industry
15
GDP growth. Indian paper industry has a 1:1 correlation with the economy. The
demand for paper is linked to the GDP Growth. The government is planning to
target a GDP Growth of about 10% in 2-3 years. With this increase in the GDP
growth the paper sector is expected to record a similar growth rate.
The Indian paper industry has an installed capacity of 6.7mn tons while, the
effective capacity is estimated to be lower at 6.15mn tons. The industry produced
5.26mn tons of paper in 2003-04. Newsprint capacity in India is estimated at
1.12mn tons however, domestic production is only 0.59mn tons, while
consumption of newsprint is 1.1mn tons. Favorable demand - supply scenario to
keep prices firm the demand for paper is influenced by various macro-economic
factors like national economic growth, industrial production, promotional
expenditure, population growth and the Government’s allocation for the
educational sector. Domestic demand for paper is expected to grow at a CAGR of
6-7%. India’s paper demand is expected to touch 8mn t.p.a by 2010. A leading
global paper industry consultant projects a shortage of about 0.7mn tpa by 2010.
12
http://www.scribd.com/doc/15596383/Final-Project-Report-on-Paper-Industry
16
Central Excise is levied @8% for the first 3500 MT production and thereafter
@12% on the value of the invoice. The Company is availing permitted Modvat
benefits as per Central Excise regulations. For import duty paid on waste paper
procured from overseas the Company is entitled to adjust the entire duty paid
component as that of Modvat credits.
3. Service Tax:
Being classified as a manufacturing industry, the industry even for Job Work on
conversion basis will not be subjected to Service Tax requirements. A recent
notification from Central Government also confirms such a stand.
4. Factory Licenses:
All the licenses required under Municipality Act, Factories Act are obtained and
duly renewed.
5. Pollution Control:
Necessary permission under effluent discharge Act is obtained and the facilities
required to maintain the permission are in place.
17
Category-wise paper mills in India
(Figures in number)
Chart-1.9.1
India is the 15th largest paper producer in the world. It provides
employment to nearly 1.5 million people and contributes INR25.0 billion
to the government's exchequer.
In last 55 years, the number of paper mills has increased from just 17 mills
in 1951 to more than 666 units engaged in the manufacture of paper and
paperboard, out of which nearly 568 are in operation by 2006.
Capacity utilization of the industry is just 79%, due to old
technology. Moreover, 194 mills under the purview of the Board of
Industrial and Financial Reconstruction (BIFR) and nearly 60 mills
(with a capacity of 1.3 million tonnes is closed).
18
Indian paper mills can be categorized based on the raw materials
wood/forest based mills, agro-residue based mills and wastepaper-based
mills.
Due to the increasing regulation and raw material prices, the companies
are increasingly using more non-wood based raw material over the years.
In 2006, around 70 % of the total production is based on non-wood raw
material13.
13
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
19
1.10 Attractiveness for Foreign Players14:-
Paper and Paperboard - Production in India, 2002-06
(Figures in million tonnes)
9 Chart Title
8
7
6
5
4
3 Installed Capacity
2 Production
1
0
2002-032003-042004-052005-062006-07
Chart-1.10.1
Paper and Paperboard - Import-Export, 2002-06
(Figures in million tons)
0.4
Chart Title
0.35
0.3
0.25
0.2
0.15 Import
0.1 Export
0.05
0
2002-03 2003-04 2004-05 2005-06 2006-07
Chart-1.10.2
14
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
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India is self-sufficient in manufacture of most varieties of paper and
paperboards.
Import is mainly related to certain specialty papers such as
light weight coated variety of paper, cheque paper, etc.
Due to the scarcity of raw material, the companies also need to
rely on imported wood pulp and waste paper.
In last 5 years, capacity was increased mainly through expansion and
modernization of the existing facilities rather than setting up Greenfield
projects.
The per capita consumption of paper in India is very low i.e. 7 Kgs in
2006, as compared to an average consumption of 28 Kgs and 58 Kgs in
Asia and world respectively. The per capita consumption is expected to
increase to 12 Kgs by 2020.
The domestic paper market is dominated by large players owing to their
size, brand value and financial strength. In 2006-07, the top 10 players
control around 60% of the market in term of capacity.
15
10
Production
5
Consumption
0
2009-10 2014-15 2019-20
Chart-1.10.3
21
Various macro-economic factors like national economic growth, industrial
production, promotional expenditure, population growth and the
government’s allocations for the educational sector influence the demand
for paper
The growth in paper consumption is directly related to GDP
growth in the country. In the past, it has shown the 1:1
relationship with the GDP growth rate.
With expected GDP growth of 9-9.5%, the demand for
Newsprint and Writing & Printing Paper is expected to grow at
the same rate.
Continued availability of raw materials would be a big challenge for the
industry in the next 5-10 years. According to the Indian Pulp and Paper
Technical Association (IPPTA), the paper industry is expected to fall short
of demand by 1.1 million tonnes by 2010-11 due to raw material
constraints.
According to ITC’s estimates, the total demand for paper is around 8.0
million tonnes and is expected to grow to 10.0 million tonnes by 2012 and
21.0 million tonnes by 2020.
According to Indian Paper Manufacturers Association (IPMA),
consumption of paper in India is set to double from the current 7.0 million
tonnes per annum by 2015.
22
1.11 Key Drivers of Paper Manufacturing Industry15:-
Strong Consumer Demand for Packaged goods fueling high growth in
Industrial grades of Paper & Boards largely led by growing
disposable incomes & Lifestyle changes.
Trend:-
Strong economic growth:-
Indian economy is growing at more than 8% rate over the last 4 years.
The government expects that economy would continue to grow at the
same pace for the current fiscal 2007-08.
Potential Implications:-
Strong economic growth would fuel the demand for paper and newsprints.
15
http://www.economywatch.com/business-and-economy/paper-industry.html
23
The industry would witness a large capital investment both by domestic
and international players.
