Instructions For Use: Circuit Breaker

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CIRCUIT

BREAKER
MV distribution
circuit breaker
at your service
Anglais

instructions for
use
SF2 fixed

Released for Manufacturing


Printed on 2017/02/24
Released for Manufacturing
Printed on 2017/02/24
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
important remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
diffusion rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
disposal of the equipment at end---of---life . . . . . . . . . . . . . . . . . . . . . . 5

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
fixed circuit breaker with GMh operating mechanism . . . . . . . . . . . . 7

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SF2 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
........................................................... 15

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
phase identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
installing an SF2 circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
connection to the earth bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
upper MV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
lower MV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
remounting the cover plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
51189827F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
51189828F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
51307409F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
recommendations and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
operating mechanism front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
manual charging of the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . 31
remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
circuit ---breaker locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

description of maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39


foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
checking arcing contact wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
greasing the spring guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
cleaning the operating mechanism unit . . . . . . . . . . . . . . . . . . . . . . . . 45
cleaning the latching unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
cleaning the gear motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing the keylocking (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing the closing springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing a release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
the different release positions in the operating mechanism . . . . . . . 51
according to position I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
according to position II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
replacing the motor of the for
Released gear motor . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturing 52
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replacing the microswitch (SE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
replacing the end of charging contact . . . . . . . . . . . . . . . . . . . . . . . . . 53
replacing the antipumping relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
replacing the auxiliary contact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
problems, probable causes and their solutions . . . . . . . . . . . . . . . . . 57

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2 7896901EN revision : 04
foreword

Important informations Read these instructions carefully


and look at the equipment to become
this bulletin or on the equipment to
warn of potential hazards or to call
notice familiar with the device before trying attention to information that clarifies
to install, operate, service or or simplifies a procedure.
maintain it. The following special
messages may appear throughout

The addition of either symbol to a This is the safety alert symbol. It is


“Danger” or “Warning” safety label used to alert you to potential
indicates that an electrical hazard personal injury hazards. Obey all
exists which will result in personal safety messages that follow this
injury if the instructions are not symbol to avoid possible injury or
followed. death.

DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this signal word.

INFORMATION-ADVICE
We draw your attention on this particular point.

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important remarks Electrical equipment should be
installed, operated, serviced, and
A qualified person is one who has
skills and knowledge related to the
maintained only by qualified construction, installation, and
personnel. No responsibility is operation of electrical equipment
assumed by Schneider Electric for and has received safety training to
any consequences arising out of recognize and avoid the hazards
the use of this material. involved.

diffusion rules
CAUTION
The total or partial reproduction of this manual is prohibited and only the
Schneider Electric agents have an exclusive right to use.

safety rules
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
● Apply appropriate personal protective equipment (PPE) and follow
safe electrical work practices. See NFPA 70E or CSA Z462.
● This equipment must only be installed and serviced by qualified elec-
trical personnel.
● Turn off all power supplying this equipment before working on or
inside equipment.
● Always use a properly rated voltage sensing device to confirm power
is off.
● Replace all devices, doors and covers before turning on power to this
equipment.
● Beware of potential hazards, and carefully inspect the work area for
tools and objects that may have been left inside the equipment.

Failure to follow these instructions can result in death, serious injury, or


equipment damage.

cleaning instructions
SOLVENTS AND ALCOHOL FORBIDDEN

HIGH-PRESSURE CLEANER FORBIDDEN

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4 7896901EN revision : 04
disposal of the
equipment at WARNING
end---of---life
This equipment contains SF6 gas. SF6 is a powerful greenhouse gas
and is harmful for the environment. Prior to disposal of the equipment at
end-of-life, the SF6 gas must be recovered in order for it to be recycled,
reclaimed or destroyed.

● DO NOT carry out any dismantling operations unless authorized.


● DO NOT handle SF6 gas unless certified.
● DO NOT release SF6 gas to the atmosphere.

Penalties may apply according to local regulations and rules (Regulation


(EU) N° 517/2014 for all European countries).

Schneider Electric offers a complete service to dismantle and recycle


Medium Voltage equipment and SF6 gas at end-of-life. This service is
compliant with IEC 62271-4 and conforms to local regulations.
Please contact Schneider Electric for details.

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general description

fixed circuit breaker Note : The moving chassis shown


in the diagram for the 1250 A SF2
with GMh operating may be mounted on all the circuit
mechanism breakers presented in this manual.
1250 A (IEC)
1200 A (ANSI)

1250A

A : SF6 pole units LV connections C


B : circuit ---breaker frame J : top wiring exit
C : GMh operating mechanism K : bottom wiring exit
D : operating mechanism front plate
E : operating lever MV connections
L : upper pole terminals (1250 A
F : front cover and 1200 A ANSI standard)
A : pressure switch M : lower terminals (1250 A).
B : moving chassis N : deflector (200 kV, ANSI
standard)

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2500 A (40,5 kV) (IEC)
2000 A (ANSI)
2500 A and 3150 A (IEC)
3000 A (ANSI)
P P P P
2500 A (40.5kV) (CEI)
2500 A (AINSI)
J
J

N
P
E

K B
K

Q Q Q Q
2500 A et 3150A (CEI)
3000 A (AINSI)
J
J

Q
E

D
B
K G
K

A : SF6 pole units LV connections D


B : circuit ---breaker frame J : top wiring exit
C : GMh operating mechanism K : bottom wiring exit
D : operating mechanism front plate
E : operating lever MV connections
F : front cover N : deflector
(200 kV, ANSI standard)E
G : pressure switch
P : upper terminals (2000 A)
lateral terminals (2000 A)
Q : upper terminals
(2500/3000/3150 A)
lower terminals
(2500/3000/3150 A)

