Professional Documents
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Instructions For Use: Circuit Breaker
Instructions For Use: Circuit Breaker
Instructions For Use: Circuit Breaker
BREAKER
MV distribution
circuit breaker
at your service
Anglais
instructions for
use
SF2 fixed
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
fixed circuit breaker with GMh operating mechanism . . . . . . . . . . . . 7
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
phase identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
installing an SF2 circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
connection to the earth bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
upper MV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
lower MV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LV electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
remounting the cover plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
51189827F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
51189828F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
51307409F002 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
recommendations and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
operating mechanism front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
manual charging of the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . 31
remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
circuit ---breaker locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing the keylocking (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing the closing springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
replacing a release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
the different release positions in the operating mechanism . . . . . . . 51
according to position I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
according to position II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
replacing the motor of the for
Released gear motor . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturing 52
7896901EN revision : 04 Printed on 2017/02/24
1
replacing the microswitch (SE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
replacing the end of charging contact . . . . . . . . . . . . . . . . . . . . . . . . . 53
replacing the antipumping relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
replacing the auxiliary contact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
problems, probable causes and their solutions . . . . . . . . . . . . . . . . . 57
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this signal word.
INFORMATION-ADVICE
We draw your attention on this particular point.
diffusion rules
CAUTION
The total or partial reproduction of this manual is prohibited and only the
Schneider Electric agents have an exclusive right to use.
safety rules
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
● Apply appropriate personal protective equipment (PPE) and follow
safe electrical work practices. See NFPA 70E or CSA Z462.
● This equipment must only be installed and serviced by qualified elec-
trical personnel.
● Turn off all power supplying this equipment before working on or
inside equipment.
● Always use a properly rated voltage sensing device to confirm power
is off.
● Replace all devices, doors and covers before turning on power to this
equipment.
● Beware of potential hazards, and carefully inspect the work area for
tools and objects that may have been left inside the equipment.
cleaning instructions
SOLVENTS AND ALCOHOL FORBIDDEN
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1250A
N
P
E
K B
K
Q Q Q Q
2500 A et 3150A (CEI)
3000 A (AINSI)
J
J
Q
E
D
B
K G
K
R R R T R
J
J
E
C
V U
D G K
K B
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Released for Manufacturing
Printed on 2017/02/24
10 7896901EN revision : 04
handling and storage instructions
identification plates
option labels
1200 A (ANSI)
Note : the optional moving chassis C
shown in the diagram may be D
mounted on all the
circuit ---breakers presented in this
manual.
A B
A B
C
D
A B E
A B E
Released for Manufacturing
Printed on 2017/02/24
12 7896901EN revision : 04
SF2 fixed between dimensions dimensions weight in Kg
phases without moving chassis with moving chassis
IEC standard A B C D E SF2 Chassis
1250 A 300 910 747.5 825 1030 261 159 20
ANSI standard
1200 A 457 1224 747.5 825 1030 261 242 30
A A
E E
C
Take up slack without lifting the remove screws C and the two
circuit ---breaker. stabilizing plates D
remove support D
Lift and lower the circuit ---breaker
where it will be installed.
handling
lifting
E E
rolling
Roll on a smooth, flat floor. Handle Do not handle the circuit ---breaker
the circuit ---breaker from the front. by poles or racking arm.
Keep away from rain Handle with care This way up Keep away from sunlight
maxi 70°C
Storage Temp High gravity center Do not walk on it Do not stack
mini ----- 40°C
extended storage Following extended storage, If the duration is upper than the
carefully clean all the insulating maintenance interval, perform
parts prior to start---up. maintenance recommended
before commissioning
Clean the outer surfaces with a (mechanism, poles, etc.)
clean, dry cloth.
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Released for Manufacturing
Printed on 2017/02/24
16 7896901EN revision : 04
installation instructions
phase identification 1 2 3
installing an SF2
circuit breaker
C E
D
A
E
B
Circuit breaker with the moving Circuit breaker without the
chassis moving chassis
Fix the moving chassis to rail A Use cage---nuts E.
anchored to the floor, using
angle---iron B and bolts C.
Use enough washers D to avoid
deforming angle--- iron B when
tightening.
connection
to the earth bar
D
E D
four ∅12 holes in terminal ...to connect bars F to terminal
extension D extension D.