Potential Implications:-
24
1.12 Supply Chain Management of Paper Manufacturing
Industry16:-
The pulp and paper industry depends on an long and integrated supply chain.
It starts in forest harvest areas as trees and ends a s multiple products used in
all persons daily usage. The lead time from the first step to the last is long and
it involves many steps operated several companies and organizations. The
following diagram shows the supply chain management of the paper
manufacturing industry.
Paper rolls paper rolls & sheets Paper rolls & sheets
Figure-1.12.1
16
https://www.cirrelt.ca/DocumentsTravail/2006/DT-2006-AM-3.pdf
25
We have three major processes, Harvesting, pulp making and paper making.
26
Chapter-2 Research Methodology
27
market and also to know their rivals and the key players of this
industry.
28
2.5 Research Type:-
Exploratory Research is being undertaken so we can find insights and
understanding of Paper Manufacturing Industr
Exploratory research is generally used for below mentioned purposes:
29
30
Chapter-3 Major Players of the Industry
Company Background
17
http://www.biltpaper.com/
31
printing and writing paper in five locations - Ballarpur, Bhigwan & Ashti
in Maharashtra, Shreegopal in Haryana and Sewa in Orissa.
The company manufactures different types of paper, viz., maplitho, coated
paper, cream wove and specialty papers. It claims to be a leader in many
of the high--end value--added segments like wood--free coated paper (47
per cent market share) and hi--bright maplitho (42 per cent). The company
also has a dominant position in copier paper with a market share of 28 per
cent. The company has a network of 126 dealers.
The company has grown over the past few years organically as well as
inorganically. It acquired and subsequently merged Bilt Graphic Papers in
2003. Further, in April 2006, the company merged APR Packaging which
is engaged in writing and printing paper. The merger increased BILT's
paper capacity by 55,000 tonnes per annum. With a view to cater to the
growing demand, the company has chalked a capex plan of Rs.800 crore
towards increasing its total capacity by 2.5 lakh tonnes per annum. The
project is expected to be completed by June 2008.
In June 2006, the company acquired 80 per cent stake in Sabah Forest
Industries (SFI), Malaysia's largest pulp and paper mill from Lion Forest
Industries for USD 261 million. This acquisition is a strategic fit into the
company's growth plans. SFI has paper and pulp capacity of 1.4 lakh
tonnes and 1.2 lakh tonnes per annum, respectively. It would also provide
the company with huge forest land of 289 thousand acres that can be used
captively for fibre requirement. Besides securing future supplies of raw
material through this acquisition, the company also created an entry into
the rapidly growing South--East Asian markets.
32
The company product portfolio includes - coated wood free paper,
uncoated hi-bright paper (Maplitho), business stationery, copy paper, and
speciality & fine paper
In 2006, BILT controlled approximately 21% of Writing and Printing
Paper (WPP) market and approximately 53% of the coated paper market.
The company is pursuing both organic and inorganic strategy to increase
its installed capacity to 1.0 million tonnes paper by 2010.
In 2006, the company acquired a paper manufacturing firm, Sabah Forest
Industries, in Malaysia. The acquisition not only help the company to
secure the future supply but also provide a platform to the company to
enter the South-east and east Asian market
To maintains its leadership in the market, BILT is focusing on 4 key areas:
1. Securing raw material supply
2. Rapidly developing larger scale of operations
3. Continuously innovating to introduce new products and grow new
market.
4. Creating a de-risked corporate financial and capital structure
25 23.7988
21.158 20.756
19.695 19.974
20
15
10
0
2002-03 2003-04 2004-05 2005-06 2006-07
Revenue
Chart-3.1
33
Revenue – Segment wise, 2006-0718 (Figures in percent)
Segment
Others
2%
Paper products &
office supplies Pulp
10% 12%
Paper
76%
Chart-3.2
Installed Capacity, 2002-06 (Figures in ‘000 tonnes)
Chart Title
600
500
400
300 Installed Capacity
200 Paper Production
100
0
2002-03 2003-04 2004-05 2005-06 2006-07
Chart-3.3
18
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
34
19
Installed Capacity – Paper unit, 2005-06 (Figures in ‘000
tonnes)
Shreegopal Haryana 81
Sewa Orissa 68
Ashti Maharashtra 75
Table-3.1
The company operations span across 6 units, together with a capacity of
480,000 tonnes and a pulp mill of capacity 100,000 tonnes manufacturing
rayon grade pulp, in the state of Andhra Pradesh (Kamlapuram Unit).
BILT is also expanding its production capacity in both coated and non-
coated paper, to take its current capacity of 480,000 tonnes in 2006 to
around 1.0 million tonnes by 2009-10. With the increase in overall
capacity, the company expects to double its turnover by 2009-10.
• In October 2007, the company announced to increase the capacity
of its coated wood free paper unit at Bhigwan in Pune by adding
19
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
35
190,000 tonnes. After the expansion, the total unit capacity would
increase to 315,000 tonnes.
• The main plant and machinery and its installation would be
supplied by Voith, Germany, while some equipment will be
sourced locally from suppliers like L&T, etc.
In July 2007, the company also initiated a restructuring plan, under which
it would transfer 3 manufacturing units at Bhigwan, Ballarpur and
Kamalapuram, to a separate company called BILT Graphic Paper
Products, which would be transferred to Ballarpur Paper Holdings BV
(BPH) after court approval. By this exercise, the company would transfer
its commodity business, which is capital-intensive and would focus on the
specialty and consumer-focused products business.