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2500 A CHINE (IEC)

R R R T R

J
J

E
C
V U

D G K
K B

A : SF6 pole units LV connections


B : circuit ---breaker frame J : top wiring exit
C : GMh operating mechanism K : bottom wiring exit
D : operating mechanism front plate
E : operating lever MV connections
F : front cover F : superior armG
G : pressure switch H : upstream connection
I : inferior arm
J : dowstream connection

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handling and storage instructions

identification Check that : the connection diagram is


included with the circuit ---breaker.
the characteristics indicated on
the plates correspond to those on
the order form.

identification plates

A : circuit ---breaker type


and characteristics
B : operating---mechanism and E
auxiliary characteristics A
C : undervoltage---release option C
D : keylocks option
E : earthing connection

contactor and auxiliaries


rating plates
1 : device type designation
2 : rated voltage
3 : rated lightning impulse 1)
withstand voltage
2)
4 : rated continous operating 3)
current
4)
5 : rated breaking capacity
for CC 3s 5) 11)
6)
6 : no---load breaking capacity
7)
7 : rated operating sequence
8 : class 8)
9 : SF6 mass 9)
10 : reference standard
10)
11 : characteristics information
plates

option labels

Red label indicating the


undervoltage trip device option. Label indicating the keylocking
option.
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SF2 dimensions
1250 A (IEC) 300

1200 A (ANSI)
Note : the optional moving chassis C
shown in the diagram may be D
mounted on all the
circuit ---breakers presented in this
manual.

A B

2500 A CHINE (40,5 kV) (IEC)


300
C

A B

2500 A (40,5 kV) (IEC)


2000 A (ANSI)
300

C
D

A B E

2500 A and 3150 A (IEC)


3000 A (ANSI)
C 300

A B E
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SF2 fixed between dimensions dimensions weight in Kg
phases without moving chassis with moving chassis
IEC standard A B C D E SF2 Chassis
1250 A 300 910 747.5 825 1030 261 159 20

400 1110 747.5 825 1030 261 212 27

2500 A CHINE 457 1224 920,5 876 1081 261 242 30

2500 A 300 910 774.5 942 1147 261 174 20


and
3150 A 400 1110 774.5 942 1147 261 227 27

ANSI standard
1200 A 457 1224 747.5 825 1030 261 242 30

2000 A 457 1224 735.5 903 1108 261 242 30

3000 A 400 1110 774.5 942 1147 261 227 27

unpacking and Unpack the circuit-- breaker on


the installation site.
handling avoid knocking and do not
WARNING
apply forces that could damage
the unit when removing the sides The pole units are under pressure.
of the packing. At the bottom of box B
do not forget to remove the
operating---mechanism lever.

removing the bottom


of the packing
The procedure is the same for all
SF2 circuit ---breakers. E E

A A

Connect a sling or hooks to the remove the four screws A


lifting rings E and take up slack lift the circuit ---breaker and
without lifting the circuit ---breaker. remove B
Lower the circuit ---breaker to the
floor.

removing the transportation


support
fixed SF2 with moving chassis
E E
C

Take up slack without lifting the remove screws C


circuit ---breaker. remove support D
Lift and lower the circuit ---breaker
to the floor.
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fixed SF2 without moving
chassis

E E
C

Take up slack without lifting the remove screws C and the two
circuit ---breaker. stabilizing plates D
remove support D
Lift and lower the circuit ---breaker
where it will be installed.

handling
lifting

E E

Lift the fixed circuit ---breaker Following handling


(models with or without a moving Remove the lifting rings and the
chassis) using lifting rings E. screws E
note : Save the lifting rings and the
screws in case the circuit ---breaker
must be subsequently lifted.

rolling

Roll on a smooth, flat floor. Handle Do not handle the circuit ---breaker
the circuit ---breaker from the front. by poles or racking arm.

Once the circuit-- breaker has by lifting for circuit ---breakers


WARNING been unpacked, it must be without a moving chassis (using
handled as follows : the lifting rings E)
by lifting or rolling for SF2
circuit ---breakers with a moving
chassis.
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storage Store the circuit ---breaker in its
original packing, in a dry, well
circuit ---breakers are shipped in the ventilated location, protected from
Open (OFF) position and with the rain, sprayed water and chemical
operating mechanism discharged. agents.
Cover the circuit ---breaker with a
trap or a cover providing effective
protection against dust, paint, etc.

Keep away from rain Handle with care This way up Keep away from sunlight

maxi 70°C
Storage Temp High gravity center Do not walk on it Do not stack
mini ----- 40°C

extended storage Following extended storage, If the duration is upper than the
carefully clean all the insulating maintenance interval, perform
parts prior to start---up. maintenance recommended
before commissioning
Clean the outer surfaces with a (mechanism, poles, etc.)
clean, dry cloth.

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installation instructions

phase identification 1 2 3

installing an SF2
circuit breaker

C E

D
A
E
B
Circuit breaker with the moving Circuit breaker without the
chassis moving chassis
Fix the moving chassis to rail A Use cage---nuts E.
anchored to the floor, using
angle---iron B and bolts C.
Use enough washers D to avoid
deforming angle--- iron B when
tightening.

connection
to the earth bar

The bar is located in the bottom


right corner of the pole---support
structure.