Use M10 bolts E ...
H
2 x 63 x 10 mm (not supplied).
30
G
10
∅6 ∅6
0 0
two ∅14 mm holes in terminal ...to connect bars C to terminal
extension G extension G.
Use M12 bolts H ...
32.5
32.5 8 8
2 500 A and 3 150 A (IEC) 35 L
3 000 A (ANSI) L
35
2 500 A
connection to a U terminal
extension using copper bars K
Minimum recommended J
dimensions for bars L is : K J
2 x 100 x 8 mm (not supplied). eight ∅13 mm holes in terminalI ...to connect bars L to terminal
extension J extension J.
Use M12 bolts K ...
32.5
connection to a U terminal 35 32.5 8 8 8 8
extension using copper bars L L L
Minimum recommended
dimensions for bars L is :
35
4 x 100 x 8 mm (not supplied).
M
M
J 100 J
10
F
G F
four ∅ 12 to terminal extension ...to connect bars H to terminal
F holes in terminal extension extension F.
Use M10 bolts G ...
N 50
10 10
and 3 000 A ANSI standard L
2 500 A
connection to a U terminal
100
35
N
connection to a U terminal
extension using copper bars
L
Minimum recommended
dimensions for bars N is :
100
35
P
eight ∅ 13 to terminal
extension LO ... bars N to terminal extension L.
Released for Manufacturing
Printed on 2017/02/24
20 7896901EN revision : 04
LV electrical LV connections require removal of :
connections CAUTION the front cover.
the operating mechanism front
plate.
A A
A
A
A
A
A
removing the operating To remove the front plate To remove the front plate remove
mechanism front plate. remove the four lock nuts M6 and the four lock nuts M6 and contact
contact washers (B). washers B.
B
B
Q
N
LV connections
Connections must be made in
compliance with the diagram
supplied with the circuit breaker.
N : 5 rotating auxiliary contactsO
P : 9 rotating auxiliary contacts
Q : LV terminal block. P
B C
mechanism
mechanism
mechanism
customer
XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
FIXED
M2--2 M3--4
M1B--1 SE--1
M1B--2 SE--2
B77 B78
7896901EN revision : 04
SP1--11
PAF
SDR1* SP1--12
+
YF KN Y01 Y02 YM YD F400 MCset4
-
SDR2*
WITHDRAWABLE
discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend
XM Low voltage plug connections (withdrawable or fixed option)
B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
PAF Ready to operate signalisation when CB is anchored only on pull out
KN Anti ---pumping relay
SP1 Pressure switch 1st threshold
SDR Auto unloading switch in pulling out position
The bridges are only possible on the circuit breaker with low voltage connectors
Bridge 02 (special H) Bridge 01 (standard D)
B73/B74: End of charging and CB position signalisation B72/B73: End of charging signalisation
B72/B87: SF6 pressure switch signalisation 1st threshold B72/B87: SF6 pressure switch signalisation 1st
threshold
B89/QF25: (Y01 supervision ) B89/QF25: (Y01 supervision )
mechanism
mechanism
mechanism
customer
XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
FIXED
M2--2 M3--4
M1B--1 SE--1
7896901EN revision : 04
M1B--2 SE--2
B77 B78
SP1--11 SP2--21
PAF
SDR1* SP1--12 SP2--22
+ F400 MCset4
YF KN Y01 Y02 YM YD
WITHDRAWABLE
SDR2* -
discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend
XM Low voltage plug connections (withdrawable or fixed option)
B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
PAF Ready to operate signalisation when CB is anchored only on pull out
KN Anti ---pumping relay
SP1 Pressure switch 1st threshold
SP2 Pressure switch 2nd threshold
SDR Auto unloading switch in pulling out position
The bridges are only possible on the circuit breaker with low voltage connectors
Bridge 02 (special H) Bridge 01 (standard D)
B73/B74: End of charging and CB position signalisation B72/B73: End of charging and CB position
signalisation
B72/B87: SF6 pressure switch signalisation 1st threshold B72/B87: SF6 pressure switch signalisation 1st
threshold
B72/B75: SF6 pressure switch signalisation 2nd threshold B72/B75: SF6 pressure switch signalisation 2nd
threshold
B89/QF25: Y01 supervision B89/QF25: Y01 supervision
operating mechanism
mechanism
mechanism
customer
XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM11 XM34 XM32 XM5 XM35 XM13 XM37 XM6XM8 XM17 XM29 XM23 XM21 XM27 XM25 XM31 XM33