Company Background
20
www.tnpl.com/
36
Tamil Nadu Newsprint & Papers (TNPL), promoted by Government of Tamil
Nadu, is engaged in the manufacture of paper and newsprint. It is the second
largest producer of writing and printing paper (WPP) and a dominant company in
South India. With its sole plant at Kagithapuram in the Karur district of Tamil
Nadu, the company's current capacity stands at 2.3
lakh tones per annum. This makes it the largest paper
plant at a single location in the country. The
company pioneered the concept of using bagasse as a
raw material for paper production. TNPL has
prudently reaped the benefit of its plant technology
which allows it to switch conveniently from
newsprint to WPP and vice--versa. Since realizations in WPP segment are higher,
the share of newsprint in the company's total production has sharply declined
from 32 per cent in 2000--01 to 1.3 per cent in 2006--07.
TNPL has co--generation plants with a capacity of 61 MW, which generate power
using steam turbines. Apart from being self sufficient in its power requirements,
the company exports surplus power to the state grid. The company also generates
35.5 MW of wind energy using wind turbines, which is entirely sold to the state
grid.
37
has already completed feasibility study and initiated the process for getting
requisite clearances. MEP envisages expansion of the paper production capacity
from 2.5 lakh tones to 4 lakh tones per annum. The total cost of expansion is
estimated at around Rs.725 crore funded in a debt--equity ratio of 2.2:1. The MEP
is targeted for completion by December 2009.
38
J.K. Paper Limited21:
Company Background
21
www.jkpaper.com/
39
Mr Hari Shankar Singhania is the chairman of the company. Promoters
hold around 42 percent of the company's equity while institutional
investors and the Indian Public hold nearly 13 percent and above 30
percent respectively.
Revenue
12
10
6
Revenue
4
0
2002-03 2003-04 2004-05 2005-06 2006-07
Chart-3.4
Production – Segment wise, 2006-07 (Figures in percent)
Production
Others
30%
Coated
and
Branded
Papers
70%
22
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
40
Chart-3.5
JKPM is the first paper company to get TPM Certification from JIPM,
Japan and 3rd paper company in the world.
JKPM is the largest producer of branded papers in India. The company is a
market leader in copier varieties and SS Maplitho segment.
• Due to low capacity, the company started to outsource coated
paper in 2003. Outsourcing and trading contributed approx. 10% of
total sales.
The company has a wide range of branded products in its portfolio. It sells
approximately 40% of paper produced under various brand names - JK
Copier, JK Excel Bond, JK Bond, JK Savannah, JK Copier Plus and JK
Easy Copier.
The other major product is JK Maplitho, a superior uncoated
Writing and Printing paper.
It sells its products through a nationwide distribution network of
approximately 100 distributors and 2,500 dealers.
Chart Title
250
200
150
Installed Capacity
100
Production
50
0
2002-03 2003-04 2004-05 2005-06 2006-07
41
Chart-3.6
Table-3.2
JKPM’s strategy its to focus on value added product segments and
enhance its premium product portfolio. In line with its strategy, it
expanded its value-added cut-size papers and coated varieties portfolio.
• It started a 46,000 tonnes per annum plant in Rayagada, Orissa to
enter into coated paper and boards segment in 2005.
• It commenced commercial production of multilayer duplex board
in Gujarat with an annual production capacity of 60,000 tonnes in
October 2007.
JKPM follows its growth plans through capacity addition and its market
expansion plans through outsourcing & trading.
• The company exports its products to more than 40 countries
including Sri Lanka, Bangladesh, Middle East, Africa, Australia,
Singapore, Malaysia etc.
23
http://www.slideshare.net/jaaaspal/indian-paper-industry-presentation
42
In 2006-07, JKPM registered its highest ever sales volumes at 210,000
tonnes, owing to high capacity utilization of 110%, improved operating
efficiencies and higher sales in the copier and coated Paper segments.
• The plants currently operate at more than 120% capacity utilization
with an aggregate annual output of over 180,000 tonnes per year of
paper and pulp, using latest technology.
43
Chapter-4 SWOT Analysis
4.1 Introduction:-
SWOT analysis is a simple framework for generating strategic alternatives from a
situation analysis. It is a strategic planning method used to evaluate the Strengths,
Weaknesses, Opportunities, and Threats involved in a project or in a business
venture. It involves specifying the objective of the business venture or project and
identifying the internal and external factors that are favorable and unfavorable to
achieving that objective.
The following diagram shows how a SWOT analysis fits into an environmental
scan.
Situation Analysis
/ \
Internal Analysis External Analysis
/\ /\
Strengths Weaknesses Opportunities Threats
|
SWOT Profile
Figure-4.1.1
44
4.2 Strengths of Paper Industry:-
Large and growing domestic paper market: - India has the second
most populous market for paper in the world. It is also the most
demanding. Indian paper industry not only serves a public utility but
fulfils a critical national requirement. It possesses an annual
production capacity of five million tones. It generates an annual
turnover of approximately 120 billion.
Non wood pulping: - At present about 60.8 per cent of the total
production is based on non-wood raw material and 39.2 per cent based
on wood.
Well developed printing industry: - Indian printing industry would
grow from $12.1 billion in 2006 to $20.9 billion in 2011. The strong
growth in printing industry would also fuel the demand for paper in the
future.
Increase in employment level: - Paper manufacturing industries
directly and indirectly employs nearly 1.3 million people.
Latest technology for high: - grade paper manufacturing: - The
Company intends to manufacture the paper by using Twin Wire
Technology and also plans to incorporate all latest equipments to have
a cost effective production.
Local market knowledge: - The companies which are engaged in the
paper manufacturing industry have a complete knowledge of local
market.
WTO impact on paper manufacturing industry: - WTO as
discussed the implication of Indian Paper and Newsprint Industry as
part of its negotiations and implications.
45
4.3 Weaknesses of Paper Industry:-
Small and fragmented industry: - There are large numbers of small
scale industries in India whose production capacity is only 12, 90,382
tonnes. Which is very low in comparisons to large scale industries?
Low standard of converting industry: - The manufacturing of paper
involves matting these fibers into a sheet. Converted paper products
are made from paper and other materials by various cutting and
shaping techniques and include coating and laminating activities.