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17
upper MV electrical Pole connection 15 15
connections Top view of pole and the
connection insert. A
tightening torque: 75 N.m
(no more and no less)
two M12 tapped holes A
bolt insertion : ∅ 59
--- minimum = 18 mm
--- maximum = 28 mm

SF2 1250 A (IEC) B B


1200 A (ANSI) C
C
connection to terminals using
copper bars
Minimum recommended
dimensions for bars C is : Use M12 bolts B to connect ... the bars and fish---plates C
2 x 63 x 5 mm (not supplied). to the terminal.

SF2 2 500 A CHINE (IEC) 78


E
30 30
Raccordement sur plage en U 10 F
par barres CU
Minimum recommended
dimensions for bars L is : F
2 x 63 x 10 mm (not supplied).
∅60
10

D
E D
four ∅12 holes in terminal ...to connect bars F to terminal
extension D extension D.
Use M10 bolts E ...

SF2 2 000 A (ANSI) C H 30 G C


connection to terminal extension
using copper bars
Minimum recommended
30

dimensions for bars C is :


78

H
2 x 63 x 10 mm (not supplied).
30

G
10

∅6 ∅6
0 0
two ∅14 mm holes in terminal ...to connect bars C to terminal
extension G extension G.
Use M12 bolts H ...

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SF2 100 50

32.5
32.5 8 8
2 500 A and 3 150 A (IEC) 35 L
3 000 A (ANSI) L

35
2 500 A
connection to a U terminal
extension using copper bars K
Minimum recommended J
dimensions for bars L is : K J
2 x 100 x 8 mm (not supplied). eight ∅13 mm holes in terminalI ...to connect bars L to terminal
extension J extension J.
Use M12 bolts K ...

3 150 A and 3 000 A 10 50 10

32.5
connection to a U terminal 35 32.5 8 8 8 8
extension using copper bars L L L
Minimum recommended
dimensions for bars L is :

35
4 x 100 x 8 mm (not supplied).
M
M
J 100 J

eight ∅13 mm holes in terminal ...to connect bars L to terminal


extension J extension J.
Use M12 bolts M ...

lower MV electrical pole connection A B


connections Top view of pole and the
connection insert.
note : deflector A for ANSI tightening torque: 75 N.m
standard circuit breakers, rated (no more and no less)
1200 and 2000 A. four M12 tapped holes B
bolt insertion :
--- minimum = 18 mm.
--- maximum = 28 mm.

SF2 1 250 A (IEC) 17 26 47


E
and 1200 A (ANSI) A D
C
connection to right-- angle
terminal extension using copper
bars
Minimum recommended C E
dimensions for bars E is :
2 x 63 x 5 mm (not supplied).
two ∅ 14.2 mm holes in ...to connect bars E to terminal
terminal extension C extension C.
Use M12 bolts D...

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SF2 2 500 A CHINE (IEC) 78
30 30
G
connection to a U terminal 10 H
extension using copper bars
Minimum recommended
dimensions for bars N is :
2 x 63 x 8 (not supplied).
∅60

10
F
G F
four ∅ 12 to terminal extension ...to connect bars H to terminal
F holes in terminal extension extension F.
Use M10 bolts G ...

SF2 2 000 A ANSI standard 18 30 E


connection to a U terminal
extension using copper bars A
Minimum recommended K
dimensions for bars E is :
2 x 63 x 5 mm (not supplied).
J
E K ∅ 60
two ∅ 14 mm holes in terminalI Use M12 bolts K to connect bars E
extension J. to terminal extension J.

SF2 2 500 A and 3 150 A 32.5 35 49.5


32.5

N 50
10 10
and 3 000 A ANSI standard L
2 500 A
connection to a U terminal
100

35

extension using copper bars N


Minimum recommended
dimensions for bars N is : L
2 x 100 x 8 mm (not supplied). M

eight ∅ 13 mm holes in terminal Use M12 bolts M to connect bars


extension L N to terminal extension L.

3 150 A and 3000 A 32.5 35 49.5 Use M12 bolts P to connect...


32.5

N
connection to a U terminal
extension using copper bars
L
Minimum recommended
dimensions for bars N is :
100

35

4 x 100 x 8 mm (not supplied).


P

P
eight ∅ 13 to terminal
extension LO ... bars N to terminal extension L.
Released for Manufacturing
Printed on 2017/02/24
20 7896901EN revision : 04
LV electrical LV connections require removal of :
connections CAUTION the front cover.
the operating mechanism front
plate.

removing the cover plates


removing the front cover

A A
A

A
A

A
A

The charging lever must be Remove the eight screws M6 and


withdrawn before removing the contact washers A, then the front
front cover. cover.

removing the operating To remove the front plate To remove the front plate remove
mechanism front plate. remove the four lock nuts M6 and the four lock nuts M6 and contact
contact washers (B). washers B.
B
B

remounting Proceed in reverse order.


the cover plates

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
21
circuit ---breaker A C
LV wiring passages
Wires exit via connector A or B for
”customer ”connections.
The LV exit may be installed on the
left side, at the top A or the bottom
B of the SF2 circuit breaker.
The unused exit should be blocked
with a blanking plate C .

