BUSINESS PROFILE

SPRAY ENGINEERING DEVICES LIMITED (SED)

SED is a public limited company established in the year 1992. Spray Engineering Devices
Limited (SED) is the flagship company of SED Group, headquartered at Mohali, Chandigarh,
India. SED has emerged as one of the fastest growing technology driven company, striving to
provide world class integrated energy saving equipment and solutions for entire sugar industry
across the globe.

From a modest start of manufacturing of spray nozzles, SED today has established its existence
in more than 39 countries, providing Innovative Technological Solutions to Sugar & Allied
Industries. SED offers integrated energy efficient, cost effective turnkey solution for Sugar
Sector having specialization in Evaporation, Crystallization, Refining and Cooling &
Condensing System. Development and Implementation of innovative ideas & technologies
through energy efficient engineering has given credence to SED.

SED has identified several potential areas for energy conservation of sugar & allied industries to
achieve increased productivity at reduced costs with optimum utilization of resources. The steam
consumption of sugar industry has been achieved up to 25-26% on cane using SED’s innovative
technologies, equipment and solutions. It is possible with 15-20% steam consumption by using
current efficient equipment & technologies and further reduction is possible. The power (40
kW/Ton) consumption has been reduced up to 22-24 kW/Ton of cane and factory has been
managed to operate with Zero Fresh Water requirement.

From 3-4 years we are continuously trying to develop a novel idea for recycling of wastewater to
clean water eliminating conventional process. Now the module developed on Low Temperature
Evaporation Technology for recycling solution of wastewater to clean water is highly efficient
and eco-friendly plate falling film evaporator with MVR system for concentration of any type of
industrial or domestic wastewater. This Multiple stage prefabricated steel evaporator will operate
on Mechanical Vapor Recompression (MVR) technology and are successful in operation for
more than 5 years on various applications.

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The company manufactures products in accordance with International Standards and also as per
the requirements of Domestic and Overseas Buyers. We have been focusing mainly to the
requirements of various core sectors like Water Treatment, recovery and recycling, Sugar, Beet,
Refinery, Distillery, Jaggery, Food, Power, Chemical and Process Industries, delivering products
and services to countries namely India, Pakistan, Nepal, Dubai, Thailand, China, Korea,
Indonesia, Philippines, Fiji, Brazil, Poland, Yemen, Japan, Kenya, Nigeria, Ethiopia, Uganda,
Zambia, West Indies, Sri Lanka, Bangladesh, Laos, Syria, Ecuador, Vietnam, Australia, Russia,
USA etc.

MISSION OF THE COMPANY:

“Dedicated for Sustainable Environment Development
to Unlock Perpetual Food and Energy Resources”.

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ORGANISATION STRUCTURE

A variety of engineering disciplines work closely together in global work share environments
which are reflected in the organization of Spray Engineering:
 Process Engineering
 Systems Engineering
 Static Equipment, Rotating Equipment and Package Units Engineering
 Plant Layout & Piping Design
 Structural Design Engineering
 Instrumentation & Control Engineering
 Electrical Engineering
 Materials Technology & QA/QC
 Piping Material Engineering
 Document management
ENGINEERING DOCUMENTS & TOOLS
 Thousands of engineering documents have to be developed during the Engineering
process of a Process plant. The most prominent includes:
 Process Heat and Mass Balance (HMB)
 Process Flow Diagrams (PFD)
 Process and Mechanical Datasheets & Specifications

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  Piping & Instrumentation Diagrams (P&ID)
 Single Line Diagram
 Control Logics & Functional Block Diagrams
 3D Plant Model
 Piping Isometrics
 Foundation & Structural Steel Drawings
 Project Scheduling Charts (Bar Charts)

INFRASTRUCTURE

SED has 3 hi-tech industrial manufacturing units located at Baddi (H.P.). The company boots its
production, equipped with most sophisticated and modernized equipment fabricating CNC
machines (CNC plasma cutting, bending, welding) and testing machines (Ultrasonic Testing
Machine, Spectro Analyzer, Impact Testing Machine, Microscope with Image Analysis etc.)
procured from world class manufacturers, facilitating the fabrication capability to the outmost
accuracy and quality that allow SED to provide flexible and cost effective services to its
customers.

SED production division is equipped with sophisticated & modernized equipment for sheet metal
fabrication procured from world class manufacturers of France & Sweden, whereby facilitating
us to process more than 500 Tonnes sheet metal per day. The said capacity and capability is
utilized to manufacture equipment for process industry (raw sugar plants, white sugar plants,
refineries, distilleries, food industry, energy and power, pharmaceuticals). More than 21,000 sq.
yard area is reserved exclusively for production facility has proved to be the backbone of our
world class infrastructure comprising:

1. CNC Plasma Cutting Machines

2. CNC Bending Machines

3. CNC Plasma Welding,
4. Seamer,
5. TIG,
6. MIG,

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7. MMA,
8. Stud

Other Machines:
 Radial Drilling
 Radial Drilling
 Lathe up to 20ft
 Universal Milling
 Edge Beveling
 Joggling

CNC Plasma Cutting Machines: 3 Nos. (Make SAF, France)

Capacity: upto 90 mm MS
Capacity: upto 35 mm SS
Parameters CNC Cutting - I High Precision Plasma CNC Cutting - III
Cutting-II
Bed Size (m) 2 × 10 2 × 12 6 × 16