Poor Infrastructure, transportation: - In India, the transportation
facility is not good especially in villages. So it is very difficult to lift
the heavy bamboos from forest to the manufacturing unit. Due to this
the transportation cost is also very high.
High cost - raw material, energy and finance: - The performance of
the industry has been constrained due to high cost of production
caused by inadequate availability and high cost of raw materials,
power cost and concentration of mills in one particular area.
Obsolescence of technology: - The small scales of production and
outdated technology have been the main features of Indian paper units,
and are still so. On an average, to produce 100,000 tonnes in a year,
Indian mills manages five paper machines in one or more location,
while abroad, paper-making machines of 500,000 tonnes per annum,
or more, are the norm.
Impact of high local taxes: - Central Excise is levied @8% for the
first 3500 MT production and thereafter @12% on the value of the
invoice. VAT replaces the existing multipoint taxes levied by various
46
states with effect from April ‘05. All the licenses required under
Municipality Act, Factories Act are obtained and duly renew.
47
consumption of 28 Kgs and 58 Kgs in Asia and world respectively.
The per capita consumption is expected to increase to 12 Kgs by 2020.
Decline in capacity due to environmental pressures: - The paper
manufacturing industry creates lots of environmental disturbance. The
raw material used by the industry is pulp which is come out from the
bark of trees. Due to this production capacity is decline and import is
increasing.
Fiber Deficit: - The raw material fiber which is used for
manufacturing paper is continuously decreasing and due to the quality
of paper is also decline.
Lack of international perspective in project development and
implementation:-In India there is lack of international projects.
Low Capacity Addition / Expansion:- In last 55 years, the number of
paper mills has increased from just 17 mills in 1951 to more than 666
units engaged in the manufacture of paper and paperboard, out of
which nearly 568 are in operation by 2006.
Growth in Chinese paper and threats of cheap import: - Due
increase in price of raw and growth in Chinese paper the import of
paper continuously increases. Imports of paper and paper products
were growing over the years. The Chinese papers are of high quality
so the import of that paper is increasing.
Competition from existing players: - The domestic paper market is
dominated by large players owing to their size, brand value and
financial strength. In 2006-07, the top 10 players control around 60%
of the market in term of capacity.
48
Conclusion:-
To conclude, the following table shows the conclusion of SWOT analysis
5.1 Introduction:-
49
A scan of the external macro-environment in which the firm operates can be
expressed in terms of the following factors:
· Political
· Economic
· Social
· Technological
50
emissions from the India paper industry. Today, pollution control
authorities strictly regulate AOX emissions and paper companies now
regularly monitor their AOX loads.
51
New machines should have as high speed as is possible to be build mainly
in India. This has been made in China and the capacities of those machines
are about half of the international maximum capacity.
Estimated technology level of best Indian production lines is about 30
years behind the best lines in Europe. Best lines in China are only some
years behind the international top level.
There are only some twin wire machines in India. Best roll and blade gap
formers improve paper quality and drainage, which are important for
paper made of Indian raw materials.
New drying concepts include web supported run with vacuum pick-up to
dryer section and single-tier dryers. Hood is closed and there are efficient
air and infrared dryers.
Conclusion:-
As per the above factors included in political, economical, Sociological,
technological, it can be said that all the factors are having more impact on the
paper manufacturing industry which increases the stress on the existing players,
more control on the standards application for further growth as well as increasing
the competition among the Rivals at the domestic level.
6.1 Introduction:-
52
Figure-6.1.1
53
There are many strong competitors like BILT, JK, TNPL, ITC, ABIL etc.
produces a large number of qualitative papers and the paper products like tissue
paper, napkins, and etc faces much stiff competition among them.
54
The main supplier’s of the paper industry farmers. The farmers in the Punjab,
Haryana, U.P, Assam, Andhra Pradesh etc are the main suppliers of raw materials
like wood, wheat straws, pulp etc. There are very few mills which makes agro
based products like the mill of Punjab ABIL and hence command a high
bargaining power with the suppliers.
Conclusion:-
To conclude the five force model, the following are table
55
7.1 Ratio Analysis:-
Liquidity ratio
1. Current ratio
56
Chart-7.1.1
Ballarpur industry -
J.K industry -
TNPL industry-
Interpretation-
The average current ratio of industry is 1.633698.
Among the three companies the Ballarpur industry has the highest
current ratio.
The average current ratio of the Ballarpur industry is highest then
the overall average current ratio of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
57
2. Debt to equity ratio
Chart-7.1.2
Ballarpur industry –
58
Debt 596.07 743.16 722.88 781.5 897.21
Equity 39.42 39.42 39.42 18.63 285.5
Ratio 15.12 18.85 18.34 41.95 3.14
Table-7.1.6
J.K industry-
TNPL industry-
Interpretation-
The debt to equity ratio of industry is continuously increasing due
to continuous increase in debt. The average of debt to equity ratio
is 1.648.
Among the three companies the Ballarpur industry has the highest
debt to equity ratio. Here the debt is highest.
The average debt to equity ratio of the Ballarpur industry is
highest then the average debt to equity ratio of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
59
Interest coverage ratio = Interest expenses
Total Liability
Chart-7.1.3
Profitability ratio
1. PBDITA
Total income
60
Year 2004 2005 2006 2007 2008
PBDITA 1453.2 1484.28 2111.18 2507.25 2352.52
Total 11335.18 12158.02 13720.15 15566.7 14562.5
Ratio
Income 0.12820 0.12208 0.15387 0.16106 0.16155
Table-7.1.10
Chart-7.1.4
Ballarpur industry-
J.K industry-
61
TNPL industry-
Interpretation-
The PBDITA/Total income ratio of industry is continuously
increasing due to continuous increase in Total income and
PBDITA. The average of PBDITA/Total income ratio is 0.145.