Q
N

LV connections
Connections must be made in
compliance with the diagram
supplied with the circuit breaker.
N : 5 rotating auxiliary contactsO
P : 9 rotating auxiliary contacts
Q : LV terminal block. P

B C

Released for Manufacturing


Printed on 2017/02/24
22 7896901EN revision : 04
23
51189827F002 --- Circuit breaker opened, rack---out, in test position, and mechanism

electrical or manual operating


only for electrical operating
only for manual operating

auxiliary contacts for


Circuit breaker

mechanism
mechanism

mechanism

customer

Released for Manufacturing


Printed on 2017/02/24
WITHDRAWABLE

XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
FIXED

M2--2 M3--4
M1B--1 SE--1
M1B--2 SE--2
B77 B78

7896901EN revision : 04
SP1--11
PAF
SDR1* SP1--12
+
YF KN Y01 Y02 YM YD F400 MCset4
-
SDR2*

WITHDRAWABLE
discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend
XM Low voltage plug connections (withdrawable or fixed option)
B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
PAF Ready to operate signalisation when CB is anchored only on pull out
KN Anti ---pumping relay
SP1 Pressure switch 1st threshold
SDR Auto unloading switch in pulling out position

The bridges are only possible on the circuit breaker with low voltage connectors
Bridge 02 (special H) Bridge 01 (standard D)
B73/B74: End of charging and CB position signalisation B72/B73: End of charging signalisation
B72/B87: SF6 pressure switch signalisation 1st threshold B72/B87: SF6 pressure switch signalisation 1st
threshold
B89/QF25: (Y01 supervision ) B89/QF25: (Y01 supervision )

Nota: SDR contacts are available only on withdrawable circuit breaker

Released for Manufacturing


Printed on 2017/02/24
24 7896901EN revision : 04
25
51189828F002 --- Circuit breaker opened, rack---out, in test position, and mechanism

electrical or manual operating


only for electrical operating
only for manual operating

auxiliary contacts for


Circuit breaker

mechanism

mechanism
mechanism

customer

Released for Manufacturing


Printed on 2017/02/24
WITHDRAWABLE

XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
FIXED

M2--2 M3--4
M1B--1 SE--1

7896901EN revision : 04
M1B--2 SE--2
B77 B78
SP1--11 SP2--21
PAF
SDR1* SP1--12 SP2--22
+ F400 MCset4
YF KN Y01 Y02 YM YD

WITHDRAWABLE
SDR2* -

discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend
XM Low voltage plug connections (withdrawable or fixed option)
B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
PAF Ready to operate signalisation when CB is anchored only on pull out
KN Anti ---pumping relay
SP1 Pressure switch 1st threshold
SP2 Pressure switch 2nd threshold
SDR Auto unloading switch in pulling out position

The bridges are only possible on the circuit breaker with low voltage connectors
Bridge 02 (special H) Bridge 01 (standard D)
B73/B74: End of charging and CB position signalisation B72/B73: End of charging and CB position
signalisation
B72/B87: SF6 pressure switch signalisation 1st threshold B72/B87: SF6 pressure switch signalisation 1st
threshold
B72/B75: SF6 pressure switch signalisation 2nd threshold B72/B75: SF6 pressure switch signalisation 2nd
threshold
B89/QF25: Y01 supervision B89/QF25: Y01 supervision

Nota: SDR contacts are available only on withdrawable circuit breaker

Released for Manufacturing


Printed on 2017/02/24
26 7896901EN revision : 04
27
51307409F002 --- Circuit breaker opened, rack---out, in test position, and mechanism

only for electrical operating


only for manual operating

operating mechanism

auxiliary contacts for


electrical or manual
Circuit breaker

mechanism
mechanism

customer

Released for Manufacturing


Printed on 2017/02/24
WITHDRAWABLE

XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
M2--2 M3--4
FIXED
M1B--1 SE--1

7896901EN revision : 04
M1B--2 SE--2
B77 B78
PAF
SDR1* +
YF KN Y01 Y02 YM YD
F400 MCset4
-
SDR2*

WITHDRAWABLE
discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend

XM Low voltage plug connections (withdrawable or fixed option)


B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
PAF Ready to operate signalisation when CB is anchored only on pull out
KN Anti ---pumping relay
SDR Auto unloading switch in pulling out position

The bridges are only possible on the circuit breaker with low voltage connectors
BRIDGE 02 (special H) BRIDGE 01 (standard D)
B73/B74: End of charging signalisation an CB position B72/B73: End of charging signalisation
signalisation
B89/QF25: Y01 supervision B89/QF25: Y01 supervision

Nota: SDR contacts are available only on withdrawable circuit breaker

Released for Manufacturing


Printed on 2017/02/24
28 7896901EN revision : 04
recommendations and precautions

Warning : opening coil supervision

Voltage (V) Maximun current allowable permanently (mA)

24 105
48 55
110 24
Direct Current
125 13
220 12
48 200
110 100
Alternative
Current 120 78
220 45
240 45

Warning : closing coil supervision

Voltage (V) Maximun current allowable permanently (mA)

24 100
48 45
Direct Current
110 13
125 13
220 10
48 200
110 85
Alternative
Current 125 85
220 45
240 45

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
29
Anti ---pumping relay installation recommandations

In case of a length of wire greater


than 6 meters, between power
supply and anti---pumping relay,
we request you to order the follo-
wing commercial references of RC
circuit or diode for compensation.

24---60 V RXM041BN7 circuit RC diode


AC
110---240 V RXM041FU7
DC 6---250 V RXM040W

Undervoltage release installation recommendations

During come back to initial posi- Therefore, during the installation


tion of undervoltage release, the check the following to avoid this
inrush currents are important and problem:
can lead to the destruction of the --- wire cross section
coil.
--- wire length
--- power supply voltage drop

information Consider a network with 10 coils in Hence the voltage becomes 16 V


series with the distance 1 m instead of 24 V seen by the 10th
between them. For 24 VDC power coil at 10 meters length. In this
supply, the consumption is 4 A per case, the voltage at the terminal of
coil. Therefore 40 A if there are 10 the coils is 16 V instead of 24: so
release in series. With 1 mm2 wire below 85%.
cross section (20 m2/m), the
voltage drop is around 0,8 V/m.
+
32 A 36 A 40 A power supply

_
4A 4A 4A

undervoltage Coil undervoltage Coil undervoltage Coil

Warning pressure switch


Pressure switch is a safety device. It must be connected to an adapted alarm system.