Cutting Capacity (mm) SS

MS 35 12 35
Alloy Steel 100 12 100
35 12 35
Process Plasma, Oxyfuel High Precision Plasma Plasma, Oxyfuel
Cutting

CNC Bending Machines: 4 Nos. (Make ROUNDO, Sweden)

Capacity: upto 25 mm Thickness X 2500 mm Width

Parameter Thickness × Width-I Thickness × Width-II Thickness × Width-III Thickness × Width-IV

Capacity (mm) 4 × 1500 6 × 2000 10 × 2500 25 × 3000

Min/Max Dia 160/2000 250/2000 300/3200 400/6000

Shapes Cone / Circular / Oval / Triangular / Rectangular / Square

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CNC Welding Machines

Welding Type Nos.

Automatic Plasma Welding Machine 2

Synergic MIG Welding (400 AMP) 20

TIG Welding (300 AMP) 35

SMAW 20
Orbital TIG Welding 1

SED upgrades all its divisions with latest technological evaluations available in the market.
Implementation of ERP has further resulted in optimising the business operations, thus
enhancing services & cutting short the delivery time.

It’s Engineers & Technicians work relentlessly for cutting an edge over technologies and
advanced technical skills and know how available worldwide, to produce through one of the best
equipment to bring in to advanced technical innovations in practice. SED team understand the
global needs to bring about efficiency and energy conservation in mind to deliver state of art
requirements. The Team includes Experienced & Dedicated personnel of more than 200
Engineers from Sugar and allied industries. Our technology and committed staff are the
backbone of our business, empowering us to assist and improve efficiency in cane processing
and sugar refineries process.

Manufacturing Facilities at BADDI, HP:

UNIT – I UNIT – II UNIT - III

Land (sqm) 2,250 1800 22,000
Builtl-Up Area 2,250 1080 10,000
(sqm)
Capacity 250tn of Steel ~ 100 projects of 350 ton of steel (Monthly)
(Monthly) Automation
Year of 1996 2001 2006
Commencement
Products  Condensers Automation of:-  Flashing System
Manufactured  Spray Pond  Condensers  Evaporators (Tube & Plate)
 Injection Station  Spray Pond  Crystallizer

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  Ejectors  Steam Saving  Mechanical Circulators
Equipment  Juice Heaters
 Vacuum Pans
 Evaporative Condensers
 Molasses Conditioners
 Sugar Melters
 Spray Electrical Dehydrators
 Vacuum Dryers
Production  CNC Plasma  Lathe Machine  CNC Plasma Cutting
Machinery Cutting  Milling M/C  Plasma Welding
 Plasma Welding  Radial Drill  CNC Bending M/c
 CNC Bending m/c  Power Haxaw  Orbital Welding m/c

SPECIALISED DIVISIONS

a. EPC Solutions

We have an expertise in analysis and evaluation of process industry problems and offer best
possible solutions by providing Consultancy Services, Process Design and Engineering,
Equipment Design & Engineering, Equipment Manufacturing and Procurement, Industrial / Plant
Automation and Project Engineering & Management / Execution. So we not only design the
energy efficient equipments with optimized design but also provide complete EPC solution to
industries where area of EPC projects can diverge from plant improvements / modernization /
expansions to new Plant Installations. From initial planning to project closure, we encompass a
complete set of skills to complete project beyond the expectations.
The Steps we follow from start of the project till completion:
i. Assessment of client requirements.
ii. Project study, analysis and feasibility check.
iii. Developing cost estimates.

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 iv. Identify the complete scope of work.
v. Resolve the scope of work to discrete activities.
vi. Mass and Energy balance calculations of the process.
vii. Preparation of Process & Instrumentation diagrams (P&IDs) and Process Flow
diagrams (PFDs).
viii. Simulation and Optimization using software applications.
ix. Thermal designing and sizing of equipments.
1. Generating instrument list and optimum instrument sizing.
2. Resource Planning & Development.
3. Project Management & Scheduling.
4. Project team alignment.
5. Monitoring & controlling of project using software applications.
6. Erection, Commissioning and automation of Turnkey Projects.

Industries served:
 Waste Water Recovery
 Raw Sugar Plants
 White Sugar Plants
 Refineries
 Distilleries / Ethanol Plants
 Food industry
 Energy and Power
 Pharmaceuticals
 Textile
 Paper

b. Process Design and Engineering

Engineering information developed with years of experience for project use has become an
important strategic asset for us. Thus we provide project execution through best-of-class project
delivery & management solutions (e.g., materials & project control) that effectively use
engineering information.