Among the three companies the Ballarpur industry has the highest
PBDITA/Total income ratio. The total income of Ballarpur
industry is highest among the three companies.
The average PBDITA/Total income of the Ballarpur industry is
0.231 which is highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
2. PBDTA
Total income
62
Ratio 0.08060 0.07411 0.10980 0.11729 0.11940
Table-7.1.14
Chart-7.1.5
Ballarpur industry-
J.K industry-
TNPL industry-
63
Year 2004 2005 2006 2007 2008
PBDTA 128.55 100.88 166.7 190.8 249.25
Total Income 660.89 752.87 908.25 979.46 1095.82
Ratio 0.1945 0.1340 0.1835 0.1948 0.2275
Table-7.1.17
Interpretation-
The PBDTA/Total income ratio of industry is decreasing in 2005
because of decrease in PBDTA. In 2006, 2007 and 2008 the
PBDTA is increasing. The average of PBDTA/Total income ratio
is 0.100.
Among the three companies the Ballarpur industry has the highest
PBDTA/Total income ratio. The total income of Ballarpur industry
is highest among the three companies.
The average PBDTA/Total income ratio of the Ballarpur industry
is 0.227 which is highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
3. PBIT=
PBIT
Total Income
64
Chart-7.1.6
4. PBT
Total income
Chart-7.1.7
65
Ballarpur industry-
J.K industry-
TNPL industry-
Interpretation-
The PBT/Total income ratio of industry is decreasing in 2008
because of decrease in Total income. In 2004, 2005, 2006 and
2007 the PBT and total income is increasing. The average of
PBT/Total income ratio is 0.058.
66
Among the three companies the Ballarpur industry has the highest
PBT/Total income ratio. The total income of Ballarpur industry is
highest among the three companies.
The average PBT/Total income ratio of the Ballarpur industry is
highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry
Chart-7.1.8
67
Ballarpur industry-
J.K industry –
TNPL industry-
Interpretation-
The PAT/Total income ratio of industry is decreasing in 2008
because of decrease in Total income and profit after tax. In 2004,
68
2005, 2006 and 2007 the PAT and total income is increasing. The
average of PAT/Total income ratio is 0.042.
Among the three companies the Ballarpur industry has the highest
PAT/Total income ratio. The total income of Ballarpur industry is
highest among the three companies.
The average PAT/Total income ratio of the Ballarpur industry is
highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
6. Cash profit
Total income
69
Chart-7.1.9
70
Chart-7.1.10
Ballarpur industry-
J.K industry-
TNPL industry-
Interpretation-
The PBDITA Net of P&E/Sales ratio of industry is decreasing in
2008 because of decrease in sales. In 2004, 2005, 2006 and 2007
71
the PBDITA Net of P&E and sales is increasing. The average of
PBDITA Net of P&E/Sales ratio is 0.108.
Among the three companies the Ballarpur industry has the highest
PBDITA Net of P&E/Sales ratio. The sale of Ballarpur industry is
highest among the three companies.
The average PBDITA Net of P&E/Sales ratio of the Ballarpur
industry is highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
72
Chart-7.1.10
Ballarpur industry-
J.K industry-
TNPL industry-
73
Year 2004 2005 2006 2007 2008
PBIT Net of 85.89 50.5 122.79 141.54 187
P&E
Sales 637.33 741.87 892.91 962.98 1070.38
Ratio 0.1348 0.0681 0.1375 0.1470 0.1747
Table-7.1.35
Interpretation-
The PBIT Net of P&E/Sales ratio of industry is decreasing in 2008
because of decrease in sales and PBIT Net of P&E. In 2004, 2005,
2006 and 2007 the PBIT Net of P&E and sales is increasing. The
average of PBIT Net of P&E/Sales ratio is 0.090.
Among the three companies the Ballarpur industry has the highest
PBIT Net of P&E/Sales ratio. The sale of Ballarpur industry is
highest among the three companies.
The average PBIT Net of P&E/Sales ratio of the Ballarpur
industry is highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
74
PAT 212.43 253.48 658.49 937.75 817.81
No. of 231.20 240.82 260.06 254.23 258.84
Ratio
shares 0.91881 1.05257 2.53207 3.68859 3.15952
Table-7.1.36
Chart-7.1.11
Ballarpur industry-
J.K industry-
75
TNPL industry-
Interpretation-
The Earning per share ratio of industry is decreasing in 2008
because of decrease in no. of shares. In 2004, 2005, 2006 and 2007
the earning per share ratio is increasing. The average of earning per
share ratio is 2.27.
Among the three companies the Ballarpur industry has the highest
no of shares.
The average of earning per share ratio of the Ballarpur industry is
highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
76
Chart-7.1.12
Ballarpur industry-
J.K industry-
TNPL industry-
Interpretation-
77
The PBT Net of P&E/Sales ratio of industry is lightly decreasing
in 2008 because of decrease in sales and PBT Net of P&E. In
2004, 2005, 2006 and 2007 the PBT Net of P&E and sales is
increasing. The average of PBT Net of P&E/Sales ratio is 0.060.
Among the three companies the Ballarpur industry has the highest
PBT Net of P&E/Sales ratio. The sale of Ballarpur industry is
highest among the three companies.
The average PBT Net of P&E/Sales ratio of the Ballarpur industry
is highest then the average of industry.
The position of the Ballarpur industry is good in the paper
manufacturing industry.
78
Chart-7.1.13
Ballarpur industry-
J.K industry-
TNPL industry-
79
Year 2004 2005 2006 2007 2008
PAT Net of 56.27 35.48 82.89 85.23 102.11
P&E
Sales 637.33 741.87 892.91 962.98 1070.38
Ratio 0.0883 0.0478 0.0928 0.0885 0.0954
Table-7.1.47
Interpretation-
The PAT Net of P&E/Sales ratio of industry is decrease in 2008
because of decrease in sales and PAT Net of P&E. In 2004, 2005,
2006 and 2007 the PAT Net of P&E and sales is increasing. The
average of PAT Net of P&E/Sales ratio is 0.031.