Released for Manufacturing


Printed on 2017/02/24
30 7896901EN revision : 04
operating instructions

operating mechanism
front plate
1
A operating---mechanism
charging lever. F
B charging---lever insertion point. 2
C closing (ON) pushbutton.
D opening (OFF) pushbutton.
E operations counter.
E
F circuit ---breaker position
indicator :
1 (O) indication means circuit
breaker is open (OFF)
2 (I) indication means circuit G B C
breaker is closed (ON)
A
G operating---mechanism position
indicator D
H operating mechanism position
symbols :
1 (spring compressed) operating 1
mechanism charged
H J
2 (spring not compressed)
operating mechanism
discharged.I
2
J keylocks to maintain the circuit
breaker in the open (OFF)
position (option).

manual charging of Lever A must be inserted in slot B. The energy stored in the springs is
sufficient for one closing and one
the circuit breaker To operate the circuit breaker, the
operating mechanism must be opening operation.
charged. Prior to a new cycle, the operating
mechanism must be recharged.

operating ---mechanism
charging

circuit ---breaker operating --


indication mechanism
indication
Position at beginning of cycle :
--- circuit breaker open;
--- operating mechanism
discharged. Pump the charging lever back and
forth until a click is heard..

The circuit ---breaker position


indicator continues to show ”O’,
meaning that the circuit breaker is
open (OFF).
circuit ---breaker operating -- The operating---mechanism
indication mechanism position indicator shows that the
indication mechanism is charged (spring
compressed).
Released for Manufacturing
7896901EN revision : 04 Printed on 2017/02/24
31
circuit ---breaker closing ...must be supplied with power in
order to close the circuit breaker
Note CAUTION (unless powered from
Closing is impossible if a single downstream).
closing---lockout function is still If the circuit breaker is equipped
activated. with an undervoltage release
(option), the release...

F2

Press the closing (ON) pushbutton ...turns to ”I”, indicating that the
’I” to close the circuit breaker. circuit breaker is closed.
The circuit ---breaker position The operating---mechanism
indicator F2 ... position indicator H2 shows that
the mechanism is discharged.

circuit breaker opening


F1

Press the opening (OFF) ... turns to ”O” , indicating that the
pushbutton ”O” to open the circuit device is open.
breaker. The operating---mechanism
The circuit ---breaker position position indicator H2 shows that
indicator F1... the mechanism is discharged.

remote operation electrical charging of the opening and closing


operating mechanism Operation of the opening and
A gear motor assembly closing releases is remotely
automatically recharges the controlled.
mechanism following circuit
breaker closure.

Released for Manufacturing


Printed on 2017/02/24
32 7896901EN revision : 04
circuit---breaker locking The circuit breaker may be locked
in the open position.
(option) To lock the circuit breaker :
Note press and hold the opening
When the circuit ---breaker is fitted (OFF) pushbutton ”O”;
with the locking option, it is
possible to inhibit circuit ---breaker turn and remove the key.
closing.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
33
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Released for Manufacturing


Printed on 2017/02/24
34 7896901EN revision : 04
maintenance

foreword
Description Levels
Operations recommended in the instructions manual ”installation --- operation --- maintenance”,
carried out by suitably qualified personnel having received training allowing them to intervene 1
whilst respecting the safety rules
Complex operations, requiring specific expertise and the implementation of support equipment
in accordance with Schneider---Electric’s procedures. These are carried out by Schneider---Elec-
tric or by a specialised technician, trained by Schneider---Electric (see § 1.2) in the implemen- 2
tation of procedures, and who is equipped with specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction work is carried out
by Schneider Electric. 3

safety instructions All the operations described below To reach the various devices:
must be performed in accordance open the circuit ---breaker
with applicable safety standards
under the supervision of a cut the power supply to the
competent authority. auxiliary circuits and the main circuit
close then open the circuit breaker
using the push buttons in order to
deactivate the operating mechanism
avoid impacts

general rules Our equipment is designed to


guarantee optimum operation
provided that the servicing
conditions described in this
document are respected.
Servicing requires removal of the
protective panelling (front plate and
operating mechanism plate).
Removal and refitting of the front
plate is described in the chapter The operating mechanism plate is
“ Installation instructions ”. removed by withdrawing the 4
marked screws.

cycle and servicing This device is designed to function The following are recommended:
operations for a period of 30 years or for --- an O/I cycle at least once
10,000 cycles in normal operating a year
conditions in accordance with the
IEC 62271 -- 100. standard. --- a maintenance at least once
every 2 years to be determined
with the group Schneider Electric
service centres.