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With an unparalleled expertise in providing effective & reliable solutions in the process industry
(raw sugar plant, white sugar plants, refineries, distilleries, food, energy and power,
pharmaceuticals), the team of highly skilled & committed process engineers is involved in
following activities:

i) Meticulous designing of energy efficient processes for the process, sugar and allied
industries.
ii) Mass-Energy balance calculations of the process.
iii) Preparation of Process & Instrumentation diagrams (P&ID’s) and Process Flow diagrams
(PFDs).
iv) Simulation and Optimization using software applications like Microsoft Visio, Microsoft
Visual Basic and SUGARSTM.
v) Enthalpy Balance of complete power plant including boilers and power turbine station
(Both Extraction and Condensing Turbine).
vi) Thermal designing calculations of heat exchangers (Radiators, Direct Contact Heaters,
Shell and Tube Heat Exchangers, Falling film evaporators and Evaporative Condensers
etc.).
vii) Sizing of the Heat Transfer Equipments.

c. Equipment Design & Engineering

With advanced technology, precision tools, and complex mechanical design expertise, our team
of engineers provide a complete range of mechanical design services to test, analyze, improve
and simplify the most complicated process machinery & equipments. Our unique products /
equipments represent quality, efficiency & reliability in the global market. Our Equipment
Design & Engineering section forms the core of our detailed engineering involving a range of
activities in the product development from concept to detailed design to production drawings
like:
a. Product market research and marketing analysis.
b. Product design and detailed engineering.
c. Understanding customer needs, and translating those needs into winning product
concepts that have realistic technical specifications.

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The engineering tools currently being used by our mechanical design group include softwares/
systems for:
 Complete layout design & detailed drawings of equipments along with BOM;
 Detailed modeling & design of equipments & Piping layout of equipments / process
sections of plants;
 Analysis of flow of fluids through components for design optimization;
 Mechanical Analysis / Structural Design of components & optimization of components
by analyzing Strain Energy Distribution, Stress & Deflection;
 Generate load & velocity curves for checking shock loading of rotary components;
 Design of supporting structure of equipments as per Structure Codes like IS-800;

d. Equipment Manufacturing

We enjoy working with leading edge technologies. The company has a unique blend of products
and special attention is paid to remain up-to-date with the latest developments. SED production
division is equipped with most sophisticated & modernized equipment fabricating machines
procured from world class manufacturers of France & Sweden, facilitating the fabrication
capability of more than 50 Tones/day for manufacturing the equipments of process industry (raw
sugar plants, white sugar plants, refineries, distilleries, food industry, energy and power,
pharmaceuticals). More than 25,000 sq yard area is reserved exclusively for production facility
has proved to be the backbone of our world class infrastructure comprising:

 CNC Plasma / Oxy-Acetylene Cutting Machine Air Liquid Welding;

 CNC Plate Bending Machines;
 Automatic Plasma Welding Machines Air Liquid Welding;
 Fully equipped Machine Shop;
 Soft Plasma, MMA, TIG and Micro TIG welding;
 Pulsed MIG and TIG Welding;
 Mechanical finishing and Electro-polishing Process;
 Storage and Material Handling Equipments

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An advanced production and control technology allows us to provide flexible and cost effective
service to our customers. Our production units strictly adhere to the eco-friendly norms
achieving international standards in pollution control & other parameters. The company’s
established ability to meet the world’s toughest quality assurance guidelines signifies the quality
products. SED has ISO 9001:2015 (Quality Management System) and ISO 14001:2015
(Environmental Management System) certifications to maintain global business.

e. Industrial / Plant Automation

Our instrumentation and automation wing providing its professional services to the process &
sugar industries is fully responsible for maintaining maximum efficiency of the equipments to
increase the competent performance of the system by taking care of the process fluctuations &
monitoring field parameters.

Our assets:

 Team of expert professionals in all disciplines like R&D, Software development, Project
Engineering and Execution.
 Fully equipped instrumentation testing laboratory to confirm & provide utmost precision
& accuracy of its Equipments & Systems.
 Pioneered technology for fully auto cooling & condensing system, Falling Film
Evaporator and Spray Batch Pan and Spray Continuous Pan (SCP®). The Automation is
based on SCADA (Supervisory Control and Data Acquisition) control.
 In-house development and manufacture of the instruments like Solenoid Valves,
Temperature transmitters, Pressure Transmitters.

f. Software Development

We develop the application according to the specified hardware platform. We do exploration of

software platform for maximum utilization of its features and maximum application reliability.
Continuous upgradation in application is carried out according to observational reports of
process operation. Automation solutions are provided on the basis of the following:

 PLC Based System

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  HMI and SCADA based operating System
 PC Based Automation Systems.
 Distributed Control System

Automation and Project Engineering

We are providing the following services under this section:
 Detailed Automation Project Engineering.
 Automation project planning and execution
 Design and supply of electrical & automation systems with variable speed AC/DC drives,
PLC systems, HMI, SCADA and DCS systems
 Instrument selection, procurement, testing & inspection of automation system
 Maintenance services and contracts for automation equipments.

g. Project Engineering & Management

Successful project management is not the game of excellent engineers and technicians but it is
the game of well experienced team focused to achieve set goal within budget in a well-designed
schedule. Project management is a merger of a wide range of activities. The project start-up
phase to completion needs integration of various activities with best time, cost, quality and
human resource management. Offering high quality turnkey projects & services, SED is
committed to provide highest level of services & expertise, producing superior results for our
global network of clients. We offer complete comprehensive solution to our valued customers
with Project Management systems of international standards and know-how involving the
following activities:-
 Plant data collection for computation work.
 Monitoring & controlling of project using software applications like Primavera.
 Project Management & Scheduling.
 Resource Planning & Development.
 Erection & Commissioning of Turnkey Projects.
 Preparation of detailed start-up, commissioning, and validation schedule.
 Development of plant automation and controlling.
 Trouble shooting during Erection & Commissioning.

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 Post Analysis of the project parameters after commissioning with the process designed
values.