Among the three companies the TNPL industry has the highest
PAT Net of P&E/Sales ratio.
The average PAT Net of P&E/Sales ratio of the TNPL industry is
highest then the average of industry.
The position of the TNPL industry is good.
80
Chart-7.1.14
Ballarpur industry-
J.K industry-
TNPL industry-
81
Year 2004 2005 2006 2007 2008
PBDITA Net of 145.87 112.21 185.29 208.07 262.3
P&E
Total Income 660.89 752.87 908.25 979.46 1095.82
Ratio 0.2207 0.1490 0.2040 0.2124 0.2394
Table-7.1.51
Interpretation-
The PBDITA Net of P&E/Total income ratio of industry is
decrease in 2008 because of decrease in total income. In 2004,
2005, 2006 and 2007 the PBDITA Net of P&E and total income is
increasing. The average of PBDITA Net of P&E/Total income
ratio is 0.106.
Among the three companies the Ballarpur industry has the highest
in PBDITA Net of P&E/Total income ratio.
The average PBDITA Net of P&E/Total income ratio of the
Ballarpur industry is highest then the average of industry.
The position of the Ballarpur industry is good.
82
PBIT Net of 822.35 894.75 1212.66 1612.97 1443.14
P&E
Average net 4486.06 5186.09 6057.21 7193.16 7198.65
Ratio
worth 0.18331 0.17253 0.02009 0.22424 0.20047
Table-7.1.52
Chart-7.1.15
Ballarpur industry-
J.K industry-
83
PBIT Net of P&E 86.88 95.41 79.42 93.44 65.84
Average net worth 347.95 356.7 254.37 415.38 392.58
Ratio 0.2497 0.2675 0.3122 0.2250 0.1677
Table-7.1.54
TNPL industry-
Interpretation-
The PBIT Net of P&E/Average net worth ratio of industry is
decrease in 2006. In 2004, 2005 and 2007 the PBIT Net of P&E
and Average net worth is increasing.
Among the three companies the J.K industry has the highest in
PBIT Net of P&E/Average net worth ratio.
The average PBIT Net of P&E/Average net worth ratio of the J.K
industry is highest then the average of industry.
84
Chart-7.1.16
Ballarpur industry-
J.K industry-
TNPL industry-
85
PAT Net of P&E 56.27 35.48 82.89 85.23 102.11
Average net worth 449.24 465.43 522.52 576.5 640.01
Ratio 0.1253 0.0762 0.1586 0.1478 0.1595
Table-7.1.59
Interpretation-
The PAT Net of P&E/Average net worth ratio of industry is
decrease in 2008 because of decrease in PAT Net of P&E. In 2004,
2005, 2006 and 2007 the PAT Net of P&E and Average net worth
is increasing.
Among the three companies the TNPL industry has the highest in
PAT Net of P&E/Average net worth ratio.
The average PAT Net of P&E/Average net worth ratio of the
TNPL industry is highest then the average of industry.
1. PBIT
Average capital employed
2. PAT
86
Average capital employed
Chart-7.1.17
Ballarpur industry-
J.K industry-
87
Year 2004 2005 2006 2007 2008
PAT 33.04 41.22 38.53 35.52 34.71
Average capital 958.88 1057.04 1091.75 1190.41 1414.32
employed
Ratio 0.01354 0.01595 0.03777 0.04589 0.03897
Table-7.1.63
TNPL industry-
Interpretation-
The PAT/Average capital employed ratio of industry is decrease in
2008 because of decrease in PAT. In 2004, 2005, 2006 and 2007
the PAT and Average capital employed is increasing. In 2007 there
is highest increase in ratio.
Among the three companies the TNPL industry has the highest in
PAT/Average capital employed ratio.
The average PAT/Average capital employed ratio of the TNPL
industry is highest then the average of industry.
1. PBIT
Total assets
88
Year 2004 2005 2006 2007 2008
PBIT 896.23 884.43 1391.16 1814.55 1729.11
Total 13378.43 14682.56 16342.95 19044.6 18700.4
assets
Ratio 0.06699 0.06024 0.08512 0.09528 0.09246
Table-7.1.65
Chart-7.1.18
2. PAT
Total Assets
89
Chart-7.1.19
Ballarpur industry-
J.K industry-
TNPL industry-
90
PAT 52.8 37.95 80.55 86.06 112.83
Total 1084.84 1125.76 1188.75 1555.73 1709.45
Assets
Ratio 0.0487 0.0338 0.0678 0.0553 0.0660
Table-7.1.69
Interpretation-
The PAT/Total assets ratio of industry is decrease in 2008 because
of decrease in PAT and total assets. In 2004, 2005, 2006 and 2007
the PAT and Total assets is increasing. In 2007 there is highest
increase in ratio.
Among the three companies the Ballarpur industry has the highest
in PAT/Total assets ratio.
The average PAT/Total assets ratio of the Ballarpur industry is
highest then the average of industry.
Income
Total income increases by 8.64%, 7.26%, 12.85%, and 13.45% in the year
2004, 2005, 2006, and 2007 respectively. In the year 2008 it is decreasing
by 6.45%.
Sales increases by 8.36%, 8.2%, 11.73%, and 14% in the year 2004, 2005,
2006, and 2007 respectively. In the year 2008 it is decreasing by 8.04%.
91
Other income decreases by 14.04% in the year 2006 and increases by
21.8%, 17.74%, 0.1% and 14.31% in the year 2004, 2005, 2007, and 2008
respectively. In the year 2008 it shows the highest increase.
Liabilities
Net worth increases by 18.75% in the year 2007 which shows good
position of the overall industry.