For any other maintenance


operations (not listed below),
please contact your nearest
group Schneider Electric service
centre.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
35
summarising table

Description of maintenance operations Frequency Levels


Recommended operations 5 years 1 2 3
Verification of the presence and condition of accessories (levers, etc.)
Visual inspection of the exterior (cleanliness, absence of oxidation, etc.)
Cleaning of external elements, with a clean, dry cloth.
Checking the tightening torque (covers, wiring ducts, connections, etc.)
Checking the mechanical controls by carrying out a number of operations
Checking the positioning of the status indicators (armed, open and closed)
Control of the status and functioning of locking by key locks
Dusting and cleaning the internal mechanical elements and poles (without
solvent)
Inspection of the tightening of the threaded fasteners and presence of internal
stop elements
Checking arcing contact wear
General cleaning of the control block
Lubrication and greasing of the control block
(vacuoline oil 133; grease Isoflex Topas L152)
Cleaning the spring guides (with unchlorinated grease remover)
Lubrication and greasing of spring guides
(vacuoline oil 133; grease Isoflex Topas L152)
Greasing of motor gear (grease Isoflex Topas L152)
Cleaning the control mechanism of the pole (with unchlorinated grease remover)
Lubrication and greasing of control mechanism of the pole
(vacuoline oil 133; grease Isoflex Topas L152)
Cleaning the motor gear 10000 cycles
Replacing the operation counter 10000 cycles

Released for Manufacturing


Printed on 2017/02/24
36 7896901EN revision : 04
Corrective Maintenance (on fault) Levels
Recommended operations 2 3
Replacing the keylocking
Replacing the closing springs
Replacing the enclosure
Replacing the RI operating mechanism
Replacing the single closing release coil
Replacing the shunt release coil or simple overcurrent trip devices
Replacing the release coil undervoltage trip devices withort lifting system
Replacing the release coil undervoltage trip devices without lifting system with a time delay unit
Replacing the release coil undervoltage trip devices with lifting system
Replacing the release coil shunt releases or double overcurrent trip devices
Replacing the motor gear box
Replacing the micro---contact (SE)
Replacing the end of charging contact
Replacing the anti---pumping relay
Replacing the auxiliary contact unit
Replacing the MITOP release mechanism
Replacing the operation counter
Procedure in case of pressure switch alarm

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
37
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Released for Manufacturing


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38 7896901EN revision : 04
description
of maintenance operations

foreword
CHEMICAL SOLVENT AND ALCOHOL FORBIDDEN

28Nm

HIGH PRESSURE CLEANING PROCESS FORBIDDEN

The main drawbacks of such


processes are.
damage due to jet pressure and
impossibility of re---lubricating
inaccessible fixing points.
risk of overheating due to
solvent presence on contact areas.
elimination of special
protections.

If the insulating parts are dusty, it


is recommended that you remove
the dust using a dry cloth
lintless.

checking arcing
contact wear
Remarque :
procédure à effectuer commande
sans ressort de fermeture.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
39
removing the closing As the operating mechanism has 2
springs springs, mark them before removal
CAUTION for identification purposes.

righthand springs

Very slightly charge the operating The springs are compressed.


mechanism using the operating
lever.

B
C
A

E
D

B
As soon as possible insert a screw To separate the guide from the
or pin A 6 mm diameter and springs:--- remove clips C and
40 mm long into the hole shown washer D.
above. separate the spring guide from
Release the lever. ring E of the crank handle.
The spring will then exert pressure
on pin A instead of on the top and
bottom pins B. CAUTION

Do not scratch the teflonised ring.

Released for Manufacturing


Printed on 2017/02/24
40 7896901EN revision : 04
lefthand springs

Continue charging the operating The springs are compressed.


mechanism using the operating
lever.

G
F

J
H

As soon as possible, insert a To separate the guide from the


screw or pin F 6 mm in diameter springs:
and 40 mm long in the hole shown remove clips G and washer H.I
above.
separate the spring guide from
Release the lever. ring J of the crank handle.
The spring will then exert pressure
on pin F.
CAUTION

Do not scratch the teflonised ring.

checking

Serial connect the three phases of Charge the operating mechanism


the device and insert a bell type until the end of charging click.
indicator in the circuit.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
41
Keep pressing on the lever while At the same time press the closing
pulling the righthand crank handle button and the charging lever in
towards you until the ratchet wheel order to release the latching unit.
latches.

Very slowly close the


circuit ---breaker using the lever.
Stop charging as soon as the
lamp comes on: the arcing
contacts of the three phases
are in contact.

CAUTION

keep the lever in this position with


the bell activated.
If the position is exceeded, repeat
the operation.
If the poles activate the bell when
the finder is in the red area, all
3 poles must be replaced.
Red Green
good arcing contacts

Red Green worn arcing contacts

fitting the right and lefthand


closing springs

CAUTION

these springs can be fitted


at the same time

Disconnect the tester Press the push button.


Slowly close the circuit---breaker until The device should open.
your hear the end of charging click.
Released for Manufacturing
Printed on 2017/02/24
42 7896901EN revision : 04
Place the rings on the pins of the Place the righthand crank handle
right and lefthand crank handles. ring in the opening of the
righthand spring guide using the
charging lever.
CAUTION Continue charging by correctly
positioning the spring guide in the
Do not lubricate before mounting. lefthand crank handle ring groove.
Do not scratch the teflonised ring.
Place the right and lefthand spring
guides on the pins, positioning
them correclty in the pin groove.

C
B 1
C

A
Place washers D and clips C
(to the right and left).
CAUTION Remove the screws or pins B.
Finish charging.
Do not lubricate the teflonised ring Checking
A. Close then open using the “ I ” and
“ O ” push buttons, in order to
deactivate the operating mechanism.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
43
greasing
the spring guides
closing spring

Charge the operating mechanism The circuit---breaker position indicator


by moving up and down until it remains “ O ” (device open).
clicks in place. The operating mechanism indicator
moves to the “ activated ” position.