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SERVICES

We have an expertise in analysis and evaluation of process industry problems and offer best
possible solutions by providing Consultancy Services, Process Design and Engineering,
Equipment Design & Engineering, Equipment Manufacturing and Procurement, Industrial / Plant
Automation and Project Engineering & Management / Execution in the Sugar, Distillery,
Process, Food, Chemical and Pharmaceutical Industries. So we not only design the energy
efficient equipments with optimized design but also provide complete EPC solution to industries
where area of EPC projects can diverge from plant improvements / modernization / expansions
to new Plant Installations.

Our instrumentation and automation wing providing its professional services to the process &
sugar industries is fully responsible for maintaining maximum efficiency of the equipment to
increase the competent performance of the system by taking care of the process fluctuations &
monitoring field parameters. Our main services are:

 Industrial / Plant Automation

 Process, Design & Engineering
 Operation & Maintenance
 Project Engineering and Management
 EPC Solution
 Equipment Design & Engineering
 Equipment Manufacturing
 After-Sales Services and Technical Support
 Customized Solutions & Consultancy Services

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PRODUCTS

The company has more than 15 world class energy efficient products for the energy conservation
in the sugar and allied industries.

Some main products are followings:

1. LOW TEMPERATURE EVAPORATOR MODULE (LTEM®) (HORIZONTAL &

VERTICAL STRUCTURE)

LTEM® is an energy efficient plate type evaporation technology by which has capability for
utilization of exhaust steam and low grade vapours/waste heat, typically in the rage of 0.05 to
0.25 bar absolute pressure, from turbines, pans, evaporators and similar devices. More than
10 installations worldwide.

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2. SPRAY CONTINUOUS PAN (SCP®)

SCP® fitted with compact design mechanical circulator and honey comb calendria which
operates at substantially low pressure than that of conventional pans, gave way to scope of huge
energy saving. More than 48 installations worldwide.

3. SPRAY ELECTRICAL DEHYDRATOR/LOW TEMPERATURE EVAPORATOR

Spray electrical dehydration or low temperature evaporation technology based on MVR

system is a cost effective alternative to concentrate wastewater without any external energy.
This system has widespread use for clean water recovery out of waste water, thus helping in
making any factory ZLD. This product is promising and holds vast future prospects in
making SEDL world player in water recovery devices.

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4. PLATE FALLING FILM EVAPORATORS

Lowest delta T operation, uniform juice distribution with higher heat transfer rate and highly
efficient entrainment separator. More than 85,000 square meter total heating surface area
installations worldwide.

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5. TUBULAR FALLING FILM EVAPORATORS

Higher heat transfer coefficient and lower delta T operation with innovative juice distribution
system. More than 2,25,000 square meter total heating surface area installations worldwide.

6. DIRECT CONTACT JUICE HEATER

Direct Contact Heaters introduced which replaced conventional shell and tube type heater and
shifted the bleeding of vapour on subsequent effects in series with almost zero approach
temperature. More than 300 installations worldwide.

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7. FLASHING SYSTEM

Flashing vessels are generally installed to recover the flash heat from the various condensate
streams. SED have optimized the design of flash vessel making it highly energy efficient. Flash
Cigar® is a uniquely designed horizontal flash vessel comprising of different flash chambers
recovering heat from various condensate streams where all the chambers operate at different set
of pressure conditions. More than 80 installations worldwide.

8. MOLASSES CONDITIONER

Molasses Conditioners design modified suitably to operate under vacuum and vapors of lower
pressure (sub atmospheric) replaced high pressure & temperature. More than 65 installations
worldwide.

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9. MECHANICAL CIRCULATOR

In the sugar industry, pans with mechanical circulators / stirrers are used in boiling for
massecuite exhaustion. SED designed innovative Mechanical
Circulator with Honeycomb Calandria arrangement technology has
achieved high energy efficiency with possibility of utilizing lower
pressure vapours for heating from later evaporator effects and less
power consumption. More than 300 installations worldwide.

10. MILL ELECTRIFICATION

SED introduces the improved mill drive system with lower power consumption due to highly
efficient & compact planetary drives. In mill drive system, top roller of the mill has a drive at
either end, directly mounted on its shaft. Each of the other rollers has one drive directly mounted
on its shaft. This system is equipped with variable frequency drives to control the mill speed very
precisely. More than 25 installations worldwide.

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11. SUGAR MELTER

Sugar melting is a common process in Refineries, Cane & Beet Sugar Factories where the melt
has to be produced at constant specified brix and temperature. Controlled brix, temperature &
optimum retention time using minimum Power, Steam & Water ensures the consistency of the
melt quality. Looking in to the operational difficulties like use of exhaust / live steam, water and
poor control of temperature & brix in conventional melters, SED introduces an energy efficient
design for sugar melting system. More than 150 installations worldwide.

12. COOLING AND CONDENSING SYSTEM (CONDENSERS AND JET EJECTORS)

SED is a leader in Cooling and Condensing Systems with more than 6000 installations of Multi-
Jet Multi-Spray Condensers & Spray Ponds all across the world. SED uses best combination of
Designs, Material, Manufacturing Technology and Automation Systems to engineer most
efficient Spray Cooling System and Direct Contact Condensing cum Vacuum System. SED

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Multi-Jet Multi-Spray Condenser, Single & Double Entry Condensers, Jet Ejectors have
designed to reduce energy and water consumption of the condensing/vacuum system to minimize
electrical power expenditure.