Reserves and surplus increases by 30.6%, 30.13%, 31.81%, 41.69% and
0.14% in the year 2004, 2005, 2006, 2007 and 2008 respectively. In the
year 2007 it shows the highest increase.
Total borrowing increases by 4.23%, 2.67%, 8.05%, 18.61% and 3.81% in
the year 2004, 2005, 2006, 2007 and 2008 respectively. In the year 2007 it
shows the highest increase.
Current liabilities and provision shows negative sign in the year 2004 and
2008. In the year, 2005, 2006, 2007 it is increases by 8.87%, 3.87%,
13.44% respectively.
Deferred tax liability shows negative sign in the year 2008 which means
that tax liabilities is decreasing that year. In the year 2004, 2005, 2006,
2007 it is increases by 11.4%, 6.38%, 38.44% and 13.19% respectively.
92
7.3 Trend Analysis:-
93
Paid up preference capital 68.25 48.35 46.82 37.74 30.20
Capital contribution 98.78 479.29 302.04 92.63 255.57
suspense & application
Reserves & surplus 130.61 169.96 224.02 317.42 317.87
Free reserves 115.78 127.21 156.85 189.52 183.35
Security premium reserves 111.60 115.51 135.18 154.41 106.69
Other free reserves 119.10 136.50 174.80 217.42 244.27
Specific reserves 145.03 146.29 145.61 259.93 265.82
Revaluation reserves 103.71 289.86 283.02 287.87 287.52
Less : accumulated losses 105.48 117.73 118.81 107.86 98.55
Total borrowings 104.23 107.02 115.63 137.15 142.37
Bank borrowings 110.85 123.13 135.74 179.91 193.11
Short term bank 116.10 122.77 129.64 162.37 173.82
borrowings
Long term bank 107.24 123.37 139.92 191.94 206.34
borrowings
Financial institutional 82.24 45.34 37.99 26.29 23.99
borrowings
Central & state 102.85 110.12 116.29 122.01 106.00
government
Debentures/bonds 103.67 50.48 40.36 52.12 44.80
Convertible 1710.11 0.00 0.00 272.65 272.65
Nonconvertible 7.32 5.11 4.08 4.45 3.96
Fixed deposit 86.70 64.70 34.91 28.25 29.06
Foreign borrowings 134.35 492.69 656.67 656.57 762.89
Of which euro convertible 0.00 0.00 0.00 0.00 0.00
bond
Borrowing from corporate 119.38 124.26 77.45 90.46 81.83
bodies
Group/associate 97.56 97.42 25.47 26.42 3.01
Borrowing from 121.14 156.74 148.52 183.83 167.59
promoters/directors
Commercial paper 0.00 0.00 0.00 0.00 0.00
Hire purchase borrowing 108.29 90.00 84.00 80.86 105.14
Deferred credit 119.60 139.43 155.73 154.31 156.91
Other borrowings 93.34 114.64 283.16 293.60 251.19
94
Secured borrowings 104.30 104.13 111.29 132.11 143.06
Unsecured borrowings 104.00 115.97 129.07 152.78 140.22
Current portion of long 74.13 100.58 135.32 175.69 264.66
term debt
Current liabilities & 92.77 101.01 104.92 119.02 115.97
provision
Sundry creditor 89.57 99.48 99.89 117.10 130.20
Acceptances 118.68 135.45 96.94 57.56 82.24
Deposits & advances from 92.89 115.75 134.88 154.63 126.43
customer
interest accrued 77.23 89.48 88.47 89.23 63.99
Share application money 91.73 4.51 12.03 151804.51 130.83
Other current liabilities 101.81 95.59 109.63 124.69 68.87
Provision 113.17 111.20 156.05 190.22 229.27
Deferred tax liabilities 111.40 118.51 123.05 137.83 131.45
Total liabilities 103.50 111.97 122.87 144.00 145.06
Net worth 111.91 116.06 143.29 174.23 175.42
Contingent liabilities 108.31 145.71 179.19 221.00 181.11
Assets
Gross fixed assets 104.10 114.20 122.47 141.17 135.53
Land & building 102.89 106.39 103.18 108.00 105.45
Plant & machinery 105.84 114.67 122.02 134.13 132.54
Transport & 106.08 132.95 146.91 188.26 176.93
communication equipment
Furniture amenities 7 106.40 120.18 112.87 58.91 56.67
Capital work in progress 105.04 144.34 195.57 351.32 286.98
Intangible assets 304.09 309.21 333.59 368.16 369.07
Net per operative expenses 3.24 24.80 53.96 166.09 121.37
Net lease reserve 0.00 0.00 0.00 0.00 0.00
Less: cumulative 110.04 120.71 127.14 138.61 130.25
depreciation
Less: areas of depreciation 87.42 156.17 213.82 187.75 192.02
Net fixed assets 100.66 110.34 119.62 142.60 138.52
Investment 103.29 99.77 89.34 149.92 161.15
Equity shares 108.98 109.63 102.92 179.15 184.21
Preference shares 100.38 100.15 113.12 164.60 164.40
Mutual fund 80.63 48.93 30.82 13.99 59.39
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Debt instrument 105.04 98.42 9.90 15.31 6.68
Approved security 0.00 0.00 0.00 0.00 0.00
Assisted companies` 0.00 0.00 0.00 0.00 0.00
Others 18.53 36.00 66.53 50.00 171.73
Less: provision for de 105.14 94.08 96.42 95.56 127.41
Group companies 112.34 111.85 102.56 195.39 202.77
Non group companies 86.38 73.67 59.43 41.07 57.09
Market value of quoted 63.34 369.06 331.22 206.54 263.09
investment
Deferred tax assets 93.80 81.09 64.98 64.73 81.18
Current assets 109.27 120.19 140.21 156.93 157.12
Cash & bank balance 140.10 136.67 301.48 300.61 331.54
Inventories 102.04 114.86 121.69 136.17 131.61
Receivables 109.97 123.25 128.82 146.62 140.76
Expenses paid in advances 109.54 100.67 139.52 201.53 263.67
Loans & advances 140.35 93.90 133.85 153.05 302.84
Deferred revenue 62.28 120.43 46.95 35.52 12.02
expenditure
Total assets 103.50 111.97 122.87 144.00 145.06
Table-7.3.1
Liabilities
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5. Forfeited equity capital is also in fluctuate trend. First it increases but
after 2006 it decreases.