The springs are compressed.


lubricate the guides
oil the phosphatised springs

CAUTION

Do not lubricate the teflonised ring


A.

WARNING
A
A brush must be used to
lubricate.
Do not disassemble the spring to
perform this operation.

opening spring
local manual closing
of the circuit-- breaker

CAUTION

if the circuit ---breaker is equipped


with an undervoltage release Press the push button in order to The circuit ---breaker position
(optional), the latter must be close the circuit ---breaker. indicator moves to “ I ” (device
energised in order to close closed).
the circuit ---breaker. The operating mechanism
indicator moves to the
“ deactivated ” position.

Released for Manufacturing


Printed on 2017/02/24
44 7896901EN revision : 04
The springs are compressed.
lubricate the guides
oil the phosphatised springs

WARNING

A brush must be used to


lubricate.
Do not disassemble the spring to
perform this operation.

local manual opening


of the circuit-- breaker

Press the push button in order to The circuit---breaker position indicator


open the circuit ---breaker. moves to “ O ” (device open).
The operating mechanism
indicator indicates that it is
deactivated.

cleaning the operating Clean the entire subassembly


mechanism unit Oil all the phosphatised parts
Check presence of the Bauman
hoops.
Lubricate the pins and hinges.

WARNING

A brush must be used to


lubricate.
Do not disassemble the operating
mechanism to perform this
operation.

Released for Manufacturing


7896901EN revision : 04 Printed on 2017/02/24
45
cleaning the latching Clean the entire subassembly then
oil the phosphatised parts
unit Lubricate the latching units and
pins.

WARNING

A brush must be used to


lubricate.
Do not disassemble the latching
unit to perform this operation.

cleaning the gear motor Clean the entire subassembly


Oil the phosphatised parts
Lubricate the gears.

WARNING

A brush must be used to


lubricate.
Do not disassemble the gear
motor to perform this operation.

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corrective maintenance

foreword Corrective maintenance operations


are designed to replace faulty
After each operation perform the
electrical tests in accordance
subassemblies. with applicable standards.

CAUTION

when replacing parts, all the


accessories listed below MUST be
placed by the new equipment:
-- self -- locking nut
-- contact washer
-- hoop
-- circlips
-- clips
-- mechanical pin

replacing the Release the lock


keylocking (optional) Remove screws A

removing the lock


A

fitting the lock NB:


the lock is retrieved on site.
The identifying label is stuck
to the plate.
A Adjustment:
Screws A not locked in place.
Continue depressing the push
button.
Close the lock with the key extracted.
B Check a clearance B is present
and lock screws A.

replacing
the closing springs CAUTION
removal
as the operating mechanism has 2
springs, you must mark them before
removal for identification purposes.

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righthand springs

Very slightly charge the operating The springs are compressed.


mechanism using the operating lever.

C
A

E
D

As soon as possible, insert a screw To separate the guide from


or pin A 6 mm diameter and 40 mm the springs:
long in the hole shown above. remove clips C and washer D.
Release the lever. separate the spring guide from
The springs then exert pressure ring E of the crank handle.
on pin A.
CAUTION

do not scratch the teflonised ring.

lefthand springs

Continue charging the operating The springs are compressed.


mechanism using the operating lever.
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G
F

J
H

As soon as possible, insert a To separate the guide from


screw or pin F 6 mm in diameter and the springs:
40 mm long in the hole remove clips G and washer H.
shown above.
separate the spring guide from
Release the lever. ring J of the crank handle.
The springs then exert pressure
on pin F.
CAUTION

do not scratch the teflonised ring.

fitting the right and


lefthand closing springs

CAUTION

these springs can be fitted


at the same time

Disconnect the tester Press the push button.


Slowly close the circuit ---breaker The device should open.
until the end of charging click.

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Place the rings on the pins of the Place the righthand crank handle ring
right and lefthand crank handles. in the opening of the righthand spring
guide using the charging lever.
Continue charging by correctly
CAUTION positioning the spring guide in the
lefthand crank handle ring groove.
Do not lubricate before mounting.
Do not scratch the teflonised ring.
Place the right and lefthand spring
guides on the pins, positioning
them correclty in the pin groove.

B 1
C

A
Place washers D and clips C
(to the right and left).
CAUTION Remove the screws or pins B.
Finish charging.
do not lubricate the teflonised ring checking
A. Close then open using the “ I ” and
“ O ” buttons, in order to deactivate
the operating mechanism.

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replacing a release
the different release positions in the operating mechanism
release undervoltage shunt overcurrent top view of assembly position
release

single closing Back

I
Front

undervoltage Back

II

Front

single Back Back

opening

AUCUN LIEN AUCUN LIEN


Front Front

according to position I Mark and disconnect the wires.


Remove the two M6 fixing screws.
single closing Remove the release.
removal

fitting Proceed in reverse order from


removal. A
B
Tightening torque: 13 N.m.
Position the release with its
cylindrical rod facing the latching
unit.
Check that the coil rod does not
flange the unit crank handle in the
tripped position.
It should ensure that closing latch
A moves to eccentric catch B.

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according to position II Mark and disconnect the wires.
Remove the two M6 fixing screws.
undervoltage Remove the release.
removal

fitting

0.5 to 1 mm

1 mm min.

Position the release in the tripped Fit the two M6 fixing screws.
position. Tightening torque: 13 N.m.
Position the crank handle in the Check that there is a clearance of
limit stop position. at least 1 mm between the
There should be a clearance of 0.5 non---operating crank handle and
to 1 mm between the crank the release when the magnetic
handle and the release. circuit is closed.

replacing the motor Mark and disconnect the wires.


of the gear motor Remove the two M6 fixing screws.
Remove the motor.
removal

fitting Proceed in reverse order from Tightening torque: 13 N.m.


removal.