13. SPRAY POND

A spray pond is a reservoir in which warmed water is cooled for reuse by evaporation of water
discharged from nozzles in spray or mist form over the pond. The warm water is sprayed into
cooler air, cooling down as it reaches the water. The spray pond is the predecessor to the natural
draft cooling tower, which is much more efficient and takes up less space.

SED designed Spray Pond System is an innovative application of modern materials, designs and
architecture to a century old concept. It is totally made from lightweight but rugged material. The
increased efficiency is achieved by improving and redesigning Spray Pond Nozzles working very
efficiently with variable quantity of water and changing weather conditions. Our latest design of
Spray Pond with "Zero Depth Design" is the most efficient design beating all the conventional
Spray Pond designs. SED spraying system is most economical and efficient method of cooling
injection water utilizing naturally available wind energy and draft created by water. SED latest
design of Spray Pond with "Zero Depth Design" is the most efficient design beating all the
conventional spray pond designs. More than 500 installations worldwide.

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ACHIEVEMENTS OF THE COMPANY

1. Awarded by CII (Confederation of Indian Industry) for best innovative technology in water
management section.

2. Recognition of in-house R & D unit at Mohali Office by Department of Scientific and

Industrial Research (DSIR), Govt. of India, facility to stimulate & develop the new, advanced
technologies and upgrade the existing product portfolio.

3. TDB (TECHNOLOGY DEVELOPMENT BOARD), Ministry of Science & Technology,

Govt. of India, has sanctioned a soft loan (5% SI) of 4.3 crore towards technology funding
for ‘Development & Commercialization of Spray Continuous Pan (SCP®)’.

4. National Federation of Cooperative Sugar Factories Ltd. (NFCSF), New Delhi has been
registered SED as an approved manufacturer for Cooling & Condensing System.

5. Indian Renewable Energy Development Agency Limited (IREDA), a Public Limited

Government Company, under the administrative control of Ministry of New and Renewable
Energy (MNRE) has approved SED energy efficient equipments and authorized to financial
assistance (upto 70% of project cost) to sugar mill owners for energy efficient equipments
implementations.

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INTELLECTUAL ASSETS

In order to capture the innovation within the organization, for the protection of the
Company’s Intellectual Assets and to implement the best IPR practices within the
organization for the growth and development, your Company has filed various patent,
industrial design, trade mark and Copyright applications at national and international level,
the details of which are as under.

 Innovation Patents: Your Company has filed total 63 numbers of Innovation Patent
applications till date, out of which 12 are filed at the National (Domestic) Level, and the
rest 51 applications are filed at the International level. The patent applications are filed
for Improved Vertical Continuous Vacuum Pan (SCP®); Vacuum Pan Mechanical
Circulator Assembly (Bottom Mounted Circulator); Improved Jet Nozzle for Multijet
Multispray Condenser; Improved Distributor for Falling Film Evaporator; Heat
Exchanger Assembly; Improved Falling Film Heat Exchanger; Drier Cum Condenser;
Improved Diffuser for Cane or Bagasse; Composite Header, Modular Heat Exchanger
Assembly; Improved Mechanical Circulator Assembly; Spray Modular Evaporator and
Cold Juice Clarification; Utilization of Low Grade Heat For Juice Concentration. The
Patent for SCP® has been granted in India, USA, Australia, European Patent
Organisation (EPO), Cuba, South Africa, EAPO, Pakistan, Ukraine, Japan, Vietnam,
Indonesia, China, Turkey, Romania, Thailand and the Patents/Utility Model for
Mechanical Circulator has been granted in Pakistan, Ukraine, China, Russia, Japan,
Australia, Thailand, Indonesia and Vietnam. The patent applications Cold Juice
Clarification Process has been granted in USA. Improved Jet Nozzle for Multijet
Multispray Condenser has been granted in India, Pakistan and Thailand. The patent
applications Improved Distributor for Falling Film Evaporator (FFE) has been granted in
India and Pakistan. Heat Exchanger Assembly (HEA) and Improved Falling Film Heat
Exchanger (HCT) have been granted in Pakistan. The total granted/accepted/allowed
patents of the company are 31.

 Industrial Design Patents: Your Company has filed total 40 Industrial Design Patents
till date. The Industrial Design Patents granted in India include Vertical Continuous
Vacuum Pan (SCP®); Diffuser; Nozzle; Automated Jet Nozzle; Automated Spray Nozzle

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 (DO & DC); Basin Cum Key; Heat Exchange Tubes (Two Applications); Triple Entry
Condenser; Gasifier; Vertical Flash Vessel; Low Temperature Evaporator Module
(LTEM®); Evaporative Condenser; Skid Mounted Evaporative Condenser; Jet Ejector;
Sugar Melter; Molasses Conditioner (Two Applications); Plate Evaporator; Double Entry
Condenser; Direct Contact Heaters (Two Applications); Flash Cigar; Single Entry
Condenser; Spray Electrical Dehydrator; LTEM® Module and those granted in Pakistan
are Vertical Continuous Vacuum Pan (SCP®); Automated Jet Nozzle and Automated
Spray Nozzle (DO & DC). The Industrial Designs granted in Pakistan include Vertical
Continuous Vacuum Pan (SCP®); Nozzle; Automated Spray Nozzle (DO & DC). The
Industrial Designs pending in India are Spray Continuous Pan; Vertical Continuous Pan,
Plate Evaporator and Ribbon Dryer. The total 40 Granted Industrial Design Patents in
the name of company in which 36 Industrial Design Patents are granted in India
and 4 are granted in Pakistan.