B67 B69 B67 B69 B71 B90 B90 B86 B76 B85 B92
M1A--1 KN11 KN41
M1A--2 KN12 KN44
QF4 QF2 QF2 QF4 QF6 QF28 QF7 QF9 QF26 QF38 QF32QF30 QF36QF34 QF40QF42
QF3 QF1 QF1 QF3 QF5 QF27 QF8 QF10 QF25 QF37 QF31QF29 QF35QF33 QF39QF41
B89 B95
M M2--1 M3--3
M2--2 M3--4
FIXED
M1B--1 SE--1
7896901EN revision : 04
M1B--2 SE--2
B77 B78
PAF
SDR1* +
YF KN Y01 Y02 YM YD
F400 MCset4
-
SDR2*
WITHDRAWABLE
discharged
B68 B70 B68 B70 B88 B96 B91 B91 B87 B75 B73 B72 B93 B94 B74
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM12 XM14 XM15 XM7 XM16 XM28 XM22 XM20 XM26 XM24 XM30
legend
The bridges are only possible on the circuit breaker with low voltage connectors
BRIDGE 02 (special H) BRIDGE 01 (standard D)
B73/B74: End of charging signalisation an CB position B72/B73: End of charging signalisation
signalisation
B89/QF25: Y01 supervision B89/QF25: Y01 supervision
24 105
48 55
110 24
Direct Current
125 13
220 12
48 200
110 100
Alternative
Current 120 78
220 45
240 45
24 100
48 45
Direct Current
110 13
125 13
220 10
48 200
110 85
Alternative
Current 125 85
220 45
240 45
_
4A 4A 4A
operating mechanism
front plate
1
A operating---mechanism
charging lever. F
B charging---lever insertion point. 2
C closing (ON) pushbutton.
D opening (OFF) pushbutton.
E operations counter.
E
F circuit ---breaker position
indicator :
1 (O) indication means circuit
breaker is open (OFF)
2 (I) indication means circuit G B C
breaker is closed (ON)
A
G operating---mechanism position
indicator D
H operating mechanism position
symbols :
1 (spring compressed) operating 1
mechanism charged
H J
2 (spring not compressed)
operating mechanism
discharged.I
2
J keylocks to maintain the circuit
breaker in the open (OFF)
position (option).
manual charging of Lever A must be inserted in slot B. The energy stored in the springs is
sufficient for one closing and one
the circuit breaker To operate the circuit breaker, the
operating mechanism must be opening operation.
charged. Prior to a new cycle, the operating
mechanism must be recharged.
operating ---mechanism
charging
F2
Press the closing (ON) pushbutton ...turns to ”I”, indicating that the
’I” to close the circuit breaker. circuit breaker is closed.
The circuit ---breaker position The operating---mechanism
indicator F2 ... position indicator H2 shows that
the mechanism is discharged.
Press the opening (OFF) ... turns to ”O” , indicating that the
pushbutton ”O” to open the circuit device is open.
breaker. The operating---mechanism
The circuit ---breaker position position indicator H2 shows that
indicator F1... the mechanism is discharged.
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foreword
Description Levels
Operations recommended in the instructions manual ”installation --- operation --- maintenance”,
carried out by suitably qualified personnel having received training allowing them to intervene 1
whilst respecting the safety rules
Complex operations, requiring specific expertise and the implementation of support equipment
in accordance with Schneider---Electric’s procedures. These are carried out by Schneider---Elec-
tric or by a specialised technician, trained by Schneider---Electric (see § 1.2) in the implemen- 2
tation of procedures, and who is equipped with specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction work is carried out
by Schneider Electric. 3
safety instructions All the operations described below To reach the various devices:
must be performed in accordance open the circuit ---breaker
with applicable safety standards
under the supervision of a cut the power supply to the
competent authority. auxiliary circuits and the main circuit
close then open the circuit breaker
using the push buttons in order to
deactivate the operating mechanism
avoid impacts
cycle and servicing This device is designed to function The following are recommended:
operations for a period of 30 years or for --- an O/I cycle at least once
10,000 cycles in normal operating a year
conditions in accordance with the
IEC 62271 -- 100. standard. --- a maintenance at least once
every 2 years to be determined
with the group Schneider Electric
service centres.