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replacing
the microswitch (SE)
continuous tripping
removal

Remove the screws and the Remove the two fixing nuts without
latching lug. removing the screws.
Mark and disconnect the wires. Remove the microswitch without
removing the insulating plate.

fitting Proceed in reverse order from Tightening torque: 0.7 N.m.


removal.

replacing the end of C


charging contact B
removal A
NB: removal of the lefthand
closing spring simplifies this
operation.

do not disassemble
Remove clip A and spacer B in The end of charging contacts are
order to withdraw pin C. placed on the lefthand side surface
A wrench can be passed through of the operating mechanism.
the window to remove screw E. Mark and disconnect the wires.

Remove the two screws in order to Swivel the guide in order to bring
release contact holder D. nut E up in front of the window.
Remove the fixing screw.

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D
D

Swivel the contact. .... contacts upwards in order to


Slide holder assembly D and... release it from the guide and
operating mechanism.

Remove the faulty contact.


Mount the new contact on the holder.

CAUTION

only mount one screw on the


righthand contact.
Tightening torque: 2.8 N.m.

fitting D

Slide the holder assembly D and Swivel the guide in front of the
contacts to the bottom of the guide. window in order to fit the fixing
screw and nut E.
Tightening torque: 2.8 N.m.

C
B
D
A

Put back the contact holder D Fit pin C, spacer B and clips A.
without tightening the bolts.

checking
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0,1 mm mini Ensure that there is at least 0.1 mm
between the pin and the guide, then
lock the screws in place.
Tightening torque: 6 N.m.
Check that there is a clearance of
0.5 to 1 mm between the contact
finger and part F.
With the operating mechanism in
the deactivated position, check
that the contacts are not flanged.
F
0,5 à 1 mm Connect the wires.

replacing the Mark and disconnect the wires.


antipumping relay Relay A is fixed onto the auxiliary
contacts by strap B.
removal Remove fixing bolt C and retrieve it
for fitting.
Remove relay A and insulating
plate D.
D

A C
B

fitting Proceed in reverse order from Tightening torque: 2 N.m.


removal.

replacing the auxiliary A


contact unit B

removal 1
1
A
C

2
2 E D

Auxiliary contact unit For a 5---contact unit: loosen bolts


1 --- 5 contacts A and release crank handles B
and C.
2 --- 9 contacts
For a 9---contact unit: loosen bolt D
Mark and disconnect the wires. and release crank handle E.

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G

Identify contact location using hole Remove bolts G which must be


F in order to put the new unit back retrieved for fitting.
into the same position. Remove the unit to be replaced 1
or 2.

fitting Proceed in reverse order from Bolt tightening torque:


removal. A and D : 10 N.m.
G : 2 N.m.

SF6 gas recovery


conformity rules (reminder) WARNING
This equipment contains SF6 gas. SF6 is a powerful greenhouse gas
and is harmful for the environment. Prior to disposal of the equipment at
end-of-life, the SF6 gas must be recovered in order for it to be recycled,
reclaimed or destroyed.

● DO NOT carry out any dismantling operations unless authorized.


● DO NOT handle SF6 gas unless certified.
● DO NOT release SF6 gas to the atmosphere.

Penalties may apply according to local regulations and rules (Regulation


(EU) N° 517/2014 for all European countries).

Schneider Electric offers a complete service to dismantle and recycle


Medium Voltage equipment and SF6 gas at end-of-life. This service is
compliant with IEC 62271-4 and conforms to local regulations.
Please contact Schneider Electric for details.

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problems, probable The information listed below
ensures minimum operating
If the solutions proposed are not
effective, you should contact your
causes and their downtimes. nearest group Schneider service
solutions centre.

symptoms faulty components probable causes and


solutions

Impossible to charge Electrical operating mechanism: Insufficient voltage at motor


motor terminals:
restore voltage
replace motor if necessary

End of charging contact check contact state


replace it if necessary

Wiring check auxiliary circuit


connections

Circuit-- breaker will not close Undervoltage tripping The coil is not supplied
the indicator remains in the open supply the release or keep it
position artifically in the “ closed cirucit ”
position (e.g. by using an elastic
band).

Closing release The release is incorrectly connected


check the circuit
The winding is cut
replace the release

Charging device The operating mechanism is not


charged
charge the operating
mechanism

The circuit-- breaker closes and All opening releases Fault on the main MV circuit or
opens immediately, then incorrect adjustment of the
remains open although the protection circuits
closing order is maintained. remove the fault
adjust the protection circuits

The circuit-- breaker opens and Antipumping relay or direct replace the relay
closes in turn. releases readjust

The circuit-- breaker does not Operating mechanism or Hard spot on operating
open manually or by remote circuit ---breaker mechanism or circuit ---breaker
control finish charging the operating
mechanism with the manual
charging handle.
Alert the group Schneider
Electric service centre.

Opening release The release is incorrectly connected


check the circuit
The winding is cut
replace the release
check the protection circuit.
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group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric As standards, specifications and designs change from time


to time, please ask for confirmation of the information given
in this publication.
35, rue Joseph Monier
92500 Rueil Malmaison --- France
Tél. : +33 (0)1 41 29 70 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D
Released for Manufacturing
Printed on 2017/02/24
7896901EN revision : 04 Edition du : 09/2016

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