 Trademarks: Your Company has filed total 25 Trade Marks in India till date for Spray
Engineering Devices with Logo (Class 07), SCP (Class 07), SED (Class 07 & 11),
Carousel Diffuser (Class 07), Rotadek (Class 07) and Flash Cigar (Class 11), LTEM
(Class 07 & 11), SED Logo (Class 07, 11, 37 & 42), Paddle Vacuum Drier (Class 07 &
11), Energy Efficient Engineering (Class 07, 11, 37 & 42), Spray (Class 07, 11, 37 & 42),
Dilse (Class 30) and Dilse Natural Sugar (Class 30).

Total Granted Trade Marks are 14 in India for Spray Engineering Devices with Logo
(Class 07), SCP (Class 07), SED (Class 07 & 11), Carousel Diffuser (Class 07), Rotadek
(Class 07) and Flash Cigar (Class 11), LTEM (Class 07 & 11), SED Logo (Class 07, 37
& 42), SPRAY (Class 37 & 42).

 Copyrights: Your Company has filed total 12 Copyrights applications in India for
Valve Governed Cooling and Condensing System Automation Software; Valve Governed
Condensing System Automation Software; SCP Automation Software (Four
Applications); LTEM (Low Temperature Evaporator Module) Brochure; Evaporative
Condenser Brochure; Company Profile Products & Services Brochure; Spray Sugar Plant
Automation Control System and Brochure for Spray Electrical Dehydrator. Pending

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 Copyrights Application in India is Spray Sugar Plant Automation Control System. Your
Company has total 11 registered Copyrights in India.

Intellectual Property:

Intellectual Property Rights Granted/Registered

Patents for Innovation 31
Industrial Design Patents 40
Trade Marks 14
Copyrights 12

ACCOLADES HIGHLIGHTS:

1. MANGAL SINGH GOLD MEDAL AWARD, 2017

2. SISSTA SILVER MEDAL AWARD, 2015
3. SISSTA SILVER MEDAL AWARD, 2013
4. INDUSTRIAL EXCELLENCE AWARD, 2010
5. LIFE TIME ACHIEVEMENT AWARD, 2008
6. HARYANA RATAN AWARD, 2007
7. DR. BANSI DHAR GOLD MEDAL AWARD, 2006
8. NOEL DEERR GOLD MEDAL AWARD, 2006
9. NOEL DEERR GOLD MEDAL AWARD, 2005
10. STAI SILVER MEDAL AWARD, 2001

SOME MAJOR EXECUTED PROJECTS

A. INTERNATIONAL PROJECTS:

YEAR PROJECT NAME PROJECT DETAILS

2017-18  Deshbandhu Sugar Mills Ltd.,  Installation of Spray Continuous Pan
Bangladesh (SCP®)
 Installations of Plate type Falling Film
Evaporator (PTFFE)
 Installations of other energy saving
equipments.

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2017-18  Ranipur Sugar Mill, Pakistan  SCP® with energy saving equipments.
2014-15  Al-Khaleej Sugar Mills, Dubai  Installation of Plate Type Falling Film
Evaporators (Melt Concentration
System)
 Installations of Sugar Beater.
2014-15  Ittefaq Sugar Mills Ltd., Pakistan  Installation of Automated Cogeneration
Condensing System on Pan Vapour.
 Batch Centrifugal Machines.
2014-15  Colony Sugar Mills Ltd., Mian Channu,  Installation of Automated Cogeneration
Pakistan Condensing System on Pan Vapour.
 Batch Centrifugal Machines.
2014-15  Colony Sugar Mills Ltd., Phalia,  Installation of Automated Cogeneration
Pakistan Condensing System on Evaporator
Vapour.
2014-15  Kashmir Sugar Mills Ltd., Pakistan  Installation of Automated Cogeneration
Condensing System on Pan Vapour.
2014-15  Golf Sugar Mills Ltd., Pakistan  Installation of Cooling & Condensing
System
2014-15  Chaudhary Sugar Mills Ltd., Pakistan  Installation of Cooling & Condensing
System
2014-15  Mirpurkhas Sugar Mills Limited,  Mill Automation
Pakistan.
2013-14  Novin Khalreej Fars Sugar Refinery,  Complete project and design detailing
Iran
2013-14  Nzoia sugar Co. Ltd., Kenya  Installation of FFEs and Cooling &
Condensing System
2014-15  PT. PG Gorontalo, Indonesia  Installation of SCP and Cooling &
Condensing System
2013-14  Sriram Sugar Mills Limited, Nepal  Installation of Cooling & Condensing
System
2012-13  White Nile Sugar Factory, Sudan  Installation of Cooling & Condensing
System
2011-12  Al Abbas Sugar Mills Ltd., Pakistan  Installation of Energy Saving
Equipments, FFE and Cooling &
Condensing System
2011-12  Golden Sugar Refinery, Nigeria  Installation of Cooling & Condensing
System
2009-10  Madina Enterprises Ltd., Pakistan  Installation of Falling Film Evaporators
and Cooling & Condensing System
2008-09  Pfeifer and Langen Polska, Poland  Installation of SCP® and Cooling &
Condensing System
2008-09  PT. DUS Sugar Refinery, Cilcap,  Installation of SCP® and Cooling &
Indonesia Condensing System