6. Paid up preference capital of paper manufacturing industry is in
decreasing trend. It decreases by 55.75% from 2004 to 2008.
7. Capital contribution suspense & application is in fluctuating trend. First it
increases but later it decreases.
8. Reserves & surplus of paper manufacturing industry is in increasing trend.
It increases by 143.37% from 2004 to 2008.
9. Free reserves of paper manufacturing industry are in increasing trend. It
increases by 58.36% from 2004 to 2008.
10. Security premium reserves are in fluctuating trend. From 2004 to 2007 it
increases by 38.36% but in 2008 it decreases.
11. Other free reserves are in increasing trend. It increases by 105.09% from
2004 to 2008.
12. Specific reserves are in fluctuating trend.
13. Revaluation reserves are in fluctuating trend. First it increases but later it
decreases.
14. Accumulated losses are in fluctuating trend. From 2004 to 2006 it
increases but from 2007 onwards it decreases.
15. Total borrowings are in increasing trend. It increases by 36.59% from
2004 to 2008.
16. Bank borrowings are in increasing trend. It increases by 74.20% from
2004 to 2008.
17. Short term bank borrowings are in increasing trend. It increases by
49.71% from 2004 to 2008.
18. Long term bank borrowings are in increasing trend. It increases by 92.40%
from 2004 to 2008.
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19. Financial institutional borrowings of paper manufacturing industry are in
decreasing trend. It decreases by 70.82% from 2004 to 2008.
20. Central & state government is in fluctuating trend. From 2004 to 2007 it
increases by 18.62% but in 2008 it decreases.
21. Debentures/bonds are in fluctuating trend. From 2004 to 2006 it decreases
by 61.06% but in 2007 it increases and in 2008 it decreases.
22. Fixed deposit is in decreasing trend. It decreases by 66.48% from 2004 to
2008.
23. Foreign borrowings are in increasing trend. It increases by 467.8% from
2004 to 2008.
24. Borrowing from corporate bodies is in fluctuating trend.
25. Group/associate is in decreasing trend. It decreases by 96.91% from 2004
to 2008.
Assets
98
9. Expenses paid in advances are in fluctuating trend. First it decreases and
later it increases.
10. Loans & advances are in fluctuating trend. First it decreases and later it
increases
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Paper Industry to face some tough year(September 04 2009)
Indian Paper industry is to face a mismatch in demand-supply as large and
small players are adding capacities. Around 4 lakh tonnes of capacity is being
added this year where the demand may not be there, though the industry is
growing at 5-6%. Importers are also wary in such a situation as larger players
are lobbying for safeguard duty. Looking at export opportunities as prices
have corrected largely in Europe and US. Locally, the prices have dropped
considerably from Rs.50,000 /tone to Rs.38000 /tonne where large mills could
barely break even.
2009)
Once the scheme is through, about 700 to 800 paper manufacturing units in
the small and medium sector would go for up gradation and improve the
quality of the products The Centre has in principle agreed to come out with a
Technology Up gradation Fund Scheme (TUFS) for the benefit of the paper
industry, an official of Indian Agro and Recycled Paper Mills Association
(IARPMA).
100
Chapter-9 Findings & Conclusion
Indian paper industry is currently in the midst of a transformation with major
capital expenditure (capex) underway and improving operating efficiencies is the
major concern of the all players. All players are committing a large amount of
investment, focusing on:
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The paper industry would witness an investment worth INR100.0 billion capex in
next 2-3 years. The top 10 domestic players in paper sector would account for
around 70% of the capex planned to be implemented in 2007-09.
Big players from the considerable market share, but the company should also tap
the medium and small players for expansion in India.
Moreover, since plastic bags are going to be banded in coming years completely it
will be an opportunity for paper industry to grow.
Companies in paper industry should reduce their current liabilities or increase
their current assets to grow.
It should increase the plantation and put efforts to protect plants and recycling of
paper is a very good opportunity for this industry and it should grab this
opportunity.
Technologies from china and other countries are upgrading in paper industry so
India should import this machineries for growth of Indian Paper Industry.
Also economic growth and FDI investment in Indian Paper Industry is an
opportunity for India.
India has availability of cheap labour and also the manpower efficiency and
productivity is good in India which is beneficial for Paper Industry.
De-licensing of paper industry has invited entrepreneur and industry development.
Development in printing and packaging industry is opportunity for Paper industry
to grow.
Moreover there are around 13,000 printing companies in India which helps in
growth of paper industry.
102
Chapter-10 References
www.scribd.com/.../Prospect-of-Pulp-and-Paper-Industry-in-the-Middle-of-
Raw-Material-Crisis-2008
www.inpaper.com
www.ipma.co.in
www.scribd.com/doc/21339016/Paper-Industry-Project-Report
www.scribd.com/doc/19989653/OPM-Project-Paper-Industry
www.scribd.com/doc/13629599/Paper
www.itcportal.com/paperboards_specialtypapers/paperboards.html
www.sooperarticles.com/business-articles/small-business-articles/current-
scenario-handmade-paper-industry-india-15683.html
http://resources.bnet.com.html
http://www.oppapers.com/essays/Pest-Analysis-Apparel-Manufacturing-
Industry/143295
http://www.thehindubusinessline.com/2008/05/28/stories/2008052850350900.
htm
http://ies.lbl.gov/iespubs/41843.pdf
http://www.economywatch.com/business-and-economy/paper-industry.html
103