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foreword
CHEMICAL SOLVENT AND ALCOHOL FORBIDDEN
28Nm
checking arcing
contact wear
Remarque :
procédure à effectuer commande
sans ressort de fermeture.
righthand springs
B
C
A
E
D
B
As soon as possible insert a screw To separate the guide from the
or pin A 6 mm diameter and springs:--- remove clips C and
40 mm long into the hole shown washer D.
above. separate the spring guide from
Release the lever. ring E of the crank handle.
The spring will then exert pressure
on pin A instead of on the top and
bottom pins B. CAUTION
G
F
J
H
checking
CAUTION
CAUTION
C
B 1
C
A
Place washers D and clips C
(to the right and left).
CAUTION Remove the screws or pins B.
Finish charging.
Do not lubricate the teflonised ring Checking
A. Close then open using the “ I ” and
“ O ” push buttons, in order to
deactivate the operating mechanism.
CAUTION
WARNING
A
A brush must be used to
lubricate.
Do not disassemble the spring to
perform this operation.
opening spring
local manual closing
of the circuit-- breaker
CAUTION
WARNING
WARNING
WARNING
WARNING
CAUTION
replacing
the closing springs CAUTION
removal
as the operating mechanism has 2
springs, you must mark them before
removal for identification purposes.
C
A
E
D
lefthand springs
J
H
CAUTION
B 1
C
A
Place washers D and clips C
(to the right and left).
CAUTION Remove the screws or pins B.
Finish charging.
do not lubricate the teflonised ring checking
A. Close then open using the “ I ” and
“ O ” buttons, in order to deactivate
the operating mechanism.
I
Front
undervoltage Back
II
Front
opening
fitting
0.5 to 1 mm
1 mm min.
Position the release in the tripped Fit the two M6 fixing screws.
position. Tightening torque: 13 N.m.
Position the crank handle in the Check that there is a clearance of
limit stop position. at least 1 mm between the
There should be a clearance of 0.5 non---operating crank handle and
to 1 mm between the crank the release when the magnetic
handle and the release. circuit is closed.
Remove the screws and the Remove the two fixing nuts without
latching lug. removing the screws.
Mark and disconnect the wires. Remove the microswitch without
removing the insulating plate.
do not disassemble
Remove clip A and spacer B in The end of charging contacts are
order to withdraw pin C. placed on the lefthand side surface
A wrench can be passed through of the operating mechanism.
the window to remove screw E. Mark and disconnect the wires.
Remove the two screws in order to Swivel the guide in order to bring
release contact holder D. nut E up in front of the window.
Remove the fixing screw.
CAUTION
fitting D
Slide the holder assembly D and Swivel the guide in front of the
contacts to the bottom of the guide. window in order to fit the fixing
screw and nut E.
Tightening torque: 2.8 N.m.
C
B
D
A
Put back the contact holder D Fit pin C, spacer B and clips A.
without tightening the bolts.
checking
Released for Manufacturing
Printed on 2017/02/24
54 7896901EN revision : 04
0,1 mm mini Ensure that there is at least 0.1 mm
between the pin and the guide, then
lock the screws in place.
Tightening torque: 6 N.m.
Check that there is a clearance of
0.5 to 1 mm between the contact
finger and part F.
With the operating mechanism in
the deactivated position, check
that the contacts are not flanged.
F
0,5 à 1 mm Connect the wires.
A C
B
removal 1
1
A
C
2
2 E D
Circuit-- breaker will not close Undervoltage tripping The coil is not supplied
the indicator remains in the open supply the release or keep it
position artifically in the “ closed cirucit ”
position (e.g. by using an elastic
band).
The circuit-- breaker closes and All opening releases Fault on the main MV circuit or
opens immediately, then incorrect adjustment of the
remains open although the protection circuits
closing order is maintained. remove the fault
adjust the protection circuits
The circuit-- breaker opens and Antipumping relay or direct replace the relay
closes in turn. releases readjust
The circuit-- breaker does not Operating mechanism or Hard spot on operating
open manually or by remote circuit ---breaker mechanism or circuit ---breaker
control finish charging the operating
mechanism with the manual
charging handle.
Alert the group Schneider
Electric service centre.
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