B. NATIONAL PROJECTS
2017-18  Gokul Mauli Sugars Ltd., Maharashtra  Complete Turnkey Sugar Plant

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2015-17  Shree Kamalabhawani Agro Industries  Complete Boiling House
Limited, Maharashtra
2015-16  Vishwaraj Sugar Industries Ltd.,  Complete Boiling House
Karnataka  Installations of Plate type Falling Film
Evaporators.
 Installations of SCP®
 Boiling House Equipments
2016-16  Swaraj India Agro Ltd., Maharashtra  Complete Boiling House Equipments.
2015-16  Maarewa Sugars Pvt. Ltd., M.P.  Installations of Tubular Falling Film
Evaporators (FFE) and Energy Saving
Equipments.
2015-16  Narmada Sugars Pvt. Ltd., M.P.  Installations of Tubular FFE, SCP® and
Energy Saving Equipments.
2014-15  Shree Sai Baba Sugar Ltd.,  Installation of Low Temperature
Maharashtra Evaporator Module (LTEMTM) on Pan
Vapour.
2014-15  Khalilabad Sugar Mills Ltd., U.P.  Installation of Low Temperature
Evaporator Module (LTEMTM) on Pan
Vapour.
2014-15  Honey Sugar Products, Kashipur  Installation of Spray Electrical
Dehydrator
2013-14  Novin Khalreej Fars Sugar Refinery,  Complete project and design detailing
Iran
2013-14  Shiv Shakti Sugars Ltd., Karnataka  Installation of Low Temperature
Evaporator Module (LTEMTM) on Pan
Vapour.
2012-14  K.M. Sugar, Faizabad, U.P.  Installation of Evaporative Condenser.
2012-13  GSK GlaxoSmithkline, Nabha, Punjab  Installation of Condensers.

2012-14  Dalmia Chini Mills, Jawaharpur, U.P.  Installation of Evaporative Condenser.

2012-14  DSCL Ajbapur, U.P.  Installation of Low Temperature

Evaporator Module (LTEMTM) on
Evaporator and Pan Vapours.
2012-13  Dalmia Chini Mills, Nigohi, UP  Installation of Low Temperature
Evaporator Module (LTEMTM) on
Evaporator Vapour.
2012-13  Dalmia Chini Mills, Jawaharpur, UP  Installation of Low Temperature
Evaporator Module (LTEMTM) on
Evaporator Vapour.
2011-12  Shiraguppi Sugar Works Ltd.- 5000  Electrical Drive Milling Station.
TCD, Karnataka  DC Juice Heaters.
 Falling Film Evaporators.
 3 nos. of Vertical Continuous Pan for
Sugar Crystallization
2010-11  Venktesh Krupa Sugars Mills Ltd. -  Sugar Crystallization in 2 numbers of

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 2500 TCD, Maharashtra Vertical Continuous Pan.
 Four nos. of Falling Film Evaporator.
 Energy saving equipments to utilize the
waste heat.
 Power Generation Unit, Sugar Boiling
Unit.
 Direct Shaft Mounted Planetary Gear for
Mill.
2010-11  NSL Sugars Ltd. - 1800 TCD,  Sugar Crystallization in Vertical
(Alland), Karnataka Continuous Pan
 Five numbers of Direct Contact Heater.
2010-11  NSL Sugars Ltd., (Koppa), Karnataka  two numbers of Vertical Continuous Pan
 SCP, FFE and Direct Contact Juice
Heaters.
 Tubular juice heating systems are
replaced by direct contact juice heating
systems.
2009-10  Ugar Sugar Works Limited, Karnataka  Vertical Continuous Pan (Capacity:
80t/h, Duty: A).
 Four numbers of Direct Contact Juice
Heater.
 One number of Flash Cigar.
2008-10  Indian Cane Power Ltd. - 5000 TCD,  Vertical Continuous Pan (Capacity:
Karnataka 65t/h, Duty: A).
2010-11  Godavari Biorefineries Ltd. - 6600  3 numbers of Vertical Continuous Pan
TCD, Sameerwadi, Karnataka operating with 4th effect 92°C vapours.
 Eight nos. of Falling Film Evaporators.
 Energy saving equipments to utilize the
waste heat.
2009-11  Hemarus Technologies Ltd. - 3500  Electrical Drive Milling Station.
TCD, Maharashtra  DC Juice Heaters.
 Falling Film Evaporators.
 3 nos. of Vertical Continuous Pans
2009-10,  Dhanalakshmi Srinivasan Sugars Pvt.  Electrical Drive Milling Station.
2013-14 Ltd. (Complete Boiling House -  DC Juice Heaters.
3500TCD on Turnkey Basis.), Tamil  Falling Film Evaporators.
Nadu  3 nos. of Vertical Continuous Pans
2007-09  Jai Mahesh Sugar Industries Ltd.,  Complete Boiling House - 3500TCD on
Maharashtra. Turnkey Basis.

