Arabian Oasis Industries LLC. Post Box 5745, Dubai. Tel. +971-4- 8851414 Fax. +971-4-8851147 Tyts) ‘SMAW + SAW Manual + Machine Avion Neu ie Se Ato) WELDING PROCEDURE SPECIFICATION AOL JOB : D-24048 DE-1 & DE-2 (PWHT-No/ Impact-No) Welding Prooestes) WPS #09 Rev #0 DATE: 25.08.2020 Supporting PQR : #09 “CODES. TASMETX £42019, {JOINTS (QW- 402) Page tot AOI Drg No : DE-8918 This WPS is applicable to Dish Jong seam DP Test shall be done aller back grinding BASE METALS (QW-403) Thk : As per drawing Angle: 60° 5° Single * jed heads Root face: 1-2 mm Gap: 1 to3 mm Backing : Yes,base metal or weld metal Retainer : None No. (Equivalent) 1] Group No. (Equivalent) [TO [ PNo Equivalent | Group No guvatent (OR ‘Specification Type & Grade A36_7S275IR TO Specification Type & Grade TANS _7S275R ‘Chem. Analysis & Mech. Properies = NA TO ‘Chem, Analysis & Mech. Properties ‘Thickness ranges qualified for : NA Base Metal Groove: Smt 38 mam Fillet: NA, Deposited filler metal max, Groove: 38mm Fill: NA, Other : Thickness of each pass shall not exceed 6mm FILLER METALS (QW- 404) * SMAW SAW Spee. No. (SPA) 3 5.7 ‘AWS No. (Class) E7018 EM 12K F.NO. 4 6 ANO, 1 FTA2— EM 2K Size of Filler Metals 3.2mm Dia 32 mm Weld Metals ‘Thickness Range: Groove Max. Root 8 mum (job specific) Fille: = = Blectrode/ Wire Trade Name ESAB OK 35.007 ‘Superon Super Optimal Tincoln L 61/Union S EM 12K isd Fax as) Not Apple Ta Tux Trade Name Not Apple Tinsan 860 Bother WW COT oy cand Aly dee Not Apple Notalowed Supement er Not Appliabe Notallowed x re Not Apple Neatal Consumable set Notallowed Tovalowel (ter #*SMAW Root ra Ss Conplely ronoved ty ending Centfied By + Arabian Oasis Indalep LLC. Reviewed By 27 c designation: [/ / *ZSO\5 =| gale Signature: sigaue Ge iWPS# 09 Rev.0 rage? ot POSITIONS (@W-405) POSTWELD HEAT TREATMENT (QW-107) Hees Temperature — Tine Heng —_Cootng Poston) of rove Fat mprmure Tine Heng Coo Welding Progression: NA Normaisng = : ee Poston) of Fil No Appa or eab wire . : pee PREHEAT (QW400)- 75mm Min hse ojo | GAs OWIBH Prcheat Ten. Min): £526 Pert Compson [nena Tempio °C Gasie) (ie) Fon Ra Preheat Manian: Not appa Stisting wa NA Na Tniing NA NA NA Basing = ON NA Ni ELECTRICAL CHARACTERISTICS (@W-408) Cament ACC): DC Polat): EPfor SMAW& SAW Amps (Range) : SMAW : See table below Volts (Range): See table below Tungsten Eltrode Size & Type: ode of eal Transfer for GMAW Not Aplicable Not Appliable oars th rinse) TECHNIQUE (QU-410) Sting: Weave bed: SMAW sing &SAW Sting | Onsilation Nowe Dx, Wee Wii 3x We 0 for SAW Cont ie ork in: 20-30 mfr SAW Ores pi Not Applic MalipleSnele Pas pes), Mugler SAW nl Cen: Grinding or Brashng Mullin Elsi) Sige fo SAW Ines Cerne Grinding or Bing ave Spend Rage Sete ow etd of bck aig: rnding Posing: Netaowed (te: DPT sal be done ter back oie eine | Tine bem RA Hp) NA Table : weiatae) | Peas |S Coat vores) | PRES | ven Ges [Din | Tray | np Re ee) | se ROOT swaw | criet | 32m eee 12-194 2426 55215 34 ra [sew Peni [sum [oc | aww | on | ase | au cap SAW eM 12K 3.2 MM DEP 480-500 31-33 495-500 at 100 (NA TOME COMPLETELY MOVED ‘Notes : Re-crushed slag shall not be used Thai ual weld bead width shall not be more than 25 mim ‘QW41C64 Not applieable; QW 410.15 = Not applicable| Arabian Oasis Industries LLC P.O. BOX 5475,DUBAT, UAE. Tel. : 971-4-8811414 PAX: 971-4-8811227 Email. aoi@emirates.net.ae Page 1 of 3 POR No. 09 ‘Cognisant Code(s): ASME See. Bt Type: Manual + Machine {JOINT DESIGN: (QW-402) ‘Welder(s) Name(s): Mr. Johnson Kurlan WELDING PROCEDURE QUALIFICATION RECORD WPS #09 Rev. 0 Welding Process (es) SMAW# SAW ‘Welder(s)Iden(s}:EQ 6574 ‘Other: Thickness of each pass O-G> not exceed * RECORD OF ACTUAL TEST PARAMETERS : + Refer Attached Page 3 of 3. “est Coupon Thickness 25 mm Dinner tne 7 * aa Included Angle or ™ Single V Root Gap 2mm ‘a foot a om i\ s_) Ble ‘BASE METAL (QW-403) ‘PREHEAT: (QW-406) Material Specs, SA316Gr70 | To | SASI6G70 “Metiod : Ambiet Condition PNo Gro 2 To | P.Nod — GeNo2 | Temperaue~ 35°C Inrpass Mex. 300°C Test Thickness [25 am [To 25 mam tier: NA Diameter of Tes Coupon: Plate Otier:— FILLER METAL (QW 40) | SMAW SAW | PHT (OW-a0y SFA Specification SFASI SPAS.17 | Heating Method WA "AWS Classification E7018 | F7A2-EM 12K | Temperaure Rise Rate NAL Tiller F-No. 4 6 Soak Temperature NA. ‘Analysis A-No 1 i Holding Time NA. Filler Metal Sie 32 am 3mm} Tenpersure Fal Rate NAL ‘Welded Meta Thickness 2m 23 POSITIONS (QW-405) GAS (QW-408) | FURGRG | San (Groove position 16 1G [Te NA, NA ‘Weld Progression Forband Flat Minaure NA, NA. ‘Oder: Brand name ‘OK 48.42 | T61 & 860 Flax | Flow Rate (CFM) | NA NA. | Purging Duration NA. TECHNIQUE (QW-4i0) ELECTRICAL (QW-40) “Travel Speed Range (Inch /min) BIZ 1970183 [Conon DC Swing Weave String String | Polarity Electrode Positive Single Mulipass Single Multypass | Range Amps [= Vols Single/Muliple Frode Single Single | Tungsten Elesrode [ NA Type: NA ENVIRONMENTAL CONDITIONS: Welding Conducted in daylig "ATTACHMENTS :Test reals, Mill Certificates/HT &PL# No. 12369/47224-02 | NDT Reports-RT Nil ‘Mechanical Test Reports EIL-M2745P_—_| PWHT (as applicable) Hardness Test Reports Macro PhotosPORNO. 0 Page 2 of 3 NON. DESTRUCTIVE INSPECTION VISUAL INSPECTION: Acceptable | RADIOGRAPHY : Nil OTHER: Nit [ TENSILE TEST (QW-180) Specimen [Sie (wm) Area] Tonle | VieldSengih | —Fallve Location Tensile Lead KN No nm2)_| _ Sirength (si) Tr | 303046 | 49938_|—526Nome = ‘awa 22s 76,200 psi TZ | Boab 2472 | 5087 |—525Nimme = OnPM 2650 16,10 psi ‘GUIDED BEND TEST (QW-160) Tipe ‘Auge of Bend Resuls Side Bend 180" Satisfactory Side Bend 2 180" Satisfactor Side Bend-3 180" Satisfactory