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 FEW OF OUR WATER RECOVERY PROJECT REFERENCE LIST

PLANT CAPACITY – 1 TON/HR

1. Project Name: - Crest Cellulose Pvt. Ltd

Date of Installation:- 2016
Nature of Effluent: - ETP wastewater

Parameters Units Value

Feed Inlet Concentration ppm 3000
Condensate Concentration ppm 60
Condensate Recovery % 99
Power Consumption kW-h 14
Contact Details:
Name:- Mr. Mahesh
Contact Number:- 99482-15262
Address: - Crest Cellulose Pvt Ltd,Menakuru vi, naidupeta md, Nellore.

2. Project Name: - Honey Sugar

Date of Installation:- Jan, 2015
Nature of Effluent: - Invert Syrup Concentration

Parameters Unit Value

Feed Inlet Concentration % 50
Reject Concentration % 80
Product Recovery % 40
Power Consumption kW-h 22
Contact Details:
Name:- Mr. Vaibhav Jain
Contact Number:- 99270-99988
Address:- Honey Sugar Product, Village- Baheri, Afzalgarh road, Jaspur, U.S. Nagar,
Uttarakhand

3.

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4. Project Name: United Phosphorous Ltd
Date of Installation:- November, 2015
Nature of Effluent: - R.O. Reject

Parameters Units Value

Feed Inlet Concentration ppm 20,000
Condensate Concentration ppm 25
Condensate Recovery % 95
Power Consumption kW-h 17

Contact Details:
Name:- Mr. Jai Prakash Tiwari
Contact Number:- 95379-09171
Address:- UPL Ltd Unit 2, Ankleshwar,Gujarat

5. Project Name: - Tech Auto Private Ltd

Date of Installation:- 15 June, 2019
Nature of Effluent: - Electroplating Effluents

Parameters Units Value

Feed Inlet Concentration ppm 1000
Condensate Concentration ppm 20
Condensate Recovery % 99
Power Consumption kW-h 12-15
Contact Details:
Name:- Mr. Bharat Ingole
Contact Number:- 83297-30388
Address:- Tech Auto Private Ltd, C-37, Phase II, Focal Point, Ludhiana, Punjab 141010

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6. Project Name: - Spectrum Renewable Energy Pvt. Ltd
Date of Installation:- February, 2019
Nature of Effluent: - Biomethanation/Distillery

Parameters Units Value

Feed Inlet Concentration ppm 71,120
Condensate Concentration ppm 38
Condensate Recovery % 85
Power Consumption kW-h 25

Contact Details:
Name:- Dr. Mohan Rao
Contact Number:- 90005-05670
Address:- Spectrum Renewable Energy Pvt Ltd, Warna, Maharashtra

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 PLANT CAPACITY – 2 TON/HR

1. Project Name: - Technico Industries Limited

Date of Installation: - July 2019
Effluent Type: - Electroplating Automobile
Parameters Units Value
Feed Inlet Concentration ppm 4500
Condensate Concentration ppm 25
Condensate Recovery % 98
Power Consumption kW-h 22

Contact Details:
Name:- Mr. S.K. Tiwari
Contact Number:- 99967-88309
Address: - Plot No. 207 Sector - 4, IMT, Manesar, Gurugram - 122050.

2. Project Name: - Jyoti Textiles

Date of Installation: - June 2019
Effluent Type: - Textile Raw Water

Parameters Units Value

Feed Inlet Concentration ppm 9000
Condensate Concentration ppm 50
Condensate Recovery % 98
Power Consumption kW-h 25

Contact Details:
Name:- Mr. Kamlesh Jain
Contact Number:- 94141-20282
Address:- F 17 Punayata, Industrial Area Phase 4, Pali, Rajasthan 306401

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 PLANT CAPACITY – 5 TON/HR

1. Project Name:- Vaibhav Processing Mills Pvt. Ltd

Date of Installation: - July 2019
Effluent Type: - Caustic recovery

Parameters Units Value

Feed Inlet Concentration ppm 120000
Condensate Concentration ppm 30

Condensate Recovery % 80
Power Consumption kW-h 90

Contact Details:
Name:- Mr. Selvam Palaniappan
Contact Number:- 98430-19995
Address:- Bhavani Main Road, Mayapuram, R.N.Pudur (Po), ERODE-638 005, TN

2. Project Name: - Eveline International

Date of Installation: - July 2019
Effluent Type: - Hosiery Processing Water

Parameters Units Value

Feed Inlet Concentration ppm 20000
Condensate Concentration ppm 45
Condensate Recovery % 95
Power Consumption kW-h 93

Contact Details:
Name:- Mr. Abhishek
Contact Number:- 99889-89312
Address:- Grand Trunk Rd, Industrial Area C, Dhandari Kalan, Ludhiana, Punjab 141010

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 PLANT CAPACITY – 20 TON/HR
1. Project Name: - Eco Tech Paper Mill
Date of Installation: - 3rd July, 2019
Nature of Effluent: - Paper – ETP Water

Parameters Unit Value

Feed Inlet TDS Concentration ppm 30,000
Condensate TDS Concentration ppm 75
Condensate Recovery % 90
Power Consumption kW-h 180

Contact Details:
Name:- Mr. Pradeep Jain
Contact Number:- 99540-41620
Address: - Eco Tech Papers,Kamalpur & Dolma, P.O & P.S: Kamalpur, Dist.: Kamrup, Guwahati
(R) (Assam).

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