Side Bend -4 180" Satisfactory ‘CHARPY IMPACT TEST (QW-170) Tinpoet Vatoss Specimen No [Notch Location | Specimen Size | Tesi Temperate | WOL HAZ, PM Tales Specimen A = Tosi0x55mm [= 45°C 26 220 256 J Specimen B = UOxtOx5Smm [45°C 26 232 160 J Specimen = 10xi0x35mm | -46°C 36 266 140 i ‘Average 29 239 152 i ‘Macro Section Hardness (HV 10K g) = Minimum Maximum | Parent Metal 7 156 174 Weld Metal 7 160) 201 I HAZ = 188 228 (OTHER TESTS: NIL ‘Welding and Mechanical tests witnessed by Mr. A. Abraham of Velosi LLC ‘We certify that the statements in this record are correct and that the test welds were prepared , welded and tested in accordance with the requirements of Section IX of the ASME code | NOTES: Re-crushed slag shall not be used ‘Supplemental Filler -NA Flux Type -Neutral Consums)igdysent 07s comin 7¥ sl Date! 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Tested By 200/204 Attention: —_ MM. John Equipment# | UTW-EILAWOOT, CIT-EILAWOG7 Tdentification 25 mm Thick Plate Weld Procedure ID: PQR #09 Material: SA 516 Gr. 70 (N), SMAW % Heat #12369, Plate #47224-02, Process} SAW v EIL Sample #M 2745 TENSILE TESTS ‘Diversions | Aree] Ve | Ye] timate] —Tenaio | Face | Cio] —Redat Ienuteaton | Oimens int | toadkn | strength | tosd.kn | svongm | tocaton | "3x" | Aes Thi | 2030 x 2460] e038 | = 2525. | E25Nmm™ | OnWWels | — | — 75.200 psi ThE | aaa x ae | aT] 3 350 | SN [One | 76,100 ps BEND TESTS Tipe ander blaraer Tagle of Bond Test Renak Sie Bent aT 7a Salstacoy Side Bend-2 = Salstacory Side Berd-3 : = Salata Side Benda : = Satsfctry CHARPY ‘V' NOTCH IMPACT TESTS (Joules) “Test Temperature: Minus 45°C, Size: 10x 10x55 mm Tacation — wet HAZ PM = = = = — = ‘Specimen A 26 (220 256 = = = = J Specimen B 5 72 | 160 7 Safed Specmen © 36 205 | 140 = = n Average Fa 29 | 182 7 =aial q n WELD MACROEXAMINATION MICROEXAMINATION Wee = a Satsfaciony = « NICK BREAK TEST oan H.R. Sekar ha ‘Senior Supervisor Dato of issue: March 24, 2001 P.O, Box E852 Dubs. A Te 49457480 Fax: 89452905 Thc 46601 LAB EM gl gl ENOAN: al THOTATS : gal PAVERS: pee ga IMT tue P.O. Box 26023,Abu Dhabi, U.A.E. Telephone: 02-S542689 Teletax O2-SS498AG «'s«in Veet YAAN + ctheoetana scat cte eo din eel(E) all SIUM) pe oa Emirates Dndustrial Laboratory Oilfield, Marine & Industria! Consultants causa eo) WELD MACRO HARDNESS REPORT Report #M 2745 Mt sosoesoneren |S PONS Maltin Rae ransaa roan oar” CPR MATERIAL SA S16 Gr. 7006) Cs a HAZ wed | weld Haz 216 160. 18 206 88 a 71 701 196 168 76 17 187 185 7 a2 7 a3 \z H.R. Sekar Senior Supervisor Date of issue: March 25,2001 PO. Box 8882, Dubal-U. A Tel: 43457480 Fax 04-2452096 Ta: 48501 LABEWM gl gl (NOK: Qh PEATETT : QARhPEOVEAL Spe gil TANT cg ‘FB, Boa SO089, Abo eh, LAE: Taleihenh: RE-GECINNG Toler GRSSINIGR «sn na VAd4. cuca eoc CAAA : cal aed< 8 dractr cue